Bucket, Combination 7439691 enGB Om
Bucket, Combination 7439691 enGB Om
Combination Bucket
7439691enGB (02-21) (0) Printed in Belgium ©2021 Bobcat Company. All rights reserved.
1 of 92
2 of 92
CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
REFERENCE INFORMATION
Write the correct information for YOUR Bobcat attachment in the spaces below. Always use these numbers when
referring to your Bobcat attachment.
NOTES:
ADDRESS:
PHONE:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat attachment. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT ATTACHMENT. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your Bobcat attachment.
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ATTACHMENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Declaration of Conformity
for Interchangeable Equipment
Directive 2006/42/EC of the European Parliament and of The Council
"Machinery Directive Article 1(1)(b)"
Bobcat Company
World Headquarters
250 East Beaton Drive
West Fargo, ND 58078-6000
UNITED STATES OF AMERICA
Technical Documentation
Doosan Bobcat EMEA s.r.o.
U Kodetky 1810
26312 Dobříš
CZECH REPUBLIC
Description of Equipment
Model Name: Combo Bkt 700L Combo Bkt 700L Combo Bkt 550L
Combo Bkt 84
Model Code: 1.9 m QT 1.9 m BT 1.9 m QT
AEN200101 B52H00101 B52G00101 B52K00101
Lot Series: & above & above & above & above
Declaration of Conformance
This equipment conforms to the requirements of an interchangeable equipment as specified in Machinery Directive
2006/42/EC Article1(1)(b) and any other directives listed. This declaration applies exclusively to the interchangeable
equipment and does not include any hydraulic, electrical or mechanical adaptation done by the installer. Installation shall be
done in accordance with instructions and specifications included in this manual.
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and the
Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified Registrar
Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat’s manufacturing facility in
Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
Figure 1
B-16315
C208397
The delivery report [Figure 2] contains a list of items that
must be explained or shown to the owner or operator by
Always use the serial number of the combination bucket the dealer when the Bobcat combination bucket is
when requesting service information or when ordering delivered.
parts. Early or later models (identification made by serial
number) may use different parts, or it may be necessary The delivery report must be reviewed and signed by the
to use a different procedure in doing a specific service owner or operator and the dealer.
operation.
HYDRAULIC
CYLINDER
CLAMSHELL
C208395
HYDRAULIC
CYLINDER
HYDRAULIC
QUICK
COUPLERS
C208396
Standard Items
• Road Kit
• Teeth Kit
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SI ATT EMEA-0817
Sl ATT EMEA-0817
Maintenance Always clean fluid spills. Do not use petrol or diesel fuel
for cleaning parts. Use commercial non-flammable
The machine and some attachments have components solvents.
that are at high temperatures under normal operating
conditions. The primary source of high temperatures is Fueling
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.
Starting
Operation
Do not use the machine where exhaust, arcs, sparks or Do not use ether or starting fluids on any engine that has
hot components can contact flammable material, glow plugs. These starting aids can cause explosion and
explosive dust or gases. injure you or bystanders.
Sl ATT EMEA-0817
Fire Extinguishers
Sl ATT EMEA-0817
OPERATION &
MAINTENANCE
MANUAL
7439691enGB
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Attachment Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Bob-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Quick-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 3
1
C208527
Bob-Tach
WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
Bob-Tach wedge must
allow attachment to come off.
W-2715-0208
contact the lower edge of the
attachment mounting frame
hole.
Figure 5 P-79780
Bob-Tach (Cont’d)
Figure 7
Loader Switch
Quick-Tach
WARNING
AVOID INJURY OR DEATH
The Quick-Tach pins must extend through the holes
in the attachment mounting frame. Failure to secure
pins can allow attachment to come off.
W-3096-xxxx
Figure 10 NA20177
Figure 12
LOADER COMBO BKT 550L COMBO BKT 550L COMBO BKT 700L COMBO BKT 700L
MODEL 1,9M BT 1,9M QT 1,9M BT 1,9M QT
L65 BT X X
L75 QT X X
L85 BT X X
L85 QT X X
(X = Approved)
NOTE: See Specifications table for further density information and requirements.
The chart [Figure 12] shows the approved combination bucket models for each loader model.
The warranty is void if this attachment is used on a non-approved carrier and or against not approved
material density. See your Bobcat dealer for a list of approved carriers or density information.
Figure 13
C208400
Figure 15
WARNING
AVOID INJURY OR DEATH
When operating the machine:
• Operate only from the driver’s seat.
• Keep the seat belts fastened snugly.
• Keep entire body inside the vehicle.
W-2751-0708
1 • Pull the lap belt (item 1) [Figure 15] across to the right
side of the seat and fasten.
2
NA20074
2. Fully lower the lift arms and put the attachment on the 7. Remove the key from the switch to prevent operation
ground. of the machine by unauthorized personnel.
Figure 16 Figure 18
2
C206984 NA20074
3. If advanced attachment control mode is activated, set 8. Exit the machine using the grab handles (Item 1) and
the engine speed control (Item 1) [Figure 16] to the steps (Item 2) (maintaining three-point contact)
low idle position. [Figure 18].
Figure 17
WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
1 • Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.
Figure 19
C207522
Installation
WARNING Lower the lift arms and tilt the Bob-Tach forward.
Drive the loader slowly forward until the top edge of the
Warnings on the machine and in the manuals are for Bob-Tach is completely under the top flange of the
your safety. Failure to obey warnings can cause attachment mounting frame [Figure 21].
serious injury or death.
W-2744-0608 NOTE: Be sure the Bob-Tach levers do not hit the
attachment.
Always inspect the loader’s Bob-Tach and the attachment
mounting frame before installation. See the loader’s
Operation & Maintenance Manual. (See DAILY
INSPECTION on Page 23.)
Figure 20
NA20180
Installation (Cont’d)
Figure 22
NA20181
NA20179
Push down on the Bob-Tach levers until they are fully
engaged in the locked position [Figure 23] (wedges fully
Tilt the Bob-Tach backward until the attachment is slightly extended through the attachment mounting frame holes).
off the ground [Figure 22]. This will cause the
attachment mounting frame to fit up against the front of
the Bob-Tach.
Stop the engine and exit the loader. (See Entering The
Loader on Page 29.)
WARNING
Before you leave the operator’s seat:
• Close the bucket.
• Lower the lift arms.
• Put bucket flat on the ground.
• Stop the engine.
• Engage the parking brake.
Failure to obey warnings can cause injury or death.
W-2254-0996
Installation (Cont’d)
Figure 24
WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208
Figure 25
Installation (Cont’d)
WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
serious injury or death.
W-2744-0608
B-15993A
Figure 27
NA20174
Installation (Cont'd)
Figure 29
NA20175
Lower the lift arms and tilt the Bob-Tach forward slightly. Figure 32
Figure 30
1
Frame Contact Points
NA20175B
Installation (Cont'd)
WARNING
WARNING AVOID INJURY OR DEATH
Before you leave the operator’s seat:
AVOID INJURY OR DEATH • Lower the lift arms and put the attachment flat on
The Bob-Tach wedges must extend through the holes the ground.
in the attachment mounting frame. Levers must be • Stop the engine.
fully down and locked. Failure to secure wedges can • Engage the parking brake.
allow attachment to come off. • Raise the seat bar.
W-2715-0208 • Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
Figure 33 drive functions are deactivated.
Lower the lift arms and put the attachment flat on the
ground.
Stop the engine and exit the loader. (See Entering The
Loader on Page 29.)
Installation (Cont’d)
Power Quick-Tach
WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
serious injury or death.
W-2744-0608
Figure 34
NA20064
Figure 35
NA20176
Lower the lift arms and tilt the Quick-Tach slightly forward
[Figure 35].
Installation (Cont'd)
Figure 36
NA20177
Figure 37
NA20064
Installation (Cont'd)
WARNING
AVOID INJURY OR DEATH
The Quick-Tach pins must extend through the holes
in the attachment mounting frame. Failure to secure
pins can allow attachment to come off.
W-3096-xxxx
Figure 39
NA20177
Lower the lift arms and put the attachment flat on the
ground.
Stop the engine and exit the loader. (See Entering The
Loader on Page 29.)
WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.
Installation (Cont'd)
For First Time Installation With the twist(s) removed from the hydraulic hoses,
tighten the attachment quick coupler connections while
New attachments and new machines are factory the couplers are still connected to the machine. This will
equipped with flush face couplers. If installing an help hold the hydraulic hoses in position while tightening.
attachment equipped with poppet style couplers, the
attachment couplers will have to be changed to match Tighten the quick couplers connections to 63 N•m (46 ft-
the machine. See your Bobcat dealer for parts lb) torque before starting the machine.
information.
Enter the loader. (See Entering The Loader on Page 29.)
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907
To Connect:
IMPORTANT Remove any dirt or debris from the surface of both the
male and female couplers, and from the outside diameter
of the male coupler. Visually check the couplers for
• Thoroughly clean the quick couplers before corroding, cracking, damage, or excessive wear. If any of
making connections. Dirt can quickly damage the these conditions exist, the coupler(s) must be replaced
system. [Figure 40].
• Contain and dispose of any oil leakage in an
environmentally safe manner. Install the male coupler into the female coupler. Full
I-2278-0608 connection is made when the ball release sleeve slides
forward on the female coupler [Figure 40].
New attachments and new machines are factory
equipped with flush face couplers. If installing an NOTE: Check that the attachment hydraulic hoses
attachment equipped with poppet style couplers, the are not twisted or contacting any moving
attachment couplers will have to be changed to match parts of the machine or attachment. (See For
the machine. See your Bobcat dealer for parts First Time Installation on Page 41.) for proper
information. adjustment.
C208400
WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396
Control Functions
Enter the machine. Fasten the seat belt and start the
engine. Release the parking brake. (See Entering The
Loader on Page 29.)
Figure 41 EM11173
NA20217
Operating With A Full Bucket With a full bucket, go up or down the slope with the heavy
end toward the top of the slope [Figure 43] and [Figure
44].
Figure 43
WITH BUCKET FULL
Figure 44
WITH BUCKET FULL
Figure 45
WITH BUCKET EMPTY
Figure 46
WITH BUCKET EMPTY
WARNING
AVOID INJURY OR DEATH
• Bystanders must keep at least 3 m (10 ft) away
from the machine and attachment when
operating.
• Never leave the operating position when the
engine is running.
W-2320-0910
WARNING
Load, unload and turn on flat level ground. Do not
exceed rated capacity shown on the load capacity
chart on side glass door. Failure to obey warnings
can cause the machine to tip or rollover and cause
injury or death.
W-3098-xxxx
Figure 47
NA20214 NA20217
Figure 48
NA20214 NA20217
Lower the lift arms all the way (Item 1) [Figure 47].
Tilt the bucket forward (Item 2) [Figure 47] until the front
cutting edge of the combination bucket is on the ground.
Figure 50
WARNING 1
NA20213 NA20217
Raise the lift arms (Item 1). Level the combination bucket
(Item 2) [Figure 49] while raising the lift arms to help
prevent material from falling off the back of the bucket.
Figure 51 Figure 52
2 3
4 5
1
NA20217
1
NA3966
6
Open the clamshell all the way.
1 NA3966A
Removal
Lower the lift arms and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if 1
equipped).
WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground. NA20174
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar. Push and hold the Bob-Tach “wedges up” switch (Item 1)
• Move all controls to the NEUTRAL / LOCKED [Figure 54] (Front Panel) until the levers [Figure 55] are
position to make sure the lift, tilt and traction fully raised (wedges fully raised).
drive functions are deactivated.
Removal (Cont’d)
Figure 56
NA20179
Power Quick-Tach
WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
serious injury or death.
W-2744-0608
Stop the engine and exit the loader. (See Entering The
Loader on Page 29.)
1
WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
NA20064 • Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
Push and hold the QUICK-TACH “UNLOCK PINS” switch • Engage the parking brake.
(Item 1) [Figure 57] until the locking pins are fully • Move all controls to the NEUTRAL / LOCKED
retracted (Item 2) [Figure 58]. position to make sure the lift, tilt and traction
drive functions are deactivated.
Figure 58
See your Bobcat dealer for service if controls do not
deactivate.
W-3097-xxxx
NA20177
Procedure
Figure 60
1
1
C208695
Fastening
Figure 61 Figure 63
1 1
2 2
2 2
C208691 C208691
Figure 62 Figure 64
1 1 1 1
2 2
2
2
C208693 C208692
Fasten the chains to the attachment (Item 1) [Figure 61] Fasten the chains to the attachment (Item 1) [Figure 61]
and [Figure 62] and fasten each end of the chain to the and [Figure 62] and fasten each end of the chain to the
transport vehicle (Item 2) [Figure 61] and [Figure 62]. transport vehicle (Item 2) [Figure 61] and [Figure 62].
Use chain binders to prevent the attachment from moving Use chain binders to prevent the attachment from moving
during transport. during transport.
WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807
Loading
Fastening
MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
CORRECT
P-90216
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator
without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be
performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.
MSW30-EN-0214
Chart
If the attachment is not working correctly, check the hydraulic system of the machine thoroughly before making any repairs
on the attachment. Attachment problems can be affected by a hydraulic system that is not operating to specifications.
Connect a flow meter to the machine to check the hydraulic pump output, relief valve setting and tube lines to check flow
and pressure. (See the machine’s Service Manual for the correct procedure to connect the flow meter.)
Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.
Figure 66
WARNING
AVOID INJURY OR DEATH
Securely block up the implement before working
underneath.
W-2565-0207
WARNING 2
1
AVOID INJURY OR DEATH C208696
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
Inspect the rear cutting edge (Item 1), replace if any
• When fluids are under pressure.
damage or excessive wear is visible. Tighten or replace
• Flying debris or loose material is present.
any loose or missing bolts or nuts (Item 2) [Figure 66].
• Engine is running.
• Tools are being used. (See REMOVAL AND INSTALLATION REAR CUTTING
W-2019-0907 EDGE on Page 63.)
Figure 65
NA3946
Lubrication Locations
IMPORTANT
Fluid such as engine oil, hydraulic fluid, coolants,
grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local, state
and federal regulations for the correct disposal. 1
I-2067-0499
C208398
Figure 67
Apply grease to the cylinder base end grease fittings
(Item 1) [Figure 68] on both sides of the attachment.
C208395
Procedure(s)
Figure 69
WARNING
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• Pressurized fluids and springs or other stored 2
energy components.
• Flying debris or loose material is present. 3
• Engine is running.
• Tools are being used.
W-2505-0604
Place blocks under the bucket and fully lower the bucket 1
onto the blocks. This will keep the front edge of the NA3947
bucket off of the ground to provide access for removal
and / or installation of the bucket teeth.
Remove the two nuts (Item 1) and bolts (Item 2). Remove
the tooth shank (Item 3) [Figure 69].
Procedure(s)
Place jack stands under the bucket and fully lower the
bucket onto the stands. This will keep the rear edge of
the bucket off of the ground to provide access for removal
and / or installation of the rear cutting edge.
Figure 70
1
2
C208696
Remove the bolts (Item 1). Remove the rear cutting edge
(Item 2) [Figure 70].
Procedure(s)
Figure 72
IMPORTANT
2
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888 1
3
WARNING NA3948
Wear safety glasses to prevent eye injury when any Remove the bolt (Item 1) and nut (Item 2), remove
of the following conditions exist: cylinder lower mounting pin (Item 3) [Figure 72].
• Pressurized fluids and springs or other stored
energy components. Installation: Place cylinder into position, install cylinder
• Flying debris or loose material is present. lower mounting pin. Install roll pin.
• Engine is running.
• Tools are being used. Figure 73
W-2505-0604
3
Fully lower the bucket onto the ground and remove from
the loader (See Removal on Page 49.). 2
Figure 71
1
1
NA3949
Remove the bolt (Item 1) and nut (Item 2), remove the
1 cylinder upper mounting pin (Item 3) [Figure 73].
Remove cylinder.
P-88476
Installation: Place cylinder into position, install cylinder
upper mounting pin. Install roll pin.
Disconnect the hydraulic lines (Item 1) [Figure 71].
Parts Identification
1. Case
2. Rod
3. Head
4. Piston
5. O-Ring
6. O-Ring
7. Scrapper Seal
8. Bearing Strip
9. Rod Seal
10. O-Ring
11. O-Ring
12. Piston Seal
13. Ball
14. Screw
15. Retaining Ring
16. Joint Bushing
NA3950
Disassembly
IMPORTANT
B-07001
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses, Remove the rod assembly from the cylinder case [Figure
tubelines and ports to keep dirt out. Dirt can quickly 75].
damage the system.
I-2003-0888 Remove the cylinder case from the vise.
IMPORTANT
Contain and dispose of any oil leakage in an
environmentally safe manner.
I-2066-0395
Disassembly (Cont’d)
Figure 76 Figure 78
B-07002 B-07004
Remove the nut from the piston end of the rod [Figure If the head has a seal, remove the seal from the head
76]. [Figure 78].
Figure 77 Figure 79
2
B-7003 B-07199
Pull the piston off the rod (Item 1). If the cylinder has a Remove the O-ring and back-up washer from the head
cushion sleeve (Item 2), pull it off the rod. Pull the head [Figure 79].
(Item 3) [Figure 77] off the rod.
Disassembly (Cont’d)
Figure 80 Figure 82
B-07005 B-03639
Remove the wiper seal [Figure 80]. Remove the piston seal from the piston [Figure 82].
Figure 81 Figure 83
B-07006 B-03703
Remove the oil seal from the head [Figure 81]. Remove the O-ring from the piston [Figure 83]. Wash the
cylinder parts in clean solvent and dry with compressed
air.
Assembly
Figure 84
B-12813
Figure 87
B-12812
Figure 85
B-12811
Install the seal on the tool and stretch it until it fits the
piston [Figure 85].
Assembly (Cont’d)
Figure 88 Figure 90
B-03702 B-03682
Install the oil seal on the rod seal tool [Figure 88]. Install the wiper seal with the lip toward the outside of the
head [Figure 90].
NOTE: The O-ring side of the oil seal goes toward the
inside of the cylinder. Figure 91
Figure 89
B-07200
B-03671
Install the back-up washer on the head [Figure 91].
Assembly (Cont’d)
Figure 92 Figure 94
B-07007 B-07010
Install the O-ring next to the back-up ring as shown Use a ring compressor to compress the seal to the
[Figure 92]. correct size [Figure 94].
If a seal was removed from the head, use the following Leave the tool over the Teflon® seal for five minutes.
procedure to install a new seal.
Figure 95
Figure 93
B-07011
B-07009
Install the seal on the head using the guide [Figure 93].
Assembly (Cont’d)
Figure 96
B-07002
B-07198
Install and tighten nut to 406 N•m (300 ft-lb) torque
[Figure 98].
Install the piston on the rod with the tapered end first
(toward the head) [Figure 96]. Remove the rod from the vise.
Figure 97 Figure 99
B-03853 B-07013
Install the stop (if so equipped) and piston on the rod Install the cylinder case in the vise.
[Figure 97].
Put oil on the seal surface of the cylinder case [Figure
99].
Assembly (Cont’d)
B-07012 B-07014
Put oil on the Teflon seal on the piston [Figure 100]. Put oil on the seals on the head [Figure 102].
Figure 103
B-07001
B-07000
Install the rod assembly in the cylinder case [Figure
101].
Use the adjustable gland nut wrench to tighten the head
until the head is flush with the case [Figure 103]. Tighten
the head to 312 N•m (230 ft-lb) torque.
Sometimes it may be necessary to store your Bobcat After the Bobcat attachment has been in storage, it is
attachment for an extended period of time. Below is a list necessary to follow a list of items to return the
of items to perform before storage. attachment to service.
• Thoroughly clean the attachment. • Be sure all shields and guards are in place.
• Inspect the Bob-Tach wedge mounts, mounting flange • Install and operate attachment, check for correct
and all welds on the attachment for wear and damage. function.
• Check for loose hardware, missing guards, or • Check for leaks. Repair as needed.
damaged parts.
SCHEMATIC(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Certain specification(s) are based on engineering calculations and are not actual measurements. Specification(s)
are provided for comparison purposes only and are subject to change without notice. Specification(s) for your
individual Bobcat equipment will vary based on normal variations in design, manufacturing, operating conditions,
and other factors.
Hydraulic Schematic
ROD ROD
BASE BASE
Dimensions
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
NA3951
Dimension (Cont’d)
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
NA3952
Performance (Cont’d)
COMBO BKT 550L COMBO BKT 550L COMBO BKT 700L COMBO BKT 700L
DESCRIPTION
1,9M BT 1,9M QT 1,9M BT 1,9M QT
SAE Heaped - Capacity 0.55 m³ (19.42 ft³) 0.55 m³ (19.42 ft³) 0.70 m³ (24.72 ft³) 0.70 m³ (24.72 ft³)
Bucket Weight 444 kg (978 lb) 462 kg (1018 lb) 494 kg (1089 lb) 512 kg (1128 lb)
Weight (w/Teeth) 471 kg (1037 lb) 489 kg (1078 lb) 521 kg (1148 lb) 539 kg (1187 lb)
Weight (w/bolt on 484 kg (1066 lb) 489 kg (1078 lb) 561 kg (1177 lb) 552 kg (1216 lb)
cutting edge)
Number of Teeth 9 9 9 9
DENSITIES
COMBO BKT 550L COMBO BKT 550L COMBO BKT 700L COMBO BKT 700L
LOADER MODEL
1,9M BT 1,9M QT 1,9M BT 1,9M QT
L65 BT 1600 kg/m³ 1600 kg/m³ 1200 kg/m³ 1200 kg/m³
L75 QT 1600 kg/m³ 1600 kg/m³ 1200 kg/m³ 1200 kg/m³
L85 QT 2000 kg/m³ 2000 kg/m³ 1600 kg/m³ 1600 kg/m³
L85 BT 2000 kg/m³ 2000 kg/m³ 1600 kg/m³ 1600 kg/m³
Hydraulic System
CYLINDERS
COMBO BKT 550L COMBO BKT 550L COMBO BKT 700L COMBO BKT 700L
DESCRIPTION
1,9M BT 1,9M QT 1,9M BT 1,9M QT
Bore 70 mm (2.75 in) 70 mm (2.75 in) 70 mm (2.75 in) 70 mm (2.75 in)
Rod 40 mm (1.57 in) 40 mm (1.57 in) 40 mm (1.57 in) 40 mm (1.57 in)
Stroke 230 mm (9.00 in) 230 mm (9.00 in) 230 mm (9.00 in) 230 mm (9.00 in)
The following table shows standard torque specifications for bolts with zinc phosphate coating. Bolts purchased from
Bobcat Company that have zinc phosphate coating are specified by the letter H following the part number.
Thread
SAE Grade 5 SAE Grade 8
Size
N•m 0.250 9,0 - 10,2 12,4 - 13,6
(in-lb) (80 - 90) (110 - 120)
0.3125 20,3 - 22,6 24,2 - 27-1
(180 - 200) (215 - 240)
N•m 0.375 34 - 38 47 - 54
(ft-lb) (25 - 28) (35 - 40)
0.4375 54 - 61 81 - 88
(40 - 45) (60 - 65)
0.500 88 - 95 122 - 136
(65 - 70) (90 -100)
0.5625 122 - 136 170 - 190
(90 - 100) (125 - 140)
0.625 170 - 190 240 - 260
(125 - 140) (175 - 190)
0.750 300 - 330 410 - 450
(220 - 245) (300 - 330)
0.875 450 - 490 645 - 710
(330 - 360) (475 - 525)
1.000 645 - 710 985 - 1085
(475 - 525) (725 - 800)
1.125 880 - 975 1425 - 1600
(650 - 720) (1050 - 1175)
1.250 1200 - 1360 2000 - 2200
(900 - 1000) (1475 - 1625)
1.375 1630 - 1830 2720 - 2980
(1200 - 1350) (2000 - 2200)
1.500 2040 - 2240 3530 - 3870
(1500 - 1650) (2600 - 2850)
1.625 2720 - 2980 4680 - 5150
(2000 - 2800) (3450 - 3800)
1.750 3390 - 3730 5830 - 6500
(2500 - 2750) (4300 - 4800)
1.875 4270 - 4750 7450 - 8300
(3150 - 3500) (5500 - 6100)
2.000 5150 - 5700 8800 - 9800
(3800 - 4200) (6500 - 7200)
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
WARRANTY
BOBCAT® ATTACHMENTS
Doosan Bobcat EMEA s.r.o. ("Bobcat") warrants that Bobcat® Attachments will be free from defects in design,
material or workmanship for twelve (12) months from the retail date to the owner. During the warranty period, only
official Bobcat dealers (as listed on www.bobcat.com) are entitled to deal with warranty claims and shall repair or
replace, at Bobcat's option, without charge for parts, labour or travel of technicians, any part of the Bobcat®
equipment which fails because of defects in design, material or workmanship. The owner shall provide any official
Bobcat dealer with prompt written notice of the defect and allow reasonable time for replacement or repair. Bobcat
may, at its option, request failed parts to be returned to the factory or to any other designated location.
Transportation of the Bobcat® equipment to the official Bobcat dealer for warranty work is not the responsibility of
Bobcat. Service schedules must adhere to prescribed intervals and Bobcat® genuine parts/lubricants must be
used. The warranty does not apply to tires, tracks or other accessories not manufactured by Bobcat. For these
non-covered items, the owner shall refer solely to the warranty, if any, of the respective manufacturers thereof, in
accordance with the respective manufacturers warranty statement. Coverage for couplers is limited as failures
generally originate from factors not under Bobcat's control such as, but not limited to, prolonged storage or
abuse. This limited coverage is 50 hours of machine usage. The warranty does not cover: (i) Oils and lubricants,
coolant fluids, filter elements, brake linings, tune-up parts, bulbs, fuses, drive belts, pins, bushings, wire rope,
rubber pads, scrapers, bearings, and other high-wear items. (ii) Damages resulting from abuse, misuse, accidents,
alterations, use of non-genuine Bobcat parts, use of the attachment with any product not approved by Bobcat, air
flow obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.
(iii) Ground engaging parts such as bucket teeth and cutting edges. (iv) Hydraulic system cleaning, brake
inspection or adjustment. (v) Adjustments or slight defects which generally do not affect the stability or reliability
of the machine. (vi) Damage or defect resulting from improper storage, weathering, lack of use, use and operation
in a corrosive or chemical environment. (vii) Damage or defect caused by operation of the product under extreme
weather or geographical conditions without the written agreement of Bobcat.