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Delta Ia Am Esp Um en 20230913
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Delta DIAServoPress Software User’s Manual
Content
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Delta DIAServoPress Software User’s Manual
5. Functions .................................................................................. 50
5.1 Data Uploading................................................................................................... 50
5.2 Language ............................................................................................................ 54
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Applicability of Instructions
Recipe
Delta Servo Press Operating Instructions Recipe Setting Software Instructions
Setting
DIAServoPress Software
Data
DIAServoPress Software User’s Manual User’s Manual
Capture
(Does not support recipe edit function)
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OS Windows 8 / 8.1 / 10 / 11
Disk space At least 100MB space must be provided for the DIAServoPress
OFFICE Microsoft Excel 2007 or higher version (for exporting statistics reports)
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Connection: Once the software is open, it must connect to the servo press via Ethernet or USB. Check
the IP and connection port settings before connecting. Successfully connected, the software may
operate and retrieve data from the machine through communications. See Section 2.1 for details.
Initialization: When the servo press is turned on, it must undergo spindle resetting and parameter
initialization. These actions required to be operated through the servo press human machine interface.
If the servo press has already completed initialization when DIAServoPress opens, the software will
automatically proceed to standby. See Section 2.2 for details.
On: When the servo press is not running, recipe and related setting may be performed. Once turned
on, the spindle will move from the mechanical origin to the working origin, and no recipe parameter
modification is allowed under this condition. On and off actions required to be operated through the
servo press human machine interface. If the servo press is already on when DIAServoPress opens, the
software will automatically proceed to pressing standby. See Section 2.3 for details.
Run
Connection Initialization On Press
Software
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2.1 Connection
Make sure that the PC is connected to the servo press through Ethernet or USB, and enter connection
parameters such as IP address and port on the software’s functions menu. When done, click
[Connect], as in Figure 2-1-1. If connection is successful, the type chosen window will display, as
shown in Figure 2-1-2. The software will detect the information from the servo press, so user only has to
check the setting value. Then, the main window will show the [Connecting] as shown in Figure 2-1-3. If
connection failed, it will display [Connect Failure], as in Figure 2-1-4. Reconfirm the IP address and
port parameters then. To disconnect the PC and servo press, click [Disconnect], as shown in Figure 2-
1-5. If user use [RJ45], 300 data per second can be acquired. If user use [USB], more than 2000
data per second can be acquired.
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3.1 Import
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The pressing curve can help user to set the appropriate parameter. DIAServoPress provided three
major functions to import the pressing curve.
When the user recorded the pressing curve via DIAServoPress, the last curve will be showed on the
screen. If the recipe edit windows had been opened, this curve would be imported for setting.
If there is no curve imported on the window, the pressing curve will be recorded when user applied the
manual control to make the jog pressing. The [Clean] will clean the entire pressing curve. The [Export]
can export the current pressing curve on the screen into the file for the further application in the future.
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If user have the file export from the above function, the file can be imported by touching [Import]. The
pressing curve file saved by the automatic pressing process also can be imported.
Curve Scale:If the [ Auto] is unchecked,the maximum and minimum of chart scale can be adjusted.
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Infor:The related information during the manual control pressing process will be showed on this
column.
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3.2.2 Mode
The recipe step window uses a graphical interface to perform parameter modifications, as in Figure 3-2-
2-1. Click on a movement mode in [Mode]. The window will show the correspond parameters.
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Position mode: Press and stop when the setting position is reached.
Force Mode: Press and stop when the setting load is reached.
Distance mode: Press down a setting distance.
Force Position mode: Press to the setting position with the constant force.
Force Distance mode: Press to the setting distance with the constant force.
IO Signal mode: Stop for waiting the specific input signal or output the assigned signal on the step.
3.2.5.1 Motionless
No pressing parameter setting required. This step will be finished for this step during the process.
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Pressing conditions: In position mode, the spindle will press down at [Pressing Velocity] to the [End
Position], wait for a [Pressing Time], and return to the working origin.
Limit conditions: When the spindle has reached the [Pressing Position], the servo press will check if
the force is between the [Max] and [Min] of force limit. If yes, it will be judged OK, if not then NG.
Original velocity
Working origin
Standby velocity
Standby position, Standby time
Pressing velocity
Pressing position, Pressing time
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Pressing conditions: In Force mode, the spindle will refer to the [Pressing Velocity] for downward
velocity adjustment until the [Pressing Force] is detected. Then it will wait for the [Pressing Time] and
return to the working origin position. If the [Pressing Force] is not reached during the process, the
spindle will return to the working origin from the [Max] position.
Limit conditions: When the spindle has reached the [Pressing Force], the servo press will check if
the position is between the [Max] and [Min] of position limit. If yes, it will be judged OK, if not then NG.
Original velocity
Working origin
Standby velocity
Standby position, Standby time
Low velocity
Pressing force, Pressing
time
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Pressing conditions: In distance mode, the spindle will move down at [Pressing Velocity] for the
[Pressing Distance], and wait for the [Pressing Time] before returning to the working origin.
Limit conditions: When the spindle has moved the [Pressing Distance], the servo press will check. If
the force is between the [Max] and the [Min] of force limit, and if the position is between the [Max] and
[Min] of position limit, it will be judged OK, if not then NG. Since the distance mode Limit conditions
include maximum and minimum limits for both force and position, please select [Force] or [Position]
as the basis for Cpk calculation according to the production process.
Original velocity
Working origin
Standby velocity
Standby position, Standby time
Low velocity
Pressing velocity Pressing distance,
Pressing time
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Pressing conditions: In force position mode, the spindle will move down to [Pressing Force], then
pressing continuously downward the [Pressing Position] with [Pressing Force], and wait for the
[Pressing Time] before returning to the working origin.
Original velocity
Working origin
Standby velocity
Standby position, Standby time
Low velocity
Pressing Force
Pressing velocity
Pressing position, Pressing time
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Pressing conditions: In force position mode, the spindle will move down to [Pressing Force], then
pressing continuously downward the [Pressing Distance] with [Pressing Force], and wait for the
[Pressing Time] before returning to the working origin.
Limit conditions: When the spindle has moved to the [Pressing Distance], the servo press will check
if the position is between the [Max] and [Min] of position limit. If yes, it will be judged OK, if not then
NG.
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Pressing conditions:User can set up to four steps of signal operation or delay time in this mode.
If the waiting signal is on, the servo press require to detect the rising edge to go to next step. If the
waiting signal is off, the servo press required to detect the falling edge.
When the output signal is on, servo press will output the specific signal and go to next step. If the
output signal is off, servo press will turn off the specific signal.
After the pressing process finished, servo press will turn off all the output signal.
Y0 X0
Y1 X1
Y2 X2
Y3 X3
Y4 X4
Y5 X5
Y6 X6
Y6 X7
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Except for the basic limit in the pressing condition , servo press also provide the [Geometric Limit]
function which can set the quadrilateral boundary for the specific section of pressing curve. Please
touch [Geometric Limit] and enter the management page. The total steps of geometric limit is up to
10 sets. Suggested applied the frame selection on the curve instead of the manual key in the value.
Please check the step first, then choose the type of geometric limit.
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If the [DN] type had been chosen, the limit composed of quadrilateral. Please click the upper left -
>upper right->lower right-> lower left 4 points in order on the curve and build the frame.
2
1
3
4
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NG NG
NG NG
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Frame Limit 1
OK OK
NG NG
NG NG
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Frame Limit 2
OK OK
NG NG
NG NG
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Frame Limit 3
OK OK
NG NG
NG
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Frame Limit 4
OK OK
NG NG
NG NG
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Frame Limit 5
OK OK
NG NG
NG
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Frame Limit 6
OK NG
NG NG
NG NG
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Frame Limit 7
OK NG
NG NG
NG NG
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(2)
(6)
(3)
(4)
(1) (5)
(1) Live pressing status: Divided into three areas, the working origin position, standby position, and
pressing position. Displays the current step in real time.
(2) Live chart: Displays the current pressing data live during the pressing process. Corresponding
parameters for the X-axis and Y-axis can be adjusted individually by the user. See Section 4.1: Live
messages for details.
(3) Main control interface: Live display of the current position, force information. See Section 4.1: Live
messages for details.
(4) Live pressing data: Displays pressing data, including pressing result, pressing position, pressing
force and production time.
(5) Statistics display and setting: Displays current statistics, including total production and pass rate.
Information such as work order and statistics path can be set by user. See Section 4.2: Statistical
data for details.
(6) Servo press status: Live display of the current servo press status. See Section 4.1: Live
messages for details.
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X-axis and Y-axis scale items can also be changed by the user. The X-axis can be set for position or
time. The Y-axis may be set for load, velocity, or position, as per Figure 4-1-2-3.
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If the barcode is to be changed after a batch is finished, change the barcode text directly and click
[Reset], as in Figure 4-2-1-1. If the original barcode already contains pressing records but the batch
statistical data has not yet been saved, DIAServoPress will display a warning to confirm whether the
barcode is to be reset unsaved, as shown in Figure 4-2-1-2. Once reset, a success message will be
shown, as in Figure 4-2-1-3.
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4.2.2 Results
After batch pressing, The DIAServoPress will conduct batch recording and statistical analysis. Clicking
on [Result], as in Figure 4-2-2-1, it will open the [Result] window as shown in Figure 4-2-2-2. The
contents of each area in the window are described below:
(1)
(4)
(3)
(2)
(5)
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(1) Overview
This area will display production information such as the barcode, pass amount, NG amount, pass
rate, total amount, and total time.
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Click [Export] for data export, as shown in Figure 4-2-3-1. Files will be saved at the designated [Path],
and DIAServoPress will export external Excel files according to the work order statistics, as in Figure 4-
2-3-2 Contents of each item in the table are described as below:
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(1) (2)
(3)
The Excel file will be saved in the designated directory with the [Barcode] with the serial number as the
folder name, as in Figure 4-2-3-3 The folder will contain an Excel spreadsheet and a Chart folder with a
csv data file for each single pressing process, as in Figure 4-2-3-4 The csv file records position, force,
velocity, and time parameters independently, as in Figure 4-2-3-5 To open the designated pressing’s
csv file, refer to the table in the Excel file, as shown in Figure 4-2-3-6, or re-plot the curve directly
through opening the file in DIAServoPress (refer to Section 4.3)
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5. Functions
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The data upload window includes four main sections, as shown in Figure 5-1-2:
(1)
(2)
(3)
(1) SQL database basic connection setting: Mainly defines basic SQL server connection
parameters, including whether to turn on SQL upload, database IP address, and database account
password, as shown in Figure 5-1-3. If [Turn on] is checked, DIAServoPress will upload pressing
data to the connected SQL server database after each pressing. Server connection data includes
the IP address, connection account, and connection password, which are to be used together with
[Create Database] and [Connect Database]. Be sure to complete valid server and database
connections before performing uploads.
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(2) Create database: This function creates an assigned database including database name,
database path, file size, and max file size for DIAServoPress data uploads in the connectable
server, as shown in Figure 5-1-4. The database is named by the user. Once created, subsequent
usage through [Connect Database] must be connected by this name. The database path is the
created database’s file access location, as in Figure 5-1-5. The file size is the initial size of the
database file. The max file size is the upper limit for database file size after data augmentation.
Click [Create] after finishing setting. If proper connection is established, DIAServoPress will
automatically create fields and display a Creation Successful window on completion, as in Figures
5-1-6.
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(3) Connect Database: If the current server contains assigned databases created by DIAServoPress,
it can be accessed directly through the Connect function according to the database name, as in
Figure 5-1-7 Check [Turn on] and click [Connect]. The target database fields and existing data
will be displayed in the below window, as in Figure 5-1-8. Verify proper connection before turning
on the SQL database upload function.
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5.2 Language
Servo Press offers users different language options. To change the language currently in use, click
[Setting] -> [Language], as shown in Figure 5-2-1. The language selection window will display. Select
the language to be changed into, as in Figures 5-2-2, and click OK to complete language change.
Please restart the software and the change will be saved in the program profile.
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6. One to Many
6.1 Scan
The DIAServoPress can scan the servo press in the local network which are set in distinct IP address.
Please ensure all servo press are already assigned the IP, the follow the below steps:
(2) The dialog windows will show and check whether or not to make the automatic scan. Please click
[Yes].
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(3) Choose the designed Ethernet network card, then click the [Scan]
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(5) It will show the IP of each servo press during the scanning, please click the [Connect] to connect
the servo press on the local network.
(6) After connecting successful, the monitor windows will show on the screen. Click [Export] can
export the pressing report and curve.
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Industrial Automation Headquarters
Taiwan: Delta Electronics, Inc.
Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan District,
Taoyuan City 33068, Taiwan
TEL: +886-3-362-6301 / FAX: +886-3-371-6301
Asia EMEA
China: Delta Electronics (Shanghai) Co., Ltd. EMEA Headquarters: Delta Electronics (Netherlands) B.V.
No.182 Minyu Rd., Pudong Shanghai, P.R.C. Sales: [email protected]
Post code : 201209 Marketing: [email protected]
TEL: +86-21-6872-3988 / FAX: +86-21-6872-3996 Technical Support: [email protected]
Customer Service: 400-820-9595 Customer Support: [email protected]
Service: [email protected]
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Industrial Automation Sales Department
2-1-14 Shibadaimon, Minato-ku BENELUX: Delta Electronics (Netherlands) B.V.
Tokyo, Japan 105-0012 Automotive Campus 260, 5708 JZ Helmond, The Netherlands
TEL: +81-3-5733-1155 / FAX: +81-3-5733-1255 Mail: [email protected]
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Mail: [email protected]
TEL: +82-2-515-5305 / FAX: +82-2-515-5302
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Plot No.43, Sector 35, HSIIDC Gurgaon,
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Unit 2, Building A, 18-24 Ricketts Road, Mail: [email protected]
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Mail: [email protected]
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17 121357 Moscow Russia
Americas Mail: [email protected]
TEL: +7 495 644 3240
USA: Delta Electronics (Americas) Ltd.
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TEL: +1-919-767-3813 / FAX: +1-919-767-3969 Şerifali Mah. Hendem Cad. Kule Sok. No:16-A
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OFFICE 2504, 25th Floor, Saba Tower 1,
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*We reserve the right to change the information in this Manual without prior notice.
2023/02/10