Maxstar 200 Series

Issued August 2007 • Index No. DC/32.0

®
TIG/Stick Welding
Power Source

Heavy Industrial Applications Processes Input Power Requires 1- or 3-Phase Power

Quick Petro/Chem Fabrication
Aerospace
TIG (GTAW)
Pulsed TIG (GTAW-P)
Amperage Range 1 – 200 A

Specs Food/Beverage Industry

Mechanical Contractors
with DX and LX Models
Stick (SMAW)
Max. Open-Circuit Voltage 80

Shipboard Installation/Repair Weight 37 lb (16.8 kg)

Dairy Industry

The Power of Blue . ®

Auto-Line™ provides state-of-the- HF arc starting provides non-contact arc starting Lift-Arc™ start provides TIG arc starting without
art flexibility to the end user. The that eliminates tungsten or material contamination. the use of high frequency.
Auto-Line circuitry automatically
connects to 120 – 460 VAC, single-
or three-phase power without
removing the covers to relink the
power source. No longer is there a
concern if you have the correct
machine for shop or the job site.

Inverter-based, DC power source

has state-of-the-art operator
interface allowing the user extra
set-up capabilities in a compact
machine. Features more precise
control of output parameters than
traditional knobs and switches.
Maxstar 200 DX Maxstar 200 LX Maxstar 200 SD

Programmable HF start parameters Available in Three Models:

allows the independently set SD — Provides the basic features that are required for most TIG or Stick welding applications.
HF starting conditions based upon DX — When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,
process or application. background amperage, initial amperage, initial slope time, final slope time and final amperage control.
LX — Automation made simple. With the Automation Interface Connector, the integrator can quickly
interface to the output disable, weld start/stop, gas start/stop inputs; valid arc, pulse lock out, and
NEW! Low OCV Stick is a simple end of weld sequence outputs.
design that reduces the open-circuit
voltage to 13 volts when the welding
power source is not in use. This Superior TIG/Stick arc performance on all input Portable in the shop or at the job site — at 37 lb
built-in circuit design eliminates the voltages. Even on the difficult to run electrodes the Maxstar 200 is easily moved from location
need for add-on voltage reducers. like E6010. to location.

Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
 Specifications (Subject to change without notice.)
Max.
Welding Open-
Welding Input Rated Amperage Circuit Amps Input at Rated Load Output, 50/60 Hz, Net
Mode Power Output Range Voltage 115 V 200 V 230 V 400 V 440 V 460 V KVA KW Dimensions Weight
TIG 3-Phase 175 A at 17 V, 115 VAC, 75 VDC — 12.1 10.5 6.0 5.3 5.2 4.2 4.0 H: 13-1/2 in 37 lb
(GTAW) 60% Duty Cycle 1 –140 A 9 –14 VDC** — 0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03* (343 mm) (16.8 kg)
1-Phase 175 A at 17 V, 200–460 VAC, — 19.9 17.4 — — — 4.0 4.0 W: 7-1/2 in
60% Duty Cycle 1–200 A — 0.25* 0.23* — — — 0.05* 0.02* (191 mm)
D: 17-1/2 in
150 A at 16 V, 29.7 — — — — — 3.4 3.4 (445 mm)
70% Duty Cycle 0.42* — — — — — 0.05* 0.03*
125 A at 15 V, 23.0 — — — — — 2.6 2.6
100% Duty Cycle 0.42* — — — — — 0.05* 0.03*
Stick 3-Phase 150 A at 26 V, 115 VAC, — 14.7 13.1 7.4 6.6 6.4 5.2 5.0
(SMAW) 60% Duty Cycle 1 – 90 A 75 VDC — 0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
1-Phase 150 A at 26 V, 200–460 VAC, — 24.9 21.7 — — — 5.0 5.0
60% Duty Cycle 1–200 A — 0.25* 0.23* — — — 0.05* 0.02*
125 A at 25 V, 34.1 — — — — — 4.0 3.8
50% Duty Cycle 0.42* — — — — — 0.05* 0.03*
90 A at 24 V, 25.0 — — — — — 4.0 3.8
100% Duty Cycle 0.42* — — — — — 0.05* 0.03*
*Indicates idle draw. **Sense voltage for Stick and Lift-Arc TIG.
CSA approval. Models with CE specifications are available and manufactured according to the Standards IEC-974-1 and EN-60974-1.

Control Panel
Maxstar 200 SD Maxstar 200 DX/LX

1 5 1 5

2 2
6 6
1. Voltmeter
2. Ammeter
3. Process Control 3 7 3 7
4. Output Control 4 8
5. Encoder Control 4 9
6. Amperage Control
7. Adjust Control Maxstar 200 SD (CE) Maxstar 200 DX (CE)
8. Sequencer Controls
9. Pulser Controls
1 5 1 5

2 2
6 6

3 7 3 7
4 8 4 8
9

Control Panel Parameter Values

A. Preflow (s) 0.0 – 25 F. Pulse Frequency (Hz) 0.1 – 500 K. Final Time (s) 0.0 – 25 (LX only)
B. Initial Time (s) 0.0 – 25 (LX only) G. Background Amperage (%) 0 – 100 L. Postflow Time (s) 0 – 50.0
C. Initial Amperage (A) 1 – 200 H. Peak Percent Time (%) 5 – 95 M. Dig (%) 0 – 100
D. Initial Slope Time (s) 0.0 – 25 I. Final Slope Time (s) 0.0 – 25
E. Weld Amperage (A) 1 – 200 J. Final Amperage (A) 1 – 200

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 Performance Data
DUTY CYCLE CHART 115 VAC INPUT
250 140
TIG 120
200 STICK MAX.
OUTPUT AMPERES

TIG (115 V INPUT) 100

STICK
150
80

VOLTS
TIG MAX.

100 60
STICK
(115 V INPUT) 40
STICK/
50 TIG MIN.
20
DIG MAX.
0 0
10 20 30 40 50 60 70 80 90 100
0 50 100 150 200 250
% DUTY CYCLE
AMPERES*

OTHER INPUT VOLTAGES

140

120
STICK MAX.
100
TIG MAX.
80
VOLTS

60

40
STICK/
TIG MIN. DIG MAX.
20

0
0 50 100 150 200 250
AMPERES*
*Amperage setting must be reduced to
obtain currents less than highlighted data point.

Included Accessories
Non-CE SD/DX Models Include: Non-CE LX Model Includes: CE SD/DX Models Include:
(2) International-style connectors 35/50 (2) International-style connectors 35/50 (2) International-style connectors 35/50
(1) DA-917F torch adapter to (1) 14-pin amphenol with clamp (1) 14-pin amphenol with clamp
international-style connector (#194 720) (1) 10-pin amphenol with clamp (1) 5/8 in - 18 gas fitting
(1) 5/8 in - 18 gas fitting (1) 3/8 in BSPP gas fitting

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 Ordering Information
Power Source and Options Stock No. Description Qty. Price
Maxstar® 200 SD #903 701 Basic controls for TIG/Stick, 120 – 460 VAC
#903 768 Basic controls for TIG/Stick, 120 – 460 VAC with CE
Maxstar® 200 DX #903 701-01-1 Full-feature controls for TIG/Stick, 120 – 460 VAC
#903 768-01-1 Full-feature controls for TIG/Stick, 120 – 460 VAC with CE
Maxstar® 200 LX #903 701-01-2 Full-feature controls with the required automation connections, 120 – 460 VAC
TIG Accessories
TIG Torch Adapters #194 720 DA-917F
#190 219 DA-1820L
#194 724 DA-26R
Contractor Kits #195 055 150 A TIG/Stick with RCCS-14 fingertip control
#195 054 150 A TIG/Stick with RFCS-14 HD foot control
Diamondback™ TIG Torches See Diamondback TIG Torch Selector Guide
Consumables/Tungsten See Parts Guide
Gas Cylinder/Hose and Fittings
Remote Controls
RFCS-14 HD #194 744 Heavy-duty foot control
RCCS-14 #043 688 North/south fingertip control
RCC-14 #151 086 Side-to-side fingertip control
RMLS-14 #129 337 Momentary/maintained rocker control
RMS-14 #187 208 Momentary rubber dome switch
Extension Cords
Coolant Systems
Coolmate™ 3 #043 007 115 VAC
#043 007-01-2 115 VAC with CE
#043 008 230 VAC
#043 008-01-2 230 VAC with CE
Coolmate™ V3 #043 009 115 VAC
#043 009-01-2 115 VAC, 50/60 Hz with CE
Coolmate™ 4 #042 288 115 VAC
#042 288-01-5 115 VAC with CE
Low-Conductivity Coolant #043 810
International-Style Connectors
International-Style Connector Kit #042 418 Dinse, (1) male plug - 50 mm
Extension Kit for International-Style #042 419 Dinse, (1) plug and (1) receptacle - 50 mm
International/Tweco® Adapter #042 465 A one-piece adapter with International-style male plug
International/Cam-Lok Adapter #042 466 A one-piece adapter with International-style male plug

Date: Total Quoted Price:

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