Rxmq4Ave: Caution Electrical Work
Rxmq4Ave: Caution Electrical Work
The indoor units can be connected in the following range. electrical work
r more
Indoor temperature (°CWB) breaker & If small animals might enter the unit, block off the
sizes to one power supply terminal. Sheathed with the
1m or more
overcurrent Indoor unit Burrs knockout holes with sealing material (field supply) Knockout holes
6 remote controller (Phenomenons such as loose electric wire insulation sleeve
Continual operation range circuit breaker Electric wires Power
ore
1.5m o
between units Knockout holes connection may cause abnormal heating.) Crimp-style wiring
1m or m
Cooling operation range Electric wires between units terminal
For the electric wires connected to the power
Power wiring
re Power wiring supply terminal, use the crimp-style terminal
1.5 m or mo (including the earth wire)
(including the earth wire) with insulation sleeve. Otherwise, connect the
Outdoor unit
ore wires of the same size to the sides respec-
5.Power voltage of this series product is single-phase 220-230/220 V, 50/60Hz. 1.5m or m Front tively as shown in the figure.
For operation conditions in the table below, Connect the wires
Side of the same size connect connect two
refer to the operation range (above figure). NOTICE Phenomenons such as loose electric wire
Keep proper distance connection may cause abnormal heating. to the sides two wires wires of
When using residual current operated circuit breakers,sure to use a high-speed respectively. together. different size.
RXMQ4AVE type 100 mA rated residual operating current. Strictly follow the instructions below.
R410A Use the specified electric wires and secure
Power
Power them firmly without applying external stress to
supply
supply Power supply ~ 220-230/220V, 50/60Hz
the terminal block.
Power
Power Fuse rated Outdoor unit maximum Refer to the table below for the tightening
Outdoor
Outdoor
unit
unit supply
supply Cooling capacity (kW) 11.2 Model Phase & frequency Voltage Tighten the terminal screws with a suitable
Branch
Branch circuit
circuit current running current torque of the terminal screws.
breaker
breaker& & BB screwdriver. Use of small screwdriver would
Please instruct the customer on how to operate
over
over the
current
current unit and keep it maintained B B
Cooling power (kW) 2.88 ~ 60Hz 220V 25A 19.8A damage the screw head and could not achieve
circuit
circuit
The precautions described herein are classified breaker
breaker
as Warning and Caution, following which is the important safety information, it
(earth
(earth
leakage
leakage 220-240V
220-240V
(mm) RXMQ4AVE (Since this unit is equipped with an inverter, to prevent malfunction of the earth the proper tightening effect. M5 (power supply terminal) 2.39~2.91
circuit
circuit
breaker)
breaker) 990×940×320
is strongly recommended to observe. ~ 50Hz 220-230V 25A 19.8A leakage circuit breaker itself, select the breaker that be capable of handling high M4 (shield earthing) 1.18~1.44
VRV
VRV Mass (kg) 71 Secure the terminal screws overtight may
This air conditioner comes under the term “appliances not accessible to the general public”. Indoor
Indoor
unit
unit To prevent vibration and noise, check the foundation is solid and level before installation. harmonics.) break them. M3 (Internal unit wiring terminal) 0.8~0.97
220-240V
220-240V 16V
16V (inch) 5/8
16V
16V Earth
Earth16V
16V Earth
Earth As shown in the following figure, firmly secure the unit to a stable base using anchor bolts. Since this product is equipped with an inverter, harmonics will be generated.
(mm)
(Use four sets of commercially-available W12-type anchor bolts, nuts and washers.) <Note> If local laws require the suppression of harmonics on the building, please take
(inch) 3/8
Earth
Earth
Remote
Remote
controller
controller (mm) The section of the anchor bolts above the base 20mm in length is the most appropriate. harmonic suppression measures on the electrical equipment side. 5
(Refer to the right figure) by referring to the above table.
Caution
some circumstances. [In
[Incase
caseofofthe
theBP
BPunit
unitsystem]
system] For operation conditions in the table below, following figure and tighten the clamps.
refer to the operation range (above figure). (No polarity)
20
After completing installation, perform a test run toPowercheck
Powerfor normal operation and explain to the customer how to Terminal block (X2M)
supply
supply Connecting to the power
operationand maintain the air conditioner. RXMQ4AVE F1U (T6.3A/250V) supply is forbidden
Power
Power F6U (T3.15A/250V)
In addition, ask the customer to keep this Branch
installation
Branch circuit manual together with the operation manual for supply
circuit
Outdoor
Outdoorunit
unit future
supplyreference. Phase ~
breaker
Also, inform customers that they should storebreaker B B
& & installation manual along with the operation manual
this for future reference. The unit is equipped with an inverter. Always connect the earth wire to discharge
over
over
current
current BB (Hz) 50/60 the unit and eliminate the impact on other devices by reducing the noise generated
supply
Power
circuit
circuit
breaker
breaker Voltage (V) 220-230/220 Do not connect the earth wire to the gas pipes, liquid pipes, lightning rods or telephone
(earth
(earth
leakage
leakage 220-240V
220-240V from the inverter, and to prevent the unit casing from being live due to electric leakage.
circuit
circuit
breaker)
breaker) (%) ±10 earth wires.
Max. wiring length 300m or less
(A) 25 a phase advancing capacitor will not improve the power factor, but may cause the Total wiring length 600m or less
220-240V
220-240V 16V
16V BPBP
unit
unit Liquid pipes -- cannot be grounded if hard vinyl pipes are used. capacitor abnormal heating and accidents.) Using the shielded 2-core
Earth
Earth
running current
(A) 19.8 Electrical wiring Telephone earth wires or lighting rods -- the ground potential when struck by lightning For the wiring, use the designated electric wires and connect firmly, then secure them wire (no polarity) Indoor unit
Max. number of branches 9
Ask the dealer or specialized personnel to carry out the installation work. may get extremely high. with the accessory clamps to prevent outside force from being applied to the terminal area
Earth
Earth
Do not install the machine by yourself. Otherwise, it may result in water leakage, electric shocks or fireair
Room
Room hazards.
air Accessories (terminals of the transmission wiring and earth wire connected on site).
Indoor
Indoor
unit
unit For details, please refer to .
Perform installation work following the instructions contained in this manual.
Otherwise, the whole system will be damaged.
Improper installation may result in water leakage, electric shocks or fire hazards.
Transmission
Transmissionwiring
wiring(shielded
(shieldedwire)
wire)(16V)
(16V)
When installing the units in a small room, take proper measures to ensure the amount of any leaked refrigerant under the
Operation manual Clamps Buckle Others
Power
Power
concentration limit in the event of refrigerant leakage. Contact your supply
supply
dealer forwiring
wiring(sheathed
(sheathed
appropriate cable)
measures. cable)(220-240V)
(220-240V) Installation manual(2) [In case of the not connect BP unit system] Electronic Terminal block (X2M)
of the outdoor unit.
component box For the electric wires between units, after being secured within the unit, wrap them together with the
Excessive refrigerant concentration in a closed ambient space
Powermay result
Powersupply in oxygen deficiency.
supply++Transmission
Transmissionwiring
wiringfor
forindoor
indoorunits
units refrigerant piping connected locally using the protective tape as shown in the figure below.
Screw(1) Power
supply Power
Be sure to use the specified accessories and parts for installation. wiring Electric wires between units
(1) (2) (1) piping
Failure to use the specified parts may result in water leakage, electric shocks, fire hazards or the unit failing to operate Outdoor unit Power
Branch circuit supply
normally. breaker & B Electric wires
Install the unit on a solid foundation which can withstand the weight of the unit. Optional accessories over current
circuit breaker
B
Earth wire
Liquid side between units
(earth leakage 220-230V piping
circuit breaker) Insulating
VRV Stop valve Terminal block (X1M) Branch
Install the unit at designated places by taking into consideration strong winds such as typhoons and earthquakes. mounting plate Protective tape material
KHRP26A22T Accessories Indoor unit
Improper installation may result in the unit falling and causing accidents. BHRP26A22T Front plate 220-230V 16V
16V Earth 16V Earth wire
Front plate screw Earth 16V Earth (yellow/green) [ Connection diagram in case
KHRP26M22H KHRP26M33H Buckle (accessory)
Make sure that all electrical work is carried out by the specialized personnel in accordance with local laws and regulations and
Remote (included with a copper foil) of the BP connection system]
this manual, and a special power supply circuit is provided for the unit. 6
For selection of the refrigerant branch piping kit, refer to the 6 Earth controller Screw
An insufficient power supply circuit capacity or improper electrical operation may lead to electric shocks or fire hazards. <Note> Clamps
(accessories)
Use the specified wires and attach them securely, with no external forces acting on the terminal connections or wires. REFNET joint BHRP~ model is included in some specific Pipe size reducer. It is not [In case of the BP unit system]
Improper wiring or installation may cause fire hazards. designed to size up main pipes (gas side) to ø25.4, ø31.8 or ø38.1 mm in diameter. Power
For further specifications, contact Daikin sales office. supply
When connecting the indoor and outdoor units and the power supply wiring, to avoid the service lid being protruded and
deformed, lay the wires in a smooth and regular way to attach the shell plate properly. Outdoor unit Power Outdoor unit
Indoor unit (Room air) Branch circuit supply Terminal board
Otherwise, the terminals will give out heat and may result in electric shocks and fire hazards.
Power
breaker & B
(field supply)
Supply
over current B BP unit
Power supply line (3 wires)
Electric wires Shielded part
If refrigerant leakage occurs during installation, immediately open the windows and doors for ventilation. BP unit
(1~50/60 Hz,220-230 V : For BP unit) circuit breaker Clamps between units
(earth leakage 220-230V User the conductor Indoor unit (if Room air conditioner
Tranmission line (2 wires) (accessories) Secure the electric wires
Main piping
Tranmission and power supply line (4 wires)
circuit breaker) between units to the copper of sheathed wire indoor unit is connected)
Brazing connection foil of the buckle (2 wires) (no polarity)
After installation is completely finished, check for refrigerant leakage. Refnet
BP unit
Power supply joint Flare connection
220-230V 16V BP unit Terminal board
If the refrigerant leaks inside the room, it may generate noxious gas if in contact with the fire of an air heater, burner or Earth
Branch switch and (field supply)
cooker, etc. Overcurrent
interrupter(around
Refnet
joint
BP unit <Note>
Do not touch the electrical parts when the unit is powered on. fault circult
BP unit
After electrical work is completed, check to make sure there are no loose connections for the Don’t tie the remaining wires in a bunch and tuck into the unit. BP unit
interrupter) BPMKS967A2 For 2 indoor units. Earth Room air connectors of each electrical component in the electrical component box and the terminals. Indoor unit (if Room air conditioner
After completing installation, make sure that no residual voltage exists on the live parts (such as the terminals of earth 220-230V Indoor unit Place the electric wires in the conduits or plastic sleeves to prevent them from being indoor unit is connected)
Branch BPMKS967A3 For 3 indoor units.
leakage circuit breakers and terminal blocks) before operating the breakers such as changing. piping
The electrical wiring must be installed by the trained electricians. scratched by the edge of the knockout hole.
Earth
Perform wiring connection in accordance with “Electrical Wiring Diagram Label”. Secure the electric wires with the accessory buckles to prevent it from touching the
Consult your local dealer regarding what to do in case of refrigerant leakage. Transmission wiring (shielded wire) (16V) piping and stop valves (Refer to )
Only conduct the wiring connection after turning off the branch circuit breaker and the
2
When the air conditioner is to be installed in a small room, it is necessary to take proper measures so that the amount of
Power supply wiring (sheathed cable) (220-230V) vercurrent circuit breaker.
any leaked refrigerant does not exceed the concentration limit in the event of a leakage. (For how to earth the shielded part, refer to
the figure on the left.)
Otherwise, this may lead to an accident due to oxygen depletion. Power supply + Transmission wiring for indoor units Set the earth leakage circuit breaker.
Do not directly touch refrigerant that has leaked from refrigerant pipes or other areas, as there is Top Earth the indoor and outdoor units.
a danger of frostbite. plate
while carrying from the right front part.
Follow the steps below to remove.
Remove the front plate screw.
Remove the packaging (L-pillar).
Front plate
screw
6
Install the front plate screw to fix the front and top plates.
Front plate
Do not charge other refrigerant other than the specified one for the refrigerating system.
Packaging (pallet) Pressure-reducing
figure below and move it slowly. Refrigerant Location to Do not charge the air for the refrigerating system.
Be sure to earth the unit. piping be brazed
valve
(Pay attention not to touch the fins at the back.) <Note>
Do not connect the earth wire to gas pipes, water pipes, lightning rods or telephone earth wires.
Exhaust grille gauge hose Do not use flux when brazing the refrigerant piping.
Use the phosphor copper electrode which does not require flux (BCu93P-710/795:ISO 3677).
Inlet holes Packing Manual Flux has extremely harmful influence on refrigerant piping system. If the chlorine based flux is
valve used, it will cause pipe corrosion or in particular if the flux contains fluorine, it will damage the
Be sure to install a branch circuit breaker, overcurrent circuit breaker (fuse) and earth leakage circuit breaker. refrigerant oil and adversely affect the refrigerant piping system.
Failure to do so may result in electric shocks and fire hazards.
(Back)
Install the drain piping according to the installation manual to ensure proper drainage, then insulate the piping to prevent
Corner <Note>
condensation from accumulating.
Improper drain piping installation may result in water leakage and household items wet. The field piping can be connected in 4 directions. While connecting downward, open up After drilling through the knockout holes, it is
Don’t use the pipes covered with sulfur, iron oxide, dust, cutting oil, moisture or other contamination
Outdoor unit round holes (knockout holes) by drilling recommended to coat the notches at the edge
Keep the indoor unit, outdoor unit, power wiring and transmission wiring at least 1m away from televisions and radios to prevent inside. (Better not to exceed 30mg/10m for the oil inside the pipes).
Handles and the area around them with anti-corrosion
image or noise interference. (A distance of 1m or more may not be sufficient to eliminate the noise in the case of strong radio Select a thickness for the refrigerant piping in accordance with the local laws and regulations. For Front plate through the central parts of the knockout
paint to prevent rusting.
wave.) Use the accessories or the specified parts to install the required parts. R410A, the design pressure is 4.0 MPa.
Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic fluorescent lamps Piping outlet plate Bit Central part of the
(inverter or rapid start types). Install the indoor unit as far away from fluorescent lamps as possible. (January 2003) . (front) knockout hole
Make sure to provide for adequate measures in order to prevent that the outdoor unit be used as a shelter by small animals.
Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct the customer to keep
3 Selecting installation location Thickness and size: determine them based on the precautions for piping size selection on the back.
Backward
Knockout hole
While performing the piping work, make sure that the piping is within the maximum allowable Piping outlet plate
the area around the unit clean.
ranges for length, height in difference and branch piping length. Front plate screw (back) Connection piping
Don’t install the air conditioner in the following locations: Bottom plate
Forward Sideward
(a) Where mineral oil mist, oil spray or vapor is produced, for example, in a kitchen. to the installation manual included with the kits. After cutting out the 2 notches, perform
Plastic parts may be aged and damaged, and result in water leakage. Piping outlet plate screw Downward installation as shown in the above figure.
(b) Where corrosive gas, such as sulfurous acid gas, is produced. (Adopt a metal cut saw to cut out the notches.)
Corroding copper pipes or soldered parts may result in refrigerant leakage. horizontally.
Precautions to piping connection
Electromagnetic waves may disturb the operation of the control system and cause the unit malfunction.
(d) Where flammable gas may leak, where there is air borne carbon fiber or ignitable dust, or where volatile flammables (Horizontal line) ±30°or less Or To install the flaring nut, only coat the refrigerant oil to the inside surface of the flaring (ester or ether oil), then turn the nut 3~4 circles with your hands.
such as gasoline or thinner are placed. Operating the unit in such conditions may result in fire hazards.
(View in A direction) Horizontal
(e) Don’t install the outdoor unit at the place where there is a shelter of the small animals. A Vertical (View in B direction) B Refer to the following table for the tightening torque. (Being screwed overtight will damage the flaring part.)
If the strong wind with speed over 5m/s blowing to the exhaust side of the outdoor
Once in the unit, leaves and small animals making contact with the electrical parts can cause malfunction, smoke or fire. Piping size Tightening torque Machining size A Type
unit, the decreased air flow rate and re-absorbed exhausted gas (short circuit) etc.
Ask the customer to maintain a clean and tidy environment around the outdoor unit. by the outdoor unit will lead to:
Decreased capability
±2°
12.8~13.2mm R0.4~0.8
45°
Do not wash the outdoor or indoor units with water. Otherwise, it may cause electric shocks and fire hazards. Location Installation schedule Protection measure
90°±2°
Excessive strong wind continually blowing to the front exhaust side of the outdoor
A
In a domestic environment this product may cause radio interference in which case the user may be required to take adequate unit will result in the fan reversing at a high speed and being damaged. Refer to the Maintain and protect the piping to prevent moisture from getting into and the entry of Don’t coat the refrigerant oil
More than a month Coat the refrigerant oil to the
figure below for installation. the impurities and dust, etc. Pinch to the outside surface.
measures. Outdoor inside surface of the flaring.
Pay special caution when penetrating the copper pipes through the walls till outside. 19.3~19.7mm
Install in a machine room that is free of moisture. Less than a month
The unit is designed for indoor use. Pinch or seal with tape
Disposal requirements Strong 6 Indoor Random
Dismantling of the unit, treatment of the refrigerant, of oil and of other parts must be done in accordance with relevant local and wind When tightening the nut, there is a possibility that the tightening torque is suddenly
national legislation. increased. In this case, tighten it again based on the angles in the table below from this position.
Piping size Tightening angle (reference) Recommended tool arm length
Don’t let the nut touch the refrigerant oil
60°~90° 200mm around to prevent from being screwed overtight.
Note Intake grille Air outlet
Be sure to perform nitrogen purge or nitrogen charge when brazing. Failure to do this will create large quantities 30°~60° 300mm around
Strong of oxide film on the inside surface of the pipes, which would adversely affect the valves and compressors in the
wind refrigerating system and prevent the normal operation.
(Keep adequate space and installation)
1P395251-1C
6 Refrigerant piping connection 7 Charging refrigerant
Precautions to piping connection
Make sure the connection pipe dose not come into contact with the terminal cover of the compressor.
6-6. Piping insulation Warning
Adjust the height as shown in the right figure to prevent the insulation material on the liquid side piping from If temperature within the ceiling exceeds 30
(Raise the front panel as high as possible during installation to clamp it with the top panel.)
contacting with the cover.
In addition, make sure the connection pipe does not come into contact with the compressor’s bolts and shell plate.
between the insulation material and piping because the outdoor unit is located higher than the indoor unit, caulk the
gaps at the connection.
(Be sure to use the insulation material with high-heat-resistance performance as the gas 7-1. Before charging refrigerant 7-2. About refrigerant tank Charge refrigerant using tank with siphon pipe Charge refrigerant using other tanks
[How to prevent entry of small animals] side piping can reach temperature of about 120 ) Stand the tank upright and charge. Stand the tank upside-down and charge.
material ● Check the following works are completed in accordance ● Check whether the tank has a siphon pipe before charging and (Due to the siphon pipe within the tank, there’s no
with the installation manual. place the tank properly so that the refrigerant is charged in the
Selecting the piping size Piping between outdoor unit and refrigerant branch kit Piping between refrigerant branch kits Piping between refrigerant branch kit and indoor unit
8 After installation completed
<Precautions to select connection piping> ● Should correspond to the size of the connection piping of outdoor unit. ● Select piping size based on the following table. ● Should correspond to the size of the connection piping of indoor unit.
● Depending on the distance of the refrigerant piping, size of the main pipe ⑤ Piping size and insulation Refer to 6-2. Selecting piping material ,
also can be increased if capability decreased
Be sure to check the following after installation
Size of the piping connected to outdoor unit (Unit: mm) (Unit: mm) Size of the piping connected to indoor unit (Unit: mm)
① Connection of the drainage piping Refer to 4 Precautions during installation . 6-6. Piping insulation .
[Gas side] Piping size (outer diameter × minimum thickness) Piping size (outer diameter × minimum thickness) Piping size (outer diameter × minimum thickness)
Φ15.9→Φ19.1 Indoor unit capacity type ② Incorrect power wiring connection and loose screws Refer to 5-3. Precautions to power wiring connection . ⑥ Stop valves Check if the liquid side and gas side stop valves are opened .
Gas side piping Liquid side piping Gas side piping Liquid side piping Gas side piping Liquid side piping
The first refrigerant ≤50 Φ12.7×0.80 Φ6.4×0.80 ③ Incorrect transmission wiring connection and loose screws Refer to 5-4. Precautions to wiring connection between units . ⑦ Record refrigerant charge Keep a record in the “Refrigerant charge” in the “Service Precautions” label .
branch kit Φ15.9×0.99 Φ15.9×0.99 Φ9.5×0.80
Outdoor Φ9.5×0.80 ≥63 Φ15.9×0.99 Φ9.5×0.80 between units ● Use 500V insulation tester.
Main pipe Φ19.1×0.80 ⑧ Insulation test on main power circuit
unit ④ Incorrect refrigerant piping Refer to 6 Refrigerant piping connection .
Size increase Indoor unit ● Do not use it in low voltage circuit. (Connection wiring between units, etc.)
Note)
To increase the size of the piping joint, connect it using joints of different
apertures (field supply). Connection part is beside the outdoor unit
(behind the 1st bending outside the unit).
Caution To those doing piping work
For refrigerant branch piping with REFNET joint
How to calculate the additional refrigerant to be charged a : Φ9.5×10m d : Φ6.4×5m g : Φ6.4×5m
Total length of liquid Total length of liquid Example: R b : Φ9.5×5m e : Φ6.4×5m
R= ×0.054 + 25×0.054 15×0.022 1.68
9
Additional refrigerant to be charged: R(kg) side piping size at Φ9.5 side piping size at Φ6.4 ×0.022
(R should be rounded off in units of 0.1 kg.) c : Φ9.5×5m f : Φ9.5×5m About test run To start smoothly, a crankcase heater is equipped to the unit. To power up the crankcase heater in advance, be sure to turn on the power supply 6 hours before operation.
a+b+c+f d+e+g 1.7
When mixed combination of VRV and Residential indoor units are connected or when only
Residential indoor units are connected. Be sure to inform other installers or attach the front panel 9-2. For normal operation
Warning well before leaving with the power supply turned on for the
Branch with REFNET joint - First branch to BP unit Branch with REFNET joint - First branch to VRV unit
outdoor unit. <Set the master unit (the indoor unit ).>
For wired remote controller
Room air conditioner indoor unit
VRV Before powering on
A Refrigerant branch kit (REFNET joint)
BP label attached to the front panel.
To ensure safety, check the indoor unit installation has been completed.
[Example] 2 m≤ h , i , l≤15 m [Example] 2 m≤ h , i , l≤15 m For details, refer to the installation manual included with the indoor unit.
Between outdoor and indoor unit Total pipe lenght Pipe length between outdoor and an indoor unit ≤ 250 m : [ Example ] a+b+c+d+e+f+g+h+i+l ≤ 250 m Pipe length between outdoor and an indoor unit ≤ 250 m : [ Example ] a+b+c+d+e+f+g+h+i+l ≤ 250 m
Minimum allowable length (a) Between outdoor and the first refrigerant branch kit Pipe length Pipe length between outdoor and first refrigerant branch kit : ≥ 5 m [ Example ] a ≥ 5 m Pipe length between outdoor unit and first refrigerant branch kit : ≥ 5 m [ Example ] a ≥ 5 m
① ● Attach the front panel of the outdoor unit. To power up the crankcase heater in advance,
Allowable length Between outdoor and indoor unit Difference in hight Difference in height between outdoor and indoor units (H1) ≤ 30 m Difference in height between outdoor and indoor units (H1) ≤ 30 m
● Turn on the power supply of the outdoor and indoor units. Caution be sure to turn on the power supply 6 hours
Between outdoor and BP unit Difference in hight Difference in height between outdoor and BP units (H2) ≤ 30 m Difference in height between outdoor and BP units (H2) ≤ 30 m before operation.
Between BP and BP unit Difference in hight Difference in height between BP and BP units (H3) ≤ 10 m Difference in height between BP and BP units (H3) ≤ 10 m
Between indoor and indoor unit Difference in hight Difference in height between indoor and indoor units (H4) ≤ 10 m Difference in height between indoor and indoor units (H4) ≤ 10 m ② ● Remove the front panel of the outdoor unit.
Allowable length after Pipe length Pipe length from first BP branch kit (REFNET joint) to furthest BP unit and furthest VRV indoor unit ≤ 50m. Pipe length from first BP branch kit (REFNET joint) to furthest BP unit and furthest VRV indoor unit ≤ 50m. ● Check LED display of the outdoor unit’s PC board (A1P, A2P), to observe
the branch If pipe lenght ≥ 20 m, a liquid/gas size up is required.(b) If pipe lenght ≥ 20 m, a liquid/gas size up is required.(b) Don’t touch the switches other
whether data transmission is normal.
[Example] BP unit 2 : b+c+g ≤ 50 m [Example] BP unit 2 : c+d ≤ 50 m than button switches and
[Example] VRV indoor unit 5 :b+c+d ≤ 50 m [Example] VRV indoor unit 5 : c+g ≤ 50 m changeover switches of the <About normal operation check>
Pipe length from first refrigerant branch kit to furthest BP unit and furthest VRV indoor unit ≤ 70 m. PC board (A2P) during setting
If pipe lenght ≥ 30 m, a liquid/gas size up is required.(b) SERVICE MONITORING MODE READY / C/H CHANGEOVER LOW DEMAND
LAMP ABNORMAL IND MASTER SUB NOISE
Failure to do so may result in
[Example] BP unit 2 : b+c+d ≤ 70 m LED display electric shock.
[Example] VRV indoor unit 5 : b+c+g ≤ 70 m
(factory setting)
Piping size perform check operation in accordance with 9-1. Powering on ~ test run.
(Unit: mm) LED display: Light OFF Light ON Flashing
Pipe size selection Piping size Piping size
Symbol Symbol
In case of RA indoor units, (Outer diameter x minimum thickness) (Outer diameter x minimum thickness) Power supply has been turned on for outdoor unit, be careful to Malfunction codes displayed on the remote controller
Use the capacity index of Between refrigerant branch kit and BP unit - When your application is first Total capacity index of ③ ● If customer wishes to perform LOW NOISE avoid electric shock.
the table below Gas pipe Liquid pipe connected indoor units Gas pipe Liquid pipe
- Pipe size for direct connection to BP unit branch to BP unit : e,g operation or DEMAND operation, perform
must be based on the total capacity of the - When your application is first ≤50 Malfunction
Capacity Index Capacity [kW] Between outdoor and first refrigerant branch kit RX(Y)MQ3~5,RXYCQ4~6 Ø15.9x0.99 Ø12.7x0.80 Ø6.4x0.80
setting with the push buttons (BS1 ~ 5) on ● Set the push buttons (BS1 ~ 5) after making sure the service monitoring Installation error Solution
connected indoor units. branch to VRV indoor unit : f,d code
20 2.0 a >50 Ø15.9x0.99 Ø9.5x0.80 lamp has been ON.
RX(Y)MQ6~8 Ø19.1x0.80 Ø9.5x0.80 outdoor unit’s PC board (A2P).
25 2.5 The outdoor unit stop valve is left closed Open the gas side and liquid side stop valves.
Between BP unit and indoor unit Indoor unit capacity index Gas pipe Liquid pipe
● Operate the push buttons from the opening of ● For setting method, see the “Service Precautions” label attached to the
35 3.5 -Only in case RA indoor units are
40 4.0
RX(Y)MQ9~10 Ø22.2x0.80 20,25,30,35 Ø9.5x0.80 front panel of the outdoor unit. E3 Recalculate the piping length and refrigerant charge, and recover the excessive refrigerant with
connected. h,i,l the insulating cover. (See Protective range of The refrigerant is overcharged
41 4.1 Total capacity index of Gas pipe Liquid pipe 40,41,50,60 Ø12.7x0.80 Ø6.4x0.80 (Be sure to keep a record of the setting items to the “Service Precautions”
Piping between refrigerant branch kits connected indoor units the “Service Precautions” label for details.)
50 5.0
- Choose from the following table in accordance with (c) label.)
60 6.0 <150 Ø15.9x0.99 70,71 Ø15.9x0.99 The outdoor unit stop valve is left closed Open the gas side and liquid side stop valves.
the total capacity index of all units connected below this.
70 7.0 - When your application is first Indoor unit capacity index Gas pipe Liquid pipe ● Don’t touch the changeover switches (DS1-1) while setting them. Failure
- Do not let the connection piping exceed the b,c Piping between refrigerant branch kit The operation mode of the remote
71 7.1 150 ≤X<200 Ø19.1x0.80 branch to BP unit : f,d
refrigerant piping size chosen by general system Ø9.5x0.80 and indoor unit Ø12.7x0.80
to do so may result in malfunction. controller is changed before performing Switch the operation mode of all indoor units to cooling.
- When your application is first ≤50 Ø6.4x0.80
model name. F3 test run
X ≥ 200 Ø22.2x0.80 branch to VRV indoor unit : e,g Ø15.9x0.99 Ø9.5x0.80
>50 ④ ● Check whether the gas side and liquid side stop
Operation with the stop valve closed may The refrigerant is insufficient
(a) The refrigerant sound from the outdoor unit can be transmitted. valves have been opened. Caution result in compressor malfunction. Recalculate the additional refrigerant charge based on the piping length and refill to the adequate amount.
(b) A liquid/gas size up is required for all the piping between the branch kit and BP unit/VRV unit. If the piping diameter of the sized up piping exceeds the diameter of the piping before the first BP branch kit or refrigerat branch kit, then the latter also requires Open them if they are closed.
a liquid/gas size up. Recalculate the piping length and refrigerant charge, and recover the excessive refrigerant with a
F6 The refrigerant is overcharged
(c) In some indoor units, the piping size is different. Choose from the size of each indoor units.
⑤ Press TEST button (BS4) for 5 seconds or more ● Ask other installers to perform test run or attach the front panel before
to perform test run. having to leave the outdoor unit working alone. U3 Not performing test run Perform test run.
6-7. Air tight test and vacuum drying Check the following after piping connection is finished.
Field piping system See About test run on the “Service Precautions” ● Test run is automatically stopped after about 30 minutes (maximum 1
Liquid side stop No power is supplied to the outdoor unit Perform test run.
label for details. hour) operation. (Perform checks of fault wiring, closed stop valves &
Air tight test - Always use nitrogen. (Refer to Stop valve operation procedure for service port’s position.) Pressure-reducing valve (close)
Outdoor
Gas side stop valve (close)
refrigerant charging and auto determination of piping length.) UA Not using dedicated indoor unit
valve unit
ProcedurePressurize the liquid side piping and the gas side piping to 4.0MPa (do not exceed 4.0 MPa). If the pressure does not drop within 24 hours, the system passes the test.
Indoor unit ● After test run is completed, if there is no malfunction code on the display
If there is a pressure drop, check for leaks. (Discharge the nitrogen after confirming there is no leakage.) The outdoor unit stop valve is left closed Open the gas side and liquid side stop valves.
Vacuum drying - Use a vacuum pump able to evacuate the system to -100.7 kPa (5Torr, -755mmHg) or less. of the remote controller, the unit can perform normal operation 3 minutes
Incorrect piping and wiring connection
ProcedureEvacuate the system from the liquid side piping and gas side piping using a vacuum pump for more than 2 hours to -100.7 kPa or less. later. between indoor and outdoor units
UF
Nitrogen
Keep the system under this condition for more than 1 hour, check if the vacuum gauge indication rises or not. The display of the remote controller indicates symbol of test run during
(If it rises, the system may either contain moisture inside or have gas leak.) Valve The operation mode of the remote
this operation.
If moisture might enter the piping (e.g. if doing work during the rainy season, if the actual work takes long enough that condensation may form on the inside of the pipes, (open)
Stop valve service port
controller is changed before performing Switch the operation mode of all indoor units to cooling.
if rain might enter the pipes during work, etc.) test run
Vacuum pump ⑥ Be sure to attach the front panel of the outdoor unit after test run is completed.
After performing the vacuum drying for 2 hours, pressurize to 0.05 MPa (vacuum breakdown) with nitrogen gas, then depressurize down to -100.7 kPa or less and hold for an hour using Charge hose
the vacuum pump (vacuum drying). ·
Note) Be sure to shut off the liquid side and gas side stop valves. UH Incorrect signal wiring connection
(If the pressure does not reach -100.7 kPa even after depressurizing for at least 2 hours, repeat the vacuum breakdown-vacuum drying process.) After vacuum drying, maintain the
vacuum for an hour and make sure the pressure does not rise by monitoring with a vacuum gauge.
Otherwise, it may cause refrigerant leakage of the outdoor unit. <About test run>
● If the system is started about 12 minutes later after the indoor and outdoor units opened, the compressor will not operate and
Stop valve operation procedure For the case with centralized controller used, refer to the installation manual included with it under service manual.
About valve lid H2P will light up.
Precautions to stop valve operation
Before operating, always check whether the symbols indicated on the LED display are those in the table under
● Name of each part should be known before operating the stop valve (as shown in the right figure). Silicon sealant ● Position indicated by the arrow has been caulked. Pay Valve lid No display on the remote controller
Service port 9-1. Powering on
. ~ test run ② .
When shipped, the stop valve is left closed. attention not to damage it. Stop valve
(caulk it tightly, no gaps left.) ● Be sure to tighten the valve lid after valve operation is
● Simply using a torque wrench to loosen or tighten the flaring nut may cause deformation of the side (mounting position ● In order to ensure uniform refrigerant distribution, it may take up to around 10 minutes for the compressor to start up after the
panel. Be sure to fix the flaring nut with a normal wrench, then operate it with the torque wrench. completed. of the valve lid)
Shaft unit starting operation. This is not malfunction.
● To prevent flaring nut on the stop valve gas side from freezing since the operation pressure becomes To open ● Meaning of operation check is not to check individual indoor unit. After completing operation check, operate the system
low during cooling operation under low outdoor temperature, caulk it completely with silicon sealant.
Valve lid To open About service port
normally with the remote controller. To those doing piping work
[Shut off valve operation procedure]
Prepare two inner hexagon wrenches .
● Operate with the charge hose with a pushing stick.
● Be sure to tighten the valve lid after operating.
Liquid side
tightening torque
Gas side
tightening torque ● Test run can’t be performed when the unit is in other mode such as refrigerant recycling mode. Caution the casing of the units has been attached and
To those doing electrical work whether the screws have been tightened before
To open To close Piping connections Tightening torque……11.5~13.9 N·m 13.5~16.5 N·m 22.5~27.5 N·m ● Never perform test run with discharge pipe thermistor (R2T), suction pipe thermistor (R3T) and pressure sensor (S1NPH,
1.Put the inner hexagon wrench to the valve shaft and 1.Put the inner hexagon wrench to the valve shaft and
transferring the air conditioner to your customer. The two-dimensional barcode
is a manufacturing code
S1NPL) removed. Failure to do so will result in compressor damaged.
turn it counterclockwise. turn it clockwise. <Liquid side> <Gas side>
2.Turn it until the shaft stops. The valve is opened. 2.Turn it until the shaft stops. The valve is closed.
1P395240-1C