6 CHARACTERISTIC & PROPERTIES OF

PHENOLIC (PF) PRE INSULATED SYSTEM

PHENOLIC (PF) PRE INSULATED DUCTS is the modern trend in HVAC Ducting.
Insulation is one of largest supplier , exporter of Pre insulated duct panels in
Dubai, UAE, Middle East and around the world with the brand name of ISO Ducts /
PF Ducts. Hapri Ducts are CFC Free and Environment Friendly. ducts
System are made of Rigid foam with higher densities, compressive strength and best
thermal properties.
PHENOLIC (PF) PRE INSULATED DUCTS are preferred over the traditional
ducting and competitors due to the following advantages.
1. Light weighted
PHENOLIC (PF) PRE INSULATED DUCTS System are light weighted yet
strong enough to hold the handling in sites and during installation and can keep its
dimensional stability for years.
2. Clean Air
PHENOLIC (PF) PRE INSULATED DUCTS System are easy to clean and
hygiene.
3. CFC Free
PHENOLIC (PF) PRE INSULATED DUCTS System is CFC & HCFC free.
4. Lesser Manpower 7

PHENOLIC (PF) PRE INSULATED DUCTS System can be fabricated with less
manpower, thus reducing labor cost directly.
5. Environment Advantages
PHENOLIC (PF) PRE INSULATED DUCTS System are perfectly safer for
environment. Hapri materials
are listed as green building materials by Dubai Central laboratory (DCL).
6. Antifungal and Antibacterial
PHENOLIC (PF) PRE INSULATED DUCTS System are antifungal and anti
bacterial. It's used in various projects of hospitals, clean rooms , food industries and
for pharmaceutical purposes.
7. Thermal Conductivity
PHENOLIC (PF) PRE INSULATED DUCTS System provide the best thermal
conductivity among the materials used for ducting.
8. Noise and Vibration
PHENOLIC (PF) PRE INSULATED DUCTS System are provided in higher
densities and compressive strength which generates less/no vibration and noise as
compare to traditional GI ducts.
9. Quicker Fabrication and Installation
PHENOLIC (PF) PRE INSULATED DUCTS System can be fabricated quickly
and most of the time at site and can be installed with minimum efforts and manpower.
10. Fire Properties
PHENOLIC (PF) PRE INSULATED DUCTS System are fire rated / Fire proof
provides. It’s have tested according to the international standards including ASTM
E84 , BS 476 Part 6 & Part 7 .
11. Low Leakage
The air leakage is minimum/Nil When HAPRI PHENOLIC (PF) PRE INSULATED DUCTS
System is combined with the fabrication standards being followed
12. High Compressive strength
PHENOLIC (PF) PRE INSULATED DUCTS System providing highest
compressive strength to bear air pressure and load.
 TECHNICAL DETAILS OF HAPRI PHENOLIC (PF) PRE
8 INSULATED SYSTEM
4
PHENOLIC DUCTS

The general properties of - PF Pre Insulated Duct panels are given below.
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Length : 4000mm
width : 1200mm
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Available in 20mm and 30mm. 25mm can be also produced.
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Both sides Embossed Aluminum, One side Embossed and other side Plain
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80* Micron Embossed
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Standard Density of Hapri Pre Insulated Duct starts from 55-kg M3 Density range can vary
according to the project requirements
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Approx 300 Kpa
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0.030 w/m*k @ 350C
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Class 0/Class 1 (According of ASTM E84)
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0.04 %
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Between 1200 - 2000 Kpa
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Approx 1000 Pa for 20mm, and for 30mm approx 1750 Pa
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15 m/s for indoor, 35 m/s for outdoor
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Indoor and outdoor buildings residential, commercial, Hospitals, Clean Rooms,
Pharmaceutical Industries.
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Avg (3150-100 Hz) 14.1
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-25 till 80 Degree Celsius
Fire Properties :
Class 0 According to ASTM E84 (American Standard)
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PHENOLIC DUCTS
PRE INSULATED PHENOLIC DUCTS

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20 mm
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60 ± 5 Kg/m3
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4000 x 1200 mm
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0.030 w/m*k @ 350C
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Embossed on Both Sides
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Class 0 According to ASTM E84( Flam spread <25 / Smoke Index < 50 )
10
PHENOLIC DUCTS

PRE INSULATED PHENOLIC DUCTS

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30 mm
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65 ± 5 Kg/m3
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 PHENOLIC (PF) PRE INSULATED SYSTEM 17
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Pre Insulated Duct Panel (HVAC) are alternative to the traditional ducts. Hapri PF Pre
Insulated ducts are manufactured keeping in mind all the international standards
Like SMACNA, ASHREA etc. Hapri PF Ducts can be fabricated to any design to suit
the construction and air conditioning requirement of the building. Hapri have the
honor to train the customers for fabricating the Pre Insulated duct within UAE and
Overseas as well. The Fabrication process is closely monitor from Cutting till delivery
to the site.

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The Cutting marks are drawn by
pencil on the sheets according to
thesizes.

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The Duct sheets are cut into the
dimensions mentioned in the
drawing by different shaped cutters
45 degree left, right, straight and 90
degree angles.

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Glue is uniformly applied on the
edges. The area must be cleaned
from dust before applying the glue.
It’s a specialized Glue used for this
specific purpose.
18

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The Ducts are then folded and
bonded together properly so that the
edges are aligned to each other.

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The Ducts joints are sealed internally
with Sealant so there is no air leakage
and the air flow is clean.

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The external joints are closed with
Aluminum tap. Also if there is any
damage internally or externally, it’s
covered with the Aluminum Tap.

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At the end flanges are put using
profile glue. The flanges and profile
may be Aluminum or PVC. Re
infocing bar might be used if
the duct size is more
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 OUR PROJECTS REFERENCES
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