MELDAS is a registered trademark of Mitsubishi Electric Corporation.

Other company and product names that appear in this manual are trademarks or registered trademarks of
their respective companies.
 Introduction

This manual is called MITSUBISHI CNC 720BM CONNECTION AND MAINTENANCE

MANUAL and covers the items related to installation, connection and maintenance of this NC
unit. Read this manual thoroughly before using. For safe use, fully understand "Precautions
for Safety" on the next page first.

Details described in this manual:

CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction
manual issued by the machine tool builder takes precedence over this manual.
Items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all option functions are added. Confirm the
specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each
machine tool.
Some screens and functions may differ depending on each NC system (or version), and
some functions may not be possible. Please confirm the specifications before use.
 Precautions for Safety

Always read this manual and enclosed documents before installation, operation, maintenance
and inspection to ensure correct usage. Thoroughly understand the basics, safety information
and precautions of the devices before using.
This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".

When the user could be subject to imminent fatalities or

DANGER serious injuries if handling is mistaken.
When the user could be subject to fatalities or serious
WARNING injuries if handling is mistaken.
When the user could be subject to minor or moderate
CAUTION injuries or the property could be damaged if handling is
mistaken.

Note that the items under " CAUTION", could lead to serious consequences as well
depending on the situation. Please follow all items listed in “Precautions for Safety” as they
are equally important.
For Safe Use
This product is not designed or manufactured on the assumption that the product will be
used for the equipment or systems that are to be subject to any fatal consequences.
Please inquire our customer service department about any particular usage other than the
normal usage as a machine tool.

1. Items related to prevention of electric shocks

WARNING
Do not open or remove the front cover while the power is ON or during operation. The high voltage
terminals and charged sections will be exposed, and this could result in electric shocks.

Do not remove the front cover even when the power is OFF, except for the wiring works or periodic
inspections. The inside of the controller and drive unit are charged, and this could result in electric
shocks.

Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester,
etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this
could result in electric shocks.

Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the
200V Series input products with Class C or higher protective grounding and the 400V Series input
with Class D or higher protective grounding.)

All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure
to observe this could result in electric shocks. Contact your nearby Service Center or Service Station
for replacing parts and servicing.

Wire the controller, drive unit and motor after installation. Failure to observe this could result in
electric shocks.

Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to
observe this could result in electric shocks.

Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric
shocks.
2. Items related to prevention of fire

CAUTION
Install the controller, drive unit, motor and regenerative resistor on non-combustible material.
Installation directly on or near combustible materials could result in fires.

If any malfunction in the unit is observed, shut off the power at the unit’s power supply side.
Continuous flow of large current could result in fires.

Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the
drive unit and configure the sequence that shuts the power off upon drive unit’s emergency stop or
alarm.

When a breaker is shared for multiple power supply units, the breaker may not function upon
short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is
dangerous.

Incorrect wiring and connections could cause the devices to damage or burn.

3. Items related to prevention of bodily injury or property damage

DANGER
When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your
hand or property will not be trapped in the motors or other metal objects. Also keep the devices with
low magnetic tolerance away from the product.

CAUTION
Do not apply voltages to the connectors or terminals other than voltages indicated in the connection
manual for the controller or specifications manual for the drive unit. Failure to observe this could
cause the devices to rupture or damage, etc.

Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables
to the indicated connectors or terminals.

Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.

Persons wearing medical devices, such as pacemakers, must stay away from this unit. The
electromagnetic waves could adversely affect the medical devices.

Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for
a while after the power has been turned OFF. Do not touch or place the parts and cables, etc. close
to these sections. Failure to observe this could result in burns.

Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or
face away from the spindle during rotation.
4. General Precautions
Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.

(1) Transportation and installation

CAUTION
Correctly transport the products according to the mass.

Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after
installation onto the machine.

Do not stack the products exceeding the indicated limit.

Do not hold the cables, shaft or detector when transporting the motor.

Do not transport the controller or drive unit by suspending or holding the connected wires or cables.

Do not hold the front cover when transporting the drive unit, or the front cover could come off,
causing the unit to drop.

Install on a non-combustible place where the unit’s or motor’s mass can be withstood according to
the instruction manual.

The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to
contact or enter the motor. Prevent the cutting chips from being accumulated on the motor as they
easily soak up oil.

When installing the motor facing upwards, take measures on the machine side so that gear oil, etc.,
will not enter the motor shaft.

Do not remove the detector from the motor. (The detector installation screw is treated with sealing.)

Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips,
or combustible foreign matters such as oil, to enter the controller, drive unit or motor. Failure to
observe this could result in rupture or damage.

Do not get on the product or place heavy objects on it.

Provide prescribed distance between the controller/drive unit and inner surface of the control
panel/other devices.

Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.

Take care not to cut hands, etc. with the heat radiating fins or metal edges.

Do not block the intake/outtake ports of the servomotor with the cooling fan.

Install the controller’s display unit and operation board unit on the spot where cutting oil will not
reach.
 CAUTION
The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration
and strong impacts on them.

Hard disk unit is a precision device, so do not drop or apply strong impacts on it.

Store and use the units according to the environment conditions indicated in each specifications
manual.

Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.

Always install the motor with reduction gear in the designated direction. Failure to observe this could
result in oil leaks.

Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched
during motor rotation.

When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The
detector could be damaged.

Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation
smaller than the tolerable radial load of the shaft.

Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could
cause the shaft to break.

Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be
damaged.

Before using this product after a long period of storage, please contact the Mitsubishi Service Station
or Service Center.

Following the UN recommendations, battery units and batteries should be transported based on the
international regulations such as those determined by International Civil Aviation Organization
(ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO)
and U.S. Department of Transportation (DOT).

(2) Items related to wiring

CAUTION
Correctly wire this product. Failure to observe this could result in motor runaway, etc.

Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of
the drive unit.

Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly
connected.

Always install an AC reactor per each power supply unit.

 CAUTION
Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for
multiple power supply units.

Do not directly connect a commercial power supply to the motor. Failure to observe this could result
in faults.

When using an inductive load such as relays, always connect a diode in parallel to the load as a
noise countermeasure.

When using a capacitive load such as a lamp, always connect a protective resistor in series to the
load to suppress rush currents.

Do not mistake the direction of the surge Drive unit Drive unit
absorption diode to be installed on the DC relay COM COM
for the control output signal. If mistaken, the (24VDC) (24VDC)
signal will not be output due to fault in the drive
Control Control
unit, and consequently the protective circuit, output output
RA RA
such as emergency stop, could be disabled. signal signal

Do not connect or disconnect the connection cables between each unit while the power is ON.

Do not connect or disconnect the PCBs while the power is ON.

Do not pull the cables when connecting/disconnecting it.

Securely tighten the cable connector fixing screw or fixing mechanism. Insufficient fixing could result
in deviation during operation.

Always treat the shield cables indicated in the Connection Manual with grounding measures such as
cable clamps.

Separate the signal wire from the drive line or power line when wiring.

Use wires and cables whose wire diameter, heat resistance level and bending capacity are
compatible with the system.

Ground the device according to the requirements of the country where the device is to be used.

Wire the heat radiating fins and wires so that they do not contact.

When using the RS-232C device as a peripheral device, caution must be paid for connector
connection/disconnection.
Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect
the connector with the AC power supply on the device side OFF.

Device Switch
NC unit AC socket
RS-232C
(3) Adjustments

CAUTION
Check and adjust programs and each parameter before starting operation. Failure to observe this
could result in unpredictable operations depending on the machine.

Do not make drastic adjustments or changes as the operation could become unstable.

(4) Usage

CAUTION
Install an external emergency stop circuit so that the operation can be stopped and the power turns
OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the
shutoff function mounted in the controller.

Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the
controller, drive unit or motor.

Only a qualified technician may disassemble or repair this product.

Do not alter.

Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where
electromagnetic disturbances could adversely affect the electronic devices used near the drive unit.

Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to
observe this could result in fires or faults.

The combination of the motor and drive unit that can be used is determined. Be sure to check the
models of motor and drive unit before test operation.

The brakes (electromagnetic brakes) mounted in the motor are used for the purpose of holding, and
must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor
brake is used for the purpose of holding.

For the system running via a timing belt, install a brake on the machine side so that safety can be
ensured.

Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also,
be sure to confirm SERVO ON prior to releasing the brake.

When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the
brake terminal.

Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The
cannon plug pins could be damaged by sparks.

After changing programs/parameters, or after maintenance/inspection, always carry out a test

operation before starting actual operation.
 CAUTION
Use the power that are complied with the power specification conditions (input voltage, input
frequency, tolerable instantaneous power failure time) indicated in each specifications manual.

When making detector cables, do not mistake connection. Failure to observe this could result in
malfunction, runaway or fire.

When using NC Card, first power ON the NC Card, and then the base I/O unit. If the base I/O unit is
powered ON first, current flows from the connection cable to the NC Card, resulting in malfunction in
the PC or the cards installed in the PC.

(5) Troubleshooting

CAUTION
Use a motor with electromagnetic brakes or
establish an external brake mechanism for the Shut off with motor Shut off with NC brake
purpose of holding; this serves as brake control output control PLC output

countermeasures for possible hazardous

situation caused by power failure or product Motor MBR EMG
fault.
Electro-
magnetic
Use a double circuit structure for the brake 24VDC
electromagnetic brake’s operation circuit so
that the brakes will activate even when the
external emergency stop signal is issued.

The machine could suddenly restart when the power is restored after an instantaneous power
failure, so stay away from the machine. (Design the machine so that the operator safety can be
ensured even if the machine restarts.)

To secure the absolute position, do not shut off the servo drive unit’s control power supply when its
battery voltage drops (warning 9F) in the servo drive unit side.

If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the
machining programs, tool data and parameters, etc. with the input/output device before replacing the
battery.
Depending on the level of voltage drop, memory loss could have happened. In that case, reload all
the data backed up before the alarm occurrence.
 (6) Maintenance, inspection and part replacement

CAUTION
Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back
up those data before maintenance and inspections.

When replacing the battery on the controller side, the machining programs, tool data and
parameters, should be backed up with the input/output device beforehand.
In case the memory is damaged in replacing the batteries, reload all the data backed up before
replacing the battery.

The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage
due to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx.
every five years even when used in a normal environment. Contact the Service Center or Service
Station for replacements.

Do not perform a megger test (insulation resistance measurement) during inspection.

Do not replace parts or devices while the power is ON.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

The hard disk unit has a service life, and must be replaced before its expiration.

As a precautionary measure, always back up the customer’s data stored in the hard disk unit. The
safety of the customer’s data stored in the hard disk unit cannot be guaranteed.

There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit.
Be careful not to break the heat radiating fins during maintenance or replacement.

(7) Disposal

CAUTION
Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and
dispose of them as general industrial wastes.

Do not alter or disassemble controller, drive unit, or motor.

Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.

(8) General precautions

To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or
safety partition removed. When operating the product, always place the cover or partitions back to their
original position, and operate as indicated in the instruction manual, etc.
 CONTENTS
I. CONNECTION MANUAL

1. Outline........................................................................................................................................... I-1

2. Configuration ............................................................................................................................... I-2

2.1 System Configuration ............................................................................................................... I-2
2.2 Unit List..................................................................................................................................... I-3

3. Installation .................................................................................................................................... I-6

3.1 General Specifications .............................................................................................................. I-6
3.2 General System Diagram ......................................................................................................... I-8
3.2.1 System Diagram for Control Section .................................................................................. I-8
3.2.2 System Diagram for Drive Section ..................................................................................... I-9
3.3 Installation............................................................................................................................... I-11
3.3.1 Installation Direction and Spacing .................................................................................... I-11
3.3.2 Preventing Entry of Foreign Matter................................................................................... I-12
3.3.3 Heat Radiation Countermeasures .................................................................................... I-13
3.3.4 Noise Countermeasures................................................................................................... I-15
3.3.5 Connection of the Remote I/O Unit Communication Cable .............................................. I-18

4. Connection of NC Unit............................................................................................................... I-19

4.1 Names of FCU7-HN623-02 Unit Section ................................................................................ I-20
4.2 Connection of Power Supply .................................................................................................. I-21
4.2.1 Connection of Power Supply (When there is no extension unit) ...................................... I-21
4.2.2 Connection of Power Supply (When there is an extension unit) ...................................... I-21
4.3 Connection with the Extension Unit ........................................................................................ I-22
4.4 Connection with the Operation Panel I/O Unit ........................................................................ I-23
4.5 Connection with the Base I/O Unit.......................................................................................... I-23
4.6 FCU7-HN623-02 Unit Connector Pin Assignment .................................................................. I-24
4.6.1 PCI.................................................................................................................................... I-24
4.6.2 Base I/O Unit Connection Terminal CG10 ........................................................................ I-25
4.6.3 Operation Panel I/O Unit Connection Terminal CG62 ...................................................... I-25
4.6.4 Extension Unit Connection Terminal EXT......................................................................... I-26

5. Connection of the Extension Unit ............................................................................................I-27

5.1 Names of FCU7-HN692 Unit Sections ................................................................................... I-27
5.2 Connection with Operation Panel I/O Unit .............................................................................. I-28
5.3 Connection with the NC Unit................................................................................................... I-28
5.4 Connection with the High-speed Optical Servo Drive Unit ..................................................... I-28
5.5 Connection with the Ethernet Device...................................................................................... I-28
5.6 FCU7-HN692 Unit Connector Pin Assignment ....................................................................... I-29
5.6.1 Servo Drive Unit/Synchronous Feed Encoder Extension Terminals CG63 ...................... I-29
5.6.2 High-speed Optical Servo Communication Connection Terminal OPT1 .......................... I-29
5.6.3 Ethernet Communication Terminal NCLAN ...................................................................... I-29
5.6.4 Power Supply Terminal EXAVR ........................................................................................ I-29
5.6.5 Maintenance Battery Connection Terminal BAT ............................................................... I-29
6. Connection of the Operation Panel I/O Unit ............................................................................ I-30
6.1 Names of FCU7-HN376 Unit Sections ................................................................................... I-30
6.2 Connection of Power Supply .................................................................................................. I-31
6.3 Connection of the External Emergency Stop .......................................................................... I-32
6.4 Connection of Manual Pulse Generator.................................................................................. I-33
6.5 Connection of RS-232C Device.............................................................................................. I-34
6.6 Connection of Battery ............................................................................................................. I-35
6.7 Connection with NC Unit......................................................................................................... I-35
6.8 Connection with Extension Unit .............................................................................................. I-35
6.9 FCU7-HN376-01 Unit Connector Pin Assignment .................................................................. I-36
6.9.1 Power Input Terminal (24VDC) DCIN ............................................................................... I-36
6.9.2 Manual Pulse Generator Connection Terminal MPG (HANDLE)...................................... I-36
6.9.3 RS-232C Device Connection Terminal RS232C .............................................................. I-36
6.9.4 External Emergency Stop Connection Terminal EMG ...................................................... I-37
6.9.5 NC Unit Power Output Terminal (12VDC) AVR................................................................. I-37
6.9.6 NC Unit Connection Terminal CG62................................................................................. I-37
6.9.7 Battery Connection Terminal BAT..................................................................................... I-38
6.9.8 Machine Input/Output Terminal CE56/C57 ....................................................................... I-38

7. Connection of 200mA Output DI/DO unit FCU6-HR378 .......................................................... I-39

7.1 Connection System Drawing ..................................................................................................I-39
7.2 Connection of Power Supply .................................................................................................. I-42
7.2.1 Connection of 24VDC Power Supply................................................................................ I-42
7.2.2 Connection of 5VDC Power Supply.................................................................................. I-43
7.3 Connection of DI/DO Signal.................................................................................................... I-44
7.4 Example of Remote I/O Unit Connection................................................................................ I-50
7.5 Connection of Servo Drive Unit .............................................................................................. I-51
7.6 Connection of Synchronous Feed Encoder ............................................................................ I-52
7.7 Connection of Skip Signal (sensor) ........................................................................................ I-53
7.8 Connector Pin Assignment ..................................................................................................... I-54
7.9 Fuse for Machine Output Circuit Protection............................................................................ I-55
7.10 Explanation of LED Function ................................................................................................ I-56

8. Connection of Remote I/O Unit ................................................................................................. I-57

8.1 Outline of Remote I/O Unit...................................................................................................... I-57
8.2 Names of Each Remote I/O Unit Section ............................................................................... I-58
8.3 Setting of Station No. When Using Multiple Remote I/O Units................................................ I-59
8.4 Outline of Digital Signal Input Circuit ...................................................................................... I-60
8.5 Outline of Digital Signal Output Circuit ................................................................................... I-62
8.6 Outline of Analog Signal Output Circuit .................................................................................. I-63
8.7 Outline of Analog Signal Input Circuit ..................................................................................... I-64
8.8 Connection of FCUA-DX10 /14 Unit and Machine Control Signal ................................. I-65
8.9 Connection of FCUA-DX14 Unit and Analog Input/Output Signal ...................................... I-67
8.10 Connection of FCUA-DX11 Unit and Machine Control Signal .......................................... I-68
8.11 Connection of FCUA-DX12 Unit and Machine Control Signal .......................................... I-70
8.12 Cables................................................................................................................................... I-72
9. Connection of Scan I/O Card .................................................................................................... I-73
9.1 Outline of Scan I/O Card......................................................................................................... I-73
9.2 Hardware Interface ................................................................................................................. I-74
9.3 Connections............................................................................................................................ I-77

10. Basic Wiring for MDS-D/DH Series......................................................................................... I-82

Appendix 1 Outline Drawing ......................................................................................................... I-83

1.1 FCU7-HN623-02 Unit ............................................................................................................. I-83
1.2 FCU7-HN692 Unit................................................................................................................... I-84
1.3 Power Bracket G081 Cable Outline Diagram ......................................................................... I-84
1.4 FCU7-HN376-01 Unit ............................................................................................................. I-85
1.5 Base I/O Unit Outline Drawing................................................................................................ I-86
1.6 Remote I/O Unit Outline Drawing ........................................................................................... I-87
1.7 HR347/357 (Scan I/O) Card Outline Drawing......................................................................... I-88
1.8 QY231 Card Outline Drawing .................................................................................................I-89
1.9 Manual Pulse Generator (HD60) Outline Drawing.................................................................. I-90
1.10 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing ..................................... I-91
1.11 Outline and Installation Outline Drawing for Grounding Plate and Clamp Fitting.................. I-92
1.12 F Installation Plate Outline Drawing...................................................................................... I-93

Appendix 2 Cable List ................................................................................................................... I-94

2.1 F010 Cable Manufacturing Drawing ....................................................................................... I-95
2.2 F011 Cable Manufacturing Drawing ....................................................................................... I-96
2.3 F020/F021/F022 Cable Manufacturing Drawing..................................................................... I-97
2.4 G033/G034 Cable Manufacturing Drawing............................................................................. I-98
2.5 F040/F041 Cable Manufacturing Drawing .............................................................................. I-99
2.6 F070 Cable Manufacturing Drawing ..................................................................................... I-100
2.7 F120 Cable Manufacturing Drawing ..................................................................................... I-100
2.8 F380 Cable Manufacturing Drawing ..................................................................................... I-100
2.9 G380 Cable Manufacturing Drawing..................................................................................... I-101
2.10 G396 Cable Manufacturing Drawing................................................................................... I-101
2.11 FCUA-R211 Cable Manufacturing Drawing ........................................................................ I-102
2.12 FCUA-R300 Cable Manufacturing Drawing........................................................................ I-103
2.13 FCUA-R301 Cable Manufacturing Drawing........................................................................ I-103
2.14 SH21 Cable Manufacturing Drawing .................................................................................. I-103
2.15 SH41 Cable Manufacturing Drawing .................................................................................. I-104
2.16 G080 Cable Manufacturing Drawing................................................................................... I-104
2.17 G240 Cable Manufacturing Drawing................................................................................... I-105
2.18 G280 Cable Manufacturing Drawing................................................................................... I-105
2.19 R-TM Terminator Connector Manufacturing Drawing ......................................................... I-106

Appendix 3 EMC Installation Guidelines ................................................................................... I-107

3.1 Introduction ........................................................................................................................... I-107
3.2 EMC Directives ..................................................................................................................... I-108
3.3 EMC Measures ..................................................................................................................... I-109
3.4 Panel Structure ..................................................................................................................... I-110
3.4.1 Measures for Control Panel Body................................................................................... I-110
3.4.2 Measures for Door.......................................................................................................... I-111
3.4.3 Measures for Power Supply ........................................................................................... I-112
 3.5 Measures for Wiring in Panel................................................................................................ I-113
3.5.1 Precautions for Wiring in Panel ...................................................................................... I-113
3.5.2 NC Unit Grounding Wire................................................................................................. I-114
3.5.3 Shield Treatment of Cables ............................................................................................ I-115
3.6 Parts for EMC Measures ...................................................................................................... I-117
3.6.1 Shield Clamp Fitting ....................................................................................................... I-117
3.6.2 Ferrite Core .................................................................................................................... I-118
3.6.3 Surge Protector .............................................................................................................. I-119
3.6.4 Selection of Stabilized Power Supply ............................................................................. I-122

Appendix 4 Transportation Restrictions for Lithium Batteries................................................ I-123

4.1 Restriction for Packing.......................................................................................................... I-123
4.1.1 Target Products .............................................................................................................. I-124
4.1.2 Handling by User ............................................................................................................ I-125
4.1.3 Reference ....................................................................................................................... I-126
4.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation ....... I-127
4.2.1 Outline of Regulation ...................................................................................................... I-127
4.2.2 Target Products .............................................................................................................. I-127
4.2.3 Handling by User ............................................................................................................ I-127
4.2.4 Reference ....................................................................................................................... I-127
4.3 Example of Hazardous Goods Declaration List .................................................................... I-128

Appendix 5 Precautions for Compliance to UL/c-UL Standards ............................................. I-130

II. MAINTENANCE MANUAL

1. Explanation of Module Functions .............................................................................................II-1

1.1 Names of NC Unit (FCU7-HN623-02) Sections....................................................................... II-1
1.2 Names of Extension Unit (FCU7-HN692) Sections ................................................................. II-3
1.3 Names of Operation Panel I/O Unit (FCU7-HN376-01) Sections ............................................ II-5
1.4 HR378 Card............................................................................................................................. II-7

2. Troubleshooting........................................................................................................................ II-11
2.1 Troubleshooting ..................................................................................................................... II-11
2.1.1 Confirmation of Trouble State .......................................................................................... II-11
2.1.2 Possible Causes of Trouble............................................................................................. II-13
2.1.3 Confirmation Items for Each Configuration Unit .............................................................. II-14
2.1.4 Mitsubishi CNC720BM Confirmation Items ..................................................................... II-15

3. Daily Maintenance and Periodic Inspection and Maintenance ............................................. II-17

3.1 Maintenance Tools................................................................................................................. II-17
3.2 Replacement Methods........................................................................................................... II-18
3.2.1 Cable ............................................................................................................................... II-18
3.2.2 Battery ............................................................................................................................. II-20
3.2.3 Replacing the NC Unit ..................................................................................................... II-22
3.2.4 Replacing the Extension Unit .......................................................................................... II-24
3.2.5 Adding the Extension Unit ............................................................................................... II-26
3.2.6 Replacing Base I/O Unit .................................................................................................. II-27
3.2.7 Replacing Operation Panel I/O Unit ................................................................................ II-28
3.2.8 Replacing Remote I/O Unit.............................................................................................. II-29
I. CONNECTION MANUAL
 1. Outline

1. Outline
This manual explains the items required for installing and connecting the MITSUBISHI CNC 720BM.
Read this manual thoroughly and understand the product's functions and performance before starting to use.
This manual is written on the assumption that all option functions are added, but the actually delivered device
may not have all functions.

Features of the Mitsubishi CNC 720BM

(1) High-speed bus connection between panel computer and NC
The panel computer and NC are connected with a high-speed bus (PCI bus: maximum 133MB/s).

(2) Compatible with high-speed optical servo communication

Connection to a high-speed servo drive unit is possible by using an extension unit.

(3) High-speed RISC-CPU incorporated

A high-speed RISC-CPU is incorporated.

I-1
 Battery unit Op erati on panel I/O unit FCU7－HN 376
FCU6- BTBOX

HN 377 ca rd Handl e
BAT 電池 Maxi mum 3 ax es
Panel computer (5V or 12V)
G081 c abl e G 240 c able Remot e I/O unit
as s embly F CUA-DX1 etc.
Ex ternal power
s upply DI-L/DI- R
Power brac ket 2 4VD C IN HN3 76 car d
2. Configuration

2. Configuration

F070 cable
G081 cabl e F CUA-R300/R30 1
Emergenc y s top s witc h DO- L/DO- R
F0 20/F021/F 022 c able
EMGIN Ex ternal power
supply
DCIN
NC un it F 120 c able 24VDC IN
2.1 System Configuration

FC U7-HN623 F CUA-R300/R3 01
HN682 F070 c abl e T o nex t
c ard RIO3 I/O unit
HN623 car d 12V
G080 cable
RS232C x2ch, RIO3,
RS232C RIO3, EMGOUT
2ch,EMGIN, EMGIN, EMGOUT ,
FCUA-R211 cable FCUA-R211 cable
LED_C ONT , BAT
( SH4 1 cabl e) ( SH4 1 cabl )
O pti on 1 F011 c abl e
RS232C
RS-232-C device 2c h Ser vo dr iv e unit
(Pers onal comp uter, etc .) / spi ndl e drive uni t
MDS- C1-V1/V2
RS2 32C ca ble MDS- B- SVJ 2
MDS- B- SPJ
SH2 1 cabl e
F010 c able SV1 (F CUA-R000 c able) CN1A

Base I/O un it G e n e r a l i n ve r t er M R - J2 - C T

I-2
SV2

FCUA-R 300/R301 c abl e Skip i nput

8c h
CF 33/CF34 SKIP F101 c abl e

FCU A- R300/R301 cabl e ENC

Extern al
power
sup ply Sy nchr onous feed
24VDC IN en coder
OSE104-3- 15-68
F 070 c able
RIO1
I/O un it Remote I/O uni t
termi nator FCUA-DX1 etc .
R-T M DI-L/D I-R Ma c hin e
C onnect to la st s tati on RI O1 co n t r o l
Contac t
FCUA- R211 c able
(SH41 c able)
RIO2 FCUA- R300/R301 C able
Relay
DO-L/DO-R
R
F CUA-R211 c abl e
(SH41 c abl e) R
T e r m i n al
FC UA- R300/R301 Cable b lo c k

F070 cable DCIN

T o next
Extern al I/O uni t
I/O unit
power R IO1/RI O2 F CUA-R211 c abl e
terminator
sup ply C onnect to (SH41 c abl e)
RTM
2.1 System Configuration

24VDC IN l as t st ation
 2. Configuration
2.2 Unit List

2.2 Unit List

(1) Control unit

Type Function Configuration element Details
FCU7-HN623-02 NC unit set CPU card (HN623)
IO card (HN682)
PCI bus bracket
FCU7-HN376-01 Operation panel I/O unit Power supply card (HN376) Service battery type
set Capacitor card (HN377) FCU6-BTBOX
FCU7-HN692 Extension unit set Extension unit (HN692) Optical communication I/F, Ethernet
PCI bus bracket communication I/F
G280 cable Synchronous feed encoder I/F, large
capacity memory
Power input connector

(2) Base I/O unit

Type Function Configuration element Details
FCU6-HR378 Source output + 200mA HR378 card DI64/DO64
source output Reinforcing metal plate Synchronous feed encoder
Common separated Skip input 8 points
With output protection Remote I/O unit interface 2ch
fuse Servo drive unit interface 2ch
RS-232C device 1ch
Manual pulse generator 3ch

I-3
 2. Configuration
2.2 Unit List

(3) Remote I/O unit

Type Function Configuration element Details
FCUA-DX100 DI32 (Sink/source) RX311 card DI32/DO32
+DO32 (sink) Case
FCUA-DX101 DI32 (Sink/source) HR312 card DI32/DO32
+DO32 (source) Case
FUCA-DX110 DI64 (Sink/source) RX311 card DI32/DO32
+DO48 (Sink) RX321-1 card DI32/DO16
Case
FCUA-DX111 DI64 (Sink/source) RX311 card DI32/DO32
DO48 (Source) RX322-1 card DI32/DO16
Case
FUCA-DX120 DI64 (Sink/source) RX311 card DI32/DO32
+DO48 (Sink) RX323 card DI32/DO16+AO×1
+AO×1 Case
FUCA-DX121 DI64 (Sink/source) HR312 card DI32/DO32
+DO48 (Source) RX324 card DI32/DO16+AO×1
+AO×1 Case
FCUA-DX140 DI32 (Sink/source) RX311 card DI32/DO32
+DO32 (Sink) RX341 card AI×2+AO×1
+AI×4+AO×1 Case
FCUA-DX141 DI32 (Sink/source) HR312 card DI32/DO32
+DO32 (Source) RX341 card AI×2+AO×1
+AI×4+AO×1 Case
FCUA-DX201 DI32 (Sink/source) RX312 card DI32/DO32
+DO32 (Source) Case
DIN rail vertical mounting DIN rail mounting section
FCUA-DX031 DI16 (Sink/source) HR371 card DI16/DO16
+DO16 (Source) HR031 card
DIN rail horizontal mounting Sheet metal
Terminal block connection DIN rail mounting section
D01 point 24VDC 60mAmax
FCU6-DX032 DI16 (Sink/source) HR371 card DI16/DO16
+DO16 SSR HR032 card Separated for every 4 common
DIN rail horizontal mounting Sheet metal points
Terminal block connection DIN rail mounting section
D01 point 24VDC 0.7Amax
FCU6-DX033 DI16 (Sink/source) HR371 card DI16/DO16
+DO16 SSR HR033 card Separated for every 4 common
DIN rail horizontal mounting Sheet metal points
Terminal block connection DIN rail mounting section
D01 point 100VAC 0.5Amax
QY231 DI64 (Source) QY231 card DI64/DO48
+DO48 (Source) Sheet metal

I-4
 2. Configuration
2.2 Unit List

(4) Scan I/O card

Type Function Configuration element Details
HR347 DI32 (Sink/source) HR347 card
+DO32 (Sink)
+Scan I/O
(Input 64+Output 64)
HR357 DI32 (Sink/source) HR357 card
+DO32 (Source)
+Scan I/O
(Input 64+Output 64)

(5) Peripheral devices

Type Function Configuration element Details
CG81 Power bracket Use to relay power supply from
operation panel I/O unit when not
using an extension unit.
HD60 Manual pulse generator Without MELDAS logo
HD60-1 Manual pulse generator With MELDAS logo
FCUA-R-TM Terminator RIO communication terminator
FCUA-A-TM Terminator Drive section communication
terminator
Grounding plate D Grounding plate D set Refer to Appendix 1.11
Grounding plate E Grounding plate E set Refer to Appendix 1.11
OSE-1024-3-15-68 Synchronous feed
encoder

I-5
 3. Installation
3.1 General Specifications

3. Installation
3.1 General Specifications

(1) Environmental conditions in control section

Unit name NC unit/extension unit Operation panel I/O unit
Type FCU7-HN623-02/HN692 FCU7-HN376-01
During
Ambient 0 to 55°C
operation
tempera-
ture During
–20 to 60°C
storage
General During Long term: 10% to 75% RH (with no dew condensation)
specifi- Ambient operation Short term: 10% to 95% RH (with no dew condensation) (Note 2)
cations humidity During
10% to 75% RH (with no dew condensation)
storage
Vibration resistance 4.9m/s2 or less (during operation)
Shock resistance 29.4m/s2 or less (during operation)
Working atmosphere No corrosive gases, dust or oil mist
24VDC±5%
Power voltage Supplied from FCU7-HN376-01
0.2V P-P
150mA: NC unit (supplied from panel
Power Current 5V –
computer power)
specifi- consump-
cation 12V Max. 3.6A –
tion
24V – Max. 2.6A
Power falling edge
– –
characteristics
Heating value Max. 30W (NC unit + Extension unit) Max. 30W
Mass 220g / 180g 320g
NC unit: 174.63×106.68×20(mm)
Unit size 180×130×45 (mm)
Extension unit: 174.63×106.68×20(mm)

(Note 1) The above specifications are for the NC with a built-in panel computer. The NC unit and
extension unit are assembled in the panel computer and used. Thus, the actual environment
conditions are limited by the panel computer specifications.
(Note 2) The period is within one month.

I-6
 3. Installation
3.1 General Specifications

(2) Environment conditions in electric cabinet

Unit name Base I/O unit
Type FCU6-HR378
During
Ambient operation 0 to 55°C
tempera-
ture During
–20 to 60°C
storage
General During Long term: 10% to 75% RH (with no dew condensation)
specifi- Ambient operation Short term: 10% to 95% RH (with no dew condensation) (Note 1)
cations humidity During
10% to 75% RH (with no dew condensation)
storage
Vibration resistance 4.9m/s2 or less (during operation)
Shock resistance 29.4m/s2 or less (during operation)
Working atmosphere No corrosive gases, dust or oil mist
24VDC±5%
Power
Power voltage 0.2V P-P
specifi-
5VDC±5%
cations
Current consumption 24V 13A (Note 2), 5V 1A
Heating value Max. 50W (Note 2)
Mass 2kg
Unit size 195mm (W) × 280mm (D) × 35mm (H)

(Note 1) The period is within one month.

(Note 2) Differs according to the number of machine input operation points and the load and number of points
connected to the machine output. The maximum value applies when all points are ON.

I-7
 3. Installation
3.2 General System Diagram

3.2 General System Diagram

3.2.1 System Diagram for Control Section

R S T 3-phase 200V to 230VAC Legend

No-fuse breaker (NFB) : User-prepared parts

ON
OFF
Display unit
MC

MC
No-fuse breaker
Transformer (NFB)
MC 200VAC : 100VAC Noise filter

Stabilized 2 4VDC (+ ) (Note)

power Keyboard The remote I/O unit connected
FG
Pointing device to the RIO3 connector can be
No-fuse breaker FG extended up to 5 stations.
(NFB)
Ma ch ine co ntro l re lay/contact
Emergency stop switch Remote I/O unit
FCUA -DX1 ** R
DCIN RIO1 RIO2 R

Personal computer SH41

24VDC (FCUA-R211)
F070 To next remote
EMGIN (FCUA-R220) I/O unit
BAT F011(max2m)
NC unit CG62 CG62 Operation
RIO 3
Terminator
FCU7-HN623 Machine control relay/co nta ct
R-TM
F070 panel CE5 6
EXT F010 24VDC R
CG10 DCIN I/O unit CE5 7 Manual pulse generator
R
(max. 3 channels)
Ba ttery b ox FCU7-HN376
G240 F020/F021/F022
G280 PCI bus #3 FCU6 -BTBOX BATSIO AVR MP G
Battery
(max4cm) cable High-speed servo drive unit
RS232C 2ch MDS-Cn
Extension unit OPT1 F380
HN692 NCLAN LAN
EXT EXAVR G080 (max2m)
CG 63 Servo I/F System 3 (SV3)
Remote I/O I/F System 4 (RIO4)
Synchronous feed encoder System 2 (ENC2)
PCI bus #2
CF10 R301 DI
CF31
R301 DI
F070 CF32 Machine
Base I/O unit R301 DO
(FCUA-R220) CF33 electric cabinet
24VDC DC24IN R301 DO
CF34
F070
(FCUA-R220) F040/F041
5VDC DC5IN ENC1 No.1 spindle encoder
Sensor c ontact
HR378 card, SKIP max. 8 points To next remote
(Note) etc. I/O unit
5VDC is used only for the SH41(FCUA-R211)
SV 1 SV2 RIO1
R IO RIO2 Connection to temperature
HR378 card (For exten si on) (Note) measurement unit
Cable clamp The remote I/O unit connected to the RIO2 (FCU6-HR315 unit)
also possible
Terminator connector can be extended up to 8 stations.
FG R-TM Machine control relay/contact
Remote I/O unit
FCUA -DX 1** R
Servo drive unit/ SH21 R
DCIN RIO1 RIO2
Spindle drive unit
MDS-B-V1/V2 To next remote I/O unit
MDS-C1-V1/V2 SH41(FCUA-R211) SH4 1
MDS-B-SVJ2 (FCUA -R2 11)
MDS-B-SP F070
MDS-B-SPJ2 (FCUA-R220) Terminator
24VDC R-TM

MR-J2-CT for SH21 (Note)

peripheral axis The remote I/O unit connected to the RIO1
connector can be extended up to 6 stations.

(Note) FCUA-R211 and FCUA-R220 are shielded cables.

I-8
 3. Installation
3.2 General System Diagram

3.2.2 System Diagram for Drive Section

(1) Example of MDS-B/C1 Series Drive Unit

RS T

Connect to SV1
and SV2 on
base I/O unit

Note (1)

Servo drive unit Servo drive unit Terminator

MDS-B/C1 Series MDS-B/C1 Series A-TM
Note (2)
SH21 cable SH21 cable SH21 cable Battery
CN1A CN1B CN1A CN1B
unit

CN4 CN4
MDS- B-BT-4 (4 axes)
MDS-B -BT-2 (2 a xe s)
P P
N N
R0 R0
S0 S0
AC servomotor AC servomotor MC1
U U
Power
SM V SM V
supply unit
W W
E E
PG CN2 PG CN2
R S T E
Motor side Motor side
detector detector

MC

B-AL

I-9
 3. Installation
3.2 General System Diagram

(2) Example of MDS-Cn Drive Unit

Magic (optical communication compatible)

Control
Servo drive unit Servo drive unit Servo drive unit power unit Power supply unit

88 88 88 8 88

CN1A CN1A CN1A

CN1B CN1B CN1B

SH21 cable
CN9 CN4
CN9 CN4 CN9 CN4 CN4
Detector cable
CON2L CON2L CON2L CN9
CON3L CON3L CON3L

L+
L–
L11 L11 L11
L11 L11
L21 L21 L21
L21 L21 MC

U V W L1 L2 L3 L1 L2 L3
U V W U V W
3ø200VAC for main
circuit power

Servomotor MC AC reactor

MDS-
B-AL

NF
200VAC

Linear scale
Servomotor

Servomotor

Linear scale

(Note 1) The drive section connection differs according to the configuration of the servo drive unit and
servomotor in use.
(Note 2) When connecting the spindle drive unit, set the axis number to the number after the last servo axis.
(Note 3) The axis connected to the power supply unit must be the last axis.
(Note 4) Always separate the NC unit signal cable from the drive section's drive cable and power cable
when wiring.

<Caution> Separate the signal cable from the power cable when wiring.

I - 10
 3. Installation
3.3 Installation

3.3 Installation

3.3.1 Installation Direction and Spacing

Each unit is installed in the sealed structure cabinet as a principle. Always observe the following matters
when installing in a cabinet.

(1) Install each unit vertically so that the front is visible.

(2) Refer to the following drawing, and provide sufficient space for ventilation allowing for each unit's heat
dissipation and cable wiring.
(3) Pay special attention to the working conditions of the selected panel computer when installing the panel
computer.

<Caution> Always observe the installation direction.

I - 11
 3. Installation
3.3 Installation

3.3.2 Preventing Entry of Foreign Matter

(1) The inside of each unit uses a high density mounting which is susceptible to dust. Always use a sealed
structure for the electric cabinet, and use the following measures.

• Provide dust-proof and oil-proof measures at the cable inlets by plugging them with packing.
• Make sure that outdoor air does not enter inside from the heat dissipation holes, etc.
• Cover all clearances.
• Securely install the door packing.
• Always attach packing when there is a rear cover.
• Oil will easily accumulate on the top, and may enter the electric cabinet from the screw holes. Always
provide special measures such as oil-proof packing.

Cable inlet (example)

(2) Avoid machining in the periphery after installing each unit. If cutting chips, etc., adhere onto the
electronic parts, trouble may occur.
(3) The temperature rise in the electric cabinet must be 10°C or less in respect to the ambient temperature
(target 5°C or less). The electric cabinet must be designed to satisfy the temperature conditions for the
panel computer and NC unit, etc. (Refer to section "3.3.3 Heat radiation countermeasures" for details.)
Use a panel cooler when necessary.
(4) The panel computer's display operation may be affected by external magnetic fields. All sources of
magnetic fields (transformers, fans, electromagnetic switches, solenoid relays, magnetic stands,
magnetized works, drive cables with large current, etc.) must be separated by at least 200mm from the
CRT display. The magnetic field generated by each of these sources will differ. The level may also differ
according to the mounting direction, so normal operation may not be possible even if separated by
200mm or more. When deciding the layout of magnetic sources, consider the direction that the magnetic
field is generated, and confirm the final layout with the actual machine.

CAUTION

Do not allow conductive foreign matter such as screws or metal chips or combustible foreign
matter such as oil enter each unit.

I - 12
 3. Installation
3.3 Installation

3.3.3 Heat Radiation Countermeasures

With the normal NC unit, the electric cabinet's ambient temperature is set within working conditions of 0 to
45°C, and the heat design is set based on a 10°C temperature rise in the electric cabinet. However, these
conditions do not necessary apply with the Mitsubishi CNC720BM.
That is because the operation of all units supplied from Mitsubishi is guaranteed at 55°C, but the operation of
the panel computer at 55°C is not necessary guaranteed.
Thus, the electric cabinet's ambient temperature must be determined first as indicated below.

(1) Determine the panel ambient temperature Ta.

ex. 0 to 35°C

(2) Determine the internal temperature rise value ∆T.

ex. 5°C

(3) Select the panel computer.

When Tamax is 35°C and ∆T is 5°C, select a panel computer with a guaranteed temperature of 40°C or
more (45°C or more with an allowance).

(4) In this example, the average temperature in the panel is 40°C or less based on (1) and (2).

(Notes) 1. If heat builds up in the unit, such as at the top, mix the air in the cabinet with a fan.
2. Use a panel cooler if necessary.
Use a panel cooler that does not lead outside air into the cabinet.
3. If the panel computer's heat builds up in the panel computer, mix the air in the panel computer
with a fan.

Rear fan

Front fan

NC unit

I - 13
 3. Installation
3.3 Installation

Please refer to following method for heat radiation countermeasures.

Example of heat radiation countermeasures

<Hypothetical conditions>
(1) Cabinet ambient temperature : Ta
(2) Internal temperature rise setting value : ∆Td
(This is 10°C with the conventional NC, but set this to 10°C or less
(target value 5°C) for the Mitsubishi CNC720BM.
(3) Average temperature in cabinet : Ta + ∆Td
Procedures for heat design and verification

Calculate total heat generated by <Supplement>

each mounted unit (W) (1) Refer to "3.1 General Specification" for the
heat generated by each unit.
Calculate cabinet’s cooling capacity (2) Sealed cabinet (thin steel plate) cooling
(W1) capacity calculation equation
W1 = U × A × ∆Td
U: 6W/m2 × °C
W ≤ W1 ... with internal agitating fan
Comparison of W and W1
4W/m2 × °C
... without internal agitating fan
W>W1 2
A: Effective heat radiation area (m )
Selection of heat exchanger (Area where heat can be radiated
from cabinet)
Mounting design <Caution>
When calculating the effective heat
radiation area, do not include the parts
Collection of internal temperature rise that contact other objects.
distribution data (3) Points of caution for heat radiation
countermeasures when designing mounting
state
∆Tm≤∆Td * Consider convection in cabinet
Evaluation (eliminate heat spots)
* Collect hot air at suction port in heat
∆Tm>∆Td exchanger cabinet.
Improvements (4) Criteria for internal temperature rise distribution
data
∆Tm (average value) ≤ ∆Td
∆Tm max (maximum value) ≤ (∆Td + 5)°C
Completion
R (inconsistency ∆Tmmax – ∆Tmmin) ≤ 6°C
(Evaluate existence of heat spots)
∆Tm: Internal temperature rise
setting value

Instruction of mounting examples and temperature (∆T) measurement positions (reference)

z: Temperature rise measurement point (Example)

I - 14
 3. Installation
3.3 Installation

3.3.4 Noise Countermeasures

(1) Connection of FG (Frame Ground)
The frame should basically be grounded at one ground point. When relaying through a grounding plate
midway, separate the panel computer and remote I/O unit from the base I/O unit servo drive unit and
spindle drive unit, and others. The NC unit's FG is connected with the panel computer's cabinet with a
card mounting fitting.

Panel computer

Remote I/O unit

Base I/O unit
0 0

(Note 1)

(Note 1)

Servo drive unit/Spindle drive unit, etc.

Spindle motor
(Note 2)

Servomotor
(Note 2) Main grounding plate

(Note 1) This is not required when a direct connection to the main grounding is possible.
(Note 2) Connect the motor's ground wire to the servo drive unit and spindle drive unit.

I - 15
 3. Installation
3.3 Installation

(2) Shield clamping of cables

The shield cable connected to the base I/O unit, servo drive unit and spindle drive unit must be
connected to the ground to stabilize operation while preventing malfunctioning due to noise.
The shield can be connected to the ground with the lead wire or with a clamp fitting. Refer to the following
drawings to treat the shield cable.
Example of connection with lead wire

Soldering Ground wire

Unit
Cable

Shield Cable

Ground wire

(Note) When soldering the ground wire onto the shield, if the solder section is close to the shield, the
signal wire's sheath could melt by the soldering heat and result in a short-circuit. Solder at a
place 10 to 20mm away from the mesh section.

Example of connection with clamp fitting

Shield Cable

Clamp fitting
Grounding plate Unit
Cable

Less than
0.8m
Shield

Clamp
fitting
Grounding
plate

(1) Peel part of the cable sheath and expose the shield as shown in the drawing.
Press the exposed part against the grounding plate with the cable clamp fittings.
(2) If the cable is thin, clamp several together in a bunch.
(3) Use adequate force when tightening the cable so that the wire material is not damaged.
(4) Connect each grounding plate together and ground them at one point.

Refer to "Appendix 1.11 Outline and installation outline drawing for grounding plate and clamp fitting" when
manufacturing the clamp fitting and grounding plate. These parts can be ordered from Mitsubishi.

CAUTION

The shield cable indicated in this manual must be grounded with a cable clamp, etc.

I - 16
 3. Installation
3.3 Installation

The cables requiring a shield clamp using a connector case are shown below.

<Shield clamping method>

Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the copper
foil tape wrapped around the sheath to the grounding plate in the connector.

Treatment at both ends of cable

Connector
Unit name Connection destination Connection
name Connection source
destination
NC unit CG10 Base I/O unit (NC unit) Not required Not required
(FCU7-HN623-02) CG62 Operation panel I/O unit (NC unit) Not required Not required
Base I/O unit CF10 NC unit (Base I/O unit) Not required Not required
(FCU6-HR378) SV1 Servo drive unit (Base I/O unit) Required Not required
SV2 Servo drive unit (Base I/O unit) Required Not required
ENC1 Synchronous pulse encoder (Base I/O unit) Required Not required
SKIP Skip signal (Base I/O unit) Required Not required
RIO1 Remote I/O unit (Base I/O unit) Required Not required
RIO2 Remote I/O unit (Base I/O unit) Required Not required
Operation panel I/O CG62 NC unit (Operation panel I/O unit) Not required
unit Not required
(FCU7-HN376-01) MPG (HANDLE) Manual pulse generator (Operation panel I/O unit) Not required
Required
SIO RS-232C (IO device) (Operation panel I/O unit) Not required
Required
RIO Remote I/O unit (Operation panel I/O unit) Not required
Required

(3) Connecting spark killers

Connect a spark killer on the coil or contact in parallel for noise countermeasures.
Use spark killers which are 0.033 to 0.1µF, 10 to 120Ω.

Contact

SK
SK

Coil
E

I - 17
 3. Installation
3.3 Installation

3.3.5 Connection of the Remote I/O Unit Communication Cable

The connection between the base I/O unit and remote I/O unit is explained below.

R211
RIO
Remote I/O Remote I/O Remote I/O
unit unit unit

Base I/O unit

24VDC

DCIN

DCIN
DCIN

RIO1
RIO2

RIO1
RIO2
RIO1
RIO2
power supply Terminal block
+24V
F070
0V DC-IN
FG R-TM
FG SH41(R211) SH41(R211)

F070

F070

F070

FG* FG* FG*

FG

Grounding plate Pass through the same Connect to common grounding plate
duct when possible Note: Connection to servo drive's
grounding plate is prohibited.
* SH41 does not have an FG wire.

(1) Cable between 24VDC power supply and base I/O unit.
Connect an F070 cable. Refer to Appendix 2 for the F070 cable manufacturing drawings.

(2) Cable between base I/O unit and remote I/O unit
Connect with an R211 cable (for communication). Refer to Appendix 2 for the R211 cable manufacturing
drawings.
If the base I/O unit and remote I/O unit are in the same panel and the cable length is within 2m, use an
R211 cable. If the base I/O unit is installed outside the panel, or if the cable length exceeds 2m, use a
cable reinforced for noise measures. Connect the shield end with the shortest distance to a grounding
plate other than the servo drive unit grounding plate.

(3) Cable between remote I/O units

Adjacent remote I/O units are connected with an SH41 cable. Refer to Appendix 2 for the SH41 cable
manufacturing drawings. If the remote I/O units are separated, use an R211 cable.

(Note) If the base I/O unit and remote I/O unit are Base I/O unit
installed near a noise generating source, such
Remote I/O
as a servo drive unit or motor, noise could enter
+24V +24V
from the cable shield and increase the remote Commu- Commu-

I/O communication errors. In this case, do not

nication nication

connect the cable shield wire to the FG Grounding plate

(cabinet), and instead leave it open.

Leave open
M M

I - 18
 4. Connection of NC Unit

4. Connection of NC Unit
Connect the NC unit to the PCI extension slot (example, PCI slot #3) which is the farthest from heat sources
such as the display section.
Always connect the extension unit to the PCI extension slot (example, PCI slot #2) at the left of the NC unit.

MAPPSⅡside view FCU7-HN692

Slot No. FCU7-HN623-01

#1 #2 #3

I - 19
 4. Connection of Manual Pulse Generator
4.1 Names of FCU7-HN623-02 Unit Section

4.1 Names of FCU7-HN623-02 Unit Section

(3) (7) (4) (10)(11)(12) (9)

(2) (6)

(1) (5)

(8)

No. Connector name Explanation of function

(1) CG10 Use to connect with the base I/O unit.
(2) CG62 Use to connect with the operation panel I/O unit.
(3) EXT Use to connect with the extension unit.
(4) PWR Use to supply power from an external source.
(5) TEST Not used.
(6) ISP Not used.
(7) BAT Use for maintenance.
(8) PCI Connected to the panel computer's extension slot.

No. LED name Explanation of function

(9) PWGD This LED is used to confirm the 12V power supply from FCU7-HN671.
When lit in (Green): Normal When OFF: Power not supplied

No. Switch name Explanation of function

(10) SW1 Use for maintenance. Set to "0" during normal use.
(11) SW2 Use for maintenance. Set to "0" during normal use.
(12) SW3 Use for maintenance. Set to "OFF" during normal use.

5 4 3 2 1 1 to 4 : NC unit number
OFF 1 to 4 are designated with the 4 bits, bit0 to
ON bit3.
5 : RS-232C port changeover
OFF:1ch / ON:3ch

I - 20
 4. Connection of Manual Pulse Generator
4.2 Connection of Power Supply

4.2 Connection of Power Supply

The NC unit needs a 12V power supply from the operation panel I/O unit via the G080 cable.

4.2.1 Connection of Power Supply (When there is no extension unit)

If there is no extension unit, supply 12V from the "AVR" connector on the operation panel I/O unit via the
power bracket and G081 cable.

Operation panel I/O unit

FCU7-HN376
Power supply bracket
G081 cable

AVR NC unit
FCU7-HN623
AVR

G080 cable

4.2.2 Connection of Power Supply (When there is an extension unit)

When connecting the extension unit, the 12V is supplied from the "EXT" connector, which connects the NC
unit and extension unit, via the G280 cable. The power bracket and G081 cable are not used.
Connect the "EXAVR" connector on the FCU7-HN692 with the "AVR" connector on the FCU7-HN376-01 unit.

Operation panel I/O unit

FCU7-HN376

Extension unit
FCU7-HN692

AVR AVR

G080 cable

I - 21
 4. Connection of Manual Pulse Generator
4.3 Connection with the Extension Unit

4.3 Connection with the Extension Unit

Connect the "EXT" connector on the NC unit with "EXT" on the extension unit.

EXT

NC unit
FCU7-HN623-02

G280 cable

EXT

Extension unit
FCU7-HN692

I - 22
 4. Connection of Manual Pulse Generator
4.4 Connection with the Operation Panel I/O Unit

4.4 Connection with the Operation Panel I/O Unit

Connect the "CG62" connector on the NC unit with CG62 on the operation panel I/O unit.

Operation panel I/O unit

FCU7-HN376

NC unit
FCU7-HN623-02
F011 cable CG62
CG62

4.5 Connection with the Base I/O Unit

Connect the "CG10" connector on the NC unit with the base I/O unit. The base I/O unit and NC unit mounting
spacing depends on the cable length.

Base I/O unit

FCU6-HR378

NC unit
FCU7-HN623-02

CF10 F010 CG10

I - 23
 4. Connection of Manual Pulse Generator
4.6 FCU7-HN623-02 Unit Connector Pin Assignment

4.6 FCU7-HN623-02 Unit Connector Pin Assignment

4.6.1 PCI
Function PCI bus connector
Number of pins 124pin
Connector type No type since it is a pad on the PCB

Connector on PCB side

49 52 62
1B
B B B

Connector on mother board side (reference)

1A 49A 52A 62A

1B 49B 52B 62B

No. I/O Signal name No. I/O Signal name No. I/O Signal name No. I/O Signal name
1A I TRST 1B N.C. 33A N.C. 33B O C/BE2*
2A 12V 2B I TCK 34A O FRAME* 34B GND
3A I TMS 3B GND 35A GND 35B O IRDY*
4A I TDI 4B O TDO 36A I TRDY* 36B N.C.
5A 5V 5B 5V 37A GND 37B I DEVSEL*
6A O INTA* 6B 5V 38A I STOP* 38B GND
7A N.C. 7B N.C. 39A N.C. 39B N.C.
8A 5V 8B N.C. 40A N.C. 40B I/O PERR*
9A N.C. 9B O PRSNT1* 41A N.C. 41B N.C.
10A N.C. 10B N.C. 42A GND 42B O SERR*
11A N.C. 11B O PRSNT2* 43A I/O PAR 43B 3.3V
12A GND 12B GND 44A I/O AD15 44B O C/BE1*
13A GND 13B GND 45A N.C. 45B I/O AD14
14A N.C. 14B N.C. 46A I/O AD13 46B GND
15A I RST* 15B GND 47A I/O AD11 47B I/O AD12
16A N.C. 16B I CLK 48A GND 48B I/O AD10
17A GNT* 17B GND 49A I/O AD9 49B GND
18A GND 18B REQ*
19A N.C. 19B N.C. No. I/O Signal name No. I/O Signal name
20A I/O AD30 20B I/O AD31 50A 50B
21A N.C. 21B I/O AD29 51A 51B
22A I/O AD28 22B GND 52A O C/BE0* 52B I/O AD8
23A I/O AD26 23B I/O AD27 53A N.C. 53B I/O AD7
24A GND 24B I/O AD25 54A I/O AD6 54B N.C.
25A I/O AD24 25B N.C. 55A I/O AD4 55B I/O AD5
26A I IDSEL 26B O C/BE3* 56A GND 56B I/O AD3
27A N.C. 27B I/O AD23 57A I/O AD2 57B GND
28A I/O AD22 28B I GND 58A I/O AD0 58B I/O AD1
29A I/O AD20 29B I/O AD21 59A N.C. 59B N.C.
30A GND 30B I/O AD19 60A N.C. 60B N.C.
31A I/O AD18 31B N.C. 61A 5V 61B 5V
32A I/O AD16 32B I/O AD17 62A 5V 62B 5V

I - 24
 4. Connection of Manual Pulse Generator
4.6 FCU7-HN623-02 Unit Connector Pin Assignment

4.6.2 Base I/O Unit Connection Terminal CG10

No. I/O Signal name No. I/O Signal name

1 I/O TXRX1 26 I/O TXRX1*
2 I/O TXRX2 27 I/O TXRX2*
3 GND 28 GND
4 I SKIP1 29 I SKIP1*
5 I SKIP2 30 I SKIP2*
6 I SKIP3 31 I SKIP3*
7 I SKIP4 32 I SKIP4*
8 I SKIP5 33 I SKIP5*
<Cable side connector type>
Plug : 10150-6000EL 9 I SKIP6 34 I SKIP6*
Shell : 10350-3210-000 10 I SKIP7 35 I SKIP7*
11 I SKIP8 36 I SKIP8*
12 GND 37 GND
13 I ENC1A 38 I ENC1A*
14 I ENC1B 39 I ENC1B*

( The connector base is

connected to the FG. ) 15
16
17
I

O
ENC1Z
GND
SVTXD2
40
41
42
I

O
ENC1Z*
GND
SVTXD2*
18 I SVALM2 43 I SVALM2*
19 I SVRXD2 44 I SVRXD2*
20 O SVEMG2 45 O SVEMG2*
21 GND 46 GND
22 O SVTXD1 47 O SVTXD1*
23 I SVALM1 48 I SVALM1*
24 I SVRXD1 49 I SVRXD1*
25 O SVEMG1 50 O SVEMG1*

4.6.3 Operation Panel I/O Unit Connection Terminal CG62

13 1 No. I/O Signal name No. I/O Signal name

1 I BAT 14 I DCFAIL*
2 O 7SEGCON 15 O 7SEGCON*
3 I CPU_EMGIN 16 I CPU_EMGIN*
26 14
4 O CPU_EMGOUT 17 O CPU_EMGOUT*
5 GND 18 GND
6 I/O TXRXD1 19 I/O TXRXD1*
<Cable side connector type>
7 O RTS1 20 I CTS1
Plug : 10126-6000EL
Shell : 10326-3210-000 8 O TD1 21 I RD1
Recommended manufacturer: 9 O DR1 22 I DC1
Sumitomo 3M 10 GND 23 GND
11 O RTS2 24 I CTS2

( The connector base is

connected to the FG. ) 12
13
O
O
TD2
DR2
25
26
I
I
RD2
DC2

I - 25
 4. Connection of Manual Pulse Generator
4.6 FCU7-HN623-02 Unit Connector Pin Assignment

4.6.4 Extension Unit Connection Terminal EXT

No. I/O Signal name No. I/O Signal name

1 12V 2 12V
3 12V 4 12V
5 12V 6 12V
7 O BAT 8 O GND
1 79 9 O ALE 10 O GND
11 O CLK 12 O GND
13 O RESET* 14 O GND
2 80 15 I/O AD31 16 I/O AD30
17 I/O AD29 18 I/O AD28
19 I/O AD27 20 I/O AD26
21 I/O AD25 22 I/O AD24
<Cable side connector type> 23 I/O AD23 24 I/O AD22
Connector: FCN-215Q080-G/0
25 I/O AD21 26 I/O AD20
27 I/O AD19 28 I/O AD18
29 I/O AD17 30 I/O AD16
31 I/O AD15 32 I/O AD14
33 I/O AD13 34 I/O AD12
35 I/O AD11 36 I/O AD10
37 I/O AD9 38 I/O AD8
39 I/O AD7 40 I/O AD6
41 I/O AD5 42 I/O AD4
43 I/O AD3 44 I/O AD2
45 I/O AD1 46 I/O AD0
47 O FRM* 48 O ACK*
49 O BE3* 50 O BE2*
51 O BE1* 52 O BE0*
53 O READ* 54 O WRITE*
55 I IRQ* 56 I BOOT
57 O SVEMG3 58 O SVALM3
59 I SVRXD3 60 I SVTXD3
61 O RTXD4 62 O RRXD4
63 I EN2Z 64 I RRTS4
65 I EN2A 66 I EN2B
67 I EN2ZH 68 I EN2ZL
69 I EN2BH 70 I EN2BL
71 I EN2AH 72 I EN2AL
73 I HSALM1 74 I HSEMG1*
75 GND 76 HSTXD1
77 GND 78 HSRXD1N
79 I HSRXD1P 80 I GND

I - 26
 5. Connection of the Extension Unit
5.1 Names of FCU7-HN692 Unit Sections

5. Connection of the Extension Unit

5.1 Names of FCU7-HN692 Unit Sections

(14) (13)

(6) (5) (10)

(1)
(11)
(12)
(2)

(3) (8)
(7)
(4)

(9)

No. Connector name Explanation of function

(1) OPT1 Use for high-speed optical servo communication.
(2) NCLAN Not used.
(3) EXAVR Use to supply power from external source.
(4) CG63 Use for communication of synchronous feed encoder's 2nd channel.
(5) BAT Use for maintenance.
(6) EXT Use for connection with the NC unit.
(7) ISP Not used.
(8) DMEM Not used.
(9) PCI Connected to the panel computer's extension slot.
(10) CF Not used.
(11) BATOFF Not used.

No. Switch name Explanation of function

(12) DIPSW For maintenance (Default values: all "0")

No. LED name Explanation of function

(13) LED1 LED for confirming Ethernet communication state
When lit in "Green": Normal When OFF: Communication disabled, error
(14) LED2 LED for confirming Ethernet communication reception
When flickering in "GREEN": receiving state
When ON or OFF: No receiving state, error

I - 27
 5. Connection of the Extension Unit
5.2 Connection with Operation Panel I/O Unit

5.2 Connection with Operation Panel I/O Unit

Refer to "4.2.2 Connecting the power supply (when there is an extension unit)".

5.3 Connection with the NC Unit

Refer to "4.3 Connection with the extension unit".

5.4 Connection with the High-speed Optical Servo Drive Unit

High-speed optical servo drive unit

MDS-Dn
Extension unit
CN1 FCU7-HN692

F380 cable OPT1

5.5 Connection with the Ethernet Device

Connect the "NCLAN" connector on the FCU7-HN692 unit with the Ethernet I/F on a commercially-available
personal computer, etc.

Commercially-available
personal computer, etc.

CAD/CAM
(Personal Extension unit
computer, etc.) FCU7-HN692

Ethernet cable NCLAN

I - 28
 5. Connection of the Extension Unit
5.6 FCU7-HN692 Unit Connector Pin Assignment

5.6 FCU7-HN692 Unit Connector Pin Assignment

5.6.1 Servo Drive Unit/Synchronous Feed Encoder Extension Terminals CG63

No. I/O Signal name No. I/O Signal name

1A PWR GND 1B PWR GND
2A O SVTXD2 (+) 2B O SVTXD2 (–)
3A I SVALM2 (+) 3B I SVALM2 (–)
4A I SVRXD2 (+) 4B I SVRXD2 (–)
5A I EN2AH 5B I EN2AL
6A I EN2BH 6B I EN2BL
7A O SVEMG2 (+) 7B O SVEMG2 (–)
8A I EN2ZH 8B I EN2ZL
9A PWR 5V 9B PWR 5V
10A I/O TXRXD3 (+) 10B I/O TXRXD3 (–)

5.6.2 High-speed Optical Servo Communication Connection Terminal OPT1

Transmission Reception
side side

PCB board

5.6.3 Ethernet Communication Terminal NCLAN

No. I/O Signal name

1 O TD+
2 O TD–
3 I RD+
4 FG
5 FG
6 I RD–
7 FG
8 FG

5.6.4 Power Supply Terminal EXAVR

No. I/O Signal name
1 12V
2 GND

5.6.5 Maintenance Battery Connection Terminal BAT

No. I/O Signal name
1 BAT
2 GND

I - 29
 6. Connection of the Operation Panel I/O Unit
6.1 Names of FCU7-HN376 Unit Ssections

6. Connection of the Operation Panel I/O Unit

6.1 Names of FCU7-HN376 Unit Sections
F2
⑭ ⑲
① CE56 DOCOM ② CE57

NCGOUT

NCWD NCOK TEST

NCLD1 NCLD2
⑳ 21 22 ⑤
⑰ ⑱
BAT1

ADDON
⑮ ⑯

CS1 CS3
26 27 28
⑬ EF 01 EF 01 EMG1 EMG2
23

23 4
RIO1 RIO3
CD

CD
⑫ ISP 29 30
45

5
AB

AB
67 67
89 89 RIO2
F1

⑦ 31
24VIN
⑪
RIO

④ 23
⑧ ⑨ ⑩ EMG24V
DCIN

CG62

MPG
SIO

EMGIN
12VON 5VON
AVR

24 25 FGTE

FG FG

No. Connector name Explanation of function

(1) CE56 Use to connect the machine input/output.
(2) CE57 Use to connect the machine input/output.
(3) BAT1 Use to connect with the battery unit.
(4) DCIN Use to supply the 24VDC power.
(5) TEST Not used.
(6) AVR Use to supply power to the extension unit.
(7) RIO Use to connect with the remote I/O unit.
(8) CG62 Use to connect with the NC unit.
(9) SIO Use to connect with the RS-232C device.
(10) MPG (HANDLE) Use to connect with the manual pulse generator.
(11) EMGIN Use to input the emergency stop signal.
(12) ISP Not used.

No. Switch name Explanation of function

(13) F1 Protects the control circuit from overcurrent.
(Fuse type: LM40, rating: 4A, manufacturer: Daito Communication)
(14) F2 Protects the machine output circuit from overcurrent. The current passes in a batch
through the CE56 and 57 DOCOM pins.
(Fuse type: LM40, rating: 4A, manufacturer: Daito Communication)

I - 30
 6. Connection of the Operation Panel I/O Unit
6.2 Connection of Power Supply

No. Switch name Explanation of function

(15) CS1 Use to set the machine input/output station numbers.
Set the station numbers with the 32 points DI: X0 -X1F and DO: Y0-YIF. Normally "0" is set
when using as the operation board I/O. Set an even number (0, 2, 4, 6). If an odd number is
set, the previous even station number will be set.
The station number with the 16 points DI: X20-X2F and one manual pulse generator is
automatically assigned as the station number (odd station number) after the station number
set with CS1.
(16) CS3 Use to set the manual pulse generator station number.
Set the station number of the manual pulse generator (2nd, 3rd) I/F circuit.
When more than 8 is set, the remote I/O station for the manual pulse generator (2nd, 3rd)
will be invalidated.

No. LED name Explanation of function

(17) NCLD1 7-segment LED for confirming the system operation status.
(18) NCLD2
(19) DOCOM LED for confirming state of communication to machine output common pin.
(20) NCWD LED for confirming NC unit's watch dog error status.
(21) NCGOUT LED for maintenance.
(22) NCOK LED for confirming NC unit operation status.
(23) 24VIN LED to confirming 24VDC continuity status.
(24) 12VON LED for confirming 12V continuity status.
(25) 5VON LED for confirming 5V continuity status.
(26) RIO1 LED for confirming communication status of remote I/O unit (system 1).
(27) RIO2 LED for confirming communication status of remote I/O unit (system 2).
(28) RIO3 LED for confirming communication status of remote I/O unit (system 3).
(29) EMG1 LED for confirming emergency stop button status.
(30) EMG2 LED for confirming emergency stop status.
(31) EMG24V LED for confirming EMG output circuit continuity status.

6.2 Connection of Power Supply

24VDC is supplied to the "DCIN" connector on the operation panel I/O unit.

Stabilized
power supply
MC
24VDC
DCIN
Y

ON 0V(RG)
OFF
MC FG
F070 cable
MC
AC(H)

MC U
200VAC AC(N)

I - 31
 6. Connection of the Operation Panel I/O Unit
6.3 Connection of the External Emergency Stop

6.3 Connection of the External Emergency Stop

External emergency stop can be input by using the "EMGIN" connector on the operation panel I/O unit.

External emergency
stop switch

< ↓
EMGIN
F120 cable
ON : Emergency stop release
OFF : Emergency stop

EMGIN

1
FG
Emergency stop switch
3.3kΩ 2
R

R 390Ω
3
24VDC

I - 32
 6. Connection of the Operation Panel I/O Unit
6.4 Connection of Manual Pulse Generator

6.4 Connection of Manual Pulse Generator

12V 0V A B Connecting one manual

pulse generator
4-M3
Manual pulse generator F020 cable
FCUA-HD60

12V 0V A B 12V 0V A B Connecting two manual

pulse generators MPG
4-M3
(HANDLE)
F021 cable

When devices (pulse generators) other than manual pulse generators (HD60) are connected to the
FCU7-HN376-01, use within the ranges shown in the following specifications. The 25 pulse/rev type and 100
pulse/rev type are available for the commercially-available manual pulse generators.

Input/output conditions
90° phase difference between A phase and B phase.
Input pulse signal type
(Refer to waveform (e) below.)
Input signal voltage H-level 3.5V to 5.25V, L-level 0V to 0.5V
Max. input pulse frequency 100kHz
Power voltage for pulse generator 12VDC ± 10% or 5VDC ± 5%
Max. output current 300mA
No. of pulses per rotation 25 pulse/rev (25 pulse/rev for HD60)

Input waveform The input waveform phase difference must be ±T/10 (T: cycle) or less.

A(B) phase

B(A) phase
a b c d e

a. b. c. d. e: A or B phase rising edge (falling edge) phase difference = T/4 ± T/10

T: A or B phase cycle (Min. 10µs)

I - 33
 6. Connection of the Operation Panel I/O Unit
6.5 Connection of RS-232C Device

Input/output circuit

Connector pin No.

+5V
HA1 1 470Ω
HA2 3 4700pF
220Ω
HA3 5 GND

Input +5V
2 470Ω Control
HB1
4 circuit
HB2 220Ω 4700pF
HB3 6 GND

5VDC 7
Power supply
output 12VDC 10,12,14
0V(GND) 9,11,13

The power voltage supplied to the manual pulse generator can be changed between 5VDC and 12VDC by
changing the cable wiring. Supply the power from pin 7 for the 5VDC power supply manual pulse generator,
and from pins 10, 12 and 14 for the 12VDC power supply manual pulse generator. Use several power and 0V
(GND) wire materials in the cable.

6.5 Connection of RS-232C Device

The "SIO" connector on the operation panel I/O unit is connected with the RS232C I/F on a
commercially-available personal computer, etc.

Commercially-available
personal computer

CAD/CAM
(Personal
computer, etc.)

RS 2 32 C
× 2c h
SIO

RS232C cable

I - 34
 6. Connection of the Operation Panel I/O Unit
6.6 Connection of Battery

6.6 Connection of Battery

The "BAT1" connector on the operation panel I/O unit is connected with the battery FUC6-BTBOX.

Battery unit
FCU6-BTBOX

BAT1

Battery cable

Applicable battery: FUC6-BTBOX

6.7 Connection with NC Unit

Refer to "5.2 Connection with operation panel I/O unit".

6.8 Connection with Extension Unit

Refer to "5.2 Connection with operation panel I/O unit".

I - 35
 6. Connection of the Operation Panel I/O Unit
6.9 FCU7-HN376-01 Unit Connector Pin Assignment

6.9 FCU7-HN376-01 Unit Connector Pin Assignment

6.9.1 Power Input Terminal (24VDC) DCIN

24VDC input
DCIN 1 I +24V
2 GND
3 FG
<Cable side connector type>
Connector : 2-178288-3
Contact : 1-175218-5
Recommended manufacturer: (Note) I/O in the table indicates the
Tyco Electronics AMP assignment looking from the I/O unit.

6.9.2 Manual Pulse Generator Connection Terminal MPG (HANDLE)

Manual pulse generator

8 1
1 I HA1A
MPG 9 GND
2 I HA1B
10 +12V
(HANDLE) 3 I HA2A
I 11 GND
4 HA2B
I 12 +12V
5 HA3A
15 9 I 13 GND
6 HA3B
14 +12V
<Cable side connector type> 7 +5V
15
Connector : CDA-15P 8
Contact : CD-PC-111
Case : HDA-CTH (Note) I/O in the table indicates the
Recommended manufacturer: Hirose Electric assignment looking from the I/O unit.

6.9.3 RS-232C Device Connection Terminal RS232C

RS232C 1 GND 11 GND

SIO 10 1 2 I RXD1 12 O TXD1
3 I CTS1 13 O RTS1
4 I DSR1 14 O DTR1
5 GND 15 GND
20 11 6 reserve 16 reserve
7 I RXD2 17 O TXD2
<Cable side connector type> 8 I CTS2 18 O RTS2
Connector: DHA-RB20-S122N 9 I DSC2 19 O DTR2
Recommended manufacturer: DDK 10 24VDC 20 0V (RG)

I - 36
 6. Connection of the Operation Panel I/O Unit
6.9 FCU7-HN376-01 Unit Connector Pin Assignment

6.9.4 External Emergency Stop Connection Terminal EMG

EMG
2
3 1 <Cable side connector type>
1 FG
Connector : 51030-0330
Contact : 50084-8160 2 I EMG IN
Recommended manufacturer: MOLEX 3 O COM
(COM pin outputs 24VDC)

6.9.5 NC Unit Power Output Terminal (12VDC) AVR

Power output
<Cable side connector type>
Connector : 51067-0200 1 12V
AVR Contact : 50217-8100 2 GND
Recommended manufacturer: MOLEX

6.9.6 NC Unit Connection Terminal CG62

No. I/O Signal name No. I/O Signal name

13 1
1 I BAT 14 I DCFAIL*
2 O 7SEGCON 15 O 7SEGCON*
3 I CPU_EMGIN 16 I CPU_EMGIN*
26 14 4 O CPU_EMGOUT 17 O CPU_EMGOUT*
5 GND 18 GND
6 I/O TXRXD1 19 I/O TXRXD1*
<Cable side connector type> 7 O RTS1 20 I CTS1
Plug : 10126-6000EL 8 O TD1 21 I RD1
Shell : 10326-3210-000
9 O DR1 22 I DC1
Recommended manufacturer:
Sumitomo 3M 10 GND 23 GND
11 O RTS2 24 I CTS2
12 O TD2 25 I RD2
13 O DR2 26 I DC2

I - 37
 6. Connection of the Operation Panel I/O Unit
6.9 FCU7-HN376-01 Unit Connector Pin Assignment

6.9.7 Battery Connection Terminal BAT

Backup power input

<Cable side connector type>
Connector : IL-2S-S3L-(N) 1 GND
BAT1
Contact : IL-C2-1-1000 2 BAT
Recommended manufacturer:
* Connect with FCU6-BTBOX
Japan Aviation Electronics

6.9.8 Machine Input/Output Terminal CE56/C57

Machine input/output connection terminal

CE56 CE57
A B A B
1 O 0V(RG) 1 O 24VDC 1 O 0V(RG) 1 O 24VDC
2 I X00 2 I X01 2 I X18 2 I X19
3 I X02 3 I X03 3 I X1A 3 I X1B
4 I X04 4 I X05 4 I X1C 4 I X1D
5 I X06 5 I X07 5 I X1E 5 I X1F
6 I X08 6 I X09 6 I X20 6 I X21
7 I X0A 7 I X0B 7 I X22 7 I X23
8 I X0C 8 I X0D 8 I X24 8 I X25
9 I X0E 9 I X0F 9 I X26 9 I X27
10 I X10 10 I X11 10 I X28 10 I X29
11 I X12 11 I X13 11 I X2A 11 I X2B
12 I X14 12 I X15 12 I X2C 12 I X2D
13 I X16 13 I X17 13 I X2E 13 I X2F
14 DICOM0 14 14 14 DICOM5
15 15 15 15
16 O Y00 16 O Y01 16 O Y10 16 O Y11
17 O Y02 17 O Y03 17 O Y12 17 O Y13
18 O Y04 18 O Y05 18 O Y14 18 O Y15
19 O Y06 19 O Y07 19 O Y16 19 O Y17
20 O Y08 20 O Y09 20 O Y18 20 O Y19
21 O Y0A 21 O Y0B 21 O Y1A 21 O Y1B
22 O Y0C 22 O Y0D 22 O Y1C 22 O Y1D
23 O Y0E 23 O Y0F 23 O Y1E 23 O Y1F
24 DOCOM 24 DOCOM 24 DOCOM 24 DOCOM
25 DOCOM 25 DOCOM 25 DOCOM 25 DOCOM

[Cable side connector type]

PCB connector: HIF3BB-50PA-2.54DSA
(straight local guide center type)

Recommended cable side connector type: HIF3BB-50D-2.54R (or equivalent product)

I - 38
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.1 Connection System Drawing

7. Connection of 200mA Output DI/DO Unit FCU6-HR378

The FCU6-HR378 is a DI/DO unit capable of a 200mA current output per 1 point. The DO output common is the
4-point common 13 block, and the 1-point 1 common is the 12-point common separated type.

7.1 Connection System Drawing

M720BM control unit FCU6-HR378 (1st card)
F010 cable
CF10 CF10 SH21 cable
SV1 Servo drive unit
SH21 cable
SV2 Servo drive unit
F040 cable
ENC Synchronous feed encoder

SKIP Skip signal

R211 cable
RIO1A Remote I/O unit
R211 cable
RIO1B Remote I/O unit

R211 cable
RIO2 Remote I/O unit

MJ2 D/IN

MJ3 D/OUT

RS232C (Not used by 720BM.)

(Not used by 720BM.) CF11

HANDLE (Not used by 720BM.)

CS1 CS2
* Set the remote I/O communication
station numbers on CS1 and CS2. 0 1

24VDC input DC24IN

5VDC input DC5IN

FCU6-HR378 (2nd card)

From 1st HR378 card RIO1A connector

RIO1A
R211 cable
RIO1B Remote I/O unit

MJ2 D/IN
CS1 CS2
MJ3 D/OUT
2 3

24VDC input DC24IN

5VDC input DC5IN

* Change the rotary switch CS1 and CS2 settings according to the machine's DI/DO assignment.
(Note) The FCU6-HR378 card occupies two stations of the remote I/O communication (MC link B
communication).
* 5VDC power should be supplied on both the 1st and 2nd cards when using it on 720BM.

I - 39
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.1 Connection System Drawing

Connector
Explanation of functions
name
Connect with the control unit
CF10
(servo drive unit, synchronous feed encoder, skip signal, remote I/O unit).
CF11 Not used by 720BM.
SV1 Connect with the servo drive unit/spindle drive unit.
SV2 Connect with the auxiliary axis.
ENC1 Connect with the synchronous feed encoder.
SKIP Connect with the skip signal input. Up to eight points can be used.
Connect with the remote I/O unit. The No. of occupied stations on this unit is two
stations, so the additional remote I/O units for six stations can be connected.
RIO1A
RIO1A and RIO1B are relay connectors for the remote I/O communication signals. Either
RIO1B
cable can be inserted without problem. If this unit is the final station, the terminator R-TM
must be connected to one of these connectors.
RIO2 Connect with the remote I/O unit.
RS232C Not used by 720BM.
HANDLE Not used by 720BM.
MJ2 DI: 64 (sink/source type)
MJ3 DO: 64 (source type)

Rotary switch CS1: Sets the 32-point station No. with remote I/O communication 1CH
CS1 DI: X0-X1F and DO: Y0-Y1F.
This is normally used set to "0".
Rotary switch CS2: Sets the 32-point station No. with remote I/O communication 1CH
CS2 DI: X20-X3F and DO: Y20-Y3F.
This is normally used set to "1".

* The rotary switch CS1 and CS2 settings may differ according to the machine configuration and whether
other remote I/O units are being used. Set within the range of 0 to 7.

I - 40
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.1 Connection System Drawing

Machine input/output
MJ2 MJ3
Input/ Input/ Input/ Input/
No. Signal No. Signal No. Signal No. Signal
output output output output
1 I X00 51 I X20 1 O C00003 51 O C02023
2 I X01 52 I X21 2 O Y00 52 O Y20
3 I X02 53 I X22 3 O Y01 53 O Y21
4 I X03 54 I X23 4 O Y02 54 O Y22
5 I X04 55 I X24 5 O Y03 55 O Y23
6 I X05 56 I X25 6 O C00407 56 O C02427
7 I X06 57 I X26 7 O Y04 57 O Y24
8 I X07 58 I X27 8 O Y05 58 O Y25
9 I CI0007 59 I CI2027 9 O Y06 59 O Y26
10 I X08 60 I X28 10 O Y07 60 O Y27
11 I X09 61 I X29 11 O C0080B 61 O C0282B
12 I X0A 62 I X2A 12 O Y08 62 O Y28
13 I X0B 63 I X2B 13 O Y09 63 O Y29
14 I X0C 64 I X2C 14 O Y0A 64 O Y2A
15 I X0D 65 I X2D 15 O Y0B 65 O Y2B
16 I X0E 66 I X2E 16 O C00C0F 66 O C02C2F
17 I X0F 67 I X2F 17 O Y0C 67 O Y2C
18 I CI080F 68 I CI282F 18 O Y0D 68 O Y2D
19 I X10 69 I X30 19 O Y0E 69 O Y2E
20 I X11 70 I X31 20 O Y0F 70 O Y2F
21 I X12 71 I X32 21 O C01013 71 O C030
22 I X13 72 I X33 22 O Y10 72 O Y30
23 I X14 73 I X34 23 O Y11 73 O C031
24 I X15 74 I X35 24 O Y12 74 O Y31
25 I X16 75 I X36 25 O Y13 75 O C032
26 I X17 76 I X37 26 O C01417 76 O Y32
27 I CI1017 77 I CI3037 27 O Y14 77 O C033
28 I X18 78 I X38 28 O Y15 78 O Y33
29 I X19 79 I X39 29 O Y16 79 O C034
30 I X1A 80 I X3A 30 O Y17 80 O Y34
31 I X1B 81 I X3B 31 O C0181B 81 O C035
32 I X1C 82 I X3C 32 O Y18 82 O Y35
33 I X1D 83 I X3D 33 O Y19 83 O C036
34 I X1E 84 I X3E 34 O Y1A 84 O Y36
35 I X1F 85 I X3F 35 O Y1B 85 O C037
36 I CI181F 86 I CI383F 36 O C01C1F 86 O Y37
37 87 37 O Y1C 87 O C038
38 88 38 O Y1D 88 O Y38
39 89 39 O Y1E 89 O C039
40 90 40 O Y1F 90 O Y39
41 91 41 O 0V (RG) 91 O C03A
42 I 0V (RG) 92 42 O 0V (RG) 92 O Y3A
43 I 0V (RG) 93 43 O 0V (RG) 93 O C03B
44 I 0V (RG) 94 44 O 0V (RG) 94 O Y3B
45 I 0V (RG) 95 O 45 O 0V (RG) 95 O C03C3F
46 96 O 46 O FG 96 O Y3C
47 I 24VDC 97 I 47 O FG 97 O Y3D
48 I 24VDC 98 I 48 O FG 98 O Y3E
49 I 24VDC 99 I 49 O FG 99 O Y3F
50 I 24VDC 100 I 50 O FG 100
<Cable side connector type>
PCB side connector : DHD-PB100-S121NO
Cable side connector : DHD-RA100-20AS (or equivalent)
Recommended manufacturer : DDK

I - 41
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.2 Connection of Power Supply

7.2 Connection of Power Supply

7.2.1 Connection of 24VDC Power Supply

Supply the 24VDC power from the DC24IN connector or the I/O connector MJ2. When supplying the 24VDC
power supply from the MJ2 connector, supply to all 24VDC pins and 0V (RG) pins.
24VDC power must be supplied to both the 1st and 2nd cards.

I - 42
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.2 Connection of Power Supply

7.2.2 Connection of 5VDC Power Supply

Supply the 5VDC power to the DC5IN connector on the second or following unit.
5VDC power must be supplied to both the 1st and 2nd cards.

I - 43
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.3 Connection of DI/DO Signal

7.3 Connection of DI/DO Signal

(1) MJ2 input circuit specifications
The sink and source input is changed by connecting 24VDC to COM pin or connecting 0V (RG).
There are 64 input points, and the pins X0 to X3F are used for input device numbers.

Source type Sink type

(Machine side)
FCU6-HR378 (Machine side) FCU6-HR378
24VDC MJ2 MJ2
2.2kΩ 2.2kΩ

0V(RG)
2.2kΩ 24VDC 2.2kΩ
Control 0V(RG) Control
circuit circuit

0V(RG)

0V(RG)
0V(RG)
0V(RG) 0V(RG)
DC24IN DC24IN

0V(RG) 0V(RG) 0V(RG)

0V(RG)

Input conditions Use the input signals within the range of the following conditions.

Sink type Source type

1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less
2 Input current at external contact ON 9mA or more
3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less
4 Input current at external contact OFF 2mA or less
5 Tolerable chattering time 3ms or less (Refer to T1 below)
6 Input signal holding time 40ms or more (Refer to T2 below)
7 Input circuit operation delay time 3ms ≤ T3 T4 ≤ 16ms
8 Machine side contact capacity 30V or more, 16mA or more

<Caution>
Input signal holding time: 40ms or more as a guideline. The input signal can only be
confirmed if held longer than the ladder process cycle time.

I - 44
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.3 Connection of DI/DO Signal

T2 T2
T1 T1 T1 T1
External signal
+24V

Internal signal
+5V

T3 T4 T3 T4

Relation of input common pin and DI input

Common name Pin No. Corresponding input signal name
CI0007 9 X00 to X07
CI080F 18 X08 to X0F
CI1017 27 X10 to X17
CI181F 36 X18 to X1F
CI2027 59 X20 to X27
CI282F 68 X28 to X2F
CI3037 77 X30 to X37
CI383F 86 X38 to X3F

* The device numbers show the example when rotary switch CS1 is set to "0" and CS2 is set to "1".

I - 45
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.3 Connection of DI/DO Signal

(2) MJ3 output circuit specifications

The output is fixed to a source output. There are 64 output points, and the pins used for output are Y0 to
Y3F. Use within the specification range shown below.

(Machine side)
FCU6-HR378
24VDC 24VDC
MJ3

RA

Control
R circuit
PL

0V(RG)
MJ2

0V(RG)
0V(RG)
DC24IN

0V(RG)
0V(RG)

Output conditions
Item Specifications
1 Output type Source type
2 Output current 200mA/1 point
3 No. of output points 64 points
4 Output applicable pins Y0 to Y3F
5 Insulation method Insulation
6 Rated load voltage 24VDC ±5%
7 Output delay time 400µs

Relation of output common pin and DO output device numbers

Common Corresponding device Common Corresponding device
Pin No. Pin No.
name numbers name numbers
C00003 1 Y00 to Y03 C030 71 Y30
C00407 6 Y04 to Y07 C031 73 Y31
C0080B 11 Y08 to Y0B C032 75 Y32
C00C0F 16 Y0C to Y0F C033 77 Y33
C01013 21 Y10 to Y13 C034 79 Y34
C01417 26 Y14 to Y17 C035 81 Y35
C0181B 31 Y18 to Y1B C036 83 Y36
C01C1F 36 Y1C to Y1F C037 85 Y37
C02023 51 Y20 to Y23 C038 87 Y38
C02427 56 Y24 to Y27 C039 89 Y39
C0282B 61 Y28 to Y2B C03A 91 Y3A
C02C2F 66 Y2C to Y2F C03B 93 Y3B
C03C3F 95 Y3C to Y3F
* The device numbers show the example when rotary switch CS1 is set to "0" and CS2 is set to "1".

I - 46
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.3 Connection of DI/DO Signal

(3) Rotary switch (CS1, CS2) setting

Rotary switch CS1: Sets the 32-point station No. with remote I/O communication 1CH DI:
CS1 X0-X1F and DO: Y0-Y1F.
This is normally used set to "0".
Rotary switch CS2: Sets the 32-point station No. with remote I/O communication 1CH DI:
CS2 X20-X3F and DO: Y20-Y3F.
This is normally used set to "1".
The No. of stations occupied with this card is two stations.

(4) Remote I/O unit terminator

Connect a terminator to the last end of the remote I/O unit connected to the RIO 1 connector.
When using two of these cards and not connecting any other remote I/O unit to RIO1, connect the
terminator R-TM to the B side connector of the second RIO1.
(The RIO1 A and B connectors are the same signal for relay, so the communication cable and terminator
can be connected to either without problem.)

Terminator (R-TM)

Terminator type: R-TM

<Caution>
∗ When using an inductive load such as a relay, always connect a diode (voltage
resistance 100V or more, 100mA or more) in parallel to the load.

∗ When using a lamp or capacitive load, always connect a protective resistor

(R = 150Ω) serially to the load to suppress rush currents. (Make sure that the
current is less than the above tolerable current including the momentary current.)

CAUTION

When using an inductive load such as a relay, always connect a diode in parallel to the load.
When using a lamp or capacitive load, always connect a protective resistor serially to the load
to suppress rush currents.

I - 47
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.4 Example of Remote I/O Unit Connection

7.4 Example of Remote I/O Unit Connection

Normally one of these units is used. A remote I/O unit is connected as an expansion I/O, and the No. of I/O
points is configured to match the users' specifications. Using the first remote I/O communication system, this
unit can be used as the 200mA-output DI/DO for the second and subsequent cards. In this case, the I/O
connectors (SV1, SV2, SKIP, ENC1, HANDLE, RIO2, RS232C) other than MJ2 and MJ3 on the 2nd and
following units are invalid.

Refer to the section “8. Connection of Remote I/O Unit" for details on the remote I/O unit.

(Example for using remote I/O unit)

RIO1 terminator
Connect a terminator to the last end of the remote I/O unit connected to RIO1 connector. When not using a
remote I/O unit, connect the terminator R-TM to the RIO1 connector B side of this unit.
Terminator type: R-TM Refer to Appendix 2.

I - 48
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.5 Connection of Servo Drive Unit

7.5 Connection of Servo Drive Unit

Connect the servo drive unit to SV1 (servo axis, PLC axis, spindle) and SV2 (auxiliary axis: MR-J2-CT) of the
base I/O unit.

SH21/FCUA- SH21/FCUA-R000
R000 cable cable

Servo drive unit Auxiliary axis servo

drive unit
Connector type CN1A

Connector type CN1A

* Connect a terminator or
battery unit to the final
servo drive unit.

(Servo axis, PLC axis, spindle)

<Related items>
Cable manufacturing drawing: APPENDIX 2 (SH21 cable)
Connector pin assignment : 7.8 Connector Pin Assignment (SV1, SV2)

I - 49
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.6 Connector Pin Assignment

7.6 Connection of Synchronous Feed Encoder

Connect the encoder to ENC1 on the base I/O unit.

Synchronous feed
1st unit encoder (1st unit)
F040 cable

F041 cable

Encoder side
97F3102E20-29P (or equivalent)

A ENC1A K 0V
B ENC1Z L
C ENC1B M
D N ENC1A*
E Case ground P ENC1Z*
F R ENC1B*
G S
H 5VDC T
J
<Related items>
Outline drawing: APPENDIX 1
Cable manufacturing drawing: APPENDIX 2 (F040 cable)

I - 50
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.7 Connection of Skip Signal (sensor)

7.7 Connection of Skip Signal (sensor)

Connect the skip signal to SKIP connector on the base I/O unit.
The skip signal is used for processing the high-speed signals. Always shield the cable.

(1) Skip signal cable

FC U 6 - HR 3 7 8
SKIP

2
2.2kW Ω SKIP IN1
10
2.2kW Ω SKIP IN2
3
2.2kWΩ SKIP IN3
11
2.2kWΩ SKIP IN4
5
2.2kW Ω SKIP IN5
13
2.2kW Ω SKIP IN6

Stabilized 6
power supply 2.2kW Ω
SKIP IN7
14
24VDC SKIP IN8
FG 2.2kWΩ
1
0V(RG) U Control circuit
8
FG
U 9
15

(2) Input conditions

Use the input signal within the following condition range.

18V or more,
1 Input voltage at external contact ON
25.2V or less
2 Input current at external contact ON 9mA or more
3 Input voltage at external contact OFF 4V or less 0V
4 Input current at external contact OFF 1mA or less
5 Input signal holding time (Ton) 2ms or more ≥
6 Internal response time 0.08ms or less
30V or more,
7 Machine side contact capacity
16mA or more

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so
may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.

I - 51
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.8 Connector Pin Assignment

7.8 Connector Pin Assignment

Control unit connection terminal

CF10 No. I/O Signal name No. I/O Signal name
1 I/O TXRX1 26 I/O TXRX1*
2 I/O TXRX2 27 I/O TXRX2*
3 GND 28 GND
4 I SKIP1 29 I SKIP1*
5 I SKIP2 30 I SKIP2*
<Cable side connector type>
6 I SKIP3 31 I SKIP3*
Plug : 10150-6000EL
7 I SKIP4 32 I SKIP4*
Shell : 10350-3210-000 8 I SKIP5 33 I SKIP5*
Recommended manufacturer: 3M 9 I SKIP6 34 I SKIP6*
(Connect the connector case to 10 I SKIP7 35 I SKIP7*
shield.) 11 I SKIP8 36 I SKIP8*
12 GND 37 GND
13 I ENC1A 38 I ENC1A*
14 I ENC1B 39 I ENC1B*
15 I ENC1Z 40 I ENC1Z*
16 GND 41 GND
17 O SVTXD2 42 O SVTXD2*
18 I SVALM2 43 I SVALM2*
19 I SVRXD2 44 I SVRXD2*
20 O SVEMG2 45 O SVEMG2*
21 GND 46 GND
22 O SVTXD1 47 O SVTXD1*
23 I SVALM1 48 I SVALM1*
24 I SVRXD1 49 I SVRXD1*
25 O SVEMG1 50 O SVEMG1*

Servo drive unit connection terminal

SV1 GND
1 11 GND
2 O SVTXD1 12 O SVTXD1*
3 I SVALM1 13 I SVALM1*
4 I SVRXD1 14 I SVRXD1*
5 GND 15 GND
6 16
<Cable side connector type> 7 O SVEMG1 17 O SVEMG1*
Plug : 10120-6000EL 8 18
9 19
Shell : 10320-3210-000
10 O +5V 20
Recommended manufacturer: 3M
(Connect the connector case to shield.)

I - 52
7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.8 Connector Pin Assignment

Servo drive unit connection terminal

SV2
1 GND 11 GND
2 O SVTXD2 12 O SVTXD2*
3 I SVALM2 13 I SVALM2*
4 I SVRXD2 14 I SVRXD2*
5 GND 15 GND
<Cable side connector type> 6 16
7 O SVEMG2 17 O SVEMG2*
Plug : 10120-6000EL 8 18
Shell : 10320-3210-000 9 19
Recommended manufacturer: 3M 10 O +5V 20
(Connect the connector case to shield.)

Synchronous feed encoder connection terminal

ENC1
1 I ENC1A
6 I ENC1A*
2 I ENC1B
7 I ENC1B*
3 I ENC1Z
8 I ENC1Z*
4 GND
9 O +5V
5 GND

<Cable side connector type>

Connector : CDE-9PF
Contact : CD-PC-111
Case : HDE-CTH
Recommended manufacturer: Hirose Electric (Connect the connector case to shield.)

Skip signal input connection terminal

SKIP
1 GND
9 GND
2 I SKIP IN1
10 I SKIP IN2
3 I SKIP IN3
11 I SKIP IN4
4
12
5 I SKIP IN5
13 I SKIP IN6
6 I SKIP IN7
<Cable side connector type> 14 I SKIP IN8
7
Connector : CDA-15P 15 GND
8 GND
Contact : CD-PC-111
Case : HDA-CTH Connect the connector case to shield.
Recommended manufacturer: Hirose Electric
Use a nickel-base chrome-plated part.

Remote I/O unit connection terminal

RIO1 <Cable side connector type> 1 I/O TXRX1
2 I/O TXRX1*
Connector : 1-178288-3 3 GND
Contact : 1-175218-2
Recommended manufacturer:
Tyco Electronics AMP
* A and B are used for the remote I/O unit next station relay.
The cable can be connected to either connector.

I - 53
7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.8 Connector Pin Assignment

Remote I/O unit connection terminal

RIO2 <Cable side connector type>
Connector : 1-178288-3 1 I/O TXRX2
2 I/O TXRX2*
Contact : 1-175218-2 3 GND
Recommended manufacturer:
Tyco Electronics AMP

Power input terminal (24VDC)

DC24IN <Cable side connector type> 1 I 24VDC
Connector : 2-178288-3 2 0V (RG)
3 FG
Contact : 1-175218-5
Recommended manufacturer:
Tyco Electronics AMP

Power input terminal (5VDC)

DC5IN <Cable side connector type>
1 NC (No t u sed )
Connector : 2-178288-5 NC (Not u s ed )
2
Contact : 1-175218-5 3 5VDC
Recommended manufacturer: 4 0V (GND)
5 FG
Tyco Electronics AMP

CF11 <Cable side connector type>

(This connector is not used.) Connector: DHD-RB50-20AN
Recommended manufacturer: DDK

HANDLE <Cable side connector type>

(This connector is not used.) Connector : CDA-15P
Contact : CD-PC-111
Case : HDA-CTH
Recommended manufacturer: Hirose Electric

RS232C <Cable side connector type>

(This connector is not used.) Connector : CDB-25P
Contact : CD-PC-111
Case : HDB-CTH
Recommended manufacturer: Hirose Electric

I - 54
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.9 Fuse for Machine Output Circuit Protection

7.9 Fuse for Machine Output Circuit Protection

At every 4-point output, the machine output (DO) circuit has a fuse for burning protection if any circuit should
short-circuit. The 1 common Y30 to Y3B outputs for each 1-point output do not have a fuse.

Output name Fuse name Output name Fuse name Output name Fuse name Output name Fuse name

Y0 F1 Y10 F5 Y20 F9 Y30 F16

Y1 F1 Y11 F5 Y21 F9 Y31 F16
Y2 F1 Y12 F5 Y22 F9 Y32 F16
Y3 F1 Y13 F5 Y23 F9 Y33 F16
Y4 F2 Y14 F6 Y24 F10 Y34 F15
Y5 F2 Y15 F6 Y25 F10 Y35 F15
Y6 F2 Y16 F6 Y26 F10 Y36 F15
Y7 F2 Y17 F6 Y27 F10 Y37 F15
Y8 F3 Y18 F7 Y28 F11 Y38 F12
Y9 F3 Y19 F7 Y29 F11 Y39 F12
YA F3 Y1A F7 Y2A F11 Y3A F12
YB F3 Y1B F7 Y2B F11 Y3B F12
YC F4 Y1C F8 Y2C F12 Y3C F11
YD F4 Y1D F8 Y2D F12 Y3D F11
YE F4 Y1E F8 Y2E F12 Y3E F11
YF F4 Y1F F8 Y2F F12 Y3F F11
Caution: The FCU6-HR378 unit fuse is inserted as protection against an instantaneous overcurrent that could
occur during a short-circuit, etc. If a current of approx. 200mA to 1A flows to one output, protection of
the circuit could be difficult.
CAUTION

Incorrect connections could damage the device, so always connect the cable to the designated
connector.
Do not connect or disconnect the connection cables between each unit while the power is ON.

I - 55
 7. Connection of 200mA Output DI/DO Unit FCU6-HR378
7.10 Explanation of LED Function

7.10 Explanation of LED Function

Status
Name Function Color When During Correspondence for error
normal error
LED 1 24IN 24VDC input check Green Lit Not lit Check 24VDC voltage
(two-
color RIO1 Rotary switch [CS1] setting station Check each remote I/O unit's
Red Not lit Lit
LED) communication error display rotary switch station No.
LED 2 Contact the Mitsubishi
5OUT Internal output voltage check Green Lit Not lit
(two- Service Center
color Rotary switch [CS2] setting station Check each remote I/O unit's
LED) RIO2 communication error display
Red Not lit Lit
rotary switch station No.
L-F1 Y00 to 03 energization to fuse F1 Green Lit Not lit Check CO0003 voltage
L-F2 Y04 to 04 energization to fuse F2 Green Lit Not lit Check CO0407 voltage
L-F3 Y08 to 0B energization to fuse F3 Green Lit Not lit Check CO080B voltage
L-F4 Y0C to 0F energization to fuse F4 Green Lit Not lit Check CO0C0F voltage
L-F5 Y10 to 13 energization to fuse F5 Green Lit Not lit Check CO1013 voltage
L-F6 Y14 to 17 energization to fuse F6 Green Lit Not lit Check CO1417 voltage
L-F7 Y18 to 1B energization to fuse F7 Green Lit Not lit Check CO181B voltage
L-F8 Y1C to 1F energization to fuse F8 Green Lit Not lit Check CO1C1F voltage
L-F9 Y20 to 23 energization to fuse F9 Green Lit Not lit Check CO2023 voltage
L-F10 Y24 to 27 energization to fuse F10 Green Lit Not lit Check CO2427 voltage
L-F11 Y28 to 2B energization to fuse F11 Green Lit Not lit Check CO282B voltage
L-F12 Y2C to 2F energization to fuse F12 Green Lit Not lit Check CO2C2F voltage
L-F13 Y3C to 3F energization to fuse F13 Green Lit Not lit Check CO3C3F voltage

I - 56
 8. Connection of Remote I/O Unit
8.1 Outline of Remote I/O Unit

8. Connection of Remote I/O Unit

This chapter describes the connection of the remote I/O unit and machine control signals.
Connecting with analog input, analog output and manual pulse generator is possible besides DI/DO.

8.1 Outline of Remote I/O Unit

The following eight types of signals can be input/output from the remote I/O unit (FCUA-DX†††) according to
the type and No. of contacts. Use serial link connections (MC link B) to connect the unit with the control unit or
the operation panel I/O unit.
When the remote I/O unit is connected with serial links, multiple units can be used as long as the total No. of
occupied stations (channels) is within 8 channels.

No. of occupied
Unit type Machine control signals that can be handled
serial link stations
FCUA-DX100 Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type
1
Digital output signal (DO) : 32 points (non-insulation) sink type
FCUA-DX101 Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type
1
Digital output signal (DO) : 32 points (non-insulation) source type
FCUA-DX110 Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type
2
Digital output signal (DO) : 48 points (non-insulation) sink type
FCUA-DX111 Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type
2
Digital output signal (DO) : 48 points (non-insulation) source type
FCUA-DX120 Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 48 points (non-insulation) sink type 2
Analog output (AO) : 1 point
FCUA-DX121 Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 48 points (non-insulation) source type 2
Analog output (AO) : 1 point
FCUA-DX140 Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 32 points (non-insulation) sink type
2
Analog input (AI) : 4 points
Analog output (AO) : 1 point
FCUA-DX141 Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 32 points (non-insulation) source type
2
Analog input (AI) : 4 points
Analog output (AO) : 1 point

I - 57
 8. Connection of Remote I/O Unit
8.2 Names of Each Remote I/O Unit Section

8.2 Names of Each Remote I/O Unit Section

Front view Front view Front view

1 1 8 1 10

2 2 2
3 3
3 3 3

4 4 9 4

(Front) (Front) (Front)

5 5 5

6 Bottom 6 Bottom 6 Bottom

view view view

7 7 7

(Rear) (Rear) (Rear)

1 DI-L (machine input signal connector)

For changeover of transfer speed
Normally set to left side.
2 DS (transfer speed changeover switch) DS
Not used.
3 4 5
3 CS (station No. changeover switch) 1
2 6
7
CS 0
F
8 Selection of station No.
9
E
A
4 DO-L (machine output signal connector) D
C B

5 RIO1 (serial connection connector #1) Enlarged view of DS and CS

6 RIO2 (serial connection connector #2)

7 DCIN (24VDC (+) power input connector)

8 DI-R (machine input signal connector)

9 DO-R (machine output signal connector)

10 AIO (analog signal input/output connector)

I - 58
 8. Connection of Remote I/O Unit
8.3 Setting of Station No. When Using Multiple Remote I/O Units

8.3 Setting of Station No. When Using Multiple Remote I/O Units

When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the
total No. of occupied stations is within 8 stations.

No. of occupied serial

Unit name
link stations
FCUA-DX10 1
FCUA-DX11 2
FCUA-DX12 2
FCUA-DX14 2

When using multiple remote I/O units, a characteristic station No. must be set for each unit. The FCUA-DX10
unit has one station No. setting switch, and FCUA-DX11 , DX12 and DX14 unit have two switches.
Each of these switches must be set to a characteristic station No. within a range of 0 to 7.

<Setting example 1>

FCUA-DX10 unit

Base I/O unit

FCU6-HR378 ＋

0 1 2 Total No. of occupied stations: 3

No. of occupied
stations: 1
FCUA-DX11 unit
<Setting example 2> or
FCUA-DX10 unit FCUA-DX12 unit

＋ ＋
Base I/O unit
FCU6-HR378

0 1 2 3 4

No. of occupied No. of occupied

stations: 1 stations: 2

Total No. of occupied stations: 5

(Note) The assignment of each unit's input/output signal address will change with the setting of the channel No.
Refer to "PLC Interface Manual" for details.

I - 59
 8. Connection of Remote I/O Unit
8.4 Outline of Digital Signal Input Circuit

8.4 Outline of Digital Signal Input Circuit

Sink type and source type share the digital signal input circuit.
Connect according to each respective diagram below.

Input circuit (Machine side) DI-L/DI-R

2.2kΩ

0V(RG)

2.2kΩ

0V(RG)

2.2kΩ

0V(RG)

2.2kΩ

0V(RG)

2.2kΩ

0V(RG)
Control
unit
24VDC(+)

A3,B3 COM

Sink type

(Machine side) DI-L/DI-R

24VDC(+) 2.2kΩ

24VDC(+) 2.2kΩ

24VDC(+) 2.2kΩ

24VDC(+) 2.2kΩ

24VDC(+) 2.2kΩ

Control
unit

0V(RG) A3,B3 COM

Source type

I - 60
 8. Connection of Remote I/O Unit
8.4 Outline of Digital Signal Input Circuit

Input conditions
The input signals must be used within the following condition ranges.

Sink type Source type

1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less
2 Input current at external contact ON 9mA or more
3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less
4 Input current at external contact OFF 2mA or less
5 Tolerable chattering time 3ms or less (Refer to T1 below)
6 Input signal holding time 40ms or more (Refer to T2 below)
7 Input circuit operation delay time 3ms ≤ T3 T4 ≤ 16ms
8 Machine side contact capacity 30V or more, 16mA or more

(Note) Input signal holding time: 40ms or more as a guideline. The input signal can only be confirmed if held
longer than the ladder process cycle time.

T2 T2
T1 T1 T1 T1

T3 T4 T3 T4

I - 61
 8. Connection of Remote I/O Unit
8.5 Outline of Digital Signal Output Circuit

8.5 Outline of Digital Signal Output Circuit

The digital signal output circuit uses a sink type (DX1†0) or source type (DX1†1).
Use within the specification ranges shown below.

Output circuit
(Machine side) D0-L/DO-R
24VDC(+)
RA

Control
R circuit
PL

Sink type (DX1 0)

DO-L/DO-R
(Machine side) 24VDC(+)

RA
Control
circuit

R
PL

Source type (DX1 1)

Output conditions

Insulation method Non-insulation

Rated load voltage 24VDC
Max. output current 60mA/point
Output delay time 40µs

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,
100mA or more) in parallel to the load.
(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω) serially to
the load to suppress rush currents. (Make sure that the current is less than the above tolerable current
including the momentary current.)

CAUTION
When using an inductive load such as a relay, always connect a diode in parallel to the load.
When using a capacitive load such as a ramp, always connect a protective resistor serially to
the load to suppress rush currents.

I - 62
 8. Connection of Remote I/O Unit
8.6 Outline of Analog Signal Output Circuit

8.6 Outline of Analog Signal Output Circuit

The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.

Output circuit

220Ω R
A0 DAC

A0*
OV(RG)

Output conditions

Output voltage 0V to ±10V (±5%)

Resolution 12bit (±10V × n/4096) (Note)
Load conditions 10kΩ load resistance
Output impedance 220Ω
(Note) n = (20 to 211)

I - 63
 8. Connection of Remote I/O Unit
8.7 Outline of Analog Signal Input Circuit

8.7 Outline of Analog Signal Input Circuit

The analog signal input circuit can be used only for the FCUA-DX140/DX141.

Input circuit

150Ω ADC
AI

AI*
OV(RG)

Input conditions

Max. input rating ±15V

Resolution 10V/2000 (5mV)
Precision Within ±25mV
AD input sampling time 14.2ms (AI0)/42.6ms (AI1 to 3)

I - 64
 8. Connection of Remote I/O Unit
8.8 Connection of FCUA-DX10 /14 Unit and Machine Control Signal

8.8 Connection of FCUA-DX10 /14 Unit and Machine Control Signal

Type of machine input/output Input Output
signal and No. of points 32 points 32 points

FCUA-DX10
R300 cable/ or
R301 cable
DI-L FCUA-DX14
Machine
signal

R300 cable/
R301 cable
DO-L
Machine
signal

The remote I/O unit cable types include the R300 and R301 types. The R300 cable has one end cut off, and
the R301 cable is used for connection to the IDEC Izumi terminal block BX1F-T40A (Note 1). The R300-3M
and R301-3M cables are available. If a cable longer than 3m is required, use the CN300 and CS301 connector
set.
The one-end CN300 connector (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
The CS301 connector set (optional with both ends) includes the DI-L and DO-L connectors, and two
connectors for connection with the terminal block (IDEC Izumi).
(Note 1) IDEC Izumi I/O terminal BX1F-T40
<Outline of connection>
DI-L FCUA-DX100/140 DI-L FCUA-DX101/141
A COM A3 COM
24VDC(+) 3 0V(RG) B3
24VDC(+)
2.2kΩ Input circuit 2.2kΩ Input circuit
0V Sink type Source type
(RG) B1 B1
B2 B2
A1 A1
A2 A2
24VDC(+)
DO-L DO-L
RA RA Output circuit
Source type
Output circuit
PL Sink type PL
B1 0V(RG) B1
B2 Control B2 Control
A1 circuit A1 circuit
Machine Machine
control panel A2 control panel A2

RIO1 RIO2 DCIN RIO1 RIO2 DCIN

123 123
Stabilized power supply 24VDC(+) 0V FG F Stabilized power supply 24VDC(+) 0V FG F

CAUTION
Incorrect connections could damage the device, so always connect the cable to the designated
connector.
Do not connect or disconnect the connection cables between each unit while the power is ON.

I - 65
 8. Connection of Remote I/O Unit
8.8 Connection of FCUA-DX10 /14 Unit and Machine Control Signal

<Signal assignment table>

FCUA-DX10 /14
<CAUTION>
Machine side DI-L
control panel, etc. When using two or more remote I/O
units or when connecting to the
operation panel I/O unit, the signal B A
X40 X50 20
assignment will differ. Refer to the X41 X51 19
"PLC Interface Manual" for details. The X42 X52 18
I/O assignment shows an example X43 X53 17
X44 X54 16
when the station No. is set to "2". X45 X55 15
24VDC(+) X46 X56 14
DI-L X47 X57 13
X48 X58 12
X49 X59 11
X4A X5A 10
X4B X5B 9
X4C X5C 8
0V(RG) X4D X5D 7
X4E X5E 6
X4F X5F 5
4
COM COM 3
24VDC 0V(RG) 2
24VDC 0V(RG) 1
B A

DO-L

B A
Y40 Y50 20
Y41 Y51 19
Y42 Y52 18
Y43 Y53 17
24VDC(+) Y44 Y54 16
Y45 Y55 15
Y46 Y56 14
RA DO-L Y47 Y57 13
Y48 Y58 12
Y49 Y59 11
Y4A Y5A 10
PL Y4B Y5B 9
Y4C Y5C 8
Y4D Y5D 7
Y4E Y5E 6
0V(RG) Y4F Y5F 5
4
3
24VDC 0V(RG) 2
24VDC 0V(RG) 1
Control unit B A

Operation panel RIO1 RIO2 DCIN

I/O unit 1 2 3 1 2 3 1 2 3
24VDC(+) TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG

X X Y

0V(RG)
R-TM
Remote
I/O unit

<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)
Y X
Connector: 2-178288-3 Connector: 1-178288-3 Solderless type Connector: 1-178288-3
Contact: 1-175218-5 Contact: 1-175218-2 connector: X Contact: 1-175218-2
Manufacturer: Tyco 7940-6500SC Manufacturer: Tyco
Manufacturer: Tyco Manufacturer: 3M
Electronics AMP Electronics AMP Electronics AMP

(Note 1) ( ) is the MITSUBISHI original type name.

(Note 2) Refer to appendix 2 for the details on R-TM.

I - 66
 8. Connection of Remote I/O Unit
8.9 Connection of FCUA-DX14 Unit and Analog Input/Output Signal

8.9 Connection of FCUA-DX14 Unit and Analog Input/Output Signal

For the analog input/output signal, the R031 cable is connected to "AIO". Up to four input points and one
output point of the analog input/output signal can be connected. When manufacturing the R031 cable, use the
CS000 connector set (optional, with both ends).

FCUA-DX14

AIO

R031 cable 20 10

11 1
Pin No.

Input/output circuit
FCUA-DX14
Connector pin No.
150Ω
AI0 2
150Ω
AI1 12
Input 150Ω ADC
AI2 3
150Ω
AI3 13
R
R
220Ω DAC
Output A0 7

GND 1 OV(RG)

GND 11

GND 5

GND 15

OV(RG)

CAUTION
Incorrect connections could damage the device, so always connect the cable to the designated
connector.
Do not connect or disconnect the connection cables between each unit while the power is ON.

I - 67
 8. Connection of Remote I/O Unit
8.10 Connection of FCUA-DX11 Unit and Machine Control Signal

8.10 Connection of FCUA-DX11 Unit and Machine Control Signal

Type of machine input/output Input Output

signal and No. of points 64 points 48 points
FCUA-DX11
R300 cable/
R301 cable
DI-L
Machine signal

DI-R
R300 cable/
R301 cable
DO-L DCIN
Machine signal
RIO2
RIO1
DO-R

The remote I/O unit cable types include the R300 and R301 types. The R300 cable has one end cut off, and
the R301 cable is used for connection to the IDEC Izumi terminal block BX1F-T40A (Note 1). The R300-3M
and R301-3M cables are available. If a cable longer than 3m is required, use the CN300 and CS301 connector
set.
The one-end CN300 connector (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
The CS301 connector set (optional with both ends) includes the DI-L and DO-L connectors, and two
connectors for connection with the terminal block (IDEC Izumi).
(Note 1) IDEC Izumi I/O terminal BX1F-T40
<Outline of connection>
DI-L/R FCUA-DX110 DI-L/R FCUA-DX111
A3 COM A3 COM
24VDC(+) B3 0V(RG) B3
24VDC(+)
2.2kΩ Input circuit 2.2kΩ Input circuit
0V Sink type Source type
(RG) B1 B1
B2 B2
A1 A1
A2 A2
24VDC(+)
DO-L/R DO-L/R
RA RA Output circuit
Source type
Output circuit
PL Sink type PL

B1 B1
Control 0V B2 Control
B2
A1 circuit A1 circuit
Machine A2 Machine A2
control panel control panel

RIO1 RIO2 DCIN RIO1 RIO2 DCIN

123 123
Stabilized power supply 24VDC(+) 0V FG FG Stabilized power supply 24VDC(+) 0V FG FG

CAUTION
Incorrect connections could damage the device, so always connect the cable to the designated
connector.
Do not connect or disconnect the connection cables between each unit while the power is ON.

I - 68
 8. Connection of Remote I/O Unit
8.10 Connection of FCUA-DX11 Unit and Machine Control Signal

<Signal assignment table>

<CAUTION>
When using two or more remote I/O units or when FCUA-DX11
connecting to the operation panel I/O unit, the signal DI-L DI-R
assignment will differ. Refer to the "PLC Interface
Manual" for details. The I/O assignment shows an
example when the station No. is set to "2". B A B A
X40 X50 20 X60 X70 20
X41 X51 19 X61 X71 19
Machine side DI-L X42 X52 18 X62 X72 18
control panel, etc. X43 X53 17 X63 X73 17
X44 X54 16 X64 X74 16
X45 X55 15 X65 X75 15
24VDC(+) X46 X56 14 X66 X76 14
X47 X57 13 X67 X77 13
X48 X58 12 X68 X78 12
X49 X59 11 X69 X79 11
X4A X5A 10 X6A X7A 10
X4B X5B 9 X6B X7B 9
0V(RG) X4C X5C 8 X6C X7C 8
DI-R X4D X5D 7 X6D X7D 7
X4E X5E 6 X6E X7E 6
24VDC(+) X4F X5F 5 X6F X7F 5
4 4
COM COM 3 COM COM 3
24VDC 0V(RG) 2 24VDC 0V(RG) 2
24VDC 0V(RG) 1 24VDC 0V(RG) 1
B A B A
0V(RG)
DO-L DO-R

B A B A
Y40 Y50 20 Y60 20
Y41 Y51 19 Y61 19
24VDC(+) Y42 Y52 18 Y62 18
DO-L Y43 Y53 17 Y63 17
Y44 Y54 16 Y64 16
RA Y45 Y55 15 Y65 15
Y46 Y56 14 Y66 14
Y47 Y57 13 Y67 13
Y48 Y58 12 Y68 12
PL Y49 Y59 11 Y69 11
Y4A Y5A 10 Y6A 10
Y4B Y5B 9 Y6B 9
Y4C Y5C 8 Y6C 8
0V(RG) Y4D Y5D 7 Y6D 7
Y4E Y5E 6 Y6E 6
24VDC(+) DO-R Y4F Y5F 5 Y6F 5
4 4
3 3
RA 24VDC 0V(RG) 2 24VDC 0V(RG) 2
24VDC 0V(RG) 1 24VDC 0V(RG) 1
B A B A

PL Control unit

RIO1 RIO2 DCIN

0V(RG) Operation panel 1 2 3 1 2 3 1 2 3
24VDC(+) I/O unit TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG

X X Y

R-TM
0V(RG)
Remote I/O
unit

<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)
Y X DI-R/DO-R
Connector:2-178288-3 Connector:1-178288-3 Connector:1-178288-3
Contact:1-175218-5 Contact:1-175218-2 Solderless type X Contact:1-175218-2
Manufacturer: Tyco Manufacturer: Tyco Manufacturer: Tyco
Electronics AMP Electronics AMP connector: 7940-6500SC Electronics AMP
Manufacturer: 3M

(Note 1) ( ) is the MITSUBISHI original type name.

(Note 2) Refer to appendix 2 for the details on R-TM.

I - 69
 8. Connection of Remote I/O Unit
8.11 Connection of FCUA-DX12 Unit and Machine Control Signal

8.11 Connection of FCUA-DX12 Unit and Machine Control Signal

Type of machine input/output Input Output Analog output

signal and No. of points 64 points 48 points 1 point
FCUA-DX12
R300 cable/
R301 cable
DI-L
Machine signal

DI-R
R300 cable/
R301 cable
DO-L DCIN
Machine signal RIO2
RIO1
DO-R

The remote I/O unit cable types include the R300 and R301 types. The R300 cable has one end cut off, and
the R301 cable is used for connection to the IDEC Izumi Denki terminal block BX1F-T40A (Note 1). The
R300-3M and R301-3M cables are available. If a cable longer than 3m is required, use the CN300 and CS301
connector set.
The one-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
The CS301 connector set (optional, with both ends) includes the DI-L and DO-L connectors, and two
connectors for connection with the terminal block (IDEC Izumi).
(Note 1) IDEC Izumi I/O terminal BX1F-T40

<Outline of connection>
DI-L/R FCUA-DX120 DI-L/R FCUA-DX121
A3 COM A3 COM
24VDC(+) B3 0V(RG) B3
24VDC(+)
2.2kΩ Input circuit 2.2kΩ Input circuit
0V Sink type Source type
(RG) B1 B1
B2 B2
A1 A1
A2 A2
24VDC(+)
DO-L/R DO-L/R
RA RA Output circuit
Output circuit Source type
PL Sink type PL

B1 0V B1
B2 Control B2 Control
A1 circuit A1 circuit
Machine A2 Machine
A2
control panel control panel R
R DO-R
DO-R R R
DAC
B4 DAC B4
Analog output 220Ω Analog output A4 220Ω
A4

RIO RIO2 DCIN RIO1 RIO2 DCIN

123 123
Stabilized power supply 24VDC(+) 0V FG FG Stabilized power supply 24VDC(+) 0V FG FG

CAUTION
Incorrect connections could damage the device, so always connect the cable to the designated
connector.
Do not connect or disconnect the connection cables between each unit while the power is ON.

I - 70
 8. Connection of Remote I/O Unit
8.11 Connection of FCUA-DX12 Unit and Machine Control Signal

<Signal assignment table>

<CAUTION>
When using two or more remote I/O units or when
connecting to the operation panel I/O unit, the signal FCUA-DX12
assignment will differ. Refer to the "PLC Interface DI-L DI-R
Manual" for details. The I/O assignment shows an
example when the station No. is set to "2".
B A B A
X40 X50 20 X60 X70 20
Machine side X41 X51 19 X61 X71 19
control panel, etc. DI-L X42 X52 18 X62 X72 18
X43 X53 17 X63 X73 17
X44 X54 16 X64 X74 16
24VDC(+) X45 X55 15 X65 X75 15
X46 X56 14 X66 X76 14
X47 X57 13 X67 X77 13
X48 X58 12 X68 X78 12
X49 X59 11 X69 X79 11
X4A X5A 10 X6A X7A 10
0V X4B X5B 9 X6B X7B 9
DI-R X4C X5C 8 X6C X7C 8
X4D X5D 7 X6D X7D 7
24VDC(+) X4E X5E 6 X6E X7E 6
X4F X5F 5 X6F X7F 5
4 4
COM COM 3 COM COM 3
24VDC 0V 2 24VDC 0V 2
24VDC 0V 1 24VDC 0V 1
B A B A
0V
DO-L DO-R

B A B A
Y40 Y50 20 Y60 20
Y41 Y51 19 Y61 19
24VDC(+) Y42 Y52 18 Y62 18
DO-L Y43 Y53 17 Y63 17
Y44 Y54 16 Y64 16
RA Y45 Y55 15 Y65 15
Y46 Y56 14 Y66 14
Y47 Y57 13 Y67 13
Y48 Y58 12 Y68 12
PL Y49 Y59 11 Y69 11
Y4A Y5A 10 Y6A 10
Y4B Y5B 9 Y6B 9
Y4C Y5C 8 Y6C 8
0V Y4D Y5D 7 Y6D 7
Y4E Y5E 6 Y6E 6
24VDC(+) DO-R Y4F Y5F 5 Y6F 5
4 AO AO* 4
3 3
RA 24VDC 0V 2 24VDC 0V 2
24VDC 0V 1 24VDC 0V 1
B A B A

PL Control unit

RIO1 RIO2 DCIN

0V Operation panel
I/O unit 1 2 3 1 2 3 1 2 3
24VDC(+) TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG

X X Y

R-TM
0V
Remote I/O
unit

<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)
Y X DI-R/DO-R
Connector:2-178288-3 Connector:1-178288-3 Connector:1-178288-3
Contact:1-175218-5 Contact:1-175218-2 Solderless type X Contact:1-175218-2
Manufacturer: Tyco Manufacturer: Tyco Manufacturer: Tyco
Electronics AMP Electronics AMP connector: 7940-6500SC Electronics AMP
Manufacturer: 3M

(Note 1) ( ) is the MITSUBISHI original type name.

(Note 2) Refer to appendix 2 for the details on R-TM.

I - 71
 8. Connection of Remote I/O Unit
8.12 Cables

8.12 Cables

The remote I/O unit cable types include the R300 and R301 types. The R300 cable has one end cut off, and
the R301 cable is used for connection to the IDEC Izumi terminal block BX1F-T40A (Note 1). Both the
R300-3M and R301-3M are available.
If a cable longer than 3m is required, use the CN300 or CS301 connector set.
For the analog input/output cable, the R031 cable must be manufactured by the user.
(Note 1) IDEC Izumi I/O terminal BX1F-T40A
Machine control panel,
electric cabinet, etc. R300 cable
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40

IDEC
BX1F-T40A

RA

R301 cable
PL

Connector pin correspondence table

Terminal Terminal
block FCUA- block FCUA-
BX1F DX1 BX1F DX1
1 A1 2 B1
3 A2 4 B2
5 A3 6 B3
7 A4 8 B4
9 A5 10 B5
11 A6 12 B6
13 A7 14 B7
15 A8 16 B8
17 A9 18 B9
19 A10 20 B10
21 A11 22 B11
23 A12 24 B12
25 A13 26 B13
27 A14 28 B14
29 A15 30 B15
31 A16 32 B16
33 A17 34 B17
35 A18 36 B18
37 A19 38 B19
39 A20 40 B20

I - 72
 9. Connection of Scan I/O Card
9.1 Outline of Scan I/O Card

9. Connection of Scan I/O Card

9.1 Outline of Scan I/O Card

The HR347/357 card is the machine operation board input/output card. It has a digital input/output and scan
input/output, and is connected to the machine operation board and other devices.
DI/DO input/output (32/32) is possible besides scan type.
Item HR347 HR357
No. of points 64 points
Configuration 8 common × 8 data matrix
Rated voltage 5VDC
Input
Max. current 80mA/point
Input cycle 1.46ms cycle, 11.68ms cycle
Scan Input signal holding time 11.68ms or more (*1)
No. of points 64 points
Configuration 4 common × 8 data + 4 common × 8 data matrix
Output Rated load voltage 5VDC
Max. output current 200mA/point
Output cycle 1.46ms cycle, 5.84ms cycle
No. of points 32 points
Type Sink/source
Input voltage at external contact ON 6V or less 18V or more, 25.2V or less
Input current at external contact ON 2mA or less 9mA or more
Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less
Input
Input current at external contact OFF 9mA or more 2mA or less
Tolerable chattering time 2.2ms or less
Digital
Input signal holding time 40ms or more (*5)
Input circuit operation delay time 2.2ms ≤ T3 T4 ≤ 11ms
Machine side contact capacity 30V or more, 16mA or more
No. of points 32 points
Rated load voltage 24VDC
Output
Max. output current 60mA/point
Type Sink Source
(*1) Input signal holding time: The guide is 11.68ms or more. The input signal will not be recognized unless it is held for the ladder
processing cycle time or longer.

I - 73
 9. Connection of Scan I/O Card
9.2 Hardware Interface

9.2 Hardware Interface

(1) Connector layout diagram
25 1 DIO SCAN2 SCAN1
0 0 0
A
B
(Scan DI/DO: 64/64)

RIO3 DCIN

B A

HR347/357

CF31 CF33
(DI:32) (D0:32)

I - 74
 9. Connection of Scan I/O Card
9.2 Hardware Interface

(2) Pin assignment

Remote I/O unit connection terminal

RIO3A/B 1 2 3
<Cable side connector type>
1 I/O TXRX3
Connector: 1-178288-3
2 I/O TXRX3*
Contact: 1-175218-2
Recommended manufacturer: 3 GND
Tyco Electronics AMP

Power input terminal (24VDC)

DCIN 1 2 3
<Cable side connector type>
1 I 24VDC
Connector: 2-178288-3
2 0V(RG)
Contact: 1-175218-5
Recommended manufacturer: 3 FG
Tyco Electronics AMP

Machine input/output terminal

CF31 CF33
B A B A
20 I X40 20 I X50 20 O Y40 20 O Y50
19 I X41 19 I X51 19 O Y41 19 O Y51
18 I X42 18 I X52 18 O Y42 18 O Y52
17 I X43 17 I X53 17 O Y43 17 O Y53
16 I X44 16 I X54 16 O Y44 16 O Y54
15 I X45 15 I X55 15 O Y45 15 O Y55
14 I X46 14 I X56 14 O Y46 14 O Y56
13 I X47 13 I X57 13 O Y47 13 O Y57
12 I X48 12 I X58 12 O Y48 12 O Y58
11 I X49 11 I X59 11 O Y49 11 O Y59
10 I X4A 10 I X5A 10 O Y4A 10 O Y5A
9 I X4B 9 I X5B 9 O Y4B 9 O Y5B
8 I X4C 8 I X5C 8 O Y4C 8 O Y5C
7 I X4D 7 I X5D 7 O Y4D 7 O Y5D
6 I X4E 6 I X5E 6 O Y4E 6 O Y5E
5 I X4F 5 I X5F 5 O Y4F 5 O Y5F
4 4 4 4
3 I COM 3 I COM 3 3
2 I 24VDC 2 0V(RG) 2 I 24VDC 2 0V(RG)
1 I 24VDC 1 0V(RG) 1 I 24VDC 1 0V(RG)

DIO

<<Cable side connector type> * This example shows SCAN1 set to "0", SCAN2 set to "1", and DIO set
Connector: 7940-6500SC to "2".
Relief: 3448-7940 Refer to "PLC Interface Manual" for details.
Recommended manufacturer: 3M

I - 75
 9. Connection of Scan I/O Card
9.2 Hardware Interface

Scan type input/output terminals

CF35
B A
25 GND 25 GND
24 O LC3B 24 O LC3A
23 O LC2B 23 O LC2A
22 O LC1B 22 O LC1A
21 O LC0B 21 O LC0A
(Note)
20 I LD7B* 20 I LD7A*
The GND pin is not normally used.
19 I LD6B* 19 I LD6A* Do not connect the GND pin to the frame ground.
18 I LD5B* 18 I LD5A*
17 I LD4B* 17 I LD4A*
16 I LD3B* 16 I LD3A*
15 I LD2B* 15 I LD2A* <Cable side connector type>
14 I LD1B* 14 I LD1A* Connector: 7950-6500SC
13 I LD0B* 13 I LD0A* Relief: 3448-7950
12 GND 12 Recommended manufacturer: 3M
11 11
10 10
9 O KYC7* 9 O KYC6*
8 O KYC5* 8 O KYC4*
7 O KYC3* 7 O KYC2*
6 O KYC1* 6 O KYC0*
5 I KYD7* 5 I KYD6* LCxA/B Common signal for scan DO
4 I KYD5* 4 I KYD4* LDxA/B* Data signal for scan DO
3 I KYD3* 3 I KYD2*
KYCx* Common signal for scan DI
2 I KYD1* 2 I KYD0*
1 1 GND KYDx* Data signal for scan DI

SCAN1 SCAN2 * This example shows SCAN1 set to "0", SCAN2 set to "1" and
DIO set to "2".
0 1 Refer to "PLC Interface Manual" for details.

(3) Rotary switch

Set the address (station No.) assignment in DI/DO: 32/32 point units. Set using SCAN1, SCAN 2 and DIO
rotary switches. The assignment address is changed with the rotary switch setting.

CF35

Scan DI:32 Scan DO:32

[Address] [Address]
0
X00 Y00

X1F Y1F SCAN1 Standard setting

SCAN1 0
Scan DI:32 Scan DO:32
SCAN2 1
[Address] [Address] DIO 2
0
X20 Y20

X3F Y3F SCAN2

CF31 CF33
Digital DI:32 Digital DO:32
[Address] [Address]
0

X40 Y40
DIO

I - 76
 9. Connection of Scan I/O Card
9.3 Connections

9.3 Connections
(1) External power supply (DCIN)
24VDC is required for the HR347/HR357 card operation. Prepare a stabilized power supply that satisfies
the following specifications.
Output : 24VDC ± 5%
Ripple : ± 5% (P-P)
Rated output current: 2.5A
∗ The rated output current is the value when using 60mA × 32 points for the machine output.
Prepare a power supply that satisfies the 24VDC output's total output current and control current (0.5A).

F070 cable
24VDC
0V(RG)
DCIN
Y

HR357
(2) Connecting the remote I/O communication cable (RIO3A/B)
(a) Connection of the RIO3A connector
Connect the RIO3A to the channel of other remote I/O units.

A
RIO3

To the channel of R211

other remote I/O units

HR357

(b) Connection of the RIO3B connector

When the remote I/O unit is connected with a serial link, multiple units can be combined and used in a
range of eight or less total occupied stations. (Refer to the section "8. Connection of Remote I/O Unit"
for details.)
HR357 occupies three stations, so the remote I/O units can be connected to the RIO3B in combinations
of 5 stations or less. Connect a terminator to the RIO3B when it is not connected to any device.
0 0 0

B
RIO3

To the next remote I/O unit

FCUA-DX
Terminator
R-TM
Refer to appendix 2.

HR357

I - 77
 9. Connection of Scan I/O Card
9.3 Connections

(3) Scan input (CF35)

An example is shown of a scan input circuit manufactured by the machine manufacturer. Refer to "9.2 (2)
Pin assignment" for the connector pin assignments.
CF35
KYCO*
X07 X06 X05 X04 X03 X02 X01 X00
KYC1*
X0F X0E X0D X0C X0B X0A X09 X08
KYC2*
X17 X16 X15 X14 X13 X12 X11 X10
KYC3*
X1F X1E X1D X1C X1B X1A X19 X18
KYC4*
X27 X26 X25 X24 X23 X22 X21 X20
KYC5*
X2F X2E X2D X2C X2B X2A X29 X28
KYC6*
X37 X36 X35 X34 X33 X32 X31 X30
KYC7*
X3F X3E X3D X3C X3B X3A X39 X38

KYD7*
KYD6*
KYD5*
KYD4*
KYD3*
KYD2*
KYD1*
KYD0*
<Example of a circuit manufactured by the machine tool builder>

(Note) To scan input, connect a sneak path prevention diode as shown in the following drawing. The unit
may not be able to read the correct input signals without a sneak path prevention diode installed.

KYCO*
to KYC7*
△

KYDO* Sneak path

to KYD7* prevention diode

The common signals are changed over with scan input as shown in the following drawing. Key input data can be
received when the common signal is LOW. The common signal changeover cycle is 11.68ms, but the input
signal will not be recognized unless it is held for the ladder processing cycle time or longer.
KYCO*
KYC1*
KYC2*
KYC3*
KYC4*
KYC5*
KYC6*
KYC7*

1.46ms
11.68ms

I - 78
 9. Connection of Scan I/O Card
9.3 Connections

(4) Scan output (CF35)

An example is shown of a scan output circuit manufactured by the machine manufacturer. Refer to "9.2 (2)
Pin assignment" for the connector pin assignments.
CF35 CF35
LC3A LC3B
LC2A LC2B
LC1A LC1B
LC0A LC0B

Y00 Y20
LD0A* LD0B*
Y01 Y21
LD1A* LD1B*
Y02 Y22
LD2A* LD2B*
Y03 Y23
LD3A* LD3B*
Y04 Y24
LD4A* LD4B*
Y05 Y25
LD5A* LD5B*
Y06 Y26
LD6A* LD6B*
Y07 Y27
LD7A* LD7B*
Y08 Y28
Y09 Y29
Y0A Y2A
Y0B Y2B
Y0C Y2C
Y0D Y2D
Y0E Y2E
Y0F Y2F
Y10 Y30
Y11 Y31
Y12 Y32
Y13 Y33
Y14 Y34
Y15 Y35
Y16 Y36
Y17 Y37
Y18 Y38
Y19 Y39
Y1A Y3A
Y1B Y3B
Y1C Y3C
Y1D Y3D
Y1E Y3E
Y1F Y3F

<Example of a circuit manufacturerd <Example of a circuit manufacturerd

by the machine tool builder> by the machine tool builder>

Output circuit HR3 7 <Manufactured by the machine tool builder>

5V
CF35

LCnA/B
LDnA/B*
330Ω

0V(RG)

The common signals are changed over with scan output as shown in the following drawing. The LED outputs data,
and lights only when the common signal is HIGH. The common signal changes to 4 signals in succession, and
lights once every 5.84ms for 1.46ms only. The scan output is a 5V system.

LC3A LC3B
LC2A LC2B
LC1A LC1B
LC0A LC0B

1.46ms 1.46ms
5.84ms 5.84ms

I - 79
 9. Connection of Scan I/O Card
9.3 Connections

(5) Digital input (CF31)

A source type input circuit corresponding to source output is shown.
Sink type Source type

(Machine side) HR3 7 (Machine side) HR3 7

CF31 CF31
24VDC 24VDC
2.2kΩ 2.2kΩ

△
△
0V(RG) △
△

2.2kΩ Control 2.2kΩ Control

circuit △ circuit
0V(RG) △
△ △

COM COM
0V(RG)

Input conditions Set so the input conditions are within the ranges shown in the following conditions.

Sink type Source type

1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less
2 Input current at external contact ON 9mA or more
3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less
4 Input current at external contact OFF 2mA or less
5 Tolerable chattering time 3ms or less (Refer to T1 below)
6 Input signal holding time 40ms or more (Refer to T2 below)
7 Input circuit operation delay time 3ms ≤ T3 T4 ≤ 16ms
8 Machine side contact capacity 30V or more, 16mA or more

(Note) Input signal holding time: 40ms or more as a guideline. The input signal can only be confirmed if held
longer than the ladder process cycle time.

T2 T2
External signal T1 T1 T1 T1
24VDC

Internal signal
+5V

T3 T4 T3 T4

I - 80
 9. Connection of Scan I/O Card
9.3 Connections

(6) Digital output (CF33)

The HR357 output circuit is a source type (source output).

Source type

FCU6-HR3 7
CF33 24VDC

(Machine side)

RA
△
Control
circuit

R
PL

0V(RG)

CAUTION
Do not apply any voltage to the connector other than that specified in this manual. Failure to
observe this could cause bursting, damage, etc.

Output conditions

Insulation method Non-insulation

Rated load voltage 24VDC
Max. output current 60mA/point
Saturation voltage 1.6V (standard)
Output delay time 40µs

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,
100mA or more) in parallel to the load.
(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω) serially to
the load to suppress rush currents. (Make sure that the current is less than the above tolerable current
including the momentary current.)

I - 81
 10. Basic Wiring for MDS-D/DH Series

10. Basic Wiring for MDS-D/DH Series

The basic wiring for the MDS-D/DH Series is shown below.

Control unit MDS-D/DH-CV-[ ] MDS-D/DH-SP-[ ] MDS-D/DH-V2-[ ]

Optical cable
OPT1

CN23A
External emergency stop input
EMG1 CN1A CN1B CN1A CN1B
EMGX
24VDC
Optical cable
EMG2 Machine side detector
CNV13 cable
CN4 CN4 CN3M CN4 CN3M
SH21
CN23B cable
Machine side detector
MC1 CN9 CNV13 cable
CN9 CN3L CN9 CN3L

MC MC2 CN2M
CNVE cable
CNP2 cable CN20 CN2L
AC reactor CN2L
No-fuse D-AL[ ]K CNVE cable
TE1 CN2M
breaker L11 L12 TE1
R L1
LU TE1
L21 L22 MU
S L2 M
LV
3~ MV M
L31 L32
T L3 TE2 TE2 PLG TE2 3~
LW
Motor side
Magnetic L+ L+ L+ MW
detector
contactor
Ground L- L- L- LU

TE3 LV M
TE3 TE3 3~
L11 L11 L11 Motor side
LW
detector
L21 L21 L21
: Main circuit
: Control circuit
Ground Ground Ground

(Note 1) Use the optical cable with a total length of within 30m from the control unit.
(Note 2) The connection method differs according to the motor in use.
(Note 3) The battery for backing up the detector is in the drive unit.
(External mounting specifications are also available.)
(Note 4) The main circuit ( ) and control circuit ( ) are safely separated.

I - 82
 Appendix 1 Outline Drawing
1.1 FCU7-HN623-02 Unit

Appendix 1 Outline Drawing

1.1 FCU7-HN623-02 Unit

21.59

174.63

PWGD
PWR SW1 SW2

106.68
PWR
120.02

I - 83
 Appendix 1 Outline Drawing
1.2 FCU7-HN692 Unit

1.2 FCU7-HN692 Unit

12.66
1.3 Power Bracket G081 Cable Outline Diagram

I - 84
 Appendix 1 Outline Drawing
1.4 FCU7-HN376-01 Unit

1.4 FCU7-HN376-01 Unit

180
6.5 167 6.5

F2
5

CE56 DOCOM CE57

NCGOUT

NCWD NCOK
TEST
NCLD1 NCLD2

BAT1
130
1 20

ADDON

CS1 CS3
01 01
EF EF RIO1 RIO3 EMG1 EMG2
2

23
B CD

B CD
34 5

45
67 67 ISP
A

RIO2
89 89
F1

24VIN
RIO

EMG24V
DCIN

CG62

MPG
SIO

EMGIN
12VON 5VON
AVR

FGTE

FG FG
5

4-φ4

120

I - 85
 Appendix 1 Outline Drawing
1.5 Base I/O Unit Outline Drawing

1.5 Base I/O Unit Outline Drawing

Caution: The installation holes indicated with bold lines are

connected to the FG (through holes). Securely connect to
the electric cabinet’s FG terminal from terminal block FG2.

I - 86
 Appendix 1 Outline Drawing
1.6 Remote I/O Unit Outline Drawing

1.6 Remote I/O Unit Outline Drawing

Top

Heat dissipation
allowance
100
135

168
6
40

Heat dissipation,
wiring allowance
70

150
Wiring allowance

Bottom

Installation hole
135

2-M5-0.8 screw
6

DX
156
6

34 6

I - 87
 Appendix 1 Outline Drawing
1.7 HR347/357 (Scan I/O) Card Outline Drawing

1.7 HR347/357 (Scan I/O) Card Outline Drawing

(Note) The PCB height (depth) is approx. 40mm when the connectors are connected.
Secure more space than this when mounting.

I - 88
 Appendix 1 Outline Drawing
1.8 QY231 Card Outline Drawing

1.8 QY231 Card Outline Drawing

5
CS1 (SW1)
↑↑
CSH41B △ J4
CSH41A

0 Not

8
mounted

POWER
ALM
CMD81

CFD83

120±0.3

130
CMD82
SOURCE
SINK
S2
S3
S4
S1

5
6.5 167±0.3 6.5
180

(Note) The PCB height (depth) is approx. 40mm when the connectors are connected.
Secure more space than this when mounting.

I - 89
 Appendix 1 Outline Drawing
1.9 Manual Pulse Generator (HD60) Outline Drawing

1.9 Manual Pulse Generator (HD60) Outline Drawing

3-M4 stud bolts L10

Packing t2.0
60±0.5
77±0.5

60±0.5

80±1
12V 0V A B
ø6
ø7

ø8
ø6

Installation other than

8.89 7.60 M3 × 6 not possible
16 24 27±0.5

) 3 - ø4.8 hole
ti on
ec
ris
(T
0º

ø62 hole +2.0

12

ø772±0.2

Panel cut drawing

(Note) Use the 25 pulse/rev type.

I - 90
 Appendix 1 Outline Drawing
1.10 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing

1.10 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing

68
Caution plate Detector (1024 pulse/rev)
56

-0.009
-0.025

68
56
ø68

50
ø5
4-ø5.4 hole

20

2 28

A 1chA K 0V
5 3
B 1chZ L
19.5
C 1chB M
102 33 D N 1chA*
135 Case
E ground P 1chZ*
F R 1chB*
Encoder side 97F3102E20-29P (or equivalent)
Applicable cabel side MS3106A20-29S G S
H +5V T
J
ø14.3 -0.11
0

-0.012

B
2 5 -0.042
-0.006
-0.017

-0.025
-0.009

+0.1
0
ø15

ø16

ø50

B
+0.14
1.15 +0.14 1.15 0
0 Cross-section BB
26
The effective depth of the key way is 21mm.
2

Enlarged view of key

I - 91
 Appendix 1 Outline Drawing
1.11 Outline and Installation Outline Drawing for Grounding Plate and Clamp Fitting

1.11 Outline and Installation Outline Drawing for Grounding Plate and Clamp Fitting
The shield wire generally only needs to
be grounded to the connector's case frame. Cable
However, the effect can be improved by
directly grounding to the grounding plate as
shown on the right. Clamp fitting
Install the grounding plate near each unit. Grounding plate
(Fitting A, B)
Peel part of the cable sheath as shown on
the right to expose the shield sheath. Press
that section against the grounding plate with
the clamp fitting. Note that if the cable is thin,
several can be clamped together.

40
Install the grounding plate directly onto the
cabinet or connect a grounding wire so that
sufficient frame grounding is achieved.
If the AERSBAN- SET, containing the
grounding plate and clamp fitting, is required,
please contact Mitsubishi. Shield sheath
Clamp section drawing

Outline drawing

Grounding plate Clamp fitting

17.5
2-ø5 hole
Installation hole

30
B±0.3

MAX L 10
A
-0.2
0
24
35
6

24 +0.3
3

0
7

Note 1 M4 screw 6 22
35
11

Note 1) Screw hole for wiring to cabinet's grounding plate

Note 2) The grounding plate thickness is 1.6mm

A B C Enclosed fittings L
AERSBAN-DSET 100 86 30 Clamp fitting A × 2 Clamp fitting A 70
AERSBAN-ESET 70 56 – Clamp fitting B × 1 Clamp fitting B 45

I - 92
 Appendix 1 Outline Drawing
1.12 F Installation Plate Outline Drawing

1.12 F Installation Plate Outline Drawing

5.5 5.5
65
47.1±0.2
42.6±0.2

5
R 2.
2- Square

12±0.2

24
5

75 hole
R 1.

12
2-

38

76

Example of use with RS-232C devices

RS-232C device
Operation panel I/O unit
F030 cable Cross cable
R S23 2C

F mounting plate
Operation board side wall
Max. cable length: 15m

Cross cable connection

For DC code control For DR/ER control

F030 cable side RS-232C side F030 cable side RS-232C side

2 SD 2 SD 2 SD 2 SD
3 RD 3 RD 3 RD 3 RD
4 RS 4 RS 4 RS 4 RS
5 CS 5 CS 5 CS 5 CS
6 DR 6 DR 6 DR 6 DR
20 ER 20 ER 20 ER 20 ER
7 GND 7 GND 7 GND 7 GND

<Caution> Recommended applicable connector

・Do not connect anything to the open pins. Connector: HDBB-25PF(05) (Hirose Electric)
・Keep the overall cable length to less than 15m. Case: HDB-CTH (Hirose Electric)

I - 93
 Appendix 2 Cable List

Appendix 2 Cable List

Maximum
Appendix No. Cable type Application Supplement
length
2.1 F010 Connects NC unit to base I/O unit 20m
2.2 F011 Connects NC unit to operation panel I/O unit 2m
Connects operation panel I/O unit to manual pulse
2.3 F020 One manual pulse generator usable 10m
generator
Connects operation panel I/O unit to manual pulse Two manual pulse generators
2.3 F021 10m
generator usable
Connects operation panel I/O unit to manual pulse Three manual pulse generators
2.3 F022 10m
generator usable
2.4 G033 For RS232C 15m (Note 3)
2.5 F040 Synchronous feed encoder Straight type connector 50m (Note 1)
2.5 F041 Synchronous feed encoder Right angle type connector 50m (Note 1)
2.6 F070 +24V power supply 3m
2.7 F120 Emergency stop input 30m
2.8 F380 Optical communication POF cable For outside panel 10m
With outer sheath,
2.9 G380 Optical communication PCF cable 20m
for panel external wiring
Without outer sheath,
2.10 G396 Optical communication POF cable 10m
for panel internal wiring

2.11 FCUA-R211 Remote I/O communication 50m (Note 2)

2.12 FCUA-R300 For machine input/output –

2.13 FCUA-R301 For machine input/output –
2.14 SH21 MC link A communication (servo drive unit) 30m (Note 2)
MC link B communication (remote I/O
2.15 SH41 1m (Note 2)
communication)
Connects 12V power between extension unit and
2.16 G080 Use AWG18 cable material 2m
operation panel I/O unit
2.17 G240 Connects operation panel I/O unit to battery box 5m
2.18 G280 Connects NC unit to extension unit 4cm
Connect to last station for remote I/O
2.19 R-TM MC link B terminator
unit

(Note 1) The max. length is the sum (L1 + L2) of the cable length (L1) from the NC unit to the base I/O unit and the cable length (L2)
from the base I/O unit to each unit.
(Note 2) Wire length from NC unit to last unit.
(Note 3) The sum (L3 + L4) of the cable length (L3) from the NC unit to the operation panel I/O unit and the cable length (L4) from the
operation panel I/O unit to each unit must be the maximum wire length or shorter.

I - 94
 Appendix 2 Cable List
2.1 F010 Cable Manufacturing Drawing

2.1 F010 Cable Manufacturing Drawing

Cable type: F010 cable Application: Connection between NC unit and base I/O unit

Connector name : CF10 Connector name : CF10

CF10 CF10
TXRX1 1 1
TXRX1* 26 26
TXRX2 2 2
TXRX2* 27 27
GND 3 3
GND 28 28
SKIP1 4 4
SKIP1* 29 29
SKIP2 5 5
SKIP2* 30 30
SKIP3 6 6
SKIP3* 31 31
SKIP4 7 7
SKIP4* 32 32
SKIP5 8 8
SKIP5* 33 33
SKIP6 9 9
SKIP6* 34 34
SKIP7 10 10
SKIP7* 35 35
SKIP8 11 11
SKIP8* 36 36
GND 12 12
GND 37 37
ENC1A 13 13
ENC1A* 38 38
ENC1B 14 14
ENC1B* 39 39
ENC1Z 15 15
ENC1Z* 40 40
GND 16 16
GND 41 41
SVTXD2 17 17
SVTXD2* 42 42
SVALM2 18 18
SVALM2* 43 43
SVRXD2 19 19
SVRXD2* 44 44
SVEMG2 20 20
SVEMG2* 45 45
GND 21 21
GND 46 46
SVTXD1 22 22
SVTXD1* 47 47
SVALM1 23 23
SVALM1* 48 48
SVRXD1 24 24
SVRXD1* 49 49 CF10
SVEMG1 25 25 Plug : 10150-6000EL
CF10 SVEMG1* 50 50 Shell : 10350-3210-000
Plug : 10150-6000EL Recommended manufacturer:
Shell : 10350-3210-000 Sumitomo 3M
Recommended manufacturer: U U
Sumitomo 3M Wire material: UL20276 AWG28 × 25P
Recommended manufacturer: TOYOKUNI ELECTRIC CABLE
(Note) Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector's GND plate.

I - 95
 Appendix 2 Cable List
2.2 F011 Cable Manufacturing Drawing

2.2 F011 Cable Manufacturing Drawing

Cable type: F011 cable Application: Connection between NC unit and operation panel I/O unit
Application: Connection between NC card and relay card List of parts used
Assembly drawing Part Recommended part Quan-
No.
(1) (2) name type tity
(1) (2) (3)
Sumitomo 3M
1 Plug 2
10126-6000EL
Sumitomo 3M
2 Shell 2
F011 10326-3210-000
Wire Toyokuni Electric Cable
3 (1)
material UL20276 AWG28×15P
Maximum cable length: 2m

F011

Connection diagram
TD0 1 1
RD0 14 14
LED1 2 2
LED2 15 15
LED3 3 3
EMGOUT* 16 16
EMGIN 4 4
EMGIN* 17 17
GND 5 5
GND 18 18
HA1A 6 6
HA1B 19 19
HA2A 7 7
HA2B 20 20
HA3A 8 8
HA3B 21 21
DR0 9 9
DC0 22 22
GND 10 10
GND 23 23
EN2A 11 11
EN2A* 24 24
EN2B 12 12
EN2B* 25 25
EN2Z 13 13
EN2Z* 26 26

Case frame Case frame

FG FG
Manufacturing precautions
(1) The wire material shall be a shielded, 15-pair cable equivalent to UL20276 Standard AWG28 (0.08mm2).
(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing they are
compatible with the specifications.
(3) Attach the nameplate (with protective cover stamped with the cable name) in the position designated in the
assembly drawing.
(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector's GND plate.
(5) The part 1 plug and part 2 shell are solderless types. If soldering types are required, use parts 10126-3000VE for
the plug and 10326-52F0-008 for the shell (both parts manufactured by Sumitomo 3M).

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 Appendix 2 Cable List
2.3 F020/F021/F022 Cable Manufacturing Drawing

2.3 F020/F021/F022 Cable Manufacturing Drawing

Cable type: F020/021/022 cable Application: Manual pulse generator (12V power supply type)

Cable name 1ch 2ch 3ch

F020 cable

F021 cable
Connector name
F022 cable : MPG

Precautions
MPG
The circles indicate the used channel.
1HA 1
1HB 2
1ch
+12V 10
MPG GND 9 Crimp terminal
Connector : CDA-15P 2HA 3 : V1.25-3x12
2HB 4
Contact: : CD-PC-111x12 2ch Recommended
Case : HDA-CTH +12V 12 manufacturer
GND 11
Recommended manufacturer: : JST
3HA 5
Hirose Electric 3HB 6
3ch
+12V 14
GND 13

FG Wire material : B-22(19)U x 2SJ-1 x 9

Recommended manufacturer : Sumitomo Electric Industries

(Note 1) Fold the cable shield over the sheath, and wrap copper foil tape over it.
Connect the wound copper foil tape to the connector's GND plate.
(Note 2) The connector case is connected to the FG. Use a nickel-base chrome-plated part.

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 Appendix 2 Cable List
2.4 G033/G034 Cable Manufacturing Drawing

2.4 G033/G034 Cable Manufacturing Drawing

Cable type: G033/G034 cable Application: RS232C

Cable name CH1 CH2

G033 cable Connector name: SIO Connector
G034 cable
name: CH1
Note:
1. The circle indicates the
channel used.
2. The wire indicated in
parentheses indicates the
Refer to Appendix 1 Connector
SIO cable wire material.
(F mounting plate name: CH2
outline drawing).

SIO CH1
SD1 12 2
RD1 2 3

[SIO] RS1 13 4
[CH1] [CH2]
CS1 3 5
Connector : 10120-3000VE (Soldered part) Connector : CDB-25S
: or 10120-6000EL DR1 14 20
ER1 4 6 Contact : CD-SC-111
(Solderless part) Lock nut : HD-LNA
0V 1 7
Case : 10320-52F0-008 Recommended
Recommended manufacturer: manufacturer:
Sumitomo 3M CH2 Hirose Electric
SD2 17 2
RD2 7 3

(Note 1) RS2
CS2
18
8
4
5
Fold the wire material shield over DR2 19 20
the sheath, and wrap copper foil ER2 9 6
tape over it. 0V 11 7
Clamp with the connector's GND
(24V) (10)
plate. (RG) (20)

(Note 2) Wire material:

UL20276 AWG28×4P
Notations in parentheses indicate (UL20276 AWG28×8P)
the pin layout for the FCU7-HN376. Recommended manufacturer:
Toyokuni Electric Cable
FG

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 Appendix 2 Cable List
2.5 F040/F041 Cable Manufacturing Drawing

2.5 F040/F041 Cable Manufacturing Drawing

Cable type: F040/041 cable Application: Synchronous feed encoder

Connector name : ENC1 (ENC2)

Connector : MS3106B20-29S
Cable clamp: MS3057-12A F040
cable
Recommended manufacturer:
ITT Canon

Connector : MS3108B20-29S
F041
Cable clamp: MS3057-12A
cable
Recommended manufacturer:
ITT Canon

ENC1 (ENC2)
Twist
ENC1A (ENC2A) Note:
1 A
The signal names given in
ENC1A*(ENC2A*) 6 N parentheses are equivalent to
ENC1B (ENC2B) 2 C ENC2.
ENC1B*(ENC2B*) 7 R
ENC1Z (ENC2Z) 3 B
ENC1Z*(ENC2Z*) 8 P
GND 4 K

GND 5 E

+5V 9 H

ENC1 (ENC2)
Connector : CDE-9PF
Contact : CD-PC-111
Case : HDE-CTH 2
Wire material: DPVVSB 6P × 0.2mm
Recommended manufacturer: Hirose Electric
Recommended manufacturer: BANDO Electric Wire

(Note) Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector's GND plate.

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 Appendix 2 Cable List
2.6 F070 Cable Manufacturing Drawing

2.6 F070 Cable Manufacturing Drawing

Cable type: F070 cable Application: 24VDC input

Connector name : DC24IN

Y
DCIN
24VDC 1 24VDC
GND 2 GND
FG 3 FG
Wire material:B-18(19)U x 2SJ-1 x 9
DCIN Recommended manufacturer:
Connector :2-178288-3 Sumitomo Electric Industries
Contact :1-175218-5 x 3 Crimp terminal:V1.25-3 or V1.25- 4 x 3
Recommended manufacturer:Tyco Electronics AMP Recommended manufacturer:JST

Caution: If the cable is 15m or longer, use 16AWG (1.25mm2).

2.7 F120 Cable Manufacturing Drawing

Cable type: F120 cable Application: Emergency stop

Connector name : EMG

EMG
B22-9
FG 1 Crimp terminal : V1.25-3 x 2
EMG IN 2 EMG IN
COM 3 COM Recommended manufacturer : JST
Connector : 51030-0330
Contact : 50084-8160 x 3
Wire material : B-22(19)U x 2SJ-1 x 9
Recommended manufacturer : MOLEX
Recommended manufacturer : Sumitomo Electric Industries

2.8 F380 Cable Manufacturing Drawing

Cable type: F380 cable Application: Optical communication

Connector name : OPT1 Connector name: Servo drive side connector

Cable type label

Protective cap Protective cap

150

Boot: 900407
Connector : F07A Designated manufacturer: Japan AMP
Designated manufacturer: Japan AMP Connector: F07A
Designated manufacturer: Japan AMP
Wire material: GHTT4002
Designated manufacturer: MITSUBISHI RAYON

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 Appendix 2 Cable List
2.9 G380 Cable Manufacturing Drawing

2.9 G380 Cable Manufacturing Drawing

Cable type: G380 cable Application: Optical communication cable PCF type (Core: Glass)
Use when the cable length is 10m or more to 20m or less, or when there
is wiring outside of the panel.
Connector name: OPT Section with Connector name: OPT
reinforced sheath

Section without reinforced sheath

OPT OPT
[OPT] [OPT]
Connector : CF-2D101-S 1 1 Connector : CF-2D101-S
Recommended manufacturer: 2 2 Recommended manufacturer:
Japan Aviation Electronics Japan Aviation Electronics
Wire material: Hard clad type PCF optic cable
Recommended manufacturer: Oki Electric Cable

Cable Minimum bending radius: R

2-core cable (section with reinforced sheath) 50mm or more
2-core cable (section without reinforced sheath) 25mm or more

(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a
cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do
not move. Recommended clamp material: CKN-13P KITAGAWA INDUSTRIES
(Note 2) Never bundle the cables with vinyl tape. The elasticizer in the vinyl tape could cause the PCF cable
reinforced sheath to damage.
(Note 3) Loop the excessive cable with twice or more than the minimum bending radius.

2.10 G396 Cable Manufacturing Drawing

Cable type: G396 cable Application: Optical communication cable POF type (Core: Plastic)
Use when wiring in the panel with a cable of 10m or less.
Connector name: OPT Connector name: OPT

OPT OPT
[OPT] [OPT]
1 1 Connector : PF-2D101
Connector : PF-2D101
Recommended manufacturer: 2 2 Recommended manufacturer:
Japan Aviation Electronics Japan Aviation Electronics
Wire material: ESKA Premium
Recommended manufacturer: MITSUBISHI RAYON

Cable Minimum bending radius: R

2-core parallel cable 30mm or more

(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a
cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do
not move. Recommended clamp material: CKN-13P KITAGAWA INDUSTRIES
(Note 2) Never bundle the cables with vinyl tape. The elasticizer in the vinyl tape could cause the PCF cable
reinforced sheath to damage.
(Note 3) Loop the excessive cable with twice or more than the minimum bending radius.

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 Appendix 2 Cable List
2.11 FCUA-R211 Cable Manufacturing Drawing

2.11 FCUA-R211 Cable Manufacturing Drawing

Cable type: R211 cable Application: Connection between remote I/O unit and remote I/O unit

Assembly drawing

List of parts used

No. Part name/type Manufacturer Q’ty
Connector Tyco Electronics
1 2
1-178288-3 AMP
Contact Tyco Electronics
2 6
1-175218-2 AMP
Wire material
MIX3CHRV-SV-SB
Twisted pair cable Product
3 with compound equivalent to (1)
3-core shield. left
(TOA Electric
Industrial)
Crimp terminal
4 JST 1
V1.25-3
Crimp terminal
5 JST 1
V1.25-5

Connection diagram
Yellow
TXRX 1 1 TXRX
White
TXRX* 2 2 TXRX*
Black
LG 3 3 LG
Manufacturing example
FG FG
Note (5)
Total cable length: 50 m
Manufacturing precautions
2
(1) The wire material shall be a shielded, 3-core twisted pair cable equivalent to AWG20 (0.5mm ).
(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing they are
compatible with the specifications.
(3) Attach the nameplate (with protective cover stamped with the cable name) in the position designated in the
assembly drawing.
(4) Install each crimp terminal side after stamping the name of each signal on the mark tube.
(5) Protect both ends of the wire material with insulation bushing.
(6) Use AWG18 (0.75mm2) or equivalent for the shield treatment wire material.
(7) Ground the crimp terminal connected to the shield to the control unit or communication terminal frame ground.
Note that, to improve the noise resistance, there may be cases where only one end is connected, both ends are
connected, or neither end is connected.

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 Appendix 2 Cable List
2.12 FCUA-R300 Cable Manufacturing Drawing

2.12 FCUA-R300 Cable Manufacturing Drawing

Cable type: R300 cable Application: DI/DO cable Single-side connector not available

Connector name : DI-L/DO-L, DI-R/DO-R

CF31, CF32, CF33, CF34, CG31, CG32, CG33, CG34

Connector : 7940-6500SC
Strain relief : 3448-7940
Recommended manufacturer : 3M

Wire material : B40-S

Recommended manufacturer :
Oki Electric Cable

2.13 FCUA-R301 Cable Manufacturing Drawing

Cable type: R301 cable Application: DI/DO cable Double-side connector available

Connector name : DI-L/DO-L, DI-R/DO-R

CF31, CF32, CF33, CF34, CG31, CG32, CG33, CG34

Connector : 7940-6500SC
Connector : 7940-6500SC Strain relief : 3448-7940
Recommended manufacturer: Recommended manufacturer : 3M
3M

Wire material : B40-S

Recommended manufacturer : Oki Electric Cable

2.14 SH21 Cable Manufacturing Drawing

Cable type: SH21 cable Application: MC link A communication (Servo drive unit)
Connector name : SV1, SV2

Control unit Servo drive unit

GND 1 1 GND
GND 11 11 GND
SVTXD 2 2 SVTXD
SV1, SV2 SVTXD* 12 12 SVTXD*
Plug : 10120-6000EL
Plug : 10120-6000EL SVALM 3 3 SVALM Shell : 10320-3210-000
Shell : 10320-3210-000 SVALM* 13 13 SVALM*
Recommended manufacturer : 3M
Recommended manufacturer : 3M SVRXD 4 4 SVRXD
SVRXD4 14 14 SVRXD4
GND 5 5 GND
GND 15 15 GND
6 6
16 16
SVEMG 7 7 SVEMG
SVEMG* 17 17 SVEMG*
8 8
18 18
Wire material : 9 9 (Note) Fold the cable shield over the
19 19
UL20276 AWG28 10P sheath, and wrap copper foil tape
Recommended manufacturer : +5V 10 10 +5V
20 20 over it.
Toyokuni Elecric Cable
Connect the wound copper foil
tape to the connector's GND plate.

FG FG

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 Appendix 2 Cable List
2.15 SH41 Cable Manufacturing Drawing

2.15 SH41 Cable Manufacturing Drawing

Cable type: SH41 cable Application: MC link B communication (remote I/O)

Connector name : RIO1,RIO2(CSH41) Connector name : (CSH41)

X
1
2
3
RIO1,RIO2 (CSH41) (CSH41)
Connector : 1-178288-3 Connector : 1-178288-3
TXRX 1 1 TXRX
Contact : 1-175218-2 x 3 TXRX* 2 2 TXRX* Contact : 1-175218-2 x 3
Recommended manufacturer: GND 3 3 GND
Recommended manufacturer:
Tyco Electronics AMP Tyco Electronics AMP
Wire material : MVVS 3C x 0.5mm2 (MIC 3C x 0.5mm2)
Recommended manufacturer: Takeuchi Densen

(Note)
(1) Protect both ends of the cable with insulated bushing.
(2) RIO1 and RIO2 can be used commonly.
(3) Use this cable for short applications, such as bridging the remote I/O units in the same panel.
Normally use the FCUA-R211 cable with high noise withstand level.
(4) The SH41 cable is the RIO communication cable for internal wiring. Use this for connecting the
adjacently arranged RIO units in the electric cabinet.
For the wiring outside the electric cabinet, use the R211 cable described in Appendix 2.11,
having reinforced cable material and FG treatment.

2.16 G080 Cable Manufacturing Drawing

Cable type G080 Max. wire length 2m

* The maximum cable length is 2m.
Application 12VDC power input

Connector nam e: AVR 301

Connector nam e: AVR
101 102
G080
201 202

Cover the cable end with a shrink tube

AVR AVR

12V AW G18 12V

1 1
GND 2 2 GND

Recommended
Part No. Part name Type Qty.
manufacturer
101 Connector 51067-0200 1 MOLEX
102 Contact 50217-8100 2 MOLEX
201 Connector 51067-0200 1 MOLEX
202 Contact 50217-8100 2 MOLEX
301 Wire material (AWG#18)

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 Appendix 2 Cable List
2.17 G240 Cable Manufacturing Drawing

2.17 G240 Cable Manufacturing Drawing

Cable type G240

Application Battery

Connector name: BAT 201 6cm or more

101 102
Ｇ240

Cover the cable end with a shrink tube

Peel approx. 0.5cm of the
BAT sheath at the end of the wire.
Black
GND 1
BAT 2 Re
d

Recommended
Type
manufacturer
Japan Aviation
101 Connector IL-2S-S3L-(N) 1
Electronics
Japan Aviation
102 Contact IL-C2-1-10000 2
Electronics
201 Wire material AWG#24 Red × 1, Black × 1

2.18 G280 Cable Manufacturing Drawing

Cable type G280 Max. wire length 4cm

* The maximum cable length is 4cm.
Application Extension bus

Connector name: EXT

Flat cable
102
101

201

Recommended
Part No. Part name Type Qty.
manufacturer
101 Connector FCN-217J080-G/0 1 FUJITSU
102 Connector FCN-217J080-G/0 1 FUJITSU
201 Wire material

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 Appendix 2 Cable List
2.19 R-TM Terminator Connector Manufacturing Drawing

2.19 R-TM Terminator Connector Manufacturing Drawing

Connector type: R-TM Application: MC link B communication terminator

101 102 Connection diagram

R-TM

103 LG 3
D－3 AMP
3

R－TM
TXRX＊ 2
2

100Ω
1

Rear side of TXRX

1
connector

List of parts used

No. Part name/type Manufacturer Q’ty
Connector
101 Tyco Electronics AMP 1
1-178288-3 (X type)
102 Contact 1-175216-2 Tyco Electronics AMP 2
103 Resistor 100Ω 1/4W KOA 1

Manufacturing precautions

(1) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing they are
compatible with the specifications.
(2) Cover the 100Ω terminator with a black insulation tube.
(3) Stamp the connector name "R-TM" in white on the rear of the connector.

I - 106
 Appendix 3 EMC Installation Guidelines
3.1 Introduction

Appendix 3 EMC Installation Guidelines

3.1 Introduction

EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark
attached indicating that the product complies with the Directives.
As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC
Directives subject. However, we would like to introduce the following measure plans to back up EMC
Directives compliance of the machine tool as the NC unit is a major component of the machine tools.

(1) Methods of installation in control/operation panel

(2) Methods of wiring cables to outside of panel
(3) Introduction of members for measures

Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment
described in this manual. However, the level of the noise will differ according to the equipment type and
layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by
the machine tool builder.

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 Appendix 3 EMC Installation Guidelines
3.2 EMC Directives

3.2 EMC Directives

The EMC Directives largely regulate the following two items.

• Emission Capacity to prevent output of obstructive noise that adversely affects external devices.
• Immunity Capacity to not malfunction against obstructive noise from external source.

The details of each level are classified in the table below.

It is assumed that the standards and test details required for a machine tool are the same as these.

Class Name Details EN Standard

Restriction of electromagnetic noise radiated through EN61000-6-4
Radiated noise
the air (General
industrial
machinery) EN55011
Emission
Restriction of electromagnetic noise discharged from (CLASS: A)
Conductive noise EN61800-3
power supply line
(Motor control
device)
Static electricity (Example) Regulation of withstand level of static
electrical electricity electrical discharge accumulated EN61000-4-2
discharge in human body
Radiation (Example) Simulation of immunity from digital wireless
EN61000-4-3
immunity telephones
EN61000-6-2
(Example) Regulation of withstand level of noise from (General
Burst immunity EN61000-4-4
relay or plug and play industrial
machinery)
Immunity Conductive (Example) Regulation of withstand level of noise
EN61000-4-6
immunity flowed from power supply wires, etc.
EN61800-3
Power supply
(Example) Regulation of electromagnetic noise of (Motor control
frequency EN61000-4-8
50/60Hz power supply frequency device)
magnetic field
Power supply dip (Example) Regulation of power voltage drop withstand
EN61000-4-11
(fluctuation) level
(Example) Regulation of withstand level of noise
Surge EN61000-4-5
caused by lightning

I - 108
 Appendix 3 EMC Installation Guidelines
3.3 EMC Measures

3.3 EMC Measures

The main items relating to EMC measures include the following.

(1) Store the device in a sealed metal panel.

(2) Ground all conductors that are floating electrically. Decrease the impedance.
(3) Increase the distance between the drive line and signal wire.
(4) Shield the cables wired outside of the panel.
(5) Install a noise filter.

Take care to the following items to suppress the noise radiated outside of the panel.

(1) Accurately ground the devices.

(2) Use shielded cables.
(3) Increase the electrical seal of the panel. Reduce the gaps and holes.

I - 109
 Appendix 3 EMC Installation Guidelines
3.4 Panel Structure

3.4 Panel Structure

The design of the panel is a very important factor for the EMC measures, so take the following measures into
consideration.

3.4.1 Measures for Control Panel Body

(1) Use metal for all members configuring the panel.
(2) When joining the metal plate, treat the welded or contacting sections so that the impedance is reduced,
and then fix with screws.

Joining clearance: approx. 20cm

Painting mask

(3) Be careful not to warp the plate due to the screw fixing, etc. By creating a clearance, noise could leak
from that place.
(4) Plate (nickel tin) the grounding plate, and connect the connections with a low impedance.
(5) If there is a large opening, such as ventilation holes, make sure to close the hole.

Mesh cover
(conductive sponge)
Control panel

Opening

(Note) Using screws to fix the plates that have been painted is the same as an insulated state. Peel the
paint and fix the screws.

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 Appendix 3 EMC Installation Guidelines
3.4 Panel Structure

3.4.2 Measures for Door

(1) Use metal for all materials configuring the panel.
(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure
with a large contact area as shown below.

(a) Use of gasket (b) Large contact area

Control panel
Door
Door

Contact area

Control
panel
Cross-section drawing

EMI gasket

• The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct position.

• When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's
impedance.

(Note) Using screws to fix the plates that have been painted (attachment of packing) is the same as an
insulated state. Peel the paint and fix the screws.

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 Appendix 3 EMC Installation Guidelines
3.4 Panel Structure

3.4.3 Measures for Power Supply

Shield the power supply section and insert a filter to prevent the noise from flowing in or out.

Device Device

Radiated noise

Radiated Flow out

noise
Partition NF AC input
Conductive NF AC input
plate
noise Conductive Noise
Noise
filter noise filter

• The conductive noise can be suppressed by inserting a noise filter, but the radiated noise will flow out.

• The conductive and radiated noise can both be suppressed by adding a partition plate to the noise filter.

(Note) Selection of the noise filter capacity will differ according to the drive unit and devices being used.
Refer to the "EMC Installation Guidelines" NC Servo Drive Unit Section [BNP-B8582-45].

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 Appendix 3 EMC Installation Guidelines
3.5 Measures for Wiring in Panel

3.5 Measures for Wiring in Panel

Cables serve as antennas to propagate unnecessary noise, and thus must be appropriately shielded and
treated. The following measures must be sufficiently considered for the cables (SH21/F010/FCUA-R211) that
carry out high-speed communication.

3.5.1 Precautions for Wiring in Panel

(1) If the cables are led unnecessary in the panel, they will pick up noise. Pay attention to the device layout
and wire length so that the wiring length is as short as possible.

Device Device Device Device Device Device

Noise

(2) Always connect the grounding wire to the FG terminal indicated on the device.
(3) Keep the drive line and detector cable to the drive section motor as far apart from the other wirings as
possible when wiring.
(4) Do not lead the power supply wire around the panel without using a filter.

Device

Radiated
noise
Flow out

Partition AC input
NF
Conductive plate
Noise
noise filter

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 Appendix 3 EMC Installation Guidelines
3.5 Measures for Wiring in Panel

3.5.2 NC Unit Grounding Wire

Operation panel

Panel computer
EF0
1 EF0
1

ABDC
ABDC
6798 678
9

2354
2354
DCIN
FG

NC unit

FG cable
FG cable
FG cable

Control
panel

F070 cable
F010 cable (24VDC cable)

FCU6-SU200

SH21 cable
(for NC AMP)

Base I/O unit

FCU6-DX†††

F070
0
0

cable
(+)
24VDC

FG
0V

S V2 SV 1

Short bar
DCI N

Stabilized
power supply
AC input
200VAC input
FG cable
FG cable

FG cable Main grounding plate for

power distribution panel
U

I - 114
 Appendix 3 EMC Installation Guidelines
3.5 Measures for Wiring in Panel

3.5.3 Shield Treatment of Cables

Use shielded cables for the cables wired outside the panel in the MITSUBISHI CNC720BM.
Use a shield clamp within 10cm from the lead-out port of the panel.

(1) I/O interface cable [F010 cable]

Shield clamp
Operation panel Control panel

NC control unit Base I/O unit

F010 cable
U U

• Always use the shield clamp on both ends of the connected units.

(Note) The shield clamp is not required if the control unit and base I/O unit are wired in the same panel.

(2) DC power supply cable [F110/F070/FCUA-R220 cable]

Shield clamp
Control panel
Operation panel

General-purpose stabilized
power supply
F070 or FCUA-R220 cable
IN

U
OUT
U

Ferrite core

• Use a shield clamp within 10cm from the panel's inlet/outlet.

• Install a ferrite core on both ends of the connected units.

(Note 1) Always install a ferrite core on the general-purpose stabilized power supply.
(The ferrite core may not be required depending on the selected power supply.)
(Note 2) Install a ferrite core on the input side of the NC power supply.

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 Appendix 3 EMC Installation Guidelines
3.5 Measures for Wiring in Panel

(3) Remote I/O cable [FCUA-R211 cable]

Shield clamp

Control panel Control panel

Base I/O unit Remote I/O unit

FCUA-R211 cable

U U

Ferrite core

• Use a shield clamp within 10cm from the panel's inlet/outlet.

• Install a ferrite core on both ends of the connected units.

(Note) The shield clamp and ferrite core are not required if the control unit and base I/O unit are wired in the
same panel.

(4) Servo communication cable [SH21/FCUA-R000 cable]

Shield clamp
Control panel Control panel

Base I/O unit Drive section unit

SH21 cable
U U

Drive section unit

FCUA-R000 cable

U U

Ferrite core

• Use a shield clamp within 10cm from the panel's inlet/outlet.

• Install a ferrite core on both ends of the connected units.

(Note) The shield clamp and ferrite core are not required if the drive section unit and base I/O unit are wired
in the same panel.

I - 116
 Appendix 3 EMC Installation Guidelines
3.6 Parts for EMC Measures

3.6 Parts for EMC Measures

3.6.1 Shield Clamp Fitting

The ground can be directly connected to the grounding plate as shown below to increase the effect.
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate
with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
To provide sufficient frame ground, install the grounding plate directly on the cabinet or connect with a
grounding wire.
If the grounding plate and clamp fitting set AERSBAN-†SET is required, please contact Mitsubishi.

Peel the cable sheath

at the clamp section

Cable

Grounding
plate
Cable

Clamp fitting
(Fitting A, B)

Shield sheath

Clamp section drawing

• Outline drawing

Grounding plate
2-ø5 hole
Installation
hole
Clamp fitting
30
c
a
b

Max. L 10

(Note 1)
24 +030

M4 screw

Unit: mm

(Note 1) Screw hole for wiring to cabinet's grounding plate.

(Note 2) The grounding plate thickness is 1.6mm.

a b c Enclosed fitting L
AERSBAN-DSET 100 86 30 Clamp fitting A × 2 Clamp fitting A 70
AERSBAN-ESET 70 56 – Clamp fitting B × 1 Clamp fitting B 45

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 Appendix 3 EMC Installation Guidelines
3.6 Parts for EMC Measures

3.6.2 Ferrite Core

The ferrite core is mounted integrally with the plastic case.
This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing measures against noise without affecting
the quality of the signal.

Recommended ferrite core

TDK ZCAT Series

Shape and dimensions

ZCAT-A type ZCAT-B type
ZCAT type
D E A
A A
B øC B øC B E

D
øC
D
TDK TDK TDK

Fig.1 Fig.2 Fig.3

ZCAT-C type
A

TDK
D
C
B

Fig.4

◎ Recommended ferrite core Unit: mm

Applicable cable
Part Name Fig. A B øC D E Mass (g)
outer diameter
ZCAT1518-0730-M(-BK) *1 1 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT1518-0730(BK) *2 1 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT2017-0930-M(-BK) 1 21±1 17±1 9±1 20±1 – 9max. 11
ZCAT2032-0930-M(-BK) *1 1 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2032-0930(-BK) *2 1 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2132-1130-M (-BK) *1 1 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT2132-1130 (-BK) *2 1 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT3035-1330-M (-BK) *1 1 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT3035-1330 (-BK) *2 1 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT1325-0530A-M (-BK) *1 2 25±1 20±1 5±1 12.8±1 11.2±1 3~5 (USB) 7
ZCAT1325-0530A (-BK) 2 25±1 20±1 5±1 12.8±1 11.2±1 3~5 (USB) 7
ZCAT1730-0730A-M (-BK) 2 30±1 23±1 7±1 16.5±1 15±1 4~7 (USB/IEE1394) 12
ZCAT2035-0930A-M (-BK) *1 2 35±1 28±1 9±1 19.5±1 17.4±1 6~9 22
ZCAT2035-0930A (-BK) 2 35±1 28±1 9±1 19.5±1 17.4±1 6~9 22
ZCAT2235-1030A-M (-BK) 2 35±1 28±1 10±1 21.5±1 20±1 8~10 27
ZCAT2436-1330A-M (-BK) 2 36±1 29±1 13±1 23.5±1 22±1 10~13 29
ZCAT2017-0930B-M (-BK) 3 21±1 17±1 9±1 20±1 28.5±1 9max. 12
ZCAT2749-0430-M (-BK) 4 49±1 27±1 4.5±1 19.5±1 – 4.5max. 26

*1 The M stamp is attached.

*2 A fixing band is attached at shipment.

z ZCAT-B type: Cabinet fixing type installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm
z ZCAT-C type: Structure that prevents easy opening after case is closed.

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 Appendix 3 EMC Installation Guidelines
3.6 Parts for EMC Measures

3.6.3 Surge Protector

(1) Surge absorber
Make sure that surge does not directly enter the AC line supplying the general-purpose stabilized power
supply (prepared by user) to the control unit, base I/O unit, remote I/O unit and communication terminal.
The following product or equivalent is recommended for the surge killer.

1) Part name : RAV-781BYZ-2

Manufacturer : Okaya electric industries
Surge Surge
Clamp Electro- Working
Circuit voltage Max. tolerable resistance withstand
voltage static temperature
50/60Hz Vrms circuit voltage level voltage
V ± 10% capacity range
8/20µs 1.2/50µs
–20°C to
250V 3ø 300V 783V 2500A 20kV 75pF
+70°C

Outline drawing Circuit drawing

(1) Black (2) Black (3) Black

Unit: mm

* Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of the
surge absorber.

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Appendix 3 EMC Installation Guidelines
3.6 Parts for EMC Measures

2) Part name : RAV-781BXZ-4

Manufacturer : Okaya electric industries
Surge Surge
Clamp Electro- Working
Circuit voltage Max. tolerable resistance withstand
voltage static temperature
50/60Hz Vrms circuit voltage level voltage
V ± 10% capacity range
8/20µs 1.2/50µs
–20°C to
250V 3ø 300V 700V 2500A 2kV 75pF
+70°C

Outline drawing Circuit drawing

11±1

(1) Black (2) Black (3) Black U Green

5.5±1

28.5±1

UL-1015 AWG16
200±30
0

4.5±0.5
28±1

Unit: mm
41±1

* Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of the
surge absorber.

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 Appendix 3 EMC Installation Guidelines
3.6 Parts for EMC Measures

(2) Example of surge absorber installation

Transformer No fuse breaker

NC control
section

Other device
(power supply
for panel, etc.)

Earth Control panel

leakage (relay panel,
From power breaker etc.)
supply for panel No fuse breaker MC Reactor

200VAC/
230VAC NC drive
input section

Other device
(power supply
for panel, etc.)

Circuit Surge absorber (1)

Protector

Surge absorber (2)

Grounding
U Grounding plate

Surge absorber installation method

Precautions
(1) Thick wires enhance the lightning surge absorption effect, so use as thick and short a wire as possible.
Wire material : Wire diameter 2mm2 or more
Wire length : Connection to surge absorber (1): wire length (A) is 2m or less
Connection to surge absorber (2): wire length (B) is 2m or less
(2) When carrying out an insulation withstand voltage test by applying an overvoltage (100VAC,
1500VAC) on the power supply line, remove surge absorber (2) as it will activate with the applied
voltage.
(3) A short-circuit fault will occur if a surge exceeding the tolerance is applied on the surge absorber. Thus,
always insert a circuit protector to protect the power supply line.
A current does not flow to surge absorber (1) and (2) during normal use, so the circuit protector can be
shared with other devices.

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 Appendix 3 EMC Installation Guidelines
3.6 Parts for EMC Measures

3.6.4 Selection of Stabilized Power Supply

Consider the following characteristics when selecting the stabilized power supply (prepared by user).
Use a power supply that complies with CE Marking or that follows the standards given below.

Stabilized power supply selection items

Item Unit Conditions
Output Voltage fluctuation ±5% ±5% or less of 24VDC output
Ripple noise max.120 mV
±5% or less of 24VDC output
Spike noise max.500 mV
Refer to the corresponding Connection Manual and
Output current –
calculate this.
Output holding time min.20 ms Instantaneous OFF time

Standards
Safety Standards : UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
Noise Terminal Voltage : FCC Class A, VCCI-Class A
Higher Harmonics Current Restrictions : IEC61000-3-2

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 Appendix 4 Transportation Restrictions for Lithium Batteries
4.1 Restriction for Packing

Appendix 4 Transportation Restrictions for Lithium Batteries

4.1 Restriction for Packing

The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When
transporting lithium batteries with means subject to the UN Regulations, such as by air transport, measures
corresponding to the Regulations must be taken. The UN Regulations classify the batteries as dangerous
goods (Class 9) or not dangerous goods according to the lithium content.
To ensure safety during transportation, lithium batteries (battery unit) directly exported from Mitsubishi are
packaged in a dedicated container (UN package) for which safety has been confirmed. When the customer is
transporting these products with means subject to the UN Regulations, such as air transport, the shipper
must follow the details explained in the section "4.1.2 Handling by User".

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 Appendix 4 Transportation Restrictions for Lithium Batteries
4.1 Restriction for Packing

4.1.1 Target Products

The following Mitsubishi NC products use lithium batteries. The UN Regulations classify the batteries as
dangerous goods (Class 9) or not dangerous goods according to the lithium content. If the batteries subjected
to hazardous materials are incorporated in a device and shipped, a dedicated packaging (UN packaging) is
not required. However, the item must be packed and shipped following the Packing Instruction 912 specified
in the IATA DGR (Dangerous Goods Regulation) book.
Also, all lithium battery products incorporated in a machinery or device must be fixed securely in accordance
with the Packing Instruction 900 and shipped with protection in a way as to prevent damage or short-circuits.

(1) Products requiring dedicated packaging (Materials falling under Class 9)

Lithium metal
Mitsubishi type Battery type Battery class
content
MDS-A-BT-4 ER6-B4-11 2.6g
MDS-A-BT-6 ER6-B6-11 3.9g
MDS-A-BT-8 ER6-B8-11 5.2g Battery
Combination of
FCU6-BT4-D1 ER6-B4D-11 2.6g+0.65g
and ER6
(built-in battery) CR23500SE-CJ5 1.52g Battery cell
(2) Products not requiring dedicated packaging (Materials not falling under Class 9)
Lithium metal
Mitsubishi type Battery type Battery class
content
MDS-A-BT-2 ER6-B2-12 1.3g Battery
FCU6-BTBOX 2CR5 1.96g
(built-in battery) CR2032 0.067g
(built-in battery) CR2450 0.173g
(built-in battery) ER6, ER6V 0.7g Battery cell
MR-BAT MR-BAT 0.48g
Q6BAT Q6BAT 0.49g
(Note 1) Dedicated packaging is required if the shipment exceeds 12 batteries/24 battery cells. Package
the batteries so that this limit is not exceeded.
(Note 2) The battery units labeled as "FCUA-" instead of "MDS-A-" also use the same battery.
(Note 3) Always use the cell battery (MR-BAT) in combination with the dedicated case (MDS-BTCASE).
Maximum 8 (either 2, 4, 6 or 8) cell batteries can be installed to the dedicated case
(MDS-BTCASE).

(Example) Rating nameplate for battery units

Mitsubishi type

Safety class

Battery manufacturer type

Lithium metal content

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 Appendix 4 Transportation Restrictions for Lithium Batteries
4.1 Restriction for Packing

4.1.2 Handling by User

The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA
Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country.
These should be checked by the company commissioned for the actual transportation.

IATA : International Air Transport Association

IMDG Code : A uniform international code for the transport of dangerous goods by seas
determined by IMO (International Maritime Organization).

When shipping isolated lithium battery products (Packing Instruction 903)

(1) Reshipping in Mitsubishi UN packaging

The isolated battery's safety test and packaging specifications comply with the UN Regulations (Packing
Instruction 903). Thus, the user only needs to add the following details before shipping. (Consult with the
shipping company for details.)

(a) Indication of container usage mark on exterior box (Label with following details recorded.)
• Proper shipping name (Lithium batteries)
• UN NO. (UN3090 for isolated battery, UN3091 for battery incorporated in a device or included)
• Shipper and consignee's address and name

Example of completing form

Shipper information Consignee information

(b) Preparation of shipping documents (Declaration of dangerous goods)

(Refer to the section "4.3 Example of Hazardous Goods Declaration List")

(2) When packaged by user

The user must follow UN Regulations when packing, preparing for shipping and preparing the indications,
etc.

(a) Packing a lithium battery falling under Class 9

• Consult with The Ship Equipment Inspection Society of Japan for details on packaging.
• Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".

The Ship Equipment Inspection Society of Japan

Headquarters Telephone: 03-3261-6611 Fax: 03-3261-6979

(b) Packing a lithium battery not falling under Class 9

• Cells and batteries are separated so as to prevent short circuits and are stored in a strong outer
packaging. (12 or less batteries, 24 or less cells.)
• Prepare the certificates or test results showing compliance to battery safety test.
The safety test results have been obtained from the battery manufacturer. (Consult with Mitsubishi
when the safety test results are required.)
• Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".

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 Appendix 4 Transportation Restrictions for Lithium Batteries
4.1 Restriction for Packing

When shipping lithium batteries upon incorporating in a machinery/device (Packing Instruction 900)

Pack and prepare for shipping the item in accordance with the Packing Instruction 900 specified in the IATA
DGR (Dangerous Goods Regulation) book. (Securely fix the batteries that comply with the UN Manual of
Tests and Criteria to a machinery or device, and protect in a way as to prevent damage or short-circuit.)
Note that all the lithium batteries provided by Mitsubishi have cleared the UN recommended safety test; fixing
the battery units or cable wirings securely to the machinery or device will be the user’s responsibility.
Check with your shipping company for details on packing and transportation.

When shipping a device with lithium batteries incorporated (Packing Instruction 912)

A device incorporating lithium batteries does not require a dedicated packaging (UN packaging). However,
the item must be packed, prepared for shipping and labeled following the Packing Instruction 912 specified in
the IATA DGR (Dangerous Goods Regulation) book.
Check with your shipping company for details on packing and transportation.

The outline of the Packing Instruction 912 is as follows:

• All the items in the packing instructions for shipping the isolated lithium battery products (Packing
Instruction 903) must be satisfied, except for the items related to container, short-circuit, and fixation.
• A device incorporating lithium batteries has to be stored in a strong water-proofed outer packaging.
• To prevent an accidental movement during shipment, securely store the item in an outer packaging.
• Lithium content per device should be not more than 12g for cell and 500g for battery.
• Lithium battery mass per device should be not more than 5kg.

4.1.3 Reference
Refer to the following materials for details on the regulations and responses.

Guidelines regarding transportation of lithium batteries and lithium ion batteries (Edition 2)
........................................................... Battery Association of Japan

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 Appendix 4 Transportation Restrictions for Lithium Batteries
4.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportatio

4.2 Issuing Domestic Law of the United States for Primary Lithium Battery
Transportation

Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA)
announced an additional regulation (interim final rule) for the primary lithium batteries transportation
restrictions item in "Federal Register" on Dec.15, 2004. This regulation became effective from Dec.29, 2004.
This law is a domestic law of the United States, however it also applies to the domestic flight and international
flight departing from or arriving in the United States. Therefore, when transporting lithium batteries to the
United State, or within the United State, the shipper must take measures required to transport the lithium
battery. Refer to the Federal Register and the Code of Federal Regulation ("4.2.4 Reference") for details.

4.2.1 Outline of Regulation

(1) Transporting primary lithium battery by passenger aircraft is forbidden.
• Excluding primary lithium battery for personal use in a carry-on or checked luggage
(Lithium metal content should be not more than 5g for cell and 25g for battery. For details on the lithium
metal content, refer to the table in the section "4.1.1 Target Products".)

(2) When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger
aircraft is forbidden on the exterior box.

4.2.2 Target Products

All NC products for which the lithium batteries are used are subject to the regulation.
(Refer to the table in the section "4.1.1 Target Products".)

4.2.3 Handling by User

What is described in the section "4.2.1 Outline of Regulation" is solely Mitsubishi's opinion. The shipper must
confirm orders indicated in the section "4.2.4 Reference" for transportation method corresponding the
regulation. Actually, these should be checked by the company commissioned for the actual lithium buttery
transportation.

(1) Indication of exterior box

When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger
aircraft is forbidden on the exterior box.

Display example
PRIMARY LITHIUM BATTERIES
FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT.

• The character color must be displayed with contrast. (black characters against white background, black
characters against yellow background, etc.)
• The height (size) of characters to be displayed is prescribed depending on the packaging mass.
When the total mass is over 30kg : at least 12mm
When the total mass is less than 30kg : at least 6mm

4.2.4 Reference
(1) Federal Register (Docket No. RSPA-2004-19884 (HM-224E) ) PDF format
http://www.regulations.gov/fredpdfs/05-11765.pdf
(2) 49CFR (Code of Federal Regulation, Title49) (173.185 Lithium batteries and cells.)
http://www.access.gpo.gov/nara/cfr/waisidx_00/49cfr173_00.html
(3) DOT regulation body (Department of Transportation)
http://hazmat.dot.gov/regs/rules/final/69fr/docs/69fr-75207.pdf

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 Appendix 4 Transportation Restrictions for Lithium Batteries
4.3 Example of Hazardous Goods Declaration List

4.3 Example of Hazardous Goods Declaration List

This section describes a general example of the hazardous goods declaration list. For details, please
inquire each transportation company.
This will be applied only to the batteries described in the section “4.1 Restriction for Packing”.

(1) Outline of hazard

Principal hazard and effect Not found.

Specific hazard As the chemical substance is stored in a sealed metal container, the
battery itself is not hazardous. But when the internal lithium metal
attaches to human skin, it causes a chemical skin burn. As a
reaction of lithium with water, it may ignite or forms flammable
hydrogen gas.

Environmental effect Not found.

Possible state of emergency Damages or short-circuits may occur due to external mechanical or
electrical pressures.

(2) First-aid measure

Inhalation If a person inhales the vapor of the substance due to the battery
damage, move the person immediately to fresh air. If the person
feels sick, consult a doctor immediately.

Skin contact If the content of the battery attaches to human skin, wash off
immediately with water and soap. If skin irritation persists, consult a
doctor.

Eye contact In case of contact with eyes due to the battery damage, rinse
immediately with a plenty of water for at least 15 minutes and then
consult a doctor.

Ingestion If swallowed, consult a doctor immediately.

(3) Fire-fighting measure

Appropriate fire-extinguisher Dry sand, dry chemical, graphite powder or carbon dioxide gas

Special fire-fighting measure Keep the battery away from the fireplace to prevent fire spreading.

Protectors against fire Fire-protection gloves, eye/face protector (face mask), body/skin
protective cloth

(4) Measure for leakage

Environmental precaution Dispose of them immediately because strong odors are produced
when left for a long time.

How to remove Get them absorbed into dry sand and then collect the sand in an
empty container.

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 Appendix 4 Transportation Restrictions for Lithium Batteries
4.3 Example of Hazardous Goods Declaration List

(5) Handling and storage

Cautions for Do not peel the external tube or damage it.
safety handling Do not dispose of the battery in fire or expose it to heat.
Do not immerse the battery in water or get it wet.
Handling Do not throw the battery.
Do not disassemble, modify or transform the battery.
Do not short-circuit the battery.

Appropriate Avoid direct sunlight, high temperature and high humidity.

storage condition (Recommended temp. range: +5 to +35 oC, humidity: 70%RH or
less)
Storage
Material to avoid Flammable or conductive material (Metal: may cause a short-circuit)

(6) Physical/chemical properties

Physical form Solid
Shape Cylinder type
Smell Odorless
pH Not applicable (insoluble)
Appear-
ance Boiling point No information
/Boiling range,
Melting point,
Decomposition
temperature,
Flash point

(7) Stability and reactivity

Stability Stable under normal handling condition.

Condition to avoid Do not mix multiple batteries with their terminals uninsulated. This
may cause a short-circuit, resulting in heating, bursting or ignition.

Hazardous decomposition Irritative or toxic gas is emitted in the case of fire.

products

(8) Toxicological information

As the chemical substance is stored in a sealed metal container, the battery has no harmfulness. Just for
reference, the table below describes the main substance of the battery.
(Lithium metal)
Acute toxicity No information

Local effect Corrosive action in case of skin contact

(9) Ecological information

Mobility, Not found.
Persistence/Decomposability,
Bio-accumulation potential,
Ecological toxicity

(10) Ecological information

Dispose of the battery following local laws or regulations.
Pack the battery properly to prevent a short-circuit and avoid contact with water.

I - 129
 Appendix 5 Precautions for Compliance to UL/c-UL Standards

Appendix 5 Precautions for Compliance to UL/c-UL Standards

Observe the following matters to comply with UL/c-UL Standards.

Refer to "UL/c-UL Standards Compliance Unit Instruction Manual" (BNP-A2993-81) for details.

(1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.)
MITSUBISHI CNC700 Series numerical control unit complies with the UL Standards on the condition that
the stabilized power supply unit supplying 24VDC to each unit is a UL-approved part.
Use a UL-approved part for the stabilized power supply unit supplying 24VDC to each unit.

(2) Unit ambient temperature

MITSUBISHI CNC700 Series numerical control unit complies with the UL Standards on the condition that
the unit is used at a temperature less than the maximum ambient temperature determined by
specifications.
Make sure that the maximum ambient temperature of each unit does not exceed the temperature
determined by specifications.

I - 130
II. MAINTENANCE MANUAL
 1. Explanation of Module Functions
1.1 Names of NC Unit (FCU7-HN623-02) Sections

1. Explanation of Module Functions

1.1 Names of NC Unit (FCU7-HN623-02) Sections

(3) (7) (4) (9) (10) (11)

(12)
(2)

(6)

(1) (5)

(8)

Connector list
No. Name Explanation of function
(1) CG10 Use to connect with the base I/O unit.
(2) CG62 Use to connect with the operation panel I/O unit.
(3) EXT Use to connected with the extension unit.
(4) AVR Use to supply power from external source when there is no extension unit.
(5) TEST Not used.
(6) ISP Not used.
(7) BAT Use to protect data in SRAM memory during maintenance (when returned for fault, etc.).
Connect to battery (Q6 BAT) and use.
(8) PCI Connected to the panel computer's extension slot. Use with the PCI bus standards rev 2.2 or
higher (5V).

Switch list
No. Name Explanation of function
(9) SW1 Dedicated for hardware; use to change boot mode.
(10) SW2 Dedicated for software.
(11) SW3 NC unit card No.
Changes serial port for debugging (ch1 is changed to ch3 (hardware monitor dedicated serial)
when switch is ON.)

II - 1
 1. Explanation of Module Functions
1.1 Names of NC Unit (FCU7-HN623-02) Sections

9 SW1 setting 10 SW2 setting

Switch Setting details Switch Setting details
0–F Follows system 0–F Follows system
specifications. specifications.

11 SW3 setting
5 4 3 2 1
Switch Setting details ON
1–4 1 to 4 are designated
with the 4 bits, bit0 to
OFF
bit3.
5 SIO ch changeover
OFF : 1ch SW3
ON : 3ch

List of LEDs
No. Name Explanation of function
12 PWGD LED for confirming power supply. When ON (Green): Normal
When OFF: Power not supplied

CAUTION
Do not apply a voltage on the connectors other than that indicated in this manual. Failure to
observe this could lead to rupture or damage, etc.
An incorrect connection could damage the devices. Connect the cable to the specified
connector.
Do not connect or disconnect the cables connected between each unit while the power is ON.
Do not mount or remove each PCB while the power is ON.

II - 2
 1. Explanation of Module Functions
1.2 Names of Extension Unit (FCU7-HN692) Sections

1.2 Names of Extension Unit (FCU7-HN692) Sections

(6) (5) (12) (11) (10)

BAT
EXT

(1) OPT1

CF
(2) NCLAN

(3) EXAVR
ISP

(4) CG63
DMEM

(7) (9) (8)

Connector list
No. Name Explanation of function
(1) OPT1 Use for high-speed optical servo communication.
(2) NCLAN Use for Ethernet communication.
(3) EXAVR Use to supply power from external source.
(4) CG63 Use for each extension I/F communication.
(5) BAT Use to protect data in SRAM memory during maintenance (when returned for fault, etc.).
Connect to battery (Q6 BAT) and use.
(6) EXT Use to connected with the NC unit.
(7) ISP Not used.
(8) DMEM Use to connect with extension memory card.
(9) PCI Connected to the panel computer’s extension slot. Use with the PCI bus standards rev 2.2 or
higher (5V).
(10) CF Use to connect with compact flash disk.

II - 3
 1. Explanation of Module Functions
1.2 Names of Extension Unit (FCU7-HN692) Sections

LED list
No. Name Explanation of function
(11) LED1 LED for confirming Ethernet communication When lit in "Green": Connected
state When OFF: Communication disabled, Not
connected
(12) LED2 LED for confirming Ethernet communication When flickering: Receiving state
reception state When OFF: Not receiving state

CAUTION
Do not apply a voltage on the connectors other than that indicated in this manual. Failure to
observe this could lead to rupture or damage, etc.
An incorrect connection could damage the devices. Connect the cable to the specified
connector.
Do not connect or disconnect the cables connected between each unit while the power is ON.
Do not mount or remove each PCB while the power is ON.

II - 4
 1. Explanation of Module Functions
1.3 Names of Operation Panel I/O Unit (FCU7-HN376-01) Sections

1.3 Names of Operation Panel I/O Unit (FCU7-HN376-01) Sections

F2
⑭ ⑲
① CE56 DOCOM ② CE57

NCGOUT

NCWD NCOK TEST

NCLD1 NCLD2
⑳ 21 22 ⑤
⑰ ⑱
BAT1

ADDON
⑮ ⑯

CS1 CS3
26 27 28
⑬ EF 01 EF 01 EMG1 EMG2
23

23 4
RIO1 RIO3
CD

CD
45 ⑫ ISP 29 30

5
AB

AB
67 67
89 89 RIO2
F1

⑦ 31
24VIN
⑪
RIO

④ 23
⑧ ⑨ ⑩ EMG24V
DCIN

⑥ CG62

MPG
SIO

EMGIN
12VON 5VON
AVR

24 25 FGTE

FG FG

No. Connector name Explanation of function

(1) CE56 Use to connect the machine input/output.
(2) CE57 Use to connect the machine input/output.
(3) BAT1 Use to connect with the battery unit.
(4) DCIN Use to supply the 24VDC power.
(5) TEST Not used.
(6) AVR Use to supply power to the extension unit.
(7) RIO Use to connect with the remote I/O unit.
(8) CG62 Use to connect with the NC unit.
(9) SIO Use to connect with the RS-232C device.
(10) MPG (HANDLE) Use to connect with the manual pulse generator.
(11) EMGIN Use to input the emergency stop signal.
(12) ISP Not used.

No. Switch name Explanation of function

(13) F1 Protects the control circuit from overcurrent.
(Fuse type: LM40, rating: 4A, manufacturer: Daito Communication)
(14) F2 Protects the machine output circuit from overcurrent. The current passes in a batch
through the CE56 and 57 DOCOM pins.
(Fuse type: LM40, rating: 4A, manufacturer: Daito Communication)

II - 5
1. Explanation of Module Functions
1.3 Names of Operation Panel I/O Unit (FCU7-HN376-01) Sections

No. Switch name Explanation of function

(15) CS1 Use to set the machine input/output station numbers.
Set the station numbers with the 32 points DI: X0 -X1F and XO: Y0-YIF. Normally "0" is set
when using as the operation board I/O. Set an even number (0, 2, 4, 6). If an odd number is
set, the previous even station number will be set.
The station number with the 16 points DI: X20-X2F and one manual pulse generator is
automatically assigned as the station number (odd station number) after the station number
set with CS1.
(16) CS3 Use to set the manual pulse generator station number.
Set the station number of the manual pulse generator (2nd, 3rd) I/F circuit.
When more than 8 is set, the remote i/O station for the manual pulse generator (2nd, 3rd)
will be invalidated.

No. LED name Explanation of function

(17) NCLD1 7-segment LED for confirming the system operation status.
(18) NCLD2
(19) DOCOM LED for confirming state of communication to machine output common pin.
(20) NCWD LED for confirming NC unit's watch dog error status.
(21) NCGOUT LED for maintenance.
(22) NCOK LED for confirming NC unit operation status.
(23) 24VIN LED to confirming 24VDC continuity status.
(24) 12VON LED for confirming 12V continuity status.
(25) 5VON LED for confirming 5V continuity status.
(26) RIO1 LED for confirming communication status of remote I/O unit (system 1).
(27) RIO2 LED for confirming communication status of remote I/O unit (system 2).
(28) RIO3 LED for confirming communication status of remote I/O unit (system 3).
(29) EMG1 LED for confirming emergency stop button status.
(30) EMG2 LED for confirming emergency stop status.
(31) EMG24V LED for confirming EMG output circuit continuity status.

CAUTION

NCGOUT, LED1, LED2, LED3 and EMG2 are used for maintenance by the machine tool builder.
Neither the ON nor OFF state is a fault.
Do not apply a voltage on the connectors other than that indicated in this manual. Failure to
observe this could lead to rupture or damage, etc.
An incorrect connection could damage the devices. Connect the cable to the specified
connector.
Do not connect or disconnect the cables connected between each unit while the power is ON.
Do not mount or remove each PCB while the power is ON.

II - 6
 1. Explanation of Module Functions
1.4 HR378 Card

1.4 HR378 Card

[Block diagram]
Connection with control section

CF11 CF10

Servo
SV1
drive unit
Servo
SV2 drive unit
64-point
Synchronous
machine ENC
input
DI feed encoder input
MJ2
Communication

SKIP: 8 points SKIP Skip signal input

Driver
controller

64-point Receiver RIO1A Remote I/O unit

machine
output
DO RIO1B Remote I/O unit
MJ3

RIO2 Remote I/O unit

24VDC
input
DC24IN DC5IN 5VDC input

RS232C RS-232C
input/output
(Not used by 720BM.)
Manual pulse
HANDLE generator input
(Not used by 720BM.)

[Explanation of functions]
The HR378 is the base I/O unit, featuring a 200mA/point DO output. While the HR377 uses the MELDAS
standard flat cable type DI/DO connector, the HR378 uses a half-pitch type DI/DO connector, allowing the
DO output common to be separated in groups of four points (per point in some sections) and control to be
carried out. This card is used when connected by an F010 and an F050 cable to the CF10 and CF11
connectors at the control section. The 5VDC power type and 12VDC power type manual pulse generator can
be used.
By connecting with a remote I/O communication from the RIO1A/B connector using an SH41/R211 cable, two
or more FCU6-HR378 cards can be connected.
Function Specification Supplement
Remote I/O communication Occupies 2 stations Set with the rotary switches CS1 and CS2.
Remote I/O communication
Two interfaces RIOA/B connector, RIO2 connector
interface
Machine input interface Insulated type: 64 points MJ2 connector
Machine output interface Insulated type: 64 points MJ3 connector
Skip signal input interface Insulated type: 8 points SKIP connector
Servo drive unit interface Two interfaces SV1, SV2 connector, MC link A communication
Synchronous feed encoder
One interface ENC1 connector
interface
One interface
RS-232C interface RS-232C connector and port No. 1 are for
Two channels: port No. 1 and
(Not used by 720BM.) maintenance by service personnel
port No. 2
Manual pulse generator
interface Up to three can be mounted HANDLE connector
(Not used by 720BM.)
Maximum current is the value for when all machine
24VDC ± 5%, max. 13A input/output signal points are ON
Input voltage/current
5VDC ± 5%, max. 1A 5VDC is supplied when this card is connected to the
remote I/O communication system.

II - 7
 1. Explanation of Module Functions
1.4 HR378 Card

[Connector layout diagram]

[Explanation of settings]
CS1: 0th station setting rotary switch of remote I/O No. 1 channel (normally set to 0)
CS2: 1st station setting rotary switch of remote I/O No. 1 channel (normally set to 1)

<Setting method>
0 to 7 : Corresponds to remote I/O station Nos. 0 to 7
(Note) 8 or higher: Cannot be set

* Set all the remote I/O units connected in the same system to differing station Nos. in the range from 0 to 7.
Up to 8 stations can be connected in one system.

II - 8
 1. Explanation of Module Functions
1.4 HR378 Card

[Explanation of LEDs]

Status
Name Function ColorWhen During Correspondence for error
normal error
LED 1 24IN 24VDC input check Green Lit Not lit Check 24VDC voltage
(two-
color Rotary switch [CS1] setting station Check each remote I/O unit's
RIO1 Red Not lit Lit
LED) communication error display rotary switch station No.
LED 2 Contact the Mitsubishi
5OUT Internal output voltage check Green Lit Not lit
(two- Service Center
color Rotary switch [CS2] setting station Check each remote I/O unit's
LED) RIO2 Red Not lit Lit
communication error display rotary switch station No.
L-F1 Y00 to 03 Continuity to fuse F1 Green Lit Not lit Check CO0003 voltage
L-F2 Y04 to 07 Continuity to fuse F2 Green Lit Not lit Check CO0407 voltage
L-F3 Y08 to 0B Continuity to fuse F3 Green Lit Not lit Check CO080B voltage
L-F4 Y0C to 0F Continuity to fuse F4 Green Lit Not lit Check CO0C0F voltage
L-F5 Y10 to 13 Continuity to fuse F5 Green Lit Not lit Check CO1013 voltage
L-F6 Y14 to 17 Continuity to fuse F6 Green Lit Not lit Check CO1417 voltage
L-F7 Y18 to 1B Continuity to fuse F7 Green Lit Not lit Check CO181B voltage
L-F8 Y1C to 1F Continuity to fuse F8 Green Lit Not lit Check CO1C1F voltage
L-F9 Y20 to 23 Continuity to fuse F9 Green Lit Not lit Check CO2023 voltage
L-F10 Y24 to 27 Continuity to fuse F10 Green Lit Not lit Check CO2427 voltage
L-F11 Y28 to 2B Continuity to fuse F11 Green Lit Not lit Check CO282B voltage
L-F12 Y2C to 2F Continuity to fuse F12 Green Lit Not lit Check CO2C2F voltage
L-F13 Y3C to 3F Continuity to fuse F13 Green Lit Not lit Check CO3C3F voltage

II - 9
1. Explanation of Module Functions
1.4 HR378 Card

CAUTION
Do not apply a voltage on the connectors other than that indicated in this manual. Failure to
observe this could lead to rupture or damage, etc.
An incorrect connection could damage the devices. Connect the cable to the specified
connector.
Do not connect or disconnect the cables connected between each unit while the power is ON.
Do not mount or remove each PCB while the power is ON.

II - 10
 2. Troubleshooting
2.1 Troubleshooting

2. Troubleshooting
If trouble occurs during operation, the accurate cause must be found so that adequate measures can be
taken. Perform the following checks for this.

2.1 Troubleshooting

2.1.1 Confirmation of Trouble State

Confirm "when", "when doing what", "what kind of trouble" and "how frequently" the trouble occurred. Also
check how many years the machine has been operated, and how many hours a day it is used.

(1) General confirmation items

• Machine tool builder and type of machine
• Panel computer type

(2) When?
• What time did the trouble occur?
• How long had passed after the power was turned ON?

(3) When doing what?

• What was the NC operation mode?
During automatic operation ･･･ Program No., sequence No. and program details when the trouble
occurred.
During manual operation ･････ What was the manual operation mode?
• What was the operation procedure?
• What were the previous and next steps?
• What screen is displayed on the panel computer's display?
• What is the state of the peripheral devices?
• What was the setting display unit screen?
• Did the trouble occur during input/output operations?
• What was the machine side state?
• Did the trouble occur while replacing the tools?
• Did hunting occur in the control axis?

(4) What kind of trouble?

• What was displayed on the setting display unit's Alarm Diagnosis screen?
Display the Alarm Diagnosis screen, and check the alarm details.
• What was displayed for the machine sequence alarm?

II - 11
 2. Troubleshooting
2.1 Troubleshooting

(5) How frequently?

If the trouble occurs infrequently or if it occurs during the operation of another machine, the cause may
be an error in the power voltage or the noise, etc. Check whether the power voltage is normal (does it
drop momentarily when other machines are operating?), and whether noise measures have been taken.

• How often does the trouble occur in a day? (Times/day)

• Were the peripheral devices operating?
• Check whether the same trouble is repeated during the same operation. (Repeatability)
• Check whether the same trouble occurs when the conditions are changed.
• Does the trouble occur during a specific mode?
• Does the trouble occur when the overhead crane is operating?
• What is the frequency in the same workpiece?
• What is the ambient temperature?
(Was there a sudden change in the temperature? Was the fan at the top of the control unit rotating?)
• Is there any contact defect or insulation defect in the cables?
(Is there any oil or cutting oil splattered onto the cables?)

(6) Details displayed at trouble

• NC unit LED display details
What is the status of PWGD?
• Extension unit LED display details
What is the status of LED1?
What is the status of LED2?
• Base I/O unit LED display details
What is the status of 24IN?
What is the status of 5OUT?
What is the status of RAL1?
What is the status of RAL2?
• Operation panel I/O unit LED display details
What is the NCLD1 display?
What is the NCLD2 display?
What is the status of 24VIN?
What is the status of 5VON?
What is the status of 12VON?
What is the status of EMG1?
What is the status of EMG2?
What is the status of EMG24V?
What is the status of NCWD?
What is the status of NCGOUT?
What is the status of NCOK?
What is the status of LED1?
What is the status of LED2?
What is the status of LED3?
• What is displayed on the servo drive unit's LED?

II - 12
 2. Troubleshooting
2.1 Troubleshooting

2.1.2 Possible Causes of Trouble

The most common cause is a cable contact defect and wire breakage defect
• Is the connection correct?
• Are the cables bent or stepped on?
• Are the joints of the cables and connectors deteriorated?
• Was a continuity test done on the cables?
• Are any of the terminal block or connector screws loosen?
• Is any oil or cutting fluid splattering on the cables?
• Was a cable disconnected while the power was ON?
• Is any cable overheated?

Often trouble occurs due to fluctuation in the power voltage or noise from the communication cable.
• Is the power voltage always correct?
• Is the power frequency always correct?
• Does the voltage fluctuate depending on the time?
• Does the voltage drop momentarily when a peripheral device starts operation?
• Was there an instantaneous power failure before the trouble?
• Have measures against noise been taken for each unit?
• Are the communication and power system cables separated and laid?
• Is the communication cable shield sufficient?

The trouble may also occur due to sudden temperature changes or vibration and impact, although
this is rare.
• Are the ambient temperature and humidity adequate?
• Is the fan in the panel where the unit is stored rotating?
• Is the panel fixed on a flat and stable floor with little vibration?

II - 13
 2. Troubleshooting
2.1 Troubleshooting

2.1.3 Confirmation Items for Each Configuration Unit

NC unit confirmation items
• Are the rotary switches set correctly?
• Are the connectors connected properly? Are any connectors inclined?

Base I/O unit and operation panel I/O unit confirmation items
• Is 24VDC (external power) correctly supplied to each unit?
• Are the connectors connected properly to each unit? Are any connectors inclined?
• Has the shield been properly clamped as a noise measure?
(Refer to "(2) Shield clamping of cables (Example of connection with clamp fitting)" of the section "3.3.4
Noise Countermeasures" in Chapter "I. CONNECTION MANUAL" for details.)

Remote I/O unit confirmation items

• The red lamp in the unit will turn ON if communication is not being correctly carried out with the NC
unit. The red lamp will also turn ON if a wire in the cable is broken. The green lamp will turn ON when
the operation is normal.
• Check that the rotary switch on the front of the unit is set correctly.
If there are multiple units with the same setting, the unit will not function correctly even if the green
lamp is ON.
(Refer to the section "8.3 Setting of Station No. When Using Multiple Remote I/O Units" in Chapter "I.
CONNECTION MANUAL" for details.)
• Is the 24VDC (external power) correctly supplied to each unit?
• Are the connectors connected properly to each unit? Are any connectors inclined?

II - 14
 2. Troubleshooting
2.1 Troubleshooting

2.1.4 Mitsubishi CNC720BM Confirmation Items

Refer to the following table to handle errors.

(1) NC unit problems

The power supply confirmation LED "PWGD" does not turn ON.
Cause Remedy
24VDC is not supplied to the operation panel I/O Securely insert the power cable.
unit. Replace the cable if it is broken or short-circuited.
The NC unit or extension unit and operation panel Securely insert the cable (G080).
I/O unit are not connected. Replace the cable if it is broken or short-circuited.
NC unit trouble Contact the Service Center.

(2) Extension unit problems

The communication status indication LED "LED1" does not turn ON, and the reception status indication LED "LED2"
does not flicker.
Cause Remedy
The Ethernet cable is disconnected, broken or Securely insert the cable.
short-circuited. Replace the cable if it is broken or short-circuited.
The Ethernet parameter is incorrect. Correctly set the Ethernet parameter.

(3) Operation panel I/O unit problems

NCWD is ON.
Cause Remedy
The cable (F011) is disconnected, broken or Securely insert the cable.
short-circuited. Replace the cable if it is broken or short-circuited.
If the connection is correct, there may be a system error.
Contact the Service Center.
NCOK is OFF. Check the cable connection.
If the connection is correct, there may be a system error.
Contact the Service Center.
NCOK does not turn ON.
Cause Remedy
The cable (F011) is disconnected, broken or Securely insert the cable.
short-circuited. Replace the cable if it is broken or short-circuited.
If the connection is correct, there may be a system error.
Contact the Service Center.
The power system LED, 24VIN does not turn ON.
Cause Remedy
The DCIN connector is disconnected, or the cable Securely insert the DCIN connector.
is broken or short-circuited. (Input power is not Replace the cable if it is broken or short-circuited.
supplied.)
Fuse F1 is blown. Check whether fuse F1 is blown.
Replace with a new fuse if blown.

CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
Do not connect or disconnect the PCBs while the power is ON.

II - 15
 2. Troubleshooting
2.1 Troubleshooting

The power system LEDs, 5VON and 12VON do not turn ON.
Cause Remedy
The input voltage is less than +20V. Check whether the input voltage is +20V or less.
(The input power is not within the tolerable range, If correctly supplied, contact the Service Center.
the input power is faulty.)
The EMG1 LED is ON.
Cause Remedy
The emergency stop switch connected to the Release (set to the B contact) the emergency stop state.
EMGIN connector is in the ON (A contact) state.
The EMGIN connector is disconnected. Check the EMGIN connector connection.

(4) Base I/O unit problems

The communication alarm LED, RAL turns ON.
Cause Remedy
The remote connection cable is not connected or Check the remote connection cable F010 connected with
is broken, or there is a connector contact fault. the NC unit, or the cable SH41 (R211) connected between
the remote I/O units.
The base I/O is faulty. Contact the Service Center and then replace.
The power system LED, 24VIN does not turn ON.
Cause Remedy
The DCIN connector is disconnected, or the cable Securely insert the DCIN connector.
is broke or short-circuited. (Input power is not Replace the cable if it is broken or short-circuited.
supplied.)
The power system LED, 5OUT does not turn ON.
Cause Remedy
The input voltage is less than +20V. Check whether the input voltage is +20V or less.
(The input power is not within the tolerable range,
the input power is faulty.)

CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
Do not connect or disconnect the PCBs while the power is ON.

II - 16
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.1 Maintenance Tools

3. Daily Maintenance and Periodic Inspection and Maintenance

Unlike the conventional NC unit, the maintenance and inspection for this unit must be performed on the panel
computer as well. Refer to the panel computer instruction manual and complete the maintenance and
inspection.

3.1 Maintenance Tools

(1) Measuring instruments

The following measuring instruments are used to confirm that the voltage is being supplied correctly to
the NC unit, to confirm that the wiring to the NC unit is correct, and to carry out simple troubleshooting.

Table 3.1 Maintenance tools

Tool Condition Application
Tester To check that the wiring to the NC unit is correct
before turning the power ON.
AC voltmeter Measure the AC power voltage. To measures the AC power voltage being supplied to
The tolerable error is ±2% or less. the external 24VDC power supply unit or panel
computer.
DC voltmeter Max. scale 30V. To measure the DC power voltage.
The tolerable error is ±2% or less. • External power supply 24V
(machine input/output interface)
• Battery voltage
• Panel computer extension bus DC output
Phase rotation To check the connection order of the AC 3-phase
meter input power supply.
Oscilloscope General measurement and simple troubleshooting

(Note 1) Currently, a high-accuracy digital multi-meter is commonly used as a tester. This digital multi-meter
can be used as both an AC voltmeter and a DC voltmeter. When measuring a minute current, a
correct measurement may not be possible because of the digital multi-meter's input impedance.
(Note 2) A logic analyzer (sampling cycle 200MHz or more) is required for complicated troubleshooting.

(2) Tools
Phillips screwdriver (large, medium, small)
Flat-tip screwdriver (large, medium, small)
Radio pliers

II - 17
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

3.2 Replacement Methods

3.2.1 Cable
If the cable is replaced without turning the power OFF, the normal unit or peripheral devices could be
damaged, and risks could be imposed. So, make sure to turn the power OFF before carrying out the cable
replacement.
Disconnect each cable with the following procedures.

(a) For the following type of connector, press the tabs with a thumb and a forefinger in the direction of the
arrow, and pull the connector off.

(1) Press
(1) Press
Y

(2) Pull (2) Pull

(b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the
connector off.
(1) Open

(2) Pull

CAUTION
Do not connect or disconnect the connection cables between each unit while the power is
ON.
Do not connect the cable by pulling on the cable wire.

II - 18
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

(c) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.

(1) Loosen

(1) Loosen

(2) Pull
(2) Pull

(d) For the optical cable connector, pull off while holding down the lock button.

(1) Press

(2) Pull

(e) For the Ethernet connector, pull off while holding down the locked latch.

(1) Press

(2) Pull

CAUTION
Do not connect or disconnect the connection cables between each unit while the power is
ON.
Do not connect the cable by pulling on the cable wire.

II - 19
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

3.2.2 Battery
Data such as the parameters and machining programs which must be backed up when the power is turned
OFF are held with the lithium battery (FCU6-BTBOX) connected to the battery connector in the operation
panel I/O unit. The NC unit's CG62 connector and operation panel I/O unit's CG62 are connected with an
F011 cable to use this battery.

Operation panel I/O unit

NC unit
FCU7-HN623-01

F011 cable
CG62 CG62

Replace the battery immediately when the message "Z52 Battery fault" appears.

Working battery type: FCU6-BTBOX

CAUTION

Always turn the NC unit power OFF and ON before disconnecting the F001 cable. If the F011
cable is disconnected without turning the power OFF and ON, the data could be lost.

(1) Replacement procedures

When replacing the battery, turn the control unit power OFF once, and then charge a capacitor for
short-term holding (charging completes in several seconds). Then turn the power OFF.
Complete the replacement work within 30 minutes after turning the power OFF. (If the power is not turned
ON once, or if the battery is not connected within 30 minutes, the backed up data will be damaged.)

(a) Confirm that the control section (machine) power is OFF. (If it is not OFF, turn it OFF.)
(b) Replace the battery in the battery unit (FCU6-BTBOX) with a new battery.

II - 20
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

F2

CE56 DOCOM CE57

NCGOUT
Battery
NCWD NCOK
To FCU6-BTBOX NCLD1 NCLD2
TEST

BAT1

BAT connector

ADDON

CS1 CS3
01 01
EF EF RIO1 RIO3 EMG1 EMG2

23

23
B CD
CD

45

45
ISP

AB
67 67

A
RIO2
89 89
F1

24VIN

RIO
EMG24V
DCIN

CG62

MPG
SIO

EMGIN
12VON 5VON
AVR

FGTE

FG FG

Precautions for handling battery

• Always replace the battery with the same type.
• Do not disassemble the battery.
• Do not place the battery in flames or water.
• Do not pressurize and deform the battery.
• This is a primary battery so do not charge it.
• Dispose of the spent battery as industrial waste.

CAUTION
When the battery voltage drop warning occurs, save the machining programs, tool data and
parameters in an input/output device. Then, replace the battery. If the battery alarm is issued,
the machining programs, tool data and parameters may be destroyed. Reload each data after
replacing the battery.
Do not replace the battery while the power is ON.
Do not short circuit, charge, overheat, incinerate or disassemble the battery.
Dispose the spent battery according to local laws.

II - 21
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

3.2.3 Replacing the NC Unit

Replace the NC unit within 30 minutes after turning the machine and panel computer power OFF. If the work
takes longer than 30 minutes, the NC data could be lost. Back up the NC data for safety purposes before
replacing the unit.
The replacement procedures are as follow.

(1) Confirm that the machine and panel computer power are OFF. (If not OFF, turn the power OFF.)
(2) Disconnect all cables connected to the NC unit and the panel computer's power cable.
(3) Following the panel computer manual instructions, remove the panel computer cover.
(Note) Follow the precautions provided by the panel computer manufacturer. Turn the panel computer
power OFF, and confirm that the power cable is disconnected.
(4) Disconnect the power cable (G081) from the power bracket connected to the NC unit, and when using
the optional extension unit, disconnect the flat cable connecting the NC unit and extension unit.
(5) Remove the one fixing screw fixing the NC unit to the panel computer. (Refer to Fig. 1)
(6) Hold the edges of the card mounting fitting and NC unit, and pull out the NC in the horizontal direction.
(Refer to Fig. 1.)
(Note) Always touch an exposed metal section of the panel computer to release any static electricity
before touching the NC unit.
Avoid touching the NC unit or panel computer chips or circuits with hands.
(7) Check the settings of the rotary switch and DIP switches on the removed NC unit, and note down the
setting values.
(8) Connect a backup battery to the battery connector (BAT) to protect the setting values in the removed NC
unit.
(9) Set the rotary switch on the new NC unit to be replaced to the same settings as those checked in step
(7).
(10) Hold the edges of the card mounting fitting and NC unit, and insert, as if pressing in the top edge of the
NC unit, into the back of the panel computer PCI bus slot. Take care to the notch on the slot at this time.
(Note) Avoid touching the NC unit or panel computer chips or circuits with hands.
(11) Fix the NC unit and panel computer with the fixing screw removed in step (5).
(Note) Securely tighten the screw.
(12) Connect the cable disconnected in step (4).
(13) Following the panel computer manual instructions, mount the panel computer cover.
(14) Connect all cables connected to the NC unit and the panel computer's power cable.
(Note) Connect the cables to the specified connectors.

CAUTION
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not replace the NC unit while the power is ON.
Do not connect or disconnect the connection cables between each unit while the power is
ON.

II - 22
3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

Press down A Press down

Fixing screw

NC unit

PCI back panel

PCI bus slot

Fig. 1

View A when using power bracket

Fixing screw Power cable

Power bracket

NC unit (FCU7-HN623-02)

View A when using extension unit

Fixing screw Flat cable (G280)

Extension unit (FCU7-HN692)

NC unit (FCU7-HN623-02)

II - 23
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

3.2.4 Replacing the Extension Unit

Turn the machine and panel computer power OFF before replacing the extension unit.
The replacement procedures are as follow.

(1) Confirm that the machine and panel computer power are OFF. (If not OFF, turn the power OFF.)
(2) Disconnect all cables connected to the extension unit and the panel computer's power cable.
(3) Following the panel computer manual instructions, remove the panel computer cover.
(Note) Follow the precautions provided by the panel computer manufacturer. Turn the panel computer
power OFF, and confirm that the power cable is disconnected.
(4) Disconnect the flat cable connecting the extension unit and NC unit.
(5) Remove the one fixing screw fixing the extension unit to the panel computer. (Refer to Fig. 2)
(6) Hold the edges of the card mounting fitting and extension unit, and pull out the extension unit in the
horizontal direction. (Refer to Fig. 2.)
(Note) Always touch an exposed metal section of the panel computer to release any static electricity
before touching the extension unit.
Avoid touching the extension unit or panel computer chips or circuits with hands.
(7) Connect a backup battery to the battery connector (BAT) to protect the setting values in the removed
extension unit.
(8) Hold the edges of the card mounting fitting and extension unit, and insert, as if pressing in the top edge of
the extension unit, into the back of the panel computer PCI bus slot. Take care to the notch on the slot at
this time.
(Note) Avoid touching the extension unit or panel computer chips or circuits with hands.
(9) Fix the extension unit and panel computer with the fixing screw removed in step (5).
(Note) Securely tighten the screw.
(10) Connect the cable disconnected in step (4).
(11) Following the panel computer manual instructions, mount the panel computer cover.
(12) Connect all cables connected to the extension unit and the panel computer's power cable.
(Note) Connect the cables to the specified connectors.

CAUTION
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not replace the extension unit while the power is ON.
Do not connect or disconnect the connection cables between each unit while the power is
ON.

II - 24
3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

Flat cable

Extension unit (FCU7-HN692)

NC unit (FCU7-HN623-02)

Fixing screw
Press down Press down

NC unit

PCI back panel

PCI bus slot

Fig. 2

II - 25
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

3.2.5 Adding the Extension Unit

Turn the machine power and the panel computer power OFF before adding the extension unit.
The procedure to replace the unit is as follows. (4) Remove the
Slot No. Slot No. reinforcing metal plate.
#1 #2 #3 (2) Remove the screw #1 #2 #3
fixing NC control card.

(3) Loosen the screw

fixing the reinforcing
metal plate.

(2) Remove the screw

fixing NC control card.

(6) Remove the

CF fitting once.

(5) Insert the extension

(1) unit to the slot #2.
Remove the power bracket CG81
because it is not used.Fitting screw
and power cable G080 will be used to Slot No.
connect the extension unit last. #1 #2 #3

Slot No.
(7) Install the
#1 #2 #3 reinforcing metal plate.

(9) Install the screw

fixing NC control card.
(8) Tighten the screw (12) The CF fittings are used
fixing the reinforcing to fix both the reinforcing metal
metal plate. plate and the extension unit.

(9) Install the screw

fixing NC control card.
OPT1 NCALM

MAPPSⅡbottom view
(11) Connect G280 cable
AVR

with the NC control unit and

CG62

the extension unit.

(10) Install the screw

(13) Connect G080 cable with
fixing PCI-BUS.
EXAVR connector on the
extension unit.The power for FCU7-HN692
NC control unit is supplied here. HCU7-HN694

II - 26
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

3.2.6 Replacing Base I/O Unit

The base I/O unit is generally installed on the electric cabinet side.
Always replace the base I/O unit with the machine power turned OFF.
The replacement procedures are as follow.

(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.)
(2) Open the electric cabinet door.
(3) Disconnect all cables connected to the base I/O unit.
(4) Remove the screws fixing the base I/O unit to the electric cabinet, and remove the base I/O unit from
the electric cabinet.
(Loosen the two lower fixing screws first, and then remove the two upper fixing screws while
supporting the unit with a hand. Then lift the unit upward and off. The two lower fixing screws do not
need to be removed.)
(5) Replace with a new base I/O unit, and fix the unit onto the electric cabinet with the fixing screws.
(6) Connect all cables connected to the base I/O unit. (Connect the cables to the specified connectors.)
(7) Close the electric cabinet door.

Electric cabinet

Base I/O unit

Fixin g scr ews (4 scr ews)

CAUTION
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not replace the base I/O unit while the power is ON.
Do not connect or disconnect the connection cables between each unit while the power is
ON.

II - 27
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

3.2.7 Replacing Operation Panel I/O Unit

The operation panel I/O unit is mounted in the operation board.
Always replace the operation panel I/O unit with the machine power turned OFF.
The replacement procedures are as follow.

(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.)
(2) Open the operation board door.
(3) Disconnect all cables connected to the operation panel I/O unit.
(4) Remove the operation panel I/O unit fixing screws attached to the operation board, and remove the
operation panel I/O unit from the operation board.
(5) Replace with a new operation panel I/O unit, and fix with the fixing screws.
(6) Connect all cables connected to the operation panel I/O unit. (Connect the cables to the designated
connectors.)
(7) Close the operation board.

Metal spacer (4pcs.)

金属スペーサ（４個）

HN376

固定ネジ（４個）
Fixing screw (4pcs.)

CAUTION
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not replace the operation panel I/O unit while the power is ON.
Do not connect or disconnect the connection cables between each unit while the power is
ON.

II - 28
 3. Daily Maintenance and Periodic Inspection and Maintenance
3.2 Replacement Methods

3.2.8 Replacing Remote I/O Unit

The remote I/O unit is generally installed on the electric cabinet side.
Always replace the remote I/O unit with the machine power turned OFF.

(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.)
(2) Open the electric cabinet door.
(3) Disconnect all cables connected to the remote I/O unit.
(4) Remove the screws fixing the remote I/O unit to the electric cabinet, and remove the remote I/O unit
from the electric cabinet.
(Loosen the one lower fixing screw first, and then remove the one upper fixing screw while
supporting the unit with a hand. Then lift the unit upward and off. The one lower fixing screw do not
need to be removed.)
(5) Replace with a new remote I/O unit, and fix the unit onto the electric cabinet with the fixing screws.
(6) Connect all cables connected to the remote I/O unit. (Connect the cables to the designated
connectors.)
(7) Close the electric cabinet door.

Electric cabinet

Remote I/O unit

Fixing screw (2pcs.)

CAUTION
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not replace the remote I/O unit while the power is ON.
Do not connect or disconnect the connection cables between each unit while the power is
ON.

II - 29
 Revision History

Date of revision Manual No. Revision details

Sept. 2004 IB(NA)1500104-B First edition created.

Nov. 2005 IB(NA)1500104-C ･The following sections were added.

･I. CONNECTION MANUAL
･7. Connection of 200mA Output DI/DO Unit FCU6-HR378
･8. Connection of Remote I/O Unit
･9. Connection of Scan I/O Card
･10. Basic Wiring for MDS-D/DH Series
･Appendix 2.8 G380 Cable Manufacturing Drawing
･Appendix 2.9 G391 Cable Manufacturing Drawing
･Appendix 2.11 FCUA-R301 Cable Manufacturing Drawing
･Appendix 4. Transportation Restrictions for Lithium Batteries
･Appendix 5. Precautions for Compliance to UL/c-UL Standards

･II. MAINTENANCE MANUAL

･3.2.5 Adding the Extension Unit

･Mistakes were corrected.

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Notice
Every effort has been made to keep up with software and hardware revisions in the
contents described in this manual. However, please understand that in some
unavoidable cases simultaneous revision is not possible.
Please contact your Mitsubishi Electric dealer with any questions or comments
regarding the use of this product.

Duplication Prohibited
This manual may not be reproduced in any form, in part or in whole, without written
permission from Mitsubishi Electric Corporation.
© 2004-2005 MITSUBISHI ELECTRIC CORPORATION
ALL RIGHTS RESERVED.