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Tile Saw - 157243 - MK170 - OM - Rev112

The MK-170 Tile Saw Owner's Manual provides essential safety, operating, and maintenance instructions for the equipment, emphasizing the importance of reading the manual before use. It includes a warranty registration reminder, safety precautions, assembly guidelines, operational procedures, and troubleshooting tips. Users are encouraged to contact customer service for any inquiries and to follow safety protocols to prevent injury and equipment damage.

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© © All Rights Reserved
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0% found this document useful (0 votes)
53 views36 pages

Tile Saw - 157243 - MK170 - OM - Rev112

The MK-170 Tile Saw Owner's Manual provides essential safety, operating, and maintenance instructions for the equipment, emphasizing the importance of reading the manual before use. It includes a warranty registration reminder, safety precautions, assembly guidelines, operational procedures, and troubleshooting tips. Users are encouraged to contact customer service for any inquiries and to follow safety protocols to prevent injury and equipment damage.

Uploaded by

Seba TCEF
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

www.mkdiamond.

com
MK-170 TILE SAW
OWNER'S MANUAL
& PARTS LIST

Revision 112 12.2021

Manual 157243

Caution: Read all safety and operating instructions


before using this equipment. This parts list MUST
accompany the equipment at all times.
INTRODUCTION

Congratulations on your purchase of a MK-170 Tile Saw. We are certain that you will be
pleased with your purchase. MK-170 Tile Saw takes pride in producing the finest construction
power tools and diamond blades in the industry.

Operated correctly, your MK-170 Tile Saw should provide you with years of service. In order to
help you, we have included this manual. This owners manual contains information necessary to
operate and maintain your MK-170 Tile Saw safely and correctly. Please take the time to famil-
iarize yourself with the MK-170 Tile Saw by reading and reviewing this manual.

Read and follow all safety, operating and maintenance instructions.

If you should have questions concerning your MK-170 Tile Saw, please feel free to call our
friendly customer service department at: 800 421-5830

Regards,

MK Diamond

NOTE THIS INFORMATION FOR FUTURE USE:


MODEL NUMBER:
SERIAL NUMBER:

PURCHASE PLACE:

PURCHASE DATE:

WARRANTY: For your (1) one year warranty to be effective, complete the online Product
Registration as soon as possible. Visit www.mkdiamond.com/registration/

2
TABLE OF CONTENTS

SAFETY
Safety Messages 4
General Safety Precautions 4-7
California Proposition 65 Message 8
Electrical Requirements 9-12
Safety Label Locations 13
Product Specifications 14
Lockout 14

CONTENTS and TRANSPORT


Contents 15
Transport 15

ASSEMBLY
Diamond Blade Installation 16
Adjustable Cutting Guide Installation 17
Splash Guard Installation 18
Pre-start Inspection 18
Water Pump Preparation 19

OPERATION
Setup 20
Cutting Tile 20
Adjustable Cutting Guide Alignment 21

MAINTENANCE AND TROUBLESHOOTING


Cleanup 22-23
Blade Dressing 24
Motor Brush Change-Out 25
Blade Will Not Cut Properly 26
Cooling Flow 26-27
Blade Stops Turning 27-28

EXPLODED VIEW AND PARTS LIST


Exploded View & Parts List 30-32
Theory of Diamond Blade 33

ORDERING and RETURN INSTRUCTIONS


Ordering Information 34
Return Material Policy 34
Packaging Instructions 34
Authorized Service Centers 34
Contact & Warranty 35

3
MK-170 TILE SAW SAFETY

Read and follow all safety, operating and maintenance instructions. Failure to read and follow
these instructions could result in injury or death to you or others. Failure to read and follow these
instructions could also result in damage and/or reduced equipment life. Safety warnings and
guidelines do not by themselves eliminate danger. They are not substitutes for proper accident
prevention procedures and good judgement.

SAFETY MESSAGES
))
ON
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
((

))
ON

DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
((

))
ON

WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
((

You CAN be INJURED if you DO NOT follow directions. It may also be used to
CAUTION alert against unsafe practices.
DAMAGE PREVENTION AND INFORMATION MESSAGES

A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information Messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
NOTE, as in the example below.

NOTE: Equipment and/or property damage may result if these instructions are not followed.

GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS


In order to prevent injury, the following safety precautions and symbols should be followed at all times!

ALWAYS read this Owner’s Manual before operating the machine. DO NOT operate or
service this equipment before reading this entire manual. Read and understand all warn-
ings, instructions and controls on the machine. Know how to stop the equipment quickly in
case of emergency. It is the operators responsibility to use this machine under safe work-
ing conditions and conform with federal, state and local codes or regulations pertaining to
safety, air, pollution, noise etc...

ALWAYS keep the Blade and Belt Guards in place. DO NOT operate this machine with any
guard or safety device removed. A Guard, or any damaged part should be repaired or
replaced immediately.
NEVER operate this equipment without proper protective clothing, shatterproof
glasses, steel-toed boots and other protective devices required by the job. Non-slip
foot wear is recommended.
))
ON

4
((
MK-170 TILE SAW SAFETY

PERSONAL PROTECTIVE EQUIPMENT


ALWAYS wear approved respiratory, head, ear and eye protection
when operating this machine.
ON ACCIDENTAL STARTS!
Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to pre-
vent accidental starting. Place the ON/OFF switch in the OFF position before performing any
service operation. ALWAYS place the power ON/OFF switch in the OFF position when the
machine is not in use.
ROTATING PARTS
)) Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never oper-
ON

ate the motor with covers, shrouds, or guards, removed.


((

HOT PARTS!
Engine components can become extremely hot from operation. To prevent severe burns,
do not touch these areas while the engine is running, or immediately after it is turned off.
Never operate the engine with heat shields removed.
ON
))
OVER SPEED
NEVER tamper with the governor components or settings to increase the maximum speed.
Severe personal injury and damage to the engine or equipment can result if operated at
((

speeds above maximum.


ELECTRICAL SHOCK
NEVER touch electrical wires or components while the engine is running. Exposed, frayed or
worn electrical wiring and plugs can be sources of electrical shock which could cause severe
injury or burns. Do not touch the plug with wet hands.
)) ALWAYS avoid inhalation of and skin contact with silica dust and/or mist. Provide proper
dust removal. Use dust-collection system when applicable.
((

NEVER operate the machine in an explosive atmosphere or near combustible materials.


))
ON
Sparks from the cutting-action of this machine can ignite flammable materials, liquids, gases
or dust.
((

))
ON

This equipment should not be operated by persons under 18 years of age.


((

KEEP CHILDREN AWAY


All))visitors and children should be kept a safe distance from work area. Maintain a safe
ON

operating distance to other personnel.


((

ON MAKE
)) THE WORKSHOP KID PROOF
Make the workshops kid proof by using padlocks, master switches or by removing starter keys.
((

DO NOT FORCE THE TOOL


A power tool will do a job better and safer operating at the rate for which it was designed.
DO NOT force a tool or an attachment to do a job that it was not designed to do.

5
MK-170
ON TILE
))
SAW SAFETY

((
USE PROPER APPAREL
DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may
ON be ))caught in moving parts. Non-slip footwear is recommended. Wear protective hair cover-
ing to contain long hair.
((

SECURE WORK
ON
Clamps
)) or a vise should be used to hold work whenever practical. Keeping your hands free
to operate a power tool is safer.
((

ON DO)) NOT OVERREACH


Keep proper footing and balance at all times by not overreaching.
((

DISCONNECT TOOLS
Power tools should always be disconnected before servicing, adjusting or when changing
))
ON

accessories, such as blades, bits, cutters, and the like.


((

MAINTAIN TOOLS WITH CARE


Keep tools clean and maintained for the best and safest performance. Always follow
maintenance instructions and examine the machine before use. If any abnormal vibrations
))
ON
or noises occurs, turn off machine immediately and have the problem corrected before
further use.
((

REMOVE ADJUSTING KEYS AND WRENCHES


ON
Form
)) a habit of checking to see that keys and adjusting wrenches are removed from
the power tool before it is turned on.
((

KEEP WORK AREA CLEAN


ON
Cluttered
)) work areas and benches invite accidents. Keep area around machine clear of
obstructions which could cause persons to fall.
((

DO NOT USE IN DANGEROUS PLACES


DO NOT operate equipment in dangerous or hazardous environments. DO NOT use power
ON tools
)) in damp or wet locations nor expose them to rain. Always keep the work area well
lighted.
((

USE RECOMMENDED ACCESSORIES


Consult the owner’s manual for recommended accessories. Using improper accessories
ON may))
increase the risk of personal or by-stander injury. Unauthorized equipment
modifications will void all warranties. Manufacturer does not assume responsibility for any
accident due to equipment modifications.
((

))
ON

ALWAYS ensure that the machine is on level ground before using.


((

NEVER STAND ON THE TOOL


ON
Serious
)) injury could occur if a power tool is tipped, or if a cutting tool is unintentionally
contacted.
((

TRANSPORT
When loading or unloading the machine, use caution. Remove the blade prior to hoisting,
loading and transporting the machine.

6
MK-170
ON
TILE
)
SAW SAFETY
)

((
CHECK FOR DAMAGED PARTS
Before using a power tool, check for damaged parts. A guard or any other part that is
damaged should be carefully checked to determine if it would operate properly and
perform its intended function. Always check moving parts for proper alignment or binding.
Check for broken parts and mountings and all other conditions that may affect the
operation
)) of the power tool. A guard, or any damaged part, should be properly repaired or
ON

replaced. Always check the machine for loose bolts before starting.
((

DIRECTION OF ROTATION
A blade or cutter should always be installed so that rotation is in the direction of the
ON arrow
)) imprinted on the side of the blade or cutter. It should correspond with the rotational
direction of the motor. Always feed work into a blade against the direction of rotation.
((

NEVER LEAVE A TOOL UNATTENDED


ON TURN
))
POWER OFF - Do not leave a tool until it comes to a complete stop. ALWAYS
turn a power tool OFF when leaving the work area, or, when a cut is finished.
((

NEVER disconnect any "emergency or safety devices". These devices are intended for
operator safety. Disconnection of these devices can cause severe injury, bodily harm, or
even death! Disconnection of any of these devices will void all warranties. Unauthorized
ON
equipment
)) modifications will void all warranties. Manufacturer does not assume
responsibility for any accident due to equipment modifications.
((

))
ON

NEVER use this machine with any cutter designed for woodworking.
((

))
ON

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
((

))
ON

NEVER operate this equipment under the influence of drugs or alcohol.


((

On belt driven equipment, overtensioning of belts will result in premature crank and/or bearing
ON
failure.
))
((

Whenever necessary, replace nameplate, operation and safety decals when they become
ON
difficult
)) to read.
((

ALWAYS store equipment properly when it is not being used. Equipment should be stored in
))
ON
a clean, dry location out of the reach of children
((

DO NOT lend or rent this equipment without including the Owner's Manual and the Engine/
))
ON
Motor Manufacturer's Manual.
((

Check the chemical properties of the material to be cut/grinded and follow all EPA/OSHA
Regulations. (cut/ground)

7
MK-170 TILE SAW SAFETY

SILICA DUST WARNING


Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,
brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of
airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In ad-
dition, California and some other authorities have listed respirable crystalline silica as a substance
known to cause cancer. When cutting such materials, always follow respiratory precautions.

Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks
or surgical masks without a NIOSH approval number are not recommended because they do little to
protect the worker. For more information about respirator programs, including what respirators have
received NIOSH approval as safe and effective, please visit the NIOSH website at:
http://www.cdc.gov/niosh/topics/respirators

Observe OSHA regulations for respirator use (29 C.F.R.§1910.134).


Visit http://www.osha.gov for more information.

CALIFORNIA PROPOSITION 65 MESSAGE


Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con-
tain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead, from lead-based paints


• Crystalline silica, from bricks and cement and other masonry products
• Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources:


http://www.osha.gov/dsg/topics/silicacrystalline/index.html
http://www.cdc.gov/niosh/docs/96-112/
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html
http://www.P65warnings.ca.gov

Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as dust masks that are specially designed to filter out microscopic particles. Where
use of a dust extraction device is possible, it should be used. To achieve a high level of dust collec-
tion, use an industrial HEPA vacuum cleaner. Observe OSHA 29 CFR part 1926.57 and 1926.103.

8
MK-170 TILE SAW SAFETY

ELECTRIC MOTOR SAFETY


For maintenance care and operation of the electric motor, refer to your electric motor instruction book-
let furnished with the electric motor. Protect the electric motor from dust as much as possible and keep
ventilating
ON
openings
)) clean. Before plugging in the machine, make sure that the outlet voltage is within
the voltage marked on the machines's data plate.
((

CAUTION

DO NOT spray water on the electric motor. DO NOT touch the plug with wet hands. To reduce
the risk of electrocution, keep all connections dry and off the ground.

DO NOT operate electric motor in an explosive environment.

ON
DO))NOT EXPOSE TO RAIN
DO NOT expose to rain or use in damp locations.
((

WARNING
If operating the equipment in damp locations is unavoidable, ALWAYS use a Ground Fault
ON Circuit
)
Interrupter, ALWAYS wear rubber gloves and footwear in damp conditions.
)
((

DO NOT abuse the cord. Never use the cord to carry the equipment or to pull the plug from
ON the
)) outlet. Keep the cord away from heat, sharp edges, and moving parts. Replace dam-
aged cords immediately. Damaged cords increase the risk of electric shock.
((

WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault
Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this
machine.
ON Receptacles
))
are available having built-in GFCI protections and may be used for this
measure of safety. When using an extension cord, GFCI should be installed closest to the power
source, followed by the extension cord and lastly, the machine.
((

WARNING
The water pump requires a GFCI. To reduce risk of electrical shock when operating the machine
with the pump plugged into the 3-pole receptacle on the motor, connect the saw to a GFCI outlet.
See the pump manual and informational tags enclosed separately for all pump information.

9
MK-170 TILE SAW SAFETY

ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS


))
ON
In order to prevent electrical shock and injury, the following electrical safety precautions and symbols
should be followed at all times!
((

WARNING
In case of a malfunction or breakdown, grounding provides a path of least resistance for electrical
current to reduce the risk of electric shock. This tool is equipped with an electric cord which has an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• DO NOT modify the plug provided - if it will not fit the outlet, have the proper outlet
installed by a qualified electrician.
• Improper connections of the equipment-grounding conductor can result in a risk of electric
shock. The equipment-grounding conductor is the insulated conductor that has an outer
surface that is green, with or without yellow stripes. If repair or replacement of the electric
cord or plug is necessary, DO NOT connect the equipment-grounding conductor to a live
terminal.
• Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles
that accept the tool’s plug.
• Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A.
The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter,
which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a
2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary
adapter should be used only until a properly grounded outlet can be installed by a qualified electri-
cian. The green-colored rigid ear, plug, and the like, extending from the adapter, must be connected
to a permanent ground, such as a properly grounded outlet box.

Metal Screw

Cover of
Grounding (A)
Pin Grounded (B)
Outlet Box

ADAPTER

Grounding
Means Grounding
(C) Pin
(D)

Circuit and Adapter Information


NOTE: Use of a temporary adapter is not permitted in Canada.
NOTE: If permanently connected this tool should be connected to a grounded metal permanent
wiring system; or to a system having an equipment - grounding conductor.
10
MK-170
ON
TILE
)
SAW SAFETY
)

((

WARNING
To avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one
side of a wall mounted receptacle. This will prevent water from dripping into the receptacle or plug. A
"drip loop," shown in the picture below, should be arranged by the user to properly position the power
cord relative to the power source. Use the drip loop as a way to prevent GFCI and plug from getting
wet.

The "drip loop" is that part of the cord below the level of the receptacle (or the connector, if an exten-
sion cord is used). This method of positioning the cord prevents the travel of water along the power
cord and coming in contact with the receptacle.

If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker
that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.

Power
Power Tool Supporting
Cord Surface

Drip Loop

))
ON

Drip Loop Information


((

WARNING
Use only extension cords that are intended for outdoor use. These extension cords are
identified by a marking "Acceptable for use with outdoor appliances; store indoors while not
in use." Use only extension cords having an electrical rating not less than the rating of the
product. DO NOT use damaged extension cords. Examine extension cords before using and
replace if damaged. DO NOT abuse extension cords and DO NOT yank on any cord to dis-
connect. Keep cords away from heat and sharp edges. Always disconnect the extension cord
from the receptacle before disconnecting the product from the extension cord.

ALWAYS make certain that the power source required for the electric motor is correct and always
use the correct NEMA configuration plug. Motors can burn out when the line voltage falls 10% below
the voltage rating of the motor. Failure to use proper voltage will cause the motor to overheat. Make
certain that the correct size grounded (3-wires) extension cord is used.

11
MK-170
ON TILE
))
SAW SAFETY

((

WARNING
Use of undersized extension cords result in low voltage to the motor that can result in motor burnout
and premature failure. MK Diamond warns that equipment returned to us showing signs of being run
in a low voltage condition, through the use of undersized extension cords,will be repaired or replaced
totally at the customer’s expense. There will be no warranty claim.

To choose the proper extension cord,


• Locate the length of extension cord needed in the table below.
• Once the proper length is found, move down the column to obtain the correct
AWG size required for that length of extension cord.

MOTOR SPECS EXTENSION CORD LENGTH


Motor Voltage Amps 25' 50' 100' 200'
157226-G 120V 1 Ph 5 18 ga 14 ga 12 ga 8 ga

12
MK-170 TILE SAW SAFETY

OPERATION & SAFETY DECALS


The MK-170 is equipped with a number of safety decals. These decals are provided for operator
safety and maintenance information. Should any of these operation or safety decals become unread-
able, replacements can be obtained by calling (800) 262-1575.

! WARNING
! WARNING •F  or Your Own Safety Read Instruction

Label #155806
Manual Before Operating Saw.
• This Equipment may produce Dust • Wear Eye Protection.
• Disconnect Saw Before Servicing, when Changing
or Mists containing Crystalline Silica. Cutting Wheels and Cleaning.
• Employ Dust Controls and Protection • Use Tool Only with Smooth Edge Cutting Wheels
Free of Openings and Grooves.
per OSHA/NIOSH/MSHA. • Replace Damaged Cutting Wheel Before Operating.

Label #164202
• Do Not Fill Water Bath Above Water Fill Line.
• See Manual for Pump Replacement.

Part # 164202 Part # 155806


A B

! CAUTION ! CAUTION
Receptacle is for water This saw is to be used
Label #154822

Label #155678
pump only. with a Ground Fault
125V .6 amps max. Circuit Interrupter.

Part # 154822 Part # 155678


C D

Scan for manuals Scan for safety information ! WARNING: Crystalline Silica
Cancer and Reproductive Harm
www.P65Warnings.ca.gov
Label #170480

Part # 172640
F
Part # 170480
E

Decal/Label Location Description


A Tray - Front Warning - Dust Control
B Motor - Top Warning - Read and Follow Operating Instructions
C Motor - Top Caution - Receptacle for water pump
D Motor - Top Caution - Use with GFCI only
E Motor - Front QR Codes for Manuals and Safety
F Motor - Back Warning - Silica Prop 65

13
MK-170 TILE SAW PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS
The MK-170 is a versatile Tile Saw. Operated and used according to the manual, the MK-170 will
provide years of dependable services.

GENERAL DSCRIPTION
The MK-170 Tile Saw is engineered as a tabletop or stand mounted wet tile saw. The saw
includes a powerful 120V direct drive AC motor. The saw is capable of cutting tile up to twelve
(12) inches in length and two (2) inches thick in one pass.

MOTOR SPECIFIFCATIONS
Motor specifications for the MK-170 are listed in the table below.

Voltage 120V
Motor Amperage 5
Frequency 50/60 Hz
RPM 5500 rpm
Watts 560
Weight 15 lbs
BLADE CAPACITY
The MK-170 uses a seven (7) inch (178 mm) diameter, wet cutting continuous rim, MK Diamond
blade with a five-eighths (5/8) inch (15.875 mm) arbor.

TILE TYPES
The MK-170 can cut a variety of tile types including Porcelain, Terracotta, Marble, Quarry and
Slate, or almost any other non-ferrus material.

NOTE: The MK-170 is not designed to cut plastic or ferrous (metals) material.
LOCKOUT
The MK-170 is provided with a Lockout device designed to prevent the operation of the saw when
the owner is not around. This Lockout device is a removable Toggle found on the "Rocker" of the
ON/OFF Switch. The Removable Toggle has the words "Remove to Lock" imprinted on the top.

(A)
Remove the Toggle from the
ON/OFF Switch before using.
14
MK-170 TILE SAW CONTENTS

CONTENTS

Your MK-170 has been shipped from the factory thoroughly inspected. Only minimal assembly is
required.

CAUTION Use proper lifting techniques when lifting the MK-170.


If not done, remove the MK-170, accessory box from the carton.
In your container, you will find one (1) MK-170 cutting surface, one (1) MK-170 water pan, (1)
adjustable cutting guide, (1) 7-inch wet cutting continuous rim diamond blade, one (1) splash guard,
one (1) splash guard washer, one (1) splash guard wing nut, one (1) electric water pump, one (1)
pump discharge fitting, one (1) blade wrench one (1) shaft wrench, one (1) owner's manual, one (1)
pump manual and one (1) warranty card.

MK-170 Cutting MK-170 Adjustable Cutting Diamond Blade Splash Guard


Surface Water Pan Guide

Splash Guard Splash Guard Wing Electric Water Pump Discharge Blade Nut Wrench
Washer Nut Pump Fitting

MK DiaMonD Warranty CarD


www.mkdiamond.com MK-170 TILE SAW
Name
OWNERS MANUAL
PARTS LIST & address

OPERATING INSTRUCTIONS City

state zip Code

phoNe Fax

e-mail

produCt model

part NumBer

maChiNe serial#

where did you purChase this saw From? Name date purChased
q tile distriButor q home CeNter q equipmeNt supply house
q tool supply q Bldg material supply q reNtal equipmeNt house
are you a do-it-yourselFer q or CoNtraCtor q IF so, what type? tile q masoNry q other
what Criteria was importaNt iN ChoosiNg this saw? (rate From 1 to 5, 5 BeiNg the most importaNt)
priCe power preCisioN portaBility availaBility other

CommeNts or suggestioNs:
Revision 100 03.2011

Manual 157243 mK diamoNd warraNty 1315 Storm Parkway, Torrance, CA 90509 USA | www.mkdiamond.com | 1.800.421.5830 | 1.310.539.5158
If within one (1) Year from the date of purchase, this MK Diamond saw fails due to defect in material or workmanship, MK will repair it, free of charge when the unit is re-
Caution: Read all safety and operating instructions turned to the dealer where it was purchased. This warranty DOES NOT cover normal wear or damage resulting from operator abuse. In no event shall MK Diamond Products,
Inc. be liable for consequential damages arising out of the failure of any product if operated improperly. MK Diamond Products may act as a warranty station for motor/en-
before using this equipment. This parts list MUST gine repairs based on an individual agreement with the manufacturer. This warranty is in lieu of all other warranties express or implied.
accompany the equipment at all times. ©2010 All Rights reserved. MK Diamond Products, Inc. • P/N 155037 MK Warranty Card (02/10)

Shaft Wrench Owner's Manual Pump Manual Warranty Card

TRANSPORT
1. The MK-170 weighs approximately fifteen (15) pounds for ease of transport.
2. Never transport the MK-170 with water in the Water Pan.

To lift the saw, grasp the Water Pan Lift Point


Lift Point

15
MK-170 TILE SAW ASSEMBLY

Diamond Blade Installation


Follow the assembly instructions to prepare your MK-170 for operation.
NOTE: When installing the Retaining Screw, do not "cross-thread" and
DO NOT over tighten the screw.

(A) (B) (C)


Loosen the Blade Guard Pivot Loosen the Blade Guard Open the Blade Guard and place
Point Retaining Wingnut. Retaining Thumbscrew. the Shaft Wrench on the Motor
Shaft and the Blade Wrench on
the Blade Retaining Nut.

(D) (E) (F)


Remove the Blade Retaining Install Diamond Blade onto Verify the Directional Arrow of
Nut and the Outer Flange. Blade Shaft. the Blade faces outward and
matches the Directional Arrow of
the Blade Guard.

CAUTION
Diamond Blades improperly used are dangerous. Comply with American National Standards Institute
Safety Code, B7.1 and, Occupational Safety and Health Act covering Speed, Safety Guards, Flanges,
Mounting Procedures, General Operating Rules, Handling, Storage and General Machine Conditions.

16
MK-170 TILE SAW ASSEMBLY

(G) (H) (I)


Install the Retaining Nut and Outer Close the Blade Guard and Tighten the Blade Guard Pivot
Flange, place the Shaft Wrench and tighten the Blade Guard Point Retaining Wingnut.
Blade Wrench as shown in Step C Retaining Thumbscrew.
and Tighten the Retaining Nut.
Adjustable Cutting Guide Installation

NOTE: When installing the Adjustable Cutting Guide, verify the guide is parallel to the
Diamond Blade. If alignment of the Adjustable Cutting Guide is required, see
Step 2 in the Adjustment and Operation Section of this manual.

(A) (B) (C)


Loosen the Adjustable Cutting Place the adjustable Cutting Verify the Front guide is properly
Guide retaining thumbscrews. Guide onto the Cutting Table with seated in the front Guide Slot.
the Front Guide into the front
Guide Slot and the Rear Guide in
the rear Guide Slot.

(D) (E)
Verify the Rear Guide is properly Tighten the Adjustable Cutting
seated under the rear guide Slot. guide retaining thumbscrews.
17
MK-170 TILE SAW SETUP

Splash Guard Installation

(A)
Install the Thumbscrew through
the Washer and Splash guard
then align to the hole found on the
hole found on back of the Blade
Guard and tighten.

Pre-start Inspection
Prior to beginning work, a pre-start inspection of the saw should be preformed.

(A) (B) (C)


Ensure the ON/OFF Switch is Inspect the Pump Assembly of Inspect the Diamond Blade for
in the OFF position. damage - ensure the cord is damage - verify the blade is cor-
free of cracks or cuts. rect for the material being cut.

(D)
Inspect the MK-170 for dam-
age - ensure the cord is free of
cracks or cuts.

18
MK-170 TILE SAW SETUP

Water Pump Preparation

WARNING 1. To prevent the possibility of electrical shock, the MK-170 MUST be


de-energized when preparing the Water Pump for operation.
2. To prevent the possibility of electrical shock, use only MK Diamond qualified
replacement parts.

(A) (B) (C)


Install Water Pump Discharge Remove the Cutting Table from Press the end of the Cooling
Fitting. the Water Pan. Transfer Tube onto the water
Pump Discharge Fitting.

(D) (E) (F)


Fill the Water Pan with clean Place the Water Pump in the Install the Cutting Table; ensure
water (this should be done peri- Water Pan-ensure the pump the pump power cord is sealed
odically during cutting). suction is covered. in the slot behind the Post.

(G)
Connect the Water Pump pow-
er cord to the connection found
on the back of the motor.

19
MK-170 TILE SAW OPERATION

MK-170 Setup for Operation

CAUTION 1. Before connecting the MK-170 to a power supply, be sure the voltage, cycle
and phase meet the requirements of the table below.
Voltage - 120V Cycle - 60 Hz Phase - 1 Phase
2. If using an extension cord, make sure the length and wire gauge correspond
to the requirements listed in table on page 8. An extension cord that is
too small in wire gauge (diameter), or too long in length, will cause the motor
to overheat and could cause premature failure.
3. Use an approved Ground Fault Circuit Interrupter (GFCI)
4. Do not cover the motor vents as this could lead to motor overheating.

NOTE: In order to avoid breaker tripping, a 20-amp circuit breaker should be used.

(A) (B)
Plug MK-170 into the GFCI (A Plug the GFCI into the Power
GFCI should always be used source.
when operating the MK-170).

Cutting Tile

CAUTION DO NOT FORCE THE TOOL. It will do the job better and safer at the rate
for which it was.

(A) (B) (C)


Position the Adjustable Cutting Place the tile against the ad- Place the ON/OFF Switch in
Guide to desired cut length as justable Cutting Guide. the ON position.
measured from the Blade.
20
MK-170 TILE SAW OPERATION

(D) (E) (F)


Verify cooling flow on both Push the Tile into the Blade in a Turn the motor OFF when work
sides of the blade (adjust flow if smooth even motion to perform is complete.
necessary - See Maintenance a cut.
Section).

Adjustable Cutting Guide Alignment


If during the cutting operation it is found that Adjustable Cutting is not aligned to the Balde, perform
the following operation.

(A) (B) (C)


Loosen the Adjustable Cutting Gently align the Adjustable Cut- Tighten the Adjustable Cutting
Guide Alignment Screws. ting Guide to the Blade. Guide Alignment Screws.

21
MK-170 TILE SAW MAINTENANCE

Cleanup
NOTE: Dispose of wastewater in accordance with applicable Federal, State and Local laws.

(A) (B) (C)


Ensure the ON/OFF Switch is Remove the Cutting Table from Dispose the contents of the
in the OFF position. the Water Pan. Water Pan.

(D) (E) (F)


Remove the pump Suction Fill the Water Pan with clean Run the MK-170 until clear wa-
Screen and clean the Water water. Place Cutting Table on ter is seen at the blade cooling
Pump of all debris. Water Pan. ports (Approx. 1 minute).

CAUTION Ensure the saw is disconnected before completing the remainder of the
cleanup process.

(G) (H) (I)


Turn the motor OFF when work Unplug the GFCI from the Remove the Cutting Table for
is complete. Power source. the Water Pan.

22
MK-170 TILE SAW MAINTENANCE

(J) (K) (L)


Dispose the contents of the Clean the MK-170 with soap Clean the Water Pan.
Water Pan. and clean water.

NOTE: To extend the life of the MK-170, lubricate the Motor Shaft with light oils such as, MK
Linear Guide Bar Lubricant, 3-IN-ONE oil, or other multipurpose spray lubricate.

(M) (N) (O)


Clean the cutting Table, Motor Monthly, remove the Blade then Clean the Inner and Outer
and Adjustable Cutting Guide. clean and lubricate the Motor Flanges and the Blade
Shaft. Retaining Nut.

23
MK-170 TILE SAW MAINTENANCE

Blade Dressing

Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and
use, diamonds on the outer edge of the blade will become smoothed or "glazed" over. This will
reduce grinding efficiency and may cause the blade to "wander" or bend giving the illusion of an
alignment problem. When this occurs, the blade will need to be dressed. The diamond blade can be
dressed using the MK Dressing Stick (part number 152972) and by following the steps below.

(A) (B) (C)


Setup the MK-170 for operation Set the Adjustable cutting Position the Dressing Stick.
(See Setup, Adjustment and Guide to cut a 1/16-strip.
Operation).

(D) (E) (F)


Place the ON/OFF Switch in Verify cooling flow on both Push the Dressing Stick into
the ON position. sides of the blade (adjust flow if the Blade in a smooth even mo-
necessary - See Maintenance tion to perform a cut, repeat 7
Section). or 8 times to dress the Blade.

(G)
Turn the motor OFF when work
is complete.

24
MK-170 TILE SAW MAINTENANCE

Motor Brush Change-out

WARNING Disconnect the tool before servicing and when changing


accessories, such as blades, bits, cutters, and the like.
Replacement Brush Set Part # 151774.

(A) (B) (C)


Disconnect the MK-170. Locate and Remove One Motor Remove Motor Brush Housing
Brush Cap using a Flat Head Cover.
Screwdriver.

NOTE: When installing motor brushes, care must be taken to ensure the spring
end is straight before installing the Motor Brush Cap.

(D) (E) (F)


Clean the Motor Brush Housing Align and install the new Motor Install Motor Brush Cap and
using a Q-tip. Brush. tighten using a Flat Head
Screwdriver.

(G)
Install the Second Motor Brush
(Repeat Steps B to F).

25
MK-170 TILE SAW TROUBLESHOOTING

Blade will not cut properly

(A) (B) (C)


Check for Smoothness or Check for proper rotation. Ensure the Blade Core is not
"Glazing" (Dress Blade if bent and Arbor is not out of
needed). round

(D)
Verify the blade is correct for
the material being used.

Cooling Flow

(A) (B) (C)


Check that the Cooling flow Remove the pump suction Remove the Cooling Transfer
Adjusting Valve is FULL open. screen and clean the Water Tube from the Blade Guard
Pump of a all debris. inlet. Inspect for blockage.

26
MK-170 TILE SAW TROUBLESHOOTING

(D) (E) (F)


Remove the Blade Guard In- Clean the Blade Guard Intake Locate the Blade Guard
take Fitting. Fitting. Cooling Channels.

(G)
Rod Cooling channels and
recheck flow.
Blade Stops Turning

(A) (B) (C)


Check the ON/OFF Switch is in Verify all plugs are fully Check to see if the Ground
the ON position. connected. Fault Circuit Interrupter (GFCI)
is tripped.

NOTE: "Rodding" cooling channels is performed by inserting a small wire rod through the
cooling inlet on top of the Blade Guards and directing the rod out through each of the
cooling flow tubes located on the underside of the Blade Guard. The cooling channels
should be "rodded" until all ports and free of foreign debris.

27
MK-170 TILE SAW TROUBLESHOOTING

(D) (E) (F)


Verify the circuit breaker is at Verify circuit breaker not Check power source voltage
least 20 amps - if not, more to tripped; if it is tripped, reset it is 120V - if not 120V, move
20-amp circuit. once only. another circuit.

28
NOTES

29
MK-170 TILE SAW EXPLODED VIEW

MK-170 TILE SAW PART # 157222

10 11 31 19 9 6

12
34

7 27
8

3 33

15 24
16 13
18 28

30
17
32

14
5

29
2 26
21

REPLACEMENT BRUSH SET


PART NUMBER 151774 23

20

35
25

30
MK-170 TILE SAW PARTS LIST

MK-170 TILE SAW PART # 157222

Item Description Part # Qty


1 HOSE, VINYL, 1/4X3/8 (6.0') 132951 1
2 WRENCH, TILE SAW NUT 15/16 134684 1
3 FLANGE, OUTER, 2-3/8 135830 2
4 NUT, HEX, 5/8-18 135848 1
5 KNOB, DAVIES, 5/16-18 X 1 151681 1
6 NUT, WING,NYLK, 5/16-18 151746 1
7 WASHER, LOCK, SPLIT, 5/16 151747 1
8 SCREW, HEX HD, TAP, 5/16-18X2-1/2 151748 1
9 WASHER, FLAT, SAE, 5/16 151754 2
10 SCREW, WING, 1/4-20 X 1/2 151888 1
11 WASHER, FLAT, SAE, 1/4 151915 1
12 ELBOW, 1/8 MNPT X 1/4 BARB 90DEG 154652 1
13 CASTING, BLADE GRD, 7" , COMP 154811 1
14 LABEL, CAUTION, RECPT FOR PUMP 154822 1
15 LABEL, SERVICE INFO 155038 1
16 LABEL, NOTICE, EXT CORDS 155672 1
17 LABEL, CAUTION, GFCI 155678 1
18 LABEL, WARNING, TILESAW SAFETY 155806 1
19 SCREW, FLAT HEAD, 1/4-20 X 1/2 PHIL 155812 3
20 PUMP, WATER 115V, 60HZ 155987-VP 1
21 MTR, 5.0 AMP 115V 50/60HZ 157226-G 1
22 OWNERS MANUAL MK-170 157243 1
23 WRENCH, 90 DEG X 11/16 OPEN END 157244 1
24 ARM, MTR SUPPORT 170 157245 1
25 PAN, PLASTIC MK170 157252 1
26 TABLE MK-170 COMP 157253 1
27 CASTING, 170, MOTOR MOUNT, COMP 157403 1
28 SCREW, FLAT HD, M5-.8X16MM 157404 6
29 NUT, HEX, M5-.8 157405 6
30 ASSY, FENCE MK-170 157406 1
31 TAG, SERIAL NUMBER, BLANK 157500-RW 1
32 SCREW, PAN HD, #8-16X3/4 157505 4
33 MK-HDTCM WET 7X060 X 7/8 CONT 157913 1
34 GUARD, SPLASH 160310 1
35 LABEL, WARNING, SILICA, PROP 65 164202 1

31
MK-170 TILE SAW EXPLODED VIEW & PART LISTS

MK-170 TILE SAW, ASSY, FENCE PART #157406

2
1

Item Description Part # Qty


1 SCREW, PAN HD, #10-24X3/8 151097 2
2 FENCE, UPPER, MK-170 157247 1
3 FENCE, LOWER, MK-170 157248 1
4 CLIP, FENCE, MK-170 157559 1
5 KNOB, 3 PRONG 10-32X1/2 157583-1 1
6 KNOB, 3 PRONG 1/4-20X3/4 157583-2 1

32
MK-170 TILE SAW THEORY

THEORY OF DIAMOND BLADES


Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often
visible at the leading edge and sides of the rim/segment, remove material by scratching out particles
of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive material. This
process eventually cracks or fractures the diamond particle, breaking it down into smaller pieces. As
a result, a diamond blade for cutting soft, abrasive material must have a hard metal matrix composi-
tion to resist this erosion long enough for the exposed diamonds to be properly utilized. Conversely, a
blade for cutting a hard, non-abrasive material must have a soft bond to ensure that it will erode and
expose the diamonds embedded in the matrix. These simple principles are the foundation of “con-
trolled bond erosion.”

TYPES OF CUTTING
There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends
on:
• The requirements of the job
• The machine/tool utilizing the diamond blade
• The preference of the operator

In the case of DRY cutting, the overwhelming popularity and quantity of hand-held saws and the flex-
ible nature of MK Diamond blades to professionally handle most ceramic, masonry, stone and con-
crete materials, make the DRY cutting blade a very attractive tool. When using a DRY blade, the user
must be aware of distinct operating practices to ensure optimum performance. DRY cutting blades
require sufficient airflow about the blade to prevent overheating of the steel core. This is the best
accomplished by shallow, intermittent cuts of the material with periods of “free-spinning” (for several
seconds) between each cut, to maximize the cooling process.

For WET cutting applications, MK has the exact blade to compliment both the material to be cut and
the wet cutting machine to be used. During cutting operations, liberal amounts of water act as a cool-
ant to support the cutting effectiveness and longevity of the WET blade. Additionally, using water adds
to the overall safety of cutting operations by keeping the dust signature down.

Know All You Can About the Material You Wish to Cut
33
MK-170 TILE SAW ORDERING

ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.

When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered

NOTE: Standard orders are $50.00 or more when ordering direct from MK Diamond. A $6.00 charge
will be added to orders having a net billing value under $50.00. A nominal handling fee of $5.00 may
apply to some orders.

All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:

NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure the RGA number is on the outside of the returned package
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.

PACKAGING INSTRUCTIONS
• Remove the Cutting Head and Support Angle Assembly
• Dry the saw before shipping
• When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle
Assembly and Adjustable Cutting Guide (Other Accessories are not required)
• Package the unit in its original container or one of comparable size (do not ship the unit partially
exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.
34
MK-170 TILE SAW WARRANTY

CONTACT
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: (800) 421-5830
Fax: (310) 539-5158
E-mail: [email protected]
Customer Service Hours: Monday through Friday, 6AM-4PM PST

MK Diamond Products, Inc.


1315 Storm Parkway
Torrance, CA 90501
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.

This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.

This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.

We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.

WARRANTY: For your (1) one year warranty to be effective, complete the online Product Registration
as soon as possible. Visit www.mkdiamond.com/registration
© COPYRIGHT 2019, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their re-
spective owners and used with permission.

MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.

This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for
printing.
35
MK-170 TILE SAW
OWNER'S MANUAL & OPERATING INSTRUCTIONS

MK Diamond Products, Inc.


1315 Storm Parkway
Torrance, CA 90501

Toll-Free: (800) 421-5830


Phone: (310) 539-5221
Fax: (310) 539-5158
www.mkdiamond.com

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