LAMINATING

Competence in

MASCHINENFABRIK HERBERT MEYER GMBH

Ideas that bond.

 MASCHINENFABRIK HERBERT MEYER GMBH

Welcome to the world of MEYER machines.

We appreciate your interest in our products,
system solutions, and services.

Since 1949, we have been writing internatio-

nally successful machine history when it comes
to subject of bonding, coating, pressing, or
molding.

We welcome the opportunity to convince you –

visit us at our facility and take the opportunity
to find the most suitable solution for you in our
Competence Center.

As a family owned enterprise, we see the com-

mitment to combine tradition and innovation
– let‘s bond!

Foundation: 1949
Production area: 15,000 m2
Employees: 170

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 FUSING LAMINATING SCATTERING PRESSES

Continuous fusing machines KFK series -C PST series - Powder scattering System - Thermo-molding
RPS series - L - E, EL, X - Coating line - Thermo-stamping
- E1 - XL - Thermo-consolidation
- E2 -P - Thermo-transfer
- E2 Leather -V Options See brochure “Scattering“
- E4 -L
Discontinuous fusing machines
Options - Tensile stress control
- Ascending batch winder
- Big batch winder
- Electric winder
- Handling systems
- Material storage
- Cross cutting device
Options See brochure “Fusing“ - Longitudinal cutting device
- Edge trimming

SERVICES
- After sales service
- Competence Center for customer trials
- Contract manufacture
- Contract laminating

3
 SYSTEM
solutions

MASCHINENFABRIK HERBERT MEYER GMBH

Our flatbed laminating machines are conti-

The top belt unit can be adjusted by means of pre- nuously working, double belt presses with inte-
cise spindle function to adapt the gap perfectly to the
grated contact heating and contact cooling.
material‘s thickness and product to be laminated.

For this purpose, the machine is designed with separa-

tely controllable height adjustments for sections inside The materials to be laminated are gently hea-
the machine to enable a more effective calibration and ted – the individual lengths of the heating zone
thermo-lamination of the material. achieve an optimal bonding with strong adhe-
Heating zone Pressure and Cooling zone sive strength. After heating up the material, it
gap control
is pressed by means of calander rollers or, per
request,calibrated to a defined thickness.

Additional stabilization is reached by the coo-

ling process inside the machine. Because of
Conveyor belt
Pressure system high precision workflow, flat passing, as well
adjustable (opt) as precise height adjustments high-strength
blanks up to a thickness of 150 mm can be la-
minated.

Pressure rollers heated

or cooled (opt) Conveyor belt

Contact pressure
roller at inlet (opt)

We look forward to advising you on the make-

up of your machine as well as on the selection
of your bonding materials – together we will
find the optimal solution in our in-house Com-
petence Center.
Temperature
Pressure

4
 KNOW HOW
With our lamination system solutions, we normally use thermoplastic ad-
hesives as they provide a simple, environmentally friendly and, for almost
any application, usable solution. In addition to environmental and health
aspects, recyclability, purity of variety or fogging become an important There are four types of adhesives which
can be used for composite production:
matter.
- Thermoplastics
Depending on the individualized specifications, alternative adhesive sys- - Reactive adhesions
tems such as reactive adhesive can be run with our machines. - Self-adhesive systems
- Solvent adhesives

Adhesive system Adhesion system Adhesion system Adhesion system

Webs and foil Slotted nozzle Hotmelt gravure transfer Powder scattering device

Webs and
foils

Types of appearance:
- powder
- dispersion, paste-like, or fluid
- webs, nets, or films
- thermo-liquefied granules or block shapes

Powder
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 DESIGN
system modules

MASCHINENFABRIK HERBERT MEYER GMBH

Central
The heating zones are normally equipped with elec- quick change
tric heating elements but can be optionally designed elements
as an oil heating system for high-precision tempera-
ture control.

a. b. c. Our heating modules are designed as „Quick

Change“ modules (precisely manufactured alumi-
num elements with special surface coating) for time
and cost-effective exchange.

It is possible, depending on the specifications, to

temper the zones, e.g. 9 zones in a top heating sys-
tem as well as 9 zones in a bottom heating system,
i.e. a total of 18 zones.
Depending on heat requirements, we offer:
Interval heating system (a.),
Contact heating system (b.) or
Contact PLUS heating system (c.).

The heating arrangement is characterized by three

central zones flanked by three edge zones (EZ). This EZ 4 Our heating and cooling system consist of individu-
is the same for top and bottom heating systems re- ally spring-mounted elements adapting perfectly to
Zone 1
sulting in 18 control zones for optimal temperature Top heating system the material to be laminated thus assuring a homo-
EZ 6
control. geneous heat transfer.
EZ 5 Bottom heating system
Zone 2
EZ 8
Spring element
EZ 7
Zone 3
Heating element

EZ 9 Material to be
laminated
Material flow

Established and proven modular design of the KFK

6 series allows machine widths between 400 mm
(15.7“) and 3,100 mm (122.0“).

400 mm (15.7“) 600 mm (23.62“) 800 mm (31.5“) 1,100 mm (43.3“) 1,300 mm (51.1“) 1,500 mm (59.0“) 1,700 mm (66.9“)
 Motorized level
adjusting of
KNOW-HOW
pressure roller Constructive skills with the experience of over 6 decades of machine develop-
ment and implementation have solidified our reputation as a reliable machine
manufacturer worldwide.
Our in-house developed and partly patented modular solutions are characte-
Material to be
laminated rized by longevity and, just in case, by easy and time-optimized exchangeabi-
lity. This proverbial MEYER quality ensures our customers economical use of
their machinery.

The top belt unit is adjusted precisely by means of

motorized spindles in order to adapt the gap bet-
ween the belts perfectly to the material to be lami-
nated.

In addition, the pressure and level of the top pres-

sure roller can be adjusted for perfect calibration
results.

Modular design and constructive skills enabling a

time-optimized belt change of installed systems with
only short downtimes.

Stable and steady run of conveyor belts

Top: chain guided conveyor belts as reliable solution allowing

the installation of very thin belts

Bottom: proportionally tracked conveyor belts for easy

belt change

New belt, Endless belt

endless changing device

1,900 mm (74.8“) 2,100 mm (82.6“) 2,300 mm (90.5“) 2,500 mm (98.4“) 2,700 mm (106.3“) 2,900 mm (114.1“) 3,100 mm (122.0“)
 KFK-C
Flatbed laminating machine

MASCHINENFABRIK HERBERT MEYER GMBH

The system KFK-C is optimally suitable to lami-

nate multilayer materials. Textiles, textile-like
and flexible materials as well as rigid blanks with
a thickness up to 50 mm can be processed wit-
hout any difficulties. As a result of an integrated
Compact solutions with the skills of the Great cooling system, materials may also be coated.

Furthermore, this machine is suitable to calibra-

te voluminous materials on account of the 4-fold
height adjustment and adjustable calibration
rollers. Adjustable sloped inlet.

The installation of endless belts is possible. The

belts are proportionally tracked resulting in mi-
nimal cross movements
Illustrations might show special features

Heating register
Sloped inlet

Cooling register

Technical data:
Width (mm) 1,100 1,500 1,900

Height adjustment quadruple, 0 to 50 mm (1.96“) manual

Heating zone Interval (mm) 1,550

Cooling zone Interval (mm) 980

Running speed (m/min.) 1 to 15

Versions Integrated heating and cooling zone

8 Only with heating zone
Only with cooling zone
 KFK-E
Flatbed laminating machine

Designed in sturdy frame construction, we in-

stall separately spring-mounted elements, lar-
ge roller diameters for precise pressure and
combine chain guided, servo-driven conveyor
belts. The solid solution for multi-purpose use
The height adjustment as well as level ad-
justments of the top pressure roller is motor-
controlled by means of a precisely adjustable
lifting spindle. All relevant parameters can be
set and controlled via proven SIEMENS touch
control.

Heating register

Illustrations might show special features

Cooling register

Technical data:
Width (mm) 1,100 1,300 1,500 1,700 1,900
2,100 2,300 2,500
Height adjustment 0 to 150 mm (5.90“)
Heating zone (mm) 1,350
Cooling zone (mm) 1,150
Control zones (number) 18
Running speed (m/min.) 0.5 to 30

Options Endless belt

Length of loading belt 9
Chilled pressure rollers
 KFK-EL
Flatbed laminating machine

MASCHINENFABRIK HERBERT MEYER GMBH

Designed in sturdy frame construction, we ins-

tall separately spring-mounted elements, large
roller diameters for precise pressure and com-
bine chain guided, servo-driven conveyor belts.
The reliable and powerful heating system can be
designed in three different versions of heating
Higher energy input for increased demands capacities.

The 18 control zones are electrically heated.

For optimal energy conservation, heating and
cooling sections are insulated. The height ad-
justment as well as the level adjustment of the
top pressure roller is motor-controlled by means
of a precisely adjustable lifting spindle. All re-
levant parameters can be set and controlled via
proven SIEMENS touch control.
Illustrations might show special features

Heating register Cooling register

Technical data:
Width (mm) 1,100 1,300 1,500 1,700 1,900
2,100 2,300 2,500 2,700
Height adjustment 0 to 150 mm (5.90“)
Heating zone (mm) 2,300
Cooling zone (mm) 1,150
Control zones (number) 18
Running speed (m/min.) 0.5 to 30

Options Length of loading belt

10 Chilled pressure rollers
Adjustable pressure system for heating and cooling zones
 KFK-X
Flatbed laminating machine

The combination of a reliable and powerful

heating system with an effective cooling sys-
tem allows processing of challenging materi-
als with increased cooling demand. Heating and cooling in perfect balance
The height adjustment as well as the level ad-
justment of the top pressure roller is motor-
controlled by means of a precisely adjustable
lifting spindle. All relevant parameters can be
set and controlled via proven SIEMENS touch
control.

Cooling register

Illustrations might show

special features
Heating register

Technical data:
Width (mm) 1,100 1,300 1,500 1,700 1,900
2,100 2,300 2,500 2,700
Height adjustment 0 to 150 mm (5.90“)
Heating zone (mm) 2,300
Cooling zone (mm) 2,300
Control zones (number) 18
Running speed (m/min.) 0.5 to 30

Options Length of loading belt

Chilled pressure rollers 11
 KFK-XL
Flatbed laminating machine

MASCHINENFABRIK HERBERT MEYER GMBH

Designed in sturdy frame construction, we ins-

tall separately spring-mounted elements, large
roller diameters for precise pressure and com-
bine chain guided, servo-driven conveyor belts.

Skills in new dimensions

Module Module Module

1 x 1,500 mm pressure roller 1 x 1,500 mm
Illustrations might show special features

We meet the increasing demands of long Heating zone Heating zone Heating zone Cooling zone Cooling zone
heating and cooling zones as well as lar-
ge widths with large-sized drive rollers.

Belt‘s tension is generated either by me- Technical data:

ans of springs or hydraulics. Belt control
Width (mm) 1,100 1,300 1,500 1,700 1,900 2,100
is carried out either by means of chain
2,300 2,500 2,700 2,900 3,100
guidance or proportionally controlled
Height adjustment 0 to 150 mm (5.90“)
belts.
Heating zone (mm) 3,000, extendable in 1,500 mm increments
Cooling zone (mm) 1,500, extendable in 1,500 mm increments
Control zones (number) 18
Running speed (m/min.) 0.5 to 30

Options Extension heating/cooling zone Length of loading belt Sep. height adjustment of modules
12 Chilled pressure rollers Add. calibration roller modules
Adj. pressure system for heating and cooling zones

Versions Integrated heating and cooling zone / Only with heating zone /
Only with cooling zone
 KFK-P
High-pressure double-belt press

This precise system development represents

the processing of organo sheets, fiber rein-
forced composites, and composites. Due to
the consistent design for high pressures and
high temperatures as well as the modular de-
sign, this is the economical alternative to the
traditional steel belt lines. Highest pressures at high temperatures
Technical highlights are coated steel ele-
ments, hydraulic belt tension, hydraulically
generated high pressure by means of pressure
rollers, and pneumatic surface pressure onto
the material to be laminated.

Hydraulic belt tension

Pneumatic surface pressure

Illustrations might show special features

Extensive insulation

Heat. register Cool. register

Large drive rollers

*Max. working temperature for PTFE coated belts: 250°C

**Max. pressure using double shell pressure rollers

Technical data:
Width (mm) 1,100 1,500 1,900
Heating and cooling elements made of steel 1,400 1,800
Working width (mm) 1,000
transfer significantly higher forces onto the
Length heating module (mm) 1,500, extendable in 1,500 mm modules
material to be laminated than conventional
Length cooling module (mm) 1,500, extendable in 1,500 mm modules
standard machines.
Heating power / module (kW) 96 131 166
Temperature max. (oC)* 300 300 300
Line pressure of rollers max. (N/mm), rubber-coated 70 (70) ** 70 (70)** 37 (55)**
Surface pressure of rollers max. (N/cm²), rubber-coated 260 (260) ** 260 (260)** 170 (220)**
Pressure 800 mm zone max. (N/cm2) 10 10 10
Pressure in all 4 zones max. (N/cm2) 3.6 3.6 3.6 13
Total pressure max. (N/cm2) 14.6 14.6 14.6
Height adjustment 0 - 150 mm (5.90“) 0 - 150 mm (5.90“) 0 - 150 mm (5.90“)
Dimensions L x W x H (mm) 6,300 x 2,600 x 2,350 6,300 x 3,000 x 2,350 6,300 x 3,400 x 2,350
Weight approx. (kg) 19,000 22,000 25,000
 KFK-V
continuous
vacuum laminating machine

MASCHINENFABRIK HERBERT MEYER GMBH

This special solution meets the high demands of

a vacuum press, combined with the characteris-
tics of a continuously working double-belt press
The patented solutions for vacuum lamination with high zone pressures.

Flexible thin films, functional textiles or compo- Optimal laminating results ensure the
sites – even with height differences in the mate- zones, separately adjustable in vacuum
rial to be laminated – are processed in each of and temperature, which are individually
the 5 zones under vacuum conditions avoiding designed as heating or cooling zones
air pockets in a continuous production process depending on the specifications. Ad-
in an effective and energy-saving way. ditionally, they can be equipped with IR
heating elements.
Illustrations might show special features

Heating zone

Evacuation zone Cooling

zone

Technical data:
Vacuum
Working width (mm) 800
Temperature max. (oC) 250 Temperature
Pressure / zone max. (bar) 0.8

Pressure in all zones max. (bar) 3.5

Length / zone (mm) 800

Length of all zones (mm) 4,000

Thickness lamin. mat. max. (mm) 5

14 Running speed (m/min.) 0.1 to 7
Heating power (kW) 170

Dimensions L x W x H (mm) 5,000 x 2,500 x 1,700

Weight (kg) 7,000
 KFK-L
Flatbed laminating machine

We developed this laboratory laminating ma-

chine for smaller sizes as well as for manage-
able volumes. This stand-alone version repre-
sents a compact solution with one heating
zone, equipped with separately spring-moun-
ted elements and an integrated cooling zone. Small system solution – modular add-ons
The level of the pressure rollers as well as the
Control pressure are individually manually adjustable.
Steady guided conveyor belts and the intuiti-
Heating register Cooling register ve operator guidance by means of the proven
SIEMENS control represents new quality for
laminating machines.

Powder / Granulate

Illustrations might show special features

Roll-off devices scattering device IR heating field KFK-L Winder

KFK-C Technische
Technical data: Daten:
Width (mm) 400 600

Height adjustment 0 to 25 mm (0.98“)

Heating zone (mm) 470

Cooling zone (mm) 360

Using extension modules for roll-off and winders,
scattering, as well as IR heating fields makes it a Running speed (m/min.) 0,2 to 9
complete laminating line.

Options Endless belts

Adjustable surface pressure 15
 CONCEPTS
Production lines

MASCHINENFABRIK HERBERT MEYER GMBH

With experience and conviction, we develop

the optimal production lines according to the
specifications of the project. Take advantage
For more efficiency and cost-effectiveness of our decade-long accumulated know-how.

Web and foil lamination Powder lamination Thermo lamination

Roll-off devices Heating zones Winder Roll-off device Heating zones Winder Roving cutter Heating zones Winder
Cooling zones IR heating field Cooling zones Roll-off device Cooling zones
Powder Powder
scattering scattering
device device

16
 COMPETENCE CENTER
In our well equipped Competence Center, all
relevant parameters to achieve the perfect
customer solution can be worked out together
with our engineers. On site, we will find the
ideal solution together – let‘s bond!

Thermo lamination of granulates Lamination with separate cooling unit Powder coating with calander
Granulate
scattering device Heating zones Winder Heating zones Flatbed Winder Roll-off device Powder Calander and Winder
Roll-off device IR heating field Cooling zones Roll-off device Cooling zones cooling machine with material scattering cooling roller
storage device
IR heating field IR heating field

17
 Ascending batch winder with dancer
control of tensile stress

MASCHINENFABRIK HERBERT MEYER GMBH

OPTIONS

Tensile stress control by means

of measuring and expander rollers

Automatic filling
device for powder
scattering device

18

Electric winder with tensile stress Big-batch winder with dancer

control control of tensile stress
 MODULES
Production lines

Powder scattering device with IR heating field

Our in-house developed modules and optional

components increase the safety, economic
efficiency and relieve the operator as far as
possible. For perfect production arrangement
It is our goal to develop together with you,
the ideal and most efficient configuration for
your laminating application. We take pleasure in
comprehensively advising you – just let us know
your preferences.

Longitudinal cutting device

Edge trimming with

adjustable width

19

Cross cutting device, moving, with

circular or pulling knives
MASCHINENFABRIK HERBERT MEYER GMBH

System solutions for bonding technique for

- Garment industry
- Textile industry (textile lamination, powder coating...)
- Technical textiles (powder coating, impregnation...)
- Automotive interior and acoustics
- Composites (honeycomb sandwich sheets, fiber reinforced composites...)
- Medical (consolidate, calibrate, membrane foil coating...)

Berlin

Dresden

Prag
Maschinenfabrik Frankfurt
Hof
Herbert Meyer GmbH Pilsen
Herbert-Meyer-Str. 1 Nürnberg
92444 Rötz, Bavaria
Rötz
Germany Together we are able to configure your ideal machine concept during free Stuttgart
initial trials. Visit our Competence Center. Regensburg
Tel. +49 9976 208-0
München
Fax +49 9976 1510 We look forward to the challenge.
Linz

[email protected]
www.meyer-machines.com