Sakura Accu Cut SRM 200 Operators Manual
Sakura Accu Cut SRM 200 Operators Manual
™
Accu-Cut SRM 200
Rotary Microtome
© 2010 Sakura Finetek U.S.A., Inc.
Manufactured for:
Sakura Finetek USA, Inc., Torrance, CA 90501, U.S.A.
Sakura Finetek Japan Co., Ltd., Tokyo, 135-0007, Japan
Sakura Finetek Europe B.V., 2408 AV Alphen aan den Rijn, NL
Made in U.S.A.
0000107-03 Rev. B
2 Revised 02/06/12
TABLE OF CONTENTS
Section Page
IMPORTANT INFORMATION 4
1 INTRODUCTION
Basic Instrument - General view 5
General Description 6
Safety Instructions 7
SPECIFICATIONS 10
2 INSTALLATION
General Information 11
Unpacking Instructions 11
Installation Site Requirements 11
3 OPERATING INSTRUCTIONS
Inserting the Specimen Clamp 13
Direct Fitting of the Specimen Clamp onto the Orientation Attachment 13
Inserting the Specimen Block 14
Mounting the Blade Holder Base Assembly 14
Mounting the Holder for Disposable Blades 14
Inserting Disposable Blades 15
Adjusting the Clearance Angle 15
Orienting the Specimen 16
Specimen Trimming with the Coarse Feed Wheel 17
Trimming with the Mechanical Trimming Lever 18
Sectioning 19
Inserting and Removing Specimens 19
End of Day Protocol 19
4 USING THE ACCESSORIES
Specimen Clamps and Inserts 21
Blade Holder Base Assembly 22
Holder for Reusable Knives 23
Holder for Disposable Blades 24
Adjusting the Front Adapter Plate 25
5 CARE OF THE INSTRUMENT
Cleaning 27
Disposal 27
Maintenance 28
6 TROUBLESHOOTING 29
7 SERVICE 31
INDEX 32
NOTE: The symbol warns against operating procedures that could be dangerous for either the user or the instrument.
Revised 02/06/12 3
IMPORTANT INFORMATION
Always keep this manual near the instrument. Read it carefully before operating the instrument.
Manufactured for: Sakura Finetek U.S.A., Inc. and This instrument is designed to section soft materials embedded
Sakura Finetek Europe B.V. in paraffin as well as harder specimens, provided those
specimens are still suitable for manual sectioning.
The instrument may only be used with the accessories and tools
described in this manual.
Telephone: 310-972-7800 or
800-725-8723
Fax: 310-972-7888
Telephone: +31-(0)88-59.20.000
Telefax: +31-(0)88-59.20.001
www.sakura.eu
4 Revised 02/06/12
INTRODUCTION SECTION 1
Section
Thickness
Coarse Feed Contol Knob
Wheel
Handwheel
Clamp for
Trimming Lever Securing Blade
Brake Lever
Clamp for Lateral
Displacement
Clamp for
adjusting Blade
Blade Holder Clamp for Blade Blade Guard Angle
Base Assembly Holder Base Assembly
Revised 02/06/12 5
INTRODUCTION
General Description
The Accu-Cut® SRM™ 200 is a manually operated retracting The Accu-Cut® SRM™ 200 (Part No. 1429) is a preconfigured,
rotary microtome. ready-for-use system with mechanical trimming function, coarse
feed, retraction feature, and is equipped with the following
The advance and vertical stroke mechanisms of the accessories:
Accu-Cut SRM 200 run on cross roller guides which are free
from backlash and are maintenance-free. A housing protects the Qty Item Product Code
entire micrometer feeding mechanism.
1 Blade Holder Base Assembly 1434
Sectioning is done manually by rotating the smooth-running 1 Holder for Low Profile Disposable Blades* 1435
hand-wheel in the clockwise direction. Section thickness is or
selected by turning a control knob. The coarse feed function is 1 Holder for High Profile Disposable Blades* 1469
operated by the coarse feed wheel. The instrument also features 1 Low Profile Back-Plate (included in 1435) 1437
a mechanical trimming function, which is activated by pressing a 1 Orientation Attachment for Clamps 1438
lever. 1 Universal Cassette Clamp with Adapter 1439
1 Maintenance Kit, 1440
An additional feature is specimen retraction, designed to protect consisting of:
both knife or blade, and specimen. The retraction phase 1 Allen key, size 4
coincides with the return stroke of the specimen to the starting 1 Allen key, size 3
position for the next cutting stroke. During the retraction phase, 1 Microtome Oil, 50 ml (type 405) 1447
the specimen is pulled back from the blade by 220 m . Prior to 2 Screwdrivers
the next section thickness advance, the specimen advances by 1 Dust Cover 1441
the retraction value.
1 Operating Manual 0000107-01
Never orient a specimen during the *The SRM™ 200 will be packaged with either a disposable
retraction phase as the specimen will blade holder for low profile blades (1435) or a disposable blade
advance by the retraction value plus the holder accomodating high profile blades (1469), if specified.
selected section thickness! Due to that fact,
there is a risk that both specimen and The following optional accessories are also available:
cutting edge may be damaged!
Item Product Code
Holder for Reusable (Steel) Knives 1442
Fixed Attachment for Clamps 1443
Standard Specimen Clamp, 40 x 40 mm 1444
Standard Specimen Clamp, 50 x 55 mm 1445
V-Insert 1446
Cold Plate (24/cs) 4650
Microtome Waste Collection System (w/25 bags) 4657
Waste Collection Bags (250/cs) 4658
Compare the delivered items with the parts list and your order. If
you find any discrepancies, immediately contact your Sakura
Finetek distributor or Sakura Finetek directly.
6 Revised 02/06/12
Safety Instructions
1
Performance check
To unlock the handwheel, pull the handle (1) away from the
instrument.
Using the lever (2) located on the right side of the microtome
base, the handwheel brake can be activated with the handle in
any position. The “release” and “lock” positions of the brake
lever are marked with two symbols on the microtome base plate
( = locked; = released) (Fig. 1-1).
NOTE: The brake does not lock the handwheel in any position.
The brake slows down movement of the handwheel (or prevents
easy movement of the handwheel).
The brake is a friction brake. It keeps the specimen clamp from
moving up and down
Revised 02/06/12 7
INTRODUCTION
The blade guard system of the blade holder (Fig. 1-2) consists
of a hinged bar (1). To cover the blade edge, tilt the bar (1)
Fig. 1-2 upward. The guard can be easily repositioned from the base of
the blade holder to the blade edge as shown in Fig. 1-2.
2
1
2
The knife guard of the knife holder (Fig. 1-3) can be easily
positioned using the two buttons (2).
To cover the knife edge, slide both cover strips of the knife
guard toward the center.
Fig. 1-3
8 Revised 02/06/12
Transport and installation Cleaning
Please make sure to carefully read the Before cleaning the instrument, lock the
Specifications in Section 1. handwheel and remove the blade.
The instrument may only be transported in an Avoid harsh solvents such as acetone which will
upright position. damage the surface of the microtome and rubber/
vinyl parts.
To move the instrument, do not grasp it by the
handles of the sectioning or coarse feed wheel. Make sure that liquid does not get into the interior
of the instrument while cleaning.
The Accu-Cut© SRM™ 200 is a precision
instrument and must be handled accordingly. When using detergents, comply with the safety
Rough handling or dropping the instrument will instructions of the manufacturer and with all
disturb or damage internal components. applicable regulations in your laboratory.
Always handle the instrument with care.
Operating the instrument Maintenance and repair work may only be carried
out by a qualified service technician, authorized by
Sakura Finetek.
Be very careful when handling microtome knives
or disposable blades. Their cutting edges are
extremely sharp and can cause severe injuries.
Revised 02/06/12 9
INTRODUCTION
SPECIFICATIONS
ENVIRONMENTAL PARAMETERS
Operational Temperature: +10°C to +40°C Section Thickness Range: 0.5 - 60 m
(50°F to 104°F) Section Thickness Selection
Increments: - From 0 to 2 m in 0.5 m
- From 2 to 10 m in 1 m
PHYSICAL - From 10 to 20 m in 2 m
- From 20 to 60 m in 5 m
Dimensions in cm: 40.0 (W) x 47.0 (D) x 29.5 (H)
Coarse Feed Advance: Clockwise
Dimensions in inches: 15.8 (W) x 18.5 (D) x 11.6 (H)
Horizontal Specimen
Working height in cm: 10.5
Advance: 25 mm
Working height in inches: 4.1
Vertical Specimen Stroke
Weight (without accessories): 29 kg (64 lbs.)
Length: 59 mm
Weight (shipping): 34 kg (85 lbs.)
Specimen Retraction: 220 m
Clearance Angle for Blade
Holder: 0-10°
APPLICATION Paraffin embedded Specimen Orientation: Three-axis orientation
specimens for routine and Horizontal: 8°
research histology Vertical: 8°
Rotation: 90°
Micron Thickness Setting: Adjustable with visual display
Trimming Steps: 10 m , 50 m
Displacement of
Blade Holder Base:
North/South: Maximum: 55 mm
(Vertically) With all adapters attached:
40 mm
East/West: 45 mm
(Horizontally)
10 Revised 02/06/12
INSTALLATION SECTION 2
The Accu-Cut® SRM™ 200 is a precision instrument and must 1. Remove all accessories and packing materials from the top
be handled accordingly. Rough handling or dropping the section of the shipping box.
instrument will disturb or damage internal components. Always
handle the instrument with care. Move the instrument by 2. Remove the cardboard cover.
grasping the front and the back area at the base of the
microtome. CAUTION: The microtome is bolted to a wooden shipping
platform contained within the shipping box. Do not attempt
to remove the microtome from the shipping box by grasping
This instrument is heavy; therefore, it is and lifting the microtome! Instead, carefully follow all of the
strongly recommended that it be lifted and steps of this procedure.
transported by at least two people.
WARNING: THE MICROTOME AND ATTACHED PLATFORM
ARE HEAVY. AT LEAST TWO PEOPLE ARE REQUIRED TO
To move the instrument, do not grasp it by SAFELY LIFT THEM FROM THE SHIPPING BOX.
the handles of the sectioning or coarse feed
wheel.
3. Grasping the two handles on the platform, carefully lift the
platform, with the attached microtome, out of the shipping box,
placing it gently onto an appropriate load-bearing work surface.
All of the accessories included with the microtome are packaged
inside the shipping box. 4. Remove the protective plastic shipping cover.
1 Blade Holder Base Assembly (#1434) CAUTION: Two people are required to unbolt the microtome
1 Holder for Low Profile Disposable Blades (#1435) from the platform.
or
1 Holder for High Profile Disposable Blades (#1469) 5. Carefully tilt the microtome with attached platform so that the
1 Low Profile Back-Plate (#1437) microtome is resting on its back. This exposes the underside of
(part of #1435) the platform and allows access to the shipping bolt. If desired,
1 Orientation Attachment for Clamps (#1438) cushion the microtome with towels, gauze, plastic shipping
1 Universal Cassette Clamp with Adapter (#1439) cover, etc. to protect the microtome from being scratched.
(attached to Accu-Cut® SRMTM 200)
1 Maintenance Kit (#1440) containing: 6. With one person holding the microtome stable, a second
1 Allen Key, size 4 person (using an 8 mm Allen wrench) removes the shipping bolt,
1 Allen Key, size 3 releasing the microtome from the platform.
1 Microtome Oil, 50 mL (type 405)
2 screwdrivers 7. After removing the platform, carefully tip the microtome upright.
1 Dust Cover (#1441)
1 Operating Manual (#0000107-01) 8. The microtome can now be placed on a stable counter for
use. When moving the microtome, grasp it by its base.
Revised 02/06/12 11
12 Revised 02/06/12
OPERATING INSTRUCTIONS SECTION 3
3 Insert the dovetail guide (2) of the specimen clamp from the
left into the dovetail clamp (3).
Revised 02/06/12 13
OPERATING INSTRUCTIONS
3
Mounting the Blade Holder Base Assembly
1
5
Mounting the Holder for Disposable
Blades
Place the blade holder for disposable blades (6) onto the “T”
piece (5) of the blade holder base assembly.
14 Revised 02/06/12
Inserting Disposable Blades
3
2 Carefully insert the disposable blade into the blade holder
and secure it by rotating the clamping lever clockwise (2).
The scale (0°, 5°, 10°) for the adjustment of the clearance angle
is located on the right side of the blade holder (1).
On the right side of the blade holder base, there is an index line
which serves as a reference point for the adjustment scale.
(Refer to Fig. 3-8).
Hold the blade holder in the desired position and rotate the
lever (1) clockwise to secure it.
Fig. 3-9
Revised 02/06/12 15
OPERATING INSTRUCTIONS
16 Revised 02/06/12
Specimen Trimming with the Coarse Feed
Wheel
Revised 02/06/12 17
OPERATING INSTRUCTIONS
18 Revised 02/06/12
End of Day Protocol
The trimming lever should not be removed. If
the trimming lever is accidentally removed,
replace it carefully by making sure that the
Rotate the handwheel to bring the specimen to the
metal shaft inside the case is positioned uppermost position and lock the handwheel.
between the two pins on the lever.
For sectioning, you may want to use an area of the blade Pick up any section waste.
other than the one you used for trimming. You can use the
lateral displacement feature on the SRM 200 to reposition Clean the instrument (see Section 6, Care of Instrument).
the blade.
Revised 02/06/12 19
20 Revised 02/06/12
USING THE ACCESSORIES SECTION 4
Fig. 4-1
2
Standard specimen clamps (optional)
Turn the knob (2) clockwise to move the jaw (3) upward
against the fixed jaw to securely clamp the specimen block.
Revised 02/06/12 21
USING THE ACCESSORIES
Fig. 4-3
3 Repositioning the blade holder base (Fig. 4-4)
Fig. 4-4 Adjust the blade holder base to the desired position.
22 Revised 02/06/12
Holder for Reusable Knives (Fig. 4-5)
Fig. 4-6
Revised 02/06/12 23
USING THE ACCESSORIES
24 Revised 02/06/12
Adjusting the Front Adapter Plate (Fig. 4-8)
Place the front adapter plate (7) in its correct position, insert
the clamping lever (2), and slightly fasten the adapter plate
3 by tightening the clamping lever. Do not overtighten.
The screws (10) on the underside of the blade holder are used
to adjust the height of the adapter plate.
7
Adjust the height of the adapter plate (7) with screws (10).
The upper edges of both adapter plates (5) and (7) need to
be at the same height and parallel to each other.
5
The clearance angle of the adapter plate (7) is adjusted with
screw (9) which can be accessed at a slant angle from behind,
through an opening in the underside of the knife holder.
Insert the blade with the cutting edge facing down in order to
minimize the risk of injury, and fasten it slightly with the
clamping lever (2).
Adjust the adapter plate (7) with screw (9) in such a way that
Fig. 4-8 only the upper edge of the adapter plate actually exerts
pressure on the blade. A visible gap must remain. When the
adapter plate is clamped tightly, this gap will disappear.
Revised 02/06/12 25
26 Revised 02/06/12
CARE OF THE INSTRUMENT SECTION 5
Cleaning
Disposal
Revised 02/06/12 27
CARE OF THE INSTRUMENT
Maintenance
Maintenance Checklist
Clean the instrument daily.
Maintenance Procedures
This Accu-Cut® SRM™ 200 is virtually maintenance-free. To
ensure smooth operation of the instrument we recommend the
following:
The base assembly should be carefully For information on service contracts, please contact your
guided onto the guide rails (Fig. 6-1, item 2) local Sakura Finetek dealer or contact Sakura Finetek
and secured by moving the clamping lever directly.
(6) to the right. Verify that the blade holder
base is positioned so that the thick edge is
facing away from the instrument as shown in
Fig. 6-2.
28 Revised 02/06/12
TROUBLESHOOTING SECTION 6
Compressed sections. - Blunt knife/blade. - Use a different part of the cutting edge
The sections are extremely compressed, or use a new knife/blade.
wrinkled or jammed together.
- Specimen too warm. - Cool the specimen on a cold plate.
The blade “rings” on the cutting stroke - Sectioning speed too fast. - Rotate the handwheel at a slower
when sectioning hard specimens. speed.
Sections show scratches and chatter
marks. - Clearance angle too big. - Clearance angle adjustment;
systematically decrease the clearance
angle until the optimum adjustment is
obtained.
- Insufficient clamping of specimen - Check that all levers are locked and
and/or blade. screws are tightened on the specimen
and blade holder system. Retighten the
levers and screws if necessary.
Specimens will not advance; no - Specimen has reached the front feed - Turn the coarse feed wheel in the
sections produced. limit. appropriate direction to move the
specimen toward the rear limit.
Revised 02/06/12 29
30 Revised 02/06/12
SERVICE SECTION 7
When problems arise during routine operation of the Accu-Cut® Sakura Finetek cannot accept goods returned without prior
SRM™ 200 Rotary Microtome, first refer to Section 7, authorization.
TROUBLESHOOTING. Avoid problems by carefully following
proper operating and cleaning procedures. If a problem cannot If an instrument or any part is to be returned to Sakura Finetek,
be solved and an instrument failure is apparent, our Customer please note the following:
Support Department is available to assist you.
The instrument should be disinfected prior to being serviced. a. Please contact Sakura Finetek directly to obtain a returned
goods authorization number and for appropriate shipping
instructions and procedures.
Where to Call for Service b. If the instrument or any part of it has been exposed to or
been in contact with potentially pathogenic or radioactive
If located within the United States or Puerto Rico, contact the materials, it is essential to decontaminate the instrument or
Customer Support Departement of Sakura Finetek U.S.A., Inc. part. Decontamination must explicitly be confirmed by the
by calling: customer. Our service technicians must inquire about this.
1-800-725-8723
c. Ensure that there is no radioactivity or hazardous bacteria
or present and advise Sakura Finetek of any decontamination
procedure that may have been carried out.
1-310-972-7800.
Should the instrument or any part be received in a condition
If located within Canada, contact Somagen Diagnostics by
that Sakura Finetek considers to be a potential biological
calling:
hazard, the instrument or part will be returned unrepaired at
1-800-661-9993. the expense of the customer.
+31-88-59.20.032
or FAX
+31-88-59.20.001
Revised 02/06/12 31
INDEX SECTION 7
A K
Accessories 6, 11 Knife guard 8, 25
Adapter plate 23, 24 Knife holder 8, 25
B L
Blade guard 8, 15, 16, 19 Lateral displacement 19, 22
Blade holder 8, 10, 14, 22, 23, 24 Left-handed convenience 24
Blade holder base 22
Blade holder base assembly 14, 22 M
Blade rails 25
Brake lever for activating the handwheel brake 5 Maintenance 9, 28
Maintenance checklist 28
C Maintenance procedures 28
Mechanical trimming function 6, 18
Clamp for adjusting blade angle 5 Micron thickness setting 18
Clamp for blade holder base asembly 5 Mounting the blade holder 14
Clamp for lateral displacement 5 Mounting the blade holder base assembly 14
Clamp for securing blade 5 Moving the instrument 11
Clamping mechanism 22
Clamping plate 24 O
Cleaning 9, 24, 27, 28
Clearance angle 15 Orientation screw 5
Coarse feed function 6 Orientation attachment for clamps 13, 16
Coarse feed wheel 5, 16, 17, 18
P
D
PARAMETERS 10
Dimensions 10 Disposable blade 14, 15 Platform base 11
Disposal 27
R
F
Repairs 4, 28
Fixed attachment for clamps 13 Return information 31
H S
Handwheel 7, 8, 13, 14, 16, 17, 18, 19 Safety device 7
Handwheel brake 7 Safety instructions 7
Handwheel locking system 7 Section thickness 6, 19
Holder for disposable blades 8 Section thickness adjusting knob 17
Holder for reusable knives 8, 25 Section thickness contol knob 5
Sectioning 6, 19
I Service 31
Service contacts 28
Index line 15 Service information 31
Installation 9, 11 SPECIFICATIONS 10
32 Revised 02/06/12
Specimen block 14
Specimen clamp 13
Specimen retraction 6
Specimen trimming 17
Standard specimen clamp 16, 21
T
Temperature 10
Thickness adjustment knob 19
Transport 9
Trimming lever 5, 18
TROUBLESHOOTING 29
U
Universal cassette clamp 13, 21
Unpacking 11
W
Warranty registration card 4
Weight 10
Revised 02/06/12 33