0% found this document useful (0 votes)
18 views48 pages

M-19-0004 Electrical Calculation Report Rev. B

The document provides detailed electrical design calculations for the NEOM project in Saudi Arabia, including site configurations, power consumption, and rectifier and battery requirements. It outlines various configurations for 2G, 3G, and 4G systems, along with the necessary power analysis and calculations for rectifiers and battery modules. The report concludes with specifications for rectifier systems and battery backup times needed to support the planned telecommunications infrastructure.

Uploaded by

Jay Monreal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
18 views48 pages

M-19-0004 Electrical Calculation Report Rev. B

The document provides detailed electrical design calculations for the NEOM project in Saudi Arabia, including site configurations, power consumption, and rectifier and battery requirements. It outlines various configurations for 2G, 3G, and 4G systems, along with the necessary power analysis and calculations for rectifiers and battery modules. The report concludes with specifications for rectifier systems and battery backup times needed to support the planned telecommunications infrastructure.

Uploaded by

Jay Monreal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 48

Site Configuration Qty Model max power typical power

2G 0 RRU3936 220 180


3G 3 RRU3959 235 190
4G 0 RRU3959 235 190
CA 0 RRU3959 235 190
BBU 1 BBU 350 200
MW links 2 IDU 450 250
Cooling 1 A/C 1200 1000
Total Watt 3155 2270

Step Item Value Unit Remark


1 Max Site Power Consumption 3155 Watt peak value
2 Average Power Consumption 2270 Watt normal value
3 Battery Capacity 400 Ah
4 Depth of Battery Discharging 50% %
5 Battery Life-time co-efficiency 0.85 consider deppreciation
6 Batter Discharging Voltage 50 V average value
7 Charging Voltage 56.4 V
8 Charging factor 0.14 Max value
9 Min Rectifier Capacity Required 6313.4 Watt
10 Quantity of Rectifier Module 4 PCS
11 D.G. reted capacity 18000 W
13 D.G. load rate 35% % highest efficient point is 80%
14 Battery Charging Power 3158.4 W
15 Battery Charging Current 56.0 A
16 Battery Charging Time 3.57 hours/cycle
17 Battery Discharging Time 3.74 hours/cycle
18 Average D.G. Running Time 11.72 hours/day
19 Average Daily cycle times 3.28 times
20 Battery Backup Time 4.01 hours
21 Battery Life-span 6.01 Years
Site Configuration Qty Model max power typical power
2G 3 RRU3936 220 180
3G 3 RRU3959 235 190
4G 0 RRU3959 235 190
CA 0 RRU3959 235 190
BBU 1 BBU 350 200
MW links 2 IDU 450 250
Cooling 1 A/C 1200 1100
Total Watt 3815 2910

Step Item Value Unit Remark


1 Max Site Power Consumption 3815 Watt peak value
2 Average Power Consumption 2910 Watt normal value
3 Battery Capacity 500 Ah
4 Depth of Battery Discharging 50% %
5 Battery Life-time co-efficiency 0.85 consider deppreciation
6 Batter Discharging Voltage 50 V average value
7 Charging Voltage 56.4 V
8 Charging factor 0.14 Max value
9 Min Rectifier Capacity Required 7763 Watt
10 Quantity of Rectifier Module 4 PCS
11 D.G. reted capacity 18000 W
13 D.G. load rate 43% % highest efficient point is 80%
14 Battery Charging Power 3948 W
15 Battery Charging Current 70.0 A
16 Battery Charging Time 3.57 hours/cycle
17 Battery Discharging Time 3.65 hours/cycle
18 Average D.G. Running Time 11.87 hours/day
19 Average Daily cycle times 3.32 times
20 Battery Backup Time 3.91 hours
21 Battery Life-span 5.94 Years
Site Configuration Qty Model max power typical power
2G 3 RRU3936 220 180
3G 3 RRU3959 235 190
4G 3 RRU3959 235 190
CA 0 RRU3959 235 190
BBU 1 BBU 350 200
MW links 2 IDU 450 250
Cooling 1 A/C 1200 1200
Total Watt 4520 3580

Step Item Value Unit Remark


1 Max Site Power Consumption 4520 Watt peak value
2 Average Power Consumption 3580 Watt normal value
3 Battery Capacity 600 Ah
4 Depth of Battery Discharging 50% %
5 Battery Life-time co-efficiency 0.85 consider deppreciation
6 Batter Discharging Voltage 50 V average value
7 Charging Voltage 56.4 V
8 Charging factor 0.14 Max value
9 Min Rectifier Capacity Required 9257.6 Watt
10 Quantity of Rectifier Module 6 PCS
11 D.G. reted capacity 18000 W
13 D.G. load rate 51% % highest efficient point is 80%
14 Battery Charging Power 4737.6 W
15 Battery Charging Current 84.0 A
16 Battery Charging Time 3.57 hours/cycle
17 Battery Discharging Time 3.56 hours/cycle
18 Average D.G. Running Time 12.02 hours/day
19 Average Daily cycle times 3.36 times
20 Battery Backup Time 3.81 hours
21 Battery Life-span 5.86 Years
DC POWER ANALYSIS (REV B)
NEOM NEW SITE PROJECT

Site no.: M-19-0004 Date : April 9, 2025


Region: NORTH Ref. # : -

New Transmission Load : 300.00W


Air Condition Unit (Telecom Cabinet) : 870.00W
Air Condition Unit (Battery Cabinet ) : 300.00W
TOLCU DC Load : 41.00W
Huawei Planned G900/L900/L700MHz (3xRRU5516t + BB Card) : 2672.34W

Huawei Planned (1xDBS5900) : 220.00W


Huawei Planned LTE2300MH/5G N40 (3xAAU5636+ BB Card) : 3730.70W
Huawei Planned 5G_3700 (3xAAU5646+ BB Card) : 5051.49W
TOTAL POWER REQUIRED BY HUAWEI SYSTEM : 13185.53W
Plus 8% Battery Charging
Total Required Power from Rectifier: = 14240.37W
Rectifiers Calculations
Total required current by the equipment 14240.4 / 54 = 263.71 amps
No. of required rectifiers 263.71 / 50 = 5.27
say 5 units
Total no. of required rectifiers considering
power configuration (N+1 VALUE) 5 + 1 = 6 units
Battery Modules Calculations
Total current requirement by the equipment
from the battery system 13185.5 / 48 = 274.70 amps

No.of 100 AH battery string to meet the above requirement


6 hours= 274.70 / 13.3 = 20.60 Say 16 = 16 Strings
(AS PER HUAWEI CONFIRMATION)
New DC Power Units
New Rectifiers 50.0 A = 6 units

New Battery Modules 100 AH = 16 strings


0

With 16 x 100 AH battery strings, battery back up time of 4.66 hours can be achieved.
Type of Rectifier System : Huawei ETP48600, R4850G2
Type of Battery Cell : ESM -48100A, 100AH
CONCLUSION:
New ETP48400, R4850G, 6x50A Rectifier Modules are required to carry required loads.
New 16x100AH Battery strings can provide 4.66 hrs Backup Battery Time.

FTI Page 4 of 48 DESIGN SECTION


DC POWER ANALYSIS (REV A)
NEOM NEW SITE PROJECT

Site no.: M-19-0004 Date : April 9, 2025


Region: NORTH Ref. # : -

New Transmission Load : 300.00W


Air Condition Unit (Telecom Cabinet) : 870.00W
Air Condition Unit (Battery Cabinet ) : 300.00W
TOLCU DC Load : 41.00W
Huawei Planned G900/L900/L700MHz (3xRRU5516t + BB Card) : 2672.34W

Huawei Planned (1xDBS5900) : 220.00W


Huawei Planned LTE2300MH/5G N40 (3xAAU5636+ BB Card) : 3730.70W
Huawei Planned 5G_3700 (3xAAU5646+ BB Card) : 5051.49W
TOTAL POWER REQUIRED BY HUAWEI SYSTEM : 13185.53W
Plus 8% Battery Charging
Total Required Power from Rectifier: = 14240.37W
Rectifiers Calculations
Total required current by the equipment 14240.4 / 54 = 263.71 amps
No. of required rectifiers 263.71 / 50 = 5.27
say 5 units
Total no. of required rectifiers considering
power configuration (N+1 VALUE) 5 + 1 = 6 units
Battery Modules Calculations
Total current requirement by the equipment
from the battery system (Considering 80% max Telecom Load)
### x 0.8 / 48 = 219.76 amps

No.of 100 AH battery string to meet the above requirement


6 hours= 219.76 / 13.3 = 16.48 Say 13 = 13 Strings

[AS PER STC USE REQUIRED BATTERY STRINGS 13x100AH]


New DC Power Units
New Rectifiers 50.0 A = 6 units

New Battery Modules 100 AH = 13 strings


[AS PER STC USE REQUIRED BATTERY STRINGS 13x100AH]

With 13 x 100 AH battery strings, battery back up time of 4.73 hours can be achieved.
Type of Rectifier System : Huawei ETP48600, R4850G2
Type of Battery Cell : ESM -48100A, 100AH
CONCLUSION:
New ETP48400, R4850G, 6x50A Rectifier Modules are required to carry required loads.
New 13x100AH Battery strings can provide 6hrs Backup Battery Time.

FTI Page 5 of 48 DESIGN SECTION


DC POWER ANALYSIS BASED ON SCO
NEOM PROJECT
SITE:NO ZBA991 DATE: 22-JUNE-2019
REGION SOUTHERN REF:NO: 167529

Existing DC Load : 9776.55W


Huawei Planned System 4G-2100MHZ : (3xRRU5516W)
Huawei Planned System 5G-N40 : (3xAAU5636)
1 + 1 + 1 9193.24W 4G-2100MHZ
: 5G N40

Required Power Consumption = 18969.79 Watts


:
MISS.LOAD
WLL LOAD :
TOTAL LOADS 18969.79 Watts

Plus 8% Battery Charging { 17963.42 x 1.08 } = 20487.37 Watts


Rectifiers Calculations
Total Required Current by the Equipment 20487.37/54 = 379.40 Amps
No. of Required Rectifiers 379.4/50 = 7.59 Units
Say 8 Units

Total no.of Required Rectifiers Including


Standby and Future Loads(N+1) 8+1 = 9 Units

Battery Strings Calculations


Total Current Requirement By the Equipment
from the Battery System 9595.06/ 48 = 395.20 Amps

No. of 100AH Battery String to Meet the above Requirement


4 hours = 395.2 / 20 = 19.76 Say 20 = 20 Strings
[AS PER STC USE EXISTING BATTERY STRINGS 12x100AH]

Required DC Power Units


Required Rectifiers-(Rectifier Brand-HUAWEI R4850G2) [ 50 A ] = 9 Units

Required Battery Strings-(Battery String Brand-) [ 100 AH] = 12 Strings


[AS PER STC USE EXISTING BATTERY STRINGS 12x100AH]

NOTE:

The Required DC Power Configuration as per Approved SAF'sConfiguration is (9x50A Rectifier & 12x100AH Battery Strings having
BackUP time of 3.04Hrs.).
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

NEOM PROJECT
IN

SAUDI ARABIA

Site No. M-05-00001

Site Name: Greenfield Site


NORTHERN

7
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

TABLE OF CONTENTS

Section 1.0 Electrical DC Calculation


1.1 DC Power Analysis
1.2 Telecom Reference Loads
1.3 Survey Report and Photos
1.4 Rectifier Cabinet Technical Specifications

Section 2.0 Electrical AC Calculation


2.1 Summary of MDB Load Details
2.2 Adequacy Calculation of the Rectifier Cabinet
2.3 Adequacy Calculation of the Power Source
2.4 Attachments A-C

Section 3.0 Electrical Drawings


3.1 Shelter Floor Plan
3.2 DC Single Line Diagram
3.3 AC Single Line Diagram
3.4 Alarms Diagram
3.5 Electrical Site Layout
3.6 Earthing Site Layout

8
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.0

ELECTRICAL DC CALCULATION

9
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.1

DC POWER ANALYSIS

10
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.2

Telecom Reference Loads

11
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.3

SURVEY REPORT AND PHOTOS

12
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.4

NEW RECTIFIER CABINET TECHNICAL


SPECIFICATIONS

13
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.0

ELECTRICAL AC CALCULATION

14
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.1

SUMMARY OF MDB LOAD DETAILS

15
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

PowerCube Key Performance Design Calculation 100%


Step Item Value Unit
1 Total power consumption 9211.55 Watt
2 Battery Capacity 1200 Ah
3 Depth of Battery Discharging 85% %
4 Battery Life-time co-efficiency 0.85
5 Batter Discharging Voltage 48 V
6 Charging Voltage 54 V
7 Charging factor 0.15
8 Min Rectifier Capacity Required 18931.55 Watt
9 Quantity of Rectifier Module 7.01 PCS
10 D.G. reted capacity 30000 W
11 D.G load rate 63.11%
12 Battery Charging Power 9720 W
13 Battery Charging Current 180.0 A
14 Battery Charging Time 5.67 hours/cycle
15 Battery Discharging Time 4.52 hours/cycle
16 Average D.G. Running Time 13.35 hours/day
17 Battery cycle time 2.36
18 Battery lifespan 8.14

Input Voltage, Hz, Phase, PF : 380 V , 60Hz , 3-Phase , 99% PF , 96% eff.

Power Demand in kVA Total Input (Watts) 18931.55


= =
eff. x PF 0.96 x 0.99

= 19919.6 KVA
= 19.92 KVA

16
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.2

ADEQUACY CALCULATION OF THE


RECTIFIER CABINET

17
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report


ADEQUACY CALCULATION OF THE RECTIFIER CABINET :

A) Rectifier Main MCB Rating Calculation:

Type of Rectifier: New HUAWEI PowerCube DCDU-400AS4, R4850G2

Input Voltage, Hz, Phase, PF : 380 V , 60Hz , 3-Phase , 99% PF ,


Efficiency 96%
Output Power per Module : 2700 W @ 48 V
No. of modules to be installed in rectifier cabinet @ MAX : 8 [Consider Max. # of Rectifiers]
Input requirement from one unit = 2700W / 0.96 = 2812.50 W
Total Input Requirement @ MAX rectifier modules = 2812.50W x 8 = 22500.00 W

Power Demand in kVA Total Input (Watts) 22500.00


= =
1000 x PF 1000 x 0.99
= 22.73 KVA
Full load current, 3-Phase circuit
VA 22727 VA
= = 34.53 A
√3 x 380 V 1.732 x 380 V

Minimum Ampacity of Over Current Protection = 34.53 A x 1.25 = 43.16A

Consider : New 63 A , 3P, MCB

63 A - 34.53 A
% Spare @ 63 A MCB = x 100% = 45.19%
63 A

Use: 63 A , 3P, MCB New

B) Rectifier Main Cable Sizing Calculation:

Select: 1-4/C 25mm² Unarmored XLPE cable as the main feeder power cable in ground

Ampacity of 1-4/C x 25mm² cable = 107 A (See attachment A)

Ground Temperature Rating Factor @ 50°C = 0.85 (See attachment C)

Depth of Burial Rating Factor @ 0.80mm = 0.96 (See attachment C)

Soil Resistivity Rating Factor @ k=2 = 0.80 (See attachment C)

Derated Ampacity of above cable = 107 A x 0.85 x 0.96 x 0.80 = 69.85 A

Therefore, the ampacity of New 1-4/C x 25mm² XLPE cable is adequate to carry load.

18
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.3
ADEQUACY CALCULATION OF THE
POWER SOURCE

19
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

ADEQUACY CALCULATION OF THE POWER SOURCE

Powercube Capacity Adequacy Calculation:

Total Demand Load in kVA (STC LOAD) = 19.92 kVA

New Powercube capacity in kVA = 36.00 kVA

36.00 kVA - 19.92kVA


% Spare @ 36.00kVA = x 100% = 44.67%
36.00kVA

Therefore, New 30KW/36KVA Powercube is adequate to carry the required loads.


Please refer to KPI Hybrid calculation.

20
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.4
ATTACHMENTS A-C

21
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

ATTACHMENT (A)

THREE AND FOUR CORE CABLES WITH COPPER CONDUCTORS


XLPE INSULATED AND PVC SHEATED, 0.6 / 1kV

CURRENT CARRYING CAPACITY


Conductor Resistance In Ground In Air
Conductor
Unarmored Armored Unarmored Armored
Cross DC at 20°C AC at 90°C Direct Laid in Direct In
Sectional Area Free Free
Laid Ducts Laid Ducts
Max. Approx. Approx. Approx. Approx. Approx. Approx. Approx.
mm² Ohm/km Ohm/km Ohm/km Amps Amps Amps Amps Amps
1.5 12.1 15.4 27 22 - 22 18 -
2.5 7.41 9.45 35 29 - 29 24 -
4 4.61 5.88 45 37 46 38 31 39
6 3.08 3.93 56 46 57 48 39 50
10 1.83 2.33 76 62 76 67 52 67
16 1.15 1.47 98 80 98 88 68 89
25 0.727 0.927 128 104 128 118 90 120
35 0.524 0.669 157 125 158 142 107 149
50 0.387 0.494 187 149 188 175 129 182
70 0.268 0.343 229 183 229 380 161 229
95 0.193 0.248 276 380 274 272 196 280
120 0.153 0.197 313 251 310 316 226 322
150 0.124 0.160 350 283 346 363 258 368
185 0.0991 0.129 395 321 387 418 295 420
240 0.0754 0.0998 458 372 444 496 346 491
300 0.0601 0.0812 516 420 494 571 394 557
400 0.0470 0.0656 584 478 549 665 454 635
500 0.0366 0.0536 655 538 597 760 515 705

NOTE :
These values are from Saudi Cable Company, Low Voltage Cables, Technical Catalogue.

22
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

Attachment (B)

SINGLE CORE CABLES WITH COPPER CONDUCTORS


XLPE INSULATED AND PVC SHEATED, 0.6 / 1kV

CURRENT CARRYING CAPACITY


Conductor Resistance
In Ground In Air
AC at AC at
Conductor 90°C 90°C
DC at 20°C Direct Laid in
Cross Direct Laid in Laid in Free in
Sectional Area in Flat in Trefoil Flat Formation Three Free in Flat In Pipes
Formation Ducts Trefoil
Formation Formation
Max. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx.
mm² Ohm/km Ohm/km Ohm/km Amps Ohm/km Amps Amps Amps Amps
1.5 12.1 15.4 15.4 31 30 22 27 22 19
2.5 7.41 9.45 9.45 40 39 29 36 29 24
4 4.61 5.88 5.88 52 50 38 47 38 32
6 3.08 3.93 3.93 65 63 47 60 49 40
10 1.83 2.33 2.33 87 83 63 82 66 54
16 1.15 1.47 1.47 112 107 82 109 88 70
25 0.727 0.927 0.927 144 137 105 145 116 92
35 0.524 0.668 0.669 172 165 127 178 143 112
50 0.387 0.494 0.494 204 195 151 218 175 134
70 0.268 0.342 0.343 251 238 187 277 222 168
95 0.193 0.247 0.248 301 286 225 344 274 205
120 0.153 0.196 0.197 345 327 258 409 326 237
150 0.124 0.159 0.160 385 363 290 461 367 269
185 0.0991 0.128 0.129 436 410 330 534 425 308
240 0.0754 0.098 0.100 507 474 382 638 505 361
300 0.0601 0.079 0.0815 573 532 431 740 583 411
400 0.0470 0.0629 0.0661 654 600 489 865 676 469
500 0.0366 0.0504 0.0548 744 673 550 1009 779 533
630 0.0283 0.0407 0.0453 847 752 615 1184 900 603

NOTE :
These values are from Saudi Cable Company, Low Voltage Cables, Technical Catalogue.

23
NEOM Project in Saudi Arabia
Revision Date: Revision: Document No.:
April 9, 2025 A M-05-00001-EM-Re-0001

Site Electrical Design Calculations Report

ATTACHMENT (C)
Rating factors for variation in ground temperature
Ground Temp. (°C) 25 30 35 40 45 50 55
XLPE Insulated Cables 1.09 1.04 1.00 0.95 0.90 0.85 0.80
PVC (rated 85°C) cables 1.10 1.05 1.00 0.95 0.89 0.84 0.77
PVC (rated 70°C) cables 1.13 1.07 1.00 0.93 0.85 0.76 0.65

Rating factors for variation in depth of burial (to center of cable in the trefoil group of cables)
Depth of Laying Size of Conductor
(meter) Up to 50 mm² 70mm² to 300mm² Above 300mm²
0.60 0.99 0.98 0.97
0.80 0.97 0.96 0.94
1.00 0.95 0.93 0.92
1.25 0.94 0.92 0.89
1.50 0.93 0.90 0.87
1.75 0.92 0.89 0.86
2.00 0.91 0.88 0.85

Rating factors for variation in thermal resistivity of soil (average values)


Thermal Resistivity of Soil (k) 0.80 0.90 1.0 1.2 1.5 2.0 2.50
Rating Factors 1.17 1.12 1.07 1 0.91 0.8 0.73

Rating factors for variation in air temperature


Air Temperature (°C) 25 30 35 40 45 50 55
XLPE Insulated Cables 1.14 1.10 1.05 1.00 0.95 0.89 0.84
PVC (rated 85°C) cables 1.15 1.11 1.05 1.00 0.94 0.88 0.82
PVC (rated 70°C) cables 1.22 1.15 1.08 1.00 0.91 0.82 0.71

Group rating factors for multicore cables in flat formation


Spacing
Number of cables in group
Touching 0.15 meter 0.3 meter
2 0.81 0.87 0.91
3 0.70 0.78 0.84
4 0.63 0.74 0.81
5 0.59 0.70 0.78
6 0.55 0.68 0.77

Group rating factors for single core cables in flat formation


Spacing
Number of circuits
Touching 0.15 meter 0.3 meter
2 0.78 0.83 0.88
3 0.66 0.73 0.79
4 0.61 0.68 0.74
5 0.56 0.64 0.73
6 0.53 0.61 0.71

24
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

STC NEOM NEW SITE PROJECT - 2

Site No.

SAUDI ARABIA

Site No. M-19-0004

Site Name: New Greenfield Site


NEOM DISTRICT

25
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

TABLE OF CONTENTS

Section 1.0 Electrical DC Calculation


1.1 DC Power Analysis
1.2 Telecom Reference Loads
1.3 Survey Report and Photos
1.4 Rectifier Cabinet Technical Specifications

Section 2.0 Electrical AC Calculation


2.1 Summary of MDB Load Details
2.2 Adequacy Calculation of the Rectifier Cabinet
2.3 Adequacy Calculation of the MDB
2.4 Adequacy Calculation of the Interface MCCB / Sharing MDB
2.5 Adequacy Calculation of the Power Source
2.6 Attachments A-C

Section 3.0 Electrical Drawings


3.1 Shelter Floor Plan
3.2 DC Single Line Diagram
3.3 AC Single Line Diagram
3.4 Alarms Diagram
3.5 Electrical Site Layout
3.6 Earthing Site Layout

26
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.0

ELECTRICAL DC CALCULATION

27
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.1

DC POWER ANALYSIS

28
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.2

Telecom Reference Loads

29
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.3

SURVEY REPORT AND PHOTOS

30
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 1.4

EXISTING RECTIFIER CABINET TECHNICAL


SPECIFICATIONS

31
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.0

ELECTRICAL AC CALCULATION

32
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.1

SUMMARY OF MDB LOAD DETAILS

33
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SUMMARY OF LOAD DETAILS

MAX. MAX.
CONNECTED POWER CONNECTED DEMAND
SL NO. LOAD DESCRIPTION UNITS DEMAND DEMAND
LOADS (WATTS) FACTOR LOADS (VA) FACTOR
(kVA) (kW)

Rectifier Cabinet (New 24kW)


1 (6x3000W) [N+1 Modules] 1.00 18750.00 0.99 18939.39 1.00 18.94 18.75
@0.96eff/0.99p.f

2 Socket Outlet 220V_UK Type 1.00 250.00 0.80 312.50 0.75 0.23 0.19
3 Tower/Obstruction Light 1.00 450.00 0.90 500.00 1.00 0.50 0.45
Total Demand Load 19450.00 19751.89 19.67 19.39

Note :
1. For DC analysis calculation, please see Section 1.1.
2. For electrical specifications of the Rectifier Cabinet, please see attachments Section 1.4.

34
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.2

ADEQUACY CALCULATION OF THE


RECTIFIER CABINET

35
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

ADEQUACY CALCULATION OF THE RECTIFIER CABINET :

A) Rectifier Main MCB Rating Calculation:

Type of New Rectifier Cabinet / Modules : 24kW DC System, 3000W/50A

Input Voltage, Hz, Phase, PF : 220 V , 60Hz , 3-Phase , 99% PF ,


Efficiency 96%
Output Power per Module : 3000 W @ 48 V
No. of modules to be installed in rectifier cabinet @ (N+1) : 8 [Considering Max Rectifiers]
Input requirement from one unit = 3000W / 0.96 = 3125.00 W
Total Input Requirement @ (N+1) rectifier modules = 3125.00W x 8 = 25000.00 W

Power Demand in kVA Total Input (Watts) 25000.00


= =
1000 x PF 1000 x 0.99
= 25.25 KVA
Full load current, 3-Phase circuit
VA 25253 VA
= = 66.27 A
√3 x 220 V 1.732 x 220 V

Minimum Ampacity of Over Current Protection = 66.27 A x 1.25 = 82.84A


Minimum Ampacity of Over Current Protection = 66.27 A x 1.1 = 72.90A

Consider : New 100 A , 3P, MCCB

100 A - 66.27 A
% Spare @ 100 A MCCB = x 100% = 33.73%
100 A

Use 100 A , 3P, MCCB New


B) Main Cable Sizing Calculation:

Select: 1-4/C 35mm² Unarmored XLPE cable as the main feeder power cable in ground

Ampacity of 1-4/C x 35mm² cable = 157 A (See attachment A)

Ground Temperature Rating Factor @ 45°C = 0.90 (See attachment C)

Depth of Burial Rating Factor @ 0.80mm = 0.96 (See attachment C)

Soil Resistivity Rating Factor @ k=2.0 = 0.80 (See attachment C)

Derated Ampacity of above cable = 157 A x 0.90 x 0.96 x 0.80 = 108.52 A

Therefore, the ampacity of New 1-4/C x 35mm² XLPE cable is adequate to carry the load.

36
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

ADEQUACY CALCULATION OF THE OBSTRUCTION LIGHT:

A) Tower aviation Light Main MCB Rating Calculation:

Input Voltage, Hz, Phase, PF : 220 V , 60Hz , 2-Phase , 80% PF ,


Demand Factor 100%
Output Power per Module : 450 W @ 220 V

Power Demand in kVA Total Input (Watts) 450.00 x 1.00


= =
1000 x PF 1000 x 0.80
= 0.56 KVA
Full load current, 2-Phase circuit
VA 563 VA
= = 1.81 A
√2 x 220 V 1.414 x 220 V

Minimum Ampacity of Over Current Protection = 1.81 A x 1.25 = 2.26A

Consider : New 20 A , 3P, MCB

20 A - 1.81 A
% Spare @ 20 A MCB = x 100% = 90.96%
20 A

Use 20 A , 3P, MCB New

B) Main Cable Sizing Calculation:

Select: 1-3/C 4mm² Unarmored XLPE cable as the main feeder power cable in Air

Ampacity of 1-3/C x 4mm² cable = 31 A (See attachment A)

Air Temperature Rating Factor @ 45°C = 0.90 (See attachment C)

Derated Ampacity of above cable = 31 A x 0.90 x = 27.90 A

Therefore, the ampacity of New 1-3/C x 4mm² XLPE cable is adequate to carry the Tower Aviation load.

37
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

ADEQUACY CALCULATION OF THE SOCKET OUTLET:

A) Socket Outlet Main MCB Rating Calculation:

Input Voltage, Hz, Phase, PF : 220 V , 60Hz , 2-Phase , 80% PF ,


Demand Factor 75%
Output Power per Module : 250 W @ 220 V

Power Demand in kVA Total Input (Watts) 250.00 x 0.75


= =
1000 x PF 1000 x 0.80
= 0.23 KVA
Full load current, 2-Phase circuit
VA 234 VA
= = 0.75 A
√2 x 220 V 1.414 x 220 V

Minimum Ampacity of Over Current Protection = 0.75 A x 1.25 = 0.94A

Consider : New 16 A , 3P, MCB

16 A - 0.75 A
% Spare @ 16 A MCB = x 100% = 95.29%
16 A

Use 16 A , 3P, MCB New

B) Main Cable Sizing Calculation:

Select: 1-3/C 4mm² Unarmored XLPE cable as the main feeder power cable in Air

Ampacity of 1-3/C x 4mm² cable = 31 A (See attachment A)

Air Temperature Rating Factor @ 45°C = 0.90 (See attachment C)

Derated Ampacity of above cable = 31 A x 0.90 x = 27.90 A

Therefore, the ampacity of New 1-3/C x 4mm² XLPE cable is adequate to carry the Socket Outlet load.

38
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

ADEQUACY CALCULATION OF THE LDP

A) Main Circuit Breaker Rating Calculation inside LDP

Total Demand Load in Kva (STC) = 19.67 kVA

VA 19.67 kVA input x 1000


Full Load Ampere, 3 Phase Circuit: = = 51.63 A
√3 x 220 V 1.732 x 220 V

Minimum Ampacity of Over Current Protection = 51.63 A x 1.25 = 64.54 A


Minimum Ampacity of Over Current Protection = 51.63 A x 1.10 = 56.79 A

Consider : New 100 A , 3P, MCCB

100 A - 51.63 A
% Spare @ 100 A MCCB = x 100% = 48.37%
100 A

Use 100 A , 3P, MCB New

B) Main Cable Sizing Calculation:

Select: 1-4/C 50mm² Unarmored XLPE cable as the main feeder power cable in ground

Ampacity of 1-4/C x 50mm² cable = 187 A (See attachment A)

Ground Temperature Rating Factor @ 45°C = 0.90 (See attachment C)

Depth of Burial Rating Factor @ 0.80mm = 0.96 (See attachment C)

Soil Resistivity Rating Factor @ k=2.0 = 0.80 (See attachment C)

Derated Ampacity of above cable = 187 A x 0.90 x 0.96 x 0.80 = 129.25 A

Therefore, the ampacity of New 1-4/C x 50mm² XLPE cable is adequate to carry the load.

39
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

VOLTAGE DROP CALCULATION


The approximate formula for voltage drop calculation is:
Vd = I Rc cosφ + I Xc sinφ
= 66.27 A {( 0.0099 )( 0.80 ) + ( 0.00196 )( 0.60 )} / 1
= 0.6018 Volt
Where :
Vd = Voltage Drop in the circuit or cable line to neutral
%Vd = Percent Voltage Drop in the circuit or cable
V = Source Nominal Voltage, line to line
I = Load Current, in amperes
(r)L
Rc = Total AC resistance of cable : Rc = Ω
1000
= 0.4940 Ω/km ( 20 m) / 1000 = 0.0099 Ω
(x)L
Xc = Total reactance per km : Xc = Ω
1000
= 0.0980 Ω/km ( 20 m) / 1000 = 0.00196 Ω

r = Cable Resistance per km, W/km


x = Cable Reactance per km, W/km
L = Cable (circuit) length, one way, in meters
Cosφ = Load Resistive power factor
Sinφ = Load Reactive power factor
The percent voltage drop, %Vd, in the circuit or cable, therefore is
%Vd = ( Vd x 1.732 x 100 ) /220V
= ( 0.60176 volts x 1.732 x 100 )/ 220 volts
%Vd = 0.4737

Voltage Drop Calculation Table


From Rectifier ODU to ATS to New 30kVA New Dual Generator
Cable Size
Unit 1-4Cx50mm²
Source nominal voltage, line to line Volts 220
Load current ( I ) Amps 66.27 A
Load power factor ( Cos phi ) 0.8
Load reactive factor ( Sin phi ) 0.6
Cable voltage rating Kv 0.6/0.1
Cable insulation XLPE
Number of cores per cable 4
Number of runs of cable 1
Cable resistance per km ( r ) at 90°C Ohm/km 0.494
Cable reactance per km ( x ) Ohm/km 0.098
Cable length, one-way ( L ) Mtr. 20
Total cable resistance ( Rc ) Ohm 0.0099
Total cable reactance ( Xc ) Ohm 0.0020
Voltage drop line to neutral ( Vd ) Volt 0.6018
Percent voltage drop ( %Vd ) % 0.4737
Allowable % voltage drop % 3

40
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

41
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.4

ADEQUACY CALCULATION OF THE


POWER SOURCE

42
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

ADEQUACY CALCULATION OF THE POWER SOURCE

Generator Capacity Adequacy Calculation:

Total Demand Load in kVA (STC LOAD) = 19.67 kVA

New DG capacity in kVA = 30.00 kVA

30.00 kVA - 19.67kVA


% Spare @ 30.00kVA = x 100% = 34.42%
30.00kVA

VA 19.67 kVA input x 1000


Full Load Ampere, 3 Phase Circuit: = = 51.63 A
√3 x 220 V 1.732 x 220 V

Minimum Ampacity of Over Current Protection = 51.63 A x 1.25 = 64.54 A

Note: New 30kVA Dual Generator is required to carry the required loads.

43
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 2.5

ATTACHMENTS A-C

44
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

ATTACHMENT (A)

THREE AND FOUR CORE CABLES WITH COPPER CONDUCTORS


XLPE INSULATED AND PVC SHEATED, 0.6 / 1kV

CURRENT CARRYING CAPACITY


Conductor Resistance In Ground In Air
Conductor
Unarmored Armored Unarmored Armored
Cross DC at 20°C AC at 90°C Direct Laid in Direct In
Sectional Area Free Free
Laid Ducts Laid Ducts
Max. Approx. Approx. Approx. Approx. Approx. Approx. Approx.
mm² Ohm/km Ohm/km Ohm/km Amps Amps Amps Amps Amps
1.5 12.1 15.4 27 22 - 22 18 -
2.5 7.41 9.45 35 29 - 29 24 -
4 4.61 5.88 45 37 46 38 31 39
6 3.08 3.93 56 46 57 48 39 50
10 1.83 2.33 76 62 76 67 52 67
16 1.15 1.47 98 80 98 88 68 89
25 0.727 0.927 128 104 128 118 90 120
35 0.524 0.669 157 125 158 142 107 149
50 0.387 0.494 187 149 188 175 129 182
70 0.268 0.343 229 183 229 220 161 229
95 0.193 0.248 276 220 274 272 196 280
120 0.153 0.197 313 251 310 316 226 322
150 0.124 0.160 350 283 346 363 258 368
185 0.0991 0.129 395 321 387 418 295 420
240 0.0754 0.0998 458 372 444 496 346 491
300 0.0601 0.0812 516 420 494 571 394 557
400 0.0470 0.0656 584 478 549 665 454 635
500 0.0366 0.0536 655 538 597 760 515 705

NOTE :
These values are from Saudi Cable Company, Low Voltage Cables, Technical Catalogue.

45
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

Attachment (B)

SINGLE CORE CABLES WITH COPPER CONDUCTORS


XLPE INSULATED AND PVC SHEATED, 0.6 / 1kV

CURRENT CARRYING CAPACITY


Conductor Resistance
In Ground In Air
AC at AC at
Conductor 90°C 90°C
DC at 20°C Direct Laid in
Cross Direct Laid in Laid in Free in
Sectional Area in Flat in Trefoil Flat Formation Three Free in Flat In Pipes
Formation Ducts Trefoil
Formation Formation
Max. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx.
mm² Ohm/km Ohm/km Ohm/km Amps Ohm/km Amps Amps Amps Amps
1.5 12.1 15.4 15.4 31 30 22 27 22 19
2.5 7.41 9.45 9.45 40 39 29 36 29 24
4 4.61 5.88 5.88 52 50 38 47 38 32
6 3.08 3.93 3.93 65 63 47 60 49 40
10 1.83 2.33 2.33 87 83 63 82 66 54
16 1.15 1.47 1.47 112 107 82 109 88 70
25 0.727 0.927 0.927 144 137 105 145 116 92
35 0.524 0.668 0.669 172 165 127 178 143 112
50 0.387 0.494 0.494 204 195 151 218 175 134
70 0.268 0.342 0.343 251 238 187 277 222 168
95 0.193 0.247 0.248 301 286 225 344 274 205
120 0.153 0.196 0.197 345 327 258 409 326 237
150 0.124 0.159 0.160 385 363 290 461 367 269
185 0.0991 0.128 0.129 436 410 330 534 425 308
240 0.0754 0.098 0.100 507 474 382 638 505 361
300 0.0601 0.079 0.0815 573 532 431 740 583 411
400 0.0470 0.0629 0.0661 654 600 489 865 676 469
500 0.0366 0.0504 0.0548 744 673 550 1009 779 533
630 0.0283 0.0407 0.0453 847 752 615 1184 900 603

NOTE :
These values are from Saudi Cable Company, Low Voltage Cables, Technical Catalogue.

46
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

ATTACHMENT (C)
Rating factors for variation in ground temperature
Ground Temp. (°C) 25 30 35 40 45 50 55
XLPE Insulated Cables 1.09 1.04 1.00 0.95 0.90 0.85 0.80
PVC (rated 85°C) cables 1.10 1.05 1.00 0.95 0.89 0.84 0.77
PVC (rated 70°C) cables 1.13 1.07 1.00 0.93 0.85 0.76 0.65

Rating factors for variation in depth of burial (to center of cable in the trefoil group of cables)
Depth of Laying Size of Conductor
(meter) Up to 50 mm² 70mm² to 300mm² Above 300mm²
0.60 0.99 0.98 0.97
0.80 0.97 0.96 0.94
1.00 0.95 0.93 0.92
1.25 0.94 0.92 0.89
1.50 0.93 0.90 0.87
1.75 0.92 0.89 0.86
2.00 0.91 0.88 0.85

Rating factors for variation in thermal resistivity of soil (average values)


Thermal Resistivity of Soil (k) 0.80 0.90 1.0 1.2 1.5 2.0 2.50
Rating Factors 1.17 1.12 1.07 1 0.91 0.8 0.73

Rating factors for variation in air temperature


Air Temperature (°C) 25 30 35 40 45 50 55
XLPE Insulated Cables 1.14 1.10 1.05 1.00 0.95 0.89 0.84
PVC (rated 85°C) cables 1.15 1.11 1.05 1.00 0.94 0.88 0.82
PVC (rated 70°C) cables 1.22 1.15 1.08 1.00 0.91 0.82 0.71

Group rating factors for multicore cables in flat formation


Spacing
Number of cables in group
Touching 0.15 meter 0.3 meter
2 0.81 0.87 0.91
3 0.70 0.78 0.84
4 0.63 0.74 0.81
5 0.59 0.70 0.78
6 0.55 0.68 0.77

Group rating factors for single core cables in flat formation


Spacing
Number of circuits
Touching 0.15 meter 0.3 meter
2 0.78 0.83 0.88
3 0.66 0.73 0.79
4 0.61 0.68 0.74
5 0.56 0.64 0.73
6 0.53 0.61 0.71

47
STC NEOM NEW SITE Project- in Saudi Arabia
Revision Date: Revision: Document No.:
October 21, 2024 A M-19-0004-EM-Re-0001

Site Electrical Design Calculations Report

SECTION 3.0

ELECTRICAL DRAWINGS

48

You might also like