SolidWorks® tutorials

EXERCISES

Junior and Senior Secondary Technical Education

Voor gebruik met SolidWorks® Educational Release 2008-2009

© 1995-2005, SolidWorks Corporation COMMERCIAL COMPUTER
300 Baker Avenue SOFTWARE - PROPRIETARY
Concord, Massachusetts 01742 USA U.S. Government Restricted Rights. Use, duplication, or dis-
All Rights Reserved closure by the government is subject to restrictions as set
U.S. Patents 5,815,154; 6,219,049; 6,219,055 forth in FAR 52.227-19 (Commercial Computer Software -
SolidWorks Corporation is a Dassault Systemes S.A. (Nas- Restricted Rights), DFARS 227.7202 (Commercial Comput-
daq:DASTY) company. er Software and Commercial Computer Software Documen-
The information and the software discussed in this document tation), and in the license agreement, as applicable.
are subject to change without notice and should not be consi- Contractor/Manufacturer:
dered commitments by SolidWorks Corporation. SolidWorks Corporation, 300 Baker Avenue, Concord, Mas-
No material may be reproduced or transmitted in any form or sachusetts 01742 USA
by any means, electronic or mechanical, for any purpose Portions of this software are copyrighted by and are the
without the express written permission of SolidWorks Corpo- property of Electronic Data Systems Corporation or its sub-
ration. sidiaries, copyright© 2005
The software discussed in this document is furnished under a Portions of this software © 1999, 2002-2005 ComponentOne
license and may be used or copied only in accordance with Portions of this software © 1990-2005 D-Cubed Limited.
the terms of this license. All warranties given by SolidWorks Portions of this product are distributed under license from
Corporation as to the software and documentation are set DC Micro Development, Copyright © 1994-2002 DC Micro
forth in the SolidWorks Corporation License and Subscrip- Development, Inc. All rights reserved
tion Service Agreement, and nothing stated in, or implied by, Portions © eHelp Corporation. All rights reserved.
this document or its contents shall be considered or deemed a Portions of this software © 1998-2005 Geometric Software
modification or amendment of such warranties. Solutions Co. Limited.
SolidWorks® is a registered trademark of SolidWorks Cor- Portions of this software © 1986-2005 mental images GmbH
poration. & Co. KG
SolidWorks 2005 is a product name of SolidWorks Corpora- Portions of this software © 1996 Microsoft Corporation. All
tion. Rights Reserved.
FeatureManager® is a jointly owned registered trademark of Portions of this software © 2001, SIMULOG.
SolidWorks Corporation. Portions of this software © 1995-2005 Spatial Corporation.
Feature Palette™, PhotoWorks™, and PDMWorks™ are Portions of this software © 2005, Structural Research &
trademarks of SolidWorks Corporation. Analysis Corp.
ACIS® is a registered trademark of Spatial Corporation. Portions of this software © 1997-2005 Tech Soft America.
FeatureWorks® is a registered trademark of Geometric Soft- Portions of this software © 1999-2005 Viewpoint Corpora-
ware Solutions Co. Limited. tion.
GLOBEtrotter® and FLEXlm® are registered trademarks of Portions of this software © 1994-2005, Visual Kinematics,
Globetrotter Software, Inc. Inc.
Other brand or product names are trademarks or registered All Rights Reserved
trademarks of their respective holders.

This tutorial has been developed at the request of SolidWorks Benelux and may be used by anyone who wants to learn how to
use the SolidWorks 3D CAD software. It is not permitted to use this tutorial or parts of this tutorial in any other way. If
you have any questions, please contact SolidWorks Benelux. Contact details are given on the last page of this tutorial.

Initiative: Kees Kloosterboer (SolidWorks Benelux)

Educational coordination: Jack van den Broek (specialist class Dr. Knippenberg)
Realization: Arnoud Breedveld (PAZ Computerworks)

SolidWorks for Junior and Senior Secondary Technical Education 2

 Exercises
Approach Congratulations! You have already worked through the first few SolidWorks tuto-
rials, so you already have some understanding of SolidWorks. In order to really get
to know the program, it is important that you practice a lot! That is why we have put
this bundle together. You now have a large number of exercises to help you become
familiar with SolidWorks.
The best idea is to do the relevant exercises from this bundle every time you have
completed a SolidWorks tutorial. You can then put what you have learnt into prac-
tice straight away.
The exercises you are going to do depend on each other. This means that: you may
make an axle in the exercises for tutorial one, another part in tutorial 3 and then put
them together in an assembly in tutorial 7. It is therefore very important that you
save everything that you make (parts, assemblies and drawings)! Create a new
folder for this purpose. You could call this folder “SolidWorks exercises”, for ex-
ample. Always give the file the same name as the exercise (for example: Exercise1-
1sldprt).
Most of the exercises do not have an explanation. You should be able to model the
part using the drawing.

Have fun drawing and good luck!

SolidWorks for Junior and Senior Secondary Technical Education 3

 Tutorial 1 Exercises
Exercise 1-1

SolidWorks for Junior and Senior Secondary Technical Education 4

 Exercise 1-2

SolidWorks for Junior and Senior Secondary Technical Education 5

 Exercise 1-3

SolidWorks for Junior and Senior Secondary Technical Education 6

 Exercise 1-4

SolidWorks for Junior and Senior Secondary Technical Education 7

 Tutorial 2 Exercises
Exercise 2-1

SolidWorks for Junior and Senior Secondary Technical Education 8

 Exercise 2-2

SolidWorks for Junior and Senior Secondary Technical Education 9

 Exercise 2-3

SolidWorks for Junior and Senior Secondary Technical Education 10

 Exercise 2-4
Use the parts from exercises
2-1 through 2-3 to make the
assembly shown on the right.

SolidWorks for Junior and Senior Secondary Technical Education 11

 Exercise 2-5

Exercise 2-6

SolidWorks for Junior and Senior Secondary Technical Education 12

 Exercise 2-7

SolidWorks for Junior and Senior Secondary Technical Education 13

 Tutorial 3 Exercises
Exercise 3-1
Based on the model from ex-
ercise 2-5, make configura-
tions using the dimensions in
the table on the right.
Configuration 1 has the same
dimensions as the model in
exercise 2-5, so 5 new confi-
gurations need to be made.

A B C D

Configuration 300 225 250 30

1
Configuration 275 175 225 20
2
Configuration 225 125 175 20
3
Configuration 175 75 125 20
4
Configuration 125 25 75 20
5
Configuration 75 0* 25 20
6
* Configuration 6 has just one single hole in its upper surface, in the middle of the surface.

SolidWorks for Junior and Senior Secondary Technical Education 14

 Exercise 3-2
Put the parts from exercises 2-
5 through 3-1 together to pro-
duce an assembly as shown on
the right. Use different colors
for the different parts.

SolidWorks for Junior and Senior Secondary Technical Education 15

 Exercise 3-3

SolidWorks for Junior and Senior Secondary Technical Education 16

 Exercise 3-4
Make a new configuration out
of the model from exercise 3-3
as shown on the right. You
need to suppress the two holes
to make this configuration.

SolidWorks for Junior and Senior Secondary Technical Education 17

 Exercise 3-5
Make an assembly as shown
on the right. Use the parts
from exercises 3-3 and 3-4.
To secure it, use a Hex Socket
Head, M12x1.25x20 from the
Toolbox.
Place a plain washer under
each screw.

SolidWorks for Junior and Senior Secondary Technical Education 18

 Exercise 3-6

SolidWorks for Junior and Senior Secondary Technical Education 19

 Exercise 3-7

Exercise 3-8

SolidWorks for Junior and Senior Secondary Technical Education 20

SolidWorks for Junior and Senior Secondary Technical Education 21
 Exercise 3-9
Use the parts from exercises
3-6 through 3-8 to make the
assembly. Add fillet welds as
shown in the drawing on the
right.

Exercise 3-10
Now make a 700mm long
handle and add it to the as-
sembly.

Exercise 3-11

SolidWorks for Junior and Senior Secondary Technical Education 22

SolidWorks for Junior and Senior Secondary Technical Education 23
 Exercise 3-12

SolidWorks for Junior and Senior Secondary Technical Education 24

 Exercise 3-13

SolidWorks for Junior and Senior Secondary Technical Education 25

 Exercise 3-14

SolidWorks for Junior and Senior Secondary Technical Education 26

 Exercise 3-15
Make the assembly using parts
3-11 through 3-14.
Use 10x Socket Countersunk
Head Screw (ISO 10642)
M10x45 to attach strip 3-13 to
top plate 3-14.
Weld strip 3-12 to strip 3-13
using a fillet weld over the full
length.
Use hex head screws M10x30
and an extra large plain wash-
er to secure the rollers (3-11).

SolidWorks for Junior and Senior Secondary Technical Education 27

 Exercise 3-16

SolidWorks for Junior and Senior Secondary Technical Education 28

 Exercise 3-17

Exercise 3-18

SolidWorks for Junior and Senior Secondary Technical Education 29

 Exercise 3-19
Make a welded assembly out
of parts 3-16 through 3-18 as
shown in the drawing on the
right. Apply the welds as
shown in the assembly draw-
ing.

SolidWorks for Junior and Senior Secondary Technical Education 30

 Exercise 3-20

Exercise 3-21

SolidWorks for Junior and Senior Secondary Technical Education 31

 Exercise 3-22
Make an assembly out of parts
3-19 through 3-21. Use a hex
head screw (ISO 4014)
M12x65 and a hex nut (ISO
4034) to secure the pin.

SolidWorks for Junior and Senior Secondary Technical Education 32

 Tutorial 4 Exercises
Exercise 4-1

SolidWorks for Junior and Senior Secondary Technical Education 33

 Exercise 4-2

Exercise 4-3

SolidWorks for Junior and Senior Secondary Technical Education 34

SolidWorks for Junior and Senior Secondary Technical Education 35
 Exercise 4-4

Exercise 4-5

SolidWorks for Junior and Senior Secondary Technical Education 36

 Exercise 4-6a

Exercise 4-6b
Make a mirror image version
of part 6a. The folded edge is
now on the other side.

SolidWorks for Junior and Senior Secondary Technical Education 37

 Exercise 4-7
Use parts 4-4, 4-5, 4-6a and 4-
6b to construct the assembly
as shown on the right.

SolidWorks for Junior and Senior Secondary Technical Education 38

 Tutorial 5 Exercises
Exercise 5-1

SolidWorks for Junior and Senior Secondary Technical Education 39

 Exercise 5-2

SolidWorks for Junior and Senior Secondary Technical Education 40

 Exercise 5-3

Exercise 5-4

SolidWorks for Junior and Senior Secondary Technical Education 41

 Exercise 5-5
Make an assembly using parts
5-1 through 5-4 as shown on
the right.
The two plates are positioned
with dowel pins (5-3) and then
secured using:
- Plain washer, Normal
Grade A, ISO 7089-6
(M6)
- Socket Button Head
Screw, ISO 7380 – M6x25
You will find both parts in the
Toolbox.

SolidWorks for Junior and Senior Secondary Technical Education 42

 Exercise 5-6a
Model a sphere with a diame-
ter of 60mm.

Exercise 5-6b
Make an assembly using the
sphere from exercise 5-6a
three times. The spheres
should all sit in a row and
touch each other.

Exercise 5-6c
Make an assembly using the
sphere from exercise 5-6a four
times. The spheres should all
sit in a row and touch each
other.

SolidWorks for Junior and Senior Secondary Technical Education 43

 Exercise 5-7
Make the assembly shown on
the right. Use:
- 4 x assembly 5-6b
- 2 x assembly 5-6c
A different color is used for
each occurrence of assembly
5-6b in the image on the right.

SolidWorks for Junior and Senior Secondary Technical Education 44

 Exercise 5-8

Exercise 5-9
Make a new configuration for
exercise 5-8 with just one pin.

SolidWorks for Junior and Senior Secondary Technical Education 45

 Exercise 5-10
Make the assembly. Use:
- 17 x exercise 5-8
- 1 x exercise 5-9

SolidWorks for Junior and Senior Secondary Technical Education 46

 Exercise 5-11

Exercise 5-12

Exercise 5-13

SolidWorks for Junior and Senior Secondary Technical Education 47

 Exercise 5-14

SolidWorks for Junior and Senior Secondary Technical Education 48

 Exercise 5-15
Make the assembly as shown
on the right. Use:
- 1 x exercise 5-11
- 1 x exercise 5-12
- 4 x exercise 5-13
- 1 x exercise 5-14
For the sake of clarity, a dif-
ferent color has been used for
the various components
shown on the right.

SolidWorks for Junior and Senior Secondary Technical Education 49

SolidWorks is active in education

3D CAD is an indispensable part of today’s technical poned, as SolidWorks has relatively modest hard-
world. Whether you specialize in the field of mechan- ware requirements. SolidWorks is very simple to in-
ical engineering, metal, metal electronics, industrial stall and manage in a network environment, thanks to
product design or car engineering: 3D CAD is the tool the use of network licenses, among other things.
for today’s designers and engineers. Should you still experience problems, our qualified
In the Benelux countries, SolidWorks is the most help desk team will get you back on track quickly.
popular 3D CAD software on the market. This is
thanks to a unique combination of characteristics: Certification
great ease of use, wide usability and outstanding When you have mastered SolidWorks sufficiently,
support. User requirements are always included in you can take the CSWA exam. CSWA is short for
the software in the annual updates, which leads to an Certified SolidWorks Associate. On successful com-
annual extension of functionality, but also to optimiza- pletion of the exam, you will be awarded a certificate,
tion of existing functions in the software. which you can use to show that you have mastered
SolidWorks sufficiently. This is useful when applying
Education for jobs or internships.
A large number of educational organizations, ranging After working through this series of tutorials for junior
from organizations for secondary technical education and senior secondary technical education, you will
to technical universities, have already chosen Solid- have sufficient knowledge of SolidWorks to take the
Works. Why? CSWA exam.

For the lecturer, SolidWorks means choosing a user- Finally

friendly piece of software that pupils or students can SolidWorks committed itself to education a long time
master quickly. SolidWorks is therefore excellently ago. By supporting lecturers where possible, by pub-
suited to problem-driven education or competence- lishing teaching material and adapting it for the new-
oriented education. Free tutorials in Dutch are availa- est version of the software every year and by issuing
ble for various levels of education, such as a series of the Student Kit. Choosing SolidWorks means choos-
tutorials for junior and senior secondary technical ing the future. The future of education, which is guar-
education, which explain the basic principles of So- anteed comprehensive support, and the future of pu-
lidWorks, or the Advanced Modeling tutorial, which pils and students, who want the best opportunities af-
deals with more complex topics, such as modeling ter completing their education.
complex double-curved surfaces. All of the tutorials
are in Dutch and can be downloaded for free from Contact
www.solidworks.nl. Should you have any more questions about SolidWorks,
please contact your reseller.
For the pupil or student, learning SolidWorks is
above all fun and challenging. SolidWorks makes Further information about SolidWorks is available on the
technology much clearer and more accessible, so website: http://www.solidworks.nl
that working on tasks and projects is much more rea-
listic and fun. Furthermore, every pupil or student SolidWorks Benelux
knows that their employment prospects increase sig- RTC Building
nificantly if they can put SolidWorks, the most com- Jan Ligthartstraat 1
monly used piece of 3D CAD software in the Benelux 1800 GH Alkmaar, Netherlands
countries, on their CV. A large number of the vacan- Tel: +31 (0)72 514 3550
cies and internships advertised at www.cadjobs.nl, for
example, require knowledge of SolidWorks. This in-
creases the motivation to learn how to use Solid-
Works even more.
A Student Kit is available to make SolidWorks even
easier to use. All students following a course that
uses SolidWorks can download the Student Kit for
free. The Student Kit is a full version of SolidWorks
that may only be used for educational purposes. Your
lecturer will provide you with the information needed
to download the Student Kit.

For the IT department, choosing SolidWorks means

that investments in new computers can be post-
SolidWorks for Junior and Senior Secondary Technical Education 50