Dynamic Thermal Rating of Power Transformers
Dynamic Thermal Rating of Power Transformers
DOI: 10.1049/hve2.12333
ORIGINAL RESEARCH
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Revised: 11 December 2022 Accepted: 13 January 2023
- High Voltage
1 | INTRODUCTION systems and a real and urgent major need for asset manage-
ment of new power equipment [2]. Oil‐immersed power
In recent years, the ‘double peak’ characteristic of power sys- transformers are crucial equipment in the power grid, and their
tem operation has become more and more apparent [1]. From stable operation is essential to maintain the safety and reliability
2016 to 2019, the maximum duration of a single 5% peak load of the power system. The dynamic transformer rating (DTR)
in the five southern provinces of China is 3–6 h, with a fre- assessment can improve the utilisation rate and provide a basis
quency of 10–40 times a year. A single 3% peak load duration for scientific operation and maintenance strategies for power
is up to 2–6 h and the annual frequency is 6–25 times. A typical supply companies to deal with the relationship between safety,
scenario is to meet the peak load demand, which will only insulation life, and cycle cost. Meanwhile, the whole process
occur tens of hours in the future within a year. It is also and lean management of transformer assets may be realised [3].
required to invest in the corresponding generation, trans- DTR is defined as the maximum load that a transformer
mission, substation, and set a proportional reserve, resulting in may acceptably sustain under varying loads and ambient tem-
wasted investments. peratures. In recent years, most of the research on DTR has
Dynamic thermal rating technology of power equipment is focused on the overload capacity assessment of the trans-
an effective way to improve equipment utilisation. In the case former. Hot spot temperature (HST) is a vital parameter in
of mitigating system investment and ensuring safety, carrying characterising the internal thermal state of the transformer.
out a dynamic thermal rating assessment of power equipment Some literature carried out studies on the dynamic thermal
can enhance the flexibility of system operation, which becomes ratings of transformers from an improved thermal model.
a major issue of concern for the operation of new power Callender et al. took oil‐immersed power transformers as the
-
This is an open access article under the terms of the Creative Commons Attribution‐NonCommercial‐NoDerivs License, which permits use and distribution in any medium, provided the
original work is properly cited, the use is non‐commercial and no modifications or adaptations are made.
© 2023 The Authors. High Voltage published by John Wiley & Sons Ltd on behalf of The Institution of Engineering and Technology and China Electric Power Research Institute.
research object and improved the thermal model by consid- the TOT is 105°C. The two different temperature limits may
ering solar radiation. The results show that a temperature rise appear the TOT produces a smaller margin and becomes a
of 6 K may occur in transformers with high solar radiation limiting factor. The results of the statistical research on the
[4, 5]. Wang et al. corrected H in the transformer HST overload ratio of 132 500 kV transformers show that 9.09%
calculation model using a degree of polymerisation data from of the medium‐voltage side bushings fail to satisfy the
35 scrapped transformer samples and further evaluated 106 requirement of 1.5 times overload [22]. The limiting factor
transformer load capacities. The average load factor could be may be the bushing and on‐load tap changer (OLTC)
increased by 40% with no significant life reduction [6]. In allowable overload current, and these characteristics must be
addition, HST can be combined with real‐time acquisition of fully considered.
transformer state quantities, such as fibre optic real‐time HST In contrast to peak load‐based designs, this paper presents
measurement [7, 8], intelligent algorithm prediction [9], and a comprehensive approach to ensure that the operation is
non‐invasive temperature inversion [10]. Therefore, based on reliable at maximum utilisation without affecting the expected
real‐time data, an online DTR assessment can be carried out. life of the transformer. To fulfil the real‐time thermal capacity
The studies above focused on the estimation of HST and used estimation for power transformers, methods are proposed and
the HST estimates to determine whether the HST exceeded the validated for the refinement of thermal parameters for indi-
limits, ignoring the effects of insulation changes, operating vidual transformers, and HST calculated with refined thermal
conditions, and other factors on load capacity. parameters are compared with measured values under the load
While considering the dynamic thermal rating assessment profile of the heat run test. By accurately considering the
strategy, some literature has evaluated the DTR from different thermal parameters of the transformer, it is possible to allow
ambient temperatures, HST and top oil temperature (TOT) the transient operation of overloads beyond the rating speci-
and ambient temperature data analysis to quantify the DTR's fied in the nameplate. Then, the objective function for DTR
limiting factor [11]. Dong M. proposed a data‐driven DTR assessment is established on this basis, with parameters such as
assessment method based on the ambient temperature and the HST, TOT, loss of life (LOL), bushing and OLTC
load data of power transformers for the past several years, with allowable current overload as constraints. The most ‘realistic’
a daily relative ageing rate of 1 as a constraint, to construct a load data, that is, the typical daily load curve, is used as a basis
future load shape profiles of power transformers, which were for global optimisation. When the preload is the latest
validated by a set of historical load data. The study results show recording in the algorithm, the DTR analyses can be per-
that the maximum error in daily dynamic rating assessment is formed in real‐time or used as an offline planning tool. The
6.6% in winter and 5.7% in summer [12, 13]. It has been output information produced by the thermal algorithm in-
suggested that the transformer load and the ambient temper- cludes the curves of HST, TOT, LOL, load factor, and the
ature were uncertain, and methods were proposed to assess the ultimate load limiting factors by considering the influence of
DTR from the perspective of probabilistic prediction, where operation conditions. DTR is used only as an offline planning
the probability distributions of load and ambient temperature tool when the preload is the 24‐h profile of load and ambient
are first predicted. On this basis, the load and ambient tem- temperature.
perature curves were predicted. By setting the corresponding
constraints, the future load is solved directly or a Monte Carlo
simulation method is used to obtain the future dynamic ther- 2 | DTR ASSESSMENT METHOD
mal rating [14, 15]. Some studies have also quantified trans-
former constraints as the operational risk, which assessed the To evaluate the adaptability of the DTR under different
dynamic thermal rating from the perspectives of risk proba- operating conditions, both long‐term and short‐term effects
bility [16], failure probability [17, 18], and demand side should be considered separately. Increasing HST will reduce
response [19, 20] to grasp the transformer overload risk from a the expected life of power transformer. When the HST rises, it
macroscopic perspective. may generate bubbles and cause insulation failures [23].
From the above study, it can be seen that the HST is a Therefore, the HST, TOT, auxiliary equipment current, insu-
vital parameter in characterising the internal thermal state of lation lifetime and other limitations should be fully considered
the transformer. The accurate acquisition of the HST is in different scenarios.
crucial and the reference values are considered conservative This paper proposes different assessment methods for
regardless of individual differences [21]. Meanwhile, the different DTR application scenarios. Based on the dynamic
research on the DTR is based on temperature rise charac- thermal modelling of the power transformer, a DTR assess-
teristics, taking no account of the effect of insulation ment tool is developed for various load types and scenarios.
changes on load capacity. These are not the only factors that According to the time scale, the typical scenarios were divided
limit the DTR. By accurately considering the thermal pa- into three types, cyclic DTR assessment, short‐term DTR
rameters of the transformer, it is possible to allow the assessment, and short‐time emergency DTR assessment. This
transient operation of overloads beyond the rating specified paper adopts 105 and 140°C as the TOT limit and HST limit
in the nameplate. Considering the temperature difference of transformers [24] respectively. Using the insulation ageing
between the HST and the transformer oil temperature, the rate at the transformer HST of 110°C as the reference value,
limit value of the TOT is used. Typically, the limit value of the insulation relative ageing rate V and LOL are calculated as:
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ZHANG ET AL.
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� �
15000 15000
−
V ¼ e 383 θhst þ273 ð1Þ
Z t2 N
X
Ltot ¼ V dt ≈ Vn � tn ð2Þ
t1 n¼1
� Determine the initial TOT rise ∆θoi and initial HST to TOT (1) If any of the values exceed the constraint, decrease C by
rise ∆θhi. 0.01 and then move to step 4 to continue the process;
� Determine the maximum dynamic load profile. (2) If none of the constraints is exceeded, increase C by 0.01
� Determine the factor limiting the load. and go to step 4 to continue the process;
(3) If any constraints are approximately equal to the corre-
Figure 2 shows the flow chart of the DTR assessment sponding limit, the load factor data are multiplied by the
method. The evaluation method focuses on 1 day, the time step current cyclic loading coefficient C. The process is com-
in cyclic loading, and the short‐term conditions are 0.5 h. In a plete and the outputs include curves of θhst, θtop, Ltot, K,
short‐time operation, the time step is 1 min. To achieve the and each maximum value, as well as the ultimate limiting
above function, the following data needs to be prepared: factors.
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198
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Step 2: Calculate the HST and TOT rise for each time step
as stated above, and repeat the iteration in steps after the
last time of each day;
Step 3: Compare the given initial value to the temperature
value obtained in step 2. If they are equal, the iteration
ends, and if they are not equal, the value obtained in step 2
is used as the initial value and proceeds to step 1.
3 | DETERMINATION OF HST
Parameters Value
Model SZ11‐20000/66
Frequency (Hz) 50
Number of phases 3
It can be seen that the error values of the HST calculated parameters and the thermal parameters calculated from the
using the standard recommended thermal parameters are large. conventional thermal operation test results.
In contrast, the accuracy of the refined thermal parameters
used in this paper is better than that of the IEC recommended
4 | ANALYSIS OF WORK CONDITIONS
load factor is 0.67 p.u.. The ambient temperature fluctuates limit of LOL. This advantage is most apparent when the
from 28 to 40°C in summer and from −3 to 9°C in winter. auxiliary equipment allowable overload current satisfies the
conditions. The maximum load factor in winter and summer
can be increased by 53% and 31%. Observation indicates that
4.1 | Cyclic DTR assessment HST and LOL are part of the factors limiting the dynamic
thermal ratings of the transformer. For the case study in
Transformer cyclic operation requires attention to the trans- Figure 9a for a maximum loading rate of 1.28 p.u. in summer,
former's internal temperature rise and insulation life loss. The it can be seen that the TOT reaches the limit while the HST
constraints of the DTR assessment are not obvious. To further still has a margin. In the comparative analysis, Figure 9a,b
analyse the transformer load capacity constraints, Figure 8 shows that when satisfying the LOL, TOT, and HST, the
gives the comparison of each parameter when the θtlim is allowed current increase rate is significantly slower than the
105°C, Llim is 24 h, Kl is 1.5 p.u. and θhlim is limited to 100, 110, increase rate of the three. For summer, the HST reaches
120, 130, 135, and 140°C, respectively, Under different seasons, the limit when the maximum load is 1.23 p.u. For winter, it
it can be seen that when the limit of HST does not exceed still has not reached its limit. When the bushing or tap
130°C, θtop and Ltot have not yet reached the constraint, θh changer does not meet the 1.2 times overload multiplier and
always the constraint limit. Although the constraints are the only the HST constraint is considered, an excessive load
same, the maximum load factor is 1.22 p.u. in summer and 1.47
p.u. in winter. After this, the maximum load limiting factor in
summer becomes LOL and the maximum load limiting factor
in winter becomes auxiliary equipment currently. It can be seen
from the LOL curves that the insulation life loss value shows
exponential form growth with the increase of HST, so the
transformer should be prevented from accelerated ageing than
expected when the transformer is operated under cyclic load.
A comparison of the maximum load allowed and the
limitation of the load of the transformer in winter and summer
is given in Figure 9. When the θtlim is 105°C, Llim is 24 h, Kl is
1.5 p.u. and θhlim is limited to 140°C, The maximum load factor
is 1.23 p.u. in summer and 1.50 p.u. in winter, which is 23%
and 50% higher than its rated capacity, respectively, indicating
that the transformer still has more significant load potential.
The LOL limit utilises the fact that the transformer operates at
a low load factor during regular operation. Thus, excessive
ageing during peak periods is compensated to some extent by
less LOL during off‐peak periods.
It is normally a safer option to use a LOL as a constraint.
However, in peak load scenarios, it is certain to exceed the
F I G U R E 8 Comparison of temperatures and LOL under different F I G U R E 9 Comparison of assessment results with various constraints:
HST limits. HST, hot spot temperature; LOL, loss of life. (a) Summer and (b) Winter.
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ZHANG ET AL.
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assessment result is obtained, particularly in winter with a the load capacity. The main limiting factor of load capacity is
margin of 19.46%. the auxiliary equipment.
It can also be seen from Figure 8 that the lower the The above analysis can be summarised that the auxiliary
ambient temperature, the higher the maximum load capacity of equipment current is most likely to be the main factor in the
the transformer when θtop, Ltot, and θh are not exceeding the dynamic load capacity of the transformer. For further
limits. For instance, the maximum loading rate in winter is research, Figure 12 gives the results of the DTR evaluation
14.67% and 14.38% higher than in summer when the TOT or for six different periods (in the same set of curves, the upper
HST exceeds the limit. Therefore, another important obser- curve is always the winter load curve). From the curve, it
vation indicates that the allowable overload current of the can be seen that the maximum load factor of transformer
bushing and OLTC is more likely to be the major factor operation is always 1.5 p.u.. The limiting factors are all
limiting the dynamic load capacity of the transformer, which is auxiliary equipment current, which is similar to the results of
particularly apparent at lower ambient temperature. the cyclic DTR assessment above.
Comparing the load curves in winter and summer, it can be Figure 14. It can be seen that the transformer's short‐time
seen that the lower the ambient temperature, the higher load emergency sustainable time decreases with the increase of
capacity the transformer can carry, the lower the average load the initial load factor and TOT. The TOT of 70°C usually
rating, and the higher the load capacity when the load factor is increases by 30 min compared with the TOT of 85°C. When
closer to the rated value, its maximum load capacity will be the load factor rises from 1.3 p.u. to 1.4 p.u., the recom-
reduced, corresponding to 2–4 h, 10–13 h; If the peak‐to‐valley mended operating time of the transformer short‐term emer-
difference in the load curve becomes more extensive, the lower gency load plummets from 150 min to 75 min. At an initial
load capacity the transformer can carry, corresponding to 2– TOT of 85°C and a starting load factor of less than 1.6 p.u.,
4 h, 2–7 h, 2–9 h or 10–13 h, 10–17 h. The specific influence the transformer can be operated continuously for more than
law will be given in the following paper. 15 min.
The above analysis shows that if the transformer needs to
be maintained or short‐term dynamic thermal rating, priority
can be given to periods with low load factor or large peak‐to‐ 5 | CONCLUSION
valley differences.
This paper proposes an iterative method for DTR assessment
of oil‐immersed power transformers. The strategy is imple-
4.3 | Short‐time emergency DTR mented by a novel approach that does not rely on a single
assessment factor to determine the dynamic load curves of the trans-
former. It matches the loading guidelines and limits for the
Short‐time emergency load is typically aimed at working con- safe operation of transformers under different operating
ditions when the transformer encounters a sudden load surge conditions, including HST, TOT, LOL, auxiliary equipment
with a short duration. The transformer can sustain the peak current limits etc. This is novel in the concept of ‘maximum
load at the minute level. This process is described in Figure 13. utilisation’ of transformers and comprehensive assessment
In the initial stage, the transformer is in thermal balance, and methods.
HST and TOT are in a steady‐state. When the load suddenly The proposed method is validated in three scenarios and
changes to 1.5.p.u., TOT and HST are still transient; this the results show that the iterative method can generate a target
feature can be fully utilised for short‐time emergency DTR control scheme based on the operating conditions of the
evaluation. The analysis above shows that the temperature rise transformer. The strategy can fully use the transformer load
is related to the transformer's load factor and ambient tem- capacity while ensuring the safety of the equipment operation.
perature and is also influenced by the initial temperature of the At the same time, the method is used for accurate modelling.
top oil and winding hot spots. Due to the short duration, The optimisation method of the individual transformer ther-
Short‐time emergency DTR assessment transfer to a maximum mal parameters is used and validated to obtain the transformer
time of operation for short‐time overloads. HST accurately. The thermal parameters are fitted by the data
The short‐term emergency DTR assessment under measured by fibre optics in multiple load stages, while the
different initial TOT and load factor conditions was evaluated HST estimation formula is improved and the maximum HST
at an ambient temperature of 35°C. The results are shown in estimation error does not exceed 3 K. The results of the
FIGURE 13 Interrelations between transformer loading and F I G U R E 1 4 Results of short‐time emergency dynamic transformer
temperatures. rating assessment under different starting conditions.
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ZHANG ET AL.
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