The document outlines the American National Standard ICEA S-77-526 for specifying metric wire sizes in outside plant communications cables, developed by the Insulated Cable Engineers Association and approved in 1983 and 1990. It aims to provide uniform practices for engineers and manufacturers in the U.S. and Canada, addressing the transition from AWG to metric sizes while ensuring compatibility with international standards. The standard includes recommended requirements for conductor resistance and nominal diameters, along with tables for reference.
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ANSI S-77 1990 Communication Cables
The document outlines the American National Standard ICEA S-77-526 for specifying metric wire sizes in outside plant communications cables, developed by the Insulated Cable Engineers Association and approved in 1983 and 1990. It aims to provide uniform practices for engineers and manufacturers in the U.S. and Canada, addressing the transition from AWG to metric sizes while ensuring compatibility with international standards. The standard includes recommended requirements for conductor resistance and nominal diameters, along with tables for reference.
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ICEA S-77-S28 83 MM 9007034 0000539 653 mm
ANSI/ICEA
$-77-628-1983/R 1990
American National Standard
for Outside Plant
Communications Cables —
Specifying Metric Wire Sizes
Secretariat
National Electrical Manufacturers Association
Developed by the Insulated Cable Engineers Association, Inc
Approved July 22, 1983/R April 27,1990
American National Standards Institute, IncICEA S-??-526 63 MM 9007014 OO00S4O 375 mm
Foreword i Ferrers isnot va of American Nation Standard ANSUICEA §77528-1983)
Spurred by the increasing necessity to be active inthe international marketplace, the
Insulated Cable Engineers Association, In has developed this standard for mete
wire sizes in the interest of preventing conflicting practices as voluntary metcc conver:
sion progresses into the telecommunications rea. Ths standard is intended for use by
engineers who become involved in specifying wire sizes Yor their communication plant
design work and for guidance of the cable manufacturers, as the need arises
Suggestions for improvement of this standard will be welcome. They should be sent to
the Insulated Cable Engineers Association, Inc, P.O. Box P, South Yarmouth, Mass.
02664.
This standard was processed and approved for submittal to ANSI by American National
Standards Committee on Insulated Wires end Cables, C8, Committee approval ofthe
standard does not necessarily imply that all committee members voted for its approval,
‘At the time it approved this standard, the C8 Committee had the following members:
John E. Conley, Chair
George P. Adams, Vice-Chair
M. Kopehik, Jr, Vice-Chair
Alvin B. Scolnik, Secretary
Organization Represented ‘Name of Representative
‘Association of American Railroads... severe es Robert W. MeKaight
Electric Light and Power Group. . -- DILIDTIITIIIT, Geone p-Adams
E-F.Geary
1.3. Rueckert
Sohn P. Markey (AI)
Walz (al)
Insitute of Electrical and Electronics Engineers, Ine. = Warren H. Cook
William A. Thue
Ingulated Cable Engineers Associaton, Ine... ohn G. Quin
International Municipal Signal Association Ralph Thomson
Robert J. Llewellyn (AI)
[National Electrical Manufacturers Assocation ce eees Fred R, Coline
John E. Conley
: M. Kopchik, Je
Siegfried A Schauffele
‘Telephone Group... ‘i RP. Collins
Underwriter Laboratories, Inc = Ed.Coffey
USS. Department of Defense, Defense Electronics
Supply Center eee a <1 JA. Kobylack
US, Department ofthe Navy, Naval Facilities Engineering Command... Charles M. Mandeville
‘The ICEA Communications Ceble Section Working Group No 528, which developed
this standard, had the following members:
Bruce W. Tyrrell, Chair
Advisory Committee members included:
R.P, Collins
I.L. Goodetich
D. Hume
H. Hutson
D. Strobeck
W. A. Swanson,Contents 7! PAGE
ICEA S-27-526 83 MM 5007014 000054) 20) mm
1, Scope
2, Purpose. .
3. Objectives
4, Recommended Requirements .
4.1 Application ......
4.2 Nominal Diameters
4.3 Conductor Resistance.
44 Other Cases
5. Explanation of Recommended Requirements for Conductor Resistance.
Tables
Table 1 Nominal Conductor Diameters :
Table 2 de Conductor Resistance (at 20°C)...ICEA S-?7-526 63 MM FOO7014 COOOS42 148 mm
American National Standard
for Outside Plant
Communications Cables —
Specifying Metric Wire Sizes
1. Scope
1.1 This standard provides recommended practices for
specifying metric copper wire sizes for outside plant
communications cables in exchange areas and for toll
circuits. It covers the nominal metre sizes to replace
the AWG sizes that have traditionally been included in
‘North American cable specifications as well as 28 AWG,
which has had limited use, This standard also includes
“desired average” resistance values that ae intended
for use in cable plant design. In addition to “maximum
individual” resistance values, this standard also recom:
rmends “maximum cable average” resistance values that
have been set ata level expected to control the overall
average values close to the “desired average” values.
2. Purpose
2.1 The purpose of this standard is to recommend
practices that can be followed by all specification
‘writing organizations in the United States and Canada,
when a decision is made to standardize metric wire
sizes.
2.2 The existence of this standard does not imply that
any decision has been made by any organization to
introduce metric wire sizes It is recommended that no
such decision should be made unilaterally, but only
when there is a good consensus among cable users and
cable manufacturers.
23. This standard is not intended to be applied to
‘metric wire sizes in products other than those indicated
in the scope.
3. Objectives
3.1 The objectives ofthis standard for the products
within its scope are:
(1) To provide practices that will be acceptable to
all communications cable users and manufacturers in
6
the United States and Canada, when a decision is made
to standardize on metric wire sizes.
(2) To provide uniformity, in specifying “desired
average” resistance values for plant design use, that has
not been achieved with AWG sizes.
G) To provide for greater uniformity of resistance
values among manufacturers, through the introduction
cof maximum average resistance values.
(4) To provide, insofar as resistance requirements
are concemed, a sound technical basis for establishing
uniform requirements in specifications isued by differ-
cent organizations
(5) To provide for standards in the United States
and Canada that are compatible with international
standards to the degree practical.
4, Recommended Requirements
4.1. Application, Few specifications will require all
wire sizes indicated here, Information is included for
the metric replacements for 19, 22, 24, 26, and 28
‘AWG. In the case of 22 AWG, the AWG size is effec:
tively retained but designated as 0.64 mm.
4.2 Nominal Diameters. Information on nominal diam
eters is not essential in a specification, but it has been
the practice to include it in many specifications. Where
it is included, the information should be compatible
with that in Table 1
4.3 Conductor Resistance, The specification clause on
conductor resistance should include maximum cable
average values as well 2s maximum individual values for
direct current (de) resistance. Some organizations may
not wish to include the “desired average” values in the
specification, When not included in the specification,
these values should be understood to be implied and to
be suitable for use in circuit design. The information
included in the clause on conductor resistance should
bbe compatible with Table 2ICEA S-??-528 83 MM 9007024 0000543 084 mm
4.4 Other Cases, Ifa metric wire size not shown in
Tables 1 and 2is required, it should be selected, when
practical from the sizes shown in Table 1 of ASTM
Publication B 682-81a.! The resistance values for these
sizes should be computed in accordance with the prin-
ciples outlined in Section 5 of this standard,
5. Explanation of Recommended Require-
ments for Conductor Resistance
$1. The maximum cable average values shown in
‘Table 2 are 96 percent of the maximum individual
ASTM. Specification for standard metric sizes of electric con-
ductors, ASTM B 682-81a, (part 6 of the 1982 book of ASTM
standards), Copies ae available from ASTM, 1916 Race Street,
Philadelphia, PA 19103.
AMERICAN NATIONAL STANDARD ANSV/ICEA $-77-526-1983
values and the “desired average” values are 93 percent
of the maximum individual values.
5.2 The maximum individual values Were derived using
the method specified in IEC Publication 344,? The cal-
culation for the 0.64-mm size was based on a nominal
diameter of 0.645 mm, which results in the same de-
sired average value that is widely used for 22 AWG con-
ductors, The use of the 0.645.mm value rather then
0.643 mm makes it possible to use the same plant de-
sign practices for PCM Carrier or voice frequency as
hhave been used for 22 AWG.
* Intemational Electrotechnical Commission (EC). Guide to
the calculation of resistance of plan and coated copper com
Auctors of low-frequency cables and wires, TEC Publication
344, 24 ed. 1980. Copies are availabe from the American
National Standards institute, Ine
TABLE 1
Nominal Conductor Diameters R1990
Conductor Size Approx. Nominal Diameter
(mm) AWG
REF. (mm) (in)
0.32 28 0.320 0.0126
O.4 26 0,400 0.0157
0.5 24 0.500 0.0197
0.64 22 0.643 0.0253,
0.9 19 0.900 0.0364
Table 2
de Conductor Resistance (at 20°C)
~ Maximam
Dested Aves Maximum cable Individual
Condector Vat Averre Vast Vales
nm) (ik) (imi)_“(fem)_—_(Aini)_—_(@hem)_(Ba)
032 «2199 ~«3839~=«T0~=«SSSCBGS OS
os 139s 2s Taso? s0 Data
os 2 436 «921148989 Isa
O64 57 “tea S54 a9 S799
03 mo 83 78 880467
‘Average values are not applicable fr eabes with fewer than twelve pals.