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Catalogo de Peças 2200RX

The document is a parts manual for the 2200R X-Series Skid-Steer Loader by Manitou Americas, Inc., detailing the necessary service parts and their specifications. It includes a table of contents outlining various sections related to the loader's components, hydraulic systems, and electrical systems. The manual emphasizes the importance of using genuine service parts and provides guidelines for ordering and maintenance.
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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0% found this document useful (0 votes)
61 views264 pages

Catalogo de Peças 2200RX

The document is a parts manual for the 2200R X-Series Skid-Steer Loader by Manitou Americas, Inc., detailing the necessary service parts and their specifications. It includes a table of contents outlining various sections related to the loader's components, hydraulic systems, and electrical systems. The manual emphasizes the importance of using genuine service parts and provides guidelines for ordering and maintenance.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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®

2200R

2200R (EU)

2200R X-SERIES
SKID-STEER LOADER
PARTS MANUAL

PART #50950174
Revision D - 03/17

Manitou Americas, Inc.


Introduction NOTE: The following abbreviations and symbols
For your safety and continued proper operation, may be used herein:
use only genuine MUSTANG® service parts. A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere
When ordering service parts, specify the correct AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
part number, full description, quantity required, ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly
the unit model number and serial number.
AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
The model and serial number decal for this unit is CCA . . . . . . . . . . . . . . Cold Cranking Amperage
located on the left rear riser. “Right” and “Left” are CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder
determined from a position sitting on the seat and
FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare
facing forward.
FOPS . . . . . . Falling Object Protective Structure
Manitou Americas reserves the right to make
GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge
changes or improvements in the design or con-
struction of any part of the unit without incurring HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon
the obligation to install such changes on any previ- HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High Flow
ously delivered units. HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
NOTE: Purchase equivalent, quality tires for your JIC . . . . . . . . . . . . . . . . . Joint Industrial Council
loader. Contact your dealer for replacement tire kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
information. LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds
NOTE: Replacement batteries are not provided by M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
the Mustang Company. For battery specifications MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter
see “Engine” chapter. ALL REPLACEMENT NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated
BATTERIES MUST BE PURCHASED LOCAL- N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable
LY. NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative
Refer to the abbreviations table located on this N•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meter
page for the various fastener descriptions. Stan- NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
dard attaching hardware torque values are also
NPT . . . . . . . . . . . . . . . . . . National Pipe Thread
provided on the inside back cover. If a part re-
quires lubrication or a nonstandard torque val- NSS . . . . . . . . . . . . . . . . . . . Not Sold Separately
ue, it will be specified behind the part number PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number
description in parenthesis. POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive
Items shown in the parts list that do not have part PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch
numbers are shown for reference purposes only QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
and are NOT available for purchase. REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
Dimensions are in inches unless otherwise speci- REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required
fied. ROPS . . . . . . . . . .Roll Over Protective Structure
RPM. . . . . . . . . . . . . . . . Revolutions Per Minute
SAE . . . . . . . . Society of Automotive Engineers
SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square
ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight
TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt

MUSTANG is a registered trademark of Manitou Americas, Inc.


TABLE OF CONTENTS
DESCRIPTION PAGE

SECTION A: MAIN LOADER COMPONENT


Chassis (includes Power-A-Tach®) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HVAC and Heater-Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Grille and Engine Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ROPS/FOPS Structure/Interior (includes Non-HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Attachment Bracket (includes Power-A-Tach®) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Hydrostatic System with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Hydraulics - Chassis (with Auxiliary Hydraulics and Hydraglide™) . . . . . . . . . . . . . . . . . . . . . . 79
Hydraulics - Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Controls - Wheel Drives - Lift/Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Electrical - Chassis (includes Hydraglide™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Electrical - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Electrical - 14-Pin Auxiliary Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

SECTION B: HYDRAULIC COMPONENTS and HVAC/HEATER HOUSINGS


Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Drive Motors with Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Gear Pumps - Single and Double . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Solenoid Valves - Brake, Joystick Supply and Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Main Control Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Hydraglide™ Ride Control Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Condensor, Heater Housing and HVAC Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Foot Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
(continued on next page)
TABLE OF CONTENTS
DESCRIPTION PAGE

SECTION C: FILTER LISTING, KITS AND ACCESSORIES


Filter Listing, Analysis Kits and Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . 194
50850001 Counterweight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
50352739 Auxiliary Coupler Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
811496 Warning Lamp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
811488 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
50850728 AM/FM Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
3-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427 . . . . . . . . . . . . . . . . . . . . . . . 199
805855 Engine Block Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
50850284 Cab Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
811487 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Seat Belt Kits - 2" 810424 and 3" 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Seat Kits - Suspension 810422 and Standard 810423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
810946 Universal Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
811486 Backup Alarm Kit for Dual Joystick and Hand/Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
50850341 Dual Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
50850116 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
50850328 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
50850357 Rear Wiper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
50850375 Power-A-Tach Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
50450384 Completing Kit for all Power-A-Tach Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
50850396 Cab Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
50850574 Electric Attachment Control Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
50850457 Single-Point Lift Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
50850556 Pre-Cleaner Kit (Non-DPF Models). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
50850572 Backup Alarm Kit (EU & X-Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
50850624 Sub-Zero Crankcase Ventilation Kit (Non-DPF Models) . . . . . . . . . . . . . . . . . . . . . 221
50850832 Impact-Resistant Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
50850835 Wide Fender Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
50850827 Rear Camera Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

SECTION D: SCHEMATICS
Electrical Schematic - HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Electrical Schematic - Heater/Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Electrical Schematic - 14-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Hydrostatic/Hydraulic Schematic - Hand/Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Hydrostatic/Hydraulic Schematic - Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Hydrostatic/Hydraulic Schematic - Dual Hand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Electrical Schematic - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Electrical Schematic - ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242


O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
SECTION A: MAIN LOADER COMPONENTS
Chassis (includes Power-A-Tach®) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SECTION A: MAIN LOADER COMPONENTS


HVAC and Heater-Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Grille and Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ROPS/FOPS Structure/Interior (includes Non-HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Attachment Bracket (includes Power-A-Tach®) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Radiator/Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Hydrostatic System with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Hydraulics - Chassis (with Auxiliary Hydraulics and Hydraglide™) . . . . . . . . . . . . . . . 79
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Controls - Wheel Drives - Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Electrical - Chassis (includes Hydraglide™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Electrical - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Electrical - 14-Pin Auxiliary Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

PRINTED IN USA 50950174/DP0317 1


CHASSIS
SN 174442 and Up

41 14 35
14 23
15

18 34 28
38

21
15
44 NOTE 1 2
47 NUTS SHOWN 24
FOR REFERENCE 27
(STRUCTURED TO
17 INTAKE ASSY)

9
48 32
37 3 17
DETAIL A 9
SAME BOTH SIDES
48 4 51
30 45
9
43 51
43
45 31
22 17
47
43
13 21
17 36
50 43 48
25
41
12 26 NOTE 4
33

DETAIL A
48
3
4
20
16
40 9 7
6 44
1
46 NOTE 2
29

9 10 NOTE 2
29 43
42 8
49 SAME BOTH SIDES
19
11 NOTE 3
39
NOTES:
1. APPLY HI-TACK GASKET ADHESIVE
5
2. APPLY OIL-RESISTANT RTV
3. APPLY PIPE THREAD SEALANT
4. SHIM AS REQUIRED

50450425

1 50950174/DP0317 PRINTED IN USA


CHASSIS
Ref. Part
No. No. Description Quantity
1 071706 NUT/LOCK 1/2 2
2 072343 GASKET/FUEL SENDER 1
3 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 8
4 090666 NUT/LOCK SERRATED FLANGE 3/8 4
5 092164 SCREW/CAP HEX FLANGE LOCKING 1/2 X 1-1/4 6
6 131522 PLUG MORB12 1
7 131529 PLUG MORB08 1
8 132298 WASHER/SEAL 2
9 134853 NUT/SPIRALOCK™ 1/2 10
10 138593 ASSY/CHAINCASE COVER 2
11 184670 PLUG/PIPE SQUARE SOCKET MP12 2
12 189144 STOP/DOWN 2
13 191826 PLUG/HOLE 4
14 193706 LATCH/SWELL 4
15 194271 STRIP/FOAM 1/4 X 1-1/2 X 15-13/16 2
16 195138 c SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4 (AT CLEAN-OUT COVER) 3
17 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 8
18 230-32588 VENT/AIR 2
19 241397 PAN/BELLY 1
20 242675 COVER/CLEAN-OUT 1
21 244559 SEAL/BULB 90° 2
22 245238 SEAL/FILLER PLATE 2
23 271468 b CAP/FUEL FILLER (TAKES 50280186 KEY) 1
24 272426 b STRAINER/FUEL 1
132050 a STRAINER/FUEL FILL 1
650702 SCREW/TAPPING PAN HEAD THREAD FORMING #6 X 3/8 2
25 310-32585 SCREW/CAP FLAT HARDENED 1/2 X 1-1/2 2
26 360-32599 SHIM 6
27 50302792 SENDER/FUEL 1
28 50305840 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING #10 X 3/4 5
29 50308230 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 1 4
30 50309910 d FILLER/ROPS RIGHT 1
241233 d FILLER/ROPS RIGHT 1
31 50309911 d FILLER/ROPS LEFT 1
241234 d FILLER/ROPS LEFT 1
32 50315621 SUPPORT/HOSE 1
33 50350493 CHASSIS SIDE COVER/LEFT 1
34 50350496 CHASSIS SIDE COVER/RIGHT 1
35 50350568 COVER/LOWER LEFT 1
36 50350570 FENDER/WLDMT/LEFT 1
37 50350572 FENDER/WLDMT/RIGHT 1
38 50350573 COVER/LOWER RIGHT 1
39 50352443 COVER/CHASSIS 1
40 50352769 STEP 1
41 50353762 WLDMT/CHASSIS 1
42 650494 SCREW/CAP 1/2 X 1 2
43 650527 BOLT/CARRIAGE ROUND HEAD SQUARE NECK 1/2 X 1/-14 10
44 650573 BOLT/CARRIAGE 5/16 X 1 2
45 650969 BOLT/CARRIAGE SQUARE NECK 5/16 X 5/8 2
46 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 28
47 651067 BOLT/CARRIAGE ROUND HEAD SQUARE NECK 3/8 X 1 4
48 651799 d SCREW/CAP HEX FLANGE 5/16 X 1 (AT THE ROPS FILLERS) 4
651648 c SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 7
49 654046 WASHER/FLAT 7/16 2
50 L43846 PLUG MP08 2
51 L45666 CLAMP/HOSE 1.00X.41 HOLE 2
a) SN 174708 and Before (see exemptions in note b)
b) SN 174709 and Up, plus 174696-701.
c) Tapping screw 195138 has replaced tapping screw 651648 at the clean-out cover (Ref #16). Use the bolt size that matches your machine.
d) 241233 and 241234 ROPS fillers have been replaced by 50309910 and 50309911, respectively. The new ROPS fillers utilize weld nuts and take the
651799 bolts, replacing the 651648 bolts. Use the bolt size that matches your machine.

PRINTED IN USA 50950174/DP0317 2


CHASSIS
SN 174441 and Before

17

17 VENTED LOCKING FUEL


34 CAP SHOWN, GEHL SERVICE
27 PART NUMBER 132051
33 37

28 18
18 7
42
43 NOTE 2
44
NOTE 1
13 NOTE 2 12
14 NOTE 3 2
45

10 3
47
36 11
10 11
22 9 20
47
23
11 27 41
10 41
46 29 24 44
28
41
16
21
20
41 35
30 47
31
15
11 32
10
10 47
6
3
11 9
5
41 11
26 42
39 10
47 13 NOTE 2
1
43 NOTE 2
19
46
10
11
19 40
8
48 25
14 NOTE 3

38

NOTES:
1. APPLY HI-TACK GASKET ADHESIVE 4
2. APPLY OIL-RESISTANT RTV
3. APPY PIPE THREAD SEALANT

410541

3 50950174/DP0317 PRINTED IN USA


CHASSIS
Ref. Part
No. No. Description Quantity
1 071706 NUT/LOCK 1/2 2
2 072343 GASKET/FUEL SENDER 1
3 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 8
4 092164 SCREW/CAP HEX FLANGE LOCKING 1/2 X 1-1/4 6
5 131522 PLUG MORB12 1
6 131529 PLUG MORB08 1
7 132050 STRAINER/FUEL FILL 1
650702 SCREW/TAPPING PAN HEAD THREAD FORMING #6 X 3/8 2
8 132298 WASHER/SEAL 2
9 090666 NUT/LOCK SERRATED FLANGE 3/8 4
10 134853 NUT/SPIRALOCK™ 1/2 10
11 134966 WASHER/FLAT HARDENED 1/2 10
12 136013 FUEL SENSOR/VDO 1
13 138593 ASSY/CHAINCASE COVER 2
14 184670 PLUG/PIPE SQUARE SOCKET MP12 2
15 189144 STOP/DOWN 2
16 191826 PLUG/HOLE 4
17 193706 LATCH/SWELL 4
18 194271 STRIP/FOAM 1/4 X 1-1/2 X 15-13/16 2
19 195138 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4 4
20 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 6
21 230-32588 VENT/AIR 2
22 240903 PLUG/PASS THROUGH 2
23 241233 FILLER/ROPS RIGHT 1
24 241234 FILLER/ROPS LEFT 1
25 241397 PAN/BELLY 1
26 242675 COVER/CLEAN-OUT 1
27 244230 CHASSIS/WLDMT 1
28 244559 SEAL/BULB 90° 2
29 245238 SEAL/FILLER PLATE 2
30 310-32585 SCREW/CAP FLAT HARDENED 1/2 X 1-1/2 2
31 360-32599 SHIM 6
32 50350493 CHASSIS SIDE COVER/LEFT 1
33 50350496 CHASSIS SIDE COVER/RIGHT 1
34 50350568 COVER/LOWER LEFT 1
35 50350570 FENDER/WLDMT/LEFT 1
36 50350572 FENDER/WLDMT/RIGHT 1
37 50350573 COVER/LOWER RIGHT 1
38 50352443 COVER/CHASSIS 1
39 50352769 STEP 1
40 650494 SCREW/CAP 1/2 X 1 2
41 650527 BOLT/CARRIAGE 1/2 X 1/-14 6
42 650573 BOLT/CARRIAGE 5/16 X 1 2
43 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 28
44 651067 BOLT/CARRIAGE ROUND HEAD SQUARE NECK 3/8 X 1 4
45 651312 SCREW/MACHINE TRUSS HEAD SLOTTED CROSS-RECESSED #10 X 1/2 5
46 651324 BOLT/CARRIAGE ROUND HEAD SQUARE NECK 1/2 X 1-1/2 4
47 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 7
48 654046 WASHER/FLAT 7/16 2

PRINTED IN USA 50950174/DP0317 4


CHASSIS
Rear Bumper and Counterweight

4 3 3 1

1
4 3
3

50450308_50450002 4
2
3

5 50950174/DP0317 PRINTED IN USA


CHASSIS
Ref. Part
No. No. Description Quantity
1 132681 NUT/HEX LOCK 1.00 2
2 50350599 BUMPER/REAR-CASTING 1
3 651151 WASHER/FLAT 1.00 4
4 651628 SCREW/CAP 1 X 3-3/4 2

Ref. Part
No. No. Description Quantity
1 132681 NUT/HEX LOCK 1.00 2
2 244322 COUNTERWEIGHT/CAST 1
3 651816 SCREW/CAP 1 X 4-1/2 2
4 654016 WASHER/FLAT 1.00 2

PRINTED IN USA 50950174/DP0317 6


CHASSIS

Power-A-Tach®

15
8

D
C 5 16
11
1
1
3
4

7 6 10
9

14

UPPER RIGHT HAND COLUMN

B
1
1
3
C

2
13

DURING ASSY PLACE CAP


12 (ALREADY STRUCTURED)
ON UNUSED CHARGE A
PRESSURE PORT
B

EATON PUMP
CHARGE PRESSURE
CONNECTION
REXROTH PUMP
CHARGE PRESSURE
CONNECTION

50450288_50450330

7 50950174/DP0317 PRINTED IN USA


CHASSIS
Ref. Part P-A-T
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 4
2 064260 NUT/HEX LOCK 5/16 1
3 079098 PLATE/TOP SIZE 2 TWIN FLAT 2
4 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
5 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 2
6 245180 CLAMP/TUBE 3/8 TWIN 1
7 50351381 VALVE/POWER-A-TACH 1
8 50351577 BRKT/POWER-A-TACH 1
9 50351590 TUBE/ALLTACH/MANIFOLD 1
10 50351591 TUBE/ALLTACH/MANIFOLD 1
11 50351643 SWITCH/POWER-A-TACH 1
12 50353531 TUBE/ALLTACH/MANIFOLD/DRAIN 1
13 50353532 TUBE/ALLTACH/CHARGE 1
14 650019 SCREW/CAP 1/4 X 4 2
15 650573 BOLT/CARRIAGE 5/16 X 1 2
16 650725 SCREW/CAP 5/16 X 2-1/4 1

PRINTED IN USA 50950174/DP0317 8


HVAC AND HEATER-ONLY
HVAC Cab Assembly
All Models

SN 174693 and Up
CONNECT THESE BLACK AND RED
Plus 174665
39 WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HVAC CONNECT QUICK
HOUSING HARNESS. DISCONNECTS TO
CONNECT THESE WEATHERPACK PRESET COLD
CONNECTORS TO THE CONNECTORS CONTROL SWITCH
ON THE HVAC HOUSING HARNESS
WITH CORRESPONDING COLORED
WIRES

40 SEE NOTE 1

3
23
4

INSERT GROMMET INTO PASS-


22
24 THROUGH HOLE IN REAR UPPER
LH CORNER OF ROPS
29
42

38 DETAIL A
8
41
18
SHOWN FOR
REFERENCE 9
ONLY
51
19
19
21
51 49

20 21
INSERT HOSE AND PLUG INTO
SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER 49
20
NOTES:
1. TO ENSURE PROPER ON/OFF SWITCH CONFIGURATION WITH DECAL MARKINGS ORIENT THE COMPRESSOR SWITCH A 49
IN THE A-PILLAR COVER SUCH THAT THE TERMINALS ON THE REAR OF THE SWITCH ARE POSITIONED CLOSER TO
THE OUTSIDE OF THE MACHINE AS THE COVER WOULD BE POSITIONED IN THE MACHINE.

39

FASTEN CLIPS TO 30
LOUVER OPENINGS

SHOWN FOR
REFERENCE
ONLY

2
1
6
10 15 26
1 31
2 32 SHOWN
33 FOR REFERENCE
ONLY
2 48
6 27 43 28
1 47
1
5 25 50
11 44
5

17
17
45 36 14

48 36 47 34
12 48
1 50
16 34 35
37
TO RETURN PORT ON ENGINE
TO HEATER VALVE 7
35
13
7

6 5

TO RECEIVER DRYER
TO LOW PRESSURE
PORT OF COMPRESSOR 46

46

50440606

9 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part HVAC Cab
No. No. Description Assembly Qty
1 095955 CLAMP/HOSE #10 8
2 131842 NUT/SPIRALOCK™ 5/16 4
3 136304 KNOB/HEATER SWITCH 1
4 136305 SWITCH/HEATER 1
5 138777 O-RING/AC/#6 FITTING 3
6 138779 O-RING/AC/#10 FITTING 3
7 187030 CAP/DRIP 2
8 191635 KNOB/HVAC TEMP CONTROL 1
9 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 16
10 195585 TUBE/AC #10 1
11 195588 TUBE/AC/#6 1
12 195605 HOSE/#6/AC 1
13 195606 HOSE/#10/AC 1
14 195660 FILTER/HVAC FRESH AIR 1
15 240461 a ASSY/MAIN HVAC HOUSING 1
16 241208 PLATE/HEATER TUBES 1
17 241209 HOSE/HEATER 2
18 242437 VENT 4
19 242534 PLUG/PASS-THROUGH TUBE 2
20 242537 TUBE/FORWARD HVAC 2
21 242831 COVER/RECIRC 2
22 242832 FILTER/RECIRC 2
23 242833 PAD/SEALING FILTER 2
24 242862 GROMMET/HVAC COMPT 1
25 242863 PAD/FOAM SEALING STRIP 1
26 242917 PAD/HOUSING TOP 1
27 243013 PAD/HOUSING LEFT 1
28 243014 PAD/HOUSING RIGHT 1
29 243017 PAD/HVAC HEADLINER SEAL 1
30 243445 CLIP/HOSE RETAINING 4
31 243737 HOSE/MOLDED HTR (SUPPLY) 1
32 243738 HOSE/MOLDED HTR (RETURN) 1
33 243741 TUBE/HEATER 1
34 244770 TUBE/DRAIN HVAC 2
35 244815 HOSE/MENDER 1/2 HOSE 2
36 245235 CLAMP/HOSE WIRE 3/4 OD 2
37 50302100 SCREW/CAP FLANGE LOCKING 5/16 X 1/2 1
38 50304944 POTENTIOMETER 1
39 50305022 HARNESS/CAB HVAC 1
40 50305023 SWITCH/ROCKER OFF-NONE-ON 1
41 50305025 DECAL/HVAC CONTROL 1
42 50309427 HEADLINER/DUCT A/C 1
43 50309814 HOUSING/HVAC 1
44 50314758 SEAL/FOAM 1
45 50315179 SEAL/FOAM 1
46 50350388 GAS SPRING 2050N 2
47 50657031 SCREW/CAP 3/8 X 1 8
48 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
49 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 8
50 651363 WASHER/FLAT 3/8 8
51 651807 WASHER/FLAT 1/4 4
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950174/DP0317 10


HVAC AND HEATER-ONLY

HVAC Engine Assembly

DPF Models

SN 174693 and Up
Plus 174665

5
4
15

APPLY LOCTITE 242


25 DO NOT FULLY TIGHTEN A/C TUBES
13 TO BRACKET UNTIL BOTH ENDS OF
TUBES ARE FULLY CONNECTED
22 14
8 21 2

18

23
9
14
24 15 11
19

20 12 10
1
24
6
4 5
7
21 24

17
26 3

24

16

24
20

ASSEMBLED VIEW

50440607

11 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Quantity
No. No. Description HVAC DPF Engine
1 071703 NUT/LOCK HEX 3/8 1
2 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
3 094762 NUT/LOCK OVAL TOP 3/8 4
4 138778 O-RING/AC/#8 FITTING 2
5 138779 O-RING/AC/#10 FITTING 2
6 139952 PULLEY/VEE W/BEARING 1
7 241008 PULLEY/CRANK/AC/YANMAR 1
8 241010 TENSIONER/BELT 1
9 241385 SPACER/PULLEY 1
10 241844 SPACER/ALTERNATOR 1
11 243033 CLAMP/TUBE/TWIN/AC 2
12 243493 BRACKET/COMPRESSOR 1
13 50351254 BRACKET/TENSIONER 1
14 50351749 TUBE/AC HIGH PRESSURE 1
15 50351750 TUBE/AC LOW PRESSURE 1
16 50352428 COMPRESSOR A/C 1
17 50315575 b BELT/AC 1
50354368 a BELT/AC 1
18 650419 SCREW/CAP 1/4 X 1-3/4 1
19 650579 SCREW/CAP 3/8 X 1-3/4 1
20 650851 SCREW/CAP 3/8 X 4-1/2 4
21 651395 SCREW/CAP M10 X 30 MM 4
22 654004 WASHER/FLAT 5/16 1
23 654009 WASHER/FLAT 1/2 1
24 654049 WASHER/FLAT 3/8 6
25 656001 SCREW/CAP M8 X 20 MM 1
26 656133 WASHER/FLAT M10 3
a) SN 175365 and Before
b) SN 175366 and Up

PRINTED IN USA 50950174/DP0317 12


HVAC AND HEATER-ONLY

HVAC Engine Assembly

Non-DPF Models

SN 174693 and Up
Plus 174665

5
4

14
DO NOT FULLY TIGHTEN A/C TUBES
TO BRACKET UNTIL BOTH ENDS OF
REMOVE EXISTING LIFT HOOK 9 EACH TUBE ARE FULLY CONNECTED
ON ENGINE AND ASSOCIATED
FASTENERS 22
17
15

19
15
24
8

2
23 10 11
18 6 26 12
21

14

20 4
1
23

3 5
23
7

21
3

25 16

23
13

20

ASSEMBLED VIEW

50440609

13 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Quantity HVAC
No. No. Description Non-DPF Engine
1 071703 NUT/LOCK HEX 3/8 1
2 074395 CLAMP/HOSE 2
3 094762 NUT/LOCK OVAL TOP 3/8 4
4 138778 O-RING/AC/#8 FITTING 2
5 138779 O-RING/AC/#10 FITTING 2
6 139952 PULLEY/VEE W/BEARING 1
7 241008 PULLEY/CRANK/AC/YANMAR 1
8 241010 TENSIONER/BELT 1
9 241251 BRACKET/TENSIONER 1
10 241385 SPACER/PULLEY 1
11 241844 SPACER/ALTERNATOR 1
12 50352428 COMPRESSOR A/C 1
13 50352428 COMPRESSOR/A-C 1
14 50353675 TUBE/HVAC LOW PRESSURE 1
15 50353677 TUBE/HVAC HIGH PRESSURE 1
16 50315575 b BELT/AC 1
50354368 a BELT/AC 1
17 650545 CS 5/16X1-1/4 C5ZY 1
18 650579 SCREW/CAP 3/8 X 1-3/4 1
19 650810 FW 5/16 ANZY 1
20 650851 SCREW/CAP 3/8 X 4-1/2 4
21 651395 SCREW/CAP M10 X 30 MM 4
22 654004 WASHER/FLAT 5/16 4
23 654049 WASHER/FLAT 3/8 6
24 656001 SCREW/CAP M8 X 20 MM 4
25 656133 WASHER/FLAT M10 3
26 654009 WASHER/FLAT 1/2 1
a) SN 175365 and Before
b) SN 175366 and Up

PRINTED IN USA 50950174/DP0317 14


HVAC AND HEATER-ONLY
HVAC Assembly Routing

All Models

SN 174693 and Up
Plus 174665
CONDENSER SHOWN WITHOUT
COVER FOR CLARITY
22

15

17

21 14
3
5
33
27 10 TO BOTTOM
D COMPRESSOR
B TUBE

34 B 6
INSTALL WRAP AROUND
19 HOSES COMING OFF OF
13 COMPRESSOR TUBES NEAR 6
37 ENINGE.
14 SECURE HVAC A
C CHASSIS HARNESS SLIDE HEATER HOSES
THROUGH SLEEVE 31
30
36
14
12
2

11
28 ENGINE TOP VIEW
FAN END
32
TO TOP
COMPRESSOR 5
TUBE
2 31
SECURE HEATER HOSE
6
29 6
D
DPF EQUIPPED TIER IV
A 35 TURBO ENGINES USE 7
6 THIS RETURN PORT SUPPLY LINE TO 30
26 HEATER VALVE
ALL OTHER ENGINES USE 6
THIS RETURN PORT TO SUPPLY PORT
39 7 (SEE ENGINE VIEW)
DPF EQUIPPED TIER IV SHOWN FOR
TURBO ENGINES USE THIS REFERENCE ONLY
ADAPTOR, ALL OTHER
ENGINES IT IS NOT USED TO RETURN PORT
(SEE ENGINE VIEW)

CHASSIS GROUND STUD

TO CAB HARNESS
TO RELAYS
1

4
TO HEATER VALVE
18

TO BINARY SWITCH
1 TO CONDENSER
ON RECEIVER DRYER
TO CHASSIS GROUND STUD

TO CHASSIS HARNESS
(FUSED POWER) 20

25
TO TABS ON
BACK OF ROPS

SECURE TO SECURE TO
1 COMPRESSOR COMPRESSOR 38
HOSE TUBE 38

1 24
16
TO COMPRESSOR

38

8
23

16
9
9
38

8
16

50440614

15 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part HVAC Assembly
No. No. Description Routing Qty
1 055648 TIE/CABLE 3/16 X 7-1/2 6
2 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 3
3 075196 CLAMP/HOSE 1-1/2 X 13/32 HOLE 1
4 131842 NUT/SPIRALOCK™ 5/16 1
5 090666 NUT/LOCK SERRATED FLANGE 3/8 2
6 095955 CLAMP/HOSE #10 6
7 104052 FITTING/STRAIGHT HB10-MBSPT06 2
8 132293 SPRING/GAS 2
9 132493 CLIP/GAS SPRING 4
10 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
11 138649 RECEIVER/DRYER/AC 1
12 138651 CLAMP/RECEIVER DRYER 1
13 138714 SWITCH/BINARY/AC 1
14 138777 O-RING/AC/#6 FITTING 3
15 138778 O-RING/AC/#8 FITTING 1
16 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 4
17 240503 PAD/INSULATION 1
18 241486 PLATE/COVER LOUVERED 1
19 242147 RELAY/40 AMP/SEALED 2
20 242482 KNOB/CLAMPING 5/16 STUD 2
21 242971 HOSE/#6 A/C 1
22 243076 a ASSY/CONDENSER 1
23 244813 COVER/DRAIN HVAC RIGHT 1
24 244814 COVER/DRAIN HVAC LEFT 1
25 50305020 HARNESS/HVAC CHASSIS 1
26 50305026 VALVE/HEATER 1
27 50305090 BRACKET/HVAC ACCUMULATOR 1
28 50305120 BRACKET/HEATER VALVE 1
29 50305122 TIE/CABLE .30 X15 BLACK FIR TREE 1
30 50305128 HOSE/HTR 5/8 X 48 SPRING GUARD 1
31 50305129 HOSE/HTR 5/8 X 30 SPRING GUARD 1
32 50352030 HOSE/#10 A/C 1
33 50352031 HOSE/A/C #8 1
34 50352061 TUBE/AC/#6 1
35 50352403 HOSE HEATER 5/8 X 14 1
36 50352424 SLEEVE HG28 X 27 1
37 50352577 TIE/CABLE 3/16 X 8 BLACK FIR TREE 1
38 650969 BOLT/CARRIAGE ROUND HEAD SOCKET SQUARE NECK 5/16 X 5/8 4
39 L50202 SCREW/CAP BUTTON HEAD STAINLESS STEEL 1/4 X 5/8 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950174/DP0317 16


HVAC AND HEATER-ONLY
HEATER VALVE BRACKET VIEW

RUN HEATER HOSES FROM


ENGINE PORT CONNECTIONS
78
9 28 2
HVAC
THROUGH NYLON SLEEVE
14
10
82
Models
17

DPF
97

15 19

Models
27
3

2 80 8
24
23
8
13
SN 174692 and
44 Before
16
(except 174665)
83 81 8 APPLY PIPE SEALANT
TO THREADS INTO
VALVE BODY

SUPPLY LINE TO CAB


HEATER VALVE
79 TURBO ENGINE
APPLICATIONS USE
8 THIS RETURN PORT
80 9

WATER PUMP
8
TOP VIEW

HEATER HOSE ROUTING VIEW NON TURBO ENGINE


APPLICATIONS USE
THIS RETURN PORT

HEATER SHUTOFF
VALVE CONNECTION
1
CONNECT TO BINARY
SWITCH ON DRYER

RELAY CONNECTION

84
LEFT INSTRUMENT
PANEL VIEW

CONNECTION TO
DETAIL B CONDENSOR FAN

ATTACH TO ELECTRICAL 5
CONNECTION BRACKET
77

72

1 3 PLACES ON CAB
12 GROUND WIRES CONNECT 84
TO HORN BOLT LOCATION
11 ON CHASSIS

66
26

CONNECT TO MATING
CONNECTOR FROM
CHASSIS HARNESS

SECURE COMPRESSOR WIRE


TO EXISTING HOSES AND
TUBES ALREADY ROUTED TO
COMPRESSOR WITH TIES (3X) 21 20

73 95 94
62
43

92

93 22 45

87
74
75
20
21

85 59 6 86

DO NOT FULLY TIGHTEN AC


TUBES TO THIS BRACKET
41 38 93 4 UNTIL AC TUBES ARE
CONNECTED AT BOTH ENDS

50450152
COMPRESSOR ASSY VIEW
92 96 37
88 93 7

17 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part DPF Models
No. No. Description HVAC Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 6
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 1
3 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 2
4 071703 NUT/LOCK HEX 3/8 1
5 075196 CLAMP/HOSE 1-1/2 X 13/32 HOLE 1
6 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
7 094762 NUT/LOCK OVAL TOP 3/8 4
8 095955 CLAMP/HOSE #10 14
9 104052 FITTING/STRAIGHT HB10-MBSPT06 2
10 131842 NUT/SPIRALOCK™ 5/16 5
11 136304 KNOB/HEATER SWITCH 1
12 136305 SWITCH/HEATER 1
13 137797 NUT/WHIZLOCK SERRATED FLANGE #10 3
14 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 16
15 138649 RECEIVER/DRYER/AC 1
16 138651 CLAMP/RECEIVER DRYER 1
17 138714 SWITCH/BINARY/AC 1
18 138723 VALVE/EXPANSION/AC 1
194935 KIT/O-RING 1
19 138777 O-RING/AC/#6 FITTING 6
20 138778 O-RING/AC/#8 FITTING 4
21 138779 O-RING/AC/#10 FITTING 5
22 139952 PULLEY/VEE W/BEARING 1
23 186193 FITTING/STRAIGHT HB10-MP08 1
24 186703 HEATER/AC SOLENOID VALVE 1
25 187030 CAP/DRIP 2
26 189033 MODULE/AC CONTROL 1
27 191351 FITTING/ELBOW 90º 1/2 NPT 1
28 50304808 BRACKET/HEATER VALVE 1
29 195585 TUBE/AC #10 1
30 195588 TUBE/AC/#6 1
31 195605 HOSE/#6/AC 1
32 195606 HOSE/#10/AC 1
33 195660 FILTER/HVAC FRESH AIR 1
34 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 4
35 240461 a ASSY/MAIN HVAC HOUSING 1
36 240503 PAD/INSULATION 1
37 241008 PULLEY/CRANK/AC/YANMAR 1
38 241010 TENSIONER/BELT 1
39 241208 PLATE/HEATER TUBES 1
40 241209 HOSE/HEATER 2
41 241385 SPACER/PULLEY 1
42 241486 PLATE/COVER LOUVERED 1
43 241844 SPACER/ALTERNATOR 1
44 242145 RELAY/SEALED 1
45 50354368 BELT/AC 1
46 242437 VENT 4
47 242534 PLUG/PASS-THROUGH TUBE 2
48 242537 TUBE/FORWARD HVAC 2
49 242831 COVER/RECIRC 2
50 242832 FILTER/RECIRC 2
51 242833 PAD/SEALING FILTER 2
a) For breakdown see “Section B” of this manual.

Parts Listing Continued On Next Page

PRINTED IN USA 50950174/DP0317 18


HVAC AND HEATER-ONLY
CONNECT THESE BLACK AND RED AC SYSTEM EVACUATION AND CHARGE PROCEDURE & SPECS.:
WIRES TO THE CORRESPONDING CONNECT QUICK
COLORED WIRES ON THE HVAC DISCONNECTS TO 1. EVACUATE SYSTEM TO VACUUM OF APPROXIMATELY 30 IN. OF Hg.
HOUSING HARNESS. PRESET COLD FOR 25 MINUTES MINIMUM AND HOLD FOR 10 MINUTES MINIMUM.
CONTROL SWITCH 2. CHECK FOR PRESSURE CHANGE.
3. ADD 1 OZ. PAG L100 OIL.
4. ADD 2.6 LBS. OF R134A REFRIGERANT.
INSERT GROMMET INTO PASS-THROUGH 5. CHECK ENTIRE SYSTEM FOR ANY REFRIGERANT LEAK
52 HOLE IN REAR UPPER LH CORNER OF
ROPS
51

CONNECT THESE WEATHERPACK


CONNECTORS TO THE CONNECTORS 50
ON THE HVAC HOUSING HARNESS
WITH CORRESPONDING COLORED WIRES
58
53

DETAIL A

HVAC
46
Models 14

48 47
DPF
Models
INSERT HOSE AND PLUG INTO
SQUARE OPENINGS ON BOTH 49
91 A
SN 174692 and SIDES OF HEADLINER

Before
(except 174665) 72

FASTEN CLIPS TO 61
LOUVER OPENINGS

21 35 10 35 8 SHOWN FOR
29 64 8 REFERENCE
63 54 ONLY
30 65
57
90
56 33
21 8

19 20
19 18
69

89

40 42
71
8 34
90 67
39
68
70

25

89
31 60
32

34

19
77 20

21
78
19

19

15

WRAP PROTECTIVE SLEEVE AROUND 76


AC HOSE TO PROTECT AGAINST 36
OPTIONAL HYDRAULIC VALVES
AND TUBES THAT ARE IN CLOSE 55
PROXIMITY 19

50450152

19 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
continued from previous page
Ref. Part DPF Models
No. No. Description HVAC Quantity
52 242862 GROMMET/HVAC COMPT 1
53 242863 PAD/FOAM SEALING STRIP 1
54 242917 PAD/HOUSING TOP 1
55 242971 HOSE/#6 A/C 1
56 243013 PAD/HOUSING LEFT 1
57 243014 PAD/HOUSING RIGHT 1
58 243017 PAD/HVAC HEADLINER SEAL 1
59 243033 CLAMP/TUBE/TWIN/AC 2
60 243076 a ASSY/CONDENSER 1
61 243445 CLIP/HOSE RETAINING 4
62 243493 BRACKET/COMPRESSOR 1
63 243737 HOSE/MOLDED HEATER (SUPPLY) 1
64 243738 HOSE/MOLDED HEATER (RETURN) 1
65 243741 TUBE/HEATER 1
66 244496 KNOB/HVAC TEMP CONTROL 1
67 244770 TUBE/DRAIN HVAC 2
68 244813 COVER/DRAIN HVAC RIGHT 1
69 244814 COVER/DRAIN HVAC LEFT 1
70 244815 HOSE/MENDER 1/2 HOSE 2
71 245235 CLAMP/HOSE WIRE 3/4 OD 2
72 50351041 HARNESS/HVAC CAB 1
73 50351254 BRACKET/TENSIONER 1
74 50351749 TUBE/AC HIGH PRESSURE 1
75 50351750 TUBE/AC LOW PRESSURE 1
76 50352030 HOSE/#10 A/C 1
77 50352031 HOSE/A/C #8 1
78 50352061 TUBE/AC/#6 1
79 50352401 HOSE HEATER 5/8 X 35 1
80 50352402 HOSE HEATER 5/8 X 50 1
81 50352403 HOSE HEATER 5/8 X 14 1
82 50352404 ASSY/BRACKET HEATER VALVE 1
83 50352424 SLEEVE HG28 X 27 1
84 50352427 HARNESS/HVAC CHASSIS 1
85 50352428 COMPRESSOR/A-C 1
86 650419 SCREW/CAP 1/4 X 1-3/4 1
87 650579 SCREW/CAP 3/8 X 1-3/4 1
88 650851 SCREW/CAP 3/8 X 4-1/2 4
89 650969 BOLT/CARRIAGE ROUND HEAD SOCKET SQUARE NECK 5/16 X 5/8 4
90 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
91 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
92 651395 SCREW/CAP M10 X 30 MM 4
93 654049 WASHER/FLAT 3/8 6
94 656001 SCREW/CAP M8 X 20 MM 1
95 654004 WASHER/FLAT 5/16 1
96 656133 WASHER/FLAT M10 3
97 090666 NUT/LOCK SERRATED FLANGE 3/8 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950174/DP0317 20


HVAC AND HEATER-ONLY
75 71 2

14
11

19
17

HVAC 14
79

Models 15
9
7

27
24

Non-DPF Models
3

23
9 45
RUN HEATER HOSES FROM 2 77 9
ENGINE PORT CONNECTIONS
THROUGH NYLON SLEEVE 16

SN 174692 and APPLY PIPE SEALANT


TO THREADS INTO

Before 80

78
9
VALVE BODY

HEATER VALVE BRACKET VIEW

(except 174665) 76

77 TURBO ENGINE
APPLICATIONS USE
THIS RETURN PORT SUPPLY LINE TO CAB
10 HEATER VALVE

9
9

10

WATER PUMP
HEATER HOSE
TOP VIEW
ROUTING VIEW
NON TURBO ENGINE
APPLICATIONS USE
THIS RETURN PORT
1

RELAY CONNECTION

CONNECT TO BINARY
HEATER SHUTOFF
LEFT INSTRUMENT SWITCH ON DRYER
VALVE CONNECTION
PANEL VIEW

81 CONNECTION TO
CONDENSOR FAN
DETAIL B

72

ATTACH TO ELECTRICAL
CONNECTION BRACKET
6

12 74
13
1 3 PLACES ON CAB

GROUND WIRES CONNECT


TO HORN BOLT LOCATION 81
ON CHASSIS 1 SECURE COMPRESSOR
LEAD WIRE TO TUBES
65 26

CONNECT TO MATING
CONNECTOR FROM
CHASSIS HARNESS 1

41

REMOVE EXISTING LIFT HOOK


ON ENGINE AND ASSOCIATED
FASTENERS
21

DO NOT FULLY TIGHTEN A/C TUBES


94 TO BRACKET UNTIL BOTH ENDS OF
EACH TUBE ARE FULLY CONNECTED

20 86

93
96 APPLY LOCTITE 242
(4) PLACES
88

38
42
5
95
87 84
83
20

44
37 21

97 95
4 8
95
22 61 95

89

93
50450443
82
97 97

85

21 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Non-DPF Models
No. No. Description HVAC Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 6
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 1
3 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 2
4 071703 NUT/LOCK HEX 3/8 1
5 074395 CLAMP/HOSE 2
6 075196 CLAMP/HOSE 1-1/2 X 13/32 HOLE 1
7 090666 NUT/LOCK SERRATED FLANGE 3/8 2
8 094762 NUT/LOCK OVAL TOP 3/8 4
9 095955 CLAMP/HOSE #10 14
10 104052 FITTING/STRAIGHT HB10-MBSPT06 2
11 131842 NUT/SPIRALOCK™ 5/16 5
12 136304 KNOB/HEATER SWITCH 1
13 136305 SWITCH/HEATER 1
14 137797 NUT/WHIZLOCK SERRATED FLANGE #10 3
15 138649 RECEIVER/DRYER/AC 1
16 138651 CLAMP/RECEIVER DRYER 1
17 138714 SWITCH/BINARY/AC 1
18 138723 VALVE/EXPANSION/AC 1
194935 KIT/O-RING 1
19 138777 O-RING/AC/#6 FITTING 6
20 138778 O-RING/AC/#8 FITTING 4
21 138779 O-RING/AC/#10 FITTING 5
22 139952 PULLEY/VEE W/BEARING 1
23 186193 FITTING/STRAIGHT HB10-MP08 1
24 186703 HEATER/AC SOLENOID VALVE 1
25 187030 CAP/DRIP 2
26 189033 MODULE/AC CONTROL 1
27 191351 FITTING/ELBOW 90º 1/2 NPT 1
28 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 16
29 195585 TUBE/AC #10 1
30 195588 TUBE/AC/#6 1
31 195605 HOSE/#6/AC 1
32 195606 HOSE/#10/AC 1
33 195660 FILTER/HVAC FRESH AIR 1
34 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 4
35 240461 a ASSY/MAIN HVAC HOUSING 1
36 240503 PAD/INSULATION 1
37 241008 PULLEY/CRANK/AC/YANMAR 1
38 241010 TENSIONER/BELT 1
39 241208 PLATE/HEATER TUBES 1
40 241209 HOSE/HEATER 2
41 241251 BRACKET/TENSIONER 1
42 241385 SPACER/PULLEY 1
43 241486 PLATE/COVER LOUVERED 1
44 241844 SPACER/ALTERNATOR 1
45 242145 RELAY/SEALED 1
46 242437 VENT 4
47 242534 PLUG/PASS-THROUGH TUBE 2
48 242537 TUBE/FORWARD HVAC 2
49 242831 COVER/RECIRC 2
50 242832 FILTER/RECIRC 2
a) For breakdown see “Section B” of this manual.

Parts Listing Continued On Next Page

PRINTED IN USA 50950174/DP0317 22


HVAC AND HEATER-ONLY
CONNECT THESE BLACK AND RED
WIRES TO THE CORRESPONDING AC SYSTEM EVACUATION AND CHARGE PROCEDURE & SPECIFICATIONS:
COLORED WIRES ON THE HVAC
HOUSING HARNESS. 1. EVACUATE SYSTEM TO VACUUM OF APPROXIMATELY 30 IN. OF Hg.
CONNECT THESE WEATHERPACK FOR 25 MINUTES MINIMUM AND HOLD FOR 10 MINUTES MINIMUM.
CONNECTORS TO THE CONNECTORS
ON THE HVAC HOUSING HARNESS CONNECT QUICK 2. CHECK FOR PRESSURE CHANGE.
WITH CORRESPONDING COLORED DISCONNECTS TO 3. ADD 1 OZ. PAG L100 OIL.
WIRES PRESET COLD 4. ADD 2.6 LBS. OF R134A REFRIGERANT.
CONTROL SWITCH
5. CHECK ENTIRE SYSTEM FOR ANY REFRIGERANT LEAK

51

50

58
52 53
HVAC DETAIL A
Models
47
48 46

Non-DPF Models 28

48 47
SN 174692 and
Before
(except 174665) INSERT HOSE AND PLUG INTO 49
SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER 92

52

72

FASTEN CLIPS TO 60
LOUVER OPENINGS

21 35 63 9 9 ADHERE PADS TO MATING INNER


29 18 SURFACES OF HVAC HOUSING TO
11 62 PROVIDE INSULATION 54
57 33 43
64

91

21 9
20
19 30 19
68
56

70 90
40
34
HOUSING SHOWN FOR
REFERENCE ONLY
9
66
91
31 69
67
39
25
32

90
59

21 19

75

20
74
19
73
15
19
WRAP PROTECTIVE SLEEVE AROUND
AC HOSE TO PROTECT AGAINST
OPTIONAL HYDRAULIC VALVES
AND TUBES THAT ARE IN CLOSE 36
50450443 PROXIMITY

55

23 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
continued from previous page
Ref. Part Non-DPF Models
No. No. Description HVAC Quantity
51 242833 PAD/SEALING FILTER 2
52 242862 GROMMET/HVAC COMPT 1
53 242863 PAD/FOAM SEALING STRIP 1
54 242917 PAD/HOUSING TOP 1
55 242971 HOSE/#6 A/C 1
56 243013 PAD/HOUSING LEFT 1
57 243014 PAD/HOUSING RIGHT 1
58 243017 PAD/HVAC HEADLINER SEAL 1
59 243076 a ASSY/CONDENSER 1
60 243445 CLIP/HOSE RETAINING 4
61 243493 BRACKET/COMPRESSOR 1
62 243737 HOSE/MOLDED HEATER (SUPPLY) 1
63 243738 HOSE/MOLDED HEATER (RETURN) 1
64 243741 TUBE/HEATER 1
65 244496 KNOB/HVAC TEMP CONTROL 1
66 244770 TUBE/DRAIN HVAC 2
67 244813 COVER/DRAIN HVAC RIGHT 1
68 244814 COVER/DRAIN HVAC LEFT 1
69 244815 HOSE/MENDER 1/2 HOSE 2
70 245235 CLAMP/HOSE WIRE 3/4 OD 2
71 50304808 BRACKET/HEATER VALVE 1
72 50351041 HARNESS/HVAC CAB 1
73 50352030 HOSE/#10 A/C 1
74 50352031 HOSE/A/C #8 1
75 50352061 TUBE/AC/#6 1
76 50352401 HOSE HEATER 5/8 X 35 1
77 50352402 HOSE HEATER 5/8 X 50 1
78 50352403 HOSE HEATER 5/8 X 14 1
79 50352404 ASSY/BRACKET HEATER VALVE 1
80 50352424 SLEEVE HG28 X 27 1
81 50352427 HARNESS/HVAC CHASSIS 1
82 50352428 COMPRESSOR/A-C 1
83 50353675 TUBE/HVAC LOW PRESSURE 1
84 50353677 TUBE/HVAC HIGH PRESSURE 1
85 50354368 BELT/AC 1
86 650545 SCREW/CAP 5/16 X 1-1/4 1
87 650579 SCREW/CAP 3/8 X 1-3/4 1
88 650810 WASHER/FLAT 5/16 1
89 650851 SCREW/CAP 3/8 X 4-1/2 4
90 650969 BOLT/CARRIAGE ROUND HEAD SOCKET SQUARE NECK 5/16 X 5/8 4
91 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
92 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
93 651395 SCREW/CAP M10 X 30 MM 4
94 654004 WASHER/FLAT 4/16 4
95 654049 WASHER/FLAT 3/8 6
96 656001 SCREW/CAP M8 X 20 MM 4
97 656133 WASHER/FLAT M10 3
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950174/DP0317 24


HVAC AND HEATER-ONLY
CONNECT THESE BLACK AND RED
WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HEATER TIE BACK THESE WIRES BECAUSE
HOUSING HARNESS. THEY ARE NOT USED FOR HEATER
36 INSTALLATIONS
CONNECT THESE WEATHERPACK
CONNECTORS TO THE CONNECTORS
ON THE HEATER HOUSING HARNESS
WITH CORRESPONDING COLORED
WIRES

INSERT GROMMET INTO PASS-


19 THROUGH HOLE IN REAR UPPER
LH CORNER OF ROPS 18

17
3 4

26
38

DETAIL A

12 13
35
6 8
37
SHOWN FOR 14 47
REFERENCE 14
ONLY 16
45

15
47
INSERT HOSE AND PLUG INTO 45 45
15 SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER
A

Heater-Only Cab Assembly

SN 174693 and Up 36

Plus 174665
FASTEN CLIPS TO 27
LOUVER OPENINGS

SHOWN FOR
REFERENCE
ONLY

2
1
22
21
1 28 SHOWN FOR REFERENCE PURPOSES ONLY
29
30
25
1 44 39
1 43
2 40
46
20
11

11 9
24 33
41
23 33

7 44 31
44 31 43
1 46
34
10 32
7
TO RETURN PORT ON ENGINE
TO HEATER VALVE 5
23
32

GAS SPRING MOUNT


POSITIONED ON 42
CAB EXTERIOR

42

50440608

25 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Heater-Only Qty
No. No. Description Cab Assembly
1 095955 CLAMP/HOSE #10 8
2 131842 NUT/SPIRALOCK™ 5/16 4
3 136304 KNOB/HEATER SWITCH 1
4 136305 SWITCH/HEATER 1
5 187030 CAP/DRIP 2
6 191635 KNOB/HVAC TEMP CONTROL 1
7 192182 PLUG/RUBBER 2
8 195110 SCREW/ #8 X 1/2 PHILLIP FLAT HEAD 16
9 195660 FILTER/HVAC FRESH AIR 1
10 241208 PLATE/HEATER TUBES 1
11 241209 HOSE/HEATER 2
12 241987 PLUG/ A/C SWITCH 1
13 242437 VENT 4
14 242534 PLUG/PASS-THROUGH TUBE 2
15 242537 TUBE/FORWARD HVAC 2
16 242831 COVER/RECIRC 2
17 242832 FILTER/RECIRC 2
18 242833 PAD/SEALING FILTER 2
19 242862 GROMMET/HVAC COMPT 1
20 242863 PAD/FOAM SEALING STRIP 1
21 242917 PAD/HOUSING TOP 1
22 243007 a ASSY/HEATER HOUSING 1
23 243009 GROMMET .69ID .250GW 1.0 2
24 243013 PAD/HOUSING LEFT 1
25 243014 PAD/HOUSING RIGHT 1
26 243017 PAD/HVAC HEADLINER SEAL 1
27 243445 CLIP/HOSE RETAINING 4
28 243737 HOSE/MOLDED HEATER (SUPPLY) 1
29 243738 HOSE/MOLDED HEATER (RETURN) 1
30 243741 TUBE/HEATER 1
31 244770 TUBE/DRAIN HVAC 2
32 244815 HOSE/MENDER 1/2 HOSE 2
33 245235 CLAMP/HOSE WIRE 3/4 2
34 50302100 SCREW/CAP FLANGE LOCKING 5/16 X 1/2 1
35 50304944 POTENTIOMETER 1
36 50305022 HARNESS/CAB HVAC 1
37 50305025 DECAL/HVAC CONTROL 1
38 50309427 HEADLINER/DUCT A/C 1
39 50309814 HOUSING/CAB HVAC 1
40 50314758 SEAL/FOAM 1
41 50315179 SEAL/FOAM 1
42 50350388 SPRING/GAS 2050N 2
43 50657031 SCREW/CAP 3/8 X 1 8
44 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
45 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 8
46 651363 WASHER/FLAT 3/8 8
47 651807 WASHER/FLAT 1/4 4
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950174/DP0317 26


HVAC AND HEATER-ONLY

Heater-Only Assembly Routing

SN 174693 and Up
Plus 174665

B 5

CHASSIS GROUND STUD A


21
TO CAB HARNESS 20

1 TO RELAY

15
TO HEATER VALVE

3
SLIDE HEATER HOSES
THROUGH SLEEVE 23 17 B C
1
21
TO CHASSIS GROUND STUD

5 7

6 10
20 4
TO CHASSIS HARNESS 24
5
(FUSED POWER) TO SUPPLY PORT
TO TABS ON 6 (SEE ENGINE VIEW)
BACK OF ROPS SHOWN FOR SECURE HEATER
REFERENCE ONLY CHASSIS HARNESS
DPF EQUIPPED TIER IV
TURBO ENGINES USE THIS
ADAPTOR, ALL OTHER
ENGINES IT IS NOT USED TO RETURN PORT
(SEE ENGINE VIEW)

ENGINE TOP VIEW 18


FAN END

SECURE HEATER HOSE 2

9 5
19
DPF EQUIPPED TIER IV C
TURBO ENGINES USE
THIS RETURN PORT SUPPLY LINE TO A 22
HEATER VALVE 5
ALL OTHER ENGINES USE
16
THIS RETURN PORT

11 26

11

25

12
25

GAS SPRINGS 245211 SHOWN FOR REFERENCE


25 STRUCTURED TO FACTORY HEATER STOCK
13
8 NUMBERS

25

50440627

27 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Heater-Only Assy
No. No. Description Routing Qty
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 1
3 131842 LN FL SPIRALOCK 5/16 CZY 1
4 090666 NUT/LOCK SERRATED FLANGE 3/8 2
5 095955 CLAMP/HOSE #10 6
6 104052 FITTING/STRAIGHT HB10-MBSPT06 2
7 137797 NUT/WHIZLOCK SERRATED FLANGE #10 1
8 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 4
9 241486 PLATE/COVER LOUVERED 1
10 242147 RELAY/40 AMP/SEALED 1
11 242482 KNOB/CLAMPING 5/16 STUD 2
12 244813 COVER/DRAIN HVAC RIGHT 1
13 244814 COVER/DRAIN HVAC LEFT 1
14 245211 GAS SPRING 2
15 50305021 HARNESS/CHASSIS HEATER 1
16 50305026 VALVE/HEATER 1
17 50305090 BRACKET/HVAC ACCUMULATOR 1
18 50305120 BRACKET/HEATER VALVE 1
19 50305122 TIE/CABLE .30 X 15 BLACK FIR TREE 1
20 50305128 HOSE/HTR 5/8 X 48 SPRING GUARD 1
21 50305129 HOSE/HTR 5/8 X 30 SPRING GUARD 1
22 50352403 HOSE HEATER 5/8 X 14 1
23 50352424 SLEEVE HG28 X 27 1
24 50352577 TIE/CABLE 3/16 X 8 BLACK FIR TREE 1
25 650969 BOLT/CARRIAGE SQUARE NECK 5/16 X 5/8 4
26 L50202 SCREW/CAP BUTTON HEAD STAINLESS STEEL 1/4 X 5/8 2

PRINTED IN USA 50950174/DP0317 28


HVAC AND HEATER-ONLY

27 34 2 2
4
33 REFERENCE ONLY
35
43
14
2
25
17

26

16
Heater-Only
2
43 Models
15 30

29

SN 174692 and Before


(except 174665)

42

HEATER VALVE 1
7
BRACKET VIEW

4
13
LEFT INSTRUMENT
PANEL VIEW 2 APPLY PIPE SEALANT
TO THREADS INTO
VALVE BODY

12 2
9
10

APPLY PIPE SEALANT


TO THREADS INTO
VALVE BODY

39 2

RUN HEATER HOSES FROM


ENGINE PORT CONNECTIONS 41
THROUGH NYLON SLEEVE 15
37
2
40

6
38
5
36 48
11

39 2
3
SUPPLY LINE TO CAB
TURBO ENGINE HEATER VALVE
APPLICATIONS USE 2
THIS RETURN PORT
3

HEATER HOSE
NON TURBO ENGINE
APPLICATIONS USE ROUTING VIEW
CONNECT THESE BLACK AND RED THIS RETURN PORT
WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HVAC WATER PUMP
HOUSING HARNESS.
TOP VIEW
CONNECT THESE WEATHER-PACK
CONNECTORS TO THE CONNECTORS TIE BACK THESE WIRES
ON THE HVAC HOUSING HARNESS FOR HEATER ONLY INSTALLATIONS
WITH CORRESPONDING CONNECT TO THE CHASSIS HEATER
COLORED WIRES HARNESS AS SHOWN
23

22

31
25

24

18

DETAIL A 8
21
20 19

44

INSERT HOSE AND PLUG INTO A


SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER

ELECTRICAL CONNECTOR
MATES TO CORRESPONDING
CONNECTOR IN CHASSIS
37 HARNESS
QUICK DISCONNECT TERMINALS ON
BLACK AND RED WIRES MATE WITH
THEIR SAME COLOR WIRES IN HVAC CONNECT TO
CAB HARNESS IN LH CAB B-PILLAR HEATER VALVE
LOCATION
28
CONNECT TO HEATER
CHASSIS HARNESS

TIE BACK WEATHERPACK


SHROUD CONNECTOR FOR
FASTEN CLIPS TO 32 HEATER ONLY INSTALL
50450252 LOUVER OPENINGS

CONNECT BLACK WIRE WITH


RING TERMINAL TO STUD
BY HORN LOCATION

29 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part
No. No. Description Heater Quantity
1 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 1
2 095955 CLAMP/HOSE #10 14
3 104052 FITTING/STRAIGHT HB10-MBSPT06 2
4 131842 NUT/SPIRALOCK™ 5/16 5
5 136304 KNOB/HEATER SWITCH 1
6 136305 SWITCH/HEATER 1
7 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
8 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 16
9 186193 FITTING/STRAIGHT HB10-MP08 1
10 186703 HEATER/AC SOLENOID VALVE 1
11 189033 MODULE/AC CONTROL 1
12 191351 FITTING/ELBOW 90º 1/2 NPT 1
13 50304808 BRACKET/HEATER VALVE 1
14 195660 FILTER/HVAC FRESH AIR 1
15 241208 PLATE/HEATER TUBES 1
16 241209 HOSE/HEATER 2
17 241486 PLATE/COVER LOUVERED 1
18 242437 VENT 4
19 242534 PLUG/PASS-THROUGH TUBE 2
20 242537 TUBE/FORWARD HVAC 2
21 242831 COVER/RECIRC 2
22 242832 FILTER/RECIRC 2
23 242833 PAD/SEALING FILTER 2
24 242862 GROMMET/HVAC COMPT 1
25 242863 PAD/FOAM SEALING STRIP 1
26 242917 PAD/HOUSING TOP 1
27 243007 a ASSY/HEATER HOUSING 1
28 50351045 HARNESS/CHASSIS HEATER 1
29 243013 PAD/HOUSING LEFT 1
30 243014 PAD/HOUSING RIGHT 1
31 243017 PAD/HVAC HEADLINER SEAL 1
32 243445 CLIP/HOSE RETAINING 4
33 243737 HOSE/MOLDED HEATER (SUPPLY) 1
34 243738 HOSE/MOLDED HEATER (RETURN) 1
35 243741 TUBE/HEATER 1
36 244496 KNOB/HVAC TEMP CONTROL 1
37 50351041 HARNESS/HVAC CAB 1
38 50352401 HOSE HEATER 5/8 X 35 1
39 50352402 HOSE HEATER 5/8 X 50 1
40 50352403 HOSE HEATER 5/8 X 14 1
41 50352424 SLEEVE HG28 X 27 1
42 50352548 ASSY BRACKET HEATER VALVE 1
43 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 6
44 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
48 090666 LN FL SERR 3/8 CZY 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950174/DP0317 30


HVAC AND HEATER-ONLY
HVAC Completing

SN 174692 and Before


(except 174665)

11
10

13
1

13
13
1

13

9
7 9
12 12 12

LOUVER COVER SHOWN


FOR REFERENCE ONLY

2
5 12 12 12

9 12
3

50450185

31 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part HVAC Completing
No. No. Description Quantity
1 132293 GAS SPRING 2
2 241312 SEAL/FOAM SIDE 2
3 241346 SEAL/FOAM BOTTOM 2
4 50309427 HEADLINER/DUCT A/C 1
5 242482 KNOB/CLAMPING .31 STUD 2
6 243973 DECAL/FAN SPEED 1
7 244681 HOUSING/HVAC 1
8 50350388 SPRING/GAS 2050N 2
9 50657031 SCREW/CAP 3/8 X 1 8
10 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
11 651807 WASHER/FLAT 1/4 4
12 651363 WASHER/FLAT 3/8 8
13 132493 CLIP/GAS SPRING 4

PRINTED IN USA 50950174/DP0317 32


HVAC AND HEATER-ONLY
Heater-Only

SN 174692 and Before


(except 174665)

11
10

9
9
12 12 12
7
LOUVER COVER SHOWN
FOR REFERENCE ONLY

3 2

5 12 12 12

9 12
3

50450186

33 50950174/DP0317 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Heater-Only
No. No. Description Quantity
1 245211 SPRING/GAS 2
2 241312 SEAL/FOAM SIDE 2
3 241346 SEAL/FOAM BOTTOM 2
4 50309427 HEADLINER/DUCT A/C 1
5 242482 KNOB/CLAMPING .31 STUD 2
6 243973 DECAL/FAN SPEED 1
7 244681 HOUSING/HVAC 1
8 50350388 SPRING/GAS 2050N 2
9 50657031 SCREW/CAP 3/8 X 1 8
10 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
11 651807 WASHER/FLAT 1/4 4
12 651363 WASHER/FLAT 3/8 8

PRINTED IN USA 50950174/DP0317 34


GRILLE AND ENGINE COVER

DPF Models

NEWER STYLE

28 NEWER STYLE
27

26

28 17
32
38

27 12

18

9
34

8
41
9 10 8 9

8
9

40
10
16
6 7
4 24
15
40
3 CHAMFER IS ALWAYS
HINGE SIDE TOP
36 42
22 1
21
29
19 20 14
11
30
5
33
2

13 5

25 33
35 2
21

22

39
31
23 37

50450030

35 50950174/DP0317 PRINTED IN USA


GRILLE AND ENGINE COVER
Ref. Part DPF Models
No. No. Description Quantity
1 030-31926 SCREW/SHOULDER 1/2 X 1/2 1
2 040-33643 HINGE/REAR DOOR 2
3 067847 NUT/HEX LOCK 3/8 1
4 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 11
5 081374 NUT/HEX LOCK FLANGE SERRATED 1/2 4
6 088912 WASHER/FLAT 13/32 1
7 114665 SPRING/COMPRESSION 1
8 122485 STUD/BALL 10 MM 4
9 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 10
10 131913 BUMPER 2
11 131940 BUSHING 1
12 131945 BUSHING 2
13 134852 NUT/SPIRALOCK™ 3/8 6
14 134853 NUT/SPIRALOCK™ 1/2 2
15 136251 CLIP/RETAINING 1
16 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
17 183812 SCREEN 1
18 184023 HANDLE/GRAB/MOLDED 1
19 189833 LATCH/MOUNT 1
20 190045 LATCH/REAR DOOR 1
21 186765 SEAL/BULB 2
22 190282 SEAL/BULB 2
23 220-32536 PIN/CLEVIS 2
24 241679 ASSY/LATCH ROD 1
25 420-13731 BUMPER/RUBBER 1
26 50350574 COVER/ENGINE 1
27 50306626 HINGE/FLANGE/RIGHT (NEWER STYLE - CHECK MACHINE FOR CORRECT HINGE) 1
50351055 HINGE/FLANGE/RIGHT 1
28 50306567 HINGE/FLANGE/LEFT (NEWER STYLE - CHECK MACHINE FOR CORRECT HINGE) 1
50351058 HINGE/FLANGE/LEFT 1
29 50351500 GRILLE/REAR 1
30 50352774 LEVER/DOOR PROP 1
31 50352863 DOOR/REAR 1
32 650437 BOLT/CARRIAGE 5/16 X 5/8 6
33 650453 SCREW/CAP 1/2 X 1-1/2 4
34 650815 SCREW/MACHINE ROUND HEAD #10 X 3/4 2
35 650704 BOLT/CARRIAGE 3/8 X 1 6
36 650834 BOLT/CARRIAGE 1/2 X 1-1/2 2
37 650878 PIN/COTTER 5/32 X 1 2
38 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 11
39 653010 NUT/HEX 3/8 1
40 653034 NUT/HEX JAM 5/16 4
41 654004 WASHER/FLAT 5/16 11
42 654009 WASHER/FLAT 1/2 1

PRINTED IN USA 50950174/DP0317 36


GRILLE AND ENGINE COVER

Non-DPF Models

NEWER STYLE
NEWER STYLE
27 26

27 31
32
38 17

26 12

18

34
9
41
9
8
10 8 9

8
9
16 40
10

4 6 7
24
15
40
3 CHAMFER IS ALWAYS
HINGE SIDE TOP
36 42
22 1
21
28
19 20 14
11
29
5
33
2

13 5

25 33
35 2
21

22

39
30
23 37

50450441

37 50950174/DP0317 PRINTED IN USA


GRILLE AND ENGINE COVER
Ref. Part Non-DPF Models
No. No. Description Quantity
1 030-31926 SCREW/SHOULDER 1/2 X 1/2 1
2 040-33643 HINGE/REAR DOOR 2
3 067847 NUT/HEX LOCK 3/8 1
4 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 11
5 081374 NUT/HEX LOCK FLANGE SERRATED 1/2 4
6 088912 WASHER/FLAT 13/32 1
7 114665 SPRING/COMPRESSION 1
8 122485 STUD/BALL 10 MM 4
9 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 10
10 131913 BUMPER 2
11 131940 BUSHING 1
12 131945 BUSHING 2
13 134852 NUT/SPIRALOCK™ 3/8 6
14 134853 NUT/SPIRALOCK™ 1/2 2
15 136251 CLIP/RETAINING 1
16 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
17 183812 SCREEN 1
18 184023 HANDLE/GRAB/MOLDED 1
19 189833 LATCH/MOUNT 1
20 190045 LATCH/REAR DOOR 1
21 186765 SEAL/BULB 2
22 190282 SEAL/BULB 2
23 220-32536 PIN/CLEVIS 2
24 241679 ASSY/LATCH ROD 1
25 420-13731 BUMPER/RUBBER 1
26 50306626 HINGE/FLANGE/RIGHT (NEWER STYLE - CHECK MACHINE FOR CORRECT HINGE) 1
50351055 HINGE/FLANGE/RIGHT 1
27 50306567 HINGE/FLANGE/LEFT (NEWER STYLE - CHECK MACHINE FOR CORRECT HINGE) 1
50351058 HINGE/FLANGE/LEFT 1
28 50351500 GRILLE/REAR 1
29 50352774 LEVER/DOOR PROP 1
30 50352863 DOOR/REAR 1
31 50353822 COVER/ENGINE 1
32 650437 BOLT/CARRIAGE 5/16 X 5/8 6
33 650453 SCREW/CAP 1/2 X 1-1/2 4
34 650815 SCREW/MACHINE ROUND HEAD #10 X 3/4 2
35 650704 BOLT/CARRIAGE 3/8 X 1 6
36 650834 BOLT/CARRIAGE 1/2 X 1-1/2 2
37 650878 PIN/COTTER 5/32 X 1 2
38 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 11
39 653010 NUT/HEX 3/8 1
40 653034 NUT/HEX JAM 5/16 4
41 654004 WASHER/FLAT 5/16 11
42 654009 WASHER/FLAT 1/2 1

PRINTED IN USA 50950174/DP0317 38


ROPS/FOPS STRUCTURE
29

10

24
11
7
16

7 9 6
26
5

17

40 2

18
19
13 4 37

44
44
1
1 20

12 31
21 21

15
41

14
41 25
1
22

39 23 41
41

42

43

42

35

42 47
27

GAS SPRING FOR ROPS LIFT ASSIST

34
43

42
28
30
33 27
47

35 46
34 8

36
GAS SPRING FOR ROPS LIFT ASSIST

38

32
3

50450058 30 8
46

39 50950174/DP0317 PRINTED IN USA


ROPS/FOPS STRUCTURE
Ref. Part
No. No. Description Quantity
1 057557 WASHER/FLAT 17/32 4
2 067823 NUT/HEX LOCK 5/8 2
3 071401 NUT/HEX INST LOCK 1/4 1
4 072490 ISOLATOR/ROPS 2
5 132166 TAG/RIP CORD 1
6 132294 RING 1
7 138825 NUT/ACORN 1/4 4
8 175773 SPACER 2
9 192182 PLUG/RUBBER 1
10 240054 a WINDOW/TOP (SERVICE PART INDENTED BELOW) 1
50305189 SEAL/TOP WINDOW 1
11 240645 WEATHERSTRIP/WINDOW 1
12 240687 SEAL/BULB 1
13 241187 PAD/ACOUSTIC REAR DECK 1
14 241354 MOUNT/ISOLATOR 2
15 241390 SEAL/ROPS TO CHASSIS 1
16 241544 RIPCORD/WEATHERSTRIP 1
17 241560 TRIM/EDGE 1
18 241773 COVER/B-PILLAR RIGHT 1
19 242036 COVER/B-PILLAR LEFT 1
20 242315 CONSOLE/SIDE RIGHT 1
21 242317 PANEL/ACCESS 2
22 242322 CONSOLE/FRONT RIGHT 1
23 242323 CONSOLE/FRONT LEFT 1
24 243270 WINDOW/REAR 1
25 243446 LOUVER/SNAP-IN 2
26 244709 WELDMENT/ROPS/FOPS 1
27 50301142 SCREW/CAP FLANGE LOCK 5/16 X 1 4
28 50302100 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 4
29 50310630 a SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
650758 a BOLT/CARRIAGE 1/4 X 3/4 4
30 50350090 PIN/CLEVIS 7/16 X 1-5/8 2
31 50350369 CONSOLE LEFT SIDE 1
32 50350391 LOCK/ROPS 1
33 50350404 RING/RETAINING 7/8 1
34 50350409 MOUNT/GAS SPRING 2
35 50350428 SCREW/SHOULDER M12 X 25 MM 2
36 50350692 FLIPPER/ROPS LOCK 1
37 650162 SCREW/CAP 5/8 X 6-1/2 2
38 650419 SCREW/CAP 1/4 X 1-3/4 1
39 651082 SCREW/CAP 1/2 X 3-1/2 2
40 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 8
41 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 18
42 651659 WASHER/FLAT M10 HARDENED 4
43 651821 SCREW/CAP M10 X 30 MM 4
44 653018 NUT/HEX 1/2 2
45 654006 WASHER/FLAT 3/8 4
46 655006 PIN/COTTER 1/8 X 1 2
47 656120 WASHER/FLAT M12 2
a) If replacing an older top window, 240054, that has square openings and is fastenend with carriage bolts, it is advised to order the machine screws,
50310630, in conjunction with the newer revision top window.

PRINTED IN USA 50950174/DP0317 40


ROPS/FOPS STRUCTURE
Non-HVAC

10 8
4
10

NOTE 1
10
5
1

1
2

3
7

11
11
11 9
9 9
NOTE:
1. APPLY FORWARD FOAM STRIP TO COVER ORIENTED AS SHOWN (SLOT OPENINGS FACING REAR OF MACHINE).
APPLY LOWER FOAM WITH SLOTS FACING DOWN.

50450171

41 50950174/DP0317 PRINTED IN USA


ROPS/FOPS STRUCTURE
Ref. Part Non-HVAC
No. No. Description Quantity
1 245211 SPRING/GAS 2
2 50307213 DECAL/COVER BACK 1
3 50309401 HEADLINER/NON A/C 1
4 50309853 COVER/UPPER ROPS 1
5 50314758 SEAL/FOAM 1
6 50315179 SEAL/FOAM 1
7 50350716 SPRING/GAS 1750N 2
8 50657031 SCREW/CAP 3/8 X 1 8
9 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
10 651363 WASHER/FLAT 3/8 8
11 651807 WASHER/FLAT 1/4 4

PRINTED IN USA 50950174/DP0317 42


RESTRAINT BAR

12

SPRING ATTACHMENT
27 LOCATION
37
20 21

34
33
13
APPLY LOCTITE 10 22
32
35 28 35 5 8 30
8 6
6 17 34 5 36 11
16 24
31
9 14
37 32
31
29 26 33 32
33
1 3
13 15
19 30 5
4 23
37 25 31
14
18
25 31
15 5
2
7
2
4 33
5 5
3

ARMREST TOWER SLOT

410472

43 50950174/DP0317 PRINTED IN USA


RESTRAINT BAR
Ref. Part
No. No. Description Quantity
1 067847 NUT/HEX LOCK 3/8 1
2 067950 RING/EXTERNAL RETAINING 2
3 071401 NUT/HEX INST LOCK 1/4 2
4 128316 BEARING/BRONZE 2
5 131842 NUT/SPIRALOCK™ 5/16 8
6 134852 NUT/SPIRALOCK™ 3/8 2
7 137036 PIN/PIVOT GROOVED 1
8 137061 NUT/HEX NYLON INSERT #4 4
9 193156 SWITCH/PROXIMITY 1
10 193157 MAGNET/SWITCH ACTUATOR 1
11 210-19530 NUT/HEX CENTERLOCK 1/2 1
12 241963 ARMREST/LEFT 1
13 242016 TUBE 2
14 242105 SPRING/EXTENSION 2
15 242275 RAIL/ARMREST 2
16 243179 STOP/TRAVEL 1
17 243226 BAR/PIVOT 1
18 243233 SPRING/COMPRESSION 3/8 X 3 1
19 243268 PIVOT ARM/RESTRAINT BAR 1
20 243391 SPACER/PIVOT 1
21 243394 BAR/RESTRAINT 1
22 243726 PLATE/SLIDER TOP LEFT 1
23 243829 LEVER/ADJUSTER RIGHT 1
24 243830 LEVER/ADJUSTER LEFT 1
25 650437 BOLT/CARRIAGE 5/16 X 5/8 2
26 650453 SCREW/CAP 1/2 X 1-1/2 1
27 650490 SCREW/CAP 3/8 X 1 1
28 650528 SCREW/CAP 3/8 X 2 1
29 650535 SCREW/CAP 3/8 X 2-1/4 1
30 650548 SCREW/MACHINE ROUND HEAD #10 X 1/2 2
31 650550 NUT/HEX MACHINE SCREW #10 4
32 650809 SCREW/CAP 5/16 X 7/8 4
33 650863 WASHER/FLAT 1/4 4
34 651094 BOLT/CARRIAGE 1/4 X 1-1/4 2
35 651529 WASHER/FLAT #4 4
36 654009 WASHER/FLAT 1/2 1
37 654049 WASHER/FLAT 3/8 4

PRINTED IN USA 50950174/DP0317 44


SEATS - STANDARD, NON-SUSPENSION AND SUSPENSION
Non-Suspension Seat

5 6
1

6
1
1 5

50450296

45 50950174/DP0317 PRINTED IN USA


SEATS - STANDARD, NON-SUSPENSION AND SUSPENSION
Ref. Part Non-Suspension
No. No. Description Quantity
1 137836 NUT/HEX WLF M8 4
2 184017 SEAT/STANDARD 1
3 50354630 BRACKET/SEAT BELT 1
4 50352750 HARNESS/JUMPER STD SEAT 1
5 650630 SCREW/CAP 7/16 X 1 2
6 654046 WASHER/FLAT 7/16 2

PRINTED IN USA 50950174/DP0317 46


SEATS - STANDARD, NON-SUSPENSION AND SUSPENSION
Standard and Air Suspension Seat

Seats Service Parts

410556_410557

47 50950174/DP0317 PRINTED IN USA


SEATS - STANDARD, NON-SUSPENSION AND SUSPENSION
Ref. Part
No. No. Description Quantity
1 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 4
2 242514 SEAT/MECHANICAL SUSPENSION (SERVICE PARTS LISTED BELOW) 1
242629 SEAT/AIR SUSPENSION (SERVICE PARTS LISTED BELOW) 1

Ref. Part Seats Service Parts


No. No. Description Quantity
1 243955 KIT/SPRING AND SADDLE/AIR BAG (AIR SUSPENSION SEAT ONLY) 1
3 243956 KIT/SLIDE 1
4 243958 VINYL KIT/BACK CUSHION 1
5 243959 VINYL KIT/SEAT CUSHION 1
7 243960 KIT/BACK PANEL 1
16 243961 DRAIN/WATER 1
17 243962 WIRE HARNESS/AIR SEAT (AIR SUSPENSION SEAT ONLY) 1
18 243963 KIT/COMPRESSOR (AIR SUSPENSION SEAT ONLY) 1
19 243964 KIT/AIR VALVE (AIR SUSPENSION SEAT ONLY) 1
50304572 KNOB/MECH SUSP SEAT (MECHANICAL SUSPENSION SEAT ONLY) 1
20 243965 KIT/TETHER 1
21 243966 KIT/SAFETY SWITCH 1

PRINTED IN USA 50950174/DP0317 48


SEATS - SEAT BELT OPTION

5
1

4 3

A
4

4
2
5 1
2 1
4
1 5 5
4

DETAIL A

183287_183289

49 50950174/DP0317 PRINTED IN USA


SEATS - SEAT BELT OPTION
Ref. Part Quantity
No. No. Description 2” Seat Belt 3” Seat Belt
1 081371 NUT/HEX LOCK 7/16 3 3
2 184007 TAB/RETRACTOR MOUNT 1 1
3 420-36086 ASSY/ SEAT BELT 2.00 1 -
420-36087 ASSY/SEAT BELT 3.00 - 1
4 650630 SCREW/CAP 7/16 X 1 3 3
5 654046 WASHER/FLAT 7/16 3 3

PRINTED IN USA 50950174/DP0317 50


SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION

EXTEND AND ASSEMBLE


D-RING AS SHOWN

DETAIL D

1
EXTEND AND ASSEMBLE
D-RING AS SHOWN

6 3

5 6

B
5
1
1
6

1
2
6
5 6
1
REMOVE RETRACTOR
2
COVER TO INSTALL OUTER FACE
CAPSCREW & WASHER OF ROPS
SIDE PANEL

5
DETAIL C
6 1

DETAIL B

243308_243309

51 50950174/DP0317 PRINTED IN USA


SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION
3-Point Restraint System
Ref. Part Quantity Quantity
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 5 5
2 184007 TAB/RETRACTOR MOUNT 1 1
3 186834 SPACER 1 1
4 243284 a RESTRAINT ASSEMBLY/2.00 THREE-POINT 1 -
243289 a RESTRAINT ASSEMBLY/3.00 THREE-POINT - 1
5 650630 SCREW/CAP 7/16 X 1 5 5
6 654046 WASHER/FLAT 7/16 5 5
a) Restraint assemblies includes all associated hardware, except PN 184007.

PRINTED IN USA 50950174/DP0317 52


LIFT ARM

12

10
9

BUSHING
2 139731 (4 PLACES)
10
8
12

2
5
11

50450160

53 50950174/DP0317 PRINTED IN USA


LIFT ARM
Ref. Part
No. No. Description Quantity
2 067847 NUT/HEX LOCK 3/8 2
3 074860 STEM/RUBBER 1
4 079209 NUT/HEX LOCK 3/4 1
5 087854 PAD/ARM BRACE 1
6 089079 PIN/KLIK 1
7 243045 ARM/SAFETY 1
8 50351703 LIFT ARM/2200R-2600R 1
088101 BUSHING/SPRING (AT HITCH ATTACHMENT) 2
139731 BUSHING 1-1/2 X 1-3/4 (AT REAR LIFT ARM PIVOT) 4
9 50352489 PIN/PIVOT 2
10 570002 FITTING/GREASE 1/8 2
11 650483 SCREW/CAP 3/4 X 5-1/2 1
12 650731 SCREW/CAP 3/8 X 3-1/2 2

PRINTED IN USA 50950174/DP0317 54


ATTACHMENT BRACKET

Multi-Tach™

17

4
NOTE 4 NOTE 1
15
NOTE 2 3
12
13
1 14

18
8
18
17
16
19
4 2
11

14 7
1
1
10
19
14 11 8
12 16
9
NOTE 2 2 7
6 5
3 NOTE 3 NOTE 3
NOTE 4 10
9
LATCH/LATCHING ACTUATION:
MECHANICAL/MANUAL (139094) REFERENCED

NOTES
1. APPLY LOCTITE 242
2. GREASE
3. ADD SHIMS 136765 AND 136766
AS REQUIRED TO ACHIEVE A GAP
BETWEEN THE LIFT ARM AND THE
ALL-TACH, OF NO GREATER THEN
0.060"
4. APPLY RTV SEALANT

NOTE 2 3

10

NOTES
1. APPLY LOCTITE 242 1
2. APPLY LOCTITE 680
6
7
410319_139094 8

9 2 NOTE 1
5
11

55 50950174/DP0317 PRINTED IN USA


ATTACHMENT BRACKET
Ref. Part
No. No. Description Quantity
1 067847 NUT/HEX LOCK 3/8 4
2 068034 NUT/HEX LOCK 1/2 2
3 132088 CAP/GREASE 2
4 135300 PIN 2
5 136765 SHIM/2.03 ID .06 THK 1
6 136766 SHIM/2.03 ID .13 THK 1
7 137168 LINK/PIN 2
8 137169 LINK/LATCH 2
9 137170 PIN/LATCH 2
10 137386 PIN/SPRING 2
11 50350090 PIN/CLEVIS 2
12 50351485 PIN/ALLTACH PIVOT 2
13 50352593 ALL-TACH 1
14 570002 FITTING/GREASE 1/8 4
15 650486 SCREW/CAP 5/16 X 3/4 6
16 650535 SCREW/CAP 3/8 X 2-1/4 2
17 650629 SCREW/CAP 3/8 X 3-1/4 2
18 650650 SCREW/CAP 1/2 X 3-1/2 2
19 655006 PIN/COTTER 2

Ref. Part Actuator


No. No. Description Quantity
1 H8049 SPRING 2
2 651614 SCREW/CAP 3/8 X 3-1/2 1
3 138763 PIN/STOP 1
4 138752 PIVOT/HANDLE 1
5 137385 PIN/SPRING 2
6 137379 PLATE/PIN 1
7 137167 LINK/ADJUSTABLE END 2
8 137164 LINK/SPRING SLIDE 2
9 137158 LINK/SPRING STOP 2
10 137147 HANDLE 1
11 088912 WASHER/FLAT 13/32 1

PRINTED IN USA 50950174/DP0317 56


ATTACHMENT BRACKET

Power-A-Tach® Hitch

6 16
24 7
16

26

15 16

23 16
5
16

9 9
29 4 10 34 10
19 34

28
16
29
34 10 9
3 1
2
8 32 31
27 12 17
13
38
35 30
37
11 33

14
36 38
18
22 20
2 12
2
30
37
21
25

50450292

57 50950174/DP0317 PRINTED IN USA


ATTACHMENT BRACKET
Ref. Part P-A-T
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 1
2 068938 FITTING/90° MJ06-MAORB06 4
3 072806 FITTING/TEE MJ06-FJS06-MJ06 1
4 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
5 50354117 DECAL-POWER-A-TACH 1
6 139107 DECAL-LATCHING (LEFT) 1
7 139109 DECAL-LATCHING (RIGHT) 1
8 184357 DECAL/POWER-A-TACH 1
9 194309 CLAMP/TUBE 3/8 TWIN 3
10 194380 PLATE/TOP SIZE 1 TWIN 3
11 241701 CYLINDER/HYD POWER F-A-T 1
50250305 KIT/SEAL 1
12 241711 LINK/SPRING SLIDE 2
13 243409 BRACKET/STOP 1
14 243415 BRACKET/STOP 1
15 245180 CLAMP/TUBE 3/8 TWIN 1
16 310-32411 SCREW/SELF-TAPPING 38 X 3/4 13
17 50350107 FLAG/LEFT 1
18 50350108 FLAG/RIGHT 1
19 50351222 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 1-3/4 1
20 50351569 VALVE/POWER-A-TACH 1
21 50351597 ASSY/HOSE/SLEEVE (SERVICE PARTS INDENTED BELOW) 1
50351825 HOSE/HYD -06 X 31 1
50351826 SLEEVE/PROTECTIVE 1
50354063 HOSE/HYD -06 X 50-1/2 1
22 50351812 BRACKET/POWER-A-TACH 1
23 50352699 COVER/CYLINDER/UPPER 1
24 50352702 COVER/FLAG/CLEANOUT/LEFT 1
25 50352704 COVER/CYLINDER/LOWER 1
26 50352705 COVER/FLAG/CLEANOUT/RIGHT 1
27 50352718 TUBE/ALLTACH/POWER 1
28 50352719 TUBE/ALLTACH/POWER 1
29 50352950 HOSE/PRESSURE 3/8 X 46 2
30 650569 SCREW/CAP 1/2 X 1-3/4 2
31 650706 SCREW/CAP 1/4 X 2 2
32 650863 WASHER/FLAT 1/4 2
33 650934 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1 4
34 650959 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 1/4 X 1-1/2 3
35 650973 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 5/16 X 1 3
36 653005 NUT/HEX 1/4 2
37 653018 NUT/HEX 1/2 2
38 653053 NUT/HEX JAM 3/4 2

PRINTED IN USA 50950174/DP0317 58


WHEEL DRIVES
1
6 8
4
5

1 2
6 8 4
5
7

7 5 4

8
3 6

1
2
7
5
4

8
2 6

TORQUE TO 180 FT-LBS


1
3

TORQUE TO 280 FT-LBS


(LUBED HARDWARE)

4
15

2
Axle Assembly
1 3 194750

2
9
8
Assembly Notes: 7
1) Press outside bearing cup into casting(6000 lbs) 11
2) Press outer seal into casting(500 lbs) 10
3) Press inner bearing cup into casting(6000 lbs) 12
4) Pack bearing with lithium grease 13
5) Press bearing cone onto axle(6000 lbs)
6) Assemble axle into housing 14
7) Pack bearing with lithium grease 5
8) Press bearing onto axle and into casting(6000 lbs)
9) Install retaining ring
10) Measure gap between bearing and snap ring
11) Remove retaining ring
12) Install special washer of appropiate thickness Note: All special washers are used 'as required'
13) Install retaining ring and remove pressure

A 8.09

3
6
15 2
4 1
1
2
12
5

194750_50450515
SECTION A-A

59 50950174/DP0317 PRINTED IN USA


WHEEL DRIVES
Ref. Part
No. No. Description Quantity
1 079152 NUT/HEX LUG 5/8 32
2 131606 CHAIN #100 X 58 4
082489 LINK/PLAIN CONNECTING 2
3 138298 ASSY/SPROCKET 100-32 4
4 194750 AXLE ASSY 4
137915 BOLT/WHEEL 5/8 X 2-3/8 32
5 50300766 O-RING 118 N70 32
6 50300777 NUT/HEX TOP LOCK 3/4 32
7 50351821 BOLT/AXLE 32
8 651564 WASHER/FLAT HARDENED 3/4 32

Ref. Part Quantity


No. No. Description 194750 Axle Assy
1 010-28854 CUP/BEARING 2
2 010-32401 CONE/BEARING 2
3 138759 HOUSING/AXLE 1
4 320-32692 ASSEMBLY/AXLE & BOLT 1
5 350-32539 RETAINING RING/EXTERNAL 1
6 350-32542 O-RING 369 N70 1
7 400-32513 WASHER/SPECIAL .254 1
8 400-32514 WASHER/SPECIAL .250 1
9 400-32515 WASHER/SPECIAL .246 1
10 400-32521 WASHER/SPECIAL .234 1
11 400-32522 WASHER/SPECIAL .230 1
12 400-32523 WASHER/SPECIAL .226 1
13 400-32555 WASHER/SPECIAL .238 1
14 400-32556 WASHER/SPECIAL .242 1
15 50308548 SEAL/AXLE 1

PRINTED IN USA 50950174/DP0317 60


ENGINE
ATTACH TO
COOLER SHROUD

NOTES
1. APPLY LOCTITE 242 OR EQUIVALENT
2. PIPE THREAD SEALANT
3. 39 FT-LBS.
4. 110 FT-LBS
5. RE-USE WASHER SUPPLIED
WITH ENGINE OIL DRAIN PLUG
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER HUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 25 FT-LBS EACH
7. 75-86 IN-LB
34 NOTE 2
80 NOTE 6 53
NOTE 1 & 3

DPF NOTE 2
37
Models 36
ATTACH TO REAR
FLOOR DECK
79 12
NOTE 1 & 3 75 18 12 75 74 NOTE 1 & 3

77 NOTE 4 83 19
NOTE 1 & 3 15
13
11
17 29
GOVERNED ENGINE SPEED SPECIFICATIONS
13
SPEED SETTING RPM TOLERANCE
30 NOTE 1 & 3
LOW IDLE, NO LOAD 1100 10 RPM CONNECT TO
HIGH IDLE, NO LOAD 2530 10 RPM 61 NOTE 5 CHASSIS PORT
HIGH, NO LOAD (EU ONLY) 2530 10 RPM
MANUFACTURER'S RATING 2500 10 RPM
EXISTING USE EXISTING
PRESSURE HARDWARE 27 68 81 20 24
SENSOR SEE NOTES 1 & 7 10 40
23 26 68 78 69
70
73
14
55
24 16 2
43

B 76
REMOVE BOLT,
CONNECT TO TOP PORT INSTALL OIL FILL
OF ENGINE OIL COOLER BRKT, REINSTALL 44
BOLT 7 28 31 82
FILTER HEAD 2
PORT A 25
24 3 B 41
21
A
FILTER HEAD 32 47
PORT B 8 46 ATTACH TO COOLER SHROUD
64
42 67 65 39
38
59 3
72
4
TO FILTER 51
HEAD PORT B
52
24
33 6
65 22 57
49
PORT B 50
45
58
PORT B 5 PORT A 24
A 24
REMOVE OIL CAP
25 TO FILTER AND DISCARD 24 48 35
HEAD PORT A 37 53
63 29
FUEL TANK 60
(LOWER PORT) DRAIN HOSE END TO LAY LOOSE
56 NEAR REAR DOOR FOR QUICK ACCESS
9 ROUTE HOSE AND SLEEVE THRU
25 PORT A
DOUBLE CLAMP WITH OTHER FUEL LINE

50450067
66

62 CONNECT TO BOTTOM PORT


ENGINE OIL COOLER

61 50950174/DP0317 PRINTED IN USA


ENGINE
Ref. Part DPF Models
No. No. Description Quantity
1 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 2
2 055030 CLAMP/HOSE #28 2
3 062023 CLAMP/HOSE #05 11
4 062397 FITTING/45° MJ10-MAORB10 1
5 067761 FITTING/90° M0J10-MAORB10 1
6 070634 NUT/LOCK LARGE FLANGE SERRATED 1/4 2
7 071246 NUT/LOCK M10 1
8 071401 NUT/HEX INST LOCK 1/4 2
9 072580 FITTING/STRAIGHT MJ10-MORB10 1
10 075196 CLAMP/HOSE 1-1/2 X 13/32 HOLE 1
11 076880 FITTING/45° MJ08-MAORB08 1
12 132707 WASHER/HARD 3/8 PLAIN 16
13 135427 WASHER/SNUBBING 8
14 136226 CLAMP/HOSE 3/4 X 13/32 HOLE 1
15 137063 ISOLATOR 2
16 184688 WASHER/FIBERGLASS 2
17 189640 ISOLATOR 2
18 193105 ASSEMBLY/ENGINE MOUNT (FW END) 1
19 193131 ENGINE MOUNT/LEFT 1
20 193569 BRACKET/ALTERNATOR 1
21 193971 MOUNT/FILTER 1
22 194068 ADAPTER/FILTER (SERVICE PART INDENTED BELOW) 1
191651 O-RING 230 N70 1
23 195221 ASSY/DIPSTICK 1
24 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 10
25 230-30569 FITTING/STRAIGHT MJ10-MORB08 3
26 241459 ALTERNATOR/ISKRA 100 A 1
27 241562 SPACER/ALTERNATOR 1
28 241563 SPACER/ALTERNATOR 1
29 241590 BOLT/CARRIAGE 5/8 X 4-1/2 2
30 241605 BOLT/CARRIAGE 5/8 X 4 2
31 241932 SPACER/ALTERNATOR 1
32 242390 PLUG MBSPT06 1
33 242959 MOUNT/ENGINE 1
34 244365 COUPLER/FLEX 1
35 244955 HOSE/FUEL 5/16 X 8 1
36 245012 HOUSING/FLYWHEEL 1
37 50301450 FITTING/STRAIGHT HB05-MP04 SS 1
38 50301805 FITTING/45° MJ10-MAORB08 1
39 50304477 BRACKET FUEL/WATER SEPARATOR 1
40 50311558 NECK/ENGINE OIL FILL 1
41 50311574 FITTING/STRAIGHT HB24-MM33 1
42 50311580 PLATE/OIL DRIP 1
43 50313140 BRACKET/OIL FILL 1
44 50313145 FILL/OIL HOSE 1
45 50350923 PLATE ASSY/FUEL PUMP 1

Parts Listing Continued On Next Page

PRINTED IN USA 50950174/DP0317 62


ENGINE
ATTACH TO
COOLER SHROUD

NOTES
1. APPLY LOCTITE 242 OR EQUIVALENT
2. PIPE THREAD SEALANT
3. 39 FT-LBS.
4. 110 FT-LBS
5. RE-USE WASHER SUPPLIED
WITH ENGINE OIL DRAIN PLUG
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER HUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 25 FT-LBS EACH
7. 75-86 IN-LB
34 NOTE 2
80 NOTE 6 53
NOTE 1 & 3

DPF NOTE 2
37
Models 36
ATTACH TO REAR
FLOOR DECK
79 12
NOTE 1 & 3 75 18 12 75 74 NOTE 1 & 3

77 NOTE 4 83 19
NOTE 1 & 3 15
13
11
17 29
GOVERNED ENGINE SPEED SPECIFICATIONS
13
SPEED SETTING RPM TOLERANCE
30 NOTE 1 & 3
LOW IDLE, NO LOAD 1100 10 RPM CONNECT TO
HIGH IDLE, NO LOAD 2530 10 RPM 61 NOTE 5 CHASSIS PORT
HIGH, NO LOAD (EU ONLY) 2530 10 RPM
MANUFACTURER'S RATING 2500 10 RPM
EXISTING USE EXISTING
PRESSURE HARDWARE 27 68 81 20 24
SENSOR SEE NOTES 1 & 7 10 40
23 26 68 78 69
70
73
14
55
24 16 2
43

B 76
REMOVE BOLT,
CONNECT TO TOP PORT INSTALL OIL FILL
OF ENGINE OIL COOLER BRKT, REINSTALL 44
BOLT 7 28 31 82
FILTER HEAD 2
PORT A 25
24 3 B 41
21
A
FILTER HEAD 32 47
PORT B 8 46 ATTACH TO COOLER SHROUD
64
42 67 65 39
38
59 3
72
4
TO FILTER 51
HEAD PORT B
52
24
33 6
65 22 57
49
PORT B 50
45
58
PORT B 5 PORT A 24
A 24
REMOVE OIL CAP
25 TO FILTER AND DISCARD 24 48 35
HEAD PORT A 37 53
63 29
FUEL TANK 60
(LOWER PORT) DRAIN HOSE END TO LAY LOOSE
56 NEAR REAR DOOR FOR QUICK ACCESS
9 ROUTE HOSE AND SLEEVE THRU
25 PORT A
DOUBLE CLAMP WITH OTHER FUEL LINE

50450067
66

62 CONNECT TO BOTTOM PORT


ENGINE OIL COOLER

63 50950174/DP0317 PRINTED IN USA


ENGINE
continued from previous page
Ref. Part DPF Models
No. No. Description Quantity
46 50351523 COOLER/FUEL 1
47 50351960 BRACKET ASSY/FUEL COOLER 1
48 50352003 LINE/FUEL 5/16 X 56-1/2 1
49 50352007 HOSE/FUEL 5/16 X 16-1/2 1
50 50352009 HOSE/FUEL 5/16 X 60 1
51 50352010 HOSE/FUEL 5/16 X 12 1
52 50352011 HOSE/FUEL 5/16 X 26 1
53 50352017 FITTING/90° HB05-MP04 SS 1
54 50312559 ENG/054KW/YAN/4TNV98CT-XNMS/T4 (SERVICE ITEM INDENTED BELOW) 1
50350094 BELT/ALTERNATOR 1
55 50352467 a BRACKET/ENGINE OIL DIPSTICK 1
56 50352483 SLEEVE/NYLON HG10 X 53 1
57 50352484 SLEEVE/NYLON HG10 X 14 1
58 50352485 SLEEVE/NYLON HG10 X 58 1
59 50352486 SLEEVE/NYLON HG10 X 10 1
60 50352487 SLEEVE/NYLON HG10 X 24 1
61 50352779 HOSE ASSY/OIL DRAIN 1
62 50352833 TUBE/HOSE EOC RETURN 1
63 50352985 HOSE 5/8 X 22 1
64 50353001 FITTING/HB-FB-MB 1
65 50353014 HOSE 5/8 X 26 1
66 50353078 INLINE CHECK VALVE -10 1
67 50353495 HOSE 5/8 X 16-1/2 1
68 612604 WASHER/FLAT M8 2
69 650486 SCREW/CAP 5/16 X 3/4 1
70 650486 a SCREW/CAP 5/16 X 3/4 1
71 650557 SCREWCAP 3/8 X 1/2 2
72 650732 SCREW/CAP 5/16 X 3-3/4 2
73 650863 WASHER/FLAT 1/4 2
74 651394 SCREW/CAP M10 X 25 MM 8
75 651395 SCREW/CAP M10 X 30 MM 8
76 651689 SCREW/CAP FLANGE M8 X 20 MM 2
77 651773 SCREW/CAP M10 X 60 MM 2
78 656002 SCREW/CAP M8 X 35 MM 1
79 656045 SCREW/CAP SOCKET HEAD M10 X 30 MM 9
80 656141 SCREW/CAP SOCKET HEAD M10 X 25 MM 8
81 656154 SCREW/CAP M8 X 45 MM 1
82 656173 SCREW/CAP M10 X 130 MM 1
83 L50081 NUT/HEX 5/8 4
a) SN 175357 and Before

PRINTED IN USA 50950174/DP0317 64


ENGINE
GOVERNED ENGINE SPEED SPECIFICATIONS
SPEED SETTING RPM TOLERANCE 24
LOW IDLE, NO LOAD 1100 10 RPM
HIGH IDLE, NO LOAD 2530 10 RPM
HIGH, NO LOAD (EU ONLY) 2530 10 RPM 13
MANUFACTURER'S RATING 2500 10 RPM
NOTES 10 55
1. APPLY LOCTITE 242 OR EQUIVALENT 25
2. PIPE THREAD SEALANT 62
3. 39 FT-LBS.
4. 110 FT-LBS
5. RE-USE WASHER SUPPLIED
WITH ENGINE OIL DRAIN PLUG 67
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER HUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 25 FT-LBS EACH

38 NOTE 2
NOTE 1 & 3 63 NOTE 6 17

Non-DPF Models
NOTE 2
17
40
ATTACH TO REAR
FLOOR DECK
61 11
NOTE 1 & 3 58 18 11 58 57 NOTE 1 & 3

59 NOTE 4 66 19
NOTE 1 & 3 14
12
8
16 33
12
34 NOTE 1 & 3 CONNECT TO
45 NOTE 5 CHASSIS PORT

31 54 64 20
30 54 60

6 32 35 65
28 56
53 15 2
FILTER HEAD 27 51
PORT A 26
50
FILTER HEAD
PORT B
2
2
22
41 37
3
9
TO FILTER
HEAD PORT B 43
5 39
2 21
48 36
23
44
PORT B
52 29
1 42 27 2
PORT B 4 2
PORT A
27
28 TO FILTER 2
HEAD PORT A 27 FUEL TANK
47 (UPPER PORT) ROUTE HOSE AND SLEEVE
THRU DOUBLE CLAMP
33 17 WITH OTHER FUEL LINE
FUEL TANK
7 (LOWER PORT)
28
PORT A NOTE: FUEL/WATER SEPERATOR DRAIN HOSE END TO LAY
50450432 LOOSE NEAR REAR DOOR FOR QUICK ACCESS
49

46 CONNECT TO BOTTOM PORT


ENGINE OIL COOLER

65 50950174/DP0317 PRINTED IN USA


ENGINE
Ref. Part Non-DPF Models
No. No. Description Quantity
1 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 2
2 062023 CLAMP/HOSE #05 9
3 062397 FITTING/45° MJ10-MAORB10 1
4 067761 FITTING/90° MJ10-MAORB10 1
5 070634 NUT/LOCK LARGE FLANGE SERRATED 1/4 2
6 071246 NUT/LOCK M10 1
7 072580 FITTING/STRAIGHT MJ10-MORB10 2
8 076880 FITTING/45° MJ08-MAORB08 1
9 081841 HOSE/FUEL 5/16 X 16 1
10 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 1
11 132707 WASHER/HARD 3/8 PLAIN 16
12 135427 WASHER/SNUBBING 8
13 136226 CLAMP/HOSE 3/4 X 13/32 HOLE 1
14 137063 ISOLATOR 2
15 184941 HOSE/FUEL 42.00 1
16 189640 ISOLATOR 2
17 191735 VALVE/FUEL SHUT-OFF 90° 2
18 193105 ASSEMBLY/ENGINE MOUNT (FW END) 1
19 193131 ENGINE MOUNT/LEFT 1
20 193569 BRACKET/ALTERNATOR 1
21 193622 HOSE/FUEL 5/16 X 60 1
22 193971 MOUNT/FILTER 1
23 194068 ADAPTER/FILTER (TAKES 191651 O-RING) 1
24 195221 ASSY/DIPSTICK 1
25 195413 BRACKET/DIPSTICK 1
26 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
27 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 6
28 230-30569 FITTING/STRAIGHT MJ10-MORB08 3
29 241259 HOSE/FUEL 5/16 X 72 1
30 241459 ALTERNATOR/ISKRA 100 A 1
31 241562 SPACER/ALTERNATOR 1
32 241563 SPACER/ALTERNATOR 1
33 241590 BOLT/CARRIAGE 5/8 X 4-1/2 2
34 241605 BOLT/CARRIAGE 5/8 X 4 2
35 241932 SPACER/ALTERNATOR 1
36 242959 MOUNT/ENGINE 1
37 243432 SEPARATOR/FUEL/WATER (TAKES 245005 ELEMENT) 1
38 244365 COUPLER/FLEX 1
39 244955 HOSE/FUEL 5/16 X 8 1
40 245012 HOUSING/FLYWHEEL 1
41 50301805 FITTING/45° MJ10-MAORB08 1
42 50350923 PLATE ASSY/FUEL PUMP 1
43 50352484 SLEEVE/NYLON HG10 X 14 1
44 50352485 SLEEVE/NYLON HG10 X 58 1
45 50352779 HOSE ASSY/OIL DRAIN 1
46 50352833 TUBE/HOSE EOC RETURN 1
47 50352985 HOSE 5/8 X 22 1
48 50353014 HOSE 5/8 X 26 1
49 50353078 INLINE CHECK VALVE -10 1
50 50353495 HOSE 5/8 X 16-1/2 1
51 50353632 BRACKET/FUEL/WATER SEPARATOR 1
52 50353797 SLEEVE/NYLON HG10 X 70 1
53 50353798 SLEEVE/NYLON HG10 X 40 1
54 612604 WASHER/FLAT M8 2
55 650486 SCREW/CAP 5/16 X 3/4 1
56 650557 SCREWCAP 3/8 X 1/2 2
57 651394 SCREW/CAP M10 X 25 MM 8
58 651395 SCREW/CAP M10 X 30 MM 8
59 651773 SCREW/CAP M10 X 60 MM 2
60 656002 SCREW/CAP M8 X 35 MM 1
61 656045 SCREW/CAP SOCKET HEAD M10 X 30 MM 9
62 656093 SCREW/CAP M8 X 16 MM 1
63 656141 SCREW/CAP SOCKET HEAD M10 X 25 MM 8
64 656154 SCREW/CAP M8 X 45 MM 1
65 656173 SCREW/CAP M10 X 130 MM 1
66 L50081 NUT/HEX 5/8 4
67 a ENG/053KW/YAN/4TNV98T/NON-DPF (TAKES 50350094 ALTERNATOR BELT) 1
a) Refer to the serial number plate on the engine. If the engine is a 4TNV98T-ZXNMSR, order P/N 50353074. If the engine is a 4TNV98T-ZXNMSF
flexed engine, order P/N 276032.

PRINTED IN USA 50950174/DP0317 66


AIR CLEANER AND EXHAUST

DPF
Models

SN 175508 and Up,


plus 175501-502, 175505-506

EXHAUST GASKET EXHAUST VIEW


SUPPLIED WITH
ENGINE
18

24 15 NOTE 2
23
19 16 8
6
2 5

9
14

3
3 10
22
NOTE 1
22
4
2
20

1
22 7
MOUNTING BRACKETS 21
VARY DEPENDING UPON 11
MACHINE CONFIGURATION 6 17

13

NOTES:
1) ENSURE CLAMP AND INTAKE HOSE ARE
SECURELY FASTENED TO TURBO INTAKE.
2) R260 SIZE MACHINES USE TOP OF SLOT FOR BRACKET MOUNT.
R220 SIZE MACHINES USE BOTTOM OF SLOT FOR BRACKET MOUNT.

50441481

67 50950174/DP0317 PRINTED IN USA


AIR CLEANER AND EXHAUST
Ref. Part DPF Models
No. No. Description Quantity
1 070648 NUT/HEX LOCK 5/16 2
2 070856 NUT/LOCK SERRATED FLANGE 3/8 4
3 071401 NUT/HEX INST LOCK 1/4 4
4 183998 CLAMP/AIR CLEANER 1
5 184099 ELBOW 90/W/INDICATOR TAP 1
6 184605 CLAMP/T-BOLT 3.50 2
7 184607 CLAMP/T-BOLT 3.25 1
8 186014 ASSY/AIR CLEANER (SERVICE PARTS INDENTED BELOW) 1
184146 FILTER ELEMENT/PRIMARY 1
184195 FILTER ELEMENT/SECONDARY 1
187725 VALVE/EVACUATOR 1
187726 END CAP/AIR CLEANER 1
9 187581 CLAMP/HOSE #44 LINER 1
10 240083 CLAMP/T-BOLT 2.38 1
11 272300 FITTING/DIRT INDICATOR 1
12 50312817 TUBE/INTAKE 3.00 1
13 50313066 HOSE/MOLDED AIR INTAKE 1
14 50314517 CLAMP/TUBE 3.00 2
15 50314871 CLAMP/SUPPORT CHASSIS WALL 1
16 50351978 TUBE/INTAKE 98T 1
17 50354248 INDICATOR/SERVICE 50 MBAR 1
18 50354475 PIPE/EXHAUST 98CT-NMS 1
19 50657004 SCREW/CAP BUTTON HEAD 3/8 X 1 2
20 650745 BOLT/CARRIAGE 5/16 X 1-1/4 2
21 651234 SCREW/CAP 1/4 X 4-1/2 4
22 654002 WASHER/FLAT 1/4 8
23 656048 NUT/HEX M8 4
24 656110 WASHER/LOCK M8 4

PRINTED IN USA 50950174/DP0317 68


AIR CLEANER AND EXHAUST

DPF
Models

SN 175507 and Before,


except 175501-502, 175505-506

4
10

10

9 1

9 4
INSTALL INTAKE SUPPRESSOR 5
TO THE DEPTH WHERE THE RIB
IS EXPOSED

EXHAUST GASKET
SUPPLIED WITH
ENGINE 1
8

11
NOTE 1

NOTE 2 3

13 7 6
12

NOTES
1) ATTACH TO RIGHT CHASSIS TOWER
2) ENSURE CLAMP AND INTAKE HOSE ARE
SECURELY FASTENED TO TURBO INTAKE

50450068

69 50950174/DP0317 PRINTED IN USA


AIR CLEANER AND EXHAUST
Ref. Part DPF Models
No. No. Description Quantity
1 184601 CLAMP/T-BOLT 4-1/2 2
2 184605 CLAMP/T-BOLT 3-1/2 1
3 240083 CLAMP/T-BOLT 2-3/8 1
4 50351477 CLEANER/AIR 1
50352454 FILTER/MAIN 1
50352455 FILTER/SECONDARY 1
50220719 EVACUATOR/DUST 1
5 50351489 ADAPTER/INTAKE 3-1/2 1
6 50351924 TUBE/INTAKE 1
7 50351978 TUBE/INTAKE 1
8 50354475 PIPE/EXHAUST 1
9 50354192 b SUPPRESOR/INTAKE 1
10 50354248 b INDICATOR/SERVICE 1
272299 a INDICATOR/SERVICE 1
11 50657042 SCREW/CAP BUTTON HEAD M8 X 25 MM 3
12 656048 NUT/HEX M8 4
13 656110 WASHER/LOCK M8 4
a) SN 174441 and Before
b) SN 174442 and Up

PRINTED IN USA 50950174/DP0317 70


AIR CLEANER AND EXHAUST

Non-DPF Models

NOTE:
SECOND HOSE CLAMP TO FIT
OVER MOLDED HOSE TO KEEP
BREATHER PLUG IN POSITION

21

24 9
7
10
ATTACH TO
1 TURBO OUTLET - 6
GASKET SUPPLIED WITH
3 ENGINE YANMAR 123901-18080 23
26

20
19 15
11
SEE NOTE 2 27 8
22
14
13 4
12 17
ATTACH TO
25 TURBO INLET
8
16
5 18 6

2.0 CLAMP POSITION

50450416

71 50950174/DP0317 PRINTED IN USA


AIR CLEANER AND EXHAUST
Ref. Part Non-DPF Models
No. No. Description Quantity
1 090666 NUT/LOCK SERRATED FLANGE 3/8 4
2 095955 CLAMP/HOSE #10 2
3 127428 CLAMP/MUFFLER 2-1/2 1
4 070648 NUT/HEX LOCK 5/16 2
5 137049 CLAMP/T-BOLT 2-1/2 1
6 183998 CLAMP/AIR CLEANER 1
7 184099 ELBOW 90º W/ INDICATOR TAP 1
8 184605 CLAMP/T-BOLT 3-1/2 2
9 186014 ASSEMBLY/AIR CLEANER 1
184146 FILTER ELEMENT/PRIMARY 1
184195 FILTER ELEMENT/SECONDARY 1
187725 VALVE/EVACUATOR 1
187726 END CAP/AIR CLEANER 1
10 187581 CLAMP/HOSE #44 LINER 2
11 192932 OUTLET/EXHAUST 1
12 193154 GASKET/FLANGE/EXHAUST 1
13 195125 HOSE/INTAKE/AIR 1
14 240083 CLAMP/T-BOLT 2-3/8 1
15 272299 INDICATOR/SERVICE 1
16 50352793 ELBOW MOLDED/INTAKE 46 MM 1
17 50353150 SPACER/BREATHER PLUG 1
18 50353195 TUBE/INTAKE 1
19 50353203 HOSE/BREATHER 5/8 TRANSITION 1
20 50353715 COUPLER/FLEX 1
21 50353782 MUFFLER 1
22 50353812 FITTING/STRAIGHT MP02-MM10 FILTER 1
23 650745 BOLT/CARRIAGE 5/16 X 1-1/4 2
24 650786 BOLT/CARRIAGE 3/8 X 1-1/4 4
25 651297 SCREW/CAP 3/8 X 1 4
26 656123 SCREW/CAP SOCKET HEAD M8 X 25 MM 4
27 L75990 CLAMP/HOSE #16 1

PRINTED IN USA 50950174/DP0317 72


RADIATOR/COOLER

.50 .06 GAP ALL AROUND


TO HYD 9
TANK

6
CAP P/N 184541
18 SERVICE ONLY
5
1
17
3
8 5
5
7
14
10
DETAIL A 3
2
20 12
22
5
5 5
NOTE 17
2 13
8
3 11
.44
.75 23 5 BOTTLE AND BRACKET
24 15 P/N 425-36233 BOTTLE
P/N 425-36235 CLAMP
16 APPLY LOCTITE P/N 425-36152 BRACKET
242 OR EQUIVALENT
SERVICE ONLY - SUPPLIED WITH ENGINE
2 10
5

21
19 2

4
NOTE: 2.5
USE TO MOUNT FUEL COOLER AND TO PLUG HOLES APPROX
IN SHROUD IF NO FUEL COOLER IS USED. EXPOSED
PIPE

50450147

73 50950174/DP0317 PRINTED IN USA


RADIATOR/COOLER
Ref. Part
No. No. Description Quantity
1 055005 FITTING/90° MJ12-MAORB12 1
2 061946 CLAMP/HOSE #24 4
3 062023 CLAMP/HOSE #05 3
4 070856 NUT/LOCK SERRATED FLANGE 3/8 4
5 076588 SCREW/CAP HEX FLANGE LOCKING 3/8 X 3/4 16
6 50315645 HOSE/HYDRAULIC -12 X 32 1
7 187474 HOSE/FUEL 5/16 X 15 1
8 190282 SEAL/BULB 2
9 194320 HOSE/OUTLET/COOLER 1
10 241618 PLATE-COOLER MOUNT 2
11 242554 HOSE/FUEL 3/8 X 15 1
12 244056 PLATE/COVER 1
13 273038 SPACER/FAN/YANMAR 1
14 50301166 PLUG HH MORB08 1
15 50351736 SHROUD 1
16 50352287 FAN/PUSHER 1
17 50352464 COOLER RAD/HYD/EOC 1
50305650 COOLER/ENGINE OIL (SERVICE COOLER IF TURBOCHARGER ON ENGINE IS REPLACED) 1
18 50313493 FLANGE/COOLER COVER 1
19 50353489 HOSE/RAD/LOWER 1
20 50353013 HOSE/RAD/UPPER 1
21 650786 BOLT/CARRIAGE 3/8 X 1-1/4 4
22 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 2
23 651776 SCREW/CAP SOCKET HEAD M10 X 55 MM 4
24 656133 WASHER/FLAT M10 4

PRINTED IN USA 50950174/DP0317 74


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Single-Speed
Hand/Foot, Dual Hand and Dual Joystick Controls

APPLY LOCTITE 242 32 1 35


TORQUE TO 55 FT-LBS 23
MAIN OUT -12 ORB (C,D)
L 25 22 10
24
DRAIN -10 ORB (G,J) P
J

9
31

MAIN IN -12 ORB (B,E)


C

BRAKE -08 ORB (H,K) 30

DRIVE MOTOR PORT REFERENCE


S
D
30
T

31
34
11 18
A
20
7 23 L
K M 29
C 6 N 4
K
4 16
17
8
H 21
N
D 13
23 12 J
B
36
37
B
M 33 APPLY
LOCTITE 242
F H 14
A 19 4
2 21
27
26 F
5
23 17
E 8
S 11
4
7
2
28 G 34
23
G VALVE DETAIL
E 20 T

50450134

75 50950174/DP0317 PRINTED IN USA


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Ref. Part H/F, DH, DJS
No. No. Description Single-Speed Qty
1 054626 FITTING/STRAIGHT MJ08-MORB08 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
4 080556 CAP FJ06 3
5 087393 FITTING/TEE FL06 FL06 FL06 1
6 088442 FITTING/90° MJ08-FJS08 1
7 089099 FITTING/STRAIGHT 6400 8-10 2
8 114824 FITTING/90° MJ08-MAORB06 1
9 121773 FITTING/45° MJ12-MAORB16 1
10 121775 FITTING/90° MJ08-MAORB12 1
11 135773 WASHER/FLAT HARDENED 5/8 12
12 50353674 TUBE/DRAIN MOTOR 1
13 184499 HOSE/PRESSURE 1/2 X 22 1
14 193974 TUBE/DRAIN LEFT MOTOR 1
16 194210 HOSE/PRESSURE 3/8 X 28-1/2 1
17 194732 FITTING/90° LL MJ06-MAORB06 1
18 195101 a MOTOR/SINGLE SPEED RIGHT 1
19 195102 a MOTOR/SINGLE SPEED LEFT 1
20 230-24749 FITTING/STRAIGHT MJ06-MORB08 2
21 240056 a VALVE/BRAKE 1
22 242506 TUBE/CHARGE 1
23 272669 FITTING/STRAIGHT MC20-MORB12-S 8
24 50301000 FITTING/TEE BR MJ06-MJ06-MAORB08 1
25 50351006 a PUMP/TANDEM/A22 1
244517 O-RING 101.27 MM X 2.62 MM 1
26 50354621 c TUBE/HYD -06 BRAKE 1
50351245 b TUBE/BRAKE LEFT 1
27 50354623 c TUBE/HYD -06 BRAKE RIGHT CROSS 1
50351525 b TUBE/BRAKE RIGHT 1
28 50354626 c TUBE/HYD -06 BRAKE LEFT 1
50351526 b TUBE/BRAKE LEFT 1
29 50353520 TUBE/DRAIN 1
30 50351756 d HOSE/PRESSURE 3/4 X 31 2
31 50353264 d HOSE/PRESSURE 3/4 X 31 2
32 650453 SCREW/CAP 1/2 X 1-1/2 2
33 650485 SCREW/CAP 5/16 X 5/8 2
34 651620 SCREW/CAP SOCKET HEAD M16 X 30 MM 12
35 P471548 WASHER/HARD 1/2 2
36 072806 FITTING/TEE MJ06-FJS06-MJ06 1
37 193169 PORT/TEST 9-1/6 1
a) For breakdown see “Section B” of this manual.
b) SN 174630 and Before (see exemptions in note c).
c) SN 174631 and Up, plus 174625 - 174628.
d) Hose takes (2) 50302144 O-Rings

PRINTED IN USA 50950174/DP0317 76


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Two-Speed
Hand/Foot, Dual Hand and Dual Joystick Controls

APPLY LOCTITE 242 36 1


TORQUE TO 55 FT-LBS 39
N 27
29 1
MAIN OUT -12 ORB (C,D) V 23 11
28
DRAIN -10 ORB (G,J)
10
M

TWO-SPEED -08 ORB (F,I)


34 35
MAIN IN -12 ORB (B,E)

BRAKE -08 ORB (H,K) C


T

DRIVE MOTOR PORT REFERENCE D

U 34
35

38
12 15
A 7 N
P
27
21 C
8 F 19 R
21 25 6 S 33
26 S
L 5 5
M 22
20

E 9
B 26
B 14
27 R
D L 40
24 37 APPLY
J 13 5 LOCTITE 242
41
2
P
A 17 3 22
31 J
30
F 20
K
H
27 9
12 3
T 5
K
2
6
21 38
32
21 VALVE DETAIL
E

8 H 16

U 27

50450135

77 50950174/DP0317 PRINTED IN USA


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Ref. Part H/F, DH, DJS
No. No. Description Two-Speed Qty
1 054626 FITTING/STRAIGHT MJ08-MORB08 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
3 054994 FITTING/STRAIGHT MJ06-MORB06 1
5 080556 CAP FJ06 3
6 087393 FITTING/TEE FL06 FL06 FL06 2
7 088442 FITTING/90° MJ08-FJS08 1
8 089099 FITTING/STRAIGHT 6400 8-10 2
9 114824 FITTING/90° MJ08-MAORB06 1
10 121773 FITTING/45° MJ12-MAORB16 1
11 121775 FITTING/90° MJ08-MAORB12 1
12 135773 WASHER/FLAT HARDENED 5/8 12
13 50353674 TUBE/DRAIMOTOR 1
14 184499 HOSE/PRESSURE 1/2 X 22 1
15 193674 a MOTOR/2 SPEED RIGHT 1
16 193675 a MOTOR/2 SPEED LEFT 1
17 193974 TUBE/DRAIN LEFT MOTOR 1
19 194210 HOSE/PRESSURE 3/8 X 28-1/2 1
20 194732 FITTING/90° LL MJ06-MAORB06 1
21 230-24749 FITTING/STRAIGHT MJ06-MORB08 4
22 240057 a VALVE/BRAKE-TWO SPEED 1
23 242506 TUBE/CHARGE 1
24 244983 TUBE/2 SPEED LEFT 1
25 244985 TUBE/2 SPEED RIGHT 1
26 245236 TUBE/CASE DRAIN 1
27 272669 FITTING/STRAIGHT MC20-MORB12-S 8
28 50301000 FITTING/TEE BR MJ06-MJ06-MAORB08 1
29 50351006 a PUMP/TANDEM/A22 1
244517 O-RING 101.27 MM X 2.62 MM 1
30 50354621 c TUBE/HYD -06 BRAKE 1
50351245 b TUBE/BRAKE LEFT 1
31 50354623 c TUBE/HYD -06 BRAKE RIGHT CROSS 1
50351525 b TUBE/BRAKE RIGHT 1
32 50354626 c TUBE/HYD -06 BRAKE LEFT 1
50351526 b TUBE/BRAKE LEFT 1
33 50353520 TUBE/DRAIN 1
34 50351756 d HOSE/PRESSURE 3/4 X 31 2
35 50353264 d HOSE/PRESSURE 3/4 X 31 2
36 650453 SCREW/CAP 1/2 X 1-1/2 2
37 650485 SCREW/CAP 5/16 X 5/8 2
38 651620 SCREW/CAP SOCKET HEAD M16 X 30 MM 12
39 P471548 WASHER/HARD 1/2 2
40 072806 FITTING/TEE MJ06-FJS06-MJ06 1
41 193169 PORT/TEST 9-1/6 1
a) For breakdown see “Section B” of this manual.
b) SN 174630 and Before (see exemptions in note c).
c) SN 174631 and Up, plus 174625 - 174628.
d) Hose takes (2) 50302144 O-Rings

PRINTED IN USA 50950174/DP0317 78


HYDRAULICS - CHASSIS

Tank Hydraulics

25

EARLIER 194320 HOSE

1
28
25
20
8 15

26

27 6
INDICATOR 18 19
50250586

1
16

4
9 11
7
2

A
TO CASE DRAIN
FROM LIFT ARM
24
1
17 15 3
5

12
5
22

21

12
14 23

TO HYDROSTATIC
CHARGE PUMP INLET 13
10

50450136

79 50950174/DP0317 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part
No. No. Description Quantity
1 055005 FITTING/90° MJ12-MAORB12 3
2 072587 FITTING/STRAIGHT MJ12-MORB12 1
3 076078 CLAMP/HOSE 3/8 X 11/32 HOLE 1
4 079092 FITTING/TEE MJ12-MAORB12-MJ12 1
5 095619 CLAMP/HOSE 1-1/4 X 13/32 HOLE 2
6 127342 CAP/HYD RESERVOIR 1
7 127349 FITTING/90° MJ20-MAORB20 1
8 128591 BREATHER/HYDRAULIC RESERVOIR 1
9 131522 PLUG MORB12 1
10 132049 SWITCH/TEMPERATURE 1
11 134756 SIGHT PORT/OIL LEVEL 1
12 134852 NUT/SPIRALOCK™ 3/8 2
13 139438 SCREW/CAP HEX FLANGE LOCKING 3/8 X 5/8 1
14 194004 HOSE/CHARGE INLET 1
15 50301166 PLUG HH MORB08 2
16 50312325 d ASSY/FILTER/HYD (SERVICE PARTS INDENTED BELOW) 1
50250586 d INDICATOR/FILTER 1
074830 FILTER/OIL 1
243117 c ASSY/FILTER/HYD (SERVICE PARTS INDENTED BELOW) 1
243118 c INDICATOR/FILTER 1
074830 FILTER/OIL 1
17 50312651 e HOSE/HYD -12 X 39 1
18 50350248 TANK/HYDRAULIC 1
19 50350686 TUBE/FILL NECK 1
20 50351209 COVER/TOP TANK 1
21 50351210 MANIFOLD/HYD RETURN 1
22 50351418 TUBE/TANK RETURN 1
23 50351419 TUBE/SUCTION 1
24 50353523 AUX/CASE DRAIN 1
25 50354394 b HOSE/HYDRAULIC -12 X 19-1/2 1
194320 a HOSE/OUTLET/COOLER 1
26 50657004 SCREW/CAP BUTTON HEAD 3/8 X 1 2
27 651041 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 4
28 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 1
a) SN 174601 and Before
b) SN 174602 and Up
c) SN 175328 and Before
d) SN 175329 and Up
e) Hose 50312651 replaced filter tube 50352466. 90° Fitting 055005 replaced straight fitting 072587.

PRINTED IN USA 50950174/DP0317 80


HYDRAULICS - CHASSIS

Hydraglide™ Ride Control Assembly

1 3 5 10

7 4
6

9
2

TO GEAR PUMP

50450219

81 50950174/DP0317 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part Hydraglide™
No. No. Description Quantity
1 054626 FITTING/STRAIGHT MJ08-MORB08 2
2 131842 NUT/SPIRALOCK™ 5/16 2
3 184363 a MANIFOLD/HYDRAGLIDE 1
4 184415 ACCUMULATOR 1
5 184843 PLATE-SPACER (VALVE) 1
6 193021 TUBE/HYDRAGLIDE 1
7 193022 TUBE/HYDRAGLIDE 1
8 194126 HOSE/PRESSURE 3/8 X 26 1
9 230-24749 FITTING/STRAIGHT MJ06-MORB08 1
10 651712 BOLT/CARRIAGE 5/16 X 4 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950174/DP0317 82


HYDRAULICS - CHASSIS
Standard Auxiliary Hydraulics

Hand/Foot and Dual Joystick Controls

4
16 26
32 9 2
19
33

C 19
22
12 TO CHARGE
13 CONNECTION
24 B
A 31
D

4
3 17 B 25
6
20
7 10
34 8
30

11

C
27 14
23

1
8

18 2 1
5
A 6
5
D E
34
30 E

15

28 PILOT CASE DRAIN


21

NOTE: CONTROL VALVE RELIEF 3300 50 PSI FULL THROTTLE

29 15

50450208

83 50950174/DP0317 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part H/F, DJS
No. No. Description Quantity
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 054994 FITTING/STRAIGHT MJ06-MORB06 3
3 055005 FITTING/90° MJ12-MAORB12 1
4 068938 FITTING/90° MJ06-MAORB06 2
5 072580 FITTING/STRAIGHT MJ10-MORB10 4
6 072587 FITTING/STRAIGHT MJ12-MORB12 2
7 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
8 129124 FITTING/STRAIGHT MJ06-MORB04 2
9 134588 NUT/SPIRALOCK™ 1/4 2
10 137784 FITTING/90° MJ06-MAORB04 1
11 175377 FITTING/TEE MJ06-MAORB04-MJ06 1
12 50353133 HOSE/PRESSURE 3/4 X 18 1
13 194210 HOSE/PRESSURE 3/8 X 28-1/2 1
14 194732 FITTING/90° LL MJ06-MAORB06 2
15 195112 CLAMP/T-BOLT 1-5/8 2
16 50351211 a VALVE/HYD SOLENOID 3-WAY 1
17 50351213 TUBE/HYD PILOT 1
18 50351217 HOSE/HYDRAULIC 1
19 50351219 STRAP 2
20 50351227 HOSE/HYD PILOT PRESSURE 1
21 50351230 TUBE/HYD DRAIN 1
22 50351232 HOSE/HYDRAULIC 1
23 50351247 HOSE/HYDRAULIC 1
24 50351268 BRACKET/MTG SUPPLY VALVE 1
25 50351274 a VALVE/3-SPOOL PILOT 1
26 50352203 TUBE/HYD/CASE DRAIN 1
27 50305225 ac PUMP SINGLE 36CC/12-TOOTH 1
50352625 ab PUMP SINGLE 36CC 1
28 50352784 FITTING/45° HB20-MAORB20 1
29 50353361 HOSE/SUCTION 11.00 1
30 50657014 SCREW/CAP 1/2 X 1-3/8 2
31 650518 NUT/HEX LARGE FLANGE 5/16 2
32 650573 BOLT/CARRIAGE 5/16 X 1 2
33 650839 SCREW/CAP 1/4 X 2-1/4 2
34 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 174966 and Before
c) SN 174967 and Up

PRINTED IN USA 50950174/DP0317 84


HYDRAULICS - CHASSIS
Standard Auxiliary Hydraulics

Dual Hand Controls

21

18
3
5
15
6 9
24 8
23

10

19 B 12
1 17

8
4
B 2 4
1

A 5
14 C
7
24
TO PILOT PRESSURE
23 SUPPLY ON RIGHT SIDE C
OF HYDROSTATIC PUMP
13 11

20
16
PILOT CASE DRAIN

CONTROL VALVE RELIEF PRESSURE 3300 ± 50 PSI STD FLOW


22 13

50450485

85 50950174/DP0317 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part Dual Hand
No. No. Description Quantity
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 054994 FITTING/STRAIGHT MJ06-MORB06 2
3 055005 FITTING/90° MJ12-MAORB12 1
4 072580 FITTING/STRAIGHT MJ10-MORB10 4
5 072587 FITTING/STRAIGHT MJ12-MORB12 2
6 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
7 080556 CAP FJ06 1
8 129124 FITTING/STRAIGHT MJ06-MORB04 2
9 137784 FITTING/90° MJ06-MAORB04 1
10 175377 FITTING/TEE MJ06-MAORB04-MJ06 1
11 194210 HOSE/PRESSURE 3/8 X 28-1/2 1
12 194732 FITTING/90° LL MJ06-MAORB06 2
13 195112 CLAMP/T-BOLT 1-5/8 2
14 50351217 HOSE/HYDRAULIC 1
15 50351227 HOSE/HYD PILOT PRESSURE 1
16 50351230 TUBE/HYD DRAIN 1
17 50351247 HOSE/HYDRAULIC 1
18 50351274 a VALVE/3-SPOOL PILOT 1
19 50305225 ac PUMP SINGLE 36CC/12-TOOTH 1
50352625 ab PUMP SINGLE 36CC 1
20 50352784 FITTING/45° HB20-MAORB20 1
21 50353133 HOSE/PRESSURE 3/4 X 18 1
22 50353361 HOSE/SUCTION 11.00 1
23 50657014 SCREW/CAP 1/2 X 1-3/8 2
24 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 174966 and Before
c) SN 174967 and Up

PRINTED IN USA 50950174/DP0317 86


HYDRAULICS - CHASSIS

High-Flow Auxiliary Hydraulics

Dual Joystick and Hand/Foot Controls

F E

5
37
6
11 36 3

10
28
39
14
A 38
22 C
27
19
22
32 12 D
6
25
15
31
B
6
20 3
33 8
23
9
8
A 13
F
E
35 40

C
4
16 26

2 1
3 18
B 8
21 7
D

29

24
34
30 PILOT CASE DRAIN
17

NOTE: CONTROL VALVE RELIEF 3200 50 PSI FULL THROTTLE HIGH FLOW
NOTE: CONTROL VALVE RELIEF 3300 50 PSI FULL THROTTLE STD FLOW

50450206

87 50950174/DP0317 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part HF, DJS
No. No. Description High-Flow Qty
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
3 054994 FITTING/STRAIGHT MJ06-MORB06 5
4 055005 FITTING/90° MJ12-MAORB12 2
5 064260 NUT/HEX LOCK 5/16 1
6 068938 FITTING/90° MJ06-MAORB06 3
7 072580 FITTING/STRAIGHT MJ10-MORB10 4
8 072587 FITTING/STRAIGHT MJ12-MORB12 4
9 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
10 079097 CLAMP/TUBE 3/4 TWIN 1
11 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
12 134588 NUT/SPIRALOCK™ 1/4 2
13 140883 FITTING/90° LL MJ12-MAORB12 1
14 193709 HOSE/PRESSURE 3/4 X 23-1/2 1
15 194210 HOSE/PRESSURE 3/8 X 28-1/2 1
16 194732 FITTING/90° LL MJ06-MAORB06 2
17 195112 CLAMP/T-BOLT 1-5/8 2
18 50351078 a VALVE/4-SPOOL PILOT CONTROL 1
19 50351211 a VALVE/HYD SOLENOID 3-WAY 1
20 50351213 TUBE/HYD PILOT 1
21 50351217 HOSE/HYDRAULIC 1
22 50351219 STRAP 2
23 50351227 HOSE/HYD PILOT PRESSURE 1
24 50351230 TUBE/HYD DRAIN 1
25 50351232 HOSE/HYDRAULIC 1
26 50351247 HOSE/HYDRAULIC 1
27 50351268 BRACKET/MTG SUPPLY VALVE 1
28 50352203 TUBE/HYD/CASE DRAIN 1
29 50305226 ac GEAR PUMP 36 + 17/12-TOOTH 1
50352474 ab GEAR PUMP 36 + 17 1
30 50352784 FITTING/45° HB20-MAORB20 1
31 50352978 TUBE/HYDRAULIC HIGH FLOW 1
32 50352987 TUBE/HYDRAULIC HIGH FLOW 1
33 50353133 HOSE/PRESSURE 3/4 X 18 1
34 50353361 HOSE/SUCTION 11.00 1
35 50657014 SCREW/CAP 1/2 X 1-3/8 2
36 650518 NUT/HEX LARGE FLANGE 5/16 2
37 650573 BOLT/CARRIAGE 5/16 X 1 2
38 650839 SCREW/CAP 1/4 X 2-1/4 2
39 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
40 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 174985 and Before
c) SN 174986 and Up

PRINTED IN USA 50950174/DP0317 88


HYDRAULICS - CHASSIS

High-Flow Auxiliary Hydraulics

Dual Hand Controls

F E

11
CONTROL VALVE RELIEF PRESSURE 3300 ± 50 PSI STD FLOW
10 CONTROL VALVE RELIEF PRESSURE 3200 ± 50 PSI HIGH FLOW

30
14
TOP VIEW A
PILOT CONTROL VALVE

B 26

25

27 6
3
8
20
9
8
A 13
F
E
29 31

4
C 16 22

3
2 1
18
C
19 B 8 12 7

23

15

21
28
24 17

PILOT CASE DRAIN

TO PILOT PRESSURE
SUPPLY ON RIGHT SIDE
OF HYDROSTATIC PUMP

50450488

89 50950174/DP0317 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part Dual Hand
No. No. Description High-Flow Qty
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
3 054994 FITTING/STRAIGHT MJ06-MORB06 4
4 055005 FITTING/90° MJ12-MAORB12 2
5 064260 NUT/HEX LOCK 5/16 1
6 068938 FITTING/90° MJ06-MAORB06 1
7 072580 FITTING/STRAIGHT MJ10-MORB10 4
8 072587 FITTING/STRAIGHT MJ12-MORB12 4
9 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
10 079097 CLAMP/TUBE 3/4 TWIN 1
11 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
12 080556 CAP FJ06 1
13 140883 FITTING/90° LL MJ12-MAORB12 1
14 193709 HOSE/PRESSURE 3/4 X 23-1/2 1
15 194210 HOSE/PRESSURE 3/8 X 28-1/2 1
16 194732 FITTING/90° LL MJ06-MAORB06 2
17 195112 CLAMP/T-BOLT 1-5/8 2
18 50351078 a VALVE/4-SPOOL PILOT CONTROL 1
19 50351217 HOSE/HYDRAULIC 1
20 50351227 HOSE/HYD PILOT PRESSURE 1
21 50351230 TUBE/HYD DRAIN 1
22 50351247 HOSE/HYDRAULIC 1
23 50305226 ac GEAR PUMP 36 + 17/12-TOOTH 1
50352474 ab GEAR PUMP 36 + 17 1
24 50352784 FITTING/45° HB20-MAORB20 1
25 50352978 TUBE/HYDRAULIC HI-FLOW 1
26 50352987 TUBE/HYDRAULIC HI-FLOW 1
27 50353133 HOSE/PRESSURE 3/4 X 18 1
28 50353361 HOSE/SUCTION 11.00 1
29 50657014 SCREW/CAP 1/2 X 1-3/8 2
30 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
31 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 174985 and Before
c) SN 174986 and Up

PRINTED IN USA 50950174/DP0317 90


HYDRAULICS - CHASSIS

Hand/Foot, Dual Hand and Dual Joystick Controls

with Self-Leveling

27 D 26 27

5 F
5
27 7 21 30
14 7
5 1 C
3
6
25 D 10
9 2

1 28
7
C
15 1
20 J
E 9
16 12 8
29 4
13
B 11
B
A A H 4
G

22
1

23
J 11

G E
H 1

19 18

F
24
17

50450118

91 50950174/DP0317 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part w/ Self-Level
No. No. Description H/F, DJS, DH Qty
1 064260 NUT/HEX LOCK 5/16 5
2 067761 FITTING/90° MJ10-MAORB10 1
3 072580 FITTING/STRAIGHT MJ10-MORB10 1
4 079097 CLAMP/TUBE 3/4 TWIN 2
5 079098 PLATE/TOP SIZE 2 TWIN FLAT 3
6 079126 CLAMP/TUBE 5/8 TWIN 1
7 088904 CLAMP/TUBE 1/2 TWIN 3
8 131842 NUT/SPIRALOCK™ 5/16 2
9 191763 SPACER 3/4 OD X 13/32 ID 2
10 194528 BRACKET/HARNESS 1
11 245055 PLATE/TWIN FLAT 2
12 271958 a VALVE/SELF LEVEL W/BYPAS 1
13 50351125 FITTING/Y MJ10-MJ10-MORB10 2
14 50351150 TUBE/HYD LIFT 1
15 50351151 TUBE/HYD LIFT 1
16 50351154 TUBE/HYD TILT 1
17 50351167 TUBE/HYD LIFT 1
18 50351168 TUBE/HYD TILT 1
19 50351169 TUBE/HYD TILT 1
20 50351182 TUBE/HYD LIFT 1
21 50351183 TUBE/HYD LIFT 1
22 50351192 TUBE/HYD STD AUX 1
23 50351193 TUBE/HYD STD AUX 1
24 50351250 TUBE/HYD LIFT 1
25 50351253 TUBE/HYD TILT 1
26 650547 SCREW/CAP 5/16 X 3-1/2 1
27 650725 SCREW/CAP 5/16 X 2-1/4 3
28 651760 BOLT/CARRIAGE 5/16 X 4-3/4 2
29 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
30 654004 WASHER/FLAT 5/16 1
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950174/DP0317 92


HYDRAULICS - CHASSIS

Hand/Foot, Dual Hand and Dual Joystick Controls

without Self-Leveling

21 21 D 21
20
3 3
3 F 23
5
11 6
4
17 9
5
5
15 1
8
22
D 2
1 1 7
C 1

10

E
12
B

A 2

C 7
B
E
13
F
A
1

16

14

50450119

93 50950174/DP0317 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part w/o Self-Level
No. No. Description H/F, DJS, DH Qty
1 064260 NUT/HEX LOCK 5/16 5
2 079097 CLAMP/TUBE 3/4 TWIN 2
3 079098 PLATE/TOP SIZE 2 TWIN FLAT 3
4 079126 CLAMP/TUBE 5/8 TWIN 1
5 088904 CLAMP/TUBE 1/2 TWIN 3
6 194528 BRACKET/HARNESS 1
7 245055 PLATE/TWIN FLAT 2
8 50351150 TUBE/HYD LIFT 1
9 50351151 TUBE/HYD LIFT 1
10 50351182 TUBE/HYD LIFT 1
11 50351183 TUBE/HYD LIFT 1
12 50351192 TUBE/HYD STD AUX 1
13 50351193 TUBE/HYD STD AUX 1
14 50351205 TUBE/HYD LIFT 1
15 50351207 TUBE/HYD TILT 1
16 50351250 TUBE/HYD LIFT 1
17 50351260 TUBE/HYD TILT 1
20 650547 SCREW/CAP 5/16 X 3-1/2 1
21 650725 SCREW/CAP 5/16 X 2-1/4 3
22 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
23 654004 WASHER/FLAT 5/16 1

PRINTED IN USA 50950174/DP0317 94


HYDRAULICS - LIFT ARM

36 ORIENT GREASE
ZERK DOWN 26
15 26

4
NOTE: DO NOT CROSS HOSES
8
7
37 5
36 24 6

11 5 19
16 1
20 20
25 25
4
21
12 26
1 32
29
A 26
23
21
36
A 17
5 19
22 3
30 9
20
ORIENT GREASE
ZERK DOWN
19 36
33 15
2
20 38 13
TO BASE END OF 35
4
TILT CYLINDER 11 1
1
34

34 27
APPY LOCTITE 24
242 28 8
36 4
31
6 18 TO BASE END OF
TILT CYLINDER
30 16
36
TO ROD END OF 14
TILT CYLINDER
34 4
10
6
34

4
TO ROD END OF
TILT CYLINDER 33
14

50450161

95 50950174/DP0317 PRINTED IN USA


HYDRAULICS - LIFT ARM
Ref. Part
No. No. Description Quantity
1 054626 FITTING/STRAIGHT MJ08-MORB08 4
2 054994 FITTING/STRAIGHT MJ06-MORB06 1
3 055648 TIE/CABLE 3/16 X 7-1/2 BLACK 2
4 067847 NUT/HEX LOCK 3/8 6
5 076078 CLAMP/HOSE 3/8 X 11/32 HOLE 3
6 079098 PLATE/TOP SIZE 2 TWIN FLAT 6
7 079126 CLAMP/TUBE 5/8 TWIN 2
8 087849 CLAMP/HOSE #52 2
9 088467 TIE/CABLE 19/64 X 14-1/2 BLACK 1
10 088904 CLAMP/TUBE 1/2 TWIN 2
11 134511 TUBE/LIFT CYL 2
12 134512 TUBE/LIFT CYL RIGHT 1
13 134513 TUBE/LIFT CYL LEFT 1
14 137186 TUBE/CROSSMEMBER REAR 2
15 188056 PIN/PIVOT 2
16 188915 PIN 2
17 191775 PROTECTOR/HOSE 1
18 244572 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 2-1/4 2
19 390-15909 CLIP/HYD LINE 3
20 50351222 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 1-3/4 5
21 50351806 HOSE/PRESSURE 5/8 X 47-1/2 2
22 50351993 TUBE/TILT 1
23 50351994 TUBE/TILT UPPER 1
24 50352198 a CYL/LIFT 2.75 X 30.14 2
25 50352456 HOSE/PRESSURE 5/8 X 49 2
26 50352458 HOSE/PRESSURE 1/2 X 20 4
27 50352469 TUBE/AUX UPPER 1
28 50352470 TUBE/AUX LOWER 1
29 50352471 TUBE/AUX DRAIN 1
30 50352478 PIN/TILT CYLINDER 2
31 50352739 BLOCK/COUPLER (SERVICE PARTS INDENTED BELOW) 1
50352909 COUPLER/MALE 1
50352910 COUPLER/FEMALE 1
50352912 COUPLER/RETURN 1
50352914 KIT/FITTING 3/4 SAE 1
32 50352813 HOSE/PRESSURE 3/8 X 45 1
33 50352933 a CYL/TILT 3.00 X 15.13 2
34 50352938 HOSE/PRESSURE 1/2 X 20 4
35 650629 SCREW/CAP 3/8 X 3-1/4 2
36 650731 SCREW/CAP 3/8 X 3-1/2 6
37 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 1
38 654049 WASHER/FLAT 3/8 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950174/DP0317 96


HYDRAULICS - LIFT ARM

High-Flow

10

11
4
3 5
6

APPLY LOCTITE 242

13
12

50450244

97 50950174/DP0317 PRINTED IN USA


HYDRAULICS - LIFT ARM
Ref. Part High-Flow
No. No. Description Quantity
1 054626 FITTING/STRAIGHT MJ08-MORB08 1
2 054994 FITTING/STRAIGHT MJ06-MORB06 1
3 076078 CLAMP/HOSE 3/8 X 11/32 HOLE 2
4 390-15909 CLIP/HYD LINE 2
5 50351222 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 1-3/4 2
6 50351534 TUBE/AUX UPPER 1
7 50351546 TUBE/HIGH FLOW LOWER 1
8 50352414 HOSE/DRAIN 1
9 50352449 HOSE 3/4 X 33-1/2 2
10 50352468 TUBE/DRAIN AUX 1
11 50352739 BLOCK/COUPLER (SERVICE PARTS INDENTED BELOW) 1
50352909 COUPLER/MALE 1
50352910 COUPLER/FEMALE 1
50352912 COUPLER/RETURN 1
50352914 KIT/FITTING 3/4 SAE 1
12 650629 SCREW/CAP 3/8 X 3-1/4 2
13 654049 WASHER/FLAT 3/8 2

PRINTED IN USA 50950174/DP0317 98


CONTROLS - WHEEL DRIVES - LIFT/TILT
5
8

OTHER END TO LIFT (LWR)


5 23 SECTION AT FRONT OF MAIN
5 42 CONTROL VALVE
66 20 OTHER END TO TILT (MID)
55 SECTION AT REAR OF MAIN 20
41
CONTROL VALVE
43
6
42 TO
62 1 PORT
"1B" TO 19 9
1 PORT
26 43 9 19 "T"
19 TO
1 PORT
"1A"
5
5
33
44 TO
39 1 PORT
CHASSIS 70 TO 4
KICKPLATE 1 PORT "P"
TO "P" 9
40 PORT 1
"T"
26 19
1
71 9 19
TO
PORT TO
62 "2B" 1 PORT
CHASSIS "2A"
FRONT OTHER END TO LIFT (LWR)
FLOORPLATE SECTION AT REAR OF MAIN 55 53
CONTROL VALVE OTHER END TO TILT (MID)
23 SECTION AT FRONT OF MAIN
USE CINCH STRAP 54 CONTROL VALVE
TO SECURE HOSES

62
62
67
40 GENERAL ARRANGEMENT NOTES
62 56
FOR R190 AND 1900R LOADERS EQUIPPED WITH THE TWO-SPEED
OPTION AND FOR ALL R220 AND 2200R MODELS, CONNECT
HYDRAULIC PILOT HOSES FROM THE RH JOYSTICK VALVE TO

Hand/Foot Controls
THE TANDEM PUMP AS SHOWN IN THE VIEW. THAT IS:
RH JOYSTICK VALVE FORWARD PORT HOSE CONNECTS TO THE
FITTING AT LOCATION "J" ON THE TANDEM PUMP
RH JOYSTICK VALVE REAR PORT HOSE CONNECTS TO THE
FITTING LOCATION "H" ON THE TANDEM PUMP
FOR R190 LOADERS EQUIPPED WITH THE SINGLE-SPEED OPTION
ONLY, THE HOSE ROUTING FROM THE RH JOYSTICK TO THE REAR
SECTION OF THE TANDEM PUMP IS REVERSED. THAT IS:
48
RH JOYSTICK VALVE FORWARD PORT HOSE CONNECTS TO THE
64 28 FITTING AT LOCATION "H" ON THE TANDEM PUMP
37 30 RH JOYSTICK VALVE REAR PORT HOSE CONNECTS TO THE FITTING
38 AT LOCATION "J" ON THE TANDEM PUMP
47 46
NOTE 1 58
68 30
65 5 24
59 65 65 14 NOTE 2
29
65
FLOAT 5 37
13 29
ENABLE 18
JUMPER 63 13 13
13
11 31
CONNECT TO FOOT 17 11
35
THROTTLE CONN IN 27 61
CHASSIS HARNESS
63
67
16 15

10 34
2 2
10 69
25
60
32

NOTES 73
1. INSERT LOOSE TERMINALS FROM
RH JOYSTICK GRIP WIRE LEAD 60 PARTIAL VIEW
INTO CONNECTOR AS FOLLOWS: OF CHASSIS
#1 - RED 60 WELDMENT SHOWN
#2 - WHITE
#3 - BLACK 60
#4 - BROWN
#5 - BLUE
#6 - GREEN
#7 - YELLOW
#8 - GRAY
2. INSERT LOOSE TERMINALS FROM 69
LH JOYSTICK GRIP WIRE LEAD 60
INTO CONNECTOR AS FOLLOWS:
#1 - RED
#2 - GRAY
#3 - BLUE
#4 - BLACK

36
36

29
13 PORT "T"

54
PORT "P" 13
29
23
PORT "P" LIFTARM FUNCTION PILOT
13 PORT "T" SUPPLY SOLENOID VALVE
13 11 LOCATED ON RH CHASSIS SIDE
11
21

11 11
52 51

45
12
51 52
7

7
52 HYDRAULIC DRAIN
B TUBE ALONG RH CHAINCASE 53

USE CINCH STRAP 57 55


A TO SECURE HOSES
J 3 B CONTROL VALVE
J H
22 MOUNTING BRKT
3 3 G ON CHASSIS WLDMT

G HYDRAULIC DRAIN
62 TUBE ALONG RH CHAINCASE
D
A 3 3 H 72
C
F

E HYDROSTATIC 67
1 PUMP
C
62
D

56
3
EARLIER MODELS
50450250 49

F
E
50

99 50950174/DP0317 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
Ref. Part H/F
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 9
2 067950 RING/EXTERNAL RETAINING 4
3 068938 FITTING/90° MJ06-MAORB06 6
4 072806 FITTING/TEE MJ06-FJS06-MJ06 2
5 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 18
6 090-30303 PEDAL/FOOT 2
7 095457 FITTING/TEE MJ06-MJ06-FJS06 1
8 121030 STRIP/NON-SKID SURFACE 3
9 122778 PLUG MORB06 4
10 128316 BEARING/BRONZE 4
11 129124 FITTING/STRAIGHT MJ06-MORB04 4
12 137608 HOSE/PRESSURE 3/8 X 35 1
13 137784 FITTING/90° MJ06-MAORB04 4
14 184210 PLUG/DEUTSCH 4 PIN 1
15 184211 WEDGE/DEUTSCH 4 PIN 1
16 188430 HANDLE/RATCHET 2
17 190400 SPACER 3
18 190684 ADAPTOR/FLOAT ENABLE 1
19 193335 a VALVE/FOOT 2
20 193413 TUBE/PILOT HAND-FOOT 2
21 194376 HOSE/PRESSURE 3/8 X 24 1
22 195115 HOSE/PRESSURE 3/8 X 23 1
23 195143 HOSE 1/4 X 48-1/2 2
24 195164 KAWASAKI GRIP W/STUD 1
25 195443 PIN/TILT CONSOLE 2
26 195511 SEAL/BULB 2
27 50353913 PLUG/HARNESS 1
28 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
29 240634 VALVE/CONTROL SINGLE AXIS 2
30 240745 ADAPTER 2
31 241169 BASE/JOYSTICK 2
32 241199 COVER/CROSSMEMBER 1
33 241535 PLATE/FLOOR 1
34 242029 COVER/TOWER 2
35 242490 TOWER 2
a) For breakdown see “Section B” of this manual.

Parts Listing Continued On Next Page

PRINTED IN USA 50950174/DP0317 100


CONTROLS - WHEEL DRIVES - LIFT/TILT
5
8

OTHER END TO LIFT (LWR)


5 23 SECTION AT FRONT OF MAIN
5 42 CONTROL VALVE
66 20 OTHER END TO TILT (MID)
55 SECTION AT REAR OF MAIN 20
41
CONTROL VALVE
43
6
42 TO
62 1 PORT
"1B" TO 19 9
1 PORT
26 43 9 19 "T"
19 TO
1 PORT
"1A"
5
5
33
44 TO
39 1 PORT
CHASSIS 70 TO 4
KICKPLATE 1 PORT "P"
TO "P" 9
40 PORT 1
"T"
26 19
1
71 9 19
TO
PORT TO
62 "2B" 1 PORT
CHASSIS "2A"
FRONT OTHER END TO LIFT (LWR)
FLOORPLATE SECTION AT REAR OF MAIN 55 53
CONTROL VALVE OTHER END TO TILT (MID)
23 SECTION AT FRONT OF MAIN
USE CINCH STRAP 54 CONTROL VALVE
TO SECURE HOSES

62
62
67
40 GENERAL ARRANGEMENT NOTES
62 56
FOR R190 AND 1900R LOADERS EQUIPPED WITH THE TWO-SPEED
OPTION AND FOR ALL R220 AND 2200R MODELS, CONNECT
HYDRAULIC PILOT HOSES FROM THE RH JOYSTICK VALVE TO

Hand/Foot Controls
THE TANDEM PUMP AS SHOWN IN THE VIEW. THAT IS:
RH JOYSTICK VALVE FORWARD PORT HOSE CONNECTS TO THE
FITTING AT LOCATION "J" ON THE TANDEM PUMP
RH JOYSTICK VALVE REAR PORT HOSE CONNECTS TO THE
FITTING LOCATION "H" ON THE TANDEM PUMP
FOR R190 LOADERS EQUIPPED WITH THE SINGLE-SPEED OPTION
ONLY, THE HOSE ROUTING FROM THE RH JOYSTICK TO THE REAR
SECTION OF THE TANDEM PUMP IS REVERSED. THAT IS:
48
RH JOYSTICK VALVE FORWARD PORT HOSE CONNECTS TO THE
64 28 FITTING AT LOCATION "H" ON THE TANDEM PUMP
37 30 RH JOYSTICK VALVE REAR PORT HOSE CONNECTS TO THE FITTING
38 AT LOCATION "J" ON THE TANDEM PUMP
47 46
NOTE 1 58
68 30
65 5 24
59 65 65 14 NOTE 2
29
65
FLOAT 5 37
13 29
ENABLE 18
JUMPER 63 13 13
13
11 31
CONNECT TO FOOT 17 11
35
THROTTLE CONN IN 27 61
CHASSIS HARNESS
63
67
16 15

10 34
2 2
10 69
25
60
32

NOTES 73
1. INSERT LOOSE TERMINALS FROM
RH JOYSTICK GRIP WIRE LEAD 60 PARTIAL VIEW
INTO CONNECTOR AS FOLLOWS: OF CHASSIS
#1 - RED 60 WELDMENT SHOWN
#2 - WHITE
#3 - BLACK 60
#4 - BROWN
#5 - BLUE
#6 - GREEN
#7 - YELLOW
#8 - GRAY
2. INSERT LOOSE TERMINALS FROM 69
LH JOYSTICK GRIP WIRE LEAD 60
INTO CONNECTOR AS FOLLOWS:
#1 - RED
#2 - GRAY
#3 - BLUE
#4 - BLACK

36
36

29
13 PORT "T"

54
PORT "P" 13
29
23
PORT "P" LIFTARM FUNCTION PILOT
13 PORT "T" SUPPLY SOLENOID VALVE
13 11 LOCATED ON RH CHASSIS SIDE
11
21

11 11
52 51

45
12
51 52
7

7
52 HYDRAULIC DRAIN
B TUBE ALONG RH CHAINCASE 53

USE CINCH STRAP 57 55


A TO SECURE HOSES
J 3 B CONTROL VALVE
J H
22 MOUNTING BRKT
3 3 G ON CHASSIS WLDMT

G HYDRAULIC DRAIN
62 TUBE ALONG RH CHAINCASE
D
A 3 3 H 72
C
F

E HYDROSTATIC 67
1 PUMP
C
62
D

56
3
EARLIER MODELS
50450250 49

F
E
50

101 50950174/DP0317 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
continued from previous page
Ref. Part H/F
No. No. Description Quantity
36 242500 SEAL 2
37 242520 BOOT/CONTROL VALVE 2
38 242616 BRACKET/GROMMET RETAINER 2
39 242622 MOUNTING/BRACKET FLOOR 1
40 242643 BRACKET/REAR FLOOR 2
41 242670 COVER/DOGHOUSE 1
42 242672 STRIP/FOAM DOGHOUSE SEAL 2
43 242673 STRIP/FOAM DOGHOUSE SEAL 2
44 242674 STRIP/FOAM FLOOR SEAL 1
45 50302080 HOSE/PRESSURE 4 X 53-1/2 1
46 50350238 GROMMET/PILOT HOSES 2
47 50351653 LEVER/JOYSTICK GRIP RIGHT 1
48 50351902 GRIP/CONTROL MODULATION 1
49 50352381 a VALVE/JOYSTICK SUPPLY 1
50 50352494 FITTING/Y MJ06-MJ06-MORB06 1
51 50352496 HOSE/PRESSURE 1/4 X 36 2
52 50352497 HOSE/PRESSURE 1/4 X 39 3
53 50352499 HOSE/PRESSURE 3/8 X 39 1
54 50352500 HOSE/PRESSURE 3/8 X 50 1
55 50352505 HOSE/PRESSURE 1/4 X 66 2
56 50352507 STRAP/CINCH HANGING-12 1
57 50352510 STRAP/CINCH-10 1
58 50352787 PLUG DT06-8S 1
59 50352788 LOCKING WEDGE/W8S 1
60 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 8
61 650573 BOLT/CARRIAGE 5/16 X 1 2
62 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 17
63 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
64 651467 PIN/ROLL M5 X 30 MM 1
65 651660 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 1/4 X 1-1/4 4
66 651732 SCREW/CAP LOCKING M10 X 20 MM 4
67 654004 WASHER/FLAT 5/16 4
68 656066 NUT/HEX JAM M14 1
69 L70486 SCREW/TORX DRIVE TRUSS HEAD 1/4 X 1 3
70 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 2
71 650486 d SCREW/CAP 5/16 X 3/4 2
650687 d BOLT/CARRIAGE 5/16 X 3/4 2
72 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 1
73 50304357 c COVER/CROSSMEMBER 1
240961 b COVER/CROSSMEMBER 1
a) For breakdown see “Section B” of this manual.
b) SN 174938 and Before (see exemptions in note c).
c) SN 174939 and Up, plus 174928-932.
d) 650687 carriage bolts were replaced with 650486 capscrews and 654004 flat washers, please check your machine’s configuration before ordering.

PRINTED IN USA 50950174/DP0317 102


CONTROLS - WHEEL DRIVES - LIFT/TILT

Dual Joystick Controls

32

52 32

29
53
3 REPLACEMENT
GENERAL ARRANGEMENT NOTES: HANDLE 195164
FOR R190 AND 1900R LOADERS EQUIPPED WITH THE
TWO-SPEED OPTION AND FOR ALL R220 AND 2200R 7 7
MODELS, CONNECT HYDRAULIC PILOT HOSES FROM THE 27
RH JOYSTICK VALVE TO THE TANDEM PUMP AS SHOWN 54
IN THE VIEW. THAT IS: NOTE 1 46 48
LH JOYSTICK VALVE PORT #2 HOSE CONNECTS TO
THE FITTING AT LOCATION "G" ON THE TANDEM PUMP 41 11
22 49
RH JOYSTICK VALVE PORT #4 HOSE CONNECTS TO 47
THE FITTING AT LOCATION "F" ON THE TANDEM PUMP 25
FOR R190 LOADERS EQUIPPED WITH THE SINGLE-SPEED 34
35
OPTION ONLY, THE HOSE ROUTING FROM THE RH JOYSTICK 6
TO THE REAR SECTION OF THE TANDEM PUMP IS REVERSED.
THAT IS: 28
12 53
LH JOYSTICK VALVE PORT #2 HOSE CONNECTS TO 8
THE FITTING AT LOCATION "F" ON THE TANDEM PUMP
13 40
RH JOYSTICK VALVE PORT #4 HOSE CONNECTS TO THE
FITTING AT LOCATION "G" ON THE TANDEM PUMP
26
15 33
9 NOTE 55
JUMPER HARNESS BETWEEN 10 2
CHASSIS HARNESS AND 24
FOOT THROTTLE
CHASSIS FLOAT 38
KICKPLATE ENABLE 16
JUMPER 33
6
23
51
37
6
WIRING NOTES:
30 1. INSERT LOOSE TERMINALS FROM
RH JOYSTICK GRIP WIRE LEAD
31 INTO CONNECTOR AS FOLLOWS:
#1 - RED
#2 - WHITE
#3 - BLACK
23 #4 - BROWN
#5 - BLUE
#6 - GREEN
#7 - YELLOW
39 #8 - GRAY
50 50
2. INSERT LOOSE TERMINALS FROM
LH JOYSTICK GRIP WIRE LEAD
36 INTO CONNECTOR AS FOLLOWS:
#1 - RED
#2 - GRAY
#3 - BLUE
#4 - BLACK

PORT "2"

PORT “P” PORT "3" PORT "T"


PORT D PORT
#3 C #4
E PORT PORT "P"
FRONT OF LOADER
#2
PORT B
#1 4
PORT “T” 21

A
44
PORT "4"
PORT "1"

BOTTOM VIEW LH CONTROL VALVE


DRIVE JOYSTICK

PORT "2" PORT "T"

PORT “T”
PORT "3"
FRONT OF LOADER

45
18
A 1
PORT “P”
PORT "P" PORT "1"
PORT "4"
BOTTOM VIEW RH CONTROL VALVE
PORT B PORT LIFT AND TILT JOYSTICK
#4 PORT #1
#4
PORT PORT D PORT
#1 #4
PORT #2
#3 PORT C PORT
#3 #3 4
PORT 19
PORT #1 14 E PORT
#2 #2
43
2 17
4
17
20
17

5
50450178 42 43
42

103 50950174/DP0317 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
Ref. Part DJS
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 1
2 055648 TIE/CABLE 3/16 X 7-1/2 1
3 067950 RING/EXTERNAL RETAINING 4
4 068938 FITTING/90° MJ06-MAORB06 7
5 074091 TIE/CABLE 3/16 X 14-1/2 BLACK 2
6 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 14
7 128316 BEARING/BRONZE 4
8 183902 JOYSTICK/KAWASAKI/DRIVE (SERVICE PART INDENTED BELOW) 1
50305967 VALVE BODY/JOYSTICK DRIVE 1
9 184210 PLUG/DEUTSCH 4 PIN 1
10 184211 WEDGE/DEUTSCH 4 PIN 1
11 188430 HANDLE/RATCHET 2
12 189192 FITTING/STRAIGHT MORB06-FQL04 10
13 189193 FITTING/STRAIGHT MORB06-FQL06 2
14 189358 HOSE AND ADAPTER/PRESSURE 1/4 X 42 (INCLUDES ITEM #12) 1
15 190400 SPACER 3
16 190684 ADAPTOR/FLOAT ENABLE 1
17 195886 HOSE AND ADAPTER/PRESSURE 1/4 X 34-1/2 (INLCUDES ITEM #12) 3
18 195888 HOSE AND ADAPTER/PRESSURE 3/8 X 37 (INCLUDES ITEM #13) 1
19 195115 HOSE/PRESSURE 3/8 X 23 1
20 195889 HOSE AND ADAPTER/PRESSURE 1/4 X 39 (INCLUDES ITEM #12) 1
21 195894 HOSE AND ADAPTER/PRESSURE 1/4 X 32 (INCLUDES ITEM #13) 1
22 195443 PIN/TILT CONSOLE 2
23 195511 SEAL/BULB 2
24 195559 HARNESS/THROTTLE 1
25 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
26 240901 MAT/FLOOR 1
27 50304357 d COVER/CROSSMEMBER 1
240961 c COVER/CROSSMEMBER 1
28 241169 BASE/JOYSTICK 2
29 241170 TOWER/JOYSTICK 2
30 241199 COVER/CROSSMEMBER 1
31 241402 COVER/FLOORPLATE REAR 2
32 242029 COVER/TOWER 2
33 242500 SEAL 2
34 242520 BOOT/CONTROL VALVE 1
35 242616 BRACKET/GROMMET RETAINER 2
36 242621 BRACKET/MOUNTING FLOOR PLATE 1
37 242674 STRIP/FOAM FLOOR SEAL 1
38 242675 COVER/CLEAN-OUT 1
39 242678 PLATE/FLOOR 1
40 50350238 GROMMET/PILOT HOSES 2
41 50351918 b JOYSTICK ASSY/LIFT ARM CTRL (SERVICE PARTS INDENTED BELOW) 1
190270 JOYSTICK/KAWASAKI 1
242520 BOOT/CONTROL VALVE 1
50351653 LEVER/JOYSTICK GRIP RIGHT 1
50351902 GRIP/CONTROL MODULATION 1
651467 PIN/ROLL 5 X 30 MM 1
656066 NUT/HEX JAM M14 1
42 50351946 HOSE/PRESSURE 1/4 X 28 2
43 50351947 HOSE/PRESSURE 1/4 X 51 2
44 50351953 HOSE/PRESSURE 3/8 X 24 1
45 50352381 a VALVE/JOYSTICK SUPPLY 1
46 50352787 PLUG DT06-8S 1
47 50352788 LOCKING WEDGE/W8S 1
48 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 8
49 650573 BOLT/CARRIAGE 5/16 X 1 2
50 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 7
51 651169 SCREW/CAP LOCKING 5/16 X 2 4
52 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
53 651660 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 1/4 X 1-1/4 7
54 654004 WASHER/FLAT 5/16 2
55 L70486 SCREW/TORX DRIVE TRUSS HEAD 1/4 X 1 3
a) For breakdown see “Section B” of this manual. b) NSS - Not Sold Separately.
c) SN 174938 and Before (see exemptions in note d). d) SN 174939 and Up, plus 174928-932.

PRINTED IN USA 50950174/DP0317 104


CONTROLS - WHEEL DRIVES - LIFT/TILT

Dual Hand Controls

32

54 32

29
56 3

20 2
27
7 7
50 57
57 55
SEE NOTE 1 47 56
10
THREAD ADAPTER INTO 52
48 12 'P' PORT ON JOYSTICK
VALVE BODY 23
34 51
11 11 5

28
THREAD ADAPTER INTO 14
12 'T' PORT ON JOYSTICK 41
VALVE BODY 49
11 58

25
8 SEE 33
JUMPER HARNESS BETWEEN NOTE
CHASSIS HARNESS AND 22 9 2
FOOT THROTTLE 57

CHASSIS 24
37
KICKPLATE FLOAT
ENABLE 15 33
JUMPER 5
21
53
NOTES:
36 1. INSERT LOOSE TERMINALS FROM
5
RH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
30 #1 - RED
#2 - WHITE
31 #3 - BLACK
#4 - BROWN
#5 - BLUE
#6 - GREEN
#7 - YELLOW
#8 - GRAY
21 2. INSERT LOOSE TERMINALS FROM
55 LH JOYSTICK GRIP WIRE LEAD
38 INTO CONNECTOR AS FOLLOWS:
55 #1 - RED
#2 - GRAY
35 #3 - BLUE
#4 - BLACK

PORT "2"
PORT "T"
PORT "3"
FRONT OF
S LOADER

O
T L
M P PORT "P"

R N
PORT "4"
PORT "1"
Q
BOTTOM VIEW RH CONTROL VALVE
RH JOYSTICK 26 LIFT AND TILT JOYSTICK

PORT "2" PORT "T"

U
FRONT OF
PORT "3" LOADER

RH RH
PORT "3" PORT "2" RH
PORT "4"
LH JOYSTICK LH PORT "P"
PORT "T"
RH
PORT "T" RH S PORT "4" PORT "1"
PORT "1" 13
BOTTOM VIEW RH CONTROL VALVE
RH LIFT AND TILT JOYSTICK
43 PORT "P"
43 6
O

P 45
42 17
L
LH
T 12 PORT "2"
44
LH
LH 1
PORT "1" LH
R PORT "P"
PORT "4"
Q LH
PORT "3" N
U
M 19
13 18 4
40
16
16 39
16
13
FRONT OF
LOADER 46
49
50450482 6

105 50950174/DP0317 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
Ref. Part DH
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 1
2 064354 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1 1
3 067950 RING/EXTERNAL RETAINING 4
4 068938 FITTING/90° MJ06-MAORB06 6
5 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 14
6 088467 TIE/CABLE 19/64 X 14-1/2 BLACK 2
7 128316 BEARING/BRONZE 4
8 184210 PLUG/DEUTSCH 4 PIN 1
9 184211 WEDGE/DEUTSCH 4 PIN 1
10 188430 HANDLE/RATCHET 2
11 189192 FITTING/STRAIGHT MORB06-FQL04 9
12 189193 FITTING/STRAIGHT MORB06-FQL06 3
13 189358 HOSE AND ADAPTER/PRESSURE 1/4 X 42 (INCLUDES ITEM #11) 3
14 190400 SPACER 3
15 190684 ADAPTOR/FLOAT ENABLE 1
16 195886 HOSE AND ADAPTER/PRESSURE 1/4 X 36 (INCLUDES ITEM #11) 2
17 195888 HOSE AND ADAPTER/PRESSURE 3/8 X 37 (INCLUDES ITEM #12) 1
18 195115 HOSE/PRESSURE 3/8 X 23 1
19 195889 HOSE AND ADAPTER/PRESSURE 1/4 X 39 (INCLUDES ITEM #11) 1
20 195443 PIN/TILT CONSOLE 2
21 195511 SEAL/BULB 2
22 195559 HARNESS/THROTTLE 1
23 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
24 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 1
25 240901 MAT/FLOOR 1
26 240934 ORIFICE/SET OF 4 1
27 50304357 d COVER/CROSSMEMBER 1
240961 c COVER/CROSSMEMBER 1
28 241169 BASE/JOYSTICK 2
29 241170 TOWER/JOYSTICK 2
30 241199 COVER/CROSSMEMBER 1
31 241402 COVER/FLOORPLATE REAR 2
32 242029 COVER/TOWER 2
33 242500 SEAL 2
34 242616 BRACKET/GROMMET RETAINER 2
35 242621 BRACKET/MOUNTING FLOOR PLATE 1
36 242674 STRIP/FOAM FLOOR SEAL 1
37 242675 COVER/CLEAN-OUT 1
38 242678 PLATE/FLOOR 1
39 243551 HOSE/PRESSURE 3/8 X 63 1
40 243635 HOSE/PRESSURE 1/4 X 55 1
41 50350238 GROMMET/PILOT HOSES 2
42 50351946 HOSE/PRESSURE 1/4 X 28 1
43 50351947 HOSE/PRESSURE 1/4 X 51 1
44 50351953 HOSE/PRESSURE 3/8 X 24 1
45 50352381 a VALVE/JOYSTICK SUPPLY 1
46 50352494 FITTING/Y MJ06-MJ06-MORB06 1
47 50352787 PLUG/DT06-8S 1
48 50352788 LOCKING WEDGE/W8S 1
49 50353622 STRAP/CINCH HANGING -08 1
50 50354097 b JOYSTICK ASSY/RIGHT 1
51 50354099 b JOYSTICK ASSY/LEFT 1
52 650573 BOLT/CARRIAGE 5/16 X 1 2
53 651169 SCREW/CAP LOCKING 5/16 X 2 4
54 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
55 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 15
56 651660 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 1/4 X 1-1/4 8
57 654004 WASHER/FLAT 5/16 4
58 L70486 SCREW/TORX DRIVE TRUSS HEAD 1/4 X 1 3
a) For breakdown see “Section B” of this manual.
b) NSS - Not Sold Separately. 50354097 service parts include: 242520 control valve boot, 50351653 joystick grip lever, 50351902 control modulation
grip, 50354096 joystick pilot valve, 651467 spring pin and 656066 hex jam nut. 50354099 service parts include: 195164 kawasaki grip, 242520 control
valve boot and 50354096 joystick pilot valve.
c) SN 174938 and Before (see exemptions in note d).
d) SN 174939 and Up, plus 174928-932.

PRINTED IN USA 50950174/DP0317 106


CONTROLS - ENGINE

Electric Throttle Sensor

Dual Hand and Dual Joystick Controls

19
9

11 6 16
14
10 4
22
18

6
13
15
13
16
1

17 15

11
12 17

4
18

1 5

21
7
5 2

20

410195

107 50950174/DP0317 PRINTED IN USA


CONTROLS - ENGINE
Ref. Part DJS, DH
No. No. Description Quantity
1 054885 BALL/JOINT ASSY 2
2 056937 WASHER/FLAT 25/32 2
3 075288 PIN/ROLL 5/16 X 1-1/4 1
4 121002 NUT/HEX INST LOCK 1/4 2
5 128316 BEARING/BRONZE 2
6 134588 NUT/SPIRALOCK™ 1/4 2
7 194686 BRACKET/THROTTLE 1
8 195161 ROD/THREADED 1/4 1
9 50353984 BODY/THROTTLE 1
10 195213 LINK/THROTTLE 1
11 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 2
12 242044 PEDAL/THROTTLE 1
13 242492 SPRING 2
14 50350203 BRACKET/THROTTLE 1
15 650196 SCREW/CAP SOCKET HEAD CUP POINT 1/4 X 5/16 2
16 650426 SCREW/CAP 1/4 X 1-1/4 2
17 650546 NUT/HEX 1/4 2
18 650580 WASHER/FLAT 3/16 2
19 650745 a BOLT/CARRIAGE 5/16 X 1-1/4 2
650545 a SCREW/CAP 5/16 X 1-1/4 2
20 650579 SCREW/CAP 3/8 X 1-3/4 1
21 653038 NUT/HEX JAM 3/8 1
22 654004 WASHER/FLAT 5/16 2
a) Carriage bolt 650745 has been replaced by capscrew 650545 in later models. Use the bolt type that matches your machine.

PRINTED IN USA 50950174/DP0317 108


ELECTRICAL - CHASSIS

DPF 15

Models 45

34
33 10

1 19 30
28

Chassis Harness Service Parts NOTE 2


19
29

SECURE CHASSIS HARNESS


35 8 TO AXIAL MOUNT USING
ATM FUSE/5 AMP 184633 CABLE TIE
37 16
ATM FUSE/10 AMP 184631 49
41 19
ATM FUSE/15 AMP 184630 33
49 41
5 25
GLOW RELAY (FRT)
ATM FUSE/20 AMP 184629 32 16 4
ATM FUSE/30 AMP 1846 5
47

FUSE/MAXI 30 AMP 243449 17

FUSE/MAXI 60 AMP 195073 48


4
51 17
DIODE 187347 19 24 4
55 52 53
USE NYLON TIE TO
2 SECURE HARNESS TO
47 COVER AS A STRAIN
RELIEF
START EGR VALVE RELAY
RELAY/ISO/SPST/70AMP 195075 RELAY
(REAR)
PROVIDED AS ENGINE
COMPONENT
RELAY/ISO AMP  19
1
RELAY/20 AMP (YANMAR) 193206 30
19

COVER/PDM 50350319 ENGINE


FLYWHEEL 54
46
28 TO NEGATIVE
POST ON BATTERY

NOTES:
1. OPTIONAL CONTROL MODULES SHOWN FOR CLARITY
2. ECU PROVIDED WITH ENGINE

44 19
38

14

6 NUT USED TO SECURE


20 18 HARNESS GROUND AT
40 THIS LOCATION
39

43
48
RIDE CTRL/2SP USE INDICATED FASTENERS TO SECURE
CONTROL MODULE 48 FORWARD POWER DISTRIBUTION MODULES
SEE NOTE 1 IN CHASSIS HARNESS TO THE MOUNTING
BRACKET ON THE CHASSIS WELDMENT.
FUSE PDM TO BE POSITIONED IN TOP
LOCATION, RELAY PDM POSITIONED AT
BOTTOM LOCATION

43
48

50 19
48
23
43
48
19
19
43 48
22 50

50 19
2

42
HIGH-FLOW AUX
CONTROL MODULE
SEE NOTE 1
7
27 2
11 48
ENGINE HARNESS
2 CONNECTION

36

31
ENGINE CONNECTIONS

WASHER PUMP CONNECTIONS

9
49
3

20

21
FUEL SENDER 2
CONNECTION
SECURE BREAKOUT 26
TO STD AUX HYD 2
HOSES
13

12
13

2 2
2 2

50450082

109 50950174/DP0317 PRINTED IN USA


ELECTRICAL - CHASSIS
Ref. Part DPF Models
No. No. Description Quantity
1 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 2
2 055648 TIE/CABLE 3/16 X 7-1/2 22
3 064260 NUT/HEX LOCK 5/16 1
4 071401 NUT/HEX INST LOCK 1/4 5
5 50302018 SCREW/CAP HEX FLANGE LOCKING 1/4 X 1 4
6 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 1
7 077685 ROD/BATTERY HOLDDOWN 1
8 088467 TIE/CABLE 19/64 X 14-1/2 BLACK 1
9 070856 NUT/LOCK SERRATED FLANGE 3/8 2
10 091667 PLATE/FACE (2200R) 1
50354518 DECAL/BATTERY DISCONNECT (2200R EU) 1
11 NSS BATTERY/12 VDC WET GROUP 31, 950 CCA, 170 RESERVE 1
12 134852 NUT/SPIRALOCK™ 3/8 1
13 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
14 183814 HORN-WARNING 1
15 186863 SWITCH/DISCONNECT/DPOLE 1
16 193856 SOLENOID 2
17 195740 COVER/ELECTRICAL 2
18 210-19469 NUT/LOCK FLANGE SERRATED 1/4 1
19 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 12
20 240903 PLUG/PASS THROUGH 2
21 50308399 d HARNESS/CHASSIS 1
50354251 c HARNESS/CHASSIS 1
50350378 ab HARNESS/CHASSIS 1
50350319 COVER/FUSE (BLACK, GEP BOX) AR
22 50350800 STUD PLATE/MODULE MOUNT 1
23 50350802 BRACKET/AIR CLEANER MOUNT 1
24 50350804 DUAL CLAMP/HARNESS 1
25 50350830 BRACKET/MOUNTING ELECT COMPT 1
26 50312300 MODULE/STD AUX HYDRAULIC/VARIFLOW 1
27 50352247 ANGLE/BATTERY HOLDDOWN 1
28 50352249 CABLE/BATTERY NEG 40.00 1
29 50352251 BRACKET/MOUNTING CONNECTOR 1
30 50352264 CABLE/BATTERY NEG 39.00 1
31 50352394 TRAY/BATTERY 1
32 50352452 CABLE/CASE GROUND ECU 1
33 50352751 ISOLATOR 4
34 50352756 BRACKET/ECU SUPPORT 1
35 50352771 BRACKET/MOUNTING ECU 1
36 50352842 CLAMP/CABLE TRIPLE 1
37 50353322 AXIAL MOUNT/HIGH TORQUE 1
38 50353931 BRACKET/HORN 1
39 50353937 a HORN/LEAD GROUND 1
40 50353938 a HORN/LEAD POWER 1
41 650486 SCREW/CAP 5/16 X 3/4 4
42 651173 SCREW/CAP 1/4 X 3-1/2 1
43 651424 SCREW/CAP M6 X 20 MM 10
44 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 1
45 651799 SCREW/CAP HEX FLANGE 5/16 X 1 2
46 653010 NUT/HEX 3/8 1
47 653034 NUT/HEX JAM 5/16 4
48 654002 WASHER/FLAT 1/4 13
49 654004 WASHER/FLAT 5/16 5
50 L570005 CLAMP/HOSE 7/8 X 13/32 HOLE 3
51 650426 SCREW/CAP 1/4 X 1/1-4 2
52 310-19471 e SCREW/CAP 1/4 X 1/2 WHIZLOCK 2
53 50307560 e COVER/BULKHEAD CONNECTION 1
54 50307590 e BRACKET/FLYWHEEL HOUSING 1
55 50657024 SCREW/CAP BUTTON HEAD M10 X 20 MM 4
a) SN 174422 and Before. PN’s 50353937 and 50353938 used with earlier revisions of the 50350378 chassis harness.
b) SN 174423 - 174441. With Revision F of the 50350378 chassis harness, PN’s 50353937 and 50353938 are unnecessary.
c) SN 174442 - 174938 (see exemptions in note d).
d) SN 174939 and Up, plus 174928-932.
e) Reference part numbers #52, #53 and #54 can be purchased under one assembly part number, PN 50307859, flywheel housing bracket assembly.

PRINTED IN USA 50950174/DP0317 110


ELECTRICAL - CHASSIS

Non-DPF Models 14

38

SEE NOTE 2 1
18
27
25

Chassis Harness Service Parts 18


26

SECURE CHASSIS HARNESS


7 TO AXIAL MOUNT USING
32 CABLE TIE
ATM FUSE/5 AMP 184633 31 15
ATM FUSE/10 AMP 184631 22
18
GLOW RELAY (FRT)
ATM FUSE/15 AMP 184630
ATM FUSE/20 AMP 184629 4
40
ATM FUSE/30 AMP 1846 16
FUSE/MAXI 30 AMP 243449
FUSE/MAXI 60 AMP 195073 SECURE GROUND TERMINALS
15
4

DIODE 187347 TO GROUND LUG AT THIS


LOCATION USING INDICATED
18
16 FUEL RACK RELAY (FRONT) &
HARDWARE 4 40
ENGINE ECU RELAY (REAR)
PROVIDED AS ENGINE
RELAY/ISO/SPST/70AMP 195075 START
RELAY
(REAR)
COMPONENTS

RELAY/ISO AMP  27


1 18
RELAY/20 AMP (YANMAR) 193206 18

COVER/PDM 50350319 39
25 TO NEGATIVE
POST ON BATTERY

NOTES:
1. OPTIONAL CONTROL MODULES SHOWN FOR CLARITY
2. ECU PROVIDED WITH ENGINE

18
37
33
5
13
NUT USED TO SECURE
19 17 HARNESS GROUND AT
THIS LOCATION

36

41
RIDE CTRL/2SP USE INDICATED FASTENERS TO SECURE
CONTROL MODULE 41 FORWARD POWER DISTRIBUTION MODULES
SEE NOTE 1 IN CHASSIS HARNESS TO THE MOUNTING
BRACKET ON THE CHASSIS WELDMENT.
FUSE PDM TO BE POSITIONED IN TOP
LOCATION, RELAY PDM POSITIONED AT
BOTTOM LOCATION

36
41

43 18
41
21
36
41
18
18
36 41
20 43

43 18
2

35
HIGH-FLOW AUX
CONTROL MODULE
SEE NOTE 1
6
24
10 41 2

29 2

4
ENGINE HARNESS
CONNECTION
28

WASHER PUMP CONNECTIONS

8
42
3

19

FUEL SENDER 2
CONNECTION
30
SECURE BREAKOUT 23
TO STD AUX HYD
HOSES
12
2

12
2
2
2 2

50450382

111 50950174/DP0317 PRINTED IN USA


ELECTRICAL - CHASSIS
Ref. Part Non-DPF Models
No. No. Description Quantity
1 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 2
2 055648 TIE/CABLE 3/16 X 7-1/2 17
3 064260 NUT/HEX LOCK 5/16 1
4 071401 NUT/HEX INST LOCK 1/4 7
5 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 1
6 077685 ROD/BATTERY HOLDDOWN 1
7 088467 TIE/CABLE 19/64 X 14-1/2 BLACK 1
8 070856 NUT/LOCK SERRATED FLANGE 3/8 2
9 50354518 DECAL/BATTERY DISCONNECT 1
10 NSS BATTERY/12 VDC WET GROUP 31, 950 CCA, 170 RESERVE 1
11 134852 NUT/SPIRALOCK™ 3/8 1
12 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
13 183814 HORN-WARNING 1
14 186863 SWITCH/DISCONNECT/DPOLE 1
15 193856 SOLENOID 2
16 195740 COVER/ELECTRICAL 2
17 210-19469 NUT/LOCK FLANGE SERRATED 1/4 1
18 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 12
19 240903 PLUG/PASS THROUGH 2
20 50350800 STUD PLATE/MODULE MOUNT 1
21 50350802 BRACKET/AIR CLEANER MOUNT 1
22 50350830 BRACKET/MOUNTING ELECT COMPT 1
23 50312300 MODULE/STD AUX HYDRAULIC/VARIFLOW 1
24 50352247 ANGLE/BATTERY HOLDDOWN 1
25 50352249 CABLE/BATTERY NEG 40.00 1
26 50352251 BRACKET/MOUNTING CONNECTOR 1
27 50352264 CABLE/BATTERY NEG 39.00 1
28 50352394 TRAY/BATTERY 1
29 50352842 CLAMP/CABLE TRIPLE 1
30 50308400 b HARNESS/CHASSIS 1
50353187 a HARNESS/CHASSIS 1
50350319 COVER/FUSE (BLACK, GEP BOX) AR
31 50353322 AXIAL MOUNT/HIGH TORQUE 1
32 50353507 BRACKET/MATING ECU 1
33 50353931 BRACKET/HORN 1
34 650545 SCREW/CAP 5/16 X 1-1/4 3
35 651173 SCREW/CAP 1/4 X 3-1/2 1
36 651424 SCREW/CAP M6 X 20 MM 10
37 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 1
38 651799 SCREW/CAP HEX FLANGE 5/16 X 1 2
39 653010 NUT/HEX 3/8 1
40 653034 NUT/HEX JAM 5/16 4
41 654002 WASHER/FLAT 1/4 11
42 654004 WASHER/FLAT 5/16 4
43 L570005 CLAMP/HOSE 7/8 X 13/32 HOLE 3
a) SN 174938 and Before (see exemptions in note b).
b) SN 174939 and Up, plus 174928-932.

PRINTED IN USA 50950174/DP0317 112


ELECTRICAL - CHASSIS

Hydraglide™ Ride Control/Two-Speed Assembly

MODULE MOUNTING BRACKET

HIGH FLOW AUXILIARY HYDRAULIC


CONTROL MODULE SHOWN FOR CLARITY

50450234

113 50950174/DP0317 PRINTED IN USA


ELECTRICAL - CHASSIS
Ref. Part
No. No. Description Quantity
1 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
2 240632 MODULE/2SP/RIDE CONTROL 1

PRINTED IN USA 50950174/DP0317 114


ELECTRICAL - ROPS/FOPS
5 FOR MACHINES EQUIPPED WITH THE RIDE CONTROL
AND/OR TWO-SPEED OPTIONS CONNECT THE QUICK
8 8 DISCONNECTS FOR EACH RESPECTIVE OPTION AT THE
LOCATION ADJACENT TO THE CONNECTOR IN THE LED
DISPLAY:
RIDE CONTROL: 24 BLUE WIRE
TWO-SPEED: 23 ORANGE WIRE
FOR MACHINES WITHOUT THESE OPTIONS
THE CORRESPONDING WIRES AND CONNECTORS
29 3 SHOULD REMAIN DISCONNECTED.

30

29 NUT INCLUDED WITH


CAB HARNESS
3 3 29

DPF 11
30

Models MATING CONNECTORS &


NUT SHOWN FROM CHASSIS
HARNESS FOR REFERENCE

SN 174709 and Up 1

(plus 174696-701)
USE NYLON TIES TO SECURE THE
21 HARNESS TO RETAINING LOOPS ON
27 THE REAR SURFACE OF CAB WLDMT

21 29

9 14

19

22

12

18

10
13

26
20
23
13 15
28

28
13
13

25

17
24

RH A-PILLAR
16

28 31
28
LH A-PILLAR

6
7

SERVICE PARTS
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
FUSE/ATM/25 AMP 184628
FUSE/ATM/30 AMP 184627
FUSE/MAXI/30 AMP 191331
DIODE 187347
RELAY/ISO/50AMP 195075
RELAY/ISO/35AMP 272723
RELAY/ISO/20AMP 50353620
COVER/FUSE 50350319
GASKET/COVER 50250307
THROTTLE KNOB 50250306

32

4
4

2
2

50440564 SECURE THE RING TERMINAL


OF THE GROUND LEAD TO THE
CAB WELDMENT AT THIS LOCATION

115 50950174/DP0317 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part DPF Models
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 2
3 067750 NUT/SPEED 4
4 081379 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 2
5 137497 LIGHT 1
6 137602 CONNECTOR,12V POWER PORT 1
7 137603 COVER/12V POWER PORT 1
8 195110 SCREW/ MACHINE PHILIP FLAT HEAD #8 X 1/2 2
9 241142 PLUG/PASS-THROUGH 1
10 242111 PANEL/INSTRUMENT LEFT 1
11 242113 CROSSPIECE/INSTR PANEL 1
12 242608 DISPLAY MODULE/ANALOG 1
13 242636 PLUG/PANEL 9
14 242712 PLATE/BACKING 1
15 272578 SWITCH/IGNITION (SERVICE PARTS INDENTED BELOW) 1
50280186 KEY/8001 1
50280187 KEY COVER/RUBBER 1
16 50304407 SWITCH/MASTER LIGHTS 1
17 50304408 SWITCH/LIGHT SELECTOR 1
18 50304772 PANEL/INSTRUMENT RIGHT 1
19 50304782 HARNESS/CAB ELECTRICAL 1
20 50304889 SWITCH/BRAKE MOMENTARY 1
21 50305144 MODULE/CONTROL INTERLOCK 1
22 50350550 DISPLAY/ELECTRONIC 1
23 50350696 COVER/A-PILLAR LEFT TF 1
24 50351312 THROTTLE/HAND (SERVICE PART INDENTED BELOW) 1
50250306 KNOB/THROTTLE 1
25 50351313 COVER/A-PILLAR RIGHT TF 1
26 50351794 SWITCH/DPF REGEN 1
27 650550 NUT/HEX MACHINE SCREW #10 2
28 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
29 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 6
30 651672 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1-1/8 2
31 651726 SCREW/MACHINE PAN HEAD CROSS RECESSED M5 X 10 MM 2
32 656082 SCREW/CAP M6 X 25 MM 2

PRINTED IN USA 50950174/DP0317 116


ELECTRICAL - ROPS/FOPS
5 FOR MACHINES EQUIPPED WITH THE RIDE CONTROL
AND/OR TWO-SPEED OPTIONS CONNECT THE QUICK
9 9 DISCONNECTS FOR EACH RESPECTIVE OPTION AT THE
LOCATION ADJACENT TO THE CONNECTOR IN THE LED
DISPLAY:
RIDE CONTROL: 24 BLUE WIRE
TWO-SPEED: 23 ORANGE WIRE
FOR MACHINES WITHOUT THESE OPTIONS
29 3 THE CORRESPONDING WIRES AND CONNECTORS
SHOULD REMAIN DISCONNECTED.

30

29 NUT INCLUDED WITH


CAB HARNESS
3 3 29

30
13
DPF 1
MATING CONNECTORS &
NUT SHOWN FROM CHASSIS

Models
HARNESS FOR REFERENCE

SN 174708 and Before


USE NYLON TIES TO SECURE THE
8 28 HARNESS TO RETAINING LOOPS ON

(except 174696-701)
THE REAR SURFACE OF CAB WLDMT

8 29

11 17

25

18

15

19
12
16

14 26

20
16
32 10

16
16

24

22
23
RH A-PILLAR

21
27
LH A-PILLAR 32

6
7

31

4
4

2
2

50450226
SECURE THE RING TERMINAL
OF THE GROUND LEAD TO THE
CAB WELDMENT AT THIS LOCATION

117 50950174/DP0317 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part DPF Models
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 2
3 067750 NUT/SPEED 4
4 081379 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 2
5 137497 LIGHT 1
6 137602 CONNECTOR,12V POWER PORT 1
7 137603 COVER/12V POWER PORT 1
8 137753 MODULE/CONTROL INTERLOCK 1
9 137821 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #6 X 1/2 2
10 195087 SWITCH/IGNITION 1
073694 KEYSWITCH (SET OF 2) 1
11 241142 PLUG/PASS-THROUGH 1
12 242111 PANEL/INSTRUMENT LEFT 1
13 242113 CROSSPIECE/INSTR PANEL 1
14 242291 SWITCH/PARK BRAKE 1
15 242608 DISPLAY MODULE/ANALOG 1
16 242636 PLUG/PANEL 9
17 242712 PLATE/BACKING 1
18 50350550 DISPLAY/ELECTRONIC 1
19 50350694 PANEL/INSTRUMENT RIGHT 1
20 50350696 COVER/A-PILLAR LEFT TF 1
21 50304407 SWITCH/MASTER LIGHTS 1
22 50304408 SWITCH/LIGHT SELECTOR 1
23 50351312 THROTTLE/HAND 1
50250306 KNOB/THROTTLE 1
24 50351313 COVER/A-PILLAR RIGHT TF 1
25 50354257 b HARNESS/CAB 1
50351529 a HARNESS/CAB 1
26 50351794 SWITCH/DPF REGEN 1
27 651726 SCREW/MACHINE PAN HEAD CROSS RECESSED M5 X 10 MM 2
28 650550 NUT/HEX MACHINE SCREW #10 2
29 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 6
30 651672 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1-1/8 2
31 656082 SCREW/CAP M6 X 25 MM 2
32 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
a) SN 174441 and Before
b) SN 174442 and Up

PRINTED IN USA 50950174/DP0317 118


ELECTRICAL - ROPS/FOPS
5 FOR MACHINES EQUIPPED WITH THE RIDE CONTROL
AND/OR TWO-SPEED OPTIONS CONNECT THE QUICK
8 8 DISCONNECTS FOR EACH RESPECTIVE OPTION AT THE
LOCATION ADJACENT TO THE CONNECTOR IN THE LED
DISPLAY:
RIDE CONTROL: 24 BLUE WIRE
TWO-SPEED: 23 ORANGE WIRE
FOR MACHINES WITHOUT THESE OPTIONS
THE CORRESPONDING WIRES AND CONNECTORS
28 3 SHOULD REMAIN DISCONNECTED.

29

28 NUT INCLUDED WITH


CAB HARNESS
3 3 28

Non-DPF Models 29
11
1
MATING CONNECTORS &

SN 174709 and Up NUT SHOWN FROM CHASSIS


HARNESS FOR REFERENCE

(plus 174696-701)
USE NYLON TIES TO SECURE THE
21 26 HARNESS TO RETAINING LOOPS ON
THE REAR SURFACE OF CAB WLDMT

21 28

9 14

19

22

12

10

18

13

13
23 20
13

27 15
27

13
13

17 25

16 24
RH A-PILLAR

27
30
LH A-PILLAR

27

6
SERVICE PARTS
7
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
FUSE/ATM/25 AMP 184628
FUSE/ATM/30 AMP 184627
FUSE/MAXI/30 AMP 191331
DIODE 187347
RELAY/ISO/50AMP 195075
RELAY/ISO/35AMP 272723
RELAY/ISO/20AMP 50353620
COVER/FUSE 50350319
GASKET/COVER 50250307
THROTTLE KNOB 50250306

31

4
4

2
2

SECURE THE RING TERMINAL


50440593 OF THE GROUND LEAD TO THE
CAB WELDMENT AT THIS LOCATION

119 50950174/DP0317 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part Non-DPF Models
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 2
3 067750 NUT/SPEED 4
4 081379 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 2
5 137497 LIGHT 1
6 137602 CONNECTOR,12V POWER PORT 1
7 137603 COVER/12V POWER PORT 1
8 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 2
9 241142 PLUG/PASS-THROUGH 1
10 242111 PANEL/INSTRUMENT LEFT 1
11 242113 CROSSPIECE/INSTR PANEL 1
12 242608 DISPLAY MODULE/ANALOG 1
13 242636 PLUG/PANEL 10
14 242712 PLATE/BACKING 1
15 272578 SWITCH/IGNITION (SERVICE PARTS INDENTED BELOW) 1
50280186 KEY/8001 1
50280187 KEY COVER/RUBBER 1
16 50304407 SWITCH/MASTER LIGHTS 1
17 50304408 SWITCH/LIGHT SELECTOR 1
18 50304772 PANEL/INSTRUMENT RIGHT 1
19 50304782 CAB HARNESS/ELECTRICAL 1
20 50304889 SWITCH/BRAKE MOMENTARY 1
21 50305144 MODULE/CONTROL INTERLOCK 1
22 50350550 DISPLAY/ELECTRONIC 1
23 50304953 COVER/A-PILLAR LEFT TF 1
24 50351312 THROTTLE/HAND (SERVICE PART INDENTED BELOW) 1
50250306 KNOB/THROTTLE 1
25 50351313 COVER/A-PILLAR RIGHT TF 1
26 650550 NUT/HEX MACHINE SCREW #10 2
27 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
28 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 6
29 651672 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1-1/8 2
30 651726 SCREW/MACHINE PAN HEAD CROSS RECESSED M5 X 10 MM 2
31 656082 SCREW/CAP M6 X 25 MM 2

PRINTED IN USA 50950174/DP0317 120


ELECTRICAL - ROPS/FOPS
5 FOR MACHINES EQUIPPED WITH THE RIDE CONTROL
AND/OR TWO-SPEED OPTIONS CONNECT THE QUICK
10 10 DISCONNECTS FOR EACH RESPECTIVE OPTION AT THE
LOCATION ADJACENT TO THE CONNECTOR IN THE LED
DISPLAY:
RIDE CONTROL: 24 BLUE WIRE
TWO-SPEED: 23 ORANGE WIRE
FOR MACHINES WITHOUT THESE OPTIONS
THE CORRESPONDING WIRES AND CONNECTORS
28 3 SHOULD REMAIN DISCONNECTED.

29

28
3 3 28 NUT INCLUDED WITH
CAB HARNESS

29
13

Non-DPF
1

Models
1

SN 174708 and Before


USE NYLON TIES TO SECURE THE
8 27 HARNESS TO RETAINING LOOPS ON
THE REAR SURFACE OF CAB WLDMT

(except 174696-701) 1

8 28

11 17

25
18

15

19
12
16

16
14

20
16
32 9

16
16

24

22
23

26
21

32
LH A-PILLAR RH A-PILLAR
6
7

30

4
4

2
2

50450418

SECURE THE RING TERMINAL


OF THE GROUND LEAD TO THE
CAB WELDMENT AT THIS LOCATION

121 50950174/DP0317 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part Non-DPF Models
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 2
3 067750 NUT/SPEED 4
4 081379 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 2
5 137497 LIGHT 1
6 137602 CONNECTOR,12V POWER PORT 1
7 137603 COVER/12V POWER PORT 1
8 137753 MODULE/CONTROL INTERLOCK 1
9 195087 SWITCH/IGNITION 1
073694 KEYSWITCH (SET OF 2) 1
10 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 2
11 241142 PLUG/PASS-THROUGH 1
12 242111 PANEL/INSTRUMENT LEFT 1
13 242113 CROSSPIECE/INSTR PANEL 1
14 242291 SWITCH/PARK BRAKE 1
15 242608 DISPLAY MODULE/ANALOG 1
16 242636 PLUG/PANEL 10
17 242712 PLATE/BACKING 1
18 50350550 DISPLAY/ELECTRONIC 1
19 50350694 PANEL/INSTRUMENT RIGHT 1
20 50350696 COVER/A-PILLAR LEFT TF 1
21 50304407 SWITCH/MASTER LIGHTS 1
22 50304408 SWITCH/LIGHT SELECTOR 1
23 50351312 THROTTLE/HAND 1
50250306 KNOB/THROTTLE (SERVICE PART OF 50351312) 1
24 50351313 COVER/A-PILLAR RIGHT TF 1
25 50354257 HARNESS/CAB 1
26 50657027 SCREW/CAP BUTTON HEAD M5 X 16 MM 2
27 650550 NUT/HEX MACHINE SCREW #10 2
28 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 6
29 651672 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1-1/8 2
30 656082 SCREW/CAP M6 X 25 MM 2
31 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4

PRINTED IN USA 50950174/DP0317 122


ELECTRICAL - ROPS/FOPS

Standard Light Harness

SN 174441 and Before

ROPS HARNESS
LH A-PILLAR

STD. LIGHTING HARNESS CONNECTS TO


ROPS HARNESS AT THIS LOCATION
1
FLASHER P/N 055925
SERVICE PARTS:
MICRORELAY P/N 183733 (3)
COVER/RELAY HOLDER P/N 241961 2
MTG BRACKET P/N 241955 (2)
MICRORELAY MODULE P/N 241954
FLASHER P/N 055925

ROPS HARNESS
EU Light Harness

SN 174441 and Before


LH A-PILLAR

DETAIL A

STD. LIGHTING HARNESS CONNECTS TO


ROPS HARNESS AT THIS LOCATION
1 A

UPPER OPENING IN
with Self-Leveling
LH A-PILLAR COVER

410248_50450227_410276

123 50950174/DP0317 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part
No. No. Description Quantity
1 241227 a HARNESS/CAB STANDARD LIGHTING 1
a) SN 174441 and Before

Ref. Part (EU)


No. No. Description Quantity
1 241178 a HARNESS/CAB EU LIGHTING 1
2 650448 a SCREW/CAP 1/4 X 3/4 2
a) SN 174441 and Before

Ref. Part with Self-Level


No. No. Description Quantity
1 271702 SWITCH/SELF LEVEL 1

PRINTED IN USA 50950174/DP0317 124


ELECTRICAL - LIGHTS

POSITION THE
WORKLIGHTS TO
THE INSIDE OF
THE TAILLIGHTS

1 2
4

5
1

SEE NOTE
3
2

NOTES:
FORWARD WORK LIGHTS ARE TO BE INSTALLED WITH THE
LIGHT HOUSING IS ANGLED 10 DEGREES DOWNWARD FROM
THE HORIZONTAL AND 10 DEGREES OUT FROM CENTERLINE
OF THE MACHINE.

410350_50450532

125 50950174/DP0317 PRINTED IN USA


ELECTRICAL - LIGHTS
Ref. Part
No. No. Description Quantity
1 074091 TIE/CABLE 3/16 X 14-1/2 BLACK 2
2 241117 a LIGHT / WHITE / 55W 4
3 242386 b LIGHT / RED / 35W 2
4 50303646 TIE/CABLE 9/32 X 8.00 BLACK FIR TREE 2
5 242633 GROMMET/SPLIT 3/8 ID 2
6 50354203 d HARNESS/TAILLIGHT 1
241532 c HARNESS/TAILLIGHT 1
50353916 CAP/DUST DT06-6S 1
a) Order replacement 55 W bulb part number 139529.
b) Order replacement 35 W bulb part number 139530.
c) SN 174441 and Before
d) SN 174442 and Up

PRINTED IN USA 50950174/DP0317 126


ELECTRICAL - ENGINE
DPF Models

CONNECT THE (3) ELECTRICAL


CONNECTORS TO THEIR CORRESPONDING
KEYED MATES AT LOCATION "A"

LOCATION "A"
5 9

FRONT OF
MACHINE
USE INDICATED TIE STRAPS TO
SECURE EXISTING ENGINE HARNESS
TO BRACKET AS SHOWN
10
12 USE LOOM TO PROTECT
POSITIVE BATTERY CABLE

2
SECURE HARNESS
TO ENGINE HARNESS 8
10 METAL RAIL (3X)
SECURE ENG
HARNESS TO
BRKT
14 11 10

USE TIE STRAP TO SECURE


FLOW AND OIL PRESSURE 2
SWITCH HARNESS LEADS TO
MAIN BRANCH OF HARNESS AS TO OIL
INDICATED PRESSURE
SWITCH
2
3 2 6

TO CHASSIS
15 AUX POWER
SECURE POSITIVE BATTERY CABLE TO 19
MOUNTING BRACKET USING CLAMPS

20

3 2

50352336 FOR "R" SERIES (SHOWN)


50354573 FOR VERTICAL LIFT (NOT SHOWN)
15
SECURE POSITIVE BATTERY CABLE TO 13 BATTERY SHOWN FOR
MOUNTING BRACKET USING CLAMPS REFERENCE PURPOSES
USE CLAMP TO SECURE BATTERY CABLE
TO BRACKET ON LH CHAINCASE. ROUTE
BATTERY CABLE THROUGH BOTTOM
OPENING ON CLAMP

LOCATION "A" FRONT OF


MACHINE

16
CONNECT THE (3) ELECTRICAL
CONNECTORS TO THEIR CORRESPONDING
KEYED MATES AT LOCATION "A"

USING NUT PROVIDED WITH


THE HARNESS SECURE THE
CONNECTOR TO THE FLYWHEEL
8 HOUSING BRACKET
17
USE LOCTITE 242 14
TO SECURE
TORQUE TO 33 FT.-LBS.

15
USE CLAMP TO SECURE
POSITIVE BATTERY CABLE
2 TO BRACKET
9
USE TIE STRAP
TO SECURE ENGINE 18
HARNESS TO BRKT CONNECT TO
ENGINE'S GLOW
PLUG LEAD

22
4
ATTACH GROUND CABLE
TO REAR GROUND STUD
21 ON RH CHAINCASE
1 2
7

2
USE TIE TO KEEP HARNESS 6 21
AWAY FROM EXHAUST SURFACES
BATTERY SHOWN FOR
REFERENCE PURPOSES

50450220

127 50950174/DP0317 PRINTED IN USA


ELECTRICAL - ENGINE
Ref. Part DPF Models
No. No. Description Quantity
1 054985 CABLE/BATTERY 1
2 055648 TIE/CABLE 3/16 X 7-1/2 12
3 071401 NUT/HEX INST LOCK 1/4 2
4 134852 NUT/SPIRALOCK™ 3/8 1
5 176652 SCREW/CAP HEX FLANGE SCOTCH GRIP M8 X 12 MM 2
6 50306840 c HARNESS/HEATER TIER 4 1
7 50350892 WIRE/ALTERNATOR 1
8 50350909 CABLE/POS BATT 69.00 1
9 50352146 HARNESS/ENGINE 1
10 50352577 TIE/CABLE 3/16 X 8 BLACK FIR TREE 5
11 50352696 BRACKET/ENGINE HARNESS 1
12 50352835 LOOM/BATTERY CABLE 1
13 50352842 CLAMP/CABLE TRIPLE 1
14 50352847 SLEEVE/FIBERGLASS 11.75 1
15 50353222 CLAMP/TUBE 25/32 3
16 50315004 d RETAINER/HARNESS 1
50353706 b RETAINER/HARNESS 1
50352334 a RETAINER/HARNESS 1
17 50657038 SCREW/CAP M10 X 45 MM 2
18 650419 SCREW/CAP 1/4 X 1-3/4 1
19 651173 SCREW/CAP 1/4 X 3-1/2 1
20 654002 WASHER/FLAT 1/4 1
21 656048 NUT/HEX M8 2
22 656090 SCREW/CAP M10 X 16 MM 1
a) Engine SN 000142 and Before
b) Engine SN 000143 and Up
c) Factory Units - Model SN 174717 and Up, plus 174711-712, 174715-716. Field units will vary.
d) SN 175508 and Up, plus 175501-502, 175505-506.

PRINTED IN USA 50950174/DP0317 128


ELECTRICAL - ENGINE
Non-DPF Models

6
28
8
27
18

TO STARTER LOOM SHOWN


17 13 ROUTED WITH
BATTERY CABLE
10
17

3
11 12 SECURE TO POSITIVE
TERMINAL OF BATTERY
24

24
10 3
16

15

5 20
25
4
14 SEE NOTE 1

23 26
22

7
4 26

19
25

NOTES:
1. USE CLAMP TO SECURE POSITIVE BATTERY CABLE AND BATTERY POWER LEADS TO BRKT ON LH CHAINCASE
2. NATURALLY-ASPIRATE ENGINE SHOWN IN ASSEMBLY VIEWS. SAME ROUTING PRACTICES APPLY FOR TURB ENGINE INSTALLATIONS

50450402

129 50950174/DP0317 PRINTED IN USA


ELECTRICAL - ENGINE
Ref. Part Non-DPF Models
No. No. Description Quantity
1 054985 CABLE/BATTERY 1
2 076147 CLAMP/HOSE 1/2 X 13//32 HOLE 1
3 088467 TIE/CABLE 19/64 X 14-1/2 BLACK 2
4 128007 CLAMP/HOSE 5/8 X 13/32 HOLE 2
5 134852 NUT/SPIRALOCK™ 3/8 1
6 176652 SCREW/CAP HEX FLANGE SCOTCH GRIP M8 X 12 MM 2
7 193840 HARNESS/ENGINE 1
8 194797 P-CLAMP 1/4 1
9 195009 SENDER/TEMPERATURE 1
10 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 2
11 50350892 WIRE/ALTERNATOR 1
12 50350909 CABLE/POS BATT 69.00 1
13 50352835 LOOM/BATTERY CABLE 1
14 50352842 CLAMP/CABLE TRIPLE 1
15 50353222 CLAMP/TUBE 25/32 1
16 50353303 LEAD WIRE/STARTER 1
17 50353322 AXIAL MOUNT/HIGH TORQUE 2
18 50353552 BRACKET/UPPER FLYWHEEL 1
19 50353556 BRACKET/ENGINE HARNESS 1
20 50353599 BRACKET/ENGINE ELECTRICAL 1
21 650419 SCREW/CAP 1/4 X 1-3/4 1
22 651173 SCREW/CAP 1/4 X 3-1/2 1
23 654002 WASHER/FLAT 1/4 1
24 656048 NUT/HEX M8 2
25 656090 SCREW/CAP M10 X 16 MM 4
26 656093 SCREW/CAP M8 X 16 MM 3
27 656100 NUT/HEX M5 1
28 656163 SCREW/CAP M5 X 10 MM 1

PRINTED IN USA 50950174/DP0317 130


ELECTRICAL - CONTROL

High Flow Control

3
MOUNTED IN ENGINE
COMPARTMENT BELOW
2 SPEED/RIDE CONTROL
MODULE (REAR LEFT SIDE)

EXTEND ICON TO BE ON
RIGHT HAND SIDE OF
SWITCH WHEN INSTALLED
1

2
MOUNTED IN THE OPERATORS
COMPARTMENT IN THE UPPER
LEFT-HAND INSTRUMENT PANEL
IN THE LOWEST HORIZONTALLY-
ORIENTED SWITCH OPENING
Two-Speed Control

2
1

3
50450222

131 50950174/DP0317 PRINTED IN USA


ELECTRICAL - CONTROL
Ref. Part High Flow
No. No. Description Quantity
1 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
2 242308 SWITCH/HIGH FLOW 1
3 273361 CONTROLLER/HIGH FLOW 1

Ref. Part Two- Speed


No. No. Description Quantity
1 128738 BULB/LAMP WEDGE 1
2 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
3 240632 MODULE/TWO-SPEED SHIFT 1

PRINTED IN USA 50950174/DP0317 132


ELECTRICAL - 14-PIN AUXILIARY CONNECTOR

18 1
4
12 1 1 1
1
19 22

1
25 DEUTSCH 4 PIN WEDGE
DEUTSCH 4 PIN PLUG SERVICE P/N 184211
16 SERVICE P/N 184210
1
5
2 2 8 21
7
DEUTSCH 8 PIN PLUG 27
23 20 SERVICE P/N 50352787
10
TO 12 PIN 6
24
CONNECTOR 13
ON RELAY BOX 11
26 HARNESS 193831 DEUTSCH 8 PIN WEDGE
OLD STYLE RELAY SERVICE P/N 50352788
17 BOX AND BRACKETS
16
9

14
26 23
DETAIL A

CHASSIS
GROUND STUD

BLACK GROUND
WIRE CONNECT TO
CHASSIS GRND.
STUD
15 TO 8 PIN
CONNECTOR ON
STARTER SOLENOID 14 PIN AUX
(RED WIRE) HANDLE 193833
3
WEATHER PACK 1
AUX POWER SUPPLY 1
CONNECTOR ON MAIN A
CHASSIS HARNESS TO WEATHER PACK
AUX POWER SUPPLY
CONNECTOR ON
MAIN CHASSIS HARNESS
TO 12 PIN PLUG ON
14 PIN CONN HARNESS
50353387

50440535

133 50950174/DP0317 PRINTED IN USA


ELECTRICAL - 14-PIN AUXILIARY CONNECTOR
Ref. Part 14-Pin Aux
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 9
2 084175 NUT/HEX LOCK #10 5
3 193828 HARNESS/14 PIN AUX 1
4 193831 HARNESS/RELAY BOX 1
5 193833 HANDLE/14 PIN AUX 1
6 193850 MOUNT/14 PIN CONNECTOR 1
7 193855 COVER/RELAY BOX 1
8 193857 CHASSIS/RELAY BOX 1
9 194146 DIODE BLOCK/8 1
10 194147 BREAKER 15 A 1
11 194507 DUST CAP W/CHAIN 1
12 210-19469 NUT/LOCK FLANGE SERRATED 1/4 4
13 210-32183 NUT/HEX NYLON INSERT #8 1
14 242144 RELAY/SEALED 4
15 273181 FUSE/INLINE 20 A 1
16 310-32288 SCREW/MACHINE ROUND HEAD SLOT #8 X 3/4 3
17 50304433 COVER/RELAY BOX 1
18 50304443 BRACKET/RELAY BOX 1
19 50304459 MOUNT/RELAY BOX 1
20 50304859 BRACKET/RELAY BOX 1
21 50353165 BRACKET/RELAY BOX 1
22 50353425 HARNESS/14 PIN CONN 135.00 1
23 650315 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 1/4 X 1/2 3
24 650486 SCREW/CAP 5/16 X 3/4 2
25 650518 NUT/HEX LARGE FLANGE 5/16 2
26 651312 SCREW/MACHINE TRUSS HEAD SLOTTED CROSS-RECESSED #10 X 1/2 5
27 651467 PIN/ROLL M5 X 30 MM 1

PRINTED IN USA 50950174/DP0317 134


FOUR-POINT LIFT

POSITION LIFT DECALS FORWARD


OF THE LUG HOLE AS SHOWN

50450365

135 50950174/DP0317 PRINTED IN USA


FOUR-POINT LIFT
Ref. Part
No. No. Description Quantity
1 030-31934 BOLT/CARRIAGE 1/2 X 1-1/2 4
2 134853 NUT/SPIRALOCK™ 1/2 4
3 134966 WASHER/FLAT HARDENED 1/2 4
4 137718 DECAL/LIFT HOOK 4
5 243548 LIFT EYE/FOUR POINT 2

PRINTED IN USA 50950174/DP0317 136


SOUND SUPPRESSION

Standard

NOTES
1. THESE PARTS ARE SHOWN IN THE T-BAR CONFIGURATION.
THESE PARTS WILL BE SLIGHTLY REARRANGED ON THE BACK
SIDE OF THE CROSSMEMBER FOR ALL OTHER CONTROL TYPES. THIS SOUND COMPONENT
IS NOT USED WITH HVAC
OR HEATER EQUIPPED MACHINES

1
5
MACHINE
FRONT

NOTE 1 4

NOTE 1 3

CUSTOM
UNDERSIDE
VIEW

50450284

137 50950174/DP0317 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part
No. No. Description Quantity
1 50351214 FOAM/SEAT PAN 1
2 50313085 b FOAM/ROPS BACK 2.00 1
50352239 a FOAM/ROPS BACK 2.00 1
3 50352266 FOAM PAD/GEAR PUMP 3
4 50352268 FOAM PAD/CROSSMEMBER 1
5 50353083 FOAM/REAR ROPS DECK 1
a) SN 175507 and Before (see exemptions in note b)
b) SN 175508 and Up, plus 175501-502, 175505-506.

PRINTED IN USA 50950174/DP0317 138


SOUND SUPPRESSION

Standard

Non-DPF (EU) Models

NOTES 11
1. THESE PARTS ARE SHOWN IN THE T-BAR CONFIGURATION.
THESE PARTS WILL BE SLIGHTLY REARRANGED ON THE BACK 2
SIDE OF THE CROSSMEMBER FOR ALL OTHER CONTROL TYPES.

THIS SOUND COMPONENT


IS NOT USED WITH HVAC OR
HEATER EQUIPPED MACHINES 14

5 8
12
13
1
MACHINE 3
FRONT

SEE NOTE 1 7

SEE NOTE 1 6

CUSTOM
10 UNDERSIDE
VIEW

50450512

139 50950174/DP0317 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part Non-DPF (EU)
No. No. Description Quantity
1 138031 PULLEY/FAN 1
2 243126 PAD/INSULATION/MUFFLER 1
3 50350094 BELT/ALTERNATOR 1
4 50351214 FOAM/SEAT PAN 1
5 50352239 FOAM/ROPS BACK 1
6 50352266 FOAM PAD/GEAR PUMP 3
7 50352268 FOAM PAD/CROSSMEMBER 1
8 50352592 SOUND PAD/UPPER RIGHT TOWER 1
9 50352594 SOUND PAD/LOWER RIGHT TOWER 1
10 50352601 SOUND PAD/MIDDLE RIGHT TOWER 1
11 50352603 FOAM PAD/ENGINE COVER 1
12 50354153 FOAM/RIGHT TOWER UPPER FRONT 1
13 50354154 FOAM/RIGHT TOWER UPPER MIDDLE 1
14 50354155 FOAM/RIGHT TOWER REAR 1

PRINTED IN USA 50950174/DP0317 140


SOUND SUPPRESSION

Standard

DPF (EU) Models

NOTE:
THESE PARTS ARE SHOWN IN THE T-BAR CONFIGURATION.
THESE PARTS WILL BE SLIGHTLY REARRANGED ON THE BACK ATTACH TO
SIDE OF THE CROSSMEMBER FOR ALL OTHER CONTROL TYPES. REAR DOOR GRILLE
18 5
20
21
6
THIS SOUND COMPONENT
IS NOT USED WITH HVAC OR
HEATER EQUIPPED MACHINES

12
11 15

MACHINE 19
FRONT
8

9 17
16
NOTE 1 14

10
2
NOTE 1 13
7

CUSTOM
UNDERSIDE
VIEW

50450274

141 50950174/DP0317 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part DPF (EU)
No. No. Description Quantity
1 071700 NUT/LOCK 1/4 15
2 138031 PULLEY/FAN 1
3 50307723 ISOLATOR/BELLY PAN 2
4 50307725 ISOLATOR/BELLY PAN 2
5 50308218 STRIP/FILLER 5
6 50308222 FOAM/REAR DOOR GRILLE 5
7 50312770 ISOLATOR/CONTROL VALVE 1
8 50312814 ISOLATOR/HYD FILTER MNT 1
9 50312819 ISOLATOR/HYDRAGLIDE VALVE 1
10 50350094 BELT/ALTERNATOR 1
11 50351214 FOAM/SEAT PAN 1
12 50313085 b FOAM/ROPS BACK 2.00 1
50352239 a FOAM/ROPS BACK 2.00 1
13 50352266 FOAM PAD GEAR PUMP T-BAR 3
14 50352268 FOAM PAD CROSSMEMBER T BAR 1
15 50352592 SOUND PAD UPPER RT TOWER R220 1
16 50352594 SOUND PAD LOWER RT TOWER R220 1
17 50352601 SOUND PAD MIDDLE RT TOWER R220 1
18 50352603 FOAM PAD ENGINE COVER R220 1
19 50314487 b SOUND PAD UPPER RT TOWER 1
50352608 a SOUND PAD UPPER RT TOWER FWD R220 1
20 650448 SCREW/CAP 1/4 X 3/4 15
21 654002 WASHER/FLAT 1/4 30
a) SN 175507 and Before (see exemptions in note b)
b) SN 175508 and Up, plus 175501-502, 175505-506.

PRINTED IN USA 50950174/DP0317 142


SOUND SUPPRESSION

Standard

Group Side Screen Baffles

5
3

50450372

143 50950174/DP0317 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part
No. No. Description Quantity
1 070856 b NUT/LOCK SERRATED FLANGE 3/8 4
650545 a SCREW/CAP 5/16 X 1-1/4 4
2 50353060 b PANEL/LEFT SIDE 1
50353357 a PANEL ASSY/LEFT 1
3 50353068 b PANEL/RIGHT SIDE 1
50353358 a PANEL ASSY/RIGHT 1
4 50353072 PAD/SOUND LEFT PANEL 1
5 50353121 SOUND PAD/RIGHT PANEL 1
a) Parts used before chassis update adding capscrews to chassis weldment.
b) Parts used after chassis update adding capscrews to chassis weldment.

PRINTED IN USA 50950174/DP0317 144


SOUND SUPPRESSION

Deluxe (Optional)

DPF Models

THIS SOUND COMPONENT


IS NOT USED WITH HVAC OR 5
HEATER EQUIPPED MACHINES

MACHINE
3
FRONT

CUSTOM
UNDERSIDE
VIEW

50450540

145 50950174/DP0317 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part DPF Models
No. No. Description Quantity
1 50352592 SOUND PAD/UPPER RIGHT TOWER 1
2 50352594 SOUND PAD/LOWER RIGHT TOWER 1
3 50352601 SOUND PAD/MIDDLE RIGHT TOWER 1
4 50352603 FOAM PAD/ENGINE COVER 1
5 50314487 b SOUND PAD UPPER RT TOWER 1
50352608 a SOUND PAD UPPER RT TOWER FWD R220 1
a) SN 175507 and Before (see exemptions in note b)
b) SN 175508 and Up, plus 175501-502, 175505-506.

PRINTED IN USA 50950174/DP0317 146


SOUND SUPPRESSION

Deluxe (Optional)

Non-DPF Models

THIS SOUND COMPONENT


IS NOT USED WITH HVAC OR
HEATER EQUIPPED MACHINES
1

MACHINE 6
FRONT 2
7

CUSTOM
UNDERSIDE
VIEW

50450574

147 50950174/DP0317 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part Non-DPF Models
No. No. Description Quantity
1 243126 PAD/INSULATION/MUFFLER 1
2 50352592 SOUND PAD/UPPER RIGHT TOWER 1
3 50352594 SOUND PAD/LOWER RIGHT TOWER 1
4 50352601 SOUND PAD/MIDDLE RIGHT TOWER 1
5 50352603 FOAM PAD/ENGINE COVER 1
6 50354153 FOAD/RIGHT TOWER UPPER FRONT 1
7 50354154 FOAM/RIGHT TOWER UPPER MIDDLE 1
8 50354155 FOAM/RIGHT TOWER REAR 1

PRINTED IN USA 50950174/DP0317 148


BRAKE RELEASE
INSTALL HOSE PROTECTOR ALONG
THE LENGTH OF THE HOSE RUNS 3 6 REFERENCE BRAKE RELEASE
IN THE REGION ADJACENT TO THE OUT 18 VALVE MOUNTING HOLE
RIDE CONTROL TUBES LOCATION DRAWING VIEW
15
BREAK AWAY METAL FILL PLATE AFFIX DECALS TO
6
AND INSTALL PASS THROUGH PLUG UPPER LEFT CORNER
9 ON OUTSIDE SURFACE
8 OF TOE PLATE
11
2
16 17
IN
13
1 12 4 REFERENCE RIVET
3 LOCATION DRAWING
VIEW

12
SWELL 10
LATCH
13 1
7
1
BRAKE VALVE 14
CAP LOCATION SEE NOTE 1
PILOT MACHINES NOTES:
SEE NOTE 2
1. FOR MACHINES WITH SERV0-CONTROLLED HYDROSTATIC
5 PUMPS, REMOVE THE EXISTING CAP FROM THE BRANCH
LOCATION OF THE TEE AND CONNECT THE HOSE FROM THE
"IN" PORT OF THE BRAKE RELEASE VALVE IN ITS PLACE.
DISCARD THE CAP. REMOVE THE RIGHT DRIVE MOTOR BRAKE
TUBE AS INDICATED IN THE ILLUSTRATION. INSTALL THE
15 TO LEFT DRIVE (091039) ADAPTER ON THE RUN LOCATION OF THE TEE WHERE
MOTOR BRAKE THE RIGHT DRIVE MOTOR BRAKE TUBE WAS REMOVED. CONNECT
FITTING THE DRAIN LINE FROM THE PUMP SERVO TO THE (091039) ADAPTER.
2. FOR MACHINES WITH PILOT-OPERATED HYDROSTATIC PUMPS,
REMOVE THE EXISTING CAP FROM THE BRANCH LOCATION OF
TO RIGHT DRIVE MOTOR THE TEE AND CONNECT THE HOSE FROM THE "IN" PORT OF THE
BRAKE FITTING BRAKE RELEASE VALVE IN ITS PLACE. REMOVE THE RIGHT DRIVE
MOTOR BRAKE TUBE AS INDICATED IN THE ILLUSTRATION.
REINSTALL THE CAP AT THE RUN LOCATION OF THE TEE WHERE
THE RIGHT DRIVE MOTOR BRAKE TUBE WAS REMOVED.
REMOVE TUBE FROM BRAKE VALVE
TO TEE AS SHOWN AND DISCARD
IN FINAL INSTALLATION

DECAL LOCATION DECAL LOCATION


R190 11 R220/2200R
R260/2600R
17 16

LOCATE MOVEMENT WARNING


DECAL HERE. 50354393 FOR
DOMESTIC AND 50354566 FOR
EU MACHINES.

DECAL LOCATION
1900R

LOCATE MOVEMENT WARNING


DECAL HERE. 50354393 FOR
DOMESTIC AND 50354566 FOR
EU MACHINES.

50440540

149 50950174/DP0317 PRINTED IN USA


BRAKE RELEASE
Ref. Part
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 064260 NUT/HEX LOCK 5/16 2
3 068938 FITTING/90° MJ06-MAORB06 2
4 071722 RIVET/BLIND 2
5 091039 FITTING/90° MJ06-FJS06 1
6 191330 SPACER 0.5X0.334X1.0 2
7 191775 PROTECTOR/HOSE 1
8 240903 PLUG/PASS THROUGH 1
9 242517 VALVE/BRAKE RELEASE (SERVICE PARTS INDENTED BELOW) 1
198190 BODY/VALVE/BRAKE RELEASE 1
198191 HAND/PUMP PUSH ACTUATE 1
198192 MANUAL PUSH-CLOSE PULL-OPEN 1
198193 KIT/SEAL 198192 1
198194 RELIEF/DIRECT ACTING POPPET 1
198195 KIT/SEAL 198194 1
10 272730 TUBE/HANDLE 1
11 272760 DECAL/PARK BRAKE RELEASE 1
12 273076 CLIP/HANDLE HOLDER 2
13 50304613 HOSE/HYD -04 X 63 1
14 50354082 COVER/LOWER LEFT 1
15 50354107 HOSE/HYD -04 X 76 1
16 50354393 DECAL/WARNING/MOVEMENT 1
17 50354566 DECAL/WARNING/MOVEMENT 1
18 650741 SCREW/CAP 5/16 X 3-1/4 2

PRINTED IN USA 50950174/DP0317 150


TIRES

151 50950174/DP0317 PRINTED IN USA


TIRES
Ref. Part
No. No. Description Quantity
1 811299 ASSY/WHEEL 12.0 X16.5 HEAVY DUTY 1
a TIRE/HEAVY DUTY 12.0 X 16.5 - 10 PLY 1
183763 WHEEL 16.5 X 9.75 1
1 811300 ASSEMBLY/WHEEL 12 X 16.5 HEAVY DUTY FOAM-FILLED 1
a TIRE/HEAVY DUTY 12.0 X 16.5 - 10 PLY 1
183763 WHEEL 16.5 X 9.75 1
1 810546 ASSY/WHEEL 33 X 16.5 X 15.5 HEAVY DUTY 1
a TIRE/HEAVY DUTY 33 X 16.5 X 15.5 1
187424 WHEEL 16.5 X 12 1
1 490-33417 TIRE AND RIM/FLOTATION 10 X 16.5 8-PLY 1
a Tire/HEAVY DUTY 10 x 16.5 8-Ply 1
183759 WHEEL 16.5 X 8.25 1
1 810911 ASSY/WHEEL 31 X 15.50-15 1
a TIRE/HEAVY DUTY 31 X 15.50-15 8-PLY 1
183762 WHEEL 15 X 13 1
1 811543 ASSY/WHEEL 10 X 16.5 NARROW HEAVY DUTY 1
a TIRE/NARROW 10 X 16.5 HEAVY DUTY 1
243135 WHEEL 16.5 X 8.25 NARROW 1
1 810546 ASSEMBLY/WHEEL 33 X 16.5 X 15.5 HEAVY DUTY 1
a TIRE/HEAVY DUTY 33 X 16.5 X 15.5 1
187424 WHEEL 16.5 X 12 1
2 811303 ASSY/WHEEL 12 X 16.5 SEVERE DUTY 1
a TIRE/SEVERE DUTY 12 X 16.5 1
183763 WHEEL 16.5 X 9.75 1
2 811304 ASSEMBLY/WHEEL 12 X 16.5 SEVERE DUTY FOAM-FILLED 1
a TIRE/SEVERE DUTY 12 X 16.5 1
183763 WHEEL 16.5 X 9.75 1
2 811304 ASSY/WHEEL 12 X 16.5 SEVERE DUTY FOAM-FILLED 1
a TIRE/SEVERE DUTY 12 X 16.5 1
183763 WHEEL 16.5 X 9.75 1
2 810608 ASSY/WHEEL 10 X 16.5 SEVERE DUTY 1
a TIRE/SEVERE DUTY 10 X 16.5 1
183759 WHEEL 16.5 X 8.25 1
2 810871 ASSY/WHEEL SOLID FLEX 12 X 16.5 LEFT 1
810872 ASSY/WHEEL SOLID FLEX 12 X 16.5 RIGHT 1
810949 ASSEMBLY/WHEEL SOLID FLEX 14 X 17.5 LEFT 1
810950 ASSEMBLY/WHEEL SOLID FLEX 14 X 17.5 RIGHT 1
810869 ASSY/WHEEL SOLID FLEX 10 X 16.5 LEFT 1
810870 ASSY/WHEEL SOLD FLEX 10 X 16.5 RIGHT 1
3 811254 WHEEL/SOLID RUBBER 8.00 X 16 (NOT SHOWN) 1
a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information.
b) All air-filled tires take the 191020 valve stem part number.

PRINTED IN USA 50950174/DP0317 152


SECTION NOTES - SECTION NOTES - SECTION NOTES - SECTION NOTES

SECTION NOTES

153 50950174/DP0317 PRINTED IN USA


DECALS
GENERAL INFORMATION

CAUTION
ALWAYS follow safety precautions on decals. Replace decals if they become damaged or
if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in
their proper locations.

Decal location information assists in the selection and application of new decals, in the event the original
decals become damaged or the machine is repainted.

For decal replacement compare the location photographs to your machine BEFORE starting to refinish.
Check off each required decal using the illustrated reference number. Find the part number, description
and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s
Manual for information on the safety decals.

NEW DECAL APPLICATION


Surfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Remove
smaller portion of decal backing paper and apply the exposed adhesive to the clean surface, maintaining
proper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth out
the decal surface.

Specific decal part numbers for type of model, control option and the Mustang logo must be ordered sep-
arately.

PAINT FINISH. Use list below to order paint:


167763 One Gallon Mustang Yellow
184770 One Quart Mustang Yellow
167765 6-Pack Spray Cans Mustang Yellow

167753 6-Pack Spray Cans Gun Metal Gray


167751 One Gallon Gun Metal Gray

PRINTED IN USA 50950174/DP0317 154


DECALS
Ref. Part Quantity
No. No. Description Domestic EU & X-Series
1 073458 STRIP/NON-SKID SURFACE 1 1
3 132166 TAG/RIP CORD 1 1
4 132294 RING 1 1
5 137545 REFLECTOR/RED 2 -
197998 REFLECTOR/RED - 2
6 137632 DECAL/HYDRAULIC OIL 1 1
7 137634 DECAL/DIESEL FUEL 1 1
8 137637 DECAL/DANGER LIFT ARM 2 -
50352631 DECAL/LIFT ARM LOCK - 2
9 137655 DECAL/DANGER NO RIDERS 1 -
137844 DECAL/DANGER NO RIDERS - 1
10 137657 DECAL/WARNING GENERAL 1 -
137845 DECAL/WARNING GENERAL - 1
11 50352528 DECAL/DANGER HOT SURFACE 1 -
50352526 DECAL/DANGER HOT SURFACE - 1
12 137660 DECAL/ETHER 1 1
13 137661 DECAL/TIE DOWN 4 4
14 50304376 DECAL/ACCELERATOR DIAL 1 1
15 140516 DECAL/FLAG 1 1
16 184214 DECAL/WARNING ROPS 1 -
184711 DECAL/WARNING ROPS - 1
17 50352557 e DECAL/SERVICE 1 1
50352558 d DECAL/SERVICE 1 1
18 50354117 DECAL/ATTACH BRACKET (ALL-TACH) 1 -
186743 DECAL/ATTACHMENT BRACKET (ALL-TACH) - 1
50354137 DECAL/LATCHING 1 1
19 50352518 DECAL/FUEL/ULSD 1 1
20 242152 DECAL/IGNITION SWITCH 1 1
21 50352534 DECAL/PDM FUSE-RELAY 1 1
50353899 DECAL/PDM FUSE -RELAY (X-SERIES ONLY) - 1
22 087-00003 KEYCHAIN 1 1
23 50352637 DECAL/ROPS LOCK 1 -
50352566 DECAL/ROPS LOCK - 1
24 242260 DECAL/WARNING GENERAL 1 -
242590 DECAL/WARNING GENERAL - 1
25 242397 DECAL/DANGER WARNING 1 -
242284 DECAL/DANGER WARNING - 1
242408 DECAL/DANGER WARNING - 1
26 242582 DECAL/WARNING MANUAL 1 -
242568 DECAL/WARNING MANUAL - 1
27 50352529 DECAL/DANGER FAN HAZARD 1 -
50352527 DECAL/DANGER FAN HAZARD - 1
28 242236 DECAL/SAFETY SHUTDOWN 1 -
242246 DECAL/SAFETY SHUTDOWN - 1
30 139074 DECAL/AIR CONDITIONER 2 2
45 50308307 DECAL/EMERGENCY ESCAPE 1 1
46 50305713 c PDM DECAL/ ROPS ELECTRICAL 1 1
50354397 b DECAL/PANEL/ROPS 1 1
50351334 a DECAL/PANEL/ROPS 1 1
a) SN 174441 and Before
b) SN 174442 - 174708 (see exemptions in note c)
c) SN 174709 and Up, plus 174696-701.
d) SN 175507 and Before
e) SN 175508 and Up

155 50950174/DP0317 PRINTED IN USA


DECALS

Model Designation Decals


Ref. Part
No. No. Description Quantity
31 50353211 DECAL/2200R RIGHT 1
32 50353212 DECAL/2200R LEFT 1

Mustang Decals
Ref. Part
No. No. Description Quantity
33 50353215 DECAL/MUSTANG (FRONT OF LOADER) 1
34 50353216 DECAL/MUSTANG (LIFT ARM) 2
35 50353217 DECAL/MUSTANG (REAR GRILLE) 1
36 50353218 DECAL/MUSTANG (REAR CAB) 1
47 50380750 DECAL/X-SERIES 2

Control Decals
Ref. Part Quantity
No. No. Description DH H/F DJS
37 50352530 DECAL/JOYSTICK RIGHT - - 1
50352532 DECAL/HAND AND FOOT RIGHT - 1 -
50354141 DECAL/DUAL HAND RIGHT 1 - -
38 194864 DECAL/HAND AND FOOT LEFT - 1 -
184526 DECAL/JOYSTICK LEFT - - 1
192207 DECAL/DUAL HAND LEFT 1 - -

Option Decals
Ref. Part
No. No. Description Quantity
39 184139 DECAL/HIGH FLOW 1
40 138711 DECAL/HYDRAGLIDE™ 2
41 184116 DECAL/TWO-SPEED (SET OF TWO) 1
42 184357 DECAL/POWER-A-TACH 1
43 139107 DECAL/LATCHING LEFT 1
44 139109 DECAL/LATCHING RIGHT 1

PRINTED IN USA 50950174/DP0317 156


DECALS

23

31
32 7

19 34
31
34 47
32

13

36
1

33

157 50950174/DP0317 PRINTED IN USA


DECALS

36

46 17

35

1900R Models
21

10
21
6

21

10

21

12

PRINTED IN USA 50950174/DP0317 158


DECALS

27
11

35

13

13
13

38

37
Dual Joystick Models Dual Joystick Models

159 50950174/DP0317 PRINTED IN USA


DECALS

38
37

Hand/Foot Models Hand/Foot Models

45

18
43 44

16

40

PRINTED IN USA 50950174/DP0317 160


DECALS

15

41

26

30

24
25

161 50950174/DP0317 PRINTED IN USA


DECALS

28

20

14
22

42
39

19

47

PRINTED IN USA 50950174/DP0317 162


DECALS

45

163 50950174/DP0317 PRINTED IN USA


SECTION B: HYDRAULIC COMPONENTS

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

SECTION B: HYDRAULIC COMPONENTS


Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Drive Motors with Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Gear Pumps - Single and Double . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Solenoid Valves - Brake, Joystick Supply and Brake Release . . . . . . . . . . . . . . . . . . . . 185
Main Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Hydraglide™ Ride Control Manifold Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Condensor, Heater Housing and HVAC Housing Assembly . . . . . . . . . . . . . . . . . . . . . 191
Foot Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

PRINTED IN USA 50950174/DP0317 164


LIFT CYLINDER

50352198

165 50950174/DP0317 PRINTED IN USA


LIFT CYLINDER
Ref. Part
No. No. Description Quantity
50352198 CYLINDER/LIFT
1 50352928 TUBE/LIFT CYLINDER 1
2 124073 PISTON 1
3 50280041 GLAND/HEAD 1
4 50352927 ROD/LIFT CYLINDER 1
5 183453 BUSHING/COMPOSITE 4
6 080313 NUT/LOCK 1.00 1
7 198178 ZERK/STRAIGHT 1/4 SELF-TAP 3
8 50352964 a FITTING/GREASE 90 1/4 TF 1
18 50352965 INSERT/LOCKING 2
50352962 KIT/SEAL (INCLUDES ITEMS #9 - 18 ON THE DWG) 1
a) Check cylinder tube to see if it has a 90° fitting. Later models use the 198178 fitting in all three places.

PRINTED IN USA 50950174/DP0317 166


TILT CYLINDER

50352933

167 50950174/DP0317 PRINTED IN USA


TILT CYLINDER
Ref. Part
No. No. Description Quantity
50352933 CYLINDER/TILT
1 50352930 TUBE/TILT CYLINDER 1
2 243199 PISTON 1
3 50352966 GLAND/HEAD 1
4 50352931 ROD/TILT CYLINDER 1
5 131488 BUSHING/CONNEX 2
6 183453 BUSHING/COMPOSITE 2
7 L500668 NUT/LOCK 1.125 1
8 198178 ZERK/STRAIGHT 1/4 SELF-TAP 1
18 50352965 INSERT/LOCKING 2
243200 KIT/SEAL (INCLUDES ITEMS #9 - 18 ON THE DRAWING) 1

PRINTED IN USA 50950174/DP0317 168


DRIVE MOTORS

Single-Speed

106

111

49

45

46
43

100 115
107

32
15
77
76
74

42
73
48
78
52
90 40
84 47

10

72

71

70

195101_195102

169 50950174/DP0317 PRINTED IN USA


DRIVE MOTORS
Ref. Part
No. No. Description Single-Speed Qty
195101 MOTOR/SINGLE SPEED RIGHT 1
195102 MOTOR/SINGLE SPEED LEFT 1
10 194233 ASSEMBLY/CYLINDER BLOCK 1
15 194234 KIT/PISTON REPAIR 1
40 195691 ASSEMBLY/VALVING W/DISTR 1
42 184986 WASHER/SPRING 1
43 194236 PIN/DOWEL 1
45 184987 O-RING 1
46 194237 PIN/DOWEL 1
47 195692 VALVING (INCLUDES ITEMS 47, 48 AND 52) 1
48 186026 KIT/SEAL 1
52 132621 SPRING 6
32 184991 VALVING/SHUTTLE 1
49 184992 KIT/SEAL 1
70 194252 ASSEMBLY/BEARING SUPPORT #100-14 1
71 186022 SUPPORT/BEARING 1
72 194244 KIT/BEARING (INCLUDES ITEMS 72, 73, 74, 76, 77 AND 78) 1
73 NSS BEARING/ROLLER 1
74 NSS BEARING/ROLLER 1
76 NSS RING/THRUST 1
77 NSS RING/SNAP 1
78 NSS RING/SEAL 1
84 NSS O-RING 1
90 194253 SHAFT #100-14 SPROCKETS 1
100 194247 ASSEMBLY/BRAKE 1
106 194250 O-RING/BRAKE PISTON 1
107 194249 PISTON/BRAKE 1
111 186016 O-RING 1
115 194248 SPRING/BRAKE 8
150 195693 KIT/SEAL COMPLETE 1

PRINTED IN USA 50950174/DP0317 170


DRIVE MOTORS

Two-Speed

18
6

7
4

16

17

2
3

11

14
15

12 13

10

193674_193675

171 50950174/DP0317 PRINTED IN USA


DRIVE MOTORS
Ref. Part
No. No. Description Two-Speed Qty
193674 MOTOR/TWO-SPEED RIGHT 1
193675 MOTOR/TWO-SPEED LEFT 1
1 194233 ASSEMBLY/CYLINDER BLOCK 1
2 194234 KIT/PISTON REPAIR 1
3 194235 ASSEMBLY/VALVING COVER 1
4 194236 PIN/DOWEL 1
5 194237 PIN/DOWEL 1
6 184986 WASHER/SPRING 1
7 184987 O-RING 1
8 194238 ASSEMBLY/VALVING 1
9 194239 ASSEMBLY/TWO-SPEED SPOOL 1
10 194252 ASSEMBLY/BEARING SUPPORT #100-14 1
11 194244 KIT/BEARING 1
12 194253 SHAFT #100-14 SPROCKETS 1
13 194247 ASSEMBLY/BRAKE 1
14 194248 SPRING/BRAKE 8
15 194249 PISTON/BRAKE 1
16 194250 O-RING/BRAKE PISTON 1
17 186016 O-RING 1
18 184991 VALVING/SHUTTLE 1
184992 KIT/SEAL 1
194251 KIT/SEAL COMPLETE 1

PRINTED IN USA 50950174/DP0317 172


TANDEM PUMP

Hand/Foot, Dual Hand and Dual Joystick Pump 50351006

8
8
13

21

7
22
21

8 4
9 8
1 3

50351006

173 50950174/DP0317 PRINTED IN USA


TANDEM PUMP
Ref. Part H/F, DH, DJS Pump
No. No. Description Quantity
50351006 PUMP/TANDEM A22 1
1 50353716 GROUP/ROTARY 1
2 50353717 GROUP/ROTARY 1
3 50353721 CONTROL/HYDRAULIC 1
4 50353721 CONTROL/HYDRAULIC 1
7 50353722 CARTRIDGE/CONTROL 1
8 230100 VALVE/PRESSURE RELIEF 4
9 50353719 VALVE/CHARGE PRESSURE RELIEF 1
13 191712 PUMP/GEAR/INTERNAL 1
21 191714 BEARING/PLAIN ROLLER 2
22 50353723 COUPLER 1
23 50353724 KIT/SEAL (NOT SHOWN) 1

PRINTED IN USA 50950174/DP0317 174


TANDEM PUMP
Hand/Foot, Dual 13
Hand and Dual Joy-
stick Tandem Pump 12

50351006 / 50353716
Engine End 11
10

10
1

16

15

Hand/Foot, Dual
Hand and Dual Joy- 13

stick Tandem Pump 12

50351006 / 50353717
Gear Pump End 10

16

15

198170-198171

175 50950174/DP0317 PRINTED IN USA


TANDEM PUMP
Ref. Part Quantity
No. No. Description Engine End
50353716 GROUP/ROTARY 1
1 50353731 SHAFT/DRIVE ASSY 1
2 50353730 ASSY/CRADLE 1
3 50353725 GROUP/ROTARY RIGHT 1
10 191717 SEEGER-V-RING 2
11 191718 RING/SHAFT SEAL 1
12 191716 SHAFT/DRIVE RIGHT ROTATION 1
13 50353727 BEARING 1
15 50353729 LINER/BEARING 2
16 50353728 BEARING/CRADLE 2

Ref. Part Quantity


No. No. Description Pump End
50353717 GROUP/ROTARY 1
1 50353732 SHAFT/DRIVE ASSY 1
2 50353730 ASSY/CRADLE 1
3 50353726 GROUP/ROTARY LEFT 1
10 191717 SEEGER-V-RING 1
12 191720 SHAFT/DRIVE LEFT ROTATION 1
13 50353727 BEARING 1
15 50353729 LINER/BEARING 2
16 50353728 BEARING/CRADLE 2

PRINTED IN USA 50950174/DP0317 176


GEAR PUMP - SINGLE

Standard Auxiliary

50352625_50305225

177 50950174/DP0317 PRINTED IN USA


GEAR PUMP - SINGLE
Ref. Part
No. No. Description Quantity
50305225 b PUMP SINGLE 36CC/12 TOOTH 1
50352625 a PUMP/SINGLE 36 CC 1
1 50280056 KIT/SEAL 1
2 50250558 b KIT/SEAL 1
50280251 a KIT/SEAL (INCLUDES REF ITEM #1) 1
a) SN 174966 and Before
b) SN 174967 and Up

PRINTED IN USA 50950174/DP0317 178


GEAR PUMP - DOUBLE

High-Flow Auxiliary

50352474_50305226

179 50950174/DP0317 PRINTED IN USA


GEAR PUMP - DOUBLE
Ref. Part High-Flow
No. No. Description Quantity
50305226 b GEAR PUMP 36 + 17/12 TOOTH 1
50352474 a PUMP/GEAR 36 + 17 1
1 50280056 KIT/SEAL 1
2 50250558 b KIT/SEAL 1
50280057 a KIT/SEAL 1
4 50250559 b KIT/SEAL 1
50280057 a KIT/SEAL 1
a) SN 174985 and Before
b) SN 174986 and Up

PRINTED IN USA 50950174/DP0317 180


SELF-LEVELING VALVE

A
1 2

B
3

9
8
7
D
C 4 6

10

20
11
10 12
13

15
16
14
17
18

19

271958

181 50950174/DP0317 PRINTED IN USA


SELF-LEVELING VALVE
Ref. Part
No. No. Description Quantity
271958 VALVE/SELF-LEVELING W/ BYPASS 1
2 NSS NUT/COIL (Included with item #4) 1
3 50280058 COIL 1
4 50280059 CARTRIDGE 1
5 080808 PIN 1
6 080809 CAP/ADJUSTMENT 1
7 080811 SCREW/SET 1
8 080810 NUT 1
9 NSS COVER 1
10 080813 ASSEMBLY/PLUG (Includes o-ring) 2
11 088472 ASSEMBLY/PLUG (Includes o-ring) 1
12 088471 SPRING 1
13 088473 CHECK/LOAD 1
14 129066 KIT/SEAL 1
15 NSS BODY 1
16 NSS SPOOL 1
17 350-27299 RING/RETAINING 1
18 089961 SPRING 1
19 129004 ASSEMBLY/PLUG 1
20 NSS SPOOL 1

PRINTED IN USA 50950174/DP0317 182


LIFT AND TILT SOLENOID VALVE
50352555 Valve

50351211 Valve

2
1

50352555_50351211

183 50950174/DP0317 PRINTED IN USA


LIFT AND TILT SOLENOID VALVE
Ref. Part
No. No. Description Quantity
50352555 VALVE/SOLENOID
1 50250294 2W N.C. SPOOL VALVE 1
2 50250295 COIL, 12 VDC W/DIODE 1
3 244272 COIL NUT 1

Ref. Part
No. No. Description Quantity
50351211 VALVE/HYDRAULIC SOLENOID THREE-WAY
1 244655 VALVE/SOLEOID W/ SCREEN 1
2 240197 SCREW/CAP SOCKET HEAD M5 X 10 MM 2
3 NSS BODY/VALVE 1
4 240202 KIT/SEALKit V98-T39 (NOT SHOWN) 1

PRINTED IN USA 50950174/DP0317 184


SOLENOID VALVES - BRAKE, JOYSTICK SUPPLY AND BRAKE RELEASE

Single-Speed - 240056 Two-Speed - 240057 Joystick Supply - 50352381

2 2 2

1 1
1 1
4 4 3
4

240056_240057_50352381

185 50950174/DP0317 PRINTED IN USA


SOLENOID VALVES - BRAKE, JOYSTICK SUPPLY AND BRAKE RELEASE
Ref. Part Quantity
No. No. Description Single Two Joystick
240056 VALVE/BRAKE 1 - -
240057 VALVE/BRAKE TWO-SPEED - 1 -
50352381 VALVE/JOYSTICK SUPPLY - - 1
1 50352380 CARTRIDGE - - 1
243248 CARTRIDGE 1 2 -
2 243249 COIL 1 2 1
3 243250 PLUG 1 1 -
4 243263 KIT/SEAL 1 2 1
4 NSS BODY 1 1 1

PRINTED IN USA 50950174/DP0317 186


MAIN CONTROL VALVE
Standard Control Valve 50351274 - Hand/Foot, Dual Hand and Dual Joystick Controls

#

"

"

1

High-Flow Control Valve 50351078- Hand/Foot, Dual Hand and Dual Joystick Controls

"
"

#

1

1

50351274_50351078

187 50950174/DP0317 PRINTED IN USA


MAIN CONTROL VALVE
H/F, DH, DJS
Ref. Part Standard
No. No. Description 50351274
50351274 VALVE/THREE-SPOOL PILOT
1 50353586 KIT ELECTRO HYD SPOOL 12V FRONT 1
2 240276 ANTERIOR HYDRAULIC CONTROL 2
3 50280176 MAIN RELIEFT/SK6 201-420 BAR 1
4 240273 REAR HYDRAULIC CONTROL 2
50353665 HYD PROPORTIONAL COMMAND 5-15 BAR 1
5 50353575 KIT ELECTRO HYD SPOOL 12V REAR 1
6 50353568 PORT RELIEF 3500 PSI 2
7 240274 PLUG KIT 1
8 103060 PLUG KIT 1-1/16-12 UNF 2
9 240272 CHECK VALVE KIT 3
10 50280185 COIL/12 VDC 2
11 50354512 PORT RELIEF 2350 PSI 1
12 50353668 KIT/SEAL (NOT SHOWN) 1

H/F, DH, DJS


Ref. Part High-Flow
No. No. Description 50351078
50351078 VALVE/FOUR-SPOOL PILOT
1 50280176 MAIN RELIEFT/SK6 201-420 BAR 2
2 240276 ANTERIOR HYDRAULIC CONTROL 1
3 50353573 ELEC HYD SPOOL 3 & 4 FRONT SIDE 1
4 50354512 PORT RELIEF 2350 PSI 1
5 103052 CHECK VALVE 1
6 50353572 ELEC HYD SPOOL 3 & 4 BACK SIDE 1
7 240273 REAR HYDRAULIC CONTROL 1
50353665 HYD PROPORTIONAL COMMAND 5-15 BAR 1
8 50353568 PORT RELIEF 3500 PSI 2
9 240272 CHECK VALVE KIT 3
10 103060 PLUG KIT 1-1/6-12 UNF 1
11 240274 PLUG KIT 1
12 50280185 COIL/12 VDC 4
13 50353667 KIT/SEAL (NOT SHOWN) 1

PRINTED IN USA 50950174/DP0317 188


HYGRAGLIDE™ RIDE CONTROL MANIFOLD

2 3

184363

189 50950174/DP0317 PRINTED IN USA


HYGRAGLIDE™ RIDE CONTROL MANIFOLD
Ref. Part Quantity
No. No. Description Hydraglide™
184363 ASSY/MANIFOLD 1
1 184384 COIL 3
2 184389 CARTRIDGE 2
3 184388 CARTRIDGE 1

PRINTED IN USA 50950174/DP0317 190


CONDENSOR, HEATER HOUSING AND HVAC HOUSING ASSEMBLY

11

21
23

SEAL OPENING AROUND HEATER


TUBE COMPLETELY

23
17

11
18
6
21

13 5
16 22 4
2

23

12

10
3

14
19

243007 Heater Housing Assembly


240461 HVAC Housing Assembly 7
20
20
15
1

243076 Condensor Assembly

LH SIDE OF
ASSEMBLY

LOWER LH QUARTERING VIEW

SEE NOTE
1 3

TOP VIEW 4 BOTTOM VIEW 2


NOTE: ORIENT THE FAN ON FAN MOUNT SO THAT THE WIRING 5
IS ROUTED TOWARD THE LEFT HAND SIDE OF THE ASSEMBLY
240461_243007_243076

191 50950174/DP0317 PRINTED IN USA


CONDENSOR, HEATER HOUSING AND HVAC HOUSING ASSEMBLY
Ref. Part Quantity
No. No. Description Heater / HVAC
240461 ASSEMBLY/HVAC HOUSING 1
243007 ASSEMBLY/HEATER HOUSING 1
1 131842 NUT/SPIRALOCK™ 5/16 4
2 137797 NUT/SERRATED FLANGE #10 1
3 138623 SWITCH/PRESET COLD CONTROL (HVAC ONLY) 1
4 138723 VALVE/EXPANSION RING/AC (HVAC ONLY) 1
5 138778 O-RING/AC/#8 FITTING (HVAC ONLY) 1
6 186151 BLOWER/DOUBLE 1
194981 CONTROLLER/FAN SPEED (INCLUDES RESISTOR BLOCK) 1
7 242145 RELAY/SEALED 1
8 242471 EVAPORATOR (HVAC ONLY) 1
9 242477 CORE/HEATER 1
10 242478 FOAM/SEAL HVAC HOUSING 2
11 242842 FLANGE/CORE MOUNT 2
12 242874 HARNESS/HVAC BOX 1
13 242875 PACK/RECTIFIER 1
14 243383 MOUNT/BLOWER 1
15 243385 BRACKET/MOUNTING HVAC HOUSING LEFT 1
16 243386 BRACKET/MOUNTING HVAC HOUSING RIGHT 1
17 244804 PLATE/DRIP HVAC (HVAC ONLY) 1
18 244806 PAD/SEALING (HVAC ONLY) 1
19 420-36134 GROMMET 3/8 1
20 650548 SCREW/MACHINE ROUND HEAD #10 X 1/2 (HVAC ONLY) 3
650548 SCREW/MACHINE ROUND HEAD #10 X 1/2 (HEATER ONLY) 9
21 650980 SCREW/MACHINE ROUND HEAD #10 X 3/8 (HVAC ONLY) 8
22 651192 SCREW/MACHINE ROUND HEAD CROSS RECESSED #10 X 1 1
23 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 8

Ref. Part Quantity


No. No. Description Condensor Assy
1 194701 COVER/CONDENSOR 1
2 210-32184 NUT/CENTERLOCK FLANGE 1/4 6
3 243075 FAN/CONDENSER 1
4 243078 MOUNT/FAN 1
5 NSS BRACKET/CONDENSOR SUPPORT 1
6 L500595 CORE/CONDENSOR/AC 1

PRINTED IN USA 50950174/DP0317 192


FOOT VALVE

Ref. Part Quantity


No. No. Description Foot Valve
193335 VALVE/FOOT
1 50351499 KIT/KINEMAMTIC 1
2 50351505 KIT/CURVE 1
3 50351506 BODY/VALVE 1

193 50950174/DP0317 PRINTED IN USA


SECTION C: FILTERS, KITS AND ACCESSORIES
SECTION C: KITS AND ACCESSORIES

50850001 Counterweight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195


50352739 Auxiliary Coupler Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
811496 Warning Lamp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
811488 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
50850728 AM/FM Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
3-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427 . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
805855 Engine Block Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
50850284 Cab Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
811487 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Seat Belt Kits - 2" 810424 and 3" 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Seat Kits - Suspension 810422 and Standard 810423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
810946 Universal Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
811486 Backup Alarm Kit for Dual Joystick and Hand/Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
50850341 Dual Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
50850116 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
50850328 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
50850357 Rear Wiper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
50850375 Power-A-Tach Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
50450384 Completing Kit for all Power-A-Tach Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
50850396 Cab Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
50850574 Electric Attachment Control Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
50850457 Single-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
50850556 Pre-Cleaner Kit (Non-DPF Models). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
50850572 Backup Alarm Kit (EU & X-Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
50850624 Sub-Zero Crankcase Ventilation Kit (Non-DPF Models) . . . . . . . . . . . . . . . . . . . . . . . . . 221
50850832 Impact-Resistant Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
50850835 Wide Fender Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
50850827 Rear Camera Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Analysis Kits - Contact your Mustang Dealer


Hydraulic Oil Analysis Kits (10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272806
Engine Oil Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272809
Fuel Analysis Kit (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272811
Coolant Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272812

Filters and Other Available Accessories


Filter/Fuel Separator - DPF Modesl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50352550
Filter/Fuel Separator - Non-DPF Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245005
Filter/Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 074830
Filter/Fuel - DPF Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50352551
Filter/Fuel - Non-DPF Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193024
Filter/Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195568
Filter Element/Primary Air - DPF Models (see SN break in Air Cleaner/Exhaust section) . . . 50352454
Filter Element/Primary Air - Non-DPF Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184146
Filter Element/Secondary Air - DPF Models (see SN break in Air Cleaner/Exhaust section) . 50352455
Filter Element/Secondary Air - Non-DPF Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184195
Dual Joystick Orifice Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 811432
Bolt-On Cutting Edge Kit for 54" Bucket (2008 Bucket Consolidation Project) . . . . . . . . . . . . . 192917
Bolt-On Cutting Edge Kit for 60" Bucket (2008 Bucket Consolidation Project) . . . . . . . . . . . . . 192918
Bolt-On Cutting Edge Kit for 61.5" Bucket (2008 Bucket Consolidation Project) . . . . . . . . . . . 192919
Bolt-On Cutting Edge Kit for 66" Bucket (2008 Bucket Consolidation Project) . . . . . . . . . . . . . 192920

PRINTED IN USA 50950174/DP0317 194


KITS AND ACCESSORIES
Counterweight Kit 50850001

4
2
3

Ref. Part
No. No. Description Qty.
50850001 KIT/COUNTERWEIGHT
1 132681 HLN INST 1 CZY . . . . . . . . . . . . . . . . . . . 2
2 244322 COUNTERWEIGHT/CAST . . . . . . . . . . . . 1
3 651816 CS 1X4-1/2 C5ZY . . . . . . . . . . . . . . . . . . . 2
4 654016 FW 1 AWZY . . . . . . . . . . . . . . . . . . . . . . . 2

50352739 Auxiliary Coupler Service Kits

4FH08M
SERVICE KIT: 50352909

4BD-FFH06M
SERVICE KIT: 50352912

4FH08F
SERVICE KIT: 50352910
4FH-13/34S
SERVICE KIT: 50352914
Ref. Part
No. No. Description Qty.

50352739 BLOCK/COUPLER PRESS RELIEF


50352909 KIT/SERVICE MALE QUICK-COUPLER ........1
50352910 KIT/SERVICE FEMALE QUICK-COUPLER....1
50352912 KIT/SERVICE RETURN QUICK-COUPLER ...1
50352914 KIT/SERVICE 3/4 SAE FITTING .....................1

195 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES
Warning Lamp Kit 811496

1.50
1.19
1.06

.31 THRU. (2)


6 BRACKET SOCKET
ASSEMBLY

BRACKET MOUNTING HOLE LOCATION

INSTRUMENT PANEL

1
7 3

WARNING LAMP SWITCH 2


BRACKET MOUNTING HOLES
5 INSTRUMENT PANEL
SWITCH LOCATION
"A" PILLAR COVER
4

Ref. Part
No. No. Description Qty.
811496 KIT/WARNING LAMP
1 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . 2
2 210-32183 HN/NYLON INSERT #8-32 ZY . . . . . . . . . 2
3 242326 SWITCH/WARNING LAMP. . . . . . . . . . . . 1
4 243376 SOCKET/12V . . . . . . . . . . . . . . . . . . . . . . 1
5 243378 BRKT/SOCKET MTG . . . . . . . . . . . . . . . . 1
6 197960 BEACON WITH BULB . . . . . . . . . . . . . . . 1
7 650663 CS 1/4x5/8 C5ZY . . . . . . . . . . . . . . . . . . . 2
8 651642 SCREW FCHM SLTD #832X1/2. . . . . . . . 2

PRINTED IN USA 50950174/DP0317 196


KITS AND ACCESSORIES
Rearview Mirror Kit 811488

REPLACE EXISTING 4
BOLT

2
USE EXISTING NUT
1

APPLY LOCTITE
3

Ref. Part
No. No. Description Qty.

811488 KIT/REARVIEW MIRROR


1 132353 REARVIEW MIRROR ..................................... 1
2 242805 MTG PLATE/MIRROR .................................... 1
3 650980 RHMS SLT #1024x3/8 CZY............................ 2
4 50305902 PHMS CR 1/4x1.00 COCB SEM .................... 1

197 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES
AM/FM Radio Kit 50850728
17
INSTALL AROUND WIRE HARNESS
12 AND ANTENNA WIRES TO FILL GAPS
IN DUCT WHERE THE 1.00 HOLE
WAS DRILLED TO POWER SUPPLY CONNECTOR
ON ROPS WIRE HARNESS

11

DRILL 1.00 HOLE IN REAR LEFT 12


CORNER OF DUCT FOR UNITS WITH HVAC
TO RADIO

RADIO MOUNTING SCREWS 4


M4X.7X8mm WITH ATTACHED
LOCK WASHER (QTY 4) 1
SUPPLIED IN HARDWARE BAG 5 TO RIGHT
WITH RADIO ASS'Y 192454 13 3 SPEAKER
16
TO ANTENNA 16 1
6
TO LEFT
11 20 HEADPHONE SPEAKER
15
MOUNTING
TAB 14
11

AUX INPUT CABLE 11


SUPPLIED WITH 7
RADIO ASSY 192454 14
11
11 15
7

RADIO MOUNTING SURFACE

19 TEMPLATE USED FOR


TRIMMING HOLES IN
HEADLINER

HVAC HOUSING COVER


ROPS COVER

NOTE 2 17 NOTE 3
NOTE 1

10
17
NOTE 4
ROTATE ANTENNA
2 HORIZONTALLY
8 FOR V400, 4000V,
V270, 2700V, V330,
WITHOUT HVAC HOUSING
3300V (NOTE 3)

FASTENER IS EXISTING WITH HVAC HOUSING


COMPONENT Ref Part
651260 THREAD CUTTING SCREWS TO 18 No. No. Description Qty.
BE USED ON HVAC HOUSINGS WHERE THE
ANTENNA BRACKET MOUNTING HOLES
MUST BE DRILLED (FIELD KIT ONLY)
NOTES: 50850728 KIT/AM-FM RADIO
1. USING A UTILITY KNIFE, TRIM 1/2" DIAMETER HOLE INTO COLORED DECAL. 1 071401 HLN INST 1/4 CZY....................................... 4
2. REMOVE COLORED DECAL, OR WITH UTILITY KNIFE, TRIM 1/2" AND 1/4"
DIAMETER HOLES INTO COLORED DECAL. IF DECAL IS REMOVED CLEAN 2 076078 CLAMP/HOSE .38X.34 HOLE...................... 1
EXCESS GLUE RESIDUE FROM METAL BEFORE PROCEEDING.
3. STARTING FROM OUTSIDE OF ROPS, ROUTE ANTENNA CORD THROUGH "P" CLAMP,
3 084175 HLN INST #1024 CZY.................................. 3
THEN THROUGH GROMMET AND ROPS WINDOW PANEL. 4 242089 RADIO MNT ASS'Y ...................................... 1
4. STARTING FROM INSIDE OF ROPS, ATTACH ANTENNA EXTENSION CORD TO THE
ANTENNA CORD COMING FROM THE RADIO. CONNECT THE OTHER END OF THE 5 242342 HOUSING/SPEAKER RH ............................ 1
ANTENNA EXTENSION CORD TO THE CORD ON THE ANTENNA ROUTED IN STEP 3. 6 242343 HOUSING/SPEAKER LH ............................. 1
BUNDLE CORDS AND STORE IN HEADLINER.
7 243086 MOUNT/SPEAKER ...................................... 2
8 50302100 CS FL LOCK 5/16X1/2 C5OC ...................... 2
9 50309829 BRACKET/ANTENNA MOUNT .................... 1
10 50311691 PLUG/ANTENNA ......................................... 1
11 50311728 PACKAGE/RADIO AM-FM-WB .................... 1
12 50353330 SEAL/FOAM................................................. 1
13 650584 FW #10 AZY................................................. 3
14 651778 PHMS CR #832X3/4 CBO............................ 8
15 653002 HN MS #832 CZY......................................... 8
16 654002 FW 1/4 AWZY............................................... 4
17 J243571 ANTENNA WITH WIRE................................ 1
18 651260 SCREW/THWH TC USL 1/4X5/8 CZY......... 3
19 242090 TEMPLATE/RADIO MNT.............................. 1
20 50313276 CABLE/ANTENNA EXTENSION.................. 1

PRINTED IN USA 50950174/DP0317 198


KITS AND ACCESSORIES

3-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427

EXTEND AND ASSEMBLE


D-RING AS SHOWN

REMOVE RETRACTOR
COVER TO INSTALL
CAP SCREW & WASHER
VIEW FROM RIGHT EXTEND AND ASSEMBLE
OUTER FACE A D-RING AS SHOWN
OF ROPS
SIDE PANEL 3

BOLT
CAP
NYLON
5 WASHER

6 1
5 6
DETAIL A
DETAIL B
2
B

1 1
REF DETAIL C
FOR CONNECTION 6

D 5

DETAIL C

1 6
4 5 1
6
DETAIL D

Qty. Qty.
Ref. Part 810426 810427
No. No. Description 3-Point 2" 3-Point 3"
1 081371 NUT/HEX LOCK 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 . . . . . . . . . . . . . . . . . . . . . . . . 4
2 139340 RESTRAINT ASSEMBLY/3-POINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 . . . . . . . . . . . . . . . . . . . . . . . . -
139341 RESTRAINT ASSEMBLY/3-POINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -. . . . . . . . . . . . . . . . . . . . . . . . . 1
3 183949 BOLT GROUP/SHOULDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 . . . . . . . . . . . . . . . . . . . . . . . . 1
4 184007 TAB/RETRACTOR MOUNT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 . . . . . . . . . . . . . . . . . . . . . . . . 1
5 650630 SCREW/CAP 7/16 X 1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 . . . . . . . . . . . . . . . . . . . . . . . . 4
6 654046 WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 . . . . . . . . . . . . . . . . . . . . . . . . 4

199 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES
Engine Block Heater Kit 805855

Ref. Part
No. No. Description Qty.
805855 HEATER/BLOCK
1 121480 HEATER/ENGINE (includes Ref. 2). . . . . 1
2 121481 CORD/HEATER (Rectangular) . . . . . . . . 1
50309375 CORD/HEATER (Round) . . . . . . . . . . . . . 1
3 055648 TIE/CABLE (not shown). . . . . . . . . . . . . . 3

PRINTED IN USA 50950174/DP0317 200


KITS AND ACCESSORIES
Cab Door Kit 50850284

NOTES:

1. SERVICE PART FOR KEY: P/N 50280186. OLD SERVICE KEY P/N: 243561.
50
2. FRONT DOOR PULL HANDLE KIT, P/N 244267, INCLUDES PULL HANDLE, LATCH PLATE,
AS WELL AS ALL ASSOCIATED GASKETS, BUSHINGS, AND FASTENING HARDWARE 24
3. WIPER MOTOR SERVICE KIT, P/N 244269, INCLUDES WIPER MOTOR AS WELL AS
ASSOCIATED GASKETS, BUSHINGS, AND FASTENING HARDWARE
3
4. WIPER ARM REPLACEMENT KIT, P/N 50354627, INCLUDES WIPER ARM, PANTOGRAPH
PLATE & GASKET, WIPER BLADE, WASHER HOSE AND GUIDE, SPRAY NOZZLE & BRACKET
AS WELL AS ASSOCIATED HARDWARE.
38
5. ROUTE WASHER FLUID HOSE THROUGH THIS CLAMP.
2
46 38 26
10 51 NOTE 2
29 22 40 20 27
30 51 NOTE 2
38
31 38
21
42 43 57 26
16 44
25 55
40
55 28

NOTE 4 9 28
29
22 40 39 20
28
21
4 55
26 27 5
25 26
38
12
40
26 21 22
27 29
49 28
SEE NOTE #5 56 25 36
26
22
38 41 20 58 35
6
47 11
15
1
39 FASTENING HARDWARE
SHOWN FOR REFERENCE
33
14 54
29
32 53
17 8 25 1
34 37 19 7
23 13 21 FASTENING HARDWARE
26 53
SHOWN FOR REFERENCE 18
46
48
45

NOTE 3 52

Ref. Part Ref. Part


No. No. Description Qty. No. No. Description Qty.

50850284 KIT/CAB DOOR 29 242980 FW 1/4" BO................................................... 5


1 122485 STUD/BALL 10MM........................................2 30 242981 PHMS 1/4-20 X 1.00 BO............................... 2
2 242921 BACKER/HINGE ...........................................1 31 242982 PHMS M6 X 35 MM BO................................ 1
3 242923 HINGE/DOOR ...............................................1 32 242984 NUT/ACORN M8 BO .................................... 1
4 242927 LATCH/DOOR ...............................................1 33 242985 NUT/ACORN M5 BO .................................... 1
5 242928 COVER/LATCH .............................................1 34 242986 HN M18 BO .................................................. 1
6 242930 STRIKER.......................................................1 35 242990 WASHER/STRIKER BOLT ........................... 1
7 242934 COVER/WIPER MOTOR ..............................1 36 242991 NUT/STRIKER BOLT.................................... 1
8 50354627 b WIPER ARM REPLACEMENT ASSY ...........1 37 242995 FW M20 BO .................................................. 1
242937 a PLATE/PANTOGRAPH .................................1 38 243021 GASKET KIT................................................. 1
9 50354627 b WIPER ARM REPLACEMENT ASSY ...........1 39 243022 BUSHING/BRONZE ..................................... 2
242938 a ARM/WIPER..................................................1 40 243029 BUSHING/.384" O.D..................................... 4
10 242939 BLADE/WIPER ASS'Y ..................................1 41 243030 BUSHING/.25 ID X .50 OD ........................... 2
11 242942 SPRING/GAS ................................................1 42 243709 CHICLET/MTG BRKT................................... 1
12 50304004 b HOSE GUIDE/WIPER ASSY ........................1 43 243711 M2 X 9.5 PHP Z............................................ 1
242943 a CLIP/WIPER HOSE ......................................1 44 243712 #6-18 X 5/8 PHP BLK ................................... 2
13 242944 GROMMET/WASHER HOSE........................1 45 244162 PLATE/GAS SPRING MOUNT ..................... 1
14 242945 ELBOW/WASHER HOSE .............................1 46 244212 HINGE/CABSIDE.......................................... 2
15 50304005 b WASHER HOSE/WIPER ASSY ....................1 47 244213 PHMS 1/4-20 X 1.50 BO............................... 2
242946 a HOSE/WASHER ...........................................1 48 244214 GASKET/GAS SPRING MOUNT.................. 1
16 50304006 b SPRAY NOZZLE/WIPER ASSY....................1 49 244238 PLUG .25 DIA. X .25 DEEP.......................... 2
242947 a HEAD/SPRITZER..........................................1 50 244242 KIT/FRONT DOOR GLASS .......................... 1
17 242948 RAIN SEAL/WIPER.......................................1 51 244267 KIT/FRONT DOOR PULL HAND.................. 1
18 242951 GROMMET/DRIVE SHAFT...........................1 50280186 KEY/FRONT DOOR LATCH....................... 1
19 242954 WASHER/ FIBER M20 ..................................1 50304908 ASSY/HANDLE........................................... 1
20 242955 BUSHING/.31 ID X .50 OD............................5 52 244269 KIT/WIPER MOTOR SERVICE .................... 1
21 242956 WASHER/RUBBER 5/16...............................5 53 653007 HN 5/16 C2ZY .............................................. 2
22 242957 WASHER/RUBBER 1/4.................................5 54 654004 FW 5/16 AWZY............................................. 1
23 242961 ELBOW/WASHER HOSE .............................1 55 654052 LW INT T 1/4 AZY......................................... 5
24 242963 SEAL/BULB...................................................1 56 50304947 CLAMP/HOSE .38 X /34 HOLE/SS .............. 1
25 242970 PHMS 5/16-18 X 1.50" BO............................5 57 656047 HN M6-1.00 C8 ZY DIN934 .......................... 1
26 242973 FW 5/16 BO ................................................10 58 651148 FW 1/2 AWZY............................................... 1
27 242974 HLN INST 5/16-18 BO...................................5 a) 242937 and 242938 replaced by 50354627. Other parts used for
28 242978 PHMS M6 X 25 MM BO ................................6 earlier wiper arm system with single-spring blade pressure system.
b) Parts utilized in latest two-spring blade pressure system.

201 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES
Cab Door Kit 50850284
Door Completing Package

HINGE BACKER LOCATE CONNECTOR ON ROPS WIRE HARNESS HINGE BACKER


PLATE WITH BLACK, TAN, GRAY AND (2)RED WIRES PLATE
AND PLUG INTO SWITCH

TO DOOR SWITCH

10
5
2
TO DOOR CONNECTION
ON ROPS HARNESS
9
16
7 TO WIPER
NOTE: MOTOR
1 BREATHER TUBE TO BE 1
ROUTED WITH FRONT
WASHER HOSE AND SECURED 1
1
WITH CABLE TIES
11
15 13
1
TO DOOR 7
HARNESS
1
SECURE WASHER HOSE AND DOOR HARNESS
TO GAS SPRING WITH TIE STRAPS

1 8 3
SEE NOTE 3

SERVICE PART CONNECT 140 GREY WIRE


50352244 FROM CHASSIS HARNESS CONNECT ONE OF THE
TO THIS TERMINAL "0" BLACK WIRES
NOTES: FROM CHASSIS HARNESS
TO THIS TERMINAL
1. USE TIE STRAPS TO SECURE WASHER HOSE 4 14
TO CHASSIS AND ROPS WIRE HARNESS. 12
2. TIE BACK REMAINING BLACK AND ORANGE
WIRES ON CHASSIS HARNESS WHICH ARE
USED FOR REAR WIPER WASHER PUMP ON
EU MACHINES ONLY.
3. INSERT RUBBER PLUGS INTO FLOOR PLATE 17
DRAIN HOLES.

4 1
DETAIL A

A 4

14

Ref. Part
No. No. Description Qty.
50850284 KIT/COMPLETING CAB DOOR
1 055648 TIE/CABLE .19X7.50 BLACK . . . . . . . . . 9
2 084174 HLN INST #1224 CZY . . . . . . . . . . . . . . . 2
3 192182 PLUG/RUBBER . . . . . . . . . . . . . . . . . . . . 2
4 210-19470 HN FL SLOC 5/16 CZY . . . . . . . . . . . . . . 5
5 242293 SWITCH/WIPER-WASHER . . . . . . . . . . . 1
6 242866 HARNESS/DOOR V2700V . . . . . . . . . . . 1
7 242976 SHCS 1/4-20 X .25 BO . . . . . . . . . . . . . . 4
8 243450 BARB/HOSE . . . . . . . . . . . . . . . . . . . . . . 1
9 244668 SENSOR/PROXIMITY . . . . . . . . . . . . . . . 1
10 244674 BRKT/MTG PROXIM SWITCH . . . . . . . . 1
11 50350018 CABLE TIE MNT .25 HOLE . . . . . . . . . . . 2
12 50352911 HOSE/WASHER 46.00 . . . . . . . . . . . . . . 1
13 50352916 HOSE/WASHER 102.00 . . . . . . . . . . . . . 1
14 50352945 RESERVOIR/3QRT/SNGL PMP . . . . . . . 1
243061 PUMP/WASHER . . . . . . . . . . . . . . . . . . 1
243062 FILL SPOUT/REMOTE . . . . . . . . . . . . . 1
50352244 CAP/VENTED W/ HOSE BARB . . . . . . 1
15 50352975 TUBE/BREATHER . . . . . . . . . . . . . . . . . . 1
16 650812 RHMS SLT #1224X1/2 CZY. . . . . . . . . . . 2
17 L570005 CLAMP/HOSE .88X.41 HOLE . . . . . . . . . 1

PRINTED IN USA 50950174/DP0317 202


KITS AND ACCESSORIES

811487 Side Window Kit

10 6
7
4

6 1 2

10

9 2

11
3 3

5
11

5 Right Window Assembly 8


8
Part Number 241328
4 Left Window Assembly
Part Number 241329
Ref. Part
No. No. Description Qty.

811487 KIT/SIDE WINDOW


1 242779 STRIKER ........................................................ 2
2 242780 LATCH ASS'Y ................................................. 2
3 242781 RAIL/SLIDE..................................................... 2
4 242784 SEAL/WINDOW .............................................. 2
5 242786 WINDOW/LOWER .......................................... 2
6 242789 WINDOW/FRONT RH..................................... 1
242787 WINDOW/FRONT LH ..................................... 1
7 242790 WINDOW/REAR RH ....................................... 1
242788 WINDOW/REAR LH........................................ 1
8 242819 FRAME/WINDOW RH .................................... 1
242818 FRAME/WINDOW LH ..................................... 1
9 50353122 FOAM/WINDOW/HORIZONTAL ..................... 2
10 50353125 FOAM/WINDOW/HORIZONTAL ..................... 2
11 651308 PHMS CR 1/4X3/4 ZB .................................. 26

203 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES
Seat Belt Kits - 2" 810424 and 3" 810425

5
4
2
1
5
1

4 4 3
3

A
DETAIL A

1
2 4 1
5 5

Qty. Qty.
Ref. Part 810424 810425
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 ........................ 3
2 184007 TAB/RETRACTOR MOUNT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ........................ 1
3 420-36086 ASSEMBLY/ SEAT BELT 2.00 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ........................ -
420-36087 ASSEMBLY/SEAT BELT 3.00- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -. . . . . . . . . . . . . . . . . . . . . . . . . 1
4 650630 SCREW/CAP 7/16 X 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 ........................ 3
5 654046 WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 ........................ 3

Seat Kits - Suspension 810422 and Standard 810423

3 3

4 5
2
2

2 2 5
2
2 4
2
2

Qty. Qty.
Ref. Part 810422 810423
No. No. Description Suspension Seat Standard Seat
1 184892 BRACKET/SEAT BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -. . . . . . . . . . . . . . . . . . . . . . . . . 1
2 137836 NUT/HEX WHIZLOCK M8 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 ........................ 4
3 184017 SEAT/STANDARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -. . . . . . . . . . . . . . . . . . . . . . . . . 1
184016 SEAT/SUSPENSION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ........................ -
4 650630 SCREW/CAP 7/16 X 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -. . . . . . . . . . . . . . . . . . . . . . . . . 2
5 654046 WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -. . . . . . . . . . . . . . . . . . . . . . . . . 2

PRINTED IN USA 50950174/DP0317 204


KITS AND ACCESSORIES

810946 Universal Radio Kit

Ref. Part
No. No. Description Qty.

810946 KIT/UNIVERSAL RADIO


1 184507 ANTENNA/RADIO ...........................................1
2 192454 RADIO/AM-FM-WB .........................................1
3 192764 SPEAKER/PAIR 3-1/2 .....................................1
4 410010 KIT/UNIVERSAL INSTALL ..............................1
192763 HARNESS/RADIO/AM-FM-WB .....................1

205 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES

811486 Backup Alarm Kit for Dual Joystick and Hand/Foot

GENERAL ARRANGEMENT NOTE:


FOR R190 AND 1900R LOADERS EQUIPPED WITH THE TWO-SPEED OPTION
AND FOR ALL VARIATIONS OF THE OTHER MODELS AFFECTED BY THIS KIT,
2 INSTALL THE PRESSURE SWITCHES IN THE PORTS TO THE RH PILOT PORTS
3 ON THE TOP OF THE TANDEM PUMP AS SHOWN.
SEE NOTE FOR R190 LOADERS EQUIPPED WITH THE SINGLE-SPEED OPTION ONLY,
4 THE PRESSURE SWITCH ON THE REAR SECTION OF THE PUMP (CLOSEST
TO THE ENGINE) NEEDS TO BE INSTALLED IN THE PORT ON THE LEFT
SIDE OF THE PUMP INSTEAD OF THE RIGHT PORT AS WAS DONE WITH
THE OTHER MODEL AND MACHINE CONFIGURATIONS.
THE ALARM BACK-UP SPACER IS NEEDED FOR INSTALLATION OF THIS KIT
ON ALL TIER IV MODEL LOADERS. OPTIONAL FOR USE ON NON-TIER IV
MODELS.
ALARM CAN BE LOCATED IN BOTH A CENTERED AND RIGHT-OF-CENTER
LOCATION ON THE REAR DOOR . POSITION THE ALARM ACCORDINGLY
WITH THE CORRESPONDING ALARM OPENING ON THE REAR DOOR.

1
5

1
5

Ref. Part Qty.


No. No. Description Req.
811486 KIT/BACKUP ALARM DJS, HF
1 072806 TEE MJ06-FJS06-MJ06 . . . . . . . . . . . . . . 2
2 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . 2
3 140880 ALARM/BACK-UP. . . . . . . . . . . . . . . . . . . 1
4 184491 SPACER/BACKUP ALARM . . . . . . . . . . . 1
5 187045 SWITCH/PRESSURE . . . . . . . . . . . . . . . . 2
6 650758 CB 1/4X3/4 C5ZY . . . . . . . . . . . . . . . . . . . 2

PRINTED IN USA 50950174/DP0317 206


KITS AND ACCESSORIES

Dual Flasher Kit 50850341

3
4 5
3
3
2
11/32 DRILL THRU 10
(2) PLCS., LH SHOWN, 4
RH OPPOSITE
1.38 2 10
2.62 6
2.75
RISER/OUTER LH,
VIEW FROM BACK 6 NOTE:
OF MACHINE SEE DETAIL A
CONNECT TO ELECTRICAL
DETAIL A ROUTE FLASHER HARNESS BEHIND LEAD ON LIGHT
PANELS IN ROPS; CONNECT THE (BOTH SIDES)
SWITCH CONNECTOR IN THE
BRACKET/FLASHER GUARD HARNESS TO HAZARD SWITCH AT
MOUNTING HOLE LOCATION LEFT INSTRUMENT PANEL

HAZARD 1
LIGHT 7
SWITCH 9
LEFT
INSTRUMENT 9
PANEL 1

CONNECT TO MATING
8 6 PIN DEUTSCH CONNECTORS
ON MAIN CHASSIS
CONNECT TO MATING HARNESS (BOTH SIDES)
12-PIN DEUTSCH PLUG
IN ROPS HARNESS
(LH REAR CORNER OF ROPS)

Ref. Part
No. No. Description Qty.
50850341 KIT/DUAL FLASHER
1 055648 TIE/CABLE .19X7.50 BLACK . . . . . . . . . 4
2 058615 CLAMP/HOSE .50X.41 HOLE . . . . . . . . . 2
3 087234 LIGHT/WARNING ASSEMBLY . . . . . . . . 2
4 187026 BRKT/FLASHER GUARD RT . . . . . . . . . 1
5 187031 BRKT/FLASHER GUARD LT. . . . . . . . . . 1
6 210-19470 HN FL SLOC 5/16 CZY . . . . . . . . . . . . . . 4
7 242313 SWITCH/HAZARD (DOMESTIC) . . . . . . 1
8 50304728 HARNESS/FLASHER . . . . . . . . . . . . . . . 1
9 50353024 HARNESS/FLASHER . . . . . . . . . . . . . . . 2
10 650487 CS 5/16X1 C5ZY . . . . . . . . . . . . . . . . . . . 4

207 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES

50850116 Impact-Resistant Door Kit

25

8
17

25
9
8 26
9 2 2

9 14 36 34
2 22 22
19 2
20 5 29
27

26 9
25 4 24
8 2 35
16
3 2 22 11
12
2 WASHER SUPPLIED
30 27 6 36 WITH STRIKER
4
23
28 18 13
21
32
33
SEE NOTE 1
9 7 31
3 2
10 37
TO DOOR TO BALL STUD
18 SWITCH 1 ON DOOR
30
HINGE MOUNTING
23 LOCATIONS
32 28 15
TO DOOR CONNECTOR 6
ON ROPS HARNESS TO WIPER
(NOT USED WITH IMPACT 7
RESISTANT DOOR, SECURE
NOTES: THIS BRANCH TO HARNESS
USING CABLE TIES)
1. INSERT RUBBER PLUGS INTO FLOOR PLATE
DRAIN HOLES

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

50850116 KIT/IMPACT-RESISTANT DOOR 19 50350159 PANEL/IMPACT...............................................1


1 055648 TIE/CABLE .19X7.50 BLACK..........................2 20 50350300 SENSOR/PROXIMITY BRKT ..........................1
2 071401 HLN INST 1/4 CZY..........................................8 21 50350313 SEAL/BULB .....................................................1
3 071703 LN 3/8 CBZY ...................................................2 22 50657011 PHMS CR M6-1.0X25 CZ DIN ........................6
4 076078 CLAMP/HOSE .38X.34 HOLE.........................2 23 650545 CS 5/16X1-1/4 C5ZY.......................................4
5 084174 HLN INST #1224 CZY.....................................2 24 650812 RHMS SLT #1224X1/2 CZY ............................2
6 122485 STUD/BALL 10MM..........................................2 25 650835 CS 1/4X1 C5ZY ...............................................5
7 131842 HN FL SLOC 5/16 C........................................2 26 650851 CS 3/8X4-1/2 C5ZY.........................................2
8 137462 WASHER 1/4 SEALING ..................................5 27 651308 PHMS CR 1/4X3/4 ZB .....................................3
9 187405 TAB/ LEXAN DOOR ........................................5 28 651659 FW M10 HARDENED Z...................................4
10 242866 HARNESS/DOOR V2700V .............................1 29 651752 CS M6-1.00x100 C8.8 ZY D............................1
11 242927 LATCH/DOOR .................................................1 30 651821 CS M10-1.5x30 C8.8 ZB DI.............................4
12 242928 COVER/LATCH ...............................................1 31 653015 HN 7/16 C2ZY .................................................1
13 242930 STRIKER.........................................................1 32 654004 FW 5/16 AWZY................................................4
14 50304908 HANDLE ASS'Y...............................................1 33 654046 FW 7/16 AWZY................................................1
50280186 KEY/FRONT DOOR LATCH .........................1 34 654052 LW INT T 1/4 AZY............................................4
15 242942 SPRING/GAS ..................................................1 35 656047 HN M6-1 C8 ZY DIN934..................................1
16 244668 SENSOR/PROXIMITY ....................................1 36 656179 FW M6 ZY DIN125 ..........................................2
17 245260 FRAME/DOOR WLDMNT ...............................1 37 192182 PLUG/RUBBER ...............................................2
18 50350139 HINGE/CABSIDE WDLMNT ...........................2

PRINTED IN USA 50950174/DP0317 208


KITS AND ACCESSORIES

50850328 Four-Point Lift Kit

POSITION LIFT DECALS FORWARD


OF THE LUG HOLE AS SHOWN

Ref. Part
No. No. Description Qty.
50850328 KIT/FOUR-POINT LIFT
1 030-31934 CB 1/2X1-1/2 C8ZY . . . . . . . . . . . . . . . . . 4
2 134853 NUT/SPIRALOCK 1/2-13. . . . . . . . . . . . . 4
3 134966 FW 1/2 HT . . . . . . . . . . . . . . . . . . . . . . . . 4
4 137718 DECAL/LIFT HOOK . . . . . . . . . . . . . . . . . 4
5 243548 LIFT EYE/FOUR POINT . . . . . . . . . . . . . 2

209 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES

50850357 Rear Wiper Kit

CONNECT 138 ORANGE WIRE


FROM CHASSIS HARNESS
TO THIS TERMINAL
REAR WINDOW
WIPER SWITCH CONNECT "0" BLACK WIRE
FROM CHASSIS HARNESS
TO THIS TERMINAL

USE CABLE TIES WITH FIR TREE


19 MOUNTS TO SECURE WASHER HOSE
34
IN HOLES ON FORWARD FLANGE OF
THE ENGINE COVER 25 LOCATE CONNECTOR ON ROPS WIRE HARNESS WITH
RIGHT INSTRUMENT PANEL BLACK, YELLOW, ORANGE AND (2) PURPLE
(PART NO:242112) 16 WIRES AND PLUG INTO SWITCH (REAR WIPER)
RESERVOIR PUMP 26
PINOUTS 25 16
8 25 27 31
28
SWITCH LOCATION 10
15
NOTE:
BREATHER HOSE TO BE ROUTED 1
WITH REAR WASHER HOSE AND
SECURED WITH CABLE TIES 7

6
14 32

22 24
33 29 20 13 3 17
30 12
2

4 18 USE CABLE TIE WITH FIR TREE


2 3 17
19 MOUNT TO SECURE WASHER HOSE
21 IN INNER HOLE OF ROPS ELECT.
CONNECTOR MTG BRKT 9

TO CONNECTOR IN ROPS
21 ADJUST SO ENGINE COVER HARNESS, INSIDE RIGHT
DOES NOT CONTACT REAR WIPER PLASTIC SIDE CONSOLE
WHEN ROPS IS ROLLED BACK
4
NOTES:
1. USE TIE STRAPS TO SECURE WASHER HOSE TO CHASSIS AND ROPS WIRE HARNESS
2. IF THE MACHINE IS ALREADY EQUIPPED WITH A FRONT DOOR, THE SINGLE WASHER PUMP RESERVOIR WILL
NEED TO BE REMOVED AND REPLACED WITH THE DUAL PUMP RESERVOIR PROVIDED AS PART OF THIS KIT.
RECONNECT THE TUBE FOR THE FRONT WASHER TO THE CENTER-MOUNTED WASHER PUMP, AND THE FRONT WASHER
4 ELECTRICAL CONNECTIONS TO THEIR RESPECTIVE POSITIVE AND NEGATIVE TERMINALS ON THE CENTER PUMP
OMIT IF MACHINE IS
23 EQUIPPED WITH FRONT DOOR, SEE NOTE 2

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

50850357 KIT/REAR WIPER 18 50350809 HOSE/WASHER 70.00 ................................... 1


1 055648 TIE/CABLE .19X7.50 BLACK ......................... 2 19 50352577 TIE/CABLE .19X8.00 BLACK ......................... 3
2 072871 CS 3/8X2 C5ZY SP......................................... 2 20 50352710 SPACER/SHAFT ............................................ 1
3 090666 LN FL SERR 3/8 CZY ..................................... 4 21 50352897 RESERVOIR/3QRT DUAL PMP .................... 1
4 210-19470 LN FL SERR 5/16 CZY ................................... 4 22 50352975 TUBE/BREATHER.......................................... 1
5 240055 WINDOW/REAR ............................................. 1 23 50353341 CAP/PUMP EFFLUENT ................................. 1
6 241900 MOTOR/REAR WIPER................................... 1 24 50353619 COUPLER ...................................................... 1
7 242340 SWITCH/REAR WIPER-WASHER ................. 1 25 651809 FW M5 ZB DIN125 ......................................... 3
8 242801 PLATE/MTG WIPER MOTOR......................... 1 26 651810 PHMS CR M5-0.8X35 CZB DI........................ 1
9 242867 WIPER HARNESS/REAR............................... 1 27 656100 HN M5-0.8 C8 ZY DIN934 .............................. 1
10 242947 HEAD/SPRITZER ........................................... 1 28 L500696 COVER ........................................................... 1
11 243452 BLADE/WIPER ............................................... 1 29 L500697 M18 NUT ........................................................ 1
12 243453 ARM/WIPER ................................................... 1 30 L500700 M8 NUT / PANTO PLATE ............................... 1
13 243456 WASHER/FIBER............................................. 1 31 L500706 M5 ACORN NUT ............................................ 1
14 243512 SCREW/TAPTITE M6 ..................................... 2 32 L500708 TOWER SEAL/TRICO WIPER ....................... 1
15 243530 HOSE/REAR WIPER ARM ............................. 1 33 L500709 RAIN SHIELD ................................................. 1
16 243546 WASHER/RUBBER #10 ................................. 2 34 L500711 M5X16MM SCREW ........................................ 1
17 50313790 TIP/RUBBER .................................................. 2

PRINTED IN USA 50950174/DP0317 210


KITS AND ACCESSORIES

50850375 Power-A-Tach Kit

12 21
SEE
30 7 NOTE 2
13
#2
21 47
37
10
SEE
6 NOTE
32 #2

20 8
21
9

SEE
21 NOTE #1
29
11
21

14 14
35 5 15 42 15
24 42 28

34
21
35
42 15 14
4 1
3
40 39
33 17 22
NOTES:
18
1.) NEW LINKAGE COMPONENETS ARE PROVIDED WITH 46
THIS KIT, BUT DO NOT NEED TO BE REPLACED A
IF EXISTING COMPONENTS ARE IN GOOD CONDITION. 43
45 38
2.) PLACE SLIDE ROD (241711) BETWEEN LINK PIN (137168) 41
16
AND LATCH LINK (137169) BEFORE INSTALLING CLEVIS PIN
(50350090). A B
19
46
44 25
23
3
27
17
B 3 38
45
A B
EXPLODED VIEW 26
FIGURE #6 31

Ref. Part Qty. Ref. Part Qty.


No. No. Description Req. No. No. Description Req.

50850375 KIT/P-A-T 24 50351222 HWHTFS 5/16X1-3/4 ........................................ 1


1 054994 ST MJ06-MORB06 ............................................1 25 50351569 VALVE/POWER ALL-TACH............................... 1
2 067847 HLN INST 3/8 CZY ............................................2 26 50351597 ASSY/HOSE/SLEEVE....................................... 1
3 068938 90 MJ06-MAORB06...........................................4 27 50351812 BRKT/POWER ALL-TACH ................................ 1
4 072806 TEE MJ06-FJS06-MJ06 ....................................1 28 50352593 TACH/ALL WLDMNT......................................... 1
5 079098 PLATE/TOP SIZE 2 TWIN FL ............................1 29 50352699 COVER/CYLINDER/UPPER ............................. 1
6 137168 PIN LINK............................................................2 30 50352702 COVER/FLAG/CLEANOUT/LH ......................... 1
7 137169 LATCH LINK ......................................................2 31 50352704 COVER/CYLINDER/LOWER ............................ 1
8 137170 LATCH PIN ........................................................2 32 50352705 COVER/FLAG/CLEANOUT/RH ........................ 1
9 137386 PIN/SPRING ......................................................2 33 50352718 TUBE/ALLTACH/POWER ................................. 1
10 50350090 PIN/CLEVIS .......................................................2 34 50352719 TUBE/ALLTACH/POWER ................................. 1
11 139101 DECAL-POWER ALL-TACH..............................1 35 50352950 HOSE/MP .38 X 46.00 ...................................... 2
12 139107 DECAL-LATCHING (LEFT) ...............................1 36 50450195 ACTUATOR/190/MANUAL................................ 1
13 139109 DECAL-LATCHING (RH) ...................................1 37 650535 CS 3/8X2-1/4 C5ZY........................................... 2
14 194309 CLAMP/TUBE .38 TWIN....................................3 38 650569 CS 1/2X1-3/4 C5ZY........................................... 2
15 194380 PLATE/TOP SIZE 1 TWIN .................................3 39 650706 CS 1/4X2 C5ZY................................................. 2
16 241701 CYLINDER/HYD POWER F-A-T .......................1 40 650863 FW 1/4 ANZY .................................................... 2
17 241711 LINK/SPRING SLIDE.........................................2 41 650934 THWH TC USL 3/8X1 CZY ............................... 4
18 243409 BRKT/STOP ......................................................1 42 650959 THWH TC USL 1/4X1-1/2 CZ ........................... 3
19 243415 BRKT/STOP ......................................................1 43 650973 THWH TC USL 5/16X1 CZY ............................. 3
20 245180 CLAMP/TUBE .38 TWIN....................................1 44 653005 HN 1/4 C2ZY ..................................................... 2
21 310-32411 Screw Self Tapping3/8-16..................................13 45 653018 HN 1/2 C2ZY ..................................................... 2
22 50350107 FLAG/LH/WLDMT..............................................1 46 653053 HJN 3/4 F2ZY.................................................... 2
23 50350108 FLAG/RH/WLDMT .............................................1 47 655006 PIN/COTTER..................................................... 2

211 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES

50850375 Power-A-Tach Kit

17 22 16 23 17

41 18 19 41 38
38

45 45

.13 REF .13 REF


ROD END OF BASE END OF
CYLINDER 3 3 CYLINDER

PRE-ASSEMBLED CYLINDER
FIGURE #3
41 41
QUICK-TACH STOPS
FIGURE #4
25 3 37
40 1 2
4 7
39 21 21
24 LINKAGE PIN FROM
CYLINDER ASSEMBLY 47
20 21 11 21 21 10
12 13
9 SEE NOTE
5
3 40 #1
39 6
27
35 21 21

35 8

MANUAL ALL-TACH MECHANISM


44
FIGURE #2
30 21 31 29 21 32
PRE-ASSEMBLED VALVE
FIGURE #9 DECAL & COVER POSITIONS
FIGURE #5

42
14
15

43

LIFT ARM TUBES MANUAL ALL-TACH MECHANISM


26
FIGURE #8 FIGURE #1
33 34 43

NOTE:
15 42 14 15 42 14 1.) CLEVIS PIN (50350090) SHOWN IN THIS VIEW, BUT
DO NOT ASSEMBLE UNTIL AFTER CYLINDER ASSEMBLY
IS IN POSITION.

Ref. Part Qty. Ref. Part Qty.


No. No. Description Req. No. No. Description Req.

1 054994 ST MJ06-MORB06 ............................................1 24 50351222 HWHTFS 5/16X1-3/4 ........................................ 1


2 067847 HLN INST 3/8 CZY ............................................2 25 50351569 VALVE/POWER ALL-TACH............................... 1
3 068938 90 MJ06-MAORB06...........................................4 26 50351597 ASSY/HOSE/SLEEVE....................................... 1
4 072806 TEE MJ06-FJS06-MJ06 ....................................1 27 50351812 BRKT/POWER ALL-TACH ................................ 1
5 079098 PLATE/TOP SIZE 2 TWIN FL ............................1 28 50352593 TACH/ALL WLDMNT......................................... 1
6 137168 PIN LINK............................................................2 29 50352699 COVER/CYLINDER/UPPER ............................. 1
7 137169 LATCH LINK ......................................................2 30 50352702 COVER/FLAG/CLEANOUT/LH ......................... 1
8 137170 LATCH PIN ........................................................2 31 50352704 COVER/CYLINDER/LOWER ............................ 1
9 137386 PIN/SPRING ......................................................2 32 50352705 COVER/FLAG/CLEANOUT/RH ........................ 1
10 50350090 PIN/CLEVIS .......................................................2 33 50352718 TUBE/ALLTACH/POWER.................................. 1
11 139101 DECAL-POWER ALL-TACH ..............................1 34 50352719 TUBE/ALLTACH/POWER.................................. 1
12 139107 DECAL-LATCHING (LEFT) ...............................1 35 50352950 HOSE/MP .38 X 46.00 ...................................... 2
13 139109 DECAL-LATCHING (RH) ...................................1 36 50450195 ACTUATOR/190/MANUAL ................................ 1
14 194309 CLAMP/TUBE .38 TWIN....................................3 37 650535 CS 3/8X2-1/4 C5ZY........................................... 2
15 194380 PLATE/TOP SIZE 1 TWIN .................................3 38 650569 CS 1/2X1-3/4 C5ZY........................................... 2
16 241701 CYLINDER/HYD POWER F-A-T .......................1 39 650706 CS 1/4X2 C5ZY................................................. 2
17 241711 LINK/SPRING SLIDE.........................................2 40 650863 FW 1/4 ANZY .................................................... 2
18 243409 BRKT/STOP ......................................................1 41 650934 THWH TC USL 3/8X1 CZY ............................... 4
19 243415 BRKT/STOP ......................................................1 42 650959 THWH TC USL 1/4X1-1/2 CZ ........................... 3
20 245180 CLAMP/TUBE .38 TWIN....................................1 43 650973 THWH TC USL 5/16X1 CZY ............................. 3
21 310-32411 Screw Self Tapping3/8-16..................................13 44 653005 HN 1/4 C2ZY ..................................................... 2
22 50350107 FLAG/LH/WLDMT..............................................1 45 653018 HN 1/2 C2ZY ..................................................... 2
23 50350108 FLAG/RH/WLDMT .............................................1 46 653053 HJN 3/4 F2ZY.................................................... 2
47 655006 PIN/COTTER..................................................... 2

PRINTED IN USA 50950174/DP0317 212


KITS AND ACCESSORIES

50450384 Completing Kit for


Power-A-Tach Kit

20

DISCONNECT
CHARGE PRESSURE
HOSE AT THIS POINT 3

12
11 11 15 SEE NOTE 1

12 17 SEE NOTE 2
PILOT PUMP CONFIGURATION 8
FIGURE #5
3

BREAK-A-WAY 2
TAB 19
SIDE SCREEN T-BAR
DISCONNECT 7 CONNECTION
CHARGE PRESSURE FIGURE #2 EXTERNAL ASSEMBLY VIEW
HOSE AT THIS POINT FIGURE #3
4 SEE NOTE 3
1
10
PILOT
CONNECTION
13
9 DRAIN
TUBE

18 6
14

SEE NOTE 2 16
INTERNAL ASSEMBLY VIEW
FIGURE #4
T-BAR PUMP CONFIGURATION
FIGURE #6 SWITCH PLACEMENT
RIGHT HAND ELECTRICAL TOWER
1 FIGURE #8
NOTES:
VALVE ASSEMBLY
FIGURE #1 5 1.) USE THIS PART (50353532) WHEN INSTALLING ON
R190, 1900R, R220, 2200R.
2.) USE THESE PARTS (50353538) & (50353540)
WHEN INSTALLING ON R260, 2600R.
3.) USE THIS CAP TO COVER UNUSED PORT.

DECAL PLACEMENT
FIGURE #7

Ref. Part Qty.


No. No. Description Req.

50450384 ASSY/CHASSIS P-A-T


1 054994 ST MJ06-MORB06 ............................................4
2 064260 HLN INST 5/16 CZY ..........................................1
3 079098 PLATE/TOP SIZE 2 TWIN FL............................2
4 080556 CAP FJ06 ..........................................................1
5 184357 DECAL/POWER-A-TACH..................................1
6 210-19469 HN FL SLOC 1/4 CZY .......................................2
7 210-19470 HN FL SLOC 5/16 CZY .....................................2
8 245180 CLAMP/TUBE .38 TWIN....................................1
9 50351381 VALVE/POWER ALL-TACH ...............................1
10 50351577 BRKT/POWER ALL-TACH ................................1
11 50351590 TUBE/ALLTACH/MANIFOLD.............................1
12 50351591 TUBE/ALLTACH/MANIFOLD.............................1
13 50351643 SWITCH/POWER-ALLTACH .............................1
14 50353531 TUBE/ALLTACH/MANIFOLD/DRAIN.................1
15 50353532 TUBE/ALLTACH/CHARGE ................................1
16 50353538 TUBE/ALLTACH/MANIFOLD/DRAIN.................1
17 50353540 TUBE/ALLTACH/CHARGE ................................1
18 650019 CS 1/4X4 C5ZY .................................................2
19 650573 CB 5/16X1 C5ZY ...............................................2
20 650725 CS 5/16X2-1/4 C5ZY .........................................1

213 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES
50850396 Cab Heater Kit

CONNECT THESE BLACK AND RED


WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HEATER TIE BACK THESE WIRES BECAUSE
HOUSING HARNESS. THEY ARE NOT USED FOR HEATER
36 INSTALLATIONS
CONNECT THESE WEATHERPACK
CONNECTORS TO THE CONNECTORS
ON THE HEATER HOUSING HARNESS
WITH CORRESPONDING COLORED
WIRES

INSERT GROMMET INTO PASS-


19 THROUGH HOLE IN REAR UPPER
LH CORNER OF ROPS 18

17
3 4

26
38

DETAIL A

12 13
35
6 8
37
SHOWN FOR 14 47
REFERENCE 14
ONLY 16
45

15
47
INSERT HOSE AND PLUG INTO 45 45
15 SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER
A

36

FASTEN CLIPS TO 27
LOUVER OPENINGS

SHOWN FOR
REFERENCE
ONLY

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

50850396 KIT/CAB HEATER 24 243013 PAD/HOUSING LH ......................................... 1


1 095955 CLAMP/HOSE #10 ......................................... 8 25 243014 PAD/HOUSING RH......................................... 1
2 131842 LN FL SPIRALOCK 5/16 CZY ........................ 4 26 243017 PAD/HVAC HEADLINER SEAL ...................... 1
3 136304 KNOB/HEATER SWITCH ............................... 1 27 243445 CLIP/HOSE RETAINING ................................ 4
4 136305 SWITCH/HEATER .......................................... 1 28 243737 HOSE/MOLDED HTR (SUPPLY).................... 1
5 187030 DRIP CAP ....................................................... 2 29 243738 HOSE/MOLDED HTR (RETURN)................... 1
6 191635 KNOB/CONTROL SKIRTED........................... 1 30 243741 HEATER TUBE WLDMN'T.............................. 1
7 192182 PLUG/RUBBER .............................................. 2 31 244770 TUBE/DRAIN HVAC ....................................... 2
8 195110 SCREW/#8 X .5 SM/PHIL FH ....................... 16 32 244815 HOSE/MENDER .50 HOSE ............................ 2
9 195660 FILTER/HVAC FRESH AIR ............................. 1 33 245235 CLAMP/HOSE WIRE 0.75 OD........................ 2
10 241208 PLATE/HEATER TUBES................................. 1 34 50302100 CS FL LOCK 5/16X1/2 C5OCB ...................... 1
11 241209 HOSE/HEATER .............................................. 2 35 50304944 POTENTIOMETER ......................................... 1
12 241987 PLUG/A/C SWITCH ........................................ 1 36 50305022 HARNESS/CAB HVAC ................................... 1
13 242437 VENT .............................................................. 4 37 50305025 DECAL/HVAC CONTROL............................... 1
14 242534 PLUG/PASS-THROUGH TUBE ...................... 2 38 50309427 HEADLINER/HVAC DUCTED......................... 1
15 242537 TUBE/FORWARD HVAC ................................ 2 39 50309814 WLDMT/HVAC HOUSING .............................. 1
16 242831 COVER/RECIRC ............................................ 2 40 50314758 SEAL/FOAM ................................................... 1
17 242832 FILTER/RECIRC ............................................. 2 41 50315179 SEAL/FOAM ................................................... 1
18 242833 PAD/SEALING FILTER ................................... 2 42 50350388 GAS SPRING/2050N ...................................... 2
19 242862 GROMMET .62ID .188GW 1.2 ....................... 1 43 50657031 CS 3/8x1 C5 OCB........................................... 8
20 242863 PAD/FOAM SEALING STRIP ......................... 1 44 651307 PHMS CR 1/4X1/2 OCB ................................. 4
21 242917 PAD/HOUSING TOP....................................... 1 45 651308 PHMS CR 1/4X3/4 OCB ................................. 8
22 243007 ASSY/HEATER HOUSING ............................. 1 46 651363 FW 3/8 AW OCB............................................. 8
23 243009 GROMMET .69ID .250GW 1.0 ....................... 2 47 651807 FW 1/4 AWZB ................................................. 4

PRINTED IN USA 50950174/DP0317 214


KITS AND ACCESSORIES

50850396 Cab Heater Kit

2
1
22
21
1 28 SHOWN FOR REFERENCE PURPOSES ONLY
29
30
25
1 44 39
1 43
2 40
46
20
11

11 9
24 33
41
23 33

7 44 31
44 31 43
1 46
34
10 32
7
TO RETURN PORT ON ENGINE
TO HEATER VALVE 5
23
32

GAS SPRING MOUNT


POSITIONED ON 42
CAB EXTERIOR

42

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

1 095955 CLAMP/HOSE #10 ......................................... 8 24 243013 PAD/HOUSING LH ......................................... 1


2 131842 LN FL SPIRALOCK 5/16 CZY ........................ 4 25 243014 PAD/HOUSING RH......................................... 1
3 136304 KNOB/HEATER SWITCH ............................... 1 26 243017 PAD/HVAC HEADLINER SEAL ...................... 1
4 136305 SWITCH/HEATER........................................... 1 27 243445 CLIP/HOSE RETAINING ................................ 4
5 187030 DRIP CAP ....................................................... 2 28 243737 HOSE/MOLDED HTR (SUPPLY).................... 1
6 191635 KNOB/CONTROL SKIRTED........................... 1 29 243738 HOSE/MOLDED HTR (RETURN)................... 1
7 192182 PLUG/RUBBER .............................................. 2 30 243741 HEATER TUBE WLDMN'T.............................. 1
8 195110 SCREW/#8 X .5 SM/PHIL FH ....................... 16 31 244770 TUBE/DRAIN HVAC ....................................... 2
9 195660 FILTER/HVAC FRESH AIR ............................. 1 32 244815 HOSE/MENDER .50 HOSE ............................ 2
10 241208 PLATE/HEATER TUBES................................. 1 33 245235 CLAMP/HOSE WIRE 0.75 OD........................ 2
11 241209 HOSE/HEATER............................................... 2 34 50302100 CS FL LOCK 5/16X1/2 C5OCB ...................... 1
12 241987 PLUG/A/C SWITCH ........................................ 1 35 50304944 POTENTIOMETER ......................................... 1
13 242437 VENT .............................................................. 4 36 50305022 HARNESS/CAB HVAC ................................... 1
14 242534 PLUG/PASS-THROUGH TUBE ...................... 2 37 50305025 DECAL/HVAC CONTROL............................... 1
15 242537 TUBE/FORWARD HVAC ................................ 2 38 50309427 HEADLINER/HVAC DUCTED......................... 1
16 242831 COVER/RECIRC ............................................ 2 39 50309814 WLDMT/HVAC HOUSING .............................. 1
17 242832 FILTER/RECIRC ............................................. 2 40 50314758 SEAL/FOAM ................................................... 1
18 242833 PAD/SEALING FILTER ................................... 2 41 50315179 SEAL/FOAM ................................................... 1
19 242862 GROMMET .62ID .188GW 1.2 ....................... 1 42 50350388 GAS SPRING/2050N ...................................... 2
20 242863 PAD/FOAM SEALING STRIP ......................... 1 43 50657031 CS 3/8x1 C5 OCB........................................... 8
21 242917 PAD/HOUSING TOP....................................... 1 44 651307 PHMS CR 1/4X1/2 OCB ................................. 4
22 243007 ASSY/HEATER HOUSING ............................. 1 45 651308 PHMS CR 1/4X3/4 OCB ................................. 8
23 243009 GROMMET .69ID .250GW 1.0 ....................... 2 46 651363 FW 3/8 AW OCB ............................................. 8
47 651807 FW 1/4 AWZB ................................................. 4

215 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES

50850396 Cab Heater Kit


Heater Assembly Routing

B 5

CHASSIS GROUND STUD A


21
TO CAB HARNESS 20

1 TO RELAY

15
TO HEATER VALVE

3
SLIDE HEATER HOSES
THROUGH SLEEVE 23 17 B C
1
21
TO CHASSIS GROUND STUD

5 7

6 10
20 4
TO CHASSIS HARNESS 24
5
(FUSED POWER) TO SUPPLY PORT
TO TABS ON 6 (SEE ENGINE VIEW)
BACK OF ROPS SHOWN FOR SECURE HEATER
REFERENCE ONLY CHASSIS HARNESS
DPF EQUIPPED TIER IV
TURBO ENGINES USE THIS
ADAPTOR, ALL OTHER
ENGINES IT IS NOT USED TO RETURN PORT
(SEE ENGINE VIEW)

ENGINE TOP VIEW 18


FAN END

SECURE HEATER HOSE 2

9 5
19
DPF EQUIPPED TIER IV C
TURBO ENGINES USE
THIS RETURN PORT SUPPLY LINE TO A 22
HEATER VALVE 5
ALL OTHER ENGINES USE 16
THIS RETURN PORT

11 26

11

25

12
25

GAS SPRINGS 245211 SHOWN FOR REFERENCE


25 STRUCTURED TO FACTORY HEATER STOCK
13
8 NUMBERS

25

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

1 055648 TIE/CABLE .19X7.50 BLACK ......................... 3 15 50305021 HARNESS/CHASSIS HEATER .......................1


2 070634 LN LG FL SERR 1/4 CZ ................................. 1 16 50305026 VALVE/HEATER ..............................................1
3 131842 LN FL SPIRALOCK 5/16 CZY ........................ 1 17 50305090 HVAC ACCUMULATOR BRKT ASSY .............1
4 090666 LN FL SERR 3/8 CZY..................................... 2 18 50305120 HEATER VALVE BRKT WLDMT .....................1
5 095955 CLAMP/HOSE #10 ......................................... 6 19 50305122 TIE/CABLE .30X15 BLACK FIR TREE ...........1
6 104052 ST-L HB10-MBSPT06..................................... 2 20 50305128 HOSE/HTR 5/8 X 48 SPRING GUARD...........1
7 137797 LN FL SERR #1024 CZY................................ 1 21 50305129 HOSE/HTR 5/8 X 30 SPRING GUARD...........1
8 210-19470 LN FL SERR 5/16 CZY................................... 4 22 50352403 HOSE HEATER 5/8" X 14.00 ..........................1
9 241486 PLATE/COVER LOUVERED .......................... 1 23 50352424 SLEEVE HG28 X 27........................................1
10 242147 RELAY/40 AMP/SEALED ............................... 1 24 50352577 TIE/CABLE .19X8.00 BLACK FIR TREE ........1
11 242482 KNOB/CLAMPING .31 STUD ......................... 2 25 650969 CB SN 5/16X5/8 C5ZY....................................4
12 244813 COVER/DRAIN HVAC RH .............................. 1 26 L50202 BHSCS 1/4X5/8 C SS .....................................2
13 244814 COVER/DRAIN HVAC LH............................... 1

PRINTED IN USA 50950174/DP0317 216


KITS AND ACCESSORIES

50850574 Electric Attachment Control Kit

16 4
10 1
17 1
NOTE 1 20
1 1
23
DEUTSCH 4 PIN WEDGE
14 NOTE #4 SERVICE P/N 184211
1
DEUTSCH 4 PIN PLUG 5
2 2 SERVICE P/N 184210
INSTALL PROVIDED CONNECTOR AFTER DEUTSCH 8 PIN WEDGE
PASSING WIRES THRU BASE OF TOWER
THEN, CONNECT TO 4 PIN PLUG ON 26 SERVICE P/N 50352788
1 MAIN CHASSIS WIRE HARNESS
8 21 SEE NOTE 1 FOR PIN-OUTS
DEUTSCH 8 PIN PLUG 6
SERVICE P/N 50352787 22
TO 12 PIN INSTALL PROVIDED CONNECTOR AFTER
12
CONNECTOR PASSING WIRES THROUGH BASE OF TOWER 9
THEN, CONNECT TO 8 PIN PLUG ON 14 PIN
25 ON RELAY BOX AUXILIARY HARNESS 193828.
HARNESS 193831 SEE NOTE 2 FOR PIN-OUTS
15
14
7

13
25 21
11
DETAIL A

PINOUT POSITIONS
1. 4 PIN CONNECTOR
PIN-OUT CONFIGURATION: CHASSIS
1. RED GROUND
2. PINK STUD
3. GREEN
4. BLACK
2. 8 PIN CONNECTOR
PIN-OUT CONFIGURATION: SECURE 14-PIN HARNESS 24
1. YELLOW TO CORD GUIDE BRACKET
2. GRAY USING NYLON TIE
3. ORANGE
4. BROWN
5. WHITE
6. VIOLET BLACK GROUND
7. BLUE WEATHER PACK WIRE CONNECT TO
8. TAN AUX POWER SUPPLY CHASSIS GRND.
CONNECTOR ON MAIN STUD
18 CHASSIS HARNESS
STARTER SOLENOID TO 8 PIN
19 (RED WIRE) CONNECTOR ON
14 PIN AUX
HANDLE 193833
1 3
A 1
TO WEATHER PACK
AUX POWER SUPPLY
CONNECTOR ON
MAIN CHASSIS HARNESS
TO 12 PIN PLUG ON
14 PIN CONN HARNESS
50353387

Ref. Part Ref. Part


No. No. Description Qty No. No. Description Qty

50850574 KIT/14-PIN AUX CONNECTOR 14 310-32288 RHMS #8-32X3/4 CZY SLTD ....................... 3
1 055648 TIE/CABLE .19X7.50 BLACK ....................... 9 15 50304433 COVER/RELAY BOX.................................... 1
2 084175 HLN INST #1024 CZY .................................. 5 16 50304443 WELDMENT/BRKT/RELAY BOX ................. 1
3 193828 HARNESS/14 PIN AUX................................ 1 17 50304459 ASSY/RELAY BOX MOUNT......................... 1
4 193831 HARNESS/RELAY BOX ............................... 1 18 50315001 GUIDE/CORD............................................... 1
5 193833 HANDLE / 14 PIN AUX................................. 1 19 50352577 TIE/CABLE .19X8.00 BLACK FIR TREE...... 1
6 193850 MOUNT / 14 PIN CONNECTOR .................. 1 20 50353425 HARNESS / 14 PIN CONN 135.00............... 1
7 194146 DIODE BLOCK/8 .......................................... 1 21 650315 THWH TC USL 1/4X1/2 CZY ....................... 3
8 194147 BREAKER/15A ............................................. 1 22 650486 CS 5/16X3/4 C5ZY ....................................... 2
9 194507 DUST CAP W/CHAIN ................................... 1 23 650518 HN LG FL 5/16 C2ZY ................................... 2
10 210-19469 LN FL SERR 1/4 CZY................................... 4 24 650573 CB 5/16x1 C5ZY........................................... 3
11 210-19470 LN FL SERR 5/16 CZY................................. 1 25 651312 SCREW/THM CR #1024X1/2 Z.................... 5
12 210-32183 HN/NYLON INSERT #8-32 ZY ..................... 1 26 651467 PIN/ROLL 5 X 30.......................................... 1
13 242144 RELAY/SEALED ........................................... 4 27 50304859 WELDMENT/BRKT/RELAY BOX ................. 1

217 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES

50850457 Single-Point Lift Kit

INSTALLATION VIEW FOR LEFT HOLD DOWN BRACKET 4 21 6 2 5 12

18 18

21 3
SEE NOTE 1 3
6 21
13 1
7
1
17 16

9 6
DRILL (2)21 32 " DIA HOLES
FOR FRONT HARDWARE
20 MOUNTING LOCATIONS. 16
USE LH & RH SIDE BRACKETS
19 AS TEMPLATES TO DETERMINE 8
HOLE LOCATION.
SEE NOTE 2
SLIDE LH & RH SIDE LIFT
INSTALLATION VIEW FOR RIGHT HOLD DOWN BRACKET BRACKETS OVER THE ROPS
PIVOT BUSHING ON CHASSIS
6

21

SEE NOTE 1
USE EXISTING ROPS
14 PIVOT HARDWARE

16
4.33 4.33
2.58 2.58
20 LOWER DOOR THRESHOLD VIEW
5.04 5.04
19
15

20
USE EXISTING ROPS PIVOT HARDWARE

10 NOTE 1:
DRILL (4)17 32" DIA HOLES FOR THE HOLD DOWN
BRACKET HARDWARE IN THE LOWER DOOR THRESHOLD OF
11 THE ROPS. INDICATED DIMENSIONS ARE SHOWN FROM
THE OUTSIDE OF THE ROPS.
NOTE 2:
WHEN ATTACHING THE LIFT POINT WELDMENT
TO THE SIDE BRACKETS, ALIGN THE WELDMENT
WITH THE PROPER SET OF HOLES FOR THE CHASSIS
ON WHICH THE INSTALLATION IS BEING PERFORMED.
R190 AND R220 USE THE REARMOST SET OF HOLES;
THE R260 USES THE FOREMOST SET.

Ref Part Qty.


No. No. Description Req’d

50850457 KIT/SINGLE-POINT LIFT


1 067847 HLN INST 3/8 CZY.......................................... 2
2 137718 DECAL/LIFT HOOK ........................................ 2
3 138669 TUBE/LOCKING ............................................. 2
4 188050 ROD/LIFT SUPPORT...................................... 1
5 188053 WELDMENT/LIFT EYE ASSY ........................ 1
6 480-27676 FW 41/64 ZY ................................................... 6
7 50353995 SINGLE POINT LIFT WLDMT ........................ 1
8 50353999 SIDE LIFT BRKT/LH WLDMT ......................... 1
9 50354000 SIDE LIFT BRKT/RH WLDMT ........................ 1
10 50354014 BASE/THREADED HOLDDOWN ................... 2
11 50354015 HOLDDOWN SPACER/THREADED............... 2
12 50354024 PLATE/NAME.................................................. 1
13 50354093 HOLDDOWN BRACE WLDMT/LH.................. 1
14 50354094 HOLDDOWN BRACE WLDMT/RH ................. 1
15 650495 CS 1/2X1-1/4 C5ZY ........................................ 4
16 650647 CS 5/8X2 C5ZY............................................... 6
17 650694 CS 5/8X2-1/2 C5ZY ........................................ 2
18 650818 CS 3/8X3 C5ZY............................................... 2
19 653018 HN 1/2 C2ZY................................................... 4
20 654009 FW 1/2 AWZY ................................................. 8
21 L50081 HN 5/8 C5ZY................................................... 6

PRINTED IN USA 50950174/DP0317 218


KITS AND ACCESSORIES

50850556 Pre-Cleaner Kit (Non-DFP Models)

6
12

13

10
EXISTING
SEE CUTTING INSTRUCTIONS 7 ELBOW
& CLAMP

11 8

4
1 3
SEE LAYOUT NOTE

R190/1900R/R220/2200R X-SERIES LAYOUT


WHEN INSTALLING THE 189798 ELBOW,
ORIENT SO THAT IT IS POINTED
T0WARDS THE FRONT RIGHT CORNER
OF THE MACHINE

Ref. Part
No. No. Description Qty.

50850556 KIT/PRE-CLEANER
1 070634 HN LF SLOC 1/4 CZ..................................... 3
2 087849 CLAMP/HOSE #52 ....................................... 4
3 189673 REDUCER/INTAKE ...................................... 1
4 189798 ELBOW 90.................................................... 1
5 192587 PRECLEANER ............................................. 1
6 192731 ADAPT/3.0-4.0/PRECLEANER .................... 1
7 210-19533 HN FL CLOC 3/8 CZY .................................. 1
8 240306 HOSE/AIR INTAKE....................................... 1
9 272742 TUBE/PRECLNR/FLNG 90 .......................... 1
10 50353622 STRAP/CINCH HANGING-08 ...................... 1
11 50354293 FLEX HOSE MGT BRKT .............................. 1
12 651042 HWHMS 3/8X1 C2ZY ................................... 1
13 651307 PHMS CR 1/4X1/2 ZB .................................. 3

219 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES

50850572 Backup Alarm Kit (EU and X-Series Models)

SECURE HARNESS GROUND WIRE TO CHASSIS GROUND STUD


LOCATED ON THE INNER SURFACE IN LH TOWER LOCATION

USE NYLON TIES TO SECURE SPEED SENSOR


USE EXISTING 1 HARNESS IN PLACE ALONG PATH OF MAIN
FASTENER CHASSIS HARNESS
HARDWARE
7

REPLACES EXISTING 8 4
HARNESS MTG BRKT
HYDRAULIC CROSS TUBES AND 1
MAIN CONTROL VALVE SHOWN
FOR REFERENCE PURPOSES

9
NOTES: 14
12 SEE NOTE 3
4
1. SLIDE THE LOOSE ENDS OF THE HARNESS
BREAKOUTS THROUGH THE CORD GRIP OPENING 1
PRIOR TO INSERTING THE LOOSE TERMINALS
INTO THE PROVIDED ELECTRICAL CONNECTOR SECURE THE SENSOR CABLE
ENSURE THAT VERY LITTLE EXCESS CORD REMAINS 1 1 TO ROUTING LINK ON INSIDE
WITHIN THE CHAINCASE TO REDUCE THE OPPORTUNITY CHAINCASE USING NYLON TIE
FOR THE CORD TO COME IN COTACT WITH THE DRIVE
CHAINS. TIGHTEN CORD GRIP INTO OPEN WELD FLANGE 10 SHIM AS REQUIRED
ON SIDE OF CHAINCASE.

2. INSERT LOOSE TERMINALS OF SPEED SENSOR


HARNESS FOR RH SPEED SENSOR AS FOLLOWS:
LOCATION 1: WHITE OUTPUT CHANNEL A 6 SEE NOTE 4
LOCATION 2: BLUE OUTPUT CHANNEL B 14
LOCATION 3: BLACK GROUND (-)
LOCATION 4: YELLOW 12V POWER (+) 12 SEE NOTE 2
11
3. INSERT LOOSE TERMINALS OF SPEED SENSOR USE EXISTING 2 17
HARNESS FOR LH SPEED SENSOR AS FOLLOWS: FASTENER
LOCATION 1: WHITE OUTPUT CHANNEL A HARDWARE 16
LOCATION 2: BLUE OUTPUT CHANNEL B SEE NOTE 1 13
LOCATION 3: BLACK GROUND (-) FRONT
LOCATION 4: YELLOW 12V POWER (+) OF SECURE THE SENSOR CABLE
1 TO ROUTING LINK ON INSIDE
MACHINE
4. ENSURE THAT THE SENSOR IS ASSEMBLED TO ITS MOUNTING 2 CHAINCASE USING NYLON TIE
BRACKET ORIENTED SUCH THAT THE FLANGE IS DIRECTED
DOWNWARD (BOTH SIDES). SECURE BRKT IN PLACE ON WHEEL
MOTOR MOUNTING BOLT CIRCLE USING 11
EXISTING HARDWARE (BOTH SIDES)
13 SEE NOTE 1
SHIM AS REQUIRED 10

SEE NOTE 4 6 16 17

3
FRONT

LH CHAINCASE
OPENING SHOWN 5

11 18
6

2
10
17
16 LEFT-HAND CHAINCASE VIEW BACK UP ALARM CAN BE POSITIONED ON THE REAR DOOR IN THE CENTER
OR RIGHT OF CENTER MOUNTING CONFIGURATIONS ON THE REAR DOOR
ALIGN THE BACK UP ALARM WITH THE ALARM OPENING ON THE REAR DOOR

FRONT

RH CHAINCASE USE SHIMS TO SET DISTANCE


OPENING SHOWN BETWEEN SENSOR FACE AND
SPROCKET OUTER DIAMETER.
GAP ALLOWABLE RANGE TO BE
0.040 - 0.080 IN.
11 (APPLIES TO BOTH SIDES)

C
6 15

2 BACK-UP ALARM/REAR DOOR INSTL

17
ORIENT SENSOR ON BRACKET WITH FLANGE
DIRECTED DOWNWARD, SECURE TO BRACKET
10 USING LOWER THREADED STUD ONLY
16

RIGHT-HAND CHAINCASE VIEW DETAIL C

Ref. Part Ref. Part


No. No. Description Qty. No. No. Description Qty.

50850572 KIT/BACKUP ALARM 9 50354359 HARNESS/SPD SENSOR ............................1


1 055648 TIE/CABLE .19X7.50 BLACK ....................... 8 10 50354569 SHIM/SPEED SENSOR................................4
2 070648 LN LG FL SERR 5/16 CZ ............................. 2 11 50354571 SENSOR MTG BRKT WLDMT .....................2
3 134588 NUT/SPIRALOCK 1/4-20.............................. 2 12 50354580 DTM04-4P RECEPTACLE ............................2
4 137797 LN FL SERR #1024 CZY.............................. 2 13 50354589 CORD GRIP/1/2 NPT....................................2
5 140880 ALARM/BACK-UP ........................................ 1 14 50354610 WEDGE DTM 4-PIN RECPT ........................1
6 50304578 SENSOR/SPD/DIRECTION ......................... 2 15 650758 CB 1/4X3/4 C5ZY..........................................2
7 50354101 MODULE/SENSOR/SPEED ......................... 1 16 650863 FW 1/4 ANZY ................................................2
8 50354265 MODULE MNT BRKT ASSY ........................ 1 17 653005 HN 1/4 C2ZY.................................................2

PRINTED IN USA 50950174/DP0317 220


KITS AND ACCESSORIES

50850624 Sub-Zero Crankcase Ventilation Kit (Non-DPF Models)

EXISTING CONNECTION

EXISTING AIR INTAKE


RESTRICTION INDICATOR (OLD STYLE)

1
EXISTING AIR INTAKE
2 RESTRICTION INDICATOR (NEW STYLE)
1
1

1 3
4

PORTION OF 5
EXISTING HOSE
1
6 5
1

EGR COOLER

EXISTING CONNECTION

Ref. Part
No. No. Description Qty.

50850624 KIT/SUB-ZERO CRANKCASE VENT


1 095955 CLAMP/HOSE #10........................................8
2 50304230 HOSE COOLANT SUPPLY...........................1
3 50304280 FITTING/HOSE BARB 5/8 X 45 ....................1
4 50305837 INTAKE PIPE WELDMENT B .......................1
5 50306804 MOLDED HOSE............................................1
6 50306805 HOSE/BREATHER........................................1
7 50353150 SPACER BREATHER PLUG.........................1

221 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES
50850832 Impact-Resistant Door Kit
1
1
1
1 49 8
1
37
1

1
1 8 NOTE:
49
49 1 ALL INDICATED PARTS COME IN WIPER ARM ASSEMBLY 50354627.
27
31 8
25
1 1 33
41
22 9 12
28 29 LOCATE CONNECTOR ON ROPS WIRE HARNESS
31 36 WITH BLACK, TAN, GRAY, AND (2) RED WIRES
24
27 25 9 AND PLUG INTO SWITCH
26 9 38
35 50
20 2
34 57 47
18
49 2
2
40 47
8 59
2
51 53 15
23 5 WASHER SUPPLIED
A 21 4 16 WITH STRIKER
17 39 9
3 2 55
48
2 58 56
9 59 SECURE WASHER
54 50 4 47 14 HOSE TO CHASSIS
46 2 1
HARNESS WITH
51 32 CABLE TIES
52
39 2
9 6 SECURE WASHER
3 2 7 A HOSE TO CHASSIS
1
HARNESS WITH
TO DOOR 1 CABLE TIES
SWITCH 19
6 30 11
54
52 7 TO WIPER MOTOR 1
43 45
10 11
TO DOOR CONNECTOR 1
ON ROPS HARNESS TO STUD ON
CONNECT 140 GRAY WIRE CHASSIS
FROM CHASSIS HARNESS SECURE BREATHER
13 TUBE TO WASHER
TO THIS TERMINAL INSERT RUBBER PLUGS 60
42 FLUID BOTTLE FILL
INTO FLOOR PLATE
DRAIN HOLES TUBE WITH CABLE
11 TIES
CONNECT ONE OF THE 1
"0" BLACK WIRES FROM 1
WIPER ARM ASSEMBLY CHASSIS HARNESS TO 11
THIS TERMINAL 44
SECURE WASHER
HOSE TO CHASSIS
HARNESS WITH
CABLE TIE

Ref. Part Ref. Part


No. No. Description Qty. No. No. Description Qty.

50850832 KIT/IMPACT-RESISTANT DOOR 32 244668 SENSOR/PROXIMITY.....................................1


1 055648 TIE/CABLE .19X7.50 BLACK........................ 12 33 245260 FRAME/DOOR WLDMNT ...............................1
2 071401 HLN INST 1/4 CZY.......................................... 9 34 50304908 HANDLE ASSY ...............................................1
3 071703 LN 3/8 CBZY ................................................... 2 35 50304947 CLAMP/HOSE .38 X .34 HOLE SS .................1
4 076078 CLAMP/HOSE .38X.34 HOLE ........................ 2 36 50308307 DECAL/EMERGENCY ESCAPE.....................1
5 084174 HLN INST #1224 CZY..................................... 2 37 50314555 PANEL/IMPACT...............................................1
6 122485 STUD/BALL 10MM.......................................... 2 38 50314760 DECAL/EMERGENCY ESCAPE.....................1
7 131842 LN FL SPIRALOCK 5/16 CZY......................... 2 39 50350139 HINGE/CABSIDE WDLMNT............................2
8 137462 WASHER 1/4 SEALING .................................. 6 40 50350300 SENSOR/PROXIMITY BRKT ..........................1
9 187405 TAB/ LEXAN DOOR........................................ 6 41 50350313 SEAL/BULB .....................................................1
10 192182 PLUG/RUBBER .............................................. 2 42 50352911 HOSE/WASHER 46.00....................................1
11 210-19470 LN FL SERR 5/16 CZY ................................... 5 43 50352916 HOSE/WASHER 102.00 (R-Series) ................1
12 242293 SWITCH/WIPER-WASHER ............................ 1 243505 HOSE/WASHER 112.00 (V-Series) .................1
13 242866 HARNESS/DOOR V2700V ............................. 1 44 50352945 RESERVOIR/3QRT/SNGL PMP (R-Series) ....1
14 242927 LATCH/DOOR................................................. 1 242884 RESERVOIR/WASHER FLUID (V-Series) ......1
15 242928 COVER/LATCH............................................... 1 45 50352975 TUBE/BREATHER...........................................1
16 242930 STRIKER......................................................... 1 46 50354627 WIPER ARM REPLACEMENT ASSY .............1
17 242934 COVER/WIPER MOTOR ................................ 1 47 50657011 PHMS CR M6-1.0X25 CZ DIN ........................6
18 242935 MOTOR/WIPER .............................................. 1 48 650812 RHMS SLT #1224X1/2 CZY ............................2
19 242942 SPRING/GAS.................................................. 1 49 650835 CS 1/4X1 C5ZY ...............................................6
20 242944 GROMMET/WASHER HOSE.......................... 1 50 650851 CS 3/8X4-1/2 C5ZY.........................................2
21 242945 ELBOW/WASHER HOSE ............................... 1 51 651308 PHMS CR 1/4X3/4 OCB..................................3
22 242948 RAIN SEAL/WIPER......................................... 1 52 651659 FW M10 HARDENED Z...................................4
23 242951 GROMMET/DRIVE SHAFT............................. 1 654004 FW 5/16 AWZY (OLDER MODELS)................4
24 242954 WASHER/ FIBER M20 .................................... 1 53 651752 CS M6-1.00x100 C8.8 ZY DIN931 ..................1
25 242957 WASHER/RUBBER 1/4 .................................. 2 54 651821 CS M10-1.5x30 C8.8 ZB DIN933 ....................4
26 242961 ELBOW/WASHER HOSE ............................... 1 650545 CS 5/16x1-1/4 C5ZY (OLDER MODELS) .......4
27 242980 FW 1/4 BO ...................................................... 2 55 653015 HN 7/16 C2ZY .................................................1
28 242986 HN M18 BO..................................................... 1 56 654046 FW 7/16 AWZY................................................1
29 242995 FW M20 BO .................................................... 1 57 654052 LW INT T 1/4 AZY ...........................................4
30 243450 BARB/HOSE................................................. 1 58 656047 HN M6-1.00 C8 ZY DIN934.............................1
31 244213 PHMS 1/4-20 X 1.50 MKS .............................. 2 59 656179 FW M6 ZY DIN125 ..........................................2
60 L570005 CLAMP/HOSE .88X.41 HOLE ......................1

PRINTED IN USA 50950174/DP0317 222


KITS AND ACCESSORIES

50850835 Wide Fender Kit

12
12
12

10

8
9
A

MARK AND DRILL


1/2" DIA. HOLES
HERE USING FENDER
AS A TEMPLATE

2 12
12
2 4
2 12 MARK AND DRILL
12 5 11/32" DIA. HOLE HERE
USING BRACKET AS A
TEMPLATE

DETAIL A
12 8 (LEFT AND RIGHT SIDES OF CHASSIS)
1
6 11 10
3 1
1
4
7 1

4 4
1 1

Ref. Part
No. No. Description Qty.

50850835 KIT/WIDE FENDER


1 067847 HLN INST 3/8 CZY ....................................... 28
2 090666 LN FL SERR 3/8 CZY ................................... 10
3 210-19470 LN FL SERR 5/16 CZY ................................... 2
4 400-20715 WASHER ...................................................... 16
5 50314154 FENDER/WIDE LH ......................................... 1
6 50314160 STRIP/BACKING ............................................ 2
7 50314200 SKIRT/FENDER FRONT ................................ 2
8 50314201 SKIRT/FENDER REAR................................... 2
9 50314210 FENDER/WIDE RH......................................... 1
10 50314235 FENDER/REAR BRKT.................................... 2
11 650487 CS 5/16X1 C5ZY ............................................ 2
12 651067 CB SN 3/8X1 C5ZY .................................... 38

223 50950174/DP0317 PRINTED IN USA


KITS AND ACCESSORIES

50850827 Rear Camera Kit - SN 175508 and Up

7 SEE NOTE 2 2
10 13 14

6 11 REMOVE PLUG
13
FROM REAR
DOOR
17
1
16
1
8
5 1
SEE 15 17
4 NOTE 13 16
3

12

5 SEE NOTE 1

A SEE NOTE 1

NOTES:
1. REMOVE 2 AMP ATO FUSE FROM ITS ORIGINAL POSITION
IN FUSE HOLDER WITHIN THE CAMERA HARNESS AND
REPLACE IT WITH THE 15 AMP ATO FUSE PROVIDED.
MOVE THE 2 AMP ATO FUSE JUST REMOVED AND INSERT
IT INTO THE FUSE HOLDER AT THE LOCATION INDICATED
AT -A-.
2. REMOVE THE EXISTING CROSSPIECE WITHIN THE LOADER
AND REPLACE IT WITH THE MODIFIED CROSSPIECE
PROVIDED
3. FASTEN CAMERA MTG PLATE TO THE CAMERA BASE
BRACKET SO THAT THE FLATTENED SURFACE OF THE
CAMERA BODY IS ORIENTED UPWARD
Ref. Part
No. No. Description Qty

50850827 KIT/REAR CAMERA


1 055648 TIE/CABLE .19X7.50 BLACK......................14
2 310-32288 RHMS #8-32X3/4 CZY SLTD........................3
3 420-35578 FUSE/15A ATO ATC .....................................1
4 50312266 CAMERA/CMOS 2.4MM NO IR ....................1
5 50312268 MONITOR/5.00 WEATHERPROOF..............1
6 50313154 MONITOR MTG BRKT..................................1
7 50313158 CROSSPIECE/MONITOR INSTL .................1
8 50313200 GROMMET ISOLATOR #8 ID .......................3
9 50313387 HARNESS/CAMERA SYSTEM POWER ......1
10 50314757 PLATE/MTG CAMERA..................................1
11 50314766 BRKT/MTG CAMERA ...................................1
12 50315330 CABLE/CAMERA 15 FT................................1
13 650606 FW #8 AZ ......................................................6
14 650758 CB 1/4X3/4 C5ZY..........................................2
15 653002 HN MS #832 CZY .........................................3
16 653005 HN 1/4 C2ZY.................................................2
17 654002 FW 1/4 AWZY ...............................................2

PRINTED IN USA 50950174/DP0317 224


KITS AND ACCESSORIES

SECTION NOTES

225 50950174/DP0317 PRINTED IN USA


SECTION D: SCHEMATICS

Electrical Schematic - HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227


Electrical Schematic - Heater/Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Electrical Schematic - 14-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Hydrostatic/Hydraulic Schematic - Hand/Foot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Hydrostatic/Hydraulic Schematic - Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Hydrostatic/Hydraulic Schematic - Dual Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Electrical Schematic - Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

SECTION D: SCHEMATICS
Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Electrical Schematic - ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

PRINTED IN USA 50950174/DP0317 226


CAB HARNESS HVAC BOX HARNESS
BULKHEAD AT CAB
REAR TRUSS LOCATION
A 184 YEL-14

227
183 RED-14 A 183 RED-14
B 184 YEL-14 B B 184 YEL-14 183 RED-14
TO 12VDC KEYED POWER 0 BLK-14 191 RED-14
IN RIGHT INSTR PANEL A 186 RED-14 192 YEL-14
(SEE ROPS SCHEMATIC)
185 ORG-16 A A 185 ORG-16
0 BLK-16 B B 0 BLK-16
AC BRIDGE
RECTIFIER
HIGH SPEED + AC PACKAGE
(PIN "B") 186 RED-14 0 BLK-16 183 RED-14 BLOWER RELAY
L M H (PIN "L") 183 RED-14 183 RED-14 184 YEL-14
FAN SPEED (PIN "M") 184 YEL-14 184 YEL-14 185 ORG-16
SWITCH B C (PIN "H") 185 ORG-16 185 ORG-16 0 BLK-16
(PIN "C") 180 WHT-14
86 87
PRESET COLD + 87a
CONTROL SWITCH
IN HEATER HOUSING 85
- 30

180 WHT-14

182 BLU-14
188 BLU-14
COMPRESSOR SWITCH

193 ORG-12
190 BLK-12

191 RED-14
192 YEL-14
182 BLU-14 182 BLU-14
188 BLU-14
TEMP CONTROL POTENTIOMETER 190 BLK-12 BLOWER MOTOR
193 ORG-12

0 BLK-16
IN HEATER HOUSING
Plus 174665

185 0RG-16
194 RED-12
HTPWR RED-12
A/C HEAT 187 BLU-16
188 BLU-14
180 WHT-16
SN 174693 and Up

RED 1 186 RED-16 186 RED-16


YELLOW 2 181 RED-16 181 RED-16
BLACK 3 0 BLK-16
SCHEMATICS - HVAC

193 ORG-12
191 RED-14
192 YEL-14

190 BLK-12
194 RED-12
194 RED-12
L MH
RESISTOR BLOCK
IN HEATER HOUSING
HTPWR RED-12 HTPWR RED-12 HTPWR RED-12 191 RED-14
190 BLK-12 190 BLK-12 194 RED-12 192 YEL-14
194 RED-12 194 RED-12
190 BLK-12 193 ORG-12

CHASSIS HVAC HARNESS


188 BLU-14 A/CCLUTCH
181 RED-16 1 1 181A RED-16
2 186 RED-16
188 BLU-14 2 188 BLU-14 186 RED-16
187 WHT-16 3 3 187 WHT-16 181A RED-16
180 WHT-16 4 4 180 WHT-16 187 WHT-16
186 RED-16 5 5 186 RED-16 180 WHT-16
PLUG 6 6 PLUG

BINARY PRESSURE
SWITCH IN
190 BLK-12 190 BLK-12 ACCUMULATOR/DRYER

HTPWR RED-12 HTPWR RED-12

TO CHASSIS
GROUND STUD
ELECTRIC ENG
FED COOLANT FLOW
ABC
CONTROL VALVE
186 RED-16
CONNECTIONS MADE IN 0 BLK-16

50950174/DP0317
LH CAB B-PILLAR
181B RED-16
CONDENSER HEATER
FAN RELAY VALVE RELAY

86 86
+ 87a 87 + 87a 87
TO CHASSIS
GROUND STUD
85 85
- 30 - 30

BLACK
0 BLK-16
0 BLK-16

189 BLU-12
180 WHT-16

187 WHT-16
186 RED-16
181A RED-16
181B RED-16

B
0 BLK-16

FAN MOTOR
ACPWR RED-12

0 BLK-12
187 WHT-16
181A RED-16
186 RED-16

180 WHT-16
181B RED-16

IN CONDENSOR
189 BLU-12 A HOUSING

180 WHT-16
186 RED-16 BLUE
181B RED-16
181A RED-16
0 BLK-16
0 BLK-16
187 WHT-16
189 BLU-12 ACPWR RED-12 C
ACPWR RED-12 NC B
HTPWR RED-12 A
HTPWR RED-12

3-PIN METRI-PACK 630 SERIES


CONNECTOR IN CHASSIS HARNESS

PRINTED IN USA
HVAC CONTROL MODULE CAB HARNESS HVAC BOX HARNESS
BULKHEAD AT CAB A
183 RD A 183 RD 184 YL
REAR TRUSS LOCATION 184 YL B 184 YL 183 RD
B 191 RD
A/C HEAT
192 YL

PRINTED IN USA
185 OR A A 185 OR
0 BK B B 0 BK
AC BRIDGE
RECTIFIER

0 BK
+ AC

182 BU

180 WH
181 RD
182 BU
HIGH SPEED PACKAGE
181 RD PRESET COLD BLOWER RELAY
0 BK CONTROL SWITCH
180 WH
IN HEATER HOUSING
86 87
(except 174665)

+ 87a

85 30
-
183 RD

191 RD
192 YL
193 OR
190 BK
(PIN "C") 180 WH

182 BU
188 BU
FAN SPEED 184 YL
SN 174692 and Before

L MH (PIN "M") 184 YL


(PIN "H") 185 OR
SWITCH (PIN "L") 183 RD 185 OR 182 BU
B C (PIN "B") 186 RD 0 BK
188 BU
190 BK BLOWER MOTOR
193 OR

0 BK
IN HEATER HOUSING

185 0R
194 RD
HTPWR RD
TO 12VDC KEYED 188 BU
POWER IN RIGHT 186 RD 182 BU 187 WH
0 BK 181 RD 181 RD
INSTR PANEL
(SEE ROPS SCHEMATIC)

194 RD
194 RD
193 OR
191 RD
192 YL

190 BK
L MH RESISTOR BLOCK
185 OR IN HEATER HOUSING
HTPWR RD HTPWR RD 0 BK
HTPWR RD 191 RD
194 RD 192 YL
190 BK 190 BK 194 RD
194 RD
190 BK 193 OR

CHASSIS HVAC HARNESS


A/CCLUTCH

181 RD A A 181 RD 188 BU


188 BU B B 188 BU 181 RD
187 WHC C 187 WH 187 WH
181 RD
188 BU BINARY PRESSURE
187 WH SWITCH IN
ACCUMULATOR/DRYER
190 BK 190 BK 190 BK

50950174/DP0317
HTPWR RD
HTPWR RD HTPWR RD
187 WH
181 RD

TO CHASSIS
GROUND STUD 181 RD
ELECTRIC ENG
NC COOLANT FLOW
0 BK CONTROL VALVE

CONNECTIONS MADE IN
LH CAB B-PILLAR

86 87 TO CHASSIS
0 BK
O BK

+ 87a
187 WH

CONDENSER GROUND STUD


FAN RELAY
85
- 30

BLACK
0 BK
187 WH
189 BU
ACPWR RD

0 BK B FAN MOTOR
189 BU IN CONDENSOR
A
HOUSING
BLUE

189 BU ACPWR RD C
ACPWR RD NC B
HTPWR RD A
HTPWR RD

3-PIN METRI-PACK 630 SERIES

228
SCHEMATICS - HVAC

CONNECTOR IN CHASSIS HARNESS


CAB HARNESS HVAC BOX HARNESS
BULKHEAD AT CAB
REAR TRUSS LOCATION
183 RED-14 A A 183 RED-14 184 YEL-14

229
B 184 YEL-14 B B 184 YEL-14 183 RED-14
TO 12VDC KEYED POWER 0 BLK-14 191 RED-14
IN RIGHT INSTR PANEL 186 RED-14 192 YEL-14
(SEE ROPS SCHEMATIC) A

185 ORG-16 A A 185 ORG-16


0 BLK-16 B B 0 BLK-16
AC BRIDGE
RECTIFIER
HIGH SPEED + AC PACKAGE
(PIN "B") 186 RED-14 0 BLK-16 183 RED-14 BLOWER RELAY
L M H (PIN "L") 183 RED-14 183 RED-14 184 YEL-14
FAN SPEED (PIN "M") 184 YEL-14 184 YEL-14 185 ORG-16
SWITCH B C (PIN "H") 185 ORG-16 185 ORG-16 0 BLK-16
(PIN "C") 180 WHT-14
86 87
+ 87a

85 30
-
NOT USED ON HEATER NOT USED ON HEATER
ONLY INSTALLATION ONLY INSTALLATION
180 WHT-14

193 ORG-12
190 BLK-12

191 RED-14
192 YEL-14
182 BLU-14 182 BLU-14

188 BLU-14
TEMP CONTROL POTENTIOMETER 190 BLK-12 BLOWER MOTOR
193 ORG-12 IN HEATER HOUSING

0 BLK-16
194 RED-12

185 0RG-16
Plus 174665

HTPWR RED-12
A/C HEAT 187 BLU-16
188 BLU-14
180 WHT-16
SN 174693 and Up

RED 1 186 RED-16 186 RED-16


YELLOW 2 181 RED-16 181 RED-16
BLACK 3 0 BLK-16

193 ORG-12
191 RED-14
192 YEL-14

190 BLK-12
194 RED-12
194 RED-12
L M H RESISTOR BLOCK
IN HEATER HOUSING
HTPWR RED-12 HTPWR RED-12 191 RED-14
HTPWR RED-12
190 BLK-12 194 RED-12 192 YEL-14
190 BLK-12 194 RED-12
194 RED-12
190 BLK-12 193 ORG-12

CHASSIS HEATER HARNESS

181 RED-16 1 1 181A RED-16


2 2 186 RED-16
188 BLU-14 PLUG 186 RED-16
187 WHT-16 3 3 187 WHT-16 181A RED-16
180 WHT-16 4 4 180 WHT-16 180 WHT-16
186 RED-16 5 5 186 RED-16
PLUG 6 6 PLUG

190 BLK-12 190 BLK-12

HTPWR RED-12 HTPWR RED-12


SCHEMATICS - HEATER/DEFROSTER

TO CHASSIS
GROUND STUD

ELECTRIC ENG
F E D COOLANT FLOW
A BC
CONTROL VALVE
186 RED-16

50950174/DP0317
CONNECTIONS MADE IN 0 BLK-16
LH CAB B-PILLAR
181B RED-16
HEATER
VALVE RELAY

86
+ 87a 87

85 30 TO CHASSIS
- GROUND STUD
0 BLK-16
186 RED-16

180 WHT-16
181A RED-16
181B RED-16
0 BLK-16
186 RED-16
181B RED-16

180 WHT-16
181A RED-16

C
NC
NC B
HTPWR RED-12 A

3-PIN METRI-PACK 630 SERIES


CONNECTOR IN CHASSIS HARNESS

PRINTED IN USA
HVAC CONTROL MODULE CAB HARNESS HVAC BOX HARNESS
BULKHEAD AT CAB
REAR TRUSS LOCATION 183 RD A A 183 RD 184 YL
184 YL B B 184 YL 183 RD
A/C HEAT 191 RD
192 YL

185 OR A A 185 OR
0 BK 0 BK

PRINTED IN USA
B B
BULKHEAD AT CAB AC BRIDGE
REAR TRUSS LOCATION RECTIFIER

0 BK
+ AC PACKAGE

182 BU

180 WH
181 RD
182 BU HIGH SPEED
181 RD BLOWER RELAY
0 BK
180 WH
86 87
+ 87a

-
85 30
183 RD NOT USED ON

191 RD
192 YL
193 OR
190 BK
(PIN "C") 180 WH 184 YL
FAN SPEED L MH (PIN "M") 184 YL HEATER ONLY
SWITCH (PIN "H") 185 OR
B C (PIN "L") 183 RD 185 OR 182 BU
(PIN "B") 186 RD 0 BK
188 BU
190 BK BLOWER MOTOR
193 OR IN HEATER HOUSING

0 BK
185 0R
194 RD
HTPWR RD
TO 12VDC KEYED POWER 188 BU
IN LEFT INSTR PANEL 186 RD 182 BU 187 WH
(SEE ROPS SCHEMATIC) 0 BK 181 RD 181 RD
194 RD
194 RD
193 OR
191 RD
192 YL

190 BK

L M H
RESISTOR BLOCK
185 OR IN HEATER HOUSING
HTPWR RD HTPWR RD 0 BK
HTPWR RD 191 RD
190 BK 190 BK 194 RD 192 YL
194 RD 194 RD
190 BK 193 OR

CHASSIS HEATER HARNESS

181 RD A A 181 RD
188 BU B B NC 181 RD
187 WH C C NC
181 RD
188 BU
187 WH

50950174/DP0317
190 BK 190 BK 190 BK
HTPWR RD
181 RD

HTPWR RD HTPWR RD

TO CHASSIS
GROUND STUD 181 RD
ELECTRIC ENG
NC COOLANT FLOW
CONTROL VALVE
0 BK

CONNECTIONS MADE IN
LH CAB B-PILLAR
O BK

TO CHASSIS
GROUND STUD

C
NC
HTPWR RD B
NC
A
HTPWR RD
(except 174665)
SN 174692 and Before

3-PIN METRI-PACK 630 SERIES


CONNECTOR IN CHASSIS HARNESS

230
SCHEMATICS - HEATER/DEFROSTER
231
SWITCH 1 SWITCH 2 SWITCH 3 DEUTSCH CONNECTOR PIN FUNCTION TABLE
FUNCTION GROUND POWER ON SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4
C GRY E WHT G DBL WITH KEY UP DOWN UP DOWN UP DOWN
193833 2 PIN
D ORG F PUR H TAN HAND GRIP WEATHERPACK PIN IDENTIFICATION B K C D E F G H A
2 SPEED/ HOUSING SHROUD AMP CAPACITY * 15 15 15 10 10 15
FLOAT HORN AUX
SWITCH TYPE N/A N/A MOMENTARY MOMENTARY MOMENTARY LATCHED
RED BLK BRN YEL 2 PIN 2 PIN
GRY * TOTAL CUMULATIVE SYSTEM CAPACITY LIMITED TO 20 AMPS
BLU WEATHERPACK WEATHERPACK
TOWER TOWER
.156 INSULATED 12 PIN
FEMALE BULLET DEUTSCH
RECEPTACLE
.156 INSULATED FABRICATED 194147
12 PIN ELECTRICAL 15 AMP
MALE BULLET
RED DEUTSCH BOX AUTO RESET
PLUG CIRCUIT BREAKER
INSULATED RING RED
FOR 1/2" STUD A A A 10 AMP
BLK 194146
B B B FUSE WHT 1 DIODE BLOCK
PUR 2
193839 INLINE DBL 3
ADAPTOR HOLDER TAN 4
BLK 9
WITH 5
193828 SEALED 6
7
HARNESS CAP 8
ALL HANDLE
YEL
RED

CONDUCTORS YEL 1 1 YEL YEL 1 1 YEL YEL YEL


GRY 2 2 GRY GRY 2 2 GRY GRY
TO BE 20 GA ORG 3 3 ORG ORG 3 3 ORG ORG
BRN 4 4 BRN BRN 4 4 BRN BRN
WHT 5 5 WHT WHT 5 5 WHT
PUR 6 6 PUR PUR 6 6 PUR
DBL 7 7 DBL DBL 7 7 DBL
TAN 8 8 TAN TAN 8 8 TAN RED
BLK 9 9 BLK BLK
BLK 10 10 BLK
RED 11 11 RED
RED 12 12 RED
8 PIN

50950174/DP0317
PINK
BLK

RED
GRN
4 PIN DEUTSCH
DEUTSCH 193832
RECEPTACLE
1 2 3 4 PLUG HARNESS
YEL
BLK
BLK
RED

RED
BLK
BLK

BLK
PNK
BLK
GRY/BLK

RED
BRN
YEL/BLK

RED
RED
ORG

GRY

12 GA. 20 AMP INLINE FUSE RELAY CONNECTOR


8 PIN 12 GA. HOUSING (QTY 4)
193844 OR 241740 4 PIN DEUTSCH
87
87
87
87

30
30
30
30

86
85
86
85
86
85
86
85

87A
87A
87A
87A

ADAPTOR 1 2 3 4 DEUTSCH RED


PLUG INSULATED RING
DBL
WHT

TAN
PUR

BLK

RECEPTACLE
PNK

RED

FOR 5/16 STUD


YEL/BLK
GRY/BLK

RED
GRY
BLU
BLK
.156 INSULATED
MALE BULLET (4) ARMING RELAY "A" RELAY "C" RELAY "D" 194144 RELAY
RELAY (QTY 4)
A GRN 1 1 PNK
B BLK 2 2 BLK
C ORG 3 3 YEL/BLK
D WHT/BLK 4 4 GRY/BLK
E WHT 5 5 WHT
F RED/BLK 6 6 PUR
G BLU 7 7 DBL
H GRN/BLK 8 8 TAN
J 9 9
SCHEMATICS - ELECTRICAL AUXILIARY - 14-PIN CONNECTOR

K RED 10 10 RED
L 11 11
M 12 12
N
14 PIN P
DEUTSCH 193832 12 PIN
NOTES: CIRCULAR CONNECTOR HARNESS 12 PIN DEUTSCH
WITH DUST CAP, NUT, DEUTSCH RECEPTACLE
1. ALL WIRE TO BE 16 GA EXCEPT WHERE NOTED. WASHER, AND STRAIN PLUG
2. BRAIDED LOOM TO WITHIN 2.0" OF CONNECTORS WHERE SHOWN. RELIEF
SEE PIN FUNCTION TABLE

PRINTED IN USA
ABOVE
SCHEMATICS - HYDROSTATIC/HYDRAULIC - HAND/FOOT

232
OPTIONAL HIGH FLOW PILOT SUPPLY
HYD COUPLERS SOLENOID VALVE
MANIFOLD
MAIN CONTROL VLAVE
P2 SHOWN WITH OPTIONAL
HIGH FLOW SECTION
CASE DRAIN FILTER ASSEMBLY
WITH BYPASS
RIGHT
DRIVE
REXROTH A20VG PORT KEY
A-B.....HIGH PRESSURE PORTS
MOTOR STD AUX
HAND/FOOT
TILT
FOOT
T.......CA SE DRAIN PORT
MA......GAUGE-OPERATING
PEDAL CONTROLS
PRESSURE A TILT
MB......GAUGE-OPERATING
PRESSURE B
R.......AIR BLEED
X1-X2...CONTROL PRESSURE PORTS
(BEFORE THE ORFICE) P1 LIFT
G-G1-G2.PRESSURE PORT FOR
AUXILIARY CIRCUIT
S.......BOOST SUCTION PORT
MG......GAUGE-OPERATING LIFT
PRESSURE G FOOT HEAT EXCHANGER
Y.......CONTROL PRESSURE PEDAL
GAUGE PORT
RESERVOIR

50950174/DP0317
HYDROSTATIC
S X1 X2 MA A G1A MA MG X2 X1 PUMP
OPTIONAL
HIGH FLOW
HYDRAULIC
PUMP
G2 MB B G Y B MB T R
STANDARD
TILT CYLINDERS HYDRAULIC
PUMP SHOWN WITH
OPTIONAL TWO LIFT CYLINDERS
JOYSTICK PILOT SPEED SOLENOID
POWER ALL-TACH SUPPLY SOLENIOD VALVE
VALVE
CH P2
BRAKE
SOLENOID
VALVE
P1 P2
POWER ALL-TACH
CHASSIS VALVE
P1 2A 2B
TEST
PORT
P T
P T
RIGHT SIDE
TRAVEL JOYSTICK
D C
P T HYDRAGLIDE
2 4 AC MANIFOLD
LEFT SIDE SELF LEVEL VALVE
TRAVEL JOYSTICK LEFT (OPTIONAL)
DRIVE G
MOTOR D C
AUXILIAR HYD
COUPLERS P T
3 1 A B
A B

PRINTED IN USA
B
A
T
CASE DRAIN
233
OPTIONAL HIGH FLOW PILOT SUPPLY
HYD COUPLERS RIGHT SOLENOID VALVE
DRIVE
MOTOR

MAIN CONTROL VALVE


P2 SHOWN OPTIONAL
HIGH FLOW SECTION

CASE DRAIN DUAL JOYSTICK


COUPLER
REXROTH A20VG PORT KEY
STD
A-B.....HIGH PRESSURE PORTS AUX CONTROLS
T.......CASE DRAIN PORT 4
MA......GAUGE-OPERATING
PRESSURE A TILT
MB......GAUGE-OPERATING 2
T
PRESSURE B
R.......AIR BLEED 3 FILTER ASSEMBLY
X1-X2...CONTROL PRESSURE PORTS P WITH BYBASS
(BEFORE THE ORFICE) P1 LIFT
G-G1-G2.PRESSURE PORT FOR 1
AUXILIARY CIRCUIT
S.......BOOST SUCTION PORT
LIFT/TILT
MG......GAUGE-OPERATING JOYSTICK HEAT EXCHANGER
PRESSURE G
Y.......CONTROL PRESSURE
GAUGE PORT
TILT CYLINDERS
OPTIONAL
POWER ALL-TACH
CYLINDER SHOWN

RESERVOIR

S X1 X2 G1A
MA A G1A MA MG X2 X1
OPTIONAL
HIGH FLOW
HYDRAULIC
PUMP
HYDROSTATIC
PUMP
SHOWN WITH
OPT. 2-SPEED
SOL. VALVE
G2 MB B G Y B MB T R
STANDARD
HYDRAULIC
PUMP LIFT CYLINDERS
JOYSTICK PILOT
SUPPLY SOLENOID

CH P2

BRAKE

50950174/DP0317
P1 P2 SOLENOID
VALVE

P1 2A 2B

P T
P T
TEST
OPTIONAL PORT
POWER ALL-TACH
CYLINDER VALVE TRAVEL
JOYSTICK
D C
4
HYDRAGLIDE
MANIFOLD SELF-LEVEL
AC VALVE
2 (OPTIONAL)
T
3 G
P
AUXILIARY HYD
COUPLERS 1 A B

B
A
SCHEMATICS - HYDROSTATIC/HYDRAULIC - DUAL JOYSTICK

LEFT
DRIVE
MOTOR
T

CASE DRAIN COUPLER

PRINTED IN USA
OPTIONAL HIGH FLOW RIGHT
HYD COUPLERS DRIVE
MOTOR

PRINTED IN USA
MAIN CONTROL VALVE
SHOWN OPTIONAL
P2 HIGH FLOW SECTION

CASE DRAIN
COUPLER
REXROTH A20VG PORT KEY
A-B.....HIGH PRESSURE PORTS
T.......CASE DRAIN PORT STD
MA......GAUGE-OPERATING 4 AUX
PRESSURE A
MB......GAUGE-OPERATING
PRESSURE B TILT
2
R.......AIR BLEED T
FILTER ASSEMBLY
X1-X2...CONTROL PRESSURE PORTS 3 WITH BYBASS
(BEFORE THE ORFICE) P
G-G1-G2.PRESSURE PORT FOR P1
AUXILIARY CIRCUIT 1
LIFT
S.......BOOST SUCTION PORT
MG......GAUGE-OPERATING RIGHT-HAND
JOYSTICK
PRESSURE G
Y.......CONTROL PRESSURE
GAUGE PORT HEAT EXCHANGER
TILT CYLINDERS

OPTIONAL
POWER ALL-TACH
CYLINDER SHOWN

RESERVOIR

DUAL-HAND
OPTIONAL S X1 X2 MA A G1A
G1A MA MG X2 X1
HIGH FLOW CONTROLS
HYDRAULIC
PUMP

HYDROSTATIC
PUMP
SHOWN WITH
OPT. 2-SPEED
SOL. VALVE

G2 MB B G Y B MB T R

50950174/DP0317
STANDARD
HYDRAULIC
PUMP JOYSTICK PILOT LIFT CYLINDERS
SUPPLY SOLENOID

CH P2

BRAKE
P1 P2 SOLENOID
VALVE

P1 2A 2B

P T
OPTIONAL P T
POWER ALL-TACH TEST
CYLINDER VALVE PORT

LEFT-HAND
JOYSTICK
D C
4
HYDRAGLIDE
MANIFOLD SELF-LEVEL
AC VALVE
2 (OPTIONAL)
T
3 G
P
AUXILIARY HYD
COUPLERS 1 A B

B
A
LEFT
DRIVE
MOTOR
T

CASE DRAIN COUPLER


SCHEMATICS - HYDROSTATIC/HYDRAULIC - DUAL HAND

234
235
Models
Non-DPF

ENGINE
OIL PRES COLD START ALTERNATOR
RACK POSITION/ACTUATOR EGR VALVE
SWITCH COIL L
W
TO STARTER B+
A SEE CHASSIS
SCHEMATIC
1 2 34 56 1234 56
ENGINE
TEMP
SENDER
22 GN-16

96 PK-16

69 WH-16
114 GY-16
100 BU-16

14 PU-16
101 GN-16
94 RD-14
99 OR-16
98 TN-16
34 YL-16

106 PU-16
103 BR-16
105 YL-16

104 16-GY
ENGINE
SCHEMATICS - ELECTRICAL - ENGINE

TEMP
SENDER
(ECU)

50950174/DP0317
12

102 OR-16
69 WH-16
SPEED
SENSOR

31 OR-14
12 271978 ELECTRICAL SCHEMATIC

31 OR-14
94 RD-14
22 GN-16
99 OR-16
69 WH-16
14 PU-16
98 TN-16
96 PK-16
34 YL-16

PLUG
PLUG

104 16-GY
106 PU-16
103 BR-16
105 YL-16
101 GN-16
115 BU-16
114 GY-16
102 OR-16
164 PU-16
164 GY-16
4TNV98 ENGINE

A B C D E F G H J K L MN P R S T U V W X
TO CHASSIS

PRINTED IN USA
SCHEMATICS - ELECTRICAL - ENGINE

DPF Models

STARTER GLOW PLUG


ALTERNATOR 12V - 500W
- +

BATTERY L 120
W
RESISTOR
2 14 PUR-18
B+ 1 242 RED-18

ENGINE OIL 81 RED-8 81 RED-8

1 2 3 4 5 6 7 8 9 101112131415161718
1 2 3 4 5 6 7 8 9 101112131415161718
PRESSURE SWITCH PLUG PLUG
PLUG PLUG
PLUG PLUG
PLUG PLUG
82A WHT-12 82A WHT-12
PLUG PLUG
82 WHT-10 82B WHT-12 82B WHT-12
PLUG PLUG
170 BRN-18 170 BRN-18
34 YEL-18 34 YEL-18
171 R/W-18 171 R/W-18
14 PUR-18 14 PUR-18
174 RED-18 174 RED-18
175 BLU-18 175 BLU-18
223 GRN-18 223 GRN-18
DPF MID-TEMP 176 BLK-18 176 BLK-18 176 BLK-18
170 BRN-18 PLUG PLUG
SENSOR
DPF INLET 176 BLK-18
TEMP SENSOR 171 R/W-18
ENGINE HARNESS
176 BLK-18 CONNECTION
DPF PRESSURE 174 RED-18
223 GRN-18
SENSOR 175 BLU-18

CHASSIS
HARNESS

ENGINE ENGINE
ELECTRICAL HARNESS "B"
SCHEMATIC
50352400
A33 L/W-1.25
#4 A16 RED-1.25
INJECTOR

A47 WHT-1.25 A33 L/W-1.25 236D YEL-16


#1 A17 BLU-1.25

1 2 3 4 5 6 7 8 9 101112

1 2 3 4 5 6 7 8 9 101112
A16 RED-1.25 241D BLU-16
A47 WHT-1.25 236A YEL-16
A17 BLU-1.25 241A BLU-16
A31 Y/G-1.25 A31 Y/G-1.25 236B YEL-16
#2 A01 ORG-1.25 A01 ORG-1.25 241B BLU-16
A32 GRN-1.25 236C YEL-16
A02 BRN-1.25 241C BLU-16
A04A YEL-1.25 238A YEL-16
A32 GRN-1.25 A04 YEL-1.25 238 YEL-16
#3 A02 BRN-1.25 A05 PNK-1.25 239 BLU-16
A05A PNK-1.25 239A BLU-16

A04 YEL-1.25
HPP SUPPLY PUMP A05 PNK-1.25

A08 R/W-0.5
CAM SPEED SENSOR CM A37 BLU-0.5
A52 B/L-0.5

A39 PNK-0.5
CRANK SPEED SENSOR CK A54 ORG-0.5 A07 RED-0.5 228 RED-20

1 2 3 4 5 6 7 8 9 101112

1 2 3 4 5 6 7 8 9 101112
A26 GRN-0.5 231 GRN-20
A25 B/W-0.5 232 BLK-20
A07 RED-0.5 A08 R/W-0.5 235 R/W-20
A37 BLU-0.5 240 BLU-20
RAIL PRESSURE SENSOR RP A26 GRN-0.5 A52 B/L-0.5 237 BLK-20
A25 B/W-0.5 A39 PNK-0.5 229 BLK-20
A54 ORG-0.5 233 RED-20
PLUG 234 BARE-20
A11 BLU-0.5 K56 Y/G-0.5 172 YEL-20
FUEL TEMP SENSOR A51 BR/W-0.5 A11 BLU-0.5 227 PNK-20
A51 BR/W-0.5 230 BLK-20

K56 Y/G-0.5
EXHAUST TEMP. SENSOR A51 BR/W-0.5

K52 BRN-0.5
AIR TEMP. SENSOR A59 L/Y-0.5

EGR GAS K52 BRN-0.5


TEMP. SENSOR K33 R/W-0.5
B42 ORG-1.25 167 ORG-16
1 2 3 4 5 6 7 8 9 101112

K54 PNK-0.5 1 2 3 4 5 6 7 8 9 101112 168 PUR-20


A20 L/W-1.25 K76 BLU-0.5 168 GRY-20
M A19 YEL-1.25 B00 BLK-1.25 0 BLK-16
INTAKE K23 RED-0.5 219 RED-20
K52 BRN-0.5 K20 GRN-0.5 222 GRN-20
THROTTLE K20 GRN-0.5 K52 BRN-0.5 220 BLK-20
K23 RED-0.5 A19 YEL-1.25 225 YEL-16
A20 L/W-1.25 225 BLU-16
A59 L/Y-0.5 264 YEL-20
K76 BLU-0.5 K33 R/W-0.5 263 WHT-20
RESISTOR K54 PNK-0.5 PLUG PLUG

B00 BLK-1.25
K76 BLU-0.5
EGR VALVE K54 PNK-0.5
B42 ORG-1.25

B00 BLK-1.25
K76 BLU-0.5
K54 PNK-0.5
EXHAUST THROTTLE K54 PNK-0.5
(NOT USED) B42 ORG-1.25

COOLING WATER A29 BLU-0.5


A28 GRN-0.5
TEMP SENSOR
K21 B/W-0.5 K45 RED-0.5 173 RED-20
12345678

12345 678

NEW TEMP SENSOR K79 PNK-0.5 K85 YEL-0.5 165 YEL-20


K39 WHT-0.5 159 WHT-20
K74 BLK-0.5 178 BLK-20
K79 PNK-0.5 179 PNK-20
K21 B/W-0.5 196 BLK-20
A28 GRN-0.5 102 ORG-20
K74 BLK-0.5 A29 BLU-0.5 224 BLK-20
K39 WHT-0.5
EGR PRESSURE SENSOR K85 YEL-0.5
K45 RED-0.5

PRINTED IN USA 50950174/DP0317 236


This Page Intentionally Left Blank

237 50950174/DP0317 PRINTED IN USA


PRINTED IN USA
DPF Models

RI GHT
RI DE CONT/ 21 47
20 HI GH FLOW JOYSTI CK
2 S PEED
LEFT CONTROL 1 2 3 4 5 6 7 8 9 101112 1 2 3 4 5 6 7 8 9 101112 85 PNK-16 267 ORG-16 1 RE D
46 27 GRY-16 266 WHT-16 2 WHITE
HA NDLE SWITCHES ELECTRIC 116 RED-16 0 BLK-16 3 BLACK
116 RED-16 27 GRY-16 4 BROW N
60 FLOAT 0 BLK-16 85 PNK-16 5 BLUE
1 79 PNK-16 ENABLE 267 ORG-16 116 RED-16 6 GREE N
26 WHT-16 266 WHT-16 245 GRN-16 7 YELLOW
2 76 ORG-16 79 PNK-16
3 O6 ORG-16 76 ORG-16 1 85 PNK-16 245 GRN-16 116 RED-16 8 GRAY
2

O BLK-16
0 BLK-16
4 26 WHT-16 O6 ORG-16 85B PNK-16

26 WHT-16

87 TA N-16
27 GRY-16
79 PNK-16
24 BLU-16
35 BLU-16
39 YE L-16
23 ORG-16

86 BRN-16
38 PUR-16
35 BLU-16
120 PNK-16
121 GRN-16

127 BRN-16
128 GRY-16
126 GRN-16

122 PUR-16

85B PNK-16
123 TAN-16
124 YEL-16
116 RED-16
125 PNK-16
PILOT
PRESSURE
SOLENOID
35 BLU-16 1
0 BLK-16 2 22

HIGH FLOW
SOL-FORWA RD
0 BLK-16
27 GRY-16
85B PNK-16
245 GRN-16

116 RED-16
267 ORG-16
266 WHT-16

120 PNK-16 1
127 BRN-16 2 23
42 08 ORG-16

O BLK-16
O BLK-16
27 GRY-16

86 BRN-16
38 PUR-16
87 TA N-16

23 ORG-16
35 BLU-16

24 BLU-16
39 YE L-16
35 BLU-16
HI GH FLOW

26 WHT-16
79 PNK-16
123 TAN-16
0 BLK-16

85B PNK-16

124 YEL-16
122 PUR-16
125 PNK-16
128 GRY-16

121 GRN-16
127 BRN-16
120 PNK-16

126 GRN-16
116 RED-16
FWD HORN
SOL-REVERSE
121 GRN-16 1
128 GRY-16 2 24
128 GRY-16 35 BLU-16
120 PNK-16 120 PNK-16 STD FLOW
127 BRN-16 127 BRN-16
FLOAT 116 RED-16 121 GRN-16 121 GRN-16 SOL-FORWA RD
CONTROL 35 BLU-16 35 BLU-16 128 GRY-16
0 BLK-16 117 PNK-16 117 PNK-16 1
SOLENOID 117 PNK-16 0 BLK-16 0 BLK-16 2 25
118 YEL-16 118 YEL-16
1 86 BRN-16
19 2 0 BLK-16 HY D TEMP STD FLOW
57 SOL-REVERSE
SWITCH 11
RI DE 1 243 BLU-16 1
40 GRY-16 A SWITCHABLE 2 O BLK-16 118 YEL-16
CONTROL 0 BLK-16 2 26

O BLK-16
39 YE L-16
24 BLU-16
86 BRN-16
23 ORG-16

O6 ORG-16
79 PNK-16
38 PUR-16

76 ORG-16
SOLENOID SELF-LEVEL
SOLENOID
1 39B Y EL-16 GROUND STUD
18 2 0 BLK-16 RH CHAINCASE
HY D FILTER 0 BLK-16 1
267 ORG-16 2
RI DE 51 RE STRICT 118 YEL-16 PLUG 3 STD. AUXILIARY 0 BLK-12
CONTROL SWITCH 117 PNK-16 PLUG 4 HY DRA ULICS GROUND STUD
0 BLK-16 PLUG 5

23 ORG-16
LH CHAINCASE

24 BLU-16
CONTROL MODULE

0 BLK-16
O6 ORG-16
79 PNK-16
76 ORG-16

86 BRN-16
38 PUR-16
30 A 6

39 YE L-16
SOLENOID 32 GRN-16 80 YL-14 245 GRN-16 PLUG
B 147L RED-16 266 WHT-16 35B BLU-16 7
1 39A YEL-16 BACKUP 267 ORG-16 245 GRN-16 8 59
17 2 0 BLK-16 ALARM 116 RED-16 266 WHT-16 9
35B BLU-16 118 YEL-16 10 48
SWITCH 117 PNK-16 11
08 ORG-16 86 BRN-16 116 RED-16 12 EU LIGHTING
86 BRN-16 39 YE L-16 CONNECTOR
39 YE L-16 38 PUR-16 FUEL 31 A 147R RED-16
JUMPER USED LH CHAINCASE
0 BLK-14 0 BLK-14 50 B 49A GRN-14
36 BLU-16 08 ORG-16 SENDER BACKUP 27 FOOT THROTTLE WITH HAND 6
38 PUR-16 #47 0Y BK-14
36 BLU-16 ALARM FOOT OPTION 130 TN-16 5
JOYSTI CK 0 BLK-16 SWITCH 70B RED-18 C C 148 OR-16 4
SUPPLY SOL 69B WHT-18 B B 142 BU-16 3
109 BLK-18 A A 132 GN-16 2
147L RED-16 1
1 36 BLU-16 25 BRN-16
16 2 0 BLK-16 ACCESSORY
40 POWER
AIR FI LTER 28
RE STRICT A 13 RED-14 160 RED-18 1 1 0 BLK-12
87 TA N-16

78 GRY-16
13 RED-14
80 YE L-14

52 GROUND STUD
243 BLU-16

BRAKE
116 RED-16
0 BLK-16
35B BLU-16

122 PUR-16
124 YEL-16
123 TAN-16
35 BLU-16

125 PNK-16

B 0 BLK-14
126 GRN-16

49A GRN-14

161 BLK-18
109 BLK-18
70B RED-18
69B WHT-18

SWITCH (OP T) 2 2 J1939 TERM.


147R RED-16
147L RED-16

SOLENOID
RE SISTOR RH CHAINCASE
36 BLU-16 35 BLU-16 158 RED-20 158 RED-20 1
1 76 ORG-1 6 160 RED-18 2

25 BRN-16
40 GRY-16
32 GRN-16
15 2 0 BLK-16 O8 ORG-16 160 RED-18 161 BLK-18 29
A 13 RED-14 161 BLK-18 3
06 ORG-16 169 BLK-20 169 BLK-20 4
BA
B 0 BLK-14 247 GRY-20 PLUG 5 YANMAR DI AGNOSTIC
20B BRN-20 247 GRY-20 PLUG 6 TERMI NAL (YDT)
ACCESSORY 158 RED-20 36 BLU-16 6
41 0 BLK-14
0 BLK-16
35 BLU-16

29 YE L-16
78 GRY-16

2 SPE ED 0 BLK-16
87 TA N-16
80 YE L-14
35B BLU-16

49A GRN-14
13 RED-14
116 RED-15

160 RED-18 5
122 PUR-16
124 YEL-16
123 TAN-16

125 PNK-16
126 GRN-16
243 BLU-16

SOLENOID POWER 129 YEL-16


109 BLK-18
70B RED-18
69B WHT-18

74 BLU-16
147L RED-16
147R RED-16

19 WHT-16 161 BLK-18 35 BLU-16 148 ORG-16 4


169 BLK-20 O8 ORG-16 GROUND STUD 142 BLU-16 3
1 38 PUR-16 36 BLU-16 06 ORG-16 0 BLK-16 132 GRN-16 2
14 2 0 BLK-16 29 YE L-16 76 ORG-16 ADJACENT TO 147R RED-16 1
33 PNK-16 76 ORG-16 POWER MODULES
0 BLK-16 53 20A BRN-16 20B BRN-20 RE GE N
76 ORG-16 33 PNK-16 EU LIGHTING
74 BLU-16 INTERLOCK 49 CONNECTOR
0 BLK-16 FUEL PUMP 20A BRN-16
54 35 RH CHAINCASE
0 BLK-16 - 85 +86 36 BLU-16
138 ORG-16 T 78 GRY-16 87A 247 GRY-20
55 B 0 BLK-16 0 BLK-16
132 GRN-14
142 BLU-14
148 ORG-16
129 YEL-14
130 TAN-16

13 87
1 89 RED-16 30
POWER 2 0 BK-16 140 GRY-16 56
ALL-TACH GROUND STUD
SOLENOID RE AR WIP ER
CONNECTIONS RH CHAINCASE
SOL LOCK PILOT
19 WHT-16
25 BRN-16

24 BLU-16
23 ORG-16
40 GRY-16
32 GRN-16

O6 ORG-16

0 BLK-12
79 PNK-16
76 ORG-16

89 RED-16
08 ORG-16
138 ORG-16
140 GRY-16

36 BLU-16
110 WHT-16

0 BLK-16 -85 +86 29 YE L-16


12 1 110 WHT-16
2 0 BK-16 74 BLU-16 35 BLU-16
POWER 30 87
ALL-TACH
SOLENOID
GROUND STUD TAILLIGHT
0 BLK-12

25 BRN-16
32 GRN-16
19 WHT-16

79 PNK-16
76 ORG-16
23 ORG-16
0 BLK-14

24 BLU-16
O6 ORG-16
40 GRY-16

08 ORG-16
89 RED-16
42 GRN-14

138 ORG-16
140 GRY-16

110 WHT-16
36 BLU-16
PLUG

146 PNK-16
148 ORG-16
49A GRN-14

LEFT SIDE TOWER HORN HA RNE SS


08 ORG-16 CONNECTOR
76 ORG-16 - 85 +86 06 ORG-16
0 BLK-16 32
O6 ORG-16 12 3 4 5 6
79 PNK-16
110 WHT-16 76 ORG-16 O8 ORG-16
05 RED-16 89 RED-16 30 87 TAILLIGHT HARNESS
36 BLU-16
POWER RELAY B1 12A RED-10 40 GRY-16
9 12B RED-10 25 BRN-16
85- +86 12C RED-10 138 ORG-16
0 BLK-16 05 RED-16 140 GRY-16
13 RED-14
78 GRY-16
74 BLU-14

79 PNK-16
76 ORG-16

12D RED-10
80 YE L-14

49A GRN-14
35B BLU-16
116 RED-15

FUSE PANEL
147L RED-16
147R RED-16

B POWER 02 RED-10 24 BLU-16 SAFETY S TART RELAY


O2 RED-10 12A RED-10 32 GRN-16 - 85 +86
30 87 23 ORG-16 0 BLK-16
19 WHT-16 87A 33 PNK-16
O2 RED-10
60

01 RD-8 RE LAY PANEL 20A BRN-16


POWER FUSE B1 30 87 20B BRN-20

50950174/DP0317
42 GRN-14

POWER FUSE B2 - 85 +86


148 ORG-16
129 YEL-16
130 TAN-16

132 GRN-14
142 BLU-14
146 PNK-16

21 GRN-16
49A GRN-14

92 PUR-18
0 BLK-14

147L RED-16
147R RED-16

01 RD-8 02 RED-10
60
42 GRN-14
49A GRN-14
146 PNK-14
148 ORG-16

74 BLU-14
79 PNK-16
80 YE L-14

13 RED-14
76 ORG-16
78 GRY-16

49A GRN-14
116 RED-15

O2 RED-10
147 L RED-16
147 R RED-16

82 WHT-10
35B BLU-16

0 BLK-16 85- +86 05 RED-16 30 87 TAIL


12A RED-10
POWER START SOL. 12B RED-10 LIGHT
12B RED-10 43 RE LAY 12C RED-10
O2 RED-10 12D RED-10
30 87
POWER RELAY B2 02 RED-10 34 FUSE PANEL
42 GRN-14

132 GRN-14
146 PNK-16

49A GRN-14
148 ORG-16
142 BLU-14
129 YEL-16
130 TAN-16

SOL LOCK
147 L RED-16
147 R RED-16

TAIL L IGHTS/MARKERS
8 85- +86 05 RED-16
0 BLK-16 74 BLU-14 15 20 11 RE D-12
POWER AUX RE AR
FUSE PANEL 97 PNK-18 -85 +86 0 BLK-16 CONTROL AC/HEAT WORK
A 12C RED-10
0 BLK-10 O2 RED-10 30 87 116 RED-14 10 20 55 WHT-12 LIGHT
POWER RELAY A1 O2 RED-10 81 RED-08
0 BLK-0 POWER FUSE A1 30 87 RI DE/2S P ACCESS
O2 RED-10 79 PNk-16 10 30 56 RED-12
60

01 RD-8 GLOW PLUG


44 BACK
RE LAY ALARM RA DIO
O2 RED-10 60 ORG-16
60

GROUND STUD 01 RD-8 80 YE L-14 5 10


POWER FUSE A2 DOME
35 BLU-16

LEFT SIDE TOWER 84 FUEL PUMP STROBE


POWER RELAY A2 84 RED-16
BATTERY 85- +86 78 GRY-16 5 10
0 BLK-16 05 RED-16
DI SCONNECT POWER HORN GAUGES
SWITCH 166 BLU-18 -85 +86 76 ORG-1 6 10 10 53 RED-16
12D RED-10 0 BLK-16
00 BLK-10

O2 RED-10
01 RED-06

30 87 RE AR
O2 RED-10 ACCESS KEY
167 ORG-16 13 RED-14 20 02 RED-14 WORK
30 87 15
KEY FLASH/ LIGHT
01 RED-06 O2 RED-10
30

EGR VALVE WIPE/ WASH


TURN
0 BK-14
49A GN-14

- + START 45 134 PNK-16 10 15 59 RED-14


RE LAY AUX
O2 RED-10
60

CONTROL INTERLOCK
83 10 A/C 35B BLU-16 DI ODE 10 54 RED-14 BACKUP
269 BLK-08

BATTERY REAR
ACPWR RED-12 ALLTACH ALARM A B
FUSE PANEL WIPER/WASH
136 PUR-14 62 RED-16 TAIL
30 30

HE AT PWR-12 15 10
HE AT SEAT AIR LIGHT
COMPRESS FRT WORK LIGHTS
O2 RED-10
60

C 135 YEL-16 20 15 214 RED-14


GLOW RE AR WORK LIGHTS SELF-LEVEL
O2 RED-10
30

213 RED-14 15 5 157 RED-16


00 BLK-10
02 RED-10
167 ORG-16
166 BLU-18
81 RED-08
0 BLK-16
97 PNK-18
82 WHT-10
21 GRN-16
92 PUR-18
05 RED-16

ECU
00 BLK-10 148 ORG-16 1
0 BLK-16 2
157 RED-16
213 RED-14

157 RED-16
135 YEL-16
136 PUR-14
134 PNK-16

84 RED-16 214 RED-14


53 RED-16 62 RED-16
59 RED-14
36 BLU-16

54 RED-14
36 BLU-16

54 RED-14
33 PNK-16

87 TA N-16
29 YE L-16

158 RED-20
20B BRN-20
169 BLK-20

247 GRY-20
160 RED-18
161 BLK-18

59 RED-14
109 BLK-18
70B RED-18
69B WHT-18
23 ORG-16
25 BRN-16
89 RED-16

19 WHT-16
32 GRN-16
24 BLU-16
40 GRY-16

140 GRY-16
138 ORG-16

0 BLK-16
0 BLK-16
122 PUR-16
124 YEL-16
123 TAN-16
20A BRN-16

125 PNK-16
110 WHT-16

243 BLU-16

82 WHT-10
21 GRN-16
92 PUR-18
05 RED-16
05 RED-16

81 RED-08
97 PNK-18
00 BLK-10
02 RED-10

62 RED-16
126 GRN-16

166 BLU-18

02 RED-14
167 ORG-16

02 RED-14 53 RED-16
214 RED-14 84 RED-16
60 ORG-1 6 60 ORG-16
11 RE D-12 56 RED-12
136 PUR-14
134 PNK-16
213 RED-14

55 WHT-12
135 YEL-16

55 WHT-12
0 BLK-16 56 RED-12 11 RE D-12

2 14 PUR-16
7 120 1 242 RED-18
RE SISTOR

81 RED-8
PLUG
PLUG
PLUG
PLUG 82 WHT-10
82A WHT-12 81 RED-8
PLUG 34 YE L-16 130 TAN-16 1
82B WHT-12 14 PUR-16 148 ORG-16 42 GRN-14 2
6 PLUG 174 RED-20 132 GRN-14 129 YEL-16 3
TO 170 BRN-18 175 BLU-20 142 BLU-14 134 PNK-16 4
ENGI NE HARNESS 34 YE L-1 6 176 BLK-20 129 YEL-16 142 BLU-14 5
171 R/W-18 170 BRN-18 130 TAN-16 132 GRN-14 6
CONNECTION 14 PUR-16 171 R/W-18 146 PNK-16 146 PNK-16 7
174 RED-20 242 RED-18 42 GRN-14 148 ORG-16 8
175 BLU-20 223 GRN-18 214 RED-14 199 ORG-20 9
223 GRN-18 60 ORG-16 126 GRN-16 10
176 BLK-20 11 RE D-14 125 PNK-16 11
PLUG
1 2 3 4 5 6 7 8 9 101112131415161718

134 PNK-16 123 TAN-16 12


213 RED-14 122 PUR-16 13 1
126 GRN-16 124 YEL-16 14
125 PNK-16 60 ORG-16 15 ROPS
123 TAN-16 24 BLU-16 16
122 PUR-16 23 ORG-16 17 INTERFACE
228 RED-20 124 YEL-16 87 TA N-16 18 HDP26-24-31ST
231 GRN-20 24 BLU-16 04 BLU-16 19
232 BLK-20 23 ORG-16 213 RED-14 20
235 R/W-20 172 YEL-20 87 TA N-16 19 WHT-16 21
240 BLU-20 228 RED-2 0 19 WHT-16 214 RED-14 22
237 BLK-20 231 GRN-20 32 GRN-16 32 GRN-16 23
38 229 BLK-20 232 BLK-20 160 RED-18 218 GRN-20 24
235 R/W-20 161 BLK-18 160 RED-1 8 25
233 RED-2 0 240 BLU-20 199 ORG-20 161 BLK-18 26
234 BARE-20 237 BLK-20 04 BLU-18 31 ORG-18 27
172 YEL-20 229 BLK-20 218 GRN-18 PLUG 28
227 PNK-20 233 RED-20 31 ORG-18 11 RE D-14 29
TO 230 BLK-20
1 2 3 4 5 6 7 8 9 101112

227 PNK-20 PLUG 30


YANMAR ENGI NE 230 BLK-20 PLUG 31
HA RNE SS C 236D YEL-16
236D YEL-16 241D BLU-16
241D BLU-16 236A YEL-16
236A YEL-16 241A BLU-16
241A BLU-16 236B YEL-16
236B YEL-16 241B BLU-16 84 RED-16 1
241B BLU-16 236C YEL-16 157 RED-16 34 YE L-16 2
39 236C YEL-16 241C BLU-16 84 RED-16 40 GRY-16 3
241C BLU-16 238 YEL-16 53 RED-16 53 RED-16 4 2
238A YEL-16 239 BLU-16 59 RED-14 67 PNK-20 5
238 YEL-16 54 RED-14 135 YEL-16 6
239 BLU-16 62 RED-16 136 PUR-14 7 ROPS
239A BLU-16 02 RED-14 69A WHT-16 8
1 2 3 4 5 6 7 8 9 101112

135 YEL-16 29 YE L-1 6 9 INTERFACE


136 PUR-16 71 BLK-20 10 HDP24-24-31PT
40 GRY-16 70A RED-16 11
29 YE L-16 36 BLU-14 12
36 BLU-16 33 PNK-16 13
167 ORG-16 33 PNK-16 25 BRN-16 14
168 PUR-20 25 BRN-16 05 RED-16 15
197 GRY-20 0 BLK-16 20A BRN-16 02 RED-14 16
0 BLK-16 167 ORG-16 140 GRY-16 198 TAN-20 17
219 RED-20 168 PUR-20 138 ORG-16 20A BRN-16 18
222 GRN-20 197 GRY-20 243 BLU-16 59 RED-14 19
37 220 BLK-20 219 RED-20 89 RED-16 54 RED-14 20
225 YEL-16 222 GRN-20 110 WHT-16 62 RED-16 21
TO 226 BLU-16 220 BLK-20 14 PUR-16 14 PUR-16 140 GRY-16 22
YANMAR ENGI NE 264 YEL-20 263 WHT-20 34 YE L-16 34 YE L-16 138 ORG-16 23
HA RNE SS B 263 WHT-20 173 RED-20 05 RED-16 05 RED-16 195 YEL-18 24
PLUG 165 YEL-20 14 PUR-18 25
1 2 3 4 5 6 7 8 9 101112

159 WHT-20 02 RED-10 67 PNK-20


00 BLK-10 69A WHT-20 PLUG 26
178 BLK-20 71 BLK-20 PLUG 27
179 PNK-20 70A RED-20 243 BLK-16 28
173 RED-20 196 BLK-20 195 YEL-18 89 RED-16 29
165 YEL-20 225 YEL-16 198 TAN-20 110 WHT-16 30
159 WHT-20 226 BLU-16 157 RED-16 31
14 PUR-16
34 YE L-16
34 YE L-16

178 BLK-20 102 ORG-20


14 PUR-16

36 179 PNK-20 224 BLK-20


196 BLK-20 264 YEL-20
102 ORG-20
1 2345678

224 BLK-20
55 WHT-12 A
PLUG B 61
0 BLK-12 C
PLUG D ROPS
56 RED-12 E INTERFACE
1218-6400
GROUND STUD
LH CHAINCASE
71 BLK-20

166 BLU-20
92 PUR-20
97 PNK-20
04 BLU-18
198 TAN-20

14 PUR-20

169 BLK 20
34 YE L-20
05 RED-20

220 BLK-20
109 BLK-20
161 BLK-20

172 YEL-20
67 PNK-20
195 YEL-18

196 BLK-20
197 GRY-20

178 BLK-20
165 YEL-20
171 R/W-18
21 GRN-16

247 GRY-20
176 BLK-20
175 BLU-20
31 ORG-18

158 RED-20

168 PUR-20
70B RED-20

179 PNK-20
173 RED-20
263 WHT-20
222 GRN-20
219 RED-20
160 RED-20
218 GRN-18

20B BRN-20
70A RED-20

159 WHT-20
69B WHT-20
174 RED-20

170 BRN-18
69A WHT-20

199 ORG-20

226 BLU-16
225 YEL-16
239 BLU-16
238 YEL-16

264 YEL-20
224 BLK-20
230 BLK-20
232 BLK-20

236A YEL-16
237 BLK-20
240 BLU-20
235 R/W-20

229 BLK-20

236D YEL-16

241A BLU-16
227 PNK-20

236C YEL-16
241B BLU-16
231 GRN-20
223 GRN-18

236B YEL-16

102 ORG-20
241D BLU-16
228 RED-20
242 RED-18

241C BLU-16
233 RED-20
197 GRY-20
161 BLK-20

168 PUR-20
160 RED-20
00 BLK-10
02 RED-10
00
02
00
02
00
02

4
60-PI N
PLUG

3
BLK-14
BLK-14
BLK-14

195 YEL-18

ECU CONNE CTION


236A YEL -16
92 PUR-20
14 PUR-20
RED-14
RED-14
RED-14

236D YEL-16
236C YEL-16
236B YEL-16
241A BLU-16
241B BLU-16
34 YE L-20
71 BLK-20
04 BLU-18

234 BARE-20
241D BLU-16
241C BLU-16
67 PNK-20
05 RED-20
97 PNK-20
172 YEL-20

237 BLK-20
230 BLK-20
109 BLK-20

229 BLK-20
240 BLU-20
224 BLK-20
232 BLK-20
226 BLU-16
225 YEL-16
235 R/W-20
239 BLU-16
238 YEL-16
196 BLK-20
198 TAN-20

21 GRN-16

227 PNK-20

264 YEL-20
169 BLK 20
31 ORG-18

233 RED-20
242 RED-18
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG

231 GRN-20
223 GRN-18
228 RED-20
173 RED-20
70B RED-20
70A RED-20
159 WHT-20
20B BRN-20
263 WHT-20
218 GRN-18
174 RED-20
219 RED-20
222 GRN-20

PLUG

165 YEL-20
171 R/W-18
176 BLK-20
178 BLK-20
166 BLU-20
175 BLU-20
161 BLK-20
220 BLK-20

102 ORG-20
199 ORG-20

247 GRY-20
179 PNK-20
197 GRY-20
69B WHT-20

94-PIN ECU CONNE CTION


PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
158 RED-20
170 BRN-18
160 RED-20
168 PUR-20

69A WHT-20

9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1

60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10

ENGI NE ECU

GROUND STUD
LEFT SIDE TOWER
238
SCHEMATICS - ELECTRICAL - CHASSIS
RIGHT
20 RIDE CONT/ 21 47 JOYSTICK
2 SPEED HIGH FLOW
LEFT CONTROL 1 2 3 4 5 6 7 8 9101112 1 2 3 4 5 6 7 8 9 101112 85 PNK-16 267 ORG-16 1 RED
46 HANDLE SWITCHES 27 GRY-16 266 WHT-16 2 WHITE
116 RED-16 3 BLACK

239
ELECTRIC 0 BLK-16
116 RED-16 27 GRY-16 4 BROWN
79 PNK-16 26 WHT-16 60 FLOAT 0 BLK-16 85 PNK-16 5 BLUE
1 ENABLE 267 ORG-16 116 RED-16 6 GREEN
2 76 ORG-16 79 PNK-16 266 WHT-16 245 GRN-16 7 YELLOW
3 O6 ORG-16 76 ORG-16 1 85 PNK-16 245 GRN-16 116 RED-16 8 GRAY
2

0 BLK-16

O BLK-16
4

26 WHT-16

87 TAN-16
27 GRY-16
79 PNK-16
24 BLU-16
39 YEL-16
35 BLU-16
23 ORG-16
86 BRN-16
38 PUR-16
35 BLU-16
120 PNK-16
121 GRN-16

127 BRN-16
128 GRY-16
126 GRN-16

122 PUR-16
124 YEL-16
123 TAN-16
116 RED-16

85B PNK-16
125 PNK-16
26 WHT-16 O6 ORG-16 85B PNK-16
PILOT
PRESSURE
SOLENOID
35 BLU-16 1
0 BLK-16 2 22

HIGH FLOW
SOL-FORWARD

0 BLK-16
27 GRY-16
120 PNK-16 1

85B PNK-16
116 RED-16
245 GRN-16
267 ORG-16
266 WHT-16
127 BRN-16 2 23
42 08 ORG-16

O BLK-16
O BLK-16
27 GRY-16

86 BRN-16
38 PUR-16
HIGH FLOW

87 TAN-16

23 ORG-16
35 BLU-16
0 BLK-16

24 BLU-16
39 YEL-16
35 BLU-16

26 WHT-16
79 PNK-16
123 TAN-16
85B PNK-16

122 PUR-16
125 PNK-16
128 GRY-16

124 YEL-16
121 GRN-16
127 BRN-16
120 PNK-16

126 GRN-16
116 RED-16
FWD HORN SOL-REVERSE
121 GRN-16 1
128 GRY-16 2 24
128 GRY-16 35 BLU-16
120 PNK-16 120 PNK-16 STD FLOW
127 BRN-16 127 BRN-16
FLOAT 116 RED-16 121 GRN-16 121 GRN-16 SOL-FORWARD
CONTROL 35 BLU-16 35 BLU-16 128 GRY-16
SOLENOID 0 BLK-16 117 PNK-16 117 PNK-16 1
117 PNK-16 0 BLK-16 0 BLK-16 2 25
118 YEL-16 118 YEL-16
1 86 BRN-16
19 2 0 BLK-16 HYD TEMP STD FLOW
57 SOL-REVERSE
SWITCH 11 243 BLU-16
RIDE 1 118 YEL-16 1
CONTROL 40 GRY-16 A SWITCHABLE 2 O BLK-16 26
SELF-LEVEL 0 BLK-16 2

O BLK-16
SOLENOID

39 YEL-16
24 BLU-16
86 BRN-16
23 ORG-16

O6 ORG-16
79 PNK-16
38 PUR-16

76 ORG-16
SOLENOID GROUND STUD
1 39B YEL-16 RH CHAINCASE
18 2 0 BLK-16
HYD FILTER 0 BLK-16 1
51 267 ORG-16 2 0 BLK-12
RIDE RESTRICT 118 YEL-16 PLUG 3 STD. AUXILIARY
CONTROL SWITCH 117 PNK-16 PLUG 4 GROUND STUD
0 BLK-16 PLUG 5 HYDRAULICS
SOLENOID 30 A 80 YL-14 245 GRN-16

23 ORG-16
PLUG

24 BLU-16
32 GRN-16 6 CONTROL MODULE

0 BLK-16
LH CHAINCASE

O6 ORG-16
79 PNK-16
76 ORG-16

86 BRN-16
38 PUR-16
39 YEL-16
B 266 WHT-16 35B BLU-16 7
1 39A YEL-16 BACKUP 147L RED-16 267 ORG-16 245 GRN-16 8 59
17 2 0 BLK-16 ALARM 116 RED-16 266 WHT-16 9 48
SWITCH 35B BLU-16 118 YEL-16 10
117 PNK-16 11
08 ORG-16 86 BRN-16 116 RED-16 12 EU LIGHTING
86 BRN-16 39 YEL-16 31 A 147R RED-16 CONNECTOR
39 YEL-16 38 PUR-16 B JUMPER USED LH CHAINCASE
0 BLK-14 0 BLK-14 50 FUEL 49A GRN-14 27 FOOT THROTTLE WITH HAND
36 BLU-16 08 ORG-16 SENDER BACKUP 0Y BK-14 6
38 PUR-16 36 BLU-16 ALARM #47 FOOT OPTION 130 TN-16 5
JOYSTICK 0 BLK-16 70B RED-18 C C 148 OR-16 4
SUPPLY SOL SWITCH 69A WHT-18 B B 142 BU-16 32
109 BLK-18 A A 132 GN-16 1
1 36 BLU-16 25 BRN-16 147L RED-16
16 2 0 BLK-16 ACCESSORY
40 POWER

PNK-16
AIR FILTER
RESTRICT A 13 RED-14 0 BLK-12

87 TAN-16

78 GRY-16
13 RED-14
80 YEL-14
GROUND STUD

243 BLU-16
116 RED-16
0 BLK-16
35B BLU-16
BRAKE

122 PUR-16
124 YEL-16
123 TAN-16
35 BLU-16

125
B 0 BLK-14

126 GRN-16

49A GRN-14
52 SWITCH (OPT)

109 BLK-18

147R RED-16
SOLENOID
163 PNK-18 1 28 RH CHAINCASE
1 36 BLU-16 1
2 160 BLK-18 2 2

25 BRN-16
15

40 GRY-16
32 GRN-16
0 BLK-16 A 13 RED-14
B 0 BLK-14 35 BLU-16 163 PNK-18
BA 76 ORG-16 05 RED-18 05 RED-18 1
O8 ORG-16 160 RED-18 160 RED-18 2 29
41 ACCESSORY 06 ORG-16 160 BLK-18 160 BLK-18 3 0 BLK-14 6

0 BLK-16
35 BLU-16

78 GRY-16
2 SPEED

87 TAN-16
80 YEL-14
0 BLK-16

35B BLU-16
4

49A GRN-14
13 RED-14
116 RED-15
163 PNK-18 0 BLK-20 5

122 PUR-16
124 YEL-16
123 TAN-16

125 PNK-16
126 GRN-16 147L RED-16
243 BLU-16
0 BLK-18 129 YEL-16

109 BLK-18
70B RED-18
69A WHT-18
147L RED-16 70B RED-18
147R RED-16 69A WHT-18
SOLENOID POWER 21 GRN-18 29 YEL-16 5 4
19 WHT-16 05 RED-18 PLUG 6 148 ORG-16
38 PUR-16 74 BLU-16 PLUG 142 BLU-16 3
1 160 RED-18 35 BLU-16 132 GRN-16 2
14 2 0 BLK-16 160 BLK-18 O8 ORG-16 1
53 0 BLK-18 06 ORG-16 147R RED-16
0 BLK-16 29 YEL-16 76 ORG-16
33 PNK-16 76 ORG-16
20 BRN-16 21 GRN-18 EU LIGHTING
0 BLK-16 54 35 FUEL PUMP 76 ORG-16 33 PNK-16 49 CONNECTOR
74 BLU-16 20 BRN-16
T 78 GRY-16 GROUND STUD RH CHAINCASE
138 ORG-16 55 B 0 BLK-16 0 BLK-16
13 ADJACENT TO
132 GRN-14
142 BLU-14
148 ORG-16
129 YEL-14
130 TAN-16

1 89 RED-16
POWER 2 0 BK-16 140 GRY-16 56 POWER MODULES
GROUND STUD
SCHEMATICS - ELECTRICAL - CHASSIS

ALL-TACH REAR WIPER


SOLENOID CONNECTIONS RH CHAINCASE

19 WHT-16
25 BRN-16

24 BLU-16
23 ORG-16
40 GRY-16
32 GRN-16

0 BLK-12
O6 ORG-16
79 PNK-16
76 ORG-16

89 RED-16
08 ORG-16
138 ORG-16
140 GRY-16

36 BLU-16
110 WHT-16
12 SOL LOCK PILOT
1 110 WHT-16
2 0 BK-16 0 BLK-16 -85 +86 29 YEL-16
POWER
ALL-TACH 74 BLU-16 35 BLU-16
SOLENOID 30 87
TAILLIGHT
GROUND STUD HARNESS

0 BLK-12

25 BRN-16
32 GRN-16
19 WHT-16

79 PNK-16
76 ORG-16
23 ORG-16
24 BLU-16
O6 ORG-16
40 GRY-16
0 BLK-14

08 ORG-16
89 RED-16
138 ORG-16
140 GRY-16
42 GRN-14

110 WHT-16
36 BLU-16
LEFT SIDE TOWER
PLUG

CONNECTOR
146 PNK-16
148 ORG-16
49A GRN-14

08 ORG-16
76 ORG-16 HORN 32
O6 ORG-16
79 PNK-16 0 BLK-16 -85 +86 06 ORG-16 12 3 4 5 6
110 WHT-16 TAILLIGHT HARNESS
05 RED-16 89 RED-16
36 BLU-16 76 ORG-16
RED-16

12A RED-10 40 GRY-16 30 87 O8 ORG-16


9 12B RED-10 25 BRN-16
0 BLK-16 85- +86 05 RED-16 12C RED-10 138 ORG-16
79 PNK-16

140 GRY-16
147RRED-16

12D RED-10
13 RED-14
78 GRY-16
74 BLU-14
76 ORG-16
80 YEL-14
35B BLU-16

49A GRN-14
147L
116 RED-15

POWER 02 RED-10 24 BLU-16


12A RED-10 32 GRN-16
O2 RED-10 30 87 23 ORG-16 SAFETY START RELAY
19 WHT-16
O2 RED-10 0 BLK-16 - 85 +86 33 PNK-16
87A
42 GRN-14

92 PUR-18 -85 +86 21 GRN-16 20 BRN-16 21 GRN-18


129 YEL-16
130 TAN-16

148 ORG-16
132 GRN-14
142 BLU-14
146 PNK-16
0 BLK-14

49A GRN-14

60 60
02 RED-10
147L RED-16
147R RED-16

30 87
42 GRN-14
49A GRN-14
146 PNK-14
148 ORG-16

74 BLU-14
79 PNK-16
80 YEL-14
13 RED-14
76 ORG-16
78 GRY-16

49A GRN-14
35B BLU-16
116 RED-15

O2 RED-10 82 WHT-10
147L RED-16
147R RED-16

0 BLK-16 85- +86 05 RED-16 30 87 268 RED-16 268 RED-16 10 02 RED-10 TAIL
POWER 12A RED-10 ECU LIGHT
12B RED-10 43 12B RED-10
O2 RED-10 30 87 12C RED-10
268 RED-16 12D RED-10
02 RED-10
SOL TAIL LIGHTS/MARKERS
42 GRN-14

132 GRN-14
146 PNK-16

49A GRN-14
148 ORG-16
129 YEL-16
130 TAN-16
142 BLU-14

147L RED-16
147R RED-16

8 0 BLK-16 85- +86 05 RED-16 74 BLU-14LOCK 15 20 11 RED-12


POWER AUX REAR
12C RED-10 97 PNK-18 -85 +86 0 BLK-16 CONTROL AC/HEAT WORK
0 BLK-10 O2 RED-10 30 87 116 RED-14 10 20 55 WHT-12 LIGHT
O2 RED-10 81 RED-08 RIDE/2SP ACCESS
0 BLK-0 30 87
O2 RED-10 79 PNk-16 10 30 56 RED-12
44 BACK RADIO
O2 RED-10

60 60
80 YEL-14ALARM5 10 60 ORG-16
84 DOME
35 BLU-16

GROUND STUD FUEL PUMP STROBE


BATTERY 0 BLK-16 85- +86 78 GRY-16 5 10 84 RED-16
LEFT SIDE TOWER 05 RED-16
DISCONNECT POWER HORN GAUGES
SWITCH 12D RED-10 93 GRN-18 -85 +86 268 RED-18 76 ORG-16 10 10 53 RED-16

00 BLK-10
01 RED-06
O2 RED-10 30 87 REAR
268 RED-16 94 RED-16 ACCESS KEY
30 87 13 RED-14 20 15 02 RED-14 WORK
01 RED-06 O2 RED-10 FLASH/ WIPE/ LIGHT
45 WASH
0 BK-14

- 134 PNK-16 TURN 20 15 59 RED-14


49A GN-14

+ AUX
O2 RED-10 CONTROL INTERLOCK
83 BATTERY 10 35B BLU-16 DIODE 10 54 RED-14

269 BLK-08
HEAT PWR-12 REAR ALL BACKUP A B
FUSE PANEL WIPER/WASH TACH ALARM
ACPWR RED-12 136 PUR-14 15 10 62 RED-16 TAIL
95 YEL-18 -85 +86 05 RED-18 SEAT AIR FRT WORK LIGHT
COMPRESS LIGHTS

60 30 30 60 30
O2 RED-10 94C RED-16 96 PNK-16 135 YEL-16 20 15 214 RED-14
30 87 REAR WORK LIGHTS SELF-LEVEL
213 RED-14 15 5 157 RED-16
46
34 FUSE PANEL 148 ORG-16 1
00 BLK-10 O BLK-14 2
213 RED-14

157 RED-16 157 RED-16


135 YEL-16
136 PUR-14
134 PNK-16

84 RED-16 214 RED-14


53 RED-16 62 RED-16
7 59 RED-14 54 RED-14
54 RED-14 59 RED-14
62 RED-16 02 RED-14
STARTER 37 82 WH-14 A 02 RED-14 53 RED-16

94 RED-16
94C RED-16
214 RED-14 84 RED-16
60 ORG-16 60 ORG-16
00 BLK-10
96 PNK-16
93 GRN-18
81 RED-08
0 BLK-16
97 PNK-18
82 WHT-10
21 GRN-18
92 PUR-18
05 RED-16

95 YEL-18

11 RED-12 56 RED-12
136 PUR-14
134 PNK-16
213 RED-14

55 WHT-12
135 YEL-16

55 WHT-12
56 RED-12 11 RED-12
33 PNK-16
29 YEL-16
36 BLU-16

87 TAN-16
25 BRN-16
89 RED-16
40 GRY-16

21 GRN-18
0 BLK-18
23 ORG-16
140 GRY-16
138 ORG-16
110 WHT-16

243 BLU-16
20 BRN-16

19 WHT-16
32 GRN-16
24 BLU-16

05 RED-18
122 PUR-16
124 YEL-16
123 TAN-16

125 PNK-16
126 GRN-16

109 BLK-18
70B RED-18
69A WHT-18
163 PNK-18

0 BLK-16
160 RED-18
160 BLK-18

82 WHT-10
81 RED-08
00 BLK-10
96 PNK-16
05 RED-16
21 GRN-18

92 PUR-18
97 PNK-18
93 GRN-18
95 YEL-18

94 RED -18
94B RED-18

94D RED-18

ENGINE
HEATER 82 WHT-10
(GRID) 81 RED-08
130 TAN-16 1
148 ORG-16 42 GRN-14 2
132 GRN-14 129 YEL-16 3
0 BLK-16 142 BLU-14 134 PNK-16 4
129 YEL-16 142 BLU-14 5
130 TAN-16 132 GRN-14 6
146 PNK-16 146 PNK-16 7
42 GRN-14 148 ORG-16 8
214 RED-14 PLUG 9
60 ORG-16 126 GRN-16 10
11 RED-14 125 PNK-16 11
101 GRN-16 94A RED-16 134 PNK-16 123 TAN-16 12
99 ORG-16 94D RED-18 213 RED-14 122 PUR-16 13 1
98 TAN-18 00 BLK-16 126 GRN-16 124 YEL-16 14
PLUG 00 BLK-16 125 PNK-16 60 ORG-16 15 ROPS
123 TAN-16 24 BLU-16 16

4H4J4K4L4M
21 GRN-18 122 PUR-16 23 ORG-16 17 INTERFACE
05 RED-18 124 YEL-16 87 TAN-16 18 HDP26-24-31ST
PLUG 92 PUR-18 24 BLU-16 04 BLU-18 19
PLUG 97 PNK-18 23 ORG-16 213 RED-14 20
PLUG 93 GRN-18 87 TAN-16 19 WHT-16 21
PLUG 95 YEL-18 19 WHT-16 214 RED-14 22
PLUG 21 GRN-18 32 GRN-16 32 GRN-16 23
106 PUR-18 05 RED-18 160 RED-18 PLUG 24
97 PNK-16 160 BLK-18 160 RED-18 25
114 GRY-16 160 BLK-18 26

50950174/DP0317
92 PUR-18 04 BLU-18 31 ORG-14 27
164 PUR-18 31 ORG-14 PLUG 28

3H3J3K3L3M4A4B4C4D4E4F4G
164 GRY-18 11 RED-14 29
PLUG PLUG 30
102 ORG-18 PLUG 31
PLUG
14B PUR-18
PLUG
67 PNK-18

3A3B3C3D3E3F3G
105 YEL-18
PLUG
3 00 BLK-16 84 RED-16 1

ECU
163 PNK-18 67 PNK-18 157 RED-16 34 YEL-14 2
PLUG 04 BLU-18 84 RED-16 40 GRY-16 3
69C WHT-18 163 PNK-18 53 RED-16 53 RED-16 4
PLUG 160 RED-18 59 RED-14 67 PNK-18 5
PLUG 160 BLK-18 54 RED-14 135 YEL-16 6
PLUG 14B PUR-18 62 RED-16 136 PUR-14 7
94D RED-18 109 BLK-18 02 RED-14 69 WHT-16 8
04 BLU-18 71 BLK-18 135 YEL-16 29 YEL-16 9
PLUG 70A RED-18 136 PUR-14 71 BLK-18 10
104 GRY-18 69C WHT-18 40 GRY-16 70 RED-16 11
94A RED-16 104 GRY-18 29 YEL-16 36 BLU-14 12
00 BLK-16 106 PUR-18 36 BLU-16 33 PNK-16 13
160 RED-18 103 BRN-18 33 PNK-16 25 BRN-16 14
160 BLK-18 105 YEL-18 25 BRN-16 05 RED-16 15 ROPS

1H1J1K1L1M2A2B2C2D2E2F2G2H2J2K2L2M
70A RED-18 101 GRN-16 20 BRN-16 02 RED-14 16
109 BLK-18 100 BLU-18 05 RED-18 96 PNK-16 140 GRY-16 PLUG 17
100 BLU-18 114 GRY-16 05 RED-16 70B RED-18 138 ORG-16 20 BRN-16 18 INTERFACE
71 BLK-18 99 ORG-16 67 PNK-18 69A WHT-18 243 BLU-16 59 RED-14 19 HDP24-24-31PT
93 GRN-18 98 TAN-18 163 PNK-18 109 BLK-18 89 RED-16 54 RED-14 20
95 YEL-18 102 ORG-18 04 BLU-18 163 PNK-18 110 WHT-16 62 RED-16 21

1B 1D 1F 1H 1K 1M 2B 2D 2F 2H 2K 2M 3B 3D 3F 3H 3K 3M 4B 4D 4F 4H 4K 4M
PLUG 164 PUR-18 160 RED-18 05 RED-18 14 PUR-18 140 GRY-16 22
1A 1C 1E 1G 1J 1L 2A 2C 2E 2G 2J 2L 3A 3C 3E 3G 3J 3L 4A 4C 4E 4G 4J 4L
1A1B1C1D1E1F1G 103 BRN-18 164 GRY-18 160 BLK-18 160 RED-18 34 YEL-14 138 ORG-16 23
14B PUR-18 160 BLK-18 05 RED-16 PLUG 24
109 BLK-18 04 BLU-18 14 PUR-18 25
71 BLK-20 31 ORG-14 67 PNK-18 PLUG 26
70B RED-18 69 WHT-16 PLUG 27
70A RED-20 70 RED-16
14A PUR-18 14 PUR-18
14B PUR-18 71 BLK-18 243 BLK-16 28
69C WHT-18 69A WHT-18 34 YEL-14 70 RED-16 89 RED-16 29
69B WHT-18 69 WHT-16 05 RED-16 110 WHT-16 30
14A PUR-18 67 PNK-18 157 RED-16 31
104 GRY-18 96 PNK-16 69 WHT-16
31 ORG-14 104 GRY-18 31 ORG-14 71 BLK-18
106 PUR-18 106 PUR-18 34 YEL-14 70 RED-16
PLUG 103 BRN-18
PLUG 105 YEL-18 55 WHT-12 A 61
103 BRN-18 101 GRN-16 PLUG B
94B RED-14 100 BLU-18 0 BLK-12 C
105 YEL-18 114 GRY-16 PLUG D ROPS
101 GRN-16 99 ORG-16 56 RED-12 E INTERFACE
100 BLU-18 98 TAN-18 1218-6400
114 GRY-16 102 ORG-18
PLUG 164 PUR-18 GROUND STUD
6 99 ORG-16 164 GRY-18 LH CHAINCASE
69B WHT-14 94B RED-14
ENGINE

14A PUR-18 69B WHT-16


98 TAN-18 96 PNK-16
CONNECTION

102 ORG-18 14A PUR-18


96 PNK-16 31 ORG-14
34 YEL-14 34 YEL-14
164 PUR-18
164 GRY-18
AB CDE F GHJ K L MNP RS T UVWX

NOTE: WIRE 164 IS A TWISTED PAIR CABLE


Non-DPF Models

PRINTED IN USA
SCHEMATICS - ELECTRICAL - ROPS/FOPS
STROBE RADIO LEFT RIGHT DOME
LIGHT FRONT FRONT LIGHT
32 (OPT) 31 1 2 3 (OPT) 30 WORK 21 WORK 22
LIGHT

60 ORG-16
141 PNK-16
LIGHT

61 GRN-16

143 BRN-16
0 BLK-16

143 BRN-16

84 RED-16
0 BLK-16

0 BLK-16

0 BLK-16

0 BLK-16
3-PIN METRIPACK
DEUTSCH CONNECTOR
DT06-3S ABC A B C TOWER CONNECTOR
TO WIPER MOTOR DEUTSCH
(TO DOOR SWITCH) CONNECTOR

139 TN
59 RD
DT06-6S

52 WH
59 RD

0 BK
NC
1 0 BLK-16
ELECTRONIC 2 53 RED-16
3 160 RED-18
DISPLAY 4 160 BLK-16
5 PLUG
6 25 BRN-16
13
34 YEL-16 1
ROPS

DEUTSCH DT06-12S
19 WHT-16 2
32 GRN-16 3

139 TN
59 RD
59 RD
52 WH
40 GRY-16

0 BK
CAB DOOR 4 ANALOG REAR WIPER
14 PUR-16 5 FRONT WIPER SWITCH
ELECTRICAL
31 ORG-16 6 DISPLAY SWITCH
HARNESS 67 PNK-16 7 (EU ONLY) 137 YEL-16
15 BRN-16 8 (OPTIONAL)
04 BLU-16 9 2 1 2 1 0 BK
87 TAN-16 10 7 8
24 BLU-16 11

54 RED-16
23 ORG-16 1 136 PUR-16
SCHEMATIC
12 3 3

30 PUR-16

0 BLK-16
59B RED-16
37 GRN-16
143 BRN-16
2

52 WH
3

54 RED-16
139 TN
29 5 6 138 OR

139 TAN-16
59 RD
5 6

0 BK

59A RED-16

140 GRY-16
16 17 18
136 PUR-16
DCBA
4-PIN DEUTSCH CONNECTOR
DT06-4S
DEUTSCH SINGLE
FEMALE SOCKET
50352423 PARK BRAKE
SWITCH

(JIFFY SPLICE) 125 PNK-16

53 RED-16
124 YEL-16 198 TAN-16
123 TAN-16
TO WIPER/WASHER/ HIGH FLOW 126 GRN-16 199 ORG-16
DOOR SWITCH 53 RED-16
(OPT) 81 36 8 3 6 10
2 1 TURN SIGNAL
A 139 TAN-16 SWITCH
3 (EU
18A
B 52 WHT-16 27 ONLY) DPF REGEN
23 C D 0 BLK-16 7 2 SWITCH
7 2JUMPER
5 9

195 YEL-16
59C RED-16 122 PUR-16
53 RED-16
4-PIN DEUTSCH CONNECTOR 0 BLK-16
DT04-4P 141 PNK-16 218 GRN-16
2 14/14A

Electrical ROPS/FOPS Schematic 7 3 5 IGNITION SW


ACC 61 GRN-16
2 3 IGN

84 RED-16
2 3 1 05 RED-16
28 OFFST
FLASHER HIGH/LOW ON 20 BRN-16
STROBE (DOM. OPT. BEAM ST
(OPT) OR EU) (EU ONLY) BAT 02 RED-14

SN 174708 and Before SELF-LEVEL 0 BLK-16


SWITCH 0 BLK-16 PWR ALLTACH
SWITCH
(OPT) (OPTIONAL)
7 7 8 89 RED-16

(except 174696-701) 2 243 BLU-16 1


3 2 89 RED-16
33 157 RED-16 3
215 PNK-16
216 PUR-16 5 6 110 WHT-16
217 GRY-16 13

246 PNK-16
62 RED-16
1 3 4 6 LIGHT
2 5 SELECTOR
SWITCH
26A METRIPACK
0 BLK-16 ACCELERATOR DIAL
1216-2210
148 ORG-16
133 ORG-16 A 71 BLK-16
MASTER B 69A WHT-16
3 C 70 RED-16
LIGHTS D PLUG
2 SWITCH E PLUG
F PLUG
26 12
11A RED-14
24
B 0 BLK-12 4-PIN WEATHERPACK TOWER
A 55 WHT-12 6
SEAT 36 BLU-14 1

DEUTSCH
HVAC PWR

DT06-6S
A BCD PWR 29 YEL-16 2
1201-5792 15 BRN-16 3
NOTE A: 37 GRN-16 4
WEATHERPACK PLUG 5
ROPS 6
GROUND 33 PNK-16

135 YEL-16
59C RED-16

10 WHT-16
RED WIRE IS SIGNALING CIRCUIT FOR

54 RED-16
141 PNK-16

23 ORG-16
31 ORG-16
60 ORG-16
52 WHT-16
139 TAN-16
61 GRN-16

19 WHT-16
32 GRN-16

53 RED-16
14 PUR-16
10

40 GRY-16
67 PNK-16
15 BRN-16
24 BLU-16
04 BLU-16
87 TAN-16

0 BLK-16
34 YEL-16
RING TERMINAL TO SAFETY

0 BLK-16

0 BLK-16
INTERLOCK

11A RED-14
217 GRY-16

126 GRN-16
125 PNK-16
133 ORG-16
148 ORG-16
216 PUR-16
215 PNK-16

122 PUR-16

143 BRN-16
141 PNK-16

123 TAN-16
ISO/EU OPERATING MODE.

55 WHT-12

157 RED-16
243 BLU-16

124 YEL-16
84 RED-16
6A

0 BLK-16
MODULE

0 BLK-16
BLACK WIRE IS SIGNALING CIRCUIT FOR 54 RED-16 1
0 BLK-16 0 BLK-16 2
10 WHT-16 3
NASO/DOMESTIC OPERATING MODE. ACCESSORY 17 GRN-16 4

DEUTSCH
DT06-12S
59C RED-16
30 PUR-16 5

141 PNK-16
31 ORG-16
60 ORG-16

23 ORG-16

61 GRN-16
19 WHT-16
32 GRN-16

52 WHT-16
67 PNK-16

139 TAN-16
PLUG

15 BRN-16
53 RED-16
04 BLU-16
24 BLU-16

40 GRY-16
14 PUR-16
87 TAN-16

34 YEL-16
40 GRY-16 76
0 BLK-16

0 BLK-16 56 RED-12 PLUG


PLUG 8
11 52 WHT-16 9
PLUG 10

140 GRY-16

218 GRN-16
59B RED-16
199 ORG-16

246 PNK-16
143 BRN-16

59A RED-16
139 TAN-16
133 ORG-16
148 ORG-16

126 GRN-16

143 BRN-16
11

37 GRN-16

195 YEL-16
217 GRY-16
216 PUR-14
215 PNK-16
141 PNK-16

122 PUR-16
11A RED-14
125 PNK-16
PLUG 12

157 RED-16

198 TAN-16

62 RED-16
54 RED-16
243 BLU-16

30 PUR-16
55 WHT-12
124 YEL-16
123 TAN-16

84 RED-16
AUXILIARY PLUG

0 BLK-16
LIGHTING 9
130 TAN-16
8 1 36 HARNESS

59B RED-14
59A RED-14
0 BK 7 2

140 GRY-16
143 BRN-16

199 ORG-16
218 GRN-16
246 PNK-16
135 YEL-16

139 TAN-16
54 RED-16

195 YEL-16
135 YEL-16 10 WHT-16

198 TAN-16

62 RED-16
37 GRN-16
30 PUR-16
54 RED-16
RESTRAINT 8

0 BLK-16
11 RED-16 BAR
SWITCH
2 1
7 1 132 GRN-14 217 GRY-16

54 RED-16
0 BLK-16
10 WHT-16
141 PNK-16 216 PUR-14
2 3 139 TAN-16 133 ORG-16
142 BLU-14 52 WHT-16 148 ORG-16

54 RED-16
17 GRN-16
15 BRN-16 215 PNK-16
61 GRN-16 141 PNK-16
53 RED-16 11A RED-14
DT04-12P DT06-12S 67 PNK-16 126 GRN-16
14 PUR-16 125 PNK-16
WITH 1011-349-1205 34 YEL-16 123 TAN-16
59C RED-16 122 PUR-16 54 RED-14
40 GRY-16 124 YEL-16 55 WHT-12
145 YEL-14 1 1 217 GRY-16 143 BRN-16 143 BRN-16
132 GRN-162 2 132 GRN-14 217 GRY-16 133 ORG-16 139 TAN-16 135 YEL-16 30 PUR-16 56 RED-12
142 BLU-14 3 3 142 BLU-14 133 ORG-16 215 PNK-16 139 TAN-16 52 WHT-16 143 BRN-16 37 GRN-16 70 RED-16
134 PNK-16 4 4 215 PNK-16 143 BRN-16 52 WHT-16 15 BRN-16 139 TAN-16 10 WHT-16 69A WHT-16
149A BRN-1656 5 133 ORG-16 143 BRN-16 216 PUR-14 15 BRN-16 61 GRN-16 246 PNK-16 160 RED-18 71 BLK-16
6 216 PUR-14 246 PNK-16 61 GRN-16 246 PNK-16 218 GRN-16 160 BLK-18 110 WHT-16
0 BLK-16 7 7 0 BLK-16 246 PNK-16 62 RED-16 160 RED-18 218 GRN-16 199 ORG-16 52 BRN-16
WHT-16 89 RED-16
130 TAN-16 8 8 130 TAN-16 62 RED-16 36 BLU-14 160 BLK-18 157 RED-16 160 RED-18 62 RED-16 15 02 RED-14
129 YEL-16 9 9 129 YEL-16 36 BLU-14 148 ORG-16 246 PNK-16 160 BLK-18 198 TAN-16 61 GRN-16 20 BRN-16
11 RED-16 10 10 11B RED-14 130 TAN-16 199 ORG-16 218 GRN-16 243 BLU-16 199 ORG-16 195 YEL-16 69A WHT-16 05 RED-16
PLUG 11 11 215 PNK-16 42 GRN-14 126 GRN-16 199 ORG-16 84 RED-16 59B RED-16 84 RED-16 61 GRN-16
EMPTY PLUG 12 12 216 PUR-16 129 YEL-16 125 PNK-16 40 GRY-16 40 GRY-16 59A RED-16 53 RED-16 136 PUR-16
2 214 RED-16 134 PNK-16 123 TAN-16 53 RED-16 53 RED-16 140 GRY-16 36 BLU-14 138 ORG-16
3 WORK/ROAD LIGHT 213 RED-16 142 BLU-14 122 PUR-16 62 RED-16 62 RED-16 52 WHT-16 40 GRY-16 137 YEL-16
EMPTY D 143 BRN-16 132 GRN-14 124 YEL-16 59C RED-16 59B RED-16 160 RED-18 29 YEL-16 25 BRN-16
1 EMPTY 146 PNK-16 146 PNK-16 218 GRN-16 59A RED-16 160 BLK-18 71 BLK-16 160 RED-18
6 50 WHT-16 42 GRN-14 213 RED-14 160 RED-18 36 BLU-14 36 BLU-14 36 BLU-14 70 RED-16 160 BLK-18
5 270 WHT-16 87 30 214 RED-16 36 BLU-16 214 RED-14 160 BLK-18 34 YEL-16 135 YEL-16 15 BRN-16 33 PNK-16 53 RED-16
4 62A RED-16 11B RED-16 11A RED-14 14 PUR-16 136 PUR-16 61 GRN-16 25 BRN-16 84 RED-16
134 PNK-14 270B WHT-16
87A 246 PNK-16 0 BLK-16 67 PNK-16 69A WHT-16 69A WHT-16 05 RED-16 36 BLU-14
PLUG 217 GRY-16 29 YEL-16 84 RED-16 02 RED-14 29 YEL-16
149 BRN-16 86+ 85- 217 GRY-16 71 BLK-16
70 RED-16
53 RED-16
110 WHT-16
20 BRN-16 15 BRN-16
37 GRN-16
33 PNK-16 40 GRY-16 138 ORG-16 33 PNK-16
89 RED-16
25 BRN-16 29 YEL-16 110 WHT-16 10 WHT-16
05 RED-16 71 BLK-16 56 RED-12 30 PUR-16
FRT WORK LIGHTS 02 RED-14 70 RED-16 137 YEL-16 40 GRY-16
A 198 TAN-16 33 PNK-16 136 PUR-16 52 WHT-16
20 BRN-16 25 BRN-16
143 BRN-16 87 30 54 RED-14 05 RED-16
SEE PLUG 270B WHT-16 140 ORG-16
GRY-16 02 RED-14
87A 138 20 BRN-16
195 YEL-16 138 ORG-16
NOTE A 133 ORG-16 86+ 85- 217 GRY-16 89 RED-16 89 RED-16
110 WHT-16 136 PUR-16
55 WHT-12

F ROAD LIGHTS 0 BLK-16 0 BLK-16


0 BLK-16
145 YEL-14 87 30
143 BRN-16 270 WHT-16
A1 87A
B1 129C YEL-16 216 PUR-16 86+ 85- 217 GRY-16
A2 151 GRN-16
B2 129A YEL-16
A3 152 YEL-16
B3 130C TAN-16
A4 50 WHT-16 TAILLIGHTS
B4 130A TAN-16 C
A5 PLUG
B5 PLUG 146 PNK-16 87 30 11B RED-16
A6 129B YEL-16
B6 PLUG PLUG
A7 130B TAN-16 87A
B7 11 RED-16 216 PUR-16 86+ 85- 217 GRY-16
A8 0 BLK-16
B8

B REAR WORK LIGHTS


42 GRN-14 87 30 213 RED-16
PLUG
87A 0 BLK-16
215 PNK-16 86+ 85-
148A ORG-16

FLASHER
146A PNK-16

126 GRN-16
214 RED-14
11B RED-16
11A RED-16
199 ORG-16

218 GRN-16
122 PUR-16

69A WHT-16
213 RED-14

138 ORG-16
125 PNK-16
132 GRN-14

160 RED-18

136 PUR-14

140 GRY-16
134 PNK-16

110 WHT-16
60 ORG-16
23 ORG-16

157 RED-16
31 ORG-16

142 BLU-14

123 TAN-16

160 BLK-18

243 BLU-16
124 YEL-16
129 YEL-16
19 WHT-16

195 YEL-16
130 TAN-16

198 TAN-16
32 GRN-16
42 GRN-14

67 PNK-16

33 PNK-16
05 RED-16
02 RED-14
135 YEL-16
25 BRN-16

20 BRN-16
54 RED-14

89 RED-16
24 BLU-16

14 PUR-16

70 RED-16
59 RED-14
04 BLU-16

84 RED-16
40 GRY-16
53 RED-16
62 RED-16
36 BLU-14
87 TAN-16

34 YEL-16

29 YEL-16
71 BLK-16

136 PUR-16
137 YEL-16
MODULE
E BRAKE/ALL-TACH

0 BLK-16
CONNECTION
246 PNK-16 87 30 62A RED-16
PLUG 87A
0 BLK-16
36A BLU-16 86+ 85- TO REAR
AB C
148A ORG-16

WIPER/WASHER
146A PNK-16

56 RED-12
132 GRN-14
199 ORG-16
126 GRN-16

218 GRN-16

69A WHT-16

138 ORG-16
134 PNK-16

125 PNK-16
122 PUR-16

213 RED-14

160 RED-18

136 PUR-14

110 WHT-16
157 RED-16
142 BLU-14

243 BLU-16
214 RED-14

140 GRY-16
60 ORG-16
23 ORG-16

31 ORG-16
130 TAN-16
129 YEL-16

123 TAN-16

160 BLK-18

135 YEL-16

198 TAN-16

195 YEL-16
124 YEL-16

55 WH-12
32 GRN-16
42 GRN-14

19 WHT-16

11 RED-14

84 RED-16
40 GRY-16
53 RED-16
67 PNK-16

70 RED-16
33 PNK-16
05 RED-16
02 RED-14
20 BRN-16
59 RED-14
54 RED-14

14 PUR-16

89 RED-16
25 BRN-16

62 RED-16
24 BLU-16
04 BLU-16

36 BLU-14

0 BK-12
87 TAN-16

29 YEL-16
71 BLK-16
34 YEL-16
3-PIN WEATHERPACK

PLUG
PLUG
PLUG
PLUG
PLUG

PLUG
PLUG
7 SHROUD

C
D
B

A
B
E
5-PIN

10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

11
11

D
1
2
3
4
5
7
8
9
6
1
2
3
4
5
7
8
9
6

A 1208-4891
5A C 61
1 2
TOP VIEW 31 PIN
PDM MODULE 31 PIN DEUTSCH PLUG
48 44 40 36 32 28 24 20 16 12 8 4 DEUTSCH RECEPTACLE
47 43 39 35 31 27 23 19 15 11 7 3 HDP26-24-31ST
HDP24-24-31PT
46 42 38 34 30 26 22 18 14 10 6 2 TO
45 41 37 33 29 25 21 17 13 9 5 1 TO TO CHASSIS
CHASSIS CHASSIS
HARNESS HARNESS
HARNESS
86 30 F E
87 87A85

NOTCH ORIENTATION

PRINTED IN USA 50950174/DP0317 240


SCHEMATICS - ELECTRICAL - ROPS/FOPS
STROBE RADIO LEFT RIGHT DOME
LIGHT (OPT) FRONT FRONT LIGHT
32 (OPT) 31 1 2 3 30 WORK 21 WORK 22
LIGHT LIGHT

60 ORG-16
141 PNK-16

84 RED-16
143 BRN-16

0 BLK-16
0 BLK-16

143 BRN-16
0 BLK-16

0 BLK-16

0 BLK-16
61 GRN-16
DEUTSCH CONNECTOR 3-PIN METRIPACK
DT06-3S ABC A B C TOWER CONNECTOR DEUTSCH
(TO DOOR SWITCH) TO WIPER MOTOR CONNECTOR

139 TN

59 RD
DT06-6S

59 RD
52 WH

0 BK
1 0 BLK-16

NC
ELECTRONIC 2 53 RED-16
3 160
DISPLAY 4 160 RED-18
BLK-16
5 PLUG
6
25 BRN-16
34 YEL-16 1 13

DEUTSCH DT06-12S
19 WHT-16 2
32 GRN-16
40 GRY-16 34

59 RD

139 TN
52 WH
59 RD
CAB DOOR

0 BK
ANALOG REAR WIPER
HARNESS 14 PUR-16 5
31 ORG-16 6
67 PNK-16 7
15 BRN-16
DISPLAY
ROPS PARK BRAKE
SWITCH
FRONT WIPER
SWITCH
(OPTIONAL)
SWITCH
(EU ONLY) 137 YEL-16
04 BLU-16 89
87 TAN-16 10
24 BLU-16
23 ORG-16 11
12
ELECTRICAL 7
1
8 2 1 2 1 0 BK
3 3 136 PUR-16

59B RED-16
SCHEMATIC

0 BLK-16
5

143 BRN-16
2 5

37 GRN-16
138 OR

54 RED-16
139 TN

54 RED-16
52 WH
29 3

59 RD
6

139 TAN-16
0 BK

30 PUR-16

59A RED-16
18 6

140 GRY-16
16 17

DC BA 4-PIN DEUTSCH CONNECTOR


DEUTSCH SINGLE
FEMALE SOCKET
50352423 136 PUR-16

DT06-4S (JIFFY SPLICE)


125 PNK-16

53 RED-16
124 YEL-16 198 TAN-16
HIGH FLOW 123 TAN-16
TO WIPER/WASHER/ (OPTIONAL) 126 GRN-16 199 ORG-16 53 RED-16
DOOR SWITCH 8 1 36 8 3 6 10
2 1 TURN SIGNAL 18A
A 139 TAN-16 SWITCH
B 52 WHT-16 27 3 (EU ONLY) DPF REGEN
C 0 BLK-16 7 2 SWITCH
23 D 7 2 5 9
59C RED-16 122 PUR-16 JUMPER 53 RED-16

195 YEL-16
4-PIN DEUTSCH CONNECTOR 0 BLK-16 218 GRN-16
DT04-4P 141 PNK-16
7 3 2 5 IGNITION SW

Electrical ROPS/FOPS Schematic 2 14


3 1 BAT B
2 IGN C 05 RED-16

84 RED-16
3 28
STROBE FLASHER HIGH/LOW OFFST D 20 BRN-16
(DOM. OPT. BEAM ON
(OPT) ST BAT A 02 RED-14
OR EU) (EU ONLY)

SN 174709 and Up SELF-LEVEL 0 BLK-16


SWITCH 0 BLK-16 PWR ALLTACH
(OPT) SWITCH
(OPTIONAL)
7 7 8 89 RED-16
2

(plus 174696-701)
243 BLU-16 1
3 2
89 RED-16
33 157 RED-16 3
215 PNK-16
216 PUR-16 110 WHT-16
217 GRY-16 5
6
13

246 PNK-16
62 RED-16
1 3 4 6 LIGHT
2 5 SELECTOR
SWITCH
26A 0 BLK-16 ACCELERATOR DIAL
148 ORG-16 METRIPACK
1216-2210
133 ORG-16 A 71 BLK-16
NOTE A: 3 MASTER
LIGHTS
B 69A WHT-16
C 70 RED-16
D PLUG
2 SWITCH E PLUG
F
26 PLUG
RED WIRE IS SIGNALING CIRCUIT 11A RED-14 12

FOR ISO/EU OPERATING MODE 24


B 0 BLK-12
4-PIN WEATHERPACK TOWER
A 6
55 WHT-12 SEAT
BLACK WIRE IS SIGNALING CIRCUIT 36 BLU-14 1

DEUTSCH
HVAC PWR A BCD PWR

DT06-6S
29 YEL-16 2
1201-5792 15 BRN-16 3
FOR NASO/DOMESTIC OPERATING MODE WEATHERPACK 37 GRN-16 4
PLUG 5
6

135 YEL-16
54 RED-16

0 BLK-16
10 WHT-16
33 PNK-16 TO SAFETY
59C RED-16

23 ORG-16
141 PNK-16

31 ORG-16
60 ORG-16
52 WHT-16
139 TAN-16

19 WHT-16
32 GRN-16

53 RED-16
14 PUR-16
40 GRY-16
67 PNK-16
15 BRN-16
24 BLU-16

10
04 BLU-16
87 TAN-16
34 YEL-16
0 BLK-16

INTERLOCK
0 BLK-16

11A RED-14

RED-16
217 GRY-16
133 ORG-16
148 ORG-16
216 PUR-16

126 GRN-16
122 PUR-16
157 PNK-16

143 BRN-16
125 PNK-16
55 WHT-12

243 BLU-16
141 PNK-16

123 TAN-16
124 YEL-16
TO ROPS 6A MODULE

84 RED-16
0 BLK-16
GROUND

0 BLK-16
RING TERMINAL 0 BLK-16 54 RED-16 1

215
0 BLK-16 2
ACCESSORY 10 WHT-16 34
17 GRN-16 5

DEUTSCH
59C RED-16

DT06-12S
PLUG
31 ORG-16
60 ORG-16

141 PNK-16
23 ORG-16

30 PUR-16 6
19 WHT-16
32 GRN-16

52 WHT-16
67 PNK-16

139 TAN-16
15 BRN-16
53 RED-16
04 BLU-16
24 BLU-16

40 GRY-16
14 PUR-16
87 TAN-16

34 YEL-16

0 BLK-16 56 RED-12 40 GRY-16 7


PLUG
0 BLK-16

54 RED-16 89

133 ORG-16
148 ORG-16

126 GRN-16

143 BRN-16
216 PUR-14

11A RED-14

122 PUR-16

157 RED-16
141 PNK-16
217 GRY-16

215 PNK-16

125 PNK-16

243 BLU-16
55 WHT-12
124 YEL-16
123 TAN-16

84 RED-16
52 WHT-16

0 BLK-16
OS BLK-16 273 GRY-16 10

218 GRN-16
59B RED-16
11

143 BRN-16

199 ORG-16
GRY-16
59A RED-16

246 PNK-16
139 TAN-16
37 GRN-16

195 YEL-16
198 TAN-16
54 RED-16

62 RED-16
11

30 PUR-16
AUXILIARY TO ROPS 6B PLUG 12
PLUG
GROUND
LIGHTING 9

140
130 TAN-16 1 RING TERMINAL
8 3 6 HARNESS
2

59B RED-14
59A RED-14
143 BRN-16

199 ORG-16
218 GRN-16
140 GRY-16
0 BK

246 PNK-16
54 RED-16
139 TAN-16

195 YEL-16
10 WHT-16
135 YEL-16
54 RED-16

198 TAN-16

62 RED-16
37 GRN-16
30 PUR-16
0S BLK-16
7 8 RESTRAINT

0 BLK-16
11 RED-16 BAR
SWITCH

217 GRY-16 2 1
7 1 132 GRN-14 141 PNK-16 216 PUR-14
139 TAN-16 133 ORG-16

10 WHT-16
2

54 RED-16
135 YEL-16
OS BLK-16
52 WHT-16 148 ORG-16

0 BLK-16
15 BRN-16 215 PNK-16

17 GRN-16
3 142 BLU-14

54 RED-16
53 RED-16 141 PNK-16
67 PNK-16 11A RED-14
14 PUR-16 126 GRN-16
DT04-12P DT06-12S 34 YEL-16 125 PNK-16
59C RED-16 123 TAN-16
WITH 1011-349-1205 40 GRY-16 122 PUR-16
216 PUR-14 124 YEL-16 55 WHT-12
217 GRY-16 143 BRN-16 143 BRN-16 54 RED-14
145 YEL-14 1 1 217 GRY-16 133 ORG-16 139 TAN-16
132 GRN-16 2 2 132 GRN-14 133 ORG-16 273 GRY-16 273 GRY-16 52 WHT-16 135 YEL-16 30 PUR-16 56 RED-12
142 BLU-14 3 3 142 BLU-14 215 PNK-16 215 PNK-16 139 TAN-16 15 BRN-16 143 BRN-16 37 GRN-16 70 RED-16
134 PNK-16 4 4 143 BRN-16 143 BRN-16 52 WHT-16 20 BRN-16 139 TAN-16 10 WHT-16 69A WHT-16
149A BRN-16 65 5 133 ORG-16 216 PUR-14 20 BRN-16 20 BRN-16 273 GRY-16 246 PNK-16 OS BLK-16 71 BLK-16
6 246 PNK-16 246 PNK-16 15 BRN-16 246 PNK-16 218 GRN-16 160 RED-18 110 WHT-16
0 BLK-16 7 7 0 BLK-16 62 RED-16 62 RED-16 160 RED-18 218 GRN-16 199 ORG-16 160 BLK-18 89 RED-16
130 TAN-16 8 8 130 TAN-16 20 BRN-16 36 BLU-14 160 BLK-18 157 RED-16 160 RED-18 62 RED-16 52 BRN-16
WHT-16 02 RED-14
129 YEL-16 9 9 129 YEL-16 273 GRY-16 148 ORG-16 246 PNK-16 160 BLK-18 198 TAN-16 15 20 BRN-16
11 RED-16 10 10 11B RED-14 20 BRN-16 199 ORG-16 218 GRN-16 199 ORG-16 195 69A WHT-16 05 RED-16
PLUG 11 11 215 PNK-16 126 GRN-16 199 ORG-16 243 BLU-16 84 RED-16 59BYEL-16
RED-16 84 RED-16
3 EMPTY PLUG 12 12 216 PUR-16 130 TAN-16 125 PNK-16 40 GRY-16 40 GRY-16 59A RED-16 53 RED-16 136 PUR-16
214 RED-16 42 GRN-14 123 TAN-16 53 RED-16 53 RED-16 140 GRY-16 36 BLU-14
EMPTY 2 D WORK/ROAD LIGHT 213 RED-16 129 YEL-16 122 PUR-16 62 RED-16 62 RED-16 52 WHT-16 40 GRY-16 137 YEL-16
EMPTY 143 BRN-16 134 PNK-16 124 YEL-16 59C RED-16 59B RED-16 160 RED-18 29 YEL-16 25 BRN-16
1 146 PNK-16 142 BLU-14 218 GRN-16 59A RED-16 160 BLK-18 71 BLK-16 160 RED-18
6 50 WHT-16 42 GRN-14 132 GRN-14 160 RED-18 36 BLU-14 36 BLU-14 36 BLU-14 70 RED-16 160 BLK-18
5 270 WHT-16 87 30 214 RED-16 246 PNK-16 146 PNK-16 160 BLK-18 34 YEL-16 15 BRN-16 33 PNK-16 53 RED-16
4 270B WHT-16 62A RED-16 213 RED-14 11A RED-14 14 PUR-16 273 GRY-16 25 BRN-16 84 RED-16
134 PNK-14 87A 36 BLU-16 214 RED-14 67 PNK-16 135 YEL-16 20 BRN-16 05 RED-16 36 BLU-14
PLUG 217 GRY-16 11B RED-16 136 PUR-16 02 RED-14 29 YEL-16
149 BRN-16 86 85 217 GRY-16 273 GRY-16 0 BLK-16 69A WHT-16 84 RED-16 20 BRN-16 15 BRN-16
20 BRN-16 29 YEL-16 53 RED-16 138 ORG-16 37 GRN-16
71 BLK-16 110 WHT-16 89 RED-16 33 PNK-16
70 RED-16 40 GRY-16 110 WHT-16 10 WHT-16
33 PNK-16 29 YEL-16 273 GRY-16 30 PUR-16
A FRT WORK LIGHTS 25 BRN-16 71 BLK-16 56 RED-12 40 GRY-16
05 RED-16 70 RED-16 52 WHT-16
02 RED-14 33 PNK-16 137 YEL-16 273 GRY-16
143 BRN-16 87 30 270B WHT-16 198 TAN-16 25 BRN-16
20 BRN-16 05 RED-16 136 PUR-16
PLUG 87A 54 RED-14 02 RED-14
SEE 140 ORG-16
GRY-16 69A WHT-16
133 ORG-16 86 85 217 GRY-16 138 138 ORG-16
195 YEL-16 89 RED-16
89 RED-16 136 PUR-16
NOTE A 110 WHT-16 55 WHT-12
0 BLK-16 0 BLK-16
F ROAD LIGHTS 0 BLK-16
145 YEL-14 87 30
A! 134 PNK-16 143 BRN-16 87A 270 WHT-16
B1 134 PNK-16
A2 129C YEL-16
B2 151 GRN-16 216 PUR-16 86+ 85 217 GRY-16
A3 129A YEL-16
B3 152 YEL-16
A4 130C TAN-16
B4 50 WHT-16 C TAILLIGHTS
A5 130A TAN-16
B5 PLUG
A6 PLUG 146 PNK-16 87 30 11B RED-16
B6 129B YEL-16
A7 PLUG PLUG 87A
B7 130B TAN-16 217 GRY-16
A8 11 RED-16
B8 0 BLK-16 216 PUR-16 86 85

B REAR WORK LIGHTS


42 GRN-14 87 30 213 RED-16
PLUG 87A
215 PNK-16 86 85 0 BLK-16
148A ORG-16

FLASHER
146A PNK-16

69A WHT-16

138 ORG-16
126 GRN-16

136 PUR-14

110 WHT-16
214 RED-14
11B RED-16
RED-16
11A ORG-16

218 GRN-16
122 PUR-16
213 RED-14

157 RED-16
132 GRN-14

140 GRY-16
243 BLU-16
160 RED-18
125 PNK-16
60 ORG-16
23 ORG-16

195 YEL-16
TAN-16
31 ORG-16

134 PNK-16
142 BLU-14

67 PNK-16
123 TAN-16

160 BLK-18

33 PNK-16
05 RED-16
02 RED-14
135 YEL-16
25 BRN-16

20 BRN-16
54 RED-14

89 RED-16
124 YEL-16
129 YEL-16

14 PUR-16

70 RED-16
19 WHT-16

59 RED-14
130 TAN-16

84 RED-16
40 GRY-16
53 RED-16
62 RED-16
32 GRN-16
42 GRN-14

36 BLU-14
34 YEL-16
24 BLU-16
04 BLU-16

29 YEL-16
71 BLK-16
87 TAN-16

MODULE

136 PUR-16
137 YEL-16
CONNECTION E BRAKE/ALL-TACH

0 BLK-16
198
199

246 PNK-16 87 30 62A RED-16


TOP VIEW 5A A B C D PLUG 87A
PDM MODULE 36A BLU-16 86 85 0 BLK-16
48 44 40 36 32 28 24 20 16 12 8 4 AB C TO REAR
148A ORG-16

47 43 39 23 19 15
146A PNK-16

35 31 27 11 7 3
132 GRN-14
199 ORG-16
126 GRN-16

218 GRN-16

69A WHT-16

138 ORG-16
122 PUR-16

213 RED-14

160 RED-18

136 PUR-14

110 WHT-16
157 RED-16
134 PNK-16
142 BLU-14

125 PNK-16

214 RED-14
60 ORG-16
23 ORG-16

31 ORG-16

243 BLU-16
130 TAN-16
129 YEL-16

123 TAN-16
124 YEL-16

160 BLK-18

E 56 RED-12
42 GRN-14

32 GRN-16

135 YEL-16

198 TAN-16

195 YEL-16
140 GRY-16 WIPER/WASHER
19 WHT-16

84 RED-16
40 GRY-16
53 RED-16
67 PNK-16

70 RED-16
33 PNK-16
05 RED-16
02 RED-14
20 BRN-16
59 RED-14
54 RED-14

14 PUR-16

89 RED-16
24 BLU-16
04 BLU-16

11 RED-14

25 BRN-16

62 RED-16
36 BLU-14
87 TAN-16

55 WH-12
29 YEL-16
71 BLK-16
34 YEL-16

34 30 26

C 0 BK-12
46 42 38 22 18 14 10 6 2
START SIGNAL
PLUG
PLUG
PLUG

A PLUG
G
PLUG
PLUG

D PLUG
45 41 37 33 29 25 21 17 13 9 5 1 3-PIN WEATHERPACK
273 GRY-16 87 30 0 BLK-16 SHROUD
G F E PLUG 87A
20 BRN-16 86 85 0 BLK-16

B
86 30
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

5-PIN
11
1
2
3
4
5
6
7
8
9

10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
87 87A85
11
1
2
3
4
5
7
8
9
6

31 PIN 61 1208-4891
DEUTSCH RECEPTACLE 31 PIN DEUTSCH PLUG
1 HDP24-24-31PT 2 HDP26-24-31ST
NOTCH ORIENTATION

TO TO TO
CHASSIS CHASSIS CHASSIS
HARNESS HARNESS HARNESS

241 50950174/DP0317 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

054626 76 1 055648 200 3 068034 56 2 072580 88 7


054626 78 1 055648 202 1 068938 58 2 072580 90 7
054626 82 1 055648 207 1 068938 84 4 072580 92 3
054626 96 1 055648 208 1 068938 88 6 072587 80 2
054626 98 1 055648 210 1 068938 90 6 072587 84 6
054819 84 1 055648 216 1 068938 100 3 072587 86 5
054819 86 1 055648 217 1 068938 104 4 072587 88 8
054819 88 1 055648 220 1 068938 106 4 072587 90 8
054819 90 1 055648 222 1 068938 150 3 072806 58 3
054820 76 2 055648 224 1 068938 211 3 072806 76 36
054820 78 2 056937 108 2 068938 212 3 072806 78 40
054820 88 2 057557 40 1 070634 16 2 072806 100 4
054820 90 2 058615 207 2 070634 18 3 072806 206 1
054885 108 1 058805 18 2 070634 22 3 072806 211 4
054985 128 1 058805 22 2 070634 28 2 072806 212 4

NUMERICAL INDEX
054985 130 1 058805 30 1 070634 36 4 072871 210 2
054994 8 1 058805 116 2 070634 38 4 073458 155 1
054994 58 1 058805 118 2 070634 62 6 073694 118 10
054994 78 3 058805 120 2 070634 66 5 073694 122 9
054994 84 2 058805 122 2 070634 216 2 074091 104 5
054994 86 2 061946 74 2 070634 219 1 074091 126 1
054994 88 3 062023 62 3 070648 68 1 074395 14 2
054994 90 3 062023 66 2 070648 72 4 074395 22 5
054994 96 2 062023 74 3 070648 220 2 074830 80 16
054994 98 2 062397 62 4 070856 68 2 074830 80 16
054994 100 1 062397 66 3 070856 74 4 074860 54 3
054994 104 1 064260 8 2 070856 110 9 075196 16 3
054994 106 1 064260 88 5 070856 112 8 075196 18 5
054994 211 1 064260 90 5 070856 144 1 075196 22 6
054994 212 1 064260 92 1 071246 62 7 075196 62 10
054994 213 1 064260 94 1 071246 66 6 075288 108 3
055005 74 1 064260 110 3 071401 40 3 076078 80 3
055005 80 1 064260 112 3 071401 44 3 076078 96 5
055005 84 3 064260 150 2 071401 62 8 076078 98 3
055005 86 3 064260 213 2 071401 68 3 076078 198 2
055005 88 4 064354 106 2 071401 110 4 076078 208 4
055005 90 4 067750 116 3 071401 112 4 076078 222 4
055021 62 1 067750 118 3 071401 128 3 076147 130 2
055021 66 1 067750 120 3 071401 198 1 076587 84 7
055021 102 72 067750 122 3 071401 208 2 076587 86 6
055021 110 1 067761 62 5 071401 222 2 076587 88 9
055021 112 1 067761 66 4 071700 142 1 076587 90 9
055030 62 2 067761 92 2 071703 12 1 076587 110 6
055648 16 1 067823 40 2 071703 14 1 076587 112 5
055648 18 1 067847 36 3 071703 18 4 076588 74 5
055648 22 1 067847 38 3 071703 22 4 076880 62 11
055648 28 1 067847 44 1 071703 208 3 076880 66 8
055648 96 3 067847 54 2 071703 222 3 077685 110 7
055648 104 2 067847 56 1 071706 2 1 077685 112 6
055648 110 2 067847 96 4 071706 4 1 079092 80 4
055648 112 2 067847 211 2 071722 150 4 079097 88 10
055648 116 1 067847 212 2 072343 2 2 079097 90 10
055648 118 1 067847 218 1 072343 4 2 079097 92 4
055648 120 1 067847 223 1 072490 40 4 079097 94 2
055648 122 1 067950 44 2 072580 62 9 079098 8 3
055648 128 2 067950 100 2 072580 66 7 079098 12 2
055648 134 1 067950 104 3 072580 84 5 079098 18 6
055648 150 1 067950 106 3 072580 86 4 079098 58 4

PRINTED IN USA 50950174/DP0317 242


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

079098 88 11 088467 110 8 114665 36 7 131913 36 10


079098 90 11 088467 112 7 114665 38 7 131913 38 10
079098 92 5 088467 130 3 114824 76 8 131940 36 11
079098 94 3 088471 182 12 114824 78 9 131940 38 11
079098 96 6 088472 182 11 121002 108 4 131945 36 12
079098 211 5 088473 182 13 121030 100 8 131945 38 12
079098 212 5 088904 92 7 121480 200 1 132049 80 10
079098 213 3 088904 94 5 121481 200 2 132050 2 24
079126 92 6 088904 96 10 121773 76 9 132050 4 7
079126 94 4 088912 36 6 121773 78 10 132088 56 3
079126 96 7 088912 38 6 121775 76 10 132166 40 5
079152 60 1 088912 56 11 121775 78 11 132166 155 3
079209 54 4 089079 54 6 122485 36 8 132293 16 8
080313 166 6 089099 76 7 122485 38 8 132293 32 1
080556 76 4 089099 78 8 122485 201 1 132294 40 6
NUMERICAL INDEX

080556 78 5 089961 182 18 122485 208 6 132294 155 4


080556 86 7 090666 2 4 122485 222 6 132298 2 8
080556 90 12 090666 4 9 122778 100 9 132298 4 8
080556 213 4 090666 16 5 124073 166 2 132353 197 1
080808 182 5 090666 20 97 127342 80 6 132493 16 9
080809 182 6 090666 22 7 127349 80 7 132493 32 13
080810 182 8 090666 28 4 127428 72 3 132621 170 52
080811 182 7 090666 30 48 128007 130 4 132681 6 1
080813 182 10 090666 72 1 128316 44 4 132681 6 1
081371 50 1 090666 210 3 128316 100 10 132681 195 1
081371 52 1 090666 216 4 128316 104 7 132707 62 12
081371 199 1 090666 223 2 128316 106 7 132707 66 11
081371 204 1 091039 150 5 128316 108 5 134511 96 11
081374 36 5 091667 110 10 128591 80 8 134512 96 12
081374 38 5 092164 2 5 128738 132 1 134513 96 13
081379 116 4 092164 4 4 129004 182 19 134588 84 9
081379 118 4 094762 12 3 129066 182 14 134588 88 12
081379 120 4 094762 14 3 129124 84 8 134588 108 6
081379 122 4 094762 18 7 129124 86 8 134588 196 1
081380 2 3 094762 22 8 129124 100 11 134588 206 2
081380 4 3 095457 100 7 131488 168 5 134588 220 3
081380 100 5 095619 80 5 131522 2 6 134756 80 11
081380 104 6 095955 10 1 131522 4 5 134852 36 13
081380 106 5 095955 16 6 131522 80 9 134852 38 13
081841 66 9 095955 18 8 131529 2 7 134852 44 6
082489 60 2 095955 22 9 131529 4 6 134852 80 12
084174 202 2 095955 26 1 131606 60 2 134852 110 12
084174 208 5 095955 28 5 131842 10 2 134852 112 11
084174 222 5 095955 30 2 131842 16 4 134852 128 4
084175 134 2 095955 72 2 131842 18 10 134852 130 5
084175 198 3 095955 214 1 131842 22 11 134853 2 9
084175 217 2 095955 215 1 131842 26 2 134853 4 10
087234 207 3 095955 216 5 131842 28 3 134853 36 14
087393 76 5 095955 221 1 131842 30 4 134853 38 14
087393 78 6 103052 188 5 131842 44 5 134853 136 2
087849 96 8 103060 188 8 131842 82 2 134853 209 2
087849 219 2 103060 188 10 131842 92 8 134966 4 11
087854 54 5 104052 16 7 131842 192 1 134966 136 3
088101 54 8 104052 18 9 131842 208 7 134966 209 3
088442 76 6 104052 22 10 131842 214 2 135300 56 4
088442 78 7 104052 28 6 131842 215 2 135427 62 13
088467 96 9 104052 30 3 131842 216 3 135427 66 12
088467 106 6 104052 216 6 131842 222 7 135773 76 11

243 50950174/DP0317 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

135773 78 12 137603 118 7 138723 22 18 183763 152


136013 4 12 137603 120 7 138723 192 4 183763 152
136226 62 14 137603 122 7 138752 56 4 183812 36 17
136226 66 13 137608 100 12 138759 60 3 183812 38 17
136251 36 15 137632 155 6 138763 56 3 183814 110 14
136251 38 15 137634 155 7 138777 10 5 183814 112 13
136304 10 3 137637 155 8 138777 16 14 183902 104 8
136304 18 11 137655 155 9 138777 18 19 183949 199 3
136304 22 12 137657 155 10 138777 22 19 183998 68 4
136304 26 3 137660 155 12 138778 12 4 183998 72 6
136304 30 5 137661 155 13 138778 14 4 184007 50 2
136304 214 3 137718 136 4 138778 16 15 184007 52 2
136304 215 3 137718 209 4 138778 18 20 184007 199 4
136305 10 4 137718 218 2 138778 22 20 184007 204 2
136305 18 12 137753 118 8 138778 192 5 184016 204 3

NUMERICAL INDEX
136305 22 13 137753 122 8 138779 10 6 184017 46 2
136305 26 4 137784 84 10 138779 12 5 184017 204 3
136305 30 6 137784 86 9 138779 14 5 184023 36 18
136305 214 4 137784 100 13 138779 18 21 184023 38 18
136305 215 4 137797 16 10 138779 22 21 184099 68 5
136765 56 5 137797 18 13 138825 40 7 184099 72 7
136766 56 6 137797 22 14 139074 155 30 184116 156 41
137036 44 7 137797 28 7 139101 211 11 184139 156 39
137049 72 5 137797 30 7 139101 212 11 184146 68 8
137061 44 8 137797 36 16 139107 58 6 184146 72 9
137063 62 15 137797 38 16 139107 156 43 184195 68 8
137063 66 14 137797 110 13 139107 211 12 184195 72 9
137147 56 10 137797 112 12 139107 212 12 184210 100 14
137158 56 9 137797 114 1 139109 58 7 184210 104 9
137164 56 8 137797 132 1 139109 156 44 184210 106 8
137167 56 7 137797 132 2 139109 211 13 184211 100 15
137168 56 7 137797 192 2 139109 212 13 184211 104 10
137168 211 6 137797 216 7 139340 199 2 184211 106 9
137168 212 6 137797 220 4 139341 199 2 184214 155 16
137169 56 8 137821 118 9 139438 80 13 184357 58 8
137169 211 7 137836 46 1 139731 54 8 184357 156 42
137169 212 7 137836 204 2 139952 12 6 184357 213 5
137170 56 9 137844 155 9 139952 14 6 184363 82 3
137170 211 8 137845 155 10 139952 18 22 184363 190
137170 212 8 137915 60 4 139952 22 22 184384 190 1
137186 96 14 138031 140 1 140516 155 15 184388 190 3
137379 56 6 138031 142 2 140880 206 3 184389 190 2
137385 56 5 138298 60 3 140880 220 5 184415 82 4
137386 56 10 138593 2 10 140883 88 13 184491 206 4
137386 211 9 138593 4 13 140883 90 13 184499 76 13
137386 212 9 138623 192 3 175377 84 11 184499 78 14
137462 208 8 138649 16 11 175377 86 10 184507 205 1
137462 222 8 138649 18 15 175773 40 8 184526 156 38
137497 116 5 138649 22 15 176652 128 5 184601 70 1
137497 118 5 138651 16 12 176652 130 6 184605 68 6
137497 120 5 138651 18 16 183453 166 5 184605 70 2
137497 122 5 138651 22 16 183453 168 6 184605 72 8
137545 155 5 138669 218 3 183759 152 184607 68 7
137602 116 6 138711 156 40 183759 152 184670 2 11
137602 118 6 138714 16 13 183762 152 184670 4 14
137602 120 6 138714 18 17 183763 152 184688 62 16
137602 122 6 138714 22 17 183763 152 184711 155 16
137603 116 7 138723 18 18 183763 152 184843 82 5

PRINTED IN USA 50950174/DP0317 244


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

184892 204 1 189033 30 11 192587 219 5 194210 86 11


184941 66 15 189144 2 12 192731 219 6 194210 88 15
184986 170 42 189144 4 15 192763 205 4 194210 90 15
184986 172 6 189192 104 12 192764 205 3 194233 170 10
184987 170 45 189192 106 11 192932 72 11 194233 172 1
184987 172 7 189193 104 13 193021 82 6 194234 170 15
184991 170 32 189193 106 12 193022 82 7 194234 172 2
184991 172 18 189358 104 14 193105 62 18 194235 172 3
184992 170 49 189358 106 13 193105 66 18 194236 170 43
184992 172 18 189640 62 17 193131 62 19 194236 172 4
186014 68 8 189640 66 16 193131 66 19 194237 170 46
186014 72 9 189673 219 3 193154 72 12 194237 172 5
186016 170 111 189798 219 4 193156 44 9 194238 172 8
186016 172 17 189833 36 19 193157 44 10 194239 172 9
186022 170 71 189833 38 19 193169 76 37 194244 170 72
NUMERICAL INDEX

186026 170 48 190045 36 20 193169 78 41 194244 172 11


186151 192 6 190045 38 20 193335 100 19 194247 170 100
186193 18 23 190270 104 41 193335 193 194247 172 13
186193 22 23 190282 36 22 193413 100 20 194248 170 115
186193 30 9 190282 38 22 193569 62 20 194248 172 14
186703 18 24 190282 74 8 193569 66 20 194249 170 107
186703 22 24 190400 100 17 193622 66 21 194249 172 15
186703 30 10 190400 104 15 193674 78 15 194250 170 106
186743 155 18 190400 106 14 193674 172 194250 172 16
186765 36 21 190684 100 18 193675 78 16 194251 172 18
186765 38 21 190684 104 16 193675 172 194252 170 70
186834 52 3 190684 106 15 193706 2 14 194252 172 10
186863 110 15 191330 150 6 193706 4 17 194253 170 90
186863 112 14 191351 18 27 193709 88 14 194253 172 12
187026 207 4 191351 22 27 193709 90 14 194271 2 15
187030 10 7 191351 30 12 193828 134 3 194271 4 18
187030 18 25 191635 10 8 193828 217 3 194309 58 9
187030 22 25 191635 26 6 193831 134 4 194309 211 14
187030 26 5 191635 214 6 193831 217 4 194309 212 14
187030 214 5 191635 215 6 193833 134 5 194320 74 9
187030 215 5 191651 62 22 193833 217 5 194320 80 25
187031 207 5 191712 174 13 193840 130 7 194376 100 21
187045 206 5 191714 174 21 193850 134 6 194380 58 10
187405 208 9 191716 176 12 193850 217 6 194380 211 15
187405 222 9 191717 176 10 193855 134 7 194380 212 15
187424 152 191717 176 10 193856 110 16 194507 134 11
187424 152 191718 176 11 193856 112 15 194507 217 9
187474 74 7 191720 176 12 193857 134 8 194528 92 10
187581 68 9 191735 66 17 193971 62 21 194528 94 6
187581 72 10 191763 92 9 193971 66 22 194686 108 7
187725 68 8 191775 96 17 193974 76 14 194701 192 1
187725 72 9 191775 150 7 193974 78 17 194732 76 17
187726 68 8 191826 2 13 194004 80 14 194732 78 20
187726 72 9 191826 4 16 194068 62 22 194732 84 14
188050 218 4 192182 26 7 194068 66 23 194732 86 12
188053 218 5 192182 40 9 194126 82 8 194732 88 16
188056 96 15 192182 202 3 194146 134 9 194732 90 16
188430 100 16 192182 208 37 194146 217 7 194750 60 4
188430 104 11 192182 214 7 194147 134 10 194797 130 8
188430 106 10 192182 215 7 194147 217 8 194864 156 38
188915 96 16 192182 222 10 194210 76 16 194935 18 18
189033 18 26 192207 156 38 194210 78 19 194935 22 18
189033 22 26 192454 205 2 194210 84 13 194981 192 6

245 50950174/DP0317 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

195009 130 9 195660 30 14 240745 100 30 241346 32 3


195087 118 10 195660 214 9 240901 104 26 241346 34 3
195087 122 9 195660 215 9 240901 106 25 241354 40 14
195101 76 18 195691 170 40 240903 4 22 241385 12 9
195101 170 195692 170 47 240903 110 20 241385 14 10
195102 76 19 195693 170 150 240903 112 19 241385 18 41
195102 170 195740 110 17 240903 150 8 241385 22 42
195110 10 9 195740 112 16 240934 106 26 241390 40 15
195110 18 14 195886 104 17 240961 102 73 241397 2 19
195110 22 28 195886 106 16 240961 104 27 241397 4 25
195110 26 8 195888 104 18 240961 106 27 241402 104 31
195110 30 8 195888 106 17 241008 12 7 241402 106 31
195110 116 8 195889 104 20 241008 14 7 241459 62 26
195110 120 8 195889 106 19 241008 18 37 241459 66 30
195110 122 10 195894 104 21 241008 22 37 241486 16 18

NUMERICAL INDEX
195110 214 8 197960 196 6 241010 12 8 241486 18 42
195110 215 8 197998 155 5 241010 14 8 241486 22 43
195112 84 15 198178 166 7 241010 18 38 241486 28 9
195112 86 13 198178 168 8 241010 22 38 241486 30 17
195112 88 17 198190 150 9 241117 126 2 241486 216 9
195112 90 17 198191 150 9 241142 116 9 241532 126 6
195115 100 22 198192 150 9 241142 118 11 241535 100 33
195115 104 19 198193 150 9 241142 120 9 241544 40 16
195115 106 18 198194 150 9 241142 122 11 241560 40 17
195125 72 13 198195 150 9 241169 100 31 241562 62 27
195138 2 16 230100 174 8 241169 104 28 241562 66 31
195138 4 19 240054 40 10 241169 106 28 241563 62 28
195143 100 23 240055 210 5 241170 104 29 241563 66 32
195161 108 8 240056 76 21 241170 106 29 241590 62 29
195164 100 24 240056 186 241178 124 1 241590 66 33
195213 108 10 240057 78 22 241187 40 13 241605 62 30
195221 62 23 240057 186 241199 100 32 241605 66 34
195221 66 24 240083 68 10 241199 104 30 241618 74 10
195413 66 25 240083 70 3 241199 106 30 241679 36 24
195443 100 25 240083 72 14 241208 10 16 241679 38 24
195443 104 22 240197 184 2 241208 18 39 241701 58 11
195443 106 20 240202 184 4 241208 22 39 241701 211 16
195511 100 26 240272 188 9 241208 26 10 241701 212 16
195511 104 23 240272 188 9 241208 30 15 241711 58 12
195511 106 21 240273 188 4 241208 214 10 241711 211 17
195559 104 24 240273 188 7 241208 215 10 241711 212 17
195559 106 22 240274 188 7 241209 10 17 241773 40 18
195585 10 10 240274 188 11 241209 18 40 241844 12 10
195585 18 29 240276 188 2 241209 22 40 241844 14 11
195585 22 29 240276 188 2 241209 26 11 241844 18 43
195588 10 11 240306 219 8 241209 30 16 241844 22 44
195588 18 30 240461 10 15 241209 214 11 241900 210 6
195588 22 30 240461 18 35 241209 215 11 241932 62 31
195605 10 12 240461 22 35 241227 124 1 241932 66 35
195605 18 31 240461 192 241233 2 30 241963 44 12
195605 22 31 240503 16 17 241233 4 23 241987 26 12
195606 10 13 240503 18 36 241234 2 31 241987 214 12
195606 18 32 240503 22 36 241234 4 24 241987 215 12
195606 22 32 240632 114 2 241251 14 9 242016 44 13
195660 10 14 240632 132 3 241251 22 41 242029 100 34
195660 18 33 240634 100 29 241259 66 29 242029 104 32
195660 22 33 240645 40 11 241312 32 2 242029 106 32
195660 26 9 240687 40 12 241312 34 2 242036 40 19

PRINTED IN USA 50950174/DP0317 246


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

242044 108 12 242482 216 11 242678 104 39 242867 210 9


242089 198 4 242490 100 35 242678 106 38 242874 192 12
242090 198 19 242492 108 13 242712 116 14 242875 192 13
242105 44 14 242500 102 36 242712 118 17 242884 222 44
242111 116 10 242500 104 33 242712 120 14 242917 10 26
242111 118 12 242500 106 33 242712 122 17 242917 20 54
242111 120 10 242506 76 22 242779 203 1 242917 24 54
242111 122 12 242506 78 23 242780 203 2 242917 26 21
242113 116 11 242514 48 2 242781 203 3 242917 30 26
242113 118 13 242517 150 9 242784 203 4 242917 214 21
242113 120 11 242520 102 37 242786 203 5 242917 215 21
242113 122 13 242520 104 34 242787 203 6 242921 201 2
242144 134 14 242520 104 41 242788 203 7 242923 201 3
242144 217 13 242534 10 19 242789 203 6 242927 201 4
242145 18 44 242534 18 47 242790 203 7 242927 208 11
NUMERICAL INDEX

242145 22 45 242534 22 47 242801 210 8 242927 222 14


242145 192 7 242534 26 14 242805 197 2 242928 201 5
242147 16 19 242534 30 19 242818 203 8 242928 208 12
242147 28 10 242534 214 14 242819 203 8 242928 222 15
242147 216 10 242534 215 14 242831 10 21 242930 201 6
242152 155 20 242537 10 20 242831 18 49 242930 208 13
242236 155 28 242537 18 48 242831 22 49 242930 222 16
242246 155 28 242537 22 48 242831 26 16 242934 201 7
242260 155 24 242537 26 15 242831 30 21 242934 222 17
242275 44 15 242537 30 20 242831 214 16 242935 222 18
242284 155 25 242537 214 15 242831 215 16 242937 201 8
242291 118 14 242537 215 15 242832 10 22 242938 201 9
242291 122 14 242554 74 11 242832 18 50 242939 201 10
242293 202 5 242568 155 26 242832 22 50 242942 201 11
242293 222 12 242582 155 26 242832 26 17 242942 208 15
242308 132 2 242590 155 24 242832 30 22 242942 222 19
242313 207 7 242608 116 12 242832 214 17 242943 201 12
242315 40 20 242608 118 15 242832 215 17 242944 201 13
242317 40 21 242608 120 12 242833 10 23 242944 222 20
242322 40 22 242608 122 15 242833 18 51 242945 201 14
242323 40 23 242616 102 38 242833 24 51 242945 222 21
242326 196 3 242616 104 35 242833 26 18 242946 201 15
242340 210 7 242616 106 34 242833 30 23 242947 201 16
242342 198 5 242621 104 36 242833 214 18 242947 210 10
242343 198 6 242621 106 35 242833 215 18 242948 201 17
242386 126 3 242622 102 39 242842 192 11 242948 222 22
242390 62 32 242629 48 2 242862 10 24 242951 201 18
242397 155 25 242633 126 5 242862 20 52 242951 222 23
242408 155 25 242636 116 13 242862 24 52 242954 201 19
242437 10 18 242636 118 16 242862 26 19 242954 222 24
242437 18 46 242636 120 13 242862 30 24 242955 201 20
242437 22 46 242636 122 16 242862 214 19 242956 201 21
242437 26 13 242643 102 40 242862 215 19 242957 201 22
242437 30 18 242670 102 41 242863 10 25 242957 222 25
242437 214 13 242672 102 42 242863 20 53 242959 62 33
242437 215 13 242673 102 43 242863 24 53 242959 66 36
242471 192 8 242674 102 44 242863 26 20 242961 201 23
242477 192 9 242674 104 37 242863 30 25 242961 222 26
242478 192 10 242674 106 36 242863 214 20 242963 201 24
242482 16 20 242675 2 20 242863 215 20 242970 201 25
242482 28 11 242675 4 26 242866 202 6 242971 16 21
242482 32 5 242675 104 38 242866 208 10 242971 20 55
242482 34 5 242675 106 37 242866 222 13 242971 24 55

247 50950174/DP0317 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

242973 201 26 243078 192 4 243709 201 42 244496 30 36


242974 201 27 243086 198 7 243711 201 43 244517 76 25
242976 202 7 243117 80 16 243712 201 44 244517 78 29
242978 201 28 243118 80 16 243726 44 22 244559 2 21
242980 201 29 243126 140 2 243737 10 31 244559 4 28
242980 222 27 243126 148 1 243737 20 63 244572 96 18
242981 201 30 243135 152 243737 24 62 244655 184 1
242982 201 31 243179 44 16 243737 26 28 244668 202 9
242984 201 32 243199 168 2 243737 30 33 244668 208 16
242985 201 33 243200 168 18 243737 214 28 244668 222 32
242986 201 34 243226 44 17 243737 215 28 244674 202 10
242986 222 28 243233 44 18 243738 10 32 244681 32 7
242990 201 35 243248 186 1 243738 20 64 244681 34 7
242991 201 36 243249 186 2 243738 24 63 244709 40 26
242995 201 37 243250 186 3 243738 26 29 244770 10 34

NUMERICAL INDEX
242995 222 29 243263 186 4 243738 30 34 244770 20 67
243007 26 22 243268 44 19 243738 214 29 244770 24 66
243007 30 27 243270 40 24 243738 215 29 244770 26 31
243007 192 243284 52 4 243741 10 33 244770 214 31
243007 214 22 243289 52 4 243741 20 65 244770 215 31
243007 215 22 243376 196 4 243741 24 64 244804 192 17
243009 26 23 243378 196 5 243741 26 30 244806 192 18
243009 214 23 243383 192 14 243741 30 35 244813 16 23
243009 215 23 243385 192 15 243741 214 30 244813 20 68
243013 10 27 243386 192 16 243741 215 30 244813 24 67
243013 20 56 243391 44 20 243829 44 23 244813 28 12
243013 24 56 243394 44 21 243830 44 24 244813 216 12
243013 26 24 243409 58 13 243955 48 1 244814 16 24
243013 30 29 243409 211 18 243956 48 3 244814 20 69
243013 214 24 243409 212 18 243958 48 4 244814 24 68
243013 215 24 243415 58 14 243959 48 5 244814 28 13
243014 10 28 243415 211 19 243960 48 7 244814 216 13
243014 20 57 243415 212 19 243961 48 16 244815 10 35
243014 24 57 243432 66 37 243962 48 17 244815 20 70
243014 26 25 243445 10 30 243963 48 18 244815 24 69
243014 30 30 243445 20 61 243964 48 19 244815 26 32
243014 214 25 243445 24 60 243965 48 20 244815 214 32
243014 215 25 243445 26 27 243966 48 21 244815 215 32
243017 10 29 243445 30 32 243973 32 6 244955 62 35
243017 20 58 243445 214 27 243973 34 6 244955 66 39
243017 24 58 243445 215 27 244056 74 12 244983 78 24
243017 26 26 243446 40 25 244162 201 45 244985 78 25
243017 30 31 243450 202 8 244212 201 46 245012 62 36
243017 214 26 243450 222 30 244213 201 47 245012 66 40
243017 215 26 243452 210 11 244213 222 31 245055 92 11
243021 201 38 243453 210 12 244214 201 48 245055 94 7
243022 201 39 243456 210 13 244230 4 27 245180 8 6
243029 201 40 243493 12 12 244238 201 49 245180 58 15
243030 201 41 243493 20 62 244242 201 50 245180 211 20
243033 12 11 243493 24 61 244267 201 51 245180 212 20
243033 20 59 243505 222 43 244269 201 52 245180 213 8
243045 54 7 243512 210 14 244272 184 3 245211 28 14
243061 202 14 243530 210 15 244322 6 2 245211 34 1
243062 202 14 243546 210 16 244322 195 2 245211 42 1
243075 192 3 243548 136 5 244365 62 34 245235 10 36
243076 16 22 243548 209 5 244365 66 38 245235 20 71
243076 20 60 243551 106 39 244496 20 66 245235 24 70
243076 24 59 243635 106 40 244496 24 65 245235 26 33

PRINTED IN USA 50950174/DP0317 248


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

245235 214 33 650486 64 69 650579 14 18 650839 84 33


245235 215 33 650486 64 70 650579 20 87 650839 88 38
245236 78 26 650486 66 55 650579 24 87 650851 12 20
245238 2 22 650486 102 71 650579 108 20 650851 14 20
245238 4 29 650486 110 41 650580 108 18 650851 20 88
245260 208 17 650486 134 24 650584 198 13 650851 24 89
245260 222 33 650486 217 22 650606 224 13 650851 208 26
271468 2 23 650487 207 10 650629 56 17 650851 222 50
271702 124 1 650487 223 11 650629 96 35 650863 44 33
271958 92 12 650490 44 27 650629 98 12 650863 58 32
271958 182 650494 2 42 650630 46 5 650863 64 73
272299 70 10 650494 4 40 650630 50 4 650863 211 40
272299 72 15 650495 218 15 650630 52 5 650863 212 40
272300 68 11 650518 84 31 650630 199 5 650863 220 16
272426 2 24 650518 88 36 650630 204 4 650878 36 37
NUMERICAL INDEX

272578 116 15 650518 134 25 650630 204 4 650878 38 37


272578 120 15 650518 217 23 650647 218 16 650934 58 33
272669 76 23 650527 2 43 650650 56 18 650934 211 41
272669 78 27 650527 4 41 650663 196 7 650934 212 41
272730 150 10 650528 44 28 650687 102 71 650959 58 34
272742 219 9 650535 44 29 650694 218 17 650959 211 42
272760 150 11 650535 56 16 650702 2 24 650959 212 42
273038 74 13 650535 211 37 650702 4 7 650969 2 45
273076 150 12 650535 212 37 650704 36 35 650969 16 38
273181 134 15 650545 14 17 650704 38 35 650969 20 89
273361 132 3 650545 24 86 650706 58 31 650969 24 90
410010 205 4 650545 108 19 650706 211 39 650969 28 25
570002 54 10 650545 112 34 650706 212 39 650969 216 25
570002 56 14 650545 144 1 650725 8 16 650973 58 35
612604 64 68 650545 208 23 650725 92 27 650973 211 43
612604 66 54 650545 222 54 650725 94 21 650973 212 43
650019 8 14 650546 108 17 650725 213 20 650980 192 21
650019 213 18 650547 92 26 650731 54 12 650980 197 3
650162 40 37 650547 94 20 650731 96 36 651041 80 27
650196 108 15 650548 44 30 650732 64 72 651042 2 46
650315 134 23 650548 192 20 650741 150 18 651042 4 43
650315 217 21 650548 192 20 650745 68 20 651042 219 12
650419 12 18 650550 44 31 650745 72 23 651067 2 47
650419 20 86 650550 116 27 650745 108 19 651067 4 44
650419 40 38 650550 118 28 650758 40 29 651067 223 12
650419 128 18 650550 120 26 650758 206 6 651082 40 39
650419 130 21 650550 122 27 650758 220 15 651094 44 34
650426 108 16 650557 64 71 650758 224 14 651148 201 58
650426 110 51 650557 66 56 650786 72 24 651151 6 3
650437 36 32 650569 58 30 650786 74 21 651169 104 51
650437 38 32 650569 211 38 650809 44 32 651169 106 53
650437 44 25 650569 212 38 650810 14 19 651173 110 42
650448 124 2 650573 2 44 650810 24 88 651173 112 35
650448 142 20 650573 4 42 650812 202 16 651173 128 19
650453 36 33 650573 8 15 650812 208 24 651173 130 22
650453 38 33 650573 84 32 650812 222 48 651192 192 22
650453 44 26 650573 88 37 650815 36 34 651234 68 21
650453 76 32 650573 102 61 650815 38 34 651260 198 18
650453 78 36 650573 104 49 650818 218 18 651297 72 25
650483 54 11 650573 106 52 650834 36 36 651307 10 48
650485 76 33 650573 213 19 650834 38 36 651307 20 90
650485 78 37 650573 217 24 650835 208 25 651307 24 91
650486 56 15 650579 12 19 650835 222 49 651307 26 44

249 50950174/DP0317 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

651307 30 43 651529 44 35 651821 222 54 654009 12 23


651307 40 40 651564 60 8 652040 88 39 654009 14 26
651307 116 28 651614 56 2 652040 90 30 654009 36 42
651307 118 32 651620 76 34 652040 92 29 654009 38 42
651307 120 27 651620 78 38 652040 94 22 654009 44 36
651307 122 31 651628 6 4 653002 198 15 654009 218 20
651307 192 23 651642 196 8 653002 224 15 654016 6 4
651307 214 44 651648 2 48 653005 58 36 654016 195 4
651307 215 44 651648 4 47 653005 211 44 654030 84 34
651307 219 13 651648 74 22 653005 212 44 654030 86 24
651308 10 49 651648 80 28 653005 220 17 654030 88 40
651308 20 91 651648 96 37 653005 224 16 654030 90 31
651308 24 92 651648 102 60 653007 201 53 654046 2 49
651308 26 45 651648 102 62 653010 36 39 654046 4 48
651308 30 44 651648 104 48 653010 38 39 654046 46 6

NUMERICAL INDEX
651308 32 10 651648 104 50 653010 110 46 654046 50 5
651308 34 10 651648 106 55 653010 112 39 654046 52 6
651308 36 38 651648 110 44 653015 208 31 654046 199 6
651308 38 38 651648 112 37 653015 222 55 654046 204 5
651308 40 41 651659 40 42 653018 40 44 654046 204 5
651308 42 9 651659 208 28 653018 58 37 654046 208 33
651308 102 63 651659 222 52 653018 211 45 654046 222 56
651308 104 52 651660 102 65 653018 212 45 654049 12 24
651308 106 54 651660 104 53 653018 218 19 654049 14 23
651308 116 29 651660 106 56 653034 36 40 654049 20 93
651308 118 29 651672 116 30 653034 38 40 654049 24 95
651308 120 28 651672 118 30 653034 110 47 654049 44 37
651308 122 28 651672 120 29 653034 112 40 654049 96 38
651308 203 11 651672 122 29 653038 108 21 654049 98 13
651308 208 27 651689 64 76 653053 58 38 654052 201 55
651308 214 45 651712 82 10 653053 211 46 654052 208 34
651308 215 45 651726 116 31 653053 212 46 654052 222 57
651308 222 51 651726 118 27 654002 68 22 655006 40 46
651312 4 45 651726 120 30 654002 110 48 655006 56 19
651312 134 26 651732 102 66 654002 112 41 655006 211 47
651312 217 25 651752 208 29 654002 128 20 655006 212 47
651324 4 46 651752 222 53 654002 130 23 656001 12 25
651363 10 50 651760 92 28 654002 142 21 656001 14 24
651363 26 46 651773 64 77 654002 198 16 656001 20 94
651363 32 12 651773 66 59 654002 224 17 656001 24 96
651363 34 12 651776 74 23 654004 12 22 656002 64 78
651363 42 10 651778 198 14 654004 14 22 656002 66 60
651363 214 46 651799 2 48 654004 20 95 656045 64 79
651363 215 46 651799 110 45 654004 24 94 656045 66 61
651394 64 74 651799 112 38 654004 36 41 656047 201 57
651394 66 57 651807 10 51 654004 38 41 656047 208 35
651395 12 21 651807 26 47 654004 92 30 656047 222 58
651395 14 21 651807 32 11 654004 94 23 656048 68 23
651395 20 92 651807 34 11 654004 102 67 656048 70 12
651395 24 93 651807 42 11 654004 104 54 656048 128 21
651395 64 75 651807 214 47 654004 106 57 656048 130 24
651395 66 58 651807 215 47 654004 108 22 656066 102 68
651424 110 43 651809 210 25 654004 110 49 656066 104 41
651424 112 36 651810 210 26 654004 112 42 656082 116 32
651467 102 64 651816 6 3 654004 201 54 656082 118 31
651467 104 41 651816 195 3 654004 208 32 656082 120 31
651467 134 27 651821 40 43 654004 222 52 656082 122 30
651467 217 26 651821 208 30 654006 40 45 656090 128 22

PRINTED IN USA 50950174/DP0317 250


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

656090 130 25 50280041 166 3 50304443 217 16 50305129 216 21


656093 66 62 50280056 178 1 50304459 134 19 50305144 116 21
656093 130 26 50280056 180 1 50304459 217 17 50305144 120 21
656100 130 27 50280057 180 2 50304477 62 39 50305189 40 10
656100 210 27 50280057 180 4 50304572 48 19 50305225 84 27
656110 68 24 50280058 182 3 50304578 220 6 50305225 86 19
656110 70 13 50280059 182 4 50304613 150 13 50305225 178
656120 40 47 50280176 188 3 50304728 207 8 50305226 88 29
656123 72 26 50280176 188 1 50304772 116 18 50305226 90 23
656133 12 26 50280185 188 10 50304772 120 18 50305226 180
656133 14 25 50280185 188 12 50304782 116 19 50305650 74 17
656133 20 96 50280186 116 15 50304782 120 19 50305713 155 46
656133 24 97 50280186 120 15 50304808 18 28 50305837 221 4
656133 74 24 50280186 201 51 50304808 24 71 50305840 2 28
656141 64 80 50280186 208 14 50304808 30 13 50305902 197 4
NUMERICAL INDEX

656141 66 63 50280187 116 15 50304859 134 20 50305967 104 8


656154 64 81 50280187 120 15 50304859 217 27 50306567 36 28
656154 66 64 50280251 178 2 50304889 116 20 50306567 38 27
656163 130 28 50300766 60 5 50304889 120 20 50306626 36 27
656173 64 82 50300777 60 6 50304908 201 51 50306626 38 26
656173 66 65 50301000 76 24 50304908 208 14 50306804 221 5
656179 208 36 50301000 78 28 50304908 222 34 50306805 221 6
656179 222 59 50301142 40 27 50304944 10 38 50306840 128 6
805855 200 50301166 74 14 50304944 26 35 50307213 42 2
810546 152 1 50301166 80 15 50304944 214 35 50307560 110 53
810546 152 1 50301450 62 37 50304944 215 35 50307590 110 54
810608 152 2 50301805 62 38 50304947 201 56 50307723 142 3
810869 152 50301805 66 41 50304947 222 35 50307725 142 4
810870 152 50302018 110 5 50304953 120 23 50308218 142 5
810871 152 2 50302080 102 45 50305020 16 25 50308222 142 6
810872 152 50302100 10 37 50305021 28 15 50308230 2 29
810911 152 1 50302100 26 34 50305021 216 15 50308307 155 45
810946 205 50302100 40 28 50305022 10 39 50308307 222 36
810949 152 50302100 198 8 50305022 26 36 50308399 110 21
810950 152 50302100 214 34 50305022 214 36 50308400 112 30
811254 152 3 50302100 215 34 50305022 215 36 50308548 60 15
811299 152 1 50302792 2 27 50305023 10 40 50309375 200 2
811300 152 1 50303646 126 4 50305025 10 41 50309401 42 3
811303 152 2 50304004 201 12 50305025 26 37 50309427 10 42
811304 152 2 50304005 201 15 50305025 214 37 50309427 26 38
811304 152 2 50304006 201 16 50305025 215 37 50309427 32 4
811486 206 50304230 221 2 50305026 16 26 50309427 34 4
811487 203 50304280 221 3 50305026 28 16 50309427 214 38
811488 197 50304357 102 73 50305026 216 16 50309427 215 38
811496 196 50304357 104 27 50305090 16 27 50309814 10 43
811543 152 1 50304357 106 27 50305090 28 17 50309814 26 39
50220719 70 4 50304376 155 14 50305090 216 17 50309814 214 39
50250294 184 1 50304407 116 16 50305120 16 28 50309814 215 39
50250295 184 2 50304407 118 21 50305120 28 18 50309829 198 9
50250305 58 11 50304407 120 16 50305120 216 18 50309853 42 4
50250306 116 24 50304407 122 21 50305122 16 29 50309910 2 30
50250306 118 23 50304408 116 17 50305122 28 19 50309911 2 31
50250306 120 24 50304408 118 22 50305122 216 19 50310630 40 29
50250306 122 23 50304408 120 17 50305128 16 30 50311558 62 40
50250558 178 2 50304408 122 22 50305128 28 20 50311574 62 41
50250558 180 2 50304433 134 17 50305128 216 20 50311580 62 42
50250559 180 4 50304433 217 15 50305129 16 31 50311691 198 10
50250586 80 16 50304443 134 18 50305129 28 21 50311728 198 11

251 50950174/DP0317 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

50312266 224 4 50350090 212 10 50350696 116 23 50351214 138 1


50312268 224 5 50350094 64 54 50350696 118 20 50351214 140 4
50312300 110 26 50350094 140 3 50350696 122 20 50351214 142 11
50312300 112 23 50350094 142 10 50350716 42 7 50351217 84 18
50312325 80 16 50350107 58 17 50350800 110 22 50351217 86 14
50312559 64 54 50350107 211 22 50350800 112 20 50351217 88 21
50312651 80 17 50350107 212 22 50350802 110 23 50351217 90 19
50312770 142 7 50350108 58 18 50350802 112 21 50351219 84 19
50312814 142 8 50350108 211 23 50350804 110 24 50351219 88 22
50312817 68 12 50350108 212 23 50350809 210 18 50351222 58 19
50312819 142 9 50350139 208 18 50350830 110 25 50351222 96 20
50313066 68 13 50350139 222 39 50350830 112 22 50351222 98 5
50313085 138 2 50350159 208 19 50350892 128 7 50351222 211 24
50313085 142 12 50350203 108 14 50350892 130 11 50351222 212 24
50313140 62 43 50350238 102 46 50350909 128 8 50351227 84 20

NUMERICAL INDEX
50313145 62 44 50350238 104 40 50350909 130 12 50351227 86 15
50313154 224 6 50350238 106 41 50350923 62 45 50351227 88 23
50313158 224 7 50350248 80 18 50350923 66 42 50351227 90 20
50313200 224 8 50350300 208 20 50351006 76 25 50351230 84 21
50313276 198 20 50350300 222 40 50351006 78 29 50351230 86 16
50313387 224 9 50350313 208 21 50351006 174 50351230 88 24
50313493 74 18 50350313 222 41 50351041 20 72 50351230 90 21
50313790 210 17 50350319 110 21 50351041 24 72 50351232 84 22
50314154 223 5 50350319 112 30 50351041 30 37 50351232 88 25
50314160 223 6 50350369 40 31 50351045 30 28 50351245 76 26
50314200 223 7 50350378 110 21 50351055 36 27 50351245 78 30
50314201 223 8 50350388 10 46 50351055 38 26 50351247 84 23
50314210 223 9 50350388 26 42 50351058 36 28 50351247 86 17
50314235 223 10 50350388 32 8 50351058 38 27 50351247 88 26
50314487 142 19 50350388 34 8 50351078 88 18 50351247 90 22
50314487 146 5 50350388 214 42 50351078 90 18 50351250 92 24
50314517 68 14 50350388 215 42 50351078 188 50351250 94 16
50314555 222 37 50350391 40 32 50351125 92 13 50351253 92 25
50314757 224 10 50350404 40 33 50351150 92 14 50351254 12 13
50314758 10 44 50350409 40 34 50351150 94 8 50351254 20 73
50314758 26 40 50350428 40 35 50351151 92 15 50351260 94 17
50314758 42 5 50350493 2 33 50351151 94 9 50351268 84 24
50314758 214 40 50350493 4 32 50351154 92 16 50351268 88 27
50314758 215 40 50350496 2 34 50351167 92 17 50351274 84 25
50314760 222 38 50350496 4 33 50351168 92 18 50351274 86 18
50314766 224 11 50350550 116 22 50351169 92 19 50351274 188
50314871 68 15 50350550 118 18 50351182 92 20 50351312 116 24
50315001 217 18 50350550 120 22 50351182 94 10 50351312 118 23
50315004 128 16 50350550 122 18 50351183 92 21 50351312 120 24
50315179 10 45 50350568 2 35 50351183 94 11 50351312 122 23
50315179 26 41 50350568 4 34 50351192 92 22 50351313 116 25
50315179 42 6 50350570 2 36 50351192 94 12 50351313 118 24
50315179 214 41 50350570 4 35 50351193 92 23 50351313 120 25
50315179 215 41 50350572 2 37 50351193 94 13 50351313 122 24
50315330 224 12 50350572 4 36 50351205 94 14 50351334 155 46
50315575 12 17 50350573 2 38 50351207 94 15 50351381 8 7
50315575 14 16 50350573 4 37 50351209 80 20 50351381 213 9
50315621 2 32 50350574 36 26 50351210 80 21 50351418 80 22
50315645 74 6 50350599 6 2 50351211 84 16 50351419 80 23
50350018 202 11 50350686 80 19 50351211 88 19 50351477 70 4
50350090 40 30 50350692 40 36 50351211 184 50351485 56 12
50350090 56 11 50350694 118 19 50351213 84 17 50351489 70 5
50350090 211 10 50350694 122 19 50351213 88 20 50351499 193 1

PRINTED IN USA 50950174/DP0317 252


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

50351500 36 29 50351993 96 22 50352403 28 22 50352529 155 27


50351500 38 28 50351994 96 23 50352403 30 40 50352530 156 37
50351505 193 2 50352003 64 48 50352403 216 22 50352532 156 37
50351506 193 3 50352007 64 49 50352404 20 82 50352534 155 21
50351523 64 46 50352009 64 50 50352404 24 79 50352548 30 42
50351525 76 27 50352010 64 51 50352414 98 8 50352555 184
50351525 78 31 50352011 64 52 50352424 16 36 50352557 155 17
50351526 76 28 50352017 64 53 50352424 20 83 50352558 155 17
50351526 78 32 50352030 16 32 50352424 24 80 50352566 155 23
50351529 118 25 50352030 20 76 50352424 28 23 50352577 16 37
50351534 98 6 50352030 24 73 50352424 30 41 50352577 28 24
50351546 98 7 50352031 16 33 50352424 216 23 50352577 128 10
50351569 58 20 50352031 20 77 50352427 20 84 50352577 210 19
50351569 211 25 50352031 24 74 50352427 24 81 50352577 216 24
50351569 212 25 50352061 16 34 50352428 12 16 50352577 217 19
NUMERICAL INDEX

50351577 8 8 50352061 20 78 50352428 14 12 50352592 140 8


50351577 213 10 50352061 24 75 50352428 14 13 50352592 142 15
50351590 8 9 50352146 128 9 50352428 20 85 50352592 146 1
50351590 213 11 50352198 96 24 50352428 24 82 50352592 148 2
50351591 8 10 50352198 166 50352443 2 39 50352593 56 13
50351591 213 12 50352203 84 26 50352443 4 38 50352593 211 28
50351597 58 21 50352203 88 28 50352449 98 9 50352593 212 28
50351597 211 26 50352239 138 2 50352452 110 32 50352594 140 9
50351597 212 26 50352239 140 5 50352454 70 4 50352594 142 16
50351643 8 11 50352239 142 12 50352455 70 4 50352594 146 2
50351643 213 13 50352244 202 14 50352456 96 25 50352594 148 3
50351653 102 47 50352247 110 27 50352458 96 26 50352601 140 10
50351653 104 41 50352247 112 24 50352464 74 17 50352601 142 17
50351703 54 8 50352249 110 28 50352467 64 55 50352601 146 3
50351736 74 15 50352249 112 25 50352468 98 10 50352601 148 4
50351749 12 14 50352251 110 29 50352469 96 27 50352603 140 11
50351749 20 74 50352251 112 26 50352470 96 28 50352603 142 18
50351750 12 15 50352264 110 30 50352471 96 29 50352603 146 4
50351750 20 75 50352264 112 27 50352474 88 29 50352603 148 5
50351756 76 30 50352266 138 3 50352474 90 23 50352608 142 19
50351756 78 34 50352266 140 6 50352474 180 50352608 146 5
50351794 116 26 50352266 142 13 50352478 96 30 50352625 84 27
50351794 118 26 50352268 138 4 50352483 64 56 50352625 86 19
50351806 96 21 50352268 140 7 50352484 64 57 50352625 178
50351812 58 22 50352268 142 14 50352484 66 43 50352631 155 8
50351812 211 27 50352287 74 16 50352485 64 58 50352637 155 23
50351812 212 27 50352334 128 16 50352485 66 44 50352696 128 11
50351821 60 7 50352380 186 1 50352486 64 59 50352699 58 23
50351825 58 21 50352381 102 49 50352487 64 60 50352699 211 29
50351826 58 21 50352381 104 45 50352489 54 9 50352699 212 29
50351902 102 48 50352381 106 45 50352494 102 50 50352702 58 24
50351902 104 41 50352381 186 50352494 106 46 50352702 211 30
50351918 104 41 50352394 110 31 50352496 102 51 50352702 212 30
50351924 70 6 50352394 112 28 50352497 102 52 50352704 58 25
50351946 104 42 50352401 20 79 50352499 102 53 50352704 211 31
50351946 106 42 50352401 24 76 50352500 102 54 50352704 212 31
50351947 104 43 50352401 30 38 50352505 102 55 50352705 58 26
50351947 106 43 50352402 20 80 50352507 102 56 50352705 211 32
50351953 104 44 50352402 24 77 50352510 102 57 50352705 212 32
50351953 106 44 50352402 30 39 50352518 155 19 50352710 210 20
50351960 64 47 50352403 16 35 50352526 155 11 50352718 58 27
50351978 68 16 50352403 20 81 50352527 155 27 50352718 211 33
50351978 70 7 50352403 24 78 50352528 155 11 50352718 212 33

253 50950174/DP0317 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

50352719 58 28 50352930 168 1 50353303 130 16 50353721 174 4


50352719 211 34 50352931 168 4 50353322 110 37 50353722 174 7
50352719 212 34 50352933 96 33 50353322 112 31 50353723 174 22
50352739 96 31 50352933 168 50353322 130 17 50353724 174 23
50352739 98 11 50352938 96 34 50353330 198 12 50353725 176 3
50352739 195 50352945 202 14 50353341 210 23 50353726 176 3
50352750 46 4 50352945 222 44 50353357 144 2 50353727 176 13
50352751 110 33 50352950 58 29 50353358 144 3 50353727 176 13
50352756 110 34 50352950 211 35 50353361 84 29 50353728 176 16
50352769 2 40 50352950 212 35 50353361 86 22 50353728 176 16
50352769 4 39 50352962 166 18 50353361 88 34 50353729 176 15
50352771 110 35 50352964 166 8 50353361 90 28 50353729 176 15
50352774 36 30 50352965 166 18 50353425 134 22 50353730 176 2
50352774 38 29 50352965 168 18 50353425 217 20 50353730 176 2
50352779 64 61 50352966 168 3 50353489 74 19 50353731 176 1

NUMERICAL INDEX
50352779 66 45 50352975 202 15 50353495 64 67 50353732 176 1
50352784 84 28 50352975 210 22 50353495 66 50 50353762 2 41
50352784 86 20 50352975 222 45 50353507 112 32 50353782 72 21
50352784 88 30 50352978 88 31 50353520 76 29 50353797 66 52
50352784 90 24 50352978 90 25 50353520 78 33 50353798 66 53
50352787 102 58 50352985 64 63 50353523 80 24 50353812 72 22
50352787 104 46 50352985 66 47 50353531 8 12 50353822 38 31
50352787 106 47 50352987 88 32 50353531 213 14 50353899 155 21
50352788 102 59 50352987 90 26 50353532 8 13 50353913 100 27
50352788 104 47 50353001 64 64 50353532 213 15 50353916 126 6
50352788 106 48 50353013 74 20 50353538 213 16 50353931 110 38
50352793 72 16 50353014 64 65 50353540 213 17 50353931 112 33
50352813 96 32 50353014 66 48 50353552 130 18 50353937 110 39
50352833 64 62 50353024 207 9 50353556 130 19 50353938 110 40
50352833 66 46 50353060 144 2 50353568 188 6 50353984 108 9
50352835 128 12 50353068 144 3 50353568 188 8 50353995 218 7
50352835 130 13 50353072 144 4 50353572 188 6 50353999 218 8
50352842 110 36 50353078 64 66 50353573 188 3 50354000 218 9
50352842 112 29 50353078 66 49 50353575 188 5 50354014 218 10
50352842 128 13 50353083 138 5 50353586 188 1 50354015 218 11
50352842 130 14 50353121 144 5 50353599 130 20 50354024 218 12
50352847 128 14 50353122 203 9 50353619 210 24 50354063 58 21
50352863 36 31 50353125 203 10 50353622 106 49 50354082 150 14
50352863 38 30 50353133 84 12 50353622 219 10 50354093 218 13
50352897 210 21 50353133 86 21 50353632 66 51 50354094 218 14
50352909 96 31 50353133 88 33 50353665 188 4 50354097 106 50
50352909 98 11 50353133 90 27 50353665 188 7 50354099 106 51
50352909 195 50353150 72 17 50353667 188 13 50354101 220 7
50352910 96 31 50353150 221 7 50353668 188 12 50354107 150 15
50352910 98 11 50353165 134 21 50353674 76 12 50354117 58 5
50352910 195 50353187 112 30 50353674 78 13 50354117 155 18
50352911 202 12 50353195 72 18 50353675 14 14 50354137 155 18
50352911 222 42 50353203 72 19 50353675 24 83 50354141 156 37
50352912 96 31 50353211 156 31 50353677 14 15 50354153 140 12
50352912 98 11 50353212 156 32 50353677 24 84 50354153 148 6
50352912 195 50353215 156 33 50353706 128 16 50354154 140 13
50352914 96 31 50353216 156 34 50353715 72 20 50354154 148 7
50352914 98 11 50353217 156 35 50353716 174 1 50354155 140 14
50352914 195 50353218 156 36 50353716 176 50354155 148 8
50352916 202 13 50353222 128 15 50353717 174 2 50354192 70 9
50352916 222 43 50353222 130 15 50353717 176 50354203 126 6
50352927 166 4 50353264 76 31 50353719 174 9 50354248 68 17
50352928 166 1 50353264 78 35 50353721 174 3 50354248 70 10

PRINTED IN USA 50950174/DP0317 254


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

50354251 110 21 50850001 195 210-19470 207 6 H8049 56 1


50354257 118 25 50850116 208 210-19470 210 4 J243571 198 17
50354257 122 25 50850284 201 210-19470 213 7 L43846 2 50
50354265 220 8 50850284 202 210-19470 216 8 L45666 2 51
50354293 219 11 50850328 209 210-19470 217 11 L500595 192 6
50354359 220 9 50850341 207 210-19470 222 11 L500668 168 7
50354368 12 17 50850357 210 210-19470 223 3 L500696 210 28
50354368 14 16 50850375 211 210-19530 44 11 L500697 210 29
50354368 18 45 50850396 214 210-19533 219 7 L500700 210 30
50354368 24 85 50850457 218 210-32183 134 13 L500706 210 31
50354393 150 16 50850556 219 210-32183 196 2 L500708 210 32
50354394 80 25 50850572 220 210-32183 217 12 L500709 210 33
50354397 155 46 50850574 217 210-32184 192 2 L500711 210 34
50354475 68 18 50850624 221 220-32536 36 23 L50081 64 83
50354475 70 8 50850728 198 220-32536 38 23 L50081 66 66
NUMERICAL INDEX

50354512 188 11 50850827 224 230-24749 76 20 L50081 218 21


50354512 188 4 50850832 222 230-24749 78 21 L50202 16 39
50354518 110 10 50850835 223 230-24749 82 9 L50202 28 26
50354518 112 9 010-28854 60 1 230-30569 62 25 L50202 216 26
50354566 150 17 010-32401 60 2 230-30569 66 28 L570005 110 50
50354569 220 10 030-31926 36 1 230-32588 2 18 L570005 112 43
50354571 220 11 030-31926 38 1 230-32588 4 21 L570005 202 17
50354580 220 12 030-31934 136 1 310-19471 110 52 L570005 222 60
50354589 220 13 030-31934 209 1 310-32288 134 16 L70486 102 69
50354610 220 14 040-33643 36 2 310-32288 217 14 L70486 104 55
50354621 76 26 040-33643 38 2 310-32288 224 2 L70486 106 58
50354621 78 30 087-00003 155 22 310-32411 58 16 L75990 72 27
50354623 76 27 090-30303 100 6 310-32411 211 21 P471548 76 35
50354623 78 31 210-19469 8 4 310-32411 212 21 P471548 78 39
50354626 76 28 210-19469 66 26 310-32585 2 25
50354626 78 32 210-19469 100 28 310-32585 4 30
50354627 201 8 210-19469 104 25 320-32692 60 4
50354627 201 9 210-19469 106 23 350-27299 182 17
50354627 222 46 210-19469 110 18 350-32539 60 5
50354630 46 3 210-19469 112 17 350-32542 60 6
50380750 156 47 210-19469 134 12 360-32599 2 26
50450195 211 36 210-19469 213 6 360-32599 4 31
50450195 212 36 210-19469 217 10 390-15909 96 19
50450384 213 210-19470 2 17 390-15909 98 4
50657004 68 19 210-19470 4 20 400-20715 223 4
50657004 80 26 210-19470 8 5 400-32513 60 7
50657011 208 22 210-19470 16 16 400-32514 60 8
50657011 222 47 210-19470 18 34 400-32515 60 9
50657014 84 30 210-19470 22 34 400-32521 60 10
50657014 86 23 210-19470 28 8 400-32522 60 11
50657014 88 35 210-19470 36 9 400-32523 60 12
50657014 90 29 210-19470 38 9 400-32555 60 13
50657024 110 55 210-19470 48 1 400-32556 60 14
50657027 122 26 210-19470 62 24 420-13731 36 25
50657031 10 47 210-19470 66 10 420-13731 38 25
50657031 26 43 210-19470 66 27 420-35578 224 3
50657031 32 9 210-19470 102 70 420-36086 50 3
50657031 34 9 210-19470 106 24 420-36086 204 3
50657031 42 8 210-19470 108 11 420-36087 50 3
50657031 214 43 210-19470 110 19 420-36087 204 3
50657031 215 43 210-19470 112 18 420-36134 192 19
50657038 128 17 210-19470 130 10 480-27676 218 6
50657042 70 11 210-19470 202 4 490-33417 152 1

255 50950174/DP0317 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

NUMERICAL INDEX

PRINTED IN USA 50950174/DP0317 256


Recommended Coupling & Adapter Installation Torque Specifications
For JIC 37° and 45°
For SAE “0" Ring Boss (Steel) (Machined or Flared)

Size Ft-Lbs Steel


Dash Fractional Minimum Maximum Size Ft-Lbs
-3 3/16 8 10
Dash Fractional Minimum Maximum
-4 1/4 14 16
-5 5/16 18 20 -4 1/4 10 11
-6 3/8 24 26 -5 5/16 13 15
-8 1/2 50 60 -6 3/8 17 19
-8 1/2 34 38
-10 5/8 72 80
-10 5/8 50 56
-12 3/4 125 135
-14 7/8 160 180 -12 3/4 70 78
-16 1 200 220 -16 1 94 104
-20 1-1/4 210 280 -20 1-1/4 124 138
-24 1-1/2 270 360 -24 1-1/2 156 173
-32 2 219 243

257
TORQUE SPECIFICATIONS
Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,
and sheet metal screws) unless otherwise specified.

UNIFIED GRADE 2 GRADE 5 GRADE 8


NATIONAL
DRY LUBED DRY LUBED DRY LUBED
THREAD
8-32 19* 14* 30* 22* 41* 31*
8-36 20* 15* 31* 23* 43* 32*
10-24 27* 21* 43* 32* 60* 45*
10-32 31* 23* 49* 36* 68* 51*
1/4-20 66* 50* 9 75* 12 9
1/4-28 76* 56* 10 86* 14 10
5/16-18 11 9 17 13 25 18
5/16-24 12 9 19 14 25 20
3/8-16 20 15 30 23 45 35
3/8-24 23 17 35 25 50 35
7/16-14 32 24 50 35 70 55
7/16-20 36 27 55 40 80 60
1/2-13 50 35 75 55 110 80
1/2-20 55 40 90 65 120 90
9/16-12 70 55 110 80 150 110
9/16-18 80 60 120 90 170 130
5/8-11 100 75 150 110 220 170
5/8-18 110 85 180 130 240 180
3/4-10 175 130 260 200 380 280
3/4-16 200 150 300 220 420 320
7/8-9 170 125 430 320 600 460
7/8-14 180 140 470 360 660 500
1-8 250 190 640 480 900 680
1-12 270 210 710 530 1000 740

METRIC GRADE 8.8 GRADE 10.9 GRADE 12.9


COARSE
DRY LUBED DRY LUBED DRY LUBED
THREAD
M6-1 8 6 11 8 13.5 10
M8-1.25 19 14 27 20 32.5 24
M10-1.5 37.5 28 53 39 64 47
M12-1.75 65 48 91.5 67.5 111.5 82
M14-2 103.5 76.5 145.5 108 176.5 131
M16-2 158.5 117.5 223.5 165.5 271 200

*All torque values are in ft-lbs except those marked with an * which are in lbs.
For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.
®

Manitou Americas, Inc.


P.O. Box 179, West Bend, WI 53095-0179 USA
www.mustangmfg.com

50950174/DP0317 © 2017 MANITOU AMERICAS, INC. PRINTED IN USA


All Rights Reserved.

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