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4012-46T WG2A New TDS 1250kva

The document provides technical specifications for the Perkins ElectropaK engine, including its gross power output of 1219 kW at 1500 rpm and a 12-cylinder V configuration. It details the engine's dimensions, weight, cooling system, and operational characteristics, as well as guidelines for installation and application ratings. Additional notes emphasize compliance with ISO standards and the importance of consulting the Operation and Maintenance Manual for servicing details.

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0% found this document useful (0 votes)
46 views6 pages

4012-46T WG2A New TDS 1250kva

The document provides technical specifications for the Perkins ElectropaK engine, including its gross power output of 1219 kW at 1500 rpm and a 12-cylinder V configuration. It details the engine's dimensions, weight, cooling system, and operational characteristics, as well as guidelines for installation and application ratings. Additional notes emphasize compliance with ISO standards and the importance of consulting the Operation and Maintenance Manual for servicing details.

Uploaded by

Parinya
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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4012-46TWG2A

1219 kW Gross @ 1500 rpm


4000
ElectropaK Series

Basic technical data Centre of gravity of bare engine


Number of cylinders .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 12 Wet, forward from rear of block.. .. ... .. ... .. ... .. ... .. ... .. ... .. 724 mm
Cylinder arrangement.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ...V Wet, above centre line of block.. .. ... .. ... .. ... .. ... .. ... .. ... .. . 32 mm
Cycle.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 4 stroke
Induction system.. .. ... .. ... .. ... .. ... Quad turbocharged, aftercooled Moments of inertia (mk2)
Compression ratio.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 12.8:1 Engine rotational components (excluding flywheel) .. .. ... .. 9.46 kgm2
Bore .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 160 mm Flywheel and starter ring.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... 9.55 kgm²
Stroke .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 190 mm
Displacement.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 45.84 litres
Operation
Direction of rotation (viewed from flywheel).. .. ... .. ... .. Anticlockwise
Steady state stability at constant load .. .. ... .. .. ISO 8528-5 Class G3
Firing order (cylinder 1 furthest from flywheel) .. .. .. . .. .. . .. .. . .. .. . .. ..
.. .. ... .. ... .. ... .. ... .. . 1A, 6B, 5A, 2B, 3A, 4B, 6A, 1B, 2A, 5B, 4A, 3B Cyclic irregularity for standby engine (110%).. .. ... .. ... .. ... .. ... 1:615

Notes:
Weight of ElectropaK • Perkins maintains ISO9001:2000 certified quality management
systems for engine test facilities to assure accurate calibration of
Temperate test equipment
Dry (estimated) .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .5260 kg • all data based on operation to ISO 3046-1:2002 standard
Wet (estimated) .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 5570 kg reference conditions
• for engines operating at increased ambient temperate and/or
Tropical altitude conditions please refer to the relevant derate tables
Dry (estimated) .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .5277 kg • all data is subject to a tolerance of ±5% in addition to the stated
Wet (estimated) .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 5587 kg power delivery tolerance
• unless otherwise stated all measurements and limits are quoted
for Standby power conditions
Overall dimensions of ElectropaK • please refer to the relevant Operation and Maintenance Manual
(OMM) for engine servicing details including coolant, fuel, oil and
Temperate Diesel Exhaust Fluid (DEF) requirements where applicable
Height .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 2241 mm
• for additional product information please contact Perkins
Length.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 3767 mm Applications Engineering
Width .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1920 mm

Tropical
Height .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 2241 mm
Length.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 3767 mm
Width .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1920 mm

Optional document version control


This document should be used as reference guide for installation purposes and where required can be submitted as part of business tender
submissions. The table below may be used upon request to validate that this Technical Data Sheet is the latest version available.

Project name/tender name Date Perkins authorised sign

1 of 6
Publication No. TPD2307 Issue 1, March 2021.
Copyright © 2021 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
General installation
Type of application
Designation Units 50 Hz @ 1500 rpm
Baseload Prime/DCP Standby
Gross engine power output kW 886 1108 1219
Gross BMEP kPa 1546 1934 2127
Mean piston speed m/s 9.5
Temperate kW 848 1070 1181
Nett mechanical power output
Tropical kW 833 1055 1166
Combustion air flow m3/min 90 100 106
Exhaust gas temperature at turbocharger outlet ºC 349 396 410
Exhaust gas flow at conditions stated above m3/min 188 226 244
Overall thermal efficiency (gross) % 43.2 42.9 42.5
kWe 806 1017 1122
Temperate
Typical generator set kVA 1007 1271 1402
electrical output (0.8pf) kWe 791 1002 1108
Tropical
kVA 989 1253 1385
Assumed alternator efficiency % 95

Reference conditions for technical data


Air temperature .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 25ºC Relative humidity.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 30%
Barometric pressure .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 100 kPa Fuel temperature (inlet pump).. .. .. . .. .. . .. .. . .. .. . .. 58ºC (maximum)

Energy balance1
Type of application
Designation Units 50 Hz @ 1500rpm
Baseload Prime/DCP Standby
Energy in fuel kWt 2051.3 2579.9 2867.1
Energy in power output (gross) kW 886 1108 1219
Energy to cooling fan and Temperate kWm 38
battery charging alternator Tropical kWm 53
Energy to exhaust2 kWt 660.1 859.7 953.3
Energy to coolant and charge air kWt 460.5 552.4 626.1
Energy to radiation (atmosphere)3 kWt 44.8 59.8 68.7

Rating definitions
Baseload power
Unlimited hours usage with an average load factor of 100 percent of the published Baseload power rating. No overload is permitted.

Prime power
Unlimited hours usage with an average load factor of 80 percent of the published Prime power over each 24-hour period.
A 10 percent overload is available for 1 hour in every 12 hours operation.

Data Centre Power (DCP)4


Power available for variable or continuous electrical loads in a Data Centre application. Up to 100 percent load factor is permitted for unlimited time.
An overload of 10 percent permitted for 1 hour in every 12 hours of operation. DCP Power definition relies on ISO8528-1 2018 standard to be
followed by generator set manufacturer, and will support Tier I to Tier IV classifications of Data Centres as per UPTIME institute guidelines.

Standby power
Limited to 500 hours usage with an average load factor of 80 percent of the published Standby power rating over each 24-hour period.
Up to 300 hours of annual usage may be run continuously. No overload is permitted.

Footnotes:
1. Data included in the energy balance table should not be used for combined heat and power (CHP) purposes.
2. Not to be utilised for heat recovery, does include energy input from combustion air.
3. Includes heat rejected to fuel via return to tank flow.
4. All Data Centre projects must be approved by Perkins, prior to tender submission. Project details must be submitted to Perkins sales representative to obtain approval.

2 of 6
Publication No. TPD2307 Issue 1, March 2021.
Copyright © 2021 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
Cooling system Fan type
ElectropaK coolant capacity (with radiator) -
Temperate .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .172.5 litres Temperate
Tropical.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .173.0 litres Fan type.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Mechanical, fixed
Engine coolant capacity (without radiator) .. .. ... .. ... .. ... .. ...73 litres Configuration .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Pusher
Maximum top tank temperature .. .. ... .. ... .. ... .. ... .. ... .. ... .. .. 98ºC Diameter (tip to tip).. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .1600 mm
Maximum static pressure head on pump.. .. ... .. ... .. ... .. ... .. 70 kPa Number of blades.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..8
Coolant temperature rise across engine.. .. ... .. ... .. ... .. ... .. ... .. 8ºC Material.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . Plastic
Thermostat operation range (closed to fully open) .. .. ... .. 71 to 85ºC Drive ratio .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .0.79:1
Water temperature switch or alarm setting.. .. ... .. ... .. ... .. ... . 103ºC
Tropical
Specifications Units 50 Hz @ 1500 rpm Fan type.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Mechanical, fixed
Engine coolant flow at Configuration .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Pusher
litres/min 900
maximum restriction Diameter (tip to tip).. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .1600 mm
Number of blades.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 10
Radiator Material.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . Plastic
Drive ratio .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .0.79:1
Temperate
Radiator face area .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 3.26 m2
Core material .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Copper/brass
Duct allowance
Number of rows.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 3 Temperate
Fins per inch.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 7.62
Units 50 Hz @ 1500 rpm
Width of matrix .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1813 mm
Height of matrix.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1800 mm Duct allowance 4
Pa 250

Weight of radiator.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 820 kg Ambient
Standby ºC 43
clearance5
Pressure cap setting .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 70 kPa
Resultant minimum airflow m3/sec 22.5
Tropical
Radiator face area .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 3.26 m2 Tropical
Core material .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Copper/brass Units 50 Hz @ 1500 rpm
Number of rows.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 3
Duct allowance 5
Pa 125
Fins per inch.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 6.86
Ambient
Width of matrix .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1811 mm Standby ºC 51
clearance6
Height of matrix.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1800 mm
Resultant minimum airflow m3/sec 27.7
Weight of radiator.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 837 kg
Pressure cap setting .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 70 kPa

Footnotes:
5. Maximum additional cooling airflow restriction.
6. Ambient clearance allows for 5°C rise above ambient temperature at fan.

3 of 6
Publication No. TPD2307 Issue 1, March 2021.
Copyright © 2021 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
Fuel system Lubricating oil
Fuel injection pump.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..Unit injection Minimum oil pressure.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 340 kPa
Fuel injector type.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . Mechanical Oil pressure at maximum no load speed.. .. ... .. ... .. ... .. ... .. 450 kPa
Mechanical injector opening pressure.. .. ... .. ... .. ... .. ... .. 23.4 MPa Oil flow at rated speed.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... 360 litres/min
Filtration media size .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 10 μm Oil consumption .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 0.26% of fuel
Fuel lift pump type.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Mechanical Oil grade .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. API CI4 15W40
Maximum low-pressure system fuel flow rate.. .. ... .. ... 1200 litres/hr Maximum engine operating angles
Maximum low-pressure system pressure.. .. ... .. ... .. ... .. ... 350 kPa Front up, front down .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 5°
Maximum fuel temperature at inlet pump .. .. ... .. ... .. ... .. ... .. .. 58ºC Right side up, right side down .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .10°
Governor type .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. Electronic
Fuel cooler included7.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. Yes
Induction system
Fuel specification Maximum air intake restriction (clean filter) .. .. ... .. ... .. ... .. ... . 2 kPa
Recommended fuel conformity.. .. ... .. ... .. . BS2869 A2 or BS EN590 Maximum air intake restriction (dirty filter).. .. .. . .. .. . .. .. . .. .. . .. 4 kPa
Maximum sulphur in fuel limit .. .. ... .. ... .. ... .. ... .. ... .. ... .. 500 ppm Air filter type .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Dry
Number of air filters.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 2
Fuel consumption8

1108 kW @ 1500 rpm Exhaust system


Prime/DCP Prime/DCP Number of exhaust outlets.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ...2
load condition %
g/kWh Exhaust outlet diameter .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..254 mm
110 (standby) 198 Exhaust outlet flange size and type.. .. ... .. ... .. ... .. 10 inch, Table D
Maximum back pressure at turbocharger outlet .. .. ... .. ... .. ... .5 kPa
100 196
75 196
Electrical system
50 204
Alternator output voltage.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 24 V
Alternator output current .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 55 amps
Load acceptance 9
Starter motor input voltage.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 24 V
The engine speed governing complies with the requirements of Starter motor power draw.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 16.4 kW
classification 3 and 4 of ISO 8528-12 and to G2 and G3 operating Number of teeth on flywheel.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 156
limits stated under ISO 8528-5.
Number of teeth on starter pinion .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... 12
Minimum average cranking speed .. .. .. . .. .. . .. .. . .. .. . .. .. . .. 120 rpm
Lubricating system Engine stop method .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Electronic
Total system capacity
Maximum sump capacity (maximum dipstick mark) .. .. ... .157.5 litres Engine mounting
Minimum sump capacity (minimum dipstick mark) .. .. ... .. ... 115 litres Maximum static bending moment at rear face of block.. .. ... . 1356 Nm
Maximum oil temperature (continuous operation).. .. ... .. ... .. ..105°C Maximum additional load applied to flywheel
Maximum oil temperature (intermittent operation).. .. ... .. ... .. . 110°C due to all rotating components .. .. ... .. ... .. ... .. ... .. ... .. ... .. . 850 kg

Footnotes:
7. Where fuel cooler is provided, component details can be found on GA drawing.
8. For conversion to litres/hr use the following formula with the correct fuel density: SFC (kg/kWh)
x Power (kW) = Fuel Consumption (litres/hr)
Fuel density (kg/litre)
9. Please contact Perkins Applications Engineering for any further information.

4 of 6
Publication No. TPD2307 Issue 1, March 2021.
Copyright © 2021 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
Cold start recommendations10
Minimum battery cold cranking amps Minimum battery cold cranking amps
Minimum starting temperature Engine oil with block heaters without block heaters
grade
°C CCA CCA
-10 API CI4 15W/40 4 x 12V x 810 Amps N/A
Maximum battery cold cranking amps (CCA) API CI4 15W/40 4 x 12V x 1600 Amps N/A

Noise data
Noise data of the ElectropaK, this excludes exhaust outlet noise except where specifically stated, measured in a semi-anechoic environment.
Measurements taken in accordance with ISO 6798-1:2020.

ElectropaK
Average sound pressure level11,12 (LpA) at 1m (dBA)
50 Hz @ 1500 rpm
113.2

Sound distribution around ElectropaK Microphone positions


Position Sound pressure level (LpA) at 1m (dBA)
(reference diagram) 50 Hz @ 1500 rpm 5 1 8
1 112.6
1m
2 113.8

3 111.6

4 111.9

5 112.9
2 9 4
6 113.9

7 114.2

8 114.7

9 112.0

6 3 7
Front of engine

Footnotes:
10. Cold cranking amps as per SAEJ537.
11. Sound pressure reference level: 20 μPa.
12. Average 1m sound pressure level to sound Power conversion add 15.1 dB.

5 of 6
Publication No. TPD2307 Issue 1, March 2021.
Copyright © 2021 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
Spectral data
/ Octave sound data for the ElectropaK and exhaust outlet noise level at turbocharger outlet.
1 3

Third octave centre frequency (Hz)


50 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 8k 10k 12.5k 16k 20k

ElectropaK noise LpA


at 1m dBA 57.0 68.8 82.9 85.0 87.6 92.5 96.3 95.6 101.9 102.2 102.8 103.3 104.6 104.6 105.3 103.7 102.3 102.0 103.8 100.7 99.5 101.2 99.0 93.7 89.0 76.5 66.1
50 Hz at 1500 rpm

Sound spectra

120

100
Sound pressure at 1m / sound power (dBA)

80

60

40

20

0
50

63

80

100

125

160

200

250

315

400

500

630

800

1000

1250

1600

2000

2500

3150

4000

5000

6300

8k

10k

12.5k

16k

20k
Third octave centre frequency (Hz)

ElectropaK noise LpA at 1m dBA


50 Hz at 1500 rpm

6 of 6
Publication No. TPD2307 Issue 1, March 2021.
Copyright © 2021 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com

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