ZOOMLION

Operation Manual of BWM-3S (Super

Version) Construction Hoist

Doc. No.: BWM-3S (SC200-200EB)-138Z-A01

BWM-3S (Super Version) Construction Hoist

May 2015
 Operation Manual of Construction Lifter

Words for Users

Dear user, thank you for selecting the construction hoist manufactured by Zoomlion Heavy Industry Science &
Technology Co., Ltd. Before using this machine, please carefully read and fully understand the contents of this
Manual and strictly follow the relevant provisions in this Manual.
In this Operation Manual, the safety information, important technical parameters, installation, dismantlement and
safe operation of SC construction hoist series are introduced in details, so as to help the user to safely install,
operate, use and dismantle the construction hoist. Please properly keep this Operation Manual, so that you can
refer to it at any time.
Before you have carefully read and understood the contents of this Operation Manual, please don’t try to operate
and repair the product. If you have any doubt or question, please contact the local service engineer, and we will
provide you with the timely and effective technical support. The Company will not be liable for any negative
consequence arising from the operation or use in violation of this Manual.
This Operation Manual forms an integral part of the product. When transferring this machine, please also transfer
this Manual to the transferee.
The contents of this Operation Manual are protected as intellectual property rights, and please don’t reproduce
them or use them for any other purpose without the prior permission.
Owing to the continuous improvement or upgrading of product design and different specification or model of
products, some figures and texts in this Manual may vary from the actual situations of the product owned by you.
If you have any doubt, please contact the local service engineer.
The Company reserves the right to revise the Operation Manual of Construction Hoist on the basis of technical
improvement. No further notice will be given for modification (if any), and all users are appreciated for your
understanding.

We would like to extend our gratitude to you for your trust and support extended to the Zoomlion product, and
hope that things go all right with you.

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 Operation Manual of Construction Lifter

Safety Notices for Construction Hoist

1. The operation and disassembly and assembly personnel shall have passed the exam organized by the competent
authority, and have obtained the corresponding qualification certificate. The operation personnel shall get familiar
with the operation procedure, performance and state of construction hoist. The disassembly and assembly
personnel shall get familiar with the disassembly and assembly procedures, and carry out the dismantlement in
accordance with the procedures.
2. The physical conditions of operation and disassembly and assembly personnel shall meet the requirements for
operation and dismantlement. It is absolutely prohibited to carry out operation under tired or drunk conditions or
after taking any drug which may affect the mental conditions of human being. The operation and dismantlement
personnel shall, in accordance with the relevant requirements, wear the personal protective equipment such as
safety belt and safety helmet.
3. The dismantlement shall be carried out by the professional team which holds the corresponding qualification
certificate. The place for dismantlement and the safety passage shall meet the requirements for dismantlement.
Before the dismantlement, please ensure that all components relating to installation or dismantlement are in good
conditions. Before the dismantlement, be sure to formulate the operating instructions for dismantlement and carry
out inspection in accordance with the requirements. The records of inspection carried out at various stages shall be
complete, and the hoist may be delivered for use only after such records are reviewed and signed by the person in
charge of technology.
4. The dismantlement and maintenance shall be carried out in the daytime. Under any of the following
circumstances, it is prohibited to carry out dismantlement and maintenance:
• The wind velocity at the highest place of construction hoist is higher than 12.5m/s;
• Severe weather such as heavy fog, rain, snow, gale or thunderbolt;
• Abnormal situation such as power failure or mechanical trouble.
If any of the above-mentioned circumstances occurs in the course of dismantlement or maintenance, please firstly
take measures to maintain the construction hoist in safe and stable state, ensure that neither the components of
hoist nor the surrounding environment involves any hidden danger, and then stop the dismantlement or
maintenance.
5. The installation and repair of electrical equipment shall be carried out by professional electricians.
6. The foundation of construction hoist shall meet the technical requirements of Operation Manual of
Construction Hoist and construction drawings.
8. All components and safety devices shall be kept in good conditions, and it is prohibited to operate the hoist with
trouble.
9. It is prohibited to use the construction hoist in any highly corrosive environment or in any environment with
explosive gas or explosive dust. When the hoist is used near any radio station, TV station or other place with a lot
of electromagnetic wave emitted, please take the protective measures, so as to avoid the impact by
electromagnetic wave on electrical control system.
10. It is absolutely prohibited to energize and use the construction hoist before the leakage protection device is
installed!
11. The cab shall be equipped with fire extinguishers suitable for fire on oil or electrical equipment by the
customer, and it shall be ensured that such fire extinguishers can be used normally.
12. As for operation, please firstly confirm the direction and safety of action, and carry out operation only after
giving the warning through electrical bell.
13. In case of forecast of typhoon or earthquake, please take the measures such as height reduction and
II
 Operation Manual of Construction Lifter

reinforcement in advance, so as to ensure the safety of construction hoist.

14. In case of collision, deformation or cracking of construction hoist, please immediately contact the local service
engineer of the company, and require the professional technical personnel of the Company to inspect the
equipment and eliminate the hidden dangers.
15. Please use genuine components supplied by the Company for the construction hoist only. The Company shall
not be held liable for any accident of construction hoist caused by use of components other than genuine
components!
16. Without the approval from the Company, it is prohibited to take any measure for the hoist which may lead to
safety problem or is against the relevant regulations and rules!

Note: All matters not covered by this Manual shall be dealt with in accordance with the provisions of the
Operation Manual of Construction Hoist.

III
 Operation Manual of Construction Lifter

Instructions on Safety Information

The safety icons used in this Manual are explained as follows:

indicates a emergency hazard which, if not been prevented, will lead to death or serious
Danger injury

indicates a potential hazard which, if not been prevented, may lead to death or serious
Warning injury

indicates a potential hazard which, if not been prevented, may lead to minor or moderate
Note injury

indicates a risk which is not related to personal injury (such as property damage)
Caution

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 Operation Manual of Construction Lifter

Table of Contents
Words for User .......................................................................................................................................................... I
Safety Notices for Construction Hoist ..................................................................................................................... II
Instructions on Safety Information ........................................................................................................................ IV

1. Technical Parameters ........................................................................................................ 1-错误！未定义书签。

1.1 Schematic Diagram for Ocerall Structure of Ordinary-type BWM-3S(SC200/200) Construction Hoist
…………………………………………………………………………………………………………..1-2
1.2 List of Technical Parameters of Ordinary-type BWM-3S(super version) Construction
Hoist…………...1-4
1.3 List of Technical Parameters of Energy-saving type BWM-3S(super version) Construction Hoist
……..1-5
2. Operation and Safety .......................................................................................................................................... 2-1
2.1 Safety Inspection before Operation………………………………………………………………………2-2
2.2 Operation and Use ……………………………………………………………………………………….2-4
2.2.1 Operation Method ........................................................................................................................ 2-4
2.2.2 Trouble Inspection ....................................................................................................................... 2-4
3. Electrical Control System ................................................................................................................................. 3-1
3.1 Composition of Electrical Control System ....................................................................................................... 3-3
3.1.1 Power Supply from Construction Site …………………………………………………………………3-3
3.1.2 Electrical Control Cabinet ……………………………………………………………………………..3-3
3.1.3 Operating Console ……………………………………………………………………………………..3-4
3.1.4 Drive System …………………………………………………………………………………………..3-4
3.1.5 Safety Protection & Limit System …………………………………………………………………….3-4
3.1.6 Identity Recognition System …………………………………………………………………………..3-4
3.1.7 Encoder ………………………………………………………………………………………………..3-6
3.2 Electrical Installation …………………………………………………………………………………………3-7
3.2.1 Connection between Power Supply from Construction Site and Cable of Hoist………………………3-7
3.2.2 Connection of cable from Power Box to Cage…………………………………………………………3-7
3.2.3 Grounding of Hoist…………………………………………………………………………………….3-8
3.2.4 Connection of Up/Down Moving Mechanism and Anti-hoisting Limit……………………………….3-8
3.2.5 Installation of Sensing Pin and Overload Protector……………………………………………………3-8
3.2.6 Trial Operation…………………………………………………………………………………………3-9

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 Operation Manual of Construction Lifter

3.3 Operation of Electrical System ……………………………………………………………………………...3-10

3.3.1 Preparatory Work ……………………………………………………………...…………………….3-10
3.3.2 Manual/Automatic Operation ………………………………………………………………………..3-12
3.3.3 Cage Roof Operation…………………………………………………………………………………3-15
3.3.4 Drop Test …………………………………………………………………………………………….3-16
3.3.5 Floor Call …………………………………………………………………………………………….3-17
3.3.6 Maintenance ………………………………………………………………………………………….3-20
3.4 Information Display Equipment…………………………………………………………………………….3-21
3.4.1 Display Panel ………………………………………………………………………………………...3-21
3.4.2 Management of power supply ………………………………………………………………………..3-24
3.5 Intelligent Control System …………………………………………………………………………………..3-28
3.5.1 Functions of Intelligent Control System ……………………………………………………………..3-28
3.5.2 Structure of Intelligent Control System ……………………………………………………………...3-28
3.5.3 Installation and Notices for Intelligent Control System………………………………………………3-29
3.5.4 Trouble Reminder Given by Intelligent Control System……………………………………………..3-29
3.5.5 Emergency Use in Case of Trouble in Intelligent Control System…………………………………...3-31
4. Management Measures ..................................................................................................................................... 4-1
4.1 Management Measures for SIM Card of HLC Controller of BWM-3 Construction Hoist .............................. 4-2
4.1.1 General Provisions …………………………………………………………………………………….4-2
4.1.2 Issuance, Use and Replacement of SIM Card …………………………………………………………4-2
4.1.3 Other Provisions ……………………………………………………………………………………….4-3
4.1.4 Supplementary Provisions ……………………………………………………………………………..4-3
4.2 Management Measures for IC Card of BWM-3 Construction Hoist ................................................................ 4-4
4.2.1 General Provisions……………………………………………………………………………………..4-4
4.2.2 Issuance, Use and Replacement of IC Card …………………………………………………………..4-4
4.2.3 Other Provisions ………………………………………………………………………………………4-5
4.2.4 Supplementary Provisions……………………………………………………………………………..4-5
4.3 Management Measures for BWM-3 APP Account Number ............................................................................ 4-6
4.3.1 General Provisions …………………………………………………………………………………….4-6
4.3.2 Application, Use and Replacement of APP Account Number…………………………………………4-6
4.3.3 Other Provisions ……………………………………………………………………………………….4-6
4.3.4 Supplementary Provisions ……………………………………………………………………………..4-6
5. Transportation ................................................................................................................... 5-错误！未定义书签。
5.1 Notices ............................................................................................................................................................ 5-2

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 Operation Manual of Construction Lifter

5.2 Transportation Unit ......................................................................................................................................... 5-3

6. Annexes ............................................................................................................................ 6-错误！未定义书签。
6.1 List of Electrical Elements of Ordinary-type BWM-3I Construction Hoist ................................................... 6-2
6.2 List of Wearing Parts of Ordinary-type BWM-3I Construction Hoist ......................................................... 6-6
6.3 List of Externall-purchased Parts of Ordinary-type BWM-3I Construction Hoist ................................. 6-8
6.4 List of Wearing Parts of Energy-saving Type BWM-3I Construction Hoist ........................................ 6-9
6.5 List of Externall-purchased Parts of Energy-saving Type BWM-3S Construction Hoist ...................... 6-11
6.6 Application Form for SIM Card ................................................................................................................... 6-12
6.7 Application Form IC Card .............................................................................................................................. 6-13
6.8 Trouble Explanation and Common Troubleshooting Methods....................................................................... 6-14

VII
 Operation Manual of Construction Lifter

Operation Manual of Construction Hoist (II)

 Technical Parameters
Operation and Safety
Electrical Control System
Management Measures
Transportation
Annexes

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 Operation Manual of Construction Lifter

Technical Parameters
Technical Parameters
1. Schematic Diagram for Overall Structure of Ordinary-type BWM-3S(SC200/200) Construction Hoist ............. 2
2. List of Technical Parameters of Ordinary-type BWM-3S(super version) Construction
Hoist…………………….4
3.List of Technical Parameters of Energy-saving Type BWM-3S(super version) Construction
Hoist………………5

Technical Parameters BWM-3S 1-1

 Operation Manual of Construction Lifter

Technical Parameters
Technical Parameters

1. Schematic Diagram for Overall Structure of Ordinary-type BWM-3S

(SC200/200) Construction Hoist

Limit stopper

Electrically-driven jib

Mast

Drive system

Cable support
Cage

Scaffold

Cable guiding device

Mast tie Base frame and base

enclosure

Cable drum Power box

Hoist foundation

Figure 1.1 Ordinary-type BWM-3S(SC200/200) Construction Hoist (Cable Drum Type)

1-2 BWM-3S Technical Parameters

 Operation Manual of Construction Lifter

Technical Parameters
Mast

Limit stopper

Drive system

Jib

Cable fixing support

Cage

Cable trolley
Mast tie
Cable guiding device

Base frame and base enclosure

Hoist foundation

Power box

Figure 1.2 Ordinary-type BWM-3S(SC200/200) Construction Hoist (Cable trolley type)

Technical Parameters BWM-3S 1-3

 Operation Manual of Construction Lifter
Technical Parameters

2. List of Technical Parameters of Ordinary-type BWM-3S (Super Version)

Construction Hoist
Model
SC200BD SC200/200BD Remarks
Parameter
2,000 or 24 2×2,000 or 24
Rated load (kg)
persons persons
Rated erection load
1,000 2×1,000
(kg)
Rated speed
0~40
(m/min)
Maximum lifting
500
height (m)
Dimension of cage
(length × width × 3.2×1.5×2.5(m)
height)
Supply voltage (V) 380±5% 50/60Hz
Power of motor
3×11 2×3×11 JC25%
(kW)
Rated operating
3×24 2×3×24
current (A)
Supply power (kW) 49 2×49
Weight (kg) Thickness(mm)
145 4.5
Standard section
160 6.0
weight (kg)
180 8.0
195 10.0
Including the
Dead weight of cage weight of drive
2000 2×2000
(kg) system and
control system
Model of safety
SAJ40-1.2 SAJ40-1.2
protector

1-4 BWM-3S Technical Parameters

 Operation Manual of Construction Lifter

Technical Parameters
3. List of Technical Parameters of Energy-saving Type BWM-3S (Super
Version) Construction Hoist
Model
SC200EB SC200/200EB Remarks
Parameter
2000 or 24
Rated load (kg) 2×2000 or 24 persons
persons
Rated erection load
1000 2×1000
(kg)
Rated speed
0~40
(m/min)
Maximum lifting
500
height (m)
Dimension of cage
(length × width × 3.2×1.5×2.5(m)
height)
Supply voltage (V) 380±5% 50/60Hz
Power of motor
2×13 2×2×13 JC25%
(kW)
Rated operating
2×27 2×2×27
current (A)
Supply power (kW) 35 2×35
Weight (kg) Thickness(mm)
145 4.5
Standard section
160 6.0
weight (kg)
180 8.0
195 10.0
Including the
Dead weight of cage weight of drive
1900 2×1900
(kg) system and
control system
Model of safety
SAJ40-1.2 SAJ40-1.2
protector

Technical Parameters BWM-3S 1-5

 Operation Manual of Construction Lifter
Technical Parameters

Operation Manual of Construction Hoist (II)

Technical Parameters
 Operation and Safety
Electrical Control System
Management Measures
Transportation
Annexes

1-6 BWM-3S Technical Parameters

 Operation Manual of Construction Lifter

②
Operation and Safety

1. Safety Inspection before Operation …………………………………………………………………………2

Operation and Safety

2. Operation and Use…………………………………………………………………………………………...4
2.1 Operation Method ...................................................................................................................................... 4
2.2 Trouble Inspection ..................................................................................................................................... 4

Operation and Safety BWM-3S 2-1

 Operation Manual of Construction Lifter

Operation and Safety

1. Safety Inspection before Operation

The hoist operation personnel shall be duly trained, has obtained the operation qualification certificate, and are
familiar with the performance and operation skills of every component.
Before the operation, please carry out the routine inspection for construction hoist;
Operation and Safety

(1) Carry out the specified routine inspection and lubrication in accordance with the requirements of the
Maintenance Manual;
(2) Inspect the position of baffle plate and stopper of every limit switch on mast section, and make sure that they
are sensitive, reliable, safe and effective;
(3) Inspect whether the electro-mechanic interlock device of base enclosure and cage door is in good conditions;
(4) Stop the cage in the ground station, and open and close the external base enclosure door, cage door and roof
respectively. Check if these components are in good conditions and the cage can’t be started when checking the
cage;
(5) Move the cage upwards and stop it at the height of about 3m. At this time, the incoming door and external base
enclosure shall be locked up and can’t be opened;
(6) Inspect the functions of terminal stopping switches, up/down deceleration limit switch and power limit switch:
if the upper terminal stopping switch, lower terminal stopping switch or power limit switch is cut off, the cage
shall be unable to be started; if the deceleration limit switch is cut off, the cage shall be in the deceleration state;
(7) As for the construction hoist equipped with counterweight, it is also necessary to inspect the function of rope
limit switch on eccentric rope on the cage roof. If this switch is cut off, the cage shall be unable to be started;
(8) Ensure that there is no obstacle in passages of cage and counterweight, and carry out monitoring from time to
time;
(9) The installation jib on cage shall be removed, and it is prohibited to get the installation job loaded;
(10) Under the installation conditions, the cage roof operation shall be adopted;
(11) Before starting the cage, be sure to remind all personnel; in the course of operation, if any abnormal situation
is found, please immediately press down the emergency stop button;
(12) If the hoist is involved in any abnormal situation, be sure to inform the relevant repair personnel in time, and
it is prohibited to get the hoist repaired by any person other than repair personnel;
(13) As for inspection or repair of circuit, please cut off the main power supply, wait for 10 minutes and then
carry out inspection or repair;
(14) Neither person nor article in cage may lean against the cage door;
(15) After the construction hoist is exposed to heavy rain or strong typhoon, it is key components shall be
inspected by professional technical personnel;
(16) Carry out the inspection, maintenance and drop test on a regular basis in accordance with the requirements;

Warning

(1) When there is any person working in prohibited area of base frame and base enclosure, mast, mast tie

2-2 BWM-3S Operation and Safety

 Operation Manual of Construction Lifter

or cage roof, it is prohibited to operate the construction hoist;

(2) It is absolutely prohibited to get the hoist overloaded, and it is absolutely prohibited to extend goods,
hand or head out from the cage;
(3) It is absolutely prohibited to carry any person other than the operator or any goods in the cab;
(4) When the wind velocity exceeds 20m/s, it is prohibited to operate the construction hoist;
(5) When the guide mast and cable are frozen, don’t start the construction hoist!

Operation and Safety

Operation and Safety BWM-3S 2-3

 Operation Manual of Construction Lifter

2. Operation and Use

Before operating the construction hoist, the operation personnel shall carry out the inspection in accordance with
the provisions in “1. Safety Inspection before Operation”, and the construction hoist may be put into normal use
only after it is confirmed as qualified through inspection. The preparatory work before operation is detailed as
follows:
(1) Turn on the power supply;
(2) Place the goods or personnel into the cage;
Operation and Safety

(3) Properly close all doors, including the incoming door, outgoing door, roof door and external base enclosure,
and ensure that the incoming door is properly locked.

2.1 Operation Method

(1) Confirm that the emergency stop buttons on operating console and cage roof operation box have been released,
the key switch on operating console have been turned on, and the changeover switch of cage roof operation box
has been turned to the position for in-cage operation;
(2) Sound the electrical bell firstly, and then pull the control handle in the direction desired, so as to start the cage
(As for the large control handle equipped with zero position protection function, please press down the inching
switch for control handle, so as to ensure that the inching switch is in active state during the operation). When the
cage reaches the desired height, set the control handle at the zero position, so as to stop the cage;
(3) When working on cage roof, be sure to take the cage roof operation box to the cage roof for operation;
(4) If any abnormal situation occurs during the operation, please immediately press down the emergency stop
button, and don’t release it before the trouble is eliminated.
The operation procedure of BWM-3S (super version) construction hoist is indicated in Figure 2.1-1.

2.2 Trouble Inspection

If the cage can’t be started, please carry out the following inspection:
(1) The ground power switch shall be at the position “ON”. The electrical circuit of cage shall have been
energized;
(2) The emergency stop button shall have been released or the electrical lock has been unlocked;
(3) The power limit switch shall be at the position “ON”;
(4) The external base enclosure, cage door and roof door shall have been properly closed;
(5) As for the hoist equipped with counterweight, please also inspect whether the position of rope limit switch on
eccentric rope is correct;
(6) The fuse shall be in good conditions (or the circuit breaker shall be closed);
If the cage still can’t be started after the above inspection is carried out and the corresponding measures are taken,
please refer to the relevant contents of Repair & Operation Manual.

2-4 BWM-3S Operation and Safety

 Operation Manual of Construction Lifter

Electrical installation and Operation Procedure

Manual operation
Confirm that the power box Pull up the sliding block of
is energized and the control lever, release the
emergency stop button is zero position, carry out
released up/down moving and
adjust the speed
Close the external base
enclosure, vertical sliding Yes
door and bi-parting door Whether every floor
has been calibrated

Operation and Safety

Turn on the AC limit No
switch

Floor calibration

Confirm that the power

indicating lamp on operating
Automatic floor alignment
console comes on
Enter number and press the
keys “Confirm” and
“Operate”
Confirm that all
emergency stop
buttons are released No
Whether the up/down
moving and
manual/automatic
changeover are normal
Insert the IC card and then
the identity recognition Yes
lamp comes on
Temporarily stop
If it is necessary to temporarily stop
the hoist during automatic
Press the start button operation, just push upwards or
downwards the handle for once
Inspect the 220V
circuit Floor call test
Press the floor call
Whether the sub-processor
electrical bell (orange-yellow box)
sounds No
Inspect the control
circuit on the basis
Yes of trouble code Whether there is floor No Floor call setting
number displayed and
sound reminder given
Whether the KMI
is engaged, and on operating console
whether there is no No Yes
trouble code Inspect the three
communication
Yes lines on HLC Carry out
construction

Whether all digital

tubes on display Pull out the IC card
screen display figure before off-duty time
Inspect the wiring of
overload protector
Yes and carry out the
Turn off the AC limit
clearing operation
switch
Whether the display of No
overload protector is
correct
Close the external base
enclosure, vertical
sliding door and
bi-parting door

Figure 2.2-1 Operation procedure of BWM-3S (Super Version) Construction Hoist

Operation and Safety BWM-3S 2-5

 Operation Manual of Construction Lifter

2.2.1 Manual Release of Motor

During the operation, if the cage stops between two floors owing to any trouble of power supply or other electrical
device (such as fuse, or thermal relay of motor), under the precondition that no other method is available, it is
advised to adopt the manual brake-releasing method, which shall be implemented by duly-trained professional
personnel. The method is detailed as follows:
(1) When the drive system is equipped with only one motor, pull out the manual brake-releasing handle or rod on
end of motor slowly, so as to make the cage slide downwards slowly;
(2) When the drive system is equipped with two or more motors, please jack up one or more motor brakes with
Operation and Safety

push rod, and then manual release one motor;

The jacking-up of one or more brakes shall be carried out one by one slowly; if the cage is found sliding
downwards during the jacking-up operation, please immediately cancel the operation, so as to engage the brakes.
At this time, the possible situation is as follows:
1) After one or more brakes are jacked up, the total braking torque of remaining brakes is not enough to brake the
cage, especially when the hoist is fully loaded;
2) It is likely that some brakes among the remaining brakes have been seriously worn, or even have lost the
braking capacity.
If such situation is encountered, please change the brakes to be released and the sequence. If the following
situation is encountered, please release several brakes simultaneously. For example: the drive system is equipped
with 3 motors, and the cage slides down when the second motor is released. In such case, the operator shall
simultaneously manually release two brakes.

Figure 2.2-1 Manual Release of Motor with Brake

Note

The manual release of brake shall be carried out intermittently, so as to ensure that the cage will only slide
for a relatively short distance every time and the sliding speed will not exceed the normal speed of cage.
Once the speed limit is exceeded, the overspeed safety device will act, so as to stop the cage. In such case,
the cage may be slid down only after the overspeed safety device is reset. Whenever the cage has slid down
for 20m, stop it for 1 minute, so as to get the motor brake cooled down. When working on cage roof, please
pay attention to safety.

2.2.2 Resetting of Limit Switch

If owing to the fact that the construction hoist is heavily loaded or the motor brake is worn (with insufficient

2-6 BWM-3S Operation and Safety

 Operation Manual of Construction Lifter

braking torque), the cage slides down to the position which causes the action of power limit switch, and thus the
three-phase power supply is cut off and the cage can’t be electrically moved upwards, then, please switch off the
arm rod of limit switch for a certain distance, so as to reset the limit switch and move the cage upwards.
Thereafter, re-adjust the distance of arm rod of limit switch, so as to ensure that it can effectively contact with the
stopper.

Operation and Safety

Operation and Safety BWM-3S 2-7

 Operation Manual of Construction Lifter
Operation and Safety

Operation Manual of Construction Hoist (II)

Technical Parameters
Operation and Safety
 Electrical Control System
Management Measures
Transportation
Annexes

2-8 BWM-3S Operation and Safety

 Operation Manual of Construction Lifter

③
Electrical Control System
1. Composition of Electrical Control System .......................................................................................................... 3
1.1 Power Supply from Construction Site……………………………………………………………………...3
1.2 Electrical Control Cabinet …………………………………………………………………………………3
1.3 Operating Console………………………………………………………………………………………….4
1.4 Drive System……………………………………………………………………………………………….4
1.5 Safety Protection & Limit System………………………………………………………………………….4
1.6 Identity Recognition System……………………………………………………………………………….4
1.7 Encoder …………………………………………………………………………………………………….6
2 Electrical Installation…………………………………………………………………………………………7

Electrical Control
2.1 Connection between Power Supply from Construction Site and Cable of Hoist …………………………7

System
2.2 Connection of cable from Power Box to Cage ……………………………………………………………7
2.3 Grounding of Hoist ………………………………………………………………………………………..8
2.4 Connection of Up/Down Moving Mechanism, Resistance Cabinet and Anti-hoisting Limit……………..8
2.5 Installation of Sensing Pin and Overload Protector ……………………………………………………….8
2.6 Trial Operation …………………………………………………………………………………………...9
3 Operation of Electrical System ……………………………………………………………………………..10
3.1 Preparatory Work…………………………………………………………………………………………10
3.2 Manual/Automatic Operation …………………………………………………………………………….12
3.3 Cage Roof Operation ……………………………………………………………………………………..15
3.4 Drop Test …………………………………………………………………………………………………16
3.5 Floor Call …………………………………………………………………………………………………17
3.6 Maintenance ……………………………………………………………………………………………...20
4 Information Display Equipment……………………………………………………………………………21
4.1 Display Panel……………………………………………………………………………………………..21
4.2 Display of Frequency Converter………………………………………………………………………….24
4.3 Display of HLC Controller……………………………………………………………………………….26
5 Intelligent Control System………………………………………………………………………………….28
5.1 Functions of Intelligent Control System………………………………………………………………….28
5.2 Structure of Intelligent Control System…………………………………………………………………..28
5.3 Installation and Notices for Intelligent Control System ………………………………………………….29

Electrical Control System BWM-3S 3-1

 Operation Manual of Construction Lifter

5.4 Trouble Reminder Given by Intelligent Control System…………………………………………………29

5.5Emergency Use in Case of Trouble in Intelligent Control System ……………………………………….31
Electrical Control
System

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 Operation Manual of Construction Lifter

Electrical Control System

Before using the construction hoist, the user shall, in accordance with the laws, regulations and safety standards
relating to construction hoist of the country where the user is domiciled, carry out the whole-process safety
monitoring for the use of construction hoist.

1 Composition of Electrical Control System

1.1 Power Supply from Construction Site
The power supply from construction site is connected from distribution box to the power box on external base
enclosure of hoist. The diameter of connecting cable shall be not less than the minimum permissible value, and the
electrical installation and connection shall be carried out by professional personnel with corresponding
qualification. It is necessary to point out that, when the external base enclosure is opened, the three-phase power
supply from power box will be in open state, the hoist will be unable to move up and down, but the power for
lighting, electrical bell and display screen on operating console is still supplied.

1.2 Electrical Control Cabinet

The electrical control cabinet is the control center of whole electrical system, and all electrical elements are

Electrical Control
located in it. The electrical control cabinet is mainly composed of the following parts:

System
(1) AC limit switch (power switch of hoist);
(2) Transformer of control circuit which supplies the control voltage;
(3) Up/down control system.
In the figure below, the electrical control cabinet of BWM-3S (super version) construction hoist is indicated:
Frequency Circuit Intermediate Brake
converter breaker relay contactor
Transformer Power suply Main
for switch contactor
Rectification bridge

terminal block
Connecting

Phase sequence Thermal Overload

relay relay protector

Figure 1.2-1 Electrical Control Cabinet of BWM-3S (Super Version) Construction Hoist

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 Operation Manual of Construction Lifter

1.3 Operating Console

The cab is the main place where the operator of construction hoist works, who will control the up/down moving of
hoist via the operating console. The operating console is mainly composed of the following parts:
(1) Operation System
Including: start button, emergency stop button, IC card groove, control lever (used to manually move up or down
the hoist), keyboard (used to automatically move up or down the hoist), display panel, and lighting switch.
(2) Power supply system for cab (220VAC)
Including: power indicating lamp, electrical bell, lighting circuit, and socket.
In the figure below, the operating console of super version is indicated.
Power Display Keyboard Control Start Button
indicator screen lever
Electrical Control
System

Lighting IC card Emergency

switch groove stop button

Figure 1.3-1 Operating Console of BWM-3S (Super Version) Construction Hoist

1.4 Drive System

The up/down moving mechanism is mainly composed of frequency converter, three-phase asynchronous motor,
motor brake, up/down deceleration limit and upper/lower stroke limit switch.

1.5 Safety Protection & Limit System

The safety protection & limit system main includes:
Overspeed safety device, final limit switch, terminal stopping switches, up/down deceleration switch, base
enclosure limit switch, cage door limit switch, and overload protector.

1.6 Identity Recognition System

As for super version hoist, before the operation, please insert the IC card for identity recognition. The IC cards fall
into management card, operation card, maintenance card.

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Figure 1.6-1 Identity Recognition IC Card

Table 1.6-1 Classification of IC Cards

Reminder for Confirmation

Authority Sound Reminder (Display Area of First Group
of Data for Call to be used)

Electrical Control
A. Carry out the in-cage and
out-cage operation

System
B. Carry out the authorization Insertion of card: Long buzz
Management After the card is inserted, [F]
for operation card and Pulling out of card: No sound
card will always be displayed
maintenance card reminder
C. Carry out the setting for
automatic floor alignment
Insertion of card (or success of When the card is inserted, the
authorized): One short buzz serial number of such card in
Operation Carry out the in-cage
Pulling out of card (or failure operating console will be
card operation
of authorization): Two short displayed for 3 seconds. [1]
buzzes -[8] is for operation card
Insertion of card (or success of When the card is inserted, the
A. Carry out the in-cage and
authorized): One short buzz serial number of such card in
Maintenance out-cage operation
Pulling out of card (or failure operating console will be
card B. Carry out the setting for
of authorization): Two short displayed for 3 seconds [A1]
automatic floor alignment -[A8] is for maintenance card
buzzes
Insertion: The intermittent
After the card is inserted, [E]
Invalid card short buzz will be given
will be displayed for 3 seconds
continuously

(1) Authorization - Insert the management card into the IC card groove firstly, wait until the identity recognition
lamp comes on, and then pull out the management card and insert the operation card or maintenance card within
10 seconds. If the identity recognition lamp comes on, then the authorization is successfully completed.
(2) Operation without card - 1. When the identity is confirmed as invalid or the card is not inserted, the hoist can
only be moved downwards; 2. When the identity recognition fails during the operation, under the condition that
the power supply is not cut off, one work cycle will be completed.
(3) Shielding from identity recognition - Under special circumstance (e.g., all the IC cards are lost or the identity
recognition module fails), the identity recognition function can be shielded via APP, so as to use the hoist
temporarily. After the identity recognition function is shielded, the identity recognition lamp on display screen of
Electrical Control System BWM-3S 3-5
 Operation Manual of Construction Lifter

operating console will flash, so as to remind the operation personnel.

Figure 1.6-2 Identity Recognition Lamp

1.7 Encoder
The encoder will collect the height information of hoist during operation by converting the angular displacement
of gear into electrical signal, and then send the height information to the frequency converter. The frequency
converter will control the up moving, down moving and stop of hoist on the basis of the floor alignment data, so
as to enable the accurate floor alignment by hoist.

Note

The connecting wires of encoder are A, B, Z, 0V and 24V. When connecting the encoder to frequency
converter, please carry out the connection in accordance with the wire code. Be sure not to confuse the
Electrical Control

wires A/B/Z with wire 24V; otherwise the encoder will be damaged.
System

Figure 1.7-1 Encoder

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2 Electrical Installation
2.1 Connection between Power Supply from Construction Site and Cable of Hoist
Connect the construction site cable to the screw-type connecting terminal in power box (Before the connection,
please ensure that the power supply is cut off, and the plastic-casing circuit breaker is opened).

Figure 2.1-1 Circuit Breaker in Power Box (off state)

Electrical Control
2.2 Connection of cable from Power Box to Cage

System
(1) Use the construction site cable (≥25mm2) to connect the power box of construction site with the power box on
base frame and base enclosure;
(2) Connect one end of the main cable to the power box on base frame and base enclosure, and connect the other
end to the terminal in electrical control cabinet in cage via the cable support.
It is necessary to point out that, the installation method of power cable of construction hoist and the cable guide
device adopted falls into cable drum type and cable trolley type.
①If the cable drum type is adopted, please directly place the cable into cable drum in accordance with the
installation method of cable guide device;
② If the cable trolley type is adopted, there are the following two situations:
• If one cable is used for supply for power, please directly implement the above step (2);
• If two cables with different sectional area are used for supply of power (The cable with large sectional area
is fixed on mast and is referred to as fixed cable, and the cable with small sectional area will move together with
the cable trolley and is referred to as accompanying cable), please implement the above step (2) on the
accompanying cable.
(3) The main cable contains three phase wires, one zero wire (N) and one protective wire (ground wire). The
protective wire is greenish yellow. Since the damage of power cable may cause serious accident, the power cable
shall be the cable with mechanical damage resistance, and shall be protected by appropriate method (e.g., cable
drum with roller, cable chute, bend radius connection, or cable sheath), so as to prevent the insulation layer from
being damaged.

Note

When connecting the main cable of hoist, please maintain the AC limit switch in the state (off) as indicated
in the figure.

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 Operation Manual of Construction Lifter

Off State

Figure 2.2-1 AC limit Switch

2.3 Ground connection of Hoist

The ground wire is a greenish yellow protective wire, and is used to connect the grounding terminal of every
portion to ground point. It is prohibited to use any neutral wire to replace the ground wire. It is prohibited to
connect in series any breaking device to the protective circuit. The grounding resistance of steel structures on
construction hoist and metal casing of electrical equipment as measured with grounding resistance tester may not
Electrical Control

exceed 4Ω, and the insulation resistance against ground of motors and electrical elements as measured with 500V
megohm meter shall be no less than 1MΩ.
System

2.4 Connection of Up/Down Moving Mechanism, Resistance Cabinet and Anti-hoisting Limit
(1) Connect the three-phase asynchronous motor (M) to the connecting terminal (U/V/W) for motor in accordance
with the requirements of drawings;
(2) Connect the brake (YB+, YB-) cable to the terminal block;
(3) Connect the resistance cable (PA/PB) to the terminal block;
(4) Connect the anti-hoisting limit.
(5) Install the limit switch on base frame and base enclosure, and connect the cable to power box.

2.5 Installation of Sensing Pin and Overload Protector

(1) Insert the cage roof operation box (7-core aviation plug) into the corresponding position in electrical control
cabinet (During normal operation, the cage roof operation box can’t be pulled out). Turn on the power switch and
AC limit switch of power box, and close the external base enclosure, cage door and skylight. With the
maintenance card or management card, carry out the operation on cage roof, and change over the cage roof
operation box into cage roof mode. After the cage is started, inch the operation box so as to inspect whether the
power supply is in correct phase sequence (If the drive system moves up when you inch the up moving button, it
means that the phase sequence is correct; otherwise the phase sequence is incorrect. If the phase sequence is
incorrect, please change the connection position).
(2) On the cage roof, use the cage roof operation box operation to move the hoist up and down, connect the plate
between cart and cage, put through the overload sensing pin, and then insert the cotter pin. After inserting the
cotter pin, maintain the cotter pin in open state; connect the connecting end of sensing pin with the connecting
terminal of overload host processor.
(3) Set the overload protector by reference to the Use Instruction for Overload Protector. When the actual weight
reaches 95% of rated load of cage, the pre-warning function will be realized, the pre-warning indicating lamp will
come on, and the buzzer will make intermittent noise; when the actual weight exceeds 110% of rated load of cage
(this parameter can be set), the warning function will be realized, the warning indicating lamp will come on, the
warning output relay will act, and the buzzer will make continuous noise.

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 Operation Manual of Construction Lifter

Installation Power line of

position of overload
connecting wire protector
of sensing pin

Communication
line 485

Figure 2.5-1 Overload Protector

Electrical Control
Before being used, the overload protector shall be cleared and reset. Before the product is delivered from factory,
it has been cleared. If it is found that the displayed value is not identical with the actual value, please carry out the

System
clearing on site. The clearing methods include:
(1) Coarse adjustment: Press down and hold the coarse adjustment key for 3 seconds, and the clearing
operation will be completed after a beep is heard
(2) Loaded fine adjustment:
• Press down and hold the coarse adjustment key until a beep is heard;
• Place the load *t;
• Press down both the coarse adjustment key and fine adjustment key, and then press the coarse adjustment
key for changing the figure to *t, and finally press the fine adjustment key for confirmation.

2.6 Trial Operation

(1) Turn on the power switch and AC limit switch of power box, close the external base enclosure, cage door and
skylight. With the maintenance card or management card, carry out the operation on cage roof, and change over
the cage roof operation box into cage roof mode. After the cage is started, inch the operation box so as to inspect
whether the power supply is in correct phase sequence.
(2) Inspect various safety control switches (including cage door limit switch, skylight limit switch, terminal
stopping switches, deceleration limit switch, limit switch, base frame base enclosure limit switch and broken rope
protection switch), and make sure that they are sensitive and can be turned on and off smoothly.
(3) Change the cage roof operation box to the in-cage operation mode, pull out the maintenance card or
management card, insert the operation card, and inspect whether the up/down moving operation can be carried out
normally.
(4) Pull out the operation card, turn off the AC limit switch so as to cut off the power supply, and complete the
installation.

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 Operation Manual of Construction Lifter

3. Operation of Electrical System

3.1 Preparatory Work
3.1.1 Operation of Power Box
The power box is mounted on external base enclosure of the hoist, and is used to supply power for the equipment.
For the purpose of use, open the door of the power box, push upwards the handle of plastic-casing circuit breaker
(air switch) to the position “ON”, inspect the transformer and contactor, and turn the emergency stop button on
door of power box so as to get it released, get the contactors engaged and get the power sent into cage via the
main cable. If the emergency stop button is pressed down, the hoist cage can’t be operated; if the handle of
plastic-casing circuit breaker (air switch) is pulled down, the hoist will be deenergized.
Electrical Control
System

Figure 3.1-1 Plastic-casing Circuit Breaker in Power Box (closed state)

3.1.2 Power Operation in Cage
(1) Operation of AC Limit Switch
Operation of AC limit switch: Only if the site is got ready, the operator is in place and the operation is required,
may the AC limit switch be turned on. Before turning on the switch, please inspect whether the voltage of power
supply from construction site is normal (i.e., the voltage shall be 380V±10%);

Power indicating
lamp

Figure 3.1-2 Power Indicating Lamp (on)

Note

Under any of the following circumstances, please immediately turn off the AC limit switch:
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 Operation Manual of Construction Lifter

1) Any emergency is encountered and the electrical control system fails, (e.g., the contacts of contactor are
burnt and stuck to each other and the emergency stop button on operating console fails);
2) The operator leaves the cab for any reason.
(2) Start Operation
The start button (green) is located on the panel of operating console. It is a double-function button, which means
that it can be used to start the cage and sound the electrical bell. Whenever the contactor of power box is engaged
and the lighting circuit breaker is closed, the electrical bell can be sounded. In addition, only after the cage doors
are closed, can the system be started by pressing down this button (The master contractor of main circuit is
engaged). If no such reaction appears after the start button is pressed down, it means that the start operation fails.
If the start operation fails, the hoist can’t be moved up or down.
(3) Emergency Stop
The emergency stop button is located on the panel of operating console, power box and cage roof operation box
respectively, and is a red self-locked mushroom-shaped button. Its role is to disengage the master contractor of
main circuit, so as to realize the emergency stop of various mechanisms.

Note

Electrical Control
In case during the operation, any emergency is encountered and there is no time for stopping the hoist in

System
accordance with normal procedure or the hoist is out of control, please immediately press down the
emergency stop button! Under the circumstance other than emergency, it is not advised to use the
emergency stop button for normal stop; otherwise great impact may occur.

Figure 3.1-3 Emergency Stop Switch (red mushroom-shaped button)

3.1.3 IC Card Based Identity Recognition
As for super version hoist, the IC card shall be inserted for identity recognition before operation. After the card is
correctly inserted, the corresponding identity recognition lamp on panel of operating console will come on, which
means that the electrical control system is successfully started. After the electrical control system is successfully
started, the up/down moving operation can be carried out.

Electrical Control System BWM-3S 3-11

 Operation Manual of Construction Lifter

Identity recognition
Insert the
IC card

Figure 3.1-4 IC Card Based Identity Recognition

3.1.4 Inspection before Operation
(1) After the system is energized, the operator shall, before the operation, inspect whether the switches and
buttons (especially the emergency stop button), control lever, brake, stroke limit and protective switch can work
Electrical Control

normally under the unloaded conditions;

System

(2) Inspect whether the limit protection switches are properly adjusted (For adjustment method, please refer to the
relevant sections of use instruction for host processor); after every limit protection switch acts, whether the
electrical control system implements the corresponding protective function (Please refer to the above contents). If
any trouble is found, please immediately stop the hoist and carry out inspection and repair; before the trouble or
hidden danger is eliminated, don’t put the hoist into operation again.
(3) Please carry out the operation only after making sure that all items inspected are qualified; otherwise personal
injury accident may occur.

3.2 Manual & Automatic Operation

The super version hoist has two operation modes: namely manual operation and automatic floor alignment
operation.
3.2.1 In-cage Manual Operation
The up/down moving of construction hoist can be manually controlled via the control lever on operating console.
When using the rocker bar, please firstly release the self-lock of zero position by pulling up the sliding block in
ball head of rocker bar with forefinger and middle finger, and then operate the rocker bar. Push upwards the bar so
as to move the hoist up, and push down the bar so as to move down the hoist. As for super version, there are two
gears and two speeds (12m/min and 40m/min) for up moving and down moving respectively.
3.2.2 Automatic Floor Alignment Operation
As for super version, the up/down moving of construction hoist can also be manually controlled via the keyboard
on operating console. Before using the keyboard, please carry out the floor calibration in light of the actual height
of floor via the keyboard.
Start the hoist, implement the identify recognition with management card or maintenance card, manually move the
hoist by operating the rocker bar and stop the hoist at lower limit position.
(1) Floor Calibration
1) Press down and hold the key “Set” on keyboard (as indicated in the figure below), and then the floor calibration
lamp on display panel will come on (the 4th lamp from left side as indicated in Figure 2-11), which means that the
system is in the calibration state;

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2) At the position of Floor 1, press the keys “1”and “Confirm”, so as to calibrate Floor 1;
3) Operate the rocker bar so as to manually move the hoist up to Floor 2, and the press the keys “2” and
“Confirm”, so as to calibrate Floor 2;
4) Calibrate every floor in this way, until the hoist reaches the highest floor which can be calibrated;
5) Press the key “Cancel” so as to complete the calibration. Thereafter, the hoist can go to the desired floor by
operation of keys on keyboard;

Electrical Control
6) If it is necessary to calibrate any new floor after the rail is extended, please repeat the operation in (1) and carry
out calibration on the basis of the original calibration result. For example, if Floor 7 has been calibrated, just carry

System
out calibration from Floor 8;
7) If a floor which has been calibrated is not aligned accurately, just re-calibrate such floor at the correct position
of such floor, and it is unnecessary to re-calibrate all floors.

Note

Before calibrating the first floor of newly-installed hoist, please confirm that the number of floors which
have been calibrated is 0. If the figure displayed is not 0, please carry out the clearing operation. Please
refer to the contents of “(3) Clearing of Floor Information” on next page.

Figure 3.2-1 Display on Screen in Calibration State

(2) Automatic Operation
(1) Single-floor operation: Press the keys “floor number”, “Confirm” and “Operate”, and then the hoist will
automatically go to the designated floor; for example, if the hoist is at Floor 5 and it is necessary to go to Floor 4,
just press the keys “4”, “Confirm” and “Operate” successively.
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 Operation Manual of Construction Lifter

A. Operation Sequence B. Information Displayed on Screen after Floor Number is Entered

Figure 3.2-2 Schematic Diagram of Floor Alignment Operation
(2) Multi-floor operation: Enter the number of target floors and press the keys “Confirm” (Up to 4 target floors
can be entered) and “Operate”, and then the hoist will go to the target floors successively. For example, if there
Electrical Control

are 10 floors, and you press the keys “8” and “Confirm”, the keys “9” and “Confirm”, the keys “3” and “Confirm”
System

and the keys “2” and “Confirm” and press the key “Operate”, then the hoist will, in accordance with the principle
“up first and from near to far”, go to Floor —> Floor 9 —> Floor 3 —> Floor 2 successively.
(3) Upper/lower floor operation: The up/down moving of hoist can be realized by pressing the key “Upper Floor”
or “Lower Floor” rather than entering any number. For example, if you want to go to Floor 2 when the hoist is at
Floor 3, just press the keys “Lower Floor”, “Confirm” and “Operate” successively, so as to get to Floor 2
smoothly.
(3) Clearing of Floor Information

Note

For the sake of safety, the floor information in every hoist has been cleared before the hoist is delivered.
Under any of the following circumstances, please carry out the clearing operation for floor information;
otherwise accident may occur!
(1) When the new hoist is installed
(2) Before the equipment is dismantled
(3) Before the hoist is used in a new construction site
(4) When the rail of hoist is dismantled for reducing the number of floors
(5) When the encoder is in trouble and thus is replaced or re-installed.
Clearing Method:
Method 1: Insert the maintenance card or management card, and, after the identity is recognized, directly press
down and hold the key “Cancel” for more than 3 seconds. If the number of floor calibrated flashes at the position
on operating console for displaying the number of current floor, it means that the system enters into the clearing
state. Thereafter, press the key “Confirm” so as to complete the clearing operation. Note: If you want to cancel the
clearing operation after entering into the clearing state, just press the key “Cancel” once again.
Method 2: Get the parameter B8.10 changed to 0 by professional maintenance personnel via the panel of

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frequency converter; when the automatic floor alignment function is to be used again, set the floor information in
accordance with the floor calibration procedure.
3.2.3 Changeover between Manual/Automatic Mode
On the hoist of this version, the control system is of manual/automatic type, and the manual operation mode and
automatic floor alignment mode can be changed over freely via control lever or keyboard. Even if an operation
mode fails, the use of another operation mode is not affected.

Keyboard Control lever

Electrical Control
System
Target floor

Figure 3.2-3 Schematic Diagram of Operating Console

(1) Automatic —>Manual
When the hoist is in automatic mode, pull the rocker bar, so as to change the hoist into manual control mode.
Thereafter, the construction hoist will, on the basis of the command from rocker bar, implement the operations
such as stop, start and speed adjustment;
(2) Manual —>Automatic
Stop the hoist overhead, enter the number of target floor, and then press the key “Operate”. As a result, the hoist
will enter into the automatic mode and go to the target floor.
(3) Temporarily Stop and Cancellation
1) Temporarily Stop: When the hoist is in automatic operation, if it is necessary to temporarily stop the hoist,
just push the handle for once, so as to temporarily stop the hoist.
2) Cancellation: After the temporarily stop, you may manually move the hoist to the target floor, or cancel
such target floor by pressing the key “Cancel” and enter a new target floor.
For example, if the call from Floor 5 is received during the automatic moving of hoist from Floor 1 to Floor 10,
the following methods may be adopted:
Method 1: The operator may operate the handle, so as to stop the hoist at Floor 5;
Method 2: The operator may push the handle for once so as to temporarily stop the hoist, press the key “Cancel”
so as to cancel the target floor 10, and then enter the target floor 5. As a result, the hoist will automatically stop at
Floor 5.

3.3 Cage Roof Operation

The cage roof operation is only carried out under some special circumstances. For example, when adding any
standard section or carrying out maintenance, these operations shall be carried out by professional personnel.
(1) Insert the management card or maintenance card, and wait until the identity recognition lamp on display screen

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 Operation Manual of Construction Lifter

of operating console comes on, which means that the identity with maintenance authority is recognized;
(2) Firstly turn the changeover button on cage roof operation box to the position of cage roof operation, wait until
the cage roof operation lamp on display panel comes on, and then carry out the up/down moving operation. Under
emergency circumstances, just press down the emergency stop button on cage roof operation box so as to cut off
the power supply. When carrying out the cage roof operation, the control lever in cage for controlling the up/down
moving can’t control the action of hoist;
(3) The ordinary operation card has no authority for carrying out cage roof operation.

Cage roof operation lamp

Identity recognition lamp

Display area for

trouble code
Electrical Control
System

Figure 3.3-1 Schematic Diagram of Display Screen

Note

If before the system is started, the selection knob of cage roof operation box is at the position of “cage roof
operation mode”, then no operation can be carried out in cage, and the “cage roof operation” indicating
lamp will flash.
(1) If it is necessary to carry out in-cage operation, just turn the selection knob on cage roof operation box to the
position of “in-cage operation mode”;
(2) If it is necessary to carry out cage roof operation, firstly turn the selection knob on cage roof operation box to
the position of “in-cage operation mode”, and then turn it to the position “cage roof operation mode”, so as to
enable the cage roof operation.

3.4 Drop Test

When it is necessary to carry out the drop test for the hoist:
(1) Insert the management card or maintenance card, and wait until the identity recognition lamp on display screen
of operating console comes on, which means that the identity with maintenance authority is recognized;
(2) When the hoist is in the in-cage mode, connect the aviation socket to the drop test box;
(3) After connecting the drop test button box, the electrical control system will automatically change to the drop
operation mode. As a result, the action of hoist can’t be controlled via the control lever on operating console or
cage roof operation box, and can only be controlled via the drop test button box operation.

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Note

(1) If the drop test box is connected in cage roof mode, the system will give the warning, and E40 trouble will be
displayed in display area of trouble code. In such case, it is necessary to set the cage roof operation box at in-cage
mode, energize the system for eliminating the warning, and then connect the drop test box.
(2) If in the course of drop test, the hoist is started or moved up or down in cage or on cage roof, the system will
give the warning, and E41 trouble will be displayed in display area of trouble code. In such case, it is necessary to
energize the system for eliminating the warning, and then carry out the drop test.
(3) Since the drop test is very dangerous, it is necessary to properly carry out preparatory works, and get the test
carried out by professional maintenance personnel.

3.5 Floor Call

3.5.1 Floor Call Setting
The brand new floor call receiver has the function to carry out self-learning for call encoding, and the encoding
operation is completed in two steps.

Electrical Control
Step 1: Enter into the self-learning state: The following two methods are available for entering into the

System
self-learning state:
Method 1 (recommended): Enter the password 0362951 via the keyboard.
Method 2: Insert the needle in small hole on lower portion of white receiving box, and then press down and
hold the key for about 3 seconds (If there is a button on operating console, you may also press down and hold
such button, so as to enter into the self-learning state)
After the system enters into the self-learning state, the display area for call on operating console will display “--”.

Figure 3.5-1 Display in Floor Call Self-learning State (method 1)

Step 2: Complete the encoding self-learning: Press the callmaker (orange-yellow box) for 3 times. If the
operating console gives the corresponding voice reminder, it means that the address learning is successfully
completed.
After the above two steps are completed, the address code of floor call controller has been successfully recorded
in the electrical control system, and then the floor call can be carried out. If there is any floor call, the number of
floor will be displayed on operation console, and the corresponding voice reminder will be given.

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 Operation Manual of Construction Lifter

Number of floor which gives the call

Figure 3.5-2 Display of Floor Call

3.5.2 Floor Call Sub-processor

The external packing box of floor call sub-processor is marked with the address code of such box sub-processor,
and every floor call sub-processor is also marked with the address code and floor number of such sub-processor.
After the floor call is properly set, just examine the code of host processor and then install floor call
sub-processors in the order of floor number.
Electrical Control
System

Figure 3.5-3 Address Code and floor Number of Floor Call Sub-processor

Note

If the code of host processor marked on callmaker is lost or it is necessary to temporarily change the
address code and floor number, just disassemble the callmaker for examination or change. In the figure
below, the disassembled callmaker is indicated.

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Address code
Floor code (Floor
11 is indicated in
the figure)

Figure 3.5-4 Diagram of Inside of Callmaker (floor call sub-processor)

Electrical Control
System

Electrical Control System BWM-3S 3-19

 Operation Manual of Construction Lifter

3.6 Maintenance
The construction hoist shall be maintained on a regular basis by professional maintenance personnel (For details,
please refer to the Operation manual of Construction Hoist).
It is necessary to point out that, in the course of maintenance, maybe it is necessary to operate the hoist on cage
roof via the cage roof operation box. In order to maintain the safe and effective operation, the intelligent version
hoist has been provided a series of protective measures. Therefore, the maintenance of the hoist shall be carried
out in accordance with the following steps:
(1) Insert the management card or maintenance card, and wait until the identity recognition lamp on display
screen of operating console comes on, which means that the identity with maintenance authority is recognized;
(2) Carry out the corresponding maintenance items;
(3) After the maintenance is completed, pull out the maintenance card. The completed maintenance items can
be checked and confirmed via mobile phone APP, so as to change the state [to be maintained] to [maintained].

Reminder for Maintenance

Electrical Control

Unsettled Maintenance Items Maintenance Items

Maintenance Items to be Confirmed Confirmed
System

Equipment
No.: Confirm
Maintenance
Card No.:
Date of
Maintenance:
Construction Site:
Reminder for Maintenance: After the rail is extended, please carry out
inspection and confirmation in accordance with the relevant
Details of Maintenance:

Serial Description of Miantenance Item

No.
Carry out the comprehensive and systematic maintenance
for the equipment in accordance with the maintenance
requirements. Before lubricating the equipment, be sure
to clean up the components which are stained with sand
and dust, especially gear, rack and roller.

Before carrying out the trial operation, please make

sure that all limit switches are in good conditions.

Figure 3.6-1 Diagram for Maintenance Confirmation in APP

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 Operation Manual of Construction Lifter

4. Information Display Equipment

4.1 Display Panel
The information on display panel of operating console includes digital tube display and indicating lamp display.

Floor call
Load

Indicating
lamp

Target floor Current floor

Electrical Control
System
A. Normal Display State

Ordinary
trouble code

Trouble code
of frequency
converter

B. Display State in Case of Trouble

Figure 4.1-1 Display Panel on Operating Console of Super Version Construction Hoist

4.1.1 Digital Tube Display

(1) Floor call display
The number of up to 4 floors can be displayed.
(2) Current floor
When the local communication is normal, which means that the communication among operating console,
controller (HLC) and frequency converter is normal, the specific floor number will be displayed; otherwise “--”
will be displayed; in the course of moving, the floor number displayed will change as the height of construction

Electrical Control System BWM-3S 3-21

 Operation Manual of Construction Lifter

hoist changes.
Another function of this digital tube is to display frequency-converter trouble code. For details, please refer to
Table 2-1.
(3) Target floor
The number of up to 4 target floors can be entered.
(4) Load display
This digital tube has many functions. It can not only display the load of construction hoist, but also display the
trouble code in case of occurrence of any trouble.
4.1.2 Indicating Lamps
From left to right, the indicating lamps are: skylight limit, bi-parting door limit, vertical sliding door limit, floor
calibration setting, cage roof operation, upper/lower limit, and IC card identity recognition. The details are given
in the figure below.
Electrical Control
System

Figure 4.1-2 Sign in Cab

4.1.3 Power Supply Management
(1) Commercial power mode: When the external power supply (380V) is connected, the operating console will
enter into the commercial power mode.

A. Before Started B. After Normally Started

[Or the communication of frequency converter fails, the encoder is in trouble, or the floor for
learning has been passed]
(2) Battery power mode: If the external power supply is cut off or the 9V DC power supply is cut off, the
operating console will enter into the battery power mode.

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 Operation Manual of Construction Lifter

C. Power-saving Mode (5 minutes) D. Deep Power-saving Mode (25 minutes) E. Sleeping State
[The floor call and remote communication functions are available]
[Only the floor call function is available]
[All functions are deactivated]
(3) Wake-up:
Method 1- Commercial power supply: After the commercial power supply is connected, the operating
console will change from battery power mode to commercial power mode
Method 2 - Insertion or pulling of IC card: In the battery power mode, after the IC card is inserted or pulled
out, the equipment will enter into the power-saving mode, with the duration being 5 minutes.

Electrical Control
4.1.4 Inquiry about Input from Keyboard

System
If you want to inquire about the terminal number of control system, the number of SIM card or the version
number of programme, just press down the corresponding digit key on keyboard for 3 seconds, and then the
relevant information will be displayed on display panel. For the contents to be inquired, please refer to the table
below:
Table 4.1-1 Inquiry about Input from Keyboard

Second group Third group Fourth group

Digital First group of Fifth group of
Meaning of digital of digital of digital
Key digital tubes digital tubes
tubes tubes tubes

1 Terminal Terminal number Version

number number of
terminal

2 Version Version number of software (main programme) Version

number of number of
software software (start
procedure )

3 CPU-ID

4 Time Year Month Day Hour Minute

5 SIM card 11-digit SIM card number

number

6 IC card Whether the Quantity of Quantity of GPS (No

identity operation maintenance display if no
recognition cards cards GPS data are
function is

Electrical Control System BWM-3S 3-23

 Operation Manual of Construction Lifter

shielded (0: Not available)

shielded)

7 Lockup of Command-based Permanently Temporarily Self-locking Time of

hoist locking (0: Not off line off line unsmooth
locked) (0: Not remote
(0: Not (0: Not locked) communication
started) started)
(hour)

4.2 Display of Frequency Converter

As for super version hoist, the display panel on frequency converter can be used to amend the function parameters,
monitor the operating state and control the operation, and the information about operating voltage, current,
frequency and power can be monitored. In case of trouble, the corresponding trouble code will be displayed, so as
to facilitate the inspection by after-sales personnel.
Command source Positive/negative rotation
indicating lamp indicating lamp
On: Control via terminal On: Negative rotation
Off: Control via keyboard Off: Positive rotation
Flash: Control via
communication
Electrical Control

Operation indicating lamp Tuning/trouble indicating

lamp
System

Data display area

Unit indicating lamp

Increase key
Programming key Confirmation key

Quick key Displacement key

Decrease key
Operation key Stop/resetting key

Function reserved

Figure 4.2-1 Display Panel of Frequency Converter

(1) Function Indicating Lamp
Unit indicating lamp:
(○ Indicates that the lamp comes on; ● Indicates that the lamp goes out)

Hz Frequency unit

A Current unit

V Voltage unit

RPM Rotation speed unit

&Percentage

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 Operation Manual of Construction Lifter

(2) Digital Display Area

5-digit LED display, which can be used to display various data, warning code and function parameters.
1) Viewing parameters
Group No. of parameter Serial No. of parameter

Procedure for changing parameters:

When there is any digit flashing, press

Display of stop/operation state Code of functional parameter the keys for correction

Changeover Previous parameter

Enter

Electrical Control
Return Saving

System
Enter
Setting of parameter value Serial No. of
next parameter

2) Trouble display
Trouble indication Trouble class Trouble code

(The list of common trouble codes is given in Annex 3)

3) Limit indication display

Limit Information Displayed Code

Touch with upper limit STOP1

Touch with lower limit STOP2

Limit prohibited STOP3

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 Operation Manual of Construction Lifter

Note

Limit prohibited means when the hoist is not effectively started, there is no valid input on DI10 of
frequency converter (there is no valid output on limit output point of HLC), and after the hoist is normally
started, the display “STOP3” will disappear.

4.3 Display of HLC Controller

There are many signal lamps on logic controller, including 33 input signal points on lower row and 10 output
signal points on upper row. The solid points are always-closed signal, and the hollow points are always-opened
signal. The HLC implements the effective communication via the communication line 485, and the dedicated
communication indicating lamps will be sued to indicate the state. When the communication is normal, the lamps
will flash. From left to right, the lamps are detailed as follows:
(1) <CONSOLE> means that the HLC controller is communicating with operating console;
(2) <OL> means that the HLC controller is communicating with overload protector;
Electrical Control

(3) <INV> means that the HLC controller is communicating with frequency converter [reserved for upgrading];
System

In addition, the HLC controller is also equipped with self-inspection and protection lamps;
(4) If the <self-inspection> lamp comes on, it means that the self-inspection circuit of HLC controller is working;
(5) The <protection> lamp will come on when there is normal external command input.
When the input signal meets the logic requirements, the corresponding indicating lamp will come on, and the
HLC will send the corresponding control command, so as to operate the construction hoist.

Communication 5V/24V power Output point

lamp supply

Input point (feedback point)

Figure 4.2-1 Signal Lamps of Logic Controller of BWM-3S (Super Version) Construction Hoist

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 Operation Manual of Construction Lifter

Note

The HLC controller has the sound warning function, and the warning will be given when some troubles
occur!

Electrical Control
System

Electrical Control System BWM-3S 3-27

 Operation Manual of Construction Lifter

5. Intelligent Control System

5.1 Function of Intelligent Control System
The core control component of construction hoist is the intelligent control system, and as for super version, the
main functions of control system include:
(1) Intelligent control system, which supports the use of power-frequency and variable-frequency systems;
(2) Integrated floor call system;
(3) Diagnosis on trouble of hoist;
(4) Long-term recording of operating data;
(5) Remote management via mobile phone APP;
(6) Operator identity recognition;
(7) Automatic floor alignment.

5.2 Structure of Intelligent Control System

Electrical Control

As indicated in the figure, the structure of control system is divided into the following 5 parts.
System

(1) The HLC controller is the electrical control unit of hoist, and is installed in electrical control cabinet together
with frequency converter and overload protector;
(2) The operating console can receive the command entered via keyboard and control lever, and has the functions
such as state display and identity recognition;
(3) The floor call receiver is connected into the operating console for receiving the call data from floor
sub-processor;
(4) The GPS antenna is also connected into the operating console for receiving the GPS positioning data;
(5) The remote server will carry out the wireless communication with control system, so as to realize the remote
monitoring on information about operation state, warning and maintenance, and will send the information
monitored to the mobile phone APP.

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 Operation Manual of Construction Lifter

Floor call receiver

phone APP
Remote

Mobile
server

Antenna of floor call GPS antenna

receiver

Frequency
converter
Overload
protector

HLC
controller

Electrical Control
Operating Electrical

System
console control cabinet

Figure 5.2-1 Structure of Intelligent Control System

5.3 Installation and Notices for Intelligent Control System

(1) Before using the HLC controller, be sure to get the special power supply for controller reliably and correctly
grounded;
(2) Before carrying out the wiring, be sure to cut off the power supply;
(3) After the power supply for hoist controller is cut off, there may still exist high voltage in hoist controller, on
contactor and on output circuit. Therefore, please don’t touch the internal circuit and components;
(4) It is absolutely prohibited to randomly retrofit any part or circuit in hoist controller;
(5) It is absolutely prohibited to connect the non-control output terminal of hoist controller into the control circuit
(The input and output may not be connected reversely);
(6) The input signal is inactive dry connection point, and it is absolutely prohibited to connect any live line to the
input point of hoist controller.

5.4 Trouble Reminder Given by Intelligent Control System

When the intelligent control system is in trouble, the digital tube group on console which is used to display the
load will be sued to display the corresponding trouble code (E**). If the frequency converter is in trouble, the
digital tube for displaying the current floor will also display the corresponding trouble code of frequency
converter (F**). The maintenance personnel may, in light of the reminder given by the system, carry out the
troubleshooting, or contact the service department of Zoomlion.

Note

The inspection and wiring of frequency converter may be carried out only after the external power supply

Electrical Control System BWM-3S 3-29

 Operation Manual of Construction Lifter

has been cut off for 3 minutes; otherwise the residual voltage in frequency converter may cause electrical
shock!
Table 5.4-1 List of Trouble Codes of HLC

Warning Code Description

U01 Remote locking
A00 Shutdown of hoist for no remote data
Axx Pre-warning for shutdown of hoist for no remote data, with xx days counted down
Trouble Code Description
E01 The communication of controller fails
E02 The communication of card reader for identity recognition fails
E03 The communication of overload protector fails
E04 The communication of call receiver fails
E05 The communication of frequency converter fails (485)
…… (Reserved)
Electrical Control

E10 The connection of GPRS module fails

System

E11 There is no SIM card

E12 The PIN of SIM card is incorrect
E13 There is no GPRS signal
E14 The dialing fails
E15 The connection of server fails
…… (Reserved)
E20 Trouble in self-inspection
E21 Trouble in phase sequence
E22 Overloaded
E23 The motor is overheated
E24 The speed limiter is disconnected
E25 Trouble in KM1contactor
E28 Trouble in KMB (KM3) contactor
E29 Trouble in KM2 contactor
E30 Trouble in KMB2 (KM4) contactor
E31 The upper and lower limits are abnormal (The upper and lower limit input points are
disconnected simultaneously)
E32 The up/down deceleration limits are abnormal (The up/down deceleration limit
input points are disconnected simultaneously)
E33 The command from main command switch is abnormal (The positive/negative
rotation command input points are closed simultaneously)
E34 The vertical-sliding door & bi-parting door limits are abnormal (The vertical sliding
door and bi-parting door input points are disconnected simultaneously)

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 Operation Manual of Construction Lifter

E35 The zero position of main command switch fails (The handle has neither zero
position signal nor positive/negative rotation command)
E36 The zero position and command of main command switch are abnormal (The handle
zero position signal and positive or negative rotation command appears
simultaneously)
E37 The cage roof operation command is abnormal (The up and down moving input
points are closed simultaneously)
E38 The drop operation command is abnormal (The up moving and drop input points are
closed simultaneously)
E39 The drop selection command is abnormal (The up moving or drop command
appears when no drop is selected)
E40 The cage roof and drop selection command is abnormal (The cage roof and drop are
selected simultaneously)
E41 The drop state is abnormal (There is in-cage and cage roof operation signal in drop
mode)
E42 Trouble in frequency converter (The frequency converter trouble input points are
disconnected)

Electrical Control
E43 The overload protector is short-connected

System
5.5 Emergency Use in Case of Trouble in Intelligent Control System
When the integrated intelligent control system is in any of the following troubles, in order to prevent the impact
on operation, the hoist can be used under emergency state as follows:
(1) If the automatic floor alignment mode or the manual mode is in trouble, another mode may be used to operate
the hoist, and the repair personnel shall be informed to carry out repair in time.
(2) If the identity recognition function is in trouble, the management personnel with relevant authority may via the
mobile phone APP, temporarily deactivate the identity recognition function, or the Service Department of
Zoomlion may temporarily deactivate the identity recognition function. Please contact the Service Department of
Zoomlion as soon as possible.
(3) If the wireless network is in trouble, the equipment will enter into the counter-down locking state (240
working hours). In this period, the equipment can still be used, but after the accumulative operation time reaches
240 hours, the system will not work. Therefore, please contact the Service Department of Zoomlion as soon as
possible.
(4) If the communication among internal modules of the system is in trouble, the automatic floor alignment
function will not be available, but the equipment can be operated manually. The system and mobile phone APP
will give the trouble reminder, and the equipment will enter into the accumulative operation time limit mode.
During this period, the equipment can be used, but if the accumulated operation times exceed the limit, the system
will not work. Therefore, please contact the Service Department of Zoomlion as soon as possible.

Electrical Control System BWM-3S 3-31

 Operation Manual of Construction Lifter
Electrical Control
System

Operation Manual of Construction Hoist (II)

Technical Parameters
Operation and Safety
Electrical Control System
 Management Measures
Transportation
Annexes

3-32 BWM-3S Electrical Control System

 Operation Manual of Construction Lifter

④
Management Measures
1 Management Measures for IC Card of BWM-3 Construction Lifte .................................................................... 2
1.1 General Provisions ..................................................................................................................................... 2
1.2 Issuance, Use and Replacement of SIM Card .............................................................................................. 2
1.3Other Provisions ......................................................................................................................................... 3
1.4 Supplementary Provisions ......................................................................................................................... 3
2 Management Measures for IC Card of BWM-3 Construction Hoist ................................................................... 4
2.1 General Provisions ..................................................................................................................................... 4
2.2 Issuance, Use and Replacement of IC Card ............................................................................................. 4
2.3 Other Provisions .......................................................................................................................................... 5
2.4 Supplementary Provisions ......................................................................................................................... 5
3 Management Measures for BWM-3 APP Account Number ............................................................................. 6
3.1 General Provisions ..................................................................................................................................... 6
3.2 Application, Use and Replacement of APP Account Number..................................................................... 6
3.3 Other Provisions .......................................................................................................................................... 6

Management Measures
3.4 Supplementary Provisions ......................................................................................................................... 6

Management Measures BWM-3S 4-1

 Operation Manual of Construction Lifter

Management Measures
As for intelligent version and super version hoists, since the intelligent degree is relatively high, it is necessary to
normalize the management on SIM card, IC card and APP account number used.

1. Management Measures for SIM Card of HLC Controller of

BWM-3 Construction Hoist
1.1 General Provisions
(1) In order to normalize the management on use of SIM card of HLC controller and facilitate the use by
customers, these Measures are hereby formulated;
(2) These Measures shall be applicable to all customers which hold the construction hoists manufactured by
Zoomlion Heavy Industry Science & Technology;
(3) The 400 call center of Marketing Company under Construction & Lifting Machinery Branch of Zoomlion
Heavy Industry Science & Technology Co., Ltd. shall be responsible for managing the use of SIM cards of HLC
controller.

1.2 Issuance, Use and Replacement of SIM Card

(1) When the product is delivered to customer, the HLC controller will be equipped with the SIM card. The SIM
card will match with the number of SIM card, version number of terminal, number of electrical control cabinet,
ex-factory number of equipment and contract number.
(2) After receiving the equipment, the customer shall firstly examine the number of electrical control cabinet,
ex-factory number of equipment and contract number, and sign the List for Handover of Product, so as to ensure
Management Measures

that the equipment can be put into use in time. If such number is incorrect, the customer shall have the right to
require the service personnel of the Company to make correction, and the Company will complete the correction
within 5 working days.
(3) The customer shall, after the date on which the host processor is received, apply with the Company for starting
procedure via the business personnel of the Company, and the Company will complete the operation within 3
working days after receiving the application.
(4) Role of SIM card: To automatically monitor the operating state of equipment, and collect the trouble data, so
as to facilitate the realization of functions such as management on start and stop of equipment as well as
management on attendance of personnel. For details, see Annex 1. The customer may, on the basis of the authority,
apply with the Company for dealing with the relevant business.
(5) If being replaced owing to upgrading of HLC or trouble, the SIM card can’t be used again; the service
personnel shall report to the 400 call center, and the call center shall be responsible for discarding such SIM card;
if the SIM card is replaced owing to trouble, the corresponding information shall be reported by service personnel
to the 400 call center, and the call center shall be responsible for recording such information for SIM card.
(6) When going through the formalities for replacement of card, the customer shall, by virtue of the valid
certificates such as conformity certificate or inspection certificate of the equipment, obtain from the service
personnel the Application Form for Replacement of Card as indicated in Annex 2. The local service personnel will,
after examining the equipment information, initiate the relevant procedure for replacement of card. The relevant
department of the Company will deal with the application in accordance with the requirements of such procedure
in time. The new card will be delivered within 2 working days. The new card may be used only after it is
re-authorized. The losses arising from customer’s failure to report the loss of card in time shall be borne by the
customer; if the old card is found after the new card is issued, the old card will be invalidated automatically, and
the new card and production cost may not be returned.

4-2 BWM-3S Management Measures

 Operation Manual of Construction Lifter

(7) The production cost of every card is RMB300. The local service management officer will collect such costs
and then submit the list of cards to be replaced and costs to the Spare Part Management Center of Marketing
Company.

1.3 Other Provisions

The SIM card issued by the Company may only be used on this equipment. As for the troubles, safety problems
and economic loss arising from unauthorized processing of SIM card by customer, the Company will not bear any
legal liability.

1.4 Supplementary Provisions

(1) These Measures shall be interpreted by the Quality Service Department of Shanghai Manufacturing Branch of
Zoomlion Heavy Industry Science & Technology Co., Ltd.
(2) These Measures shall come into effect as of the date on which they are issued, and shall be applicable to the
customer as of the date on which the customer receives the equipment.

Management Measures

Management Measures BWM-3S 4-3

 Operation Manual of Construction Lifter

2. Management Measures for IC Card of BWM-3 Construction Hoist

2.1 General Provisions
(1) In order to normalize the management on IC cards and facilitate the use and management of IC cards by
customers, these Measures are hereby formulated.
(2) These Measures shall be applicable to all customers which hold the construction hoists manufactured by
Zoomlion Heavy Industry Science & Technology.
(3) The 400 call center of Marketing Company under Construction & Lifting Machinery Branch of Zoomlion
Heavy Industry Science & Technology shall be responsible for managing the IC cards.

2.2 Issuance, Use and Replacement of IC Card

(1) When the product is delivered to the customer, Zoomlion Heavy Industry Science & Technology will issue to
the customer an IC card (including one management card, two maintenance cards and four operation cards).
(2) The management card contains the following information: number of host processor. The main role is to
authorize the maintenance card and operation card, so as to help the customer to manage the use of equipment.
The maintenance card contains the following information: ex-factory serial number. The main role is to enable the
maintenance personnel to maintain the construction hoist;
The operation card contains the following information: ex-factory serial number. The main role is to enable the
operator to operate the key of construction hoist.
(3) After receiving the equipment, the customer shall firstly examine whether the information of IC card
(management card) is identical with the number of host processor, and sign the List for Handover of Product, so
as to ensure that the equipment can be put into use in time. If the numbers are not identical, the customer shall
have the right to require the service personnel of the Company to make correction, and the Company will
Management Measures

complete the correction within 3 working days.

(4) Before being used, the maintenance card and operation card shall be authorized. For detailed operation method,
please refer to 2.16 or 3.1.6.
(5) When using the IC card, be sure to keep the card clean, and ensure that the IC card can be inserted into the
care groove on operating console.
(6) If the IC card is lost or damaged, the customer shall report the loss of card to the local service personnel of the
Company and apply for replacement of card. The losses arising from failure to apply for replacement of card in
time shall be borne by the customer.
(7) When going through the formalities for replacement of card, the customer shall, by virtue of the valid
certificates such as conformity certificate or inspection certificate of the equipment, obtain from the service
personnel the Application Form for Replacement of Card. The local service personnel will, after examining the
equipment information, initiate the relevant procedure for replacement of card. The relevant department of the
Company will deal with the application in accordance with the requirements of such procedure in time. The new
card will be delivered within 2 working days. The new card may be used only after it is re-authorized. The losses
arising from the customer’s failure to report the loss of card in time shall be borne by the customer;
(8) Before applying for replacement of IC card, the customer shall carefully look for the old card and confirm that
the old card is lost. If the old card is found after the new card is issued, the old card will be invalidated
automatically, and the new card and production costs may not be returned.
(9) The production cost of every card is RMB50. The local service management officer will collect such costs and
then submit the list of cards to be replaced and costs to the Spare Part Management Center of Marketing
Company.

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 Operation Manual of Construction Lifter

2.3 Other Provisions

(1) The IC card issued by the Company may only be used on this equipment. As for the troubles, safety problems
and economic loss arising from unauthorized processing of IC card by customer, the Company will not bear any
legal liability.
(2) The customer shall properly retain the IC card, may not place the IC card near static electricity or strong
magnetic field, may not bend the card, immerse the card in water or expose the card to heat or flame, and shall
keep the card clean.

2.4 Supplementary Provisions

(1) These Measures shall be interpreted by Shanghai Manufacturing Branch of Zoomlion Heavy Industry Science
& Technology.
(2) These Measures shall come into effect as of the date on which they are issued, and shall be applicable to the
customer as of the date on which the customer receives the equipment.

Management Measures

Management Measures BWM-3S 4-5

 Operation Manual of Construction Lifter

3. Management Measures for BWM-3 APP Account Number

3.1 General Provisions
(1) In order to normalize the management on APP (remote management system) account number and facilitate the
use and management of APP by customers, these Measures are hereby formulated.
(2) These Measures shall be applicable to all customers which hold the construction hoists manufactured by
Zoomlion Heavy Industry Science & Technology.
(3) The 400 call center of Marketing Company under Construction & Lifting Machinery Branch of Zoomlion
Heavy Industry Science & Technology shall be responsible for managing the APP.

3.2 Application, Use and Replacement of APP Account Number

(1) The customer may, as recommended by business representative, install the client-end mobile phone APP by
scanning the two-dimensional bar on official website or clicking the superlink sent by 400 platform;
(2) The new customer shall apply for account number, and the business representative will go through the
management procedure for account number of remote management system (APP) on OA. When the procedure
comes to the 400 call center, the 400 call center will set up the account number and inform the user;
(3) As for the work to bind the new equipment with customer, the business representative will collect the
equipment information and report such information to the 400 call center, and the call center shall be responsible
for completing the authorization and binding.
(4) In case any new equipment is added to an issued account number, the 400 call center will, after receiving the
SAP information about new equipment, directly bind the new equipment to the account number of corresponding
customer;
(5) The customer may, via the APP, remotely manage and monitor the geographic position and operating
Management Measures

conditions of hoist, and ask for repair or submit comments and advices. The 400 call center shall be responsible
for sorting out such information, and distribute such information to relevant departments for processing and reply.
(6) If the APP account number or the password is forgotten, please contact the 400 call center so as to obtain the
original account number and password.

3.3 Other Provisions

(1) The APP account number issued by the Company may only be used by the customer for managing the hoist
held in the name of the customer.
(2) The customer shall properly keep the APP account number, and protect the account number or password
against unauthorized disclosure.

3.4 Supplementary Provisions

(1) These Measures shall be interpreted by Shanghai Manufacturing Branch of Zoomlion Heavy Industry Science
& Technology.
(2) These Measures shall come into effect as of the date on which they are issued, and shall be applicable to the
customer as of the date on which the customer receives the equipment.

4-6 BWM-3S Management Measures

 Operation Manual of Construction Lifter

Operation Manual of Construction Hoist (II)

Technical Parameters

Management Measures
Operation and Safety
Electrical Control System
Management Measures
 Transportation
Annexes

Management Measures BWM-3S 4-7

 Operation Manual of Construction Lifter

⑤
Transportation
1. Notices ................................................................................................................................................................. 2
2. Transportation Unit .............................................................................................................................................. 3

Transportation

Transportation BWM-3S 5-1

 Operation Manual of Construction Lifter

Transportation

1. Notices
In order to facilitate the packing and get adapted to different transportation modes, the components of the
construction hoist have been disassembled into many separate units.
(1) During the transportation, all components shall be properly fixed;
(2) The light units shall be placed on heavy ones;
(3) In order to protect the painted surface, place cushion or wooden separator between units;
(4) In the course of transportation, prevent sand and soil from entering into structural holes and transmission
components;
(5) Inspect whether any binding tape is loosened;
(6) Inspect the binding conditions for transportation;
(7) When running on any public road, please comply with the corresponding laws and regulations;
(8) When passing any underground passage, bridge or tunnel, be sure to keep sufficient clearance.
Transportation

5-2 BWM-3S Transportation

 Operation Manual of Construction Lifter

2. Transportation Unit
Seria H Weigh Remar
Name Dimension L (mm) B (mm)
l No. (mm) t (kg) ks

With
Cage 3400 2600 3000 1495
cab
Ordinary-type
1 BWM-3S
(three-drive Without
3400 1800 3000 1395
super version) cab

2 mast 1550 850 750 146

Drive system Ordinar

assembly y
Ordinary-type three-dr
3 1650 550 1150 720
BWM-3S ive
(three-drive super
super version) version

Short
1535 300 880 57
pulley
4 Cable trolley
High
1535 300 880 60
pulley

External base
5 enclosure 3100 350 2250 97 Transportation
frame

External base
6 2650 80 1850 57
enclosure

Transportation BWM-3S 5-3

 Operation Manual of Construction Lifter

Seria H Weigh Remar

Name Dimension L (mm) B (mm)
l No. (mm) t (kg) ks

7 Meshes 1236 1250 50 2000 29

8 Meshes 1300 1900 50 2000 28

9 Meshes 750 2000 50 750 21

10 Meshes t 2213 2250 50 2000 45

Tie-i ⅡA 2350 200 1950 130

n
(with ⅡB 2600 200 2150 140
out
11 rear
ⅡC 2950 200 2400 155
Transportation

conn
ectin
g
ⅡD 2550 200 1900 135
rod)

Applica
Cable support
12 350 275 425 9 ble to
II
trolley

5-4 BWM-3S Transportation

 Operation Manual of Construction Lifter

Seria H Weigh Remar

Name Dimension L (mm) B (mm)
l No. (mm) t (kg) ks

Applica
Cable support ble to
13 725 120 220 8
III cable
drum

Main base
14 2550 100 3550 172
frame

Auxiliary base
15 1900 100 1250 55
frame

Long base
16 3200 50 1300 26
enclosure

Short base
17 1150 50 1300 10
enclosure

Transportation

End base
18 1550 40 1150 11
enclosure

19 Cable drum 1950 850 900 52

Transportation BWM-3S 5-5

 Operation Manual of Construction Lifter

Seria H Weigh Remar

Name Dimension L (mm) B (mm)
l No. (mm) t (kg) ks

Upper portion Optiona

20 2150 90 1500 40
of jib l

Middle portion Optiona

21 2450 200 450 28
of jib l

Lower portion Optiona

22 550 200 200 33
of jib l

Drive
assembly
Energy-saving
type BWM-3S 1400 1120 650 504
(two-drive
intelligent
version)

With
cage 3400 2480 3000 1475
cab
Energy-saving
type BWM-3S
(two-drive Without
intelligent 3400 1780 3000 1375
cab
version)
Transportation

5-6 BWM-3S Transportation

 Operation Manual of Construction Lifter

Operation Manual of Construction Hoist (II)

Technical Parameters
Operation and Safety
Electrical Control System
Management Measures
Transportation
 Annexes
Transportation

Transportation BWM-3S 5-7

 Operation Manual of Construction Lifter

⑥
Annexes
1. List of Electrical Elements of Ordinary-type BWM-3S Construction Hoist ......................................................... 2
2. List of Electrical Elements of Energy-saving Type BWM-3S Construction Hoist ............................................... 4
3.List of Wearing Parts of Ordinary-type BWM-3S Construction Hoist .................................................................. 6
4. List of Externally-purchased Parts of Ordinary-type BWM-3S Construction Hoist ........................................... 8
5. List of Wearing Parts of Energy-saving Type BWM-3S Construction Hoist ...................................................... 9
6. List of Externally-purchased Parts of Energy-saving Type BWM-3S Construction Hoist ..................................11
7. Application Form for SIM Card ........................................................................................................................ 12
8. Application Form for IC Card ............................................................................................................................. 13
9. Trouble Explanation and Common Troubleshooting Methods............................................................................ 14

Annexes

Annexes BWM-3S 6-1

 Operation Manual of Construction Lifter

1. List of Electrical Elements of Ordinary-type BWM-3S Construction

Hoist
Table 1-1 List of Electrical Elements in Left Variable Frequency Control Cabinet

Serial
Name Code Model/Specification Quantity Remarks
No.
1 Cabinet 00045012707AB6Z00 1
2 Contactor 1020301031 2
3 Contactor 1020301068 1
4 Accessorial Contact 1020302056 1
Over/Under voltage
5 1020302056 1
relay
6 Relay 1020303114 14
7 Relay Terminal Socket 1020304036 14
8 Thermal Relay 1020304360 2
9 Bell 1020403051 1
10 Breaker 1020602078 3
11 Breaker 1020602549 2
12 Breaker 1020602572 1
13 Breaker 1020604675 1
14 Breaker 1020604806 1
15 7-pin Socket 1020702702 1
16 5-pin Socket 1020702703 1
Switching Power
17 1020903206 1
Supply
Switching Power
18 1020903254 1
Supply
Switching Power
19 1020903255 1
Supply
20 Rectifier Unit 1021904128 1
21 Transformer 1021904178 1
22 Suppresser 1021402370 3
23 Axial Fan 1021000075 2
24 Filter 1029902533 2
Annexes

25 Inverter 1020304658 CS200-4T37GB/ZLP 1

26 Controller(HLC/PLC) 1020103776 HLC 1

Note: The right control cabinet is as same as the left control cabinet

6-2 BWM-3S Annexes

 Operation Manual of Construction Lifter

Table 1-2 List of Electrical Elements in Power Box

Serial
Name Code Model/Specification Quantity Remarks
No.

1 Cabinet 00045012705AD6000 1

2 Contactor 1020301068 1

3 Breaker 1020602078 1

4 Breaker 1020604842 1

5 Transformer 1021904136 1

6 Suppresser 1021402370 1

7 Emergency Stop 1020519658 1

8 Button Contact 1020509007 1

Annexes

Annexes BWM-3S 6-3

 Operation Manual of Construction Lifter

2. List of Electrical Elements of Energy-saving Type BWM-3S

Construction Hoist
Table 2-1 List of List of Electrical Elements in Left Variable Frequency Control Cabinet

Serial
Name Code Model/Specification Quantity Remarks
No.
1 Cabinet 00045012707AB6Z00 1
2 Contactor 1020301031 2
3 Contactor 1020301068 1
4 Accessorial Contact 1020302056 1
Over/Under voltage
5 1020302056 1
relay
6 Relay 1020303114 14
7 Relay Terminal Socket 1020304036 14
8 Thermal Relay 1020304360 2
9 Bell 1020403051 1
10 Breaker 1020602078 3
11 Breaker 1020602549 2
12 Breaker 1020602572 1
13 Breaker 1020604675 1
14 Breaker 1020604806 1
15 7-pin Socket 1020702702 1
16 5-pin Socket 1020702703 1
Switching Power
17 1020903206 1
Supply
Switching Power
18 1020903254 1
Supply
Switching Power
19 1020903255 1
Supply
20 Rectifier Unit 1021904128 1
21 Transformer 1021904178 1
22 Suppresser 1021402370 3
23 Axial Fan 1021000075 2
24 Filter 1029902533 2
Annexes

25 Inverter 1020304658 CS200-4T37GB/ZLP 1

26 Controller(HLC/PLC) 1020103776 HLC 1

6-4 BWM-3S Annexes

 Operation Manual of Construction Lifter

Table 2-2 List of Electrical Elements in Power Box

Serial
Name Code Model/Specification Quantity Remarks
No.

1 Cabinet 00045012705AD6000 1

2 Contactor 1020301068 1

3 Breaker 1020602078 1

4 Breaker 1020604842 1

5 Transformer 1021904136 1

6 Suppresser 1021402370 1

7 Emergency Stop 1020519658 1

8 Button Contact 1020509007 1

Annexes

Annexes BWM-3S 6-5

 Operation Manual of Construction Lifter

3. List of Wearing Parts of Ordinary-type BWM-3S Construction

Hoist
Table 3-1 List of Wearing Parts

Serial
Name Part Code Model/Specification Quantity Remarks
No.
1 Pinion 000400103B0000001 m=8; z=15 4
Back roller
2 000450102A0004000 4
assembly
3 Roller assembly 000400102B0003000 24
Long roller
4 000400107B0120000 8
assembly
New roller
5 000400102B0008000 8
assembly

For cable
6 Roller assembly 000400113C0203000 4
trolleyⅢ

For cable
7 Roller assembly 000400113C0201000 6/8
trolleyⅢ/Ⅳ

For cable
8 pulley 000400113B0000001 2
trolley
9 Electric motor 1020004045 11kW 6
Disc-type brake
10 5ZJ.275.038 Copper-based asbestos 6
plate
Octangular
11 103040001031 ML8 6 For coupling
cushion rubber
12 Reducer 1030200671 1:16 6
Overspeed safety
13 1999901428 SAJ40-1.2A 2
device
For Cable
Determined
14 Rubber strip 000400110B0100003 guiding
by height
device
Switching power
15 1020901070 NES-15-24 2
supply
16 contactor 1020301031 LC1-D09M7C 4
17 contactor 1020301068 LC1-D95M7C 4 For electric
Thermal cabinet
18 1020304360 NR4-63 20-32A 6
Annexes

relay-contactor
19 Time relay 1020304375 JSZ3F-B 2
20 Delay contact 1020304362 LADR0 0.1－3S 2

6-6 BWM-3S Annexes

 Operation Manual of Construction Lifter

21 Transformer 1021904137 2
For operation
22 Master controller 1020103561 2
box
23 Air switch 1020601030 ABE203B 125A 2 For power
24 Transformer 1021904136 2 supply box

25 Bell 1020403051 UC4-100 220V 2

Cage-roof
26 1020810542 BZANH-4 2
operation box
terminal stopping
27 SZL-WL-S-C01AH-Z 12
switches
final limit
28 2
switches
Determined
by whether or
Over top limit
29 2 not installed
switches
over top limit
device

Annexes

Annexes BWM-3S 6-7

 Operation Manual of Construction Lifter

4. List of Externally-purchased Parts of Ordinary-type BWM-3S

Construction Hoist
Table 4-1 List of Externally-purchased Parts

Quantity
Serial
Name Single Double Model Specification Remarks
No.
Cage Cage
1 Motor 3 6 YZEJ 132M-4 P=11kW JC=25％
TCW125-16 i=16 L=125mm
2 Reducer 3 6 SJ125 i=16
SWC1125 i=16
Rated braking load:
Overspeed safety 40kN
3 1 2 SAJ40-1.2
device Rated braking speed:
1.2m/s
3×16+2×6
3×25+2×10
4 Power cable YCcable
3×35+2×10
3×50+2×16
Bottom diameter
5 Guide roller 20 40
Φ74mm
6 Pinion 3 6 m=8; z=15
7 Rack/each section 1 2 m=8; z=60
Overload
8 1 2 SC-1
protector
9 Inverter 1 2 CS200-4T37GB/ZLP P=37kW
Annexes

6-8 BWM-3S Annexes

 Operation Manual of Construction Lifter

5. List of Wearing Parts of Energy-saving Type BWM-3S

Construction Hoist
Table 5-1 List of Wearing Parts

Serial
Name Part Code Model/Specification Quantity Remarks
No.
1 Pinion 000400103B0000001 m=8; z=15 4
Back roller
2 000450102A0004000 4
assembly
Double roller
3 000450107A0011000 8
assembly
Side roller
4 000450107A0015000 8
assembly
5 Roller assembly 000450102A0003000 12

For cable
6 Roller assembly 000400113C0203000 4
trolleyⅢ

For cable
7 Roller assembly 000400113C0201000 8/6
trolleyⅢ/Ⅳ

For cable
8 pulley 000400113B0000001 2
trolley
9 Electric motor 1020004045 13kW 4
Disc-type brake
10 5ZJ.275.038 Copper-based asbestos 4
plate
Octangular
11 103040001031 ML8 4 For coupling
cushion rubber
12 Reducer 1030200671 1:16 4
Overspeed safety
13 1999901428 SAJ40-1.2A 2
device
For Cable
Determined
14 Rubber strip 000400110B0100003 guiding
by height
device
Switching power
15 1020901070 NES-15-24 2
supply
16 contactor 1020301031 LC1-D09M7C 4
17 contactor 1020301068 LC1-D95M7C 4 For electric
Thermal cabinet
18 1020304360 NR4-63 20-32A 4
Annexes

relay-contactor
19 Time relay 1020304375 JSZ3F-B 2
20 Delay contact 1020304362 LADR0 0.1－3S 2

Annexes BWM-3S 6-9

 Operation Manual of Construction Lifter

21 Transformer 1021904137 2
For operation
22 Master controller 1020103561 2
box
23 Air switch 1020601030 ABE203B 125A 2 For power
24 Transformer 1021904136 2 supply box

25 Bell 1020403051 UC4-100 220V 2

Cage-roof
26 1020810542 BZANH-4 2
operation box
terminal stopping
27 SZL-WL-S-C01AH-Z 12
switches
final limit
28 2
switches
Determined
by whether or
Over top limit
29 2 not installed
switches
over top limit
device
Annexes

6-10 BWM-3S Annexes

 Operation Manual of Construction Lifter

6. List of Externally-purchased Parts of Energy-saving Type BWM-3S

Construction Hoist
Table 6-1 List of Externally-purchased Parts

Quantity
Serial
Name Single Double Model Specification Remarks
No.
Cage Cage
1 Motor 2 4 YZEJ 132M-4 P=11kW JC=25％
TCW125-16 i=16 L=125mm
2 Reducer 2 4 SJ100 i=16
SWC1125 i=16
Rated braking load:
Overspeed safety 40kN
3 1 2 SAJ40-1.2
device Rated braking speed:
1.2m/s
3×16+2×6
3×25+2×10
4 Power cable YC cable
3×35+2×10
3×50+2×16
Bottom diameter
5 Guide roller 20 40
Φ74mm
6 Pinion 3 6 m=8; z=15
7 Rack/section 1 2 m=8; z=60
Overload
8 1 2 Sensor 50
protector
9 Inverter 1 2 CS200-4T37GB/ZLP P=30kW

Annexes

Annexes BWM-3S 6-11

 Operation Manual of Construction Lifter

7. Application Form for SIM Card

host processor
Region Name
number

Reason for Application □ Lost □ Naturally damaged □ Damaged by human factor □ Others

Comments of
Service
Personnel Signature: Date: Seal:

Comments of Production Costs:

Comprehensive
Management
Officer

Signature: Date: Seal:

Date of Signature by
Application Applicant
Annexes

6-12 BWM-3S Annexes

 Operation Manual of Construction Lifter

8. Application Form for IC Card

host processor
Region Name
number

Reason for Application □ Lost □ Naturally damaged □ Damaged by human factor □ Others

Comments of
Service
Personnel Signature: Date: Seal:

Comments of Production Costs:

Comprehensive
Management
Officer

Signature: Date: Seal:

Date of Signature by
Application Applicant

Annexes

Annexes BWM-3S 6-13

 Operation Manual of Construction Lifter

9. Trouble Explanation and Troubleshooting Method

Serial Recommended Troubleshooting
Trouble Display Possible Causes
No. Method
Dial 400-887-7748 and contact
1 Remote lockup U01 The equipment is locked up
the 400 call center
The equipment has been
Shutdown without separated from server for long Dial 400-887-7749 and contact
2 A00
remote data time and thus has been the 400 call center
deactivated
Pre-warning for The equipment has been
shutdown without separated from server for long Dial 400-887-7750 and contact
3 Axx
remote data, with xx time, and is in countdown for the 400 call center
days counted down shutdown
1. The terminals 71 and 72 are
loosened or the wiring is not
firm;
The communication 2. The output point COM of 1. Inspect the wiring and HLC;
4 E01
of controller fails HLC is damaged; 2. Ask for technical support
3. The 12-core aviation socket
of operating console is
loosened or damaged
HLC Trouble

1. The wiring of identity

The communication recognition car reader in 1. Inspect the wiring and card
5 of identity recognition E02 operating console is loosened; reader;
card reader fails 2. The identity recognition card 2. Ask for technical support
reader is damaged
1. The terminals 73 and 74 are
loosened or the wiring is not
The communication firm; 1. Inspect the wiring and
6 of overload protector E03 overload protector;
2. The overload protector is
fails 2. Ask for technical support
damaged;
3. The HLC is damaged
1. The call receiver is
damaged; 1. Inspect the wiring and call
The communication receiver;
7 E04 2. The aviation socket on
of call receiver fails
operating console is damaged; 2. Ask for technical support
3. The wiring is loosened
1. The terminals 75 and 76 on
HLC are loosened or the wiring
The communication is not firm;
1. Inspect the wiring;
8 of frequency E05 2. The connecting terminal
converter fails (485) 485+/485- of frequency 2. Ask for technical support
Annexes

converter is damaged;
3. The HLC is damaged;
9 (Reserved) ……

6-14 BWM-3S Annexes

 Operation Manual of Construction Lifter

1. The GPRS module in

operating console is damaged;
2. The wiring of GPRS module 1. Disassemble and inspect the
The connection of operating console;
10 E10 in operating console is
GPRS module fails
loosened 2. Ask for technical support
3. The GPRS antenna is
damaged

Annexes

Annexes BWM-3S 6-15

 Operation Manual of Construction Lifter

Serial Recommended Troubleshooting

Trouble Display Possible Causes
No. Method
1. No SIM card is inserted; Contact the Quality Service
11 There is no SIM card E11
2. The card groove is loosened Department

The PIN of SIM card 1. The password for the SIM 1. The PIN of SIM card is wrong;
12 E12
is incorrect card with PIN is wrong 2. Ask for technical support
There is no GPRS 1. The GPRS signal is in bad 1. Change the installation
13 E13
signal conditions position of GPRS antenna
1. The GPRS signal is in bad
1. Change the installation
conditions;
14 The dialing fails E14 position of GPRS antenna
2. The payment for SIM card is
2. Ask for technical support
overdue
1. The server signal is in poor
The connection of Dial 400-887-7748 and contact
15 E15 conditions. Please contact the
server fails the 400 call center
400 call center
16 (Reserved) ……
1. The external base enclosure
is opened; 1. Inspect the external base
2. The emergency stop button enclosure and emergency stop
on power box is pressed down; button on power box;
HLC Trouble

Trouble in phase
17 E21 3. The phase sequence relay is 2. Inspect the phase sequence
sequence relay and its wiring;
connected incorrectly;
4. The HLC is damaged; 3. Inspect the HLC;
5. The phase sequence relay is 4. Ask for technical support
damaged

1. Inspect the overload protector

1. The hoist is overloaded;
18 Overload E22 and HLC;
2. The HLC is damaged
2. Ask for technical support
1. The motor is overheated;
2. The red button of thermal
1. Press the blue button to rest
relay is pressed down;
thermal relay;
19 Overheated motor E23 3. Thermal relay is damaged;
2. Inspect the elements;
4. The wiring on HLC is
3. Ask for technical support
loosened;
5. The HLC is damaged
1. The wiring from overspeed
Disconnected speed safety device to HLC is 1. Inspect the HLC;
20 E24
Annexes

limiter loosened; 2. Ask for technical support

2. The HLC is damaged;
1. The KM1contactor coil is
Trouble in KM1 1. Inspect the contactor and
21 E25 burnt out;
contactor HLC;
2. The KM1 contacts are stuck
6-16 BWM-3S Annexes
 Operation Manual of Construction Lifter

to each other 2. Ask for technical support

3. The HLC is damaged;
4. The auxiliary contact is
damaged
1. The KM3 contactor coil is
burnt out; 1. Inspect the contactor and
Trouble in KMB HLC;
22 E28 2. The KM3 contacts are stuck
contactor
to each other 2. Ask for technical support
3. The HLC is damaged

Annexes

Annexes BWM-3S 6-17

 Operation Manual of Construction Lifter

Serial Recommended Troubleshooting

Trouble Display Possible Causes
No. Method
As for power frequency &
variable frequency hoist:
1. The KM2 contactor coil is 1. Inspect the contactor and
Trouble in KM2 burnt out; HLC;
23 E29
contactor
2. The KM2 contacts are stuck 2. Ask for technical support
to each other
3. The HLC is damaged
1. The KM4 contactor coil is
burnt out; 1. Inspect the contactor and
Trouble in KMB2 HLC;
24 E30 2. The KM4 contacts are stuck
contactor
to each other; 2. Ask for technical support
3. The HLC is damaged;
1. The upper and lower limits
The upper/lower limit touch the limit baffle plate
is abnormal (The simultaneously;
upper and lower limit 1. Inspect the limiter and HLC;
25 E31 2. The wiring of HLC terminal
input points are is loosened; 2. Ask for technical support
opened
simultaneously) 3. The HLC is damaged;
HLC Trouble

4. The limiter is damaged

The up/down 1. The up/down deceleration

deceleration limit is limits touch the limit baffle
abnormal (The plate simultaneously;
1. Inspect the limiter and HLC;
26 up/down deceleration E32 2. The wiring of HLC terminal
limit input points are is loosened; 2. Ask for technical support
opened 3. The HLC is damaged;
simultaneously) 4. The limiter is damaged
The command of
main command
switch is abnormal 1. The main command switch is 1. Inspect the main command
(The positive and damaged; switch and HLC;
27 E33
negative rotation
command input 2. The HLC is damaged 2. Ask for technical support
points are closed
simultaneously)
The vertical sliding
door and bi-parting 1. The vertical sliding door and
door limit is bi-parting door are opened
abnormal (The simultaneously;
1. Inspect the limiter and HLC;
28 vertical sliding door E34 2. The wiring of HLC terminal
Annexes

and bi-parting door is loosened; 2. Ask for technical support

input points are 3. The HLC is damaged;
opened 4. The limiter is damaged
simultaneously)

6-18 BWM-3S Annexes

 Operation Manual of Construction Lifter

The zero position of

main command 1. The main command switch is
switch fails (The damaged; 1. Inspect the main command
handle has neither switch and HLC;
29 E35 2. The HLC is damaged;
zero position
signal nor 3. The connecting terminal on 2. Ask for technical support
positive/negative HLC is loosened
rotation command)
The zero position
and command of
main command 1. The main command switch
switch are abnormal is damaged; 1. Inspect the main command
30 (The zero position E36 2. The HLC is damaged; switch and HLC;
signal and positive or 3. The wiring on HLC is 2. Ask for technical support
negative rotation incorrect
command appear
simultaneously

Annexes

Annexes BWM-3S 6-19

 Operation Manual of Construction Lifter

Serial Recommended Troubleshooting

Trouble Display Possible Causes
No. Method
The cage roof
operation command is
abnormal (The up 1. The cage roof operation box 1. Inspect the cage roof operation
31 moving and down E37 is damaged; box and HLC;
moving input points 2. The HLC is damaged 2. Ask for technical support
are closed
simultaneously)
The drop operation
command is abnormal 1. The drop test box is 1. Inspect the drop test box and
(The up moving and damaged; HLC;
32 E38
drop input points are
closed 2. The HLC is damaged; 2. Ask for technical support
simultaneously)
The drop selection
command is abnormal
(The up moving or 1. Inspect the HLC;
33 E39 1. The HLC is damaged;
drop command 2. Ask for technical support
appears when no drop
HLC Trouble

is selected)
The cage roof and
drop selection
command is abnormal 1. Inspect the HLC;
34 E40 1. The HLC is damaged;
(The cage roof and 2. Ask for technical support
drop are selected
simultaneously)
The drop state is
abnormal (There are 1. Inspect the HLC;
35 in-cage and cage roof E41 1. The HLC is damaged;
operation signals in 2. Ask for technical support
drop mode)
1. The wiring of INVF point on
Trouble in frequency HLC is loosened;
1. Inspect the connecting
converter (The 2. The relay KA9 is damaged;
terminals of HLC, KA9 and
36 trouble input point of E42 3. The connecting terminals PA frequency converter;
frequency converter is and PB of frequency converter
disconnected) 2. Ask for technical support
are damaged;
4. The HLC is damaged
1. The overload protector is
The overload short-connected; 1. Inspect the overload protector;
37 protector is E43
short-connected 2. The overload protector is 3. Ask for technical support
damaged
Annexes

6-20 BWM-3S Annexes

 Operation Manual of Construction Lifter

Serial Recommended Troubleshooting

Trouble Display Possible Causes
No. Method
1. The resistance line is not
1. Inspect the wiring;
There is no braking firmly connected;
1 F06 2. Contact the Quality Service
unit or resistance 2. The resistance box is not
Department
connected
1. Inspect the power line;
2 Under voltage trouble F09 Sudden power failure 2. Contact the Quality Service
Department
1. Inspect construction site
1. The voltage on bus is too voltage;
Open phase in low;
3 frequency converter F12 2. Inspect the wiring;
input 2. Open phase in three-phase
input of frequency converter 3. Contact the Quality Service
Department
Open phase in 1. Inspect the wiring;
Open phase in three-phase
4 frequency converter F25 2. Contact the Quality Service
output of frequency converter
output Department
1. One motor is positively
Frequency Converter Trouble

Feedback frequency connected, and one motor is 1. Inspect the wiring;

5 is reverse to given F37 negatively connected, 2. Contact the Quality Service
frequency 2. The feedback frequency is in Department
reverse direction
1. The wiring is incorrect; 1. Inspect the emergency stop
Abnormal feedback 2. The external mechanisms buttons, circuit breaker, and limit
6 frequency and given F38 interfere with each other; switch
frequency 3. The feedback frequency is 2. Contact the Quality Service
abnormal Department

The positive and 1. Inspect the main command

negative rotation The command of main switch;
7 F44
commands are valid command switch is abnormal 2. Contact the Quality Service
simultaneously Department
1. The equipment is re-started
too quickly after emergency 1. Cut off the power supply for
Trouble in stop; 1-2 minutes until the frequency
communication converter stops, and then re-start
2. The terminals 75 and 76 are
8 between frequency F48 it;
loosened or the wiring is not
converter and
securely fixed; 2. Inspect the wiring;
controller
3. The INVF output point on 3. Ask for technical support
HLC is damaged
1. The wiring of encoder is
loosened 1. Inspect the encoder and
Annexes

2. The encoder is damaged wiring;

9 Encoder trouble 1 F54
3. The encoder can be used 2. Contact the Quality Service
manually after resetting from Department
trouble

Annexes BWM-3S 6-21

 Operation Manual of Construction Lifter

1. The parameters of frequency

10 Encoder trouble 2 F55 1. Ask for technical support
converter are set incorrectly
Annexes

6-22 BWM-3S Annexes