ENGINE

SPARE PARTS
MANUAL

SIMPSON S4 33 BS III
List No.1683
ENGINE SPARE PARTS MANUAL GX 2/3D – 1-
ISSUED ON: 26 JULY 2012 SUPERCEDES:
 AIR INDUCTION AND EXHAUST SYSTEM

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 AIR INDUCTION AND EXHAUST SYSTEM

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110334 MANIFOLD INDUCTION 1

02 02553603 JOINT INDUCTION MANIFOLD TO CYLINDER 1
HEAD
03 02551344 WASHER SPRING INDUCTION MANIFOLD TO 9
CYLINDER
04 02553843 SETSCREW, INDUCTION MANIFOLD TO 9
CYLINDER HEAD
05 36110098 MANIFOLD EXHAUST 1

06 36110099 GASKET EXHAUST MANIFOLD TO CYL HEAD 2

07 36110100 STUD 9
08 36110101 WASHER SPRING CYLINDER HEAD STUD TO 9
EXHAUST MANIFOLD
09 36110102 NUT EXHAUST MANIFOLD RETAINING 9
10 36110366 COVER PLATE EXHAUST MANIFOLD FLANGE 1

11 36110374 GASKET EXHAUST MANIFOLD OUTLET FLANG 1

12 36110375 JOINT EXHAUST MANIFOLD OUTLET FLANGE 1
13 36110104 HEAT SHIELD 1
14 36110105 STUD EXHAUST MANIFOLD TO HEAT SHIELD 2
15 02543446 PLATE WASHER STUD TO EXHAUST 2
MANIFOLD HEAT SHIELD

16 02543532 SPRING WASHER 2

17 36110106 NUT EXHAUST MANIFOLD HEAT SHIELD STUD 2
18 36110376 DUST CAP 1
19 36110097 PLUG INDUCTION MANIFOLD 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 ALTERNATOR MOUNTING

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 ALTERNATOR MOUNTING

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110377 PMP ALTERNATOR 13.5 VOLTS 1

35AMPS@500 RPM
02 36110378 PULLEY 1
03 36110379 BRACKET ALTERNATOR 1
04 36110111 STUD ALTERNATOR BRACKET 1
05 02543532 WASHER SPRING 1

06 36110112 NUT 1
07 36110380 SETSCREW 2
08 36110381 SETSCREW 1
09 36110382 NUT 1
10 02543459 WASHER PLAIN 2

11 36110383 WASHER SPRING 2

12 36110115 LEVER ALTERNATOR 1
13 36110384 SETSCREW 1
14 36110337 NUT 1
15 02543446 WASHER PLAIN 1

16 02543532 WASHER SPRING 1

17 36110385 BELT 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CRANK SHAFT

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CRANK SHAFT

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110120 CRANKSHAFT (SERRATED) 1

02 36110121 KEY CRANKSHAFT 1
03 02553559 GEAR CRANKSHAFT 1
04 02555227 WASHER CRANKSHAFT PULLEY SPACING 1
05 36110386 PULLEY CRANKSHAFT 1

06 02555201 WASHER, CRANKSHAFT A PULLEY RETAINING 1

07 36110387 SETSCREW, CRANKSHAFT PULLEY 1
RETAINING
08 02555061 WASHER MAIN BEARING THRUST – TOP STD 2
08A 02555045 WASHER MAIN BEARING THRUST TOP 2
- 0.007” OVERSIZE
09 02555074 WASHER MAIN BEARING THRUST □ BOTTOM 2
STD

09A 02555087 WASHER MAIN BEARING THRUST BOTTOM 2

- 0.007”
10 02554431 BEARINGS, CRANKSHAFT MAIN, COMPLETE 1
SET STD. SIZE
10A 02554444 BEARINGS, CRANKSHAFTT MAIN, COMPLETE 1
SET 0.010” UNDERSIZE
10B 02554457 BEARINGS, CRANKSHAFT MAIN, COMPLETE 1
SET 0.020” UNDERSIZE
10C 02554460 BEARINGS, CRANKSHAFT MAIN, COMPLETE 1
SET 0.030”UNDERSIZE

11 02544513 BEARING, CONNECTING ROD BIG END (STD) 8

11A 02544526 BEARING, CONNECTING ROD BIG END 8
0.010”UNDERSIZE
11B 02544539 BEARING, CONNECTING ROD BIG END 8
0.020”UNDERSIZE
11C 02544542 BEARING, CONNECTING ROD BIG END 8
0.030”UNDERSIZE
12 36110123 CONNECTING ROD ASSEMBLY WITH BUSH, 4
BOLT & NUT LESS BEARINGS

13 36110124 BUSH CONNECTING ROD SMALL END 1

14 36110125 BOLT, CONNECTING ROD TO CAP 2
15 36110126 NUT CONNECTING ROD TO CAP BOLT 2
16 36110388 PISTON ASSY COMPLETE WITH GUDGEON 4
PIN & CIRCLIP LESS RINGS

17 36110129 PISTON RINGS ASSEMBLY 4

18 02540825 CIRCLIP, GUDGEON PIN RETAINING 8

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER BLOCK

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER BLOCK

SR.NO. ITEM CODE PART DESCRIPTION QTY.

36110340 CYLINDER BLOCK ASSEMBLY 1

01 36110341 CYLINDER BLOCK 1
02 36110131 LINER CYLINDER BLOCK 4
03 36110133 GASKET CYLINDER HEAD 1
04 36110134 PLUG CYLINDER BLOCK WATER JACKET 10

05 36110135 PLUG CYLINDER BLOCK PRESSURE RAIL 2

FRONT AND REAR
06 02554949 ‘O’ RING REAR BEARING CAP THIMBLE 2
07 36110389 THIMBLE CRANKSHAFT MAIN BEARING CAP 10
TO BLOCK
08 02554064 SETSCREW MAIN BEARING CAP TO CYLINDER 2
BLOCK REAR CAP
09 02554051 SETSCREW BEARING CAP TO CYLINDER 8
BLOCK

10 36110138 DRAIN PLUG CYLINDER BLOCK 1

11 36110390 ADAPTOR LUBRICATION OIL PRESS GAUGE 1
12 36110343 JOINT CYLINDER BLOCK WATER INLET 1
CONNECTION
13 36110344 CONNECTION CYLINDER BLOCK WATER 1
INLET
14 36110345 WASHER COPPER WATER INLET CONNECTION2

15 36110145 SETSCREW CYLINDER BLOCK TO WATER 1

INLET CONNECTION
16 36110346 SETSCREW CYLINDER BLOCK TO WATER 1
INLET BODY
17 36110143 JOINT TACHOMETER BLANKING PLATE 1
18 36110391 PLATE TACHOMETER DRIVE BLANKING 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER BLOCK

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER BLOCK

SR.NO. ITEM CODE PART DESCRIPTION QTY.

19 02543532 WASHER SPRING TACHOMETER 3

DRIVE BLANKING PLATE
20 36110145 SETSCREW CYLINDER BLOCK TO 3
TACHOMETER DRIVE BLANKING PLATE
21 02554415 PIPE ASSY IDLER GEAR CAMSHAFT 1
22 36110392 WASHER BANJO BOLT (MICO.2916710605) 4
23 02557151 BOLT BANJO (MICO NO.2916710605) 2

24 02554428 PIPE ASSY CAM CHAMBER TO CYL HEAD 1

25 36110146 WASHER BANJO BOLT (MICO.2916710603) 8
26 36110147 BOLT BANJO (MICO.2911232700) 4
27 02543446 PLATE WASHER CAM CHAMBER RH SIDE 2
28 36110148 SETSCREW CAM CHAMBER RH SIDE 2

36110393 BRACKET ENGINE FRONT MOUNTING L.H 2

36110393 BRACKET ENGINE FRONT MOUNTING R.H 2
36110394 DISTANCE PIECE FRONT SUPPORT BRKT 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER HEAD

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER HEAD

SR.NO. ITEM CODE PART DESCRIPTION QTY.

36110395 CYLINDER HEAD ASSEMBLY 1

01 36110396 CYLINDER HEAD 1
02 36110397 JOINT CYLINDER HEAD REAR END COVER 1
PLATE
03 36110151 PLATE CYLINDER HEAD REAR END COVER 1
04 36110152 PLATE ENGINE LIFTING REAR 1

05 36110153 BRACKET ENGINE LIFTING PLATE REAR 1

06 02543532 WASHER SPRING CYL.HEAD REAR END 2
COVER PLATE RETAINING SETSCREW
07 36110154 SETSCREW CYLINDER HEAD REAR END 2
COVER PLATE RETAINING (SHORT)
08 36110155 WASHER SPRING ENGINE REAR LIFTING 1
09 02553984 SETSCREW ENGINE REAR LIFTING PLATE 1

10 02543532 WASHER SPRING REAR END COVER PLATE 4

11 36110156 SETSCREW REAR END COVER PLATE (LONG) 4
12 02555160 VALVE INLET 4
13 36110157 VALVE EXHAUST 4
14 36110158 GUIDE EXHAUST AND INLET VALVE 8

15 36110159 WASHER INLET & EXHAUST VALVE SPRING 8

LOCATING
16 36110160 SEAL INLET AND EXHAUST SYSTEM 8
17 02543082 SPRING INLET AND EXHAUST VALVE – OUTER 8
18 02543095 SPRING INLET AND EXHAUST VALVE – INNER 8
19 02540797 CAP VALVE SPRING 8

20 36110348 COTTER VALVE SPRING (SERVICED IN PAIRS) 8

21 36110161 SETSCREW CYLINDER HEAD RETAINING 8
(SHORT)
22 36110162 SETSCREW CYLINDER HEAD RETAINING 11
(LONG)
23 36110163 PLATE ENGINE FRONT LIFTING 1
24 36110164 WASHER SPRING ENGINE FRONT LIFTING 2

25 02554118 SETSCREW ENGINE FRONT LIFTING PLATE 2

26 36110165 STUD CYLINDER TO CYLINDER HEAD 4
27 36110166 NUT CYLINDER HEAD RETAINING STUD 4
28 02554840 TAPPET 8
29 02545705 NUT TAPPET ADJUSTING 8

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER HEAD

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER HEAD

SR.NO. ITEM CODE PART DESCRIPTION QTY.

30 02549183 SCREW TAPPET ADJUSTING 8

31 36110167 JOINT WATER OUTLET BODY 1
32 36110168 BODY WATER OUTLET 1
33 36110169 WASHER SPRING BODY WATER OUTLET 2
34 36110170 SETSCREW BODY WATER OUTLET 1

35 36110171 STUD WATER OUTLET BODY TO HEAD 1

36 02553760 NUT, WATER OUTLET BODY TO HEAD STUD 1
37 02543529 WASHER BODY WATER OUTLET 3
38 02553856 SETSCREW BODY WATER OUTLET 3
39 02541781 JOINT WATER OUTLET CONNECTION TOP 1

40 36110398 CYL HEAD WATER OUTLET CONNECTION 1

40 36110169 WASHER SPRING WATER OUTLET 2
ONNECTION TO OUTLET BODY SETSCREW
41 36110399 STUD WATER OUTLET CONNECTION 1
OUTLET BODY
42 02553760 NUT WATER OUTLET CONNECTION 2
43 36110400 STUD WATER OUTLET CONNECTION BODY 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER HEAD COVER

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 CYLINDER HEAD COVER

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110370 COVER CYLINDER HEAD 1

02 36110371 JOINT CYLINDER HEAD COVER 1
03 36110175 WASHER SEALING, CYL HEAD COVER 4
SETSCREW
04 02543756 WASHER METALIC CYL HEAD COVER 4
05 36110176 SETSCREW CYL HEAD TOP COVER 4
RETAINING (HOLE MOUNTING) SETSCREW

06 02540809 CAP LUBRICATING OIL FILLER ASSY 1

07 02554754 CLIP EXTENSION HOSE TO CYL HEAD COVER 1
08 36110349 PIPE BREATHER EXTENSION 1
09 02555199 COIL SPRING BREATHER PIPE EXT INSERT 1
10 02555300 CLIP BREATHER PIPE SUPPORT 2

11 02543532 WASHER SPRING SETSCREW BREATHER 1

PIPE CLIP SUPPORT
12 36110179 SETSCREW CLIP BREATHER PIPE SUPPORT 1
13 02543529 WASHER SPRING SETSCREW BREATHER 1
PIPE CLIP SUPPORT
14 36110180 SETSCREW CLIP BREATHER PIPE SUPPORT 1
(LOWER)

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 DUAL FUEL FILTER (0.5 LITRE)

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 DUAL FUEL FILTER (0.5 LITRE)

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110401 0.5 LTRS, FILTER FUEL OIL 1

(BOSCH.NO. F002 H20 151)
02 36110182 BOLT BANJO (MICO NO.9411033404) 2
03 36110183 WASHER BANJO BOLT (MICO NO.2916710609) 5

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 FAN ASSEMBLY

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 FAN ASSEMBLY

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110197 BELT WATER PUMP DRIVING 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 FLYWHEEL HOUSING REAR END OIL SEAL

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 FLYWHEEL HOUSING REAR END OIL SEAL

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110201 HOUSING CRANKSHAFT REAR END OIL SEAL 1

ASSEMBLY
02 36110402 DOWEL CYLINDER BLOCK TO OIL SEAL 2
HOUSING
03 36110403 JOINT REAR END OIL SEAL HOUSING TO 1
CYLINDER BLOCK
04 36110404 SEAL CRANKSHAFT REAR END 1
05 36110205 HOUSING REAR END OIL SEAL 1

06 02543532 WASHER SPRING OIL SEAL HOUSING TO 9

CYLINDER BLOCK
07 36110206 SETSCERW OIL SEAL HOUSING TO 9
CYLINDER BLOCK
08 36110209 FLYWHEEL HOUSING 1
09 36110405 DOWEL CYLINDER BLOCK TO FLYWHEEL 2
HOUSING
10 36110212 STUD ADAPTOR PLATE TO CYLINDER BLOCK 6

11 36110213 WASHER ADAPTOR PLATE STUD 6

12 36110214 NUT ADAPTOR PLATE STUD 6
13 36110213 SPRING WASHER 2
14 36110406 SETSCREW 2
15 36110215 RING STARTER 1

16 36110216 FLYWHEEL 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 FUEL INJECTION PUMP

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 FUEL INJECTION PUMP

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110407 FUEL INJECTION EQUIPMENT 1

(MICO NO. F002 A0Z 524)
02 36110220 ADAPTOR FUEL INJECTION PUMP GEAR 1
03 36110221 CONNECTION NUT 1
04 02554866 DOWEL, DRIVE GEAR LOCATING 1
05 36110222 WASHER 1

06 36110223 JOINT FUEL PUMP TO TIMING CASE 1

07 36110224 GEAR FUEL PUMP DRIVE 1
08 02543532 WASHER SPRING GEAR FUEL PUMP DRIVE 3
RETAINING SETSCREW
09 36110225 SETSCREW, FUEL PUMP ADAPTOR TO PUMP 3
10 36110226 STUD, TIMING CASE TO FUEL INJECTION 3
PUMP

11 02553377 WASHER PLAIN FUEL INJECTION PUMP 3

RETAINING NUT
12 02543532 WASHER SPRING FUEL INJECTION PUMP 3
RETAINING NUT
13 02553757 NUT FUEL INJECTION PUMP RETAINING 2
14 02553786 NUT FUEL INJECTION PUMP RETAINING 1
15 36110408 HPP NO.1 FOR BS III / CEV – ECEL 1

16 36110409 HPP NO.2 FOR BS III / CEV – ECEL 1

17 36110410 HPP NO.3 FOR BS III / CEV – ECEL 1
18 36110411 HPP NO.4 FOR BS III / CEV – ECEL 1
19 36110412 NOZZLE AND HOLDER ASSEMBLY 4
(MICO NO. F002 C7Z 207)
36110817 FIP END COVER S4 BSIII - Mico no F002A21305
36110818 NOZZLE S4 BSIII Mico no F002C40518

20 02548272 PLATE FUEL INJECTION PIPE VIBRATION 8

DAMPER RETAINING

21 02558412 DAMPER FUEL INJECTION PIPE DMAPER 4

22 02554895 SCREW FUEL INJECTION PIPE DAMPER 3
23 36110227 NUT FUEL INJECTION PIPE DAMPER SCREW 3
24 36110413 PIPE FUEL OIL MAIN LEAK OFF ASSY 1
25 02551894 WASHER BANJO BOLT (MICO.NO 2916710603) 8

26 02551894 BOLT BANJO 4

27 02554192 STUD ATOMISER RETAINING 8
28 36110414 BRACKET NOZZLE HOLDER 4
29 02543446 WASHER ATOMISER RETAINING STUD 8
30 36110229 NUT, ATOMISER RETAINING FOR INNER STUD 8

ENGINE SPARE PARTS MANUAL GX 2/3D – 24-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 FUEL INJECTION PUMP

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 FUEL INJECTION PUMP

SR.NO. ITEM CODE PART DESCRIPTION QTY.

31 36110234 BRACKET FUEL INJECTION PUMP SUPPORT 1

32 36110235 WASHER SPRING FUEL INJECTION PUMP 2
SUPPORT
33 02553926 SETSCREW FUEL INJECTION PUMP 2
SUPPORT BRACKET

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 JOINTS AND GASKETS

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 JOINTS AND GASKETS

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110238 GASKET CYLINDER HEAD 1

02 02553603 JOINT INDUCTION MANIFOLD TO 1
CYLINDER HEAD
03 36110415 JOINT CYLINDER HEAD COVER 1

04 36110240 JOINT CYLINDER HEAD WATER OUTLET BODY 1

05 36110241 JOINT CYLINDER HEAD REAR END COVER 1

06 02553658 JOINT TIMING CASE TO CYLINDER BLOCK 1

07 02553591 JOINT SUMP TO CYLINDER BLOCK ASSY. 1PAIR
08 36110416 JOINT REAR END HOUSING TO GASKET 1
RETAINER
09 36110243 JOINT CYLINDER BLOCK TO LUBRICATING OIL 1
FILTER
10 36110417 JOINT LUB.OIL FILLER (NITRILE RUBBER) 1

11 36110244 JOINT WATER PUMP BACK PLATE 1

12 02553645 JOINT CYLINDER BLOCK WATER INLET 1
CONNECTION
13 36110245 JOINT LUBRICATING OIL SUCTION PIPE 1
FLANGE TO LUBRICATING OIL PUMP
14 02553632 GASKET EXHAUST MANIFOLD TO CYLINDER 2
HEAD
15 02553687 JOINT FRONT COVER TO TIMING CASE 1

16 36110246 JOINT SUMP TO CYLINDER BLOCK REAR 1

17 36110247 JOINT SUMP TO CYLINDER BLOCK FRONT 1
18 36110359 JOINT WATER OUTLET CONNECTION TOP 1
19 36110249 JOINT FUEL INJECTION PUMP TO TIMING CASE1
20 36110250 JOINT TACHOMETER BLANKING PLATE 1

21 36110418 GASKET EX. MANIFOLD OUTLET FLANGE 1

22 36110419 JOINT EX. MANIFOLD OUTLET FLANGE 1
(2-HOLES)
23 36110420 JOINT DISTANCE PIECE TO FLYWHEEL HSG 1
24 36110421 JOINT STARTER MOTOR TO DISTANCE PIECE 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 LUBRICATING OIL FILTER

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 LUBRICATING OIL FILTER

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110422 LUBRICATING OIL FILTER ASSEMBLY 1

WITH INVERTED HEAD
02 36110423 JOINT CYLINDER BLOCK TO LUBRICATING OIL 1
FILTER
03 02555384 HEAD LUBRICATING OIL FILTER ASSEMBLY 1
03A 36110424 HEAD LUB OIL FILTER INVERTED 1
04 36110425 WASHER PLAIN TO SETSCREW 2

05 02553939 SETSCREW LUBRICATING OIL FILTER HEAD 2

TO CYLINDER BLOCK
06 02553322 ‘O’ RING LUBRICATING OIL FILTER 1
(SUPPLIED WITH FILTER ASSY)
07 02554952 FILTER LUBRICATING OIL (CANISTER) 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 LUBRICATING OIL PUMP

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 LUBRICATING OIL PUMP

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110254 PUMP LUBRICATING OIL ASSEMBLY 1

(FLANGED TYPE)
02 02561994 PLUNGER 1
03 02562003 SPRING LUB OIL RELIEF VALVE 1
04 02562016 CAP, SPRING RETAINING 1
05 02562029 SPLIT PIN 1

06 02543532 WASHER SPRING, LUB.OIL PUMP ASSY TO 3

FRONT BEARING CAP SETSCREW
07 36110255 SETSCREW LUBRICATING OIL PUMP ASSY. 3
TO FRONT BEARING CAP
08 36110256 LUBRICATING OIL PUMP IDLER GEAR ASSY. 1
09 02562032 GEAR LUBRICATING OIL PUMP IDLER 1
10 02562045 BUSH PUMP IDLER GEAR 1

11 02562058 CIRCLIP, PUMP IDLER GEAR RETAINING 1

12 36110257 PIPE, LUBRICATING OIL DELIVERY, PUMP TO 1
CYLINDER BLOCK
13 02559618 GLAND NUT LUBRICATING OIL PUMP AND 2
DELIVERY PIPE
14 36110258 OLIVE, LUBRICATING OIL DELIVERY PIPE 2
15 36110259 PIPE LUBRICATING OIL SUCTION ASSEMBLY 1
FLANGE TYPE

16 36110260 JOINT LUBRICATING, OIL SUCTION PIPE 1

FLANGE TO PUMP
17 36110261 WASHER TAB LUB OIL SUCTION PIPE FLANGE 2
18 36110262 SETSCREW SUCTION PIPE TO OIL PUMP 2
19 02561952 BUSH, SUCTION PIPE CLAMPING CLIP 1
20 02561965 CLIP, SUCTION PIPE CLAMPING SUPPORT 1
BRACKET

21 02543433 WASHER PLAIN, SUCTION PIPE CLAMPING 1

SETSCREW
22 02543529 WASHER SPRING, SUCTION PIPE CLAMPING 1
SETSCREW
23 36110263 SETSCREW, SUCTION PIPE CLAMPING 1
24 36110264 BRACKET, SUCTION PIPE SUPPORT 1
BEARING CAP ASSEMBLY
25 36110265 WASHER PLAIN, LUBRICATING OIL SUCTION 1
PIPE BRACKET TO MAIN BRG. CAP

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 LUBRICATING OIL PUMP

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 LUBRICATING OIL PUMP

SR.NO. ITEM CODE PART DESCRIPTION QTY.

26 02543529 WASHER SPRING, LUBRICATING OIL 1

SUCTION PIPE BRACKET TO MAIN BRG CAP
27 36110266 SETSCREW LUBRICATING OIL SUCTION 1
PIPE BRACKET TO MAIN BEARING CAP

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 LUBRICATING OIL SUMP

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 LUBRICATING OIL SUMP

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110267 SUMP LUBRICATING OIL 1

02 36110268 JOINT SUMP TO CYLINDER BLOCK - FRONT 1
03 36110269 JOINT SUMP TO CYLINDER BLOCK – REAR 1
04 02553591 JOINT LUBRICATING OIL SUMP TO BLOCK 1
ASSEMBLY
05 36110270 TUBE LUBRICATING OIL SUMP DIPSTICK 1

06 36110271 DIPSTICK 1
07 02543532 WASHER SPRING LUB OIL SUMP TO CYL 14
BLOCK REAR HOLE SETSCREW
08 36110426 SETSCREW LUBRICATING OIL SUMP TO CYL 2
BLOCK REAR HOLES
09 36110427 SETSCREW LUBRICATING OIL SUMP TO CYL 12
BLOCK
10 36110428 ‘O’ RING 1

11 36110273 PLUG SUMP DRAIN 1

12 36110429 STUD CYLINDER BLOCK TO SUMP 2
13 36110276 NUT CYLINDER BLOCK TO SUMP STUD 3
14 36110430 STUD CYLINDER BLOCK TO SUMP STUD 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 ROCKER SHAFT ASSEMBLY

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 ROCKER SHAFT ASSEMBLY

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110277 ROCKER SHAFT ASSMBLY 1

(WITH MODIFIED BRACKET)
02 02543011 SHAFT ROCKER 1
03 02542410 PLUG ROCKER SHAFT END 2
04 02543048 SHIM ROCKER SHAFT 4
05 02540841 CIRCLIP ROCKER SHAFT LOCATING 2

06 02555397 LEVER ROCKER R.H. ASSEMBLY INCLUSIVE 3

OF BUSH
07 02555409 LEVER ROCKER L.H. ASSEMBLY INCLUSIVE 3
OF BUSH
08 02541158 DISTANCE PIECE ROCKER LEVER (SHORT) 4
09 36110278 BRACKET ROCKER SHAFT 1
CYLINDER BLOCK
10 02543107 SPRING ROCKER SHAFT 4

11 36110279 PIPE ROCKER SHAFT OIL FEED 1

12 02541145 DISTANCE PIECE ROCKER LEVER (LONG) 1
13 36110280 BRACKET ROCKER SHAFT 4
14 36110281 UNION ROCKER SHAFT OIL FEED PIPE 1
15 36110282 STUD ROCKER SHAFT BRACKET 5

16 02543459 WASHER ROCKER SHAFT BRACKET 5

RETAINING
17 02553760 NUT ROCKER SHAFT BRACKET RETAINING 5

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 STARTER MOTOR

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 STARTER MOTOR

SR.NO. ITEM CODE NEW CODE PART DESCRIPTION QTY.

1 26101504PA02501 STARTER 1
3 26101504PA02503 FLANGED BOLT (M10x1.5x35Lg) 3

ENGINE SPARE PARTS MANUAL GX 2/3D – 40-

ISSUED ON: 28 MAR 2018 SUPERCEDES:
 STARTER MOTOR ASSY

ENGINE SPARE PARTS MANUAL GX 2/3D – 41-

ISSUED ON: 28 MAR 2018 SUPERCEDES:
 STARTER MOTOR ASSY
(26101504PA02501)

SR.NO. NEW CODE PART DESCRIPTION QTY.

A 26101504PA03551 STARTER ASSEMBLY 1

1 26101504PA03552 PLUNGER ASSEMBLY 1
2 26101504PA03553 PLUNGER RETURN SPRING 1
3 26101504PA03554 SOLENOID ASSEMBLY 1
4 26101504PA03555 FIXING BRACKET ASSEMBLY 1
5 26101504PA03556 NEEDLE BEARING 1
6 26101504PA03557 DRIVE ASSEMBLY 1
7 26101504PA03558 ENGAGING LEVER 1
8 26101504PA03559 ANNULUS HOUSING ASSEMBLY 1
9 26101504PA03560 OIL SEAL 1
10 26101504PA03561 ANNULUS 1
11 26101504PA03562 OUTPUT SHAFT ASSEMBLY 1
12 26101504PA03563 PLANETARY GEAR ASSEMBLY 3
13 26101504PA03564 NEEDLE BEARING 3
14 26101504PA03565 COVER PLATE-INSITU MOULDING 1
15 26101504PA03566 ARMATURE ASSEMBLY 1
16 26101504PA03567 BRUSH GEAR ASSEMBLY 1
17 26101504PA03568 C.E. BRACKET ASSEMBLY 1
18 26101504PA03569 FASTENERS ASSEMBLY KIT 1
CONSISTS OF
A BALL 1
B STARTER TERMINAL NUT 1
C FLANGE SCREW (SOL. FIX) 2
D PIVOT PLATE 1
E FLANGE SCREW (BG. FIX) 2
F THROUGH BOLT 2
G EARTH TERMINAL 1
H PLAIN WASHER 1
I FLANGE NUT 1
J M5 NUT (SOL. TERMINAL) 1
K PROTECTIVE CAP 1
L PLAIN WASHER 2
M SPRING WASHER 2
N YOKE FIXING SCREW 2
O THRUST SCREW & LOCKNUT ASSEMBLY 1
19 26101504PA03570 DRIVE ASSEMBLY KIT 1
CONSISTS OF
A JUMP RING 1
B THRUST COLLAR 1
ENGINE SPARE PARTS MANUAL GX 2/3D – 42-
ISSUED ON: 28 MAR 2018 SUPERCEDES:
 STARTER MOTOR ASSY

ENGINE SPARE PARTS MANUAL GX 2/3D – 43-

ISSUED ON: 28 MAR 2018 SUPERCEDES:
 STARTER MOTOR ASSY
(26101504PA02501)

SR.NO. NEW CODE PART DESCRIPTION QTY.

20 26101504PA03571 PACKING ASSEMBLY KIT 1

CONSISTS OF
A 'O' RING 1
B CUSHION PAD 3
C D.E. GROMMET 1
D SHROUD 1
E 'O' RING 2
F SEALING BUSH 2
21 26101504PA03572 BUSH KIT 1
CONSISTS OF
A BEARING BUSH 1
B BEARING BUSH 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 44-

ISSUED ON: 28 MAR 2018 SUPERCEDES:
 TIME GEAR AND CAMSHAFT

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 TIME GEAR AND CAMSHAFT

SR.NO. ITEM CODE PART DESCRIPTION QTY.

01 36110433 TIMING CASE WITH TIMER 1

02 02553658 JOINT TIMING CASE TO CYLINDER BLOCK 1
03 36110291 COVER TIMING CASE BOTTOM 1
04 02554176 STUD TIMING CASE BOTTOM COVER 2
RETAINING
05 02543532 WASHER SPRING BOTTOM COVER RETAINING 2
STUD

06 02553757 NUT BOTTOM COVER RETAINING STUD 2

07 02543532 WASHER SPRING TIMING CASE RETAINING 14
SETSCREW
08 02553463 SETSCREW TIMING CASE TO CYLINDER 10
BLOCK
09 36110292 SETSCREW TIMING CASE TO CYLINDER 4
BLOCK – THIN HEAD
10 02556248 DOWEL TIMING CASE TO CYLINDER BLOCK 2

11 02553588 HUB IDLER 2

12 36110434 GEAR IDLER LOWER ASSEMBLY 1
13 02553520 GEAR IDLER UPPER 1
14 02554291 PLATE IDLER GEAR RETAINING 1
15 02554275 PLATE IDLER GEAR RETAINING 1

16 02554246 WASHER TAB IDLER GEAR HUB 2

17 02554121 STUD IDLER GEAR HUB 6
18 02553760 NUT IDLER GEAR RETAINING 6
19 36110435 LUB. OIL PIPE IDLER ASSEMBLY 1
20 02551894 WASHER BANJO BOLT (MICO NO.2916710603) 2

21 36110294 BANJO BOLT 1

22 02553827 PIN THRUST 1
23 02554288 WASHER CAMSHAFT THRUST 1
24 02553380 CAMSHAFT 1
25 02553546 GEAR CAMSHAFT 1

26 02543532 WASHER SPRING CAMSHAFT GEAR 3

RETAINING
27 36110295 SETSCREW GEAR TO CAMSHAFT 3
28 36110361 SPRING CAMSHAFT THRUST 1
29 36110362 RIVET CAMSHAFT THRUST SPRING 1
30 36110296 JOINT TIMING CASE COVER 1

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 TIME GEAR AND CAMSHAFT

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 TIME GEAR AND CAMSHAFT

SR.NO. ITEM CODE PART DESCRIPTION QTY.

36110436 COVER TIMING CASE FRONT 1

31 36110437 TIMING CASE COVER 1
32 02543446 WASHER TIMING CASE COVER RETAINING 1
33 36110298 SETSCREW TIMING CASE COVER TO TIMING 5
CASE
34 36110299 STUD 1
35 02543532 SPRING WASHER 1

36 02553537 NUT 1
37 02543532 WASHER SPRING TIMING COVER RETAINING 1
38 02553898 SETSCREW TIMING CASE COVER TO 1
TIMING CASE
39 02543532 WASHER, SETSCREW TIMING CASE COVER 1
40 02553869 SETSCREW TIMING CASE COVER TO 1
TIMING CASE
41 36110364 JOINT INSPECTION COVER T TIMING CASE 1
42 36110300 LUB OIL FILLER ASSEMBLY 1
43 02543529 WASHER SPRING 6
44 02353968 SETSCREW 6
45 02543532 WASHER SPRING TIMING COVER RETAINING 1

46 02553672 SETSCREW TIMING CASE COVER TO 1

TIMING CASE
47 36110301 SEAL TIMING CASE COVER 1
48 02543532 WASHER SPRING TIMING COVER RETAINING 3
49 02553885 SETSCREW TIMING CASE COVER TO 3
BOTTOM COVER
50 02543532 WASHER SPRING TIMING COVER RETAINING 10

51 36110302 SETSCREW TIMING CASE COVER TO TIMING 10

CASE

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 WATER PUMP ASSEMBLY

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES:
 WATER PUMP ASSEMBLY

SR.NO. ITEM CODE PART DESCRIPTION QTY.

36110303 WATER PUMP ASSEMBLY 1

01 36110304 PULLEY WATER PUMP 1
02 36110438 BODY WATER PUMP 1
03 36110306 SHAFT WATER PUMP (INTEGRAL BEARING 1
TYPE)
04 36110307 SEAL WATER PUMP (UNITISED) 1
05 36110308 IMPELLER WATER PUMP 1

06 36110309 JOINT WATER PUMP BACK PLATE 1

07 36110310 WATER PUMP KIT (INCLUDES SI.NO.7A TO 1
7D)
07A 36110365 JOINT WATER PUMP BACK PLATE 1
07B 36110312 IMPELLER WATER PUMP 1
07C 36110313 SEAL WATER PUMP (UNITISED) 1

07D 02554684 SHAFT WATER PUMP (INTEGRAL BEARING 1

TYPE)
08 02554853 BACK PLATE WATER PUMP BODY TO TIMING 1
CASE FRONT COVER
09 02553405 HOSE BYPASS CONNECTION TO WATER PUMP 1
BODY
10 36110314 CLIP WATER CONNECTION HOSE 2

11 36110315 HOSE WATER PUMP OUTLET TO CYLINDER 1

BLOCK WATER INLET
12 36110316 CLIP WATER CONNECTION HOSE 2
13 02554150 STUD WATER PUMP MOUNTING 4
14 02543532 SPRING WASHER 4
15 02553757 NUT 4

ENGINE SPARE PARTS MANUAL GX 2/3D – 1-

ISSUED ON: 26 JULY 2012 SUPERCEDES: