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 The SIMATIC® S7 System Family

SIMATIC®
PCS 7

SIMATIC®
®
SIMATIC NET
Software

SIMATIC®
HMI
SIMATIC®
SIMATIC®
PC
SIMATIC®
WinCC

SIMATIC®
DP
SIMATIC®
Controller

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.1

Contents Page

Objectives .......................................................................................................................................... 2
SIMATIC Overview ............................................................................................................................ 3
S7-200™ ............................................................................................................................................. 4
S7-200™: Modules: S7-21x Series .................................................................................................. 5
S7-200™: Modules: S7-22x Series ...............................................................................................… 6
S7-200™: CPU Design: S7-21x Series ............................................................................................ 7
S7-200™: CPU Design: S7-22x Series ............................................................................................ 8
S7-300™ .............................................................................................................................................. 9
S7-300™: Modules ........................................................................................................................... 10
S7-300™: CPU Design ....................................................................................................................... 11
S7-400™ ............................................................................................................................................. 12
S7-400™: Modules ........................................................................................................................... 13
S7-400™: CPU Design ..................................................................................................................... 14
Programming Devices ...................................................................................................................... 15
PG/PC Requirements for Installing STEP 7 ………........................................................................... 16
Installing STEP 7 Software ............................................................................................................... 17
Result of Installation ...................................................................................................................... 18
STEP7 Tools ……............................................................................................................................ 19

SITRAIN Training for ST-7PRO1

Automation and Drives Page 1 The SIMATIC® S7 System Family
 Objectives

Upon completion of this chapter the participant will ...

... have an overview of the SIMATIC® S7 system family
... be familiar with the S7-200™ and S7-300/400™ automation
systems
... have an overview of the modules available for these automation
systems
... understand the concept of "Totally Integrated Automation"
... be familiar with the SIMATIC® programming devices and the PC
requirements for working with STEP7
... be familiar with the tools of the STEP7 basic programming package

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.2

SITRAIN Training for ST-7PRO1

Automation and Drives Page 2 The SIMATIC® S7 System Family
 SIMATIC® Overview

SIMATIC® HMI SIMATIC® PG

SIMATIC® PC
SIEMENS

S I M A T IC O P 1 7

PG 740

K1 K2 K3 K4 K5 K6 K7 K8 H E LP

S H IFT

K9 K1 0 K 11 K1 2 K1 3 K 14 K 15 K 16

ESC
7 8 9 0
D E F AC K

4 5 6 .
A B C
IN S
1 2 3 S H I FT
DE L
HE L P E NT ER

MPI Network
SIMATIC® NET Industrial Ethernet
SIMATIC NET
PROFIBUS

SIMATIC®
Controller

SIEM ENS SF I0 .0 Q0 .0 CPU 212

RUN I0 .1 Q0 .1
S TOP I0 .2 Q0 .2
I0 .3 Q0 .3
I0 .4 Q0 .4
I0 .5 Q0 .5
I0 .6
I0 .7
SIMATIC
S7-200

PROFIBUS-DP

SIMATIC® DP FM

SV
ASI

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.3

Introduction In the past, control tasks were solved with individual isolated Programmable
Logic Controls (PLCs) controlling a machine or process. Today in order for
companies to remain competitive, it is not enough to automate only individual
processing stations or machines in isolation. The demand for more flexibility with
higher productivity can then be fulfilled when the individual machines are
integrated in the entire system.

Totally Integrated Totally Integrated Automation (TIA) provides a common software environment
Automation that integrates all components, in spite of the diversification of applied
technology, into one uniform system. This brings together everything you need
to program, configure, operate, handle data, communicate, and maintain your
control solutions.

Step 7 SIMATIC Manager, running on Siemens PGs or PCs, provides an

integrated set of tools for all system components that allows easy creation,
testing, start-up, operation and maintenance of your control solutions. While you
are configuring and programming, the Siemens software puts all of your data in
a central database to which all of the tools have access.

Central Database A common database of all components of Totally Integrated Automation means
that data only have to be entered once and are then available for the entire
project. The total integration of the entire automation environment is made
possible with the help of:
• One common software environment (Step 7 SIMATIC Manager) that
integrates all components and tasks into one uniform easy to use system.
• Common data management
• Standard open busses such as Ethernet, PROFIBUS, MPI, AS-interface
connect all components to each other, from the management level to the
field.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 3 The SIMATIC® S7 System Family
 S7-200 ™

S7-22x

S7-21x (older version)

EM 221

SIEMENS SF I0.0 I1.0 Q0.0 Q1.0 CPU 214 DI 8 x DC24V

RUN I0.1 I1.1 Q0.1 Q1.1 I.0
STOP I0.2 I1.2 Q0.2 I.1
I0.3 I1.3 Q0.3 I.2
I0.4 I1.4 Q0.4 I.3
I0.5 I1.5 Q0.5 I.4
I0.6 Q0.6 I.5
I0.7 Q0.7
I.6
SIMATIC
I.7
S7-200

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.4

Features • Modular small control system for the lowest performance range.
• Performance-graded range of CPUs (up to 8KB memory, 8-40 integrated
I/O points onboard the CPU).
• Each CPU available in either 24 VDC or 120 VAC - 230 VAC supply voltage
versions.
• Expandable design with up to seven expansion modules depending on CPU
(none with CPU 210 or CPU 221).
• Extensive module selection. Note: Combined use of CPUs and modules of
the S7-21x series with those of the S7-22x series is NOT possible!
• CPU connected to modules by flexible integrated ribbon cables (S7-22x
series) and by bus connectors (S7-21x series).
• Network-capable with - RS 485 communication interface (Not CPU 210)
- PROFIBUS slave (CPU 215 or CPU 222 or
greater)
• Central PG/PC connection with access to all modules.
• No slot restrictions
• Uses its own S7 Micro/WIN32 software, therefore, STEP 7™ not required.
• “Total Package” (brick) with power supply, CPU and integrated I/O all in
one.
• Password protection of user program - 3 levels.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 4 The SIMATIC® S7 System Family
 S7-200™: Modules S7-21x series

EM EM CP

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.5

Expansion • Digital input modules:

Modules (EM) - 24 VDC
- 120/230 VAC
• Digital output modules:
- 24 VDC
- Relay
• Analog input modules:
- Voltage
- Current
- Resistance
- Thermocouple
• Analog output modules:
- Voltage
- Current

CPUs of the S7-21x series can only be extended with expansion modules of the
S7-21x series. Note: Combined use of the S7-21x series with the S7-22x series
is NOT possible!

Communications You can use the CP 242-2 to significantly increase the number of inputs/outputs
Processors (CP) of the SIMATIC S7-200™ (S7-21x series). The CP acts as a master to an
actuator and sensor interface (AS-Interface). As a result, 31 AS-Interface slaves
can control up to 248 binary elements.

Accessories Bus connector (S7-21x series only)

SITRAIN Training for ST-7PRO1

Automation and Drives Page 5 The SIMATIC® S7 System Family
 S7-200™: Modules S7-22x series

EM EM CP

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.6

Expansion • Digital input modules:

Modules (EM) - 24 VDC
- 120/230 VAC
• Digital output modules:
- 24 VDC
- Relay
• Analog input modules:
- Voltage
- Current
- Resistance
- Thermocouple
• Analog output modules:
- Voltage
- Current

CPUs of the S7-22x series (CPU 222/224/226) can only be expanded using
expansion modules of the S7-22x series. Note: Combined use of the S7-21x
series with the S7-22x series is NOT possible!

Communications On the S7-22x series you can use the CP 243-2 to connect the S7-200™ as
Processors (CP) master to an AS-Interface. The newer CP243-2 supports up to 62 AS-Interface
slaves being connected (max. 31 analog slaves). Up to three (CPU 224, CPU
226) CP243-2 processors can be operated simultaneously on these S7-200
CPUs.

The EM277 PROFIBUS-DP module allows connection of S7-22x series CPUs

(6ES7-22x-xxx21-xxxx and later) to PROFIBUS-DP (as a slave) and MPI.
Simultaneous operation is possible as a MPI slave and PROFIBUS-DP slave.
PROFIBUS-DP data transfer rates of up to 12 Mbits/second are supported.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 6 The SIMATIC® S7 System Family
 S7-200™: CPU Design S7-21x Series

Outputs
Memory Card Mode Selector

Potentiometer

SIEMENS SF I0.0 Q0.0 CPU 212

RUN I0.1 Q0.1
STOP I0.2 Q0.2
I0.3 Q0.3
I0.4 Q0.4
I0.5 Q0.5
I0.6
I0.7
SIMATIC
S7-200
PPI Connection

Inputs Status Indicators Status Indicators

for Integrated DI/DO

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
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Mode Selector For manual mode selection:

STOP = Stop mode, the program is not executed.
TERM = Program execution, read/write access possible from PG.
RUN = Program execution, read-only access possible from PG.

Status Indicators SF = Group error; internal CPU fault; red

(LEDs) RUN = Run mode; green
STOP = Stop mode; yellow
DP = PROFIBUS-DP ( only CPU 215)

Memory Card Slot for memory card. A memory card saves the program contents in the event
of a power outage without the need for a battery.

PPI Connection The programming device, text display, or another CPU is connected here.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 7 The SIMATIC® S7 System Family
 S7-200™: CPU Design S7-22x Series

Outputs

Status
Indicators

Memory Card

Front access door

Mode Selector
PPI Connection Potentiometer
I/O Expansion

Status Indicators
for Integrated DI/DO
Inputs

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.8

Mode Selector For manual mode selection:

STOP = Stop mode, the program is not executed.
TERM = Program execution, read/write access possible from PG.
RUN = Program execution, read-only access possible from PG.

Status Indicators SF = Group error; internal CPU fault; red

(LEDs) RUN = Run mode; green
STOP = Stop mode; yellow
DP = PROFIBUS-DP ( only CPU 215)

Memory Card Slot for memory card. A memory card saves the program contents in the event
of a power outage without the need for a battery.

PPI Connection The programming device, text display, or another CPU is connected here,
except for CPU 210 that is programmed in a programming system (PDS210)
and then transferred to each CPU via a memory submodule.

Higher end CPUs contain two ports allowing the programming device and text
display to be connected at the same time.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 8 The SIMATIC® S7 System Family
 S7-300™

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.9

Features • Modular small control system for the lower performance range
• Performance-graded range of CPUs
• Extensive selection of modules
• Expandable design with up to 32 modules
• Backplane bus integrated in the modules
• Can be networked with - Multipoint interface (MPI),
- PROFIBUS or
- Industrial Ethernet.
• Central PG/PC connection with access to all modules
• No slot restrictions
• Configuration and parameter setting with the help of the "HWConfig" tool.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 9 The SIMATIC® S7 System Family
 S7-300™: Modules

PS CPU IM SM: SM: SM: SM: FM: CP:

(optional) (optional) DI DO AI AO - Counting - Point-to-Point
- Positioning - PROFIBUS
- Closed-loop - Industrial Ethernet
control

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.10

Signal Modules • Digital input modules: 24 VDC, 120/230 VAC

(SM) • Digital output modules: 24 VDC, Relay
• Analog input modules: Voltage, current,
resistance, thermocouple
• Analog output modules: Voltage, current

Interface Modules The IM360/IM361 and IM365 make multi-tier configurations possible.
(IM) The interface modules loop the bus from one tier to the next.

Dummy Modules The DM 370 dummy module reserves a slot for a signal module whose parameters
(DM) have not yet been assigned. A dummy module can also be used, for example, to
reserve a slot for installation of an interface module at a later date.

Function Modules Perform "special functions":

(FM) - Counting
- Positioning
- Closed-loop control.

Communication Provide the following networking facilities:

Processors (CP) - Point-to-Point connections
- PROFIBUS
- Industrial Ethernet.

Accessories Bus connectors and front connectors

SITRAIN Training for ST-7PRO1

Automation and Drives Page 10 The SIMATIC® S7 System Family
 S7-300™: CPU Design

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.11

Mode Selector MRES = Memory reset function (Module Reset)

STOP = Stop mode, the program is not executed.
RUN = Program execution, read-only access possible from PG.
RUN-P = Program execution, read/write access possible from PG.
Status Indicators SF = Group error; internal CPU fault or fault in module with diagnostics
(LEDs) capability.
BATF = Battery fault; battery empty or non-existent.
DC5V = Internal 5 VDC voltage indicator.
FRCE = FORCE; indicates that at least one input or output is forced.
RUN = Flashes when the CPU is starting up, then a steady light in Run
mode.
STOP = Shows a steady light in Stop mode.
Flashes slowly for a memory reset request,
Flashes quickly when a memory reset is being carried out,
Flashes slowly when a memory reset is necessary because a
memory card has been inserted.

Memory Card A slot is provided for a memory card. The memory card saves the program
contents in the event of a power outage without the need for a battery.

Battery Compartment There is a receptacle for a lithium battery under the cover. The battery provides
backup power to save the contents of the RAM in the event of a power outage.

MPI Connection Connection for a programming device or other device with an MPI interface.

DP Interface Interface for direct connection of distributed I/Os to the CPU.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 11 The SIMATIC® S7 System Family
 S7-400™

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.12

Features • The power PLC for the mid to upper performance range
• Performance-graded range of CPUs
• Extensive selection of modules
• Expandable design to over 300 modules
• Backplane bus integrated in the modules
• Can be networked with - Multipoint interface (MPI),
- PROFIBUS or
- Industrial Ethernet
• Central PG/PC connection with access to all modules
• No slot restrictions
• Configuration and parameter setting with the help of the "HWConfig" tool
• Multicomputing (up to four CPUs can be used in the central rack )

SITRAIN Training for ST-7PRO1

Automation and Drives Page 12 The SIMATIC® S7 System Family
 S7-400™: Modules

PS CPU SM: SM: SM: SM: CP FM SM IM

DI DO AI AO

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.13

Signal Modules • Digital input modules: 24 VDC, 120/230 VAC

(SM) • Digital output modules: 24 VDC, Relay
• Analog input modules: Voltage, current, resistance, thermocouple
• Analog output modules: Voltage, current.

Interface Modules The IM460, IM461, IM463, IM467 interface modules provide the connection
(IM) between various racks:
• UR1 (Universal Rack) with up to 18 modules
• UR2 (Universal Rack) with up to 9 modules
• ER1 (Expansion Rack) with up to 18 modules
• ER2 (Expansion Rack) with up to 9 modules.

Function Modules Perform "special functions":

(FM) • Counting
• Positioning
• Closed-loop control.

Communication Provide the following networking facilities:

Processors (CP) • Point-to-Point connections
• PROFIBUS
• Industrial Ethernet.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 13 The SIMATIC® S7 System Family
 S7-400™: CPU Design

Fault LEDs

Slot for Memory

Card

Mode Selector

MPI/DP
Interface

DP Interface

External Battery
Supply

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.14

Fault LEDs LEDs for the CPU‘s statuses and faults, both internal and external

Slot for With the S7-400™ CPUs you can, depending on your requirements, insert RAM
or
Memory Cards flash EPROM cards as external load memory :
• RAM cards are available with a capacity of:
64KByte, 256KByte, 1MByte, 2MByte.
The CPU battery backs up the contents.
• Flash EPROM cards are available with a capacity of:
64KByte, 256KByte, 1MByte, 2MByte, 4MByte, 8MByte, 16MByte.
The contents are backed-up on the integrated EEPROMs.

Mode Selector MRES = Memory reset function (Module RESet)

STOP = STOP mode, that is, no program execution and output disabled
("OD" mode = Output Disabled).
RUN = Program execution, read-only access possible from PG.
RUN-P = Program execution, read/write access possible from PG.

MPI / DP
Interface MPI / DP interface (parameter-assignable in HW-Config) for
• establishing the online connection to the programming device
• connecting to distributed peripherals (DP)
• data exchange with other stations (S7 Communication)

DP Interface For connecting to distributed peripherals (DP, only for CPUs with 2 interfaces)

EXT-BATT Additional external battery socket for a 5 VDC to 15 VDC source to back up the
RAM when the power supply is being replaced.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 14 The SIMATIC® S7 System Family
 Programming Devices

Field PG

Power PG

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
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Field PG An industry-standard programming device. The Field PG is powerful and easy to

use, especially for maintenance and service. It is also appropriate for
programming and configuration - the ideal tool for shop floor applications.
Features:
• Dimensions in Notebook format
• 2 hour battery operation
• AT-compatible
• TFT color display
• Equipped with all necessary SIMATIC interface ports

Power PG A portable programming device, ideal for all applications in an automation

project. It is also an extremely powerful, industry-standard PC.
Features:
• High-level system performance
• Excellent expansion facilities
• TFT color display
• Highly rugged design
• Equipped with all the necessary SIMATIC interface ports

Note A hand-held programming device is also available for programming the

S7-200™ in STL (Statement List). This programming device is the PG702 =
approximately 230 grams, 144 x 72 x 27mm, 2 lines x 20 character LC display.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 15 The SIMATIC® S7 System Family
 PG/PC Requirements for Installing STEP 7

Operating system: Windows (all, except Win 3.1 and 3.11)

95/98 ME NT 2000/XP

Processor >= 80486 >= P150 >= Pentium >= P233

RAM >= 32 MB >= 64 MB >= 32 MB >= 128 MB

Memory on the
Hard Drive: depending on the installation, between 200 MB and 380 MB
plus 128 to 256 MB minus the working memory for
Windows Swap File

Mouse: yes

Interfaces: CP5611 (PCI) or

CP5511 / CP5512 (PCMCIA) or
PC adapter
Programming interface for Memory Card (optional)

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
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Requirements SIMATIC PGs provide the optimum basis for using the STEP 7 software.
You can, however, also use a PC that fulfills the above-listed requirements. So
that you can make the necessary online connection between the automation
system (PLC) and the PC, the PC must be equipped with one of the interfaces
listed in the slide above.
If user programs are to be loaded on memory cards, the PC must also be
equipped with the appropriate programming interface.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 16 The SIMATIC® S7 System Family
 Installing STEP 7 Software

SIEMENS

PG 740

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
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Installation 1. Activate "Setup.exe" by selecting "Add/Remove Programs" in the "Winxx-

>Control Panel".
2. Choose Options.
3. Choose Language.
4. Insert authorization disk when prompted.
5. Re-boot when prompted.

Software Protection The STEP 7 software is copy-protected and can only be used on one
programming device at a time.
When you have installed the software, you cannot start using it until you have
transferred the authorization to the hard disk drive from the authorization disk.

Note • Be sure to read the notes in the README.TXT file on the authorization disk. If
you do not observe these instructions, you risk losing your authorization.
• As of STEP 7 V5.0, the STEP 7 basic package can also be operated without
authorization until a new authorization has been received. This, however, does
not apply to option packages, such as S7 Graph, if they have been installed .
• As of STEP 7 V4.0, the software is only available on CD-ROM
• Software Service Packs can also be downloaded from the Internet.

Service Packs Free-of-Charge

Software Service Packs can be downloaded from the Internet via
http://www.siemens.com/automation/service&support.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 17 The SIMATIC® S7 System Family
 Result of Installation
Double-click on icon

Activate through Start menu

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.18

Introduction The main tool in STEP 7 is the SIMATIC® Manager. There are two ways in
which to activate it:

1. through Task bar -> Start -> SIMATIC® -> SIMATIC® Manager

2. through the icon "SIMATIC® Manager".

SITRAIN Training for ST-7PRO1

Automation and Drives Page 18 The SIMATIC® S7 System Family
 STEP 7 Tools

SIMATIC® S7 Date: 12.03.03 SITRAIN Training for

Automation and Drives
Siemens AG 2003. All rights reserved. File: PRO1_01e.19

SIMATIC® Manager The SIMATIC® Manager manages the STEP 7 projects. It is the main program
and also appears on the WINDOWS desktop.

Notes "STEP 7 - Readme" provides detailed information about the version, installation
procedure, etc.

LAD, STL, FBD Tool for writing STEP 7 user programs in the "Ladder Diagram", "Statement List"
or "Function Block Diagram" programming languages.

Memory Card You can save your user programs on EPROM cards by either using the
Parameter programming device or an external prommer.
Assignment. Different drivers are required, depending on the application.

Configuring Network configuration is discussed in the chapter on "Communication".

Networks

Setting the PG-PC This tool is used for setting the local node address, the transmission speed
Interface and the highest node address in the MPI network.

PID Control The basic STEP 7 software package also includes blocks for solving PID
Parameter (closed-loop) control problems. You choose "PID Control Parameter
Assignment Assignment" to start the program for assigning parameters to the closed-loop
control blocks.

Converting S5 Files STEP5 programs can be converted into the corresponding STEP 7 programs
with the help of the S5/S7 converter.

Configure SIMATIC This option provides facilities for configuring multi-user systems.
Workspace

Converting TI Files SIMATIC TI programs can be converted into the corresponding STEP 7 program
with the help of the TI/S7 converter.

SITRAIN Training for ST-7PRO1

Automation and Drives Page 19 The SIMATIC® S7 System Family