Hydro Press Engineering Ltd
Specialist: Steel Panel Tank,Steel Tower, General Steel Febricator.
Maasai Road off Mombasa RoadThree Bees Complex, Go Down No:14
P.O Box 404400506 Nairobi, Kenya. Mobile: +254(0) 708 503 055
Office No:+254 (0) 738280008, Email:
[email protected] WELDING PROCEDURE SPECIFICATION (WPS)
(See QW-200.1, Section IX, ASME Boller and Pressue Vessel Code• Edition 2013)
Company Name : Hydro Press Engineering Ltd By : Daniel
Welding Procedure Specification No. HPEL/WPS/CS/001 Date 17/02/2025
Supporting PQR No. (s) : HPEL/PQR/CS/01 Date 17/02/2025
Revision No. 0 Date
Welding Process(es) SMAW Type MANUAL
a SemoAutanabcl
JOINT DESIGN (QW-402) fAulomalic Manual Afachme
Joint Design SINGLE "V" GROOVE
Root Spacing : 2.0 - 3.5 mm
Backing : Yes - No - ✓
Backing Matrial (Type) N/A
(Refer lo both backing and retainers)
Metal Nonfusing metal
□ Nonmetal
□ Other
Sketches, Production Drawings, Weld Symbols, or Written Description should show
the general arrangement of the parts to be welded. Where applicable, the detail of weld
= 6mm
groove may be specified.
[At the option of the manufacturers, sketches may be attached to illustrate joint design,
weld layers, andbead sequence (e.g., for notch toughness procedures, for multiple process
procedures, etc.)].
BASE METALS (QW-403)
P-No. 1 Group No. 1 P-No. Unlisted Group No. Unlisted
OR
Specification and type/grade or UNS Number S355JR
to specification and type/grade or UNS Number S355JR
OR
Chem. Analysis and Mech. Prop. -
to Chem. Analysis and Mech. Prop. -
Thickness Range
Base Metal Groove 1.5-12 mm
Fillet All
Maximum Pass Thickness s 1'2in. (13 mm) (Yes) - (No)
Other -
FILLER METALS (QW-404)
Process SMAW
Spec. No. (SFA) E 7018-1
AWS No. (Class) AWS A5.1
F-No. -
A-No. -
Size of Filler Metals 2.6- 3.2 mm
Filler Metals Product Form
Supplemental Filler Metal
;
Weld Metal
Max. Weld Metal Deposit
Groove 6mm
Fillet All
Electrode-Flux (Class) -
Consumable Trade Name -
Consumable Insert -
• Esch basemetal-fiUer metal combination shoukl be recoroed individually.
WPS No. HPEL/WPS/CS/001 Rev. : 0
POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position (s) of Groove 3G Temperature Range N/A
Welding Progression Up ✓ Down - nme Range -
Position (s) of Fillet All Other -
Other -
PREHEAT (QW-406) GAS (QW-408)
Preheat Temperature, Minimum MIN.100 °C Precent Composition
lnterpass Temperature, Maximum 250 °C Gas(ar) (Mixture) Flow Rate
Preheat Maintenance - Shielding - - -
Other - Trailing - - -
(Contlnous °' special heating, where applicable, should be recorded) Backing - - -
Other - - -
ELECTRICAL CHARECTERISTIC (QW-409)
Filler Metal
Wire Feed Other (e.g., Remarks,
Weld Energy or
Welding Current Type Amps (Range) Speed Volts (Range) Travel Speed Cements, Hot Wire
Pass Diameter and Polarity (Range) Power (Range) Addition, Technique,
Process Class
(es) (mm) mm/min (Range) Torch Angle, etc.,)
Root SMAW E 7018-1 2.6- 3.2 DC-EP 80 - 105 - - 20-26 77- 94 -
Hot SMAW E 7018-1 2.6- 3.2 DC-EP 84- 109 - - 21 - 28 77- 95 -
CAP SMAW E 7018-1 2.6- 3.2 DC-EP 84- 112 - - 23 -30 93 - 113 -
Amps and volts, or p<Mer or enerw range, should be recorded for eachelectrodesize, posHion. andthickness. etc.
Pulsing Current DC-EP Heat Input (max.) 2.37 kJ/min
Tungsten Electrode Size and Type N/A
(Pure Tungsten,2% Thonated, me;
Mode of Metal Transfer for GMAW (FCAW) N/A
(Spray NC. Shott Cin::v1bng Ate. of<:)
Other
TECHNIQUE (QW-410)
String or Weave Bead String or Weave
Orifice, Nozzle, or Gas Cup Size N/A
Initial and lnterpass Cleaning (Brushing, Grinding, etc.) Brushing and Grinding
Methode of Back Gouging NIA
Oscilation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass (Per Side) Multiele
Multiple or Single Electrode Single Electrode
Peening N/A
other -
Prepared By: Approved By:
