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Cost Sheet 2025

The cost report aims to provide the suggested retail prices for items used in building a car, serving as both a bill of materials and a means to equalize teams using varying value items. Common mistakes include using outdated templates, incorrect pricing, and failing to obtain necessary signatures. Reports must adhere to specific formatting and documentation requirements, including the use of retail prices and proper labeling, with all costs documented and submitted in a designated format.

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0% found this document useful (0 votes)

307 views835 pages

Cost Sheet 2025

Uploaded by

Manthan Alandkar

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as XLSX, PDF, TXT or read online on Scribd

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Objective

1. The objective of the cost report is to report the cost value (suggested retail price) of the items selected to build the car. The objective is not to report the cheapest price that an item can be purcha
are using the same Gear Box they both should be reporting the same price, even though they might have purchased them for different prices, since both schools get the same value from the Gear B
2. The cost report should serve as two functions, (1) a bill of materials for the car, and (2) it should help equalize teams that choose to use items of high value with teams that use items of low value.
3. In industry it is very important to look at design and performance, as well as cost. Cost is the key driving force to many design decisions. If shocks are selected that cost Rs 1,00,000 the team sh
points in cost, but it might improve the score in the dynamic events. During design presentations these cost decisions should be discussed.

Common Mistakes
1. Teams did not use the correct template; the only template that is allowed is the template which posted for that year. If you submit an older template you will receive a score of 0.
2. Teams found prices at discount companies that were not suggested retail prices. Remember to use the current retail price of all parts.
3. Teams did not get signatures on the summary cost page. It is required that you print out the summary cost with captain and advisor approval signatures. This must be scanned and placed in the P
4. Reports were not labelled correctly.
5. Make sure everything is filled out. Don't leave anything blank (quantities, descriptions, sub-assembly times, etc.).

Submission of reports
1. All reports MUST be done using that year's template. Only one electronic copy will need to be submitted by each team and this will be for all competitions in which the team is competing. Th
an Excel file (.xls or .xlsx). Do not add pictures, drawings or other things that make this file larger.
2. REFER TO ANNEXURE 1 FOR RAW MATERIAL / PROCESS/ ASSEMBLY/ CURRENCY CONVERSION COSTS
3. REFER TO ANNEXURE 2 FOR OEM COMPONENTS COST OF SUSPENSION / BRAKES / DRIVETRAIN
4. All supporting documents (i.e.: scanned copy of the summary cost sheet with signature, cost overview, cost sheets, pictures, ,receipts, drawings) should be included in the .PDF file. Only .PDF file
5. These files must be titled as specified in the rules. File size of PDF and EXCEL put together should not exceed 10 MB
6. DO NOT SUBMIT REPORTS EMBEDDED WITH MACROS IN THE FILE OR REPORTS WITH A .XLSM EXTENSION. REPORTS SUBMITTED IN THIS FORMAT WILL NOT BE GRADED.

International Teams
All cost numbers are in Indian rupees. Non Indian teams must submit the Bills as received from the vendors, however the cost needs to be converted in Indian rupees as per the conversion rates given in annexure

Cost Reporting Data

1. Definition – “Retail List Price” is the full retail price either as quoted by the manufacturer or the retailer for sales of the quantity that is purchased. For example: purchased seats are
identical purchased shocks can be priced as a group of four; small bolts and nuts can be priced singularly or based on the box price; however they were purchased. The Retail List Pr
actually paid for the item and is never less than you actually paid.
2. Retail List Prices should not include sales tax, VAT taxes or packaging and shipping costs from the seller to the team's shop – provided such items are itemized separately and not b
3. Cost Documentation – “Cost Documentation” can be any of the following: (a) Receipts or invoices for the items as purchased, (b) Catalog pages showing the items and price, (c) On
a manufacturer or fabricator, or (e) Price tags provided that original tag identifies the item to which it was affixed.
4. All cost documentation must be dated either as part the document itself.
5. Purchased Items – Use the Retail List Price (Suggested Retail Price)
6. Contributed, Discounted and Sale Items – Use the Retail List Price. Even if you bought the part on sale or at a discount use the Retail List Price - do not use the sale or discount pric
7. Custom Manufactured Items – Use a quotation showing the Retail List Price. Manufacturer’s quotations must be based on the price the company would charge a typical customer - n
your team.
8. Reused, Salvaged Items or items purchased from auction sites – Use the current Retail List Price for the item. If you are reusing a part that is no longer in production, then you mus
for the nearest equivalent item that is currently available. For example: if you are reusing a brake light that’s no longer made, then you may substitute the price for an equivalent item t
9. international Purchased Items – Teams need to submit the Bill as received from vendor, however the cost needs to be converted in Indian rupees as per the conversion rates given i
10. Important Note – Keep in mind that the cost report is based on retail list price and is therefore somewhat artificial. The cost report total price is likely to be considerably higher than

11. OEM Cost library: This year in cost event, Teams are required to use the cost of the OEM components mentioned in the cost library.
List of OEM Components strictly to be used from Cost library:
• Suspension: Shock absorbers, Tires & Rims.
• Brakes: Calipers, Master cylinder.
• eBAJA Drivetrain: Battery HV, Motor, Controller, Throttle Pedal
12. Preferably, use SI standard for dimensions.
13. Make sure to read the cost guide which is included in this file on the next worksheet.

Format
This year's cost report will be a 3 level bill of materials with standardized summaries in the 12 major cost areas. The 3 levels consist of:
1. Level 1(a) is the "Summary Cost" worksheet
2. Level 1(b) Overview (optional)
3. Level 2(a) Form "ALL OEM" worksheet. This sheets come preloaded with a reasonable number of lines which may be adjusted as required and should include only procured parts except Bearing
4. Level 2(b) is the group of 10 "Sub-system Form" worksheets. Note that each of these worksheets may have multiple items.
5. Level 3 Cost documentation and Cost Overview
6. Level 4 Engineering Drawings

Documentation
1. Receipts, catalog pages, or other documentation of cost must be included in the .PDF.
2.To help make the documentation clear and readable, each receipt must have the appropriate final cost circled.
3. Each receipt should also have the section title, 'ALL OEM' Form, and Sub-System Form line number clearly marked.
4. All of these receipts must be included in the .PDF file.
5.Documentation should be in the same order as presented in the report. For example, all the engine documentation first, followed by the transmission documentation, etc.

Editing the worksheets

1.The worksheets have been designed to be used by most teams with little modification.
2.The majority of the teams will find that one or more of the worksheets is too short to cover all the components used in one functional area , fabricated items must be linked from respective Subsyst
that the spreadsheets will need to be modified.
3. You MAY NOT change the column headings, the categories, or the summation methods.

Form Issues and Editing

1. Do not insert new rows or column, if required inform BAJASAE INDIA for change. Cells with font colour orange should not be edited and the same has been demonstrated in 'Sample' Sheet
2. Do not use 'CUT' or 'COPY' functions while operating through the sheets. A tutorial video will be provided to instruct how the cost sheet should be used to fill the required data
3. This document should not be modified from its current form. This includes password protecting and embedding macros. Teams will receive zero (0) points for Cost if the report is in the incorrect fo
modified.

Sample
There is a sample pair of Form 'ALL OEM' and Form 'Subsystem' at the start of the worksheets. They are identical to the others with the exception that they do not roll up to the final worksheet.
Cost Guid

The cost should reflect the prototype vehicle brought to competition excluding the costs of the required life prese
must be represented in the cost report. The prototype cost of the vehicle will be determined as the sum of the

1. All purchased parts at full retail cost (INR), even if it was actually acquired with a discount or in a foreign count

2. Receipts for all components over Rs. 200 (Indian Rupees) must be included.
(A) The receipts must be numbered and labelled, and included in the .PDF file.
(B) The full retail cost of parts must be used in the Cost Report. Discounted or wholesale prices are not to be
donated or discounted, the full retail cost for the part must still be used (or a part of similar specification).
(C) The supplier/retailer’s phone number must be included with each receipt.
(D) If the actual receipt for a part is not available, a photocopy of a page from a catalo of the part in question w
(E) Receipts that are dated less than three (3) years prior to the Competition, i.e. no older than 3 years, are va
for the previous years purchased parts used in the car. And, support it with previous years original receipt. Use c
(F) For foreign purchased parts, if current year quotations are not available then use the currency conversion

3. All modified purchased parts should use full retail cost, plus the cost of the modifications taken from the Opera

4. Fabricated/Manufactured parts use the cost for the basic material from the Materials Cost Table (refer rule boo
material is not listed in the table then a receipt for the material must be provided. The cost for making the part w

5. Fabricated/Manufactured parts do not include design time, however it should include setup time for your manu

6. Assembly labour is to be cost at Rs. 100 per hour. || Base Labour Cost = Rs 100
(A) Assembly of a component is to be included in the cost of that component.
(B) Assembly of components into a sub-assembly is to be listed as Sub-System Assembly Time (D13 on Fo
that sub-assembly appears.
(C) Assembly of a sub-assembly or assembly onto the vehicle is Vehicle Assembly Labour and should be in
sheet in column F.

7. If the holes are made in a sheet metal up to 6mm thick, rate per drill to be considered for calculation. For the h

8. All driver safety gears are mandatory and teams need to comply the Rulebook strictly. However for the purpo
excluded from calculations. The driver PPE includes helmet, neckbrace, goggles, driver suit, shoes, arm restrain

9. In case Machining is sponsored by any vendor, then Team should seek for estimate of cost from the vendor a
cost & if the estimate is less, then use the cost mentioned in annexure.

10. All the procured components should be included in "ALL OEM" sheet and only data of part to be entered not
respective sub-system form
ITEMS TO BE INCLUDED IN COSTING S

NOTE:

S.No Subsystem

1 E_Powertrain

2 Drive

3 Suspension
3 Suspension

4 Steering

5 Brakes

6 Frame

7 Body

8 Electricals

9 Fasteners
10 Miscellaneous
ITEMS TO BE INCLUDED IN COSTING SHEET 2025

These components need to be include the below mentioned list of items while preparing cost report an
2025 but not limited to it. Team should include all the functional components

Components
HV & Auxillary battery
Fuse
Motor
BMS
Controller
Heat sink
Throttle pedal
FNR/DNR Switch
Contactor
DC-DC Converter
Relay
Speed Mode Switch
CVT
Bushings
Any component that assist in power transmission
Shafts
Hub
Tyres
Gearbox
Powertrain Guards
Bearings
Differential
Rims
Joints
Springs
Dampers
Spacers
Control Arms
Uprights
Bushings
Bearings
Steering Wheels
Column
Steering Gearbox
Tie Rod
Spacers
Bushings
Bearings
Joints
Pedal
Reservoir
Master Cylinder
Brake Hoses
Pressure Switch
Calipers Disc
Connectors
Bearings
Chassis
Weld Brackets
Mounts (All subsystems)
Body Panels
Grommet
Belly Pan
Firewall Seat
Brake Light
Reverse Light
Battery
All Wiring Harness
Kill Switch
Fasteners of All Sub-system
Others
ITEMS NOT TO BE INCLUDED IN COSTING

NOTE:

S.No Subsystem

1 Safety Equipment's

2 Miscellaneous
ITEMS NOT TO BE INCLUDED IN COSTING SHEET 2025

There is no need to include the below mentioned list of items while preparing cost report and docum

Components
Guards
Padding
Transponder
Drake Mount
Fire Extinguisher
Driver Safety Equipment
Safety Harness
Transponder
Paint
Consumables (Brake Oil, Engine Oil, Gearbox Oil)
Sealants
Engine spare
Trim
Annexure 1

1. Kindly refer this annexure 1 for filling up the Cost Report

2. THIS IS A APPROXIMATE COST MODEL FOR COMPARITIVE ANALYSIS
3. Absolute cost value of each operation may not be accurate. The cost of operations relative to each other should be reasonably correct.
4. The total cost calculated from this process is good for A to B comparison, not for finding the true cost

Process Cost Reference

Operations Type Operation Name Unit Code Rate/Unit Remarks
Conventional Lathe Hr TL ₹ 80.00
CNC Hr TC ₹ 300.00
Turning
VMC Hr TV ₹ 450.00
HMC Hr TH ₹ 1,000.00
Conventional Hr MCO ₹ 300.00
Milling
CNC Hr MCN ₹ 500.00
Vertical Hr DV ₹ 200.00
Machining Drilling
Tapping Hr DT ₹ 350.00
Gear Cutting Hr GC ₹ 1,200.00
Filing/Fitting Hr SF ₹ 80.00 Manual Operation with unskilled labour
Reaming Hr SR ₹ 450.00
Surface Finishing
Grinding Hr SG ₹ 500.00 Cylindrical Grinding, Face Grinding, Bore Grinding
Buffing/Fettling Hr SB ₹ 150.00
Broaching Hr BR ₹ 450.00
Laser m CL ₹ 60.00 Upto 8 mm sheet thickness
Plasma m CP ₹ 25.00 Upto 3 mm sheet thickness
Cutting Hacksaw m CH ₹ 10.00 Upto 6 mm thickness and less than a meter long
Gas m CG ₹ 12.00 Only when edge finishing can be comprised
Fabrication
Blanking/ Press Tooling Stroke CB ₹ 5.00
Drilling Per Drill FD ₹ 0.50 3 mm to 13 mm drilling on thickness upto 6 mm
Bending Per Bend FB ₹ 5.00 upto 2 m of bending of upto 6 mm thickness
Special Process NA FS At Actuals Forming, Water jet Cutting, 3D Printing, tiny or large drilling, large or thick bending
Iron Kg CI ₹ 50.00 Grey Cast Iron
Steel Kg CS ₹ 80.00 Ductile Iron, Cast Steels
Casting
Aluminium Kg CA ₹ 120.00 Aluminium alloys
Different Material NA CD At Actuals All kind of plastics, Nylon, rubber, etc
MIG m WM ₹ 30.00 Includes cost of the weld material
TIG m WT ₹ 35.00 Includes cost of the weld material
Welding
Projection per Spot WP ₹ 1.00
Joining
Arc m WA ₹ 20.00 Includes cost of the weld material
Riveting per rivet JR ₹ 0.50 3 mm to 12 mm Rivet Size- Any Material- Excludes the cost of rivets
Different Process NA SD At Actuals Adhesives, Friction Welding, Spot Welding, Etc
Wire Cutting Unit WC ₹ 6.00 Cutting the wire to required lengths
Wire Stripping Unit WS ₹ 6.00 Preparing the wire to install the connector
Wire Crimping per connector WCR ₹ 25.00 Install the Connector to the wire
Electric Circuits/Connections Wiring
Wire Dressing cm WD ₹ 12.00 Protect the wires by covering them with heat resistant sleeves
Soldering Unit SO ₹ 25.00 To attach wires to the circuit boards.
Wire Assembly Unit WAY ₹ 10.00 To route & install all the wiring for a particular device
Assembly Labour Hour AL ₹ 100.00 labour cost per hour; Minimum time per aggregate assembly for costing is 10 min
Painting Kg SP ₹ 120.00 (Labour cost + process cost) per unit area- Add the cost of the paint and other coatings separately
Electroplating/ Coating- Trivalent Kg SE ₹ 22.00 (Labour cost + process cost) per unit area- Add the cost of the coatings separately
Surface Protection
Chrome Kg SC ₹ 45.00
Zinc Kg SZ ₹ 15.00
Special Process At Actuals NA SA At Actuals Heat Treatment

Block Codes
Sr No Sub-System Code
1 Engine, Intake & Exhaust PTE
2 Transmission PTT
3 Drive Train RCB
4 Steering SSB
5 Suspension SAS
6 Frame FRC
7 Body BFS
8 Electricals & Safety EEE
9 Brakes BPF
10 Standard Parts (Fasteners, Joints, etc.) STD
11 Miscellaneous MIS

Currency conversion rate to Indian rupees

Sr No Currency Code Conversion Rate
1 US dollar USD ₹ 83.7
2 Canadian dollar CAD ₹ 61.9
3 EURO EUR ₹ 93.4
3 Yuan CHN ₹ 11.9

Material Cost and Density

Sr No Material Cost/kg (INR) Density (kg/cm3)
1 EN 24 80 0.007800
2 EN19 65 0.007850
3 EN 8 75 0.007850
3 EN 353 95 0.007850
4 Mild Steel, e.g. 1010, 1025 50 0.007750
5 Commercial grade Aluminium 300 0.002699
6 Magnesium 450 0.001794
7 Titanium 1000 0.004429
8 Non-graphite composites 2000
9 Graphite-based composites 5000
10 Lexan 750 0.001190
11 Brass 500 0.008747
12 Copper 500 0.008968
13 Kevlar 2500 0.001450
14 Al 6000 series 400 0.00271
15 AL 7000 series 650 0.00281
16 SS 430 120 0.007800
16 20MnCr5 90 0.007800
17 26.3 x 2.0 mm AISI 4130 578
18 25.4 x 3.0 mm AISI 4130 483
19 25.4 x 2.5 mm AISI 4130 529
20 25.4 x 1.5 mm AISI 4130 848
21 25.4 x 2.0 mm AISI 4130 578
22 24.5 x 1.0 mm AISI 4130 1104
23 31.75 x 1.4 mm AISI 4130 636
24 25.4 x 1.0 mm AISI 4130 1419
25 25.4 x 1.2 mm AISI 4130 1043
0.00785
26 29.2 x 1.65 mm AISI 4130 690
27 25.4 x 1.65 mm AISI 4130 635
28 31.75 x 1.60 mm AISI 4130 605
29 18.0 x 1.0 mm AISI 4130 1463
30 25.4 x 1.25 mm AISI 4130- square tube 1477
29 22 x 1.0 mm AISI 4130 900
30 22 x 2.0 mm AISI 4130 900
29 22 x 1.0 mm AISI 4130 900
30 22 x 2.0 mm AISI 4130 900
29 25.4 x 1.5 mm Docol R8 1244
0.00785
30 29.21 x 1.65 mm Docol R8 1361
Annexure 2

1. Kindly refer this annexure 2 for OEM Components cost

2. Please note that the price mentioned here is per piece cost of each component.
3. The cost of below-mentioned OEM components in library are indicative figures to have uniformity amongst all the teams and should not be considered as an actual quote from the vendor / Supplier.
4. The Supplier / Vendor names listed in the Cost library should not be considered as recommended vendors from BAJA SAEINDIA.

OEM Components Cost

S.No Component Make Model Price/Piece
1 Fox Float 3 EVOL R- 830-19-311 ₹ 52,458.53
2 Fox Float 3 EVOL R- 830-19-301 ₹ 48,261.68
3 Fox Float 3 EVOL R- 830-19-305 ₹ 52,458.53
4 Fox Float 3 EVOL R-830-19-309 ₹ 52,458.53
5 Fox Float 3 -830-10-300 ₹ 37,769.55
6 Fox Float 3- 830-12-302 ₹ 37,769.55
7 Fox Float 3- 830-12-301 ₹ 37,769.55
8 Fox Float 3- 830-10-301 ₹ 37,769.55
9 Fox Float 3 EVOL RC2-830-24-053 ₹ 68,091.80
10 Fox Float 3 EVOL RC2- 830-24-031 ₹ 68,091.80
11 Fox Float 3 EVOL RC2-830-24-093 ₹ 68,091.80
12 Fox Float 3 EVOL RC2- 830-24-075 ₹ 68,091.80
13 Fox Float 3 EVOL RC2- 830-24-027 ₹ 68,091.80
14 Fox Float 3 EVOL RC2- 830-24-015 ₹ 68,091.80
15 Fox Float 3 EVOL RC2- 830-24-047 ₹ 68,091.80
16 Fox Float 3 EVOL RC2- 830-24-025 ₹ 68,091.80
17 Fox Float 3 EVOL RC2- 830-24-001 ₹ 68,091.80
18 Fox Float 3 EVOL RC2- 830-24-019 ₹ 68,091.80
19 Fox Float 3 EVOL RC2- 830-24-127 ₹ 68,091.80
20 Fox Float 3 EVOL RC2- 830-24-077 ₹ 68,091.80
21 Fox Float 3 EVOL RC2-830-24-003 ₹ 68,091.80
22 Fox Float 3 EVOL RC2- 830-24-089 ₹ 68,091.80
23 Fox Float 3 EVOL RC2- 830-24-107 ₹ 68,091.80
1 24 Shock Absorber Fox 980-02-001 ₹ 25,176.90
25 Fox 939-99-470 ₹ 25,176.90
26 Fox 839-99-471 ₹ 25,176.90
27 Fox 830-24-031 ₹ 73,360.00
28 Fox 830-24-045 ₹ 73,360.00
29 Fox 830-24-037 ₹ 73,360.00
30 Fox 830-24-001 ₹ 73,360.00
31 Hyperperformance_Motorsports Coil Over Shocker ₹ 73,360.00
32 Bagga_Shockers Customized Front Shockers ₹ 4,800.00
33 Bagga_Shockers Customized Rear Shockers ₹ 5,200.00
34 TVS_Rear_Shock TVS Phoenix 125 ₹ 2,180.00
35 GM_ENGINEERING_SERVICES Suspension spring. ₹ 27,000.00
36 CROSS HEAD Suspension damper ₹ 12,000.00
37 CROSS HEAD Suspension spring ₹ 4,100.00
38 AFCO AFCO 63 Series Monotube with Accessories & Coilover spring ₹ 45,325.00
39 AFCO AFCO 63 Series Monotube with Accessories ₹ 39,785.00
40 AFCO AFCO 16 series twin tube with Accessories & Coilover spring ₹ 40,289.00
41 AFCO AFCO 64 series with coilover kit ₹ 43,500.00
42 AFCO AFCO 16 series twin tube with Accessories ₹ 35,253.00
43 King_shocks Coil Over | Length 18.5inch, Travel: 6inch ₹ 27,000.00
44 Rajput_autocorp RACING SHOCK ABSORBERS ₹ 6,250.00
45 ARC_GLOBAL Abhishank Technologies Private Limited ₹ 47,200.00
46 Mass_Customs_pvt.ltd Mass_Customs_pvt.ltd ₹ 140,000.00
47 Zedling_suspension Zedling_suspension ₹ 14,699.00
1 Duro DURO DI2012-22x7-11 ₹ 4,900.00
2 Duro DURO DI2012-22x7-10 ₹ 4,800.00
3 Duro DURO DI2011-22x10-9 ₹ 8,053.00
4 Duro DURO HF245-20x11-10 ₹ 8,725.15
5 Duro DURO HF277-23x7-10 ₹ 6,800.00
6 Duro DURO HF277-20x7-10 ₹ 5,781.00
7 Duro DURO HF277-21x7-10 ₹ 4,800.00
8 Duro DURO HF27722x8-10 ₹ 5,200.00
9 Duro DURO HF277-19x7-R8 ₹ 4,000.00
10 Duro DURO DI2012-21x7-10 ₹ 4,800.00
11 Duro DURO DI2027-21x7-10 ₹ 7,125.00
12 Duro DURO DI2017-21x7-10 ₹ 6,400.00
13 Duro DURO DI2009-18X9.50-8 ₹ 5,500.00
14 Duro DURO DI2003-22x7-10 ₹ 6,500.00
15 Duro DURO DI2003-22x10-10 ₹ 5,200.00
16 Duro DURO DI2004-21x7-10 ₹ 8,131.00
17 Duro DURO DI2012- 22x7-10 ₹ 5,900.00
18 Duro DURO DI2012- 22x7-11 ₹ 4,900.00
19 Duro DURO HF277-21x7 -10 ₹ 4,800.00
20 Duro DURO HF-2002 21x7-10 ₹ 6,872.00
21 Duro DURO HF277-22x8-10 ₹ 4,800.00
22 Duro DURO HF277-23x7-10 ₹ 6,800.00
23 Duro DURO DI2010-23x7-10 ₹ 6,800.00
24 Duro DURO DI2024-23x8-12 ₹ 6,600.00
25 BKT BKT AT110-23x7-10 ₹ 5,500.00
26 BKT BKT AT111-21x7-10 ₹ 6,043.00
2 27 Tires BKT BKT W207-22x8-10 ₹ 6,463.00
28 BKT BKT W207-21x7-10 ₹ 4,000.00
29 BKT AT111 23x7-10 ₹ 6,463.00
30 BKT BKT AT111-22x7-10 ₹ 6,211.00
31 BKT BKT 25×8-12 BKT AT 108 ₹ 5,000.00
32 BKT 25x10x12 ₹ 7,040.00
33 Carlisle Carlisle AT489-23x7-10 ₹ 8,500.00
34 Carlisle Carlisle AT489-25x7-12 ₹ 6,900.00
35 Carlisle Carlisle Trail Wolf-21x7-10 ₹ 7,300.00
36 Carlisle Carlisle Trail Wolf-22x7-10 ₹ 7,500.00
37 Carlisle Carlisle Trail Wolf-22x8-10 ₹ 7,500.00
38 Carlisle Carlisle Trail Wolf-22x10-10 ₹ 6,300.00
39 Carlisle Carlisle AT489-23x8-12 ₹ 7,600.00
40 Carlisle Carlisle -25x8-12 ₹ 6,900.00
41 Carlisle Carlisle Trail Wolf-21x7-10 ₹ 7,300.00
42 Carlisle AT489 21 x 7 - 10 ₹ 7,300.00
43 Carlisle Carlisle Trail Wolf Sport-21x7-10 ₹ 6,900.00
44 Singhvi Tyres 23x8.50-12 ₹ 7,600.00
45 Maxxis Maxxix 22.7.12 tubeless (taiwan) ₹ 12,086.00
46 ITP Holeshot ITP Holeshot- 21x7-10 ₹ 6,700.00
47 ITP Holeshot ITP Holeshot-22x7-10 ₹ 6,800.00
48 ITP Holeshot ITP Holeshot-23x7-10 ₹ 5,623.00
49 Maxxis Razr Maxxis Razr - 682274 22x7x10 ₹ 14,604.00
50 Maxxis Razr Maxxis Razr 21x7-10 ₹ 8,393.00
51 MOTORPHOBIA POWERMAX ₹ 5,500.00
52 VIRTUALIS_MOTORSPORTS Duro_24x8x12 ₹ 7,296.00
53 Maxxis Razr Maxxis Razr 23x7-10 ₹ 15,528.00
1 DWT DWT A514-03 ₹ 8,500.00
2 DWT DWT A514-42 ₹ 8,500.00
3 DWT DWT A511-23 10x5 ₹ 8,500.00
4 DWT DWT125 Wheel 10x6- 4B+2N ₹ 7,302.00
5 DWT DWT Blue Label Wheel - 10x5 - 3+2 Offset ₹ 8,057.00
6 DWT DWT - 10x5- 144 PCD - 3B+2N Offset ₹ 7,554.00
7 DWT DWT 10X8- 110- 3B+5N ₹ 11,583.00
8 DWT DWT 006-15- 10X8 ₹ 8,900.00
9 DWT DWT 006-12- 12X6 ₹ 8,500.00
10 DWT DWT 006-13- 10X6 ₹ 8,500.00
11 DWT DWT 12X8 ₹ 8,500.00
12 DWT DWT A514-03- 3B+2N ₹ 8,500.00
13 DWT DWT 511-23-10X5-4B+1N ₹ 8,500.00
3 Rims
14 DWT 514-42 PCD 156 4+1 ₹ 8,500.00
15 DWT 006-12 Racing wheel 10x5 110 PCD 3B+2N ₹ 8,500.00
16 DWT 12X6 4/110 steel rim ₹ 8,500.00
17 DWT 10X5 PCD 156 Offset 3B+2N ₹ 7,470.00
18 Capricorn 110 ₹ 3,000.00
19 Capricorn 8 CLAW ₹ 3,000.00
20 Capricorn 10x5.5 PCD 4/140 ₹ 5,000.00
21 ASAP MOTOR SPORTS LLP Steel Rim 12x6 ₹ 4,596.00
22 MOTOR_PHOBIA POWER_MAX ₹ 5,500.00
23 VIRTUALIS_MOTORSPORTS. Aluminium Alloy Rim 12" ₹ 4,864.00
24 Maruti Maruti 800 Rim 12" PCD 110 ₹ 1,475.00
25 ITP 12X6 ₹ 5,036.00
26 ITP ITP Delta 12x7- 2+5 ₹ 5,455.00
1 Wilwood Wilwood PS1 ₹ 8,904.00
2 Wilwood Wilwood GP200 ₹ 12,442.08
3 KTM Duke 200 ₹ 3,190.00
4 Crosshead_Engineering Duke 200 ₹ 2,550.00
5 KBX KBX Vespa ₹ 3,000.00
6 GM_Engineering Vespa ₹ 2,000.00
7 MWS KBX Vespa ₹ 2,242.00
8 Honda 4250 kcc 841 ₹ 1,963.00
4 9 Brake_Caliper TVS_RTR_FRONT N911930 ₹ 2,775.00
10 Suzuki 59300-30H30-000 ₹ 2,119.00
11 Honda_shine_NM Honda shine NM Caliper ₹ 1,349.00
12 Royal_enfield Royal enfield Caliper ₹ 1,800.00
13 Yamaha_Nivaki BBC01 FRONT CALIPER ₹ 1,100.00
14 Bajaj Pulsar Brake Caliper ₹ 1,330.00
15 Pinnacle_Enterprises Jupiter Caliper ₹ 1,750.00
16 ARC_GLOBAL. ARC Global Caliper ₹ 3,086.00
17 AMK_Power_Parts Brake Caliper Dual Piston Fixed Type ₹ 2,456.00
1 Wilwood_Cylinder Master Cylinder - 0.5" Bore ₹ 2,946.26
2 Wilwood_Cylinder Master Cylinder 0.75" ₹ 5,932.70
3 Wilwood_Cylinder 260-11097- 5/8" BORE ₹ 9,950.00
4 Wilwood_Cylinder Wilwood 260-15096 ₹ 7,800.00
5 TVS_Cylinder N9112070 ₹ 1,067.19
6 Yamaha_Cylinder 1CKF583V0000-RR ₹ 1,450.00
5 7 Master_Cylinder Bajaj_Cylinder BP2 R MC 220CC ₹ 750.00
8 Cad_To_Manufacturing Brake Tandem Master Cylinder ₹ 2,250.00
9 Maruti Suzuki 51100 m 84T21 ₹ 910.00
Maruti Suzuki 51100M84410 ₹ 1,020.00
10 Maruti Suzuki 51000M84420 ₹ 3,276.00
11 KALPANA_MOTORS GYPSY KING ₹ 2,550.00
12 Bosch Master Cylinder 0.75 ₹ 1,380.00
1 Gaged_engineering GX9 Loaded ₹ 215,000.00
2 CVTech Trailbloc ₹ 150,000.00
3 CVTech Powerbloc 80 ₹ 121,819.00
4 CVTech CVTech CVT ₹ 67,200.00
6 CVT
5 JIT_solutions NC1 ₹ 95,000.00
6 JIT_solutions RC1 ₹ 95,000.00
7 Burnout Shifter CVT ₹ 90,000.00
8 Cad.to.manufacturing Custom CVT ₹ 100,000.00
1 Eifer_Megacorp_India 48V 120amp 1,45,000.00
2 Eifer_Megacorp_India Lithium ion Battery Pack 51.2V and 90Ah 1,15,000.00
3 Eifer_Megacorp_India 48V and 90Ah with smart BMS IP67 1,20,000.00
4 Eifer_Megacorp_India 48V 110Ah Smart BMS 1,24,000.00
7 JASCON_ENERGY_PRIVATE_LIMITED 48V 84AH Lithium Battery ₹ 88,704.00
8 JASCON_ENERGY_PRIVATE_LIMITED 51.2V 100Ah Battery pack ₹ 97,280.00
9 JASCON_ENERGY_PRIVATE_LIMITED Lithium Battery 48v & 100ah ₹ 84,000.00
10 JASCON_ENERGY_PRIVATE_LIMITED JEPL/LFP 48V 110Ah ₹ 96,780.00
11 AUTOREV_ENGINEERING_PRIVATE_LIMITED 48V 110Ah Baja Battery Pack ₹ 96,000.00
12 AUTOREV_ENGINEERING_PRIVATE_LIMITED 51.8V 120Ah NCM Battery Pack 1,45,000.00
13 EV_BATTERY_SOLUTIONS 48V 120Ah EV Battery Pack 1,28,600.00
14 EV_BATTERY_SOLUTIONS 48V120Ah ₹ 96,000.00
15 Revocell 48V 120Ah Lithium Ion Battery ₹ 63,000.00
16 Tech_imperial lithium Battery pack 48 Volts /120Ah with BMS and connector (IP67) 1,25,866.00
17 SMS_CONSULTANCY 48V 100Ah Battery Pack 1,04,949.82
18 Garage_Valley 48V 120Ah Smart BMS 1,40,000.00
19 Motor_World_Solutions_MWS 48V 120 Ah smart BMS 1,40,000.00
20 Motor_World_Solutions_MWS 48V 120Ah smart 1,42,000.00
21 Cad_To_Manufacturing_ 48V/120Ah 1,76,213.00
7 22 Battery HV Micronix 48v 84ah Lfp Battery Pack With Bms ₹ 79,000.00
23 Micronix 48V 102AH LITHIUM LIFEPO4 BATTERY ₹ 72,000.00
24 Micronix 48V-120Ah 1,08,178.00
25 MuscleGrid MuscleGrid Lithium Battery 120AH 48V ₹ 88,210.00
26 Team_Energy_Electric_Ventures 48V 120Ah_ ₹ 96,000.00
27 NR_CONTROLS 48v 110 amps 1,20,000.00
28 NR_CONTROLS 48V -120ah 1,20,000.00
29 GKM_Energy_Private_Limited 51.1 V -120AH BATTERY ₹ 80,240.00
30 Lithium_India 48v 120ah LFP battery ₹ 46,000.00
31 CROSSHEAD_ENGINEERING_ 51.8 V -120AH BATTERY ₹ 153,400.00
32 Ruchira_Green_Earth_Private 51.2V 105AH ₹ 52,000.00
33 Adiabatic_Technologies Titan 51X100 ₹ 90,000.00
34 Autorev_Engineering_Private_Limited_ 51.8V 120Ah NCM Battery Pack ₹ 112,926.00
35 Teev 48v 120ah LFP battery ₹ 100,800.00
36 EVBatterySolutions 14s18p Battery Module ₹ 90,388.00
37 ATC_Energies Li-lon Battery- ATC-60V55Ah ₹ 48,140.00
38 ATC_Energies ATC48.1-75 ₹ 55,112.00
39 ATC_Energies ATC48-100 LiFePO4 ₹ 78,800.00
40 ATC_Energies ATC48.1-100 ₹ 73,650.00
41 ATC_Energies 48v120Ah. 1,06,000.00
1 Eifer_Mega_corp 48 V /5KW Nominal / 7.2KW Peak ₹ 42,000.00
2 Taizhou_Quanshun_Electric_Drive_Technology SIAECOSYS/QSMOTOR Liquid Cooled 138 V3 4000W 90H ₹ 33,355.98
3 Taizhou_Quanshun_Electric_Drive_Technology QS middle drive motor 4KW with 14T gears ₹ 16,810.00
4 CONFIO_ENGINEERING_SOLUTION Electric Motor (water cooled) BLDC ₹ 41,729.00
5 LEONITE_LABS_PVT.LTD. PMSM Motor 48V 5KW ₹ 24,000.00
6 Motor_world_solutions PMSM Motor 146-95-5 ₹ 42,000.00
7 Tech_Imperial. BLDC Motor 6.0KW-48V ₹ 32,500.00
8 ELECNOVO_PRIVATE_LIMITED EVPM05011 5KW-48V ₹ 38,500.00
9 Cad_to.Manufacturing 6kW ₹ 55,300.00
10 Cad_to.Manufacturing 5kW ₹ 52,300.00
11 CROSSHEAD_ENGINEERING. 5kiloW ₹ 32,000.00
12 Garage_valley.. 5-kW ₹ 42,000.00
8 13 Motor Mwsolutions_ 48V 6kW ₹ 45,000.00
14 ASAP 5kW_ ₹ 40,000.00
15 VIRYA_MOBILITY 2040182 ₹ 80,000.00
16 Motenergy_Inc. ME1304 PMAC ₹ 32,718.00
17 GOLDEN_MOTORS HPM5000A 5KW Air Cooling BLDC Motor ₹ 34,440.00
18 Mechatronics_Technollogies 6kw PMSM Motor ₹ 39,600.00
19 Chara_Technologies_Private_Limited CHARA MOTOR 6.5KW ₹ 25,000.00
20 ELEKTRO_CATALYST_PVT_LTD 11 kW IPM Motor ₹ 52,000.00
21 ASAP_ Motor PMSM , 48V 5000W ₹ 28,320.00
22 Electro_Tech_India 9KW 48V PMAC ₹ 25,000.00
23 Varroc Traction Motor ₹ 10,000.00
24 MAINI_GROUP 7.5 Hp Traction Motor ₹ 96,394.20
25 NR_CONTROLS_Motor 4.5KW NOMINAL/ 6KW Peak/ 48V IP67 ₹ 32,000.00
1 Eifer_Mega_corp. 48V/150Amp ₹ 23,000.00
2 NR_CONTROLS. 48V/ 160AMP PEAK/ 90 AMP Continuous ₹ 25,000.00
3 Cad_To_Manufacturing. Pmsm Controller ₹ 23,000.00
4 LEONITE_LABS_PVT.LTD Pmsm Controller 48V 150Amp ₹ 24,000.00
5 Taizhou_Quanshun_Electric_Drive_Technology. EM200sp-2 ₹ 22,033.00
6 Weber_Drivetrain WDCL240520A ₹ 26,000.00
7 Garage.Valley__ 48V/150A ₹ 21,000.00
8 CROSSHEAD.ENGINEERING PMSM Motor Controller ₹ 26,000.00
9 Controller
9 Mwsolutions 48V/150A ₹ 23,000.00
10 VoltSport_Ltd. Gen4 Size4 48V 450A PMAC ₹ 33,292.00
11 ASAP. PMSM Controller, 48v, 5kw ₹ 25,960.00
12 Mechatronic_Technologies PMSM Controller ₹ 22,700.00
13 Electro_Tech PMAC Motor Controller ₹ 18,000.00
14 Varroc_Engineering_Limited Traction Motor Controller ₹ 10,000.00
15 Kelly_Controller Kelly Controller ₹ 29,353.45
16 Kelly_Controller 1- 3 kw Kelly Controller, 24-72 V DC ₹ 15,000.00
1 NR_CONTROLS_ 5MΩ ₹ 2,000.00
2 Taizhou_Quanshun_Electric_DriveTechnology THROTTLE PAD ₹ 2,598.08
3 Tech_Imperial.. Foot Paddle ₹ 1,750.00
4 Eifer_Megacorp_india. Foot Paddle ₹ 2,000.00
5 Motor_world_solution.. ELEN Srl - Eidos series 12V accelerator pedal ₹ 1,500.00
6 Avithya_Automotive_Private_Limited Accelerator Pedal ASSY CDRe ₹ 1,500.00
7 Cad.to.Manufacturing_ Foot Pedal 5 M-Ohm ₹ 2,400.00
8 Aastha_Enterprises Hall Effect Foot Pedal Accelerator ₹ 1,150.00
9 Motion_Dynamics FT-02 ₹ 2,933.32
10 10 Throttle pedal Garage.Valley_ Foot Pedal ₹ 2,200.00
11 LEONITE.LAB.PVT_LTD FOOT ACCELERATOR ₹ 1,250.00
12 Williams_Control Electronic Accelerator ₹ 2,200.00
13 TATA Tata 1109 Accelerator Pedal ₹ 1,000.00
14 TATA TATA Signa ₹ 1,750.00
15 MechatronicTechnologies PVC Footlong ₹ 2,750.00
16 BOODMO_MARUTI_SUZUKI Maruti Suzuki ₹ 1,638.00
17 CROSSHEAD.ENGINEERING. Accelerator pedal, Hall Effect ₹ 2,124.00
18 EGOPAL_Black_electric_car_E_bike_pedal_throttle Car E-Bike Pedal ₹ 1,499.00
19 Ashok_Leyland Ashok Leyland Dost Accelerator Pedal ₹ 5,200.00
OEM Form

Item Subsystem Part Name Make

1 E_Powertrain CVT JIT_Solutions
2 E_Powertrain Battery_HV
3 E_Powertrain Motor
4 E_Powertrain Controller
5 E_Powertrain Throttle_pedal
6 Drive Tires
7 Drive Rims
8 Suspension Shock_Absorber
9 Brake Brake_Caliper
10 Brake Master_Cylinder
11
12
13

1. The cost of above OEM Items is mandatory to fill. 2. Fill the 'Make' from
If Part Name is not mentioned in annexure 2, it should be drop-down
filled after 100th row.
rm

Model Qty Rs Per Qty Total Cost 6. Rs.Per Qty and Total Cost,
automatically roll in. These val
JIT NC1 & JIT RC1 1 93,000 93000.00
should not be edited
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00

3. Select the 'Model' Total: 93,000.00

from Drop-down given
6. Rs.Per Qty and Total Cost, will
automatically roll in. These value
should not be edited
Sample - Subsystem Form

Item Part Name Qty Material Cost

1 Custom Battery 1 51,023.62
2
3 0.00
4 0.00
5 0.00

Subsystem Assembly Time (minutes) 40

6. sub-system assembly time is the time it takes to assemble all the parts in that
assembly together this should include OEM part mentioned 'ALL OEM' sheet

Engine Subsystem Form B

1. Item Name: Roll Cage and rear frame

Material:
1
Part Name Material Density (Kg/m³)
1 Cells (Vendor, Make, Model) 1.00
2 BMS (Vendor, Make, Model) \ 1.00

Labour:
Item
Manufacturing Process Amount
1 Welding 9.57
2 Bending 6.00
3 Grinding 0.25
4
5
6

2. Item Name:
Material:
2
Part Name Material Density (Kg/m³)
1
2
Labour:
Item
Manufacturing Process Amount
1
2
3
4
5
6

3. Item Name:
Material:
3 Part Name Material Density (Kg/m³)
1
2

Labour:
Item
Manufacturing Process Amount
1
2
3
4
5
6
tem Form 1. Fill the 'Part
Name' & Qty

ExtendedTotal
Material Cost

Labour Cost
2. Fill the deatils of Hig
Extended Material,Density, Unit, A

Labour Cost 3. The 'Weight' & 'C

269.84 51,023.62 269.84 51,293.46 automatically
0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00

Subsystem Assy Cost 66.67 66.67

51,023.62 269.84 51,293.46

Total: 51,360.13

7. These parameters should not be edidted and will be

calculated automatically based on the input given
nd rear frame
Material:
Density (Kg/m³) Volume (m³) Weight (Kg) Rs/Unit Cost (Rs)
cm^3 1.00 204.00 250.00 51000.00
cm^3 1.00 1.00 23.62 23.62
Subtotal: 51023.62

Labour:
Amount Unit Rs/Unit Cost (Rs)
9.57 m 12.00 114.84
6.00 bend 5.00 30.00
0.25 hr 500.00 125.00
0.00
0.00
0.00
Subtotal: 269.84

Material Total 51023.62

Labour Total 269.84
Subassembly Total 51293.46

Material:
Density (Kg/m³) Volume (m³) Weight (Kg) Rs/Unit Cost (Rs)
0.00 0.00
0.00 0.00
Subtotal: 0.00
Labour:
Amount Unit Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00

Material Total 0.00

Labour Total 0.00
Subassembly Total 0.00

Material:
Density (Kg/m³) Volume (m³) Weight (Kg) Rs/Unit Cost (Rs)
0.00 0.00
0.00 0.00
Subtotal: 0.00

Labour:
Amount Unit Rs/Unit Cost (Rs)
0.00
0.00
0.00
0.00
0.00
0.00
Subtotal: 0.00

Material Total 0.00

Labour Total 0.00
Subassembly Total 0.00
1. Fill the 'Part
Name' & Qty

2. Fill the deatils of Highlighted (Part Name,

Material,Density, Unit, Amount and Rs/Unit)

3. The 'Weight' & 'Cost(Rs)' will be calculated

automatically

4. Fill the deatils of Highlighted (Manufacturing Process,

Amount, Unit, Rs/Unit)

5. The 'Cost(Rs)' ,'Subtotal' , 'Material

Total' ,'Labor Total', 'Subassembly Total'
will be calculated automatically
Official Costing Sheet
Team ID 252XXX
Team Name
Institute Name
BAJA Edition eBAJA Drive Status 2WD/AWD/4WD Category Returning / New
Total Cost (Rs) ₹ 495,872.98

Vehicle Assembly &

Subassembly Costs Subtotal
Labour Cost
Sr. No. Item Description OEM COST
Material Labour Time(min) Cost Material Labour OEM

1 E-Powertrain E-Powertrain, E-Powertrain Mountings, E-Powertrain Subframe, etc. ₹ 103,337.00 ₹ 1,461.27 ₹ 0.00 60.0 100.0 ₹ 1,461.27 ₹ 100.00 ₹ 103,337.00

2 Drive System Drive Shafts, Axles, Tyres, Rims, Hub, etc. ₹ 56,000.00 ₹ 7,730.64 ₹ 15,917.50 50.0 83.3 ₹ 7,730.64 ₹ 16,000.83 ₹ 56,000.00

3 Steering Steering Wheel, Intermediate Shafts, Gear Box, Tie Rods, etc. ₹ 300.00 ₹ 1,345.10 ₹ 5,466.75 30.0 50.0 ₹ 1,345.10 ₹ 5,516.75 ₹ 300.00

4 Suspension A Arms, Spindles, Shock Absorbers, Springs, etc. ₹ 210,134.10 ₹ 7,192.84 ₹ 8,281.00 30.0 50.0 ₹ 7,192.84 ₹ 8,331.00 ₹ 210,134.10

5 Frame Structural Members, Roll Cage, Mounts, Firewall, Seat, etc. ₹ 0.00 ₹ 25,193.35 ₹ 2,393.81 40.0 66.7 ₹ 25,193.35 ₹ 2,460.48 ₹ 0.00

6 Body Outer Covering, Fenders, Skid Plates, etc. ₹ 0.00 ₹ 1,880.00 ₹ 0.00 20.0 33.3 ₹ 1,880.00 ₹ 33.33 ₹ 0.00

7 Brakes Mech/Hyd. Components, Pedals, Lines, Fittings, Fluid, etc. ₹ 13,463.00 ₹ 214.76 ₹ 256.80 25.0 41.7 ₹ 214.76 ₹ 298.47 ₹ 13,463.00

8 Electrical Equipment Starter, Cables, Wiring, Safety Device, etc. ₹ 0.00 ₹ 1,272.00 ₹ 0.00 30.0 50.0 ₹ 1,272.00 ₹ 50.00 ₹ 0.00

9 Fasteners Nuts, Bolts, Spring Washer, etc. ₹ 2,875.69 ₹ 0.00 0.0 0.0 ₹ 2,875.69 ₹ 0.00 ₹ 0.00

10 Bearings All bearings used throughout all sub-systems ₹ 30,014.03 ₹ 0.00 ₹ 0.00 0.0 0.0 ₹ 0.00 ₹ 0.00 ₹ 30,014.03

11 Miscellaneous Other items. ₹ 640.00 ₹ 20.00 5.0 8.3 ₹ 640.00 ₹ 28.33 ₹ 0.00

₹ 383,234.10 ₹ 49,805.65 ₹ 32,335.86 290.0 ₹ 483.33 ₹ 49,805.65 ₹ 32,819.19 ₹ 413,248.13

; Total Cost (Rs) ₹ 495,872.98

Signature with date Signature with date

Name Name

TEAM CAPTAIN FINANCE HEAD

OEM Components

Item Subsystem Part Name Make Model Qty Rs Per Qty Total Cost

1 E_Powertrain CVT 0.00 ₹ 0.00

2 E_Powertrain Battery_HV 0.00 ₹ 0.00
3 E_Powertrain Motor Cad_to.Manufacturing 5kW_ 1 ₹ 40,000.00 ₹ 40,000.00
4 E_Powertrain Controller Cad_To_Manufacturing. Pmsm Controller 1 ₹ 23,000.00 ₹ 23,000.00
5 E_Powertrain Throttle_pedal NR_CONTROLS_ 5MΩ 1 ₹ 2,000.00 ₹ 2,000.00
6 Drive Tires BKT BKT AT110-23x7-10 4 ₹ 5,500.00 ₹ 22,000.00
7 Drive Rims DWT DWT A511-23 10x5 4 ₹ 8,500.00 ₹ 34,000.00
8 Suspension Shock_Absorber Fox Float 3 EVOL R-830-19-309 4 ₹ 52,458.53 ₹ 209,834.10
9 Brake Brake_Caliper KBX KBX Vespa 3 ₹ 3,000.00 ₹ 9,000.00
10 Brake Master_Cylinder Bosch Master Cylinder 0.75 1 ₹ 1,380.00 ₹ 1,380.00

11 Brake Tefflon Hose Tygon 2375 1 ₹ 1,660.00 ₹ 1,660.00

12 Brake 3 Way Connector TATA LPT-78853 2 ₹ 150.00 ₹ 300.00
13 ₹ 0.00
14 Brake Pressure Switch KTM 64111051200 1 ₹ 175.00 ₹ 175.00
15 Brake Brake Rotor Ather 340A0000713C 1 ₹ 948.00 ₹ 948.00
16 E_Powertrain Cell CAD AND CART 16 ₹ 1,480.00 ₹ 23,680.00
17 E_Powertrain BMS CAD AND CART 1 ₹ 5,336.00 ₹ 5,336.00
18 E_Powertrain Wire 1 ₹ 1,880.00 ₹ 1,880.00
19 E_Powertrain Power Connector 1 ₹ 1,760.00 ₹ 1,760.00
20 E_Powertrain Cable Gland 2 ₹ 15.00 ₹ 30.00
21 E_Powertrain Terminal 32 ₹ 2.00 ₹ 64.00
22 E_Powertrain FR4 1 ₹ 350.00 ₹ 350.00
23 E_Powertrain Fuse 6 ₹ 136.00 ₹ 816.00
24 E_Powertrain Amber Light 1 ₹ 460.00 ₹ 460.00
25 E_Powertrain Brake Light RAMA MOTORS 1 ₹ 125.00 ₹ 125.00
26 E_Powertrain Reverse Light RAMA MOTORS 1 ₹ 125.00 ₹ 125.00
27 E_Powertrain Alarm Buzzer CAD AND CART 1 ₹ 35.00 ₹ 35.00
28 E_Powertrain Display CAD AND CART 4 ₹ 479.00 ₹ 1,916.00
29 E_Powertrain FNR Switch 1 ₹ 400.00 ₹ 400.00
30 E_Powertrain Kill switch ESBEE ELECTROTECH LLP 2 ₹ 160.00 ₹ 320.00
31 E_Powertrain Ignition Switch ESBEE ELECTROTECH LLP 1 ₹ 80.00 ₹ 80.00
32 E_Powertrain LED Indicator ESBEE ELECTROTECH LLP 2 ₹ 80.00 ₹ 160.00
33 E_Powertrain LV Wire 1 ₹ 50.00 ₹ 50.00
34 E_Powertrain Accumulator relay 1 ₹ 750.00 ₹ 750.00
35 Steering Rod End 2 ₹ 150.00 ₹ 300.00
36 Suspension Rod End 2 ₹ 150.00 ₹ 300.00
37 ₹ 0.00
38 ₹ 0.00
39 ₹ 0.00
40 ₹ 0.00 ₹ 0.00
41 ₹ 0.00 ₹ 0.00
42 ₹ 0.00 ₹ 0.00
43 ₹ 0.00 ₹ 0.00
44 ₹ 0.00 ₹ 0.00
45 ₹ 0.00 ₹ 0.00
46 ₹ 0.00 ₹ 0.00
47 ₹ 0.00 ₹ 0.00
48 ₹ 0.00 ₹ 0.00
49 ₹ 0.00 ₹ 0.00
50 ₹ 0.00 ₹ 0.00
51 ₹ 0.00 ₹ 0.00
52 ₹ 0.00 ₹ 0.00
53 ₹ 0.00 ₹ 0.00
54 ₹ 0.00 ₹ 0.00
55 ₹ 0.00 ₹ 0.00
56 ₹ 0.00 ₹ 0.00
57 ₹ 0.00 ₹ 0.00
58 ₹ 0.00 ₹ 0.00
59 ₹ 0.00 ₹ 0.00
60 ₹ 0.00 ₹ 0.00
61 ₹ 0.00 ₹ 0.00
62 ₹ 0.00 ₹ 0.00
63 ₹ 0.00 ₹ 0.00
64 ₹ 0.00 ₹ 0.00
65 ₹ 0.00 ₹ 0.00
66 ₹ 0.00 ₹ 0.00
67 ₹ 0.00 ₹ 0.00
68 ₹ 0.00 ₹ 0.00
69 ₹ 0.00 ₹ 0.00
70 ₹ 0.00 ₹ 0.00
71 ₹ 0.00 ₹ 0.00
72 ₹ 0.00 ₹ 0.00
73 ₹ 0.00 ₹ 0.00
74 ₹ 0.00 ₹ 0.00
75 ₹ 0.00 ₹ 0.00
76 ₹ 0.00 ₹ 0.00
77 ₹ 0.00 ₹ 0.00
78 ₹ 0.00 ₹ 0.00
79 ₹ 0.00 ₹ 0.00
80 ₹ 0.00 ₹ 0.00
81 ₹ 0.00 ₹ 0.00
82 ₹ 0.00 ₹ 0.00
83 ₹ 0.00 ₹ 0.00
84 ₹ 0.00 ₹ 0.00
85 ₹ 0.00 ₹ 0.00
86 ₹ 0.00 ₹ 0.00
87 ₹ 0.00 ₹ 0.00
88 ₹ 0.00 ₹ 0.00
89 ₹ 0.00 ₹ 0.00
90 ₹ 0.00 ₹ 0.00
91 ₹ 0.00 ₹ 0.00
92 ₹ 0.00 ₹ 0.00
93 ₹ 0.00 ₹ 0.00
94 ₹ 0.00 ₹ 0.00
95 ₹ 0.00 ₹ 0.00
96 ₹ 0.00 ₹ 0.00
97 ₹ 0.00 ₹ 0.00
98 ₹ 0.00 ₹ 0.00
99 ₹ 0.00 ₹ 0.00
100 ₹ 0.00 ₹ 0.00
101 ₹ 0.00 ₹ 0.00
102 ₹ 0.00 ₹ 0.00
103 ₹ 0.00 ₹ 0.00
104 ₹ 0.00 ₹ 0.00
105 ₹ 0.00 ₹ 0.00
106 ₹ 0.00 ₹ 0.00
107 ₹ 0.00 ₹ 0.00
108 ₹ 0.00 ₹ 0.00
109 ₹ 0.00 ₹ 0.00
110 ₹ 0.00 ₹ 0.00
111 ₹ 0.00 ₹ 0.00
112 ₹ 0.00 ₹ 0.00
113 ₹ 0.00 ₹ 0.00
114 ₹ 0.00 ₹ 0.00
115 ₹ 0.00 ₹ 0.00
116 ₹ 0.00 ₹ 0.00
117 ₹ 0.00 ₹ 0.00
118 ₹ 0.00 ₹ 0.00
119 ₹ 0.00 ₹ 0.00
120 ₹ 0.00 ₹ 0.00
121 ₹ 0.00 ₹ 0.00
122 ₹ 0.00 ₹ 0.00
123 ₹ 0.00 ₹ 0.00
124 ₹ 0.00 ₹ 0.00
125 ₹ 0.00 ₹ 0.00
126 ₹ 0.00 ₹ 0.00
127 ₹ 0.00 ₹ 0.00
128 ₹ 0.00 ₹ 0.00
129 ₹ 0.00 ₹ 0.00
130 ₹ 0.00 ₹ 0.00
131 ₹ 0.00 ₹ 0.00
132 ₹ 0.00 ₹ 0.00
133 ₹ 0.00 ₹ 0.00
134 ₹ 0.00 ₹ 0.00
135 ₹ 0.00 ₹ 0.00
136 ₹ 0.00 ₹ 0.00
137 ₹ 0.00 ₹ 0.00
138 ₹ 0.00 ₹ 0.00
139 ₹ 0.00 ₹ 0.00
140 ₹ 0.00 ₹ 0.00
141 ₹ 0.00 ₹ 0.00
142 ₹ 0.00 ₹ 0.00
143 ₹ 0.00 ₹ 0.00
144 ₹ 0.00 ₹ 0.00
145 ₹ 0.00 ₹ 0.00
146 ₹ 0.00 ₹ 0.00
147 ₹ 0.00 ₹ 0.00
148 ₹ 0.00 ₹ 0.00
149 ₹ 0.00 ₹ 0.00
150 ₹ 0.00 ₹ 0.00

Total: ₹ 383,234.10
E Powertrain Subsystem
Item Part Name Qty Material Cost Labour Cost Extended Material
1 Battery Pack 1 ₹ 1,461.27 ₹ 0.00 ₹ 1,461.27
2 ₹ 0.00 ₹ 0.00 ₹ 0.00
3 ₹ 0.00 ₹ 0.00 ₹ 0.00
4 ₹ 0.00 ₹ 0.00 ₹ 0.00
5 ₹ 0.00 ₹ 0.00 ₹ 0.00
6 ₹ 0.00 ₹ 0.00 ₹ 0.00
7 ₹ 0.00 ₹ 0.00 ₹ 0.00
8 ₹ 0.00 ₹ 0.00 ₹ 0.00
9 ₹ 0.00 ₹ 0.00 ₹ 0.00
10 ₹ 0.00 ₹ 0.00 ₹ 0.00
11 ₹ 0.00 ₹ 0.00 ₹ 0.00
12 ₹ 0.00 ₹ 0.00 ₹ 0.00
13 ₹ 0.00 ₹ 0.00 ₹ 0.00
14 ₹ 0.00 ₹ 0.00 ₹ 0.00
15 ₹ 0.00 ₹ 0.00 ₹ 0.00
16 ₹ 0.00 ₹ 0.00 ₹ 0.00
17 ₹ 0.00 ₹ 0.00 ₹ 0.00
18 ₹ 0.00 ₹ 0.00 ₹ 0.00
19 ₹ 0.00 ₹ 0.00 ₹ 0.00
20 ₹ 0.00 ₹ 0.00 ₹ 0.00
21 ₹ 0.00 ₹ 0.00 ₹ 0.00
22 ₹ 0.00 ₹ 0.00 ₹ 0.00
23 ₹ 0.00 ₹ 0.00 ₹ 0.00
24 ₹ 0.00 ₹ 0.00 ₹ 0.00
25 ₹ 0.00 ₹ 0.00 ₹ 0.00
26 ₹ 0.00 ₹ 0.00 ₹ 0.00
27 ₹ 0.00 ₹ 0.00 ₹ 0.00
28 ₹ 0.00 ₹ 0.00 ₹ 0.00
29 ₹ 0.00 ₹ 0.00 ₹ 0.00
30 ₹ 0.00 ₹ 0.00 ₹ 0.00
31 ₹ 0.00 ₹ 0.00 ₹ 0.00
32 ₹ 0.00 ₹ 0.00 ₹ 0.00
33 ₹ 0.00 ₹ 0.00 ₹ 0.00
34 ₹ 0.00 ₹ 0.00 ₹ 0.00
35 ₹ 0.00 ₹ 0.00 ₹ 0.00
36 ₹ 0.00 ₹ 0.00 ₹ 0.00
37 ₹ 0.00 ₹ 0.00 ₹ 0.00
38 ₹ 0.00 ₹ 0.00 ₹ 0.00
39 ₹ 0.00 ₹ 0.00 ₹ 0.00
40 ₹ 0.00 ₹ 0.00 ₹ 0.00

Subsystem Assembly Time (minutes) 60 Subsystem Assy Cost

₹ 1,461.27

Total:

1. Item Name: Battery Pack

Material
1
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1 Casing Al 6061 0.00271 1150.00
2 Pressure Plate MS 0.0078 205.50
3 Bus Bar Copper 0.008968 30.00
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

2. Item Name:
Material
2
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

3. Item Name:
Material
3
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

4. Item Name:
Material
4
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

5. Item Name:
Material
5
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

6. Item Name:
Material
6
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

7. Item Name:
Material
7
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

8. Item Name:
Material
8
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

9. Item Name:
Material
9
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9
Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

10. Item Name:

Material
10
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9
Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

11. Item Name:

Material
11
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

12. Item Name:

Material
12
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

13. Item Name:

Material
13
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

14. Item Name:

Material
14
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

15. Item Name:

Material
15
15
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16. Item Name:
Material
16
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17. Item Name:
Material
17
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
18. Item Name:
Material
18
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
19. Item Name:
Material
19
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
20. Item Name:
Material
20
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
21. Item Name:
Material
21
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

22. Item Name:

Material
22
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

23. Item Name:

Material
23
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

24. Item Name:

Material
24
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

25. Item Name:

Material
25
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

26. Item Name:

Material
26
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

27. Item Name:

Material
27
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

28. Item Name:

Material
28
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

29. Item Name:

Material
29
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

30. Item Name:

Material
30
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9
Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

31. Item Name:

Material
31
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

32. Item Name:

Material
32
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

33. Item Name:

Material
33
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

34. Item Name:

Material
34
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

35. Item Name:

Material
35
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

36. Item Name:

Material
36
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
37. Item Name:
Material
37
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
38. Item Name:
Material
38
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
39. Item Name:
Material
39
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
40. Item Name:
Material
40
Parts Material Density (Kg/cm³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Material Total ₹ 0.00

Labour Cost Total ₹ 0.00
Subassembly Total ₹ 0.00

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Labour Cost Total ₹ 0.00
Subassembly Total ₹ 0.00

Weight (Kg) Rs/Unit Cost (Rs)

0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
Subtotal: ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00
Material Total ₹ 0.00
Labour Cost Total ₹ 0.00
Subassembly Total ₹ 0.00
Drive Subsystem
Item Part Name Qty Material Cost Labour Cost Extended Material
1 Gear Box 1 ₹ 1,907.84 ₹ 10,150.00 ₹ 1,907.84
2 Belt Drive 1 ₹ 411.92 ₹ 1,181.00 ₹ 411.92
3 Differential 1 ₹ 282.78 ₹ 1,509.00 ₹ 282.78
4 Drive Shafts 4 ₹ 461.06 ₹ 380.00 ₹ 1,844.23
5 Propeller Shaft 1 ₹ 226.75 ₹ 284.00 ₹ 226.75
6 Front Hub 1 ₹ 938.74 ₹ 341.50 ₹ 938.74
7 Rear Hub 1 ₹ 938.74 ₹ 341.50 ₹ 938.74
8 PowerTrain Guards 1 ₹ 807.58 ₹ 70.50 ₹ 807.58
9 Dog Clutch 1 ₹ 372.06 ₹ 520.00 ₹ 372.06
10 ₹ 0.00 ₹ 0.00 ₹ 0.00
11 ₹ 0.00 ₹ 0.00 ₹ 0.00
12 ₹ 0.00 ₹ 0.00 ₹ 0.00
13 ₹ 0.00 ₹ 0.00 ₹ 0.00
14 ₹ 0.00 ₹ 0.00 ₹ 0.00
15 ₹ 0.00 ₹ 0.00 ₹ 0.00
16 ₹ 0.00 ₹ 0.00 ₹ 0.00
17 ₹ 0.00 ₹ 0.00 ₹ 0.00
18 ₹ 0.00 ₹ 0.00 ₹ 0.00
19 ₹ 0.00 ₹ 0.00 ₹ 0.00
20 ₹ 0.00 ₹ 0.00 ₹ 0.00
21 ₹ 0.00 ₹ 0.00 ₹ 0.00
22 ₹ 0.00 ₹ 0.00 ₹ 0.00
23 ₹ 0.00 ₹ 0.00 ₹ 0.00
24 ₹ 0.00 ₹ 0.00 ₹ 0.00
25 ₹ 0.00 ₹ 0.00 ₹ 0.00
26 ₹ 0.00 ₹ 0.00 ₹ 0.00
27 ₹ 0.00 ₹ 0.00 ₹ 0.00
28 ₹ 0.00 ₹ 0.00 ₹ 0.00
29 ₹ 0.00 ₹ 0.00 ₹ 0.00
30 ₹ 0.00 ₹ 0.00 ₹ 0.00
31 ₹ 0.00 ₹ 0.00 ₹ 0.00
32 ₹ 0.00 ₹ 0.00 ₹ 0.00
33 ₹ 0.00 ₹ 0.00 ₹ 0.00
34 ₹ 0.00 ₹ 0.00 ₹ 0.00
35 ₹ 0.00 ₹ 0.00 ₹ 0.00
36 ₹ 0.00 ₹ 0.00 ₹ 0.00
37 ₹ 0.00 ₹ 0.00 ₹ 0.00
38 ₹ 0.00 ₹ 0.00 ₹ 0.00
39 ₹ 0.00 ₹ 0.00 ₹ 0.00
40 ₹ 0.00 ₹ 0.00 ₹ 0.00

Subsystem Assembly Time (minutes) 50 Subsystem Assy Cost

₹ 7,730.64

Total:

1. Item Name: Gear Box

Material
1
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Pinion 1 20MnCr5 0.00785 126.30
2 Gear 1 20MnCr5 0.00785 186.20
3 Pinion 2 20MnCr5 0.00785 85.00
4 Gear 2 20MnCr5 0.00785 299.60
5 Shaft 2 20MnCr5 0.00785 36.00
6 Casing AL6061 0.00271 265.00
7 Miter Gear 20MnCr5 0.00785 105.00
8 Spool AL6061 0.00281 915.00
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Conventional Lathe (TL) 4 Hr
2 Gear Cutting (GC) 3.5 Hr
3 Milling (MVO) 5 Hr
4 Gear Grinding (SG) 4 Hr
5 Heat Treatment (SA) 2.6 Kg
6 VMC(TV) 3 Hr
7
8
9
10
11
12
13
14
15

2. Item Name: Belt Drive

Material
2
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Pulley 1 Al6061 0.00271 200.00
2 Pulley 2 Al6062 0.00271 180.00
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Conventional Lathe (TL) 0.7 Hr
2 VMC (TV) 2.5 Hr
3
4
5
6
7
8
9
10
11
12
13
14
15

Drive Shafts

3. Item Name: Differential

Material
3
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Crown gear En353 0.00785 102.70
2 Pinion En353 0.00758 50.45
3 Casing Al6061 0.00271 156.70
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Milling (MCO) 1.5 Hr
2 Turning (TL) 1.5 Hr
3 VMC(TV) 2 Hr
4 Heat Treatment (SA) 1.3 Kg
5
6
7
8
9
10
11
12
13
14
15

4. Item Name: Drive Shafts

Material
4
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Drive Shaft 20MnCr5 0.0078 158.20
2 Drive Shaft Rollers + Mount Assembly 1.00
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Conventional Lathe(TL) 1 Hr
2 Milling (MCO) 1 Hr
3
4
5
6
7
8
9
10
11
12
13
14
15

5. Item Name: Propeller Shaft

Material
5
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Propeller Shaft 20MnCr5 0.0078 323.00
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Conventional Lathe(TL) 1.3 Hr
2 Milling (MCO) 0.6 Hr
3
4
5
6
7
8
9
10
11
12
13
14
15

6. Item Name: Front Hub

Material
6
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Front Hub Al6061 0.00271 866.00
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Conventional Lathe(TL) 0.5 Hr
2 VMC (TV) 0.67 Hr
3
4
5
6
7
8
9
10
11
12
13
14
15

7. Item Name: Rear Hub

Material
7
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Rear Hub AI6061 0.00271 866.00
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Conventional Lathe(TL) 0.5 Hr
2 VMC (TV) 0.67 Hr
3
4
5
6
7
8
9
10
11
12
13
14
15

8. Item Name: PowerTrain Guards

Material
8
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Powertrain Guards Ai6061 0.00271 745.00
2
3
4
5
6
7
8
9

Labour Cost:
Item
Item
Manufacturing Process Amount Unit
1 Sheet Rolling (FS) 0.6 Hr
2 TIG (WT) 0.4 m
3 Cutting (CH) 0.2 Hr
4 Drilling (FD) 13 Per Drill
5
6
7
8
9
10
11
12
13
14
15

9. Item Name: Dog Clutch

Material
9
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Primary Dog AI7075 0.00281 56.70
2 Secondary Dog AI7075 0.00281 49.30
3 Spring Spring steel 4454 grade 2 0.00785 150.00
4 Linkage Al 6061 0.00271 56.00
5
6
7
8
9
Labour Cost:
Item
Manufacturing Process Amount Unit
1 Convetional lathe (TL) 2.3 Hr
2 Milling (MCO) 1 Hr
3 Heat Treatment (SA) 1.2 Kg
4
5
6
7
8
9
10
11
12
13
14
15

10. Item Name:

Material
10
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9
Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

11. Item Name:

Material
11
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

12. Item Name:

Material
12
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

13. Item Name:

Material
13
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

14. Item Name:

Material
14
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

15. Item Name:

Material
15
15
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16. Item Name:
Material
16
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17. Item Name:
Material
17
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
18. Item Name:
Material
18
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
19. Item Name:
Material
19
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
20. Item Name:
Material
20
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
21. Item Name:
Material
21
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

22. Item Name:

Material
22
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

23. Item Name:

Material
23
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

24. Item Name:

Material
24
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

25. Item Name:

Material
25
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

26. Item Name:

Material
26
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

27. Item Name:

Material
27
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

28. Item Name:

Material
28
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

29. Item Name:

Material
29
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

30. Item Name:

Material
30
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9
Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

31. Item Name:

Material
31
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

32. Item Name:

Material
32
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

33. Item Name:

Material
33
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

34. Item Name:

Material
34
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

35. Item Name:

Material
35
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

36. Item Name:

Material
36
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
37. Item Name:
Material
37
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
38. Item Name:
Material
38
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
39. Item Name:
Material
39
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
40. Item Name:
Material
40
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1
2
3
4
5
6
7
8
9

0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
Subtotal: ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Labour Cost Total ₹ 0.00
Subassembly Total ₹ 0.00

Weight (Kg) Rs/Unit Cost (Rs)

0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
Subtotal: ₹ 0.00

Unit Rs/Unit Cost (Rs)

Weight (Kg) Rs/Unit Cost (Rs)

0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Labour Cost Total ₹ 0.00
Subassembly Total ₹ 0.00

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00

Material Total ₹ 0.00

Labour Cost Total ₹ 0.00
Subassembly Total ₹ 0.00

Weight (Kg) Rs/Unit Cost (Rs)

0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
0 ₹ 0.00
Subtotal: ₹ 0.00

Unit Rs/Unit Cost (Rs)

₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
₹ 0.00
Subtotal: ₹ 0.00
Material Total ₹ 0.00
Labour Cost Total ₹ 0.00
Subassembly Total ₹ 0.00
Steering Subsystem
Item Part Name Qty Material Cost Labour Cost Extended Material
1 Steering Wheel 1 ₹ 216.28 ₹ 37.50 ₹ 216.28
2 Steering column 1 ₹ 554.47 ₹ 1.25 ₹ 554.47
3 Rack 1 ₹ 55.65 ₹ 560.00 ₹ 55.65
4 Pinion 1 ₹ 18.57 ₹ 690.00 ₹ 18.57
5 Rack and Pinion Casing 1 ₹ 104.65 ₹ 1,800.00 ₹ 104.65
6 Tie rod 2 ₹ 181.64 ₹ 165.50 ₹ 363.29
7 Steering stopper 2 ₹ 5.97 ₹ 100.00 ₹ 11.95
8 Column Pinion Connector 1 ₹ 9.97 ₹ 47.00 ₹ 9.97
9 Clevis Joint 2 ₹ 5.14 ₹ 900.00 ₹ 10.27
10 ₹ 0.00 ₹ 0.00 ₹ 0.00
11 ₹ 0.00 ₹ 0.00 ₹ 0.00
12 ₹ 0.00 ₹ 0.00 ₹ 0.00
13 ₹ 0.00 ₹ 0.00 ₹ 0.00
14 ₹ 0.00 ₹ 0.00 ₹ 0.00
15 ₹ 0.00 ₹ 0.00 ₹ 0.00
16 ₹ 0.00 ₹ 0.00 ₹ 0.00
17 ₹ 0.00 ₹ 0.00 ₹ 0.00
18 ₹ 0.00 ₹ 0.00 ₹ 0.00
19 ₹ 0.00 ₹ 0.00 ₹ 0.00
20 ₹ 0.00 ₹ 0.00 ₹ 0.00
21 ₹ 0.00 ₹ 0.00 ₹ 0.00
22 ₹ 0.00 ₹ 0.00 ₹ 0.00
23 ₹ 0.00 ₹ 0.00 ₹ 0.00
24 ₹ 0.00 ₹ 0.00 ₹ 0.00
25 ₹ 0.00 ₹ 0.00 ₹ 0.00
26 ₹ 0.00 ₹ 0.00 ₹ 0.00
27 ₹ 0.00 ₹ 0.00 ₹ 0.00
28 ₹ 0.00 ₹ 0.00 ₹ 0.00
29 ₹ 0.00 ₹ 0.00 ₹ 0.00
30 ₹ 0.00 ₹ 0.00 ₹ 0.00
31 ₹ 0.00 ₹ 0.00 ₹ 0.00
32 ₹ 0.00 ₹ 0.00 ₹ 0.00
33 ₹ 0.00 ₹ 0.00 ₹ 0.00
34 ₹ 0.00 ₹ 0.00 ₹ 0.00
35 ₹ 0.00 ₹ 0.00 ₹ 0.00
36 ₹ 0.00 ₹ 0.00 ₹ 0.00
37 ₹ 0.00 ₹ 0.00 ₹ 0.00
38 ₹ 0.00 ₹ 0.00 ₹ 0.00
39 ₹ 0.00 ₹ 0.00 ₹ 0.00
40 ₹ 0.00 ₹ 0.00 ₹ 0.00

Subsystem Assembly Time (minutes) 30 Subsystem Assy Cost

₹ 1,345.10

Total:

1. Item Name: Steering Wheel

Material
1
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Steering Wheel AL 6061 0.00271 199.52
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Bending (FB) 2 Per bend
2 Cutting (CH) 1 m
3 Welding (WT) 0.5 m
4
5
6
7
8
9
10
11
12
13
14
15

2. Item Name: Steering column

Material
2
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Steering column AISI 4130 0.00785 48.28
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Cutting(CH) 0.04 m
2 Welding(WT) 0.01 m
3 Drilling(FD) 1 Qty
4
5
6
7
8
9
10
11
12
13
14
15

3. Item Name: Rack

Material
3
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Rack EN 24 0.0078 89.18
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Milling (MCO) 1 Hr
2 Convential Leth (TL) 2.5 Hr
3 Drilling (DV) 0.3 Hr
4
5
6
7
8
9
10
11
12
13
14
15

4. Item Name: Pinion

Material
4
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Pinion 20MNCR5 0.0078 26.46
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Gear Cutting (GC) 0.5 Hr
2 Drilling (DV) 0.25 Hr
3 Conventional Lathe (TL) 0.5 Hr
4
5
6
7
8
9
10
11
12
13
14
15

5. Item Name: Rack and Pinion Casing

Material
5
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Rack and Pinion Casing Al 6061 0.00271 96.54
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 VMC (TV) 4 Hr
2
3
4
5
6
7
8
9
10
11
12
13
14
15

6. Item Name: Tie rod

Material
6
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Tie rod AISI 4130 0.00785 15.60
2 Billet EN 8 0.00785 4.22
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Cutting (CH) 0.5 m
2 Conventional lathe (MCO) 0.5 Hr
3 TIG (WT) 0.3 Hr
4
5
6
7
8
9
10
11
12
13
14
15

7. Item Name: Steering stopper

Material
7
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Steering stopper Al 6061 0.00271 5.51
2
3
4
5
6
7
8
9

Labour Cost:
Item
Manufacturing Process Amount Unit
1 Conventional Lath (TL) 0.5 Hr
2 Drilling (DV) 0.3 Hr
3
4
5
6
7
8
9
10
11
12
13
14
15

8. Item Name: Column Pinion Connector

Material
8
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Column Pinion Connector 20MNCR5 0.0078 14.20
2
3
4
5
6
7
8
9

Labour Cost:
Item
Item
Manufacturing Process Amount Unit
1 Conventional lathe (TL) 0.5 Hr
2 TIG (WT) 0.2 m
3
4
5
6
7
8
9
10
11
12
13
14
15

9. Item Name: Clevis Joint

Material
9
Parts Material Density (Kg/m³) Volume (cm³) or Qty
1 Clevis Joint EN 24 0.0078 8.23
2
3
4
5
6
7
8
9
Labour Cost:
Item
Manufacturing Process Amount Unit
1 VMC (TV) 2 Hr
2
3
4
5
6
7
8
9
10
11
12
13
14
15