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KRONES Robobox: Advanced Grouping System

The KRONES Robobox is a modernized fully-automatic grouping system with 700 units in operation, designed for high precision and reliability in handling non-returnable packs. It offers an output of up to 600 layers per hour, is flexible for various container types, and features a user-friendly design with quick change-over times. The system is also environmentally efficient, certified with the enviro label for its energy-saving technologies and minimal ecological impact.

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0% found this document useful (0 votes)
259 views13 pages

KRONES Robobox: Advanced Grouping System

The KRONES Robobox is a modernized fully-automatic grouping system with 700 units in operation, designed for high precision and reliability in handling non-returnable packs. It offers an output of up to 600 layers per hour, is flexible for various container types, and features a user-friendly design with quick change-over times. The system is also environmentally efficient, certified with the enviro label for its energy-saving technologies and minimal ecological impact.

Uploaded by

asxz1711
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Robobox

The completely modernised grouping system


2 |KRONES Robobox

Making customers’ dreams come true

There are already 700 Robobox machines* in operation - to the great joy
of their operating companies and machine operators. For the grouping
system does its job with utmost precision and reliability. On the request of
our customers, KRONES developers are remaining faithful to these virtues
in future machine generations – while adding extra doses of power,
flexibility and user-friendliness.

At a glance
New generation of the fully-automatic grouping system
Positive turning and distribution of non-returnable packs
Also ideal for non-carbonated products and lightweight containers
Output of up to 600 layers per hour
Individual adjustment to fit in with the line through
the simple combination of multiple modules

*As of 1/2019
3 |KRONES Robobox

Construction and method of operation

The packs are fed into the grouping module on one or


4 5 more lanes.
The gripper head is lowered onto the packs and picks
6 them up individually or in groups – depending on the
layer pattern that has been defined.
The guide unit of the gripper head makes it possible to
precisely position the packs in the x and y-direction
and, in the c-axis, to use turning movements to make
adjustments to suit the layer pattern.
Pack grouping with two integrated Robobox modules:
2 1. Pack infeed
2. Spindle for the rail adjustment system –
manually or motor-driven
1
3. Infeed with one or two lanes; the infeed is divided into
4 5 three sections with an accelerating conveyor, stopping
3 conveyor and spacing conveyor
4. Robobox module 1
5. Robobox module 2
6. Pre-grouping area with layer pusher
4 |KRONES Robobox

Easily accessible control cabinet

The stand-alone control cabinet mounted on one side


guarantees optimum accessibility.
Cables equipped on both sides with Speedtec
connectors
Easily accessible wiring harnesses
Easy access to the air conditioner
Low amount of cabling work required and thus quick
start-up on site
Cabling faults are omitted
5 |KRONES Robobox

High layer output

The simplified transfer from the pre-grouping station to the


loading station makes it possible to produce up to 600 layers per
hour.
Motion-optimised layer pusher
Servo drive for the transfer unit
Pneumatic activation for raising and lowering the pusher bar
Two-sided linear guide with toothed-belt drive
Optimum accessibility
6 |KRONES Robobox

Improved axis system

Optimised y-axis
Simplified assembly
Optimisation of load capacity (larger linear guides) y-axis:
Low wear, increased lifetime
SEW drives z-axis
Software update for optimised curves
x-axis

c-axis
7 |KRONES Robobox

Optimised gripper head

Servo motor-driven parallel lifting gripper


Positive turning and distribution of the packs –
also optimal for non-carbonated products
Magnetic connection of the grippers
Support for handling parts on the fence guarding
8 |KRONES Robobox

Protective devices in two variants

Space-saving design
Standard features:
Stand-alone Troax fence guarding in pre-grouping area
Protective and safety devices partially mounted
Double-wing doors on one side
Optional variants:
Stand-alone Troax fence guarding in the entire area
9 |KRONES Robobox

Short change-over times

When? Only needed at very high speed and for palletising special layer patterns!
How? Simple and without tools!
How long? Less than 10 minutes!

Robobox handling parts:

Clamping unit Manual or motorised rail adjustment system


10 |KRONES Robobox

Benefits to you

The Robobox …

Performs the widest variety of tasks with flexibility – including complex layer
patterns at high speed.
Positively turns and distributes the packs.
Is an excellent choice for non-carbonated products and lightweight containers.
Eliminates interface problems with external rotary media manifolds or turning
units.
Is optimally accessible with its guard doors and optimum design.
Can be converted in less than 10 minutes.
Actively assists the operator in remedying faults.
Only takes up a very small amount of space in the line.
Can be quickly assembled and started up.
Has verified low energy consumption with an enviro certificate.
11 |KRONES Robobox

Certified ecological efficiency:


machines with enviro label

At Krones, the blue enviro label stands for excellent ecological efficiency. Products that bear the enviro label have proven in
an objective test procedure that they use energy and media efficiently, and that they produce in an environmentally-
friendly way. The requirements are defined by the EME standard that has been developed by the TÜV SÜD (technical
inspection authority) for assessing production plants. The enviro test procedure has also been certified by TÜV SÜD as an
independent expert. Therefore, you can be sure that an enviro label stands for ecological efficiency.

This is why the Robobox is enviro-classified:

It is only used with servo drives of efficiency class IE4


Energy recovery via the modular B&R ACOPOSmulti drive system
Energy measuring package and leakage detection
Omission of pneumatic drives to a large extent
Use of enclosed lifetime-lubricated bearings
Employment of enviro-compliant H1 lubrication grease and oil
12 |KRONES Robobox

Everything from a single source

Training sessions at the KRONES Academy – trained personnel


increases your line efficiency
The versatile training offer ranges from operation, servicing and
maintenance to management training. We will gladly also
establish your individual training programme.

KRONES Lifecycle Service – partner for performance


Also after having purchased a new machine, KRONES will take
care of your line; the LCS experts are always ready to consult you
and translate your goals and wishes into optimal LCS solutions.
Digitalisation Process Bottling and Intralogistics Lifecycle
technology packaging equipment Service

We do more.

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