Product
108-1606
30May06 Rev B
Specification
IEEE 1394 External Serial Bus Connector
1. SCOPE
1.1. Content
This specification covers performance, tests and quality requirements for the Tyco Electronics IEEE
1394 External Serial Bus Connector which consists of a 6 position shielded cable plug with soldered
terminations which mate to a board mounted receptacle. Both the plug and receptacle are shielded by
formed metal shields. The plug assembly is covered by a molded cover.
1.2. Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
1.3. Qualification Test Results
Successful qualification testing on the subject product line was completed on 17Apr06. The
Qualification Test Report number for this testing is 501-633. This documentation is on file at and
available from Engineering Practices and Standards (EPS).
2. APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the document applies. In the event of conflict between the
requirements of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between the requirements of this specification and the referenced documents,
this specification shall take precedence.
2.1. Tyco Electronics Documents
! 109-197: Test Specification (AMP Test Specifications vs EIA and IEC Test Methods)
! 501-633: Qualification Test Report (IEEE 1394 External Serial Bus Connector)
2.2. Industry Standard
EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications
3. REQUIREMENTS
3.1. Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable
product drawing.
3.2. Materials
Materials used in the construction of this product shall be as specified on the applicable product
drawing.
©2006 Tyco Electronics Corporation * Trademark For latest revision, visit our website at www.tycoelectronics.com\documents.
Harrisburg, PA | Indicates change
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All International Rights Reserved. For Regional Customer Service, visit our website at www.tycoelectronics.com
LOC B
108-1606
3.3. Ratings
! Voltage: 40 volts AC
! Current: Signal application only, 1.5 amperes maximum
| ! Temperature: -55 to 85/C
3.4. Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions per EIA-364.
3.5. Test Requirements and Procedures Summary
Test Description Requirement Procedure
Initial examination of product. Meets requirements of product EIA-364-18.
drawing. Visual and dimensional (C of C)
inspection per product drawing.
Final examination of product. Meets visual requirements. EIA-364-18.
Visual inspection.
ELECTRICAL
Low level contact resistance. 30 milliohms maximum initial. EIA-364-23.
)R 10 milliohms maximum. Subject specimens to 100
milliamperes maximum and 20
millivolts maximum open circuit
voltage.
See Figure 3.
Insulation resistance. 100 megohms minimum. EIA-364-21.
500 volts DC, 2 minute hold.
Test between adjacent contacts
and between contacts and shell of
mated specimens.
Withstanding voltage. One minute hold with no EIA-364-20, Condition I.
breakdown or flashover. 500 volts AC at sea level.
Test between adjacent contacts
and between contacts and shell of
mated specimens.
Shield to braid resistance. 50 milliohms maximum. EIA-364-23.
Subject specimens to 100
milliamperes maximum and 20
millivolts maximum open circuit
voltage.
See Figure 4.
MECHANICAL
Solderability, dip test. Solderable area shall have a EIA-364-52, Category 3.
minimum of 95% solder coverage. Subject contacts to solderability.
Figure 1 (continued)
Rev B 2 of 6
108-1606
Test Description Requirement Procedure
Vibration, sinusoidal. No discontinuities of 1 microsecond EIA-364-28, Test Condition III.
or longer duration. Subject mated specimens to 10
See Note. 2000 to 10 Hz traversed in 1
minute with 1.5 mm [.06 in]
maximum total excursion. Four
hours in each of 3 mutually
perpendicular planes.
See Figure 5.
Mechanical shock. No discontinuities of 1 microsecond EIA-364-27, Condition G.
or longer duration. Subject mated specimens to 100
See Note. G's sawtooth shock pulses of 6
milliseconds duration. Three
shocks in each direction applied
along 3 mutually perpendicular
planes, 18 total shocks.
See Figure 6.
Durability. See Note. EIA-364-9.
Mate and unmate specimens for
1500 cycles at a maximum rate of
600 cycles per hour.
Unmating force. 9.8 N [2.2 lbf] minimum. EIA-364-13.
39.2 N [8.8 lbf] maximum. Measure force necessary to
unmate specimens at a maximum
rate of 12.7 mm [.5 in] per minute.
ENVIRONMENTAL
Thermal shock. See Note. EIA-364-32, Test Condition I.
Subject specimens to 10 cycles
between -55 and 85/C.
Humidity-temperature cycling. See Note. EIA-364-31, Method III.
Subject specimens to 10 cycles (10
days) between 25 and 65/C at 80
to 100% RH.
Temperature life. See Note. EIA-364-17, Method A, Test
Condition 4, Test Time Condition
B.
Subject mated specimens to 105/C
for 250 hours.
Mixed flowing gas. See Note. EIA-364-65, Class IIA (4 gas).
Subject 3 mated specimens to
environmental Class IIA for 14
days.
Subject 2 unmated specimens to
environmental Class IIA for 1 day
and then mate for the remaining 13
days.
NOTE Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Rev B 3 of 6
108-1606
3.6. Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination 1 2 3 4 5
Test Sequence (b)
Initial examination of product 1 1 1 1 1
Low level contact resistance 2,6 2,4 2,4
Insulation resistance 2,6
Withstanding voltage 3,7
Shield to braid resistance 7
Solderability, dip test 2
Vibration, sinusoidal 4
Mechanical shock 5
Durability 3
Unmating force 8
Thermal shock 4
Humidity-temperature cycling 5
Temperature life 3(c)
Mixed flowing gas 3(c)
Final examination of product 9 5 5 8 3
NOTE (a) See paragraph 4.1.A.
(b) Numbers indicate sequence in which tests are performed.
(c) Precondition specimens with 10 durability cycles.
Figure 2
4. QUALITY ASSURANCE PROVISIONS
4.1. Qualification Testing
A. Specimen Selection
Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be
selected at random from current production. Each test group shall consist of a minimum of 5
specimens.
B. Test Sequence
Qualification inspection shall be verified by testing specimens as specified in Figure 2.
4.2. Requalification Testing
If changes significantly affecting form, fit or function are made to the product or manufacturing
process, product assurance shall coordinate requalification testing, consisting of all or part of the
original testing sequence as determined by development/product, quality and reliability engineering.
Rev B 4 of 6
108-1606
4.3. Acceptance
Acceptance is based on verification that the product meets the requirements of Figure 1. Failures
attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product
failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to
confirm corrective action is required before resubmittal.
4.4. Quality Conformance Inspection
The applicable quality inspection plan shall specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing
and this specification.
Figure 3
Low Level Contact Resistance Measurement Points
Figure 4
Shield to Braid Resistance Measurement Points
Rev B 5 of 6
108-1606
Figure 5
Vibration Test Fixture
Figure 6
Mechanical Shock Test Fixture
Rev B 6 of 6
