BAKER PETROLITE PIPING MATERIAL SPECIFICATION 3CS1
Modified from PIP Material Specification Line Class 3CB2S01
March 24, 2009
General Specification Note:
This specification is intended as a minimum requirement for piping materials that are intended for use in a wide variety of localities.
Users are to be aware of, and comply with local codes and/or statues that may impose higher standards or additional requirements
not listed below.
CONSTRUCTION TYPE: SERVICE: MATERIAL: Killed Carbon
Class 300 Carbon Steel, Socket Weld Small Process: SEE NOTE 245 Steel
Bore, Butt Weld Large Bore Anhydrous Ammonia, Corrosive and Non-corrosive FOR MATERIAL
Hot Oil, Hydrocarbons (Note 281), Solvents (Note
282)
RATING CLASS: Class 300, ASME B16.5 DESIGN CODE: ASME B31.3
TEMPERATURE LIMIT: -20º F to 700º F (Note 09, 27) STRESS RELIEF: Per ASME B31.3
NOMINAL CORROSION ALLOWANCE: 0.125 in. (1/8”) EXAMINATION: Per ASME B31.3
PIP Examination Type “N” PNSC0001 (ASME B31.3 compliant)
EXAMINATION:
PIP Hydrostatic Test Type “H” PNE00012 (ASME B31.3 Compliant) (Note 274)
PRESSURE - TEMPERATURE RATINGS
TEMP ºF -20 to 100 200 300 400 500 600 700
TEMP ºC -29 to 38 93 149 204 260 316 371
For NPS ¾ through NPS 24
psig 740 680 655 635 605 570 530
kPag 5102 4689 4516 4378 4171 3930 3654
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION
PIPE
¾ 160 CS, SMLS, ASTM A106-B (Ej = 1.00)
1–6 80 CS, SMLS, ASTM A106-B (Ej = 1.00)
8 – 12 60 CS, SMLS, ASTM A106-B (Ej = 1.00)
14 – 24 40 CS, SMLS, ASTM A106-B (Ej = 1.00)
NIPPLES 03, 20
Branch ¾ 160 CS, SMLS, ASTM A106-B (Ej = 1.00)
Branch 1 -1½ 80 CS, SMLS, ASTM A106-B (Ej = 1.00)
Swage (CONC) ¾ 160 CS, ASTM A234-WPB-S, MSS SP-95
Swage (CONC) 1 -1½ 80 CS, ASTM A234-WPB-S, MSS SP-95
Swage (ECC) ¾ 160 CS, ASTM A234-WPB-S, MSS SP-95
Swage (ECC) 1 -1½ 80 CS, ASTM A234-WPB-S, MSS SP-95
FITTINGS 02
Sockolet ¾ - 1½ Class 3000 Weld CS, ASTM A105, MSS SP-97
Thredolet 03 ¾-2 Class 3000 Weld CS, ASTM A105, MSS SP-97
SW Latrolet ¾ - 1½ Class 3000 Weld CS, ASTM A105
THRD Latrolet 03 ¾-2 Class 3000 Weld CS, ASTM A105
SW Elbolet ¾ - 1½ Class 3000 Weld CS, ASTM A105
THRD Elbolet 03 ¾-2 Class 3000 Weld CS, ASTM A105
90 ELL ¾ - 1½ Class 3000 SW CS, ASTM A105, ASME B16.11
45 ELL ¾ - 1½ Class 3000 SW CS, ASTM A105, ASME B16.11
Tee ¾ - 1½ Class 3000 SW CS, ASTM A105, ASME B16.11
Tee (RED) ¾ - 1½ Class 3000 SW CS, ASTM A105, ASME B16.11
Plug 03 ¾-2 THRD CS, ASTM A105, round head, ASME B16.11
Coupling ¾ - 1½ Class 3000 SW CS, ASTM A105, ASME B16.11
Coupling (RED) ¾ - 1½ Class 3000 SW CS, ASTM A105, ASME B16.11
Coupling 03 ¾-2 Class 3000 THRD CS, ASTM A105, ASME B16.11
Coupling (RED) 03 ¾-2 Class 3000 THRD CS, ASTM A105, ASME B16.11
Cap ¾ - 1½ Class 3000 SW CS, ASTM A105, ASME B16.11
Cap 03 ¾-2 Class 3000 THRD CS, ASTM A105, ASME B16.11
Reducer (CONC) 2 – 24 match pipe Weld CS, ASTM A234-WPB-S, ASME B16.9
Reducer (ECC) 2 – 24 match pipe Weld CS, ASTM A234-WPB-S, ASME B16.9
(continued)
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Page 1 of 7 3CS1
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 3CS1
Modified from PIP Material Specification Line Class 3CB2S01
March 24, 2009
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION
FITTINGS (cont)
Weldolet 05 2 – 20 match pipe Weld CS, ASTM A105, MSS SP-97
90 LR ELL 2 – 24 match pipe Weld CS, ASTM A234-WPB-S, ASME B16.9
45 LR ELL 2 – 24 match pipe Weld CS, ASTM A234-WPB-S, ASME B16.9
Tee 2 – 24 match pipe Weld CS, ASTM A234-WPB-S, ASME B16.9
Cap 2 – 24 match pipe Weld CS, ASTM A234-WPB-S, ASME B16.9
VALVES
Gate 15 ¾-2 Class 300 RF CS body w/ 13 CR trim, HF ST GA03CB500
Gate ¾-2 Class 800 SW CS body w/ 13 CR trim, HF ST GA08CB300
Gate 06 ¾-2 Class 800 T/SW CS body w/ 13 CR trim, HF ST GA08CB200
Gate 3 – 24 Class 300 RF CS body w/ 13 CR trim, HF ST, FP GA03CB501
Globe ¾-2 Class 800 SW CS body w/ 13 CR trim, HF ST GL08CB300
Globe 3 – 12 Class 300 RF CS body w/ 13 CR trim, HF ST GL03CB500
Lift Check 61 ¾-2 Class 800 SW CS body w/ 13 CR trim, HF ST, piston CL08CB300
Swing Check 62 3 – 24 Class 300 RF CS body w/ 13 CR trim, HF ST CS03CB500
Dual PLT Check 07, 26, 63 2 – 24 Class 300 CS body w/ 410 SS disc/ST CD03CB700
FLANGES 02
Socket Weld ¾ - 1½ Class 300 RF CS, ASTM A105, ASME B16.5
Blind ¾ – 24 Class 300 RF CS, ASTM A105, ASME B16.5
Weld Neck 2 – 24 Class 300 RF CS, ASTM A105, ASME B16.5
Pair WN Orifice 2 – 24 Class 300 RF CS, ASTM A105, ASME B16.36, SW taps
GASKETS
¾ - 24 Class 300 Spiral wound 316L SS windings, outer and inner rings, flexible
graphite filler, Flexitallic type CGI or equal, per ASME B16.20
Spiral wound 316L SS windings and inner ring, CS outer ring,
¾ - 24 Class 300 with flexible graphite filler, Flexitallic type CGI or equal, ASME
B16.20
BOLTING
Stud Bolts ASTM A193, B7 stud w/ 2 heavy hex nuts ASTM A194, GR 2H
90°° BRANCH CONNECTION
Legend and Chart
24 T
20 P T
18 P P T
16 P P P T
14 P P P P T
12 P P P P P T
10 W W W W W W T
BRANCH
8 W W W W W W W T
6 W W W W W W W W T
4 W W W W W W W W W T
3 W W W W W W W W W W T
2 W W W W W W W W W W W T
1½ S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
¾ S S S S S S S S S S S S E E T
½ - - - - - - - - - - - - - - - -
24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
HEADER
E Reducing Tee
P Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.)
S Sockolet
T Tee
W Weldolet (Note 05)
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3CS1 Page 2 of 7
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 3CS1
Modified from PIP Material Specification Line Class 3CB2S01
March 24, 2009
NOTES:
02 All butt-welded component thicknesses shall match the pipe thickness.
03 Threaded joints are permitted only at the outlet of vent and drain valves, hydrostatic connections, outlet instrument take-off valves, and to match equipment.
05 Integrally reinforced branch connections outside the sizes shown in the branch connection table are permitted. Weld thickness of integrally reinforced branch
connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain, and instrument connections.
07 These valves have no flanges but are installed between line flanges with extra-length bolts.
08 Full-port valves shall be used if indicated on the P&ID.
09 Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer's recommended pressure-temperature
restrictions shall be consulted.
15 These valves shall be used if mating to flanged nozzles.
20 Sch XXS pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 through NPS 2.
26 These check valves shall be used only if indicated on the P&ID.
27 Pipe and pipe components thicker than 1/2-inch may require impact-tested materials if the minimum design metal temperature is below 100ºF (38ºC). See
ASME B31.3, Paragraph 323.2.2.
61 These check valves shall be installed in a horizontal position with cover up.
62 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow.
63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
245 All efforts should be made to use reputable manufacturers to minimize the purchase of a counterfeit component or part. All components and parts are to
comply with all standards such as but not limited to ASTM, ASME, API, MSS, AWWA and NFPA. Substitutions for standards shall not be allowed.
274 Variances to the hydrotesting requirement are allowed but must comply with instructions given in PIP PNE0012 and be approved by engineering.
282 For hydrocarbons or solvents that are considered corrosive to carbon steels, specification 3SU1 shall be considered.
REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 - Vents, Drains, and Instrument Connection Details
PIP PNSC0001 – ASME B31.3 Metallic Piping Fabrication and Examination Specification
PIP PNE00012 – Piping Examination and Leak Test Guide
PIP PNSC0021 – Leak Testing of Piping Systems
API 594 Check Valves: Flanged, Lugged, Wafer and Butt-welding
598 Valve Inspection and Testing
599 Metal Plug Valves – Flanged, Threaded and Welding Ends
600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries
602 Steel Gate, Globe and Check Valves for sizes DN100 and Smaller for the Petroleum and Natural Gas Industries
607 Testing of Valves – Fire Type-Testing Requirements
608 Metal Ball Valves – Flanged, Threaded and Welding Ends
609 Butterfly Valves: Double Flanged, Lug- and Wafer Type
945 Avoiding Environmental Cracking in Amine Units
ASME B16.5 Pipe Flanges and Flanged Fittings
B16.10 Face-to-Face and End-to-End Dimensions of Valves
B16.20 Metallic Gaskets for Pipe Flanges
B16.34 Valves - Flanged, Threaded and Welding End
B16.36 Orifice Flanges
B31.3 Process Piping
ASTM A105 Carbon Steel Forgings for Piping Applications
A106 SMLS Carbon Steel Pipe for High Temperature Service
A193 Alloy Steel and Stainless Steel Bolting Materials for High Temperature or High Pressure Service and Other Special Purpose Applications
A194 Carbon and Alloy Steel Nuts for Bolts or High Pressure or High Temperature Service, or Both
A216 Steel Castings, Carbon, Suitable for Fusion Welding, for High Temperature Service
A234 Pipe Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service
NACE RP0403 Avoiding CAUSTIC STRESS CORROSION CRACKING of Carbon Steel Refinery Equipment and Piping
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Page 3 of 7 3CS1
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 3CS1
Modified from PIP Material Specification Line Class 3CB2S01
March 24, 2009
VALVE DESCRIPTIONS:
General Valve Description Note:
The size range shown for each valve type may not necessarily be the same as the allowable sizes in the above material specification. The allowable sizes shown
are for the valve type. The allowable sizes in the material specification shall govern the allowable valve sizes for all applicable specification services.
Description of GATE Valve (GA03CB500): (3/4 -to- 2)
Type:......................... GATE
Class: ........................ 300
Ends: ......................... RF FLG
Body/Bonnet: ............ CS (ASTM A105/A216 WCB)
Trim: ......................... 13 CR DISC, HARDFACE SEATS, API 602 TRIM #8
Design:...................... OS&Y
Operation: ................. HANDWHEEL
Bore-Port:.................. CONVENTIONAL
Bonnet Type:............. BOLTED
Stem-Packing:........... CORROSION-INHIBITED, DIE-FORMED FLEXIBLE GRAPHITE with ANTI-EXTRUSION RINGS
Wedge Type:............. SOLID
Gaskets:..................... API 602
Bolts/Nuts: ................ BOLTS: ASTM A193 GR B7
NUTS: ASTM A194 GR 2H
The standards are:
DESIGN - API 602
ENDS - ASME B16.5
RATING - ASME B16.34
TESTING - API 598
DIMENSIONAL - ASME B16.10
Description of GATE Valve (GA08CB300): (3/4 -to- 2)
Type:......................... GATE
Class: ........................ 800
Ends: ......................... SW
Body/Bonnet: ............ CS (ASTM A105/A216 WCB)
Trim: ......................... 13 CR DISC, HARDFACE SEATS, API 602 TRIM #8
Design:...................... OS&Y
Operation: ................. HANDWHEEL
Bore-Port:.................. CONVENTIONAL
Bonnet Type:............. BOLTED
Stem-Packing:........... CORROSION-INHIBITED, DIE-FORMED FLEXIBLE GRAPHITE with ANTI-EXTRUSION RINGS
Wedge Type:............. SOLID
Gaskets...................... API 602
Bolts/Nuts: ................ BOLTS: ASTM A193 GR B7
NUTS: ASTM A194 GR 2H
The standards are:
DESIGN - API 602
ENDS - ASME B16.11
RATING - API 602
DIMENSIONAL - MFG STD
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3CS1 Page 4 of 7
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 3CS1
Modified from PIP Material Specification Line Class 3CB2S01
March 24, 2009
Description of GATE Valve (GA08CB200): (3/4 -to- 2)
Type: ......................... GATE
Class:......................... 800
Ends: ......................... T/SW
Body/Bonnet: ............ CS (ASTM A105/A216 WCB)
Trim: ......................... 13 CR DISC, HARDFACE SEATS, API 602 TRIM #8
Design: ...................... OS&Y
Operation: ................. HANDWHEEL
Bore-Port:.................. CONVENTIONAL
Bonnet Type:............. BOLTED
Stem-Packing: ........... CORROSION-INHIBITED, DIE-FORMED FLEXIBLE GRAPHITE with ANTI-EXTRUSION RINGS
Wedge Type: ............. SOLID
Gaskets:..................... API 602
Bolts/Nuts: ................ BOLTS: ASTM A193 GR B7
NUTS: ASTM A194 GR 2H
The standards are:
DESIGN - API 602
ENDS - SW: ASME B16.11, - THRD: ASME B1.20.1
RATING - API 602
TESTING - API 598
DIMENSIONAL - MFG STD
Description of GATE Valve (GA03CB501): (3 -to- 24)
Type: ......................... GATE
Class:......................... 300
Ends: ......................... RF FLG
Body/Bonnet: ............ CS (ASTM A216 WCB)
Trim: ......................... 13 CR DISC, HARDFACE SEATS, API 600 TRIM #8
Design: ...................... OS&Y
Operation: ................. HANDWHEEL
Bore-Port:.................. FULL
Bonnet Type:............. BOLTED
Stem-Packing: ........... CORROSION-INHIBITED, DIE-FORMED FLEXIBLE GRAPHITE with ANTI-EXTRUSION RINGS
Wedge Type: ............. SOLID or FLEXIBLE NPS 2 to NPS 4; FLEXIBLE NPS 6 & LARGER
Gaskets:..................... API 600
Bolts/Nuts: ................ BOLTS: ASTM A193 GR B7
NUTS: ASTM A194 GR 2H
The standards are:
DESIGN - API 600
ENDS - ASME B16.5
RATING - ASME B16.34
TESTING - API 598
DIMENSIONAL - ASME B16.10
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Page 5 of 7 3CS1
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 3CS1
Modified from PIP Material Specification Line Class 3CB2S01
March 24, 2009
Description of GLOBE Valve (GL08CB300): (3/4 -to- 2)
Type:......................... GLOBE
Class: ........................ 800
Ends: ......................... SW
Body/Bonnet: ............ CS (ASTM A105/A216 WCB)
Trim: ......................... 13 CR DISC, HARDFACE SEAT, API 602 TRIM #8
Body Type: ............... T-BODY
Design:...................... OS&Y
Operation: ................. HANDWHEEL
Bonnet Type:............. BOLTED
Stem-Packing:........... CORROSION-INHIBITED, DIE-FORMED FLEXIBLE GRAPHITE with ANTI-EXTRUSION RINGS
Closer Type:.............. DISC
Gaskets:..................... API 602
Bolts/Nuts: ................ BOLTS: ASTM A193 GR B7
NUTS: ASTM A194 GR 2H
The standards are:
DESIGN - API 602, as applicable
ENDS - ASME B16.11
RATING - API 602
DIMENSIONAL - MFG STD
Description of GLOBE Valve (GL03CB501): (3 -to- 12)
Type:......................... GLOBE
Class: ........................ 300
Ends: ......................... RF FLG
Body/Bonnet: ............ CS (ASTM A216 WCB)
Trim: ......................... 13 CR DISC, HARDFACE SEAT, API 600 TRIM #8
Body Type: ............... T-BODY
Design:...................... OS&Y
Operation: ................. HANDWHEEL
Bonnet Type:............. BOLTED
Stem-Packing:........... CORROSION-INHIBITED, DIE-FORMED FLEXIBLE GRAPHITE with ANTI-EXTRUSION RINGS
Closer Type:.............. DISC
Gaskets:..................... API 600
Bolts/Nuts: ................ BOLTS: ASTM A193 GR B7
NUTS: ASTM A194 GR 2H
The standards are:
DESIGN - API 600, as applicable
ENDS - ASME B16.5
RATING - ASME B16.34
TESTING - API 598
DIMENSIONAL - ASME B16.10
Description of CHECK Valve (CL08CB300): (3/4 -to- 2)
Type:......................... CHECK
Class: ........................ 800
Ends: ......................... SW
Body/Cover:.............. CS (ASTM A105/A216 WCB)
Trim: ......................... 13 CR, HARDFACE SEAT, API 602 TRIM #8
Design:...................... PISTON
Cover: ....................... BOLTED
Gaskets:..................... PER API 602
Bolts/Nuts: ................ BOLTS: ASTM A193 GR B7
NUTS: ASTM A194 GR 2H
Installation: ............... HORIZONTAL with COVER UP
The standards are:
DESIGN - API 602, as applicable
ENDS - ASME B16.11
RATING - API 602
DIMENSIONAL - MFG STD
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3CS1 Page 6 of 7
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 3CS1
Modified from PIP Material Specification Line Class 3CB2S01
March 24, 2009
Description of CHECK Valve (CS03CB500): (3 -to- 24)
Type: ......................... CHECK
Class:......................... 300
Ends: ......................... RF FLG
Body/Cover: .............. CS (ASTM A216 WCB)
Trim: ......................... 13 CR, HARDFACE SEAT, API 600 TRIM #8
Design: ...................... SWING
Cover:........................ BOLTED
Gaskets:..................... API 600
Bolts/Nuts: ................ BOLTS: ASTM A193 GR B7
NUTS: ASTM A194 GR 2H
Installation:................ HORIZONTAL with COVER UP or VERTICAL with UPWARD FLOW
The standards are:
DESIGN - API 600, as applicable
ENDS - ASME B16.5
RATING - ASME B16.34
TESTING - API 598
DIMENSIONAL - ASME B16.10
Description of CHECK Valve (CD03CB700): (3 -to- 24)
Type: ......................... CHECK
Class:......................... 300
Ends: ......................... WAFER
Body:......................... CS (ASTM A216 WCB)
Trim: ......................... 410 SS PLATE/SEAT/PIN, INCONEL-X SPRING, API 594 TRIM #1
Body Type:................ WAFER
Design: ...................... DUAL PLATE
Installation:................ HORIZONTAL with HINGE PIN VERTICAL or VERTICAL with UPWARD FLOW
The standards are:
DESIGN - API 594
ENDS - ASME B16.5
RATING - ASME B16.34
TESTING - API 598
DIMENSIONAL - API 594
REVISION HISTORY
Rev. / Issue 6-23-2008 Initial Issue, 1st Draft Middough - RJP
Rev. / Issue 9-2-2008 Major Revisions, 2nd final Draft Middough - RJP
Added “General Specification Note”
Deleted all process services from section “Service” and re-formatted
Modified pipe wall schedule distribution in section “Pipe”
Rev. / Issue 11-11-2008 Middough - RJP
Changed gasket type in section “Gaskets”
Added references to section “References”
Added “General Valve Description Note” to section “Valve Descriptions”
General Format Revisions
Revised wording of “General Specification Note”
In section “Services” added Hydrocarbons and Solvents
Rev. / Issue 03-24-2009 Revised section “Examination” to include PIP type Middough - RJP
In section “Valves,” increased size range of CB03CD700 to 2 – 12
In section “Notes” added Notes 274, 282
Added PIP PNSC0001, PNE00012, PNSC0021 to section “References”
Rev. / Issue
Rev. / Issue
Rev. / Issue
Rev. / Issue
Rev. / Issue
Rev. / Issue
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Page 7 of 7 3CS1
