WARNING:

RECOGNIZE THIS SYMBOL

AS AN INDICATION OF AIR COOLED
IMPORTANT SAFETY
INFORMATION CONDENSING UNITS
WARNING
THESE INSTRUCTIONS
ARE INTENDED AS AN AID
INSTALLATION INSTRUCTIONS
TO QUALIFIED, LICENSED
SERVICE PERSONNEL FOR (-)A13, (-)A14 & (-)A16 MODEL SERIES –
PROPER INSTALLATION,
ADJUSTMENT, AND
13, 14 & 16 SEER
OPERATION OF THIS UNIT.
READ THESE INSTRUCTIONS
THOROUGHLY BEFORE FEATURING INDUSTRY STANDARD
ATTEMPTING INSTALLATION
OR OPERATION. FAILURE R-410A REFRIGERANT
TO FOLLOW THESE
INSTRUCTIONS MAY
RESULT IN IMPROPER
INSTALLATION,
ADJUSTMENT, SERVICE,
OR MAINTENANCE
POSSIBLY RESULTING IN
FIRE, ELECTRICAL SHOCK,
PROPERTY DAMAGE,
PERSONAL INJURY, OR
DEATH.

Do not destroy this manual.

Please read carefully and
keep in a safe place for future
reference by a serviceman.

NOTE: Actual unit appearance

may vary.

[ ] indicates metric conversions.

92-104921-09-15 ( / ) Printed in USA
 CONTENTS
1.0 IMPORTANT SAFETY INFORMATION........................... 3 5.3 Verify Indoor Air-Flow..................................................................26
2.0 GENERAL INFORMATION.............................................. 4 5.4 Refrigerant Charging.................................................................. 27
2.1 Introduction.................................................................................4 5.4.1 Measurement Device Set-Up................................................27
2.2 Importance of a Quality Installation............................................4 5.4.2 Preliminary Charging by Weight............................................ 27
Contents

2.3 System Sizing and Selection...................................................... 4 5.4.3 Preliminary Charging by Pressures....................................... 28

2.4 Importance of Proper Indoor/Outdoor Match-Ups.....................5 5.4.4 Final Charging by Liquid Subcooling.....................................28
2.5 Checking Product Received.......................................................5 5.4.5 R-410A Temperature Pressure Chart.................................... 29
2.6 Efficiency Testing Notice.............................................................5 5.5 Completing Installation...............................................................29
2.7 Compressor Break-In Notice......................................................5 6.0 Sequence of Operation.................................................. 29
3.0 Unit Specifications..........................................................6 7.0 Components & Controls................................................ 30
3.1 Model Number Nomenclature.....................................................6 7.1 Compressor................................................................................30
3.2 Available Models.........................................................................6 7.2 Fan Motor................................................................................... 30
3.3 Electrical and Physical Data....................................................... 7 7.3 Outdoor Fan............................................................................... 30
4.0 Installation.......................................................................9 7.4 Compressor Contactor...............................................................30
4.1 Tools & Refrigerants....................................................................9 7.5 Compressor/Fan Motor Capacitor..............................................30
4.1.1 Tools Required for Installation & Servicing R-410A Models.. 9 7.6 Compressor Crankcase Heater.................................................. 30
4.1.2 Specifications of R-410A.......................................................9 7.7 High and Low Pressure Control ................................................ 31
4.1.3 Quick Reference Guide for R-410A....................................... 9 7.8 Compressor Hand Start Components ...................................... 31
4.2 Choosing a Location...................................................................10 8.0 Accessories.....................................................................32
4.2.1 Allowable Clearances............................................................ 10 8.1 Compressor Time ......................................................................32
4.2.2 Operational Issue Related to Unit Location...........................10 8.2 High Pressure Control.................................................................32
4.2.3 Corrosive Environments........................................................ 11 8.3 Low Pressure Control ................................................................32
4.2.4 Customer Satisfaction Issues................................................11 8.4 Low Ambient Control ................................................................ 32
4.3 Mounting Unit............................................................................. 11 8.5 Compressor Hard Start Kit ........................................................32
4.3.1 Unit-Mounting Methods.........................................................11 8.6 Compressor Crankcase Heater .................................................32
4.3.2 High Wind and Seismic Tie-Down Methods..........................11 8.7 Compressor Sound Enclosure.......................................................32
4.3.3 Elevating Unit........................................................................ 12 9.0 Diagnostics and Troubleshooting................................ 33
4.4 Refrigerant Line Set Selection.................................................... 13 9.1 Cooling Mechanical Checks Flowchart.....................................................33
4.4.1 Replacing Existing System.................................................... 13 9.2 General Troubleshooting Guide................................................. 34
4.4.2 Line Set Length and Fitting Losses....................................... 13 9.3 Service Analyzer Charts............................................................. 35
4.4.3 Liquid Line Selection............................................................. 13 9.4 Troubleshooting Tips .................................................................40
4.4.4 Suction Line Selection...........................................................16 10. Outdoor Unit Maintenance............................................ 41
4.4.5 Long Line Length Considerations..........................................16 10.1 Outdoor Coil Cleaning..............................................................41
4.4.5.1 Determining if Long Line Set Length Requirements Apply..16 10.2 Cabinet Cleaning and Care...................................................... 41
4.4.5.2 Oil Return to Compressor.................................................16 10.3 Motor Lubrication.....................................................................41
4.4.5.3 Refrigerant Migration During Off Cycle / Crankcase Heater........ 16 10.4 Replacement Parts...................................................................41
4.4.5.4 Maximum Liquid Pressure Drop....................................... 16 11.0 Wiring Diagrams............................................................42
4.4.5.5 Liquid Line Refrigerant Flashing....................................... 16 11.1 Single-Phase Models with PSC Motor ....................................42
4.4.5.6 Compressor Oil Level Adjustment for Long Line Set Applications. 17 11.2 Single-Phase Models with ECM Motor ................................... 43
4.4.5.7 Capacity Losses............................................................... 17 11.3 3-Phase Models with PSC Motor ..................................... 44
4.5 Line Set Installation.....................................................................18 11.4 208/230V 3-Phase Models with ECM Motor ...........................45
4.5.1 Important Tubing Installation Practices................................. 18
4.5.2 Relative Location of Indoor and Outdoor Units.....................19
4.5.2.1 Indoor and Outdoor Unit Near Same Level...................... 19
4.5.2.2 Outdoor Unit Below Indoor Unit....................................... 20
4.5.2.3 Outdoor Unit Above Indoor Unit.......................................21
4.5.3 Tubing Connections...............................................................22
4.6 Initial Leak Testing...................................................................... 23
4.7 Evacuation.................................................................................. 23
4.8 Final Leak Testing....................................................................... 23
4.9 Control Wiring.............................................................................24
4.10 Typical Control Wiring Connections..........................................24
4.11 Power Wiring.............................................................................25
4.12 Grounding.................................................................................25
5.0 System Start-Up and Refrigerant Charging................. 26
5.1 System Start-Up Overview..........................................................26
5.2 Initial System Power Up............................................................. 26

2
 1.0 IMPORTANT SAFETY INFORMATION
WARNINGS: CAUTIONS:
•T  hese instructions are intended as an aid to •R
 -410A systems operate at approximately 60%
qualified, licensed service personnel for proper higher pressures (1.6 times) than R-22 systems. Do
not use R-22 service equipment or components on

Safety
installation, adjustment, and operation of this
unit. Read these instructions thoroughly before R-410A equipment. Use appropriate care when using
attempting installation or operation. Failure to this refrigerant. Failure to exercise care may result in
follow these instructions may result in improper equipment damage or personal injury.
installation, adjustment, service, or maintenance •O
 nly match this outdoor unit with a matched indoor
possibly resulting in fire, electrical shock, coil or air handler approved for use with this outdoor
property damage, personal injury, or death. unit per the unit manufacturer’s specification sheet.
The use of unmatched coils or air handler will likely
• The unit must be permanently grounded. Failure
result in a charge imbalance between the cooling
to do so can cause electrical shock resulting in
and heating modes which can cause unsatisfactory
severe personal injury or death. operation including a high-pressure switch lockout
• Turn off electric power at the fuse box or service condition.
panel before making any electrical connections. •O
 nly use indoor coils approved for use on R-410A
• Complete the ground connection before making systems. An R-22 coil will have a TXV or fixed
line voltage connections. Failure to do so can restrictor device that is not designed to operate
result in electrical shock, severe personal injury, properly in an R-410A system and will result in
or death. serious operational issues. The R-22 coil could also
• Disconnect all power to unit before starting contain mineral oil which is incompatible with the
POE oil used in R-410A systems and could result in
maintenance. Failure to do so can cause
reliability issues with the compressor and TXVs.
electrical shock resulting in severe personal
injury or death. •W
 hen coil is installed over a finished ceiling and/or
living area, it is required that a secondary sheet metal
• Never assume the unit is properly wired and/or condensate pan be constructed and installed under
grounded. Always test the unit cabinet with a the entire unit. Failure to do so can result in property
noncontact voltage detector available at most damage.
electrical supply houses or home centers before
•T
 he compressor has an internal overload protector.
removing access panels or coming into contact
Under some conditions, it can take up to 2 hours for
with the unit cabinet. this overload to reset. Make sure overload has had
• Do not use oxygen to purge lines or pressurize time to reset before condemning the compressor.
system for leak test. Oxygen reacts violently with
oil, which can cause an explosion resulting in
severe personal injury or death.
WARNING:
Single-pole contactors are used on all standard
•T  he top of the scroll compressor shell is hot. single-phase units through 5 tons. Caution must
Touching the compressor top may result in serious be exercised when servicing as only one leg of the
personal injury. power supply is broken by the contactor.
•T  he manufacturer’s warranty does not cover
any damage or defect to the unit caused by the
attachment or use of any components, accessories,
or devices (other than those authorized by the
manufacturer) into, onto, or in conjunction with
the heat pump. You should be aware that the
use of unauthorized components, accessories,
or devices may adversely affect the operation
of the heat pump and may also endanger life
and property. The manufacturer disclaims any
responsibility for such loss or injury resulting
from the use of such unauthorized components,
accessories, or devices.

3
 2.0 GENERAL INFORMATION
WARNING: • NFPA90A Installation of Air Conditioning and
Ventilating Systems.
Improper installation, or installation not made in
accordance with these instructions, can result • NFPA90B Installation of warm air heating and air
in unsatisfactory operation and/or dangerous conditioning systems.
conditions and can cause the related warranty Install the indoor unit in such a way as to allow
not to apply. necessary access to the coil/filter rack and blower/
control compartment.
2.1 Introduction
The information contained in this manual has 2.3 System Sizing and
been prepared to assist in the proper installation,
operation, and maintenance of the air conditioning
Selection
General Information

system. Before specifying any air-conditioning equipment,

a survey of the structure and heat gain calculation
Read this manual and any instructions packaged
must be made. A heat gain calculation involves
with separate equipment required to make up the
identifying all surfaces and openings that gain
system prior to installation. Homeowner should
heat from the surrounding air and quantifying
retain this manual for future reference.
that heat to determine the amount of heat that
needs to be removed. A heat gain calculation also
2.2 Importance of calculates the extra heat load caused by sunlight
and for humidity removal. These factors must be
Quality Installation considered before selecting an air-conditioning
A quality installation is critical to assure safety, system to provide year-round comfort. The Air
reliability, comfort, and customer satisfaction. Conditioning Contractors of America (ACCA)
Strict adherence to applicable codes, the Manual J method of load calculation is one
information in this installation manual, the outdoor recognized procedure for determining the cooling
unit installation manual, and the thermostat load.
installation manual are key to a quality installation.
Read the entire instruction manuals before starting After the proper equipment combination has
the installation. been selected, satisfying both sensible and
latent requirements, the system must be properly
IMPORTANT: This product has been designed and installed. Only then can the system provide the
manufactured to meet certified AHRI capacity and comfort it was designed to provide.
efficiency ratings with the appropriate outdoor
units. However, proper refrigerant charge, proper There are several factors that installers must
airflow, and refrigerant line sizing are critical to consider.
achieve optimum capacity and efficiency and •O  utdoor unit location
to assure reliable operation. Installation of • Indoor unit blower speed and airflow
this product should follow the manufacturer’s •P  roper equipment evacuation
refrigerant charging and airflow instructions •S  upply and return air duct design and sizing
located in this installation manual and the charging •R  efrigerant charge
chart label affixed to the outdoor unit. Failure to •S  ystem air balancing
confirm proper charge and airflow may reduce •D  iffuser and return air grille location and sizing
energy efficiency and shorten equipment life.
The equipment has been evaluated in accordance
IMPORTANT: Excessive use of
elbows in the refrigerant line set can produce
with the Code of Federal Regulations, Chapter XX, excessive pressure drop. Follow industry
Part 3280. best practices for installation. Installation
and commissioning of this equipment is to
Install the unit in accordance with applicable
be performed by trained and qualified HVAC
national, state, and local codes. Latest editions
professionals. For technical assistance, contact
are available from: “National Fire Protection
your Distributor Service Coordinator.
Association, Inc., Batterymarch Park, Quincy, MA
02269.” These publications are:
• ANSI/NFPA No. 70-(Latest Edition) National
Electrical Code.

4
 2.0 GENERAL INFORMATION
2.4 Importance of 2.6 Efficiency Testing
Proper Indoor/Outdoor Notice
Match-Ups For purposes of verifying or testing efficiency
ratings, the test procedure in Title 10 APPENDIX M
To assure many years of reliable operation and to Subpart B of Part 430 (Uniform Test Method for
optimum customer comfort and to assure the Measuring the Energy Consumption of Central Air
outdoor unit warranty remains valid, an air-handler Conditioners and Heat Pumps) and the clarifying
model or indoor coil/furnace combination should provisions provided in the AHRI Operations
be selected that is properly matched to the Manual 210/240 that were applicable at the date
outdoor unit. The recommended approach is to of manufacture should be used for test set up and
select an air-handler or indoor coil and gas furnace performance.

General Information
that has an AHRI match with the outdoor unit.
Refer to the AHRI directory at www.ahridirectory.
org to confirm the air-handler and outdoor unit are 2.7 Compressor
a certified combination in the AHRI Directory. Break-In Notice
Prior to agency testing, the unit must be run for 20
2.5 Checking Product hours at 115ºF [46.1ºC] outdoor ambient temperature
Received with 80ºF [26.7ºC] dry bulb/75ºF [23.9ºC] wet bulb
indoor ambient temperature to break the compressor
Upon receiving unit, inspect it for any shipping in.
damage. Claims for damage, either apparent or
concealed, should be filed immediately with the
shipping company. Check model number, electrical
characteristics, and accessories to determine if they
are correct. Check system components (indoor coil,
outdoor unit, air handler/furnace, etc.) to make sure
they are properly matched.

5
 3.0 UNIT SPECIFICATIONS
3.1 Model Number Nomenclature
  $   $ -  1 $
$ :2+3//3&
% )$&725<+3//3&
Z &21752/6
1121&20081,&$7,1*

7<3(
6,1*/(67$*(

92/7$*(
- 3+
& 3+
' 3+
< 3+
$ ),567'(6,*16(5,(6
% 6(&21''(6,*16(5,(6
& 7+,5''(6,*16(5,(6
: 6287+:(675(*,21$/
; 6:6(&21''(6,*16(5,(6

&$3$&,7<
 %78+5>N:@
 %78+5>N:@
Specifications

 %78+5>N:@
 %78+5>N:@
 %78+5>N:@
 %78+5>N:@
 %78+5>N:@
 6((5
 6((5
 6((5
&21'(16,1*81,7

%5$1'

3.2 Available Models

(-)A1318AJ1NA (-)A1418AJ1NA (-)A1418WJ1NA (-)A1618AJ1NA
(-)A1318AJ1NB (-)A1418AJ1NB (-)A1418WJ1NB (-)A1618AJ1NB
(-)A1324AJ1NA (-)A1424BJ1NA (-)A1424XJ1NA (-)A1624AJ1NA
(-)A1324AJ1NB (-)A1424BJ1NB (-)A1424XJ1NB (-)A1624AJ1NB
(-)A1324BJ1NA (-)A1430AJ1NA (-)A1430XJ1NA (-)A1630AJ1NA
(-)A1324BJ1NB (-)A1430AJ1NB (-)A1430XJ1NB (-)A1630AJ1NB
(-)A1330AJ1NA (-)A1436AJ1NA (-)A1436WJ1NA (-)A1636AJ1NA
(-)A1330AJ1NB (-)A1436AJ1NB (-)A1436WJ1NB (-)A1636AJ1NB
(-)A1336AJ1NA (-)A1436AC1NB (-)A1436WC1NB (-)A1636AC1NB
(-)A1336AJ1NB (-)A1436AD1NB (-)A1442XJ1NA (-)A1642AJ1NA
(-)A1336AC1NB (-)A1442CJ1NA (-)A1442XJ1NB (-)A1642AJ1NB
(-)A1336AD1NB (-)A1442CJ1NB (-)A1442XC1NB (-)A1642AC1NB
(-)A1342AJ1NA (-)A1442CC1NB (-)A1648AJ1NA
(-)A1342AJ1NB (-)A1442AD1NB (-)A1648AJ1NB
(-)A1342AC1NB (-)A1448AJ1NA (-)A1648AC1NB
(-)A1342AD1NB (-)A1448AJ1NB (-)A1660AJ1NA
(-)A1348AJ1NA (-)A1448AC1NB (-)A1660AJ1NB
(-)A1348AJ1NB (-)A1448AD1NB (-)A1660AC1NB
(-)A1348AC1NB (-)A1460CJ1NA
(-)A1348AD1NB (-)A1460CJ1NB
(-)A1348AY1NB (-)A1460CC1NB
(-)A1360AJ1NA (-)A1460CD1NB
(-)A1360AJ1NB
(-)A1360AC1NB
(-)A1360AD1NB
(-)A1360AY1NB

6
 3.0 UNIT SPECIFICATIONS
3.3 Electrical and Physical Data
(-)A13
ELECTRICAL PHYSICAL
Compressor Fan Fuse or HACR Outdoor Coil Refrig . We ight
Model Motor Minimum Circuit Breaker Per
Number Rated Load Locked Roto r Full Circuit Face Net
Voltage Phase Freq Area No. CFM Circuit Shipping
Amperes Amperes Load Ampacity Minimum Maximum Lbs.
Amperes Sq. Ft . Rows [L/s] (oz. ) Lbs. [kg]
(RLA) (LRA) Amperes Amperes Amperes [kg]
(FLA ) [m 2] [g]

(-)A1318AJ 208-230 1 60 9.7/9.7 48.0 0.70 13/13 20/20 20/20 5.9 [0.55] 1 2038 [962] 50 [1417] 120 [54.4] 127 [57.6]
(-)A1324AJ 208-230 1 60 11.2/11.2 60.8 0.7 15/15 20/20 25/25 9.06 [0.84] 1 2325 [1097] 60 [1701] 135 [61.2] 142 [64.4]
(-)A1324BJ 208-230 1 60 11.2/11.2 60.8 0.75 15/15 25/25 20/20 11.14 [1.03] 1 2335 [1102] 72 [2041] 141 [64] 148 [67.1]
(-)A1330AJ 208-230 1 60 12.8/12.8 64.0 1.30 18/18 25/25 30/30 9.06 [0.84] 1 2796 [1320] 72 [2041] 156 [70.8] 163 [73.9]
(-)A1336AJ 208-230 1 60 15.4/15.4 83.9 1.30 21/21 25/25 35/35 12.15 [1.13] 1 2898 [1368] 92 [2608] 157 [71.2] 164 [74.4]
(-)A1342AJ 208-230 1 60 17.9/17.9 112.0 0.70 24/24 30/30 40/40 14.18 [1.32] 1 2466 [1164] 105 [2977] 188 [85.3] 195 [88.5]
(-)A1348AJ 208-230 1 60 21.8/21.8 117.0 1.00 29/29 35/35 50/50 14.82 [1.38] 1 4144 [1953] 106 [3005] 195 [88.4] 202 [91.6]
(-)A1360AJ 208-230 1 60 26.4/26.4 134.0 1.20 35/35 45/45 60/60 18.84 [1.75] 1 3868 [1825] 148 [4196] 228 [103.4] 235 [106.6]

(-)A1336AC 208-230 3 60 10.4/10.4 73.0 1.30 15/15 20/20 20/20 12.15 [1.13] 1 2898 [1368] 92 [2608] 157 [71.2] 164 [74.4]
(-)A1342AC 208-230 3 60 13.2/13.2 88.0 1.30 18/18 25/25 30/30 14.18 [1.32] 1 2466 [1164] 105 [2977] 188 [85.3] 195 [88.5]
(-)A1348AC 208-230 3 60 13.7/13.7 83.1 1.00 19/19 25/25 30/30 14.82 [1.38] 1 4144 [1955] 106 [3005] 195 [88.4] 202 [91.6]]
(-)A1360AC 208-230 3 60 16/16 110.0 1.30 11/11 30/30 35/35 18.84 [1.75] 1 3868 [1825] 148 [4195] 228 [103.4] 235 [106.6]

(-)A1336AD 460 3 60 5.8/5.8 38.0 0.50 8/8 15/15 15/15 12.15 [1.13] 1 2898 [1368] 92 [2608] 157 [71.2] 164 [74.4]
(-)A1342AD 460 3 60 6.0/6.0 44.0 0.30 8/8 15/15 15/15 14.18 [1.32] 1 2466 [1164] 105 [2977] 188 [85.3] 195 [88.5]
(-)A1348AD 460 3 60 6.2/6.2 41.0 0.50 9/9 15/15 15/15 14.82 [1.38] 1 4144 [1955] 106 [3005] 195 [88.4] 202 [91.6]
(-)A1360AD 460 3 60 7.8/7.8 52.0 0.60 11/11 15/15 15/15 18.84 [1.75] 1 3868 [1825] 148 [4195] 228 [103.4] 235 [106.6]

(-)A1348AY 575 3 60 4.8/4.8 33.0 1.00 8/8 15/15 15/15 14.82 [1.38] 1 4144 [1955] 106 [3005] 195 [88.4] 202 [91.6]
(-)A1360AY 575 3 60 5.7/5.7 38.9 0.50 8/8 15/15 15/15 18.84 [1.75] 1 3868 [1825] 148 [4195] 228 [103.4] 235 [106.6]

(-)A14

Specifications
ELECTRICAL PHYSICAL
Compressor Fan Fuse or HACR Outdoor Coil Refrig . We ight
Model Motor Minimum Circuit Breaker Per
Number Rated Load Locked Roto r Full Circuit Face Net
Voltage Phase Freq Area No. CFM Circuit Shipping
Amperes Amperes Load Ampacity Minimum Maximum Lbs.
Amperes Sq. Ft . Rows [L/s] (oz. ) Lbs. [kg]
(RLA) (LRA) Amperes Amperes Amperes [kg]
(FLA ) [m 2] [g]

(-)A1418AJ 208-230 1 60 9.7/9.7 47.5 0.6 13/13 20/20 20/20 9.06 [0.84] 1 2225 [1050] 68 [1928] 140 [63.5] 147 [66.7]
(-)A1424BJ 208-230 1 60 10.9/10.9 62.9 0.75 15/15 20/20 25/25 11.14 [1.03] 1 2295 [1083] 80 [2268] 141 [64.0] 148 [67.7]
(-)A1424AJ 208-230 1 60 11.2/11.2 60.8 0.75 15/15 20/20 25/25 11.14 [1.03] 1 2335 [1102] 72 [2041] 141 [64.0] 148 [67.1]
(-)A1430AJ 208-230 1 60 12.8/12.8 64.0 0.75 17/17 20/20 25/25 12.15 [1.13] 1 2605 [1229] 87 [2466] 151 [68.5] 158 [71.7]
(-)A1436AJ 208-230 1 60 14.1/14.1 77.0 0.80 19/19 25/25 30/30 14.82 [1.38] 1 3104 [1464] 106 [3005] 171 [77.6] 178 [93.9]
(-)A1442BJ 208-230 1 60 17.9/17.9 112.0 0.75 24/24 30/30 40/40 17.29 [1.61] 1 3670 [1732] 121 [3430] 200 [90.7] 207 [93.9]
(-)A1442CJ 208-230 1 60 16.7/16.7 109.0 1.20 23/23 30/30 35/35 19.76 [1.84] 1 4103 [1936] 133.6 [3788] 200 [90.7] 207 [93.9]
(-)A1448AJ 208-230 1 60 19.9/19.9 109.0 1.20 27/27 35/35 45/45 18.84 [1.75] 1 4264 [2012] 129 [3657] 221 [100.2] 228 [103.4]
(-)A1460CJ 208-230 1 60 24.4/24.4 144.2 1.0 32/32 40/40 50/50 28.27 [2.63] 1 5000 [2360] 205 [5812] 261 [118.4] 268 [121.6]

(-)A1436AC 208-230 3 60 9.0/9.0 71.0 0.80 13/13 15/15 20/20 14.82 [1.38] 1 3104 [1464] 106 [3005] 171 [77.6] 178 [80.7]
(-)A1442BC 208-230 3 60 13.2/13.2 88.0 0.75 18/18 25/25 30/30 17.29 [1.61] 1 3670 [1732] 121 [3430] 200 [90.7] 207 [93.9]
(-)A1442CC 208-230 3 60 11.2/11.2 84.0 1.20 16/16 20/20 25/25 19.76 [1.84] 1 4103 [1936] 133.6 [3788] 200 [90.7] 207 [93.9]
(-)A1448AC 208-230 3 60 13.1/13.1 83.1 1.20 18/18 25/25 30/30 18.84 [1.75] 1 4264 [2012] 129 [3657] 221 [100.2] 228 [103.4]
(-)A1460CC 208-230 3 60 16.0/16.0 110.0 1.0 21/21 25/25 35/35 28.27 [2.63] 1 5000 [2360] 205 [5812] 261 [118.4] 268 [121.6]

(-)A1436AD 460 3 60 5.6/5.6 38.0 0.50 8/8 15/15 15/15 14.82 [1.38] 1 3104 [1464] 106 [3005] 171 [77.6] 178 [80.7]
(-)A1442AD 460 3 60 6.0/6.0 44.0 0.60 9/9 15/15 15/15 16.15 [1.5] 1 3954 [1866] 113 [3203] 207 [93.9] 214 [97.1]
(-)A1448AD 460 3 60 6.1/6.1 41.0 0.65 9/9 15/15 15/15 18.84 [1.75] 1 4264 [2012] 129 [3657] 221 [100.2] 228 [103.4]
(-)A1460CD 460 3 60 7.8/7.8 60.0 0.50 11/11 15/15 15/15 28.27 [2.63] 1 5000 [2360] 205 [5812] 261 [118.4] 268 [121.6]

ELECTRICAL PHYSICAL
Compressor
Fan Fuse or HACR Outdoor Coil Refrig . We ight
Model Motor Minimum Circuit Breaker Per
Number Full Circuit Face
Voltage Phase Freq Rated Load Locked Rotor Area No. CFM Circuit Net
Shipping
Amperes Amperes Load Ampacity Minimum Maximum Lbs.
Amperes Sq. Ft . Rows [L/s] (oz. ) Lbs. [kg]
(RLA) (LRA) Amperes Amperes Amperes [kg]
(FLA ) [m 2] [g]

(-)A1418WJ 208-230 1 60 9.7/9.7 46 0.60 13/13 20/20 20/20 9.89 [0.92] 1 2322 [1096] 78.4 [2223] 145 [65.8] 152 [69.0]
(-)A1424XJ 208-230 1 60 10.3/10.3 61.6 0.6 14/14 20/20 20/20 14.82 [1.38] 1 2851 [1346] 87 [2466] 163 [73.9] 170 [77.1]
(-)A1430XJ 208-230 1 60 12.8/12.8 67.3 2.8 18/18 25/25 30/30 16.15 [1.50] 1 3914 [1847] 113 [3203] 188 [85.3] 195 [88.5]
(-)A1436WJ 208-230 1 60 15.4/15.4 83.9 0.8 21/21 25/25 35/35 17.29 [1.61] 1 3393 [1601] 103.2 [2926] 180 [81.6] 187 [84.8]
(-)A1442XJ 208-230 1 60 16.7/16.7 109.0 3.5 25/25 30/30 40/40 24.23 [2.25] 1 4450 [2100] 150 [4252] 246 [111.6] 253 [114.8]
208-230 1 60 19.9/19.9 1.00 26/26 35/35 45/45 18.84 [1.75] 1 4264 [2012] 129 [3657] 221 [100.2] 228 [103.4]
(-)A1436WC 208-230 3 60 10.4/10.4 73 0.8 14/14 20/20 20/20 17.29 [1.61] 1 3393 [1601] 103.2 [2926] 180 [81.6] 187 [84.8]
(-)A1442XC 208-230 3 60 11.2/11.2 88 3.5 18/18 25/25 25/25 24.23 [2.25] 1 4450 [2100] 150 [4252] 246 [111.6] 253 [114.8]

(-)A16
ELECTRICAL PHYSICAL
Compressor
Fan Fuse or HACR Outdoor Coil Refrig . We ight
Model Motor Minimum Circuit Breaker Per
Number Full Circuit Face
Voltage Phase Freq Rated Load Locked Rotor Area No. CFM Circuit Net
Shipping
Amperes Amperes Load Ampacity Minimum Maximum Lbs.
Amperes Sq. Ft . Rows [L/s] (oz. ) Lbs. [kg]
(RLA) (LRA) Amperes Amperes Amperes [kg]
(FLA ) [m 2] [g]

(-)A1618AJ 208-230 1 60 9.0/9.0 47.5 0.70 12/12 15/15 20/20 12.15 [1.13] 1 2404 [1134] 82 [2325] 148 [67.1] 155 [70.3]
(-)A1624AJ 208-230 1 60 10.3/10.3 61.6 0.60 14/14 20/20 20/20 14.82 [1.38] 1 2851 [1345] 87 [2466] 163 [73.9] 170 [77.1]
(-)A1630AJ 208-230 1 60 12.8/12.8 67.3 2.80 19/19 25/25 30/30 16.15 [1.50] 1 3914 [1847] 113 [3203] 188 [85.3] 195 [88.4]
(-)A1636AJ 208-230 1 60 15.4/15.4 83.9 3.50 23/23 30/30 35/35 18.85 [1.75] 1 4340 [2048] 108 [108] 200 [90.7] 207 [93.9]
(-)A1642AJ 208-230 1 60 16.7/16.7 109.0 3.50 25/25 30/30 40/40 24.23 [2.25] 1 4450 [2100] 150 [4252] 246 [111.6] 253 [114.8]
(-)A1648AJ 208-230 1 60 17.0/17.0 123.9 3.50 25/25 30/30 40/40 28.27 [2.63] 1 4658 [2198] 174 [4933] 261 [118.4] 268 [121.6]
(-)A1660AJ 208-230 1 60 23.7/23.7 152.5 3.50 34/34 40/40 50/50 32.31 [3.00] 1 4776 [2254] 201 [5698] 289 [131.1] 296 [134.3]

(-)A1636AC 208-230 3 60 10.4/10.4 73 3.50 17/17 20/20 25/25 18.85 [1.75] 1 4340 [2048] 108 [3062] 200 [90.7] 207 [93.9]
(-)A1642AC 208-230 3 60 11.2/11.2 88 3.50 18/18 25/25 25/25 24.23 [2.25] 1 4450 [2100] 150 [4252] 246 [111.6] 253 [114.8]
(-)A1648AC 208-230 3 60 13.6/13.6 83.1 3.50 21/21 25/25 30/30 28.27 [2.63] 1 4658 [2198] 174 [4933] 261 [118.4] 268 [121.6]
(-)A1660AC 208-230 3 60 15.9/15.9 110 3.50 24/24 30/30 35/35 32.31 [3.00] 1 4776 [2254] 201 [5898] 289 [131.1] 296 [134.3]
7
 3.0 UNIT SPECIFICATIONS
3.3 Electrical and Physical Data (cont.)

DIMENSIONAL DATA
(-)A13 18, 36 24, 30 42 48 60

Height “H” inches [cm] 27 [68.6] 25 [63.5] 31 [78.7] 27 [68.6] 31 [78.7]

Length “L” inches [cm] 29.75 [75.6] 29.75 [75.6] 29.75 [75.6] 33.75 [85.7] 35.75 [90.8]
Width “W” inches [cm] 29.75 [75.6] 29.75 [75.6] 29.75 [75.6] 33.75 [85.7] 35.75 [90.8]

(-)A14 18A, 24B 30A 36A 42C 42A 48A 60C

Height "H" inches [cm] 25 [63.5] 27 [68.6] 27 [68.6] 35 [88.9] 27 [68.6] 31 [78.7] 45 [114.3]
Length "L" inches [cm] 29.75 [75.6] 29.75 [75.6] 33.75 [85.7] 33.75 [85.7] 35.75 [90.8] 35.75 [90.8] 35.75 [90.8]
Specifications

Width "W" inches [cm] 29.75 [75.6] 29.75 [75.6] 33.75 [85.7] 33.75 [85.7] 35.75 [90.8] 35.75 [90.8] 35.75 [90.8]

(-)A14 18W 24X 30X 36W 42X

Height "H" inches [cm] 27 [68.6] 27 [68.6] 27 [68.6] 31 [78.7] 39 [99.1]
Length "L" inches [cm] 29.75 [75.6] 33.75 [85.7] 35.75 [90.8] 33.75 [85.7] 35.75 [90.8]
Width "W" inches [cm] 29.75 [75.6] 33.75 [85.7] 35.75 [90.8] 33.75 [85.7] 35.75 [90.8]

(-)A16 18 24 30 36 42 48 60

Height “H” inches [cm] 27 [68.6] 27 [68.6] 27 [68.6] 31 [78.7] 39 [99.1] 45 [114.3] 51 [129.5]
Length “L” inches [cm] 29.75 [75.6] 33.75 [85.7] 35.75 [90.8] 35.75 [90.8] 35.75 [90.8] 35.75 [90.8] 35.75 [90.8]
Width “W” inches [cm] 29.75 [75.6] 33.75 [85.7] 35.75 [90.8] 35.75 [90.8] 35.75 [90.8] 35.75 [90.8] 35.75 [90.8]

ALLOW 60" [152.4 cm] OF

ALLOW 60” [1524mm]
CLEARANCE
OF CLEARANCE
A
I
R

“W” D
I
S
C
H
A
R
“L”
G
E

“H”

SERVICE PANELS/
INLET CONNECTIONS /
HIGH
SERVICE&PANELS/
LOW VOLTAGE
INLET CONNECTIONS / HIGH & LOW
ACCESS ALLOW
VOLTAGE ACCESS
ALLOW 24” [ 610 mm] OF CLEARANCE
24" [61.0 cm] OF
CLEARANCE
AIR INLET LOUVERS
ALLOW ALLOW
NOTE: Actual unit
AIR INLET LOUVERS
6" [15.2
6” [152mm] Min.cm] OF CLEARANCE
OF CLEARANCE
12” [305mm] RECCOMMENDED
ALL SIDES ALL SIDES
ST-A1226-02-00
12" [30.5 cm] RECOMMENDED appearance may vary.

8
 4.0 INSTALLATION
4.1 Tools and Refrigerant
4.1.1 Tools Required for Pressure: The pressure of R-410A is
approximately 60% (1.6 times) greater than
Installing and Servicing R-22. Recovery and recycle equipment, pumps,
R-410A Models hoses, and the like must have design pressure
Manifold Sets: ratings appropriate for R-410A. Manifold sets need
to range up to 800 psig [5,516 kPa] high-side and
– Up to 800 PSIG [5,516 kPa] High-Side 250 psig [1,724 kPa] low-side with a 550 psig
– Up to 250 PSIG [1,724 kPa] Low-Side

Tools
[3,792 kPa] low-side retard. Hoses need to have
– 550 PSIG [3,792 kPa] Low-Side Retard a service pressure rating of 800 psig [5,516 kPa].
Manifold Hoses: Recovery cylinders need to have a 400 psig [2,758
– Service Pressure Rating of 800 PSIG [5,516 kPa] kPa] service pressure rating, DOT 4BA400 or DOT
Recovery Cylinders: BW400.
– 400 PSIG [2,758 kPa] Pressure Rating Combustibility: At pressures above 1
– Dept. of Transportation 4BA400 or BW400 atmosphere, a mixture of R-410A and air can
become combustible. R-410A and air should
Ambient and Tube never be mixed in tanks or supply lines or
Thermometers Crescent Wrench
be allowed to accumulate in storage tanks.
Leak checking should never be done with a
mixture of R-410A and air. Leak-checking can
Allen Wrench be performed safely with nitrogen or a mixture of
R-410A and nitrogen.
Manifold
Gauge
Set
4.1.3 Quick-Reference Guide
Brazing Recovery
for R-410A
Rods Cylinders •R  -410A refrigerant operates at approximately
60% higher pressure (1.6 times) than R-22.
Ensure that servicing equipment is designed to
operate with R-410A.
• R-410A refrigerant cylinders are light rose in
color.
• R-410A, as with other HFCs, is only compatible
with POE oils.
• Vacuum pumps will not remove moisture from
Torch Reclaimer Nitrogen POE oil used in R-410A systems.
• R-410A systems are to be charged with liquid
CAUTION: R-410A systems operate
refrigerants. Prior to March 1999, R-410A
refrigerant cylinders had a dip tube. These
at higher pressures than R-22 systems. Do not cylinders should be kept upright for equipment
use R-22 service equipment or components on charging. Post-March 1999 cylinders do not
R-410A equipment. have a dip tube and should be inverted to ensure
liquid charging of the equipment.
4.1.2 Specifications of R-410A • Do not install a suction line filter drier in the liquid line.
Application: R-410A is not a drop-in • A factory-approved bi-flow liquid line filter drier
replacement for R-22. Equipment designs must is shipped with every unit and must be installed
accommodate its higher pressures. It cannot be in the liquid line at the time of installation. Only
retrofitted into R-22 heat pumps. manufacturer-approved liquid line filter driers
Physical Properties: R-410A has an atmospheric should be used. Filter driers must have a minimum
boiling point of -62.9°F [-52.7°C] and its saturation working pressure rating of at least 600 psig [4,137
pressure at 77°F [25°C] is 224.5 psig [1,548 kPa]. kPa]. The filter drier will only have adequate
Composition: R-410A is a near-azeotropic moisture-holding capacity if the system is properly
mixture of 50% by weight difluoromethane evacuated.
(HFC-32) and 50% by weight pentafluoroethane • Desiccant (drying agent) must be compatible for
(HFC-125). POE oils and R-410A refrigerant.
9
 4.0 INSTALLATION
4.2 Choosing a Location
4.2.1 Allowable Clearances 4.2.2 Operational Issues
12" [30.5 cm] to side intake louvers Related to Unit Location
24" [61.0 cm] to service access panels
60" [152.4 cm] vertical for fan discharge IMPORTANT: Locate the unit
If space limitations exist, the following clearances in a manner that will not prevent, impair, or
will have minimal impact to capacity and efficiency compromise the performance of other equipment
and are permitted: installed in proximity to the unit. Maintain all
Single-Unit Applications: Minimum of 6" [15.2 required minimum distances to gas and electric
cm] to side intake louvers. Do not reduce the 60" meters, dryer vents, and exhaust and inlet
[152.4 cm] for fan discharge or the 24" [61.0 cm] openings. In the absence of national codes or
service clearances. manufacturers’ recommendations, local code
Multiple-Unit Applications: For units positioned recommendations and requirements will take
next to each other, a minimum of 6" [15.2 cm] precedence.
clearance between units is recommended for 1.5 • Refrigerant piping and wiring should be properly
and 2 ton models and 9" [22.9 cm] for 2.5 ton to sized and kept as short as possible to avoid
5 ton models. Do not reduce the 60" [152.4 cm] capacity losses and increased operating costs.
for fan discharge or the 24" [61.0 cm] service • Locate the unit where water runoff will not create
clearances. a problem with the equipment. Position the unit
away from the drip edge of the roof whenever
IMPORTANT: Consult local and possible. Units are weatherized, but can be
national building codes and ordinances for special affected by the following:
Location

installation requirements. Following location • Water pouring into the unit from the junction
information will provide longer life and simplified of rooflines, without protective guttering. Large
servicing of the outdoor unit. volumes of water entering the unit while in
operation can impact fan blade or motor life.
NOTICE: These units must be installed • Closely follow the clearance recommendations in
outdoors. No ductwork can be attached, or
other modifications made, to the discharge grille. section 4.2.1.
Modifications will affect performance or operation. • 24" [61.0 cm] to the service panel access
• 60" [152.4 cm] above fan discharge (unit top)
to prevent recirculation
• 6" [15.2 cm] to coil grille air inlets
with 12" [30.5 cm] minimum recommended
ALLOW 60” [152.4 cm]
OF CLEARANCE
6" MIN. (15.2 cm) FOR 1.5 & 2 TON
9" MIN. (22.9 cm) FOR 2.5-5 TON
24" MIN. (61.0 cm)

AIR INLET LOUVERS ALLOW

6” [15.2 cm] Min. OF
CLEARANCE ALL SIDES
12” [30.5 cm] RECOMMENDED

SERVICE PANELS/
INLET CONNECTIONS
/ HIGH & LOW
VOLTAGE ACCESS
ALLOW 24” [61.0 cm] OF
CLEARANCE ST-A1226-04-00

10
 4.0 INSTALLATION
4.2 Choosing a Location (cont.)
4.2.3 Corrosive Environment WARNING: Disconnect all power to
The metal parts of this unit may be subject to rust or unit before starting maintenance. Failure to do so can
deterioration if exposed to a corrosive environment. cause electrical shock resulting in severe personal
This oxidation could shorten the equipment’s useful injury or death.
life. Regular maintenance will reduce the buildup of
Corrosive elements include, but are not limited to, contaminants and help to protect the unit’s finish.
salt spray, fog or mist in seacoast areas, sulphur or • Frequent washing of the cabinet, fan blade, and
chlorine from lawn watering systems, and various coil with fresh water will remove most of the salt or
chemical contaminants from industries such as paper other contaminants that build up on the unit.
mills and petroleum refineries.
• Regular cleaning and waxing of the cabinet with
If the unit is to be installed in an area where a good automobile polish will provide some
contaminants are likely to be a problem, special protection.
attention should be given to the equipment location
and exposure. • A good liquid cleaner may be used several times
a year to remove matter that will not wash off with
• Avoid having lawn sprinkler heads spray directly on water.
the unit cabinet.
• In coastal areas, locate the unit on the side of the 4.2.4 Customer Satisfaction
building away from the waterfront.
Issues
• Shielding provided by a fence or shrubs may give
•T  he outdoor unit should be located away from the
some protection, but cannot violate minimum
living, sleeping, and recreational spaces of the

Location
airflow and service access clearances.
owner and those spaces on adjoining property.
• To prevent noise transmission, the mounting pad
for the outdoor unit should not be connected to
the structure and should be located a sufficient
distance above grade to prevent ground water from
entering the unit.

4.3 Mounting Unit

4.3.1 Unit Mounting Methods 4.3.2 High Wind and Seismic
Tie-Down Methods

Mounting
The outdoor unit may be mounted in a number of
ways. The most common method is on a ground The manufacturer-approved/recommended method is
mounted concrete or pre-fabricated pad. It can also a guide to securing equipment for wind and seismic
be mounted on a ground or roof mounted metal frame, loads. Other methods might provide the same result,
wooden frame, or 4” x 4” [10.2 cm x 10.2 cm] wooden but the manufacturer method is the only one endorsed
stringers. It is extremely important to properly secure by the manufacturer for securing equipment where
the unit to the pad or frame so it does not shift during wind or earthquake damage can occur. Additional
high winds, seismic events, or other outside forces to information is available on the manufacturer's website
eliminate the possibility of a safety hazard or physical or from the wholesale distributor.
damage to the unit. Local codes in regions subject
to frequent hurricanes and seismic events will dictate
specific mounting requirements and must be followed.

11
 4.0 INSTALLATION
4.3.3 Elevating Unit
WARNING: Secure an elevated unit and its
elevating stand in order to prevent tipping. Failure to do so may
result in severe personal injury or death.
If elevating the unit, either on a flat roof or on a slab, observe the
following guidelines.
• The bottom of the basepan has receptacles for 4" [10.2 cm] '2127%/2&.
schedule 40 PVC pipe that can be cut to length and used as risers 23(1,1*6
,1%$6(3$1

for slab applications.

• If elevating a unit on a flat roof, use 4" x 4" [10.2 cm x 10.2 cm] or
equivalent stringers positioned to distribute unit weight evenly and
%$6(3$'
prevent noise and vibration. 67$
&21&5(7(2527+(5
68,7$%/(0$7(5,$/ 

NOTICE: Do not block drain openings on bottom of

unit.
Mounting

12
 4.0 INSTALLATION
4.4 Refrigerant Line Set Selection
4.4.1 Replacing Existing Systems
To prevent failure of a new unit, the existing line set
must be correctly sized for the new unit and must
IMPORTANT: When replacing an
R-22 unit with an R-410A unit, either replace
be cleaned or replaced. Care must be taken so the line set or ensure that residual mineral oil is
the expansion device is not plugged. For new and drained from existing lines including oil trapped in
replacement units, a liquid line filter drier must be low spots.
installed and the line set must be properly sized.
Test the oil for acid. If it tests positive for acid, a
suction line filter drier is mandatory.

4.4.2 Line Set Length and Fitting Losses

Refrigerant tubing is measured in terms of actual tubing length, fittings, vertical separation, acces-
length and equivalent length. Actual length is used sories, and filter driers. The table below references
for refrigerant charge applications. Equivalent commonly used equivalent lengths.
length takes into account pressure losses from

Table 1
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4.4.3 Liquid Line Selection

The purpose of the liquid line is to transport warm The total pressure drop allowed for the liquid line is
sub-cooled liquid refrigerant between the outdoor 50 PSI [345 kPa]. The procedure for selecting the
unit to the indoor unit. It is important not to allow proper liquid line is as follows:
the refrigerant to flash into superheated vapor prior • Measure the total amount of vertical separation
to the expansion device of the indoor coil. The between the outdoor unit and indoor coil.
Tubing
flashing of refrigerant can occur for the following • Measure the linear length of liquid line needed.
reasons: • Add all of the equivalent lengths associated with
• Low refrigerant charge any fittings or accessories using Table 1 above.
• Improperly selected liquid line size • Add the linear length to the total fitting equiva-
• Absorption of heat prior to expansion device lent length. This will equal your total equivalent
• Excessive vertical separation between the out- line length.
door unit and indoor coil • Reference Table 2 to verify the calculated
• Restricted liquid line or filter drier equivalent length is acceptable with the required
• Kinked liquid line vertical separation and diameter of liquid line.

13
 4.0 INSTALLATION
4.4 Refrigerant Line Set Selection (cont.)
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ϱͬϭϲΗ ϱͬϴΗ ŶͬĂ ϮϮϯ ϭϵϴ ϭϴϴ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϴ ϵϴͬϬ͘ϵϴ ϵϯͬϬ͘ϵϳ ϴϴͬϬ͘ϵϳ ϴϯͬϬ͘ϵϲ ϳϴͬϬ͘ϵϲ ϳϯͬϬ͘ϵϱ ϲϴͬϬ͘ϵϰ
ϭ͘ϱdŽŶ
ϯͬϴΗ ϱͬϴΗ ϭϳϴ ϭϰϴ ϭϯϮ ϭϮϱ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϱ ϭϬϬͬϬ͘ϵϰ
ΎΎ^
ϭͬϰΗ ϯͬϰΗΎΎ ŶͬĂ ŶͬĂ ŶͬĂ ŶͬĂ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϲϮͬϬ͘ϵϵ ϰϯͬϬ͘ϵϵ ϮϰͬϬ͘ϵϵ ϱͬϬ͘ϵϵ EZ EZ EZ EZ
EKdϯ
ϱͬϭϲΗ ϯͬϰΗΎΎ ŶͬĂ ϮϮϯ ϭϵϴ ϭϴϴ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϳϱͬϬ͘ϵϵ ϵϴͬϬ͘ϵϵ ϵϯͬϬ͘ϵϵ ϴϴͬϬ͘ϵϵ ϴϯͬϬ͘ϵϵ ϳϴͬϬ͘ϵϴ ϳϯͬϬ͘ϵϴ ϲϴͬϬ͘ϵϴ
ϯͬϴΗ ϯͬϰΗΎΎ ϭϳϴ ϭϰϴ ϭϯϮ ϭϮϱ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϳϱͬϭ͘ϬϬ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϴ
ϭͬϰΗ ϱͬϴΗ ŶͬĂ ŶͬĂ ŶͬĂ ŶͬĂ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϴ ϮϭͬϬ͘ϵϳ EZ EZ EZ EZ EZ EZ EZ
ϱͬϭϲΗ ϱͬϴΗ Ϯϭϯ Ϯϭϯ ϭϳϱ ϭϳϱ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϴ ϳϱͬϬ͘ϵϳ ϴϳͬϬ͘ϵϲ ϳϳͬϬ͘ϵϱ ϲϵͬϬ͘ϵϰ ϲϭͬϬ͘ϵϯ ϱϯͬϬ͘ϵϮ ϰϱͬϬ͘ϵϭ ϯϳͬϬ͘ϵϬ
ϯͬϴΗ ϱͬϴΗ ϭϰϮ ϭϰϮ ϭϭϳ ϭϭϳ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϴ ϳϱͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϱ ϭϬϬͬϬ͘ϵϰ ϵϴͬϬ͘ϵϯ ϵϱͬϬ͘ϵϮ ϵϮͬϬ͘ϵϭ ϴϵͬϬ͘ϵϬ
ϮdŽŶ
ϭͬϰΗ ϯͬϰΗ ŶͬĂ ŶͬĂ ŶͬĂ ŶͬĂ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϮϭͬϬ͘ϵϵ EZ EZ EZ EZ EZ EZ EZ
ϱͬϭϲΗ ϯͬϰΗ Ϯϭϯ Ϯϭϯ ϭϳϱ ϭϳϱ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϳϱͬϬ͘ϵϵ ϴϳͬϬ͘ϵϵ ϳϳͬϬ͘ϵϴ ϲϵͬϬ͘ϵϴ ϲϭͬϬ͘ϵϴ ϱϯͬϬ͘ϵϳ ϰϱͬϬ͘ϵϳ ϯϳͬϬ͘ϵϲ
ϯͬϴΗ ϯͬϰΗ ϭϰϮ ϭϰϮ ϭϭϳ ϭϭϳ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϳϱͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϴ ϵϴͬϬ͘ϵϴ ϵϱͬϬ͘ϵϳ ϵϯͬϬ͘ϵϳ ϵϬͬϬ͘ϵϲ
ϱͬϭϲΗ ϱͬϴΗ ŶͬĂ ŶͬĂ ϭϭϬ ϭϭϬ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϴ ϳϱͬϬ͘ϵϲ ϳϬͬϬ͘ϵϰ ϱϵͬϬ͘ϵϯ ϰϴͬϬ͘ϵϭ ϯϲͬϬ͘ϵϬ EZ EZ EZ
ϯͬϴΗ ϱͬϴΗ ϭϰϮ ϭϭϳ ϳϯ ϳϯ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϴ ϳϱͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϰ ϵϴͬϬ͘ϵϯ ϵϰͬϬ͘ϵϭ ϵϬͬϬ͘ϵϬ EZ EZ EZ
Ϯ͘ϱdŽŶ
ϱͬϭϲΗ ϯͬϰΗ Ϯϭϯ ϭϳϱ ϭϭϬ ϭϭϬ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϵ ϳϬͬϬ͘ϵϴ ϱϵͬϬ͘ϵϴ ϰϴͬϬ͘ϵϳ ϯϲͬϬ͘ϵϲ ϮϱͬϬ͘ϵϲ ϭϯͬϬ͘ϵϱ EZ
ϯͬϴΗ ϯͬϰΗ ϭϰϮ ϭϭϳ ϳϯ ϳϯ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϴ ϵϴͬϬ͘ϵϴ ϵϰͬϬ͘ϵϳ ϵϬͬϬ͘ϵϲ ϴϲͬϬ͘ϵϲ ϴϮͬϬ͘ϵϱ ϳϴͬϬ͘ϵϱ
ϱͬϭϲΗ ϱͬϴΗ ŶͬĂ ŶͬĂ ŶͬĂ ŶͬĂ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϳ ϲϲͬϬ͘ϵϰ ϰϵͬϬ͘ϵϮ ϯϮͬϬ͘ϵϬ EZ EZ EZ EZ EZ
ϯͬϴΗ ϱͬϴΗ ϭϬϴ ϴϱ ϵϬ ϴϮ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϳ ϳϱͬϬ͘ϵϰ ϵϱͬϬ͘ϵϮ ϴϵͬϬ͘ϵϬ EZ EZ EZ EZ EZ
ϱͬϭϲΗ ϯͬϰΗ ŶͬĂ ϭϮϴ ϭϯϱ ϭϮϯ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϲϲͬϬ͘ϵϴ ϰϵͬϬ͘ϵϴ ϯϮͬϬ͘ϵϳ ϭϱͬϬ͘ϵϲ EZ EZ EZ EZ
ϯͬϴΗ ϯͬϰΗ ϭϬϴ ϴϱ ϵϬ ϴϮ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϴ ϵϱͬϬ͘ϵϴ ϴϵͬϬ͘ϵϳ ϴϰͬϬ͘ϵϲ ϳϴͬϬ͘ϵϱ ϳϮͬϬ͘ϵϰ ϲϳͬϬ͘ϵϯ ϲϭͬϬ͘ϵϯ
ϯdŽŶ
ϭͬϮΗ ϯͬϰΗ ϱϰ ϰϯ ϰϱ ϰϭ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϱ ϭϬϬͬϬ͘ϵϰ ϭϬϬͬϬ͘ϵϯ ϭϬϬͬϬ͘ϵϯ
ϱͬϭϲΗ ϳͬϴΗ ŶͬĂ ϭϮϴ ϭϯϱ ϭϮϯ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϲϲͬϭ͘ϬϬ ϰϵͬϬ͘ϵϵ ϯϮͬϬ͘ϵϵ ϭϱͬϬ͘ϵϵ EZ EZ EZ EZ
ϯͬϴΗ ϳͬϴΗ ϭϬϴ ϴϱ ϵϬ ϴϮ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϳϱͬϭ͘ϬϬ ϵϱͬϬ͘ϵϵ ϴϵͬϬ͘ϵϵ ϴϰͬϬ͘ϵϵ ϳϴͬϬ͘ϵϴ ϳϮͬϬ͘ϵϴ ϲϳͬϬ͘ϵϴ ϲϭͬϬ͘ϵϳ
ϭͬϮΗ ϳͬϴΗ ϱϰ ϰϯ ϰϱ ϰϭ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϳϱͬϭ͘ϬϬ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϳ
ϯͬϴΗ ϯͬϰΗ ϭϱϬ ϭϬϮ ϳϱ ϳϱ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϴ ϳϱͬϬ͘ϵϳ ϴϴͬϬ͘ϵϲ ϴϬͬϬ͘ϵϱ ϳϮͬϬ͘ϵϰ ϲϱͬϬ͘ϵϮ ϱϳͬϬ͘ϵϭ ϰϵͬϬ͘ϵϬ EZ
ϭͬϮΗ ϯͬϰΗ ϳϱ ϱϭ ϯϴ ϯϴ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϴ ϳϱͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϱ ϭϬϬͬϬ͘ϵϰ ϭϬϬͬϬ͘ϵϮ ϭϬϬͬϬ͘ϵϭ ϭϬϬͬϬ͘ϵϬ EZ
ϯ͘ϱdŽŶ
ϯͬϴΗ ϳͬϴΗ ϭϱϬ ϭϬϮ ϳϱ ϳϱ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϳϱͬϬ͘ϵϵ ϴϴͬϬ͘ϵϵ ϴϬͬϬ͘ϵϵ ϳϮͬϬ͘ϵϴ ϲϱͬϬ͘ϵϳ ϱϳͬϬ͘ϵϳ ϰϵͬϬ͘ϵϲ ϰϮͬϬ͘ϵϲ
ϭͬϮΗ ϳͬϴΗ ϳϱ ϱϭ ϯϴ ϯϴ Ϯϱͬϭ͘ϬϬ ϱϬͬϭ͘ϬϬ ϳϱͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϲ
ϯͬϴΗ ϯͬϰΗ ϭϰϴ ϭϭϬ ŶͬĂ ϯϱ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϴ ϳϱͬϬ͘ϵϲ ϳϳͬϬ͘ϵϱ ϲϳͬϬ͘ϵϯ ϱϳͬϬ͘ϵϮ ϰϲͬϬ͘ϵϭ EZ EZ EZ
ϭͬϮΗ ϯͬϰΗ ϳϰ ϱϱ ŶͬĂ ϭϴ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϴ ϳϱͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϱ ϭϬϬͬϬ͘ϵϯ ϭϬϬͬϬ͘ϵϮ ϭϬϬͬϬ͘ϵϭ EZ EZ EZ
ϰdŽŶ
ϯͬϴΗ ϳͬϴΗ ϭϰϴ ϭϭϬ ŶͬĂ ϯϱ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϵ ϳϳͬϬ͘ϵϴ ϲϳͬϬ͘ϵϳ ϱϳͬϬ͘ϵϳ ϰϲͬϬ͘ϵϲ ϯϲͬϬ͘ϵϲ ϮϲͬϬ͘ϵϱ ϭϱͬϬ͘ϵϱ
ϭͬϮΗ ϳͬϴΗ ϳϰ ϱϱ ŶͬĂ ϭϴ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϲ ϵϵͬϬ͘ϵϱ ϵϳͬϬ͘ϵϱ
ϯͬϴΗ ϯͬϰΗ ϳϴ Ϭ ŶͬĂ Ϭ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϳ ϳϱͬϬ͘ϵϰ ϲϭͬϬ͘ϵϮ ϰϲͬϬ͘ϵϬ EZ EZ EZ EZ EZ
ϭͬϮΗ ϯͬϰΗ ϯϵ Ϭ ŶͬĂ Ϭ ϮϱͬϬ͘ϵϵ ϱϬͬϬ͘ϵϳ ϳϱͬϬ͘ϵϰ ϭϬϬͬϬ͘ϵϮ ϭϬϬͬϬ͘ϵϬ EZ EZ EZ EZ EZ
ϯͬϴΗ ϳͬϴΗ ϳϴ Ϭ ŶͬĂ Ϭ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϴ ϲϭͬϬ͘ϵϳ ϰϲͬϬ͘ϵϲ ϯϮͬϬ͘ϵϱ ϭϴͬϬ͘ϵϰ EZ EZ EZ
ϱdŽŶ
ϭͬϮΗ ϳͬϴΗ ϯϵ Ϭ ŶͬĂ Ϭ Ϯϱͬϭ͘ϬϬ ϱϬͬϬ͘ϵϵ ϳϱͬϬ͘ϵϴ ϭϬϬͬϬ͘ϵϳ ϭϬϬͬϬ͘ϵϲ ϭϬϬͬϬ͘ϵϱ ϵϳͬϬ͘ϵϰ ϵϱͬϬ͘ϵϰ ϵϮͬϬ͘ϵϯ ϴϵͬϬ͘ϵϮ
ϯͬϴΗ ϭͲϭͬϴΗ ϳϴ Ϭ ŶͬĂ Ϭ Ϯϱͬϭ͘Ϭϭ ϱϬͬϭ͘Ϭϭ ϳϱͬϭ͘ϬϬ ϲϭͬϭ͘ϬϬ ϰϲͬϬ͘ϵϵ ϯϮͬϬ͘ϵϵ ϭϴͬϬ͘ϵϵ EZ EZ EZ
ϭͬϮΗ ϭͲϭͬϴΗ ϯϵ Ϭ ŶͬĂ Ϭ Ϯϱͬϭ͘Ϭϭ ϱϬͬϭ͘Ϭϭ ϳϱͬϭ͘ϬϬ ϭϬϬͬϭ͘ϬϬ ϭϬϬͬϬ͘ϵϵ ϭϬϬͬϬ͘ϵϵ ϵϳͬϬ͘ϵϵ ϵϱͬϬ͘ϵϵ ϵϮͬϬ͘ϵϵ ϴϵͬϬ͘ϵϴ
EŽƚĞƐ͗
ϭͿŽŶŽƚĞdžĐĞĞĚϮϬϬŌůŝŶĞĂƌůŝŶĞůĞŶŐƚŚ͘
ϮͿΎŽŶŽƚĞdžĐĞĞĚϭϴϬŌǀĞƌƟĐĂůƐĞƉĂƌĂƟŽŶŝĨŽƵƚĚŽŽƌƵŶŝƚŝƐĂďŽǀĞŝŶĚŽŽƌƵŶŝƚ͘
ϯͿΎΎϯͬϰΗƐƵĐƟŽŶůŝŶĞƐŚŽƵůĚŽŶůLJďĞƵƐĞĚĨŽƌϭ͘ϱƚŽŶƐLJƐƚĞŵƐŝĨŽƵƚĚŽŽƌƵŶŝƚŝƐďĞůŽǁŽƌĂƚƐĂŵĞůĞǀĞůĂƐŝŶĚŽŽƌƚŽĂƐƐƵƌĞƉƌŽƉĞƌŽŝůƌĞƚƵƌŶ͘
ϰͿůǁĂLJƐƵƐĞƚŚĞƐŵĂůůĞƐƚůŝƋƵŝĚůŝŶĞĂůůŽǁĂďůĞƚŽŵŝŶŝŵŝnjĞƌĞĨƌŝŐĞƌĂŶƚĐŚĂƌŐĞ͘
ϱͿƉƉůŝĐĂƟŽŶƐƐŚĂĚĞĚŝŶůŝŐŚƚŐƌĂLJŝŶĚŝĐĂƚĞĐĂƉĂĐŝƚLJŵƵůƟƉůŝĞƌƐďĞƚǁĞĞŶϬ͘ϵϬĂŶĚϬ͘ϵϲǁŚŝĐŚĂƌĞŶŽƚƌĞĐŽŵŵĞŶĚĞĚ͕ďƵƚĂƌĞĂůůŽǁĞĚ͘
ϲͿƉƉůŝĐĂƟŽŶƐƐŚĂĚĞĚŝŶĚĂƌŬŐƌĂLJĂƌĞŶŽƚƌĞĐŽŵŵĞŶĚĞĚĚƵĞƚŽĞdžĐĞƐƐŝǀĞůŝƋƵŝĚŽƌƐƵĐƟŽŶƉƌĞƐƐƵƌĞĚƌŽƉ͘
Tubing

14
 4.0 INSTALLATION
4.5 Refrigerant Line Set Selection (cont.)
dĂďůĞϮ͗ZĞĨƌŝŐĞƌĂŶƚ>ŝŶĞ^ŝnjŝŶŐŚĂƌƚ;DĞƚƌŝĐhŶŝƚƐͿ
ϭϯͲϭϲ^Z^ŝŶŐůĞͲ^ƚĂŐĞŝƌͲŽŶĚŝƟŽŶĞƌƐ
ƉƉůLJ>ŽŶŐ>ŝŶĞ'ƵŝĚĞůŝŶĞƐŝĨ
ƋƵŝǀĂůĞŶƚ>ĞŶŐƚŚ;DĞƚĞƌƐͿ
ůůŽǁĂďůĞ ůůŽǁĂďůĞ >ŝŶĞĂƌ>ŝŶĞ>ĞŶŐƚŚdžĐĞĞĚƐ
>ŝƋƵŝĚ>ŝŶĞ ^ƵĐƟŽŶ>ŝŶĞ dŚŽƐĞ^ŚŽǁŶĞůŽǁ
hŶŝƚ^ŝnjĞ фϴ ϴͲϭϱ ϭϲͲϮϯ ϮϰͲϯϬ ϯϭͲϯϴ ϯϵͲϰϲ ϰϳͲϱϯ ϱϰͲϲϭ ϲϮͲϲϵ ϳϬͲϳϲ
^ŝnjĞ ^ŝnjĞ ;DĞƚĞƌƐͿ
ŵŵ΀ŝŶ͘΁ ŵŵ΀ŝŶ͘΁ ;ͲͿϭϰ ;ͲͿϭϰ
;ͲͿϭϯ ;ͲͿϭϲ DĂdžŝŵƵŵsĞƌƟĐĂůZŝƐĞ;KƵƚĚŽŽƌhŶŝƚĞůŽǁ/ŶĚŽŽƌhŶŝƚͿΎͬĂƉĂĐŝƚLJDƵůƟƉůŝĞƌ
ͬͬ tͬy
ϲ͘ϯϱ΀ϭͬϰ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ŶͬĂ ŶͬĂ ŶͬĂ ŶͬĂ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϭϵͬϬ͘ϵϴ ϭϯͬϬ͘ϵϴ ϳͬϬ͘ϵϳ ϮͬϬ͘ϵϳ EZ EZ EZ EZ
ϱ͘ϯ<t ϳ͘ϵϰ΀ϱͬϭϲ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ŶͬĂ ϲϴ ϲϬ ϱϳ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ ϮϴͬϬ͘ϵϳ ϮϳͬϬ͘ϵϳ ϮϱͬϬ͘ϵϲ ϮϰͬϬ͘ϵϲ ϮϮͬϬ͘ϵϱ ϮϭͬϬ͘ϵϰ
΀ϭ͘ϱdŽŶ΁ ϵ͘ϱϯ΀ϯͬϴ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ϱϰ ϰϱ ϰϬ ϯϴ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϳ ϯϬͬϬ͘ϵϳ ϯϬͬϬ͘ϵϲ ϯϬͬϬ͘ϵϲ ϯϬͬϬ͘ϵϱ ϯϬͬϬ͘ϵϰ
ΎΎ^ ϲ͘ϯϱ΀ϭͬϰ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ΎΎ ŶͬĂ ŶͬĂ ŶͬĂ ŶͬĂ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ ϭϵͬϬ͘ϵϵ ϭϯͬϬ͘ϵϵ ϳͬϬ͘ϵϵ ϮͬϬ͘ϵϵ EZ EZ EZ EZ
EKdϯ ϳ͘ϵϰ΀ϱͬϭϲ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ΎΎ ŶͬĂ ϲϴ ϲϬ ϱϳ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ ϮϯͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϮϴͬϬ͘ϵϵ ϮϳͬϬ͘ϵϵ ϮϱͬϬ͘ϵϵ ϮϰͬϬ͘ϵϴ ϮϮͬϬ͘ϵϴ ϮϭͬϬ͘ϵϴ
ϵ͘ϱϯ΀ϯͬϴ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ΎΎ ϱϰ ϰϱ ϰϬ ϯϴ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ ϮϯͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ
ϲ͘ϯϱ΀ϭͬϰ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ŶͬĂ ŶͬĂ ŶͬĂ ŶͬĂ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϴ ϲͬϬ͘ϵϳ EZ EZ EZ EZ EZ EZ EZ
ϳ͘ϵϰ΀ϱͬϭϲ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ϲϱ ϱϵ ϱϯ ϱϯ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϴ ϮϯͬϬ͘ϵϳ ϮϳͬϬ͘ϵϲ ϮϯͬϬ͘ϵϱ ϮϭͬϬ͘ϵϰ ϭϵͬϬ͘ϵϯ ϭϲͬϬ͘ϵϮ ϭϰͬϬ͘ϵϭ ϭϭͬϬ͘ϵϬ
ϳ͘Ϭ<t ϵ͘ϱϯ΀ϯͬϴ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ϰϯ ϯϵ ϯϲ ϯϲ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϴ ϮϯͬϬ͘ϵϳ ϯϬͬϬ͘ϵϲ ϯϬͬϬ͘ϵϱ ϯϬͬϬ͘ϵϰ ϯϬͬϬ͘ϵϯ ϮϵͬϬ͘ϵϮ ϮϴͬϬ͘ϵϭ ϮϳͬϬ͘ϵϬ
΀ϮdŽŶ΁ ϲ͘ϯϱ΀ϭͬϰ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ŶͬĂ ŶͬĂ ŶͬĂ ŶͬĂ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ ϲͬϬ͘ϵϵ EZ EZ EZ EZ EZ EZ EZ
ϳ͘ϵϰ΀ϱͬϭϲ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ϲϱ ϱϵ ϱϯ ϱϯ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ ϮϯͬϬ͘ϵϵ ϮϳͬϬ͘ϵϵ ϮϯͬϬ͘ϵϴ ϮϭͬϬ͘ϵϴ ϭϵͬϬ͘ϵϴ ϭϲͬϬ͘ϵϳ ϭϰͬϬ͘ϵϳ ϭϭͬϬ͘ϵϲ
ϵ͘ϱϯ΀ϯͬϴ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ϰϯ ϯϵ ϯϲ ϯϲ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ ϮϯͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ ϮϵͬϬ͘ϵϳ ϮϴͬϬ͘ϵϳ ϮϳͬϬ͘ϵϲ
ϳ͘ϵϰ΀ϱͬϭϲ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ŶͬĂ ŶͬĂ ϯϰ ϯϰ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϴ ϮϯͬϬ͘ϵϲ ϮϭͬϬ͘ϵϰ ϭϴͬϬ͘ϵϯ ϭϱͬϬ͘ϵϭ ϭϭͬϬ͘ϵϬ EZ EZ EZ
ϴ͘ϴ<t ϵ͘ϱϯ΀ϯͬϴ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ϰϯ ϯϲ ϮϮ ϮϮ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϴ ϮϯͬϬ͘ϵϲ ϯϬͬϬ͘ϵϰ ϯϬͬϬ͘ϵϯ ϮϵͬϬ͘ϵϭ ϮϳͬϬ͘ϵϬ EZ EZ EZ
΀Ϯ͘ϱdŽŶ΁ ϳ͘ϵϰ΀ϱͬϭϲ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ϲϱ ϱϯ ϯϰ ϯϰ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϵ ϮϭͬϬ͘ϵϴ ϭϴͬϬ͘ϵϴ ϭϱͬϬ͘ϵϳ ϭϭͬϬ͘ϵϲ ϴͬϬ͘ϵϲ ϰͬϬ͘ϵϱ EZ
ϵ͘ϱϯ΀ϯͬϴ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ϰϯ ϯϲ ϮϮ ϮϮ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϵ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ ϮϵͬϬ͘ϵϳ ϮϳͬϬ͘ϵϲ ϮϲͬϬ͘ϵϲ ϮϱͬϬ͘ϵϱ ϮϰͬϬ͘ϵϱ
ϳ͘ϵϰ΀ϱͬϭϲ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ŶͬĂ ŶͬĂ ŶͬĂ ŶͬĂ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϳ ϮϬͬϬ͘ϵϰ ϭϱͬϬ͘ϵϮ ϭϬͬϬ͘ϵϬ EZ EZ EZ EZ EZ
ϵ͘ϱϯ΀ϯͬϴ΁ ϭϱ͘ϴϴ΀ϱͬϴ΁ ϯϯ Ϯϲ Ϯϳ Ϯϱ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϳ ϮϯͬϬ͘ϵϰ ϮϵͬϬ͘ϵϮ ϮϳͬϬ͘ϵϬ EZ EZ EZ EZ EZ
ϳ͘ϵϰ΀ϱͬϭϲ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ŶͬĂ ϯϵ ϰϭ ϯϳ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϬͬϬ͘ϵϴ ϭϱͬϬ͘ϵϴ ϭϬͬϬ͘ϵϳ ϱͬϬ͘ϵϲ EZ EZ EZ EZ
ϭϬ͘ϲ<t ϵ͘ϱϯ΀ϯͬϴ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ϯϯ Ϯϲ Ϯϳ Ϯϱ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϴ ϮϵͬϬ͘ϵϴ ϮϳͬϬ͘ϵϳ ϮϲͬϬ͘ϵϲ ϮϰͬϬ͘ϵϱ ϮϮͬϬ͘ϵϰ ϮϬͬϬ͘ϵϯ ϭϵͬϬ͘ϵϯ
΀ϯdŽŶ΁ ϭϮ͘ϳ΀ϭͬϮ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ϭϳ ϭϯ ϭϰ ϭϮ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϳ ϯϬͬϬ͘ϵϲ ϯϬͬϬ͘ϵϱ ϯϬͬϬ͘ϵϰ ϯϬͬϬ͘ϵϯ ϯϬͬϬ͘ϵϯ
ϳ͘ϵϰ΀ϱͬϭϲ΁ ϮϮ͘Ϯϯ΀ϳͬϴ΁ ŶͬĂ ϯϵ ϰϭ ϯϳ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ ϮϬͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϭϬͬϬ͘ϵϵ ϱͬϬ͘ϵϵ EZ EZ EZ EZ
ϵ͘ϱϯ΀ϯͬϴ΁ ϮϮ͘Ϯϯ΀ϳͬϴ΁ ϯϯ Ϯϲ Ϯϳ Ϯϱ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ Ϯϯͬϭ͘ϬϬ ϮϵͬϬ͘ϵϵ ϮϳͬϬ͘ϵϵ ϮϲͬϬ͘ϵϵ ϮϰͬϬ͘ϵϴ ϮϮͬϬ͘ϵϴ ϮϬͬϬ͘ϵϴ ϭϵͬϬ͘ϵϳ
ϭͬϮ΀ϭϮ͘ϳ΁ ϮϮ͘Ϯϯ΀ϳͬϴ΁ ϭϳ ϭϯ ϭϰ ϭϮ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ Ϯϯͬϭ͘ϬϬ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϳ
ϵ͘ϱϯ΀ϯͬϴ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ϰϲ ϯϭ Ϯϯ Ϯϯ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϴ ϮϯͬϬ͘ϵϳ ϮϳͬϬ͘ϵϲ ϮϰͬϬ͘ϵϱ ϮϮͬϬ͘ϵϰ ϮϬͬϬ͘ϵϮ ϭϳͬϬ͘ϵϭ ϭϱͬϬ͘ϵϬ EZ
ϭϮ͘ϯ<t ϭϮ͘ϳ΀ϭͬϮ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ Ϯϯ ϭϱ ϭϭ ϭϭ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϴ ϮϯͬϬ͘ϵϳ ϯϬͬϬ͘ϵϲ ϯϬͬϬ͘ϵϱ ϯϬͬϬ͘ϵϰ ϯϬͬϬ͘ϵϮ ϯϬͬϬ͘ϵϭ ϯϬͬϬ͘ϵϬ EZ
΀ϯ͘ϱdŽŶ΁ ϵ͘ϱϯ΀ϯͬϴ΁ ϮϮ͘Ϯϯ΀ϳͬϴ΁ ϰϲ ϯϭ Ϯϯ Ϯϯ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ ϮϯͬϬ͘ϵϵ ϮϳͬϬ͘ϵϵ ϮϰͬϬ͘ϵϵ ϮϮͬϬ͘ϵϴ ϮϬͬϬ͘ϵϳ ϭϳͬϬ͘ϵϳ ϭϱͬϬ͘ϵϲ ϭϯͬϬ͘ϵϲ
ϭϮ͘ϳ΀ϭͬϮ΁ ϮϮ͘Ϯϯ΀ϳͬϴ΁ Ϯϯ ϭϱ ϭϭ ϭϭ ϴͬϭ͘ϬϬ ϭϱͬϭ͘ϬϬ ϮϯͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϳ ϯϬͬϬ͘ϵϳ ϯϬͬϬ͘ϵϲ ϯϬͬϬ͘ϵϲ
ϵ͘ϱϯ΀ϯͬϴ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ϰϱ ϯϰ ŶͬĂ ϭϭ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϴ ϮϯͬϬ͘ϵϲ ϮϰͬϬ͘ϵϱ ϮϬͬϬ͘ϵϯ ϭϳͬϬ͘ϵϮ ϭϰͬϬ͘ϵϭ EZ EZ EZ
ϭϰ͘ϭ<t ϭϮ͘ϳ΀ϭͬϮ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ Ϯϯ ϭϳ ŶͬĂ ϱ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϴ ϮϯͬϬ͘ϵϲ ϯϬͬϬ͘ϵϱ ϯϬͬϬ͘ϵϯ ϯϬͬϬ͘ϵϮ ϯϬͬϬ͘ϵϭ EZ EZ EZ
΀ϰdŽŶ΁ ϵ͘ϱϯ΀ϯͬϴ΁ ϮϮ͘Ϯϯ΀ϳͬϴ΁ ϰϱ ϯϰ ŶͬĂ ϭϭ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϵ ϮϰͬϬ͘ϵϴ ϮϬͬϬ͘ϵϳ ϭϳͬϬ͘ϵϳ ϭϰͬϬ͘ϵϲ ϭϭͬϬ͘ϵϲ ϴͬϬ͘ϵϱ ϱͬϬ͘ϵϱ
ϭϮ͘ϳ΀ϭͬϮ΁ ϮϮ͘Ϯϯ΀ϳͬϴ΁ Ϯϯ ϭϳ ŶͬĂ ϱ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϵ ϯϬͬϬ͘ϵϴ ϯϬͬϬ͘ϵϳ ϯϬͬϬ͘ϵϳ ϯϬͬϬ͘ϵϲ ϯϬͬϬ͘ϵϲ ϯϬͬϬ͘ϵϱ ϯϬͬϬ͘ϵϱ
ϵ͘ϱϯ΀ϯͬϴ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ Ϯϰ Ϭ ŶͬĂ Ϭ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϳ ϮϯͬϬ͘ϵϰ ϭϵͬϬ͘ϵϮ ϭϰͬϬ͘ϵϬ EZ EZ EZ EZ EZ
ϭϮ͘ϳ΀ϭͬϮ΁ ϭϵ͘Ϭϱ΀ϯͬϰ΁ ϭϮ Ϭ ŶͬĂ Ϭ ϴͬϬ͘ϵϵ ϭϱͬϬ͘ϵϳ ϮϯͬϬ͘ϵϰ ϯϬͬϬ͘ϵϮ ϯϬͬϬ͘ϵϬ EZ EZ EZ EZ EZ
ϭϳ͘ϲ<t ϵ͘ϱϯ΀ϯͬϴ΁ ϮϮ͘Ϯϯ΀ϳͬϴ΁ Ϯϰ Ϭ ŶͬĂ Ϭ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϴ ϭϵͬϬ͘ϵϳ ϭϰͬϬ͘ϵϲ ϭϬͬϬ͘ϵϱ ϱͬϬ͘ϵϰ EZ EZ EZ
΀ϱdŽŶ΁ ϭϮ͘ϳ΀ϭͬϮ΁ ϮϮ͘Ϯϯ΀ϳͬϴ΁ ϭϮ Ϭ ŶͬĂ Ϭ ϴͬϭ͘ϬϬ ϭϱͬϬ͘ϵϵ ϮϯͬϬ͘ϵϴ ϯϬͬϬ͘ϵϳ ϯϬͬϬ͘ϵϲ ϯϬͬϬ͘ϵϱ ϯϬͬϬ͘ϵϰ ϮϵͬϬ͘ϵϰ ϮϴͬϬ͘ϵϯ ϮϳͬϬ͘ϵϮ
ϵ͘ϱϯ΀ϯͬϴ΁ Ϯϴ͘ϱϴ΀ϭͲϭͬϴ΁ Ϯϰ Ϭ ŶͬĂ Ϭ ϴͬϭ͘Ϭϭ ϭϱͬϭ͘Ϭϭ Ϯϯͬϭ͘ϬϬ ϭϵͬϭ͘ϬϬ ϭϰͬϬ͘ϵϵ ϭϬͬϬ͘ϵϵ ϱͬϬ͘ϵϵ EZ EZ EZ
ϭϮ͘ϳ΀ϭͬϮ΁ Ϯϴ͘ϱϴ΀ϭͲϭͬϴ΁ ϭϮ Ϭ ŶͬĂ Ϭ ϴͬϭ͘Ϭϭ ϭϱͬϭ͘Ϭϭ Ϯϯͬϭ͘ϬϬ ϯϬͬϭ͘ϬϬ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϯϬͬϬ͘ϵϵ ϮϵͬϬ͘ϵϵ ϮϴͬϬ͘ϵϵ ϮϳͬϬ͘ϵϴ
EŽƚĞƐ͗
ϭͿŽŶŽƚĞdžĐĞĞĚϲϭŵĞƚĞƌƐůŝŶĞĂƌůŝŶĞůĞŶŐƚŚ͘
ϮͿΎŽŶŽƚĞdžĐĞĞĚϱϱŵĞƚĞƌƐǀĞƌƟĐĂůƐĞƉĂƌĂƟŽŶŝĨŽƵƚĚŽŽƌƵŶŝƚŝƐĂďŽǀĞŝŶĚŽŽƌƵŶŝƚ͘
ϯͿΎΎϭϵ͘Ϭϱŵŵ΀ϯͬϰŝŶ͘΁ǀĂƉŽƌůŝŶĞƐŚŽƵůĚŽŶůLJďĞƵƐĞĚĨŽƌϭ͘ϱƚŽŶƐLJƐƚĞŵƐŝĨŽƵƚĚŽŽƌƵŶŝƚŝƐďĞůŽǁŽƌĂƚƐĂŵĞůĞǀĞůĂƐŝŶĚŽŽƌƵŶŝƚƚŽĂƐƐƵƌĞƉƌŽƉĞƌŽŝůƌĞƚƵƌŶ͘
ϰͿůǁĂLJƐƵƐĞƚŚĞƐŵĂůůĞƐƚůŝƋƵŝĚůŝŶĞĂůůŽǁĂďůĞƚŽŵŝŶŝŵŝnjĞƌĞĨƌŝŐĞƌĂŶƚĐŚĂƌŐĞ͘
ϱͿƉƉůŝĐĂƟŽŶƐƐŚĂĚĞĚŝŶůŝŐŚƚŐƌĂLJŝŶĚŝĐĂƚĞĐĂƉĂĐŝƚLJŵƵůƟƉůŝĞƌƐďĞƚǁĞĞŶϬ͘ϵϬĂŶĚϬ͘ϵϲǁŚŝĐŚĂƌĞŶŽƚƌĞĐŽŵŵĞŶĚĞĚ͕ďƵƚĂƌĞĂůůŽǁĞĚ͘
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Example: A (-)A1436AJINA is installed 50' below This application is acceptable because the 50' ver-
the indoor unit, requires 75' of 1/2" diameter liquid tical rise is less than the maximum rise of 100' for
line, 3/4" diameter suction line, and 4 90° LR el- this application. The application is also considered
bows, and a filter drier. to have a long line set since 75 linear feet exceeds
the limit of 43 feet. Reference the long line set sec-
Tubing

• Fitting Equivalent Length (ft.) = (4 × .9) + 6 = 9.6' tion of the I&O for detail.
• Total Equivalent Length (ft.) = 75' + 9.6' = 84.6'

15
 4.0 INSTALLATION
4.4 Refrigerant Line Set Selection (cont.)
4.4.4 Suction Line Selection system along with the refrigerant before it returns
Purpose of the vapor line is to return superheated to the compressor crankcase. It is critical to the life
vapor to the condensing unit from the evaporator. of the compressor for the oil to be able to return to
Proper suction line sizing is important because the compressor to maintain an adequate level of
it plays an important role in returning oil to the oil in the compressor crankcase. Oversized vapor
compressor to prevent potential damage to the lines result in inadequate refrigerant velocities
bearings, valves, and scroll sets. Also, an under- to carry the oil along with the refrigerant and will
sized suction line can dramatically reduce capacity cause the oil to accumulate in the low spots in the
and performance of the system. The procedure for vapor line instead of being returned to the com-
selecting the proper suction line is as follows: pressor crankcase. This is especially true for long
• Determinate the total linear length of suction line line lengths. Only use the vapor line sizes listed in
required.
• Add all of the equivalent lengths associated with Table 2 to assure proper oil return. Do not oversize
any fittings or accessories using the table on the vapor line.
previous page.
• Add the linear length and total fitting equiva- 4.4.5.3 Refrigerant Migration
lent length. This will equal your total equivalent During Off Cycle
length.
• Reference Table 2 to verify that the calculated Long line set applications can require a consider-
equivalent length falls within the acceptable
region of the chart. able amount of additional refrigerant. This addition-
• Verify the capacity difference is compatible with al refrigerant needs to be managed throughout the
the application using the multiplier in Table 2. entire ambient operating envelope that the system
• Use only suction line sizes listed in Table 2. will go through during its life cycle. Off-Cycle
migration is where excess refrigerant condenses
4.4.5 Long Line Set and migrates to the coldest and/or lowest part of
the system. Excessive build-up of refrigerant at the
Considerations compressor will result in poor reliability and noisy
Long line set applications are defined as applica- operation during startup. Long line applications
tions that require accessories or alternate con- require TXV's on both the indoor coil and outdoor
struction methods. The following things should be unit and a crankcase heater. (See Section 7.6 for
considered when selecting and installing a long line crankcase heater information.)
set:

• Additional refrigerant charge 4.4.5.4 Maximum Liquid Pressure

• Fitting losses and maximum equivalent length Drop
considerations
• Refrigerant migration during the off cycle The total liquid line pressure drop must not exceed
• Oil return to the compressor 50 psig [345 kPa] to assure a solid column of liquid
• Capacity losses at the metering device and stable control of super-
• System oil level adjustment heat. Be sure to account for vertical separation,
elbows, filter driers, solenoid valves, sight glasses,
4.4.5.1 Determining if Long Line and check valves when calculating liquid line pres-
sure drop.
Set Length Requirements Apply
Table 2 is used to determine if the application is 4.4.5.5 Liquid Line Refrigerant
Tubing

considered to have a long line set. A column is pro- Flashing

vided that shows the linear line length where long
line length requirements apply. Excessive pressure drop and heat gain in long liq-
uid lines can result in the refrigerant flashing into a
vapor before it reaches the metering device which
4.4.5.2 Oil Return to Compressor will dramatically reduce the capacity and efficiency
of the system. For this reason, the liquid line must
Small amounts of compressor crankcase oil is be sized properly using the table in Table 2 and
picked up and carried out of the compressor by must be insulated in unconditioned spaces.
the moving refrigerant and is circulated through the

16
 4.0 INSTALLATION
4.4 Refrigerant Line Set Selection (cont.)
4.4.5.6 Oil Level Adjustment for 4.4.5.7 Capacity Losses
Long Line Set Applications
Long line lengths can result in a reduction in capacity
Additional oil may need to be added for long line set due to suction line pressure drop and heat gain. Refer
applications. If the system contains more than 20 lbs to Table 2 for capacity loss multipliers for various
[9 kg] of refrigerant charge, add 1 fluid oz of POE oil vapor line diameters and lengths. Only use vapor lines
for every 5 lbs [13 ml/kg] of refrigerant listed in Table 2 to assure proper oil return. This table
charge over 20 lbs [9 kg]. does not account for any capacity loss due to heat
gain from the environment. It is extremely important
not to oversize the suction line to minimize capacity
loss at the expense of proper oil return. If the table
shows an “NR” for a particular vapor line diameter
and length, capacity loss will be excessive. The full
length of the suction line must be insulated to mini-
mize heat gain.

Tubing

17
 4.0 INSTALLATION
4.5 Line Set Installation
• If tubing is to be run underground, it must be run in in the heating mode will result in noise inside the
a sealed watertight chase. structure.
• Use care in routing tubing and do not kink or twist. • Blow out the liquid and vapor lines with dry
Use a good quality tubing bender on the vapor line nitrogen before connecting to the outdoor unit
to prevent kinking. and indoor coil to remove debris that can plug the
expansion device.

TEMPORARY
HANGER PERMANENT
HANGER

•R  oute the tubing using temporary hangers; then

straighten the tubing and install permanent
hangers. The tubing must be adequately supported.
• Isolate the vapor line from the building structure. If
the vapor line comes in contact with inside walls,
ceiling, or flooring, the vibration of the vapor line
ST-A1226-05-00

4.5.1 Important Tubing

Installation Practices
Observe the following when installing correctly
sized type “L” refrigerant tubing between the
outdoor unit and indoor coil:
• Check the tables on Table 2 for the correct
suction line size and liquid line size. • If tubing has been cut, debur the ends while
• If a portion of the liquid line passes through a holding the tubing in a position to prevent chips
very hot area where liquid refrigerant can be from falling into tubing. Burrs such as those
heated to form vapor, insulating the liquid line caused by tubing cutters can affect performance
is required. dramatically, particularly on small diameter liquid
lines.
• Use clean, dehydrated, sealed refrigeration-grade
tubing. • For best operation, keep tubing run as short as
possible with a minimum number of elbows or
• Always keep tubing sealed until tubing is in place
bends.
and connections are to be made.
• Locations where the tubing will be exposed to
• A high-quality filter drier is included with all units
mechanical damage should be avoided. If it is
and must be installed in the liquid line upon unit
necessary to use such locations, the copper
installation.
tubing should be protected by a housing to
• When replacing an R-22 system with an R-410A prevent damage.
Tubing

system and the line set is not replaced, blow out

the lines with dry nitrogen to remove as much
of the remaining mineral oil as possible. Check
for low spots where oil may be trapped and take
measures to drain the oil from those areas.

18
 4.0 INSTALLATION
4.5 Line Set Installation (cont.)
4.5.2 Relative Location of Indoor and Outdoor Units
4.5.2.1 Indoor and Outdoor Unit Near Same Level
OUTDOOR UNIT LEVEL OR NEAR LEVEL TO INDOOR SECTION LINE SET

REFERENCE TABLE 2 FOR

MAXIMUM LENGTH LIMITATION

IDEALLY, LINE SET SLOPES AWAY

FROM OUTDOOR. VERIFY
SUB-COOLING PRIOR TO
EXPANSION DEVICE, INSULATED
LIQUID LINE IN AN UNCONDITIONED SPACE
FOR LONG LINE APPLICATIONS. INSULATE
SUCTION LINE FULL LENGTH FOR ALL APPLICATIONS

ST-A1219-01-01

For applications that are considered to have a long • Insulated liquid line in unconditioned space only.
line set with the outdoor unit and indoor unit near Insulated suction line full length.
the same level the following is required: • Suction line should slope toward the indoor unit
• Follow the proper line sizing, maximum linear
• TXV on the indoor coil and equivalent lengths, charging requirements,
• Start components may be required depending and oil level adjustments spelled out in this
upon quality of voltage (consistently <200 vac at manual.
outdoor unit) • Verify at least 5°F [2.8°C] liquid sub-cooling at
• Crankcase heater (Some models have factory the indoor unit prior to expansion device.
installed CCH's. Refer to tables in Section 4.4.5.6.)
Tubing

19
 4.0 INSTALLATION
4.5 Line Set Installation (cont.)
4.5.2.2 Outdoor Unit Below Indoor Unit
OUTDOOR UNIT BELOW INDOOR SECTION LINE SET

ROUTE
REFRIGERANT LINES
EVEN WITH TOP OF
COIL OR INSTALL
INVERTED TRAP.

INSULATE
LIQUID LINE IN
UNCONDITIONED INSULATE SUCTION
SPACE FOR LONG LINE FULL LENGTH
LINE APPLICATIONS FOR ALL APPLICATIONS

REFERENCE TABLE 2 FOR

MAXIMUM LENGTH
LIMITATIONS
AND VERTICAL SEPARATION

67$

Figure 4

For applications that are considered to have a long • Insulated liquid line in unconditioned space only.
line set with the outdoor unit below the indoor unit Insulated suction line full length.
the following is required: • Follow the proper line sizing, maximum linear
and equivalent lengths, charging requirements,
• TXV or at the indoor coil. and oil level adjustments spelled out in this
• Crankcase heater (Some models have fac- manual.
tory installed CCH's. Refer to tables in Section • Verify at least 5°F [2.8°C] liquid sub-cooling at
Tubing

4.4.5.6.) the indoor unit prior to expansion device.

• Start components may be required depending • Vertical separations greater that 25’ [7.62 m] can
upon quality of voltage (consistently <200 vac at expect a lower sub-cooling level.
outdoor unit)
• Refrigerant lines should be routed even with the
top of the indoor coil or an inverted trap is to be
applied (refer to Figure 4).

20
 4.0 INSTALLATION
4.5 Line Set Installation (cont.)
4.5.2.3 Outdoor Unit Above
OUTDOORIndoor UnitINDOOR SECTION LINE SET
UNIT ABOVE

INSULATE SUCTION
LINE FULL LENGTH
FOR ALL APPLICATIONS

INSULATE LIQUID LINE

IN UNCONDITIONED
SPACE FOR LONG
LINE APPLICATIONS

REFERENCE TABLE 2 FOR

MAXIMUM LENGTH
AND VERTICAL SEPARATION
LIMITATIONS

VERIFY
SUB-COOLING
PRIOR TO
METERING
DEVICE

TXV AI INDOOR
COIL

For applications that are considered to have a long • Insulated liquid line in unconditioned space only.
line set with the outdoor unit above the indoor unit Insulated suction line full length.
Tubing

the following is required: • Follow the proper line sizing, maximum linear
67$

and equivalent lengths, charging requirements,

• TXV on the indoor coil. and oil level adjustments spelled out in this
• Crankcase heater (Some models have factory in- manual.
stalled CCH's. Refer to tables in Section 4.4.5.6.)
• Start components maybe required depending
upon quality of voltage (consistently <200 vac at
outdoor unit)

21
 4.0 INSTALLATION
4.5 Line Set Installation (cont.)
4.5.3 Tubing Connections
Indoor coils have only a holding charge of
dry nitrogen. Keep all tube ends sealed until
connections are to be made.
• Use type “L” copper refrigeration tubing. Braze
the connections with the following alloys:
– Copper to copper, 5% silver minimum
– Copper to steel or brass, 15% silver minimum •W
 rap valves with a wet rag or thermal barrier
compound before applying heat.

•B
 e certain both refrigerant shutoff valves at the
outdoor unit are closed. •B
 raze the tubing between the outdoor unit and
indoor coil. Flow dry nitrogen into a pressure port
and through the tubing while brazing, but do not
allow pressure inside tubing which can result in
leaks. Once the system is full of nitrogen, the
nitrogen regulator should be turned off to avoid
pressuring the system.

•R
 emove the caps and Schrader cores from the
pressure ports to protect seals from heat damage.
Both the Schrader valves and the service valves
have seals that may be damaged by excessive heat.

•A  fter brazing, use an appropriate heatsink material

to cool the joint.
• Reinstall the Schrader cores into both pressure
ports.
Tubing

•C
 lean the inside of the fittings and outside of the
tubing with a clean, dry cloth before soldering.
Clean out debris, chips, dirt, etc., that enters tubing
or service valve connections.

•D
 o not allow the bare suction line and liquid line
to be in contact with each other. This causes an
undesirable heat transfer resulting in capacity
22 loss and increased power consumption.
 4.0 INSTALLATION
4.6 Initial Leak Testing 4.7 Evacuation
Indoor coils have only a holding charge of dry Evacuation is one of the most important parts of the
nitrogen. Keep all tube ends sealed until connections entire installation and service procedure. The life and
are to be made. efficiency of the equipment is dependent upon the
thoroughness exercised by the serviceman when
WARNING: Do not use oxygen evacuating air and moisture from the system.
to purge lines or pressurize system for leak test. Air or nitrogen in the system increases condensing
Oxygen reacts violently with oil, which can cause temperature and pressure, resulting in increased
an explosion resulting in severe personal injury or power consumption, erratic operation, and reduced
death. capacity.
Moisture chemically reacts with the refrigerant
and oil to form corrosive acid which attacks the
compressor motor windings and internal parts and
which can result in compressor failure.

ST-A1226-07-00

•P
 ressurize line set and coil through service fittings
with dry nitrogen to a maximum of 150 PSIG [1034
kPa]. Close nitrogen tank valve, let system sit for at
least 15 minutes, and check to see if the pressure •A
 fter the system has been leak-checked and
has dropped. If the pressure has dropped, check for proven sealed, connect the vacuum pump and
leaks at the line set braze joints with soap bubbles evacuate system to 500 microns and hold 500 ST-A1226-08-00

and repair leak as necessary. Repeat pressure test. microns or less for at least 15 minutes. The
If line set and coil hold pressure, proceed with line vacuum pump must be connected to both the
set and coil evacuation (see Sections 4.7 and 4.8 for high and low sides of the system by connecting
evacuation and final leak testing). to the two pressure ports. Use the largest size
connections available since restrictive service
connections may lead to false readings because of
pressure drop through the fittings.

4.8 Final Leak Testing

After the unit has been properly evacuated and
service valves opened, a halogen leak detector
should be used to detect leaks in the system. All
joints and piping within the outdoor unit, evaporator,
ST-A1226-06-00

•T
 he suction line must be insulated for its entire and interconnecting tubing should be checked for
length to prevent dripping (sweating) and prevent leaks. If a leak is detected, the refrigerant should
Tubing

performance losses. Closed-cell foam insulation be recovered before repairing the leak. The Clean
such as Armaflex and Rubatex® are satisfactory Air Act prohibits releasing refrigerant into the
insulations for this purpose. Use 1/2" [12.7 mm] atmosphere.
minimum insulation thickness. Additional insulation
may be required for long runs. The liquid line must
be insulated in any unconditioned space when long
line sets are used and anytime the liquid line is run
through an attic due to hot temperatures that occur
there.

23
 4.0 INSTALLATION
4.9 Control Wiring
WARNING: Turn off electric power guide below to size the 24-volt control wiring.
Do not use phone cord to connect indoor and
at the fuse box or service panel before making
any electrical connections. Also, the ground outdoor units and thermostat. This could damage
connection must be completed before making line the controls and may not be adequately sized for
voltage connections. Failure to do so can result in the control’s electrical load.
electrical shock, severe personal injury, or death.
Running low-voltage wires in conduit with line FIELD WIRE SIZE FOR 24-VOLT
voltage power wires is not recommended. Low- THERMOSTAT CIRCUITS:
voltage wiring should be attached to the pigtails Runs up to 100 ft [30.5 m]: 18 AWG
below the control box. Runs over 100 ft [30.5 m]: 16 AWG
A thermostat and a 24-volt, 40 VA minimum
transformer are required for the control circuit NOTICE: Do not use control wiring smaller than
of the system. The furnace or the air handler No. 18 AWG between thermostat and outdoor unit.
transformer may be used if sufficient. See the
wiring diagram for reference. Use “Wire Size”

4.10 Typical Control Wiring Connections

WIRE COLOR CODE
The following figures show the typical wiring BK – BLACK GY – GRAY W – WHITE
connections for a single-stage condensing unit BR – BROWN O – ORANGE Y – YELLOW
with a gas/oil furnace or with an air-handler with BL – BLUE PR – PURPLE
electric heat. G – GREEN R – RED
Wiring

CONTROL WIRING FOR GAS OR OIL FURNACE CONTROL WIRING FOR AIR-HANDLER WITH ELECTRIC HEAT

TYPICAL THERMOSTAT A/C Thermostat

Air Handler
FOR TYPICAL GAS OR OIL HEAT SUBBASE ** For 13kW or higher, W1 and W2
W2
W/BL
W2 can be connected together for
Y G R maximum outlet temperature rise.
W
G
G/BK
G
BR – BROWN WIRE
Y Y
Y
YL – YELLOW WIRE
X – WIRE CONNECTION W
W/BK
W A/C Outdoor Unit

Y
C C
R
BR
C
TYPICAL GAS OR R
OIL FURNACE R
*(-)H1P has no Y connection.
Connect Y on outdoor unit directly
to Y on thermostat on (-)H1P.
TYPICAL CONDENSING R WIRING INFORMATION
Line Voltage
UNIT -Field Installed
W -Factory Standard

G
YL X Y
BR
X C

*IF MAXIMUM OUTLET TEMPERATURE RISE IS DESIRED, IT IS RECOMMENDED THAT

W1 (W/BK) AND W2 (W/BL) BE JUMPERED TOGETHER.

TYPICAL THERMOSTAT
FOR TYPICAL ELECTRIC HEAT SUBBASE
Y G W R
24
BR – BROWN WIRE
R – RED WIRE
 4.0 INSTALLATION
4.10 Typical Control Wiring Connections (cont.)
NOTICE: Field wiring must comply with the DO NOT connect aluminum field wire to the
National Electric Code (C.E.C. in Canada) and any contactor lugs.
applicable local code.

4.12 Grounding
4.11 Power Wiring
It is important that proper electrical power from a WARNING: The unit must be
commercial utility is available at the outdoor unit permanently grounded. Failure to do so can cause
contactor. Voltage ranges for operation are shown electrical shock resulting in severe personal injury
below. or death.
VOLTAGE RANGES

Operating Voltage Range at Maximum

Nameplate Voltage Load Design Conditions for Compressors

208/230 187 - 253

380/415 342 - 457
460 414 - 506
575 517 - 633

Install a branch circuit disconnect within sight

of the unit and of adequate size to handle the
minimum circuit capacity (see Section 3.3).

Power wiring must be run in a rain-tight conduit. ST-A1226-09 Ground Lug

Conduit must be attached to the hole in the A grounding lug is provided near the line-voltage
bottom of the control box as shown below. power entrance for a ground wire as shown in the
above illustration.

Wiring
Contactor

ST-A1226-09

Connect the power wiring to the line voltage lugs

on the contactor located in the unit electrical box.
(See wiring diagram attached to unit access panel
and above illustration.)
Check all electrical connections, including
factory wiring within the unit and make sure all
connections are tight.

25
 5.0 SYSTEM START-UP & REFRIGERANT CHARGING
5.1 System Start-Up Air supply diffusers must be selected and located
carefully. They must be sized and positioned
Overview to deliver treated air along the perimeter of the
space. If they are too small for their intended
Once the system hardware and wiring has been
airflow, they become noisy. If they are not located
properly installed, the next step is to start the
system up, verify indoor air-flow, and adjust the properly, drafts can result. Return air grilles must
refrigerant charge. To assure optimum comfort, be properly sized to carry air back to the blower. If
efficiency, and reliability, it is extremely important they are too small, they also cause noise.
to follow the procedures in this section to assure
the indoor air-flow and refrigerant charge are The installers should balance the air distribution
correct. system to ensure proper and quiet airflow to all
rooms in the home. This ensures a comfortable
WARNING: Single-pole contactors living space.
are used on all standard single-phase units The correct air quantity is critical to air
through 5 tons. Caution must be exercised when conditioning systems. Proper operation, efficiency,
servicing as only one leg of the power supply is compressor life, and humidity control depend
broken by the contactor. on the correct balance between indoor load and
outdoor unit capacity. Excessive indoor airflow
5.2 Initial System increases the possibility of high humidity problems.
Low indoor airflow reduces total capacity and can
Power-Up cause coil icing. Serious harm can be done to the
After all installation steps have been completed, compressor by low airflow, such as that caused by
apply electrical power to the indoor unit only until refrigerant flooding.
the indoor air-flow is verified (See Section 5.3). Air-conditioning systems require a specified
airflow. Each ton of cooling requires between 320
After the indoor air-flow has been verified and the CFM [151 l/s] and 450 CFM [212 l/s]. See the
preliminary refrigerant charge has been weighed manufacturer’s spec sheet or the AHRI Directory
in (see section 5.4.2), electrical power may be (ahridirectory.org) for rated airflow for the system
applied to the outdoor unit. If the unit is equipped being installed.
with a crankcase heater, it is recommended to wait The indoor air-flow must be verified to be correct
at least 12 hours after electrical power is applied before the refrigerant charging process can begin.
to the outdoor unit before starting the compressor Determine the rated indoor air-flow by referring to
to assure any liquid refrigerant inside the the AHRI Directory or manufacturer’s outdoor unit
compressor has been driven out by the crankcase specifications for the particular indoor and outdoor
Start-Up

heater. unit combination being installed. Then refer to

the air-handler or gas furnace installation manual
to determine how to select the proper air-flow
and make the necessary adjustments to achieve
as close to the rated indoor air-flow as possible.
Once the adjustments have been made, the air-
handler or gas furnace blower can be started by
turning the thermostat to the heating mode and
adjusting the set point above the room temperature
so the air-flow level can be verified using the fol-
lowing methods.
Airflow

5.3 Verifying Indoor IMPORTANT: Power to the outdoor unit must re-
main off until the indoor air-flow is verified and the
Air-Flow outdoor unit service valves are opened to release
the factory refrigerant charge into the line set and
The air distribution system has the greatest effect indoor coil.
on airflow. The duct system is totally controlled These simple mathematical formulas can be used
by the contractor. For this reason, the contractor to determine the CFM [l/s] in a residential or light
should use only industry-recognized procedures. commercial system.
Duct design and construction should be carefully Electric resistance heaters can use:
done. System performance can be lowered CFM = volts × amps × 3.413
dramatically through bad planning or workmanship.
SHC × temp rise
26
 5.0 SYSTEM START-UP & REFRIGERANT CHARGING
l/s = Volts x Amps x 0.895 performed by a qualified and certified technician.
SHC x temp rise oC The refrigerant charge for all systems should be
checked against the Charging Chart located inside
the access panel cover.
Gas furnaces can use:
CFM = Output Capacity in BTUH* The optimum refrigerant charge for any outdoor
SHC × temp rise unit matched with an indoor coil/air handler is
affected by the application. Therefore, charging
data has been developed to assist the field
l/s = Output Capacity in kW x 895 technician in optimizing the charge. Refer to the
SHC x temp rise oC charging chart inside the access panel cover on
*Refer to furnace data plate for furnace output capacity. the unit and choose the appropriate column for the
SHC = Sensible Heat Constant (see table below) specific model being installed or serviced.
An air velocity meter or airflow hood can give a The following method is used for charging systems
more accurate reading of the system CFM [l/s]. in the cooling mode. All steps listed should be
The measurement for temperature rise should performed to ensure proper charge has been set.
be performed at the air-handler or furnace
return air inlet and in the supply plenum, but 5.4.1 Measurement Device
out of direct line of sight of the heater element Set-Up
or heat exchanger. For best results, measure
air temperature at multiple points and average 1. With an R-410A gauge set, attach the high-
the measurements to obtain inlet and outlet pressure hose to the access fitting on the liquid
temperatures. (small) service valve at the outdoor unit.
SENSIBLE SENSIBLE 2. Attach the low-pressure hose to the access fitting
on the service (large) valve at the outdoor unit.

Charging
ALTITUDE HEAT ALTITUDE HEAT
FT. [M] CONSTANT FT. [M] CONSTANT
(SHC) (SHC)
3. Attach a temperature probe within 6" [15.2
cm] of the outside of the unit on the copper
Sea Level 1.08 6000 [1829] 0.87 liquid line (small line). For more accurate
500 [152] 1.07 7000 [2134] 0.84 measurements, clean the copper line prior to
measurement and use a calibrated clamp-on
1000 [305] 1.05 8000 [2438] 0.81
temperature probe or an insulated surface
2000 [610] 1.01 9000 [2743] 0.78 thermocouple.
3000 [914] 0.97 10000 [3048] 0.75
5.4.2 Preliminary Charging by
4000 [1219] 0.94 15000 [4572] 0.61
Weight
5000 [1524] 0.90 20000 [6096] 0.50
NOTICE: Adjust the system charge by
5.4 Refrigerant Charging weight for the linear length of the refrigerant line set.
For a new installation, evacuation of inter-
WARNING: The top of the scroll connecting tubing and indoor coil is adequate;
compressor shell is hot. Touching the compressor otherwise, evacuate the entire system. Use the
top may result in serious personal injury. factory charge shown in “Electrical and Physical
Data” in Section 3.3 of these instructions or on the
CAUTION: R-410A pressures are unit data plate. Note that the charge value includes
approximately 60% higher (1.6 times) than R-22 charge required for 15 ft. [4.6 m] of standard-size
pressures. Use appropriate care when using this liquid line without a filter drier.
refrigerant. Failure to exercise care may result in Calculate actual charge required with the actual
equipment damage or personal injury. installed liquid line size and length using:
Charge for all systems should be checked using 1/4" [6.4 mm] O.D. = .3 oz./ft. [28.3 g/m]
the Charging Chart inside the access panel cover.
5/16" [7.9 mm] O.D. = .4 oz./ft. [37.7 g/m]
IMPORTANT: Do not operate the 3/8" [9.5 mm] O.D. = .6 oz./ft. [56.7 g/m]
compressor without charge in the system. 1/2" [12.7 mm] O.D. = 1.2 oz./ft. [113.3 g/m]
Addition of R-410A will raise high-side pressures Add 6 oz. [170 g] for field-installed filter drier.
(liquid and discharge). Charge Adjustment = (Line Set (oz./ft.) × Total
NOTICE: System maintenance is to be Linear Length) – Factory Charge for Line Set +
6 oz. (for field installed filter drier) 27
 5.0 SYSTEM START-UP & REFRIGERANT CHARGING
Example: A three-ton unit requires 75 ft. of line set bring the temperature within this range.
with a liquid line diameter of 1/2”.
2. Note the Outdoor Dry Bulb Temperature, ODDB°
Factory Charge for Line Set = 15 ft. × .6 oz. = 9 oz.
= _____°F [°C]. Unit charging is recommended
Charge Adjustment = (1.2 oz. × 75 ft.) – 9 oz. +
6 oz. = + 87 oz. when the outdoor ambient temperature is 55°F
[12.8°C] dry bulb and above
With an accurate scale (+/– 1 oz. [28.3 g]) or
volumetric charging device, adjust the refrigerant 3. Locate and note the design pressures. The
charge based on the actual line set length. If the correct liquid and vapor pressures are found at
entire system has been evacuated, add the total the intersection of the installed system and the
calculated charge. outdoor ambient temperature on the Charging
Chart located inside the access panel cover.
Liquid Pressure: = ______psig [kPa]; Vapor
IMPORTANT: Charging by weight is Pressure = ______psig [kPa]
not always accurate since the application can
affect the optimum refrigerant charge. Charging by NOTICE: The refrigerant pressures
weight is considered a starting point ONLY. Always provided are for preliminary charge check ONLY.
check the charge by using the Charging Chart These pressure values are typical, but may vary due
and adjust as necessary. CHARGING BY LIQUID to application. Evaporator load will cause pressures
SUBCOOLING PER THE SYSTEM CHARGING to deviate.
CHART MUST BE USED FOR FINAL CHARGE 4. If the measured liquid pressure is below the
ADJUSTMENT.
listed requirement for the given outdoor and
indoor conditions, add charge. If the measured
liquid pressure is above the listed requirement
for the given outdoor and indoor conditions,
Charging

remove charge.

5.4.4 Final Charging by Liquid

Subcooling
IMPORTANT: R-410A is a blended 1. After preliminary charging by weight or
pressures, find the design subcooling value.
refrigerant of R-32 and R-125 (50/50). These
two refrigerants have different saturation curves The correct subcooling value is found at the
and therefore change state at different pressures intersection of the installed system and the
and temperatures. If charge is added to the outdoor ambient temperature on the Charging
system in the vapor state, it is possible to have Chart located inside the access panel cover.
a disproportionate amount of each part of the SC° from Charging Chart = _____°F [°C].
R-410A blend which will cause unstable and
inefficient operation. Therefore, it is critical to add
R-410A in the liquid form only!
IMPORTANT: Indoor conditions
as measured at the indoor coil are required to
be within 2ºF (1.1ºC) of comfort conditions as
5.4.3 Preliminary Charging by preferred by the homeowner and must have
Pressures operated for at least 15 minutes prior to final
charge adjustment. Unit charging is recommended
1. Following airflow verification and charge weigh- when the outdoor ambient temperature is 55°F
in, run the unit for a minimum of 15 minutes [12.8°C] dry bulb and above.
prior to noting pressures and temperatures.

IMPORTANT: Indoor conditions as NOTICE: If the indoor temperature is

above or below the recommended range, run the
measured at the indoor coil must be within 2°F
system to bring the temperature down or run the
[1.1°C] of comfort conditions per the homeowner's
preference. electric heat/furnace to bring the temperature up.
2. Note the measured Liquid Pressure, Pliq =
NOTICE: If the indoor temperature is above ______psig [kPa], as measured from the liquid
(small) service valve. Use the Temperature
or below this range, run the system to bring the
temperature down or run the electric heat/furnace to Pressure Chart below to note the corresponding

28
 5.0 SYSTEM START-UP & REFRIGERANT CHARGING
saturation temperature for R-410A at the 5.4.5 R-410A Temperature
measured liquid pressure.
Pressure Chart
Liquid Saturation Temperature, SAT°= _____°F SATURATION R-410A SATURATION R-410A SATURATION R-410A SATURATION R-410A
[°C]. TEMP
o o
F [ C]
PSIG
[kPa]
TEMP
o o
F [ C]
PSIG
[kPa]
TEMP
o o
F [ C]
PSIG
[kPa]
TEMP
o o
F [ C]
PSIG
[kPa]

3. Note the liquid line temperature, Liq° = _____°F -150 [-101]

–
-30 [-34] 17.9 [123.4] 35 [2] 107.5 [741.2] 100 [38] 317.4 [2188.4]
[°C], as measured from a temperature probe -140 [-96] – -25 [-32] 22.0 [151.7] 40 [4] 118.5 [817.0] 105 [41] 340.6 [2348.4]
located within 6" [15.2 cm] outside of the -130 [-90] – -20 [-29] 26.4 [182.0] 45 [7] 130.2 [897.7] 110 [43] 365.1 [2517.3]
unit on the copper liquid line (small line). It is -120 [-84] – -15 [-26] 31.3 [215.8] 50 [10] 142.7 [983.9] 115 [46] 390.9 [2695.2]
recommended to use a calibrated clamp-on -110 [-79] – -10 [-23] 36.5 [251.7] 55 [13] 156.0 [1075.6] 120 [49] 418.0 [2882.0]
temperature probe or an insulated surface
-100 [-73] – -5 [-21] 42.2 [291.0] 60 [16] 170.1 [1172.8] 125 [52] 446.5 [3078.5]
thermocouple.
-90 [-68] – 0 [-18] 48.4 [333.7] 65 [18] 185.1 [1276.2] 130 [54] 476.5 [3285.4]
4. Subtract the liquid line temperature from the -80 [-62] – 5 [-15] 55.1 [380.0] 70 [21] 201.0 [1385.8] 135 [57] 508.0 [3502.5]
saturation temperature to calculate subcooling. -70 [-57] – 10 [-12] 62.4 [430.2] 75 [24] 217.8 [1501.7] 140 [60] 541.2 [3731.4]
SAT°_____°F [°C] - Liq°_____°F [°C] = SC°_____°F -60 [-51] 0.4 [2.8] 15 [-9] 70.2 [484.0] 80 [27] 235.6 [1624.4] 145 [63] 576.0 [3971.4]
[°C]
-50 [-46] 5.1 [35.2] 20 [-7] 78.5 [541.2] 85 [29] 254.5 [1754.7] 150 [66] 612.8 [4225.1]
5. Adjust charge to obtain the specified subcooling -40 [-40] 10.9 [75.2] 25 [-4] 87.5 [603.3] 90 [32] 274.3 [1891.2]
value. If the measured subcooling level is below -35 [-37] 14.2 [97.9] 30 [-1] 97.2 [670.2] 95 [35] 295.3 [2036.0]
the listed requirement for the given outdoor
temperature, add charge. If the measured
subcooling level is above the listed requirement 5.5 Completing Installation
for the given outdoor temperature, remove •D  isconnect the hoses from the pressure ports. Replace
charge. the pressure port caps and tighten adequately to seal
caps. Do not overtighten.

Charging
• Replace the service valve top caps finger-tight and then
tighten with a wrench to adequately seal caps. Do not
overtighten.
• Replace control box cover and service panel and install
screws to secure panels.
• Restore power to unit at disconnect if required.
• Configure thermostat per the thermostat installation
instructions and set to desired mode and temperature.

6.0 SEQUENCE OF OPERATION

When the thermostat calls for cooling, the compressor, outdoor fan motor, and indoor blower motor are energized
and the system provides cooling and dehumidification for the conditioned space. When the thermostat call for
cooling is satisfied or turned to the off position, the compressor and outdoor fan motor are de-energized and the
indoor blower motor continues to operate for an additional 30 – 45 seconds to extract the residual cooling from
Operation
the cold indoor coil.

29
 7.0 COMPONENTS & CONTROLS
7.1 Compressor •T
the adjacent tables,
 he system is subject to low voltage variations,
Scroll compressors are used in all models. or
• When a low ambient control is used for system
operation below 55°F [12.8 ºC].
7.2 Fan Motor
Components

Most (-)A13, (-)A14 and (-)A16 condensing units

are equipped with a standard PSC motor, but a few
models utilize a high efficiency single-speed ECM
motor.

7.3 Outdoor Fan

All models utilize a standard paddle 2 or 3 blade
fan made from either aluminum or coated steel.

7.4 Compressor All heaters are located on the lower half of the
compressor shell. Its purpose is to drive refrigerant
Contractor from the compressor shell during long off cycles,
thus preventing damage to the compressor during
All single-phase models utilize a single-pole con- start-up.
tactor to power the compressor and fan motor. All At initial start-up or after extended shutdown
3-phase models utilize a 3-pole contactor. Field periods, make sure the heater is energized for at
power is connected directly to the terminal lugs least 12 hours before the compressor is started.
on the line side of the contactor. 3-phase models (Disconnect switch is on and wall thermostat is off.)
that are factory equipped with a crankcase heater
have auxiliary contacts on the contactor that de- Maximum System Charge Values
energize the contactor when the system is running Charge Limit Without Crankcase
to maximize efficiency. Size Heater
Copeland LG
18

7.5 Compressor/ 24
30
9.6 lbs [4.4 kg] 8.4 lbs [3.81 kg]

Fan Motor Capacitor

36
42
48 12.0 lbs [5.4 kg]
Single-phase models with PSC fan motors utilize 60*
a dual capacitor for both the compressor and fan * 14 and 16 SEER 5 ton models have factory installed
motor. Single-phase models with ECM outdoor crankcase heaters.
motors utilize a single capacitor for the compres-
sor. 3-phase models with PSC motors utilize a
single capacitor for the fan motor. 3-phase models
with 3-phase fan motors do not require a capacitor.

7.6 Compressor
Crankcase Heat (CCH)
While scroll compressors usually do not require
crankcase heaters, there are instances when a
heater should be added. Refrigerant migration
during the off cycle can result in a noisy start up.
Add a crankcase heater to minimize refrigerant
migration and to help eliminate any start up noise
or bearing “wash out.”
NOTE: A crankcase heater should be installed if:
• The system charge exceeds the values listed in

30
 7.0 COMPONENTS & CONTROLS
7.7 High- and Low-Pressure Controls (HPC and LPC)
HPC and LPC are not factory installed on The high-pressure control (HPC) is an automatic-
(-)A*****J1NA models, but can be field installed reset which opens near 610 PSIG [4206 kPa] and
using the following kits: closes near 420 PSIG [2896 kPa].
RXAB-A08 (High Pressure Control) The low-pressure control (LPC) is an automatic-

Components
reset which opens near 50 PSIG [345 kPa] and
RXAC-A10 (Low Pressure Control) closes near 95 PSIG [655 kPa].
These controls keep the compressor from
operating in pressure ranges which can cause
damage to the compressor. Both controls are in the CAUTION: The compressor has an
low-voltage control circuit. internal overload protector. Under some conditions,
it can take up to 2 hours for this overload to reset.
HPC and LPC are factory installed on all Make sure overload has had time to reset before
(-)A******1NB models. condemning the compressor.

7.8 Compressor Hard Start Components

Start components are not usually required with Hard start components must be field installed
the scroll compressors used in heat pumps, but and are available through manufacturer's parts
are available for special cases and where start department.
components are desirable to reduce light dimming.

31
 8.0 ACCESSORIES
WARNING: Turn off electric power on all equipment frequently operated below 70°F
[21°C] ambient. Part No. RXAD-A08
at the fuse box or service panel before making any
electrical connections while installing accessories.
Failure to do so can result in electrical shock,
severe personal injury, or death.
8.5 Compressor
Hard Start Kit
CAUTION: 1.5–5.0 Ton 208/230V Single Phase Models:
Part No. SK-A1
SINGLE POLE COMPRESSOR
CONTACTOR (CC):
Single pole contactors are used on all single- 8.6 Compressor
phase units. Caution must be exercised when
servicing as only one leg of the power supply is
Crankcase Heater
broken with the contactor. 1.5–3.0 Ton 208/230V Single and 3-Phase
Models: Part No. 44-101884-08 (w/outdoor temp.
thermostat) or 44-17402-44 (w/o outdoor temp.
8.1 Compressor thermostat)
Accessories

Time Delay 3.0 Ton 460V 3-Phase Models:

Part No. 44-101884-09 (w/outdoor temp.
The time delay (TDC) is in the low voltage control thermostat) or 44204 (w/o outdoor temp.
circuit. When the compressor shuts off due to a thermostat)
power failure or thermostat operation, this control
keeps it off at least 5 minutes before the next 3.5–5.0 Ton 208/230V Single and 3-Phase
cycle can begin. Models: Part No. 44-103663-13 (w/outdoor temp.
thermostat) or 44-17402-45 (w/o outdoor temp.
thermostat)
8.2 High Pressure 3.5–5.0 Ton 460V 3-Phase Models:
Control Part No. 44-101884-06 (w/outdoor temp.
thermostat or 44-17402-46 (w/o outdoor temp.
1.5 – 5 Ton Models: RXAB-A08 thermostat)
4.0-5.0 Ton 575V 3-Phase Models:
Note: Units with model numbers ending in “B” Pert No. 44-101884-07 (w/o outdoor temp.
have a factory installed high pressure control.
thermostat)

8.3 Low Pressure 8.7 Compressor

Control Sound Enclosure
1.5–3.0 Ton Models:
1.5 – 5 Ton Models: RXAC-A10
Part No. 68-23427-26
Note: Units with model numbers ending in “B” 3.5–5.0 Ton Models:
have a factory installed low pressure control. Part No. 68-23427-25

8.4 Low Ambient

Control
This component senses compressor head
pressure and shuts the outdoor fan off when the
head pressure drops to approximately 250 PSIG.
This allows the unit to build a sufficient head
pressure at lower outdoor ambient (down to 0°F
[-18°C]) in order to maintain system balance and
capacity. Low ambient control should be used
32
 9.0 DIAGNOSTICS & TROUBLESHOOTING
9.1 Cooling Mechanical Checks Flowchart
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33
 9.0 DIAGNOSTICS & TROUBLESHOOTING
9.2 General Troubleshooting Guide
WARNING: Disconnect all power to unit before servicing. Contactor may break only one side.
Failure to shut off power can cause electrical shock resulting in personal injury or death.

SYMPTOM POSSIBLE CAUSE REMEDY

Unit will not run • Power off or loose electrical connection • Check for correct voltage at line voltage connections in
• Thermostat out of calibration – set too low or condensing unit.
high • Reset.
• Defective control board • Check control board diagnostic codes.
• Blown fuses/tripped breaker • Replace fuses/reset breaker.
• Transformer defective • Check wiring. Replace transformer.
Diagnostics

• High-pressure control open • See high head pressure or low suction pressure
• Low pressure control open remedies.
• Miswiring of thermostat • Low refrigerant charge due to leak. Check refrigerant
charge and check for leaks.
• Check thermostat wiring.
Outdoor fan runs, • Run or start capacitor defective • Replace.
compressor doesn't • Start relay defective • Replace.
• Loose connection • Check for correct voltage at compressor. Check and
• Compressor stuck, grounded or open motor tighten all connections.
winding, open internal overload. • Wait at least 3 hours for overload to reset. If still open,
• Low-voltage condition replace the compressor.
• Add start kit components.
Insufficient cooling • Improperly sized unit • Recalculate load.
• Improper indoor airflow • Check. Should be approximately 400 CFM [189 L/s]
per ton.
• Incorrect refrigerant charge • Charge per procedure attached to unit service panel.
• Air, noncondensibles, or moisture in system • Recover refrigerant. Evacuate and recharge. Add or
• Restricted refrigerant circuit replace filter drier.
• Locate restriction and clear.
Compressor short • Incorrect voltage • At compressor terminals, voltage must be ± 10% of
cycles • Defective overload protector nameplate marking when unit is operating.
• Refrigerant undercharge or overcharge • Replace compressor. Check for correct voltage.
(HPC or LPC cycling) • Adjust charge per charging chart.
Registers sweat • Low indoor airflow • Increase speed of blower or reduce restriction.
Replace air filter.
High head, low • Restriction in liquid line, expansion device, or • Remove or replace defective component.
suction pressures filter drier • Replace TXV.
• Bad TXV
High head, high • Dirty outdoor coil • Clean coil.
or normal suction • Refrigerant overcharge • Correct system charge.
pressure • Outdoor fan not running • Repair or replace.
• Air or noncondensibles in system • Recover refrigerant. Evacuate and recharge.
Low head, high vapor • Bad TXV • Replace TXV.
pressures • Bad compressor • Replace compressor.
Low suction • Low indoor airflow • Increase speed of blower or reduce restriction.
pressure, iced indoor • Operating below 65°F [18°C] outdoors Replace air filter.
coil • Moisture in system • Add Low Ambient Kit.
• Low refrigerant charge • Recover refrigerant. Evacuate and recharge. Add filter
drier.
• Check refrigerant charge and check for leaks.
High suction pressure • Excessive load • Recheck load calculation.
• Defective compressor • Replace.
Fluctuating head and • TXV hunting • Check TXV bulb clamp. Check air distribution on coil.
suction pressures Replace TXV.
• Air or noncondensibles in system • Recover refrigerant. Evacuate and recharge.
Gurgle or pulsing • Air or noncondensibles in system • Recover refrigerant. Evacuate and recharge.
noise at expansion • Undercharged system • Adjust charge per charging chart.
device or liquid line

34
 9.0 DIAGNOSTICS & TROUBLESHOOTING
9.3 Service Analyzer Charts
COMPRESSOR OVERHEATING
SYMPTOM POSSIBLE CAUSE CHECK/REMEDY
High superheat Low charge Check system charge.
(greater than 15°F
[8.3°C] at coil) Faulty metering device Restricted cap tube, TXV
Power element superheat out of adjustment internally
Foreign matter stopping flow
High internal load Hot air (attic) entering return

Diagnostics
Heat source on; miswired or faulty control
Restriction in liquid line Drier plugged.
Line kinked.
Low head pressure Low charge
Operating in low ambient temperatures
Suction or liquid line subjected to high heat Hot attic
source
Hot water line
Low line voltage Loose wire connections Check wiring.
Power company problem, transformer Report Problem.
Undersized wire feeding unit Correct and complete diagnosis.
High line voltage Power company problem Report Problem.
High head Overcharge Check system charge.
pressure
Dirty outdoor coil Clean coil.
Faulty or wrong size outdoor fan motor Replace fan motor. Check capacitor.
Faulty fan blade or wrong rotation Replace fan blade.
Replace with correct rotation motor.
Recirculation of air Correct installation.
Additional heat source Check for dryer vent near unit.
Check for recirculation from other equipment.
Noncondensibles Recover refrigerant. Evacuate and recharge system.
Equipment not matched Correct mismatch.
Short cycling of Cycling or faulty pressure control Check pressures and address cause of high or low pres-
compressor sure. Replace pressure control if faulty.

Loose wiring Check unit wiring.

Thermostat Located in supply air stream
Differential setting too close
Customer misuse
Indoor coil TXV Restricted Internal foreign matter
Power element failure
TXV too small
Equilizor tube plugged
Indoor coil distributor tube restricted Restricted with foreign matter
Kinked
Inside diameter reduced from previous compressor
failure 35
 9.0 DIAGNOSTICS & TROUBLESHOOTING
9.3 Service Analyzer Charts (cont.)
COMPRESSOR OVERHEATING (cont.)
SYMPTOM POSSIBLE CAUSE CHECK OR REMEDIES
Short cycling of Low charge Check system charge.
compressor (cont.)
Low evaporator airflow Dirty coil
Dirty filter
Duct too small or restricted
Faulty run capacitor Replace.
Diagnostics

Faulty internal overload Replace compressor.

Faulty Compressor Fast equalization/Low pressure difference Replace compressor and examine system to
Valves or scrolls locate reason.

ELECTRICAL
SYMPTOM POSSIBLE CAUSE CHECK OR REMEDIES
Voltage present Compressor start components Check start capacitor.
on load side of
compressor Check potential relay.
contactor and
compressor Run capacitor Check with ohmmeter
won't run
Internal overload Allow time to reset.
Compressor windings Check for correct ohms.
Voltage present Thermostat Check for control voltage to contactor coil.
on line side of
compressor Compressor control circuit High-pressure switch
contactor only
Low-pressure switch
Ambient thermostat
Solid-state protection control or internal thermal sensors
Compressor timed off/on control or interlock
No voltage on line Blown fuses or tripped circuit breaker Check for short in wiring or unit.
side of compressor
contactor Improper wiring Recheck wiring diagram.

Improper voltage High voltage Wrong unit

Power supply problem

Low voltage Wrong unit
Power supply problem

Wiring undersized

Loose connections

Single Phasing (3 phase) Check incoming power and fusing.

FLOODED STARTS
SYMPTOM POSSIBLE CAUSE CHECK OR REMEDIES
Liquid in the Faulty or missing crankcase heater Replace or add crankcase heater.
compressor shell

Too much liquid in Incorrect piping Check piping guidelines.

system
Overcharge Check and adjust charge.

36
 9.0 DIAGNOSTICS & TROUBLESHOOTING
9.3 Service Analyzer Charts (cont.)
CONTAMINATION
SYMPTOM POSSIBLE CAUSE REMEDY
Moisture Poor evacuation on installation or during service
High head pressure Noncondensibles air
Unusual head and Wrong refrigerant or mixed refrigerants
suction readings
Foreign matter – Copper tubing cuttings
copper filings In each case, the cure is the same. Recover refrigerant.
Add filter drier, evacuate, and recharge.

Diagnostics
Copper oxide Dirty copper piping or nitrogen not used when
brazing
Welding scale Nitrogen not used during brazing
Soldering flux Adding flux before seating copper partway
Excess soft solder Wrong solder material

LOSS OF LUBRICATION
SYMPTOM POSSIBLE CAUSE REMEDY
Compressor failures Vapor line tubing too large Reduce pipe size to improve oil return.
Low suction pressure Low charge Check system charge.
Refrigerant leaks Repair and recharge.
Cold, noisy Dilution of oil with refrigerant Observe piping guidelines.
compressor –
Slugging
Noisy compressor Refrigerant migration in off-cycle Check or add crankcase heater.
Cold, sweating Flooding Check system charge.
compressor
Low load Reduced indoor airflow Dirty filter
Dirty indoor coil
Wrong duct size
Restricted duct
Thermostat setting Advise customer.
Short cycling of Cycling or faulty high- or low-pressure control Check pressures and address cause of hich or low pres-
compressor sure. Replace control if faulty.
Loose wiring Check all control wires.
Thermostat In supply air stream, out of calibration
Customer misuse

SLUGGING
SYMPTOM POSSIBLE CAUSE REMEDY
On start-up Incorrect piping Review pipe size guidelines.
TXV hunting when Faulty indoor TXV Replace TXV.
running

37
 9.0 DIAGNOSTICS & TROUBLESHOOTING
9.3 Service Analyzer Charts (cont.)
FLOODING
SYMPTOM POSSIBLE CAUSE REMEDY
Loose sensing bulb Secure the bulb and insulate.

Poor system control Bulb in wrong location Relocate bulb.

using a TXV Wrong size TXV Use correct replacement.
Improper superheat setting (less than 5°F [2.8°C]) Replace TXV.

THERMOSTATIC EXPANSION VALVE (TXV)

Diagnostics

SYMPTOM POSSIBLE CAUSE REMEDY

Moisture freezing and blocking valve Recover charge, install filter-drier, evacuate system,
recharge.
Dirt or foreign material blocking valve Recover charge, install filter-drier, evacuate system,
recharge.
Low refrigerant charge Correct the charge.
Vapor bubbles in liquid line Remove restriction in liquid line. Correct the refrigerant
charge.
High Superheat, Low Remove noncondensible gases.
Suction Pressure
(superheat over Size liquid line correctly.
15°F [8.3°C])
Misapplication of internally equalized valve Use correct TXV.
Plugged external equalizer line Remove external equalizer line restriction.
Undersized TXV Replace with correct valve.
Loss of charge from power head sensing bulb Replace power head or complete TXV.
Charge migration from sensing bulb to power Ensure TXV is warmer than sensing bulb.
head (Warm power head with warm, wet cloth.
Does valve operate correctly now?)
Moisture causing valve to stick open. Recover refrigerant, replace filter-drier, evacuate system,
and recharge.
Dirt or foreign material causing valve to stick Recover refrigerant, replace filter drier, evacuate system,
open and recharge.
TXV seat leak (a gurgling or hissing sound is Replace the TXV.
Valve feeds too much heard AT THE TXV during the off cycle, if this is
refrigerant, with low the cause). NOT APPLICABLE TO BLEED PORT
superheat and higher VALVES.
than normal suction
Oversized TXV Install correct TXV.
pressure
Incorrect sensing bulb location Install bulb with two mounting straps, in 2:00 or 4:00
position on suction line, with insulation.
Low superheat adjustment Replace TXV.
Incorrectly installed, or restricted external Remove restriction, or relocate external equalizer.
equalizer line

38
 9.0 DIAGNOSTICS & TROUBLESHOOTING
9.3 Service Analyzer Charts (cont.)
THERMOSTATIC EXPANSION VALVES (cont.)
SYMPTOM POSSIBLE CAUSE REMEDY
Refrigerant drainage from flooded evaporator Install trap riser to the top of the evaporator coil.
Compressor flood
back upon start-up Inoperable crankcase heater or crankcase heater Replace or add crankcase heater.
needed
Unequal evaporator circuit loading Ensure airflow is equally distributed through evaporator.
Superheat is low to Check for blocked distributor tubes.
normal with low

Diagnostics
suction pressure Low load or airflow entering evaporator coil Ensure blower is moving proper air-flow.
Remove/Correct any airflow restriction.
TXV is oversized Install correct TXV.
Sensing bulb is affected by liquid refrigerant or Relocate sensing bulb in another position around the
Superheat and refrigerant oil flowing through suction line circumference of the suction line.
suction pressure
Unequal refrigerant flow through evaporator Ensure sensing bulb is located properly.
fluctuate (valve is
circuits
hunting) Check for blocked distributor tubes.

Moisture freezing and partially blocking TXV Recover refrigerant, change filter-drier, evacuate system,
and recharge.
External equalizer line not connected or line Connect equalizer line in proper location, or remove any
plugged blockage.
Valve does not
Sensing bulb lost its operating charge Replace TXV.
regulate at all
Valve body damaged during soldering or by Replace TXV.
improper installation

39
 9.0 DIAGNOSTICS & TROUBLESHOOTING
9.4 Troubleshooting Tips
COOLING MODE
TROUBLESHOOTING TIPS
INDICATORS

SYSTEM DISCHARGE SUCTION SUPERHEAT COMPRESSOR

SUBCOOLING
PROBLEM PRESSURE PRESSURE Normal: AMPS
Normal: See
5°–15°F
Charging Chart
[2.8° – 8.3°C]
Overcharge High High Low High High
Diagnostics

Undercharge Low Low High Low Low

Liquid Restriction
(Filter Drier) Low Low High High Low

Low Indoor Airflow Low Low Low Low Low

Dirty Outdoor Coil High High Low Low High
Low Outdoor
Ambient Temperature Low Low High High Low

Inefficient
Compressor Low High High High Low

Indoor TXV Sensing

Bulb Charge Lost Low Low High High Low

Poorly Insulated
Indoor Sensing Bulb High High Low Low High

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 10.0 OUTDOOR UNIT MAINTENANCE
10.1 Outdoor Coil Cleaning
The outdoor fan draws air across the coil during an angle. Washing from the top of the coil down
operation which results in contaminants collecting from the inside out is the most effective method
on and between the aluminum fins. These of cleaning the coil. The exterior louver panels and
contaminants restrict the air-flow through the coil unit top are easily removable to facilitate the coil
resulting in reduced capacity and efficiency and cleaning task.
increases the temperature of the components that
can reduce their life. Therefore, it is recommended WARNING: Disconnect electrical power to
that the outdoor coil be cleaned at least annually the unit before removing the top panel or any
by a qualified service technician using a non- electrical panel as the fan motor could start at
corrosive coil cleaner and low pressure water any time and live electrical connections will be
hose sprayer. Care must be taken not to damage exposed.
or flatten out the fins by spraying the fins from

10.2 Cabinet Cleaning and Care

Annual cleaning of the exterior cabinet is
recommended using a mild detergent, water, and
cloth/sponge to remove dust, mold, and potentially
corrosive contaminants that have collected on
the cabinet. It is also recommended to apply a

Maintenance
good quality automotive wax to the painted metal
cabinet parts annually to protect the finish and to
restore the gloss of the paint. Do not apply wax to
the plastic parts.

10.3 Motor Lubrication

The bearings in the outdoor motor are pre-
lubricated by the motor manufacturer and do
not have oiling ports. The motor will run for
an indefinite period of time without additional
lubrication.

10.4 Replacement Parts

Any replacement part used to replace parts
originally supplied on equipment must be the same
as or an approved alternate to the original part
supplied. The manufacturer will not be responsible
for replacement parts not designed to physically
fit or operate within the design parameters the
original parts were selected for.

41
 11.0 WIRING DIAGRAMS
11.1 For Single-Phase Models with PSC Motor
Wiring Diagrams

42
 11.0 WIRING DIAGRAMS
11.2 For Single-Phase Models with ECM Motor

Wiring Diagrams

43
 11.0 WIRING DIAGRAMS
11.3 For Three-Phase Models with PSC Motor
Wiring Diagrams

44
PRINTING INSTRUCTIONS: MAKE EXACTLY REV YELLOW WIRE WAS BLUE, BLUE WIRE WAS YELLOW. sWAPPED (BL) WIRE POLES ON NO REVISION TO DESIGN, MATERIAL, TOOLING, OR PROCESS IS ACCEPTABLE
01 A-1080S066 WITHOUT PRIOR APPROVAL FROM RHEEM THROUGH AN AUTHORIZED CHANGE
JHB 12-16-14
12.0 IN X 4.125 IN. WHITE BACKGROUND THE CC COIL. NOTICE, A REVISED ENGINEERING SPECIFICATION AND A RESAMPLING OF
WITH BLACK PRINTING ADDED DOTTED BOX TO REPRESENT 2D DATAMATRIX AND NOTE PARTS. THE SUPPLIER IS RESPONSIBLE FOR NOTIFYING RHEEM R & D AND
02 Y-0546S075 PURCHASING DEPARTMENTS IN WRITING OF ANY CHANGES AFFECTING
JHB 9-16-15 PRODUCT QUALITY, PERFORMANCE, RELIABILITY, PACKAGING, DELIVERY OR
MATERIAL: ADS-4574-10, PRESSURE REVISED LAC WIRING FROM BEING IN SERIES WITH THE HPC, LPC, AND HGS WORKMANSHIP. “ANY DOCUMENTSREFERRED TO ON THIS DRAWING ARE
03 A-0068S054
SENSITIVE, ADHESIVE BACKED MATERIAL CONTROL SWITCHES. TEW INCLUDED IN THE SPECIFICATIONS FOR THIS COMPONENT”.
9-18-17

WIRING DIAGRAM WIRING SCHEMATIC

NOTES:
AUX COMPONENT CODE
G/Y

G/Y GND.
CCH
OPT.
BR
BK
OPT.
AUX
S (T2)
BL
C (T1)
C (T1) (BK)
S (T2) (PR) R (T3)
R (T3) (R)
Y
11.4 208/230V Three-Phase Models with ECM Motor

JHB 10-17-14 90-101229-31 03

NOTE:
THE DOTTED BOX NEAR THE DRAWING NUMBER
REPRESENTS A .25 X.25 2D DATA MATRIX.
SEE ADS-104669-01 FOR DATA MATRIX SPECS.

APPROVED: CHECKED: ORIGINAL RELEASE

NO.:
MODELED DATE: A-1080S049
BY: JHB 9-18-15
PART NO.: 90-101229-31 REV: 03
11.0 WIRING DIAGRAMS

45
Wiring Diagrams
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47
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