0% found this document useful (0 votes)
54 views204 pages

Linear Motion Systems Cten

Thomson offers a comprehensive range of linear motion systems optimized for performance, life, and cost, catering to various industries including packaging, automation, and medical applications. Their RediMount adapter kit simplifies motor mounting, while the Linear Motioneering tool aids in product selection. With over 75 years of experience, Thomson provides reliable solutions and local support globally.

Uploaded by

kyalundziga
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
54 views204 pages

Linear Motion Systems Cten

Thomson offers a comprehensive range of linear motion systems optimized for performance, life, and cost, catering to various industries including packaging, automation, and medical applications. Their RediMount adapter kit simplifies motor mounting, while the Linear Motioneering tool aids in product selection. With over 75 years of experience, Thomson provides reliable solutions and local support globally.

Uploaded by

kyalundziga
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 204

Linear Motion Systems

www.thomsonlinear.com
Thomson - the Choice for Optimized Motion Solution
Often the ideal design solution is not about finding the fastest, sturdiest, most accurate
or even the least expensive option. Rather, the ideal solution is the optimal balance of
performance, life and cost.

Quickly Configure the Optimal Mechanical Motion Solution


Thomson has several advantages that makes us the supplier of choice for motion control technology.
• Thomson owns the broadest standard product offering of mechanical motion technologies in the industry.
• Modified versions of standard product or white sheet design solutions are routine for us.
• Choose Thomson and gain access to over 75 years of global application experience in industries including packaging, factory
automation, material handling, medical, clean energy, printing, automotive, machine tool, aerospace and defense.

A Name You Can Trust


A wealth of product and application information as well as 3D models, software tools, our distributor locator and global contact
information is available at www.thomsonlinear.com/contact. Talk to us early in the design process to see how Thomson can help
identify the optimal balance of performance, life and cost for your next application. And, call us or any of our 2000+ distribution
partners around the world for fast delivery of replacement parts.

Local Support Around the Globe

Application Centers Global Manufacturing Operations Global Design & Engineering Centers
Table of Contents
Thomson Linear Motion Systems................................................................... 4 - 5 Linear Motion Systems with Belt Drive and Slide Guide..............................90
RediMount™ Adapter Kit.......................................................................................6 Overview.................................................................................................. 90 - 91
Simple Product Selection with Linear Motioneering®....................................7 M50........................................................................................................... 92 - 93
Linear Motion Systems Applications............................................................ 8 - 9 M55........................................................................................................... 94 - 95
M75 .......................................................................................................... 96 - 97
Linear Motion Systems with Lead or Ball Screw Drive and Ball Guide.....10 M100......................................................................................................... 98 - 99
Overview.................................................................................................. 10 - 13
WM40S..................................................................................................... 14 - 15 Linear Motion Systems with Belt Drive and Wheel Guide..........................100
WM40D.................................................................................................... 16 - 17 Overview.............................................................................................. 100 - 101
WM60D.................................................................................................... 18 - 19 WH50.................................................................................................... 102 - 103
WM60S..................................................................................................... 20 - 21 WH80.................................................................................................... 104 - 105
WM60X..................................................................................................... 22 - 23 WH120.................................................................................................. 106 - 107
WM80D.................................................................................................... 24 - 25 MLSH60Z.............................................................................................. 108 - 109
WM80S..................................................................................................... 26 - 27
WM120D.................................................................................................. 28 - 29 Linear Lifting Units..............................................................................................111
WV60........................................................................................................ 30 - 31 Overview....................................................................................................... 111
WV80........................................................................................................ 32 - 33 WHZ50.................................................................................................. 112 - 113
WV120...................................................................................................... 34 - 35 WHZ80.................................................................................................. 114 - 115
MLSM60D................................................................................................ 36 - 37
MLSM80D................................................................................................ 38 - 39 Accessories..........................................................................................................117
M55........................................................................................................... 40 - 41 Accessory Index...........................................................................................117
M75........................................................................................................... 42 - 43 Mounting Kits...................................................................................... 118 - 122
M100......................................................................................................... 44 - 45 Cover and Protection Kits................................................................. 123 - 127
2HB10....................................................................................................... 46 - 47 Gears and Transmission Kits............................................................ 128 - 142
2HB20....................................................................................................... 48 - 49 Electrical Feedback Devices............................................................ 143 - 153
2RB12........................................................................................................ 50 - 51 Non-driven Linear Motion Systems................................................ 154 - 159
2RB16........................................................................................................ 52 - 53 Non-RediMount Linear Motion Systems........................................ 160 - 171
Units with Inch Interface
2DB08....................................................................................................... 54 - 55 Additional Technical Data.................................................................................172
2DB12O..................................................................................................... 56 - 57 Additional Technical Data Tables.................................................... 172 - 175
2DB12J..................................................................................................... 58 - 59
2DB16O..................................................................................................... 60 - 61 Ordering Keys.......................................................................................................176
2DB16J..................................................................................................... 62 - 63 Keys for Units with Lead or Ball Screw Drive and Ball Guides..... 176 - 182
Keys for Units with Ball Screw Drive and Slide Guides.........................183
Linear Motion Systems with Ball Screw Drive and Slide Guide.................64 Keys for Units with Belt Drive and Ball Guides............................. 184 - 187
Overview.................................................................................................. 64 - 65 Keys for Units with Belt Drive and Slide Guides.....................................188
M55........................................................................................................... 66 - 67 Keys for Units with Belt Drive and Wheel Guides........................ 189 - 190
M75........................................................................................................... 68 - 69 Keys for Linear Lifting Units........................................................................191
M100......................................................................................................... 70 - 71 Keys for Non-driven Units................................................................. 192 - 193

Linear Motion Systems with Belt Drive and Ball Guide................................72 Terminology..........................................................................................................194
Overview.................................................................................................. 72 - 73 Basic Linear Motion System Terminology.................................................194
WH40........................................................................................................ 74 - 75
WM60Z..................................................................................................... 76 - 77 Glossary................................................................................................................195
WM80Z, standard carriage................................................................... 78 - 79 A - Belt D........................................................................................................195
WM80Z, short carriage......................................................................... 80 - 81 Belt G - C........................................................................................................196
M55........................................................................................................... 82 - 83 D - E................................................................................................................197
M75........................................................................................................... 84 - 85 G - M...............................................................................................................198
M100......................................................................................................... 86 - 87 N - Sc..............................................................................................................199
MLSM80Z................................................................................................. 88 - 89 Si - W..............................................................................................................200

www.thomsonlinear.com 3
Thomson Linear Motion Systems
The optimal balance of performance, life and cost

Thomson has one of the most competitive and comprehensive product portfolios available
today. The range covers the smallest and most compact linear motion systems to the biggest
and most robust. Our wide range of guide and drive systems can be configured economically
and work in harsh environments, at high speeds, and in high-precision applications.

1969 1981 1982 1988 1990


Shaft Rail Assemblies of Wiesel – the world’s First generation Movopart Release of the Dual Release of the Twin Shaft
model 1CA/1CB released first true linear motion (M90/M140) linear motion Shaft Rail Assemblies Web (2CA/2CB) range
system presented systems (2DB/2EB) family
released

4 www.thomsonlinear.com
Linear Motion Systems

Thomson Linear Motion Systems


The optimal balance of performance, life and cost

Thomson has decades of innovation and application experience. A diverse offering of multiple
linear motion system technologies enables Thomson to provide you with the optimal balance
of performance versus installed cost for your application.

RediMount™ adapter kit as standard for quick and easy motor mounting Linear Motioneering for quick and easy sizing and selection

Tap into our vast application library Thousands of successfull applications all over the world

1995 1997 1998 2003 2018


Movopart M50 and the Movopart generation two Microstage miniature The MLS range of linear RediMount™ as standard
2RB range presented (M75/M100) and the 2HB style linear motion motion system presented on all major Thomson
range released systems released linear motion system
families

www.thomsonlinear.com 5
RediMount™ Adapter Kit
Fast, Accurate and Hassle-Free Motor Mounting

The popular and easy to use Thomson RediMount motor mounting adapter kit is now available
as standard on all Thomson linear motion systems, making the whole process of choosing and
mounting a motor much faster and easier.

Designed to accommodate more than 500 different motors


and gearheads from a variety of manufacturers, the
Thomson RediMount adapter kit eliminates the need for
custom-made, intermediate flanges between your choice
of linear motion system and motor or gearhead. With the
optimized RediMount kit, you’ll be ready to order your
complete linear motion system for your application within
five minutes.

A RediMount kit includes a flange and coupling to mount


to your preferred motor or gearhead. The flange has been
machined to exactly match the motor pilot and mounting
holes, while the coupling has been bored to match the
diameter of the motor shaft and the corresponding shaft
key. All necessary hardware is included.

Each RediMount kit alternative is identified by a three-


character code that can be designated within the overall The linear motion system will arrive with the motor interface flange
linear motion system part number. You can configure mounted to the unit. In a separate bag, you will find the motor
this RediMount code as well as your entire part number coupling half, the motor bolts and the plug.
on www.LinearMotioneering.com. There, you can enter
your application parameters to configure a solution that
provides an optimal balance of performance, life, and cost.
Once you’ve sized your system and ordered and received
your linear motion system, installation is easy.

Insert the motor onto the interface flange, attach and tighten the
included motor bolts, and tighten the coupling to the motor shaft.
Finally, secure the plug over the coupling access window.

6 www.thomsonlinear.com
Linear Motion Systems

Simple Product Selection with Linear Motioneering®


Online Product Selection

The Linear Motioneering sizing and selection tool is designed to make it simple to choose the right
linear motion system for your application. Simply enter the basic parameters for your application
and let Linear Motioneering do all the work. Once a solution is selected, you can add accessories
and options, download a CAD model, and get price and delivery time.

1. Visit www.LinearMotioneering.com.

2. Enter your application parameters.

3. Choose a unit from the list


of solutions, optimized for your
application.

4. Add options and accessories to


create your bill of material, with
price and lead time.

5. Request a quote. Costs for


shipping, packaging and import
taxes should be requested directly
from Thomson Customer Support.

6. Place an order.

www.thomsonlinear.com 7
Linear Motion Systems Applications
Decades of Application Experience

Thomson has one of the broadest ranges of linear motion systems on the market. We also
provide a large number of components and accessories, such as gearheads, intermediate
shafts, mounting kits and sensors to help optimize a solution for your application.

Handling and packaging


Use linear motion systems for
economical point-to-point transport
motion. Speed, long stroke and/or
environmental protection may be critical
parameters that many times can be
addressed by using Thomson linear
motion systems.
Printing and scanning
Linear motion systems can cover the large
areas, high speeds and acceleration rates
at the accuracy required for this type of
equipment.

Food processing
Fully enclosed units, also available with
enhanced environmental protection,
make linear motion systems suited for
the often wet and humid conditions in the
food industry where cleaning with high-
pressure water is common.

Filling and dispensing


Relatively short, rapid
movements at high duty cycle,
low load and medium accuracy
are common in these types
of machines. Linear motion
systems are often used in these
applications and especially those
with belt drives.

8 www.thomsonlinear.com
Linear Motion Systems

Linear Motion Systems Applications


Decades of Application Experience

Factory automation
Factory automation is a general term for a large
range of applications, and the requirements for
speed, load, accuracy and other parameters
vary. The variety of Thomson linear motion
systems makes them a versatile and flexible
building block in the design of factory
automation equipment.

Machining, test and measurement


This type of equipment requires linear motion
systems with the highest accuracy, stiffness
and rigidity.

Medical diagnostics/treatment equipment


Given the precision of these devices, linear
unit systems need to be quiet and smooth,
while at the same time, able to handle
high loads accurately. Reliability, safety
and low maintenance are also crucial
parameters in medical equipment. Thomson
has successfully supplied linear motion
systems to this type of equipment for many
decades.

Patient handling/ergonomic lifting devices


You can find linear motion systems in many
types of adjustable tables, lifting devices,
examination equipment and different kind
of manipulators.

Lab automation
In this type of equipment, relatively light loads have to
be moved short distances accurately and quickly. It is
also important to keep the smallest possible footprint
and not contaminate the environment. Thomson offers
several linear motion systems that are well suited for
these types of applications.

www.thomsonlinear.com 9
Linear Motion Systems with Ball Screw Drive and Ball Guide
Overview

PowerLine WM
Features
• Can be installed in any orientation
• Patented guide system
• Patented self-adjusting plastic cover band1
WM80
• Patented screw support system

Parameter WM40S WM40D WM60D WM60S WM60X WM80D WM80S WM120D


Profile size (width × height) [mm] 40 × 40 40 × 40 60 × 60 60 × 60 60 × 60 80 × 80 80 × 80 120 × 120
Stroke length (Smax), maximum [mm] 2000 1950 11000 10390 10340 11000 10540 11000
Linear speed, maximum [m/s] 0,25 0,25 2,5 2,5 0,25 2,5 2,5 2,0
Dynamic carriage load (Fz), maximum [N] 600 600 2000 1400 2000 3000 2100 6000
Remarks single ball double ball double ball single ball left/right double ball single ball double ball
nut nuts nuts nut screw nuts nut nuts
Page 14 16 18 20 22 24 26 28
1
Not on WM40 units

WM-Series Technical Presentation


Screw support Double ball nuts Central lubrication
Patented screw support system permits high Double pre-tensioned ball nuts improve One central lubrication point on the
speeds at long stroke lengths while reducing the the accuracy and allow re-tensioning, carriage services the entire unit resulting
available stroke with a minimum. increasing the lifetime of the unit. in a minimum maintenance requirement.

Ball guides Ball cages Cover band


Integrated patented ball guides with hard- The balls in the ball guides are protected The patented self-adjusting cover band protect the
ened steel tracks for optimum performance. by a ball cage which ensures a long life. unit from the penetration of dirt, dust and liquids.

Note! the unit is pictured without a RediMount™ flange


10 www.thomsonlinear.com
Linear Motion Systems

Linear Motion Systems with Lead or Ball Screw Drive and Ball Guide
Overview

PowerLine WV
Features
• Can be installed in any orientation
• Patented self-adjusting plastic cover band
• Patented screw support system
• Require external guides
WV80

Parameter WV60 WV80 WV120


Profile size (width × height) [mm] 60 × 60 80 × 80 120 × 120
Stroke length (Smax), maximum [mm] 11000 11000 11000
Linear speed, maximum [m/s] 2,5 2,5 2,0
Dynamic carriage load (Fz), maximum [N] - - -
Remarks double ball nuts double ball nuts double ball nuts
the units has no guides the units has no guides the units has no guides
Page 30 32 34

ForceLine MLSM Features


• Can be installed in any orientation
• Patented guide system
• Patented plastic cover band
• Patented screw support system
MLSM60D

Parameter MLSM60D MLSM80D


Profile size (width × height) [mm] 160 × 65 240 × 85
Stroke length (Smax), maximum [mm] 4985 4810
Linear speed, maximum [m/s] 2,5 2,0
Dynamic carriage load (Fz), maximum [N] 6000 8000
Remarks double ball nuts double ball nuts
Page 36 38

www.thomsonlinear.com 11
Linear Motion Systems with Lead or Ball Screw Drive and Ball Guide
Overview
Features
Movopart M • Can be installed in any orientation
• Self-adjusting stainless steel cover band
• Internal ball guides
M75 • Wash down protected versions available

Parameter M55 M75 M100


Profile size (width × height) [mm] 58 × 55 86 × 75 108 × 100
Stroke length (Smax), maximum [mm] 2712 3772 5578
Linear speed, maximum [m/s] 1,6 1,0 1,25
Dynamic carriage load (Fz), maximum [N] 400 1450 3000
Remarks ballscrew driven, single ball nut ballscrew driven, single ball nut ballscrew driven, single ball nut
Page 40 42 44

2HB Features
• Can be installed in any orientation
• High load capabilities
• Low profile height
2HB20 • Preloaded ballscrew and bearing carriages offer high stiffness / rigidity
• Corrosion resistant options available.

Parameter 2HB10 2HB20


Profile size (width × height) [mm] 100 × 60 200 × 90
Stroke length (Smax), maximum [mm] 1375 2760
Linear speed, maximum [m/s] 0,47 0,95
Dynamic carriage load (Fz), maximum [N] 8000 34000
Remarks bellows or shroud options available bellows or shroud options available
Page 46 48

2RB Features
• Can be installed in any orientation
• High load capabilities
• Low profile height
2RB16 • Preloaded ballscrew and Super Smart bearing configuration provides stiffness / rigidity
• Corrosion resistant options available.

Parameter 2RB12 2RB16


Profile size (width × height) [mm] 130 × 40 160 × 48
Stroke length (Smax), maximum [mm] 1951 2815
Linear speed, maximum [m/s] 0,47 0,73
Dynamic carriage load (Fz), maximum [N] 1760 5176
Remarks bellows option available bellows option available
Page 50 52

12 www.thomsonlinear.com
Linear Motion Systems

Linear Motion Systems with Lead or Ball Screw Drive and Ball Guide
Overview
Features
2DB • Integrated dual-rail, webbed shaft ideal for loading in all orientations
• Low-profile height
• Super Smart bushings with low friction for smooth motion
2DB12
• Easy mounting
INCH INTERFACE • Corrosion resistant options available

Parameter 2DB08 2DB12O 2DB12J 2DB16O 2DB16J


Profile size (width × height) [in] 4.5 × 1.625 6 × 2.125 6 × 2.562 7.5 × 2.625 7.5 × 3.062
Stroke length (Smax), maximum [in] 41 63 63 84.5 84.5
Linear speed, maximum [in/s] 33.3 10.0 25.0 8.3 41.67
Dynamic carriage load (Fz), maximum [lbs] 336 2115 2115 3555 3555
Remarks leadscrew driven ballscrew driven ballscrew driven ballscrew driven ballscrew driven
integrated carriage modular carriage integrated carriage modular carriage
Page 54 56 58 60 62

www.thomsonlinear.com 13
WM40S » Ordering key - see page 176
» Accessories - see page 117
Ball Screw Drive, Ball Guide, Single Ball Nut » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WM40S Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 40 × 40 p=5
Type of screw ball screw with single nut 150 0,3
Carriage sealing system plastic cover band 1500 0,5
Screw supports included in all units that require 3000 0,8
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WM40S
Stroke length (Smax), maximum [mm] 2000
Total length (L tot), maximum [mm] 2300 A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
load. Less clamps may be required if less load is being operated, see the additional technical
Linear speed, maximum [m/s] 0,25 data for more information.

Acceleration, maximum [m/s2] 20


Repeatability [± mm] 0,02 Critical Speed
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 1000
Dynamic load (Fy), maximum [N] 450
Dynamic load (Fz), maximum [N] 600
Dynamic load torque (Mx), maximum [Nm] 10
Dynamic load torque (My), maximum [Nm] 30
Dynamic load torque (Mz), maximum [Nm] 30
Drive shaft force (Frd), maximum 2
[N] 100
Input/drive shaft torque (Mta), maximum [Nm] 3 Definition of Forces
Ball screw diameter (d0) [mm] 12
Ball screw lead (p) [mm] 5
Weight [kg]
of unit with zero stroke 1,50
of every 100 mm of stroke 0,30
of each carriage 0,36
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

14 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM40S METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide, Single Ball Nut

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 59 94
Flange square (Srm) [mm] 60 139
Flange weight * [kg] 1,86
* Max. weight including coupling and fastening screws

A1: depth 7 A3: socket cap screw ISO4762-M5×12 8.8


A2: lubricating nipple on both sides DIN3405 D 1/A A4: ENF inductive sensor rail kit (optional - see page 150)

Stroke length (Smax) [mm] A [mm] B [mm] C [mm]


0 – 500 65 35 270
501 – 1100 65 45 280
1101 – 2000 70 60 300

Performance Specifications
for Units with Double Standard Carriage (Z)
Parameter WM40S
Stroke length (Smax), maximum [mm] 1825
Total length (L tot), maximum [mm] 2300
Minimum distance between carriages (L C) [mm] 175
Dynamic load (Fy), maximum [N] 900
Dynamic load (Fz), maximum [N] 1200
Dynamic load torque (My), maximum [Nm] L C 1 × 0,45
Dynamic load torque (Mz), maximum [Nm] L C 1 × 0,6
Force required to move second carriage [N] 4
Total length (L tot) [mm] Smax + C + L C
1
Value in mm

www.thomsonlinear.com 15
WM40D » Ordering key - see page 176
» Accessories - see page 117
Ball Screw Drive, Ball Guide, Double Ball Nuts, Long Carriage » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WM40D Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 40 × 40 p=5
Type of screw ball screw with double nuts 150 0,4
Carriage sealing system plastic cover band 1500 0,6
Screw supports included in all units that require 3000 0,9
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Long Carriage (L)1
Parameter WM40D
Stroke length (Smax), maximum [mm] 1950
Total length (L tot), maximum [mm] 2300 A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
load. Less clamps may be required if less load is being operated, see the additional technical
Linear speed, maximum [m/s] 0,25 data for more information.

Acceleration, maximum [m/s2] 20


Repeatability [± mm] 0,01 Critical Speed
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 1000
Dynamic load (Fy), maximum [N] 450
Dynamic load (Fz), maximum [N] 600
Dynamic load torque (Mx), maximum [Nm] 10
Dynamic load torque (My), maximum [Nm] 30
Dynamic load torque (Mz), maximum [Nm] 30
Drive shaft force (Frd), maximum 2
[N] 100
Input/drive shaft torque (Mta), maximum [Nm] 3 Definition of Forces
Ball screw diameter (d0) [mm] 12
Ball screw lead (p) [mm] 5
Weight [kg]
of unit with zero stroke 1,90
of every 100 mm of stroke 0,30
of each carriage 0,60
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

16 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM40D METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide, Double Ball Nuts, Long Carriage

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 59 94
Flange square (Srm) [mm] 60 139
Flange weight * [kg] 1,86
* Max. weight including coupling and fastening screws

A1: depth 6 A3: socket cap screw ISO4762-M5×12 8.8


A2: lubricating nipple on both sides DIN3405 D 1/A A4: ENF inductive sensor rail kit (optional - see page 150)

Stroke length (Smax) [mm] A [mm] B [mm] C [mm]


0 – 450 65 35 320
451 – 1050 65 45 330
1051 – 1950 70 60 350

Performance Specifications
for Units with Double Long Carriage (M)
Parameter WM40D
Stroke length (Smax), maximum [mm] 1725
Total length (L tot), maximum [mm] 2300
Minimum distance between carriages (L C) [mm] 225
Dynamic load (Fy), maximum [N] 900
Dynamic load (Fz), maximum [N] 1200
Dynamic load torque (My), maximum [Nm] L C 1 × 0,45
Dynamic load torque (Mz), maximum [Nm] L C 1 × 0,6
Force required to move second carriage [N] 4
Total length (L tot) [mm] Smax + C + L C
1
Value in mm

www.thomsonlinear.com 17
WM60D » Ordering key - see page 176
» Accessories - see page 117
Ball Screw Drive, Ball Guide, Double Ball Nuts » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WM60D Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 60 × 60 p=5 p = 20 p = 50
Type of screw ball screw with double nut 150 0,8 1,3 1,6
Carriage sealing system self-adjusting plastic cover band 1500 1,4 2,0 2,4
Screw supports included in all units that require 3000 1,8 2,3 2,6
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WM60D
Stroke length (Smax), maximum [mm]
screw lead 5, 20 mm 11000
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
screw lead 50 mm 5000 load. Less clamps may be required if less load is being operated, see the additional technical
Total length (L tot), maximum [mm] data for more information. Units with a profile length over 6300 mm consist of two profiles
where the joint between the two profiles must be adequately supported on both sides.
screw lead 5, 20 mm 12130
screw lead 50 mm 5780
Linear speed, maximum [m/s] 2,5
Definition of Forces
Acceleration, maximum [m/s ]2
20
Repeatability [± mm] 0,01
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 4000
Dynamic load (Fy), maximum [N] 2000
Dynamic load (Fz), maximum [N] 2000
Dynamic load torque (Mx), maximum [Nm] 100
Dynamic load torque (My), maximum [Nm] 200
Dynamic load torque (Mz), maximum [Nm] 200
Drive shaft force (Frd), maximum 2 [N] 500
Input/drive shaft torque (Mta), maximum [Nm] 35
Ball screw diameter (d0) [mm] 20
Ball screw lead (p) [mm] 5, 20, 50
Weight [kg]
of unit with zero stroke 6,16
of every 100 mm of stroke 0,65
of each carriage 1,99
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

18 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM60D METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide, Double Ball Nuts

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 5,64
* Max. weight including coupling and fastening screws

A1: depth 11 A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature
A2: socket cap screw ISO4762-M6×20 8.8 A5: can be changed over to one of the three alternative lubricating points by the customer
A3: ENF inductive sensor rail kit (optional - see page 150)

Stroke length (Smax) [mm] A [mm] B [mm] C [mm] Stroke length (Smax) [mm] A [mm] B [mm] C [mm]
0 - 695 (0 - 505) 115 65 460 (650) 2781 - 3545 (2591 - 3355) 230 180 690 (880)
696 - 1335 (506 - 1145) 165 115 560 (750) 3546 - 4285 (3366 - 4095) 250 200 730 (920)
1336 - 2075 (1146 - 1885) 185 135 600 (790) 4286 - 5015 (4096 - 4825) 275 225 780 (970)
2076 - 2780 (1886 - 2590) 210 160 650 (840) 5016 - 11000 (4826 - 10810) contact customer service
Values between brackets = for units with long carriage

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WM60D Parameter WM60D
Stroke length (Smax), maximum [mm] Stroke length (Smax), maximum [mm]
screw lead 5, 20 mm 11000 screw lead 5, 20 mm 10665
screw lead 50 mm 4810 screw lead 50 mm 4665
Total length (L tot), maximum [mm] Total length (L tot), maximum [mm]
screw lead 5, 20 mm 12320 screw lead 5, 20 mm 12130
screw lead 50 mm 5780 screw lead 50 mm 5780
Carriage length [mm] 450 Minimum distance between carriages (L C) [mm] 335
Dynamic load torque (My), maximum [Nm] 500 Dynamic load (Fy), maximum [N] 4000
Dynamic load torque (Mz), maximum [Nm] 500 Dynamic load (Fz), maximum [N] 4000
Weight [kg] 3,1 Dynamic load torque (My), maximum [Nm] L C1 × 2
Dynamic load torque (Mz), maximum [Nm] L C1 × 2
Force required to move second carriage [N] 20
Total length (L tot) [mm] Smax + C + L C
1
Value in mm

A1: depth 11

www.thomsonlinear.com 19
WM60S » Ordering key - see page 176
» Accessories - see page 117
Ball Screw Drive, Ball Guide, Single Ball Nut, Short Carriage » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WM60S Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 60 × 60 p=5 p = 20 p = 50
Type of screw ball screw with single nut 150 0,7 1,0 1,4
Carriage sealing system self-adjusting plastic cover band 1500 1,1 1,6 2,0
Screw supports included in all units that require 3000 1,5 1,8 2,2
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Short Carriage (S)1
Parameter WM60S
Stroke length (Smax), maximum [mm]
screw lead 5, 20 mm 10390 A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
screw lead 50 mm 5000 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information. Units with a profile length over 6300 mm consist of two profiles
Total length (L tot), maximum [mm] where the joint between the two profiles must be adequately supported on both sides.
screw lead 5, 20 mm 11400
screw lead 50 mm 5650
Linear speed, maximum [m/s] 2,5
Definition of Forces
Acceleration, maximum [m/s ]2
10
Repeatability [± mm] 0,02
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 2800
Dynamic load (Fy), maximum [N] 1400
Dynamic load (Fz), maximum [N] 1400
Dynamic load torque (Mx), maximum [Nm] 50
Dynamic load torque (My), maximum [Nm] 100
Dynamic load torque (Mz), maximum [Nm] 100
Drive shaft force (Frd), maximum 2
[N] 500
Input/drive shaft torque (Mta), maximum [Nm] 35
Ball screw diameter (d0) [mm] 20
Ball screw lead (p) [mm] 5, 20, 50
Weight [kg]
of unit with zero stroke 3,80
of every 100 mm of stroke 0,65
of each carriage 1,00
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

20 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM60S METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide, Single Ball Nut, Short Carriage

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 5,64
* Max. weight including coupling and fastening screws

A1: depth 11 A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature
A2: socket cap screw ISO4762-M6×20 8.8 A5: can be changed over to one of the three alternative lubricating points by the customer
A3: ENF inductive sensor rail kit (optional - see page 150)
Stroke length (Smax) [mm] A [mm] B [mm] C [mm] Stroke length (Smax) [mm] A [mm] B [mm] C [mm]
0 - 580 95 20 335 2461 - 3125 175 125 520
581 - 1140 110 60 390 3126 - 3780 200 150 570
1141 - 1805 130 80 430 3781 - 4445 220 170 610
1806 - 2460 155 105 480 4446 - 5000 240 190 650
5001 - 10390 contact customer service

Performance Specifications
for Units with Double Short Carriage (Y)
Parameter WM60S
Stroke length (Smax), maximum [mm]
screw lead 5, 20 mm 10135
screw lead 50 mm 4745
Total length (L tot), maximum [mm]
screw lead 5, 20 mm 11400
screw lead 50 mm 5650
Minimum distance between carriages (L C) [mm] 255
Dynamic load (Fy), maximum [N] 2800
Dynamic load (Fz), maximum [N] 2800
Dynamic load torque (My), maximum [Nm] L C 1 × 1,4
Dynamic load torque (Mz), maximum [Nm] L C 1 × 1,4
Force required to move second carriage [N] 18
Total length (L tot) [mm] Smax + C + L C
1
Value in mm

www.thomsonlinear.com 21
WM60X » Ordering key - see page 176
» Accessories - see page 117
Ball Screw Drive, Ball Guide, Left/Right Moving Carriages » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WM60X Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 60 × 60 p=5
Type of screw ball screw with double nut 150 1,6
Carriage sealing system self-adjusting plastic cover band 1500 2,8
Screw supports included in all units that require 3000 3,6
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WM60X
Stroke length (Smax), maximum [mm] 10340
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Linear speed, maximum [m/s] 0,25
load. Less clamps may be required if less load is being operated, see the additional technical
data for more information. Units with a profile length over 6300 mm consist of two profiles
Acceleration, maximum [m/s2] 20
where the joint between the two profiles must be adequately supported on both sides.
Repeatability [± mm] 0,01
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Definition of Forces
Dynamic load (Fx), maximum [N] 4000
Dynamic load (Fy), maximum [N] 2000
Dynamic load (Fz), maximum [N] 2000
Dynamic load torque (Mx), maximum [Nm] 100
Dynamic load torque (My), maximum [Nm] 200
Dynamic load torque (Mz), maximum [Nm] 200
Drive shaft force (Frd), maximum 2
[N] 500
Input/drive shaft torque (Mta), maximum [Nm] 35
Ball screw diameter (d0) [mm] 20
Ball screw lead (p) [mm] 5
Weight [kg]
of unit with zero stroke 10,33
of every 100 mm of stroke 0,65
of each carriage 1,99
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

22 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM60X METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide, Left/Right Moving Carriages

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
A1: depth 11
A2: socket cap screw ISO4762-M6×20 8.8
Flange square (Srm) [mm] 90 200
A3: ENF inductive sensor rail kit (optional - see page 150) Flange weight * [kg] 5,64
A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature
A5: can be changed over to one of the three alternative lubricating points by the customer * Max. weight including coupling and fastening screws

Saddle N
Stroke length (Smax) [mm] A [mm] B [mm] C [mm] X [mm] Y [mm] Z [mm]
0 - 1390 (0 - 1200) 115 65 60 80 620 (1000) 800 (1180)
1391 - 2670 (1201 - 2480) 165 115 210 230 770 (1150) 1050 (1430)
2671 - 4150 (2481 - 3960) 185 135 250 270 810 (1190) 1130 (1510)
4151 - 5560 (3961 - 5370) 210 160 300 320 860 (1240) 1230 (1610)
5561 - 10340 (5371 - 10150) contact customer service
Values between brackets = for units with long carriage

Saddle S
Stroke length (Smax) [mm] A [mm] B [mm] C [mm] X [mm] Y [mm] Z [mm]
0 - 1160 95 20 10 30 450 565
1161 - 2280 110 60 70 90 510 680
2281 - 3610 130 80 110 130 550 760
3611 - 4920 155 105 160 180 600 860
4921 - 5560 contact customer service

Performance Specifications
for Units with Single Long Carriage (L)
Parameter WM60X
Carriage length [mm] 450
Dynamic load torque (My), maximum [Nm] 500
Dynamic load torque (Mz), maximum [Nm] 500
Weight [kg] 3,1 A1: depth 11

www.thomsonlinear.com 23
WM80D » Ordering key - see page 176
» Accessories - see page 117
Ball Screw Drive, Ball Guide, Double Ball Nuts » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WM80D Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 80 × 80 p=5 p = 10 p = 20 p = 50
Type of screw ball screw with double nuts 150 1,1 1,5 1,8 2,3
Carriage sealing system self-adjusting plastic cover band 1500 1,7 2.1 2,3 3,0
Screw supports included in all units that require 3000 2,1 2,5 2,6 3,6
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WM80D
Stroke length (Smax), maximum [mm]
screw lead 5, 10, 20 mm 11000 A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
screw lead 50 mm 4965 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information. Units with a profile length over 6300 mm consist of two profiles
Total length (L tot), maximum [mm] where the joint between the two profiles must be adequately supported on both sides.
screw lead 5, 10, 20 mm 12075
screw lead 50 mm 5780
Linear speed, maximum [m/s] 2,5
Acceleration, maximum [m/s ]2
20
Definition of Forces
Repeatability [± mm] 0,01
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 5000
Dynamic load (Fy), maximum [N] 3000
Dynamic load (Fz), maximum [N] 3000
Dynamic load torque (Mx), maximum [Nm] 350
Dynamic load torque (My), maximum [Nm] 300
Dynamic load torque (Mz), maximum [Nm] 300
Drive shaft force (Frd), maximum 2
[N] 700
Input/drive shaft torque (Mta), maximum [Nm] 55
Ball screw diameter (d0) [mm] 25
Ball screw lead (p) [mm] 5, 10, 20, 50
Weight [kg]
of unit with zero stroke 11,57
of every 100 mm of stroke 1,08
of each carriage 4,26
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

24 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM80D METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide, Double Ball Nuts

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 5,64
* Max. weight including coupling and fastening screws

A1: depth 12 mm A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature
A2: socket cap screw ISO4762-M6×20 8.8 A5: can be changed over to one of three alternative lubrication points by customer
A3: ENF inductive sensor rail kit (optional - see page 150)

Stroke length (Smax) [mm] A [mm] B [mm] C [mm] Stroke length (Smax) [mm] A [mm] B [mm] C [mm]
0 - 780 (0 - 610) 120 80 500 (670) 3206 - 4045 (3036 - 3875) 235 190 725 (895)
781 - 1535 (611 - 1365) 170 125 595 (765) 4046 - 4885 (3876 - 4715) 255 210 765 (935)
1536 - 2375 (1366 - 2205) 190 145 635 (805) 4886 - 5000 (4716 - 4830) 280 235 815 (985)
2376 - 3205 (2206 - 3035) 215 170 685 (855) 5001 - 11000 (4717 - 10830) contact customer service
Values between brackets = for units with long carriage

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WM80D Parameter WM80D
Stroke length (Smax), maximum [mm] Stroke length (Smax), maximum [mm]
screw lead 5, 10, 20 mm 10830 screw lead 5, 10, 20 mm 10640
screw lead 50 mm 4795 screw lead 50 mm 4655
Total length (L tot), maximum [mm] Total length (L tot), maximum [mm]
screw lead 5, 10, 20 mm 12075 screw lead 5, 10, 20 mm 12075
screw lead 50 mm 5780 screw lead 50 mm 5780
Carriage length [mm] 450 Minimum distance between carriages (L C) [mm] 360
Dynamic load torque (My), maximum [Nm] 750 Dynamic load (Fy), maximum [N] 6000
Dynamic load torque (Mz), maximum [Nm] 750 Dynamic load (Fz), maximum [N] 6000
Weight [kg] 6,4 Dynamic load torque (My), maximum [Nm] L C1 × 3
Dynamic load torque (Mz), maximum [Nm] L C1 × 3
Force required to move second carriage [N] 25
Total length (L tot) [mm] Smax + C + L C
1
Value in mm

A1: depth 12 mm

www.thomsonlinear.com 25
WM80S » Ordering key - see page 176
» Accessories - see page 117
Ball Screw Drive, Ball Guide, Single Ball Nut, Short Carriage » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WM80S Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 80 × 80 p=5 p = 10 p = 20 p = 50
Type of screw ball screw with single nut 150 0,9 1,1 1,3 2,0
Carriage sealing system self-adjusting plastic cover band 1500 1,3 1,5 1,8 2,4
Screw supports included in all units that require 3000 1,7 1,8 2,0 2,9
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Short Carriage (S)1
Parameter WM80S
Stroke length (Smax), maximum [mm]
screw lead 5, 10, 20 mm 10540 A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
screw lead 50 mm 5000 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information. Units with a profile length over 6300 mm consist of two profiles
Total length (L tot), maximum [mm] where the joint between the two profiles must be adequately supported on both sides.
screw lead 5, 10, 20 mm 11495
screw lead 50 mm 5645
Linear speed, maximum [m/s] 2,5
Definition of Forces
Acceleration, maximum [m/s ]2
20
Repeatability [± mm] 0,02
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 3500
Dynamic load (Fy), maximum [N] 2100
Dynamic load (Fz), maximum [N] 2100
Dynamic load torque (Mx), maximum [Nm] 150
Dynamic load torque (My), maximum [Nm] 180
Dynamic load torque (Mz), maximum [Nm] 180
Drive shaft force (Frd), maximum 2
[N] 700
Input/drive shaft torque (Mta), maximum [Nm] 55
Ball screw diameter (d0) [mm] 25
Ball screw lead (p) [mm] 5, 10, 20, 50
Weight [kg]
of unit with zero stroke 7,0
of every 100 mm of stroke 1,1
of each carriage 1,6
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

26 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM80S METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide, Single Ball Nut, Short Carriage

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 5,64
* Max. weight including coupling and fastening screws

A1: depth 12 mm A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature
A2: socket cap screw ISO4762-M6×20 8.8 A5: can be changed over to one of three alternative lubrication points by customer
A3: ENF inductive sensor rail kit (optional - see page 150)

Stroke length (Smax) [mm]


0 - 680
A [mm]
95
B [mm]
35
C [mm]
350
Performance Specifications
for Units with Double Short Carriage (Y)
681 - 1310 125 80 425
1311 - 2065 150 105 475 Parameter WM80S
2066 - 2830 170 125 515 Stroke length (Smax), maximum [mm]
2831 - 3590 195 150 565 screw lead 5, 10, 20 mm 10260
3591 - 4355 215 170 605 screw lead 50 mm 4720
4356 - 5000 235 190 645 Total length (L tot), maximum [mm]
screw lead 5, 10, 20 mm 11495
screw lead 50 mm 5645
Minimum distance between carriages (L C) [mm] 280
Dynamic load (Fy), maximum [N] 4200
Dynamic load (Fz), maximum [N] 4200
Dynamic load torque (My), maximum [Nm] L C 1 × 2,1
Dynamic load torque (Mz), maximum [Nm] L C 1 × 2,1
Force required to move second carriage [N] 22,5
Total length (L tot) [mm] Smax + C + L C
1
Value in mm

www.thomsonlinear.com 27
WM120D » Ordering key - see page 176
» Accessories - see page 117
Ball Screw Drive, Ball Guide, Double Ball Nuts » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WM120D Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 120 × 120 p=5 p = 10 p = 20 p = 40
Type of screw ball screw with double nuts 150 1,4 2,0 2,3 2,4
Carriage sealing system self-adjusting plastic cover band 1500 2,5 3,0 3,3 3,8
Screw supports included in all units that require 3000 3,0 3,7 4,0 4,3
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WM120D
Stroke length (Smax), maximum [mm]
screw lead 5, 10, 20 mm 11000
screw lead 40 mm 4765 A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
load. Less clamps may be required if less load is being operated, see the additional technical
Total length (L tot), maximum [mm] data for more information. Units with a profile length over 5400 mm consist of two profiles
screw lead 5, 10, 20 mm 12415 where the joint between the two profiles must be adequately supported on both sides.
screw lead 40 mm 5780
Linear speed, maximum [m/s] 2,0
Acceleration, maximum [m/s2] 20 Definition of Forces
Repeatability [± mm] 0,01
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N]
screw lead 5, 10, 20 mm 12000
screw lead 40 mm 8000
Dynamic load (Fy), maximum [N] 6000
Dynamic load (Fz), maximum [N] 6000
Dynamic load torque (Mx), maximum [Nm] 500
Dynamic load torque (My), maximum [Nm] 600
Dynamic load torque (Mz), maximum [Nm] 600
Drive shaft force (Frd), maximum 2 [N] 1000
Input/drive shaft torque (Mta), maximum [Nm] 80
Ball screw diameter (d0) [mm] 32
Ball screw lead (p) [mm] 5, 10, 20, 40
Weight [kg]
of unit with zero stroke 25,91
of every 100 mm of stroke 1,93
of each carriage 9,25
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

28 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM120D METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide, Double Ball Nuts

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 87 149
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 6,03
* Max. weight including coupling and fastening screws

A1: depth 22 A3: tapered lubricating nipple to DIN71412 M8×1 on fixed-bearing side as standard feature
A2: socket cap screw ISO4762-M8×20 8.8 A4: can be changed over to one of the three alternative lubricating points by the customer

Stroke length (Smax) [mm] A [mm] B [mm] C [mm] Stroke length (Smax) [mm] A [mm] B [mm] C [mm]
0 - 890 (0 - 710) 155 100 595 (775) 3556 - 4485 (3376 - 4305) 330 275 945 (1125)
891 - 1695 (711 - 1515) 225 170 735 (915) 4486 - 5000 (4306 - 4820) 365 310 1015 (1195)
1696 - 2625 (1516 - 2445) 260 205 805 (985) 5001 - 11000 (4307 - 10820) contact customer service
2626 - 3555 (2446 - 3375) 295 240 875 (1055)
Values between brackets = for units with long carriage

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WM120D Parameter WM120D
Stroke length (Smax), maximum [mm] Stroke length (Smax), maximum [mm]
screw lead 5, 10, 20 mm 11000 screw lead 5, 10, 20 mm 10730
screw lead 40 mm 4585 screw lead 40 mm 4385
Total length (L tot), maximum [mm] Total length (L tot), maximum [mm]
screw lead 5, 10, 20 mm 12595 screw lead 5, 10, 20 mm 12595
screw lead 40 mm 5780 screw lead 40 mm 5780
Carriage length [mm] 500 Minimum distance between carriages (L C) [mm] 450
Dynamic load torque (My), maximum [Nm] 1500 Dynamic load (Fy), maximum [N] 12000
Dynamic load torque (Mz), maximum [Nm] 1500 Dynamic load (Fz), maximum [N] 12000
Weight [kg] 14,2 Dynamic load torque (My), maximum [Nm] L C1 × 6
Dynamic load torque (Mz), maximum [Nm] L C1 × 6
Force required to move second carriage [N] 30
Total length (L tot) [mm] Smax + C + L C
1
Value in mm

A1: depth 22

www.thomsonlinear.com 29
WV60 » Ordering key - see page 177
» Accessories - see page 117
Ball Screw Drive, No Guides » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WV60 Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 60 × 60 p=5 p = 20 p = 50
Type of screw ball screw with double nut 150 0,7 0,9 1,1
Carriage sealing system self-adjusting plastic cover band 1500 1,3 1,5 1,5
Screw supports included in all units that require 3000 1,7 1,9 2,1
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
Parameter WV60
Stroke length (Smax), maximum [mm]
screw lead 5, 20 mm 11000
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
screw lead 50 mm 5000 load. Less clamps may be required if less load is being operated, see the additional technical
Total length (L tot), maximum [mm] data for more information. Units with a profile length over 6300 mm consist of two profiles
where the joint between the two profiles must be adequately supported on both sides.
screw lead 5, 20 mm 12050
screw lead 50 mm 5700
Linear speed, maximum [m/s] 2,5
Definition of Forces
Acceleration, maximum [m/s ]
2
20
Repeatability [± mm] 0,01
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 4000
Dynamic load (Fy), maximum [N] 0
Dynamic load (Fz), maximum [N] 0
Dynamic load torque (Mx), maximum [Nm] 0
Dynamic load torque (My), maximum [Nm] 0
Dynamic load torque (Mz), maximum [Nm] 0
Drive shaft force (Frd), maximum 1 [N] 500
Input/drive shaft torque (Mta), maximum [Nm] 35
Ball screw diameter (d0) [mm] 20
Ball screw lead (p) [mm] 5, 20, 50
Weight [kg]
of unit with zero stroke 4,72
of every 100 mm of stroke 0,55
of each carriage 1,42
1
Only relevant for units without RediMount flange.

30 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WV60 METRIC www.LinearMotioneering.com

Ball Screw Drive, No Guides

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
A1: depth 11 Flange square (Srm) [mm] 90 200
A2: socket cap screw ISO4762-M6×20 8.8
A3: ENF inductive sensor rail kit (optional - see page 150) Flange weight * [kg] 5,64
A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature
A5: can be changed over to one of the three alternative lubricating points by the customer * Max. weight including coupling and fastening screws

Stroke length (Smax) [mm] A [mm] B [mm] C [mm] Stroke length (Smax) [mm] A [mm] B [mm] C [mm]
0 - 690 130 80 430 2886 - 3625 220 170 610
691 - 1415 155 105 480 3626 - 4355 245 195 660
1416 - 2155 175 125 520 4256 - 5095 265 215 700
2156 - 2885 200 150 570 5096 - 11000 contact customer service

www.thomsonlinear.com 31
WV80 » Ordering key - see page 177
» Accessories - see page 117
Ball Screw Drive, No Guides » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WV80 Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 80 × 80 p=5 p = 10 p = 20 p = 50
Type of screw ball screw with double nuts 150 0,9 1,1 1,3 1,4
Carriage sealing system self-adjusting plastic cover band 1500 1,6 1,9 2,1 2,3
Screw supports included in all units that require 3000 2,0 2,4 2,6 3,0
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
Parameter WV80
Stroke length (Smax), maximum [mm]
screw lead 5, 10, 20 mm 11000 A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
screw lead 50 mm 5000 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information. Units with a profile length over 6300 mm consist of two profiles
Total length (L tot), maximum [mm] where the joint between the two profiles must be adequately supported on both sides.
screw lead 5, 10, 20 mm 11945
screw lead 50 mm 5635
Linear speed, maximum [m/s] 2,5
Acceleration, maximum [m/s ]
2
20
Definition of Forces
Repeatability [± mm] 0,01
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 5000
Dynamic load (Fy), maximum [N] 0
Dynamic load (Fz), maximum [N] 0
Dynamic load torque (Mx), maximum [Nm] 0
Dynamic load torque (My), maximum [Nm] 0
Dynamic load torque (Mz), maximum [Nm] 0
Drive shaft force (Frd), maximum 1
[N] 700
Input/drive shaft torque (Mta), maximum [Nm] 55
Ball screw diameter (d0) [mm] 25
Ball screw lead (p) [mm] 5, 10, 20, 50
Weight [kg]
of unit with zero stroke 7,95
of every 100 mm of stroke 0,99
of each carriage 2,25
1
Only relevant for units without RediMount flange.

32 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WV80 METRIC www.LinearMotioneering.com

Ball Screw Drive, No Guides

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
A1: depth 12 mm
A2: socket cap screw ISO4762-M6×20 8.8 Flange square (Srm) [mm] 90 200
A3: ENF inductive sensor rail kit (optional - see page 150) Flange weight * [kg] 5,64
A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature
A5: can be changed over to one of three alternative lubrication points by customer * Max. weight including coupling and fastening screws

Stroke length (Smax) [mm] A [mm] B [mm] C [mm] Stroke length (Smax) [mm] A [mm] B [mm] C [mm]
0 - 775 125 50 395 3341 - 4175 210 160 590
776 - 1670 145 95 460 4176 - 5015 235 180 635
1671 - 2505 170 115 505 5016 - 11000 contact customer service
2506 - 3340 190 140 550

www.thomsonlinear.com 33
WV120 » Ordering key - see page 177
» Accessories - see page 117
Ball Screw Drive, No Guides » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter WV120 Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 120 × 120 p=5 p = 10 p = 20 p = 40
Type of screw ball screw with double nuts 150 1,0 1,1 1,4 1,5
Carriage sealing system self-adjusting plastic cover band 1500 2,1 2,2 2,5 2,8
Screw supports included in all units that require 3000 2,4 2,6 3,0 3,5
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
Parameter WV120
Stroke length (Smax), maximum [mm]
screw lead 5, 10, 20 mm 11000
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
screw lead 40 mm 5000 load. Less clamps may be required if less load is being operated, see the additional technical
Total length (L tot), maximum [mm] data for more information. Units with a profile length over 5400 mm consist of two profiles
where the joint between the two profiles must be adequately supported on both sides.
screw lead 5, 10, 20 mm 12260
screw lead 40 mm 5845
Linear speed, maximum [m/s] 2,0
Acceleration, maximum [m/s2] 20 Definition of Forces
Repeatability [± mm] 0,01
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N]
screw lead 5, 10, 20 mm 12000
screw lead 40 mm 8000
Dynamic load (Fy), maximum [N] 0
Dynamic load (Fz), maximum [N] 0
Dynamic load torque (Mx), maximum [Nm] 0
Dynamic load torque (My), maximum [Nm] 0
Dynamic load torque (Mz), maximum [Nm] 0
Drive shaft force (Frd), maximum 1
[N] 1000
Input/drive shaft torque (Mta), maximum [Nm] 80
Ball screw diameter (d0) [mm] 32
Ball screw lead (p) [mm] 5, 10, 20, 40
Weight [kg]
of unit with zero stroke 18,10
of every 100 mm of stroke 1,94
of each carriage 4,75
1
Only relevant for units without RediMount flange.

34 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WV120 METRIC www.LinearMotioneering.com

Ball Screw Drive, No Guides

A1: depth 22
RediMount Flange Specifications
A2: socket cap screw ISO4762-M8×20 8.8 Parameter Min Max
A3: tapered lubricating nipple to DIN71412 M8×1 on fixed-bearing side as standard feature
A4: can be changed over to one of the three alternative lubricating points by the customer Flange length (Lrm) [mm] 87 149
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 6,03
* Max. weight including coupling and fastening screws

Stroke length (Smax) [mm] A [mm] B [mm] C [mm] Stroke length (Smax) [mm] A [mm] B [mm] C [mm]
0 - 940 145 50 465 3721 - 4650 285 225 780
941 - 1860 180 120 570 4651 - 5000 320 255 845
1861 - 2790 215 155 640 5001 - 11000 contact customer service
2791 - 3720 250 190 710

www.thomsonlinear.com 35
MLSM60D » Ordering key - see page 178
» Accessories - see page 117
Ball Screw Drive, Ball Guide » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter MLSM60D Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 160 × 65 p=5 p = 10 p = 20 p = 50
Type of screw ball screw with double nuts 150 1,0 1,6 1,9 2,7
Carriage sealing system plastic cover band 1500 1,6 2,2 2,3 3,4
Screw supports included in all units that require 3000 2,0 2,6 2,6 4,0
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter MLSM60D
Stroke length (Smax), maximum [mm] 4985
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Total length (L tot), maximum [mm] 5700
load. Less clamps may be required if less load is being operated, see the additional technical
data for more information.
Linear speed, maximum [m/s] 2,5
Acceleration, maximum [m/s2] 20
Repeatability [± mm] 0,01 Definition of Forces
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 5000
Dynamic load (Fy), maximum [N] 6000
Dynamic load (Fz), maximum [N] 6000
Dynamic load torque (Mx), maximum [Nm] 400
Dynamic load torque (My), maximum [Nm] 460
Dynamic load torque (Mz), maximum [Nm] 460
Drive shaft force (Frd), maximum 2
[N] 350
Input/drive shaft torque (Mta), maximum [Nm] 60
Ball screw diameter (d0) [mm] 25
Ball screw lead (p) [mm] 5, 10, 20, 50
Weight [kg]
of unit with zero stroke 14,40
of every 100 mm of stroke 1,65
of each carriage 5,70
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

36 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


MLSM60D METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide

RediMount Flange Specifications


Parameter Min Max
A1: depth 10 Flange length (Lrm) [mm] 81 143
A2: socket cap screw ISO4762-M6×20 8.8
Flange square (Srm) [mm] 90 200
A3: ENF inductive sensor rail kit (optional - see page 150)
A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature Flange weight * [kg] 5,58
A5: can be changed over to one of the three alternative lubricating points by the customer
* Max. weight including coupling and fastening screws

Stroke length (Smax) [mm] A [mm] B [mm] C [mm] Stroke length (Smax) [mm] A [mm] B [mm] C [mm]
0 - 750 (0 - 580) 90 45 435 (605) 2731 - 3490 (2561 - 3320) 170 155 625 (795)
751 - 1220 (581 - 1050) 105 90 495 (665) 3491 - 4240 (3321 - 4070) 195 180 675 (845)
1221 - 1980 (1051 - 1810) 125 110 535 (705) 4241 - 5000 (4071 - 4830) 215 200 715 (885)
1981 - 2730 (1811 - 2560) 150 135 585 (765) 5001 - 5500 (4831 - 5330) 235 220 755 (925)
Values between brackets = for units with long carriage

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter MLSM60D Parameter MLSM60D
Stroke length (Smax), maximum [mm] 4815 Stroke length (Smax), maximum [mm] 4665
Total length (L tot), maximum [mm] 5700 Total length (L tot), maximum [mm] 5700
Carriage length [mm] 450 Minimum distance between carriages (L C) [mm] 320
Dynamic load torque (My), maximum [Nm] 940 Dynamic load (Fy), maximum [N] 12000
Dynamic load torque (Mz), maximum [Nm] 940 Dynamic load (Fz), maximum [N] 12000
Weight [kg] 6,5 Dynamic load torque (My), maximum [Nm] L C1 × 6
Dynamic load torque (Mz), maximum [Nm] L C1 × 6
Force required to move second carriage [N] 27
Total length (L tot) [mm] Smax + C + L C
1
Value in mm

A1: depth 10

www.thomsonlinear.com 37
MLSM80D » Ordering key - see page 178
» Accessories - see page 117
Ball Screw Drive, Ball Guide » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter MLSM80D Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 240 × 85 p=5 p = 10 p = 20 p = 40
Type of screw ball screw with double nuts 150 1,6 2,2 2,5 2,8
Carriage sealing system plastic cover band 1500 2,7 3,2 3,4 4,0
Screw supports included in all units that require 3000 3,2 4,0 4,2 4,5
screw supports M idle = the input torque needed to move the carriage with no load on it.
Lubrication central lubrication of all parts that
require lubrication
Included accessories 4 × mounting clamps
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter MLSM80D
Stroke length (Smax), maximum [mm] 4810
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Total length (L tot), maximum [mm] 5700
load. Less clamps may be required if less load is being operated, see the additional technical
data for more information.
Linear speed, maximum [m/s] 2,0
Acceleration, maximum [m/s2] 20
Repeatability [± mm] 0,01 Definition of Forces
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N]
screw lead 5, 10, 20 mm 12000
screw lead 40 mm 8000
Dynamic load (Fy), maximum [N] 8000
Dynamic load (Fz), maximum [N] 8000
Dynamic load torque (Mx), maximum [Nm] 780
Dynamic load torque (My), maximum [Nm] 900
Dynamic load torque (Mz), maximum [Nm] 900
Drive shaft force (Frd), maximum 2
[N] 700
Input/drive shaft torque (Mta), maximum [Nm] 85
Ball screw diameter (d0) [mm] 32
Ball screw lead (p) [mm] 5, 10, 20, 40
Weight [kg]
of unit with zero stroke 29,5
of every 100 mm of stroke 2,7
of each carriage 11,5
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

38 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


MLSM80D METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 81 143
Flange square (Srm) [mm] 90 200
A1: depth 15
A2: socket cap screw ISO4762-M8×20 8.8
Flange weight * [kg] 5,67
A3: ENF inductive sensor rail kit (optional - see page 150) * Max. weight including coupling and fastening screws
A4: tapered lubricating nipple to DIN71412 M8×1 on fixed-bearing side as standard feature
A5: can be changed over to one of the three alternative lubricating points by the customer

Stroke length (Smax) [mm] A [mm] B [mm] C [mm] Stroke length (Smax) [mm] A [mm] B [mm] C [mm]
0 - 750 (0 - 570) 100 90 530 (710) 2621 - 3360 (2441 - 3180) 220 210 770 (950)
751 - 1140 (571 - 960) 130 120 590 (770) 3361 - 4100 (3181 - 3920) 250 240 830 (1010)
1141 - 1880 (961 - 1700) 160 150 650 (830) 4101 - 4840 (3921 - 4660) 280 270 890 (1070)
1881 - 2620 (1701 - 2440) 190 180 710 (890) 4841 - 5000 (4661 - 4820) 310 300 950 (1130)
Values between brackets = for units with long carriage

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter MLSM80D Parameter MLSM80D
Stroke length (Smax), maximum [mm] 4630 Stroke length (Smax), maximum [mm] 4410
Total length (L tot), maximum [mm] 5700 Total length (L tot), maximum [mm] 5700
Carriage length [mm] 500 Minimum distance between carriages (L C) [mm] 400
Dynamic load torque (My), maximum [Nm] 1750 Dynamic load (Fy), maximum [N] 16000
Dynamic load torque (Mz), maximum [Nm] 1750 Dynamic load (Fz), maximum [N] 16000
Weight [kg] 16 Dynamic load torque (My), maximum [Nm] L C1 × 8
Dynamic load torque (Mz), maximum [Nm] L C 1 ×8
Force required to move second carriage [N] 35
Total length (L tot) [mm] Smax + C + L C
1
Value in mm

A1: depth 15

www.thomsonlinear.com 39
M55 » Ordering key - see page 179
» Accessories - see page 117
Ball Screw Drive, Ball Guide » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M55 Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 58 × 55 p=5 p = 10 p = 20
Type of screw ball screw with single nut 500 - no screw supports 0,02 0,03 0,04
Carriage sealing system self-adjusting steel cover band 500 - with screw supports 0,03 0,05 0,07
Screw supports number of screw supports to be M idle = the input torque needed to move the carriage with no load on it.
specified by customer at order
Lubrication lubrication of ball screw
Included accessories none Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M55
Stroke length (Smax), maximum [mm] 2712
Total length (L tot), maximum [mm] 2975
Linear speed, maximum [m/s] 1,6
Acceleration, maximum [m/s2] 8
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] -20 – 70
[N]
Dynamic load (Fx), maximum 1000 Critical Speed
Dynamic load (Fy), maximum [N] 900
Dynamic load (Fz), maximum [N] 900
Dynamic load torque (Mx), maximum [Nm] 9
Dynamic load torque (My), maximum [Nm] 48
Dynamic load torque (Mz), maximum [Nm] 48
Drive shaft force (Frd), maximum 2 [N] 200 1: No screw support required
2: Single screw support required
Input/drive shaft torque (Mta), maximum [Nm] 12 3: Double screw supports required
Screw diameter (d0) [mm] 16
Screw lead (p) [mm] 5, 10, 20 Definition of Forces
Weight [kg]
of unit with zero stroke 3,90
of every 100 mm of stroke 0,56
of carriage 1,20
of option single screw support 0,83
of option double screw supports 1,88
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

40 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M55 METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide

A1: lubrication holes


A2: ø9,5/ø5,5 for socket head cap screw M5
RediMount Flange Specifications
Parameter Min Max
Screw support configuration A [mm] B [mm] Total length (L tot) [mm]
Flange length (Lrm) [mm] 57 92
No screw support 6 6 L tot = Smax + A + B + 251
Flange square (Srm) [mm] 60 139
Single screw support 40 40 L tot = Smax + A + B + 251
Double screw supports 92 92 L tot = Smax + A + B + 251 Flange weight * [kg] 1,84
* Max. weight including coupling and fastening screws

Performance Specifications
for Units with Double Standard Carriage (C)
Parameter M55
Stroke length (Smax), maximum [mm] 2512
Total length (L tot), maximum [mm] 2975
Minimum distance between carriages (Lc) [mm] 200
Dynamic load (Fy), maximum [N] 1350
Dynamic load (Fz), maximum [N] 1350
Dynamic load torque (My), maximum [Nm] Lc1 × 0,675
Dynamic load torque (Mz), maximum [Nm] Lc1 × 0,675
Force required to move second carriage [N] 2
Weight [kg]
of unit with zero stroke 6,5
of carriages 2,4

Screw support configuration A [mm] B [mm] Total length (L tot) [mm]


No screw support 6 6 L tot = Smax + A + B + Lc + 251
1 Single screw support 40 40 L tot = Smax + A + B + Lc + 251
Value in mm
Double screw supports 92 92 L tot = Smax + A + B + Lc + 251

www.thomsonlinear.com 41
M75 » Ordering key - see page 179
» Accessories - see page 117
Ball Screw Drive, Ball Guide » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M75 Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 86 × 75 p=5 p = 12,7 p = 20
Type of screw ball screw with single nut 500 - no screw supports 0,04 0,1 0,16
Carriage sealing system self-adjusting steel cover band 500 - with screw supports 0,06 0,12 0,2
Screw supports number of screw supports to be M idle = the input torque needed to move the carriage with no load on it.
specified by customer at order
Lubrication lubrication of ball screw
Included accessories none
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M75
Stroke length (Smax), maximum [mm]
screw lead 5, 20 mm 3772
screw lead 12,7 mm 2665
Total length (L tot), maximum [mm]
screw lead 5, 20 mm 4075
screw lead 12,7 mm 2968
Linear speed, maximum [m/s] 1,0
Acceleration, maximum [m/s ]2
8
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 3000 Critical Speed
Operation temperature limits [°C] -20 – 70
Dynamic load (Fx), maximum [N] 2500
Dynamic load (Fy), maximum [N] 2000
Dynamic load (Fz), maximum [N] 2000
Dynamic load torque (Mx), maximum [Nm] 18
Dynamic load torque (My), maximum [Nm] 130
1: No screw support required
Dynamic load torque (Mz), maximum [Nm] 130 2: Single screw support required
3: Double screw supports required
Drive shaft force (Frd), maximum 2 [N] 600
Input/drive shaft torque (Mta), maximum [Nm] 30 Definition of Forces
Screw diameter (d0) [mm] 20
Screw lead (p) [mm] 5, 12,7, 20
Weight [kg]
of unit with zero stroke 6,90
of every 100 mm of stroke 1,05
of carriage 2,50
of option single screw support 1,70
of option double screw supports 3,58
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

42 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M75 METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide

A1: lubrication holes


A2: ø13,5/ø8,5 for socket head cap screw M8

Screw support configuration A [mm] B [mm] Total length (L tot) [mm] RediMount Flange Specifications
No screw support 5 5 L tot = Smax + A + B + 293 Parameter Min Max
Single screw support 60 60 L tot = Smax + A + B + 293
Flange length (Lrm) [mm] 81 143
Double screw supports 126 126 L tot = Smax + A + B + 293
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 5,60
Performance Specifications * Max. weight including coupling and fastening screws
for Units with Double Standard Carriage (C)
Parameter M75
Stroke length (Smax), maximum [mm]
screw lead 5, 20 mm 3522
screw lead 12,7 mm 2415
Total length (L tot), maximum [mm]
screw lead 5, 20 mm 4075
screw lead 12,7 mm 2968
Minimum distance between carriages (Lc) [mm] 250
Dynamic load (Fy), maximum [N] 3000
Dynamic load (Fz), maximum [N] 3000
Dynamic load torque (My), maximum [Nm] Lc1 × 1,5
Dynamic load torque (Mz), maximum [Nm] Lc1 × 1,5
Force required to move second carriage [N] 2
Weight [kg]
of unit with zero stroke 12,2
of carriages 5,0

Screw support configuration A [mm] B [mm] Total length (L tot) [mm]


No screw support 5 5 L tot = Smax + A + B + Lc + 293
Single screw support 60 60 L tot = Smax + A + B + Lc + 293
Double screw supports 126 126 L tot = Smax + A + B + Lc + 293
1
Value in mm
www.thomsonlinear.com 43
M100 » Ordering key - see page 179
» Accessories - see page 117
Ball Screw Drive, Ball Guide » Additional data - see page 172

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M100 Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 108 × 100 p=5 p = 10 p = 25
Type of screw ball screw with single nut 500 - no screw supports 0,08 0,14 0,32
Carriage sealing system self-adjusting steel cover band 500 - with screw supports 0,1 0,16 0,37
Screw supports number of screw supports to be M idle = the input torque needed to move the carriage with no load on it.
specified by customer at order
Lubrication lubrication of ball screw
Included accessories none
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M100
Stroke length (Smax), maximum [mm]
screw lead 5, 10 mm 5578
screw lead 25 mm 4378
Total length (L tot), maximum [mm]
screw lead 5, 10 mm 5974
screw lead 25 mm 4774
Linear speed, maximum [m/s] 1,25
Acceleration, maximum [m/s ]2
8
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 3000 Critical Speed
Operation temperature limits [°C] -20 – 70
Dynamic load (Fx), maximum [N] 5000
Dynamic load (Fy), maximum [N] 5000
Dynamic load (Fz), maximum [N] 5000
Dynamic load torque (Mx), maximum [Nm] 60
Dynamic load torque (My), maximum [Nm] 400
1: No screw support required
Dynamic load torque (Mz), maximum [Nm] 400 2: Single screw support required
3: Double screw supports required
Drive shaft force (Frd), maximum 2 [N] 1000
Input/drive shaft torque (Mta), maximum [Nm] 45 Definition of Forces
Screw diameter (d0) [mm] 25
Screw lead (p) [mm] 5, 10, 25
Weight [kg]
of unit with zero stroke 14,3
of every 100 mm of stroke 1,72
of carriage 4,00
of option single screw support 1,86
of option double screw supports 4,42
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

44 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M100 METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide

A1: lubrication holes


A2: ø17/ø10,5 for socket head cap screw M10
A3: 147 (L tot <= 1088 mm), 367 (L tot > 1088 mm)
A4: 141 (L tot <= 1088 mm), 471 (L tot > 1088 mm)
Screw support configuration A [mm] B [mm] Total length (L tot) [mm] RediMount Flange Specifications
No screw support 1 1 L tot = Smax + A + B + 394 Parameter Min Max
Single screw support 31 31 L tot = Smax + A + B + 394 Flange length (Lrm) [mm] 81 143
Double screw supports 86 86 L tot = Smax + A + B + 394
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 5,60
Performance Specifications * Max. weight including coupling and fastening screws
for Units with Double Standard Carriage (C)
Parameter M100
Stroke length (Smax), maximum [mm]
screw lead 5, 10 mm 5228
screw lead 25 mm 4028
Total length (L tot), maximum [mm]
screw lead 5, 10 mm 5974
screw lead 25 mm 4774
Minimum distance between carriages (Lc) [mm] 350
Dynamic load (Fy), maximum [N] 7500
Dynamic load (Fz), maximum [N] 7500
Dynamic load torque (My), maximum [Nm] Lc × 3,75
1

Dynamic load torque (Mz), maximum [Nm] Lc1 × 3,75


Force required to move second carriage [N] 2
Weight [kg]
of unit with zero stroke 25,3
of carriages 8,0

Screw support configuration A [mm] B [mm] Total length (L tot) [mm]


No screw support 1 1 L tot = Smax + A + B + Lc + 394
Single screw support 31 31 L tot = Smax + A + B + Lc + 394
Double screw supports 86 86 L tot = Smax + A + B + Lc + 394
1
Value in mm
www.thomsonlinear.com 45
2HB10 » Ordering key - see page 180
» Accessories - see page 117
Ball Screw Drive, Ball Guide

General Specifications Deflection of the Profile


Parameter 2HB10
Profile size (w × h) [mm] 100 × 60
Type of screw ball screw
Carriage sealing system none (optional shroud or bellows)
Screw supports none
Lubrication lubrication of screw and guides
The unit must be continuously supported by a machined surface under its entire length.
Included accessories RediMount™ kit

Definition of Forces
Performance Specifications
Parameter 2HB10
Stroke length (Smax), maximum [mm] 1375
Linear speed, maximum [m/s] 0,47
Acceleration, maximum [m/s2] 9,8
Repeatability [± mm] 0,005
Input speed, maximum [rpm] 2800
Operation temperature limits [°C] -20 – 80
Dynamic load (Fx), maximum [N] 2100
Dynamic load (Fy), maximum [N] 8000
Dynamic load (Fz), maximum [N] 8000
Dynamic load torque (Mx), maximum [Nm] 279
Dynamic load torque (My), maximum [Nm] 216
Dynamic load torque (Mz), maximum [Nm] 216
Drive shaft force (Frd), maximum 1
[N] 533
Input/drive shaft torque (Mta), maximum [Nm] 1,86
Ball screw diameter (d0) [mm] 16
Ball screw lead (p) [mm] 5, 10
Weight [kg]
of unit with zero stroke 2,59
of every 100 mm of stroke 0,69
of each carriage 0,82
1
Only relevant for units without RediMount flange.

46 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


2HB10 METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide

A1

A1: lubrication nipple (using the unit with the nipple mounted makes the stroke 10 mm shorter).

Standard NEMA23 motor dimensions are shown. Other mounting sizes are available and easily configured. Please see www.LinearMotioneering.com for details.

Ordering Length (L) and Maximum Stroke (Smax)


L = Smax + 125

www.thomsonlinear.com 47
2HB20 » Ordering key - see page 180
» Accessories - see page 117
Ball Screw Drive, Ball Guide

General Specifications Deflection of the Profile


Parameter 2HB20
Profile size (w × h) [mm] 200 × 90
Type of screw ball screw
Carriage sealing system none (optional shroud or bellows)
Screw supports none
Lubrication lubrication of screw and guides
The unit must be continuously supported by a machined surface under its entire length.
Included accessories RediMount™ kit

Definition of Forces
Performance Specifications
Parameter 2HB20
Stroke length (Smax), maximum [mm] 2760
Linear speed, maximum [m/s] 0,75
Acceleration, maximum [m/s2] 9,8
Repeatability [± mm] 0,005
Input speed, maximum [rpm] 1800
Operation temperature limits [°C] -20 – 80
Dynamic load (Fx), maximum [N] 4697
Dynamic load (Fy), maximum [N] 34000
Dynamic load (Fz), maximum [N] 34000
Dynamic load torque (Mx), maximum [Nm] 2463
Dynamic load torque (My), maximum [Nm] 1903
Dynamic load torque (Mz), maximum [Nm] 1903
Drive shaft force (Frd), maximum 1
[N] 533
Input/drive shaft torque (Mta), maximum [Nm] 15,5
Ball screw diameter (d0) [mm] 25
Ball screw lead (p) [mm] 5, 10, 25
Weight [kg]
of unit with zero stroke 13,32
of every 100 mm of stroke 1,70
of each carriage 4,47
1
Only relevant for units without RediMount flange.

48 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


2HB20 METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide

A1

A1: lubrication nipple (using the unit with the nipple mounted makes the stroke 10 mm shorter).

Standard NEMA23 motor dimensions are shown. Other mounting sizes are available and easily configured. Please see www.LinearMotioneering.com for details.

Ordering Length (L) and Maximum Stroke (Smax)


L = Smax + 240

www.thomsonlinear.com 49
2RB12 » Ordering key - see page 181
» Accessories - see page 117
Ball Screw Drive, Ball Guide

General Specifications Deflection of the Profile


Parameter 2RB12
Fz
Profile size (w × h) [mm] 1 130 × 40
Type of screw ball screw
Carriage sealing system none (optional bellows)
The unit must be continuously supported by a machined surface under its entire length.
Screw supports none
Lubrication lubrication of screws and guides
Included accessories RediMount™ kit Definition of Forces
1
Base width × carriage height.

Performance Specifications
Parameter 2RB12
Stroke length (Smax), maximum [mm] 1951
Linear speed, maximum [m/s] 0,47
Acceleration, maximum [m/s2] 9,8
Repeatability [± mm] 0,005
Accuracy [± mm] 0,025 / 300 mm
Input speed, maximum [rpm] 2800
Operation temperature limits [°C] -20 – 80
Dynamic load (Fx), maximum [N] 2100
Dynamic load (Fy), maximum [N] 880
Dynamic load (Fz), maximum [N] 1760
Dynamic load torque (Mx), maximum [Nm] 65,5
Dynamic load torque (My), maximum [Nm] 76,8
Dynamic load torque (Mz), maximum [Nm] 38,4
Drive shaft force (Frd), maximum 1
[N] 533
Input/drive shaft torque (Mta), maximum [Nm] 1,86
Ball screw diameter (d0) [mm] 16
Ball screw lead (p) [mm] 5, 10
Weight [kg]
of unit with zero stroke 3,88
of every 100 mm of stroke 0,93
of each carriage 1,32
1
Only relevant for units without RediMount flange.

50 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


2RB12 METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide

A1

A1: lubrication nipples (using the unit with the nipples mounted makes the stroke 10 mm shorter).

Standard NEMA23 motor dimensions are shown. Other mounting sizes are available and easily configured. Please see www.LinearMotioneering.com for details.

Ordering Length (L) and Maximum Stroke (Smax)


L = Smax + 149

www.thomsonlinear.com 51
2RB16 » Ordering key - see page 181
» Accessories - see page 117
Ball Screw Drive, Ball Guide

General Specifications Deflection of the Profile


Parameter 2RB16
Fz
Profile size (w × h) [mm] 1 160 × 48
Type of screw ball screw
Carriage sealing system none (optional bellows)
The unit must be continuously supported by a machined surface under its entire length.
Screw supports none
Lubrication lubrication of screws and guides
Included accessories RediMount™ kit Definition of Forces
1
Base width × carriage height.

Performance Specifications
Parameter 2RB16
Stroke length (Smax), maximum [mm] 2815
Linear speed, maximum [m/s] 0,73
Acceleration, maximum [m/s2] 9,8
Repeatability [± mm] 0,005
Accuracy [± mm] 0,025 / 300 mm
Input speed, maximum [rpm] 2200
Operation temperature limits [°C] -20 – 80
Dynamic load (Fx), maximum [N] 2998
Dynamic load (Fy), maximum [N] 2588
Dynamic load (Fz), maximum [N] 5176
Dynamic load torque (Mx), maximum [Nm] 243
Dynamic load torque (My), maximum [Nm] 299
Dynamic load torque (Mz), maximum [Nm] 150
Drive shaft force (Frd), maximum 1
[N] 533
Input/drive shaft torque (Mta), maximum [Nm] 2,66
Ball screw diameter (d0) [mm] 20
Ball screw lead (p) [mm] 5, 10, 20
Weight [kg]
of unit with zero stroke 6,17
of every 100 mm of stroke 1,44
of each carriage 2,25
1
Only relevant for units without RediMount flange.

52 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


2RB16 METRIC www.LinearMotioneering.com

Ball Screw Drive, Ball Guide

A1

A1: lubrication nipples (using the unit with the nipples mounted makes the stroke 10 mm shorter).

Standard NEMA23 motor dimensions are shown. Other mounting sizes are available and easily configured. Please see www.LinearMotioneering.com for details.

Ordering Length (L) and Maximum Stroke (Smax)


L = Smax + 185

www.thomsonlinear.com 53
2DB08 » Ordering key - see page 182
» Accessories - see page 117
Lead Screw Drive, Ball Guide – Inch Interface

General Specifications Deflection of the Profile


Parameter 2DB08
Fz
Profile size (w × h) [inch] 4.50 × 1.625
Type of screw lead screw
Carriage sealing system none (optional bellows)
The unit must be continuously supported by a machined surface under its entire length.
Screw supports none
Lubrication lubrication of screws and guides
Included accessories RediMount™ kit Definition of Forces

Performance Specifications
Parameter 2DB08
Stroke length (Smax), maximum [inch] 41
Linear speed, maximum [inch/sec] 33.3
Acceleration, maximum [inch/s2] 385
Repeatability [± inch] 0.0002
Accuracy [± inch] 0.007 / 11.81 in
Input speed, maximum [rpm] 2000
Operation temperature limits [°F] -4 – 176
Dynamic load (Fx), maximum [lbs] 20
Dynamic load (Fy), maximum [lbs] 168
Dynamic load (Fz), maximum [lbs] 336
Dynamic load torque (Mx), maximum [lbf-in] 500
Dynamic load torque (My), maximum [lbf-in] 500
Dynamic load torque (Mz), maximum [lbf-in] 250
Drive shaft force (Frd), maximum 1 [lbf] 50
Input/drive shaft torque (Mta), maximum [lbf-in] 3.54
Lead screw diameter (d0) [inch] 0.375
Lead screw lead (p) [inch] 0.1, 0.25, 0.5, 0.75, 1
Weight [lb]
of unit with zero stroke 5.93
of every 100 mm of stroke 1.16
of each carriage 1.89
1
With radial mount option only

54 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


2DB08 INCH www.LinearMotioneering.com

Lead Screw Drive, Ball Guide – Inch Interface

Standard NEMA23 motor dimensions are shown. Other mounting sizes are available and easily configured. Please see www.LinearMotioneering.com for details.

Ordering Length (L) and Maximum Stroke (Smax)


L = Smax + 7.0

www.thomsonlinear.com 55
2DB12O » Ordering key - see page 182
» Accessories - see page 117
Ball Screw Drive, Ball Guide – Inch Interface

General Specifications Deflection of the Profile


Parameter 2DB12O
Fz
Profile size (w × h) [inch] 6 × 2.125
Type of screw ball screw
Carriage sealing system none (optional bellows)
The unit must be continuously supported by a machined surface under its entire length.
Screw supports none
Lubrication lubrication of screws and guides
Included accessories RediMount™ kit Definition of Forces

Performance Specifications
Parameter 2DB12O
Stroke length (Smax), maximum [inch] 63
Linear speed, maximum [inch/sec] 10.0
Acceleration, maximum [inch/s2] 385
Repeatability [± inch]
standard nut 0.0020
preloaded nut 0.0002
Accuracy [± inch] 0.002 / 12 in
Input speed, maximum [rpm] 3000
Operation temperature limits [°F] -4 – 176
Dynamic load (Fx), maximum [lbs] 190
Dynamic load (Fy), maximum [lbs] 1058
Dynamic load (Fz), maximum [lbs] 2115
Dynamic load torque (Mx), maximum [lbf-in] 4150
Dynamic load torque (My), maximum [lbf-in] 4150
Dynamic load torque (Mz), maximum [lbf-in] 2071
Drive shaft force (Frd), maximum 1
[lbf] 120
Input/drive shaft torque (Mta), maximum [lbf-in] 6.73
Ball screw diameter (d0) [inch] 0.5
Ball screw lead (p) [inch] 0.631
Weight [lb]
of unit with zero stroke 13.17
of every 100 mm of stroke 2.30
of each carriage 4.29
1
With radial mount option only.

56 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


2DB12O INCH www.LinearMotioneering.com

Ball Screw Drive, Ball Guide – Inch Interface


Y1 6

.688 2.63

Standard NEMA23 motor dimensions are shown. Other mounting sizes are available and easily configured. Please see www.LinearMotioneering.com for details.

Ordering Length (L) and Maximum Stroke (Smax)


L = Smax + 9.0

www.thomsonlinear.com 57
2DB12J » Ordering key - see page 182
» Accessories - see page 117
Ball Screw Drive, Ball Guide – Inch Interface

General Specifications Deflection of the Profile


Parameter 2DB12J
Fz
Profile size (w × h) [inch] 6 × 2.562
Type of screw ball screw
Carriage sealing system none (optional bellows)
The unit must be continuously supported by a machined surface under its entire length.
Screw supports none
Lubrication lubrication of screws and guides
Included accessories RediMount™ kit Definition of Forces

Performance Specifications
Parameter 2DB12J
Stroke length (Smax), maximum [inch] 63
Linear speed, maximum [inch/sec] 25.0
Acceleration, maximum [inch/s2] 385
Repeatability [± inch] 0.0002
Accuracy [± inch] 0.002 / 12 in
Input speed, maximum [rpm] 3000
Operation temperature limits [°F] -4 – 176
Dynamic load (Fx), maximum [lbs] 375
Dynamic load (Fy), maximum [lbs] 1058
Dynamic load (Fz), maximum [lbs] 2115
Dynamic load torque (Mx), maximum [lbf-in] 4150
Dynamic load torque (My), maximum [lbf-in] 4150
Dynamic load torque (Mz), maximum [lbf-in] 2071
Drive shaft force (Frd), maximum 1 [lbf] 120
Input/drive shaft torque (Mta), maximum [lbf-in] 33.19
Ball screw diameter (d0) [inch] 0.50
Ball screw lead (p) [inch] 0.5
Weight [lb]
of unit with zero stroke 13.58
of every 100 mm of stroke 2.296
of each carriage 4.850
1
With radial mount option only.

58 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


2DB12J INCH www.LinearMotioneering.com

Ball Screw Drive, Ball Guide – Inch Interface


Y1

2.346 2.562

.688 2.63

Standard NEMA23 motor dimensions are shown. Other mounting sizes are available and easily configured. Please see www.LinearMotioneering.com for details.

Ordering Length (L) and Maximum Stroke (Smax)


L = Smax + 9.0

www.thomsonlinear.com 59
2DB16O » Ordering key - see page 182
» Accessories - see page 117
Ball Screw Drive, Ball Guide – Inch Interface

General Specifications Deflection of the Profile


Parameter 2DB16O
Fz
Profile size (w × h) [inch] 7.5 × 2.625
Type of screw ball screw
Carriage sealing system none (optional bellows)
The unit must be continuously supported by a machined surface under its entire length.
Screw supports none
Lubrication lubrication of screws and guides
Included accessories RediMount™ kit Definition of Forces

Performance Specifications
Parameter 2DB16O
Stroke length (Smax), maximum [inch] 84.5
Linear speed, maximum [inch/sec] 8.3
Acceleration, maximum [inch/s2] 385
Repeatability [± inch]
standard nut 0.0020
preloaded nut 0.0002
Accuracy [± inch] 0.002 / 12 in
Input speed, maximum [rpm] 2500
Operation temperature limits [°F] -4 – 176
Dynamic load (Fx), maximum [lbs] 350
Dynamic load (Fy), maximum [lbs] 1777
Dynamic load (Fz), maximum [lbs] 3555
Dynamic load torque (Mx), maximum [lbf-in] 8850
Dynamic load torque (My), maximum [lbf-in] 8450
Dynamic load torque (Mz), maximum [lbf-in] 4195
Drive shaft force (Frd), maximum 1
[lbf] 120
Input/drive shaft torque (Mta), maximum [lbf-in] 12.39
Ball screw diameter (d0)
inch diameters [inch] 0.75
metric diameters [mm] 20
Ball screw lead (p)
inch leads [inch] 0.2
metric leads [mm] 5,0
Weight [lb]
of unit with zero stroke 26.74
of every 100 mm of stroke 3.86
of each carriage 8.61
1
With radial mount option only.

60 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


2DB16O INCH www.LinearMotioneering.com

Ball Screw Drive, Ball Guide – Inch Interface

Y1

2.437

Standard NEMA23 motor dimensions are shown. Other mounting sizes are available and easily configured. Please see www.LinearMotioneering.com for details.

Ordering Length (L) and Maximum Stroke (Smax)


L = Smax + 11.5

www.thomsonlinear.com 61
2DB16J » Ordering key - see page 182
» Accessories - see page 117
Ball Screw Drive, Ball Guide – Inch Interface

General Specifications Deflection of the Profile


Parameter 2DB16J
Fz
Profile size (w × h) [inch] 7.5 × 3.062
Type of screw ball screw
Carriage sealing system none (optional bellows)
The unit must be continuously supported by a machined surface under its entire length.
Screw supports none
Lubrication lubrication of screws and guides
Included accessories RediMount™ kit Definition of Forces

Performance Specifications
Parameter 2DB16J
Stroke length (Smax), maximum [inch] 84.5
Linear speed, maximum [inch/sec] 41.67
Acceleration, maximum [inch/s2] 385
Repeatability [± inch] 0.0002
Accuracy [± inch] 0.002 / 12 in
Input speed, maximum [rpm] 2500
Operation temperature limits [°F] -4 – 176
Dynamic load (Fx), maximum [lbs] 350
Dynamic load (Fy), maximum [lbs] 1777
Dynamic load (Fz), maximum [lbs] 3555
Dynamic load torque (Mx), maximum [lbf-in] 8877
Dynamic load torque (My), maximum [lbf-in] 8098
Dynamic load torque (Mz), maximum [lbf-in] 4053
Drive shaft force (Frd), maximum 1 [lbf] 120
Input/drive shaft torque (Mta), maximum [lbf-in] 30.98
Ball screw diameter (d0) [inch] 0.631, 0.750
Ball screw lead (p) [inch] 0.5, 1.0
Weight [lb]
of unit with zero stroke 25.73
of every 100 mm of stroke 3.86
of each carriage 7.70
1
With radial mount option only.

62 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


2DB16J INCH www.LinearMotioneering.com

Ball Screw Drive, Ball Guide – Inch Interface


Y1

5.50

.34

6.50 .50

7.5

7.5

2.846 3.062

Standard NEMA23 motor dimensions are shown. Other mounting sizes are available and easily configured. Please see www.LinearMotioneering.com for details.

Ordering Length (L) and Maximum Stroke (Smax)


L = Smax + 11.5

www.thomsonlinear.com 63
Linear Motion Systems with Ball Screw Drive and Slide Guide
Overview

Movopart M Features
• Can be installed in any orientation
• Self-adjusting stainless steel cover band
• Patented internal self-adjusting prism slide guides
• Wash down protected versions available.
M75

Parameter M55 M75 M100


Profile size (width × height) [mm] 58 × 55 86 × 75 108 × 100
Stroke length (Smax), maximum [mm] 2712 3772 5578
Linear speed, maximum [m/s] 1,0 1,6 1,6
Dynamic carriage load (Fz), maximum [N] 400 1485 3005
Remarks single ball nut single ball nut single ball nut
Page 66 68 70

64 www.thomsonlinear.com
Linear Motion Systems

Linear Motion Systems with Ball Screw Drive and Slide Guide
Overview

M-Series Technical Presentation

Cover band Environmental protection


The self-adjusting magnetically sealed The standard unit can operate in harsh
stainless steel cover band protects environments but is also available in a wash
the unit from the penetration of dirt, down version for environments that are
dust and liquids. dusty, dirty and/or wet.

Ball screw drive Prism slide guides


The ball screw ensures high accuracy The patented self-aligning prism
and efficiency and the optional screw slide guides are accurate, durable
supports enable higher speeds. and are resistant to vibrations and
shock loads.

Note! the unit is pictured without a RediMount™ flange

www.thomsonlinear.com 65
M55 » Ordering key - see page 183
» Accessories - see page 117
Ball Screw Drive, Slide Guide » Additional data - see page 173

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M55 Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 58 × 55 p=5 p = 10 p = 20
Type of screw ball screw with single nut 500 - no screw supports 0,10 0,15 0,30
Carriage sealing system self-adjusting steel cover band 500 - with screw supports 0,13 0,27 0,45
Screw supports number of screw supports to be M idle = the input torque needed to move the carriage with no load on it.
specified by customer at order
Lubrication lubrication of ball screw
Included accessories none
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M55
Stroke length (Smax), maximum [mm] 2712
Total length (L tot), maximum [mm] 2975
Linear speed, maximum [m/s] 1,0
Acceleration, maximum [m/s2] 8
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] -20 – 70
Dynamic load (Fx), maximum [N] 1000
Critical Speed
Dynamic load (Fy), maximum [N] 400
Dynamic load (Fz), maximum [N] 400
Dynamic load torque (Mx), maximum [Nm] 9
Dynamic load torque (My), maximum [Nm] 23
Dynamic load torque (Mz), maximum [Nm] 23
Drive shaft force (Frd), maximum 2
[N] 200
1: No screw support required
Input/drive shaft torque (Mta), maximum [Nm] 12 2: Single screw support required
3: Double screw supports required
Screw diameter (d0) [mm] 16
Screw lead (p) [mm] 5, 10, 20
Definition of Forces
Weight [kg]
of unit with zero stroke 3,06
of every 100 mm of stroke 0,44
of carriage 1,20
of option single screw support 0,83
of option double screw supports 1,88
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

66 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M55 METRIC www.LinearMotioneering.com

Ball Screw Drive, Slide Guide

A1: slide guide tensioning holes


A2: ø9,5/ø5,5 for socket head cap screw M5
RediMount Flange Specifications
Screw support configuration A [mm] B [mm] Total length (L tot) [mm] Parameter Min Max
No screw support 6 6 L tot = Smax + A + B + 251
Flange length (Lrm) [mm] 57 92
Single screw support 32 32 L tot = Smax + A + B + 251
Flange square (Srm) [mm] 60 139
Double screw supports 83 83 L tot = Smax + A + B + 251
Flange weight * [kg] 1,84
* Max. weight including coupling and fastening screws
Performance Specifications
for Units with Double Standard Carriage (C)
Parameter M55
Stroke length (Smax), maximum [mm] 2512
Total length (L tot), maximum [mm] 2975
Minimum distance between carriages (Lc) [mm] 200
Dynamic load (Fy), maximum [N] 600
Dynamic load (Fz), maximum [N] 600
Dynamic load torque (My), maximum [Nm] Lc × 0,3
1

Dynamic load torque (Mz), maximum [Nm] Lc1 × 0,3


Force required to move second carriage [N] 35
Weight [kg]
of unit with zero stroke 5,14
of carriages 2,40

Screw support configuration A [mm] B [mm] Total length (L tot) [mm]


No screw support 6 6 L tot = Smax + A + B + Lc + 251
Single screw support 32 32 L tot = Smax + A + B + Lc + 251
Double screw supports 83 83 L tot = Smax + A + B + Lc + 251
1
Value in mm
www.thomsonlinear.com 67
M75 » Ordering key - see page 183
» Accessories - see page 117
Ball Screw Drive, Slide Guide » Additional data - see page 173

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M75 Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 86 × 75 p=5 p = 12,7 p = 20
Type of screw ball screw with single nut 500 - no screw supports 0,10 0,24 0,37
Carriage sealing system self-adjusting steel cover band 500 - with screw supports 0,15 0,39 0,57
Screw supports number of screw supports to be M idle = the input torque needed to move the carriage with no load on it.
specified by customer at order
Lubrication lubrication of ball screw
Included accessories none
Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M75
Stroke length (Smax), maximum [mm]
screw lead 5, 20 mm 3772
screw lead 12,7 mm 2665
Total length (L tot), maximum [mm]
screw lead 5, 20 mm 4075
screw lead 12,7 mm 2968
Linear speed, maximum [m/s] 1,6
Acceleration, maximum [m/s ]2
8
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 5000 Critical Speed
Operation temperature limits [°C] -20 – 70
Dynamic load (Fx), maximum [N] 2500
Dynamic load (Fy), maximum [N] 1485
Dynamic load (Fz), maximum [N] 1485
Dynamic load torque (Mx), maximum [Nm] 49
Dynamic load torque (My), maximum [Nm] 85
1: No screw support required
Dynamic load torque (Mz), maximum [Nm] 85 2: Single screw support required
3: Double screw supports required
Drive shaft force (Frd), maximum 2 [N] 600
Input/drive shaft torque (Mta), maximum [Nm] 30 Definition of Forces
Screw diameter (d0) [mm] 20
Screw lead (p) [mm] 5, 12,7, 20
Weight [kg]
of unit with zero stroke 6,07
of every 100 mm of stroke 0,82
of carriage 1,70
of option single screw support 1,70
of option double screw supports 3,58
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

68 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M75 METRIC www.LinearMotioneering.com

Ball Screw Drive, Slide Guide

A1: slide guide tensioning holes


A2: ø13,5/ø8,5 for socket head cap screw M8

Screw support configuration A [mm] B [mm] Total length (L tot) [mm] RediMount Flange Specifications
No screw support 5 5 L tot = Smax + A + B + 293
Parameter Min Max
Single screw support 60 60 L tot = Smax + A + B + 293
Flange length (Lrm) [mm] 81 143
Double screw supports 126 126 L tot = Smax + A + B + 293
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 5,60
Performance Specifications * Max. weight including coupling and fastening screws
for Units with Double Standard Carriage (C)
Parameter M75
Stroke length (Smax), maximum [mm]
screw lead 5, 20 mm 3522
screw lead 12,7 mm 2415
Total length (L tot), maximum [mm]
screw lead 5, 20 mm 4075
screw lead 12,7 mm 2968
Minimum distance between carriages (Lc) [mm] 250
Dynamic load (Fy), maximum [N] 2227
Dynamic load (Fz), maximum [N] 2227
Dynamic load torque (My), maximum [Nm] Lc × 1,114
1

Dynamic load torque (Mz), maximum [Nm] Lc1 × 1,114


Force required to move second carriage [N] 40
Weight [kg]
of unit with zero stroke 9,82
of carriages 3,40

Screw support configuration A [mm] B [mm] Total length (L tot) [mm]


No screw support 5 5 L tot = Smax + A + B + Lc + 293
Single screw support 60 60 L tot = Smax + A + B + Lc + 293
Double screw supports 126 126 L tot = Smax + A + B + Lc + 293
1
Value in mm
www.thomsonlinear.com 69
M100 » Ordering key - see page 183
» Accessories - see page 117
Ball Screw Drive, Slide Guide » Additional data - see page 173

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M100 Screw lead [mm]
Input speed [rpm]
Profile size (w × h) [mm] 108 × 100 p=5 p = 10 p = 25
Type of screw ball screw with single nut 500 - no screw supports 0,15 0,25 0,55
Carriage sealing system self-adjusting steel cover band 500 - with screw supports 0,25 0,40 0,85
Screw supports number of screw supports to be M idle = the input torque needed to move the carriage with no load on it.
specified by customer at order
Lubrication lubrication of ball screw
Included accessories none Deflection of the Profile

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M100
Stroke length (Smax), maximum [mm]
screw lead 5, 10 mm 5578
screw lead 25 mm 4378
Total length (L tot), maximum [mm]
screw lead 5, 10 mm 5974
screw lead 25 mm 4774
Linear speed, maximum [m/s] 1,6
Acceleration, maximum [m/s ]2
8
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 4000 Critical Speed
Operation temperature limits [°C] -20 – 70
Dynamic load (Fx), maximum [N] 5000
Dynamic load (Fy), maximum [N] 3005
Dynamic load (Fz), maximum [N] 3005
Dynamic load torque (Mx), maximum [Nm] 117
Dynamic load torque (My), maximum [Nm] 279
1: No screw support required
Dynamic load torque (Mz), maximum [Nm] 279 2: Single screw support required
3: Double screw supports required
Drive shaft force (Frd), maximum 2 [N] 1000
Input/drive shaft torque (Mta), maximum [Nm] 45 Definition of Forces
Screw diameter (d0) [mm] 25
Screw lead (p) [mm] 5, 10, 25
Weight [kg]
of unit with zero stroke 12,87
of every 100 mm of stroke 1,42
of carriage 3,50
of option single screw support 1,86
of option double screw supports 4,42
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

70 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M100 METRIC www.LinearMotioneering.com

Ball Screw Drive, Slide Guide

A1: slide guide tensioning hole


A2: ø17/ø10,5 for socket head cap screw M10
A3: 147 (L order <= 1088 mm), 367 (L order > 1088 mm)
A4: 141 (L order <= 1088 mm), 471 (L order > 1088 mm)
Screw support configuration A [mm] B [mm] Total length (L tot) [mm] RediMount Flange Specifications
No screw support 1 1 L tot = Smax + A + B + 394
Parameter Min Max
Single screw support 31 31 L tot = Smax + A + B + 394
Flange length (Lrm) [mm] 81 143
Double screw supports 86 86 L tot = Smax + A + B + 394
Flange square (Srm) [mm] 90 200

Performance Specifications Flange weight * [kg] 5,60


* Max. weight including coupling and fastening screws
for Units with Double Standard Carriage (C)
Parameter M100
Stroke length (Smax), maximum [mm]
screw lead 5, 10 mm 5228
screw lead 25 mm 4028
Total length (L tot), maximum [mm]
screw lead 5, 10 mm 5974
screw lead 25 mm 4774
Minimum distance between carriages (Lc) [mm] 350
Dynamic load (Fy), maximum [N] 4508
Dynamic load (Fz), maximum [N] 4508
Dynamic load torque (My), maximum [Nm] Lc × 2,254
1

Dynamic load torque (Mz), maximum [Nm] Lc1 × 2,254


Force required to move second carriage [N] 45
Weight [kg]
of unit with zero stroke 21,34
of carriages 7,00

Screw support configuration A [mm] B [mm] Total length (L tot) [mm]


No screw support 1 1 L tot = Smax + A + B + Lc + 394
Single screw support 31 31 L tot = Smax + A + B + Lc + 394
Double screw supports 86 86 L tot = Smax + A + B + Lc + 394
1
Value in mm
www.thomsonlinear.com 71
Linear Motion Systems with Belt Drive and Ball Guide
Overview
SpeedLine WH Features
• Can be installed in any orientation
• Stroke up to 2 m
• Acceleration up to 40 m/s2
WH40
• Compact

Parameter WH40
Profile size (width × height) [mm] 40 × 40
Stroke length (Smax), maximum [mm] 2000
Linear speed, maximum [m/s] 3,0
Dynamic carriage load (Fz), maximum [N] 600
Remarks no cover band
Page 74

PowerLine WMZ Features


• Can be installed in any orientation
• Stroke up to 5,5 m
• Speed up to 5 m/s
WM80Z • Patented plastic cover band

Parameter WM60Z WM80Z


Profile size (width × height) [mm] 60 × 60 80 × 80
Stroke length (Smax), maximum [mm] 4000 5500
Linear speed, maximum [m/s] 2,5 5,0
Dynamic carriage load (Fz), maximum [N] 1400 2100
Remarks - -
Page 76 78, 80

Movopart M Features
• Can be installed in any orientation
• Self-adjusting stainless steel cover band
M75
• Stroke up to 12 m
• Wash down protected versions available.

Parameter M55 M75 M100


Profile size (width × height) [mm] 58 × 55 86 × 75 108 × 100
Stroke length (Smax), maximum [mm] 7000 12000 11900
Linear speed, maximum [m/s] 5,0 5,0 5,0
Dynamic carriage load (Fz), maximum [N] 750 1750 4000
Remarks - - -
Page 82 84 86

72 www.thomsonlinear.com
Linear Motion Systems

Linear Motion Systems with Belt Drive and Ball Guide


Overview
ForceLine MLSM Features
• Can be installed in any orientation
• Patented plastic cover band
• High load capabilities
• Low profile height
MLSM80Z

Parameter MLSM80Z
Profile size (width × height) [mm] 240 × 85
Stroke length (Smax), maximum [mm] 5900
Linear speed, maximum [m/s] 5,0
Dynamic carriage load (Fz), maximum [N] 6400
Remarks -
Page 88

WMZ-Series Technical Presentation


Cover band Central lubrication
The cover band protects the interior of the One central lubrication point on the carriage
unit from the penetration of dirt, dust and services the entire unit resulting in a
liquids. minimum maintenance requirement.

Ball guides
Integrated patented ball guides
with hardened steel tracks for
Belt drive optimum performance.
The belt is protected from the
outside ensuring long,
accurate and safe operation. Note! the unit is pictured without a RediMount™ flange

www.thomsonlinear.com 73
WH40 » Ordering key - see page 184
» Accessories - see page 117
Belt Drive, Ball Guide » Additional data - see page 173

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter WH40 Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 40 × 40 150 0,1
Type of belt 10 AT 5 900 0,3
Carriage sealing system none 1800 0,6
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication central lubrication of all parts that
require lubrication Deflection of the Profile
Included accessories 4 × mounting clamps

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WH40
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Stroke length (Smax), maximum [mm] 2000 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information.
Total length (L tot), maximum [mm] 2265
Linear speed, maximum [m/s] 3,0
Acceleration, maximum [m/s ]2
40
Force Fx as a Function of the Speed
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 1800
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 315 2
Dynamic load (Fy), maximum [N] 450
Dynamic load (Fz), maximum [N] 600
Dynamic load torque (Mx), maximum [Nm] 10
Dynamic load torque (My), maximum [Nm] 30
Dynamic load torque (Mz), maximum [Nm] 30
Drive shaft force (Frd), maximum 3 [N] 100
Definition of Forces
Input/drive shaft torque (Mta), maximum [Nm] 6
Pulley diameter [mm] 31,83
Stroke per shaft revolution [mm] 100
Weight [kg]
of unit with zero stroke 1,19
of every 100 mm of stroke 0,15
of each carriage 0,28
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

74 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WH40 METRIC www.LinearMotioneering.com

Belt Drive, Ball Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 56 91
A1: depth 10
A2: lubricating nipple on both sides Flange square (Srm) [mm] 60 139
A3: socket cap screw ISO4762-M5×12 8.8
A4: ENF inductive sensor rail kit (optional - see page 150) Flange weight * [kg] 1,81
* Max. weight including coupling and fastening screws

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WH40 Parameter WH40
Stroke length (Smax), maximum [mm] 2000 Stroke length (Smax), maximum [mm] 1955
Total length (L tot), maximum [mm] 2355 Total length (L tot), maximum [mm] 2355
Carriage length [mm] 210 Minimum distance between carriages (L C) [mm] 135
Dynamic load torque (My), maximum [Nm] 50 Dynamic load (Fy), maximum [N] 900
Dynamic load torque (Mz), maximum [Nm] 50 Dynamic load (Fz), maximum [N] 1200
Weight [kg] 0,43 Dynamic load torque (My), maximum [Nm] L C 1 × 0,45
Dynamic load torque (Mz), maximum [Nm] L C 1 × 0,60
Force required to move second carriage [N] 2
Total length (L tot) [mm] Smax + 265 + L C
1
Value in mm

A1: depth 10

www.thomsonlinear.com 75
WM60Z » Ordering key - see page 185
» Accessories - see page 117
Belt Drive, Ball Guide, Short Carriage » Additional data - see page 173

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter WM60Z Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 60 × 60 150 1,6
Type of belt 20 ATL 5 600 2,5
Carriage sealing system plastic cover band 1250 3,0
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication central lubrication of all parts that
require lubrication Deflection of the Profile
Included accessories 4 × mounting clamps

Performance Specifications
for Units with Single Short Carriage (S)1
Parameter WM60Z
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Stroke length (Smax), maximum [mm] 4000 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information.
Total length (L tot), maximum [mm] 4420
Linear speed, maximum [m/s] 2,5
Acceleration, maximum [m/s ]2
20
Force Fx as a Function of the Speed
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 1250
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 850
Dynamic load (Fy), maximum [N] 1400 2
Dynamic load (Fz), maximum [N] 1400
Dynamic load torque (Mx), maximum [Nm] 25
Dynamic load torque (My), maximum [Nm] 50
Dynamic load torque (Mz), maximum [Nm] 50
Drive shaft force (Frd), maximum 3 [N] 150
Definition of Forces
Input/drive shaft torque (Mta), maximum [Nm] 17
Pulley diameter [mm] 38,20
Stroke per shaft revolution [mm] 120
Weight [kg]
of unit with zero stroke 4,30
of every 100 mm of stroke 0,45
of each carriage 1,25
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

76 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM60Z METRIC www.LinearMotioneering.com

Belt Drive, Ball Guide, Short Carriage

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
Flange square (Srm) [mm] 90 200
A1: depth 11
A2: socket cap screw ISO4762-M6×20 8.8 Flange weight * [kg] 5,64
A3: ENF inductive sensor rail kit (optional - see page 150) * Max. weight including coupling and fastening screws
A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature
A5: can be changed over to one of three alternative lubrications points by the customer

Performance Specifications
for Units with Double Short Carriage (Y)
Parameter WM60Z
Stroke length (Smax), maximum [mm] 3745
Total length (L tot), maximum [mm] 4420
Minimum distance between carriages (L C) [mm] 255
Dynamic load (Fy), maximum [N] 2800
Dynamic load (Fz), maximum [N] 2800
Dynamic load torque (My), maximum [Nm] L C 1 × 1,4
Dynamic load torque (Mz), maximum [Nm] L C 1 × 1,4
Force required to move second carriage [N] 18
Total length (L tot) [mm] Smax + 420 + L C
1
Value in mm

www.thomsonlinear.com 77
WM80Z » Ordering key - see page 185
» Accessories - see page 117
Belt Drive, Ball Guide, Standard Carriage » Additional data - see page 173

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter WM80Z Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 80 × 80 150 6,5
Type of belt 25 AT 10 450 7,7
Carriage sealing system plastic cover band 885 9,3
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication central lubrication of all parts that
require lubrication Deflection of the Profile
Included accessories 4 × mounting clamps

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WM80Z
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Stroke length (Smax), maximum [mm] 5400 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information.
Total length (L tot), maximum [mm] 5990
Linear speed, maximum [m/s] 2,5
Acceleration, maximum [m/s ]2
20
Force Fx as a Function of the Speed
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 885
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 1470
Dynamic load (Fy), maximum [N] 3000 2
Dynamic load (Fz), maximum [N] 3000
Dynamic load torque (Mx), maximum [Nm] 150
Dynamic load torque (My), maximum [Nm] 300
Dynamic load torque (Mz), maximum [Nm] 300
Drive shaft force (Frd), maximum 3 [N] 600
Definition of Forces
Input/drive shaft torque (Mta), maximum [Nm] 40
Pulley diameter [mm] 54,11
Stroke per shaft revolution [mm] 170
Weight [kg]
of unit with zero stroke 11,2
of every 100 mm of stroke 0,8
of each carriage 3,4
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

78 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM80Z METRIC www.LinearMotioneering.com

Belt Drive, Ball Guide, Standard Carriage

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
Flange square (Srm) [mm] 90 200
A1: depth 12
A2: socket cap screw ISO4762-M6×20 8.8 Flange weight * [kg] 5,64
A3: ENF inductive sensor rail kit (optional - see page 150)
* Max. weight including coupling and fastening screws
A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature
A5: can be changed over to one of three alternative lubrications points by the customer

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WM80Z Parameter WM80Z
Stroke length (Smax), maximum [mm] 5400 Stroke length (Smax), maximum [mm] 5040

Total length (L tot), maximum [mm] 6160 Total length (L tot), maximum [mm] 5990

Carriage length [mm] 450 Minimum distance between carriages (L C) [mm] 360
Dynamic load (Fy), maximum [N] 6000
Dynamic load torque (My), maximum [Nm] 750
Dynamic load (Fz), maximum [N] 6000
Dynamic load torque (Mz), maximum [Nm] 750
Dynamic load torque (My), maximum [Nm] L C1 × 3
Weight [kg] 5,1
Dynamic load torque (Mz), maximum [Nm] L C1 × 3
Force required to move second carriage [N] 25
Total length (L tot) [mm] Smax + 590 + L C
1
Value in mm

A1: depth 12 mm

www.thomsonlinear.com 79
WM80Z » Ordering key - see page 185
» Accessories - see page 117
Belt Drive, Ball Guide, Short Carriage » Additional data - see page 173

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter WM80Z Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 80 × 80 150 4,0
Type of belt 25 AT 10 450 5,4
Carriage sealing system plastic cover band 885 6,2
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication central lubrication of all parts that
require lubrication Deflection of the Profile
Included accessories 4 × mounting clamps

Performance Specifications
for Units with Single Short Carriage (S)1
Parameter WM80Z
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Stroke length (Smax), maximum [mm] 5500 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information.
Total length (L tot), maximum [mm] 5990
Linear speed, maximum [m/s] 2,5
Acceleration, maximum [m/s ]2
20
Force Fx as a Function of the Speed
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 885
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 1470
Dynamic load (Fy), maximum [N] 2100 2
Dynamic load (Fz), maximum [N] 2100
Dynamic load torque (Mx), maximum [Nm] 68
Dynamic load torque (My), maximum [Nm] 135
Dynamic load torque (Mz), maximum [Nm] 135
Drive shaft force (Frd), maximum 3 [N] 600
Definition of Forces
Input/drive shaft torque (Mta), maximum [Nm] 40
Pulley diameter [mm] 54,11
Stroke per shaft revolution [mm] 170
Weight [kg]
of unit with zero stroke 9,2
of every 100 mm of stroke 0,8
of each carriage 2,1
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

80 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WM80Z METRIC www.LinearMotioneering.com

Belt Drive, Ball Guide, Short Carriage

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 83 145
A1: depth 12
A2: socket cap screw ISO4762-M6×20 8.8 Flange square (Srm) [mm] 90 200
A3: ENF inductive sensor rail kit (optional - see page 150)
A4: tapered lubricating nipple to DIN71412 AM6 on fixed-bearing side as standard feature Flange weight * [kg] 5,64
A5: can be changed over to one of three alternative lubrications points by the customer * Max. weight including coupling and fastening screws

Performance Specifications
for Units with Double Short Carriage (Y)1
Parameter WM80Z
Stroke length (Smax), maximum [mm] 5220
Total length (L tot), maximum [mm] 5990
Minimum distance between carriages (L C) [mm] 280
Dynamic load (Fy), maximum [N] 4200
Dynamic load (Fz), maximum [N] 4200
Dynamic load torque (My), maximum [Nm] LC 1 × 2,1
Dynamic load torque (Mz), maximum [Nm] LC 1 × 2,1
Force required to move second carriage [N] 22,5
Total length (L tot) [mm] Smax + 490 + L C
1
Value in mm

www.thomsonlinear.com 81
M55 » Ordering key - see page 186
» Accessories - see page 117
Belt Drive, Ball Guide » Additional data - see page 173

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M55 Input speed [rpm] Single Carriage Double Carriages
Profile size (w × h) [mm] 58 × 55 150 1,0 1,9
Type of belt 22-STD SM5-HP M idle = the input torque needed to move the carriage with no load on it.

Carriage sealing system self-adjusting steel cover band


Adjustable belt tensioning the belt can be retensioned
by the customer if necessary Deflection of the Profile
Lubrication lubrication of ball
guide carriages
Included accessories none

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M55
Stroke length (Smax), maximum [mm] 7000
Total length (L tot), maximum [mm] 7373
Linear speed, maximum [m/s] 5,0
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,1
Input speed, maximum [rpm] 2850
Operation temperature limits [°C] -20 – 70
Definition of Forces
Dynamic load (Fx), maximum [N]
< 2,5 m/s 400
> 2,5 m/s 200
Dynamic load (Fy), maximum [N] 750
Dynamic load (Fz), maximum [N] 750
Dynamic load torque (Mx), maximum [Nm] 5
Dynamic load torque (My), maximum [Nm] 29
Dynamic load torque (Mz), maximum [Nm] 29
Drive shaft force (Frd), maximum 2 [N] 200
Input/drive shaft torque (Mta), maximum [Nm] 12
Pulley diameter [mm] 33,42
Stroke per shaft revolution [mm] 105
Weight [kg]
of unit with zero stroke 4,80
of every 100 mm of stroke 0,53
of carriage 1,20
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

82 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M55 METRIC www.LinearMotioneering.com

Belt Drive, Ball Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 57 92
A1: lubrication holes Flange square (Srm) [mm] 60 139
A2: ø9,5/ø5,5 for socket head cap screw M5
Flange weight * [kg] 1,84
* Max. weight including coupling and fastening screws

Performance Specifications
for Units with Double Standard Carriage (C)
Parameter M55
Stroke length (Smax), maximum [mm] 6750
Total length (L tot), maximum [mm] 7373
Minimum distance between carriages (Lc) [mm] 250
Dynamic load (Fy), maximum [N] 1125
Dynamic load (Fz), maximum [N] 1125
Dynamic load torque (My), maximum [Nm] Lc × 0,56
1

Dynamic load torque (Mz), maximum [Nm] Lc1 × 0,56


Force required to move second carriage [N] 2
Total length (L tot] [mm] Smax + Lc + 373
Weight [kg]
of unit with zero stroke 7,06
of carriages 2,40
1
Value in mm

www.thomsonlinear.com 83
M75 » Ordering key - see page 186
» Accessories - see page 117
Belt Drive, Ball Guide » Additional data - see page 173

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M75 / T75 Input speed [rpm] Single Carriage Double Carriages
Profile size (w × h) [mm] 86 × 75 150 1,0 1,9
Type of belt STD5-40 M idle = the input torque needed to move the carriage with no load on it.

Carriage sealing system self-adjusting steel cover band


Adjustable belt tensioning the belt can be retensioned
by the customer if necessary Deflection of the Profile
Lubrication lubrication of ball
guide carriages
Included accessories none

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M75
Stroke length (Smax), maximum [mm] 12000
Total length (L tot), maximum [mm] 12368
Linear speed, maximum [m/s] 5,0
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,1
Input speed, maximum [rpm] 2300
Operation temperature limits [°C] -20 – 70
Definition of Forces
Dynamic load (Fx), maximum [N]
< 2,5 m/s 900
> 2,5 m/s 450
Dynamic load (Fy), maximum [N] 1750
Dynamic load (Fz), maximum [N] 1750
Dynamic load torque (Mx), maximum [Nm] 16
Dynamic load torque (My), maximum [Nm] 84
Dynamic load torque (Mz), maximum [Nm] 84
Drive shaft force (Frd), maximum 2 [N] 600
Input/drive shaft torque (Mta), maximum [Nm] 30
Pulley diameter [mm] 41,38
Stroke per shaft revolution [mm] 130
Weight [kg]
of unit with zero stroke 7,50
of every 100 mm of stroke 0,88
of carriage 2,00
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

84 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M75 METRIC www.LinearMotioneering.com

Belt Drive, Ball Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 81 143

A1: lubrication holes


Flange square (Srm) [mm] 90 200
A2: ø13,5/ø8,5 for socket head cap screw M8 Flange weight * [kg] 6,00
* Max. weight including coupling and fastening screws

Performance Specifications
for Units with Double Standard Carriage (C)
Parameter M75
Stroke length (Smax), maximum [mm] 11750
Total length (L tot), maximum [mm] 12368
Minimum distance between carriages (Lc) [mm] 250
Dynamic load (Fy), maximum [N] 2625
Dynamic load (Fz), maximum [N] 2625
Dynamic load torque (My), maximum [Nm] Lc × 1,313
1

Dynamic load torque (Mz), maximum [Nm] Lc1 × 1,313


Force required to move second carriage [N] 2
Total length (L tot] [mm] Smax + Lc + 368
Weight [kg]
of unit with zero stroke 11,67
of carriages 4,00
1
Value in mm

www.thomsonlinear.com 85
M100 » Ordering key - see page 186
» Accessories - see page 117
Belt Drive, Ball Guide » Additional data - see page 173

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M100 Input speed [rpm] Single Carriage Double Carriages
Profile size (w × h) [mm] 108 × 100 150 1,6 3,1
Type of belt STD8-50 M idle = the input torque needed to move the carriage with no load on it.

Carriage sealing system self-adjusting steel cover band


Adjustable belt tensioning the belt can be retensioned
by the customer if necessary Deflection of the Profile
Lubrication lubrication of ball
guide carriages
Included accessories none

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M100
Stroke length (Smax), maximum [mm] 11900
Total length (L tot), maximum [mm] 12361
Linear speed, maximum [m/s] 5,0
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,1
Input speed, maximum [rpm] 1700
Operation temperature limits [°C] -20 – 70
Definition of Forces
Dynamic load (Fx), maximum [N]
< 2,5 m/s 1250
> 2,5 m/s 625
Dynamic load (Fy), maximum [N] 4000
Dynamic load (Fz), maximum [N] 4000
Dynamic load torque (Mx), maximum [Nm] 43
Dynamic load torque (My), maximum [Nm] 280
Dynamic load torque (Mz), maximum [Nm] 280
Drive shaft force (Frd), maximum 2 [N] 1000
Input/drive shaft torque (Mta), maximum [Nm] 45
Pulley diameter [mm] 56,02
Stroke per shaft revolution [mm] 176
Weight [kg]
of unit with zero stroke 11,61
of every 100 mm of stroke 1,43
of carriage 2,20
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

86 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M100 METRIC www.LinearMotioneering.com

Belt Drive, Ball Guide

RediMount Flange Specifications


Parameter Min Max
A1: lubrication hole
A2: lubrication hole (no hole if L order is < 856 mm) Flange length (Lrm) [mm] 81 143
A3: ø17/ø10,5 for socket head cap screw M10
Flange square (Srm) [mm] 90 200

Performance Specifications Flange weight * [kg] 6,00


* Max. weight including coupling and fastening screws
for Units with Double Standard Carriage (C)
Parameter M100
Stroke length (Smax), maximum [mm] 11550
Total length (L tot), maximum [mm] 12361
Minimum distance between carriages (Lc) [mm] 350
Dynamic load (Fy), maximum [N] 6000
Dynamic load (Fz), maximum [N] 6000
Dynamic load torque (My), maximum [Nm] Lc1 × 3
Dynamic load torque (Mz), maximum [Nm] Lc1 × 3
Force required to move second carriage [N] 2
Total length (L tot] [mm] Smax + Lc + 461
Weight [kg]
of unit with zero stroke 18,92
of carriages 4,40
1
Value in mm

www.thomsonlinear.com 87
MLSM80Z » Ordering key - see page 187
» Accessories - see page 117
Belt Drive, Ball Guide » Additional data - see page 173

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter MLSM80Z Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 240 × 85 150 8,5
Type of belt 75 ATL 10 750 12
Carriage sealing system plastic cover band 1500 14,5
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication central lubrication of all parts that
require lubrication Deflection of the Profile
Included accessories 4 × mounting clamps

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter MLSM80Z
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Stroke length (Smax), maximum [mm] 5900 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information.
Total length (L tot), maximum [mm] 6500
Linear speed, maximum [m/s] 5,0
Acceleration, maximum [m/s ]2
20
Force Fx as a Function of the Speed
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 1500
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 5000 2
Dynamic load (Fy), maximum [N] 6400
Dynamic load (Fz), maximum [N] 6400
Dynamic load torque (Mx), maximum [Nm] 600
Dynamic load torque (My), maximum [Nm] 720
Dynamic load torque (Mz), maximum [Nm] 720
Drive shaft force (Frd), maximum 3 [N] 700
Definition of Forces
Input/drive shaft torque (Mta), maximum [Nm] 150
Pulley diameter [mm] 63,66
Stroke per shaft revolution [mm] 200
Weight [kg]
of unit with zero stroke 30,8
of every 100 mm of stroke 2,2
of each carriage 9,6
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

88 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


MLSM80Z METRIC www.LinearMotioneering.com

Belt Drive, Ball Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 81 143
A1: depth 15
A2: socket cap screw ISO4762-M8×20 8.8 Flange square (Srm) [mm] 90 200
A3: ENF inductive sensor rail kit (optional - see page 150)
A4: tapered lubricating nipple to DIN71412 M8×1 on fixed-bearing side as standard feature Flange weight * [kg] 5,67
A5: can be changed over to one of the three alternative lubricating points by the customer * Max. weight including coupling and fastening screws

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter MLSM80Z Parameter MLSM80Z
Stroke length (Smax), maximum [mm] 5900 Stroke length (Smax), maximum [mm] 5680
Total length (L tot), maximum [mm] 6680 Total length (L tot), maximum [mm] 6680
Carriage length [mm] 500 Minimum distance between carriages (L C) [mm] 400
Dynamic load torque (My), maximum [Nm] 1400 Dynamic load (Fy), maximum [N] 12800
Dynamic load torque (Mz), maximum [Nm] 1400 Dynamic load (Fz), maximum [N] 12800
Weight [kg] 14 Dynamic load torque (My), maximum [Nm] LC 1 × 6,4
Dynamic load torque (Mz), maximum [Nm] LC 1 × 6,4
Force required to move second carriage [N] 35
Total length (L tot) [mm] Smax + 600 + L C
1
Value in mm

A1: depth 15

www.thomsonlinear.com 89
Linear Motion Systems with Belt Drive and Slide Guide
Overview
Movopart M Features
• Can be installed in any orientation
• Patented self-adjusting prism slide guides
• Resistant to shock loads and vibrations
M50 • Low cost

Parameter M50
Profile size (width × height) [mm] 50 × 50
Stroke length (Smax), maximum [mm] 5000
Linear speed, maximum [m/s] 5,0
Dynamic carriage load (Fz), maximum [N] 400
Remarks no cover band
Page 92

Movopart M Features
• Can be installed in any orientation
• Self-adjusting stainless steel cover band
• Patented self-adjusting prism slide guides
M75 • Wash down and enhanced wash down protected versions available

Parameter M55 M75 M100


Profile size (width × height) [mm] 58 × 55 86 × 75 108 × 100
Stroke length (Smax), maximum [mm] 7000 12000 11900
Linear speed, maximum [m/s] 5,0 5,0 5,0
Dynamic carriage load (Fz), maximum [N] 400 1485 3005
Remarks - - -
Page 94 96 98

90 www.thomsonlinear.com
Linear Motion Systems

Linear Motion Systems with Belt Drive and Slide Guide


Overview

M-Series Technical Presentation

Cover band Environmental protection


The self-adjusting magnetically The standard unit can operate in harsh
sealed stainless steel cover band environments but is also available in wash
protects the unit from the penetra- down or enhanced wash down protected
tion of dirt, dust and liquids. versions for the toughest environments.

Belt drive Prism slide guides


The belt runs on the inside of the The patented self-aligning prism
profile and can easily be re-tensioned slide guides are accurate, durable
without removing the load from the and are resistant to vibrations and
carriage. shock loads.

Note! the unit is pictured without a RediMount™ flange

www.thomsonlinear.com 91
M50 » Ordering key - see page 188
» Accessories - see page 117
Belt Drive, Slide Guide » Additional data - see page 174

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M50 Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 50 × 50 150 2,1
Type of belt GT 5MR-19 M idle = the input torque needed to move the carriage with no load on it.

Carriage sealing system none


Adjustable belt tensioning the belt can be retensioned
by the customer if necessary Deflection of the Profile
Lubrication lubricated for life

Included accessories none

Performance Specifications
for Units with Single Standard Carriage (A00)
Parameter M50
Stroke length (Smax), maximum [mm] 5000
Total length (L tot), maximum [mm] 5296
Linear speed, maximum [m/s] 5,0
Acceleration, maximum [m/s ]
2
40
Repeatability [± mm] 0,2
Input speed, maximum [rpm] 2300
Operation temperature limits [°C] -20 – 70 Definition of Forces
Dynamic load (Fx), maximum [N]
< 2,5 m/s 400
> 2,5 m/s 200
Dynamic load (Fy), maximum [N] 400
Dynamic load (Fz), maximum [N] 400
Dynamic load torque (Mx), maximum [Nm] 5
Dynamic load torque (My), maximum [Nm] 21
Dynamic load torque (Mz), maximum [Nm] 21
Drive shaft force (Frd), maximum 1 [N] 350
Input/drive shaft torque (Mta), maximum [Nm] 10
Pulley diameter [mm] 41,38
Stroke per shaft revolution [mm] 130
Weight [kg]
of unit with zero stroke 0,71
of every 100 mm of stroke 0,96
of carriage 0,33
1
Only relevant for units without RediMount flange.

92 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M50 METRIC www.LinearMotioneering.com

Belt Drive, Slide Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 57 92
A1: ø6,5 for M6 screw
A2: depth 9, Heli coil Flange square (Srm) [mm] 60 139
Flange weight * [kg] 1,84
* Max. weight including coupling and fastening screws

www.thomsonlinear.com 93
M55 » Ordering key - see page 188
» Accessories - see page 117
Belt Drive, Slide Guide » Additional data - see page 174

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M55 Input speed [rpm] Single Carriage Double Carriages
Profile size (w × h) [mm] 58 × 50 150 2,1 3,8
Type of belt 22-STD SM5-HP M idle = the input torque needed to move the carriage with no load on it.

Carriage sealing system self-adjusting steel cover band


Adjustable belt tensioning the belt can be retensioned
by the customer if necessary Deflection of the Profile
Lubrication lubricated for life

Included accessories none

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M55
Stroke length (Smax), maximum [mm] 7000
Total length (L tot), maximum [mm] 7313
Linear speed, maximum [m/s] 5,0
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,2
Input speed, maximum [rpm] 2850
Operation temperature limits [°C] -20 – 70
Definition of Forces
Dynamic load (Fx), maximum [N]
< 2,5 m/s 400
> 2,5 m/s 200
Dynamic load (Fy), maximum [N] 400
Dynamic load (Fz), maximum [N] 400
Dynamic load torque (Mx), maximum [Nm] 9
Dynamic load torque (My), maximum [Nm] 21
Dynamic load torque (Mz), maximum [Nm] 21
Drive shaft force (Frd), maximum 2 [N] 200
Input/drive shaft torque (Mta), maximum [Nm] 7
Pulley diameter [mm] 33,42
Stroke per shaft revolution [mm] 105
Weight [kg]
of unit with zero stroke 4,10
of every 100 mm of stroke 0,41
of carriage 1,10
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

94 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M55 METRIC www.LinearMotioneering.com

Belt Drive, Slide Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 57 92

A1: slide guide tensioning holes Flange square (Srm) [mm] 60 139
A2: ø9,5/ø5,5 for socket head cap screw M5 Flange weight * [kg] 1,84
* Max. weight including coupling and fastening screws

Performance Specifications
for Units with Double Standard Carriage (C)
Parameter M55
Stroke length (Smax), maximum [mm] 6800
Total length (L tot), maximum [mm] 7313
Minimum distance between carriages (Lc) [mm] 200
Dynamic load (Fy), maximum [N] 600
Dynamic load (Fz), maximum [N] 600
Dynamic load torque (My), maximum [Nm] Lc × 0,3
1

Dynamic load torque (Mz), maximum [Nm] Lc1 × 0,3


Force required to move second carriage [N] 35
Total length (L tot] [mm] Smax + Lc + 313
Weight [kg]
of unit with zero stroke 6,00
of carriages 2,20
1
Value in mm

www.thomsonlinear.com 95
M75 » Ordering key - see page 188
» Accessories - see page 117
Belt Drive, Slide Guide » Additional data - see page 174

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M75 Input speed [rpm] Single Carriage Double Carriages
Profile size (w × h) [mm] 86 × 75 150 2,2 4,0
Type of belt STD5-40 M idle = the input torque needed to move the carriage with no load on it.

Carriage sealing system self-adjusting steel cover band


Adjustable belt tensioning the belt can be retensioned
by the customer if necessary Deflection of the Profile
Lubrication lubricated for life

Included accessories none

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M75
Stroke length (Smax), maximum [mm] 12000
Total length (L tot), maximum [mm] 12368
Linear speed, maximum [m/s] 5,0
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,2
Input speed, maximum [rpm] 2300
Operation temperature limits [°C] -20 – 70 Definition of Forces
Dynamic load (Fx), maximum [N]
< 2,5 m/s 900
> 2,5 m/s 450
Dynamic load (Fy), maximum [N] 1485
Dynamic load (Fz), maximum [N] 1485
Dynamic load torque (Mx), maximum [Nm] 49
Dynamic load torque (My), maximum [Nm] 85
Dynamic load torque (Mz), maximum [Nm] 85
Drive shaft force (Frd), maximum 2 [N] 600
Input/drive shaft torque (Mta), maximum [Nm] 30
Pulley diameter [mm] 41,38
Stroke per shaft revolution [mm] 130
Weight [kg]
of unit with zero stroke 6,30
of every 100 mm of stroke 0,67
of carriage 1,50
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

96 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M75 METRIC www.LinearMotioneering.com

Belt Drive, Slide Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 81 143

A1: slide guide tensioning holes Flange square (Srm) [mm] 90 200
A2: ø13,5/ø8,5 for socket head cap screw M8 Flange weight * [kg] 6,00
* Max. weight including coupling and fastening screws

Performance Specifications
for Units with Double Standard Carriage (C)
Parameter M75
Stroke length (Smax), maximum [mm] 11750
Total length (L tot), maximum [mm] 12368
Minimum distance between carriages (Lc) [mm] 250
Dynamic load (Fy), maximum [N] 2227
Dynamic load (Fz), maximum [N] 2227
Dynamic load torque (My), maximum [Nm] Lc × 1,114
1

Dynamic load torque (Mz), maximum [Nm] Lc1 × 1,114


Force required to move second carriage [N] 40
Total length (L tot] [mm] Smax + Lc + 368
Weight [kg]
of unit with zero stroke 9,50
of carriages 3,00
1
Value in mm

www.thomsonlinear.com 97
M100 » Ordering key - see page 188
» Accessories - see page 117
Belt Drive, Slide Guide » Additional data - see page 174

General Specifications Carriage Idle Torque (M idle) [Nm]


Parameter M100 Input speed [rpm] Single Carriage Double Carriages
Profile size (w × h) [mm] 108 × 100 150 3,8 5,8
Type of belt STD8-50 M idle = the input torque needed to move the carriage with no load on it.

Carriage sealing system self-adjusting steel cover band


Adjustable belt tensioning the belt can be retensioned
by the customer if necessary Deflection of the Profile
Lubrication lubricated for life

Included accessories none

Performance Specifications
for Units with Single Standard Carriage (A)1
Parameter M100
Stroke length (Smax), maximum [mm] 11900
Total length (L tot), maximum [mm] 12331
Linear speed, maximum [m/s] 5,0
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,2
Input speed, maximum [rpm] 1700
Operation temperature limits [°C] -20 – 70 Definition of Forces
Dynamic load (Fx), maximum [N]
< 2,5 m/s 1250
> 2,5 m/s 625
Dynamic load (Fy), maximum [N] 3005
Dynamic load (Fz), maximum [N] 3005
Dynamic load torque (Mx), maximum [Nm] 117
Dynamic load torque (My), maximum [Nm] 279
Dynamic load torque (Mz), maximum [Nm] 279
Drive shaft force (Frd), maximum 2 [N] 1000
Input/drive shaft torque (Mta), maximum [Nm] 45
Pulley diameter [mm] 56,02
Stroke per shaft revolution [mm] 176
Weight [kg]
of unit with zero stroke 11,10
of every 100 mm of stroke 1,16
of carriage 2,40
1
See next page for deviating values of units with other carriage types.
2
Only relevant for units without RediMount flange.

98 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


M100 METRIC www.LinearMotioneering.com

Belt Drive, Slide Guide

RediMount Flange Specifications


Parameter Min Max
A1: slide guide tensioning holes
A2: ø17/ø10,5 for socket head cap screw M10 Flange length (Lrm) [mm] 81 143
A3: 170 (L tot <= 1056 mm), 270 (L tot > 1056 mm)
A4: 186 (L tot < = 1056 mm), 436 (L tot > 1056 mm)
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 6,00

Performance Specifications * Max. weight including coupling and fastening screws

for Units with Double Standard Carriage (C)


Parameter M100
Stroke length (Smax), maximum [mm] 11550
Total length (L tot), maximum [mm] 12331
Minimum distance between carriages (Lc) [mm] 350
Dynamic load (Fy), maximum [N] 4508
Dynamic load (Fz), maximum [N] 4508
Dynamic load torque (My), maximum [Nm] Lc1 × 2,254
Dynamic load torque (Mz), maximum [Nm] Lc1 × 2,254
Force required to move second carriage [N] 45
Total length (L tot] [mm] Smax + Lc + 431
Weight [kg]
of unit with zero stroke 17,40
of carriages 4,80
1
Value in mm

www.thomsonlinear.com 99
Linear Units with Belt Drive and Wheel Guide
Overview
SpeedLine WH Features
• Can be installed in any orientation
• Speed up to 11 m/s and stroke up to 11 m
• Acceleration up to 40 m/s2
WH80 • Felt pad wipers cleaning the guides as standard

Parameter WH50 WH80 WH120


Profile size (width × height) [mm] 50 × 50 80 × 80 120 × 110
Stroke length (Smax), maximum [mm] 3000 11000 11000
Linear speed, maximum [m/s] 6,5 10,0 10,0
Dynamic carriage load (Fz), maximum [N] 730 2100 9300
Remarks external wheel guides external wheel guides external wheel guides
no cover band no cover band no cover band
Page 102 104 106

WH-Series Technical Presentation


Belt tensioning Belt drive
The belt can easily be replaced or re-tensioned The steel reinforced belt is wear
from the outside of the unit without the load being resistant, highly efficient and very
removed from the carriage. accurate even at high speeds and loads.

Central lubrication
The guides are lubricated from a
Wheel guides central point that is easy and fast
The H-type arrangement of the to access.
guides allows fast moves and
high forces and moments.
Note! the unit is pictured without a RediMount™ flange

100 www.thomsonlinear.com
Linear Motion Systems

Linear Units with Belt Drive and Wheel Guide


Overview
ForceLine MLSH Features
• Can be installed in any orientation
• Patented plastic cover band
• Speed up to 10 m/s
MLSH60Z
• Low profile height

Parameter MLSH60Z
Profile size (width × height) [mm] 160 × 65
Stroke length (Smax), maximum [mm] 5500
Linear speed, maximum [m/s] 10,0
Dynamic carriage load (Fz), maximum [N] 3000
Remarks internal wheel guides
Page 108

MLSH-Series Technical Presentation


Belt tensioning Belt drive Cover band
The belt can easily be re-tensioned from The highly dynamic and accurate belt is The patented cover band protects the
the outside of the unit without the load protected by the cover band ensuring interior of the unit from the penetration
being removed from the carriage. long and trouble free operation. of dirt, dust and liquids.

Wheel guides
The robust wheel guides run
inside of the profile providing Unique profile
superior motion dynamics. The unique design of the profile
guarantees the highest performance
Note! the unit is pictured without a RediMount™ flange and protection of the guides and belt.

www.thomsonlinear.com 101
WH50 » Ordering key - see page 189
» Accessories - see page 117
Belt Drive, Wheel Guide » Additional data - see page 174

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter WH50 Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 50 × 50 150 1,7
Type of belt 16ATL5 1500 2,4
Carriage sealing system none 3250 3,8
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication lubrication og guiding surfaces
Deflection of the Profile
Included accessories 4 × mounting clamps

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WH50
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Stroke length (Smax), maximum [mm] 3000 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information.
Total length (L tot), maximum [mm] 3440
Linear speed, maximum [m/s] 6,5
Force Fx as a Function of the Speed
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 3250
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 670 2
Dynamic load (Fy), maximum [N] 415
Dynamic load (Fz), maximum [N] 730
Dynamic load torque (Mx), maximum [Nm] 16
Dynamic load torque (My), maximum [Nm] 87
Dynamic load torque (Mz), maximum [Nm] 50
Drive shaft force (Frd), maximum 3 [N] 150
Definition of Forces
Input/drive shaft torque (Mta), maximum [Nm] 17
Pulley diameter [mm] 38,2
Stroke per shaft revolution [mm] 120
Weight [kg]
of unit with zero stroke 3,50
of every 100 mm of stroke 0,44
of each carriage 0,90
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

102 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WH50 METRIC www.LinearMotioneering.com

Belt Drive, Wheel Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 56 91
A1: depth 10 Flange square (Srm) [mm] 60 139
A2: funnel type lubricating nipple DIN3405-M6×1-D1
A3: socket cap screw ISO4762-M5×12 8.8 Flange weight * [kg] 1,81
A4: ENF inductive sensor rail kit (optional - see page 150)
A5: felt pad wipers on both sides of the carriage * Max. weight including coupling and fastening screws

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WH50 Parameter WH50
Stroke length (Smax), maximum [mm] 3000 Stroke length (Smax), maximum [mm] 2900
Total length (L tot), maximum [mm] 3600 Total length (L tot), maximum [mm] 3600
Carriage length [mm] 400 Minimum distance between carriages (L C) [mm] 260
Dynamic load torque (My), maximum [Nm] 130 Dynamic load (Fy), maximum [N] 830
Dynamic load torque (Mz), maximum [Nm] 75 Dynamic load (Fz), maximum [N] 1460
Weight [kg] 1,47 Dynamic load torque (My), maximum [Nm] LC × 0,415
1

Dynamic load torque (Mz), maximum [Nm] LC 1 × 0,73


Force required to move second carriage [N] 16
Total length (L tot) [mm] Smax + 440 + L C
1
Value in mm

A1: depth 10

www.thomsonlinear.com 103
WH80 » Ordering key - see page 189
» Accessories - see page 117
Belt Drive, Wheel Guide » Additional data - see page 174

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter WH80 Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 80 × 80 150 2,4
Type of belt 32ATL10 1500 3,5
Carriage sealing system none 3000 5,0
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication lubrication of guiding surfaces
Deflection of the Profile
Included accessories 4 × mounting clamps

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WH80
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Stroke length (Smax), maximum [mm] 11000 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information. Units with a profile length over 6300 mm consist of two profiles
Total length (L tot), maximum [mm] 11550 where the joint between the two profiles must be adequately supported on both sides.
Linear speed, maximum [m/s] 10,0
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,05
Force Fx as a Function of the Speed
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 2700 2
Dynamic load (Fy), maximum [N] 882
Dynamic load (Fz), maximum [N] 2100
Dynamic load torque (Mx), maximum [Nm] 75
Dynamic load torque (My), maximum [Nm] 230
Dynamic load torque (Mz), maximum [Nm] 100
Drive shaft force (Frd), maximum 3 [N] 500
Input/drive shaft torque (Mta), maximum [Nm] 100
Definition of Forces
Pulley diameter [mm] 63,66
Stroke per shaft revolution [mm] 200
Weight [kg]
of unit with zero stroke 8,63
of every 100 mm of stroke 0,93
of each carriage 2,75
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

104 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WH80 METRIC www.LinearMotioneering.com

Belt Drive, Wheel Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 81 143
A1: depth 12 Flange square (Srm) [mm] 90 200
A2: funnel type lubricating nipple DIN3405-M6×1-D1
A3: socket cap screw ISO4762-M6×20 8.8 Flange weight * [kg] 5,70
A4: ENF inductive sensor rail kit (optional - see page 150)
* Max. weight including coupling and fastening screws
A5: felt pad wipers on both sides of the carriage

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WH80 Parameter WH80
Stroke length (Smax), maximum [mm] 11000 Stroke length (Smax), maximum [mm] 10870
Total length (L tot), maximum [mm] 11720 Total length (L tot), maximum [mm] 11720
Carriage length [mm] 450 Minimum distance between carriages (L C) [mm] 300
Dynamic load torque (My), maximum [Nm] 345 Dynamic load (Fy), maximum [N] 1764
Dynamic load torque (Mz), maximum [Nm] 150 Dynamic load (Fz), maximum [N] 4200
Weight [kg] 3,43 Dynamic load torque (My), maximum [Nm] LC × 0,882
1

Dynamic load torque (Mz), maximum [Nm] LC 1 × 2,1


Force required to move second carriage [N] 20
Total length (L tot) [mm] Smax + 550 + L C
1
Value in mm

A1: depth 12

www.thomsonlinear.com 105
WH120 » Ordering key - see page 189
» Accessories - see page 117
Belt Drive, Wheel Guide » Additional data - see page 174

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter WH120 Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 120 × 110 150 4,8
Type of belt 50ATL10 1500 7,0
Carriage sealing system none 2308 10,0
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication lubrication og guiding surfaces
Deflection of the Profile
Included accessories 4 × mounting clamps

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WH120
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Stroke length (Smax), maximum [mm] 11000 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information. Units with a profile length over 4900 mm consist of two profiles
Total length (L tot), maximum [mm] 11605 where the joint between the two profiles must be adequately supported on both sides.
Linear speed, maximum [m/s] 10,0
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,05
Force Fx as a Function of the Speed
Input speed, maximum [rpm] 2308
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 5000 2
Dynamic load (Fy), maximum [N] 4980
Dynamic load (Fz), maximum [N] 9300
Dynamic load torque (Mx), maximum [Nm] 500
Dynamic load torque (My), maximum [Nm] 930
Dynamic load torque (Mz), maximum [Nm] 500
Drive shaft force (Frd), maximum 3 [N] 700
Input/drive shaft torque (Mta), maximum [Nm] 200
Definition of Forces
Pulley diameter [mm] 82,76
Stroke per shaft revolution [mm] 260
Weight [kg]
of unit with zero stroke 17,00
of every 100 mm of stroke 1,64
of each carriage 5,50
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
2
Only relevant for units without RediMount flange.

106 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WH120 METRIC www.LinearMotioneering.com

Belt Drive, Wheel Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 106 154
A1: depth 12 Flange square (Srm) [mm] 110 200
A2: funnel type lubricating nipple DIN3405-M6×1-D1
A3: socket cap screw ISO4762-M8×20 8.8
Flange weight * [kg] 5,97
A4: ENF inductive sensor rail kit (optional - see page 150) * Max. weight including coupling and fastening screws
A5: felt pad wipers on both sides of the carriage

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WH120 Parameter WH120
Stroke length (Smax), maximum [mm] 11000 Stroke length (Smax), maximum [mm] 10940
Total length (L tot), maximum [mm] 11845 Total length (L tot), maximum [mm] 11845
Carriage length [mm] 520 Minimum distance between carriages (L C) [mm] 300
Dynamic load torque (My), maximum [Nm] 1395 Dynamic load (Fy), maximum [N] 9960
Dynamic load torque (Mz), maximum [Nm] 750 Dynamic load (Fz), maximum [N] 18600
Weight [kg] 8,67 Dynamic load torque (My), maximum [Nm] LC 1 × 4,98
Dynamic load torque (Mz), maximum [Nm] LC 1 × 9,3
Force required to move second carriage [N] 30
Total length (L tot) [mm] Smax + 605 + L C
1
Value in mm

A1: depth 12

www.thomsonlinear.com 107
MLSH60Z » Ordering key - see page 190
» Accessories - see page 117
Belt Drive, Wheel Guide » Additional data - see page 174

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter MLSH60Z Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 160 × 65 150 4,6
Type of belt 32ATL5 1500 9,0
Carriage sealing system plastic cover band 3000 12,0
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication no lubrication required
Deflection of the Profile
Included accessories 4 × mounting clamps

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter MLSH60Z
A mounting clamp must be installed at least every 750 mm to be able to operate at maximum
Stroke length (Smax), maximum [mm] 5500 load. Less clamps may be required if less load is being operated, see the additional technical
data for more information.
Total length (L tot), maximum [mm] 5980
Linear speed, maximum [m/s] 6,5
Acceleration, maximum [m/s ]2
40
Force Fx as a Function of the Speed
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 3000
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 1480 2
Dynamic load (Fy), maximum [N] 3000
Dynamic load (Fz), maximum [N] 3000
Dynamic load torque (Mx), maximum [Nm] 165
Dynamic load torque (My), maximum [Nm] 310
Dynamic load torque (Mz), maximum [Nm] 310
Drive shaft force (Frd), maximum 3 [N] 200
Input/drive shaft torque (Mta), maximum [Nm] 45
Definition of Forces
Pulley diameter [mm] 42,97
Stroke per shaft revolution [mm] 135
Weight [kg]
of unit with zero stroke 12,60
of every 100 mm of stroke 1,33
of each carriage 3,90
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

108 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


MLSH60Z METRIC www.LinearMotioneering.com

Belt Drive, Wheel Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 81 143
A1: depth 10 Flange square (Srm) [mm] 90 200
A2: depth 4 Flange weight * [kg] 5,58
A3: socket cap screw ISO4762-M6x20 8.8
A4: ENF inductive sensor rail kit (optional - see page 150) * Max. weight including coupling and fastening screws

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter MLSH60Z Parameter MLSH60Z
Stroke length (Smax), maximum [mm] 5500 Stroke length (Smax), maximum [mm] 5380
Total length (L tot), maximum [mm] 6150 Total length (L tot), maximum [mm] 6150
Carriage length [mm] 450 Minimum distance between carriages (L C) [mm] 290
Dynamic load torque (My), maximum [Nm] 585 Dynamic load (Fy), maximum [N] 6000
Dynamic load torque (Mz), maximum [Nm] 585 Dynamic load (Fz), maximum [N] 6000
Weight [kg] 6 Dynamic load torque (My), maximum [Nm] LC 1 × 3
Dynamic load torque (Mz), maximum [Nm] LC 1 × 3
Force required to move second carriage [N] 10
Total length (L tot) [mm] Smax + 480 + L C
1
Value in mm

A1: depth 10

www.thomsonlinear.com 109
110 www.thomsonlinear.com
Linear Motion Systems

Linear Lifting Units


Overview
SpeedLine WHZ Features
• Can be installed in any orientation
• Belt drive
• External wheel guides
• Speed up to 10 m/s
• Acceleration up to 40 m/s2

WHZ50

Parameter WHZ50 WHZ80


Profile size (width × length) [mm] 50 × 50 80 × 80
Stroke length (Smax), maximum [mm] 1500 3000
Linear speed, maximum [m/s] 6,5 10,0
Dynamic load (Fx), maximum [N] 670 1480
Remarks The load is always attached to the end of the The load is always attached to the end of the
lifting profile lifting profile
Page 112 114

www.thomsonlinear.com 111
WHZ50 » Ordering key - see page 191
» Accessories - see page 117
Belt Drive, Wheel Guide » Additional data - see page 175

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter WHZ50 Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 50 × 50 150 1,7
Type of belt 16 ATL 5 1500 2,4
Carriage sealing system none 3250 3,8
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication lubrication of carriage and guide
surfaces
Force Fx as a Function of the Speed
Included accessories -

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WHZ50
Stroke length (Smax), maximum [mm] 1500
Total length (L tot), maximum [mm] 1850
Linear speed, maximum [m/s] 6,5
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 3250
Definition of Forces
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 670 2
Dynamic load (Fy), maximum [N] 415
Dynamic load (Fz), maximum [N] 730
Dynamic load torque (Mx), maximum [Nm] 16
Dynamic load torque (My), maximum [Nm] 87
Dynamic load torque (Mz), maximum [Nm] 50
Drive shaft force (Frd), maximum 3 [N] 150
Input/drive shaft torque (Mta), maximum [Nm] 17
Pulley diameter [mm] 38,2
Stroke per shaft revolution [mm] 120
Weight [kg]
of unit with zero stroke 4,50
of every 100 mm of stroke 0,42
of each drive station box 2,90
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

112 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WHZ50 METRIC www.LinearMotioneering.com

Belt Drive, Wheel Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 56 91
Flange square (Srm) [mm] 60 139
Flange weight * [kg] 1,81
* Max. weight including coupling and fastening screws
A1: funnel type lubricating nipple DIN3405-M6×1-D1
A2: depth 16
A3: depth 4
A4: depth 8
A5: ENF inductive sensor rail kit (optional - see page 150)
A6: felt pad wipers on both sides of the carriage

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WHZ50 Parameter WHZ50
Stroke length (Smax), maximum [mm] 1500 Stroke length (Smax), maximum [mm] 1400
Total length (L tot), maximum [mm] 2010 Total length (L tot), maximum [mm] 2010
Carriage length [mm] 400 Minimum distance between carriages (L C) [mm] 260
Dynamic load torque (My), maximum [Nm] 130 Dynamic load (Fy), maximum [N] 830
Dynamic load torque (Mz), maximum [Nm] 75 Dynamic load (Fz), maximum [N] 1460
Weight [kg] 3,3 Dynamic load torque (My), maximum [Nm] LC 1 × 0,415
Dynamic load torque (Mz), maximum [Nm] LC 1 × 0,73
Force required to move second carriage [N] 16
Total length (L tot) [mm] Smax + 350 + L C
1
Value in mm

www.thomsonlinear.com 113
WHZ80 » Ordering key - see page 191
» Accessories - see page 117
Belt Drive, Wheel Guide » Additional data - see page 175

General Specifications Carriage Idle Torque, (M idle) [Nm]


Parameter WHZ80 Input speed [rpm] Idle torque [Nm]
Profile size (w × h) [mm] 80 × 80 150 2,4
Type of belt 32 ATL 5 1500 3,5
Carriage sealing system none 3000 5,0
Adjustable belt tensioning the belt can be retensioned M idle = the input torque needed to move the carriage with no load on it.
by the customer if necessary
Lubrication lubrication of carriage and guide
surfaces
Included accessories -
Force Fx as a Function of the Speed

Performance Specifications
for Units with Single Standard Carriage (N)1
Parameter WHZ80
Stroke length (Smax), maximum [mm] 3000
Total length (L tot), maximum [mm] 3410
Linear speed, maximum [m/s] 10,0
Acceleration, maximum [m/s ]2
40
Repeatability [± mm] 0,05
Input speed, maximum [rpm] 3000 Definition of Forces
Operation temperature limits [°C] 0 – 80
Dynamic load (Fx), maximum [N] 1480 2
Dynamic load (Fy), maximum [N] 882
Dynamic load (Fz), maximum [N] 2100
Dynamic load torque (Mx), maximum [Nm] 75
Dynamic load torque (My), maximum [Nm] 230
Dynamic load torque (Mz), maximum [Nm] 100
Drive shaft force (Frd), maximum 3 [N] 500
Input/drive shaft torque (Mta), maximum [Nm] 50
Pulley diameter [mm] 63,66
Stroke per shaft revolution [mm] 200
Weight [kg]
of unit with zero stroke 11,20
of every 100 mm of stroke 0,91
of each drive station box 6,65
1
See next page for deviating values of units with other carriage types.
2
See diagram Force Fx.
3
Only relevant for units without RediMount flange.

114 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


WHZ80 METRIC www.LinearMotioneering.com

Belt Drive, Wheel Guide

RediMount Flange Specifications


Parameter Min Max
Flange length (Lrm) [mm] 81 143
Flange square (Srm) [mm] 90 200
Flange weight * [kg] 5,70
A1: funnel type lubricating nipple DIN3405-M6×1-D1 * Max. weight including coupling and fastening screws
A2: depth 4
A3: depth 15
A4: ENF inductive sensor rail kit (optional - see page 150)
A5: felt pad wipers on both sides of the carriage

Performance Specifications Performance Specifications


for Units with Single Long Carriage (L) for Units with Double Standard Carriage (Z)
Parameter WHZ80 Parameter WHZ80
Stroke length (Smax), maximum [mm] 3000 Stroke length (Smax), maximum [mm] 2870
Total length (L tot), maximum [mm] 3580 Total length (L tot), maximum [mm] 3580
Carriage length [mm] 450 Minimum distance between carriages (L C) [mm] 300
Dynamic load torque (My), maximum [Nm] 345 Dynamic load (Fy), maximum [N] 1764
Dynamic load torque (Mz), maximum [Nm] 150 Dynamic load (Fz), maximum [N] 4200
Weight [kg] 7,4 Dynamic load torque (My), maximum [Nm] LC × 0,882
1

Dynamic load torque (Mz), maximum [Nm] LC 1 × 2,1


Force required to move second carriage [N] 20
Total length (L tot) [mm] Smax + 410 + L C
1
Value in mm
2
Second carriage is always a long carriage

www.thomsonlinear.com 115
116 www.thomsonlinear.com
Linear Motion Systems

Accessories
Accessory Index

Mounting Kits.............................................................................................page 118


• Mounting clamps...................................................................... 118 • Adapter plates........................................................................... 121
• Mounting clamps for multi axis systems............................... 120 • T-slot bolts and nuts................................................................. 122
• Mounting plates for multi axis systems................................. 121

Cover and Protection Kits.........................................................................page 123


• Felt pad wipers type FA..............................................................123 • Protective shrouds.................................................................... 125
• Shaft protection cover................................................................123 • Environment protection type S1 and S2................................. 126
• Protective bellows......................................................................124

Motors, Gears and Transmission Kits...............................................................page 128


• Worm gears type TBS40...........................................................128 • Intermediate shafts type VWZ and DSP................................138
• Belt gears type RT and BGM...................................................130 • Brakes......................................................................................... 142
• Planetary gears type Micron DT and DTR.............................136

Electrical Feedback Devices.............................................................................page 143


• Limit switch brackets and limit switches............................... 143 • Limit switch kits type ES........................................................... 148
• Inductive and magnetic sensors and sensor brackets........ 144 • Sensor rails and kits type ENT, ENF and ENK....................... 150
• Encoders.................................................................................... 147 • Encoder kits type ADG.............................................................. 152

Non-driven Linear Motion Systems..................................................................page 154


• WHxx non-driven units.............................................................. 154
• WMxx non-driven units............................................................. 156
• Mxx non-driven units................................................................. 159

Non-RediMount Linear Motion Systems..........................................................page 160


• WMxx and WVxx non-RediMount units..................................160 • MLSM80Z non-RediMount units..............................................167
• MLSMxx non-RediMount units................................................162 • M50 belt driven non-RediMount units.....................................168
• Mxx ball screw driven non-RediMount units.........................163 • WHxx non-RediMount units......................................................168
• WH40 non-RediMount units......................................................164 • MLSH60Z non-RediMount units...............................................170
• WMxxZ non-RediMount units..................................................165 • WHZxx non-RediMount units...................................................170
• Mxx belt driven non-RediMount units.....................................166

www.thomsonlinear.com 117
Accessories
Mounting Kits

Mounting Clamps Type N1 and N2 (single clamp)1


Unit type N1 N2 A B C D øE F øG H Screws Ms [Nm]
WH40 890 885 0001 – 54 16 9,5 40 10 5,7 5,5 7 ISO4762-8.8 5,4
WH50 890 885 0001 – 54 16 9,5 40 10 5,7 5,5 7 ISO4762-8.8 5,4
WH80 890 190 02 – 68 17,5 17 50 11 6,5 6,6 7 ISO4762-8.8 9
WH120 890 192 13 – 80 25 18 50 15 8,5 9 10 ISO4762-8.8 20
WM40 890 885 001 – 54 16 9,5 40 10 5,7 5,5 7 ISO4762-8.8 5,4
WM60 / WV60 890 190 02 – 68 17,5 17 50 11 6,5 6,6 7 ISO4762-8.8 9
WM80 / WV80 890 190 02 – 68 17,5 17 50 11 6,5 6,6 7 ISO4762-8.8 9
WM60Z / WM80Z 890 190 02 – 68 17,5 17 50 11 6,5 6,6 7 ISO4762-8.8 9
WM120 / WV120 890 192 13 – 80 25 18 50 15 8,5 9 10 ISO4762-8.8 20
MLS60 890 190 02 890 192 26 68/120 17,5 17 50 11 6,5 6,6 7 ISO4762-8.8 9
MLS80 890 192 13 890 192 31 80/200 25 18 50 15 8,5 9 10 ISO4762-8.8 20
1
Screws included in the shipment of above clamps Ms = tightening torque of screws
N1 N2

Mounting Clamps Type M1 and M2 (single clamp)1


Unit type M1 M2 A B C D øE F øG H Screws Ms [Nm]
M50 1 D312 248 – 25 30 20 – – – 6,5 14 ISO4762-8.8 9,4
M55 1 D313 403 D313 402 25/56 25,5 10,7 41 9,5 5,3 5,5 10,2 ISO4762-8.8 5,5
M75 1
D312 747 D312 748 30/75 28,5 15 60 14 8,5 8,5 11 ISO4762-8.8 23
M100 1
D312 339 D312 334 45/92 46,5 22 60 17 10,5 10,5 20 ISO4762-8.8 45
1
No screws included in the shipment of above clamps Ms = tightening torque of screws

M1 M2

118 www.thomsonlinear.com
Linear Motion Systems

Accessories
Mounting Kits

Mounting Clamps Type M2 with Plate1


Unit type p/n A B C D E øF øG H
M50 D312 117 7 20 105 35 30 6,5 11 –
M55 D313 474 8,5 15 100 44 70 8,5 14 44
M75 D312 718 8,5 15 134 44 80 8,5 14 44
M100 D312 317 8,5 20 190 44 100 8,5 14 44
1
two mounting clamps of version M2 (see page 118) and screws to connect these to the plate are included in shipment

www.thomsonlinear.com 119
Accessories
Mounting Kits

Mounting Clamps Type N1 for Multi Axis Systems1


Unit type X-axis Unit type Y-axis Clamps A B C D øE F øG H
WM40 / WH40 WM40 / WH40 on request – – – – – – – –
WM60 WM60 890 191 94 58 17,5 17 40 11 6,5 6,6 7
1
all necessary screws are included in the shipment

-axis

-axis

Mounting Clamps Type M2 for Multi Axis Systems1


Unit type X-axis Unit type Y-axis p/n A B C D øE F øG H
M55 M55 D313 424 56 25,5 10,7 41 9,5 5,3 5,5 10,2
M75 M75 D312 719 75 28,5 15 60 14 8,5 8,5 11
M100 M100 D312 304 92 46,5 22 60 17 10,5 10,5 20

Mounting Clamps Type M2 with Plate for Multi Axis Systems1


Unit type X-axis Unit type Y-axis p/n A B C D E øF øG H
M55 M75 D313 470 5,5 15 134 76 80 5,5 9,5 41

M75 M55 D313 060 8,5 15 134 106 80 8,5 14 60

Clamps
M75 M100 D313 062 +Plate
Clamps 8,5 20 190 106 100 8,5 14 60
M100 M75 D313 292 10,5 20 190 142 100 10,5 17 60
1
all necessary screws are included in the shipment

Clamps Clamps
with Plate

-axis
-axis

-axis
The clamps + plate consist of two clamps type
-axis
M2, one plate and necessary screws.

120 www.thomsonlinear.com
Linear Motion Systems

Accessories
Mounting Kits

Mounting Plates for Multi Axis Systems


Unit type X-axis Unit type Y-axis p/n A B C D E F G H J K L
2HB10 2HB10 2HXYP10-10 70 70 5,5 9 6 100 100 35 75 M5 x 0,8 - 6H 12,7
2HB20 2HB10 2HXYP20-10 145 145 10,5 16,5 11 200 200 35 75 M5 x 0,8 - 6H 22
2HB20 2HB20 2HXYP20-10 145 145 10,5 16,5 11 200 200 85 120 M8 x 1,25 - 6H 22

Combinations for other units are available. Contact


customer support for details.

Adapter Plates
Unit type I II A B C D E øF G
M55 D313 422 D313 423 40 60 20 38 25,5 6,5 37
M75 D312 746 – 40 – 26 - 45 6,5 51
M75 – D312 745 – 60 - 39 45 7,5 51
M100 D312 338 – 40 – 26 - 69 6,5 62
M100 – D312 337 – 60 - 39 69 7,5 62

Adapter plates are fitted in the grooves along


the profile and can be used to attach sensors,
switches, cable ducts etc. to the unit.

www.thomsonlinear.com 121
Accessories
Mounting Kits

T-slot Bolts
Unit type p/n øD H
M50 D312 221 M5 14

T-slot Nuts
Unit type p/n A B C D øE F
MLS60 920 303 0037 16 8 4 6 M6 16
MLS80 920 303 0039 19,5 10 5,5 10,5 M8 20
WH120 911 044 19 15 10 6 12 M8 15
WM120 911 044 19 15 10 6 12 M8 15
2RB12, 2HB10, 2HB20 TNUT-01-M3 7 4 1,75 3 M3 9
2RB16, 2HB10 TNUT-02-M4 9,5 5,5 2,25 4 M4 12
2RB12 TNUT-03-M4 12 7 2,5 5 M4 15
2RB16, 2HB20 TNUT-04-M4 16,5 7,9 4,8 6 M4 16
2RB16, 2HB20 TNUT-04-M5 16,5 7,9 4,8 6 M5 16
2RB16, 2HB20 TNUT-04-M6 16,5 7,9 4,8 6 M6 16

122 www.thomsonlinear.com
Linear Motion Systems

Accessories
Cover and Protection Kits

FA Felt Pad Wiper


Unit type Number of carriages on the unit p/n X
WH50 1 890 885 0064 6
WH50 2 2 × 890 885 0064 6
WH80 1 890 890 0069 7
WH80 2 2 × 890 890 0069 7
WH120 1 890 895 0058 8
WH120 2 2 × 890 895 0058 8
WHZ50 1 890 885 0064 6
WHZ50 2 2 × 890 885 0064 6
WHZ80 1 890 890 0069 7
WHZ80 2 2 × 890 890 0069 7

The felt pad wipers remove dust and dirt from the guides and are located
on the carriage(s). They may increase the driving torque slightly but do
not reduce the stroke of the unit. The felt pad wipers comes mounted
from factory as standard on all WH and WHZ units but can also be
ordered here as a spare part.

Shaft Protection Cover


Unit type p/n A B
M50 D312 201 126 35
M55 D312 201 151 35
M75 D700 178 198 45
M100 D700 178 202 45

The shaft protection cover is used to cover shafts which are not being
used. The covers are fitted by the customer.

www.thomsonlinear.com 123
Accessories
Cover and Protection Kits

Protective Bellows type 2D


Unit type p/n H H1 B
2DB08 BEL-2DB-08 48 34 130
2DB12 BEL-2D-12 61 36,5 152,5
2DB12 BEL-2D-16 73 43 190,5

Bellows protect the unit from dirt and dust. Note that
the bellows option reduces the available stroke of the
unit by 28%. Bellows can be ordered and mounted at the
factory - see ordering key. Bellows can also be ordered
separately and fitted by the customer. In that case, order
two pieces of bellows where the length of each bellows
piece = stroke length of the unit × 0.86.

Protective Bellows type 2H


Unit type p/n B B2 H H1 H2 H4
2HB10 BEL-2H-10 103 81 26 11 10 0
2HB20 BEL-2H-20 199 167 48 30 15 5

Bellows protect the unit from dirt and dust. Note that
the bellows option reduces the available stroke of the
unit by 28%. Bellows can be ordered and mounted at the
factory - see ordering key. Bellows can also be ordered
separately and fitted by the customer. In that case, order
two pieces of bellows where the length of each bellows
piece = stroke length of the unit × 0.86.

Protective Bellows type 2R


Unit type p/n B B2 H H1 H2 H3 H4
2RB12 BEL-2R-12 128 75 48 37 29 15 12
2RB16 BEL-2R-16 158 95 52 43 30 15 10

Bellows protect the unit from dirt and dust. Note that
the bellows option reduces the available stroke of the
unit by 28%. Bellows can be ordered and mounted at the
factory - see ordering key. Bellows can also be ordered
separately and fitted by the customer. In that case, order
two pieces of bellows where the length of each bellows
piece = stroke length of the unit × 0.86.

124 www.thomsonlinear.com
Linear Motion Systems

Accessories
Cover and Protection Kits

Protective Shrouds
Unit type
2HB10 see ordering key of the unit for order or www.LinearMotioneering.com
2HB20 see ordering key of the unit for order or www.LinearMotioneering.com

The protective shrouds are made of metal and protect


the drive mechanism of the unit from dust and dirt but
leave the guides unprotected. Shrouds do not reduce
the stroke of the unit but they will add 4 mm to the width
of the unit. Shrouds are ordered mounted from factory
and are stated in the ordering key of the unit.

www.thomsonlinear.com 125
Accessories
Cover and Protection Kits

Environment Protection Option Type S1 and S2, compatibility table


Unit type Drive type Guide type S1 S2 Ordering
M55 ball screw slide • see ordering key of the unit for order
slide • • see ordering key of the unit for order
M55 belt drive
ball • see ordering key of the unit for order
M75 ball screw slide • see ordering key of the unit for order
slide • • see ordering key of the unit for order
M75 belt drive
ball • see ordering key of the unit for order
M100 ball screw slide • see ordering key of the unit for order
slide • • see ordering key of the unit for order
M100 belt drive
ball • see ordering key of the unit for order
WM60 / WM80 / WM120 ball screw ball • see ordering key of the unit for order
WV60 / WV80 / WV120 ball screw no guide • see ordering key of the unit for order
WH50 / WH80 / WH120 belt drive wheel • • see ordering key of the unit for order
WHZ50 / WHZ80 belt drive wheel • see ordering key of the unit for order

The S1 and S2 environment protection options are available for some S1 - Wash down protection
of the units as per table above. All performance data and the life Typical places where S1 is used are in slaughter houses, dairy plants,
expectancy are the same as for standard units except for WH and food plants or in any other light wash down application.
WHZ units (contact customer service for more information). S1 can
be ordered for both ball screw and belt driven units with ball, slide or S2 - Enhanced wash down protection
wheel guides while S2 only is possible for belt driven units with slide or Typical places where S2 is used are in moderately wet areas such as in paper
wheel guides. Never use chemical agents and/or cleaning detergents mills, galvanizing equipment, food industries or in any other harsh environment
before contacting your local Thomson customer service for advice. application where enhanced wash down capabilities are required.

126 www.thomsonlinear.com
Linear Motion Systems

Accessories
Cover and Protection Kits

Environment Protection Options Type S1 and S2, technical specification


Item S1 S2
External screws, bolts and nuts stainless material class A2 or better stainless material class A4 or better
Internal screws, bolts and nuts standard material stainless material class A2 or better
Drive shaft, ball screw driven units standard material -
Drive shaft, belt driven units stainless material SS2333 or better stainless material SS2343 or better
Tension wheel shaft standard material stainless material SS2333 or better
Bearings type standard bearings 2RS
Bearing sealings, belt driven units radial sealings radial sealings
Surface treatment of machined extruded aluminum parts none anodizing
Surface treatment of machined casted aluminum parts none anodizing
Cam rollers and idler shafting (WH and WHZ units) standard material stainless material
Belt retainer (WH units) none stainless material

www.thomsonlinear.com 127
Accessories
Gears and Transmission Kits

TBS40 Worm Gears, dimensions


Gear A B C D E F øG H øI J K
TBS40 54 40 46 10 100 125 14j6 45 65 M8 (4×) 25

The worm gear is installed directly to the unit


and requires no intermediate coupling between
the two.

TBS40 Worm Gears, compatibility table


Unit TBS40 IEC71B14 IEC80B14 A L
M75 • • 32 58
M75 • • 32 68
M100 • • 32 58
M100 • • 32 68

To be able to install the gear to the motor a bell house flange must be
used between the gear and the motor. The bell house flange, which
includes a matching coupling, is ordered separately. A shaft cover can
be ordered to cover the second primary shaft on the gear in case it is
Bell house flange not being used.
Shaft cover

128 www.thomsonlinear.com
Linear Motion Systems

Accessories
Gears and Transmission Kits

TBS40 Worm Gears, ordering key


1 2 3

Example TBS40 -3 -216

1. Type and size of worm gear 2. Gear ratio 3. Fixed code


TBS40 = TBS40 worm gear -3 = 3:1 -216
-5,5 = 5,5:1
-7,5 = 7,5:1
-10 = 10:1
-15 = 15:1
-20 = 20:1
-24 = 24:1
-30 = 30:1
-40 = 40:1
-48 = 48:1
-60 = 60:1

Bell house flanges for TBS40 Worm Gears, part numbers


Motor size p/n
IEC71B14 D701 011
IEC80B14 D701 015

Shaft Cover for TBS40 Worm Gears, part numbers


Gear type p/n
TBS40 D701 020

www.thomsonlinear.com 129
Accessories
Gears and Transmission Kits

RT Belt Gears, dimensions


Gear A B C D
RT40 110 30 176 68
RT60 175 74 345 170
RT80 175 74 345 170

RT40 RT60/80

RT Belt Gears, data


Gear i nmax [rpm] Mmax [Nm] M idle [Nm] h J [kgm2] Weight [kg}
RT40 1:1 3000 1,75 0,3 0,80 0,000025 0,62
RT60 1:1 3000 15 0,7 0,85 0,000438 5,6
RT60 2:1 3000 15 0,7 0,85 0,001011 7,1
RT80 1:1 3000 30 0,7 0,85 0,000465 5,5
RT80 2:1 3000 30 0,7 0,85 0,001038 7

i = gear ratio M idle = idle torque


nmax = max. input speed h = efficiency factor
Mmax = max. input torque J = inertia

130 www.thomsonlinear.com
Linear Motion Systems

Accessories
Gears and Transmission Kits

RT Belt Gears, compatibility table


Gear WH40 / WM40 WM60 / WV60 / MLSM60D WH80 / WM80 / WV80 / WM120 / WV120 / MLSM60D / MLSM80D
RT40 •
RT60 •
RT80 •

RT Belt Gears, ordering key


1 2 3 4 5

Example RT80 -2 -• • • -P-N -05

1. Type and size of belt gear 3. Motor code 5. Compatible unit type
RT40 = RT belt gear size 40 - xxy = alphanumeric motor code (e.g. -AK5). -01 = WH40
RT60 = RT belt gear size 60 There are several motors that fit each gear -02 = WH50
RT80 = RT belt gear size 80 and the list of suitable motors is continuously -03 = WH80
being updated. Please contact customer -04 = WH120
2. Gear ratio support for help to see which motors are -05 = WM40
-1 = 1:1 currently are on the list or if your preferred -06 = WM60
-2 = 2:1 motor can be added to the list. -07 = WM80
-08 = WM120
4. Type of mounting -09 = WV60
-P-M = gear supplied mounted to the unit -10 = WV80
-P-N = gear supplied unmounted -11 = WV120
-12 = WHZ50
-13 = WHZ80
-16 = MLSH60Z
-18 = MLSM80Z
-19 = MLSM60D
-20 = MLSM80D

RT belt gears can only be used on units without a RediMount flange.

www.thomsonlinear.com 131
Accessories
Gears and Transmission Kits

BGM Belt Gears, dimensions


Gear A B C D øE F G H I J
BGM09 118,7 52 255 140 20 H9 95 115 60 – –
BGM41 155,2 70 305 165 25 H9 122 147 70 – –
BGM81 200 73 399 224 30 H9 134 159 90 90H14 170

BGM09/41/81 - WITHOUT CLEVIS OPTION BGM belt gears can only be used on units without a RediMount flange.
The belt gear comes in parts and is assembled to the unit and motor by
the customer.

BGM09/41/81 - WITH CLEVIS OPTION TYPE S BGM81 - WITH CLEVIS OPTION TYPE R

132 www.thomsonlinear.com
Linear Motion Systems

Accessories
Gears and Transmission Kits

BGM Belt Gears, data


Gear i nmax [rpm] Mmax [Nm] h J [kgm2] Weight [kg}
BGM09 1,04:1 4000 4,1 0,85 0,000102 2
BGM09 1,85:1 4000 4,1 0,85 0,000112 2,1
BGM09 2,85:1 4000 4,1 0,85 0,000213 2,5
BGM41 1:1 4000 22,0 0,85 0,000438 3,4
BGM41 2:1 4000 15,8 0,85 0,000342 3,7
BGM41 3:1 4000 16,7 0,85 0,000583 4,6
BGM81 1:1 4000 29,0 0,85 0,000836 12,1
BGM81 2,25:1 4000 32,3 0,85 0,001051 12,9
BGM81 3,13:1 4000 30,3 0,85 0,001439 14

i = gear ratio h = efficiency factor


nmax = max. input speed J = inertia
Mmax = max. input torque

BGM Belt Gears, compatibility table


Gear WM/V/Z60 WM/V80 WM/V120 MLSM80D M50 M55 M75 M100
BGM09 • • • •
BGM41 • • • •
BGM81 • •

BGM Belt Gears, ordering keys


See next page for ordering keys.

www.thomsonlinear.com 133
Accessories
Gears and Transmission Kits

BGM 09 Belt Gears, ordering key


1 2 3 4 5 6 7 8

Example BGM09 -2 -CC 063 P 050 X +XX

1. Type and size of belt gear 4. Motor size1 7. Clevis option


BGM09 = BGM belt gear size 09 063 = IEC 63 B14 X = no clevis option
071 = IEC 71 B14 S = clevis option type S
2. Gear ratio S80 = servo motor size 80
-1 = 1,04:1 AK4 = servo motor type AKM 4 8. Protection
-2 = 1,85:1 +XX = standard
-3 = 2,85:1 5. Type of mounting +S1 = wash down protection
P = standard
3. Type of couplings 1
This is only a selection of all motors that fit
-CC = conical couplings 6. Compatible unit type this gear. Please contact customer support
W06 = WM60, WV60 to see if your preferred motor fits the gear.
050 = M50
060 = M55
070 = M75

BGM 41 Belt Gears, ordering key


1 2 3 4 5 6 7 8

Example BGM41 -1 -CC 071 P 070 X +S1

1. Type and size of belt gear 4. Motor size1 7. Clevis option


BGM41 = BGM belt gear size 41 071 = IEC 71 B14 X = no clevis option
080 = IEC 80 B14 S = clevis option type S
2. Gear ratio S80 = servo motor size 80
-1 = 1:1 S95 = servo motor size 95 8. Protection
-2 = 2:1 AK5 = servo motor type AKM 5 +XX = standard
-3 = 3:1 +S1 = wash down protection
5. Type of mounting
3. Type of couplings P = standard 1
This is only a selection of all motors that fit
-CC = conical couplings this gear. Please contact customer support
6. Compatible unit type to see if your preferred motor fits the gear.
W06 = WM60, WV60
W08 = WM80, WV80
070 = M75
10B = M100 (MF/G10B)
10K = M100 (MF/G10K/C/D)

134 www.thomsonlinear.com
Linear Motion Systems

Accessories
Gears and Transmission Kits

BGM 81 Belt Gears, ordering key


1 2 3 4 5 6 7 8

Example BGM81 -1 -CC 090 P M8D X +XX

1. Type and size of belt gear 4. Motor size1 7. Clevis option


BGM81 = BGM belt gear size 81 090 = IEC 90 B14 X = no clevis option
100 = IEC 100/121 B14 S = clevis option type S
2. Gear ratio A20 = servo motor size A200 R = clevis option type R
-1 = 1:1 AK6 = servo motor type AKM 6
-2 = 2,25:1 8. Protection
-3 = 3,13:1 5. Type of mounting +XX = standard
P = standard +S1 = wash down protection
3. Type of couplings
-CC = conical couplings 6. Compatible unit type 1
This is only a selection of all motors that fit
W12 = WM120, WV120 this gear. Please contact customer support to
M8D = MLSM80D see if your preferred motor fits the gear.

www.thomsonlinear.com 135
Accessories
Gears and Transmission Kits

Micron DT, DTR Planetary Gears, compatibility and dimensions


Unit Gear i A B C D E Weight [kg] Backlash [arc min] Efficiency [%]
DT60-SS 3:1 - 10:1 89,7 60 – – – 1 8 90
DT60-DS 15:1 - 100:1 106,9 60 – – – 1,2 9 85
WH50
DTR60-SS 5:1 - 50:1 – – 110,2 104,1 60 2,5 9 90
DTR60-DS 60:1 - 500:1 – – 127,3 104,1 60 2,7 9 85
DT90-SS 3:1 - 10:1 110,9 90 – – – 3 9 90
DT90-DS 15:1 - 100:1 133,5 90 – – – 3,7 9 85
WH80
DTR90-SS 5:1 - 50:1 – – 145,4 138,2 90 4,8 9 90
DTR90-DS 60:1 - 500:1 – – 168,0 138,2 90 5,5 9 85
DT115-SS 3:1 - 10:1 136,4 110 – – – 12,7 8 90
DT115-DS 15:1 - 100:1 167,4 110 – – – 16,2 9 85
WH120
DTR115-SS 5:1 - 50:1 – – 185,7 173,5 115 11 8 90
DTR115-DS 60:1 - 500:1 – – 216,7 173,5 115 12 9 85
DT60-SS 3:1 - 10:1 89,7 60 – – – 1 8 90
DT60-DS 15:1 - 100:1 106,9 60 – – – 1,2 9 85
WM60Z
DTR60-SS 5:1 - 50:1 – – 110,2 104,1 60 2,5 9 90
DTR60-DS 60:1 - 500:1 – – 127,3 104,1 60 2,7 9 85
DT90-SS 3:1 - 10:1 110,9 90 – – – 3 9 90
DT90-DS 15:1 - 100:1 133,5 90 – – – 3,7 9 85
WM80Z
DTR90-SS 5:1 - 50:1 – – 145,4 138,2 90 4,8 9 90
DTR90-DS 60:1 - 500:1 – – 168,0 138,2 90 5,5 9 85

Micron gears can only be used on units without a RediMount flange. Micron i = gear ratio
DT and DTR planetary gears comes mounted on the unit from factory.

DT DTR

Left side Right side Position 1 Position 2

Position 3 Position 4

136 www.thomsonlinear.com
Linear Motion Systems

Accessories
Gears and Transmission Kits

Micron DT, DTR Planetary Gears, how to order


When ordering a DT or DTR planetary gear you need to state the size and type of gear, which side of the unit the gear shall be installed, the gear
ratio and which motor that you wish to use. For DTR you also must state the preferred mounting position of the gear. With this information we can
check if your choice of motor is possible or not and give you the correct ordering code for the gear.

Micron DT, ordering data Micron DTR, ordering data


1. Size of planetary gear
1. Type and size of planetary gear 5. Gear ratio
DT60
DTR60 5:1 (only for -SS models)
DT90
DTR90 6:1 (only for -SS models)
DT115
DTR115 9:1 (only for -SS models)
10:1 (only for -SS models)
2. Type of gear
2. Type of gear 12:1 (only for -SS models)
-SS
-SS 15:1 (only for -SS models)
-DS
-DS 20:1 (only for -SS models)
25:1 (only for -SS models)
3. Mounting side of the unit
3. Mounting position of the gear 30:1 (only for -SS models)
Left
Position 1 40:1 (only for -SS models)
Right
Position 2 50:1 (only for -SS models)
Position 3 60:1 (only for -DS models)
4. Gear ratio
Position 4 75:1 (only for -DS models)
3:1 (only for -SS models)
90:1 (only for -DS models)
5:1 (only for -SS models)
4. Mounting side of the unit 100:1 (only for -DS models)
10:1 (only for -SS models)
Left 120:1 (only for -DS models)
15:1 (only for -DS models)
Right 125:1 (only for -DS models)
25:1 (only for -DS models)
150:1 (only for -DS models)
30:1 (only for -DS models)
200:1 (only for -DS models)
50:1 (only for -DS models)
250:1 (only for -DS models)
100:1 (only for -DS models)
300:1 (only for -DS models)
400:1 (only for -DS models)
5. Motor
500:1 (only for -DS models)
Specify your choice of motor.

6. Motor
Specify your choice of motor.

www.thomsonlinear.com 137
Accessories
Gears and Transmission Kits

VWZ Intermediate Shafts, dimensions


Shaft øA B C D øE F min. G
VWZ-30 32 15 1,5 34 30 99 M4
VWZ-40 42 17 1,5 46 40 133 M5
VWZ-60 56 30 2 63 60 177 M6
VWZ-60V 67 35 2 73 60 205 M8
VWZ-80 82 40 2 84 80 249 M10
VWZ-100 102 50 2 97 100 283 M12

The VWZ intermediate shafts can be installed in two ways. Either


directly to belt driven units (I) or to screw driven units using KRG bevel
gears (II) of type VL50, VL100 or VL200. However, belt driven units with
a RediMount flange can not be combined with VWZ shafts while screw
driven units can, but in which case the unit must be ordered with the
RediMount ID code that fits the bevel gear in question. The intermediate
Critical Speed of Shaft shaft includes tube and couplings.

1: VWZ-30
2: VWZ-40
3: VWZ-60 and VWZ-60V
4: VWZ-80
5: VWZ-100

VWZ Intermediate Shafts, data


Shaft Mmax [Nm] Gs [kg/m] Gc [kg] Js [kgm2/m] Jc [kgm2] Ms [Nm]
VWZ-30 4,8 0,58 0,14 0,00011 0,00001 4
VWZ-40 6,4 0,76 0,36 0,00020 0,00008 8
VWZ-60 22,7 0,97 0,94 0,00080 0,00024 15
VWZ-60V 60,6 0,97 1,42 0,00080 0,00046 35
VWZ-80 122,7 2,00 2,98 0,00300 0,00240 70
VWZ-100 169,7 2,47 4,62 0,00580 0,00600 120
Mmax = max. shaft torque Gc = weight of coupling Jc = inertia of coupling
Gs = weight of shaft Js = inertia of shaft Ms = tightening torque

138 www.thomsonlinear.com
Linear Motion Systems

Accessories
Gears and Transmission Kits

VWZ Intermediate Shafts, compatibility table


Unit I II VWZ-30 VWZ-40 VWZ-60 VWZ-60V VWZ-80 VWZ-100 AA [mm]
WH40 • • AA = L + 56
WH50 / WHZ50 • • AA = L + 54
WM60Z • • AA = L + 64
WH80 / WHZ80 • • AA = L + 84
WH120 • • AA = L + 124
WM80Z • • AA = L + 84
MLSH60Z • • AA = L + 164
WM40 VL50 • AA = L + 170
WM60 / WV60 VL100 • AA = L + 184
WM80 / WV80 / MLSM60D VL100 • AA = L + 176
MLSM80Z • • AA = L + 244
WM120 / WV120 / MLSM60D / MLSM80D VL200 • AA = L + 244
AA = C/C distance between units
L = total length of shaft and coupling assembly

VWZ Intermediate Shafts, ordering key


1 2 3

Example VWZ-060 -02 -0700

1. Intermediate shaft size 2. Type of unit and type of mounting


VWZ-030 = VWZ-30 -01 = WH40 for type I mounting
VWZ-040 = VWZ-40 -02 = WH50 / WHZ50 for type I mounting
VWZ-060 = VWZ-60 -03 = WM80Z for type I mounting
VWZ-06V = VWZ-60V -04 = WH80 / WHZ80 for type I mounting
VWZ-080 = VWZ-80 -05 = WH120 for type I mounting
VWZ-100 = VWZ-100 -06 = WM60Z for type I mounting
-07 = MLSH60Z for type I mounting
-08 = WM40 for type II mounting on VL5O gears
-10 = WM60 / WV60 for type II mounting on VL100 gears
-11 = WM80 / WV80 / MLSM60D for type II mounting on VL100 gears
-12 = MLSM80Z for type I mounting
-13 = WM120 / WV120 / MLSM60D / MLSM80D for type II mounting on VL200 gears

3. C/C distance between units (AA)


- xxxx = distance in mm

www.thomsonlinear.com 139
Accessories
Gears and Transmission Kits

DSP Intermediate Shafts, data


Shaft Weight of shaft [kg] Max. speed [rpm] Shaft diameter [mm]
DSP-05B 0,3 + 1,3 × Lm 1500 20
DSP-06B 0,3 + 1,3 × Lm 1500 20
DSP-07B 0,6 + 2,6 × Lm 1500 30
DSP-10B 0,6 + 2,6 × Lm 1500 30
DSB--ZB 0,6 + 2,6 × Lm 1500 30
DSP-TBS 0,6 + 2,6 × Lm 1500 30

Lm = C/C distance between units in cm The DSP intermediate shaft can be installed directly between two
belt driven units or between two screw driven units using a TBS
worm gear. The DSP shaft can not be used on units with a Redi-
Mount flange. Couplings and tube are included in the shipment.
Support bearings may need to be installed if the critical speed of the
shaft is exceeded. See diagram. Support bearings can be ordered
from your local bearing supplier.

DSP-05B/06B/07B/10B/-ZB DSP-TBS

Critical Speed of Shaft

1: No support bearing required


2: Support bearing required for DSP-05B and DSP-06B
3: Support bearing always required

140 www.thomsonlinear.com
Linear Motion Systems

Accessories
Gears and Transmission Kits

DSP Intermediate Shafts, compatibility table


Unit Drive type DSP-05B DSP-06B DSP-07B DSP-10B DSP--ZB DSP-TBS
M50 belt •
M55 belt •
M75 belt •
M100 belt •
M55 screw •
M75 screw •
M100 screw •

DSP Intermediate Shafts, ordering key


1 2

Example DSP-06B -305

1. Intermediate shaft size and type 2. C/C distance between units in cm (Lm)
DSP-05B = for belt driven M50 units - xxx = length in cm
DSP-06B = for belt driven M55 units
DSP-07B = for belt driven M75 units
DSP-10B = for belt driven M100 units
DSP-TBS = for screw driven M55, M75 or M100 units with TBS worm gear

www.thomsonlinear.com 141
Accessories
Gears and Transmission Kits

Spring Set Brake


Nema Static torque Supply voltage Dimensions [in] Brake Brake
Unit type p/n
size [lbf-in] [VDC] F G H J K L HEX hub p/n1 adaptor p/n

2DB08 TEB23A 23 NEMA 23 24 2.25 1.10 0.11 2.25 0.22 2.625 5/8 HEXHUB23A MB08-23
2DB12 TEB23B 23 NEMA 23 24 2.25 1.10 0.11 2.25 0.22 2.625 5/8 HEXHUB23B none required
2HB10, 2RB12 TEB23D 23 NEMA 23 24 2.25 1.10 0.11 2.25 0.22 2.625 5/8 HEXHUB23D none required
2RB16 TEB23E 23 NEMA 23 24 2.25 1.10 0.11 2.25 0.22 2.625 5/8 HEXHUB23E none required
2DB16 TEB34A 34 NEMA 34 24 2.25 1.10 0.11 3.25 0.22 3.875 5/8 HEXHUB34A none required
2HB20 TEB34C 34 NEMA 34 24 2.25 1.31 0.11 3.25 0.22 3.875 7/8 HEXHUB34A none required
1
Hub included in spring set brake
Mounts to support end of 2HB, 2RB, and 2DB units. The brake engages
upon loss of power and provides resistance to back drive rotation of
ball screws due to gravitational forces when power is interrupted to
the brake unit. They are pre-burnished for maximum torque capacity
and come with standard NEMA 23, 34 or 42 mounting patterns for easy
field retrofit. Compact size minimizes change to the overall system
envelope. The 2HB, 2RB, and 2DB ordering keys can be configured
with the brake as part of the assembly. See ordering keys or
www.LinearMotioneering.com for details. The part numbers listed
here are for the brake parts as separate items.

Spring Set Brake Hubs


Set screw torque Dimensions [in (mm)]
Brake type p/n Unit type
[in-lb]1 A B C D E
TEB23A HEXHUB23A 2DB08 36 1.53 3/16 0.15 #10/32 5/8
TEB23B HEXHUB23B 2DB12 36 1.31 1/4 0.26 #10/32 5/8
TEB23D HEXHUB23D 2HB10, 2RB12 36 (20) (8) (5) M4 5/8
TEB23E HEXHUB23E 2RB16 36 (20) (20) (5) M4 5/8
TEB34A HEXHUB34A 2DB16 36 1.67 3/8 0.44 #10/32 5/8
TEB34C HEXHUB34A 2HB20 36 (32) 14 (6) M5 7/8

1
It is suggested a serviceable thread locking compound be used.

HEXHUB • • • SPLHUB42A

142 www.thomsonlinear.com
Linear Motion Systems

Accessories
Electrical Feedback Devices

Limit Switch Brackets1


Unit type I For limit switch type II For limit switch type
M50 D393 035 ZCM-D21 – –
M55 D313 427 ZCM-D21 D313 428 ZCM-D21
M75 D312 860 XCK-M115 D312 861 XCK-M115
M100 D312 330 XCK-M115 D312 331 XCK-M115
1
No limit switches included in the shipment.

Limit Switches
Switch type p/n Protection degree Contacts Cable
XCK-M115 D535 107 IP67 NO + NC –
ZCM-D21 D535 102 IP67 NO + NC 1 meter

www.thomsonlinear.com 143
Accessories
Electrical Feedback Devices

Sensor Brackets for Cylindrical Sensors1


Unit type I For sensor diameter II For sensor diameter
M55 D313 429 M12 D313 430 M12
M75 D312 862 M18 D312 863 M18
M100 D312 332 M18 D312 333 M18
1
no sensors included in the shipment

Cylindrical Inductive Sensors


Sensor type p/n Diameter Input voltage Max. current Protection degree Contacts Cable
PNP D535 085 M12 12 - 48 Vdc 0,2 A IP67 NO connector
PNP D535 089 M18 12 - 48 Vdc 0,2 A IP67 NO connector

Cylindrical Inductive Sensor Connectors


For sensor diameter p/n
M12 D535 092
M18 D535 091

144 www.thomsonlinear.com
Linear Motion Systems

Accessories
Electrical Feedback Devices

Sensor Packages
Output Output Supply Cable Sdetract
Unit type Package type p/n Frequency 1
type operation voltage [VDC] length [m] [mm]
One home LSP2HBM10-N-1 NPN NO 1×V 12 - 24 5 -
sensor LSP2HBM10-P-1 PNP NO 1×V 12 - 24 5 -
Two limit LSP2HBM10-N-2 NPN NC 2×S 12 - 24 5 30
2HB10
switch sensors LSP2HBM10-P-2 PNP NC 2×S 12 - 24 5 30
One home and two LSP2HBM10-N-3 NPN 1 × NC, 2 × NO 1 × V, 2 ×S 12 - 24 5 30
limit switch sensors LSP2HBM10-P-3 PNP 1 × NC, 2 × NO 1 × V, 2 ×S 12 - 24 5 30
One home LSP2HBM20-N-1 NPN NO 1×V 12 - 24 5 -
sensor LSP2HBM20-P-1 PNP NO 1×V 12 - 24 5 -
Two limit LSP2HBM20-N-2 NPN NC 2×S 12 - 24 5 30
2HB20
switch sensors LSP2HBM20-P-2 PNP NC 2×S 12 - 24 5 30
One home and two LSP2HBM20-N-3 NPN 1 × NC, 2 × NO 1 × V, 2 ×S 12 - 24 5 30
limit switch sensors LSP2HBM20-P-3 PNP 1 × NC, 2 × NO 1 × V, 2 ×S 12 - 24 5 30
One home LSP2RM12-N-1 NPN NO 1×V 12 - 24 5 -
sensor LSP2RM12-P-1 PNP NO 1×V 12 - 24 5 -
Two limit LSP2RM12-N-2 NPN NC 2×S 12 - 24 5 35
2RB12
switch sensors LSP2RM12-P-2 PNP NC 2×S 12 - 24 5 35
Home and limit switch LSP2RM12-N-3 NPN 1 × NC, 2 × NO 1 × V, 2 ×S 12 - 24 5 35
sensors LSP2RM12-P-3 PNP 1 × NC, 2 × NO 1 × V, 2 ×S 12 - 24 5 35
One home LSP2RM16-N-1 NPN NO 1×V 12 - 24 5 -
sensor LSP2RM16-P-1 PNP NO 1×V 12 - 24 5 -
Two limit LSP2RM16-N-2 NPN NC 2×S 12 - 24 5 35
2RB16
switch sensors LSP2RM16-P-2 PNP NC 2×S 12 - 24 5 35
One home and two LSP2RM16-N-3 NPN 1 × NC, 2 × NO 1 × V, 2 ×S 12 - 24 5 35
limit switch sensors LSP2RM16-P-3 PNP 1 × NC, 2 × NO 1 × V, 2 ×S 12 - 24 5 35

1
V = varied frequency. S = standard frequency.
Each 2HB and 2RB can be equipped with sensors inside of the profile
where they are protected from mechanical damage. The systems
LIMIT SWITCH POSITION 2HBE
are provided with access holes on each side of each end plate for
passage of the sensor package cable. Using limit switch sensors will
reduce the effective stroke. The standard position will approximately
reduce the stroke by the distance listed in the Sdetract column. The
2HB, 2RB, 2HE and 2RE ordering keys can be configured with the
limit switches and/or a home sensor as part of the assembly. See
ordering keys or www.LinearMotioneering.com for details. The part
numbers listed above are for the limit switches and/or home sensors
LIMIT SWITCH POSITION 2RB as separate items.

www.thomsonlinear.com 145
Accessories
Electrical Feedback Devices

EN2 Inductive Sensors, part numbers


Sensor type Cable length [m] p/n
Normally closed 2 671 545 0305
Normally open 2 671 545 0304
Normally closed 10 671 545 0307
Normally open 10 671 545 0306

To be able to mount the EN2 inductive sensors on a unit the ENT14x16


sensor rail is required (see page 178) except for units WM120 and WV120
where they can be fitted directly to the profile of the unit.
EN2 Inductive Sensors, data
Parameter EN2
Supply voltage [Vdc] 10 – 30
Max. load current [A] 0,2
Operating distance [mm) 2
LED indicator for switch yes
Protection class IP67
Cable type screened
Weight [kg]
with cable L = 2 m 0,04
with cable L= 10 m 0,19

Magnetic Sensors, data Magnetic Sensors, part numbers


Parameter Sensor type suitable units p/n
Max. power [W] 10 Normally closed M50 D535 071
Max. voltage [Vdc] 100 Normally open M50 D535 070
Max. current [A] 0,5
On M50 the magnetic sensors are mounted directly in the sensor slot of
LED indicator for switch no the profiles of the units and require no mounting bracket. The sensor is
Protection class IP67 fixed in position by two M3 size locking screws (A1). The cable (A2) is
molded into the sensor.
Cable length [m] 3
Cable cross section [mm2] 2 × 0,15
Operating temperature limits [°C] -25 – 65
Weight [kg] 0,050

black black

blue blue

146 www.thomsonlinear.com
Linear Motion Systems

Accessories
Electrical Feedback Devices

IG602 Encoders, data IG602 Encoders, part numbers


Parameter IG602 Encoder type Supply voltage Pulses per p/n
[Vdc) revolution
Supply voltage [Vdc]
Type 1 5 ±10% Type 1 5 100 671 521 0194
Type 2 10 – 30
Type 1 5 200 671 521 0195
Output type
Type 1 line driver Type 1 5 500 671 521 0196
Type 2 push-pull Type 1 5 600 671 521 0197
Pulses per revolution [ppr]
Type 1 5 1000 671 521 0198
Type 1 100 – 2500
Type 2 100 – 600 Type 1 5 1250 671 521 0199
Length (L) [mm] Type 1 5 1500 671 521 0200
Type 1 51,5
Type 2 56,0 Type 1 5 2000 671 521 0192
Weight [kg] Type 1 5 2500 671 521 0201
Type 1 0,36
Type 2 0,36 Type 2 10 – 30 100 671 521 0193
Type 2 10 – 30 200 671 521 0202
Type 2 10 – 30 500 671 521 0203
The IG602 encoders come with mounting screws but no coupling or
connector. To be able to mount the encoder to the unit, the unit must Type 2 10 – 30 600 671 521 0204
have a shaft for encoders. See the ordering keys of the units. The Type 2 10 – 30 600
encoders can also be ordered mounted to the unit from factory. See
ADG encoder option kit on page 170.
STE001 Encoder Connector, data
Parameter STE001
Number of poles 12
Protection class IP67
Execution jack
Cable entrance straight
Weight [kg] 0,04
Part number 6715600153

Encoder Cable, data


Parameter p/n
5 m cable length 671 555 0068
10 m cable length 671 555 0069

The encoder cables come fitted with a STE001 encoder connector in


one of the ends.

www.thomsonlinear.com 147
Accessories
Electrical Feedback Devices

ES Limit Switch Option Kit


Unit type I II III A B C D E F G
WH50 1 • 34 60,5 10 26 49 58,5 196
WH80 • 31 76 10 39 49 78,5 196
WH120 • 34 88 10 51 49 78,5 196
WHZ50 • 34 61 10 26 49 58,5 196
WHZ80 • 31 76 10 39 49 78,5 196
WM60 • 40 69 32 38 50 63 200
WM80 • 40 73 32 42 50 79 200
WM120 • 40 89 32 58 50 94 200
WM60Z • 40 69 32 38 50 73 200
WM80Z 2 • 40 73 32 42 50 99 (89) 200
WV60 • 40 69 32 38 50 33 200
WV80 • 40 73 32 42 50 39 200
WV120 • 40 89 32 58 50 59 200
MLSM60D • 40 73 32 32 50 79 200
MLSH60Z • 40 73 32 42 50 79 200
MLSM80D • 40 85 32 54 50 101 200
MLSM80Z • 40 85 32 54 50 101 200
1
Limit switches for these units can not be moved. On all other units the switches can be re-positioned by the customer. 2 Value in brackets = for short carriage.

The ES limit switch assembly is an option that is


mounted at the factory. The limit switches are
placed 10 mm from the mechanical ends of the unit.
Each limit switch has one NO and one NC contact
with positive opening action. Protection degree is
IP67. Type I and II switches can be repositioned
along the profile by the customer. Note! The ES
limit switch option and any of the sensor rail
options ENT14x16, ENF14x16 or ENK can not be
mounted on the same side of the unit.

148 www.thomsonlinear.com
Linear Motion Systems

Accessories
Electrical Feedback Devices

ES Limit Switch Option Kit, ordering key


1 2 3 4

Example ESK07 -L -01 -10

1. Compatible unit 2. Mounting side of the unit


ESK02 = WH50 -L = left side
ESK03 = WH80 -R = right side
ESK04 = WH120
ESK05 = WM40 3. Switch configuration on side A
ESK06 = WM60 / WM60Z -00 = no switch on side A
ESK07 = WM80 / WM80Z -01 = switch with 1 m cable
ESK08 = WM120 -05 = switch with 5 m cable
ESK09 = WV60 -10 = switch with 10 m cable
ESK10 = WV80
ESK11 = WV120 4. Switch configuration on side B
ESK12 = WHZ50 -00 = no switch on side B
ESK13 = WHZ80 -01 = switch with 1 m cable
ESK16 = MLSH60Z -05 = switch with 5 m cable
ESK18 = MLSM80Z -10 = switch with 10 m cable
ESK19 = MLSM60D
ESK20 = MLSM80D

www.thomsonlinear.com 149
Accessories
Electrical Feedback Devices

ENT14x16 Inductive Sensor Rail


Unit type p/n

WH40 / WH50 / WH80 / WH120 / WHZ50 / WHZ80 / WM40 / WM60 / WM80 / WM60Z / WM80Z / WV60 / WV80 /
671 545 0283
MLSM60D / MLSM80D / MLSH60Z / MLSM80Z

The ENT14x16 inductive sensor rail is mounted to the side of a unit or along any type of beam or profile.
Sensors of type EN2 can be mounted in the rail. The rail can also serve as a cable duct for the sensor cables.
The rail is sealed with a cover which comes with the rail. The rail comes in lengths of max 3000 mm. Drilling
in the profile of the unit is required when mounting the rail. When ordering, specify part number and length
of the rail. Note1! WM120 and WV120 units do not require any rail as the EN2 sensors can be fitted directly to
the profile of the units. Note2! ES limit switch option and ENT14x16 rail can not be mounted on the same side
of the unit.

ENF and ENK Inductive Sensor Rail Option Kit, compatibility table
Unit type ENF / ENK

WH40 / WH50 / WH80 / WH120 / WHZ50 / WHZ80 / WM40 / WM60 / WM80 / WM60Z / WM80Z / WV60 /

WV80 / MLSM60D / MLSM80D / MLSH60Z / MLSM80Z / M50 / M75 / M100

The ENF and ENK inductive sensor rail option kits


ENF are mounted at the factory. The ENF option consists
of two 500 mm long ENT14x16 sensor rails mounted
in each end of the unit on the left or right side of the
profile. In cases where the unit is too short to allow
two 500 mm sensor rails to be mounted, then one rail
is mounted along the entire profile of the unit. The
ENK option also consists of ENT14 x16 sensor rails
but the ENK option has sensor profiles that run along
the entire profile of the unit. In the shipment of both
ENF and ENK the specified amount and type of EN2
sensors are included. The sensors are fitted to the
sensor rail by the customer at the desired positions.

Note1! WM120 and WV120 units do not require any


ENK ENF or ENK options as the EN2 sensors can be fitted
directly to the profile of the units.
Note2! The ES limit switch option and ENF rail can
not be mounted on the same side of the unit.
Note3! Movopart M50/75/100 units require adapter
plates for mounting the ENF/ENK to the profile. See
page 121 for adapter plate dimensions.

150 www.thomsonlinear.com
Linear Motion Systems

Accessories
Electrical Feedback Devices

ENK and ENF Inductive Sensor Rail Option Kit, ordering key
1 2 3 4 5 6 7 8

Example ENK01 -S -04000 -R -2 -0 -1 -6

1. Type of rail and compatible unit 2. Number of carriages


ENK01 = ENK rail for WH40 ENF01 = ENF rail for WH40 -S = single carriage
ENK02 = ENK rail for WH50 ENF02 = ENF rail for WH50 -D = double carriages
ENK03 = ENK rail for WH80 ENF03 = ENF rail for WH80
ENK04 = ENK rail for WH120 ENF04 = ENF rail for WH120 3. Total length of unit (L tot)
ENK05 = ENK rail for WM40 ENF05 = ENF rail for WM40 - vvvvv = distance in mm
ENK06 = ENK rail for WM60 / WV60 ENF06 = ENF rail for WM60 / WV60
ENK07 = ENK rail for WM80 / WV80 ENF07 = ENF rail for WM80 / WV80 4. Mounting side of the unit
ENK08 = ENK rail for WM120 / WV120 ENF08 = ENF rail for WM120 / WV120 -L = left side
ENK09 = ENK rail for WM60Z ENF09 = ENF rail for WM60Z -R = right side
ENK10 = ENK rail for WM80Z ENF10 = ENF rail for WM80Z
ENK11 = ENK rail for WHZ50 ENF11 = ENF rail for WHZ50 5. Number of EN2 sensors with NC contact and 2 m cable
ENK12 = ENK rail for WHZ80 ENF12= ENF rail for WHZ80 - w = 0 – 9 sensors / normally closed / 2 m cable
ENK15 = ENK rail for MLSH60Z ENF15 = ENF rail for MLSH60Z
ENK17 = ENK rail for MLSM80Z ENF17 = ENF rail for MLSM80Z 6. Number of EN2 sensors with NO contact and 2 m cable
ENK18 = ENK rail for MLSM60D ENF18 = ENF rail for MLSM60D - x = 0 – 9 sensors / normally open / 2 m cable
ENK19 = ENK rail for MLSM80D ENF19 = ENF rail for MLSM80D
ENK28 = ENK rail for MF/MG07S ENF28 = ENF rail for MF/MG07S 7. Number of EN2 sensors with NC contact and 10 m cable
ENK29 = ENK rail for MF/MG06S ENF29 = ENF rail for MF/MG06S - y = 0 – 9 sensors / normally closed / 10 m cable
ENK30 = ENK rail for MF/MG06B ENF30 = ENF rail for MF/MG06B
ENK31 = ENK rail for MF/MG07B ENF31 = ENF rail for MF/MG07B 8. Number of EN2 sensors with NO contact and 10 m cable
ENK32 = ENK rail for MF/MG10S ENF32 = ENF rail for MF/MG10S - z = 0 – 9 sensors / normally open / 10 m cable
ENK33 = ENK rail for MF/MG10B ENF33 = ENF rail for MF/MG10B

www.thomsonlinear.com 151
Accessories
Electrical Feedback Devices

ADG Encoder Option Kit


Unit type Mounting type I Mounting type II A B øC D
WH40 • 115 95 58,5 ø60
WH50 / WHZ50 • 120 96 58,5 50 × 50
WH80 / WHZ80 • 139 100 58,5 90 × 90
WH120 • 153 93 58,5 100 × 100
WM40 • 25 95 58,5 –
WM60 • 31 95 58,5 –
WM80 • 40 95 58,5 –
WM120 • 74 95 58,5 –
WM60Z • 124 94 58,5 60 × 60
WM80Z • 138 98 58,5 65 × 65
MLSM60D • 37 95 58,5 –
MLSM80D • 46 95 58,5 –
MLSH60Z • 174,5 95 58,5 78 × 59
MLSM80Z • 214,5 95 58,5 100 × 80

The ADG encoder option kit is an option


that is mounted to the unit at the factory. It
includes an IG602 encoder, a STE001 encoder
connector and an encoder mounting flange
with coupling. Cable can also be supplied in
5 or 10 meter lengths.

152 www.thomsonlinear.com
Linear Motion Systems

Accessories
Electrical Feedback Devices

ADG Encoder Option Kit, ordering key


1 2 3

Example ADG-08 -05-0600 -00

1. Compatible unit 2. Supply voltage and number of pulses


ADG-01 = WH40 -05-0100 = 5 volts, 100 pulses per revolution
ADG-02 = WH50 / WHZ50 -05-0200 = 5 volts, 200 pulses per revolution
ADG-03 = WH80 / WHZ80 -05-0500 = 5 volts, 500 pulses per revolution
ADG-04 = WH120 -05-0600 = 5 volts, 600 pulses per revolution
ADG-05 = WM40 -05-1000 = 5 volts, 1000 pulses per revolution
ADG-06 = WM60 / WV60 -05-1250 = 5 volts, 1250 pulses per revolution
ADG-07 = WM80 / WV80 -05-2000 = 5 volts, 2000 pulses per revolution
ADG-08 = WM120 / WV120 -05-2500 = 5 volts, 2500 pulses per revolution
ADG-09 = WM60Z -24-0100 = 10 - 30 volts, 100 pulses per revolution
ADG-10 = WM80Z -24-0200 = 10 - 30 volts, 200 pulses per revolution
ADG-11 = MLSH60Z -24-0500 = 10 - 30 volts, 500 pulses per revolution
ADG-13 = MLSM80Z -24-0600 = 10 - 30 volts, 600 pulses per revolution
ADG-14 = MLSM60D
ADG-15 = MLSM80D 3. Cable and connector configuration
-00 = no cable only STE001 encoder connector
-05 = 5 m cable with STE001 encoder connector in one of the ends
-10 = 10 m cable with STE001 encoder connector in one of the ends

www.thomsonlinear.com 153
Dimensions Projection Online Sizing & Selection!
Accessories METRIC www.LinearMotioneering.com

Non-driven Linear Motion Systems


» Ordering key - see page 192
WH40N » Technical data - see page 74

A1: depth 10 A3: socket cap screw ISO4762-M5×12 8.8


A2: lubricating nipple on both sides DIN3405 D 1/A

» Ordering key - see page 192


WH50N » Technical data - see page 102

A1: depth 10 A3: socket cap screw ISO4762-M5×12 8.8


A2: funnel type lubricating nipple DIN3405-M6×1-D1

154 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


Accessories METRIC www.LinearMotioneering.com

Non-driven Linear Motion Systems


» Ordering key - see page 192
WH80N » Technical data - see page 104

A1: depth 12 A3: socket cap screw ISO4762-M6×20 8.8


A2: funnel type lubricating nipple DIN3405-M6×1-D1

» Ordering key - see page 192


WH120N » Technical data - see page 106

A1: depth 12 A3: socket cap screw ISO4762-M8×20 8.8


A2: funnel type lubricating nipple DIN3405-M6×1-D1

www.thomsonlinear.com 155
Dimensions Projection Online Sizing & Selection!
Accessories METRIC www.LinearMotioneering.com

Non-driven Linear Motion Systems


» Ordering key - see page 192
WM40N » Technical data - see page 14

A1: depth 7 A3: socket cap screw ISO4762-M5×12 8.8


A2: lubricating nipple on both sides DIN3405 D 1/A

» Ordering key - see page 192


WM60N » Technical data - see page 18

A1: depth 11 A3: tapered lubricating nipple to DIN71412 AM6


A2: socket cap screw ISO4762-M6×20 8.8 A4: can be changed over to one of the three alternative lubricating points by the customer

156 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


Accessories METRIC www.LinearMotioneering.com

Non-driven Linear Motion Systems


» Ordering key - see page 192
WM60N with Single Short Carriage » Technical data - see page 20

A1: depth 11 A3: tapered lubricating nipple to DIN71412 AM6


A2: socket cap screw ISO4762-M6×20 8.8 A4: can be changed over to one of the three alternative lubricating points by the customer

» Ordering key - see page 192


WM80N » Technical data - see page 24

A1: depth 12 A3: tapered lubricating nipple to DIN71412 AM6


A2: socket cap screw ISO4762-M6×20 8.8 A4: can be changed over to one of the three alternative lubricating points by the customer

www.thomsonlinear.com 157
Dimensions Projection Online Sizing & Selection!
Accessories METRIC www.LinearMotioneering.com

Non-driven Linear Motion Systems


» Ordering key - see page 192
WM80N with Single Short Carriage » Technical data - see page 26

A1: depth 12 A3: tapered lubricating nipple to DIN71412 AM6


A2: socket cap screw ISO4762-M6×20 8.8 A4: can be changed over to one of the three alternative lubricating points by the customer

» Ordering key - see page 192


WM120N » Technical data - see page 34

A1: depth 22 A3: tapered lubricating nipple to DIN71412 M8×1


A2: socket cap screw ISO4762-M8×20 8.8 A4: can be changed over to one of the three alternative lubricating points by the customer

158 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


Accessories METRIC www.LinearMotioneering.com

Non-driven Linear Motion Systems


» Ordering key - see page 193
M75N » Technical data - see page 42

A1: slide guide tensioning holes ø6 (MG07N), lubrication holes ø10 (MF07N) A4: 326 (MG07N), 346 (MF07N)
A2: 177 (MG07N), 127 (MF07N) A5: depth 8 Heli coil
A3: 24 (MG07N), 43 (MF07N) A6: ø13,5 / ø 8,5 for socket head cap screw M8

» Ordering key - see page 193


M100N » Technical data - see page 44

A4: 127,5 if Ltot <= 1055mm, 377,5 if Ltot > 1055mm (MG10N),
A1: slide guide tensioning holes ø6 (MG10N), ø10 (MF10N)
292,5 if Ltot => 755mm, no hole if Ltot < 755mm (MF10N)
A2: 127,5 if Ltot <=1055mm,
A5: depth 10 Heli coil
227,5 if Ltot > 1055mm (MG10N), 292,5 (MF10N)
A6: ø17 / ø 10,5 for socket head cap screw M10
A3: 34,5 (MG10N), 56,5 (MF10N)

www.thomsonlinear.com 159
Dimensions Projection Online Sizing & Selection!
Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 176
WM40 » Technical data - see page 14 - 17

» Ordering key - see page 176, 177


WM60, WV60 » Technical data - see page 18 - 23, 30

160 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 176, 177
WM80, WV80 » Technical data - see page 24 - 27, 32

» Ordering key - see page 176, 177


WM120, WV120 » Technical data - see page 28, 32

www.thomsonlinear.com 161
Dimensions Projection Online Sizing & Selection!
Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 178
MLSM60D » Technical data - see page 36

» Ordering key - see page 178


MLSM80D » Technical data - see page 38

162 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 179, 183
M55 with ball screw drive » Technical data - see page 40, 66

» Ordering key - see page 179, 183


M75 with ball screw drive » Technical data - see page 42, 68

www.thomsonlinear.com 163
Dimensions Projection Online Sizing & Selection!
Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 179, 183
M100 with ball screw drive » Technical data - see page 44, 70

» Ordering key - see page 184


WH40 » Technical data - see page 74

A1: depth 10
A2: depth 3

164 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 185
WM60Z » Technical data - see page 76

A1: depth 15
A2: depth 4

» Ordering key - see page 185


WM80Z » Technical data - see page 78

A1: depth 15
A2: depth 2,5

www.thomsonlinear.com 165
Dimensions Projection Online Sizing & Selection!
Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 186, 188
M55 with belt drive » Technical data - see page 82, 94

» Ordering key - see page 186, 188


M75 with belt drive » Technical data - see page 84, 96

166 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 186, 188
M100 with belt drive » Technical data - see page 86, 98

» Ordering key - see page 187


MLSM80Z » Technical data - see page 88

A1: depth 18
A2: depth 4

www.thomsonlinear.com 167
Dimensions Projection Online Sizing & Selection!
Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 188
M50 » Technical data - see page 92

A1: depth 8,5

» Ordering key - see page 189


WH50 » Technical data - see page 102

A1: depth 10
A2: depth 3

168 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 189
WH80 » Technical data - see page 104

A1: depth 16
A2: depth 2,5

» Ordering key - see page 189


WH120 » Technical data - see page 106

A1: depth 20
A2: depth 7

www.thomsonlinear.com 169
Dimensions Projection Online Sizing & Selection!
Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 190
MLSH60Z » Technical data - see page 108

A1: depth 10
A2: depth 4

» Ordering key - see page 191


WHZ50 » Technical data - see page 112

A1: depth 12
A2: depth 3,5

170 www.thomsonlinear.com
Linear Motion Systems

Dimensions Projection Online Sizing & Selection!


Accessories METRIC www.LinearMotioneering.com

Non-RediMount Linear Motion Systems


» Ordering key - see page 191
WHZ80 » Technical data - see page 114

A1: depth 20
A2: depth 3,5

www.thomsonlinear.com 171
Additional Technical Data
Linear Motion Systems with Lead or Ball Screw Drive and Ball Guides

Technical Data
Parameter WM40S WM40D WM60D WM60S WM60X WM80D WM80S WM120D

Geometrical moment of [mm ]


4
10,8 × 104 10,8 × 104 5,8 × 105 5,8 × 105 5,8 × 105 1,85 × 106 1,85 × 106 7,7 × 106
inertia of the profile (ly)
Geometrical moment of [mm4]
5,9 × 105 5,9 × 105 5,9 × 105 1,94 × 106 1,94 × 106 9,4 × 106
inertia of the profile (lz) 13,4 × 104 13,4 × 104
Friction factor of the
0,05 0,05 0,1 0,1 0,1 0,1 0,1 0,1
guide system (µ)
Efficiency of the unit 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8
Bending factor (b) 0,0003 0,0003 0,0003 0,0003 0,0003 0,0003 0,0003 0,0003
Inertia of ball screw (jsp) [kgm2/m] 1,13 × 10-5 1,13 × 10-5 8,46 × 10-5 8,46 × 10-5 8,46 × 10-5 2,25 × 10-4 2,25 × 10-4 6,34 × 10-4
Dynamic load rating of [N]
ball screw (Cx)
05 mm lead 4400 4400 10500 10500 10500 12300 12300 21500
10 mm lead - - - - - 13200 13200 33400
20 mm lead - - 11600 11600 - 13000 13000 29700
40 mm lead - - - - - - - 14900
50 mm lead - - 8400 8400 - 15400 15400 -
Dynamic load rating of [N]
2 × 2650 2 × 2650 4 × 11495 2 × 12964 4 × 11495 4 × 14356 2 × 18723 4 × 18723
ball guide (Cy)
Dynamic load rating of [N]
2 × 3397 2 × 3397 4 × 10581 2 × 11934 4 × 10581 4 × 13739 2 × 17919 4 × 17919
ball guide (Cz)
Distance between ball [mm]
87 136 141,7 - 141,7 154 - 186
guide carriages (Lx)
Distance between ball [mm]
- - 35 35 35 49,75 49,75 80,75
guide carriages (Ly)

Parameter WV60 WV80 WV120 MLSM60D MLSM80D

Geometrical moment of [mm4]


5,8 × 105 1,85 × 106 7,7 × 106 1,19 × 106 3,77 × 106
inertia of the profile (ly)
Geometrical moment of [mm4]
5,9 × 105 1,94 × 106 9,4 × 106 1,08 × 107 4,71 × 107
inertia of the profile (lz)
Friction factor of the
no guides no guides no guides 0,1 0,1
guide system (µ)
Efficiency of the unit 0,8 0,8 0,8 0,8 0,8
Bending factor (b) 0,0003 0,0003 0,0003 0,0003 0,0003
Inertia of ball screw (jsp) [kgm2/m] 8,46 × 10-5 2,25 × 10-4 6,34 × 10-4 2,25 × 10-4 6,34 × 10-4
Dynamic load rating of
[N]
ball screw (Cx)
05 mm lead 12300 21500
10500 12300 21500
10 mm lead 13200 33400
- 13200 33400
20 mm lead 13000 29700
11600 13000 29700
25 mm lead - -
- - 14900
40 mm lead - 14900
8400 15400 -
50 mm lead 15400 -
Dynamic load rating of [N]
no guides no guides no guides 4 × 13770 4 × 17965
ball guide (Cy)
Dynamic load rating of [N]
no guides no guides no guides 4 × 13770 4 × 17965
ball guide (Cz)
Distance between ball [mm]
no guides no guides no guides 163 185
guide carriages (Lx)
Distance between ball [mm]
no guides no guides no guides 105 164
guide carriages (Ly)

172 www.thomsonlinear.com
Linear Motion Systems

Additional Technical Data


Linear Motion Systems with Ball Screw and Slide Guides

Technical Data
Parameter M55 M75 M100

Geometrical moment of [mm ]4


4,27 × 105 1,9 × 106 5,54 × 106
inertia of the profile (ly)
Geometrical moment of [mm4]
3,4 × 105 1,15 × 106 3,86 × 106
inertia of the profile (lz)
Friction factor of the
0,15 0,15 0,15
guide system (µ)
Efficiency
ball nut unit 0,8 0,8 0,8
composite nut unit 0,5 0,5 0,5
Bending factor (b) 0,0005 0,0005 0,0005
Inertia of ball screw (jsp) [kgm2/m] 4,1 × 10-5 1,6 × 10-4 2,5 × 10-4

Dynamic load rating of [N]


ball screw (Cx)
05 mm lead 9300 10400 12500
05,8 mm lead 5420 - -
08 mm lead - - -
10 mm lead 15400 - 20600
12,7 mm lead - 17960 -
20 mm lead 1900 10400 -
25 mm lead - - 11800
32 mm lead 2000 - -

Linear Motion Systems with Belt Drive and Ball Guides

Technical Data
Parameter WH40 WM60Z WM80Z M55 M75 M100 MLSM80Z

Geometrical moment of [mm4]


12,6 × 104 5,62 × 105 1,85 × 106 4,59 × 105 1,9 × 106 5,54 × 106 3,77 × 106
inertia of the profile (ly)
Geometrical moment of [mm4]
15,3 × 104 5,94 × 105 1,94 × 106 3,56 × 105 1,15 × 106 3,86 × 106 4,71 × 107
inertia of the profile (lz)
Friction factor of the
0,05 0,1 0,1 0,02 0,02 0,02 0,1
guide system (µ)
Efficiency of the unit 0,85 0,85 0,85 0,95 0,95 0,95 0,85
Bending factor (b) 0,0005 0,0005 0,0005 0,0005 0,0005 0,0005 0,0005
Specific mass of belt [kg/m] 0,032 0,074 0,14 0,09 0,16 0,31 0,517
Inertia of pulleys (Jsyn) [kgm2] 8,8 × 10-6 2,13 × 10-5 1,12 × 10-4 1,7 × 10-5 6,8 × 10-5 8,5 × 10-5 5,077 × 10-4
Dynamic load rating [N] 4 × 18723
2 × 2650 2 × 12964 2 × 2717 2 × 8206 2 × 13189 4 × 17965
of ball guide (Cy) (2 × 18723)1
Dynamic load rating [N] 4 x 13739
2 × 3397 2 × 11934 2 × 3484 2 × 15484 2 × 24885 4 × 17965
of ball guide (Cz) (2 x 17919)
Distance between ball [mm] 154
72 - 78 96 140 185
guide carriages (Lx) (-)
Distance between ball [mm]
- 35 49,75 - - - 164
guide carriages (Ly)

1
Value in brackets = for short carriage.

www.thomsonlinear.com 173
Additional Technical Data
Linear Motion Systems with Belt Drive and Slide Guides

Technical Data
Parameter M50 M55 M75 M100

Geometrical moment of [mm ]


4
2,61 × 105 4,59 × 105 1,9 × 106 5,54 × 106
inertia of the profile (ly)
Geometrical moment of [mm4]
2,44 × 105 3,56 × 105 1,15 × 106 3,86 × 106
inertia of the profile (lz)
Friction factor of the
0,15 0,15 0,15 0,15
guide system (µ)

Efficiency of the unit 0,85 0,85 0,85 0,85

Bending factor (b) 0,0005 0,0005 0,0005 0,0005

Specific mass of belt [kg/m] 0,086 0,09 0,16 0,31

Inertia of pulleys (Jsyn) [kgm ] 2


3,1 × 10 -5
1,7 × 10 -5
6,8 × 10 -5
8,5 × 10-5

Linear Motion Systems with Belt Drive and Wheel Guides

Technical Data
Parameter WH50 WH80 WH120 MLSH60Z

Geometrical moment of [mm ]


4
3,3 × 105 1,93 × 106 6,69 × 106 1,29 × 106
inertia of the profile (ly)
Geometrical moment of [mm4]
2,65 × 105 1,8 × 106 6,88 × 106 1,2 × 107
inertia of the profile (lz)
Friction factor of the
0,1 0,1 0,1 0,1
guide system (µ)

Efficiency of the unit 0,85 0,85 0,85 0,85

Bending factor (b) 0,0005 0,0005 0,0005 0,0005

Specific mass of belt [kg/m] 0,055 0,21 0,34 0,119

Inertia of pulleys (Jsyn) [kgm2] 1,928 × 10-5 2.473 × 10-4 1,004 × 10-3 4,604× 10-5

Dynamic load rating [N]


- - - 4 × 1266
of wheel guide (Cy)
Dynamic load rating [N]
4 × 1270 4 × 3670 4 × 16200 4 × 1266
of wheel guide (Cz)
Distance between [mm]
198 220 180 109
carriage wheels (Lx)
Distance between [mm]
39 65 97 102,5
carriage wheels (Ly)

174 www.thomsonlinear.com
Linear Motion Systems

Additional Technical Data


Linear Lifting Systems

Technical Data
Parameter WHZ50 WHZ80

Geometrical moment of [mm ] 4


- -
inertia of the profile (lx)
Geometrical moment of [mm4]
3,3 × 105 1,93 × 106
inertia of the profile (ly)
Geometrical moment of [mm4]
2,65 × 105 1,8 × 106
inertia of the profile (lz)
Dynamic load rating of
[N] belt drive belt drive
ball screw (Fx)

Dynamic load rating of [N


ball screw (Fz)
ball screw ø 25 lead 10 mm
ball screw ø 25 lead 25 mm
ball screw ø 32 lead 10 mm

Friction factor of the


0,1 0,1
guide system (µ)

Efficiency of the unit 0,85 0,85

Specific mass of belt [kg/m] 0,055 0,119

Inertia of pulleys (Jsyn) [kgm2] 6,906 × 10-5 5,026 × 10-4

Inertia of ball screw (jsp) [kgm2/m]


ball screw ø 25 lead 10 - -
ball screw ø 25 lead 25 - -
ball screw ø 32 lead 10 - -

Dynamic load rating [N]


- -
of ball guide (Cx)
Dynamic load rating [N]
4 × 1270 4 × 3670
of ball guide (Cy)
Distance between ball [mm]
198 220
guide carriages (Lx)
Distance between ball [mm]
39 65
guide carriages (Ly)
Distance between ball [mm]
- -
guide carriages (Lz)

Definition of forces

www.thomsonlinear.com 175
Ordering Keys
Linear Motion Systems with Ball Screw Drive and Ball Guides

WM40S, WM40D, WM60S, WM60D, WM60X, WM80S, WM80D, WM120D


1 2 3 4 5 6 7 8 9 10

WM06D 20 LX ZZ6 -02545 -03715 A Z 0520 S1


1. Type of unit 7. Drive shaft / RediMount configuration2 2
See below for the definition of shafts.
WM04S = WM40S unit with single ball nut A = single shaft without key way
Single and double shafts with RediMount
WM04D = WM40D unit with double ball nuts C = single shaft with key way or RediMount
WM06S = WM60S unit with single ball nut G = double shafts, first without key way and
WM06D = WM60D unit with double ball nuts second for encoder
WM06X = WM60X unit with left/right screw I = double shafts, first with key way or
WM08S = WM80S unit with single ball nut RediMount and second for encoder3
WM08D = WM80D unit with double ball nuts Single and double shafts without RediMount
WM12D = WM120D unit with double ball nuts 8. Carriage configuration4
N = single standard carriage
2. Screw lead1 S = single short carriage
05 = 5 mm L = single long carriage
10 = 10 mm Z = double standard carriages
20 = 20 mm Y = double short carriages
40 = 40 mm M = double long carriages Drive shaft configuration I not available for
3

50 = 50 mm WM 40.
9. Distance between double carriages (Lc)
3. Transmission type 0000 = always for single carriages 4
See table below for available combinations
LX = inline style, directly coupled, zzzz = distance in mm of units and carriage types.
RediMount flange
SX = inline style, directly coupled, 10. Protection option5 Available carriage types
no RediMount flange S1 = wash down protection (not available for Type of unit
N S L Z Y M
WM04 units)
4. RediMount motor ID code WM04S x x
vvw = alphanumeric motor code for suitable 1
See table below for available combinations WM04D x x
RediMount flange when motor is known of units and ball screw leads.
WM06S x x
999 = RediMount code used when motor is
unknown Available screw leads [mm] WM06D x x x
XXX = for units without RediMount flange Type of unit
5 10 20 40 50 WM06X x x x

5. Maximum stroke (Smax) WM04S x WM08S x x


- xxxxx = distance in mm WM04D x WM08D x x x

6. Total length of unit (L tot) WM06S x x x WM12D x x x


- yyyyy = distance in mm WM06D x x x
5
Leave position blank if no additional
WM06X x
protection is required.
WM08S x x x x

WM08D x x x x

WM12D x x x x

Note! for ordering of options type EN, ES, KRG, RT, ADG and MGK, see accessory index on page 131.

176 www.thomsonlinear.com
Linear Motion Systems

Ordering Keys
Linear Motion Systems with Ball Screw Drive and No Guides

WV60, WV80, WV120


1 2 3 4 5 6 7 8 9 10

WV08D 20 SX XXX -02745 -03295 G N 0000


1. Type of unit 5. Maximum stroke (Smax) 1
See table below for available combinations
WV06D = WV60 unit - xxxxx = distance in mm of units and ball screw leads.
WV08D = WV80 unit
Available screw leads [mm]
WV12D = WV120 unit 6. Total length of unit (L tot) Type of unit
- yyyyy = distance in mm 5 10 20 40 50
2. Ball screw lead 1
WV06D x x x
05 = 5 mm 7. Drive shaft / RediMount configuration2
10 = 10 mm A = single shaft without key way WV08D x x x x
20 = 20 mm C = single shaft with key way or RediMount WV12D x x x x
40 = 40 mm G = double shafts, first without key way and
50 = 50 mm second for encoder 2
See below for the definition of shafts.
I = double shafts, first with key way or Single and double shafts with RediMount
3. Transmission type RediMount and second for encoder3
LX = inline style, directly coupled,
RediMount flange 8. Carriage configuration
SX = inline style, directly coupled, N = single standard carriage
no RediMount flange
9. Distance between double carriages (Lc) Single and double shafts without RediMount
4. RediMount motor ID code 0000 = always for single carriages
vvw = alphanumeric motor code for suitable
RediMount flange when motor is known 10. Protection option3
999 = RediMount code used when motor is S1 = wash down protection
unknown
XXX = for units without RediMount flange
3
Leave position blank if no additional
protection is required.
Note! for ordering of options type EN, ES, KRG, RT, ADG and MGK, see accessory index on page 131.

www.thomsonlinear.com 177
Ordering Keys
Linear Motion Systems with Lead or Ball Screw Drive and Ball Guides

MLSM60D, MLSM80D
1 2 3 4 5 6 7 8 9

MLSM06D 20 LX PP1 -03800 -04645 C L 0000


1. Type of unit 5. Maximum stroke (Smax) 1
See table below for available combinations
MLSM06D = MLSM60 unit - xxxxx = distance in mm of units and ball screw leads.
MLSM08D = MLSM80 unit
6. Total length of unit (L tot) Available screw leads [mm]
Type of unit
2. Ball screw lead - yyyyy = distance in mm 5 10 20 40 50
05 = 5 mm
MLSM06D x x x
10 = 10 mm 7. Drive shaft / RediMount configuration2
20 = 20 mm A = single shaft without key way MLSM08D x x x x
40 = 40 mm C = single shaft with key way or RediMount
50 = 50 mm G = double shafts, first without key way and 2
See below for the definition of shafts.
second for encoder Single and double shafts with RediMount
3. Transmission type I = double shafts, first with key way or
LX = inline style, directly coupled, RediMount and second for encoder3
RediMount flange
SX = inline style, directly coupled, 8. Carriage configuration
no RediMount flange N = single standard carriage
L = single long carriage Single and double shafts without RediMount

4. RediMount motor ID code Z = double standard carriages


vvw = alphanumeric motor code for suitable
RediMount flange when motor is known 9. Distance between double carriages (Lc)
999 = RediMount code used when motor is 0000 = always for single carriages
unknown zzzz = distance in mm
XXX = for units without RediMount flange

178 www.thomsonlinear.com
Linear Motion Systems

Ordering Keys
Linear Motion Systems with Ball Screw Drive and Ball Guides

M55, M75, M100


1 2 3 4 5 6 7 8 9 10

MF07S 05 LX MC8 -01000 -01500 X N 0000 S1


1. Type of unit 5. Maximum stroke (Smax) 1
See table below for available combinations of
MF06S = M55 unit, ball guides, ball screw - xxxxx = distance in mm units and ball screw type, lead and tolerance.
MF07S = M75 unit, ball guides, ball screw
Ball Type of unit
MF10S = M100 unit, ball guides, ball screw 6. Total length of unit (L tot) screw
- yyyyy = distance in mm type M55 M75 M100
2. Screw lead and tolerance class 1
05 x x x
05 = 5 mm 7. Screw supports
10 = 10 mm X = no screw supports 10 x x
12 = 12,7 mm S = single screw supports 12 x
20 = 20 mm D = double screw supports
25 = 25 mm 20 x x
8. Carriage configuration 25 x
3. Transmission type N = single standard carriage
LX = inline style, directly coupled, Z = double standard carriages 2
Leave position blank if no additional
RediMount flange protection is required.
SX = inline style, directly coupled, 9. Distance between carriages (Lc)
no RediMount flange 0000 = for all single standard carriage units
zzzz = distance in mm between carriages
4. RediMount motor ID code
vvw = alphanumeric motor code for suitable 10. Protection option2
RediMount flange when motor is known S1 = wash down protection
999 = RediMount code used when motor is
unknown
XXX = for units without RediMount flange

www.thomsonlinear.com 179
Ordering Keys
Linear Motion Systems with Lead or Ball Screw Drive and Ball Guides

2HB10, 2HB20
1 2 3 4 5 6 7 8 9 10 11

2HB10 H0 N1285 -038 N 001 A 0 A 0 0


1. Type of unit 7. Ball guide rail coating option
2HB10 = 2HB10 unit A = standard
2HB20 = 2HB20 unit D = Duralloy

2. Ball screw diameter, lead and nut type 8. Ball guide carriage coating option
G0 = 16 mm, 5 mm, preloaded (2HB10 only) 0 = standard
H0 = 16 mm, 10 mm, preloaded (2HB10 only) 1 = Duralloy

L0 = 25 mm, 5 mm, preloaded (2HB20 only) 9. Profile cover option


M0 = 25 mm, 10 mm, preloaded( 2HB20 only) A = none
N0 = 25 mm, 25 mm, preloaded (2HB20 only) B = bellows (bellows will reduce stroke length app. 28%)
C = shrouds
3. Ordering length (L)
N xxxxx = distance in mm 10. Hardware option
0 = alloy plated
4. Y-distance 1 = stainless steel
- 038 = standard distance in mm between motor end plate to first set of
mounting holes on 2HB10 11. Home and end of stroke sensor option
- 043 = standard distance in mm between motor end plate to first set of 0 = no sensors
mounting holes on 2HB20 1 = home sensor, NPN type
- yyy = custom distance in mm between motor end plate to first set of 2 = end of stroke sensors, NPN type
mounting holes 3 = home and end of stroke sensors, NPN type
4 = home sensor, PNP type
5. Brake option 5 = end of stroke sensors, PNP type
N = no brake 6 = home and end of stroke sensors, PNP type
B = brake

6. RediMount motor ID code


001 = NEMA 23
002 = NEMA 34
zzz = consult www.LinearMotioneering.com for complete list of
available standard RediMount motor flanges

180 www.thomsonlinear.com
Linear Motion Systems

Ordering Keys
Linear Motion Systems with Lead or Ball Screw Drive and Ball Guides

2RB12, 2RB16
1 2 3 4 5 6 7 8 9 10 11

2RB12 J0 N1000 -100 N 002 B 0 A 0 0


1. Type of unit 7. Ball guide shaft coating option
2RB12 = 2RB12 unit A = standard, 60 Case
2RB16 = 2RB16 unit B = stainless steel (440C)
C = chrome plated
2. Ball screw diameter, lead and nut type E = armoloy
G0 = 16 mm, 5 mm, preloaded (2RB12 only)
H0 = 16 mm, 10 mm, preloaded (2RB12 only) 8. Bearing option
0 = standard
I0 = 20 mm, 5 mm, preloaded (2RB16 only) 1 = corrosion resistance
J0 = 20 mm, 10 mm, preloaded ( 2RB16 only)
K0 = 20 mm, 25 mm, preloaded (2RB16 only) 9. Profile cover option
A = none
3. Ordering length (L) B = bellows (bellows will reduce stroke length app. 28%)
N xxxx = distance in mm
10. Hardware option
4. Y-distance 0 = alloy plated
- 075 = standard distance in mm between motor end plate to first set of 1 = stainless steel
mounting holes on 2RB12
- 100 = standard distance in mm between motor end plate to first set of 11. Home and end of stroke sensor option
mounting holes on 2RB16 0 = no sensors
- yyy = custom distance in mm between motor end plate to first set of 1 = home sensor, NPN type
mounting holes 2 = end of stroke sensors, NPN type
3 = home and end of stroke sensors, NPN type
5. Brake option 4 = home sensor, PNP type
N = no brake 5 = end of stroke sensors, PNP type
B = brake 6 = home and end of stroke sensors, PNP type

6. RediMount motor ID code


001 = NEMA 23
002 = NEMA 34
zzz = consult www.LinearMotioneering.com for complete list of
available standard RediMount motor flanges

www.thomsonlinear.com 181
Ordering Keys
Linear Motion Systems with Lead or Ball Screw Drive and Ball Guides

2DB08, 2DB12, 2DB16


1 2 3 4 5 6 7 8 9 10 11

2DB12 FO
F0 N0250 -300 N 002 A 0 A 0 0
1. Type of unit 6. RediMount motor ID code
2DB08 = 2DB08 unit 001 = NEMA 23
2DB12 = 2DB12 unit 002 = NEMA 34
2DB16 = 2DB16 unit zzz = consult www.LinearMotioneering.com for complete list of
available standard RediMount motor flanges
2. Screw type, diameter, lead and nut type
A0 = leadscrew, 0.375 in, 0.100 in, preloaded (2DB08 only) 7. Ball guide shaft coating option
B0 = leadscrew, 0.375 in, 0.250 in, preloaded (2DB08 only) A = standard, 60 Case
C0 = leadscrew, 0.375 in, 0.500 in, preloaded (2DB08 only) B = stainless steel (440C)
D0 = leadscrew, 0.375 in, 0.750 in, preloaded (2DB08 only) C = chrome plated
E0 = leadscrew, 0.375 in, 1.000 in, preloaded (2DB08 only) E = Armoloy

F0 = ballscrew, 0.631 in, 0.200 in, non-preloaded (2DB12 only) 8. Bearing option
V0 = ballscrew, 0.631 in, 0.200 in, preloaded (2DB12 only) 0 = standard
QJ = ballscrew, 0.500 in, 0.500 in, preloaded (2DB12 only) 1 = corrosion resistance

G0 = ballscrew, 0.750 in, 0.200 in, non-preloaded (2DB16 only) 9. Profile cover option
W0 = ballscrew, 0.750 in, 0.200 in, preloaded (2DB16 only) A = none
RJ = ballscrew, 0.750 in, 0.500 in, preloaded (2DB16 only) B = bellows (bellows will reduce stroke length app. 28%)
LJ = ballscrew, 0.631 in, 1.0 in, preloaded (2DB16 only)
D0 = ballscrew, 20 mm, 5 mm, preloaded (2DB16 only) 10. Hardware option
0 = alloy plated
3. Ordering length (L) 1 = stainless steel
N xxxx = distance in inch (e.g. 0250 = 25 inch)
11. Home and end of stroke sensor option
4. Y-distance 0 = no sensors
- 200 = standard distance in inch between motor end plate to first set of 7 = home
mounting holes for 2DB08 (e.g. 200 = 2 in) 8 = ends of travel
- 300 = standard distance in inch between motor end plate to first set of 9 = both
mounting holes for 2DB12 and 2DB16 (e.g. 300 = 3 in)
- yyy = custom distance in inch between motor end plate to first set of
mounting holes

5. Brake option
N = no brake
B = brake

182 www.thomsonlinear.com
Linear Motion Systems

Ordering Keys
Linear Motion Systems with Ball Screw Drive and Slide Guides

M55, M75, M100


1 2 3 4 5 6 7 8 9 10

MG07S 05 LX PP2 -01000 -01500 X N 0000 S1


1. Type of unit 5. Maximum stroke (Smax) 1
See table below for available combinations of
MG06S = M55 unit, slide guides, ball screw - xxxxx = distance in mm units and ball screw type, lead and tolerance.
MG07S = M75 unit, slide guides, ball screw
Ball Type of unit
MG10S = M100 unit, slide guides, ball screw 6. Total length of unit (L tot) screw
- yyyyy = distance in mm type M55 M75 M100
2. Screw lead and tolerance class 1
05 x x x
05 = 5 mm 7. Screw supports
10 = 10 mm X = no screw supports 10 x x
12 = 12,7 mm S = single screw supports 12 x
20 = 20 mm D = double screw supports
20 x x
25 = 25 mm
8. Carriage configuration 25 x
3. Transmission type N = single standard carriage
LX = inline style, directly coupled, Z = double standard carriages 2
Leave position blank if no additional
RediMount flange protection is required.
SX = inline style, directly coupled, 9. Distance between carriages (Lc)
no RediMount flange 0000 = for all single standard carriage units
zzzz = distance in mm between carriages
4. RediMount motor ID code
vvw = alphanumeric motor code for suitable 10. Protection option2
RediMount flange when motor is known S1 = wash down protection
999 = RediMount code used when motor is
unknown
XXX = for units without RediMount flange

www.thomsonlinear.com 183
Ordering Keys
Linear Motion Systems with Belt Drive and Ball Guides

WH40
1 2 3 4 5 6 7 8

WH04Z LX FB7 -01400 -01755 H L 0400


1. Type of unit 7. Carriage configuration
WH04Z = WH40 unit N = single standard carriage
L = single long carriage
2. Transmission type Z = double standard carriages
LX = inline style, directly coupled, RediMount flange
SX = inline style, directly coupled, no RediMount flange 8. Distance between double carriages (Lc)
0000 = always for single carriages
3. RediMount motor ID code zzzz = distance in mm
vvw = alphanumeric motor code for suitable RediMount flange when
motor is known 1
See below for the definition of shafts.
999 = RediMount code used when motor is unknown Left, right or both sides with shafts with RediMount
XXX = for units without RediMount flange

4. Maximum stroke (Smax)


- xxxxx = distance in mm
Left or right with RediMount and other side a shaft without RediMount

5. Total length of unit (L tot)


- yyyyy= distance in mm

6. Drive shaft / RediMount flange configuration1 Left or right without RediMount


A = shaft on left side without key way
B = shaft on right side without key way
C = shaft on left side with key way or RediMount
D = shaft on right side with key way or RediMount
E = shaft on left side without key way,
shaft on right side with key way or RediMount
F = shaft on left side with key way or RediMount,
shaft on right side without key way
G = shaft on left side without key way,
shaft on right side for encoder
H = shaft on left side for encoder,
shaft on right side without key way
I = shaft on left side with key way or RediMount,
shaft on right side for encoder
J = shaft on left side for encoder,
shaft on right side with key way or RediMount
L = shaft on left and right side without key way
M = shaft on left side with key way or RediMount,
shaft on right side with key way
N = shaft on left side with key way,
shaft on right side with key way or RediMount
W = hollow shaft on both sides with clamping unit
Note! for ordering of options type EN, ES, KRG, RT, ADG and MGK, see accessory index on page 131.

184 www.thomsonlinear.com
Linear Motion Systems

Ordering Keys
Linear Motion Systems with Belt Drive and Ball Guides

WM60Z, WM80Z
1 2 3 4 5 6 7 8

WM06Z LX AG5 -01400 -01755 H L 0400


1. Type of unit 7. Carriage configuration2
WM06Z = WM60Z unit N = single standard carriage
WM08Z = WM80Z unit S = single short carriage
L = single long carriage
2. Transmission type Z = double standard carriages
LX = inline style, directly coupled, RediMount flange Y = double short carriages
SX = inline style, directly coupled, no RediMount flange
8. Distance between double carriages (Lc)
3. RediMount motor ID code 0000 = always for single carriages
vvw = alphanumeric motor code for suitable RediMount flange when zzzz = distance in mm
motor is known
999 = RediMount code used when motor is unknown 1
See below for the definition of shafts.
XXX = for units without RediMount flange Left, right or both sides with shafts with RediMount

4. Maximum stroke (Smax)


- xxxxx = distance in mm

Left or right with RediMount and other side a shaft without RediMount
5. Total length of unit (L tot)
- yyyyy= distance in mm

6. Drive shaft / RediMount flange configuration1


A = shaft on left side without key way Left or right without RediMount
B = shaft on right side without key way
C = shaft on left side with key way or RediMount
D = shaft on right side with key way or RediMount
E = shaft on left side without key way,
shaft on right side with key way or RediMount
F = shaft on left side with key way or RediMount, 2
See table below for available combinations
shaft on right side without key way of units and carriage types.
G = shaft on left side without key way,
shaft on right side for encoder Available carriage types
H = shaft on left side for encoder, Type of unit
N S L Z Y
shaft on right side without key way
I = shaft on left side with key way or RediMount, WM06Z x x
shaft on right side for encoder
WM08Z x x x x x
J = shaft on left side for encoder,
shaft on right side with key way or RediMount
L = shaft on left and right side without key way
M = shaft on left side with key way or RediMount,
shaft on right side with key way
N = shaft on left side with key way,
shaft on right side with key way or RediMount
W = hollow shaft on both sides with clamping unit
Note! for ordering of options type EN, ES, KRG, RT, ADG and MGK, see accessory index on page 131.

www.thomsonlinear.com 185
Ordering Keys
Linear Motion Systems with Belt Drive and Ball Guides

M55, M75, M100


1 2 3 4 5 6 7 8 9

MF10B LX 999 -01000 -01500 D N 0000 S1


1. Type of unit 6. Drive shaft / RediMount flange configuration1
MF06B = M55 unit, ball guides, belt drive C = shaft on left side with key way or RediMount
MF07B = M75 unit, ball guides, belt drive D = shaft on right side with key way or RediMount
MF10B = M100 unit, ball guides, belt drive M = shaft on left side with key way or RediMount,
shaft on right side with key way
2. Transmission type N = shaft on left side with key way,
LX = inline style, directly coupled, RediMount flange shaft on right side with key way or RediMount
SX = inline style, directly coupled, no RediMount flange
7. Carriage configuration
3. RediMount motor ID code N = single standard carriage
vvw = alphanumeric motor code for suitable RediMount flange when Z = double standard carriages
motor is known
999 = RediMount code used when motor is unknown 8. Distance between carriages (Lc)
XXX = for units without RediMount flange 0000 = for all single standard carriage units
zzzz = distance in mm between carriages
4. Maximum stroke (Smax)
- xxxxx = distance in mm 9. Protection option
S1 = wash down protection (blank if no protection option required).
5. Total length of unit (L tot)
- yyyyy = distance in mm 1
See below for the definition of shafts.
Left, right or both sides with shafts with RediMount

Left or right with RediMount and other side a shaft without RediMount

Left or right without RediMount

186 www.thomsonlinear.com
Linear Motion Systems

Ordering Keys
Linear Motion Systems with Belt Drive and Ball Guides

MLSM80Z
1 2 3 4 5 6 7 8

MLSM08Z SX XXX -03800 -04645 C L 0000


1. Type of unit 7. Carriage configuration
MLSM08Z = MLSM80 unit N = single standard carriage
L = single long carriage
2. Transmission type Z = double standard carriages
LX = inline style, directly coupled, RediMount flange
SX = inline style, directly coupled, no RediMount flange 8. Distance between double carriages
0000 = always for single carriages
3. RediMount motor ID code zzzz = distance in mm
vvw = alphanumeric motor code for suitable RediMount flange when
motor is known 1
See below for the definition of shafts.
999 = RediMount code used when motor is unknown Left, right or both sides with shafts with RediMount
XXX = for units without RediMount flange

4. Maximum stroke (Smax)


- xxxxx = distance in mm
Left or right with RediMount and other side a shaft without RediMount

5. Total length of unit (L tot)


- yyyyy = distance in mm

6. Drive shaft / RediMount flange configuration1 Left or right without RediMount


A = shaft on left side without key way
B = shaft on right side without key way
C = shaft on left side with key way or RediMount
D = shaft on right side with key way or RediMount
E = shaft on left side without key way,
shaft on right side with key way or RediMount
F = shaft on left side with key way or RediMount,
shaft on right side without key way
G = shaft on left side without key way,
shaft on right side for encoder
H = shaft on left side for encoder,
shaft on right side without key way
I = shaft on left side with key way or RediMount,
shaft on right side for encoder
J = shaft on left side for encoder,
shaft on right side with key way or RediMount
L = shaft on left and right side without key way
M = shaft on left side with key way or RediMount,
shaft on right side with key way
N = shaft on left side with key way,
shaft on right side with key way or RediMount
W = hollow shaft on both sides with clamping unit

www.thomsonlinear.com 187
Ordering Keys
Linear Motion Systems with Belt Drive and Slide Guides

M50, M55, M75, M100


1 2 3 4 5 6 7 8 9

MG07B LX DE5 -01000 -01500 D N 0000 S1


1. Type of unit 6. Drive shaft / RediMount flange configuration1
MG05B = M50 unit, slide guides, belt drive C = shaft on left side with key way or RediMount
MG06B = M55 unit, slide guides, belt drive D = shaft on right side with key way or RediMount
MG07B = M75 unit, slide guides, belt drive M = shaft on left side with key way or RediMount,
MG10B = M100 unit, slide guides, belt drive shaft on right side with key way
N = shaft on left side with key way,
2. Transmission type shaft on right side with key way or RediMount
LX = inline style, directly coupled, RediMount flange
SX = inline style, directly coupled, no RediMount flange 7. Carriage configuration
N = single standard carriage
3. RediMount motor ID code Z = double standard carriages (not possible for MG05B)
vvw = alphanumeric motor code for suitable RediMount flange when
motor is known 8. Distance between carriages (Lc)
999 = RediMount code used when motor is unknown 0000 = for all single standard carriage units
XXX = for units without RediMount flange zzzz = distance in mm between carriages (not possible for MG05B)

4. Maximum stroke (Smax) 9. Protection option2


- xxxxx = distance in mm S1 = wash down protection (not possible for MG05B)
S2 = enhanced wash down protection (not possible for MG05B)
5. Total length of unit (L tot)
- yyyyy = distance in mm 1
See below for the definition of shafts.
Left, right or both sides with shafts with RediMount

Left or right with RediMount and other side a shaft without RediMount

Left or right without RediMount

2
Leave position blank if no additional protection is required.

188 www.thomsonlinear.com
Linear Motion Systems

Ordering Keys
Linear Motion Systems with Belt Drive and Wheel Guides

WH50, WH80, WH120


1 2 3 4 5 6 7 8 9

WH08Z LX BT8 -02300 -02710 N L 0000 S2


1. Type of unit 6. Drive shaft / RediMount flange configuration1 7. Carriage configuration
WH05Z = WH50 unit A = shaft on left side without key way N = single standard carriage
WH08Z = WH80 unit B = shaft on right side without key way L = single long carriage
WH12Z = WH120 unit C = shaft on left side with key way or RediMount Z = double standard carriages
D = shaft on right side with key way or RediMount
2. Transmission type E = shaft on left side without key way, 8. Distance between double carriages
LX = inline style, directly coupled, shaft on right side with key way or RediMount 0000 = always for single carriages
RediMount flange F = shaft on left side with key way or RediMount, zzzz = distance in mm
SX = inline style, directly coupled, shaft on right side without key way
no RediMount flange G = shaft on left side without key way, 9. Protection option2
shaft on right side for encoder S1 = wash down protection
3. RediMount motor ID code H = shaft on left side for encoder, S2 = enhanced wash down protection
vvw = alphanumeric motor code for suitable shaft on right side without key way
RediMount flange when motor is known I = shaft on left side with key way or RediMount, 1
See below for the definition of shafts.
999 = RediMount code used when motor is shaft on right side for encoder Left, right or both sides with shafts with RediMount

unknown J = shaft on left side for encoder,


XXX = for units without RediMount flange shaft on right side with key way or RediMount
K = hollow shaft on both sides without
4. Maximum stroke (Smax) clamping unit
Left or right with RediMount and
- xxxxx = distance in mm L = shaft on left and right side without key way other side a shaft without RediMount
M = shaft on left side with key way or RediMount,
5. Total length of unit (L tot) shaft on right side with key way
- yyyyy = distance in mm N = shaft on left side with key way,
shaft on right side with key way or RediMount
V = hollow shaft on both sides for Micron Left or right without RediMount
DT/DTR planetary gear option
W = hollow shaft on both sides with clamping
unit

2
Leave position blank if no additional
protection is required.

Note! for ordering of options type EN, ES, KRG, RT, ADG and MGK, see accessory index on page 131.

www.thomsonlinear.com 189
Ordering Keys
Linear Motion Systems with Belt Drive and Wheel Guides

MLSH60Z
1 2 3 4 5 6 7 8

MLSH06Z SX XXX -04500 -05580 D D 0600


1. Type of unit 7. Carriage configuration
MLSH06Z = MLSH60 unit N = single standard carriage
L = single long carriage
2. Transmission type Z = double standard carriages
LX = inline style, directly coupled, RediMount flange
SX = inline style, directly coupled, no RediMount flange 8. Distance between double carriages
0000 = always for single carriages
3. RediMount motor ID code zzzz = distance in mm
vvw = alphanumeric motor code for suitable RediMount flange when
motor is known 1
See below for the definition of shafts.
999 = RediMount code used when motor is unknown Left, right or both sides with shafts with RediMount
XXX = for units without RediMount flange

4. Maximum stroke (Smax)


- xxxxx = distance in mm
Left or right with RediMount and other side a shaft without RediMount

5. Total length of unit (L tot)


- yyyyy = distance in mm

6. Drive shaft / RediMount flange configuration1 Left or right without RediMount


A = shaft on left side without key way
B = shaft on right side without key way
C = shaft on left side with key way or RediMount
D = shaft on right side with key way or RediMount
E = shaft on left side without key way,
shaft on right side with key way or RediMount
F = shaft on left side with key way or RediMount,
shaft on right side without key way
G = shaft on left side without key way,
shaft on right side for encoder
H = shaft on left side for encoder,
shaft on right side without key way
I = shaft on left side with key way or RediMount,
shaft on right side for encoder
J = shaft on left side for encoder,
shaft on right side with key way or RediMount
L = shaft on left and right side without key way
M = shaft on left side with key way or RediMount,
shaft on right side with key way
N = shaft on left side with key way,
shaft on right side with key way or RediMount

190 www.thomsonlinear.com
Linear Motion Systems

Ordering Keys
Linear Lifting Units

WHZ50, WHZ80
1 2 3 4 5 6 7 8 9

WHZ05Z LX KB5 -01000 -01410 A N 0000


1. Type of unit 6. Drive shaft / RediMount flange configuration1 7. Carriage configuration
WHZ05Z = WHZ50 unit A = shaft on left side without key way N = single standard carriage
WHZ08Z = WHZ80 unit B = shaft on right side without key way L = single long carriage
C = shaft on left side with key way or RediMount Z = double standard carriages
2. Transmission type D = shaft on right side with key way or RediMount
LX = inline style, directly coupled, E = shaft on left side without key way, 8. Distance between double carriages
RediMount flange shaft on right side with key way or RediMount 0000 = always for single carriages
SX = inline style, directly coupled, F = shaft on left side with key way or RediMount, zzzz = distance in mm
no RediMount flange shaft on right side without key way
G = shaft on left side without key way, 9. Protection option2
3. RediMount motor ID code shaft on right side for encoder S1 = wash down protection
vvw = alphanumeric motor code for suitable H = shaft on left side for encoder,
RediMount flange when motor is known shaft on right side without key way 1
See below for the definition of shafts.
999 = RediMount code used when motor is I = shaft on left side with key way or RediMount, Left or right with RediMount
Up
unknown shaft on right side for encoder
XXX = for units without RediMount flange J = shaft on left side for encoder,
shaft on right side with key way or RediMount Down
4. Maximum stroke (Smax) L = shaft on left and right side without key way
Left or right with RediMount and other side
- xxxxx = distance in mm M = shaft on left side with key way or RediMount, a shaft without RediMount
shaft on right side with key way
5. Total length of unit (L tot) N = shaft on left side with key way,
- yyyyy = distance in mm shaft on right side with key way or Redi-
Mount
Left, right or both sides with shafts without RediMount
V = hollow shaft on both sides for Micron
DT/DTR planetary gear option
W = hollow shaft on both sides with clamping
Note! for ordering of options type EN, ES, KRG, RT, ADG and MGK, s unit
ee accessory index on page 131. 2
Blank if no additional protection is required.

www.thomsonlinear.com 191
Ordering Keys
Non-driven Linear Motion Systems

WH40N, WH50N, WH80N, WH120N


1 2 3 4 5 6 7 8

WH04N00 SX XXX -04500 -04640 K L 0000


1. Type of unit 4. Maximum stroke (Smax) 7. Carriage configuration
WH04N00 = WH40N unit - xxxxx = distance in mm N = single standard carriage
WH05N00 = WH50N unit L = single long carriage
WH08N00 = WH80N unit 5. Total length of unit (L tot) Z = double standard carriages
WH12N00 = WH120N unit - yyyyy = distance in mm
8. Distance between double carriages
2. Transmission type 6. Drive shaft / RediMount flange configuration 0000 = always for single carriages
SX = inline style, directly coupled, K = no shaft or RediMount flange zzzz = distance in mm
no RediMount flange

3. RediMount motor ID code


XXX = for units without RediMount flange

WM40N, WM60N, WM80N, WM120N


1 2 3 4 5 6 7 8

WM08N00 SX XXX -07100 -07210 K N 0000


1. Type of unit 4. Maximum stroke (Smax) 8. Distance between double carriages
WM04N00 = WM40N unit - xxxxx = distance in mm 0000 = always for single carriages
WM06N00 = WM60N unit zzzz = distance in mm
WM08N00 = WM80N unit 5. Total length of unit (L tot)
WM12N00 = WM120N unit - yyyyy = distance in mm 1
See table belowAvailable
for available combinations
carriage types
Type
of of and
units unit carriage configurations.
N S L Z Y
2. Transmission type 6. Drive shaft / RediMount flange configuration
SX = inline style, directly coupled, K = no shaft or RediMount flange WM04N x x x
no RediMount flange
WM06N x x x x x
7. Carriage configuration1
3. RediMount motor ID code N = single standard carriage WM08N x x x x x
XXX = for units without RediMount flange S = single short carriage WM12N x x x
L = single long carriage
Z = double standard carriages
Y = double short carriages

192 www.thomsonlinear.com
Linear Motion Systems

Ordering Keys
Non-driven Linear Motion Systems

M75N, M100N
1 2 3 4 5 6 7 8 9

MG10N00 SX XXX -04500 -04800 K N 0000 S1


1. Type of unit 4. Maximum stroke (Smax) 7. Carriage configuration
MG07N00 = M75N unit with slide guides - xxxxx = distance in mm N = single standard carriage
MG10N00 = M100N unit with slide guides Z = double standard carriages
MF07N00 = M75N unit with ball guides 5. Total length of unit (L tot)
MF10N00 = M100N unit with ball guides - yyyyy = distance in mm 8. Distance between double carriages
0000 = always for single carriages
2. Transmission type 6. Drive shaft / RediMount flange configuration zzzz = distance in mm
SX = inline style, directly coupled, K = no shaft or RediMount flange
no RediMount flange 6. Protection option1
S1 = wash down protection
3. RediMount motor ID code
XXX = for units without RediMount flange 1
Leave blank if no protection option required.

www.thomsonlinear.com 193
Terminology
Basic Linear Motion System Terminology
Screw Driven Unit

Rear Bearing Housing


Double Carriages*

Cover Band

T-slot/mounting groove

Profile

Drive shaft Front Bearing Housing

Belt Driven Unit

Single Carriage*

Cover Band

Tension Station

Profile

T-slot/mounting groove

Drive shaft

Drive Station Note! both units are pictured without a RediMount™ flange

* Both screw and belt driven units can have single or double carriages.

194 www.thomsonlinear.com
Linear Motion Systems

Glossary
A - Belt D
Acceleration Ball Screw Drive
Acceleration is a measure of the rate of speed change going from standstill A ball screw is made up of a rotating screw and a moving ball nut.
(or a lower speed) to a higher speed. Please contact customer service The ball nut is attached to the carriage of the unit. It does not have a
if your application is critical to which acceleration rate is acceptable or normal thread, instead balls circulate inside the nut making it work as an
needed. efficient ball bearing that travels along the screw. Ball screws come in
a large variety of leads, diameters and tolerance classes. The tolerance
Accuracy class (T3, T5, T7 or T9) indicates the lead tolerance of the screw. The
There are several types of accuracy and many different factors that will lower the number, the higher the tolerance. High load capability and
affect the overall accuracy of a system. Also see “Repeatability”, “Po- high accuracy are typical features of ball screw driven units.
sitioning Accuracy”, “Resolution”, “Lead Accuracy” and “Backlash”.

Backlash
Backlash is the stack up of tolerances (play) within the leadscrew/belt
transmission assembly and gearing which creates a dead band when
changing directions. The result is that the motor can rotate some before
any motion can be seen on the carriage when reversing the direction of
the motor rotation. The backlash varies depending of the liner motion
system model.

Ball Guides
A ball guide consists of a ball rail and a ball bushing. The ball rail is made
of hardened steel and runs along the inside of the profile. The ball bushing Bearing Housing
is attached to the carriage of the unit and contains balls that roll against Screw driven units has two bearing housings, front and rear. The front
the rail. The balls in the bushing can be recirculating or have fixed ball bearing housing has a drive shaft while the rear has none. Sometimes
positions depending on the type of ball guide. The recirculating type has a however the rear housing can have an optional output shaft which is used
longer life and better load capability while the fixed type typically is much to connect to an encoder.
smaller. Thomson uses three major types of ball guides in its linear motion
systems. Either the compact single rail type with recirculating ball bushing Bell House Flange
(A), the stronger double rail type also with recirculating ball bushings (B) A bell house flange is used when a motor should be connected directly to
or the fixed ball position ball bushings type (not shown) which require the drive shaft of a linear motion system, i.e when it is direct driven. The
very little space and are used in the smallest units. Ball guides offer high bell house has the bolt pattern of the motor flange in one end and the bolt
accuracy, high loads and medium speed. pattern of the drive shaft flange in the other while the two shafts are joined
by a coupling. Also see “Direct Drive”.

Belt Drive
A belt drive consists of a toothed belt which is attached to the carriage
of the unit. The belt runs between two pulleys positioned at either end
of the profile. One pulley is attached to the motor via the drive shaft in
the drive station while the other is mounted in a tension station. The
belts are made of plastic reinforced with steel cords. High speeds, long
stroke, low noise and low overall weight are typical features of belt
driven units
A

www.thomsonlinear.com 195
Glossary
Belt G - C
Belt Gear cover band tensioning mechanism that eliminates any slack in the cover
A belt gear consists of a timing belt that runs between two pulley wheels band that can occur from temperature changes, thus improving the
of different diameters. The difference between the diameters determines sealing degree and the expected life of the cover band.
the gear ratio. Belt gears are quiet, have medium accuracy and require
no maintenance but are susceptible to belt breakage under overload
conditions.

Brake
None of the units are equipped with a brake or are self-locking which
means that a vertical unit will drop the carriage/load if no external brake
(such as a brake in the motor, etc.) is applied to the drive shaft. In the
case of belt driven units care must be taken as the carriage/load will drop A
immediately in the case of a belt breakage. This is particularly important
in vertical applications. You also may want to incorporate a brake in to the
system to ensure fast and secure stops at an emergency stop or a power
failure. In this case the brake should be of the failsafe type, i.e. a brake that
is engaged when power is off and lifted when it is on.

Carriage
The carriage is the moving member which travel along the profile of the
unit to which the load is attached. Some units can have multiple carriages B
in order to distribute the weight of the load over a greater distance, this will
however reduce the available stroke for a given profile length. There are Critical Speed
also units having the option of short or long carriage. The short can carry All ball screws have a critical speed where the screw starts to vibrate and
less weight than a standard one but has a slightly longer stroke for a given eventually bend or warp the screw. The exact limit is a function of how
profile length while the longer works the other way around. It is possible long the screw is and the speed. For some units this means that the allowed
to fix the carriage(s) to the foundation and let the profile act as the moving maximum speed found in the performance specifications can be higher
member if so desired. This is often the case in vertical applications where than the critical speed when the stroke exceeds a certain distance. In this
you let the profile lift and lower the load. case, either the speed must be reduced to the critical speed, the amount
of stroke must be reduced, or you must use the screw support option if the
CE Certificate unit in question allows this. Otherwise you must select another unit that can
Linear motion systems do not need and do therefore not have any CE manage the speed at that stroke. The critical speed limits can be found in
certification. All Thomson linear motion systems are however designed the “Critical Speed” diagrams on the product pages of the units that this
in accordance with the CE regulations and comes with a manufacturers concern.
declaration to prove this. Once the linear motion system is used or made
in to a machine it is the responsibility of the end customer to make sure the
entire machine that the linear motion system is a part of is in accordance
with the applicable CE regulations, produce the documents that proves
this and apply a CE mark to the machine.

Cover Band
Cover bands are used on some units to protect them from the ingress Customization
of foreign objects through the opening in the profile where the carriage Despite the large range of linear motion systems offered by Thomson you
runs and can be made of plastic (A) or stainless steel (B). In the case of may not find the exact unit to suit your application. But whatever your
plastic the cover band seals the profile by snapping into small grooves need is, Thomson is ready to help you to customize a unit according to
running along the carriage opening. In the case of stainless steel the your requirements. Please contact customer service for more information.
cover band seal the profile magnetically using magnet strips mounted on
each side of the carriage opening. Some units also have a self-adjusting Cycle
One cycle is when the carriage has travelled back and forth over the
complete stroke of the unit one time.

196 www.thomsonlinear.com
Linear Motion Systems

Glossary
D-E
Deceleration Double Carriages
Deceleration is a measure of the rate of speed change going from a higher Double carriage units have two carriages which gives them higher load
speed to a lower speed (or standstill). Please contact customer service capabilities than single carriage units. When ordering a double carriage
if your application is critical to which deceleration rate is acceptable or unit the distance between the two carriages needs to be defined. This
needed. distance is called La or Lc depending on the model.

Definition of Forces
The designations of the forces that acts on the unit are defined on the
product page of each unit in the “Definition of Forces” drawing (see
example below). Please always use the same definitions whenever
communicating with Thomson.

Drive Shaft
The drive shaft is the is the shaft to which the motor is connected, either
directly, via a bell house flange or via a gear box. There are many sizes
and types of drive shafts, such as shafts with or without key way or hollow
shafts, depending on the type and size of the unit. Belt driven units can
often have two drive shafts (same or different type and size), one on each
Deflection of the Profile side of the drive station, while screw driven only have on pointing out of
Some units require support along the whole profile whilst some are the end of the unit. Customized drive shafts are possible, please contact
self-supporting over a specified span. Further details can be found on customer service for more information.
the product data pages. The recommended support intervals should
be followed to minimize deflection of the unit. The maximum distance Drive Station
between the support points is shown on the product data pages. The The drive station is the mechanical assembly in one of the ends of a belt
deflection of the unit can also be calculated using the information in the driven unit where the drive shaft is situated.
“Additional data and calculations” section.
Duty Cycle
Direct Drive All units are designed for a 100% duty cycle. However, where the unit
Direct drive means that there is no gearing between the motor and the runs at extreme load, speed, acceleration and temperature or for long
drive shaft of the linear motion system. Instead the motor is connected to operating periods the expected life time may be reduced.
the unit directly via a coupling and a bell house adapter flange. Also see
“Bell House Flange”. Encoder Feedback
Encoders provide a digital output signal in the form of a square shaped
Double Ball Nuts pulse train that can be used to determine the position of the extension
Using double ball nuts will increase the repeatability of the unit. The tube. The encoder signal in a servo motor system is connected to the
ball nuts are installed so that they are pre-tensioned against each other motion control so that it can control the servo drive and hence close the
eliminating the play between the nuts and the screw. A double nut unit position feedback loop.
will have a slightly shorter stroke for a given overall length.
End of Stroke Limit Switches
If a unit runs at speed to the ends of its stroke there is a risk of damage.
Damage can be prevented by using end of stroke limit switches to detect
and engage a brake and/or cut power to the motor when the unit nears the
end of the unit. You must ensure that there is sufficient distance between
the end of stroke limit switch and the end of the unit, to allow the carriage
to come to a complete stop before colliding with the end. The required
stopping distance depends on the speed and the load and will have to be
calculated for each application. The stopping distance must be taken into
account when defining the necessary stroke.

www.thomsonlinear.com 197
Glossary
G-M
Guides Lifetime Expectancy
Guides are in essence a form of linear bearings on which the carriage(s) When determining the lifetime for a linear motion system it is necessary
travel. Thomson uses three main types of guides that all have different to evaluate all forces and moments that are acting on the unit. The data
characteristics and which to choose depends on the demands of the and formulas given in this catalogue serve as a basis for this. For a more
application. Also see “Ball Guides”, “Slide Guides” and “Wheel Guides”. detailed lifetime calculation please use our sizing and se­lection software.
Please contact us for further guidance.
Idle Torque
Idle torque is the torque needed to move the carriage with no load in it by Linear Lifting System
rotating the drive shaft. The idle torque will vary with the input speed and A linear lifting system is in essence a linear motion system specially
the idle torque tables on the product pages gives a value for some speeds. designed for vertical lifting applications. Some units can be used in
The value given in the table is for a unit having a single carriage of standard horizontal applications as well under certain criteria. Please contact us if
length. If you need the exact value for another speed, multiple carriages or you plan to mount a lifting unit in any other position than vertically with the
short/long carriages, please contact our customer service. load carrying plate pointing down.

Inertia Linear Motion System


Inertia is the property of an object to resist speed changes and is dependent A linear motion system is a mechanical assembly that translates the
on the shape and the mass of the object. The inertia is important when rotating motion of a motor to the linear motion of a carriage that travel
sizing and selecting and also when tuning a servo system to optimum along a load supporting beam/profile. Other names for linear motion
performance. Consult customer service for more information. systems are linear units, linear drive units and rodless actuators among
others.
Input Shaft
The input shaft is the shaft to which the power source (motor) is connected Load Rating
to on a gear box. Primary shaft is another term for this. Sometimes the There are many types of load ratings that all needs to be considered.
drive shaft on a linear unit also is referred to as the input shaft. Normally when you speak about the load you refer to the load that the
carriage will move; which is the dynamic load. But there may also be
Input Speed static, side, moment and forces from acceleration, deceleration, gravity
Input speed is the rotational speed that the drive shaft/input shaft of a and friction that are all equally important. For some units the load and load
linear motion system or a gear box is subjected to. torque values are given for both the com­plete unit and the guiding system.
The values for the complete unit are the values under which the unit can
Installation and Service Manual operate. The values for the guiding system should only be used when
Each linear motion system has an installation and service manual to comparing different units and do not describe the actual performance of
answer typical questions about mounting and servicing the unit. the complete unit.

Lead Accuracy Maintenance


Lead accuracy is a measure of how accurate the lead of a ball screw is. For Most units require lubrication. General lubrication requirements can be
a ball screw with a lead of 25 mm, the screw should in theory move the nut found in the general specifications table on the product data pages. The
25 mm per each revolution. In reality there will be a deviation between the lubrication intervals, grease qualities and specific lubrication instructions
expected traveling distance and what is actually achieved. The deviation is can be found in the installation and service manual of each unit. No
typically for a ball screw 0,05 mm per 300 mm of stroke. Contact customer other regular maintenance is needed except for normal cleaning and
service for more information. inspection. Units with a cover band may also require irregular cover band
replacement due to wear. The belt in belt driven units should not require
Left/right Moving Carriages re-tensioning under normal operating conditions.
Units with left/right moving carriages have two carriages moving in
opposite directions when the drive shaft is rotated. This type of unit has Manufacturers Declaration
a ball screw where half of the screw has a left hand thread and the other All Thomson linear motion systems comes with a manufacturers
half a right hand thread. declaration to prove that it is built according to the CE regulations.

Mounting
Most units can be mounted in any direction. Any restrictions on mounting
posi­tions are shown on the product presentation pages at the beginning
of each product category chapter. Even where units may be mounted in
any direction there are some considerations. None of the units are self-
locking which means that a vertical unit will drop the carriage/load if no

198 www.thomsonlinear.com
Linear Motion Systems

Glossary
N - Sc
external brake (such as a brake in the motor, etc.) is applied to the drive Repeatability
shaft of the unit. In the case of belt driven units care must be taken as the Repeatability is the ability for a positioning system to return to a location
carriage/load will drop immediately in the case of a belt breakage. This is when approaching from the same distance, at the same speed and
particularly important in vertical applications. All ball screw driven units deceleration rate. Some of the factors that affect the repeatability are the
are equipped with a safety nut to prevent the carriage/load being released angular repeatability of the motor, drive and motion control system, system
in case of ball breakage. friction and changes in load, speed and deceleration.

Non-driven Linear Motion Systems Resolution


A non-driven linear motion system has no drive shaft or any type of Resolution is the smallest move increment that the system can perform.
transmission. In reality a non-driven linear motion system is a guide that Some of the factors that affect the resolution are the angular repeatability
has the same look and outer dimensions as the driven version. Normally of the motor, drive and motion control system, system friction, the drive train
a non-driven unit is used together with a parallel working driven unit that reduction, the lead/type of the ball screw/belt and changes in load, speed
are mechanically linked where the non-driven unit help to share to load and deceleration.
with the driven one.
Resolver
Non-guided Linear Motion Systems A resolver is basically a type of rotary electrical transformer used for
A non-guided linear motion system has a drive shaft and a ball screw measuring degrees of rotation and are commonly used on AC servo
but no guides. In reality a non-guided linear motion system is a enclosed motors as a feedback device to control the commutation of the motor
ball screw assembly with a carriage that has the same look and outer windings. The resolver is mounted to the end of motor shaft and when
dimensions as the driven version. Using a non-guided unit requires some the motor rotates the resolver will transmit the position and direction of
kind of external guide to which the carriage can be attached. the rotor to the servo drive which then can control the motor. Most servo
drives for AC servo motors on the market today can convert the resolver
Operation and Storage Temperature signal in to a pulse train (encoder signal simulation) which can be used by
Operational temperature limits can be found in the performance tables a motion control to determine and control the position of the motor. Also
on the product data pages. Units can be stored or transported within the see “Encoder Feedback”.
same temperature range. Please contact us if the unit will be exposed
to higher/lower temperatures than recommended during storage or RoHS Compliance
transportation. The RoHS directive stands for “the restriction of the use of certain haz-
ardous substances in electrical and electronic equipment”. This direc-
Output Shaft tive bans the placing on the EU market of new electrical and electronic
The output shaft is the shaft on a gear box that is connected to object being equipment containing more than agreed levels of lead, cadmium, mercury,
driven by the gear box. Another term for output shaft is secondary shaft. hexavalent chromium, polybrominated biphenyl (PBB) and polybrominat-
ed diphenyl ether (PBDE) flame retardants. All linear motion systems and
Packages and Multi Axis Kits accessories sold in the EU are RoHS compliant.
Thomson can offer complete pre-defined packages (linear motion system,
gear and servo motor assembled and shipped with servo drive and Screw Supports
ca­bles) as well as mounting kits for the creation of two and three axis Screw supports allow screw driven units to travel at high speed even
sys­tems. Please contact us for further information. when stroke becomes longer. The supports reduce the unsupported
length of the screw, that otherwise would be subjected to vibrations.
Positioning Accuracy Screw supports come in single (one screw support on each side of the
Positioning accuracy is the error between the the expected and actual carriage) or double (two supports on each side) versions. Screw support
position and is the sum of all factors that will reduce the accuracy (i.e. units will have a slightly shorter stroke for a given overall length.
repeatability, backlash, resolution, screw/belt accuracy, and the accuracy
of the motor, drive and motion control system). Some of these factors, such
as backlash and lead accuracy, can sometimes be compensated for in the
software of the motion control system being used. Also see “Accuracy”.

Position Feedback
The position of the carriage/rod/lifting profile can be obtained in many
ways. The most common way is to equip the unit with an encoder or to
use a motor which has a built in feedback device (encoder, resolver, etc.).
To many units there are encoders or/and encoder mounting kits available.
See the accessory chapter.

www.thomsonlinear.com 199
Glossary
Si - W
Single Carriage the ends and also allow for some adjustment of the unit postition at the
Single carriage units have one carriage. Some linear motion system mounting.
models also have the option of long or short single carriages. The long
carriages handle higher loads but will have a longer overall length for
a given stroke.

Tension Station
Sizing and Selection The tension station is the mechanical assembly situated in the opposite
This catalog can give you an overview of what Thomson can offer you end of the drive station on a belt driven unit. The tension station has
and an indication of which products that may suit your application. But a mechanism that allows the belt pulley position to be adjusted thus
in order to get the best solution it is necessary to know your specific changing the tension of the belt. Adjustment of the belt tension is
application and to carry out detailed sizing and selection calculations. normally only necessary when replacing a broken or worn out belt with
Please contact customer service for further help. a new.

Slide Guides Wheel Guides


A slide guide consists of a guide attached to the inside of the profile A wheel guide consists of ball bearing wheels that run on a hardened
and a slide bushing attached to the carriage. The guide can be made steel rail. Wheel guides are a simple and robust guiding method offering
of different materials (e.g. polished hardened steel, anodized aluminum) high speeds, high loads and medium accuracy.
while the bushing is made of a polymer material. There are two types
of bushings, fixed and prism. Prism bushings can move in relation to
the guide which results in longer life and higher load capabilities. Slide
bushings are silent, simple, reliable and robust and can be used in dirty
and dusty environments. They are also resistant to shock loads, have a
long life expectancy and require little or no maintenance.

Working Environment
All units are designed for use in normal industrial environments. Units
which have an open profile (i.e. have no cover band) are more sensitive
to dust, dirt and fluids. These units require some kind of cover if they are
used in environments where dust, dirt or fluids are present. Wash down
Stroke or enhanced wash down protection can be ordered for our closed profile
The theoretical maximum stroke (Smax) is the length that the carriage units. Please refer to the accessory pages. In all cases where a unit will
can travel from one end of the unit to the other. However, using the be exposed to aggressive chemicals, heavy vibrations or other potentially
maximum stroke means that the carriage will collide with the ends of harmful processes we recommend that you con­tact us for further advice.
the profile. The practical stroke is therefore shorter. We recommend
that you specify a unit that have at least 100 mm longer stroke than the
maximum stroke you need so that the unit can stop before colliding with

200 www.thomsonlinear.com
USA, CANADA and MEXICO ASIA
Thomson Asia Pacific
203A West Rock Road Thomson
Radford, VA 24141, USA E-mail: [email protected]
Phone: 1-540-633-3549
Fax: 1-540-633-0294 China
E-mail: [email protected] Thomson
Literature: literature.thomsonlinear.com Rm 805, Scitech Tower
22 Jianguomen Wai Street
EUROPE Beijing 100004
United Kingdom Phone: +86 400 606 1805
Thomson Fax: +86 10 6515 0263
Office 9, The Barns E-mail: [email protected]
Caddsdown Business Park
Bideford, Devon, EX39 3BT India
Phone: +44 1271 334 500 Kollmorgen – Div. of Altra Industrial Motion
E-mail: [email protected] India Private Limited
Unit no. 304, Pride Gateway, Opp. D-Mart,
Germany Baner Road, Pune, 411045
Thomson Maharashtra
Nürtinger Straße 70 Phone: +91 20 67349500
72649 Wolfschlugen E-mail: [email protected]
Phone: +49 7022 504 403
Fax: +49 7022 504 405 South Korea
E-mail: [email protected] Thomson
3033 ASEM Tower (Samsung-dong)
France 517 Yeongdong-daero
Thomson Gangnam-gu, Seoul, South Korea (06164)
Phone: +33 243 50 03 30 Phone: + 82 2 6001 3223 & 3244
E-mail: [email protected] E-mail: [email protected]

Italy SOUTH AMERICA


Thomson Brazil
Via per Cinisello 95/97 Thomson
20834 Nova Milanese (MB) Av. João Paulo Ablas, 2970
Phone: +39 0362 366406 Jardim da Glória - Cotia SP - CEP: 06711-250
Fax: +39 0362 276790 Phone: +55 11 4615 6300
E-mail: [email protected] E-mail: [email protected]

Sweden
Thomson
Bredbandsvägen 12
29162 Kristianstad
Phone: +46 44 590 2400
Fax: +46 44 590 2585
E-mail: [email protected]

www.thomsonlinear.com
Linear_Motion_Systems_CTEN-0008-06 | 20231220SK
Specifications are subject to change without notice. It is the responsibility of the product user to determine
the suitability of this product for a specific application. All trademarks property of their respective owners.
©2023 Thomson Industries, Inc.

You might also like