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AQSP-44 IPP Procedure

The document outlines the IPP (Initial Production Parts) procedure aimed at establishing a control system to minimize customer complaints during the production of new parts or parts undergoing changes. It details responsibilities, definitions, and a step-by-step procedure for managing initial parts, including inspection and documentation requirements. The QA Head and other designated personnel are responsible for implementation and oversight of the procedure.

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262 views1 page

AQSP-44 IPP Procedure

The document outlines the IPP (Initial Production Parts) procedure aimed at establishing a control system to minimize customer complaints during the production of new parts or parts undergoing changes. It details responsibilities, definitions, and a step-by-step procedure for managing initial parts, including inspection and documentation requirements. The QA Head and other designated personnel are responsible for implementation and oversight of the procedure.

Uploaded by

production
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Doc No : AQSP-44

APEX
ENGINEERS IPP PROCEDURE Rev No : 00

Date : 01.07.2021

PURPOSE
To establish a control system for IPP ( Initial Production Parts ) which results in better control at change points and zero
customer complaints

SCOPE
New part or parts produced after change in product /process /production which are manufactured for first time

RESPONSIBILITY
HOD Marketing/ NPD & QA Head is responsible for implementation of this procedure
DEFINITION
IPP -Initial Production Part is the first piece,part or lot or samples from th first lot produced during production trail(T0,T1 and
T2),mass production trial (pilot lot) till SOP at customer end under following conditions:-
- New Part : No experience of production so far.
- New Part : Similar Component
- ECN/PCN
- Process Sequence / Layout Change
- Process Equipment Change
- Relocation of Plant
- Supplier Change

Such a first lot when produced is called an initial parts(IPP)


Pilot Lot - First mass production trial lot after sample approval

PROCEDURE
S.NO. DESCRIPTION RESPONSIBILITY DOCUMENT NO.
List of all initial parts are recorded in
1 initial part log book QA Head QF-118 IPP-LOG BOOK
Identify machine where initial part is
2 being produced QA Supervisor ------
IPP are identified with initial part tag
3 QA Supervisor QF-166 IPP Tag
200% inspection report shall be made
and record shall be maintained for 1st Piece Inprocess Insp record
4 QA Supervisor
same for IPP

Material TC from the third party is kept


for each initial part lot if required as per
5 customer requirement QA Head ------

If initial part lot produced by sub


vendor,inspection & test records to be
6 collected by sub vendors & records to QA Head ------
be maintained

Initial part to be kept away from


7 production in lock & keycondition in IPP QA Head ------
Area

If samples/Parts rejected by the


customer then the non-confirmity
8 procedure will be applicable QA Head

PREPARED BY:- APPROVED BY:-

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