0% found this document useful (0 votes)
12 views10 pages

Crack Paths and The Linear Elastic Analy

The document reviews the development of linear elastic fracture mechanics (LEFM) and its application to crack path determination in cracked bodies, highlighting the significance of stress intensity factors introduced in 1957. It discusses the evolution of finite element analysis and the challenges posed by corner point singularities in three-dimensional geometries, which complicate the interpretation of stress intensity factors. Current research questions include the need for new parameters to describe surface stresses and the stability of fatigue crack paths.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
12 views10 pages

Crack Paths and The Linear Elastic Analy

The document reviews the development of linear elastic fracture mechanics (LEFM) and its application to crack path determination in cracked bodies, highlighting the significance of stress intensity factors introduced in 1957. It discusses the evolution of finite element analysis and the challenges posed by corner point singularities in three-dimensional geometries, which complicate the interpretation of stress intensity factors. Current research questions include the need for new parameters to describe surface stresses and the stability of fatigue crack paths.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.

16

Focussed on Crack Paths

Crack paths and the linear elastic analysis of cracked bodies

L. P. Pook
21 Woodside Road, Sevenoaks TN13 3HF, United Kingdom

ABSTRACT. The linear elastic analysis of cracked bodies is a Twentieth Century development, with the first
papers appearing in 1907, but it was not until the introduction of the stress intensity factor concept in 1957 that
widespread application to practical engineering problems became possible. Linear elastic fracture mechanics
(LEFM) developed rapidly in the 1960s, with application to brittle fracture and fatigue crack growth. The first
application of finite elements to the calculation of stress intensity factors for two dimensional cases was in 1969.
Finite element analysis had a significant influence on the development of LEFM. Corner point singularities were
investigated in the late 1970s. It was soon found that the existence of corner point effects made interpretation
of calculated stress intensity factors difficult and their validity questionable. In 1998 it was shown that the
assumption that crack growth is in mode I leads to geometric constraints on permissible fatigue crack paths.
Current open questions are. The need for a new field parameter, probably a singularity, to describe the stresses
at surfaces. How best to allow for the influence of corner point singularities in three dimensional numerical
predictions of fatigue crack paths. Adequate description of fatigue crack path stability.

KEYWORDS. Linear elastic analysis; Stress intensity factors; Corner point singularities; Crack paths; Finite
element analysis.

INTRODUCTION

T he complete solution of a crack growth problem includes determination of the crack path. This review is a brief
survey of the development of ideas on the linear elastic analyis of cracked bodies that are relevant to crack path
determination. It is based on the author’s personal involvement over more than 50 years. The review is restricted
to linear elastic, homogeneous, isotropic materials, with any yielding confined to a small region at a crack tip. The first
relevant papers had been published 50 years earlier, but in the late 1950s theoretical understanding of crack growth due to
fatigue and static loadings was limited. The situation changed dramatically in the 1960s with the development of fracture
mechanics, which is the applied mechanics of crack growth [1]. It was realised that linear elastic fracture mechanics, based
on linear elastic analyses, sufficed for the solution of many practical engineering problems. By the mid 1970s practical
applications of fracture mechanics were well established. In considering practical aspects of linear elastic fracture
mechanics, scales of observation need to be taken into account since the scale chosen can make a considerable difference
to the appearance of an object in general, and a crack in particular [2]. Scales of observation of 0.1 mm and above are
usually described as macroscopic. The linear elastic concept of stress intensity factor describes the linear elastic stress field
in the vicinity of a crack tip, and is a singularity. Stress intensity factors may be used to characterise the mechanical
properties of cracked test pieces in just the same way that stresses are used to characterise the mechanical properties of
uncracked test pieces. The conventional notation for the position of a point relative to the crack tip, and for the stresses at

150
L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.16

this point, is shown in Fig. 1. A point on the crack tip is the origin of the Cartesian coordinate system and the z axis lies
along the crack tip. Displacements of points within the cracked body when the body is loaded are u, v, w in the x, y, z
directions. A fundamental fracture mechanics concept is that of crack tip surface displacement [3]. There are three
possible modes of crack tip surface displacement, as shown in Fig. 2. These are: mode I where opposing crack surfaces
move directly apart in directions parallel to the y axis; mode II where crack surfaces move over each other in the xz plane
in directions parallel to the x axis, that is perpendicular to the crack tip; and mode III where crack surfaces move over
each other in the xz plane in directions parallel to the z axis, that is parallel to the crack tip. By superimposing the three
modes, it is possible to describe the most general case of crack tip surface displacement. Where more precise description
is needed Volterra distorsioni can be used [1]. The term mixed mode means that at least one mode, other than mode I, is
present. It is matter of observation that, when viewed on a macroscopic scale, and under essentially elastic conditions,
cracks in metals tend to grow in mode I, so attention is largely confined to this mode. Crack surfaces are assumed to be
smooth, although on a microscopic scale they are generally very irregular.

Figure 1: Notation for crack tip stress field. Figure 2: Notation for modes of crack tip surface displacement.

STRESS ANALYSIS OF CRACKS

T he philosophical basis for a fracture mechanics analysis is that for crack growth to take place two conditions need
to be satisfied [4]. Firstly, sufficient energy needs to be available to operate a crack growth mechanism
(thermodynamic criterion). secondly crack tip stresses must be high enough to operate the mechanism (stress
criterion).

Stress intensity factors


The key concept of stress intensity factor, for mode I and for mode II, arises from a two dimensional linear elastic analysis
for a straight crack. Mode III is not possible in two dimensions, so for this mode a quasi two dimensional anti plane
analysis is used. In 1957 it was shown by Williams [5] that the stress field in the vicinity of a crack tip is dominated by the
leading term of a series expansion of the stress field. This leading term is the stress intensity factor, K, which is a
singularity. A particular type of elastic crack tip stress field is associated with each mode of crack tip surface displacement,
and subscripts I, II and III are used to denote mode. Other terms are non singular. Individual stress components are
proportional to K/r where r is the distance from the crack tip. Displacements are non singular and proportional to Kr.
Once K is known, stress and displacement fields in the vicinity of the crack tip are given by standard equations. For a
mode I crack, the second term is a stress parallel to the crack, usually called the T-stress [6]. The T-stress is used in some
linear elastic fracture mechanics analyses. The thermodynamic criterion implies that the energy needed to create new crack
surfaces must be considered. Stress intensity factors automatically satisfy the stress criterion. In 1957 Irwin [7] showed
that they also satisfy the thermodynamic criterion. In 1967 finite element stress analysis software was becoming generally
available [8]. Finite elements were first used for the calculation of mode I stress intensity factors in two dimensional
geometries in 1969 [9].

crack tip, radius r  a/10 where a is crack length, as shown in Fig. 3. An apparent objection to the use of the stress
A stress intensity factor provides a reasonable description of the crack tip stress field in a K – dominated region at the

intensity factor approach is the violation, in the immediate vicinity of the crack tip, of the initial linear elastic assumptions,
in that strains and displacements are not small. However, as noted by Williams in 1962 [10], if the assumptions are

151
L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.16

violated only in a small core region, radius << r, than the general character of the K-dominated region is, to a reasonable
approximation, unaffected. Similarly, by this small scale argument, small scale non-linear effects due to crack tip yielding,
microstructural irregularities, internal stresses, irregularities in the crack surface, the actual fracture process, etc, may be
regarded as within the core region. In the early 1960s there was scepticism about the validity and utility of stress intensity
factors [8]. However, collaborative theoretical and experimental work in the late 1960s helped to establish confidence [11,
12]) and by 1974 their use for the solution of practical engineering problems was well established [13], nearly two decades
after Williams’ discovery of stress intensity factors.

Figure 3: K-dominated and core regions at a crack tip. Figure 4: Fracture surface of 19 mm thick aluminium alloy fracture
toughness test piece.

Corner point singularities


In three dimensional geometries, the derivation of stress intensity factors makes the implicit assumption that a crack front
is continuous. This is correct for cracks growing from internal defects. It is not correct in the vicinity of a corner point
where a crack front intersects a free surface. The nature of the crack tip singularity changes in the vicinity of a corner
point, and these corner point singularities, sometimes called vertex singularities, are an important source of three
dimensional effects [1]. Many of the cracks observed in service, and in laboratory tests, have corner points, for example
Fig. 4. Kinematic considerations for a crack surface intersection angle, , (Fig. 5) of 90, and a crack front intersection
angle, , (Fig. 6) of 90 show immediately that mode II and mode III crack tip surface displacements cannot exist in
isolation in the vicinity of a corner point. The presence of one of these modes always induces the other, sometimes called
a coupled mode, and indicated by a superscript c. Thus mode II induces mode IIIc and mode III induces mode IIc. This
has been demonstrated experimentally by foam plastic models [14]. Hence, in the vicinity of a corner point there are two
modes of crack tip surface displacement. One is the symmetric mode, which is mode I. The other is the antisymmetric

spherical coordinates (r, , ) with origin at the corner point. The angle  is measured from the crack front.
mode, a combination of modes II and III. For corner point singularities, the polar coordinates in Fig. 1 are replaced by

There do not appear to be any exact analytic solutions for corner point singularities. An approximate solution was
obtained in 1977 by Benthem [15] for the restricted case of a quarter infinite crack in a half space. A more general

analysis they assumed that all three modes of crack tip surface displacement are proportional to rλF(θ, ). They then
approximate solution, using essentially the same approach, was obtained in 1979 by Bažant and Estenssoro [16]. In their

calculated λ numerically for a range of situations. The stress intensity measure, K, may be used to characterise corner
point singularities, where  can be regarded as a parameter defining the corner point singularity. It follows from the initial
assumption that stresses are proportional to K/r and displacements to Kλr1-λ, where r is measured from the crack front.

from finite element analyses can be used to determine values of λ. For a crack surface intersection angle, , of 90 and a
Hence, stress and displacement plots are straight lines when plotted using logarithmic scales, and such plots obtained

crack front intersection angle, , of 90 there are two modes of stress intensity measure corresponding to the modes of
crack tip surface displacement. For the symmetric mode the stress intensity measure is KS, and for the antisymmetric
mode it is KA. For Poisson’s ratio, ν = 0.3 λ = 0.452 for the symmetric mode and 0.598 for the antisymmetric mode.

latter value. Bažant and Estenssoro’s analysis shows that, for a crack surface intersection angle, , of 90,  is a function of
Recent highly accurate finite element results for discs and plates under anti plane loading [17, 18, 19] do not confirm the

Poisson’s ratio, , and the crack front intersection angle. At a critical crack front intersection angle, c,  = 0.5 and stress
intensity factors are recovered. KS becomes KI, and KA a combination of KII and KIII. For a growing crack the crack front

152
L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.16

shape adjusts itself such that the crack front intersection angle tends to c. For the symmetric mode and  = 0.3, c =

  0.3, c  67.0. Crack front intersection angles of about this value have been observed [20].
100.4 which, as predicted, is approximately the crack front intersection angle in Fig. 4. For the antisymmetric mode and

Figure 5: Angle crack test piece, definition of crack Figure 6: Definition of crack front intersection angle, .
surface intersection angle, γ.

CRACK PATHS

Crack front line tension

A crack has some analogies with a crystal dislocation. In particular, the elastic stress fields associated with a crack
front and with a dislocation are both singularities. The associated energy means that a dislocation has a line
tension, which controls its shape under an applied stress field. Similarly [21], a crack front has a line tension
which controls its shape, but with the important difference that a crack can grow, but in general cannot contract. At a
corner point the corner point singularity provides a point force which balances the line tension in a direction
corresponding to the crack front intersection angle. In consequence on a macroscopic scale, a crack front is smooth, and
is usually curved as in Fig. 4. Any initial sharp corners rapidly disappear [22]. Further in some circumstances, a growing
fatigue crack tends to a particular stable shape [23, 24].

Initial direction of crack growth


In general, criteria are needed for the formation of a branch crack, its initial direction, and once formed, whether it will
grow [25]. It is important to distinguish between criteria for formation of a branch crack and criteria for its growth.
Depending on circumstances, either can dominate behaviour [26, 27]. In two dimensions only modes I and II are possible,
the crack front is a point and the crack is a line. The direction of a mode I branch crack is given by the angle θ (Fig. 7).
Related experimental work is usually carried out on plates or sheets of constant thickness, which are regarded as quasi
two-dimensional. Numerous criteria have been proposed for the initial direction of crack growth [28]. Predicted initial
branch crack directions are not sharply defined, so minor deviations from isotropy may have a significant influence on
initial branch crack direction. In mixed modes I and II fatigue testing measurement of the initial branch crack direction is
of interest. However, the irregularity of actual fracture surfaces and, for curved branch crack paths, the need to estimate a
tangent at the start of the branch crack make it difficult to measure crack directions accurately. The directions given in
Reference [29] are only repeatable to within 2 or 3 degrees. Experimental results show that under fatigue loading initial
crack directions vary widely [30].
The most widely used criterion for the initial crack growth direction, θ, is the Maximum Tensile Stress (MTS) criterion
proposed by Erdogan and Sih in 1963 [31]. They considered a circle around the crack tip and took the direction of crack

leads to KIsin = KII(3cos - 1) (70.5…    -70.5…) where KI and KII are the modes I and II initial crack stress
growth to be in the direction of the maximum tangential stress. This is a principal stress so the shear stress is zero, and

intensity factors. An alternative approach is to find the value of θ for which the mode I branch crack stress intensity
factor, kI, has its maximum value and the mode II stress intensity, kII, is zero. Calculation of kI and kII by comparison of
stress field components leads to the same result [26, 27], so the two approaches are equivalent.
Several criteria have been proposed for the initial direction of crack growth in the general three dimensional case of mixed
modes I, II and III loading [28]. In 2001 Schöllmann et al [32] proposed a new criterion, which assumes that crack growth
from a point on the crack front is perpendicular to the maximum principal stress. In two dimensions this is equivalent to
the MTS criterion. A complication is that, in the presence of mode III on the initial crack, a mode I branch crack only
intersects the initial crack front at one point [26, 27, 28]. What happens when a fatigue loading is applied in the presence
of mode III on the initial crack is illustrated by the fracture surface of the mild steel angle notch test piece shown in Fig. 8
[33] (cf Fig. 5). The rough area is static fracture where the test piece was broken open for examination. The expected

153
L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.16

tendency to mode I fatigue crack growth was observed on two distinct scales. On a scale of 1 mm crack the crack growth
surface was smooth, crack fronts were approximately straight, and initially crack growth was mixed mode. As the fatigue
crack grew the crack front rotated and crack growth eventually became mode I. Rotation continued until the crack surface
intersection angle was 90, and the crack front was curved. On a smaller scale of 0.1 mm the tendency to mode I fatigue
crack growth results in the production of what is known as a twist crack [34]. A twist crack consists of narrow mode I
facets usually connected by irregular, predominantly mode III cliffs. The mode I facets gradually merged and the crack
growth surface became smooth on this scale.

Figure 7: Quasi two dimensional mixed modes I and II initial Figure 8: Twist crack fracture surface of mild steel angle notch
crack with a small mode I branch crack, crack growth angle, θ. test piece, fatigue loading.

Figure 9: Directionally stable mode 1 fatigue crack growth. Figure 10: Mode I fatigue crack paths in a double cantilever beam
specimen.

Crack path stability


A fatigue crack growing in mode I is not necessarily directionally stable [28]. Two dimensional linear elastic analyses are
normally used in the consideration of crack path stability, with related experimental work on sheets or plates of constant
thickness. A fatigue crack growing in mode I may be regarded as directionally stable if, after a small random deviation,
perhaps due to microstructural irregularity, it returns to its expected ideal crack path, as shown in Fig. 9. A directionally
unstable crack does not return to the ideal path following a small random deviation; its path is a random walk. These ideas
are not easily given rigorous mathematical form. For example, arbitrary limits have to be placed on what is regarded as
returning to the ideal crack path. The direction stability of a mode I crack was analysed by Cotterell [35] in 1966. He
found that if the T-stress is compressive and there is a small random crack deviation, then the direction of mode I crack
growth is towards the initial crack line. Repeated random deviations mean that the crack follows a zigzag path about the
ideal crack path, which is an attractor [28]. When the T-stress is tensile a crack is directionally unstable, and following a
small random deviation, it does not return to the ideal crack path. A fatigue crack growing in a double cantilever beam
specimen is directionally unstable in this sense. Typical crack path behaviour is shown schematically in Fig. 10. An initial
random deviation can be either above or below the centre line, so there are two possible crack paths. These are shown as
solid and dashed lines in the figure. The directional stability of a crack may change as it propagates, and a stable mode I
crack may follow a curved path. Cracks tend to be attracted by boundaries and are increasingly stable as a boundary is
approached.
The biaxiality ratio, B, is a nondimensional function of the T-stress. It is given by [6]:

T a
B (1)
KI

154
L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.16

where a is the crack length (half crack length for an internal crack), and KI is the mode I stress intensity factor. It is
sometimes found that cracks are directionally stable even when the T-stress is tensile (or B is positive). In particular, the T-
stress is tensile for the widely used compact tension test piece (Fig. 11). This is specified in some fracture mechanics based
mode I testing standards [12], and in practice cracks are usually directionally stable. An alternative approach, proposed by

simply T. The stress, x, due to the Mode I stress intensity factor, on the crack line and ahead of the crack, is given by:
Pook [36] in 1998, is to consider the direct stresses, on the crack line, and near the crack tip. That due to the T-stress is

x 
2 r
KI
(2)

where r is the distance from the crack tip. The T-stress ratio, TR, may now be defined as the ratio of the T-stress to x,
given by Eq. (2), at some characteristic value of r, rch. Provided that rch is small TR is a point criterion which is within the
K-dominated region. Since the T-stress criterion is based on the idea of random crack path perturbations due to
microstructural irregularities, rch should be of the same order of size as microstructural features. Taking rch = 0.0159... mm
leads, using MN-m units, to the convenient expression

TR 
a
0.01B
(3)

which implies that there is a size effect. For a particular material, there is a critical value of TR, TRc, below which a fatigue
crack path is directionally stable [28]. For fatigue tests on biaxially loaded Waspaloy sheets TRc = 0.022 and for static tests
on biaxially loaded PMMA sheets TRc = 0.013. For a compact tension test piece with W = 50 mm TRc < 0.22. It is
unusual to carry out tests using compact tension test pieces with W < 50 mm so this value is consistent with the Waspaloy
result.

Figure 11: Compact tension test piece. Figure 12: Crack fronts (solid lines) and trajectories (dashed lines)
on a smoothly curved crack growth surface.

Geometric constraints on mode I crack paths


In 1998 it was shown by Pook [37] that the assumption that crack growth is in mode I leads to geometric constraints on
permissible fatigue crack paths. Consider a general, smoothly curved, crack growth surface, that is one that is
differentiable at least three times. Assume that on this surface there is an ordered family of smooth curves representing
successive positions of the crack front, as shown by the numbered solid lines in Fig. 12. Crack growth must be in mode I
for the surface to remain smooth. Crack front line tension ensures that crack fronts are smooth curves. Corresponding
crack growth directions are given by the family of orthogonal trajectories. These are also smooth curves, and are shown by
the dashed lines on the figure. In differential geometry terms these two families are an orthogonal net [38]. In general,
there are two principal directions on the surface where the curvature is either a maximum or a minimum. For a given
smooth surface the trajectories of these principal directions have zero torsion (twist in space), and are a unique orthogonal
net [38]. Geometric considerations show that, for mode I crack growth this orthogonal net defines permissible families of
crack fronts and crack trajectories. On a crack growth surface either family of principal curvature trajectories can define a
family of crack front positions. Further, since a family of crack front positions is ordered, crack growth can be in either
direction along the trajectories. Hence, for a given crack growth surface there are four possible crack front families. There

155
L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.16

is an important exception to the geometric constraint on permissible mode I crack front families. On a plane the curvature
is zero in all directions, so principal directions cannot be defined, and there is no orthogonal net of principal curvature
directions. Therefore, for a flat mode I crack there is no geometric constraint on permissible crack front families, and a
wide range of crack front families is possible and, indeed, observed [39, 40].

Fatigue crack path prediction


In general, fatigue crack paths are difficult to predict. In practice, fatigue crack paths in structures are often determined by
large scale structural tests [23, 41]. Theoretical predictions are carried out numerically using finite element analysis or
boundary element analysis. The validity of the algorithms used is checked by comparison of predictions with experimental
data. Two dimensional mode I fatigue crack path predictions have been carried out by a number of authors, using the
same general scheme including Portela [42] in 1993. Calculations are carried out using small increments of straight crack
growth. The size of the increment is calculated using an appropriate fatigue crack growth equation. The direction taken by
each increment is selected using the criterion that the increment is pure mode I. Agreement between numerical
predictions and experimental data obtained using thin sheets is variable [21]. The availability of increasingly powerful
computers mean that two dimensional predictions have now largely been superseded by three dimensional predictions.
For the special case of a flat mode I initial crack in a symmetrical configuration crack mode I fatigue crack growth is in the
same plane as the initial crack, and in a direction perpendicular to the crack front. By definition the crack growth angle, θ,
(Fig. 7) is zero. It is implicitly assumed that the crack is directionally stable. Increments of straight fatigue crack growth are
calculated for a set of points along the crack front. The tips of these increments, connected by straight lines or a fitted
curve, define a new crack front. In 1989 Smith and Cooper [22] carried out some finite element calculations for a flat
irregular mode I crack and showed that irregularities rapidly disappeared. In 2005 Dhondt [43] carried out some finite
element calculations for a flat mode I fatigue crack path in a model containing geometric discontinuities. The results
showed that the crack front intersection angle has a trend towards 100, which is close to the theoretical critical crack
front intersection angle. When the crack crosses a geometric discontinuity there is a large, abrupt change in the crack front
intersection angle, but it then converges to the critical crack front intersection angle.
Schöllmann et al’s criterion [32] for the initial direction of crack growth in the general three dimensional case of mixed
modes I, II and III loading is evaluated on a curved cylinder with centre line along the crack front. The ends of the
cylinder are perpendicular to its axis to avoid meshing difficulties. The resulting equations have to be evaluated
numerically. The criterion also includes a method of calculating an equivalent mode I stress intensity factor for use in the
calculation of fatigue crack growth increments. In the presence of mode III the overall crack path increment is mixed
mode. This is compatible with the idea of a twist crack where, on a scale of 1 mm, the crack path is mixed mode (Fig. 8).
A fully automatic finite element program incorporating the criterion was used to analyse fatigue crack growth in the frame
of a hydraulic press that had failed in service [44]. The results showed good agreement with the observed crack path in the
structure. However, there was considerable scatter in the predicted crack front intersection angles. A detailed description
of a fully automatic finite element program for the calculation of fatigue crack paths in the general three dimensional case
was given by Dhondt [45] in 2014. A particular difficulty is meshing in the vicinity of a corner point when the crack front
is not perpendicular to the surface. This is avoided by an approximation in which the surface is locally perpendicular to
the crack front. The crack growth direction is determined iteratively using a principal stress criterion. The results obtained
are justified by comparison with experimental data. Differences arise where mode III crack surface displacements lead to
friction between opposing crack surfaces and to the development of twist cracks. Neglecting friction leads to a
conservative result.

PLANE STRAIN FRACTURE TOUGHNESS TESTING

I nterest in assessing the fracture toughness, or resistance to brittle fracture, of metals goes back to 1822 when
Tredgold commented on the assessment of cast iron [1]. By 1962 numerous empirical tests had been developed in
order to determine whether a steel was brittle or ductile [1]. The best known test is the Charpy impact test using
notched test pieces. It is still in use, but it does not provide quantitative fracture toughness data that can be used in design
[13]. The situation changed dramatically in the 1960s with the development of standards for plane strain fracture
toughness (KIc) testing. This was based on two empirical observations [1, 46]. First, that the sharpest possible machined
notch may not adequately represent a crack. Second, that in a test piece of constant thickness, the fracture toughness is a
function of test piece thickness. However, if the test piece thickness is above a minimum value, which depends on the
material, then the fracture toughness is a minimum, and it is a material constant [46]. This minimum value became known

156
L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.16

as KIc. The minimum thickness depends on the yield stress, Y, of the material, and is given by 2.5(KI/Y)2. The factor 2.5
is empirical and is a compromise. It was also found that consistent values are obtained for KIc if it is calculated from the
load necessary to cause a significant amount of crack growth, defined as 2 per cent of the initial crack length. Only two
dimensional stress intensity factor solutions were available for test pieces of constant thickness, such as the compact
tension test piece, shown in Fig. 11 so a limit had to be based on permissible crack front curvature, and an appropriate
through thickness average crack length defined. The empirical basis of some aspects of KIc testing meant that extensive
development work was needed to develop workable standards [8, 12]. It also means that standards contain very detailed
requirements to ensure reproducibility between laboratories.

DISCUSSION AND CONCLUSIONS

T he linear elastic analysis of cracked bodies, usually known as linear elastic fracture mechanics (LEFM), is a
Twentieth Century development. The first theoretical analysis appeared in 1907, but it was not until the
introduction of the stress intensity factor concept in 1957 that widespread application to practical engineering
problems became possible. LEFM developed rapidly in the 1960s, with application to brittle fracture and fatigue crack
growth, and the development of a standard for the plane strain fracture toughness testing of metals. The first application
of finite elements to the calculation of stress intensity factors for two dimensional cases was in 1969. The 1970s were a
period of consolidation. LEFM was increasingly used in failure analysis. Analyses were assisted by the publication of stress
intensity factor handbooks.
Corner point singularities were investigated in the late 1970s. A key finding was that a corner point modes II and III
cannot exist in isolation. Hence, the presence of one of these modes always induces the other, and is sometimes called a
coupled mode. By 1986 the increasing power of mainframe computers meant that three dimensional finite element
analysis of cracked bodies became feasible. Finite element analysis of cracked three dimensional configurations, which
started in the late 1980s, confirmed the existence of coupled modes. It was soon found that the existence of corner point
effects made interpretation of calculated stress intensity factors difficult, and their validity questionable. In a recent
investigation a coupled mode generated by anti-plane loading of a straight through-the-thickness crack in linear elastic
discs and plates was studied using accurate three dimensional finite element models. The results make it clear that Bažant
and Estenssoro’s analysis of corner point singularities is incomplete. An open question is the need for a new field
parameter, probably a singularity, to describe the stresses at surfaces. Finite element analysis had a significant influence on
this aspect of the development of LEFM.
Numerical two dimensional mode I crack path predictions were carried out in the early 1990s. Agreement between
theoretical predictions and experimental data obtained using thin sheets is variable. The availability of increasingly
powerful computers means that two dimensional predictions have now largely been superseded by three dimensional
predictions. Numerical three dimensional predictions of fatigue crack paths between 2003 and 2014 showed good
agreement with observed fatigue crack paths. However, how best to allow for the influence of corner point singularities in
three dimensional numerical predictions of fatigue crack paths is an open question. Crack path prediction would not have
been possible without the use of finite element analysis or boundary element analysis.
In 1998 it was shown that the assumption that crack growth is in mode I leads to geometric constraints on permissible
fatigue crack paths. Line tension ensures that crack fronts are smooth curves. A necessary condition for crack growth to
be in mode I is that the crack growth surface must be smooth. On a smoothly curved crack growth surface there is an
ordered family of smooth curves representing successive positions of the crack front and a family of crack growth
trajectories. These are an orthogonal net passing along directions of maximum and minimum curvature. On a plane the
curvature is equal in all directions, there is no orthogonal net, and therefore no geometric constraint on permissible crack
front families.
The biaxiality ratio, a nondimensional function of the T-stress, is sometimes used as a crack path stability criterion, but it
is not satisfactory. An alternative approach suggested in 1998, is to use the T-stress ratio, TR, which is a point criterion
based on the T-stress. For a particular material, there appears to be a critical value of TR, TRc, below which a fatigue crack
path is directionally stable. However, adequate description of fatigue crack path stability is an open question.
Requirements for a valid KIc fracture toughness test in the latest standard [47] and are essentially unchanged from those in
the first standard published in 1970 [48]. In other words, 1960s technology is still being used. This would not matter if the
latest standards were satisfactory in practice. However, in 2012 Schijve pointed out that the transferability of fracture
toughness test data to practical situations was restricted so structural testing was sometimes needed [49]. Also in 2012

157
L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.16

Kotousov et al [50] remarked that current standards ignore three dimensional effects. Development of an adequate plane
strain fracture toughness testing standard is an open question.

REFERENCES

[1] Pook, L. P., A 50-year retrospective review of three-dimensional effects at cracks and sharp notches. Fatigue Fract.
Engng. Mater. Struct., 36 (2013) 699-723.
[2] Carpinteri, A., Spagnoli, A., A fractal analysis of size effect on fatigue crack growth. Int. J Fatigue, 26 (2004) 125-133.
[3] Paris, P. C., Sih, G. C., Stress analysis of cracks. In Fracture toughness testing and its applications. ASTM STP 381.
American Society for Testing and Materials, Philadelphia, USA, (1965) 30-81.
[4] Cottrell, A. H., The Mechanical Properties of Matter. London: John Wiley and Sons, (1964).
[5] Williams, M. L., On the stress distribution at the base of a stationary crack, J. appl. Mech., 24 (1957) 109-114.
[6] Sherry, A. H., France, C. C., Goldthorpe, M. R., Compendium of T-stress solutions for two and three dimensional
geometries. Fatigue Fract. Engng. Mater. Struct., 18 (1995)141-155.
[7] Irwin, G. R., Analysis of stresses and strains near the end of a crack traversing a plate. J. Appl. Mech., 24 (1957) 361-
364.
[8] Pook, L. P., An aircraft company, a government laboratory, and a university. In Rossmanith H P (Ed). Fracture
research in retrospect.: A Balkema, Rotterdam, The Netherlands, (1997) 493-505.
[9] Dixon, J. R., Pook, L. P., Stress intensity factors calculated generally by the finite element technique. Nature, 224
(1969) 166-167.
[10] Williams, M. L., Some observations regarding the stress field near the point of a crack. In Proc. Crack Propagation
Symposium, Cranfield, (1961). The College of Aeronautics, Cranfield, UK, I (1962) 130-165.
[11] Cottrell, C. L. M., May, M. J., Linear elastic fracture mechanics in the United Kingdom: work of the BISRA Fracture
Toughness (High Strength Steels) Committee. In Dobson M O (Ed). Practical fracture mechanics for structural steel.
Risley, Warrington: United Kingdom Atomic Energy Authority, (1969) B1-B12.
[12] Zhu, X. K., Joyce, J. A., Review of fracture toughness (G, K, J, CTOD, CTOA) testing and standardization. Eng.
Fract. Mech., 85 (2012) 1-46.
[13] Frost, N. E., Marsh, K. J., Pook, L. P., Metal fatigue. Clarendon Press, Oxford, UK, (1974).
[14] Pook, L. P., Crack profiles and corner point singularities, Fatigue Fract. Engng. Mater. Struct., 23 (2000) 141-150.
[15] Benthem, J. P., State of stress at the vertex of a quarter-infinite crack in a half-space. Int. J. Solids Struct., 13 (1977)
479-492.
[16] Bažant, Z. P., Estenssoro, L. F., Surface singularity and crack propagation. Int. J. Solids Struct., 15 (1979) 405-426.
[17] Pook, L. P., Berto, F., Campagnolo, A., Lazzarin, P., Coupled fracture mode of a cracked disc under anti-plane
loading. Eng. Fract. Mech., 128 (2014) 22-36.
[18] Pook, L. P., Berto, F., Campagnolo, A., Lazzarin, P., Coupled fracture mode of a cracked plate under anti-plane
loading. Eng. Fract. Mech., 134 (2015) 391-403.
[19] Campagnolo, A., Berto, F., Pook, L. P., Three-dimensional effects on cracked discs and plates under nominal Mode
III loading. Presented at CP 2015.
[20] Pook, L. P., Approximation of mixed mode stress intensity factors for part-through cracks in tubular welded joints. In
Salama M M, Toyoda M, Liu S, Dos Santos J F and Williams J (Ed). Proc. 12th Int. Conf. on Offshore Mechanics and
Arctic Engineering. American Society of Mechanical Engineers, New York, USA, IIIB (1993) 803-807.
[21] Pook, L. P., On fatigue crack paths. Int. J. Fatigue, 17 (1995) 5-13.
[22] Smith. R. A., Cooper, J. F., A finite element model for the shape development of irregular planar cracks. Int. J. Pres.
Ves. & Piping, 36 (1989) 315-326.
[23] Dover, W. D., Dharmavasan, S., Brennan, F. P., Marsh, K. J. (Ed), Fatigue crack growth in offshore structures.
Engineering Materials Advisory Services Ltd, Solihull, UK (1996).
[24] Lin, X. B., Smith, R. A., Finite element modelling of fatigue crack growth of surface cracks. Part II: crack shape
change. Eng. Fract. Mech., 63 (1999) 523-540.
[25] Pook, L. P., The role of crack growth in metal fatigue. London: Metals Society, (1983).
[26] Pook, L. P., Mode I branch cracks and their implications for combined mode failure. NEL Report 667. East Kilbride,
Glasgow: National Engineering Laboratory (1980).

158
L.P. Pook, Frattura ed Integrità Strutturale, 34 (2015) 150-159; DOI: 10.3221/IGF-ESIS.34.16

[27] Pook, L. P., The significance of Mode I branch cracks for mixed mode fatigue crack growth threshold behaviour. In
Brown M W and Miller K J (Ed). Biaxial and multiaxial fatigue. EGF 3. London: Mechanical Engineering Publications
Ltd. (1989) 247-263.
[28] Pook, L. P., Crack paths. WIT Press, Southampton, UK, (2002).
[29] Pook, L. P., The effect of crack angle on fracture toughness. Eng. fract. Mech., 3 (1971) 205-218.
[30] Lam, Y. C., Mixed mode fatigue crack growth with a sudden change in loading direction. Theoretical and Appl. Fract.
Mech., 19 (1993) 69-74.
[31] ton, UK, F., Sih, G. C., On the crack extension in plates under plane loading and transverse shear. J. bas. Engng., 85D
(1963) 519-527.
[32] Schöllmann, M., Kullmer, G., Fulland, M., Richard, H. A., A new criterion for 3D crack growth under mixed-mode
(I+II+III) loading. In de Freitas M (Ed). Proc. Sixth Int. Conf. On Biaxial/Multiaxial Fatigue & Fracture. Instituto
Superior Técnico, Lisbon, Portugal, II (2001) 589-596.
[33] Pook, L. P., The fatigue crack direction and threshold behaviour of mild steel under mixed Mode I and III loading.
Int. J. Fatigue, 7 (1985) 21-30.
[34] Lawn, B. R., Wilshaw, T. R., Fracture of solids. Cambridge University Press, Cambridge, UK (1975).
[35] Cotterell, B., On brittle fracture paths. Int. J. Fract. Mech., 1 (1965) 96-103.
[36] Pook, L. P., An alternative crack path stability parameter. In Brown M W, de los Rios E R and Miller K J (Eds.).
Fracture from defects. ECF 12. Cradley Heath, West Midlands: EMAS Publishing, I (1998) 187-192.
[37] Pook, L. P., Geometric constraints on fatigue crack paths in tubular welded joints. The Archive of Mechanical
Engineering, 45 (1998) 143-156.
[38] Kreyszig, E., Differential geometry. University of Toronto Press, Toronto, Canada, (1963).
[39] Mahmoud, M. A., Surface fatigue crack growth under combined tension and bending. Eng. Fract. Mech., 36 (1990)
389-395.
[40] Barenblatt, G. I., Botvina, L. R., Self-oscillatory modes of fatigue fracture and the formation of self-similar structures
at the fracture surface. Proc. Roy. Soc. Lond. A., 442 (1993) 489-494.
[41] Pook, L. P., Metal Fatigue: what it is, why it matters. Springer, Dordrecht, The Netherlands, (2007).
[42] Portela, A., Dual boundary element analysis of crack paths. Southampton: Computational Mechanics Publications
(1993).
[43] Dhondt, G., Cyclic crack propagation at corners and holes. Fatigue Fract. Engng. Mater. Struct., 28 (2005) 25-30.
[44] Fulland, M., Sander, M., Kullmer, G., Richard, H. A., Analysis of fatigue crack propagation in the frame of a hydraulic
press. Eng. Fract. Mech., 75 (2008) 892-900.
[45] Dhondt, G., Application of the finite element method to mixed-mode cyclic crack propagation calculations in
specimens. Eng. Fract. Mech., 58 (2014) 2-11.
[46] Brown, W. F., Srawley, J. E., Plane strain crack toughness testing of high strength metallic materials. ASTM STP 410.
American Society for Testing and Materials, Philadelphia, USA, (1967).
[47] ASTM E399-12e3. Standard test method for linear-elastic plane-strain fracture toughness KIc of metallic materials.
American Society for Testing and Materials, West Conshohocken, USA, (2012).
[48] Tentative method of test for plane strain fracture toughness testing of metallic materials. E399-70 T. American
Society for Testing and Materials, Philadelphia, USA, (1970).
[49] Schijve, J., Some comments on the paper: Review of fracture toughness and standards (EFM, 2012, vol. 85, 1-46).
Eng. Fract. Mech., 96 (2012) 760-761.
[50] Kotousov, A., Lazzarin, P., Berto, F., Pook, L. P. Coupled fracture modes at sharp notches and cracks. In. Carpinteri
A, Pook L P, Iacoviello F and Susmel L. (Ed). Proc. Fourth International Conference on Crack Paths. University of
Parma, Parma, Italy, (2012) 135-146.

159

You might also like