JOB HAZARD ANALYSIS

Project Description: LEAK TEST AND CERTIFICATION OF UNIT 2 HEAT X- CHANGER

Location / Worksite - AMUKPE COMPRESSION PLANT

Contractor: IGASHAR ENGINEERING LIMITED

Team / Department: OPERATIONS/MAINTENANCE

Planned Project Duration: 7 DAYS

SN Activity / Task Steps Equipment and Tools Hazards Sourse/ Threat Top Event Consequences Who or What
Required Hazid Tools Might be Harmed
/ Damaged

1 MOBILIZATION Crew van Vehicle condition, Arm robbery, Kidnapping, Vehicle collion, Fatalities, Driver
Road condition Reckless driving, Changing weather Collion with Injuries, damage
(Potholes, Narrow condition, Traffic congestion, pedestrians and to vehicle, Personnel
lanes, uneven Animals crossing the road, Tire blowout animals, Vehicle Damage to
surfaces), roll over tools/equipments Third Party
Other Road Users
Equipment
Other road
users
2 Off - loading of Trolley Manual Handling, Weight of the equipment and tools, Free fall of the Sprains and Equipment/
Tools/Equipment Floor surface (wet tools/equipment strains, Bruises tools
and uneven The shape of the item, , Slip and trip, and cuts,
surfaces) Improper working postures, Personnel fall Crushing injuries Personnel
Improper lifting or handling technic, from the van
Slippery surface, dock
Non use of PPE
Lack of communication.
Lack of supervision
Horseplay
3 Inspection of work Hand Held Tools Machinery, Exposed electrical live wires, Free fall of tools Fatalities, Bruises Personnel Tools
area Electrical, Fire, Unguarded machinery and moving from height, and cuts,
Chemical, Height, machinery part, Fall of Damage to tools,
Insects and Hazardous chemical exposure, personnel from Asphyxiation,
reptiles, Floor Falls and falling objects, height, Slip trip Hearing loss,
surfaces, Wet surfaces, and fall, Snake sickness such as
Confined space Uneven surfaces, and insect bites Malaria
Reptiles,
High noise level

4 ERECTION AND Spanners Cuts, T1-Incompetent scaffolders Bruises, Accident, Personnel

DISMANTLING OF Sharp Edges, T2-Inexpirence worker. injuries,dislocati Nearmiss, Fatality
SCAFFOLDS Uneven T3- No PPEs. on of bones
surfaces,working T4-Faulty tools
at height T5-
Manual handling, Defective mechanical Tools
Motionl T6-Working under the influence of
alcohol/drugs
T7- Horseplay
T8 - Unauthorised entry by non-work
personnel
T9-Non use of appropriate PPEs; (hard
hat, hand gloves, coverall, safety
shoes, eye goggle)
T10- Use of incompetent
personnel
T11- Wrong use of hand tools
T12- Use of unispected
equipment/tools
T13- Lack of concentration on
task T14- Poor
supervision
T15- Use of spark tools within
hydrocarbon area
 DISMANTLING OF Spanners Manual handling, Trapped gas pressure, Fire, Dropping Cut and bruises Mechanical
FLANGES Blind flange/spade Gases, Exposure to hazardous energy tools, flanges Back fitters
AND INSTALLATION Hammer Floor surface Improper working postures and pipe, pains Fracture Site
OF SPADES (wet/uneven Sharp edge Slip trip and fall Damage to users
surfaces), Pinch point tools Repetitive Third party
4 Hazardous energy Working without a valid PTW strain injury

Weight of hammer
Incompetent personnel
Lack of communication,

CLEANING, LEAK Pressure pump Manual handling, High Horseplay

Noise Level Flange rupture, Fatality Operator
TEST AND REPAIRS Chart recorder Gases, Wet Pressure hose Back pressure, Bruises and Instrument
Clean water surface, Improper working postures Air entrapment, cuts technician
5 Manifold Chemical, Hose whipping Fractures Personnel on
Pressure Slip and trip Permanent site
Gaugaes Faulty gauge disability Eye
Tubing Slippery surface irritation
Water spills
PRESSURE TESTING Pressure pump Manual handling, Breaking/failure of line, gasket, flanges, and Flange rupture, Fatality Operator
AND CHARTING Chart recorder Pressure, Machinery, gauges. Back pressure, Air Bruises and Instrument
Clean water Wet surface, Air entrapment inside the pipe. entrapment, Hose cuts technician
Manifold Pressure pump Inadvertently/suddenly increase of pressure whipping Fractures Personnel on
due to underrated or non calibrated pressure Permanent site
Gaugaes gauges. disability Eye
Tubing Substandard support irritation
6
Pressure hoses
Faulty recorder
Lack of supervision
Use incompetent personnel
Absence of warning signs
 DISMANTLING OF Spanners Manual handling, Breaking/failure of line, gasket, flanges, and Fire, Dropping Cut and bruises Mechanical
SPADES AND Blind flange/spade Gases, Floor gauges. tools, flanges Back fitters
INSTALLATION OF Hammer surface Air entrapment inside the pipe. and pipe pains Site
FLANGES (wet/uneven Inadvertently/suddenly increase of pressure Slip, trip and fall Fracture users
surfaces), due to underrated or non calibrated pressure Damage to tools Third party
Hazardous energy gauges. Repetitive strain
Substandard support injury
7
Pressure hoses
Faulty recorder
Lack of supervision
Use incompetent personnel
Absence of warning signs

SITE RESTATEMENT Trolley, Dustbin/pan Hazardous Wet floors and slippery walkways Fire, Dropping Sprains and Crew personnel
AND HOUSE KEEPING substances, Improper working postures tools, flanges strains Cut
Manual handling, Equipment and tools left out on the and pipe and bruises
8 Changing floor Slip, trip and fall Back pains
weather Improper lifting techniques Sharp Inhalation of Fracture
condition, edges Exposure to hazardous dust Repetitive
Floor surface (wet substances Dust strain injury
and even
9 DEMOBILIZATION Crew van Vehicle condition, Arm robbery, Kidnapping, Reckless Vehicle collion, Fatalities, Driver
Road condition driving, Changing weather condition, Collion with Injuries, damage
(Potholes, Narrow Traffic congestion, Animals crossing pedestrians and to vehicle, Personnel
lanes, uneven the road, Tire blowout animals, Vehicle Damage to
surfaces), roll over tools/equipments Third Party
Other Road Users
Equipment

APPROVAL

Prepared by AKPAN ALOYSIUS LINUS Signature Date

Reviewed by Augustine Ogu Signature Date

Agreed by Signature Date

Approved by Signature Date

DATE: 20/03/2025
JHA Team Composition: Akpan Aloysius Linus, Emmanuel Alex, Tobechi Akuchie, Austin Ogu

Inherent Risk Barriers/Control Measures Residual Risk Recovery Measures Action/Responsible

Level Level Party

Medium Pre - journey management biefing Low Medical Evacuation Project Supervisor
Vehicle First Aid treatment AKPAN Aloysius
inspection Debriefing after the Safety Officer -
Maintaining approved day's task Augustine Ogu
speed limit Secondary Journey Manager -
Competent driver containment AKPAN Aloysius
Proper supervision First Aider - Ogu
Avoid night journey Augustine
Medium Use of lifting devices such as trolley Low Medical Evacuation Project Supervisor -
Use Impact hand gloves First Aid treatment AKPAN Aloysius
Assume good posture while working Debriefing after the Safety Officer -
day's task Augustine Ogu
Adhere to proper lifting techniques Secondary First Aider -
Complete PPEs (Boot, coverall, eyes containment Augustine Ogu
goggles) Proper supervision
Effective communication with single
command
Ensure adequate supervision
Avoid horseplay
High Ensured positive isolation electrical Low Medical Evacuation Project Supervisor -
live wires, First Aid treatment AKPAN Aloysius
Ensure machinery and moving Debriefing after the Safety Officer -
machinery part are guarded, day's task Augustine Ogu
Use of SHOC, Secondary First Aider -
Eyes on the path of travel, containment Augustine Ogu
Use of firm footwear Proper supervision
Use of adequate PPE

Medium C1-use competent scaffolders Low proper supervision Project Supervisor -

C2-use during erection, first AKPAN Aloysius
competent personnel. aid Safety Officer -
C3-Use complete PPE. Augustine Ogu
C4- Use Pre-check Tools. First Aider -
C5 -Use pre- Augustine Ogu
check mechanical Tools
C6-
Ensure compliance with drug/alcohol
policy
C7-Avoid horseplay

C8-Barricade work area to prevent

unauthorised entry
C9-Use of approved PPEs
(hard hat, hand gloves, coverall,
safety shoes, eye goggle)
C10- Use of competent
personnel
C11- Use of equipment/tools in good
working condition
C12- Ensure the use
of task specific equipent/tools
Medium Ensure positive Isolation Low Medical Evacuation Project Supervisor -
Identify the line of fire and stay away First Aid treatment AKPAN Aloysius
Debriefing after the Safety Officer -
Proper Job plan, day's task Augustine Ogu
Pre-job briefing, Secondary First Aider -
containment Augustine Ogu
Use of authorised PTW, Proper supervision

Use the right tools

Medium Competent
Use Personnel
of ear plugs Low Medical Evacuation Project Supervisor -
Ensure proper isolation First Aid treatment AKPAN Aloysius
Assume proper posture during work Debriefing after the Safety Officer -
Eyes on the path of travel day's task Augustine Ogu
Use calibrated gauges Secondary First Aider -
Wear firm footwear containment Augustine Ogu
Clean up any observed spill Proper supervision
immediately
High Calibrated pressure gauges and Low Medical Evacuation Project Supervisor -
Pressure safety valves. First Aid treatment AKPAN Aloysius
Ensure complete depressurization Debriefing after the Safety Officer -
before work commences day's task Augustine Ogu
Use of standard support Secondary First Aider -
Use of calibrated pressure gauges containment Augustine Ogu
Use fit for purpose pressure horses. Proper supervision

Use of calibrated pressure recorder

Ensure adequate supervision
Use of competent personnel.
Barricade and provide warning boards
to prevent personnel entry
Medium Calibrated pressure gauges and Low Medical Evacuation Project Supervisor -
Pressure safety valves. First Aid treatment AKPAN Aloysius
Ensure complete depressurization Debriefing after the Safety Officer -
before work commences day's task Augustine Ogu
Use of standard support Secondary First Aider -
Use of calibrated pressure gauges containment Augustine Ogu
Use fit for purpose pressure horses. Proper supervision

Use of calibrated pressure recorder

Ensure adequate supervision
Use of competent personnel.
Barricade and provide warning
boards to prevent personnel entry
Medium Effective communication Low Medical Evacuation Project Supervisor -
Proper Supervision First Aid treatment AKPAN Aloysius
Appropriate PPEs Debriefing after the Safety Officer -
day's task Augustine Ogu
Secondary First Aider -
containment Augustine Ogu
Proper supervision

Medium Pre - journey management biefing Low Medical Evacuation Project Supervisor -
Vehicle First Aid treatment AKPAN Aloysius
inspection Debriefing after the Safety Officer -
Maintaining approved day's task Augustine Ogu
speed limit Secondary First Aider -
Competent driver containment Augustine Ogu
Proper supervision

20/03/2025

20/03/2025