I N S TA L L AT I O N , O P E R AT I N G A N D

MAINTENANCE INSTRUCTIONS

Variable speed twin-screw liquid chillers

30KAV 500A - 1100A

Nominal cooling capacity: 493 - 1099 kW - 50 Hz

Original document
CONTENTS

1 - SAFETY CONSIDERATIONS......................................................................................................................................................... 5
1.1 - Protection devices safety considerations................................................................................................................................... 5
1.2 - Refrigerant safety considerations............................................................................................................................................... 7
1.3 - Installation safety considerations............................................................................................................................................... 8
1.4 - Maintenance safety considerations............................................................................................................................................ 9
1.5 - Electrical safety considerations.................................................................................................................................................. 9
1.6 - System interventions safety considerations............................................................................................................................. 10
2 - RECEIPT OF GOODS.................................................................................................................................................................. 11
2.1 - Checking the equipment received............................................................................................................................................ 11
2.2 - Handling................................................................................................................................................................................... 11
2.3 - Positioning................................................................................................................................................................................ 11
3 - DIMENSIONS, CLEARANCES..................................................................................................................................................... 13
3.1 - 30KAV 500A & 550A, without hydraulic module....................................................................................................................... 13
3.2 - 30KAV 500A & 550A, with hydraulic module............................................................................................................................ 13
3.3 - 30KAV 600A & 650A, without hydraulic module....................................................................................................................... 14
3.4 - 30KAV 600A & 650A, with hydraulic module............................................................................................................................ 14
3.5 - 30KAV 720A & 800A ; 30KAV 500A, 550A, 600A, 650A - opt 119 ; without hydraulic module................................................. 15
3.6 - 30KAV 720A & 800A ; 30KAV 500A, 550A, 600A, 650A - opt 119 ; with hydraulic module...................................................... 15
3.7 - 30KAV 900A & 1000A ; 30KAV 720A - opt 119 ; without hydraulic module.............................................................................. 16
3.8 - 30KAV 720A - opt 119 ; with hydraulic module......................................................................................................................... 16
3.9 - 30KAV 1100A ; 30KAV 800A & 900A - opt 119 ; without hydraulic module.............................................................................. 17
3.10 - 30KAV 800A - opt 119 ; with hydraulic module....................................................................................................................... 17
3.11 - 30KAV 1000A & 1100A - opt 119............................................................................................................................................ 18
4 - PHYSICAL DATA.......................................................................................................................................................................... 19
4.1 - Physical data............................................................................................................................................................................ 19
5 - ELECTRICAL CONNECTION...................................................................................................................................................... 21
5.1 - Electrical data........................................................................................................................................................................... 21
5.2 - Compressor usage per circuit(A, B)......................................................................................................................................... 22
5.3 - Electrical data notes................................................................................................................................................................. 23
5.4 - Electrical Connections.............................................................................................................................................................. 24
6 - APPLICATION DATA.................................................................................................................................................................... 27
6.1 - Unit operating range................................................................................................................................................................. 27
7 - WATER CONNECTIONS.............................................................................................................................................................. 28
7.1 - Water Flow............................................................................................................................................................................... 28
7.2 - Water Volume........................................................................................................................................................................... 28
7.3 - Minimum & Maximum chilled water flow rate........................................................................................................................... 29
7.4 - Evaporator pressure drop curves............................................................................................................................................. 29
7.5 - Operating precautions.............................................................................................................................................................. 30
7.6 - Victaulic type hydraulic connections......................................................................................................................................... 31
7.7 - Evaporator water boxes screws tightening.............................................................................................................................. 32
7.8 - Flow rate detection................................................................................................................................................................... 32
7.9 - Frost protection........................................................................................................................................................................ 32
7.10 - Adjusting the installation nominal water flow rate................................................................................................................... 33
8 - MAJOR SYSTEM COMPONENTS............................................................................................................................................... 34
8.1 - Compression function.............................................................................................................................................................. 34
8.2 - Evaporator function.................................................................................................................................................................. 35
8.3 - Condenser function.................................................................................................................................................................. 35
8.4 - Fan motors............................................................................................................................................................................... 36
8.5 - Electrical Components............................................................................................................................................................. 37
8.6 - Economizer function................................................................................................................................................................. 38
8.7 - Sensors.................................................................................................................................................................................... 38

3
CONTENTS

9 - OPTIONS...................................................................................................................................................................................... 39
9.1 - Hydraulic module (options 116A / 116W)................................................................................................................................. 42
9.2 - Free cooling Dry cooler (option 313)........................................................................................................................................ 51
9.3 - Brine options (5 / 6 / 8)............................................................................................................................................................. 52
9.4 - Heat recovery (options 49 / 50)................................................................................................................................................ 55
9.5 - Operation of two units as a Lead /Lag pair (option 58)............................................................................................................ 59
9.6 - Service valves (option 92)........................................................................................................................................................ 59
9.7 - Ultra fast capacity recovery (option 295+)................................................................................................................................ 60
9.8 - Connected Services (option 298A).......................................................................................................................................... 61
9.9 - Low & very low noise (options 15 / 15LS)................................................................................................................................ 62
9.10 - VFD High Ambient (option 16)............................................................................................................................................... 63
9.11 - 400V-3Ph-60Hz Power supply (option 335)........................................................................................................................... 65
10 - SYSTEM INITIAL START-UP..................................................................................................................................................... 67
10.1 - Checks before system start-up.............................................................................................................................................. 67
10.2 - Commissioning....................................................................................................................................................................... 67
10.3 - Essential points to check........................................................................................................................................................ 68
10.4 - Unit start-up checklist for installers prior to contacting carrier service................................................................................... 69
11 - SYSTEM STANDARD MAINTENANCE..................................................................................................................................... 72
11.1 - Level 1 maintenance.............................................................................................................................................................. 72
11.2 - Level 2 maintenance.............................................................................................................................................................. 73
11.3 - Level 3 (or higher) maintenance............................................................................................................................................. 73
11.4 - Tightening............................................................................................................................................................................... 74
11.5 - Condenser Coils maintenance............................................................................................................................................... 75
11.6 - Flooded Evaporator maintenance.......................................................................................................................................... 75
11.7 - Screw Compressor maintenance........................................................................................................................................... 76
11.8 - Variable frequency drive maintenance................................................................................................................................... 77
11.9 - Precautions when fitting the casing panel to the side of the control cabinet.......................................................................... 77
12 - SYSTEM FINAL SHUTDOWN.................................................................................................................................................... 78
12.1 - Shutting down....................................................................................................................................................................... 78
12.2 - Recommendations for disassembly....................................................................................................................................... 78
12.3 - Fluids to be recovered for treatment...................................................................................................................................... 78
12.4 - Materials to be recovered for recycling.................................................................................................................................. 78
12.5 - Waste Electrical and Electronic Equipment (WEEE).............................................................................................................. 78
13 - APPENDICES (PROVIDED IN THE DOCUMENT WALLET WITH THE INSTRUCTION MANUAL)........................................ 79
13.1 - Appendix 1: Declaration of conformity.................................................................................................................................... 79
13.2 - Appendix 2: Wiring diagram................................................................................................................................................... 79
13.3 - Appendix 3: Machine PID....................................................................................................................................................... 79
13.4 - Appendix 4: Dimensional drawings........................................................................................................................................ 79

The images used on the cover page and within this document are solely for illustration and are not contractually binding. The manufacturer reserves the right to change the
design at any time without notice.

4
1 - SAFETY CONSIDERATIONS

Units Application Range 1.1 - Protection devices safety considerations

Check that the protective devices are well installed before
The units are intended to cool water for building air conditioning
operating the unit.
or for industrial processes.
Do not obstruct any protective devices:
They are designed to provide a very high level of safety and
reliability, making installation, start-up, operation and maintenance This applies to any fusible plugs, rupture disks and valves
easier and safer. fitted on the refrigerant or energy transfer fluid circuits.
They will provide safe and reliable service if used within their
Classification and control
application ranges.
In accordance with the Pressure Equipment Directive and
Units Lifetime national usage monitoring regulations in the European Union,
the protective devices fitted to these machines are classified
They are designed for a theorical operating life of 15 years based
as follows:
on loads profile defined within the applicable Ecodesign regulations
Device for limitation of
Beyond this period, the manufacturer recommends to proceed to Safety
damage in the event of
a fatigue prevention survey on the refrigerating circuit conducted device(1)
an external fire(2)
by an operator qualified for the control of pressure equipment. It Refrigerant side
is recommended to repeat this check every 5 years. This control
High pressure safety loop(3) X
does not replace the requirements of applicable national
regulations. External relief valve(4) X
Rupture disk X
Interventions Instructions Heat transfer fluid side
External relief valve (5) (5)
Prior to the initial start-up of the units, everyone involved in the
works should be thoroughly familiar with these instructions and (1) Classified for protection in normal service situations.
with the characteristics of the installation site, and ensure these (2) Classified for protection in abnormal service situations. These devices are sized
are respected. for fires with a thermal flow of 10 kW/m². No combustible matter should be placed
within 6,5m of the unit.
The procedures in this manual are arranged in the sequence (3) High Pressure safety loop = SRMCR as described in section 6.2 and on the
required for installation, start-up, operation and maintenance of wiring diagram.
(4) The instantaneous overpressure limitation of 10% of the operating pressure
the units. Ensure that you follow them and that you take the
does not apply to this abnormal service situation.
required safety precautions, including those listed in this guide, The set pressure can be higher than the operating pressure. In this case, either
which include wearing personal protective equipment (gloves, the design temperature or the high pressure switch ensures that the operating
safety glasses, safety shoes), having the appropriate tools, and pressure is not exceeded in normal service situations.
(5) The selection of these relief valves must be made by the personnel responsible
employing skilled and qualified technicians (electricians,
for completing the hydraulic installation.
refrigeration system specialists).
In compliance with the European Pressure Equipment
Directive (PED) and national regulations relating to design:
Units Compliance to applicable directives
■ These valves are not safety devices but accessories which
To find out if these products comply with European directives limit damage in the event of a fire,
(machine safety, low voltage, electromagnetic compatibility,
■ The safety device is the high pressure safety loop
pressure equipment, Ecodesign, etc.) check the declarations of
described in section 7.1.
conformity for these products.

Fire
When the unit is subjected to fire, a safety device prevents
rupture due to over-pressure by releasing the refrigerant.
The fluid may then break down into toxic residues when in
contact with flames:
■ Stay away from the unit;
■ Ensure the personnel in charge of extinguishing the fire
are duly warned and issued with recommendations;
■ Fire extinguishers appropriate to the system and the
refrigerant type must be easily accessible.

5
1 - SAFETY CONSIDERATIONS

Relief Valves - Installation guidelines Overpressure Protective Devices - Periodical Checks

Refer to the installation regulations, for example those of ■ External overpressure devices (external relief valves) must
European standard EN 378 and EN 13136. be replaced or checked to ensure that their settings and
Do not remove valves/fusible plugs, even if the fire risk is operation are correct at least every five years or in
under control for a particular installation. There is no accordance with national regulations, at the earliest
guarantee that the accessories have been re-installed if the opportunity.
system is changed or for transport with a gas charge. ■ The high pressure (SRMCR) safety loop must be tested at
Check if the original protection plugs are still present at the least once a year to check it is operating correctly; this
valve outlets. These plugs are generally made of plastic and must include the compressor shut-down and its activation
should not be used. If they are still present, please remove and deactivation values.
them. If the machine operates in a corrosive environment, inspect the
protection devices more frequently.
Relief Valves - Indoor Installation guidelines
High Pressure Switch - Maintenance
The external relief valves must always be connected to drain
pipes for units installed in a closed room. These pipes must The company or organisation that conducts a pressure switch
be installed in a way that ensures that people and property test must establish and implement detailed procedures for:
are not exposed to refrigerant leaks. As the fluids can be - Safety measures,
diffused in the air, ensure that refrigerant is discharged away - Measuring equipment,
from building air intakes, or that it is discharged into a - Values and tolerances for cut-off and discharge devices,
sufficient quantity of absorbent material. - Test stages,
Provide a drain in the drain pipe, close to each relief valve, - Recommissioning of the equipment.
to avoid an accumulation of condensate or rain water. The manufacturer recommends contacting Carrier Service
for this type of test. An example of the test procedure without
Relief Valves - Drainpipes Installation guidelines removing the pressure switch is given in section 11 of this
manual.
Fit devices at the valve or discharge pipe outlets to prevent
WARNING: If the test results in the replacement of the
the penetration of foreign bodies (dust, building debris, etc.)
pressure switch, it is necessary to recover the refrigerant
and atmospheric agents (water can form rust or ice).
charge. These pressure switches are not installed on
These devices, as well as the discharge piping, must not Schraeder type automatic valves.
impair operation and not lead to a pressure drop that is higher
than 10% of the set pressure.
Relief Valves - Maintenance

Option 194 : Dual relief valve on a changeover valve The valves must be checked periodically.
Do not attempt to repair or recondition a valve if there has been
If the relief valves are factory-fitted on a changeover valve,
any corrosion or build-up of foreign material (rust, dirt, scale, etc.)
this is equipped with a relief valve on each of the two outlets.
on the valve body or mechanism. In this case, it must be replaced.
Only one of the two relief valves is in operation, the other one
is isolated. Never leave the changeover valve in the Do not install relief valves in series or backwards.
intermediate position, i.e. with both circuits open (move the
lever fully forwards or backwards depending on the output
to be isolated). If a valve is removed for checking or
replacement, make sure there is still a valve active on each
of the changeover valves installed on the unit.

Relief Valves - Leaks

All factory-fitted relief valves are lead-sealed to prevent any
calibration change.
It is recommended to install an indicating device to check
whether any refrigerant has leaked from the relief valve.
The presence of oil at the outlet orifice is a useful indicator
that refrigerant has leaked. Keep this orifice clean to ensure
that any leaks are obvious. The calibration of a valve that has
leaked is generally lower than its original calibration. The new
calibration may affect the operating range. To avoid nuisance
tripping or leaks, replace or re-calibrate the valve.

6
1 - SAFETY CONSIDERATIONS

1.2 - Refrigerant safety considerations Refrigerant Charge removal

We recommend that standard EN 378-3 Annex 3 is applied. Do not siphon refrigerant. The compressors cannot transfer the
whole refrigerant charge and can be damaged if used to pump-
The refrigerant used in the units in this range is R134a.
down. The refrigerant charge should not be transferred to the
If a leak occurs or if the refrigerant becomes contaminated high-pressure side.
(e.g. by a short circuit in a motor), and before any intervention,
remove the complete charge using a recovery unit and store the
Refrigerant Charge filling
refrigerant in mobile containers.
Detect and repair the leak, check the type of refrigerant in the Charging any refrigerant other than the original type will impair
machine and then recharge the machine/circuit. machine operation and can even cause irreparable damage to
the compressors.
1.2.1 - Refrigerant toxicity Charge the machine/circuit with the total Charge, as indicated on
the unit nameplate. Do not top up the refrigerant charge.Only
Do not unweld the refrigerant pipework or any refrigerant charge the liquid refrigerant given on the nameplate at the liquid
circuit component or cut these with a torch until all refrigerant line.
(liquid and vapor) as well as the oil have been removed from
the unit. Traces of vapor should be displaced with dry
Oil Charge filling
nitrogen. Refrigerant in contact with an open flame produces
toxic gases. The compressors operating with this refrigerant type are lubricated
Any accidental release of refrigerant, whether this is caused by a with a synthetic polyolester oil which are completely incompatible
small leak or significant discharges following the rupture of a pipe with mineral oils.
or an unexpected release from a relief valve, may cause any
personnel exposed to experience heart palpitations, faintness, Storage containers
frostbite and burns. Always take any such event seriously.
Any refrigerant transfer and recovery operations must be carried
Installers, owners and especially service engineers for these units out using a transfer unit.
must:
It is dangerous and illegal to re-use disposable (non-
■ Create a procedure to ensure medical attention is sought before returnable) cylinders or attempt to refill them. When the
treating any symptoms; cylinders are empty, evacuate the remaining gas pressure,
■ Provide first aid equipment, flush the eyes and skin immediately fill out the relevant paperwork and hand them over to an
if splashed with refrigerant, and seek medical attention. approved recovery agency. Do not incinerate.
Ensure there is sufficient ventilation if the unit is installed in an OPERATING CHECKS:
enclosed area. In gas form, refrigerant is heavier than air and, ■ IMPORTANT: This product contains R134a which is an HFC
if allowed to accumulate in a confined area, it can reduce the gas which are fluorinated greenhouse gases covered by
quantity of oxygen in the air, causing respiratory issues. the Kyoto protocol (1997).
Use safety goggles and safety gloves. ■ Type of fluid: Refer to the nameplate.
Special equipment must be used when working on the refrigerant ■ Global Warming Potential (GWP) following AR4 : 1430.
circuit (pressure gauge, charge transfer equipment, etc.).
WARNING:

1.2.2 - Refrigerant & Oil charges transfer & storage 1. All interventions on this product’s refrigerant circuit must
be performed in accordance with applicable legislation.
All precautions concerning handling of refrigerant must be Within the European Union, this legislation notably
observed in accordance with local regulations. includes regulation No. 2024/573/UE known as F-Gas.
The standard NF E29-795 describes the regulations permitting 2. Ensure that the refrigerant is never released to the
conditioning and recovery of halogenated hydrocarbons under atmosphere during installation, maintenance or equipment
optimum conditions for the product and optimum safety conditions disposal.
for people, property and the environment. If any damage is caused 3. Deliberate refrigerant release into the atmosphere is not
to the equipment, the refrigerant must be changed in accordance allowed.
with this standard, or an analysis of the fluid must be performed
by a specialist laboratory. 4. If a refrigerant leak is detected, ensure that the leak is
repaired quickly.
Transfer Service Valves 5. Only certified, qualified personnel are permitted to install,
service and perform leak tightness tests on the refrigerant
Service valves are positioned on the liquid, suction and discharge circuit, decommission the equipment and recover the
lines and are available on all units for connection to the transfer refrigerant.
unit.
6. The operator must ensure that any refrigerant recovered
The units must never be modified to add refrigerant and oil is recycled, regenerated or destroyed.
charging, removal and purging devices. These units have the
required openings. Refer to the certified dimensional
drawings.

7
1 - SAFETY CONSIDERATIONS

7. The operator is bound by the obligation to perform leak These units comply with the European Pressure Equipment
tightness tests, or have these performed, at regular Directive.
intervals. Regulations within the European Union have set The units are intended to be stored and operated in an environment
the following intervals: where the ambient temperature does not drop below the minimum
CO2 equivalent 50 ≤ Charge > allowable temperature indicated on the nameplate.
5 ≤ charge charge
refrigerant charge/ < 5 tons < 500 NOTE: Monitoring during operation, re-qualification,
< 50 tons 500 tons
circuit tons(1)
re-testing, exemption from retesting:
R-134a (2)
Refrigerant (GWP 3,5 ≤ 34,9 ≤ ■ Follow the regulations on monitoring pressure equipment.
1430, Charge < charge < Charge >
charge/ charge <
circuit (kg) following 3,5 kg 34,9 kg 349,7 kg 349,7 kg ■ The user or operator is usually required to create and
AR4)
maintain a monitoring and maintenance log.
System WITHOUT No check 12 months 6 months 3 months ■ In the absence of any regulations, or in addition to the
leakage detection
System WITH leakage regulations, follow the guidance in EN 378.
No check 24 months 12 months 6 months
detection ■ Follow the local professional recommendations, whenever
they exist.
(1) From 01/01/2017, units must be equipped with a leak detection system.
(2) Fluorinated greenhouse gas covered by the Kyoto protocol and the F-gas ■ Regularly inspect the condition of the coating (paint) on
N°2024/573/UE the surface of the components to detect blistering resulting
8. For all equipment subject to regular leak tightness tests, from corrosion. To do this, check an uninsulated part of
the operator must keep a log used to record the following: the vessel, or for rust drips at a joint in the insulation.
The quantities and types of fluids contained in the system ■ Regularly check for the presence of any impurities
(added and recovered), the quantity of fluid recycled, (e.g. sand, grit) in the heat transfer fluids. These impurities
regenerated or destroyed, the date and results of the leak can cause wear and/or pitting corrosion.
tightness tests, the details of the technician and of the
■ Filter the heat-transfer fluid and carry out internal
company performing the work, etc.
inspections as described in EN 378-2 Appendix C.
9. Contact your local dealer or installer if you have any
■ The reports of the periodical checks by the user or the
questions.
operator must be included in the monitoring and
Information on operating inspections given in EN 378 standard maintenance log.
can be used when similar criteria do not exist in the national
■ In case of re-testing, please refer to the maximum operating
regulation.
pressure given on the unit nameplate.
Check regularly for leaks and repair immediately.
NOTE: Pressure equipment for the hydraulic side (optional)
are delivered as separate items. Their integration in the
1.3 - Installation safety considerations complete hydraulic installation remain under the user’s
The units are classified as “indirect heat exchange systems” and responsibility.
are designed to be installed in a special location (class C in
accordance with ISO-5149 and EN-378) which only authorized Repair:
personnel are permitted to access; this personnel must be aware
Any repair or modification, including replacement of
of the general and special safety precautions for the establishment,
removable parts:
and must also be qualified and trained in surveillance and
maintenance. The customer is responsible for installing the access ■ Must comply with local regulations and must be performed
restriction device. by qualified operators in accordance with qualified
processes, including changing a wiring harness conductor,
The chiller must be located at least 6 m from the nearest entrance
to the building and must be installed in a room where air is able ■ Must be approved by the original manufacturer. Repairs
to circulate freely. No charge limitation applies to class “C” and modifications which involve a permanent assembly
occupancy level for R-134a. Refer to these standards for further (welding, soldering, expansion of tubes, etc.) must be
details. This level must be confirmed by the customer. performed by qualified operators following operating
procedures,
After the unit has been received, and before it is started up, it must
be inspected for damage. Check that the refrigerant circuits are ■ All modifications and repairs must be listed in the
intact, especially that no components or pipes have shifted or been monitoring and maintenance register,
damaged (e.g. following a shock). If in doubt, carry out a leak ■ Never attempt to repair or modify a plate heat exchanger.
tightness check. Use only original replacement parts for any repair or component
An extinguisher must be accessible and visible close to the unit replacement. Consult the list of replacement parts that corresponds
installation area. to the original equipment.

Pressure equipment and components

These products include pressure equipment or components
manufactured by the unit manufacturer or by other manufacturers.
We recommend that you contact your professional body to find
out which regulations affect you as the operator or owner of
pressure equipment or components (declaration, re-qualification,
re-testing). The characteristics of this equipment/these components
are given on the nameplate or in the required documentation,
supplied with the products.

8
1 - SAFETY CONSIDERATIONS

Recycling: It is compulsory to wear ear protection when working near

the unit and the unit is in operation.
■ The unit is fully or partially recyclable. After use, it may
contain refrigerant vapors and oil residues. Some parts Appropriate fire extinguishers for the system and the refrigerant
are painted. type used must be within easy reach.

Corrosion build-up : Refrigerant Circuit opening

Below thickness values are applicable on evaporator shell-and- Before opening a refrigerant circuit, drain and consult the pressure
tube heat exchanger and on oil separator : indicators.
Gazeous refrigerant side: 0 mm If the refrigerant circuit remains open after an intervention (such
as a component replacement, etc.):
Heat-transfer medium side:
■ Seal the openings if the duration is less than a day.
■ 1 mm for tube sheets in lightly alloyed steels,
■ Beyond this time, charge the circuit with a dry, inert gas
■ 0 mm for stainless steel plates or plates with copper-nickel or
(nitrogen).
stainless-steel protection.
The objective is to prevent penetration of atmospheric humidity
Water-box : 1 mm
and the resulting corrosion of the unprotected internal steel walls.
Parts painted : 0 mm.
If any part of the piece (with 0mm of acceptable corrosion) shows 1.5 - Electrical safety considerations
corrosion, change the piece.
ELECTRICAL RISK:
1.4 - Maintenance safety considerations
Never work on a unit that is still energized.
Never work on any of the electrical components until the general
Maintenance Logbook
power supplies to the unit have been isolated and locked out.
The manufacturer recommends the following template for the WARNING: Even if the unit is stopped, the power circuit
maintenance log (the table below is only given as a guide and remains energized, unless the unit or circuit disconnect
does not engage the manufacturer’s liability). switch is open. Refer to the wiring diagram for further details.
Operation Name of the Applicable Follow the appropriate safety guidelines.
Verification
commissioning national Before any intervention, verify that there is no voltage present at
Date Nature(1) organisation
engineer regulations
any accessible conducting parts of the power circuit.

Variable Frequency Drives (VFD)

An internal fault with the compressor variable frequency drive can
cause serious injury if the variable frequency drive has not been
(1) Maintenance closed correctly: it is essential to ensure that all covers are in place
and correctly secured before switching on the power supply to the
Regularly check that the vibration levels remain acceptable and
unit.
close to those at initial machine start-up.
WARNING: The variable frequency drives (VFD) fitted to the
Qualifications Requirements units have circuit capacitors which take twenty (20) minutes
to discharge after the power supply is disconnected.
All welding operations must be performed by qualified welders. After disconnecting the power supply to the electrical box, wait for
Any technician carrying out work on the electrical or refrigerating twenty minutes before accessing the electrical box or VFD. This
section must be authorised, with the relevant qualifications and value is a guide and may differ from one VFD to another: refer to
certifications, including for brazing operations and for operation the information given on the VFD to find out the precise value.
of the shut-off valve. He/she must have been specifically trained
on this equipment and system. Option 295+ : Ultra Fast Capacity Recovery Module
The manual valves must only be manipulated when the machine
WARNING : When option 295+ for Ultra Fast Capacity recovery
is off. Do not forget to refit protective caps to prevent leaks.
is present, energy is stored inside the equipment and 24Vdc
voltage is present even if the main disconnect switch was
Personal Protective Equipment switched off. Refer to section describing option 295+ in this
Technicians working on the units must be equipped as follows: document for more explanations.

Operations
Personal protective
equipment (PPE) (1) Maintenance, Welding or
Handling
service brazing (2)
Protective gloves,
eye protection, X X X
safety shoes,
protective clothing.
Ear protection. X X
Filtering respirator. X

(1) We recommend compliance with the instructions in the EN 378-3 standard.

(2) Performed in the presence of A1 refrigerant according to EN 378-1.

The necessary protective equipment must be available.

9
1 - SAFETY CONSIDERATIONS

Option 329 : Compressor with Permanent Magnet motor Refrigerant Circuit interventions
WARNING: The compressors on units feature motors Do not attempt to remove refrigerant circuit components or
with permanent magnets. Do not open the compressor. fittings, while the machine is under pressure or while it is
Ensure that the terminal box is securely fixed in place running. Make sure the circuit pressure is zero and that the
before filling the machine with refrigerant, draining the unit has been shut down and de-energised before removing
refrigerant or rotating the motor shaft. The compressor cannot components or opening a circuit. When the refrigerant circuit
be removed. is opened to repair, see the recommendations in chapter
WARNING: Strong magnetic field inside the compressor “Maintenance safety considerations”.
casing. An electrical current may be generated on the
compressor terminals and on the circuits which are connected RISK OF FALLING
when filling/emptying the refrigerant.
WARNING: No part of the unit must be used as a walkway,
rack or support. Periodically check and repair or, if necessary,
1.6 - System interventions safety considerations replace any component or piping that shows signs of damage.
Equip the engineers that work on the unit with the protections The refrigerant lines can break under the weight and release
described in section 1.4 above. refrigerant, causing personal injury.
To prevent any damage or accidents, trained personnel must Use a platform, or staging to work at higher levels.
service the various parts of this machine and must resolve any
malfunctions or leaks immediately. MOVING PARTS : Propeller
Comply with the regulations and recommendations given in the
When working close to the condenser fans, particularly when
safety standards for refrigerant systems and machines, such as:
removing the grilles, ensure that the power supply to the fans is
EN 378, ISO 5149, etc.
switched off to ensure they cannot run.

RISK OF EXPLOSION:
Components Handling

Oxygen Reaction Use mechanical lifting equipment (crane, hoist, winch, etc.) to lift
or move heavy components.
Never use air or gases containing oxygen during leak tests,
For lighter components, use lifting equipment if there is any risk
to purge pipework or to pressurise a unit. Pressurised air
of slipping or losing your balance.
mixtures or gases containing oxygen can cause an explosion.
Oxygen reacts violently with oil and grease.
Hydraulic Circuit interventions
Only use dry nitrogen for leak tests, with an appropriate tracer gas
if necessary. Do not drain the heat exchange fluid circuit without informing
Failure to observe the above recommendations can have the site technical / service department or other competent
serious or even fatal consequences and damage installations. body first.
Close the shut-off valves on the water inlet and outlet and drain
Maximum Pressure Levels the unit’s hydraulic circuit before working on the components
installed on the circuit (screen filter, pump, water flow sensor, etc.).
Do not introduce significant static or dynamic pressure with
Periodically inspect all valves, fittings and pipes on the refrigerant
regard to the operating pressures used during operation or
and hydraulic circuits to ensure that they do not show any signs
for tests in the refrigerant circuit or in the heat exchange
of corrosion or leaks.
circuits.
Do not loosen the water box bolts until the water boxes have
Never exceed the specified maximum operating pressures.
been completely drained.
Verify the maximum permissible high and low test pressures
by checking the instructions in this manual or the pressures
given on the unit nameplate.

Overpressure - Refrigerant Heating

Do not clean the unit with hot water or steam. This may cause
the refrigerant pressure to rise.
NOTE: If a liquid line valve is present, never leave refrigerant
in liquid form between this closed valve and the expansion
valve as the change in temperature may cause the liquid to
expand, rupturing this section of the circuit. This valve is
situated on the liquid line before the filter drier.
Never apply an open flame or pressurized steam to a
refrigerant container. Dangerous overpressure can result.
If it is necessary to heat the refrigerant, only use hot water.

10
2 - RECEIPT OF GOODS

2.1 - Checking the equipment received CAUTION: Before lifting the unit, check that all casing panels
and grilles are securely fixed in place. Lift and set down the
Check that the unit and the accessories have not been damaged
unit with great care. Tilting and jarring can damage the unit.
during transport and that no parts are missing. If the unit and the
accessories have been damaged or the shipment is incomplete, WARNING: Never apply pressure or leverage to any of the
send a claim to the shipping company. unit’s panels or uprights; only the base of the unit frame is
designed to withstand such stresses. No force or effort must
Compare the name plate data with the order.
be applied to pressurized parts, especially via pipes
The name plate is attached in two places to the unit: connected to the water-cooled heat exchanger.
■ On the outside of one of the unit frames,
■ On the electrical cabinet, inside. 2.3 - Positioning
The unit name plate must include the following information:
2.3.1 - Location
■ Model number - size, address of manufacturer,
■ CE marking, The machine must be installed in a place that is not accessible to
the public or is protected against access by unauthorised persons.
■ Serial number,
This machine is not intended to operate in an ATEX area.
■ Year of manufacture and pressure and leak tightness test date,
The machine must be installed outdoors (open space). The volume
■ Fluid used for transport,
of air supplied to the condenser coils must not be restricted to
■ Refrigerant used, ensure the operation of the machine is not adversely affected.
■ Refrigerant charge per circuit, In case of extra-high units, the machine environment must permit
■ PS: Min./max. allowable pressure (high and low pressure side), easy access for maintenance operations.
■ TS: Min./max. allowable temperature (high and low pressure For the centre of gravity coordinates, the position of the unit
side), mounting holes, and the weight distribution points, refer to the
■ Pressure switch cut-out pressure, certified dimensional drawings. Ensure the free space shown in
the dimensional drawings is respected to facilitate maintenance
■ Unit leak test pressure, and connection.
■ Voltage, frequency, number of phases, The typical applications of these units are cooling and heating,
■ Maximum current, which do not require earthquake resistance. Earthquake resistance
■ Maximum power input, has not been verified.
■ Unit net weight. Before positioning the unit, check that:
■ The chosen location can support the weight of the unit,
2.2 - Handling or that appropriate reinforcement measures have been taken,

It is strongly recommended that a specialised company is ■ The unit is installed level on an even surface (maximum
employed to unload the machine. tolerance is 5 mm along both axes),

Do not remove the skid or the packaging until the unit is in its final ■ If the support structure is sensitive to vibration and/or noise
position. transmission it is advisable to insert anti-vibration mounts
(elastomer mounts or metal springs) between the unit and the
structure. Selection of these devices is based on the system
Forklift truck
characteristics and the comfort level required and should be
These units can be safely moved by trained personnel with a fork made by technical specialists,
lift truck with the correct capacity for the dimensions and weight ■ There is adequate space above and around the unit for air to
of the unit, as long as the forks are positioned in the location and circulate and for access to the components (see dimensional
direction shown on the unit. drawings),
■ The number of support points is adequate and that they are in
Units Slinging the right places,
The units can also be lifted with slings, using only the designated ■ If the optional anti-vibration mounts are present, their number
lifting points marked on the unit (labels on the chassis and label and position must comply with the indications given on the
with the unit handling instructions, attached to the unit). certified dimensional drawing.,
Use slings with the correct capacity, and follow the lifting ■ The location is not subject to flooding,
instructions on the certified dimensional drawings supplied for the ■ For outdoor applications, avoid installing the unit in a location
unit. where snow is likely to accumulate (in areas subject to long
WARNING: Only attach slings to the designated lifting points periods of sub-zero temperatures, the unit should be raised),
which are marked on the unit. ■ Baffles may be necessary to deflect strong winds. However,
See the slinging plan for each machine in section 3 and in appendix they must not restrict air flow into the unit,
4. Refer to the unit name plate to find out the machine weight.
Refer to the certified dimensional drawings (appendix 4), provided
Units Lifting
with the unit or available on request, when designing an installation.
It is advisable to protect coils against crushing while a unit is being
moved. Use struts or a lifting beam to spread the slings above the
unit. Do not tilt a unit more than 15°.
Safety can only be guaranteed if these instructions are carefully
followed. Failure to do so may result in damage to the equipment
and physical injury.

11
2 - RECEIPT OF GOODS

2.3.2 - Air Circulation

Proximity to walls Underneath a roof

To guarantee correct operation in most cases: The upper part of the machine (on top of the fans) must not be
■ If h < H (2,3 m), minimum S = 3 m covered.
■ If h > H or S < 3 m, contact your Carrier distributor to assess If the floor space requires the machine to be partially covered,
the various installation options. An accessory (available for sale contact your Carrier distributor to assess the various installation
as a spare part) can be added to the unit in certain situations. options.

Installation of multiple chillers

Wall
It is recommended that multiple chillers are installed in a single
row, arranged as shown in the example below, to avoid warm air
being recycled from one unit to another.
H S
1,5 m 1,5 m
h Min. Min.

If the floor space does not allow this arrangement, contact your
Anti-vibration Carrier distributor to assess the various installation options.
mounts

12
3 - DIMENSIONS, CLEARANCES

3.1 - 30KAV 500A & 550A, without hydraulic module

2324 HT 4387 HT 2261 HT

1500 B

1500
B
B
1500

1500
B

3.2 - 30KAV 500A & 550A, with hydraulic module

2324 HT

5733 HT 2261 HT

1500 B
1500

B
B
1500

1500
B
Key NOTE:
All dimensions are given in mm Non-contractual drawings.
B Clearances required for maintenance (see Note)

Water inlet for standard units

Water outlet for standard units

Air outlet, do not obstruct

Power supply connection

Sling points

13
3 - DIMENSIONS, CLEARANCES

3.3 - 30KAV 600A & 650A, without hydraulic module

2324 HT

5578 HT 2261 HT
1500 B

1500
B B
1500

B 1500

3.4 - 30KAV 600A & 650A, with hydraulic module

2324 HT

5733 HT
2261 HT
1500 B
1500

B B
1500

1500

B
Key NOTE:
All dimensions are given in mm Non-contractual drawings.
B Clearances required for maintenance (see Note)

Water inlet for standard units

Water outlet for standard units

Air outlet, do not obstruct

Power supply connection

Sling points

14
3 - DIMENSIONS, CLEARANCES

3.5 - 30KAV 720A & 800A ; 30KAV 500A, 550A, 600A, 650A - opt 119 ; without hydraulic module

2324 HT
2262 HT

6772 HT

1500 B

1500
B
1500

1500
B

3.6 - 30KAV 720A & 800A ; 30KAV 500A, 550A, 600A, 650A - opt 119 ; with hydraulic module
2324 HT

6926 HT 2262 HT
1500

1500 B

B
B
1500

1500
B
Key NOTE:
All dimensions are given in mm Non-contractual drawings.
B Clearances required for maintenance (see Note)

Water inlet for standard units

Water outlet for standard units

Air outlet, do not obstruct

Power supply connection

Sling points

15
3 - DIMENSIONS, CLEARANCES

3.7 - 30KAV 900A & 1000A ; 30KAV 720A - opt 119 ; without hydraulic module

2324 HT

2262 HT

7692 HT

1500
B

1500
B
B
1500

1500
B

3.8 - 30KAV 720A - opt 119 ; with hydraulic module

2324 HT

8116 HT 2261 HT

1500
B
1500

B
B
1500

1500
B
Key NOTE:
All dimensions are given in mm Non-contractual drawings.
B Clearances required for maintenance (see Note)

Water inlet for standard units

Water outlet for standard units

Air outlet, do not obstruct

Power supply connection

Sling points

16
3 - DIMENSIONS, CLEARANCES

3.9 - 30KAV 1100A ; 30KAV 800A & 900A - opt 119 ; without hydraulic module

2324 HT

2262 HT

9155 HT

1500
B

1500
B
B

1500
B
1500

3.10 - 30KAV 800A - opt 119 ; with hydraulic module

2324 HT

9310 HT 2262 HT

1500 B
1500

B B
1500

1500
B

Key NOTE:
All dimensions are given in mm Non-contractual drawings.
B Clearances required for maintenance (see Note)

Water inlet for standard units

Water outlet for standard units

Air outlet, do not obstruct

Power supply connection

Sling points

17
3 - DIMENSIONS, CLEARANCES

3.11 - 30KAV 1000A & 1100A - opt 119

2324 HT

2262 HT

10346 HT
1500
B

1500
B
B
1500

1500
B

Key NOTE:
All dimensions are given in mm Non-contractual drawings.
B Clearances required for maintenance (see Note)

Water inlet for standard units

Water outlet for standard units

Air outlet, do not obstruct

Power supply connection

Sling points

18
4 - PHYSICAL DATA

4.1 - Physical data

4.1.1 - Physical data of standard units

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Sound levels
Standard unit
Sound power(1) dB(A) 95 95 96 98 99 98 99 98 100
Sound pressure at 10 m(2) dB(A) 63 63 64 65 66 65 67 65 67
Dimensions
Standard unit
Length mm 4387 4387 5578 5578 6772 6772 7962 7962 9155
Width mm 2261 2261 2261 2261 2261 2261 2261 2261 2261
Height mm 2324 2324 2324 2324 2324 2324 2324 2324 2324
Operating weight(4)
Standard unit kg 4782 4796 5170 5184 5647 6088 6529 6993 7402
Compressors
06Z twin screw variable speed with AC induction motor
Standard unit and variable frequency drive
06Z twin screw variable speed with AC permanent magnet motor
Unit + option 329 and variable frequency drive
Circuit A Quantity 1 1 1 1 1 1 1 1 1
Circuit B Quantity 1 1 1 1 1 1 1 1 1
Unit minimum part load(5) % 13 13 13 13 13 13 13 12 12
Unit PED Category III III III III III IV IV IV IV
Refrigerant(4) - Standard unit R134a (GWP=1430 following AR 4)
kg 49 50 56 59 68 81 91 86 89
Circuit A
tCO2e 70 72 80 84 97 116 130 123 127
kg 50 51 57 60 69 61 72 87 90
Circuit B
tCO2e 72 73 82 86 99 87 103 124 129
Oil Oil for R134a. Contact Carrier ERCD for supplying.
Circuit A l 27 26 25 23 20 23 20 23 20
Circuit B l 27 26 25 23 20 23 20 23 20
Checking the unit SmartVu™ interface with 7" colour touch screen
10 languages (DE, EN, ES, FR, IT, NL, PT, TR, TU +
Languages one chosen by the customer)
Smart energy metering Standard feature
Wireless connectivity Option
Expansion valve Electronic expansion valve
Air-cooled exchanger Novation™ micro-channel heat exchanger
Fans
Flying Bird™ VI impeller variable speed with AC motor
Standard unit and variable frequency drive
Unit + option 17(3) Flying Bird™ VI impeller variable speed with EC motor
Quantity 6 6 8 8 10 10 12 12 14
Maximum total air flow l/s 35580 35580 47440 47440 59300 59300 71160 71160 83020
Maximum rotation speed r/s 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0
Water exchanger Flooded multi-tube type
Water volume l 83 88 96 100 115 126 144 165 183
Max. water-side operating pressure without hydraulic kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Water connections Victaulic® type
Standard unit
Connections inch 5 5 6 6 6 6 8 8 8
External pipe diameter mm 141,3 141,3 168,3 168,3 168,3 168,3 219,1 219,1 219,1
Casing paint Colour code RAL 7035

(1) In dB ref=10-¹² W, ‘A’ weighted. Declared noise emission value in accordance with ISO 4871 with an uncertainty of +/-3 dB(A). Measured in accordance with ISO 9614-
1 and certified by Eurovent.
(2) In dB ref 20µPa, ‘A’ weighted. Declared noise emission value in accordance with ISO 4871 with an uncertainty of +/-3 dB(A). For information, calculated from the sound
power Lw(A).
(3) Options: 17=Fans motors EC type ; 329=Compressors motors PM type.
(4) Values are guidelines only. Refer to the unit name plate.
(5) For standard conditions. Depending on operating conditions, unit might have a different minimum part load or cycle.

Eurovent certified values

CARRIER participates in the ECP programme for

LCP-HP Check ongoing validity of certificate: www.
eurovent-certification.com

19
4 - PHYSICAL DATA

4.1.2 - Physical data of units with High energy Efficiency option (119 & 119+)

30KAV option 119 & 119+ 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Sound levels
30KAV_option_119+
Sound power(1) dB(A) 96 96 97 98 99 98 100 98 100
Sound pressure at 10 m(2) dB(A) 63 63 64 66 66 65 67 65 67
Dimensions
30KAV option 119
Length mm 6772 6772 6772 6772 7962 9155 9120 10346 10346
Width mm 2261 2261 2261 2261 2261 2261 2261 2261 2261
Height mm 2324 2324 2324 2324 2324 2324 2324 2324 2324
Operating weight(4)
30KAV option 119+ kg 5530 5543 5563 5570 6020 6836 6962 7743 7790
Compressors
06Z twin screw variable speed with AC induction motor
30KAV option 119 and variable frequency drive
06Z twin screw variable speed with AC permanent magnet motor
30KAV option 119 + option 329(3) and variable frequency drive
Circuit A Quantity 1 1 1 1 1 1 1 1 1
Circuit B Quantity 1 1 1 1 1 1 1 1 1
Unit minimum part load(5) % 13 13 13 13 13 13 13 12 12
Unit PED Category III III III III III IV IV IV IV
Refrigerant(4) - 30KAV option 119 R134a (GWP=1430 following AR 4)
kg 66 66 63 64 72 93 97 97 98
Circuit A
tCO2e 94 94 90 92 103 133 139 139 140
kg 67 67 63 65 73 73 78 98 99
Circuit B
tCO2e 96 96 90 93 104 104 112 140 142
Oil Oil for R134a. Contact Carrier ERCD for supplying.
Circuit A l 27 26 25 23 20 23 20 23 20
Circuit B l 27 26 25 23 20 23 20 23 20
Checking the unit SmartVu™ interface with 7" colour touch screen
10 languages (DE, EN, ES, FR, IT, NL, PT, TR, TU +
Languages one chosen by the customer)
Smart energy metering Standard feature
Wireless connectivity Option
Expansion valve Electronic expansion valve
Air-cooled exchanger Novation™ micro-channel heat exchanger
Fans
Flying Bird™ VI impeller variable speed with AC motor
30KAV option 119 and variable frequency drive
30KAV option 119 + option 17(3) Flying Bird™ VI impeller variable speed with EC motor
Quantity 10 10 10 10 12 14 14 16 16
Maximum total air flow l/s 59300 59300 59300 59300 71160 83020 83020 94880 94880
Maximum rotation speed r/s 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0
Water exchanger Flooded multi-tube type
Water volume l 83 88 96 100 115 126 144 165 183
Max. water-side operating pressure without hydraulic kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Water connections Victaulic® type
Standard unit
Connections inch 5 5 6 6 6 6 8 8 8
External pipe diameter mm 141,3 141,3 168,3 168,3 168,3 168,3 219,1 219,1 219,1
Casing paint Colour code RAL 7035

(1) In dB ref=10-¹² W, ‘A’ weighted. Declared noise emission value in accordance with ISO 4871 with an uncertainty of +/-3 dB(A). Measured in accordance with ISO 9614-
1 and certified by Eurovent.
(2) In dB ref 20µPa, ‘A’ weighted. Declared noise emission value in accordance with ISO 4871 with an uncertainty of +/-3 dB(A). For information, calculated from the sound
power Lw(A).
(3) Options: 17=Fans motors EC type ; 329=Compressors motors PM type.
(4) Values are guidelines only. Refer to the unit name plate.
(5) For standard conditions. Depending on operating conditions, unit might have a different minimum part load or cycle.

Eurovent certified values

CARRIER participates in the ECP programme for

LCP-HP Check ongoing validity of certificate: www.
eurovent-certification.com

20
5 - ELECTRICAL CONNECTION

5.1 - Electrical data

5.1.1 - Electrical data of standard units

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Power circuit supply

Nominal voltage V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply 24 V via internal transformer
Maximum operating input power(1)
Standard unit kW 225 246 272 296 320 367 402 451 484
Power factor at maximum power (1) (2) 0,91-0,93
Displacement Power Factor (Cos Phi) >0,98
Total harmonic distortion (THDi)(1) (3) % 35-45%
Maximum unit current draw (Un)(1)
Standard unit A 350 382 423 460 498 570 625 701 752
Maximum operating current draw (Un-10%)(1)
Standard unit A 383 416 463 490 530 618 666 747 801
Start-up current(4)
Standard unit A 212 228 245 262 286 378 412 399 425

(1) Values ​​obtained at operation with maximum operating power input (data given on the unit nameplate)
(2) Value decreases when load lowers
(3) May vary according to the installation’s short circuit ratio
THDi increases when load lowers. But the highest impact on the installation occurs when the current is maximum. Therefore compliance of the installation regarding
voltage harmonic distortion at PCC (per IEC61000-2-4 or other standard) shall be usually checked at max load in order to cover all load conditions.
(4) Operating current of the biggest compressor + fan current + starting current of the smallest compressor.
Starting current values used for the compressor are : 06ZCE1-H3AA06013 = 40A ; 06ZFC2-3AA06013 = 50A ; 06ZJG3-3AA06013 = 80A.

5.1.2 - Electrical data of units with combination of options High energy efficiency (119), PM motor (329), EC
motor (17)

30KAV options 119 & 329 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Power circuit supply

Nominal voltage V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply 24 V via internal transformer
Maximum operating input power(1)
Unit + option 119 kW 224 249 264 286 310 359 388 439 467
Unit + option 119 + option 17 kW 222 247 261 283 307 356 384 435 462
Unit + option 329 kW 220 241 256 279 314 350 395 436 476
Unit + option 329 + option 119 kW 219 244 248 269 304 342 381 424 459
Power factor at maximum power (1) (2) 0,91-0,93
Displacement Power Factor (Cos Phi) >0,98
Total harmonic distortion (THDi)(1) (3) % 35-45%
Maximum operating current draw (Un)(1)
Unit + option 119 A 348 386 411 445 482 558 603 683 725
Unit + option 119 + option 17 A 345 383 407 441 477 553 597 677 718
Unit + option 329 A 343 375 398 433 488 544 614 678 739
Unit + option 329 + option 119 A 341 379 386 418 472 532 592 660 712
Maximum operating current draw (Un-10%)(1)
Unit + option 119 A 379 411 448 474 512 603 642 726 772
Unit + option 119 + option 17 A 376 408 444 470 507 598 636 720 765
Unit + option 329 A 376 409 438 463 520 592 655 724 788
Unit + option 329 + option 119 A 372 404 423 447 502 577 631 703 759
Start-up current(4)
Unit + option 119 A 211 230 239 255 278 371 401 390 411
Unit + option 119 + option 17 A 209 229 237 253 275 369 398 387 408
Unit + option 329 A 204 219 220 240 271 353 391 376 400

(1) Values ​​obtained at operation with maximum operating power input (data given on the unit nameplate)
(2) Value decreases when load lowers
(3) May vary according to the installation’s short circuit ratio
THDi increases when load lowers. But the highest impact on the installation occurs when the current is maximum. Therefore compliance of the installation regarding
voltage harmonic distortion at PCC (per IEC61000-2-4 or other standard) shall be usually checked at max load in order to cover all load conditions.
(4) Operating current of the biggest compressor + fan current + starting current of the smallest compressor.

21
5 - ELECTRICAL CONNECTION

Starting current values used for the compressor are : 06ZCE1-H3AA06013 = 40A ; 06ZFC2-3AA06013 = 50A ; 06ZJG3-3AA06013 = 80A.

5.1.3 - Short circuit current withstand capability

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Standard machine
Rated short-circuit withstand currents
Short time (1s) assigned current - Icw kA eff 11 11 11 11 11 11 11 26 26
Rated peak current - Ipk kA pk 80 80 80 80 80 80 80 110 110
Value with electrical protection upstream(1)
Conditional short circuit assigned current Icc kA eff 50 50 50 50 50 50 50 50 50
Associated protection - type Fuses (gG/gL)
Associated protection - maximum rating A 630 630 800 800 800 800 800 1000 1250
Unit with option 70D
Short-circuit withstand current
Conditional short circuit assigned current Icc kA eff 50 50 50 50 50 50 50 50 50

(1) If another current limitation protection device is used, its time-current and thermal constraint (I²t) trip characteristics must be at least equivalent to those of the recommended
protection.
NOTE: The short circuit current withstand capability values above are in accordance with the TN system.

5.2 - Compressor usage per circuit(A, B)

30KAV Circuit 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

A 1 1 - - - - - - -
06ZCE1H3AA06013
B 1 1 - - - - - - -
A - - 1 1 1 - - - -
06ZCE1T3AA06013
B - - 1 1 1 1 1 - -
A - - - - - 1 1 1 1
06ZFC2T3AA06013
B - - - - - - - 1 1

The compressor motor (all models) does not fall within the scope of regulation (EU) 2019/1781 repealing (EU) 640/2009. in accordance
with article (2) 2.b.

22
5 - ELECTRICAL CONNECTION

5.3 - Electrical data notes

• The units have a single power connection point located immediately upstream 5. The factory-fitted disconnect switch is of a type suitable for power interruption
of the main disconnect switch. in compliance with EN 60947-3 (equivalent to IEC 60947-3).
• The two electrical cabinets contain: 6. The units are designed for connection to TN networks (IEC 60364). In IT
- A power supply disconnecting component : disconnect switch or circuit breaker networks, the use of filters integrated into the variable frequency drive(s)
if option 70 D was chosen prevents the machines from fulfilling their intended purpose. In addition, the
- All or part of the equipment protecting the circuits inside the machine from short equipment’s short-circuit holding current characteristics have been modified.
circuits.(1) Provide a local earth, consult competent local organisations to complete the
- Variable frequency drives to manage and protect against overload the electrical installation.
compressors, fans, and pumps motors, 7. Electromagnetic environment: The classification of the electromagnetic
- The switching equipment for the heaters and fans for the electrical equipment environment is described in the standard EN61800-3 (equivalent to IEC
- The control devices. 61800-3):
• Connections to the building installation: - Immunity to external interference defined by the second environment(5)
Electrical installation and all the connections to the network must be carried out - Interference emission as defined in category C3(6)
in compliance with all standards applicable to the installation location. Generally, • The units integrate variable frequency drives which have harmonic currents which
the recommendations of the International Electrotechnical Commission document are a source of interference. An analysis may be required to verify if this interference
(IEC60364) are accepted as compliance with the requirements of the installation exceeds the compatibility limits of the other devices connected to the same power
guidelines. supply network.
The units are designed and built to ensure compliance with these guidelines. The compatibility levels inside an electrical installation, that must be met at the
The European standard EN 60204-1 (corresponds to IEC 60204-1: Machine in-plant coupling point (IPC) to which other loads are connected, are described
safety - Electrical equipment of machines - Part 1: General requirements) was in standard IEC 61000-2-4.
specifically taken into account when the electrical equipment was designed. • Leakage currents: If protection by monitoring the leakage currents is necessary
Notes: to ensure the safety of the installation, the presence of DC voltage component
• The standard EN 60204-1 enables the requirements of the Machinery Directive as well as additional derived currents introduced by the use of variable frequency
to be met. drive(s) in the unit must be considered. In particular it is recommended that the
• Annex B of standard EN 60204-1 is intended to define the electrical characteristics differentiel protection devices are :
used for the operation of the machines. Those described below apply alongside - Suitable for protection of DC and AC circuitry
the other information provided in this document: - Of reinforced immunity protection types and/or set at a threshold value not
1. Environment lower than 150 mA
The classification of the environment is specified in standard IEC60364: NOTE: If particular aspects of an installation require different specifications
- Outdoor installation(2), from those listed above (or which are not listed), always contact your Carrier
- Ambient temperature range for the standard machine: From -20°C to +44°C representative.
(48°C)(3), (1) With the exception of machines equipped with option 70 D, a part of the short
- Ambient temperature range for the machine with option 16: From -20°C to circuit protection is not provided and must be carried out on the installation, in
+48°C (55°C)(3), compliance with the instructions given in this document.
- Altitude: Up to 1000 m (2000m)(4) (2) The required protection level for this class is IP43BW minimum (according to
- Presence of solid foreign bodies: Class AE3 (no significant dust present)(2), the reference standard IEC 60529). All units are classified as IP44CW, and
- Presence of water: Class AD4 (projection in all directions without pressure)(2) fulfil this protection condition.
- Presence of corrosive and polluting substances, class AF1 (negligible), (3) The values in brackets correspond to operation with degraded thermal
- Competence of personnel: BA4 (trained personnel). performances.
2. Compatibility for low-frequency conducted disturbances according to class (4) Above 1000 m, the maximum temperature must be reduced by 0,5K for every
2 levels as per IEC61000-2-4 standard: additional 100 m up to 2000 m,
- Power supply frequency variation: +/- 1 Hz (5) - Example of installations included in the first environment: Commercial and
- Phase imbalance: 2 % residential buildings.
- Total Voltage Harmonic Distortion (THDV): 8% - Example of installations included in the second environment: Industrial zones,
- Rated impulse voltage Uw (IEC60664-1) : technical premises powered from a dedicated transformer.
Units without option 16 : 4 kV (6) Category C3 is suitable for use in an industrial environment and is not designed
Units with option 16 : 2,5 kV for use in a public low-voltage system that supplies residential or commercial
locations. As an option, conformity with category C2 permits this type of
3. The neutral wire (N) must not be connected directly to the unit (if necessary,
installation.
use a transformer).
4. Overcurrent protection of the power supply conductors is not provided with WARNING: In a residential or commercial environment, this product may
the unit. cause radio interference in which case additional mitigation measures could
be required.

23
5 - ELECTRICAL CONNECTION

Please refer to the certified dimensional drawings, supplied with 5.4 - Electrical Connections
the unit.
The power supply must conform to the specification on the chiller 5.4.1 - Power cable access routing
nameplate. The supply voltage must be within the range specified
in the electrical data table. For connections, refer to the wiring The power cable access routing into the electrical cabinet is from
diagrams. the side or underneath of the unit: Refer to the plans for the unit.
WARNING: Operating the chiller with an incorrect supply The choice depends on the installation configuration of the
voltage or excessive phase imbalance constitutes misuse machine and the specifications of the cables to be connected:
which will invalidate the Carrier warranty. If the phase Cable access routing from the side of the unit: This configuration
imbalance exceeds 2% for voltage, or 10% for current, contact allows a larger number of cables to be connected and/or for larger
your local electricity supplier and ensure that the chiller is curve radii.
not switched on until corrective measures have been taken. Cable access routing from underneath: This configuration requires
the unit to be raised in relation to the cable routing level
Voltage phase imbalance (%) (for example: Fitting on rails and supports). The quantity of
100 x max. deviation from average voltage conductors which can be connected, and the bending radius
needed, are also restricted.
Average voltage
The installer is responsible for ensuring the electrical cabinet is
Example: sealed around the power cable access routing. Holes must be
On a 400 V - 3 ph - 50 Hz supply, the individual phase voltages drilled in the plate provided, and the latter must be assembled.
were measured with the following values: IMPORTANT: Check the bending radius for the cable access
AB = 406 V; BC = 399 V; AC = 394 V routing underneath the unit. Refer to the certified dimensional
Average voltage = (406 + 399 + 394)/3 = 1199/3 drawing for the unit.
= 399,7 (rounded up to 400 V)
Location of the openings for inserting
Calculate the maximum deviation from the 400 V average: external connections
(AB) = 406 - 400 = 6
(BC) = 400 - 399 = 1
(CA) = 400 - 394 = 6
motor

The maximum deviation from the average is 6 V. The greatest

percentage deviation is:
100 x 6/400 = 1,5%
This is less than the permissible 2% and therefore acceptable.

Location of the inputs for the Access routing for power

remote control signals supply cables from underneath
or the side

24
5 - ELECTRICAL CONNECTION

5.4.2 - Recommended cable sections

Cable sizing is the responsibility of the installer, and depends on The calculations of favorable and unfavorable cases have been
the characteristics and regulations applicable to each installation performed using the maximum possible current for each unit.
site. The study includes the standardized installation cases according
The cable selections given in this document are therefore only to IEC 60364:
given as a guide, and do not in any way incur Carrier’s liability. ■ Cable with PVC (70 °C) or XLPE (90 °C) insulation.
After cable sizing has been completed, using the certified
■ Cable with copper core.
dimensional drawing, the installer must verify the appropriate
means of connection and define any modifications necessary on ■ Cable fitted in accordance with table 52 c of the standard.
site. Cables with aluminum core require higher cables sections. Please
The connections provided as standard for the customer-supplied contact Carrier Service in case of such requirement.
power supply cables, on the main disconnect switch, are designed The maximum ambient temperature taken into consideration for
for the number and type of cross sections given in the second this study is 46 °C.
column of the table below.
The given maximum length is calculated to limit the voltage
drop to 5 %.
IMPORTANT: Before connecting the main power cables
(L1 - L2 - L3), it is imperative to check the correct order of the
3 phases before connecting to the main disconnect/isolator
switch.

Minimum and maximum cable section selection table for connection to 30KAV units

Calculation of favourable case: Calculation of unfavourable case

- Conductors in ducts or multi-conductor
- Suspended overhead line (standardised
Max. connectable section(1) cables in closed conduits (standardised
routing no. 17)
routing no. 41)
- Cable insulated to 90 °C
- Cable insulated to 70 °C when possible
- Copper conductor (Cu)
30KAV - Copper conductor (Cu)
Connected
Connected Max length for a Cable Max length for a Cable
from Section(2) Section(2)
from the side voltage drop <5% type(3) voltage drop <5% type(3)
underneath
qty x mm² qty x mm² qty x mm² qty x mm²
m - m -
(per phase) (per phase) (per phase) (per phase)
Standard unit
500A 4 x 240 3 x 240 1 x 185 260 90 °C 2 x 185 450 70 °C
550A 4 x 240 3 x 240 1 x 185 230 90 °C 2 x 240 490 70 °C
600A 4 x 240 3 x 240 1 x 240 260 90 °C 2 x 240 430 70 °C
650A 4 x 240 3 x 240 1 x 240 240 90 °C 3 x 185 460 70 °C
720A 4 x 240 3 x 240 2 x 120 300 90 °C 3 x 240 480 70 °C
800A 4 x 240 3 x 240 2 x 150 230 90 °C 3 x 240 420 70 °C
900A 4 x 240 3 x 240 2 x 185 240 90 °C 4 x 240 440 70 °C
1000A 4 x 240 3 x 240 2 x 240 260 90 °C 4 x 240 400 70 °C
1100A 4 x 240 3 x 240 3 x 150 230 90 °C 3 x 240 310 90 °C

(1) Connection capacities actually available for each machine. These are defined according to the connection terminal size, the electrical box access opening dimensions,
and the available space inside the electrical box.
(2) Selection simulation result considering the hypotheses indicated.
(3) If the maximum calculated selection is for a 90 °C cable type, this means that a selection based on a 70 °C cable type can exceed the connection capacity actually
available. Special attention must be given to the selection.
NOTE: The currents considered are given for a machine without options.

25
5 - ELECTRICAL CONNECTION

5.4.3 - Field-installed control wiring

IMPORTANT: Connecting the interface circuits on-site creates Customer and service power reserves
certain safety risks; any modification to the electrical box
After all possible options have been connected, the CT transformer
must ensure the equipment remains compliant with local
ensures the availability of a 1 A power reserve at 24 VAC for the
regulations. In particular, precautions must be taken to
on-site control cabling.
prevent accidental electrical contact between the circuits
supplied by different sources: As an option, the second CT transformer also supplies the 230 V
50 Hz circuit provided to charge a laptop battery, maximum
■ The choice of routing and/or insulation characteristics of
of 0,80 A. This is connected using a CEE7/17 standard,
the conductors ensures double electrical insulation.
type E socket. An earth leakage switch provides this circuit with
■ The conductors should be fixed together inside the additional protection. Its cut-off setting is 10 mA.
electrical box to prevent contact between the end of the
conductor and a live part in case of accidental disconnection.
Refer to the 30KAV SmartVu™ control manual and the certified
wiring diagram supplied with the unit for the field control wiring for
the following features:
■ Remote on/off switch,
■ Capacity limit external switch,
■ Remote dual setpoint,
■ Operating and alarm feedback,
■ Evaporator pump control,
■ Setpoint offset,
■ Various interlocks on the Energy Management Module (EMM)
board option,
■ Control of the variable speed evaporator pump (option),
■ Refrigerant leakage detection signal (option).

Connections to the customer communication bus

The CCN bus is connected using the connectors specifically
provided inside the electrical box. Two connectors are provided
to allow both permanent and service connections.
The permanent Ethernet bus and USB service socket are
connected using the connector integrated into the touchscreen
interface.
A shielding clamp for the cable from the system is provided near
the permanent bus connectors.

26
6 - APPLICATION DATA

6.1 - Unit operating range

Evaporator water temperature Minimum Maximun

Entering temperature at start-up °C - 45(1)
Entering temperature during operation °C 6,8 34
Leaving temperature during operation °C
Standard unit °C 3,3(2) 20
Condenser air temperature Minimum Maximun
Storage °C -20 68
Operation
Standard unit °C -20(3) 48(1)

NOTES:
- The use of brine or antifreeze protection option is required if the water
outlet temperature is below 4 °C.
- If the air temperature is below 0 °C, a glycol/water solution or the freeze
protection option must be used.
(1) Operating at partial load
(2) According to the type of installation and air temperature
(3) Option 41A compulsory for start-ups below -5 °C

Standard unit
55

50

45

40

35
Inlet air temperature (°C)

30

25

20

15

10

-5

-10

-15

-20
-15 -10 -5 0 5 10 15 20

Evaporator leaving water temperature (°C)

Standard (> 3,3°C)

Option 8
Option 5
Option 6

Full load Part load

Opt. 16 Full load Opt. 16 Part load
< 3,3°C: Brine options
NOTE:
- Evaporator ∆T = 4K
- These operating ranges are guidelines only. Verify the operating range with
the Carrier electronic catalogue.
Legend:
Operating range, standard unit

At an air temperature of below 0°C, either the machine must be equipped

with option 41A, or the water loop must be protected against freeing by an
antifreeze solution (by the installer)
For start-ups at an air temperature below -5°C, the machine must be equipped
with option 41A

27
7 - WATER CONNECTIONS

7.1 - Water Flow

Evaporator water flow recirculation Variable flow evaporator

The minimum chilled water flow is shown in the table on the next Variable evaporator flow can be used in standard chillers. The flow
page. It is determined in order to allow sufficient exchange and rate must be higher than the minimum flow given in the table of
prevent the risk of excessive fouling. If the installation flow rate is permissible flow rates and must not vary by more than 10% per
less than the minimum unit flow rate, the evaporator flow can be minute.
recirculated, as shown in the diagram. If the flow rate changes more rapidly, the system should contain
a minimum of 6,5 litres of water per kW instead of 3,25 l/kW.
For minimum chilled water flow rate
The flow rate can also be controlled by the unit via option 299:
Checking the variable water flow rate.
This option allows the unit to control an external pump in order to
B maintain a constant inlet/outlet temperature difference, a constant
outlet pressure or an unoccupied mode.

7.2 - Water Volume

C Minimum system water volume

Irrespective of the system, the water loop minimum capacity is
given by the formula:
Volume [L] = Capacity [kW] x N
Where Capacity is the nominal system cooling capacity (kW) at
the nominal operating conditions of the installation and N is the
quantity of Liters per kW for the water loop, as follows :
Legend:
Application N
B Evaporator
C Recirculation Normal air conditioning 3,25
Process type cooling 6,5
Water flow evaporator bypass
The maximum chilled water flow is shown in the table on the next This volume is necessary for stable operation.
page. If the installation flow rate exceeds the maximum unit flow It may be necessary to add a buffer water tank to the circuit in
rate, it can be bypassed as shown in the diagram. order to achieve the required volume. The tank must itself be
internally baffled in order to ensure proper mixing of the liquid
For maximum chilled water flow rate (water or brine). Please refer to the examples below.

Connection to a buffer tank

B

Incorrect Correct

Incorrect Correct

Legend:
B Evaporator
C Bypass

28
7 - WATER CONNECTIONS

Maximum system water volume (option 293). 7.3 - Minimum & Maximum chilled water flow rate
Units supplied with a hydraulic module may include an expansion The minimum chilled water flow is determined in order to allow
vessel which limits the volume in the water loop. sufficient exchange and prevent the risk of excessive fouling.
The table below gives the maximum loop volume compatible with Minimum flow rate Maximum flow rate(1)
the expansion vessel (for pure water or ethylene glycol depending 30KAV (1) (l/s) (l/s)
on the system’s various concentrations and static pressures). If 500A 6,8 49,1
this volume is less than the volume of the installed loop, then it is 550A 7,9 49,1
necessary to add an additional expansion vessel within the system.
600A 8,4 60,2
30KAV 30KAV 500A-800A 650A 9,2 61,8
Static pressure kPa 100 200 250 720A 9,7 71,3
Pure water l 3960 2640 1980 800A 10,7 69,7
10% EG l 2940 1960 1470 900A 11,3 81,6
20% EG l 2100 1400 1050 1000A 12,4 89,5
30% EG l 1740 1160 870 1100A 14,8 98,2
40% EG l 1500 1000 750 (1) Standard evaporator and heat-transfer medium = water

EG: ethylene glycol

7.4 - Evaporator pressure drop curves

Data applicable for pure water at 20 °C.

Pressure drops - Standard evaporator

500A 550A 600A 650A 900A 1000A 1100A
100
800A
90
720A
80

70
Pressure drop, kPa

60

50

40

30

20

10

0
10 20 30 40 50 60 70 80 90

Water flow rate, l/s

29
7 - WATER CONNECTIONS

7.5 - Operating precautions

WARNING: Before carrying out any water connections, install Before commissioning, make sure the hydraulic circuits are
the water box bleed plugs (one plug in the lower section of connected to the appropriate heat exchangers.
each water box -supplied in the electrical cabinet). The hydraulic circuit should be designed to have the least number
When connecting units to the water distribution pipe work, refer of elbows and horizontal pipe runs at different levels. Below the
to the certified dimensional drawings supplied with the unit for the main points to be checked for the connection:
dimensions and position of the exchanger water inlet and outlet ■ Ensure the inlet water and outlet pipes are connected in the
connections. direction shown on the unit.
The piping must not transmit any axial or radial force to the ■ Install manual or automatic vents at all high points in the
exchangers, or any vibrations. circuit(s).
The water must be analysed. Depending on the results, the circuit ■ Maintain the pressure of the circuit(s) with pressure-reducing
created must include the elements needed for water treatment: valves and install a relief valve and an expansion vessel.
Filters, additives, intermediate exchangers, bleed devices, vents,
■ Units equipped with the hydraulic module include a relief valve.
isolation valves, etc., to prevent corrosion, fouling, and deterioration
Units with option 293 include an expansion vessel.
of the pump fittings.
■ Install thermometers in both the water inlet and outlet pipes.
Carrier recommendations on energy transfer fluids:
■ Install drain connections at all low points to allow the whole
1. No NH4+ ammonium ions in the water, as these cause
circuit(s) to be drained.
significant damage to copper. This is one of the most
important factors governing the service life of copper ■ Install shut-off valves close to the water inlet and outlet
piping. A content of several tenths of mg/l will badly connections.
corrode the copper over time. ■ Use flexible connections to reduce the transmission of
2. Cl- chloride ions also cause damage to copper with a risk vibrations.
of perforating corrosion. If possible keep below 125 mg/l. ■ Insulate the cold water pipework, after pressure testing,
3. SO42- sulphate ions can cause perforating corrosion if to prevent heat transmission and condensation.
their content is above 30 mg/l. ■ Cover the insulation with a vapour barrier.
4. No fluoride ions (<0,1 mg/l). ■ The brine loop must be clean. To ensure the exchangers are
5. No Fe2+ and Fe3+ ions if non negligible levels of dissolved able to operate correctly, it is recommended that a sludge
oxygen are present. Dissolved iron < 5 mg/l with dissolved container, settling container, or another filtration system is also
oxygen < 5 mg/l. installed upstream of the unit, if necessary.
6. Dissolved silicon: Silicon is an acid element of water and ■ If there are particles in the fluid which are liable to foul the
can also lead to a risk of corrosion. Content < 1 mg/l. exchanger, a screen filter must be installed upstream of the
pump. It must be located somewhere easily accessible to
7. Water hardness: >0,5 mmol/l. Values between 1 and 2,5
enable disassembly and cleaning. The mesh size of this filter
mmol/l can be recommended. This will facilitate scale
must be 1,2 mm (see Typical hydraulic installation diagram).
deposit that can limit corrosion of copper. Values that are
too high can cause piping blockage over time. A total ■ Do not introduce any excessive static or dynamic pressure into
alkalimetric titre (TAC) below 100 mg/l is desirable. the heat exchange circuit (with regard to the design operating
pressures).
8. Dissolved oxygen: Any sudden change in water
oxygenation conditions must be avoided. It is as ■ Before any start-up, verify that the heat-transfer medium is
detrimental to deoxygenate the water by mixing it with compatible with the materials and the hydraulic circuit coatings.
inert gas as it is to over-oxygenate it by mixing it with pure ■ The use of different metals in the hydraulic system may create
oxygen. The disturbance of the oxygenation conditions galvanic couples and lead to corrosion. Verify the need to install
encourages destabilisation of copper hydroxides and sacrificial anodes.
shedding of particles.
■ If additives or fluids other than those recommended by Carrier
9. Electric conductivity 10-600 µS/cm are used, ensure that these are not considered gases, and that
10. pH: Ideal case pH neutral at 20-25 °C (7,5 < pH < 9). they are class 2, as defined in directive 2014/68/EU.
If the hydraulic circuit is drained for a period of more than one ■ For a hydraulic module (opt. 116A & 116W), when filling with
month, blanket the entire circuit with nitrogen to prevent any risk heat-transfer medium, remember to vent the air contained in
of corrosion by differential aeration. the pump body (see fig. below). Otherwise, there is a risk that
the pump will deteriorate prematurely.
WARNING: Filling, topping up, or emptying of the hydraulic
circuit must be carried out by qualified personnel using the
Procedure for venting air from the pumps
air bleed devices and tools and equipment suitable for the
products.
The heat-transfer medium should be filled and drained using
devices fitted to the hydraulic circuit by the installer. Never use
the unit heat exchangers to add heat exchange fluid.

30
7 - WATER CONNECTIONS

7.6 - Victaulic type hydraulic connections

Typical hydraulic circuit diagram without hydraulic module

U T S Q I
V

L
K

Option
O

U Q T B T G H
V
W

Key
Components of the unit and hydraulic module Installation components
B Screen filter (particle size of 1,2 mm) Q Pressure gauge
G Water exchanger flow rate sensor S Water flow control valve
H Temperature probe T Shut-off valve
NOTE: Provides temperature information for the water exchanger inlet U Pocket
(see Control manual) V Flexible connection
I Evaporator W Charge valve
J Water purge (evaporator) ……Included with the unit
K Air purge (evaporator)
NOTES:
L Temperature probe
- The system must be protected against frost.
NOTE: Provides temperature information for the water exchanger outlet
- The unit’s hydraulic module and the water heat exchanger may be protected
(see Control manual)
against freezing using electric heaters and heat trace cables (factory-fitted
O Heater for evaporator frost protection (option 41A & 41B) options 41A & 41B).
- The pressure sensors are assembled on connections without Schrader.
Depressurise and drain the system before any work.

The Victaulic® connection or the counter-flange must be removed (connection to the hydraulic network) before welding as a matter of
course.

31
7 - WATER CONNECTIONS

7.7 - Evaporator water boxes screws tightening 7.9.2 - Frost protection heater option
The evaporator is of the shell and tube type with removable water In cases where it is not possible to apply the recommendations in
boxes to facilitate cleaning. Before the unit is first filled with water, the paragraph above (§ 7.9.1), the units can be equipped with
or after cleaning, tighten or re-tighten the boxes as per the diagram heaters to protect the evaporator and the hydraulic module against
below. frost (option 41A or 41B).
The antifreeze solution and the heaters can be combined.
Water box tightening sequence
Protecting units with a hydraulic module against frost requires
B water circulation in the hydraulic circuit. The unit pump will start
up automatically at regular intervals.
Combination of options for the periods when the machine is in
standby mode
30KAV 30KAV
Ambient unit 500A-1100A 500A-800A
temperature range
Without option 116 With option 116
> 0 °C to 48 °C - -
Option 41A Option 41B(1)
or or
-20 °C to 0 °C Appropriate antifreeze Appropriate antifreeze
C solution (for example solution (for example
glycol) glycol)(1)
Key
B Sequence 1: 1234 C Tightening torque (1) Allow the pumps to circulate. If there is a valve, install a bypass (see diagram
Sequence 2: 5678 Bolt rating for winter position).
Sequence 3: 9 10 11 12 M16 - 171 - 210 Nm If the system is isolated by a valve, it is imperative to install a
Sequence 4: 13 14 15 16 bypass as indicated below.
NOTE: During this procedure, we recommend that the circuit
is drained and the pipes are disconnected to ensure that the Winter position
bolts are tightened correctly and uniformly. Closed

7.8 - Flow rate detection

All the units are equipped as standard with a flow switch set in the
Water network
factory (according to the size of the unit and the application). Unit Closed
If adjustment is necessary, it must be performed by qualified Open
personnel, approved by Carrier Service.
The heat-transfer fluid pump must be controlled by the chiller if
the unit is not equipped with the hydraulic module option. IMPORTANT: Depending on the atmospheric conditions in
your region, you need to:
Dedicated terminals are provided for connection to the pump
control (wiring from chiller to pump control panel by others). ■ Add propylene glycol in a suitable concentration to protect
the installation.
IMPORTANT: The water flow switch for the machine must be
operational. The Carrier warranty will be voided if this ■ Where applicable, if a long period without use is expected,
instruction is not adhered to. drain and, as a safety measure, add propylene glycol to
the exchanger via the drain valve located on the water inlet
7.9 - Frost protection (a drain is available on the water boxes either side of the
exchanger if the machine is not perfectly level).
WARNING: Damage caused by frost is not covered by the ■ To prevent corrosion due to differential aeration, any heat-
warranty. transfer medium circuits drained for longer than
The evaporator, the pipes, and the hydraulic module pumps can 1 month should be protected with a blanket of dry, inert
be damaged by frost. The components of the unit (evaporator & gas (50 kPa maximum). If the heat-transfer fluid does not
hydraulic module) will be protected by following the meet the recommendations, a nitrogen blanket must be
recommendations below. Protection of the remainder of the system applied immediately.
is the responsibility of the installer. ■ At the commencement of the next season, fill the system
with water treated with appropriate corrosion inhibitors.
7.9.1 - Standard machine
■ If additional equipment is added to the system, the installer
If the chiller or the water pipes are in an area where the ambient must comply with the basic recommendations, especially
temperature is liable to fall below 0 °C, it is recommended that the minimum and maximum flow rates which must be
antifreeze solution is added (maximum of 45%, 40% for a unit with between the values shown in the operating limits table
a hydraulic module) to protect the unit and the water pipes to a (application data).
temperature of 10 K below the lowest temperature likely to be ■ If frost protection is dependent on electric heaters, never
reached at the installation site. de-energize the unit when frost protection is required.
Only use antifreeze solutions approved for use with heat
exchangers. If antifreeze solution is not added to the circuit, and
the unit is not intended to be operated during freezing conditions,
the evaporator, the hydraulic module, and the outside pipes must
be drained. Check that there are no retention points.

32
7 - WATER CONNECTIONS

■ To enable this, the unit’s main disconnect switch and the General information
auxiliary circuit breakers protecting the heaters must be
The nominal flow rate of the installation will be set using a manual
left closed (see the wiring diagram for the location of these
valve that should be installed on the leaving water piping (item
components).
18).
■ If it is not to be used in freezing conditions, or during a
Due to the pressure drop it generates on the hydraulic network,
prolonged period without power (whether or not this is
this flow control valve is used to set the network pressure/flow rate
scheduled), the evaporator and the outside pipes must be
curve to the pump pressure/flow rate curve, to obtain the nominal
drained without delay
flow rate at the desired operation point.
■ In case of prolonged non-usage, the hydraulic circuits must
This will be checked using the reading for the pressure drop in
be protected by circulating a passivating solution. (Consult
the unit (evaporator).
a specialist).
As the exact total installation pressure drop is not known prior to
■ The evaporator temperature sensors are an essential frost
commissioning, it is necessary to adjust the water flow rate with
protection element: If piping trace heaters are used, ensure
the control valve (item 18) to obtain the installation’s specific flow
the external heaters do not affect the measurements
rate.
provided by these sensors.
To check the heater circuit is “operational”. See Section 11-
Hydraulic circuit cleaning procedure
“Standard maintenance”.
■ Open all control valves completely (item 18).
7.10 - Adjusting the installation nominal water ■ Start up the system pump.
flow rate ■ Read the evaporator pressure drop as the difference on the
Refer to the schematic diagram in the “Water connections” pressure gauge connected to the unit inlet then the outlet (item
paragraph for all item references in this chapter. 16).
The water circulation pumps have been sized to allow the hydraulic ■ Let the pump run for 2 hours continuously to flush the system’s
module to operate in all likely system operating conditions, i.e. at hydraulic circuit (presence of contaminating solids).
a range of temperature differences between the water inlet and ■ Perform another reading.
outlet at full load from 3 K to 10 K.
■ Compare this value to the initial value.
This temperature difference required between the water inlet and
An increasing Delta P value indicates that the filters on the
outlet determines the nominal flow rate of the system. Use the
installation needs to be removed and cleaned. In this case, close
specification provided when selecting the unit to determine the
the shut-off valves on the water inlet and outlet (item 19). Remove
system’s operating conditions.
then clean the filters (item 1) after draining the hydraulic part of
In particular, collect the data necessary for setting the installation the unit (item 9).
flow rate:
Purge the air from the circuit (item 10).
■ Unit without hydraulic module: The nominal pressure drop at
Repeat until all fouling is removed from the filter.
the evaporator connections. This is measured with pressure
differential gauges that must be installed at the unit’s inlet and
Water flow rate adjustment procedure
outlet (item 16).
■ Unit with variable speed pump – control on temperature Once the circuit is cleaned, read the pressures on the pressure
difference: Nominal Delta T at the evaporator. gauges (water inlet and outlet pressure) to determine the pressure
drop at the evaporator terminals. Compare the value obtained with
■ Unit with variable speed pump – control on constant outlet
the design value predicted by the selection software.
pressure: Pressure at the hydraulic module outlet.
If the pressure drop reading is above the specified value, this
■ Unit with variable speed pump – control on pressure differential:
indicates that the flow rate at the terminals of the unit (and therefore
Delta P at the hydraulic module connections.
within the system) is too high. In this case, close the control valve
■ Unit with variable speed pump – control on fixed speed: Nominal (item 18) and read the new pressure difference. Repeat as
flow rate. necessary, closing the control valve until the specific pressure
If this information is not available when activating the system, drop corresponding to the unit’s nominal flow rate at the design
contact the engineering and design department responsible for point is achieved.
the system to obtain it. NOTE: If the network has an excessive pressure drop in
Flow rates for a delta T of 5 K at the evaporator can be found in relation to the available static pressure delivered by the
the product technical literature. Flow rates for any other delta T system pump, the nominal water flow cannot be obtained
(between 3 K and 10 K) can be obtained from the “Electronic (lower resulting flow) and the difference in temperature
Catalogue” selection program. between the water inlet and outlet of the evaporator will be
increased.
To reduce the hydraulic system pressure drop:
■ Reduce the pressure drops of individual components (elbows,
level changes, options, etc.) as much as possible,
■ Use the correct pipe diameter,
■ Do not extend the hydraulic systems.

33
8 - MAJOR SYSTEM COMPONENTS

8.1 - Compression function

8.1.1 - Compressors 8.1.4 - Lubricant oil

30KAV units use 06Z twin-screw compressors fitted with an The 06Z screw compressor is approved for use with the following
asynchronous motor. lubricant:
Motor temperature Lubrizol Emkarate RL 220 H (Carrier material specification PP
sensor 47-13).
CAUTION: Too much oil in the circuit can cause the unit to
malfunction.
NOTE: Never use oils that have been exposed to air.

8.1.5 - Oil supply solenoid valve

An oil supply solenoid valve is installed on the oil return line as
standard to isolate the compressor from oil flow when the
Economiser port compressor is not operating. The oil solenoid valve is field
replaceable.
Electrical
Oil pressure
power
terminals
transducer HP pressure 8.1.6 - Oil filter
switches
Discharge
Discharge pressure Discharge The 06Z screw compressor has an independent oil filter mounted
temperature
transducer sensor on the oil separator. This filter is field replaceable.

8.1.7 - Oil separator

Variable VI On these units, the oil separator is a pressure vessel which is
(Volume Index) mounted underneath the condenser coils, at the compressor
piston discharge. The gas discharged at the compressor outlet is directed
to the oil separator and most of the oil is separated from the gas
by a process of rapid deceleration and gravity. The gas is then
directed to a mesh filter where the remaining oil is separated by
coalescence, and flows to the bottom of the vessel. The oil-free
gas exits via the top of the vessel towards the condenser.
The oil separator is equipped with a heater cable managed by the
control system. The oil separator also has a built-in silencer.

8.1.8 - High Pressure SRMCR safety loop

VI control
Oil return General description
Suction
Oil valve temperature The unit is equipped with a high pressure safety loop, known as
sensor Suction the SRMCR (Safety-Related Measurement Control and
Regulation) loop, comprising:
■ 2 high pressure switches (HPS) that require resetting with a
8.1.2 - Refrigerant
tool at the outlet of each compressor called PZHH
This document concerns the 30KAV which operates using R134a ■ The speed regulator which supplies the compressor and is
only. equipped with the Safe Torque Off (STO) function.
Refer to the wiring diagram and the nomenclature for the machine
8.1.3 - Economizer and suction filters
(references).
To improve the reliability of the compressor, filters are fitted on the This SRMCR device is designed in accordance with standard
compressor suction connection and economiser port, as standard. EN 61508 for SIL (safety integrity level): 2.
Demand mode: Low and high.
The mission time is 20 years.
Periodic testing: The test must be performed at least once a year
during the normal periodic pressure test. Refer to the description
in section 11.

34
8 - MAJOR SYSTEM COMPONENTS

Description of operation and resetting 8.2 - Evaporator function

The image below is intended to illustrate the operating description: The units use a flooded shell-and-tube evaporator, the water
Refer to the detailed machine drawing for the precise wiring (heat-transfer medium) circulates in the tubes and the refrigerant
diagram. is inside the shell. A single shell is used to serve both refrigerant
circuits. There is a centre tubular plate which separates the two
refrigerant circuits. The tubes are copper, and 3/4” in diameter,
HPS SP_F
with a finned surface inside and out. There is just one hydraulic
Pressure increase circuit with two water passes.
Direction of operation The evaporator has been tested and stamped in accordance with
the applicable pressure code. The maximum standard operating
HPS SP_F
pressures are 2100 kPa relative for the refrigerant side and
Pressure increase 400 Vac
1000 kPa relative for the water-side. These pressures may differ
Direction of operation
according to the regulation and the code applied.
The evaporator has thermal insulation formed of 19 mm thick
polyurethane foam and aluminium cladding (optional), and is
Normal Com bus STO Input equipped with a water drain plug and a vent.
start-stop for PLd- SIL2
The heat exchanger water connections are Victaulic type
frequency
setting connections. As an option, the evaporator is equipped with frost
protection (“evaporator frost protection” option).
Products used for the thermal insulation of components during
hydraulic connection must have a chemically neutral effect on the
surfaces to which they are applied. All original materials supplied
GS_1 drive by Carrier comply with this requirement.

8.3 - Condenser function

The condensers in the units are micro-channel condensers made
entirely of aluminium.
Compressor Depending on applications, silicon cover caps are required to be
06Z
put on condenser coils block fittings. Please contact Carrier Service
for more information.
HPS: High pressure switch SP1F(A)/SP2F(A)
GS_1: Power drive for compressor GSA1/GSB1

During normal operation, the speed regulator supplies and

controls the compressor once the control signal is received via
the digital on-off input (normal on-off) and the communication bus
(setting the frequency).
When one of the HPS sensors opens, the STO (Safe Torque Off)
digital input opens, which instantly suppresses the control
command for the thyristors which manage the supply for the
compressor, independently of the on-off commands and
frequencies: The compressor is no longer supplied and stops
immediately.

Restarting after high pressure is detected

After overpressure is detected, it is necessary to manually reset
the switched HPS. A blunt tool with a diameter of less than 6 mm
must be used for this.

Verification in case of a safety device failure

If the unit operating pressure appears to have been exceeded at
some point (for example, after the relief valves have been opened),
the unit must be stopped immediately.
The safety loop unit must pass all the periodic verifications before
any restart is possible.
If the test reveals malfunctions likely to have caused overpressure
within the machine, a complete check of all the pressure equipment
must be performed to check their mechanical integrity.

35
8 - MAJOR SYSTEM COMPONENTS

8.4 - Fan motors

The fan motors are axial Flying Bird fans equipped with a rotating 8.4.2 - EC motors
shroud and made of composite recyclable material. Each motor
On 30KAV units with options 17 or 119+, the fans are driven by
is fixed with transverse supports.
EC motors (electronically commutated motors). These are motors
All the fans in the same refrigerating circuit run together at the with permanent magnets, equipped with their own embedded
same rotation speed. The fan speed is controlled by an algorithm electronics which enables the speed to be varied and also provides
that continuously optimises the condensing temperature to obtain protection.
the best energy efficiency (EER) for the units, whatever the
These motors are more efficient than asynchronous motors.
operating conditions.
The speed is controlled by analogue voltage in the range 0-10
8.4.1 - AC motors VDC. The motors for each refrigerating circuit are controlled by
the same 0-10 VDC control signal. They are supplied with a three-
The standard units are equipped with AC motors, controlled by phase 400 VAC power supply, and the order of phases has no
one or more variable speed drives. The motors are three-phase, impact on the direction of rotation, as this is factory-set.
with lifetime lubricated bearings and class F insulation (IP55 level).
In case of a locked rotor or an overload, the motors of each circuit 8.4.3 - Distribution of fans within the machine
are electrically protected by the circuit’s variable frequency drives
The distribution of fans for the refrigerating circuits and their
(VFD). Each VFD follows an overcurrent curve, which varies
description is given below (simplified representation on the
according to the frequency from 5 to 50 Hz and the number of
machine seen from above):
fans controlled.
If a fan fails to operate (in open circuit), the lack of current is
detected, generating an alert on the user interface. Refer to the 11 21 31 41
control manual for the description of alarms specific to this option. A A A A

12 22 32 42
A/B B B B

WARNING: The fan listed as 12 may be allocated to circuit A

or to circuit B, depending on the machine. It may be powered
by the variable drives from one or other of these circuits:
Refer to the wiring diagram for the unit.

8.4.4 - Fan General data

According to the Regulation (EU) No. 327/2011 implementing Directive 2009/125/EC with regard to ecodesign requirements for fans
driven by motors with an electric input power between 125 W and 500 kW.

30KAV
30KAV option 17
Standard

Overall efficiency % 40,1 48,2

Measurement category A A
Efficiency category Static Static
Target effciency level ERP2015 N(2015) 40 N(2015) 40
Effciency level at optimum efficiency point 44,6 53,2
Variable speed drive YES YES (embedded)
Year of manufacture See label on the unit See label on unit
Fan manufacturer Simonin Simonin
Motor manufacturer Leroy Somer EBM PAPST
Fan PN 00PSG002630700A 00PSG002630700A
Motor PN 00PPG000558700A 00PSG003716100A
Nominal power of the motor kW 1,96 1,64
Flow rate m3/s 4,22 4,24
Pressure at optimum energy efficiency Pa 174,2 174,6
Nominal speed rpm 948 960
Specifica ratio 1,002 1,002
"Relevant information to facilitate the disassembly, recycling or removal of the See the See the
product at the end of life" Maintenance manual Maintenance manual
See the See the
"Relevant information to minimise the impact on the environment" Maintenance manual Maintenance manual

Above data for fans and motors, which are mandatory regarding eco-design regulation, are provided for a stand-alone component (not
included in the chiller system).

36
8 - MAJOR SYSTEM COMPONENTS

8.5 - Electrical Components

8.5.1 - Speed regulator

The units are equipped with variable speed drives for the The frequency setpoint on the operating range and the
compressors and condenser fans motors. The variable speed status feedback for the variable speed drives is transmitted by
drives are integrated into the electrical cabinets. If the fan motors communication via the internal RS485 Bus using the LEN Protocol
are electronically commutated motors (optional EC motors), there by the “Carrier controller”.
is no corresponding variable speed drive in the electrical cabinet. For the compressors, the variable-speed drive provides the unit
The variable speed drive enables the speed of the motors to be shut down function via the pressure switches cabled to the
selected by adjusting the voltage and frequency by modulating regulator’s digital inputs.
the pulse width (PWM).

8.5.2 - Cabinets for the electrical equipment

The machines are equipped as standard with two cabinets for the This design means that the mounting plate or the casing panel
electrical equipment: must be removed to access the equipment which is located in the
A power cabinet for the incoming power supply and the compressor back of the panel: Transformers, power distribution connections
variable-speed drives. and cooling fans; refer to the wiring diagram for the unit.
A control cabinet for the control system elements and the variable- The mounting plate and the casing panel are designed to be easily
speed drives and power circuits for the condenser fans and the removed for servicing operations (see also chapter 13 of this
water pumps. document).
In the control cabinet, the components are mounted on a mounting Overall view of the control cabinet with the casing panel removed:
plate which ensures the flow of cooling air from the heat-dissipating
elements is contained in the area to rear of the cabinet.

Rear section for components with high heat dissipation

Support plates for components and separation of air flows

Front section for components with low heat dissipation

37
8 - MAJOR SYSTEM COMPONENTS

Regulation (EU) 2019/1781 repealing (EU) 640/2009, governs the requirements relating to ecodesign applicable to electric motors
and to speed regulators in accordance with the directive 2009/125/EC.

30KAV
30KAV Standard
Standard

Motor type Asynchronous EC motor

Number of poles 6 6
Nominal input frequency Hz 50 50/60
Nominal voltage V 400 380/480
Number of phases 3 3
Motor included in the application domain of the regulation (EU) 2019/1781 NO NO
Sales leaflet for exemption Article 2.2.a) Article 2.2.a)
Ambient air temperature for which the motor is designed °C 70 70

8.6 - Economizer function 8.7 - Sensors

The economiser function includes a liquid valve, a filter drier, two The unit uses thermistors to measure temperature, and pressure
electronic expansion valves (EXVs), a plate heat exchanger, and transducers to monitor and control the operation of the system.
protection devices (fusible plug or valve). Refer to the SmartVu™ control manual for a more detailed
At the condenser outlet, a small fraction of the liquid is expanded explanation.
via the secondary EXV in one of the plate heat exchanger circuits
and then is returned as a gas to the compressor via the economiser
port. This expansion enables to increase the liquid subcooling of
the other fraction of refrigerant entering the evaporator via the
main EXV. This enables the system’s cooling capacity and
efficiency to be improved.

8.6.1 - Electronic expansion valve (EXV)

The EXV is equipped with a stepper motor (2785 to 3690 steps,
depending on the model) that is controlled via an electronic circuit
board.
The EXV is also equipped with a sight glass used to check the
mechanism movement and the presence of the liquid seal.

8.6.2 - Moisture indicator

Located on the EXV, this enables the unit charge to be controlled
and indicates moisture in the circuit.
The presence of bubbles in the sight-glass indicates an insufficient
charge or non-condensable gases in the system.
The presence of moisture changes the colour of the indicator paper
in the sight-glass.

8.6.3 - Dehumidifier filter

The role of the dehumidifier filter is to keep the circuit clean and
moisture-free. The moisture indicator shows when it is necessary
to change the element. A difference in temperature between the
filter inlet and outlet shows that the element is dirty.

38
9 - OPTIONS

Use
Option N° Description Advantage
30KAV

Redesigned evaporator to allow chilled brine

solution production down to -6 °C (including Covers specific applications such as ice
Medium Brine down to -6 °C 5 different number of tubes in the evaporator, 0500-1100
storage and industrial processes
extra insulation, specific sensors and
algorithms).
Redesigned evaporator including turbulators
to allow chilled brine solution production with
Low Brine with turbulators Covers specific applications such as ice
6 low pressure drops on the entire negative 0500-1100
down to -15 °C storage and industrial processes
application range, down to -15 °C (including
turbulators, extra insulation and algorithms).
Implementation of new control algorithms and
Light-brine solution, down to -4 8 thermal insulation to allow chilled brine Matches with most application requirements
solution production down to -4 °C when for ground-sourced heat pumps and fits with 0500-1100
°C ethylene glycol is used (-2 °C with propylène many industrial processes requirements
glycol)
15 Sound absorbing & aesthetic compressor
Low noise level Noise level reduction 0500-1100
enclosure
Sound absorbing & aesthetic compressor
15LS enclosure and oil separator, evaporator and Noise level reduction in sensitive
Very low noise level 0500-1100
suction line acoustic treatment, combined with environments
low-speed fans
16 Electrical components sized for part load Extended unit part-load operation up to 55 °C
High ambient temperature 0500-1100
operation up to 55 °C air ambient ambient temperature
EC fans 17 Unit equipped with EC fans Enhances the unit energy efficiency 0500-1100
Protects the inside of the electrical box from
dust, water and sand. In general this option is
IP54 control box 20A Increased leak tightness of the unit recommended for installations in polluted 0500-1100
environments
Improves aesthetics, protection against
Metallic protection grilles and side enclosure
Grilles and enclosure panels 23 intrusion to the unit interior, coil and piping 0500-1100
panels protection against impacts.
Improves aesthetics and piping protection
Enclosure panels 23A Side enclosure panels 0500-1100
against impacts.
Water exchanger frost 41A Electric resistance heater on the water Water exchanger frost protection down to -20 0500-1100
protection exchanger and discharge valve °C outside temperature
Evaporator & hydraulic module 41B Electric resistance heater on water Water exchanger and hydraulic module frost
exchanger, discharge valve and hydraulic 0500-0800
frost protection protection down to -20 °C outside temperature
module
Electric resistance heater on evaporator Water exchanger module frost protection
Evaporator & recovery exchanger, discharge valve and add heaters
41C between 0 °C and -20 °C outside air 0500-1100
condenser frost protection and insulation on hydraulic connection (option temperature
325)
Production of free high-temperature hot-water
Unit equipped with one desuperheater on
Partial heat recovery 49 simultaneously with chilled water production 0500-1100
each refrigerant circuit (or hot water for Heat pump)
Unit equipped with additional heat exchanger
in series with the condenser coils. (Each Production of free hot-water with variable heat
Total heat recovery 50 0500-1100
exchanger is equipped with heaters and reclaim
insulation)
Unit equipped with supplementary water outlet Optimised operation of two units connected in
temperature sensor kit (to be field installed)
Lead /Lag operation 58 parrallel operation with operating time 0500-1100
allowing Lead /Lag operation of two units equalisation
connected in parallel
circuit breaker equipped with an Ensure protection of main disconnect switch
Main disconnect switch with 70D Disconnector and associated cables against short-circuits 0500-1100
short-circuit protection external disconnect switch handle when building devices are not compliant
Evaporator and pumps covered with an
Evap. and pumps with Improved resistance to aggressive climate
88A aluminum sheet for thermal insulation 0500-0800
aluminum jacket conditions
protection
Allow isolation of various refrigerant circuit
Liquid line valve (evaporator inlet) and
Service valve set 92 components for simplified service and 0500-1100
compressor suction line valve maintenance
93A Shut-off valve on the compressor discharge
Compressor discharge valves Simplified maintenance 0500-1100
piping
Reinforced evaporator for extension of the Covers applications with a high water column
21 bar evaporator 104 maximum water-side service pressure to 21 0500-1100
evaporator side (typically high buildings)
bar (standard 10 bar)
Dual low-pressure water pump with variable Easy and fast installation (plug & play),
LP VSD dual-pump hydraulic 116A speed drive (VSD), pressure transducers. significant pumping energy cost savings (more 0500-0800
mod. Multiple possibilities of water flow control. For than two-thirds), tighter water flow control,
more details, refer to the dedicated chapter. improved sytem reliability

39
9 - OPTIONS

Use
Option N° Description Advantage
30KAV

Dual high-pressure water pump with variable Easy and fast installation (plug & play),
speed drive (VSD), pressure transducers.
HP VSD dual-pump hydraulic significant pumping energy cost savings (up to
116W Multiple possibilities of water flow control 0500-0800
module two-thirds), tighter water flow control,
(expansion tank with built-in safety hydraulic improved sytem reliability
components available in option)
Additional condenser coil to improve unit Enhances the unit energy efficiency
High Energy Efficiency 119 0500-1100
energy efficiency performance
Additional condenser coil plus EC fans to Enhances the unit energy efficiency
High Energy Efficiency+ 119+ 0500-1100
improve unit energy efficiency performance
Bi-directional communication board complying Connects the unit by communication bus to a
Lon gateway 148D 0500-1100
with Lon Talk protocol building management system
Bi-directional high-speed communication Easy and high-speed connection by ethernet
Bacnet over IP 149 using BACnet protocol over Ethernet network line to a building management system. Allows 0500-1100
(IP) access to multiple unit parameters
Bi-directional high-speed communication Easy and high-speed connection by ethernet
Modbus over IP and RS485 149B using Modbus protocol over Ethernet network line to a building management system. Allows 0500-1100
(IP) access to multiple unit parameters
EMM Control board with additional inputs/ Extended remote control capabilities (Set-
Energy Management Module 156 outputs. See Energy Management Module point reset, ice storage end, demand limits, 0500-1100
option chapter boiler on/off command...)
0-10 V signal to report any refrigerant leakage Immediate customer notification of refrigerant
Input contact for Refrigerant in the unit directly on the controller (the leak
159 losses to the atmosphere, allowing timely 0500-1100
leak detection detector itself must be supplied by the corrective actions
customer)
Valve replacement and inspection facilitated
Dual relief valves on 3-way 194 Three-way valve upstream of dual relief without refrigerant loss. Comforms to 0500-1100
valve valves on the shell and tubes evaporator European standard EN378/BGVD4
Additional tests on the water heat exchangers:
Compliance with Swiss 197 supply (additional of PED documents) Conformance with Swiss regulations 0500-1100
regulations supplementary certificates and test
certifications
Compliance with Russian 199 EAC certification Conformance with Russian regulations 0500-1100
regulations
Compliance with Australian 200 Unit approved to Australian code Conformance with Australian regulations 0500-1100
regulations
Thermal insulation of the evaporator entering/
Insulation of the evap. in/out Prevents condensation on the evaporator
256 leaving refrigerant lines with flexible, UV 0500-1100
ref.lines entering/leaving refrigerant lines
resistant insulation
Coating by conversion process which modifies
the surface of the aluminum producing a
Enviro-Shield anti-corrosion 262 coating that is integral to the coil. Complete Improved corrosion resistance, recommended 0500-1100
protection immersion in a bath to ensure 100% for use in moderately corrosive environments
coverage. Minimal heat transfer variation,
tested 4000 hours salt spray per ASTM B117
Extremely durable and flexible epoxy polymer
coating applied on micro channel heat
exchangers by electro coating process, final
Super Enviro-Shield anti- Improved corrosion resistance, recommended
263 UV protective topcoat. Minimal heat transfer 0500-1100
corrosion protection for use in extremely corrosive environments
variation, tested 6000 hours constant neutral
salt spray per ASTM B117, superior impact
resistance per ASTM D2794
Welded evaporator connection 266 Victaulic piping connections with welded joints Easy installation 0500-1100
(kit)
Welded heat recovery 267 Victaulic piping connection with welded joints Easy installation 0500-1100
condenser connection (kit)
Evaporator with aluminum 281 Evaporator covered with an aluminum sheet Improved resistance to aggressive climate 0500-1100
jacket for thermal insulation protection conditions
Reduces electromagnetic interferences for
compliance with emission level category C2 in
EMC class. C2, as per EN 282 Additional RFI filters on the unit power line order to allow the units to operate in the first 0500-1100
61800-3 environment (so called, residential
environment)
230 VAC power supply source provided with Permits connection of a laptop or an electrical
230 V electrical plug 284 plug socket and transformer (180 VA, 0,8 0500-1100
device during unit commissioning or servicing
Amps)
6 bar expansion tank integrated in the Easy and fast installation (plug & play), &
Expansion tank 293 hydraulic module (requires hydraulic module Protection of closed water systems from 0500-0800
option) excessive pressure
Electricity meter . Display of energy
294 consumption, instantaneous (U, V, I) and Permits the acquisition, (remote) monitoring of
Electric energy meter 0500-1100
cumulated (kWh) on the unit user interface energy used.
datas available on communication bus

40
9 - OPTIONS

Use
Option N° Description Advantage
30KAV

New software algorithms to allow quick restart Full capacity recovery in less than 5 minutes
Fast Capacity Recovery 295 and fast loading while preserving unit- after power failure. Matches requirements of 0500-1100
reliability typical critical missions applications
Electrical capacity module to enable quick Ultra Fast full capacity recovery after power
Ultra Fast Capacity Recovery 295+ restart and fast loading preserving unit failure. Matches requirements of typical critical 0500-1100
reliability missions applications. (process, data centers)
Mexico screw compressor 297 Screw compressor made in Mexico Mexico screw compressor 0500-1100
298A Transmit the machine's operating data in real
Connected Services Monitor and control machine status remotely. 0500-1100
time via a 4G LTEM network.
Hydraulic control function package that When variable-speed pumps on the primary
permits control of the water flow rate based on circuit, the VWF control modulates flow rate
Variable Water Flow control 299 different possible logics (at customer choice): through the evaporator, minimising pump 0500-1100
constant delta T, constant outlet pressure and consumption while ensuring safe/optimised
"fixed-speed" control chiller operation
Control & connections to a Free Cooling Dry Easy system managment, Extended control
Free-cooling Dry cooler control 313 cooler 09PE or 09VE fitted with option FC capabilities to a Dry cooler used in Free 0500-1100
control box Cooling mode
Additional label on the unit with rated power
Compliance with UAE Compliance with ESMA standard UAE.S
318 input, rated current and EER following AHRI 0500-1100
regulation 5010-5:2019.
550/590 (I-P)
Compliance with Qatar 319 Specific nameplate on the unit with power Compliance with KAHRAMAA regulation in 0500-1100
regulation supply 415 V+/-6% Qatar.
325 Water piping on condenser and evaporator
Hydraulic connection kit Easy installation 0500-1100
side
Compliance with Morocco 327 Specifics documents according Morroco Conformance with Morocco regulations 0500-1100
regulation regulation
Compressor with permanent 329 Screw compressor equipped with permanent Permanent magnet motor improves 0500-1100
magnet magnet motor significantly compressor efficiency
Allow unit to avoid dust and dirt from the
331 Plastic sheeting covering the units, with
Delivery with plastic tarp outside environment during stocking and 0500-1100
strapping securing it on the wooden pallet. shipping
Permits unit connection to 400-3-60Hz power
400-3-60Hz power supply 335 400V - 3PH - 60Hz power supply 0500-1100
supply

41
9 - OPTIONS

9.1 - Hydraulic module (options 116A / 116W)

9.1.1 - Available static pressure for the system

Data applicable for:
■ Fresh water 20 °C.
■ Variable speed pump at 50 Hz.
■ Refer to the paragraph on “Water exchanger min. water volume and flow rate” for the maximum water flow rate values.
■ If ethylene glycol is used, the maximum flow rate is reduced.
■ For an ambient temperature over 40 °C, the maximum water flow rate is limited.

Low pressure variable speed dual pumps at 50 Hz (116A)

Available static pressure, kPa

B C DE F G

Water flow rate, l/s

B 30KAV 500A D 30KAV 600A F 30KAV 720A

C 30KAV 550A E 30KAV 650A G 30KAV 800A

High pressure variable speed dual pumps at 50 Hz (116W)

Available static pressure, kPa

E
B C D F G

Water flow rate, l/s

B 30KAV 500A D 30KAV 600A F 30KAV 720A

C 30KAV 550A E 30KAV 650A G 30KAV 800A

42
9 - OPTIONS

9.1.2 - Required NPSH (Net Positive Suction Head); Hydraulic module option
The hydraulic circuit must be designed to ensure that the NPSH (Net Positive Suction Head) is greater than or equal to the required
NPSH + 50 kPa.

Low pressure variable speed dual pumps at 50 Hz (116A)

B
Required NPSH, kPa abs.

C D

Water flow rate, l/s

B 30KAV 500A
C 30KAV 550A-600A-650A
D 30KAV 720A-800A

High pressure variable speed dual pumps at 50 Hz (116W)

B
Required NPSH, kPa abs.

Water flow rate, l/s

B 30KAV 500A
C 30KAV 550A-600A-650A
D 30KAV 720A-800A

43
9 - OPTIONS

9.1.3 - Flow rate calculation

Units equipped with the hydraulic module enable the flow rate to be monitored directly via the unit’s user interface (see the control
manual).
The pressure of the fluid is measured by the pressure sensors at the inlet of the pump and outlet of the unit. The system calculates
the flow rate corresponding to measured differential pressure.
The calculations are only applicable for cold water. For a brine solution (e.g.: Glycol) other than cold water, the calculated flow rate
will not be accurate.
These values are given as a guide for the user and may vary depending on fouling of the hydraulic circuit and correct operation of the
pump. The manufacturer cannot be held liable for the accuracy of this information.

9.1.4 - Hydraulic circuit diagram

The hydraulic module options are only compatible with closed loops.
The use of the hydraulic module on open systems is prohibited.

Typical hydraulic circuit diagram with hydraulic module

Option
V U T Q P I

M L
K
Option

Option
R N O
X
Option
U E P J

V T Q GH
B
D
W C F

Key
Components of the unit and hydraulic module System components
B Screen filter (particle size of 1,2 mm) Q Pressure gauge
C Water drain tap Bypass valve for frost protection (if shut-off valves (item 19) are closed during
R winter)
D Relief valve
E Pressure sensor S Water flow control valve
NOTE: Provides pressure information for the pump suction inlet (see T Shut-off valve
Control manual) U Pocket
F Variable speed dual pump (high or low pressure) V Flexible connection
G Water exchanger flow rate sensor W Charge valve
H Temperature probe X Air bleed
NOTE: Provides temperature information for the water exchanger inlet ……Included with the unit
(see Control manual) - - - -Hydraulic module (unit with hydraulic module option 116A & 116W)
I Evaporator NOTES:
J Water purge (evaporator) - The system must be protected against frost.
K Air purge (evaporator) - The unit’s hydraulic module and the water heat exchanger may be protected
L Temperature probe against freezing using electric heaters and heat trace cables (factory-fitted
NOTE: Provides temperature information for the water exchanger outlet options 41A & 41B).
(see Control manual) - The pressure sensors are assembled on connections without Schrader.
M Pressure sensor Depressurise and drain the system before any work.
NOTE: Provides pressure information for the water exchanger outlet (see
Control manual)
N Expansion vessel (Option 293)
O Heater for evaporator frost protection (option 41A & 41B)
P Heater for hydraulic module frost protection (option 41B)

44
9 - OPTIONS

Units with low pressure hydraulic module (116A) 9.1.6 - Installation nominal water flow rate
adjustment
Minimum Maximum
30KAV
flow rate (1) (l/s) flow rate (1) (l/s)
Refer to the schematic diagram in the “Water connections”
paragraph for all item references in this chapter.
500A (1) 35,2
550A (1) 34,2 The water circulation pumps have been sized to allow the hydraulic
modules to operate in all likely system operating conditions, i.e.
600A (1) 34,2
at a range of temperature differences between the water inlet and
650A (1) 34,2 outlet at full load from 5 to 15 K.
720A (1) 52,8
This temperature difference required between the water inlet and
800A (1) 52,8 outlet determines the nominal flow rate of the system. Use the
(1) See unit without hydraulic module in section 7.3. specification provided when selecting the unit to determine the
system’s operating conditions.
Units with high pressure hydraulic module (116W) In particular, collect the data necessary for setting the installation
flow rate:
Minimum Maximum ■ Unit with variable speed pump – control on fixed speed: nominal
30KAV
flow rate (1) (l/s) flow rate (1) (l/s)
flow rate.
500A (1) 34,2
■ Unit with variable speed pump – control on temperature
550A (1) 34,6
difference: nominal Delta T at the evaporator.
600A (1) 34,6
■ Unit with variable speed pump – control on constant outlet
650A (1) 34,6
pressure: pressure at the hydraulic module outlet.
720A (1) 69,4
■ Unit with variable speed pump – control on pressure differential:
800A (1) 69,4
Delta P at the hydraulic module connections.
(1) See unit without hydraulic module in section 7.3.
If this information is not available when activating the system,
contact the engineering and design department responsible for
9.1.5 - Cavitation protection the installation to obtain it.
To ensure the durability of pumps fitted within the integrated Flow rates for a Delta T of 5K at the evaporator can be found in
hydraulic modules, the control algorithm for units includes the product technical literature. Flow rates for any other DeltaT
protection against cavitation. It is therefore necessary to ensure (between 3K and 10K) can be obtained from the “Electronic
a minimum pressure at the pump inlet both when shut down and Catalogue” selection program.
during operation. A pressure below the predefined threshold will
prevent unit start-up or will cause an alarm and shutdown. Before 9.1.6.1 - Variable-speed pump - Setting a fixed flow rate for
complete shutdown following an alarm, the user interface will give the system
an advance warning that this threshold has been exceeded. The flow will be set to a nominal value. This value shall remain
To obtain an adequate pressure, it is recommended: constant and will not be dependent on variations in the installation’s
■ That the hydraulic circuit is pressurized between 100 kPa load.
(1 bar) and 400 kPa (4 bar) maximum at the pump inlet, Contact the manufacturer’s service department to implement the
■ That the hydraulic circuit is cleaned when filled with water or procedures described below.
when modified,
■ That the screen filter is cleaned regularly. Hydraulic circuit cleaning procedure
Refer to the water circuit cleaning procedure.

Procedure for controlling the flow rate

Once the circuit has been cleaned, set the required water flow
rate by adjusting the pump frequency on the user interface.
Stop the forced operation of the pump and proceed to the
configuration of the unit for the required control mode.
Modify the control parameters:
■ Water flow rate control method (fixed speed),
■ Constant frequency value.

45
9 - OPTIONS

9.1.6.2 - Variable speed – Temperature differential control Procedure for controlling the Delta T setpoint
The system flow rate has not been set to a nominal value. Once the circuit is cleaned, stop the forced start of the pump and
The flow rate will be adjusted, by varying the pump speed, to proceed to the configuration of the unit for the required control
maintain an evaporator Delta T value defined by the user. mode.
This is checked by the temperature sensors at the evaporator inlet Modify the control parameters:
and outlet. ■ Water flow rate control method (Delta T)
The system reads the measured temperature values, calculates ■ Required Delta T value.
the corresponding Delta T, compares it with the setpoint value set ■ If necessary, the control PID parameters can also be adjusted
by the user and then modulates the pump speed. (refer to the control manual).
■ This results in an increase in the flow rate if the Delta T exceeds
the setpoint. 9.1.6.3 - Variable- speed pump - Control on constant
leaving water pressure
■ This results in a decrease in the flow rate if the Delta T is less
than the setpoint. The system flow rate has not been set to a nominal value.
This modulation is limited only by the maximum and minimum flow It will be adjusted by the system, by varying the pump speed, to
rates for the unit and by the maximum and minimum allowable maintain a constant pressure value at the unit outlet, defined by
pump speeds. the user.
The resulting Delta T may, in certain cases, differ from the setpoint This is checked by the pressure sensor at the hydraulic module
value: outlet.
■ If the setpoint value is too high (corresponding to a flow rate The system measures the pressure, compares it with the setpoint
lower than the minimum value or a frequency less than the value set by the user and then modulates the pump speed module
minimum value), the system will be limited to the minimum flow accordingly:
rate or minimum frequency, which will result in a Delta T below ■ This results in an increase in the flow rate if the measurement
the setpoint, is below the setpoint,
■ If the setpoint value is too low (corresponding to a flow rate ■ This results in a decrease in the flow rate if the measurement
higher than the maximum value or a frequency greater than exceeds the setpoint.
the maximum value), the system will be limited to the maximum
This modulation is limited only by the maximum and minimum flow
flow rate or maximum frequency, which will result in a Delta T
rates for the unit and by the maximum and minimum allowable
above the setpoint.
pump speeds.
Contact the manufacturer’s service department to implement the
The maintained LWP (Leaving Water Pressure) value may, in
procedures described below.
certain cases, differ from the setpoint value:
Hydraulic circuit cleaning procedure ■ If the setpoint value is too high (corresponding to a flow rate
higher than the maximum value or a frequency greater than
Before proceeding, it is advisable to remove any possible the maximum value), the system will be limited to the maximum
contamination from the hydraulic circuit. flow rate or maximum frequency, which will result in a leaving
■ Start-up the system pump by using the forced start command. water pressure below the setpoint,
■ Control the frequency to the maximum value to generate the ■ If the setpoint value is too low (corresponding to a flow rate
highest possible flow. lower than the minimum value or a frequency less than the
■ If there is a ‘‘Maximum flow exceeded’’ alarm, reduce the minimum value), the system will be limited to the minimum flow
frequency until an acceptable value is reached. rate or minimum frequency, which will result in a leaving water
pressure greater than the setpoint.
■ Read the value of the flow on the user interface.
Contact the manufacturer’s service department to implement the
■ Let the pump run for 2 hours continuously to flush the system’s procedures described below
hydraulic circuit (presence of contaminating solids).
■ Perform another reading of the flow and compare this value Hydraulic circuit cleaning procedure
with the initial value. A reducing value of the flow indicates that
the filters on the system need to be removed and cleaned. In Refer to the water circuit cleaning procedure.
this case, close the shut-off valves on the water inlet and outlet
and remove the filters after draining the hydraulic part of the
unit.
■ Purge the air from the circuit.
■ Repeat until all fouling is removed from the filter

46
9 - OPTIONS

Procedure for controlling the leaving water pressure Hydraulic circuit cleaning procedure
setpoint
Refer to the water circuit cleaning procedure.
Once the circuit is cleaned, place the hydraulic circuit in the
configuration for which the unit selection was performed (generally Procedure for controlling the pressure differential setpoint
all valves open and all cooling coils active).
Once the circuit is cleaned, place the hydraulic circuit in the
Read the value of the flow on the user interface and compare it
configuration for which the unit selection was performed (generally
with the theoretical value of the range:
all valves open and all cooling coils active).
■ If the flow rate read is greater than the specified value, reduce
Read the value of the flow on the user interface and compare it
the leaving water pressure setpoint on the user interface to
with the theoretical value of the range:
reduce the flow rate value;
■ If the flow rate read is greater than the specified value, reduce
■ If the value of the flow is lower than the specified value, increase
the Delta P setpoint on the user interface to decrease the flow
the leaving water pressure setpoint on the user interface to
rate value.
increase the value of the flow.
■ If the flow rate read is less than the specified value, increase
Repeat until the unit’s nominal flow rate at the required operation
the Delta P setpoint on the user interface to increase the flow
point is achieved.
rate value.
Stop the forced operation of the pump and proceed to the
Repeat until the unit’s nominal flow rate at the required operation
configuration of the unit for the required control mode.
point is achieved.
Modify the control parameters:
Stop the forced operation of the pump and proceed to the
■ Water flow rate control method (fixed pressure) configuration of the unit for the required control mode.
■ Required LWP value Modify the control parameters:
■ If necessary, the control PID parameters can also be adjusted ■ Water flow rate control method (Delta P),
(refer to the control manual)
■ Required Delta P set point.
NOTE: If, during adjustment, the low or high frequency limits
■ If necessary, the control PID parameters can also be adjusted
are reached before reaching the specified flow rate, keep the
(refer to the control manual).
outlet pressure value at its lower or higher limit as the control
set point. NOTE: If, during adjustment, the low or high frequency limits
are reached before reaching the specified flow rate, keep the
9.1.6.4 - Variable-speed pump - Pressure differential pressure differential value at its lower or higher limit as the
control control set point.
The system flow rate has not been set to a nominal value. If the user knows in advance the pressure differential value
at the unit outlet, this value can be entered directly. You should
This will be adjusted by the system, by varying the pump speed, not, however, avoid the sequence of cleaning the hydraulic
to maintain a constant Delta P value defined by the user. circuit.
This is checked by the pressure sensors at the hydraulic module
inlet and outlet.
The system calculates the value for the measured pressure
difference, compares it with the setpoint value set by the user and
then modulates the pump speed module accordingly.
■ This results in an increase in the flow rate if the measurement
is below the setpoint,
■ This results in a decrease in the flow rate if the measurement
exceeds the setpoint.
This modulation is limited only by the maximum and minimum flow
rates for the unit and by the maximum and minimum allowable
pump speeds.
The maintained Delta P may, in certain cases, differ from the
setpoint value:
■ If the setpoint value is too high (corresponding to a flow rate
higher than the maximum value or a frequency greater than
the maximum value), the system will be limited to the maximum
flow rate or maximum frequency, which will result in a Delta P
below the setpoint.
■ If the setpoint value is too low (corresponding to a flow rate
lower than the minimum value or a frequency less than the
minimum value), the system will be limited to the minimum flow
rate or minimum frequency, which will result in a Delta P above
the setpoint,
Contact the manufacturer’s service department to implement the
procedures described below

47
9 - OPTIONS

9.1.7 - Physical data, optional hydraulic module

Standard units and Units with EC fans option (17)

Units 500 - 800 kW(2)

30KAV 500A 550A 600A 650A 720A 800A

Dimensions
Unit + options 116A / 116W
Length mm 5578 5578 5578 5578 6772 6772
Width mm 2261 2261 2261 2261 2261 2261
Height mm 2324 2324 2324 2324 2324 2324
Operating weight(1)
Unit + options 116A / 116W kg 5231 5341 5461 5471 6035 6467
Double pump, screen filter, relief valve, water drain valve, pressure sensors,
Hydraulic module (optional) expansion tank (option 293), heaters (option 41B)
Pump (options 116A / 116W) Dual pump variable speed with AC motor and variable frequency drive
Expansion vessel volume (option 293) l 80 80 80 80 80 80
Max. water-side operating pressure kPa 400 400 400 400 400 400
Water connections Victaulic® type
Unit + options 116A / 116W
Connections inch 5 5 5 5 5 5
Outside tube diameter mm 141,3 141,3 141,3 141,3 141,3 141,3

30KAV (Index A) with High energy efficiency option (119) and High energy efficiency+ option (119+)
Units 500 - 800 kW(2)

30KAV option 119 500A 550A 600A 650A 720A 800A

Dimensions
Unit + options 116A / 116W
Length mm 6772 6772 6772 6772 7962 9155
Width mm 2261 2261 2261 2261 2261 2261
Height mm 2324 2324 2324 2324 2324 2324
Operating weight(1)
Unit + options 116A / 116W kg 5764 5872 5850 5853 6378 7205
Double pump, screen filter, relief valve, water drain valve, pressure sensors,
Hydraulic module (optional) expansion tank (option 293), heaters (option 41B)
Pump (options 116A / 116W) Dual pump variable speed with AC motor and variable frequency drive
Expansion vessel volume (option 293) l 80 80 80 80 80 80
Max. water-side operating pressure kPa 400 400 400 400 400 400
Water connections Victaulic® type
Unit + options 116A / 116W
Connections inch 5 5 5 5 5 5
Outside tube diameter mm 141,3 141,3 141,3 141,3 141,3 141,3

(1) Values are guidelines only. Refer to the unit name plate.
(2) Options 116A and 116W are not available on units 0900 to 1100.

48
9 - OPTIONS

9.1.8 - Electrical data, optional hydraulic module

The pumps that are factory-installed in these units comply with the European Ecodesign directive ErP. The additional electrical data
required(1) is as follows:

Low pressure dual pump motors (option 116A)

No.(2) Description(3) 500A 550A 600A 650A 720A 800A

Nominal efficiency at full load and nominal voltage % 89,2 90,3 90,3 90,3 91,3 91,3
1 Nominal efficiency at 75% of full load and nominal voltage % 88,2 90,3 90,3 90,3 91,4 91,4
Nominal efficiency at 50% of full load and nominal voltage % 87,3 88,9 88,9 88,9 90,3 90,3
2 Efficiency level - IE3
“Company name or trademark, commercial registration number and
3 - Same as above
head office of manufacturer”
4 Product's model number - Same as above
5 Number of motor poles - 2 2 2 2 2 2
6 Nominal shaft power output at full load and nominal voltage (400 V) kW 5,5 7,5 7,5 7,5 11 11
7 Nominal input frequency Hz 50 50 50 50 50 50
8 Nominal voltage V 3 x 400
9 Nominal speed r/min 2917 2935 2935 2935 2945 2945
10 Number of phase - Three-phase
Operating conditions for which the motor is designed
I - Altitudes above sea level m < 1000(6)
II - Ambient air temperature °C < 40
11 Please refer to the operating conditions given
III - Maximum operating temperature °C in this manual or in the specific conditions in
the Carrier selection programs.
IV - Potentially explosive atmospheres - Non-ATEX environment

(1) Required by regulation (EU) 2019/1781 concerning the application of directive 2009/125/EC on the eco-design requirements for electric motors.
(2) Item number imposed by regulation (EU) 2019/1781, annex I2.
(3) Description given by regulation (EU) 2019/1781, annex I2.
(6) Above 1000 m, a degradation of 3% for each 500 m should be taken into consideration.

49
9 - OPTIONS

High pressure dual pump motors (option 116W)

No.(2) Description(3) 500A 550A 600A 650A 720A 800A

Nominal efficiency at full load and nominal voltage % 90,3 91,3 91,3 91,3 91,9 91,9
1 Nominal efficiency at 75% of full load and nominal voltage % 90,3 91,4 91,4 91,4 92,1 92,1
Nominal efficiency at 50% of full load and nominal voltage % 88,9 90,3 90,3 90,3 90,4 90,4
2 Efficiency level - IE3
“Company name or trademark, commercial registration number and
3 - Same as above
head office of manufacturer”
4 Product's model number - Same as above
5 Number of motor poles - 2 2 2 2 2 2
6 Nominal shaft power output at full load and nominal voltage (400 V) kW 7,5 11 11 11 15 15
7 Nominal input frequency Hz 50 50 50 50 50 50
8 Nominal voltage V 3 x 400
9 Nominal speed r/min 2935 2945 2945 2945 2945 2945
10 Number of phase - Three-phase
Operating conditions for which the motor is designed
I - Altitudes above sea level m < 1000(6)
II - Ambient air temperature °C < 40
11 Please refer to the operating conditions given
III - Maximum operating temperature °C in this manual or in the specific conditions in
the Carrier selection programs.
IV - Potentially explosive atmospheres - Non-ATEX environment

(1) Required by regulation (EU) 2019/1781 concerning the application of directive 2009/125/EC on the eco-design requirements for electric motors.
(2) Item number imposed by regulation (EU) 2019/1781, annex I2.
(3) Description given by regulation (EU) 2019/1781, annex I2.
(6) Above 1000 m, a degradation of 3% for each 500 m should be taken into consideration.

50
9 - OPTIONS

9.2 - Free cooling Dry cooler (option 313)

9.2.1 - Operating principle 9.2.2 - Valves on the water loop

The units have been designed to optimise the operation of The free cooling system requires 2 two-way valves (one normally
systems, using dry coolers as a free cooling system (method using open, one normally closed) or a three-way valve, not supplied with
low outdoor air temperatures to chill the water in the air conditioning the unit or the dry cooler.
system). A two-way valve kit is available in the list of accessories for the
This system enable substantial energy and cost savings, and is dry cooler.
at its most effective when the outdoor air temperature is low. The dry cooler electrics box has a 230 V power supply for
The unit’s SmartVu™ control system includes algorithms to enable 2 two-way valves.
constant automatic optimisation of: Recommended motorised valve (default component):
■ The operation of the dry cooler fans, 230 V 3-point.
■ The flow rate variation in the water loop, See the dry cooler wiring diagram for cabling the valves to the
■ The cooling capacity (the dry cooler and chiller can operate customer terminal strip.
independently or simultaneously),
9.2.3 - Communication to control the dry cooler
■ The positions of the valves depending on the operating mode
The control defines the optimal configuration, taking the water When the option is selected, a specific electronic board is
setpoint value, outdoor air temperature, and water loop integrated in the dry cooler electrics box. An LEN communication
temperature into account (the control will give priority to the dry bus connected between the dry cooler (AUX1 board) and the
cooler). chiller is needed for overall control of the system.
Parallel control of the fans and of the variable flow rate of the water This cable must be a 3-point Wago type cable (5 mm spacing or
loop enable the system to operate at outdoor temperatures of equivalent) and must be shielded.
down to -20°C without any additional control. The board integrated in the dry cooler electrics box has analogue
WARNING: The dry cooler and chiller both need to be inputs for the outdoor air temperature sensor (1), water loop return
equipped with the Free cooling management option. sensor (3) and dry cooler water outlet temperature sensor (2),
as well as digital outputs for controlling the fans.
The option works as a system split in two parts:
The chiller (with free cooling option):
Chiller NO D
Dedicated control algorithms supplied with the LEN connector to
control the dry cooler.
NC The dry cooler (with free cooling option):
LEN communication
bus
■ AUX board with the I/O,
C ■ Room air temperature sensor to be placed outdoors,
■ Dry cooler water outlet temperature sensor (factory-fitted),
2-way valve control ■ Water loop temperature sensor (to be fitted on the common
Dry cooler free cooling
pipe upstream of the valve),
■ Control and 230 V power supply for 2 two-way valves or one
1
B three-way valve.
The difference between the dry cooler outdoor air temperature
OAT and the water loop sensor temperature determines whether or not
it is possible to activate free cooling mode.
For optimal free cooling operation, the chiller has to be configured:
9.2.4 - Configuration of the fan control
■ Using the water inlet temperature control,
■ Using the temperature delta control for the variable-speed pump To set the configuration corresponding to the dry cooler installed
option. (number of fans, control type – fixed or variable speed), please
refer to the instructions in the SmartVu™ control manual. Using
these parameters, the SmartVu™ control will activate the adequate
number of outputs to control the fans.
SmartVu™ controls the automatic switching of all fans, based on
operating time and number of start-ups, to ensure the fan motors
provide a long service life.
Compatible fan configuration:
■ 1 to 20 fans,
■ Fixed speed or variable speed,
■ Fans in one 1 or 2 lines.
Refer to the dry cooler wiring diagram to see the arrangement of
the fan stages.

51
9 - OPTIONS

9.2.5 - Guidelines for system installation This value will enable the following limits to be defined:

For the physical properties, dimensions and performances: 1. Evaporator antifreeze protection.
see the dry cooler documentation. 2. Low pressure protection.
For the electrical connections, see the electrical wiring diagram For information, based on the antifreeze solutions used in our
supplied with the dry cooler. laboratories, the protection values provided by our supplier are
For software configuration information, refer to the control as follows (these values may change depending on the supplier):
documentation of the chiller. It is therefore recommended that system start-up for a low or very
For correct installation of the dry cooler, the rules for calculation low temperature installation is performed by the manufacturer.
and sizing relating to the following areas must be observed:
Required glycol concentration
■ Sizing of the water piping;
■ Pressure drops (verify that the operating pressure of the unit
Freezing curve for Ethylene and Propylene glycol
pump is sufficient compared to the pipes and valves pressure
drops; check for all operating modes); ٥۰
50
■ Maximum height for the dry cooler (in relation to the unit relief
valve); ٤٥
45

■ Suitable positioning of the temperature sensors: Outdoor air ٤۰

40
temperature and water loop temperature.
35
۳٥
9.3 - Brine options (5 / 6 / 8)

Glycol concentration (%)

۳۰
30
Option 8 enables chilled water production down to a temperature
of -4 °C with ethylene glycol and -2 °C with propylene glycol. ۲٥
25
The unit is equipped with insulation on the low pressure pipes and
new control algorithms. ۲۰
20
Option 5 enables chilled water production down to a temperature
of -8 °C with ethylene glycol and -5 °C with propylene glycol. 15
۱٥
The unit is equipped with insulation on the low pressure pipes,
new control algorithms, very low pressure sensors and an adjusted 10
۱۰

tubes number in the evaporator.

5
٥
Option 6 enables chilled water production down to a temperature
of -15 °C. 0
۰
The unit is equipped with insulation on the low pressure pipes, -26
۲٦- -24
۲٤- -22
۲۲- -20
۲۰- -18
۱۸- -16
۱٦- -14
۱٤- -12
۱۲- -10
۱۰- -8
۸- -6
٦- -4
٤- -2
۲- 0
۰
new control algorithms, very low pressure sensors and turbulators
Minimum frost protection temperature (°C)
in the water tubes.
The operating range is based on:
Ethylene glycol
Ethylène glycol (%) (%)
■ The size of the machine, Propylene glycol (%)
Propylène glycol (%)
■ The type of glycol, For example, based on the curves given above, if the mass
■ Its concentration, concentration measurement for ethylene glycol measured in the
loop is 30 %, the frost protection temperature value to be entered
■ The flow rate,
in the software is -14,8 °C.
■ The temperature of the glycol solution,
Minimum glycol concentration
■ The condensing pressure (room temperature).
Refer to the e-catalogue to find out the operating range for each 30KAV option 6 Evaporator Delta T °C [EWT (°C) - LWT (°C)]
unit. Fluid type: EG 3 4 6 8
3 1% 2% 3% 5%
Frost protection 2 4% 4% 6% 8%
The protection provided to the evaporator against low pressure 1 6% 7% 9% 11%
and freezing depend on the amount of antifreeze in the water loop. 0 9% 10% 11% 14%
The evaporator pinch point ((water outlet temperature) - -1 11% 12% 14% 17%
(evaporation temperature)) and the protection against ice -2 14% 15% 17% 19%
Evaporator water outlet

formation, depend on the amount. -3 16% 17% 19% 22%

It is therefore crucial to check the amount of antifreeze in the loop -4 19% 20% 22% 25%
-5 21% 22% 25% 27%
LWT (°C)

carefully during the initial system start-up (allow it to circulate for

30 minutes to check that the mixture is homogeneous before -6 24% 25% 27% 30%
sampling). -7 26% 27% 29% 33%
Refer to the manufacturer’s data to define the frost protection, -8 28% 29% 30% 35%
based on the measured concentration amount. -9 31% 32% 35% 35%
The minimum temperature for frost protection must be entered in -10 34% 35% 35% 35%
the parameters on the unit’s controller. -11 35% 35% 35% -
-12 35% 35% - -
-13 35% 37% - -
-14 37% 40% - -
-15 40% 40% - -

52
9 - OPTIONS

■ To facilitate maintenance operations, it is recommended

Minimum glycol concentration
that isolation valves are installed upstream and downstream
30KAV option 6 Evaporator Delta T °C [EWT (°C) - LWT (°C)] of the machine
Fluid type: PG 3 4 6 8 It is essential to use precisely the correct concentration of glycol
3 4% 7% 12% 17% in the loop. Too high a concentration may have significant adverse
2 7% 9% 15% 19% effects on the performance of the evaporator, and therefore of the
1 9% 12% 17% 22% unit as a whole (decrease in the evaporation temperature). Too
0 12% 15% 20% 24% low a concentration may generate alarms or allow the evaporator
Evaporator water outlet

to freeze. Damage caused by frost is not covered by the warranty.

-1 15% 18% 22% 26%
-2 18% 20% 25% 29%
Evaporator minimal brine flow :
LWT (°C)

-3 21% 23% 28% 31%

-4 23% 26% 30% 34% ■ Option 5 (no turbulator): Minimal flow is the flow from Ecat
selection. Variable flow is not allowed. (A certain flow is
-5 26% 28% 33% 35%
necessary to the evaporator to work.)
-6 29% 31% 35% 35%
■ Option 6 (turbulator): Minimal flow is the same as for standard
-7 31% 34% 35% 35%
unit (see chapter “application data”). For variable flow, it is
-8 34% 35% 35% -
recommended to control pump on the Delta_T given on the
-9 35% 35% - - Ecat full load selection.
-10 35% - - -
IMPORTANT: Option 6 - Turbulators - water flow direction:
IMPORTANT:
The water flow direction must be observed with the
■ It is vital to perform a (minimum) annual inspection of the turbulators. If there is a risk that the flow will be reversed,
glycol level and adjust the software’s frost protection check valves must be installed to guarantee the positioning
based on the measured level. of the turbulators.
■ This procedure must be performed systematically if water
or antifreeze solution is added. Hydraulic kit and option 5:
■ Observe the minimum frost protection temperature based
If the hydraulic kit option is selected alongside option 5, the pumps
on the water outlet temperature.
will be set at a default minimum frequency of between 35 Hz and
NOTE: 45 Hz, according to the options, to prevent the flow rate being too
■ In the case of frost protection of the unit by low air low. This minimum frequency may, however, be adjusted using
temperature, the percentage brine must be evaluated the control.
accordingly.
■ The maximum glycol content for units equipped with a Brine + Heat recovery:
hydraulic module is 45 %. When the Brine and heat recovery options are combined, the
■ The maximum recommended temperature differential is 5 K. glycol type and concentration must be entered in the software
(Service1 table).

Refrigerant charge for units with options 5 and 6 :

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Refrigerant(1) - Option 5 (Medium Brine) R134a (GWP=1430 following AR 4)

kg 58 60 67 70 81 99 107 104 110
Circuit A
teqCO2 83 86 96 100 116 142 153 149 157
kg 59 61 68 71 82 76 85 105 111
Circuit B
teqCO2 84 87 97 102 117 109 122 150 159
Refrigerant(1) - Option 6 (Low Brine) R134a (GWP=1430 following AR 4)
kg 52 53 59 62 72 85 96 91 94
Circuit A
teqCO2 74 75 84 89 103 122 137 130 134
kg 53 54 60 63 73 65 76 92 95
Circuit B
teqCO2 75 77 86 90 104 93 108 132 135

30KAV option 119 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Refrigerant(1) - Option 5 (Medium Brine) R134a (GWP=1430 following AR 4)

kg 75 76 74 75 85 111 113 115 119
Circuit A
teqCO2 107 109 106 107 122 159 162 164 170
kg 76 77 74 76 86 88 91 116 120
Circuit B
teqCO2 109 110 106 109 123 126 130 166 172
Refrigerant(1) - Option 6 (Low Brine) R134a (GWP=1430 following AR 4)
kg 70 70 66 67 76 98 102 102 103
Circuit A
teqCO2 100 100 95 96 108 140 146 146 147
kg 71 71 66 68 77 77 82 103 104
Circuit B
teqCO2 102 102 95 98 110 110 117 147 149
(1) Values are guidelines only. Refer to the unit name plate.

53
9 - OPTIONS

Operating range 55

30KAV 50

45
Evaporator water temperature Minimum Maximun
40
Leaving temperature during

Air inlet temperature (°C)

operation 35

Unit + option 8 °C -4 20 30
Unit + option 5 °C -8 20 25
Unit + option 6 °C -15 20
20
Notes:
- The use of brine or antifreeze protection option is required if the water 15
outlet temperature is below 4 °C.
10

-5

-10

-15

-20
-15 -10 -5 0 5 10 15 20

Evaporator leaving water temperature (°C)

Standard (> 3,3°C)
Option 8
Option 5
Option 6

Full load Part load

Opt. 16 Full load Opt. 16 Part load
< 3,3°C: Brine options
NOTE:
- Evaporator ∆T = 4K
- These ranges are given for indicative purpose. Check the operating range
from Carrier electronic catalogue.
Legend:
Operating range, standard units

Below 0 °C air temperature the unit must either be equipped with the evaporator
frost protection option 41A, or the water loop must be protected against frost
by using a frost protection solution (by the installer).
For start-ups with air temperature below -5 °C, the machine must be equipped
with option 41A.

Pressure drops - Evaporator option 6 - Turbulators

500A 550A 600A 650A 900A 1000A 1100A
240
800A
220
720A
200

180

160
Pressure drop, kPa

140

120

100

80

60

40

20

0
10 20 30 40 50 60 70 80 90

Water flow rate, l/s

54
9 - OPTIONS

9.4 - Heat recovery (options 49 / 50)

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Unit length + options

30KAV + option 49 mm 5578 5578 6772 6772 6772 6772 7962 7962 9155
30KAV_option_119+ + option 49 mm 6735 6735 6735 6735 7925 9120 9120 10305 10305
Width mm 2261 2261 2261 2261 2261 2261 2261 2261 2261
Height mm 2324 2324 2324 2324 2324 2324 2324 2324 2324
Operating weight(1)
30KAV + option 49 kg 5182 5196 5597 5611 5860 6325 6761 7249 7655
30KAV + option 49 + option 325 (2) kg 5331 5345 5777 5791 6040 6530 6976 7462 7869
30KAV_option_119+ + option 49 kg 5744 5756 5777 5784 6231 7069 7195 7993 8040
30KAV_option_119+ + option 49 + option 325 (2) kg 5895 5907 5957 5964 6411 7274 7409 8206 8253
Partial Heat recovery condenser Brazed-plate heat exchanger
B320 B320 B320 B320 B320 B320 B320 B320 B320
Circuit A LTL LTL LTL LTL LTL LTL LTL LTL LTL
B320 B320 B320 B320 B320 B320 B320 B320 B320
Circuit B LTL LTL LTL LTL LTL LTL LTL LTL LTL
Water volume l 18 / 18 18 / 18 29 / 29 29 / 29 29 / 29 48 / 29 48 / 29 48 / 48 48 / 48
Hydraulic connections without option 325 (2) Victaulic® type
Connections on recovery condenser side inches 4 4 4 4 4 4 4 4 4
Diameters of external pipes on recovery condenser side mm 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3
Connections on evaporator side inches 5 5 6 6 6 6 8 8 8
Diameter of external pipes on evaporator side mm 141,3 141,3 168,3 168,3 168,3 168,3 219,1 219,1 219,1
Hydraulic connections with option 325 (2) Victaulic® type
Connections on recovery condenser side inches 5 5 5 5 5 6 6 6 6
Diameters of external pipes on recovery condenser side mm 141,3 141,3 141,3 141,3 141,3 168,3 168,3 168,3 168,3
Connections on evaporator side inches 5 5 6 6 6 6 6 6 6
Diameter of external pipes on evaporator side mm 141,3 141,3 168,3 168,3 168,3 168,3 168,3 168,3 168,3

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Unit length + options

30KAV + option 50 mm 5578 5578 6772 6772 6772 6772 7962 7962 9155
30KAV_option_119+ + option 50 mm 6735 6735 6735 6735 7925 9120 9120 10305 10305
Width mm 2261 2261 2261 2261 2261 2261 2261 2261 2261
Height mm 2324 2324 2324 2324 2324 2324 2324 2324 2324
Operating weight(1)
30KAV + option 50 kg 5257 5271 5785 5799 6048 6570 7006 7552 7958
30KAV + option 50 + option 325 (2) kg 5406 5420 5965 5979 6228 6774 7221 7765 8172
30KAV_option_119+ + option 50 kg 5819 5831 5965 5972 6419 7314 7439 8295 8343
30KAV_option_119+ + option 50 + option 325 (2) kg 5970 5982 6145 6152 6599 7518 7654 8509 8556
Partial heat recovery Brazed-plate heat exchanger
B320 B320 B320 B320 B320 B427 B427 B427 B427
Circuit A LTH LTH LTH LTH LTH M1 M1 M1 M1
B320 B320 B320 B320 B320 B320 B320 B427 B427
Circuit B LTH LTH LTH LTH LTH LTH LTH M1 M1
Water volume l 18 / 18 18 / 18 29 / 29 29 / 29 29 / 29 48 / 29 48 / 29 48 / 48 48 / 48
Hydraulic connections without option 325 (2) Victaulic® type
Connections on recovery condenser side inches 4 4 4 4 4 4 4 4 4
Diameters of external pipes on recovery condenser side mm 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3
Connections on evaporator side inches 5 5 6 6 6 6 8 8 8
Diameter of external pipes on evaporator side mm 141,3 141,3 168,3 168,3 168,3 168,3 219,1 219,1 219,1
Hydraulic connections with option 325 (2) Victaulic® type
Connections on recovery condenser side inches 5 5 5 5 5 6 6 6 6
Diameters of external pipes on recovery condenser side mm 141,3 141,3 141,3 141,3 141,3 168,3 168,3 168,3 168,3
Connections on evaporator side inches 5 5 6 6 6 6 6 6 6
Diameter of external pipes on evaporator side mm 141,3 141,3 168,3 168,3 168,3 168,3 168,3 168,3 168,3

(1) Values are guidelines only. Refer to the unit nameplate.

(2) Option 325 = Hydraulic connection kit

55
9 - OPTIONS

9.4.1 - Operating principle Hydraulic connection with option 325:

Options 49 and 50 enable free hot water to be produced by Option 325 enables hydraulic connection between the two recovery
recovering the waste heat emitted at the compressor discharge exchangers to obtain only one hot water inlet/outlet.
point
Option 49 (partial heat recovery) is designed to recover
Option 49/50: Without option 325
approximately 20% of the total output discharged by the
chiller(depending on the operating conditions).
Option 50 (total heat recovery) is designed to recover approximately
95% of the total output discharged by the chiller (depending on
the operating conditions).
Both options have a plate heat exchanger installed as standard
with air-cooled condensers on the compressor discharge line on
each circuit. The flow of refrigerant still passes through the
recovery exchangers, ensuring hot water is produced once the
unit is in chilled water production mode.
There is no isolation valve or solenoid valve on the refrigerant
circuit; hot water production is switched off by actuating a
three-way valve and/or a pump on the hot water hydraulic circuit.
(See the control manual)

9.4.2 - Condenser hydraulic connection

The unit is delivered with two temperature sensors and a flow rate
controller which control the heat recovery.
The water flow controller must be installed on the installation’s
water inlet leading to the heat recovery condensers. (The maximum
length of the temperature sensors and flow rate controller is 15
metres)
Option 49/50: With option 325
It is recommended to place the temperature sensors and the flow
rate controller as shown in the diagram below to guarantee optimal
control of the hot water temperature.
NOTE: The water can be regulated on the water inlet or outlet.
(See the control manual)

K L

H
G I
B

E
C J

D
F
B

Key
NOTE:
Component of option 49 / 50
B Heat reclaim condenser Option 41C ensures thermal insulation of the recovery and
C Condenser water flow controller (supplied) evaporator water pipes to protect them from frost.
D Water inlet temperature sensor (supplied)
E Water outlet temperature sensor (supplied)
Installation components (installation example)
F Three-way valve (recommended)
G Safety valve
H Pressure gauge
I Expansion tank (100°C minimum)
J Recovery condenser water flow rate balancing valve
K Border between the unit and the installation (without option 325)
L Border between the unit and the installation (with option 325)
NOTE: For the hydraulic installation, it is recommended that
Carrier’s recommendations are followed. (See chapter 7.1
Operating precautions)

56
9 - OPTIONS

9.4.3 - Heat recovery operation 9.4.4 - Operating range:

Heat recovery mode is activated and deactivated by a three-way
Operating range Minimum Maximum
valve and/or a pump on the hot water hydraulic circuit. The control
system will then adapt to the request by regulating the flow of Hot water temperature (option 49) °C 18(1) 65(2)
water into the condensation exchangers and the flow of air into Hot water temperature (option 50) °C 18(1) 60(2)(3)
the air-cooled condenser.
(1) For installations with a lower temperature, a three-way valve must be used.
(2) If the temperature difference between the air and the hot water demand is
Water flow control: significant, it is recommended to activate optimised recovery mode (see recovery
operation)
A 0-10 V output is available on the unit electronic board to control (3) For option 50, the maximum hot water temperature depends on the water
a three-way valve or a variable flow pump. It is strongly temperature at the evaporator. (See option 50: Operating limit graph)
recommended that one of these two components is installed to
ensure a fluid transition between recovery mode and standard Option 50: Operating limit
mode. The control system will start heat recovery, and maintain
the hot water setpoint temperature. Limitation of the condenser water outlet temperature is due to the
screw compressor operating range. If the condenser water outlet
(See the control manual)
temperature is above the limit value given in the curves below,
the unit will remain in heat recovery mode but will limit the
Controlling the recovery capacity: recovered heating capacity by increasing the ventilation speed.
There are two available operating modes for options 49 and 50:
Option 50: Total heat recovery
Optimised recovery mode: (the default configuration with option 50)
Operating limits:
This mode enables recovery capacity to be adjusted by gradually
reducing the ventilation speed to the configured setpoint. When 65
there is no longer a recovery request, the control system increases
60
the ventilation speed and cuts off the water flow.
Condenser water outlet temperature (°C)

Economy mode: (the default configuration with option 49) 55

This mode enables recovery of desuperheating only. 50

The machine’s efficiency is not affected by the recovery request.
The control system only adjusts the water flow and does not alter 45

the ventilation speed.

40

Frost protection: 35

The heat recovery condensers are equipped with electrical heaters 30

which protect them against frost. They are activated if the outdoor
25
air temperature is less than 3 °C and if the machine is not in chilled
water production mode. 20
NOTE: If there is glycol in the hot water loop, it is possible to
15 With brine option Standard
configure it and deactivate the frost protection on the water- (option 5 or 8) (water outlet >3,3°C)
cooled condenser side. 10
-20 -15 -10 -5 0 5 10 15 20 25

Evaporator leaving water temperature (°C)

Partial load < 30 % Full load
NOTE:
- Evaporator ∆T = 5 K
- Condenser ∆T = 5
- These operating ranges are guidelines only. Verify the operating range with
the Carrier electronic catalogue.

NOTE: The Carrier electronic catalogue generates recovery

performances under wind conditions of 12 km/h. If the unit
is located in an area exposed to the wind, the recovery
capacity may be affected.

57
9 - OPTIONS

9.4.5 - Condenser hydraulic pressure drop:

The pressure drops below are calculated with the two recovery exchangers in parallel.

Option 49: Partial heat recovery

Hydraulic pressure drop
500A 600A 800A
140
140
550A 650A 900A
720A
120
120

100
100
Pressure drop, kPa

80
80

60
60

40
40

20
20

00
0
0 10
10 20
20 30
30 40
40 50
50 60
60

Water flow rate, l/s

Option 50: Total heat recovery

Hydraulic pressure drop
500A 600A 800A
140
140
550A 650A 900A
720A
120
120

100
100 1000A
Pressure drop, kPa

1100A
80
80

60
60

40
40

20
20

00
00 10
10 20
20 30 40 50
50 60
60 70
70 80
80 90
90

Water flow rate, l/s

58
9 - OPTIONS

9.5 - Operation of two units as a Lead /Lag pair 9.6 - Service valves (option 92)
(option 58)
The unit can be equipped with optional service valves to facilitate
The Lead /Lag pair is controlled on the water inlet without any maintenance and repair operations.
additional sensors being added (standard configuration). It is also If option 92 is ordered, each refrigerating circuit will be equipped
possible to control on the water outlet by adding two additional with isolation valves on the economiser line, and at the compressor
sensors in the common supply pipe work. discharge and suction.
All the parameters required for the Lead /Lag function must be WARNING: The valve at the compressor suction should only
configured using the MST_SLV configuration menu. All remote be operated when there is no differential pressure across it.
controls of the Lead /Lag pair (start/stop, setpoint, load shedding, Operating the valve when there is a pressure differential may
etc.) are managed by the unit configured as the lead and must compromise the valve’s sealing or even result in failure.
only be applied to the lead unit.
Each unit controls its own water pump. If there is only one common
pump, in cases with a variable flow, isolation valves must be Equal pressure
installed on each unit. These should be controlled (opened and
closed) using the controls for the relevant unit (in this case, valves
will be controlled using the dedicated water pump outputs). Refer
to the SmartVu™ control manual for a more detailed explanation.
WARNING: To permit Lead /Lag operation both units must be
equipped with option 58.

Configuration: Control on the water outlet

B C

Key

B Lead unit

C Lag unit

Control panels for Lead and Lag units

Water inlet

Water outlet
Water pumps for each unit (included as standard in units with hydraulic
module)
Additional sensors for the control of the leaving water temperature to be
connected on channel 1 of the lag boards of both Lead and Lag unit
Communication bus CCN

Connection of two additional sensors

59
9 - OPTIONS

9.7 - Ultra fast capacity recovery (option 295+)

When option Ultra-fast recovery is present, the Touch Pilot is supplied at 24 VDC by a capacity module that keeps the supply after
input voltage is switched OFF during 10 minutes. This will avoid resetting delay of the Touch Pilot when power supply is back and
therefore allow the unit to be back at its original operating state within 3 minutes.
When the capacity module is fully unloaded, 15 minutes delay maximum shall be considered after unit power supply is switched ON
in order to have the module fully loaded. The duration of 10 minutes for buffer supply is guaranteed only after the capacity module is
fully loaded.
When the capacity module is fully loaded, a duration of up to 4 hours shall be considered before it is fully unloaded if no power
consuming device is present.
Caution : In case of access to the cabinet that encloses the capacity module, consider the occurrence of stored energy as
well as 24 VDC even if power supply was switched OFF. Energy is present in the capacitor that are fitted inside the capacity
module and voltage is present inside as well as outside on 24 VDC circuit between the capacity module and the Touch Pilot.
Occurrence of stored energy as well as 24 VDC voltage creates some hazards in case of careless handling. Particularly:
arcing, burst, electric shock in wet environment.
Module state can be checked through LED that are present on front side of the device :

Status LED
Uin OK READY ALARM Decriptif
(Green) (Green) (Red)
ᴏ ᴏ ᴏ Device off
• • • Initialization, LED test (~3s)
Mains operation, buffer is ready.
• ᴏ The SOC(1) of the capacitors is above READY threshold
Mains operation, charging process.
• 50% ᴏ The SOC(1) of thecapacitors is below READY threshold
•
Mains operation, ALARM.
• 50% • The SOC(1) of the capacitors is below READY threshold
Mains operation, ALARM.
• • The SOC(1) of the capacitors is above READY threshold
• ᴏ Buffer mode
• • Buffer mode, ALARM due to over temperature >70 °C
ᴏ
ᴏ • Buffer mode, ALARM
ᴏ • Start-up, ALARM
• ᴏ Mains operation, REMOTE contact shorted to SGnd, buffer is READY.
• 90%
• 50% ᴏ Mains operation, REMOTE contact shorted to SGnd, Charging in process.
Mains operation, REMOTE contact shorted to SGnd or output delay on enable,
• 50% ᴏ charging process or CAP is fully charges(2).
• 10%
Mains operation, REMOTE contact shorted to SGnd or output delay on enable,
• 50% • charging process or READY, ALARM).
The device is locked due to over temperature less or higher than 80 °C.
ᴏ ᴏ • 50% No input, the device output is OFF.
• ᴏ • 50% The device is locked. The temperature is less than 80 °C. The device output is ON.
The device is locked. The temperature less or higher than 80 °C, or BYPASS function is disabled,
• 10% ᴏ • 50% or BYPASS function is disabled.
The device output is OFF.
(1) SOC : State of Charge
(2) Delay for the flashing READY LED max 10sec.

60
9 - OPTIONS

9.8 - Connected Services (option 298A)

Description : Modem LEDs to check the GSM signal :
The connectivity system is composed of a modem and an antenna
with GPS localization that transmit the machine’s operating data LED Behavior
in real time via a 4G LTEM

Modem precautions:

Do not :
Operate the Sierra Wireless product in areas where blasting is in
progress, near medical equipment, near life support equipment,
or any equipment which may be susceptible to any form of radio
interference. In such areas, the Sierra Wireless product MUST User LED Power LED
BE POWERED OFF. The Sierra Wireless product can transmit
signals that could interfere with this equipment.
LED Color/Pattern Description
For information :
No power or input voltage ≥ 32 VDC or ≤
Off
The connectivity can start the machine only if it is in network 4,75 VDC
Power LED Solid Red Gateway
mode. If there is a technician on site who prefers to start or stop is powered on, not attached to
the machine by pressing the “ON/OFF” button of the PIC 6 display, cellular network.
the control is no longer in network mode but in local mode. When Solid Amber Attached to cellular network.
the operator is in local mode the option is no longer capable to Green Good network signal
start the machine remotely. (While the machine is in local mode, User LED Amber Correct/Poor network signal
the option is in monitoring mode.) RED No signal

Antenna precautions:
Technicals specifications :

Do not :
■ Operate the transmitter when someone is within 20 cm of the
antenna.
■ Operate the equipment in an explosive atmosphere.
■ Attempt to install the antennas without the proper safe
equipment to access the install location.
■ Install the antenna near overhead power lines.
■ Chew parts or put them in mouth, keep away from unsupervised
children.
■ Cover the antenna in order to have a good signal.
■ Place objects next to the antenna in order to have a good signal.
GNSS antenna Cellular antenna
connector connector
Activation of the connectivity:
Contact your Connectivity Service to ask the commissioning of
the connectivity system included in your chiller. If the activation Modem (FX30S LTE-M)
has not been done, the system will not send any data from the POWER VOLTAGE DC 4,75V to 32V
machine. POWER CONSUMPTION
Ignition Off 400 µW
Ultra-Low Power Mode 2 mW
Idle mode 0,4 W
3,2 W, burst 7,5 W (USB at
4G LTE max 110Mbps and Serial continuous)
Radio Module WP7702
WEIGHT 158 g
ENVIRONEMENTAL
Operational Temperature 30 °C to +75 °C
(Class B)
95% relative humidity over a
Humidity temperature range of +20 °C to
+60 °C

Antenna (LGP-7-38-03RSP & LGP-7-38-1-2SP)

Operating temperature -40 °C / +85 °C (-104 °F / 185 °F)
Material ASA

61
9 - OPTIONS

9.9 - Low & very low noise (options 15 / 15LS)

Standard units and Units with EC fans option (17)

Units 500 - 1100 kW

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Sound levels
Unit + option 15
Sound power(1) dB(A) 94 94 94 96 97 96 97 97 98
Sound pressure at 10 m(2) dB(A) 62 62 61 64 64 63 65 64 65
Unit + option 15LS
Sound power(1) dB(A) 90 90 90 92 94 92 94 93 94
Sound pressure at 10 m(2) dB(A) 57 58 58 59 61 60 62 60 61
Fans
Quantity 6 6 8 8 10 10 12 12 14
Maximum total air flow + option 15LS l/s 28920 26100 41600 43200 56000 50000 67200 57840 72800
Maximum rotation speed + option 15LS r/s 13,2 12,0 14,2 14,7 15,2 13,7 15,2 13,2 14,2

30KAV (Index A) with High energy efficiency option (119) and High energy efficiency+ option (119+)

30KAV option 119 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Sound levels
30KAV_option_119+ : option 15
Sound power(1) dB(A) 95 95 94 96 97 96 98 98 98
Sound pressure at 10 m(2) dB(A) 62 62 62 64 64 64 65 65 65
30KAV_option_119+ : option 15LS
Sound power(1) dB(A) 90 91 91 92 94 92 94 93 65
Sound pressure at 10 m(2) dB(A) 57 58 58 59 61 60 61 60 61
Fans
Quantity 10 10 10 10 12 14 14 16 16
Maximum total air flow + option 15LS l/s 44700 43500 52000 52000 64800 67480 75600 74080 83200
Maximum rotation speed + option 15LS r/s 12,3 12,0 14,2 14,2 14,7 13,2 14,7 12,7 14,2

(1) in dB ref=10-¹² W, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). Measured in
accordance with ISO 9614-1 and certified by Eurovent.
(2) In dB ref 20μPa, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). For information,
calculated from the sound power Lw(A).

Eurovent certified values

CARRIER participates in the ECP programme for

LCP-HP Check ongoing validity of certificate: www.
eurovent-certification.com

62
9 - OPTIONS

9.10 - VFD High Ambient (option 16)

30KAV

Condenser air temperature Minimum Maximun

Operation
Unit + option 16 °C -20(2) 55(1)

Notes:
- If the air temperature is below 0 °C, a glycol/water solution or the freeze
protection option must be used.
(1) Operating at partial load
(2) Option 41A mandatory for start-ups below -5 °C
55

50

45

40
Air inlet temperature (°C)

35

30

25

20

15

10

-5

-10

-15

-20
2 4 6 8 10 12 14 16 18 20

Evaporator leaving water temperature (°C)

Full load Part load
Opt. 16 Full load Opt. 16 Part load
NOTE:
- Evaporator ∆T = 4K
- These ranges are given for indicative purpose. Check the operating range
from Carrier electronic catalogue.
Legend:
Operating range, standard units

Below 0 °C air temperature the unit must either be equipped with the evaporator
frost protection option 41A, or the water loop must be protected against frost
by using a frost protection solution (by the installer).
For start-ups with air temperature below -5 °C, the machine must be equipped
with option 41A.

63
9 - OPTIONS

Electrical data
Units 500 - 1100 kW

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Maximum operating input power(1)

Unit + option 16 kW 239 260 288 313 340 390 430 481 519
Maximum operating current draw (Un)(1)
Unit + option 16 A 371 404 448 487 529 606 668 747 807
Maximum operating current draw (Un-10%)(1)
Unit + option 16 A 406 441 490 519 563 658 711 796 859

Electrical data of units with combination of options High energy efficiency (119) & High Energy Efficiency + (119+),
compressor with PM motor (329), fans with EC motor (17)
Units 500 - 1100 kW

30KAV options 119 & 329 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Maximum operating input power(1)

Unit + option 119 + option 16 kW 238 263 280 303 330 382 416 469 502
Unit + option 119 + option 17 + option 16 kW 236 261 277 300 327 379 412 465 497
Unit + option 329 + option 16 kW 234 255 272 296 334 373 423 466 511
Unit + option 329 + option 119 + option 16 kW 233 258 264 286 324 365 409 454 494
Maximum operating current draw (Un)(1)
Unit + option 119 + option 16 A 369 408 436 472 513 594 646 729 780
Unit + option 119 + option 17 + option 16 A 366 405 432 468 508 589 640 723 773
Unit + option 329 + option 16 A 364 397 423 460 519 580 657 724 794
Unit + option 329 + option 119 + option 16 A 362 401 411 445 503 568 635 706 767
Maximum operating current draw (Un-10%)(1)
Unit + option 119 + option 16 A 402 436 475 503 545 643 687 775 830
Unit + option 119+ + option 16 A 399 433 471 499 540 638 681 769 823
Unit + option 329 + option 16 A 399 434 465 492 553 632 700 773 846
Unit + option 329 + option 119 + option 16 A 395 429 450 476 535 617 676 752 817

(1) Values ​​obtained at operation with maximum operating power input (data given on the unit nameplate)

64
9 - OPTIONS

9.11 - 400V-3Ph-60Hz Power supply (option 335)

9.11.1 - Physical data

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Sound levels
Standard unit
Sound power(1) dB(A) 95 95 96 98 99 98 99 98 100
Sound pressure at 10 m(2) dB(A) 63 63 64 65 66 65 67 65 67
Dimensions
Standard unit
Length in 173 173 220 220 267 267 313 313 360
Width in 89 89 89 89 89 89 89 89 89
Height in 91 91 91 91 91 91 91 91 91
Operating weight(4)
Standard unit lb 10543 10573 11398 11429 12450 13422 14394 15417 16319
Compressors
06Z twin screw variable speed with AC induction motor
Standard unit and variable frequency drive
06Z twin screw variable speed with AC permanent magnet motor
Unit + option 329(3) and variable frequency drive
Circuit A Quantity 1 1 1 1 1 1 1 1 1
Circuit B Quantity 1 1 1 1 1 1 1 1 1
Unit minimum part load(5) % 13 13 13 13 13 13 13 12 12
Unit PED Category III III III III III IV IV IV IV
Refrigerant(4) - Standard unit R134a (GWP=1430 following AR4)
lb 108 110 123 130 150 179 201 190 196
Circuit A
teqCO2 154 158 177 186 214 255 287 271 281
lb 110 112 126 132 152 134 159 192 198
Circuit B
teqCO2 158 161 180 189 218 192 227 274 284
Oil Oil for R134a. Contact Carrier for supplying.
Circuit A gal 7 7 7 6 5 6 5 6 5
Circuit B gal 7 7 7 6 5 6 5 6 5
Unit control SmartVu™ with 7 inch coloured touch screen interface
Languages 10 languages (DE, EN, ES, FR, IT, NL, PT, TR, TU + one on customer choice)
Smart energy metering Standard feature
Wireless connectivity Option
Expansion valve Electronic expansion valve
Air heat exchanger Novation™ Micro Channel Heat Exchanger
Fans
Standard unit Flying Bird™ VI impeller variable speed with AC motor and variable frequency drive
Unit + option 17(3) Flying Bird™ VI impeller variable speed with EC motor
Quantity 6 6 8 8 10 10 12 12 14
Maximum total air flow gpm 669696 669696 892928 892928 1116160 1116160 1339392 1339392 1562624
Maximum rotation speed r/s 19 19 19 19 19 19 19 19 19
Water heat exchanger Flooded shell and tube heat exchanger
Water volume gal 22 23 25 26 30 33 38 44 48
Max. water-side operating pressure without ft.H2O 335 335 335 335 335 335 335 335 335
hydraulic module
Water connections Victaulic® type
Standard unit
Connections inch 5 5 6 6 6 6 8 8 8
Outside tube diameter inch 5"1/2 5"1/2 6"1/2 6"1/2 6"1/2 6"1/2 8"1/2 8"1/2 8"1/2
Casing paint Colour code RAL 7035
(1) In dB ref=10-¹² W, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). Measured in
accordance with ISO 9614-1.
(2) In dB ref 20μPa, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). For information,
calculated from the sound power Lw(A).
(3) Options: 17=Fans motors EC type ; 329=Compressors motors PM type
(4) Values are guidelines only. Refer to the unit name plate.
(5) For standard conditions. Depending on operating conditions, unit might have a different minimum part load or cycle.

65
9 - OPTIONS

9.11.2 - Electrical data

30KAV 500A 550A 600A 650A 720A 800A 900A 1000A 1100A

Power circuit supply

Nominal voltage V-ph-Hz 400-3-60
Voltage range V 360-440
Control circuit supply 24 V via internal transformer
Maximum operating input power(1)
Standard unit kW 225 246 272 296 320 367 402 451 484
Power factor at maximum power(1) (2) 0,91-0,93
Displacement Power Factor (Cos Phi) >0,98
Total harmonic distortion (THDi)(1) (3) % 35-45%
Maximum operating current draw (Un)(1)
Standard unit A 350 382 423 460 498 570 625 701 752
Maximum operating current draw (Un-10%)(1)
Standard unit A 383 416 463 490 530 618 666 747 801
Start-up current(4)
Standard unit A 212 228 245 262 286 378 412 399 425
(1) Values ​​obtained at operation with maximum operating power input (data given on the unit nameplate)
(2) Value decreases when load lowers
(3) May vary according to the installation’s short circuit ratio
THDi increases when load lowers. But the highest impact on the installation occurs when the current is maximum. Therefore compliance of the installation regarding
voltage harmonic distortion at PCC (per IEC61000-2-4 or other standard) shall be usually checked at max load in order to cover all load conditions.
(4) Operating current of the biggest compressor + fan current + starting current of the smallest compressor.
Starting current values used for the compressor are : 06ZCE1-H3AA06013 = 40A ; 06ZFC2-3AA06013 = 50A ; 06ZJG3-3AA06013 = 80A.

66
10 - SYSTEM INITIAL START-UP

10.1 - Checks before system start-up 10.2 - Commissioning

Before commissioning the chiller the complete system must be Always ensure you have read and fully understood the operating
verified against the installation drawings, dimensional drawings, instructions for the units before starting up the unit, and ensure
system piping and instrumentation diagrams and the wiring the following precautions have been taken:
schematics. All measures must be taken to ensure that the ■ Check the heat transfer fluid circulation pumps, the air handling
pressure and temperature limits, specifically those listed on the equipment, and any other equipment connected to the system.
unit nameplates, are not exceeded during operation, maintenance
■ Refer to these instructions.
and recycling. Heat exchange fluid temperatures above the
maximum recommended can lead to an increase in the refrigerant ■ Refer to the electrical diagram delivered with the unit.
pressure and can cause a loss of refrigerant due to the relief valve ■ Ensure that there is no refrigerant leak.
discharge. National regulations must be followed during these
■ Check that all clamps securing the pipes are correctly tightened.
checks. If the national regulation does not specify any details,
refer to standard EN 378 as follows: ■ Check the power supply at the main connection point and the
order of phases.
External visual installation checks:
■ Open the suction shut-off valves on each circuit for the
■ Ensure that the machine is charged with refrigerant. Verify on
corresponding machines.
the unit name plate that the ‘fluid transported’ is that
recommended for operation, and is not nitrogen. ■ For units without the factory-fitted hydraulic module (option
116), the installer is responsible for insulation and frost
■ Compare the complete system with the cooling system and
protection and the connections relating to the system pump.
power circuit diagrams.
■ Check the operation of the oil heaters (present on the oil
■ Check that all documents provided by the manufacturer
separator) 24 hours before starting up the system.
(dimensional drawings, pipe and instrument diagram (PID),
declarations, etc.) to comply with the regulations are present. IMPORTANT: Commissioning and start-up must be supervised
If any documentation is missing, order a replacement. by a qualified engineer.
■ Verify that the environmental protection and safety devices and ■ The system must have a heat load and water flowing in the
arrangements provided by the manufacturer to comply with the exchangers when it is started up and tested.
regulations are in place and compliant. ■ All setpoint adjustments and control tests must be carried out
■ Check that all declarations of conformity for the pressurized before the unit is started up.
ensemble mentions all of the circuit equipment. ■ Refer to the Service guide.
■ Verify that access and safety routes are unobstructed. Proceed with the unit commissioning.
■ Verify the instructions and directives to prevent the deliberate Ensure that all safety devices are operational, checking specifically
removal of refrigerant gases. that the high pressure switches are activated and that any alarms
■ Verify the installation of connections. have been cleared.
■ Verify the supports and fixing elements (materials, routing and NOTE: If the manufacturer’s recommendations (system, water
connection). and power connections) are not observed, no claims made
under the warranty will be accepted.
■ Verify the quality of welds and other joints.
■ Check the protection against mechanical damage.
■ Check the protection against heat.
■ Check the protection of moving parts.
■ Verify the accessibility for maintenance or repair and to check
the piping.
■ Verify the status of the valves.
■ Verify the quality of the thermal insulation.
■ Check the condition of 400 V cable insulation.
IMPORTANT: If the compressors are equipped with
anti-vibration mounts, check whether these mounts have
clamping mechanisms. If they do, the clamping mechanisms
must be removed before system start-up. Clamping
mechanisms are identified by red collars and by a label affixed
to the compressor sub-assembly.

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10 - SYSTEM INITIAL START-UP

10.3 - Essential points to check

10.3.1 - Compressors 10.3.3 - Refrigerant charge

Ensure that each compressor is rotating in the correct direction, Each unit is shipped with an exact charge of refrigerant and oil.
by checking that the discharge temperature rises quickly, the HP Check that there are no visible refrigerant or oil leaks :
increases and the LP drops. If it is rotating in the wrong direction,
■ No apparent damage on the refrigerant circuit pipes (no trauma,
the electric power supply is incorrectly wired (reversed phases).
cracks, deformation)
To ensure rotation in the correct direction, swap two power supply
phases. ■ No traces of grease on the connections and refrigerant circuit
sensors.
■ Check the compressor discharge temperature with a contact
sensor In case of doubt, use a refrigerant leak detection device suited to
the fluid in the unit.
■ Check the input current; it should be normal
■ Check all safety devices to make sure they operate correctly 10.3.4 - Ventilation for electrical cabinets
10.3.2 - Hydraulics Check that the air flows from the cooling fans are directed from
the outside of the cabinets to the inside (ensuring fresh air is drawn
As the exact total system pressure drop is not known at towards the inside).
commissioning, adjust the flow of water with the control valve until
the desired nominal rate is obtained.
By modifying the pressure drop in the hydraulic network, the control
valve aligns the system pressure/flow curve with that of the pump
so that the nominal flow rate corresponding to the desired operating
point is obtained. The pressure drop in the water exchanger (read
using the pressure gauge placed on the exchanger inlet and outlet)
is the reference to be used to check and adjust the nominal flow
rate of the system.
Follow the procedure described below:
■ Open the control valve completely
■ Let the pump run for two hours to flush out any solid particles
in the circuit
■ Read the pressure drop in the water exchanger when the pump
is turned on and then two hours afterwards
■ If the pressure drop has decreased, this means that the screen
filter is clogged. It must be removed and cleaned
■ Repeat until the filter is completely clean
■ If the system pressure drops are above the available static
pressure delivered by the pump, the resulting water flow rate
will be low and the difference in temperature between the
exchanger inlet and outlet will be too high. This is why pressure
drops must be minimised. Make sure this difference is within
the values on the curve (refer to the chapter “Water type heat
exchanger water flow”)

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10 - SYSTEM INITIAL START-UP

10.4 - Unit start-up checklist for installers prior to contacting carrier service

Preliminary information
Job name: ................................................................................................................................................................................................
Location: ..................................................................................................................................................................................................
Installing contractor: ................................................................................................................................................................................
Distributor: ...............................................................................................................................................................................................

Equipment
Model # : ..................................................................................................................................................................................................

Compressors and variable drives

Circuit A Circuit B
Model no........................................................................................ Model no. ............................................ .........................................
Serial number................................................................................ Serial number...................................... .........................................
Motor #.......................................................................................... Motor #................................................. .........................................

Compressor variable frequency drive Fan variable frequency drive

Model no. (circuit A/B):.................................................................. Model no. (circuit A/B):......................... .........................................
Serial number (circuit A/B):............................................................ Serial number (circuit A/B):.................. .........................................

Evaporator
Model # : ..................................................................................................................................................................................................
Serial number ..........................................................................................................................................................................................

Condenser section
Model # :...................................................................................................................................................................................................

Unit options and additional accessories

.................................................................................................................................................................................................................
.................................................................................................................................................................................................................

Is there any shipping damage? ...............................................................................................................................................................

If so, where? ............................................................................................................................................................................................
Will this damage prevent unit start-up? ...................................................................................................................................................

The unit is installed level

The power supply corresponds to the unit nameplate
The electrical circuit wiring has been sized and installed correctly
The unit earth cable has been connected
The electrical circuit protection has been sized and installed correctly
All the customer connection terminals (power) are tightened
All the chilled water valves are open
The chilled water pipes are correctly connected
The air present in the chilled hydraulic circuit has been purged
The chilled water pump is operating with the correct rotation. Check the phase sequence of the electrical connection.
In the case of a unit equipped with the hydraulic module, use the pump test function (refer to the manual control for a more detailed
explanation).
The machine is de-energised once the pump test is complete.
Circulate chilled water in the hydraulic circuit for at least 2 hours, then remove, clean, and refit the screen filter.
The machine is de-energised once the pump test is complete.
The water inlet pipe at the evaporator comprises a filter with a mesh size of 1,2 mm (20 mesh)

69
10 - SYSTEM INITIAL START-UP

Unit start-up
a. The oil heaters have been energised for at least 24 hours
b. All the discharge and liquid valves are open
c. All suction valves are open, if fitted
d. All the oil line valves and economiser valves (if fitted) are open
e. Any leaks have been located. The unit has been checked for leaks (including couplings)
f1. on the whole unit
f2. on the couplings
Locate and report any refrigerant leaks

.......................................................................................................................................................................................................
.......................................................................................................................................................................................................

g. Check voltage imbalance: AB................................... AC.................................. BC...........................................

Average voltage = ....................................... V
Maximum deviation = ....................................... V
Voltage imbalance = ....................................... %

h. Voltage imbalance less than 2%

WARNING: Operating the chiller with an incorrect supply voltage or excessive phase imbalance constitutes misuse which
will invalidate the Carrier warranty. If the phase imbalance exceeds 2% for voltage, or 10% for current, contact your local
electricity supplier immediately and ensure that the chiller is not switched on until corrective measures have been taken.

Checking the evaporator water loop

Water loop volume = ............................................................................................... litres
Calculated volume = ............................................................................................... litres
3,25 litres/nominal kW capacity for air conditioning
6,5 litres/nominal kW capacity for cooling in industrial processes
Correct loop volume established
Proper loop corrosion inhibitor included ................................................................. litres of ............................
Correct loop frost protection included (if required) ................................................. litres of ............................
The installation pipework is equipped with heater cables, if exposed to temperatures below 0°C.
The water inlet pipe at the evaporator comprises a 20 mesh filter with a mesh size of 1,2 mm

Evaporator pressure drop check

Evaporator inlet = ..........................................................kPa
Evaporator outlet = ........................................................kPa
Outlet - inlet = ................................................................kPa
WARNING: Calculate the evaporator pressure drop and use it with the performance tables (in the product documentation)
to determine the flow rate in litres per second. Check the unit’s minimum flow rate.

Total = ............................................................................l/s
Nominal kW = ................................................................l/s
The total is greater than unit’s minimum flow rate
The total corresponds to the specifications of................l/s
WARNING: Once the unit is energised, check for alarms (refer to the control manual to check the alarm menu).

Report all alarms: ....................................................................................................................................................................................

Special notes: ..........................................................................................................................................................................................

To start the chiller

WARNING: Be sure that all service valves are open, and that the pump is on before attempting to start this machine.
Once all checks have been made, try to start the unit.

The unit starts and operates correctly

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10 - SYSTEM INITIAL START-UP

Temperatures and pressures

WARNING: Once the unit has been operating for a while and the pressures have stabilised, record the following:
Evaporator water inlet .............................................................................................................................................................................
Evaporator water outlet ...........................................................................................................................................................................
Room temperature ..................................................................................................................................................................................
Circuit A suction pressure ........................................................................................................................................................................
Circuit B suction pressure .......................................................................................................................................................................
Circuit A discharge pressure ....................................................................................................................................................................
Circuit B discharge pressure ...................................................................................................................................................................
Circuit A suction temperature ..................................................................................................................................................................
Circuit B suction temperature ..................................................................................................................................................................
Circuit A discharge temperature ..............................................................................................................................................................
Circuit B discharge temperature ..............................................................................................................................................................
Refrigerant liquid pressure and temperature, Circuit A ............................................................................................................................
Refrigerant liquid pressure and temperature, Circuit B ...........................................................................................................................
Subcooling value, Circuit A ......................................................................................................................................................................
Subcooling value, Circuit B .....................................................................................................................................................................

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11 - SYSTEM STANDARD MAINTENANCE

To ensure optimal efficiency and reliability of the units, Position of the operator workstation :
we recommend establishing a maintenance contract with your
local Carrier Service organisation. This contract will include regular
inspections by Carrier Service specialists so that any malfunction
is detected and corrected quickly, ensuring that no serious damage SmartVu™
can occur.
A Carrier Service maintenance contract is the best way to ensure
the maximum operating life for your equipment and, through the
expertise of Carrier technicians, provides the ideal way to manage
your system cost effectively.
Refrigeration equipment must be maintained by professional
technicians, whilst routine checks can be carried out locally by
specialist technicians (refer to the standard EN 378-4).
All refrigerant charging, removal and draining operations must be
carried out by a qualified technician and with the correct equipment
for the unit. Any inappropriate handling can lead to uncontrolled
fluid or pressure leaks.
IMPORTANT: Before performing any work on the unit ensure
it is de-energised. If a refrigerant circuit is opened, it must be
evacuated, recharged and tested for leaks. Before any
operation on the refrigerant circuit, it is necessary to remove
the complete refrigerant charge from the unit with a refrigerant
charge transfer unit.
Simple preventive maintenance will allow you to get the best
performance from your HVAC unit: 11.1 - Level 1 maintenance
■ Improved cooling performance,
See Note above.
■ Reduced electricity consumption,
These simple procedures can be carried out by the user:
■ Prevention of accidental component failure,
■ Visual inspection for oil traces (sign of a refrigerant leak).
■ Prevention of major time-consuming and costly work,
■ Check for detached protective devices, and improperly closed
■ Protection of the environment. doors / covers.
There are five maintenance levels for refrigeration units, as defined ■ If the unit does not operate, check its alarm report (see the
by the AFNOR X60-010 standard. report in the SmartVu™ control manual).
NOTE: Any deviation from or failure to observe these ■ Check the filter fouling level at the air vents in the electrical
maintenance criteria will render the guarantee conditions for box.
the refrigeration unit null and void, and will release the
■ Check the fouling level at the exhaust air openings on the top
manufacturer, Carrier, from its liability.
of the power cabinet (fouling, snow, sand, etc.).
The braces located at the back of the electrical cabinets (see
■ Check for any general visible signs of deterioration.
picture below) are provided to reinforce the machine structure
when being transported. Once the unit has been installed in its ■ Clean the air-cooled exchangers (see the dedicated chapter),
operating location, they can be removed to facilitate any ■ Verify that the temperature difference at the heat exchanger
maintenance operations which need to be performed in this area. inlet and outlet is correct,
■ Verify that the refrigerant charge in the liquid line sight glass,
Braces ■ Check the anti-corrosion coatings.

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11 - SYSTEM STANDARD MAINTENANCE

11.2 - Level 2 maintenance Refrigerant circuit :

See Note above. ■ The unit is subject to F-gas tight regulatory checks. Please refer
to the table in the introduction,
This level requires specific expertise in electrical, hydraulic and
mechanical systems. it is possible that this expertise may be ■ Check the unit operating parameters and compare them with
available locally; there may be a maintenance service, industrial the previous values,
site or specialist subcontractor in the area. ■ Check the operation of the high-pressure switches. Replace
In these cases, the following maintenance operations are them if there is a fault,
recommended: ■ Check the fouling of the filter drier. Replace it if necessary,
Carry out all level 1 operations, then: ■ Keep an up-to-date service booklet specific to the refrigeration
unit in question.
Electrical : IMPORTANT: Ensure all adequate safety measures are taken
■ At least once a year, tighten the electrical connections for the for all these operations: Use appropriate PPE (personal
power supply circuits (see tightening torques table) protective equipment), comply with all applicable industry
and local regulations, and use common sense.
■ Check and tighten all control connections, as required.
■ Check that the differential circuit breakers are operating 11.3 - Level 3 (or higher) maintenance
correctly every 6 months (if present).
Maintenance at this level requires specific skills/qualifications/
■ Remove the dust and clean the interior of the electrical boxes,
tools and expertise that only the manufacturer, or one of its
as necessary. Check the condition of the filters.
approved representatives, is able to ensure. This maintenance
■ Check that the electrical protective devices are present and in work relates to the following:
good condition.
■ Replacement of a major component (compressor, evaporator).
■ Replace the fuses every 3 years or every 15000 hours (ageing).
■ Operations on the refrigerating circuit (handling refrigerant).
■ Replace the electrical box cooling fans every 5 years.
■ Modification of factory-set parameters (change of application).
■ Check the height of the anti-vibration mounts (located between
■ Movement or disassembly of the refrigeration unit.
the feet of the oil separator and the support rails) after 5 years
of use, and each year thereafter. Once the total minimum height ■ Any operation due to proven lack of maintenance.
of the mount is less than 25 mm, the mounts will need replacing. ■ Any operation covered by the warranty.
■ Check the correct operation of all heaters. To reduce waste, the refrigerant and the oil must be transferred
in accordance with applicable regulations, using methods that limit
Mechanical : refrigerant leaks and with materials that are suitable for the
products.
■ Check that the mounting bolts for the ventilation sub-
assemblies, fans, compressors and electrical box are securely Any leak detected must be repaired immediately.
tightened. The compressor oil that is recovered during maintenance contains
refrigerant and must be treated accordingly.
Hydraulics : Refrigerant under pressure must not be purged to the open air.
■ When working on the hydraulic circuit, take care not to damage If the refrigerant circuit is opened for a period of up to one day,
the adjacent air heat exchanger, cap all openings. If open for longer, blanket the circuit with nitrogen.
■ Check the water connections,
■ Check the condition of the expansion tank (presence of
corrosion or loss of gas pressure) and replace it if required,
■ Drain the hydraulic circuit (see chapter “Water flow control
procedure”),
■ Clean the water filter (see chapter “Water flow rate control
procedure”),
■ Replace the packing around the pump body after 20,000 hours
of operation and the bearings after 20,000 hours,
■ Check the operation of the flow switch,
■ Check the condition of pipe thermal insulation,
■ Check the concentration of the anti-freeze protection solution
(ethylene glycol or propylene glycol),
■ Check the water flow via the heat exchanger pressure
difference,
■ Check the condition of the heat-transfer fluid or the water quality,
■ Check for corrosion of the steel pipe work.
■ Check the unit operating parameters, compare them with the
previous values and note any changes,
■ Keep an up-to-date service record specific to the refrigeration
unit in question.
■ Inside the electrical box, check that there is voltage on
the connection terminals for the evaporator heaters and
variable-speed drives (activate quick test mode to control the
heaters).

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11 - SYSTEM STANDARD MAINTENANCE

11.4 - Tightening

11.4.1 - Tightening torques for the main fastenings 11.4.2 - Tightening torques for the main electrical
connections
Value
Screw type Use Designation Value
(N.m) Component
in the unit (N.m)
Metal screw Condenser modules, fan protection 4,2 Customer connections
D = 4,8mm grilles, panels
Metal screw D = 6,3 mm Plastic impeller 4,2 M10 screw-nut on phases L1/L2/L3 49
Condenser modules, impeller M10 screw-nut on earth strip PE 49
M8 H screw 18
mounting Main disconnect switch without option 70D
Condenser modules, chassis, Circuit breaker - all calibers QS 100 62,5
structure, economizer assembly,
Taptite M 10 screw 30 Main disconnect switch with option 70D
electrical panels, compressor and oil
separator mounting Circuit breaker - caliber 630/800A QF 100 9
Taptite M 6 screw Pipe supports, condenser modules 7 Circuit breaker - caliber 1000A QF 100 18
M8 H screw MCHE coil 14 Compressor variable frequency drive
M6 H screw Pipe clip 10 M 10 nuts on phases GS* 29,5
M8 H nut Oil separator mounting 14 M 10 or M 8 nut on earth R/S/T U/V/W 29,5
M16 H stud Compressor mounting 30 M 8 nuts on internal connections (fuses and GND 14,5
M10 H screw Oil separator mounting 30 busbars)
M16 H lock nut Compressor mounting 23 Earth strip connections
M8 H screw Filter unit cover 35 M8 24
M12 H screw Economiser-compressor flange 40 M 10 49
M16 H stud and nut Discharge- oil separator flange 130 Compressor connections
M8 H screw Oil line-compressor flange 25 M 12 nuts on phases EC* 23
M16 H screw Exchanger water boxes 190 M 12 screws on ground 1/2/3 25
5/8 ORFS nut Oil line 65 Variable frequency drives for the fans and hydraulic pumps
Victaulic 4" (M12 nut), and 5" (M16 Screws on phases and earth, VFD up to 11 kW GS* 2,5
M12/M16 H nut 65
nut) clamps on suction line Screws on phases and earth, VFD up to 15 kW GS* 4,5
M16 H screw Evaporator on chassis 130 Circuit breaker cage terminal and differential block screws
Rotalock Schneider type GV 2 QM* 1,7
Liquid line 100
1"3/4-12-UN
Schneider type IC 60 QF100A 2
Rotalock Liquid line 145 ABB type S803S QF* 3,5
2"1/4-12-UN
M²0 H nut Victaulic 5 and 6" clamp on water pipe 45 ABB type MS 132 QM10* 1,3
M6 T30 torx screw Control cabinet casing panel 4,5 Switch cage terminal screws
Schneider LC1K0610B7 AC3 6A K* 1,3
Schneider LC1SKGC200B7 AC3 5A K* 0,8
ABB type AS09 K* 1,2
Potential transformer TC* 0,6
Control cabinet distributor 13

WARNING: if the compressor’s motor is with permanent

magnet (option 329), do not open the compressor. Ensure
that the terminal box is securely fixed in place before filling
the machine with refrigerant, draining the refrigerant or
rotating the motor shaft. The compressor cannot be removed.
WARNING: Strong magnetic field inside the compressor
casing. An electrical current may be generated on the
compressor terminals and on the circuits which are connected
when filling/emptying the refrigerant.
WARNING: The tightening of the connections at the
compressor terminals requires special precautions. Refer to
the next section.

74
11 - SYSTEM STANDARD MAINTENANCE

11.4.3 - Precautions for connecting to the Level 1 cleaning:

compressor power terminals
■ Remove all foreign objects or fragments/debris attached to the
These precautions needs to be applied whenever an operation coil surface or wedged between the chassis and the supports.
requires removal of the power conductors connected to the ■ Use a low-pressure dry air jet to remove all traces of dust from
compressor power supply terminals. the coil.

Level 2 cleaning:
B C
■ Carry out the level 1 cleaning operations.
■ Clean the coil using suitable products.
Use appropriate PPE including safety glasses and/or mask,
waterproof clothes and safety gloves. It is recommended to
wear clothing that covers the whole body.
Specific products approved by the manufacturer for cleaning
coils are available from the manufacturer’s spare parts
D F G H network. The use of any other product is strictly prohibited.
E After the cleaning product is applied, rinsing with water is
mandatory (see manufacturer’s standard RW01-25).
IMPORTANT: Never use a pressure water spray without a large
diffuser.
Concentrated and/or rotating water jets are strictly forbidden.
B Torque application to tighten the lug Never use a fluid with a temperature above 45 °C to clean the
C Avoid contact between the two nuts air heat exchangers.
D Lug tightening nut
E Flat lug Correct and frequent cleaning (approximately every three
F Counter-nut months) will prevent 2/3 of the corrosion problems. Protect
G Terminal tightening nut the electrical cabinets, the motorised ball valve and the VFDs
H Isolator during cleaning operations. Don’t forget to remove protections
The tightening nut on the terminal G supporting the isolator H after cleaning operations.
must never be loosened, as it keeps the terminal secure and stops
the compressor leaking. 11.6 - Flooded Evaporator maintenance
The phase lug E must be tightened applying the torque between Check that:
the counter nut F and the tightening nut D : During this operation
a counter-torque must be applied at counter nut F. ■ The insulating foam is neither detached nor torn during works,

The lock nut F must not be in contact with the terminal securing ■ The heaters and probes are operating and correctly positioned
nut G. in their supports,
■ The water-side connections are clean and show no sign of
11.5 - Condenser Coils maintenance leakage.

We recommend that coils are inspected regularly to check the

degree of cleanliness. This depends on the environment where
the unit is installed, in particular urban and industrial sites, and for
units installed near trees that shed their leaves.
Recommendations for maintenance and cleaning of micro-channel
coils (MCHE):
■ Regularly cleaning the coil surface is essential for correct unit
operation.
■ Eliminating contamination and removal of harmful residue will
increase the operating life of the coils and the unit.
■ The maintenance and cleaning procedures below are part of
the regular maintenance to increase the operating life of coils.
■ Specific recommendation in case of snow: For long term
storage, regularly check that no snow has accumulated on the
coil.
■ Clean the surface of the coil by spraying the coil regularly and
uniformly from bottom to top, orienting the water jet at right
angles to the surface. Do not exceed a water pressure of 6200
kPa (62 bar) or an angle of 45° to the coil. The nozzle must be
at least 300 mm away from the coil surface.
■ Clean and scrub the entire coil connections with a soft Nylon,
PolyPro® or Tynex® brush and low pressure tap water.

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11 - SYSTEM STANDARD MAINTENANCE

11.7 - Screw Compressor maintenance

11.7.1 - Checking the compressor rotation 11.7.4 - Periodic test of the high pressure safety
loop
Ensuring the compressor rotation is correct is one of the most
critical considerations. The aim of this periodic test is to check the settings of the high
Reverse rotation, even for a short period, will have a considerable pressure safety loop on one of the unit’s refrigerant circuits and
adverse effect on the compressors’s reliability, and may even check it is operating correctly. This procedure must be repeated
cause irreparable damage. The reverse rotation protection process for each circuit.
must be capable of determining the direction of rotation and 1. Fit a calibrated pressure gauge on the high pressure part of
stopping the compressor within one second. the circuit (compressor discharge)
Reverse rotation is most likely to occur whenever the wiring at the 2. Reset all the active alarms
compressor terminals has been modified. 3. Activate the HP test mode for the corresponding circuit via the
To minimise any risk of reverse rotation, the following procedure control interface.
must be applied. The high pressure test maybe defined in the fan addressing
Rewire the electrical wires to the compressor terminals as originally menu (FAN DRV2).
wired. Keep a counter torque on the lower nut on the power supply To activate the high pressure test for a specific circuit, access
cable terminal lug when the latter is installed. the Maintenance menu.
When a compressor is replaced, a low pressure switch must be Select Fan addressing (section 5.5.10).
installed temporarily as a safety measure on the high pressure
Set the high pressure test A or high pressure test B to “yes”.
part of the compressor. The purpose of this pressure switch is to
protect the compressor against any wiring errors at the compressor 4. Save the fault trip value
terminals. 5. Check that the two HPS have tripped
The electrical contact of the switch would be wired in series with If the two HPS have tripped, move on to step 9
the high pressure switch. If just one of the HPS has tripped,
The pressure switch must remain in place until the compressor 6. Replace the tripped HPS with another system which has a
has been started and direction of rotation has been verified; greater value.
at this point, the pressure switch can be removed.
Alternatively, an emergency stop button can be installed.
The switch that has been selected for detecting reverse rotation
is Carrier part number HK01CB001. This pressure switch opens 7. Repeat steps 2 to 5
the contacts when the pressure falls below 7 kPa. The pressure 8. Check whether the trip values are correct
switch has a manual reset, which can be reset when the pressure The trip values must be between -1,4/+0 bars of the rated value
exceeds 70 kPa once more. The pressure switch must be a manual indicated on the unit.
reset type to prevent any risk of the compressor short cycling in
9. Reset all the alarms
the reverse direction.
10. Reset both the HPS
11.7.2 - Oil separator 11. Deactivate the HP test mode for the circuit
Check that the heaters are operating correctly and that they are NOTE: For step 6, electrical diconnection of the tripped HPS
firmly attached to the oil separator. and its substitution must be performed within the electrical
box that encloses the control an regulation components.
11.7.3 - Oil filter change schedule Identify the HPS connectors with the detailed electrical
diagram.
As keeping the system clean is critical to ensure its reliable The connector type must be WAGO 231-302 or equivalent.
operation, there is a filter in the oil pipe at the oil separator outlet.
The oil filter is specified to provide a high level of filtration (5 µ),
necessary for ensuring the compressor has a long service life.
The filter should be checked after the first 500 hours of operation,
and every subsequent 2000 hours. The filter must replaced as
soon as the pressure differential on the filter exceeds 200 kPa (2
bar).
The pressure drop on the filter is determined by measuring the
pressure at the discharge (dp) and the oil pressure (op).
The difference in these two pressures will be the pressure drop
on the filter, check valve, and solenoid valve.
The pressure drop on the check valve and solenoid valve is
approximately 40 kPa (0,4 bar), which should be subtracted from
the two oil pressure measurements to give the oil filter pressure
drop.

76
11 - SYSTEM STANDARD MAINTENANCE

11.8 - Variable frequency drive maintenance 11.9 - Precautions when fitting the casing panel
to the side of the control cabinet
WARNING: Before any work on the variable frequency drive,
ensure that the circuit breaker/disconnect switch is open and The control cabinet casing panel may need to be removed to
there is no voltage present (reminder: The capacitors take access the back of the internal partition which houses the electrical
approximately 20 minutes to discharge. This value is a guide, components. In this case, precautions must be taken when refitting
and may differ from one VFD to another: Refer to the to ensure the panel is not deformed:
information given on the VFD to find out the precise value). The upper section of the casing panel is equipped with a hook
Only appropriately qualified personnel are authorised to which must be engaged in the cabinet’s frame: Before it is screwed
replace or make modifications to components inside the in, the panel should stay in place on the cabinet by itself, and
variable frequency drive. assembly should not require a second person to be present.
During periodic inspections, check the condition of the ventilation
grilles on the variable frequency drive door; ensure that they are
not pierced, damaged or obstructed.
Replace the fan if a “fan replacement” alert/warning is displayed
in the list of alarms.
For any other alarm or problem relating to the variable frequency
drive, contact Carrier Service
In general, a fault with the variable frequency drive can be
corrected by repairing or replacing an internal component. If the
complete variable frequency drive needs to be replaced, its
removal will require prior removal of the ventilation ducts and the
top of the cabinet: Please contact Carrier Service. Similarly,
precautions must be taken for handling, as the variable frequency
drives are very heavy (between 65kg and 120kg, depending on
their size).
The variable frequency drives fitted on the units do not require a
dielectric test, even if being replaced: They are systematically
checked before delivery. Moreover, the filtering components
IMPORTANT : If the panel is deformed, it would irreparably
installed in the variable frequency drive can falsify the measurement
damage the sealing of the cabinet, which would enable water
and may even be damaged.
drops to infiltrate the cabinet and degrade the electrical
If the insulation of a component (compressor, cables, etc.) requires components.
testing, the variable frequency drive must be disconnected from
the power circuit.

77
12 - SYSTEM FINAL SHUTDOWN

12.1 - Shutting down

Separate the units from their energy sources, allow them to cool then drain them completely.

12.2 - Recommendations for disassembly

Read the information relating to the presence of potentially dangerous substances in the product and their precautions for use (REACH,
Regulation (EC) No. 1907/2006). This information is available on the Manufacturer’s website.
Use the original lifting equipment.
Sort the components according to their material for recycling or disposal, in accordance with regulations in force.
Check whether any part of the unit can be recycled for another purpose.

12.3 - Fluids to be recovered for treatment

■ Refrigerant (In compliance with regulation F-GAS no. 2024/573/UE).
■ Heat-transfer fluid: Depending on the installation, water, brine solution, etc.
■ Compressor oil.

12.4 - Materials to be recovered for recycling

■ Steel
■ Copper
■ Aluminium
■ Plastics
■ Polyurethane foam (insulation)

12.5 - Waste Electrical and Electronic Equipment (WEEE)

At the end of its life, this equipment must be disassembled and contaminated fluids removed by professionals and processed via
approved channels for waste electrical and electronic equipment (WEEE).

78
13 - APPENDICES (PROVIDED IN THE DOCUMENT WALLET WITH THE
INSTRUCTION MANUAL)

13.1 - Appendix 1: Declaration of conformity

13.2 - Appendix 2: Wiring diagram

13.3 - Appendix 3: Machine PID

13.4 - Appendix 4: Dimensional drawings

79
 CARRIER participates in the ECP programme for LCP-HP
Check ongoing validity of certificate:
www.eurovent-certification.com

The quality management system of this product’s assembly site has been certified in accordance with the requirements of the ISO 9001 standard (latest current
version) after an assessment conducted by an authorized independent third party.
The environmental management system of this product’s assembly site has been certified in accordance with the requirements of the ISO 14001 standard (latest
current version) after an assessment conducted by an authorized independent third party.
The occupational health and safety management system of this product’s assembly site has been certified in accordance with the requirements of the ISO 45001
standard (latest current version) after an assessment conducted by an authorized independent third party.
Please contact your sales representative for more information.

Order No.: 10200, 09.2024. Supersedes order No.: 10200, 10.2023. Carrier - 1, Route de Thil - BP49 01120 Montluel CEDEX, France.
Manufacturer reserves the right to change any product specifications without notice. Printed in the European Union.