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‫ﺑﺴﻤﻪ ﺗﻌﺎﻟﻲ‬

SAMAND

SERVICE MANUAL
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Electrical Circuits
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Forward

This Service Manual contains descriptions of the following categories

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for the SAMAND.1.8i Model Year 2002:

Electrical circuits
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Harness runs
Connector colour codes
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This manual should be used as a service manual and as a work book

For training instructors and technicians.

We reserve the right to introduce changes without prior notice .

Iran Khodro Co.

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Contents
General information .....................................................................................1
Reading diagrams
Wire colour codes and connector identification ................................................................... 2
Reading electrical system diagrams for location of components ........................................ 3
Reading schematic wiring diagrams .................................................................................... 4
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Fuse and Relay location

Main fuse box, engine bay ................................................................................................ 6
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Reading wiring diagrams ................................................................................................... 8

Branch box, engine bay...................................................................................................... 9
Fan relays ........................................................................................................................... 11
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Injection ECU protection box fuses, engine bay................................................................ 11

Main relay board, Instrument Panel ................................................................................... 12
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Flasher Unit ....................................................................................................................... 12

Instrument Panel Detail

Instrument panel Detail .................................................................................................... 13
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Harnesess and related connector/ components

Front panel harness ............................................................................................................ 16
Front harness ....................................................................................................................... 18
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Instrument panel harness ..................................................................................................... 21

Rear harness ........................................................................................................................ 22
Trunk lid harness.................................................................................................................. 24
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Front roof lamp harness ....................................................................................................... 26

Engine harness .................................................................................................................... 28
Front driver door harness ..................................................................................................... 30
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Front driver door switch harness ......................................................................................... 32

Front passenger door harness ............................................................................................... 34
Rear door harness ................................................................................................................ 36
Heater harness ...................................................................................................................... 38
Brake wear harness .............................................................................................................. 40

Connector/ Component lists

Component by numbers order ............................................................................................. 42
Earth point ........................................................................................................................... 45
Instrument cluster warning lamps ........................................................................................ 45
Interconnector ...................................................................................................................... 46
Components with Multiple connectors ................................................................................ 47

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Electrical systems ......................................................................................................... 49

Engine Equipement
Starter and Alternator (A.C.U. System) ............................................................................... 50
Injection system (Sagem XU7JP motor with Oxygen sensor)............................................. 56
Engine cooling system (Air conditioning) .......................................................................... 80

Lighting and Signaling

Front fog lamps and Rear fog lamps .................................................................................... 88
Direction indicators and Hazrad warning ............................................................................ 96
Horns ...................................................................................................................................106
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Dipped beam and Main beam .............................................................................................112

Side lamps ..........................................................................................................................118
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Reverse lamps and reverse sensor.......................................................................................126

Stop lamps and Additional stop lamp .................................................................................132
Interior lighting ...................................................................................................................138
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Lighting rheostat and cigar lighter ......................................................................................144

Door lamps(Timed) ............................................................................................................152
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Driver Information
Alarm control unit (A.C.U.)................................................................................................164
Fuel gauge ...........................................................................................................................178
Digital clock ........................................................................................................................184
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Coolant temperature ............................................................................................................190

Enginr oil pressure ..............................................................................................................196
Brake pad wear warning lamp.............................................................................................202
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Brake fluid level and Handbrake warning lamps................................................................206

Light on buzzer ...................................................................................................................214

Body Equipement
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Front screen wiper and Screen wash ..................................................................................222

Central locking (Without A.C.U)........................................................................................228
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Central locking (With A.C.U).............................................................................................236

Anti lock brakes ..................................................................................................................244
Heating and Ventilation (Air conditioning) ........................................................................252
One touch window lift.........................................................................................................262
Rear electric windows .........................................................................................................270
Mobile charger ....................................................................................................................278
Heated rear screen ..............................................................................................................284
Heated mirrors (Diver and Passenger) ................................................................................290
Radio and CD changer ........................................................................................................298
Air bag system.....................................................................................................................306

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General information
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Reading diagrams

Wire colour codes and connector identification

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Wire colour code abbreviations

BG Beige
BK Black
BR Brown
BU Blue
GN Green
Gy Orange
PI Pink
RD Red
VI Violet
WI White
YL Yellow

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Reading electrical system diagrams for location of components

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Reading schematic & wiring diagrams

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Circuit
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Fuse and Relay location

Main fuse box, engine bay

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Fuse specification
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10

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Reading wiring diagrams

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11

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Branch box, engine bay

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12

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Fan relays
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14

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Main relay board, Instrument panel

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15

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Instrument Panel Detail

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16

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Instrument Panel Schematic

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17

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Harnesess and related connectors/ components

Front panel harness
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Harness and related

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10FR Front harness

70 RR Reae harness
50FA Instrument harness
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20 EN Engine harness
15FR/P Front panel harness
71T/L Trunk lid harness
11B/P/W Brake pad wear harness(RH)
16B/P/W Brake pad wear harness(LH)
51R/L roof lamp harness
52HE Heater harness
62DS Door switch harness
60FR/D/LH Front door harness(LH)
65 FR/D/RH Front door harness (LH)
64RR/D/LH Rear door harness(RH)
69RR/D/RH Rear door harness(RH)
73REL Fuel pump harness

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Front pane; harness connector/ components

DESCRIPTION NUMBER PINS COLOUR

Brach box BB10 2 Brown
Earth point E001 - -
Earth point E002 - -
Fan 1510A 2 Black
Fan 1510B 2 Black
Fan Relay 1500A 5 Black
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Fan Relay 1500B 5 Black

Fan Relay 1500C 5 Black
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Horn 2520A 2 Black

Horn 2520B 2 Black
Interconnector FRP-FR IC01 23 Grey
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LH Front Foglamp 2670 2 White

LH Frt Direction In. Lamp 2320 2 Brown
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LH Head Lamp 2610 3 Black

LH Side Lamp 2620 2 White
RH Front Foglamp 2675 2 White
RH FRT Direction Lamp 2325 2 Brown
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RH Head Lamp 2615 3 Black

RH Side Lamp 2625 2 White
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Front harness
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20

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Front harness connector/ components

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Front harness connector/ components continued

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22

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Instrument panel harness

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23

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Rear harness
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24

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Rear harness connector/ components

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25

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Trunk lid harness

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26

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Trunk lid harness connector/ components

DESCRIPTION NUMBER PONS COLOUR

Interconnector Rear to trunk lid lC60 9 Brown
Licence Plate Lamp 2636 2 White
Licence Plate Lamp 2633 2 White
Tail Lamp Trunk Lid (LH) 2632 6 Brown
Tail Lamp Trunk Lid (RH) 2637 6 Brown
Trunk Lid lock Actuator 6260 2 White
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Front roof lamp harness

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28

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Front roof lamp harness connector/ components

DESCRIPTION NUMBER PONS COLOUR

Interconnector Front to roof Lamp lC21 13 Black
Infra Red Receiver 6230 8 Black
Map Reading Lamp 3065 2 Brown
Roof Lamp 3010 4 Black
Sunvisor Lamp 3060 2 White
Sunvisor Lamp 3061 2 White
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Engine harness
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30

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Engine harness connector/ components

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31

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Front driver door harness

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32

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Front driver door harness connector/ components

DESCRIPTION NUMBER PONS COLOUR

Door Contact Switch 3000A - -
Door Contact Switch 3000 1 Black
Door Lamp 3040 2 White
Door Lock Motor 6240 2 Brown
Door Lock Switch 6200 3 White
Interconnector Front to front LH door IC22A 13 Black
Interconnector Front to front LH door IC22B 13 Grey
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Interconnector Front LH door to door Switc IC25A 13 Brown

Interconnector Front LH door to door Switc IC25BF 13 Grey
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Mirror Motors 6410 5 White

Window Winder Motor 6040 2 Grey
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Front driver door switch harness

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Door Switch harness, connector/ components

DESCRIPTION NUMBER PONS COLOUR

Auto window winder Switch 6000 7 Blue
Electronic Box 6030 9 Red
Interconnector Front LH door to door Switc IC25A 13 Brown
Interconnector Front LH door to door Switc IC25B 13 Grey
Isolator Switch 6120 5 Grey
Loud Speaker 8420 2 Yellow
Window Winder Switch FRT RH 6015 5 Brown
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Window Winder Switch Rear LH 6110 5 White

Window Winder Switch Rear LH 6115 5 Black
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Mirror Switch 6400 8 Black

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Front passenger door harness

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Door Switch harness, connector/ components

DESCRIPTION NUMBER PONS COLOUR

Door Contact Switch 3001A

Door Contact Switch 3001 1 Black
Door Lamp 3045 2 White
Door Lock Motor 6245 2 Brown
Door Lock Switch 6205 3 White
Interconnector Front to front LH door IC24A 13 Black
Interconnector Front to front LH door IC24B 13 Grey
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Loud Speaker 8425 2 Yellow

Mirror Motors 6415 5 White
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Window Winder Motor 6045 2 Grey

Window Winder Switch 6005 5 Brown
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Rear door harness

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Rear LH door harness connector/components

DESCRIPTION NUMBER PONS COLOUR

Door Lamp 3042 2 White

Interconnector Rear to rear door LH IC30 9 Brown
Rear Door Lock Motor 6250 2 Brown
Window Winder Motor 6130 2 Grey
Window Winder Switch 6100 5 Grey
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Rear RH door harness connector/ components

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DESCRIPTION NUMBER PONS COLOUR

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Door Lamp 3047 2 White

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Interconnector Rear to Rear Door LH IC33 9 Brown

Rear Door Lock Motor 6255 2 Brown
Window Winder Motor 6135 2 Grey
Window Winder Switch 6105 5 Grey
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Heater harness
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40

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Heater harness connector/components

DESCRIPTION NUMBER PONS COLOUR

Passenger compartment tempreture

Electronic thermostat 8035 7 White
Blower control module/Heater blower mot 8045/8050 4 Brown
Heater panel 8025 13 White
Evaporator thermostat 8006 2 Black
Air inlet flap reduction motor 8070 5 Brown
Interco FR-HE IC26A 11 White
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Brake wear harness

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42

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Brake wear harness connector/ components (LH&RH)

DESCRIPTION NUMBER PONS COLOUR

Interconnector Front to Brake Pad Wear IC03 2 White

Earth Pads E009 - -
Brake pads 4430 1 White
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Components with Multiple connectors

NUMBER DESCRIPTION PINS COLOUR HARNESS

1510 Fan
1510A Fan 2 Black Front panel
1510B Fan 2 Black Front panel
2520 Horn
2520A Horn 2 Black Front panel
2250B Horn 2 Black Front panel
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Electrical Systems
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Engine Equipement
Start and Alternator (A.C.U. System)
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Schematic
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Circuit
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Schematic
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Circuit
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Engine cooling system (XU7-JP/L4- Siemens)

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Component Component Description Connectors Harness

Number
1500A Fan relay A 1500A Front panel
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1500B Fan relay B 1500B Front panel

1500C Fan relay C 1500C Front panel
1510A LH Fan 1510A Front panel
1510B RH Fan 1510B Front panel
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8000 Air conditioning switch (Heater 8025 Heater

panel)
8007 Pressostat 8007 Front
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8010 Electrtronic box temperature unit 8010 Front

BB00 Battery Front
BB10 Branch box (F31,F32) BB10A,BB10B,BB10 Front Panel
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BF00 Fuse box (F2,F5,F25) BF00B,BF00E,BF00F Front

,BF00G,BF00H
E000 Battery Earth point Battery Fornt
E001 Earth point Front LH inner Fender Front panel
engine bay
E002 Earth point Front RH inner Front panel
Fender - engine bay
E005 Earth point LH side plenum Front
chamber
Interconnector Front to Front panel harness IC01 FR-FR/P
Inrerconnector Front to Engine harness IC02A FR-EN
SW00 Ignition harness SW00C Front
1220 Coolant temperature sensor 1220 Engine
1320 ECU 1320 Engine

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Schematic
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Circuit
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Lighting and Signaling

Front fog lamps and Rear fog lamps

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2350 Flasher relay 2350 Rear

2610 Left hand headlamp 261p Front
2615 right hand headlamp 2615 Front
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2630 LH Tail lamp 2630 Rear

2635 RH Tail lamp 2635 Rear

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Schematic
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Circuit
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Dipped beam and main beam

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Schematic
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Circuit
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Side Lamps
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Component Number Component Description Connectors Harness

0002 Light Switch 2600A Front

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2610 Left hand headlamp 261p Front

2615 right hand headlamp 2615 Front
2620 Side lamp LH 2620 Front panel
2625 Side lamp RH 2630 Front panel
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Reverse lamps and Reverse Sensor

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Schematic
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Cricuit
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Stop lamps and Additional stop lamp

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Schematic
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Circuit
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Schematic
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Circuit
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Lighting rheostat and cigar lighter

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Schematic
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97

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Circuit
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98

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Door lamps (Timed)

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k.
ir

99

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 www.CarGeek.ir

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k.
ir

100

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Schematic
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k.
ir

101

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 www.CarGeek.ir

Circuit
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k.
ir

102

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Driver Information

Alarm control unit (A.C.U)

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k.
ir

103

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k.
ir

104

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Schematic
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k.
ir

105

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Schematic
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k.
ir

106

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 www.CarGeek.ir

Fuel gauge
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k.
ir

107

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Schematic
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k.
ir

108

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 www.CarGeek.ir

Circuit
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k.
ir

109

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Digital clock
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k.
ir

110

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Schematic
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k.
ir

111

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 www.CarGeek.ir

Circuit
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k.
ir

112

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 www.CarGeek.ir

Engine oil pressure

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k.
ir

113

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Schematic
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k.
ir

114

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 www.CarGeek.ir

Circuit
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k.
ir

115

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 www.CarGeek.ir

Brake pad wear warning lamp

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k.
ir

116

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Schematic
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k.
ir

117

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 www.CarGeek.ir

Circuit
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k.
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118

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 www.CarGeek.ir

Brake fluid level and Handbrake warning lamps

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k.
ir

119

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Schematic
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k.
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120

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 www.CarGeek.ir

Circuit
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121

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Lights on buzzer
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k.
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122

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Schematic
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k.
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123

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 www.CarGeek.ir

Circuit
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124

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 www.CarGeek.ir

Body Equipement

Front screen wiper and Screen wash

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k.
ir

125

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Circuit
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k.
ir

126

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Circuit
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k.
ir

127

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 www.CarGeek.ir

Central Locking (Without A.C.U.)

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ee
k.
ir

128

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Circuit
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k.
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129

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Circuit
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k.
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130

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 www.CarGeek.ir

Central locking (With A.C.U.)

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ee
k.
ir

131

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 www.CarGeek.ir

Schematic
w
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k.
ir

132

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 www.CarGeek.ir

Circuit
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k.
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133

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 www.CarGeek.ir

Anti lock brakes

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k.
ir

134

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Schematic
w
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k.
ir

135

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 www.CarGeek.ir

Circuit
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k.
ir

136

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 www.CarGeek.ir

Heating and Ventilation (Air Conditioning)

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ee
k.
ir

137

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 www.CarGeek.ir

w
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k.
ir

138

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 www.CarGeek.ir

Schematic
w
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k.
ir

139

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 www.CarGeek.ir

Circuit
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k.
ir

140

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 www.CarGeek.ir

One touch window lift

w
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ee
k.
ir

141

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 www.CarGeek.ir

Schematic
w
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k.
ir

142

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 www.CarGeek.ir

Circuit
w
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k.
ir

143

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 www.CarGeek.ir

Rear electric windows

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k.
ir

144

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 www.CarGeek.ir

Schematic
w
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k.
ir

145

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 www.CarGeek.ir

Circuit
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k.
ir

146

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 www.CarGeek.ir

Mobile Charger
w
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ee
k.
ir

147

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 www.CarGeek.ir

Schematic
w
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k.
ir

148

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 www.CarGeek.ir

Circuit
w
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k.
ir

149

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 www.CarGeek.ir

Heated rear screen

w
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ee
k.
ir

150

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 www.CarGeek.ir

Schematic
w
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rg
ee
k.
ir

151

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 www.CarGeek.ir

Circuit
w
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k.
ir

152

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 www.CarGeek.ir

Heated mirrors (Driver and Passenger)

w
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ee
k.
ir

153

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 www.CarGeek.ir

Schematic
w
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k.
ir

154

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 www.CarGeek.ir

Circuit
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k.
ir

155

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 www.CarGeek.ir

Radio and CD changer

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ee
k.
ir

156

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 www.CarGeek.ir

Schematic
w
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rg
ee
k.
ir

157

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 www.CarGeek.ir

Circuit
w
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rg
ee
k.
ir

158

www.cargeek.ir
 www.CarGeek.ir

w
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.ca
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ee
k.
ir

159

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 www.CarGeek.ir

w
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k.
ir

160

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