PRODUCT DATASHEET

DM-PDS030-E Rolltec®-Rev15 – September 2017

www.dextragroup.com
 03 PRODUCT DESCRIPTION

04
STANDARD & POSITION SPLICES (Type A,B,C)

06
CAGING SPLICES

08 TRANSITION SPLICES

10 POCKET FORMERS

11 FORM FIXERS

12 STAINLESS STEEL COUPLERS

13 WELDABLE COUPLERS

14
HEADED BARS

16
BAR ENDS PREPARATION
INSTALLATION

17
COLOUR IDENTIFICATION
CONTENT

IDENTIFICATION & TRACEABILITY

18 APPROVALS
QUALITY ASSURANCE
CHANGES AND UPDATES

20 PACKING DETAILS
 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 3 / 27

Product Description
The ROLLTEC® reinforcing bar end preparation system is
a simple and effective system to mechanically splice two
reinforcing bars. It consists in peeling out the ribs and rolling
• C o s t e ff e c t i v e a l t e r n a ti ve to l a p
a thread at the end of the bar. It is done in only one operation.
splicing.
• R e d u c e s s t e e l w a s t a ge .
• E n a b l e s m u l t i p l e r e - u se o f fo r m
works.
• S h o r t e n s c o n s t r u c t i o n cycl e ti m e .

Depending on the regularity and shape of the bar ribs, as well as the
quality of the shear cut, the thread may not always look very clean and
the ribs may still be partially apparent. The look of the thread doesn’t
affect its performance.

A clean shear cut is sufficient, the bar does not need saw cut. Bad shear
cuts can be processed, but the shear cut defects will not be corrected by
the Rolltec® threading machine and will remain apparent after threading.

Bar end preparation must be done exclusively with machines provided

by Dextra and following the instructions provided in our Rolltec® bar end
preparation quality manual. Consult us for technical details of our range
of machinery (Please specify the minimum and maximum bar diameters
that you need to process).
CAD & BIM
The mechanical performance of ROLLTEC® splices of grade 460B,
B500B and B500C EN 10080 bars complies with the requirements of CAD & BIM tools to support design engineers
B.S. 8110. The mechanical performance of ROLLTEC® splices and in the drawing and modelling of structures are
headed bars of grade 60, 75 and 80 ASTM A615 and A706 bars complies available in the download section of
with the requirements of ACI 318 chapters 12 and 21, as well as of the www.dextragroup.com
AASHTO bridge design code.
For designer tools support, contact us at:
However, thanks to its rolled threading process, the fatigue resistance [email protected]
of ROLLTEC® splices is much better than that specified in the AASHTO
code.

The mechanical performance of ROLLTEC® splices of grade 400, 400W,

500 and 500W CAN/CSA G30.18 bars complies with CAN/CSA A23.3
and CAN/CSA S6.
 4 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Standard splices (Type A)

Standard splices are accomplished by use of STEP1

a standard coupler matching the bars threads.

STEP2

STEP3

OD

Type A splice. See Assembly instruction N° AI-RL01E.

Position Splices (Type B)

When both bars would be a burden to STEP1

rotate, for example because of their size, the
ROLLTEC® system simply extends the thread
onto the ribs of the bar, thereby enabling the
coupler to be fully screwed onto it. It is then
STEP2
unscrewed from one bar and back onto the
second bar to accomplish the connection.

The ROLLTEC® system conveniently uses

the same coupler to do standard splices and STEP3
position splices. The difference between both
splices is limited to the length of the thread on
the bar: refer to table 1 for dimensions.

STEP4

OD

Type B splice. See Assembly instruction N° AI-RL02E

 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 5 / 27

Position Splices (Type C)

STEP1
Type C position splices are type B connections
where the thread has been further extended to
accommodate a lock nut. They are ideal when
the second bar is bent and must be oriented in
STEP2
a specific direction.

STEP3

STEP4

Lc
L OD Thread

OD

Type C splice. See Assembly instruction N° AI-RL03E Rolltec® Round lock nuts

Approximate Approximate
Bar size coupler coupler
Product code Rolltec® Product code Rolltec®
Model dimensions (mm) Model dimensions (mm)
Standard coupler Round lock nut
Metric US Canada OD L Lc* OD T

12 #4 - RS12 FPRS1213001 20 38 48 LNM13 FPRL1213002 20 10

14 - - RS14 FPRS1415001 24 40 50 LNM15 FPRL1415002 24 10
- #5 15M RS#5 FPRS0516001 26 48 58 LNM16 FPBL1416002 24 10
16 - - RS16 FPRS1617001 28 45 55 LNM17 FPRL1617004 28 10
18 - - RS18 FPRS1819001 28 50 60 LNM19 FPRL1819002 28 10
19 #6 20M RS19 FPRS0620001 32 59 69 LNM20 FPBL1620002 28 10
20 - - RS20 FPRS2021001 32 55 65 LNM21 FPRL2021004 32 10
- #7 - RS#7 FPRS0722001 34 64 74 LNM22 FPBL1822002 30 10
22 - - RS22 FPRS2224001 34 60 70 LNM24 FPBL2024002 32 10
24 #8 25M RS24 FPRS2425001 40 69 81 LNM25 FPRL2425002 40 12
25 - - RS25 FPRS2526001 40 65 77 LNM26 FPRL2526004 40 12
26 - - RS26 FPRS2627001 40 65 79 LNM27 FPBL2527002 36 13.5
28 #9 - RS28 FPRS2829001 45 70 82 LNM29 FPRL2829002 45 12
30 - 30M RS30 FPRS3030001 50 85 100 LNM30 FPRL2830002 50 15
32 - - RS32 FPRS3233001 50 85 99 LNM33 FPRL3233002 50 13.5
#10 RS#10 FPRS1033001 50 90 104 LNM33 FPRL3233002 50 13.5
34 - - RS34 FPRS3434001 50 85 100 LNM34 FPRL3434002 50 15
- #11 35M RS35 FPRS1137001 56 87 102 LNM36 FPBL1036002 50 15
36 - - RS36 FPRS3637001 56 85 100 LNM37 FPRL3637002 56 15
40 - - RS40 FPRS4041001 62 105 122 LNM41 FPRL4041002 62 16.5
43 #14 45M RS43 FPRS1444001 70 127 148 LNM43 FPRL1143002 70 21
50 - - RS50 FPRS5050001 75 125 146 LNM50 FPRL5050002 75 21
57 #18 55M RS57 FPRS1857001 95 140 163 LNM57 FPRL1857003 95 22.5
Table 1: Dimensions of Rolltec® Standard and Position splices Table 2: Dimensions of Rolltec® lock nuts.
 6 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Caging Splices
Connection of single bars STEP1 RA

When the bars cannot be brought butt to butt

(as it happens often in cages manufacturing),
ROLLTEC® Caging splices are the answer.
Both bars are threaded with a standard STEP2
Max Gap
ROLLTEC® thread, and a “Caging Assembly
Set” is used to connect them.

This set is constituted of three pieces pre-

assembled together : a caging stud, a long
caging coupler and a lock-nut. The end of the STEP3 RC

caging stud bears a female thread that fits

on one bar (Preferably the top bar in case of
vertical cages).

If one of the bars is concreted before assembly of STEP4

the reinforcement, its thread must be protected by a
pocket former (See page 10).

See Assembly instruction N° AI-RL06E

Chamfer to cope with

ROLLTEC® Caging assembly set

axial misalignment

Approximate
Bar size external Max
Product code Rolltec® dimensions (mm) L Max
Model gap
Caging Assembly set (mm)
(mm)
Metric US Canada D RA RC
bridge vertical gap
Long coupler to

- #6 20M RCA19 FPRB0620009 32 149 80 19 202

20 - - RCA20 FPRB2021009 32 144 79 20 196

- #7 - RCA#7 FPRB0722009 34 161 87 21 218

24 #8 25M RCA24 FPRB2425009 40 175 94 24 237

- - RCA25
Lock nut

25 FPRB2526009 40 172 95 25 235

28 #9 - RCA28 FPRB2829009 45 181 99 28 248

32 #10 - RCA32 FPRB3233009 50 227 123 32 307

Visual check
groove

- #11 35M RCA35 FPRB1136009 56 229 127 35 314

36 - - RCA36 FPRB3637009 56 227 127 36 312

40 - - RCA40 FPRB4041009 62 268 146 40 364

threaded stud
Coupler and

- #14 45M RCA45 FPRB1444009 70 322 174 43 434

50 - - RCA50 FPRB5050009 75 323 177 50 440

- #18 55M RCA55 FPRB1857009 95 366 203 57 500

Table 3: Dimensions of Rolltec® caging assembly and gap allowed.

 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 7 / 27

Connection of bundled bars STEP1

In order to accommodate the thickness of

the coupler, a minimum spacing should be
C
maintained between the bar ends to connect
bundled bars with the ROLLTEC® caging S
system. The bar ends should be staggered
so that the movement of the caging couplers
is not obstructed by the neighboring bar. STEP2 Max Gap
Minimum values for spacing and staggering
are given in table 4. The spacing “c” is the
center-to-center value. The staggering length
“s” is from bar end to bar end.

There is no need to stagger the bars if the

center-to-center spacing is more than the
diameter of the couplers and the dimension of Max Gap
the lock nut.
STEP3

STEP4

Bar size Min bar spacing C (mm) Min bar

staggering
Metric US Canada No Staggering Staggering S (mm)

- #6 20M 37 33 203
20 - - 37 34 200
- #7 - 45 35 219
24 #8 25M 45 40 238
25 - - 45 40 240
28 #9 - 50 44 249
32 #10 30M 55 49 308
- #11 35M 61 53 318
36 - - 61 54 318
40 - - 67 59 365
- #14 45M 75 64 438
50 - - 80 70 442
- #18 55M 100 84 506

Table 4: Spacing and Staggering for bundled bars

 8 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Transition Splices
Transition Splices (via the bar)

When there is a need to splice bars of different STEP1

sizes, it is allowable in most cases (Ref table
below) to reduce the size of the larger bar and
to use a standard coupler.

STEP2
This however might need to be done in
several steps, as not more than 2 mm on the
diameter should be peeled off at a time. The
machine must therefore be re-set for each
machining step. The whole batch of bars
should be processed at each downsizing step. STEP3
In any case, productivity and peeling tools
consumption will be affected.

STEP4 L

OD

See Assembly instruction N° AI-RL04E

Bar size Feasibility Thread

14/12 M13 on Ø 14

16/14 M15 on Ø 16

20/16 M17 on Ø 20

25/20 M21 on Ø 25
OK
28/25 M26 on Ø 28

32/28 M29 on Ø 32

36/32 M33 on Ø 36

40/36 M37 on Ø 40

16/12

25/16
No
32/20
The larger bar is too big to be peeled.
Use of a transition coupler is necessary.
32/25

40/25

40/32

Table 5: Rolltec® direct transition splices

 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 9 / 27

Transition Splices (via the coupler)

Approximate
Bar size
Product code external
The ROLLTEC® system proposes special transition dimensions
Model Rolltec®
couplers that conveniently avoid the difficult task of planning (mm)
Metric US Canada Transition coupler
in advance the need of transitions. OD L

14-12 - - RT14-12 FPRT1412002 24 46

16-12 - - RT16-12 FPRT1612002 28 49

STEP1 16-14 - - RT16-14 FPRT1614002 28 50

- #6-#5 20M-15M RT#6-#5 FPRT0605001 28 60

20-12 - - RT20-12 FPRT2012002 28 55

20-16 - - RT20-16 FPRT2016002 28 58

STEP2
- #7-#6 - RT#7-#6 FPRT0706001 32 68

25-16 - - RT25-16 FPRT2516002 34 65

25-20 - - RT25-20 FPRT2520002 34 70

STEP3 - #8-#7 - RT#8-#7 FPRT0807002 34 73

28-16 - - RT28-16 FPRT2816002 40 67

28-20 - - RT28-20 FPRT2820002 40 72

- #9-#8 - RT28-24 FPRT2824002 40 80

STEP4
L 28-25 - - RT28-25 FPRT2825002 40 77

30-25 - - RT30-25 FPRT0908001 45 85

32-20 - - RT32-20 FPRT3220002 45 82

OD
32-24 #10-#8 - RT32-24 FPRT3224002 45 88

32-25 - - RT32-25 FPRT3225002 45 87

32-28 #10-#9 RT32-28 FPRT3228002 45 87

- #11-#8 35M-25M RT35-24 FPRT3524002 50 90

- - 35M-30M RT35-30 FPRT3530002 50 97

- #11-#10 - RT35-32 FPRT1110001 50 97

36-16 - - RT36-16 FPRT3616002 50 77

36-32 - - RT36-32 FPRT3632002 50 97

40-16 - - RT40-16 FPRT4016002 56 85

40-25 - - RT40-25 FPRT4025002 56 95

40-32 - - RT40-32 FPRT4032002 56 105

40-36 - - RT40-36 FPRT4036002 56 105

- #14-#10 - RT43-32 FPRT1410001 62 118

- #14-#11 45M-35M RT#14-#11 FPRT1411002 62 120

Table 6: Rolltec® transition couplers

Other size combinations are available upon request.

 10 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Pocket Formers

Pocket formers are plastic accessories that fit

the threads of Rolltec® bars in order to form a
reservation in the concrete.

They can be nailed to a wooden formwork

through the holes in their flange.

D2

10mm

D1

Approximate
Bar size Product code external
Model Rolltec® dimensions (mm)
Metric US Canada Pocket formers
D1 D2 L

12 #4 - PF12M13 FPPF1213002 61.5 30 21

14 - - PF14M15 FPPF1415002 61.5 32 24
- #5 15M PF16M17 FPPF1617002 71.5 40 25
16 - - PF16M17 FPPF1617002 71.5 40 25
18 - - PF18M19 FPPF1819002 71.5 40 31.5
19 #6 20M PF20M21 FPPF2021002 71.5 40 31.2
20 - - PF20M21 FPPF2021002 71.5 40 31.2
22 - - PF22M24 FPPF2224002 77.5 45 32
24 #8 25M PF25M26 FPPF2526002 85.5 50 36.2
25 - - PF25M26 FPPF2526002 85.5 50 36.2
26 PF26M27 FPPF2627002 85.5 50 41
28 #9 - PF28M29 FPPF2829002 85.5 50 35
30 - 30M PF30M30 FPPF3030002 85.5 50 46.5
32 #10 - PF32M33 FPPF3233002 95.5 60 49.2
36 - - PF36M37 FPPF3637002 95.5 58 50
40 - - PF40M41 FPPF4041002 115 75 56.2
40 - - PF40M41 FPPF4041002 115 75 56.2

Table 7: Dimensions of Rolltec® pocket formers

 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 11 / 27

Form Fixers

OD
Form fixers are standard couplers fitted
with a square flange that can be nailed to a
wooden formwork to facilitate positioning of
reinforcement. It may be tack- welded, pressed
or clipped to the coupler. The connection
between the coupler and the flange is not
structural.

Form fixers are available for bar dia 12 L

through 40.

See Assembly instruction N° AI-RL07E

Bar size Approximate external

Product code dimensions (mm)
Model Rolltec®
Metric US Canada Form fixer
A D L T

12 #4 - RF12 FPRO1213001 60 20 38 2

- #5 15M RF15 FPRO0516001 60 26 48 2

19 #6 20M RF20 FPRO0620001 60 32 59 2

- #7 - RF#7 FPRO0722001 60 34 64 2

24 #8 25M RF24 FPRO2425001 65 40 69 2

28 #9 - RF28 FPRO2829001 75 45 70 3

32 #10 - RF32 FPRO3233001 75 50 90 3

35 #11 35M RF35 FPRO1137001 75 56 87 3

Table 8: Dimensions of Rolltec® form fixers

 12 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Stainless Steel Couplers

ROLLTEC® stainless steel couplers are

designed to splice BS6744 grade 500 or ASTM
A955 grade 60 stainless steel reinforcement
bars. They are available in two grades in order
to fit with the grade of the bar:

ROLLTEC® austenitic stainless steel couplers

are made of grade AISI 316 as per ASTM
A276 or X3CrNiMo17-13-3 as per EN 10088-
3 (Material number 1.4436).

For the splicing of cryogenic reinforcing bars,

Rolltec austenitic stainless steel couplers are
recommended. L

ROLLTEC® duplex stainless steel couplers

are made of grade S31803 or, S32205 as per
ASTM A276 or X2CrNiMoN22-5-3 as per EN OD

10088-3 (Material number 1.4462).

Stainless steel bars should be handled with

care. Refer to specific instructions in our Bar
End Preparation Quality Manual.

Approximate Approximate
Product code external Product code external
Bar size Rolltec® Austenitic Rolltec® Duplex
Model dimensions Model dimensions
Stainless steel (mm) Stainless steel (mm)
coupler coupler
Metric US Canada OD L OD L
12 #4 - RAS13 FPSR1213153 20 38 RDS13 FPSR1213152 20 38
14 - - RAS15 FPSR1415173 24 40 RDS15 FPSR0415172 24 40
- #5 15M RAS16 FPSR1616203 26 45 RDS16 FPSR1616202 26 45
16 - - RAS17 FPSR1617173 28 45 RDS17 FPSR1617172 28 45
18 - - RAS19 FPSR1819253 28 50 RDS19 FPSR1819252 28 50
- #6 20M RAS20 FPSR1920253 32 55 RDS20 FPSR1920252 32 55
20 - - RAS21 FPSR2021203 32 55 RDS21 FPSR2021202 32 55
- #7 - RAS22 FPSR2222253 34 60 RDS22 FPSR2222252 34 60
22 - - RAS24 FPSR2224303 34 60 RDS24 FPSR2224303 34 60
24 #8 25M RAS25 FPSR2425253 40 65 RDS25 FPSR2425252 40 65
25 - - RAS26 FPSR2526253 40 65 RDS26 FPSR2526252 40 65
26 - - RAS27 FPSR2627303 40 65 RDS27 FPSR2627302 40 65
28 #9 - RAS29 FPSR2829303 45 65 RDS29 FPSR2829302 45 65
30 - 30M RAS30 FPSR3030253 50 80 RDS30 FPSR3030252 50 80
32 #10 - RAS33 FPSR3233303 50 85 RDS33 FPSR3233302 50 85
34 - - RAS34 FPSR3434303 50 85 RDS34 FPSR3434302 50 85
- #11 35M RAS36 FPSR3636303 57 85 RDS36 FPSR3636302 57 85
36 - - RAS37 FPSR3637303 57 85 RDS37 FPSR3637302 57 85
40 - - RAS41 FPSR4041303 62 100 RDS41 FPSR4041302 62 100
- #14 45M RAS43 FPSR4343303 70 125 RDS43 FPSR4343302 70 125
50 - - RAS50 FPSR5050353 75 120 RDS50 FPSR5050352 75 120
- #18 55M RAS57 FPSR5757403 95 138 RDS57 FPSR5757402 95 138

Table 9: Dimensions of Rolltec austenitic stainless steel couplers Table 10: Dimensions of Rolltec duplex stainless steel couplers
 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 13 / 27

Weldable Couplers

For composite construction where concrete

reinforcement bars must be welded to a steel
structure, Rolltec weldable couplers must be
used.

This is a nut made of weldable-grade steel

that bears a large chamfer suitable for single
bevel butt welding.

See Assembly instruction N° AI-CW01E.

L
C

OD

Bar size Approximate

Product code external
Model Rolltec® Weldable dimensions (mm)
Metric US Canada coupler
OD L C
12 #4 - WCM13 FPWC1213001 22 24 4
14 - - WCM15 FPWC1415001 25 25 5
- #5 15M WCM16 FPWC1416001 28 27 4
16 - - WCM17 FPWC1617001 28 28 5
18 - - WCM19 FPWC1819001 30 30 5
19 #6 20M WCM20 FPWC1620001 34 33 5
20 - - WCM21 FPWC2021001 34 32 4
- #7 - WCM22 FPWC1822001 38 35 5
22 - - WCM24 FPWC2224001 38 36 6
24 #8 25M WCM25 FPWC2425001 42 38 5
25 - - WCM26 FPWC2526001 42 38 5
26 - - WCM27 FPWC2627001 45 39 6
28 #9 - WCM29 FPWC2829001 48 39 6
30 - 30M WRM30 FPWC3030001 50 45 5
32 #10 - WRM33 FPWC3233002 55 49 6
34 - - WCM34 FPWC3434001 57 49 6
- #11 35M WRM36 FPWC1036001 62 49 6
36 - - WCM37 FPWC3637001 60 49 6
40 - - WCM41 FPWC4041001 72 56 6
43 #14 45M WCM43 FPWC4344001 75 69 6
50 - - WCM50 FPWC5050001 85 67 7
57 #18 55M WCM57 FPWC5757001 100 77 6

Table 11: Dimensions of Rolltec® weldable couplers

 14 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Headed Bars
Development of reinforcement is the main use of headed bars. They The large heads, with a net bearing area of nine times the cross-section
conveniently replace hooked bars as end anchorages in congested areas. area of the reinforcing bar, are designed to develop the yield strength
of the bars The structural engineer must verify the bearing strength
They can also be used to reduce lapping length, for example to reduce according to the code provisions. If the concrete strength is insufficient,
the cast-in-situ connection of precast elements. stirrups can be added to confine the concrete beneath the head.

Finally they can also be used on transverse reinforcement, as confinement Heads larger than four times the cross-section area of the reinforcing
or shear reinforcement where placing of stirrups is difficult. bar allow designs where the critical section is closer to the head than the
development length would allow.
Typical applications include exterior beam-column connections, roof
corners, pile feet, pile caps, cantilevered members, corbels, etc. In beam-column connections, headed bars in beam reinforcement should
extend to the far side of the column core.
Just like hooked bars, headed bars provide end anchorage by a
combination of bond and end bearing on the concrete. In wall corners and roof corners, headed bars should be used on inner
bars but are not recommended on outer bars.
But headed bars bond better with the concrete because, for a given
embedment length, the straight portion of a headed bar is longer than In roof connections, the column heads should be located above the beam
that of a hook, due to the bending radius of the hook. bars. In both cases this detailing arrangement will provide space for an
additional layer of transverse reinforcement, which will further improve
Under cyclic loading headed bars therefore display a smaller slip relative the capacity of the anchorage.
to the concrete than hooked bars do.
Headed bars can be arranged close to one another: tests have shown that
Rolltec® Standard mechanical anchorages are circular in shape. the overlapping of compression cones does not reduce the effectiveness
of the anchorage, as stresses quickly dissipate in a wider concrete cross-
Head sizes are defined by the ratio of their net bearing area divided by section area.
the cross-section area of the bar :
For applications in seismic design, or whenever stress reversal can be
expected, the development length in compression should be checked
too.

Full-scale cyclic tests of beam-column connections reinforced with

headed bars have shown that push-out of the concrete behind the head
does not occur until a drift ratio of 6%.

Consult us for more information. The information that should be provided

with the enquiry is : the application, the governing code, the reinforcing
bar grade and diameter, the concrete compressive strength, the bar
spacing and the concrete cover.

Net bearing area

Surface ratio =
Nominal bar cross section area

Two of heads are proposed. Other head sizes can be manufactured upon
request to fit the application requirements.

The small heads, with a net bearing area of four times the cross-section
area of the reinforcing bar, work with a combination of head bearing
capacity and bond. The minimum anchorage length required to provide
the bond must be computed according to the code provisions by the
structural engineer, depending on the grade of reinforcement and the
class of concrete.

Again, due to the absence of a bending radius, the development length of

See Assembly instruction N° AI-RL05E.
a headed bar is typically shorter than that of a hook.
 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 15 / 27

Small size Headed bars

Bar size Product code Approximate external dimensions (mm)
Model Rolltec® small OD T Net bearing Surface
Metric US Canada anchor plate (mm) (mm) area (mm2) ratio
OD
12 #4 - REASC12 FPEC1213017 30 18 574 5.1
14 - - REASC14 FPEC1415017 34 18 731 4.8
T - #5 15M REASC15 FPEC0520007 38 21 933 4.7
16 - - REASC16 FPEC1617017 38 21 907 4.5
18 - - REASC18 FPEC1819017 42 23 1,102 4.3
19 #6 20M REASC19 FPEC0620006 45 25 1,276 4.5
20 - - REASC20 FPEC2021017 48 26 1,463 4.7
- #7 - REASC#7 FPEC0722006 50 28 1,583 4.1
22 - - REASC22 FPEC2224017 52 28 1,671 4.4
24 #8 25M REASC24 FPEC2425017 60 30 2,337 5.2
25 - - REASC25 FPEC2526017 60 30 2,297 4.7
26 - - REASC26 FPEC2627017 60 30 2,255 4.2
28 #9 - REASC28 FPEC2829007 65 30 2,658 4.3
30 - 30M REASC30 FPEC3030017 70 37 3,142 4.4
32 #10 - REASC32 FPEC3233007 75 40 3,563 4.4
34 - - REASC34 FPEC3434017 80 40 4,119 4.5
- #11 35M REASC35 FPEC1136006 85 40 4,657 4.6
36 - - REASC36 FPEC3637007 85 40 4,599 4.5
40 - - REASC40 FPEC4041007 90 47 5,041 4
43 #14 45M REASC45 FPEC1443006 100 57 6,402 4.4
50 - - REASC50 FPEC5050007 115 57 8,423 4.3
57 #18 55M REASC57 FPEC5757006 130 63 10,721 4.2

Table 12: Dim. of Rolltec® Small Mechanical Anchorages (Net bearing area at least 4 times the nominal cross-section area of the bar)

Large size Headed bars

Bar size Product code Approximate external dimensions (mm)
Model Rolltec® large OD T Net bearing Surface
Metric US Canada anchor plate (mm) (mm) area (mm2) ratio

OD
12 #4 - REALC12 FPEC1213018 42 18 1,253 11.1
14 - - REALC14 FPEC1415018 45 18 1,414 9.2
- #5 15M REALC15 FPEC0516007 52 21 1,923 9.7
T
16 - - REALC16 FPEC1617018 52 21 1,897 9.4
18 - - REALC18 FPEC1819018 60 23 2,544 10
19 #6 20M REALC19 FPEC0620007 65 25 3,004 10.6
20 - - REALC20 FPEC2021018 65 26 2,972 9.5
- #7 - REALC#7 FPEC0722007 75 28 4,038 10.4
22 - - REALC22 FPEC2224018 75 28 3,965 10.4
24 #8 25M REALC24 FPEC2425018 85 30 5,184 11.5
25 - - REALC25 FPEC2526018 80 30 4,496 9.2
26 - - REALC26 FPEC2627018 85 30 5,102 9.6
28 #9 - REALC28 FPEC2829008 95 30 6,428 10.4
30 - 30M REALC30 FPEC3030018 95 37 6,381 9
32 #10 - REALC32 FPEC3233008 105 40 7,804 9.7
34 - - REALC34 FPEC3434018 110 40 8,595 9.5
- #11 35M REALC35 FPEC1136007 115 40 9,369 9.3
36 - - REALC36 FPEC3637008 115 40 9,312 9.1
40 - - REALC40 FPEC4041008 130 47 11,953 9.5
43 #14 45M REALC45 FPEC1443007 140 57 13,942 9.6
50 - - REALC50 FPEC5050008 160 57 18,143 9.2
57 #18 55M REALC57 FPEC5757007 185 63 24,328 9.4

Table 13: Dim. of Rolltec® Large Mechanical Anchorages (Net bearing area at least 9 times the nominal cross-section area of the bar)
 16 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Bar End Preparation Installation

Reinforcing bars are individually prepared by having a ROLLTEC® thread The mechanical connection is achieved by screwing the coupler onto one
made on one or both of their ends by a Dextra machine. The machine bar, and then screwing in the second bar, and tightening it with a pipe
is preferably installed at a fabricator’s workshop. Bar end preparation wrench.Assembly instructions provided by Dextra must be followed.
instructions provided by Dextra must be followed.
The end of the threads tapers up to the core diameter of the bar, so
the number of threads emerging from the coupler depends on the actual
diameter of the bar as well as on the quality of the shear cut.
 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 17 / 27

Colour Identification Identification &

The plastic caps that protect the threads of Rolltec® splices are coloured
Traceability
to enable a quick identification of the bar size and prevent mis-matching
Each connection is marked with the following symbols that enable to
of threads.
trace it back to each raw material and production batch data. Marking
on coupler side.
Bar size
Model
Metric US Canada RS12 DM XX XX XXXX XXXX

12 #4 - Black Batch
Year Week Lot No.
Model & No.
14 - - Green MFG. ID
Bar size
Traceability No.
- #5 15M Blue

16 - - White Prefix marking number

Type of splice
begin with
18 - - Red
Standard splice RS12DM
19 #6 20M Lavender
Caging splice RB32DM
20 - - Grey
Transition splice RT14-12DM
- #7 - Grey
Stainless (austenitic) RAS12DM
22 - - Yellow
Stainless (duplex) RDS12DM
24 #8 25M Light Blue
Weldable WC34DM
25 - - Red
Small end anchor REASC16#5DM
26 - - Blue
Large end anchor REALC12#4DM
28 #9 - Clear

30 - 30M Black Table 15: Marking on coupler circumference

32 #10 - Brown Full traceability of the production batches and raw materials is guaranteed
for all load-bearing components. The retention period of our quality
34 - - Blue
records is 12 years.
- #11 35M Light Blue

36 - - Light Blue

40 - - Green

43 #14 45M Black

50 - - Grey

57 #18 55M Red

Table 14: Colour of plastic caps

 18 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Approvals
Rolltec splices have received the following
Certificate
approvals: Country Agency
N°
For Standard
splices dia 12
through 40,
UK Cares TA1B-5042 Position splices dia
12 through 32 and
Bridging dia 40

For Standard
N°
AFCAB splices dia 12
M10/014 through 40.

For Standard,
N°
KOMO position splices dia
K75734/02 12 through 32.

Dubai For Standard

N°
splices dia 12
Municipality CL17020469 through 40

Quality Assurance Changes and Updates

ROLLTEC® couplers and anchor plates are manufactured according to As a result of our continuous thrive for technological improvement, Dextra
strict technical specifications and under a production process that has reserves its right to modify the contents of this specification sheet at any
been certified to satisfy to the ISO 9004 and ASME NCA-3800 quality time without prior notice.
assurance standards.
In particular, various sources of raw materials may lead to variations in
This quality assurance system complies with the requirements of ASME outside diameters.
NQA-1 and 10CFR50 Appendix B.

Agency Certificate N°

The American Society of

QSC-706
Mechanical Engineers

Bureau Veritas
TH006540
ISO 9001:2008

CARES
1086
ISO 9001:2008

They are warranted to be free from manufacturing defects and to perform

in accordance with the manufacturer’s specifications providing that they
are installed in accordance with our written instructions.
PACKING DETAILS
 20 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Packing details

Pocket formers and lock nuts are packed in

Inside Outside
carton boxes. Other products are packed in
Wooden box type Weight (kg)
wooden crates that can be lifted by a forklift. W x L x H (cm) W x L x H (cm)

All products must be stored under a roof and 1 36.6x56.6x25.0 43.4x63.4x43.7 17

protected from the elements.
2 56.6x76.6x29.0 63.4x83.4x47.7 25

Please ensure that order quantities are a multiple 3 76.6x116.6x29.0 83.4x123.4x47.7 39

of the packaging quantities stated in the following
4 76.6x116.6x45.0 83.4x123.4x63.7 48
tables.
5 76.6x116.6x65.0 83.4x123.4x83.7 60

Table 16: Wooden crates dimensions

Note: The weight of the crates varies depending on ambient humidity.

Carton box Carton box size (mm) Weight (kg)

Pocket former 400x400x400 1

Lock nut 250x330x110 0.5

Table 17: Carton boxes dimensions

Note: The weight of the crates varies depending on ambient humidity.
 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 21 / 27

Rolltec® Standard couplers >> Page 5

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada
12 #4 - FPRS1213001 1,000 1 60 77
14 - - FPRS1415001 1,000 1 90 107
- #5 15M FPRS0516001 1,000 1 130 147
16 - - FPRS1617001 1,000 1 150 167
18 - - FPRS1819001 1,000 2 150 175
19 #6 20M FPRS0620001 1,000 2 240 265
20 - - FPRS2021001 1,000 2 210 235
- #7 - FPRS0722001 1,000 2 290 315
22 - - FPRS2224001 1,000 2 240 265
24 #8 25M FPRS2425001 1,000 3 440 479
25 - - FPRS2526001 1,000 3 400 439
26 - - FPRS2627001 1,000 3 390 429
28 #9 - FPRS2829001 1,000 3 550 589
30 - 30M FPRS3030001 1,000 4 880 928
32 - - FPRS3233001 1,000 4 790 838
#10 - - FPRS1033001 1,000 4 840 888
34 - - FPRS3434001 1,000 4 760 808
- #11 35M FPRS1137001 1,000 4 1,050 1,098
36 - - FPRS3637001 1,000 4 990 1,038
40 - - FPRS4041001 500 4 740 788
43 #14 45M FPRS1444001 250 3 625 664
50 - - FPRS5050001 250 4 638 686
57 #18 55M FPRS1857001 250 4 1,298 1,346

Rolltec® Lock nuts >> Page 5

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada
12 #4 - FPRL1213002 250 250x330x110 5 6
14 - - FPRL1415002 250 250x330x110 8 9
- #5 15M FPBL1416002 250 250x330x110 8 9
16 - - FPRL1617004 250 250x330x110 10 11
18 - - FPRL1819002 250 250x330x110 10 11
19 #6 20M FPBL1620002 250 250x330x110 10 11
20 - - FPRL2021004 100 250x330x110 5 6
- #7 - FPBL1822002 100 250x330x110 4 5
22 - - FPBL2024002 100 250x330x110 5 6
24 #8 25M FPRL2425002 100 250x330x110 10 11
25 - - FPRL2526004 100 250x330x110 9 10
26 - - FPBL2527002 100 250x330x110 7 8
28 #9 - FPRL2829002 100 250x330x110 12 13
30 - 30M FPRL2830002 100 250x330x110 18 19
32 - - FPRL3233002 50 250x330x110 8 9
#10 - - FPRL3233002 50 250x330x110 8 9
34 - - FPRL3434002 50 250x330x110 8 9
- #11 35M FPBL1036002 50 250x330x110 8 9
36 - - FPRL3637002 50 250x330x110 11 12
40 - - FPRL4041002 30 250x330x110 8 9
43 #14 45M FPRL1143002 30 250x330x110 14 15
50 - - FPRL5050002 30 250x330x110 15 16
57 #18 55M FPRL1857003 30 250x330x110 28 29
 22 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Rolltec® Transition couplers >> Page 8

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada

14-12 - - FPRT1412002 250 1 33 50

16-12 - - FPRT1612002 250 1 48 65

16-14 - - FPRT1614002 250 1 48 65

- #6-#5 20M-15M FPRT0605001 250 1 53 70

20-12 - - FPRT2012002 250 1 48 65

20-16 - - FPRT2016002 250 1 45 62

- #7-#6 - FPRT0706001 250 1 75 92

25-16 - - FPRT2516002 250 1 78 95

25-20 - - FPRT2520002 250 1 80 97

- #8-#7 - FPRT0807002 250 1 88 105

28-16 - - FPRT2816002 250 1 118 135

28-20 - - FPRT2820002 250 2 125 150

- #9-#8 - FPRT2824002 250 2 130 155

28-25 - - FPRT2825002 250 2 125 150

30-25 - - FPRT0908001 250 2 188 213

32-20 - - FPRT3220002 250 2 175 200

32-24 #10-#8 - FPRT3224002 250 2 180 205

32-25 - - FPRT3225002 250 2 178 203

32-28 #10-#9 FPRT3228002 250 2 173 198

- #11-#8 35M-25M FPRT3524002 250 2 235 260

- - 35M-30M FPRT3530002 250 2 243 268

- #11-#10 - FPRT1110001 250 2 233 258

36-16 - - FPRT3616002 250 2 200 225

36-32 - - FPRT3632002 250 2 228 253

40-16 - - FPRT4016002 250 2 273 298

40-25 - - FPRT4025002 250 2 303 328

40-32 - - FPRT4032002 250 2 320 345

40-36 - - FPRT4036002 250 2 305 330

- #14-#10 - FPRT1410001 250 3 468 507

- #14-#11 45M-35M FPRT1411002 250 3 465 504

 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 23 / 27

Rolltec® Caging coupler >> Page 6

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada

- #6 20M FPRB0620009 500 2 423 448

20 - - FPRB2021009 500 2 420 445

- #7 - FPRB0722009 500 3 525 564

24 #8 25M FPRB2425009 500 3 799 838

25 - - FPRB2526009 500 3 792 831

28 #9 - FPRB2829009 500 4 1,042 1,090

32 #10 - FPRB3233009 250 4 802 850

- #11 35M FPRB1136009 250 4 1,016 1,064

36 - - FPRB3637009 250 4 1,019 1,067

40 - - FPRB4041009 200 4 1,165 1,213

- #14 45M FPRB1444009 100 4 908 956

50 - - FPRB5050009 100 4 1,030 1,078

- #18 55M FPRB1857009 50 4 954 1,002

Rolltec® Pocket formers >> Page 10

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada

12 #4 - FPPF1213002 500 400x400x400 5 6

14 - - FPPF1415002 500 400x400x401 5 6

- #5 15M FPPF1617002 250 400x400x402 4 5

16 - - FPPF1617002 250 400x400x403 4 5

18 - - FPPF1819002 250 400x400x404 4 5

19 #6 20M FPPF2021002 250 400x400x405 4 5

20 - - FPPF2021002 250 400x400x406 4 5

22 - - FPPF2224002 250 400x400x406 4 5

24 #8 25M FPPF2526002 100 400x400x406 2 3

25 - - FPPF2526002 100 400x400x406 2 3

26 FPPF2627002 100 400x400x406 2 3

28 #9 - FPPF2829002 100 400x400x406 2 3

30 - 30M FPPF3030002 100 400x400x406 3 4

32 #10 - FPPF3233002 100 400x400x406 3 4

36 - - FPPF3637002 100 400x400x406 3 4

40 - - FPPF4041002 50 400x400x406 2 3

Note : FCL shipments may be palletised, whereas LCL shipments must be boxed
 24 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Rolltec® Form fixers >> Page 11

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada

12 #4 - FPRO1213001 500 2 56 81

- #5 15M FPRO0516001 500 2 89 114

19 #6 20M FPRO0620001 500 3 143 182

- #7 - FPRO0722001 500 3 165 204

24 #8 25M FPRO2425001 500 3 239 278

28 #9 - FPRO2829001 500 4 325 373

32 #10 - FPRO3233001 500 4 466 514

- #11 35M FPRO1137001 500 4 562 610

Rolltec® Weldable couplers >> Page 13

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada

12 #4 - FPWC1213001 250 1 18 35

14 - - FPWC1415001 250 1 23 40

- #5 15M FPWC1416001 250 1 30 47

16 - - FPWC1617001 250 1 28 45

18 - - FPWC1819001 250 1 35 52

19 #6 20M FPWC1620001 250 1 53 70

20 - - FPWC2021001 250 1 48 65

- #7 - FPWC1822001 250 1 68 85

22 - - FPWC2224001 250 1 65 82

24 #8 25M FPWC2425001 250 1 85 102

25 - - FPWC2526001 250 1 83 100

26 - - FPWC2627001 250 1 100 117

28 #9 FPWC2829001 250 1 110 127

30 - 30M FPWC3030001 250 1 138 155

32 #10 - FPWC3233002 250 2 180 205

34 - - FPWC3434001 250 2 193 218

- #11 35M FPWC1036001 250 2 228 253

36 - - FPWC3637001 250 2 205 230

40 - - FPWC4041001 250 2 350 375

43 #14 45M FPWC4344001 250 3 463 502

50 - - FPWC5050001 250 3 560 599

57 #18 55M FPWC5757001 250 4 905 953

 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017 25 / 27

Rolltec® Small anchor plates >> Page 15

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada
12 #4 - FPEC1213017 500 1 50 67
14 - - FPEC1415017 500 1 60 77
- #5 15M FPEC0520007 500 1 85 102
16 - - FPEC1617017 500 1 85 102
18 - - FPEC1819017 500 1 115 132
19 #6 20M FPEC0620006 500 1 140 157
20 - - FPEC2021017 500 1 165 182
- #7 - FPEC0722006 500 2 190 215
22 - - FPEC2224017 500 2 205 230
24 #8 25M FPEC2425017 500 2 300 325
25 - - FPEC2526017 500 2 295 320
26 - - FPEC2627017 500 2 290 315
28 #9 - FPEC2829007 500 2 340 365
30 - 30M FPEC3030017 250 2 245 270
32 #10 - FPEC3233007 250 2 300 325
34 - - FPEC3434017 250 2 345 370
- #11 35M FPEC1136006 250 2 390 415
36 - - FPEC3637007 250 2 385 410
40 - - FPEC4041007 250 3 495 534
43 #14 45M FPEC1443006 250 3 753 792
50 - - FPEC5050007 200 3 794 833
57 #18 55M FPEC5757006 200 4 1,114 1,162

Rolltec® Large anchor plates >> Page 15

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada
12 #4 - FPEC1213018 500 1 100 117
14 - - FPEC1415018 500 1 110 127
- #5 15M FPEC0516007 500 1 175 192
16 - - FPEC1617018 500 1 170 187
18 - - FPEC1819018 500 2 250 275
19 #6 20M FPEC0620007 500 2 315 340
20 - - FPEC2021018 500 2 325 350
- #7 - FPEC0722007 500 2 470 495
22 - - FPEC2224018 500 2 465 490
24 #8 25M FPEC2425018 500 3 645 684
25 - - FPEC2526018 500 3 560 599
26 - - FPEC2627018 500 3 640 679
28 #9 - FPEC2829008 500 3 800 839
30 - 30M FPEC3030018 500 3 970 1,009
32 #10 - FPEC3233008 250 3 635 674
34 - - FPEC3434018 250 3 710 749
- #11 35M FPEC1136007 250 3 770 809
36 - - FPEC3637008 250 3 765 804
40 - - FPEC4041008 250 4 1,145 1,193
43 #14 45M FPEC1443007 100 3 645 684
50 - - FPEC5050008 100 3 840 879
57 #18 55M FPEC5757007 100 4 1,242 1,290
 26 / 27 | Product Datasheet | DM-PDS030-E Rolltec-Rev15 – September 2017

Rolltec® Stainless Austenitic steel couplers >> Page 12

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada
12 #4 - FPSR1213153 250 1 20 37
14 - - FPSR1415173 250 1 30 47
- #5 15M FPSR1616203 250 1 38 55
16 - - FPSR1617173 250 1 43 60
18 - - FPSR1819253 250 1 45 62
- #6 20M FPSR1920253 250 1 68 85
20 - - FPSR2021203 250 1 63 80
- #7 - FPSR2222253 250 1 80 97
22 - - FPSR2224303 250 1 75 92
24 #8 25M FPSR2425253 250 1 120 137
25 - - FPSR2526253 250 1 115 132
26 - - FPSR2627303 250 1 113 130
28 #9 - FPSR2829303 250 1 145 162
30 - 30M FPSR3030253 250 2 230 255
32 #10 - FPSR3233303 250 2 225 250
34 - - FPSR3434303 250 2 218 243
- #11 35M FPSR3636303 250 2 300 325
36 - - FPSR3637303 250 2 290 315
40 - - FPSR4041303 250 3 390 429
- #14 45M FPSR4343303 250 3 665 704
50 - - FPSR5050353 250 3 670 709
- #18 55M FPSR5757403 250 4 1,365 1,413

Rolltec® Stainless Duplex steel couplers >> Page 12

Bar size
Finished QTY (pcs) Box type Net weight (kg) Gross weight (kg)
Metric US Canada
12 #4 - FPSR1213152 250 1 20 37
14 - - FPSR0415172 250 1 30 47
- #5 15M FPSR1616202 250 1 38 55
16 - - FPSR1617172 250 1 43 60
18 - - FPSR1819252 250 1 45 62
- #6 20M FPSR1920252 250 1 68 85
20 - - FPSR2021202 250 1 63 80
- #7 - FPSR2222252 250 1 80 97
22 - - FPSR2224303 250 1 75 92
24 #8 25M FPSR2425252 250 1 120 137
25 - - FPSR2526252 250 1 115 132
26 - - FPSR2627302 250 1 113 130
28 #9 - FPSR2829302 250 1 145 162
30 - 30M FPSR3030252 250 2 230 255
32 #10 - FPSR3233302 250 2 225 250
34 - - FPSR3434302 250 2 218 243
- #11 35M FPSR3636302 250 2 300 325
36 - - FPSR3637302 250 2 290 315
40 - - FPSR4041302 250 3 390 429
- #14 45M FPSR4343302 250 3 665 704
50 - - FPSR5050352 250 3 670 709
- #18 55M FPSR5757402 250 4 1,365 1,413
 Guangzhou
Paris
LosAngeles
Angeles

Hong Kong
Los

Dubai

Mumbai

Bangkok
Panama

São Paulo

Commercial presence in more than 55 countries.

HEADQUARTERS THAILAND INDIA CHINA

Dextra Manufacturing Co., Ltd. Dextra India Pvt. Ltd. Dextra Building Products (Guangdong) Co., Ltd.
Tel: (66) 2 021 2800 Tel: (91) 22 2838 6294 / 22 2839 2694 Tel: (86) 20 2261 9901
Fax: (66) 2 328 0374 Fax: (91) 22 2839 2674 Fax: (86) 20 2261 9902
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]

HONG KONG MIDDLE EAST EUROPE

Dextra Pacific Ltd. Dextra Middle-East FZE Dextra Europe SARL.
Tel: (852) 2845 7766 / 2511 8236 Tel: (971) 4886 5620 Tel: (33) 1 45 53 70 82
Fax: (852) 2586 1656 / 2519 0852 Fax: (971) 4886 5621 Fax: (33) 1 47 04 28 97
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]

NORTH AMERICA SOUTH AMERICA LATIN AMERICA

Dextra America Inc. Dextra do Brasil Dextra Latam
Tel: (1) 805 915 4734 / 818 261 5166 Tel: (55) 11 5505 2475 / 11 5505 2477 Tel: (507) 6454 8100 / 831 1442
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]
DM-PDS030-E Rolltec®-Rev15 – September 2017

www.dextragroup.com