Service Manual REF

160001

HAMILTON-C2 Software version 2.2.x

624165/07 | August 2018

0197
Service Manual
HAMILTON-C2

August 2018

624165/07
© 2018 Hamilton Medical AG. All rights reserved. Printed in Manufacturer
Switzerland.
Hamilton Medical AG
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4 English | 624165/07
 Table of Contents
tsT
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Chapter
Chapter 1 Conventio
Conventions...........
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1.1 Notes,
Notes, Cautions
Cautions and Warnings
Warnings ......
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... 14
1.2 Typograph
Typographic
ic Conve
Conventions..........
ntions................
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1.3 Expressio
Expressions.......
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.... 15
1.4 Foreword
Foreword ......
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........ 16
Chapter
Chapter 2 HAMILTON-
HAMILTON-C2
C2 Overview
Overview .......
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.. 19
2.1 Front Component
Componentss Overview
Overview ......
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........ 20
2.2 Rear Componen
Components
ts Overview
Overview .....
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.. 21
2.3 Interacti
Interaction
on Panel
Panel Internal
Internal Components
Components Overvie
Overview
w ......
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...... 22
2.4 Ventilatio
Ventilation
n Unit Internal
Internal Components
Components Overview..Overview........ ............
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...... 23
2.4.1 Top Section
Section .....
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.. 24
2.4.2 Middle Secti
Section
on ......
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.. 25
2.4.3 Bottom
Bottom Sec
Section...
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.... 26

Chapter
Chapter 3 Pneumatic
Pneumatics:
s: Overview
Overview and Theory
Theory of Operatio
Operation.........
n................
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.. 27
3.1 Overview.......
Overview............
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........ 28
3.2 Blowerr Module Overview..
Blowe Overview.......
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...... 29
3.3 Oxygen
Oxygen Mixer
Mixer Block Assemb
Assembly
ly Overview
Overview ......
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........ 30
3.4 Inspirator
Inspiratoryy Valv
Valvee Over
Overview....
view..........
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........ 31
3.5 Ambient
Ambient Valv
Valvee Over
Overview
view......
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.. 32
3.6 Expiratory
Expiratory Valve Over
Overview
view.....
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........ 33
3.7 Patient
Patient Flow Sensor Overvie
Overview
w ......
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...... 34
3.8 Oxygen
Oxygen Sensor Overview
Overview ......
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........ 35
3.9 Principal
Principal Gas Flow Overview..........
Overview................
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... 36
3.9.1 Component
Comp onentss that
that Manage
Manage the
the Princip
Principal al Gas
Gas Flow..........
Flow...............
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.... 37
3.9.2 Principal
Principal Gas
Gas Flow ......
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... 38
3.9.3 Component
Comp onentss for the Ambient
Ambient Stat Statee Gas
Gas Flow..............
Flow....................
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..... 39
3.9.4 Component
Comp onentss for the Over-
Over-pres
pressure
sure Relie
Relieff Gas
Gas Flow
Flow ......
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..... 40
3.9.5 Component
Comp onentss for the
the Nebulize
Nebulizerr Gas Flow....
Flow.........
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41
3.10 Venti
Ventilatio
lation
n Contr
Control
ol Princ
Principle
iple .....
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.. 42
3.10.1 Pres
Pressure
sure Sens
Sensor
or Asse
Assembly.........
mbly...............
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..... 43
3.10.2 Flow Sensors
Sensors used for Flow Measurem
Measurement
ent Overview
Overview ......
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.... 44
3.10.3 Flow Restrictor
Restrictorss used for Flow Reduction
Reduction Overview.......
Overview.............
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.... 45
3.11 Gas Rinse Flow
Flows........
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........ 46
3.12 Measurem
Measurements
ents of Pneu
Pneumat
matic
ic Sens
Sensors.......
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...... 47
3.13 Component
Componentss that Measure Gas Flow and Pres
Pressure.
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.. 48

Chapter
Chapter 4 Electroni
Electronics:
cs: Component
Component Function
Functionss Overview.........
Overview................
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...... 49
4.1 Overview.......
Overview............
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........ 50
4.2 Interacti
Interaction
on Panel Electronics
Electronics Components.
Components......
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..... 51

4.3 Ventilatio
Ventilation
n Unit Electronic
Electronicss Components
Components ..... ...........
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........ 52
4.3.1 Mainboard
Mainb oard MSP160200..
MSP160200........
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.... 52

Hamilton Medical | HAMILTON-C2 Service Manual 5

Table of Contents

4.3.2 Mainboard
Mainboard MSP160382..
MSP160382........
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.... 53
4.3.3 Mainboard
Mainboard Components..
Components........
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.... 54
4.3.4
4.3.4 Voltage
Voltage Distri
Distribution
bution and Test
Test Point
Pointss ......
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..... 56
4.3.5
4.3.5 Powerr Supply
Powe Supply Comp
Component
onentss Overvi
Overview
ew (MSP
(MSP160600
160600 Revis Revision
ion 02)
02) ......
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... 58

Chapter
Chapter 5 Lithium
Lithium Ion Battery
Battery ........
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.. 59
5.1 Rechargea
Rechargeable
ble Lithium Ion Batte
Battery...
ry.........
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... 60

5.1.1 Introduction
Introductio n ......
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...... 60
5.1.2 Replacing
Repla cing the Battery........
Battery..............
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... 62
5.1.3 Storage
Storage Hints.
Hints.......
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.... 62
5.1.4 Backup
Backup Battery
Battery .....
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... 62
5.1.5 Battery
Battery Life
Life Expecta
Expectancy
ncy / Li-Ion
Li-Ion Batter
Batteryy Maintena
Maintenance.......
nce.............
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... 62
5.1.6 Lithium
Lithium Ion Batter
Batteryy Maintena
Maintenance
nce ......
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.... 63
5.2 Battery
Battery Charger / Calib
Calibrator....
rator.........
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...... 64
5.2.1 Battery
Battery Charger
Charger / Calibr
Calibrator
ator Instal
Installatio
lationn ......
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..... 65
5.2.2 Battery
Battery Charging
Charging .....
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..... 65
5.2.3 Battery
Battery Recharge
Recharge Time.............
Time..................
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.. 65
5.3 Evaluatio
Evaluation
n of the Battery
Battery State
State of Healt
Health
h ......
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........ 66

5.4 Battery
Battery Re-c
Re-calibr
alibration
ation ......
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........ 68
5.4.1 General
Gene ral Informat
Information
ion ......
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..... 69
5.4.2 Re-calibr
Re-calibration
ation Time.............
Time...................
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...... 70
5.4.3 Re-calibr
Re-calibration
ation Descript
Description
ion......
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.... 71
5.4.4
5.4.4 Recharge
Rech argeable
able Lithiu
Lithium
m Ion
Ion Battery
Battery CapaCapacitycity ......
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...... 72
5.5 Lithium
Lithium Ion Battery
Battery Handling
Handling Precautions....
Precautions..........
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........
.. 73
Chapter
Chapter 6 Preventive
Preventive Maintenan
Maintenance
ce and Test
Testing....
ing............
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.......... 75
6.1 Overview.......
Overview.............
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........ 76
6.1.1 Introductio
Introduction n ......
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...... 76
6.1.2 Checking
Chec king the
the Softwar
Softwaree Level
Level ......
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.... 76
6.1.3 Itemss Required
Item Required for
for Prevent
Preventive
ive Mainten
Maintenance ance andand Testing....
Testing..........
...........
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...... 77

6.1.4
6.1.4 Overview
Over view of Preven
Preventive
tive Maint
Maintenan
enance ce and
and Testing
Testing ......
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.. 77
6.2 Hospital
Hospital Preventive
Preventive Maintenan
Maintenance
ce ......
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........ 78
6.3 Engineer
Engineer Preventive
Preventive Maintena
Maintenance
nce ......
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...... 79
Chapter
Chapter 7 Electrica
Electricall Safety ........
...............
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....... 81
7.1 Electrica
Electricall Safe
Safety
ty Over
Overview
view ......
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........ 82
7.2 Electrica
Electricall Safe
Safety
ty Test
Tests.........
s...............
...........
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7.2.1 Preparat
Prep aration
ion for Test
Tests......
s............
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7.2.2 Perform
Perform the Tests
Tests ......
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7.2.3 Device
Devi ce Type ......
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.. 83
7.2.4 Internal
Internal Resistanc
Resistancee Checks..........
Checks................
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.... 84
7.2.5 Electrica
Electricall Safety
Safety Tests
Tests - IEC 62353..........
62353................
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..... 87

Chapter
Chapter 8 Service
Service Softw
Software.....
are.............
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8.1 Introductio
Introduction
n ......
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... 92

6 English | 624165/07
 Table of Contents

8.2 Functions
Functions of the Service Softwar
Softwaree ......
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...... 93
8.3 Structure
Structure of the Service
Service Software.....
Software...........
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........ 94
8.4 Starting
Starting the Serv
Service
ice Software.......
Software.............
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...... 95
8.5 Service
Service Software
Software Screen
Screen Layout ......
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.. 96
8.6 Making
Making Scre
Screensho
enshots
ts ......
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.. 97
8.7 Ventilator
Ventilator Info ......
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...... 98

8.8 Technicall Stat

Technica Statee ......
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..... 99
8.8.1 Hardware
Hard ware Versi
Versionon Tab ......
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... 100
8.8.2 Software
Software Vers
Version
ion Tab
Tab ......
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.... 101
8.8.3 Modifyy Tab.....
Modif Tab...........
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... 102
8.8.4 Transfer
Transfer Tab .....
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........ 104
8.9 Service
Service Time
Timerr .....
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.. 105
8.9.1 Service
Service Timer
Timer Tab ......
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.... 105
8.9.2 Blowerr Timer
Blowe Timer Tab ......
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.... 107
8.10 Real Time Clock (RTC).....................................................................................................
(RTC)..........................................................................................................................
..................... 108
8.11 Battery
Battery Data..........
Data................
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.....109
8.12 Testss Over
Test Overview
view ......
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.....110

8.13 Tests / Calibration Screen...................................................

Screen.....................................................................................................................
.................................................................. 111
8.14 Adjustmen
Adjustments
ts / Calib
Calibrati
ration
on .....
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........ 112
8.14.1 Calibrati
Calibration
on Tab......
Tab............
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..113
8.14.2 Show Tab.........
Tab...............
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......134
8.14.3 Default
Default Sett
Settings
ings Tab ......
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.....140
8.15 Component
Component Test
Testss ......
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........142
8.15.1 Electroni
Electronics
cs Tab ......
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..145
8.15.2 User Inter
Interface
face Tab ......
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... 161
8.15.3 Pneumati
Pneumatics
cs 1 Tab ......
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.... 163
8.15.4 Pneumati
Pneumatics
cs 2 Tab ......
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.... 178
8.16 System
System Tes
Testt .....
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.....194

8.16.1 Pressure..
Pressure........
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196
8.16.2 Flow...............
Flow.....................
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...198
8.16.3 O2 Mixe
Mixerr ......
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.....200
8.16.4 Tightness.....
Tightness..........
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.......202
.
8.16.5 Alarming
Alarming ......
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.....204
8.17 Sensor
Sensor Data....
Data..........
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......207
8.17.1 Sensor
Sensor 1 ......
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........208
8.17.2 Sensor
Sensor 2 ......
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........209
8.17.3 Sensor
Sensor 3 ......
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........210
8.17.4 Sensor
Sensor Stat
Status....
us..........
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........211
8.18 Log/Config
Log/Config Files...
Files.........
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........212

8.18.1 Event Log ......

Event ...........
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....213
213
8.18.2 Service
Service Log..........
Log................
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...214

Hamilton Medical | HAMILTON-C2 Service Manual 7

Table of Contents

8.18.3
8.18.3 Export
Export (Inst
(Instrume
rument
nt Repor
Reportt and Events)...............
Events).....................
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.... 215
8.19 Software
Software Upda
Updates.....
tes...........
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........218
8.19.1
8.19.1 Software
Software Update
Update from Version < 2.2.0 ......
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......218
8.19.2 Software
Software Update
Update from
from Version
Version 2.x to 2.2.5 or Higher
Higher ......
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.. 221
8.20 Pre-opera
Pre-operationa
tionall Chec
Checks.......
ks.............
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...226
8.21 General Tests....................................................
Tests.......................................................................................................................................
................................................................................... 227

8.22 CO2 Sensor Accuracy Check...................................................

Check................................................................................................................
.............................................................230
230
8.23 Nurse Call Func
Functiona
tionall Chec
Checkk ......
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.. 240
8.24 Final Tests.........................................................
Tests............................................................................................................................................
................................................................................... 242
8.25 Set the Serv
Service
ice Time
Timerr ......
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........
.. 242
8.26 Check the Battery Data..................................................................................
Data........................................................................................................................
...................................... 242

Chapter
Chapter 9 Technical
Technical Faults....................
Faults...........................
..............
..............
...............
...............
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..........
..243
9.1 Technica
Technicall Fault
Faultss Over
Overview........
view.............
...........
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..... 244
9.2 Troublesho
Troubleshooting
oting.....
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... 246

Chapter 10 Components Removal/Assemb

Removal/Assembly
ly...................................
......................................................................
.................................................
..............247
10.1 Notes on Maint
Maintenan
enance
ce and Repla
Replacem
cement......
ent...........
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........ 248
10.2 Securing
Securing the Powe
Powerr Cord.....
Cord...........
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.. 249
10.3 Interacti
Interaction
on Pane
Panell Comp
Component
onentss Remo
Removal/A
val/Assem
ssembly
bly ......
............
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.........
... 250
10.3.1
10.3.1 Ventilatio
Ventilation
n Unit Top Cove
Coverr Remo
Removal/
val/Asse
Assembly.........
mbly...............
............
...........
...........
............
............
...........
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.........
.... 250
10.3.2
10.3.2 Interacti
Interaction
on Panel Small Rear Cover
Cover Removal/Ass
Removal/Assembl
emblyy ......
............
...........
...........
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............
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...........
............
............
............
......251
10.3.3
10.3.3 Interacti
Interaction
on Pane
Panell Remo
Removal/
val/Asse
Assembly
mbly ......
............
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.....252
10.3.4
10.3.4 Interacti
Interaction
on Panel Large Rear Cover Removal/Ass
Removal/Assembl
emblyy ......
............
...........
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......253
10.3.5
10.3.5 Backlight
Backlight Drive
Driverr Boar
Board
d Remo
Removal/
val/Asse
Assembly......
mbly...........
...........
............
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........
... 254
10.3.6
10.3.6 Front Pane
Panell Board Rem
Removal/
oval/Asse
Assembly..
mbly........
............
...........
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...........
.......
.. 255
10.3.7
10.3.7 LCD Displa
Displayy Remo
Removal/
val/Asse
Assembly..
mbly.......
...........
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...........
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...........
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...........
..........
.....258
10.3.8
10.3.8 LCD Displa
Displayy Back
Backlight
light Remo
Removal/
val/Asse
Assembly..
mbly........
...........
...........
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............
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...........
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.......
.. 259
10.3.9
10.3.9 P&T Control Knob Enco
Encoder
der Removal/Asse
Removal/Assembly..
mbly........
............
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............
...........
..........
.....261
10.4 Ventilatio
Ventilation
n Unit Comp
Component
onentss Remo
Removal/
val/Asse
Assembly........
mbly..............
............
...........
...........
............
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...........
............
.........
... 262
10.4.1
10.4.1 Backup
Backup Batte
Battery
ry Pac
Packk Remo
Removal/A
val/Assem
ssembly........
bly.............
...........
............
............
...........
...........
............
............
...........
...........
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............
...........
.........
.... 262
10.4.2
10.4.2 Filterr Cove
Filte Coverr Remo
Removal/A
val/Assem
ssembly
bly .....
...........
............
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...........
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............
...........
...........
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...........
...........
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............
...........
.......
.. 265
10.4.3
10.4.3 HEPA Filte
Filterr Remo
Removal/A
val/Assem
ssembly
bly .....
...........
............
............
...........
...........
............
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...........
...........
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...........
........
... 266
10.4.4
10.4.4 High Pressure
Pressure Oxygen Connector
Connector Removal/A
Removal/Assem
ssembly
bly ......
............
...........
...........
............
............
...........
...........
............
............
...........
........
... 267
10.4.5
10.4.5 Front and Rear Covers Removal/As
Removal/Assem
sembly........
bly.............
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
......268
10.4.6
10.4.6 ESM Module Rem
Removal/
oval/Asse
Assembly
mbly .....
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
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............
...........
..........
.....269
10.4.7
10.4.7 Ventilatio
Ventilation
n Unit Mainboard
Mainboard Remo
Removal/
val/Asse
Assembly.........
mbly...............
............
...........
...........
............
............
...........
...........
............
............
...........
........
... 270
10.4.8
10.4.8 Top Foam Remo
Removal/
val/Asse
Assembly..
mbly.......
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
........
... 271
10.4.9
10.4.9 Cooling
Cooling Fan Remo
Removal/
val/Asse
Assembly
mbly .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
......273
10.4.10 Blower Module Removal/Ass
Removal/Assembly
embly .............................................................................................274
10.4.11 Power Supply Removal/Asse
Removal/Assembly
mbly ................................................................................................275

10.4.12 Middle Foam Removal/Asse

Removal/Assembly.................................................................................................
mbly.................................................................................................276
276
10.4.13 Pressure Sensor Assembly Removal/Asse
Removal/Assembly..............................................................................
mbly..............................................................................278

8 English | 624165/07
 Table of Contents

10.4.14 Inspiratory Valve Removal/Asse

Removal/Assembly............................................................................................
mbly............................................................................................280
10.4.15 Qvent Flow Sensor Removal/Ass
Removal/Assembly
embly ........................................................................................282
10.4.16 Ambient Valve Removal/Asse
Removal/Assembly
mbly ..............................................................................................284
10.4.17 Oxygen Sensor Block Removal/Asse
Removal/Assembly.....................................................................................
mbly..................................................................................... 286
10.4.18 Rinse Flow Block Removal/Asse
Removal/Assembly
mbly ...........................................................................................288
10.4.19 Expiratory Valve Removal/Asse
Removal/Assembly
mbly ............................................................................................291
10.4.20 Battery Compartme
Compartment
nt Removal/Ass
Removal/Assembly
embly ...................................................................................
292
10.4.21 Oxygen Mixer Block Assembly Removal/Asse
Removal/Assembly
mbly ....................................................................... 294
10.4.22 Nebulizer Valve Removal/Asse
Removal/Assembly
mbly .............................................................................................296
10.4.23 Bottom Foam Removal/Asse
Removal/Assembly
mbly ................................................................................................297
10.5 Ventilatio
Ventilation
n Unit Components
Components,, Tubin
Tubings
gs and Cable
Cabless Assembly.............
Assembly...................
...........
...........
............
............
............
............
............
.........
... 298
10.5.1 Bottom
Bottom Foam Asse
Assembly........
mbly..............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
..........
.... 298
10.5.2 Mains Power Cable Asse
Assembly
mbly ......
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
.........
... 299
10.5.3 DC Input Power Cable Assembly....
Assembly..........
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
........ 300
10.5.4 Oxygen
Oxygen Mixer Block Assembly
Assembly Mounting .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
..........
.... 301
10.5.5 Oxygen
Oxygen Mixe
Mixerr Valv
Valvee Cabl
Cablee Asse
Assembly..
mbly........
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
.........
... 302
10.5.6 Nebulizer
Nebulizer Cabl
Cablee Asse
Assembly..
mbly.......
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
........
.. 303
10.5.7 Battery
Battery Comp
Compartm
artment
ent Asse
Assembly
mbly ......
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
..........
.... 304
10.5.8 Expirator
Expiratoryy Valv
Valvee Asse
Assembly
mbly .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
.........
... 305
10.5.9 Rinse Flow Block and Tubing Assembly
Assembly ......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
........ 306
10.5.10 Inspiratory Valve, Qvent Flow Sensor
Sensor and Ambient Valve Assembly............................................. 309
10.5.11 Oxygen Sensor Block and Tubing Assembly ................................................................................312
10.5.12 Pressure Sensor Module Assembly ..............................................................................................313
10.5.13 Middle Foam Assembly...............................................................................................................314
10.5.14 Power Supply Assembly.............................................................................................................. 315
10.5.15 Cooling Fan Assembly ................................................................................................................316
10.5.16 Blower Module Assembly ...........................................................................................................317
10.5.17 Top Foam and Mainboard Assembly........................................................................................... 319
Chapter
Chapter 11 Main
Maintena
tenance
nce Tool
Toolss and Test Equipment
Equipment ........
...............
..............
..............
...............
...............
..............
..............
...............
..............
......323
11.1 Overview.......
Overview............
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
.......
.
324
11.2 Standard
Standard Tools ......
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
...........
.....324
11.3 Special Tools.............................................................................................
Tools........................................................................................................................................
........................................... 325
11.3.1 Digital
Digital Voltm
Voltmeter
eter ......
............
............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
..........
....325
11.3.2 Electric
Electrical
al Safe
Safety
ty Tes
Tester
ter ......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
.........
... 325
11.3.3 ESD (Ele
(ElectroS
ctroStati
taticc Disc
Discharge
harge)) Prot
Protecti
ection.........
on...............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
........
.. 326
11.3.4 Two Pin Cylin
Cylindrica
dricall Serv
Service
ice Tool ......
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
...........
.....327
11.4 Test Equip
Equipmen
mentt ......
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
.........
...328
11.5 Calibratio
Calibration
n of Test Equip
Equipment
ment ......
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
...........
..... 332
Chapter
Chapter 12 Spare Parts............
Parts...................
..............
...............
...............
..............
..............
...............
...............
..............
..............
...............
...............
..............
..............
..........
...333
12.1 Introductio
Introduction
n to Major Components
Components ......
............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
........
..
334
12.2 Trolley
Trolley PN 160170.......
160170.............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
...........
.....335

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Table of Contents

12.3 Trolley
Trolley PN 160150.......
160150.............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
...........
.....336
12.4 Major Components
Components of the Interaction
Interaction Pane
Panel......
l............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
........
.. 337
12.5 Major Components
Components of the Ventilation
Ventilation Unit ......
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
.........
... 338
12.5.1
12.5.1 Ventilatio
Ventilation
n Unit Cove
Covers........
rs..............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
..........
.....339
12.5.2
12.5.2 Ventilatio
Ventilation
n Unit Top Sec
Section
tion ......
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
..........
.....340
12.5.3
12.5.3 Ventilatio
Ventilation
n Unit Middle Sec
Section
tion .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
......341

12.5.4
12.5.4 Venti
Ventilatio
lation
n Unit Botto
Bottom m Sec
Section...
tion.........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
........
...342
342
12.6 Inter
Interacti
action
on Pane
Panell Part
Partss ......
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
......343
12.6.1
12.6.1 Interacti
Interaction
on Pane
Panell Cove
Covers
rs ......
............
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
..........
.....343
12.6.2
12.6.2 Backlight
Backlight Drive
Driverr Boar
Board
d ......
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
........
... 344
12.6.3
12.6.3 Front Pane
Panell Board........
Board..............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.......
.. 345
12.6.4
12.6.4 LCD Displa
Displayy and Touc
Touch
h Scre
Screen....
en..........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.........
.... 346
12.6.5
12.6.5 P&T Contr
Control
ol Knob Enco
Encoder..........
der................
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
........
... 347
12.7 Ventilatio
Ventilation
n Unit Part
Parts........
s..............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
......348
12.7.1
12.7.1 Top Cove
Coverr ......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.........
....348
12.7.2
12.7.2 Front Cove
Coverr ......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.......
..349
12.7.3
12.7.3 Rear Cove
Coverr ......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
........
...350
12.7.4
12.7.4 Ventilatio
Ventilation
n Unit Base ......
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.........
....
351
12.7.5
12.7.5 Backup
Backup Batte
Battery
ry Pac
Packk Compa
Compartme
rtment.....
nt...........
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.......
.. 352
12.7.6
12.7.6 Expiratory
Expiratory Valv
Valvee Asse
Assembly
mbly ......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
........
... 353
12.7.7
12.7.7 Mixerr Block Asse
Mixe Assembly.........
mbly...............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
......354
12.8 Detailed Parts Descriptions.......................................................
Descriptions...................................................................................................................
............................................................ 355
12.8.1
12.8.1 Tubing
Tubing and Fitti
Fittings.......
ngs.............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
......355
12.8.2
12.8.2 Clamps
Clamps and Fast
Fastener
eners..........
s................
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
..........
.....357
12.8.3
12.8.3 Stickers
Stickers and Labe
Labels
ls ......
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.......
.. 358
12.8.4
12.8.4 Pneumati
Pneumaticc Part
Partss and Asse
Assemblie
mbliess .....
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
..........
.....359
12.8.5
12.8.5 Flow Sens
Sensors
ors ......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
..........
.....361
12.8.6
12.8.6 Assemble
Assembled
d Comp
Component
onents..........
s...............
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.......
..362
12.8.7
12.8.7 Colored
Colored Metal Rings and Contr
Controls
ols ......
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.......
..
363
12.8.8
12.8.8 Rubberr Sea
Rubbe Seals
ls and Grom
Grommets.
mets.......
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
.........
.... 363
12.8.9
12.8.9 Metall Brac
Meta Brackets
kets and Fram
Framee Comp
Component
onents......
s............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
..........
.....364
12.8.10 Electrical/Ele
Electrical/Electronic
ctronic Cables.......................................................................................................... 366
12.8.11 Electronic Printed Circuit Boards .................................................................................................369
12.8.12 Electrical/Ele
Electrical/Electronic
ctronic Devices............................................................................
Devices.........................................................................................................
............................. 372
12.8.13 External Covers and External Hardware...........................................................
Hardware.......................................................................................
............................ 374
12.8.14 Screws..............................................................
Screws........................................................................................................................................
.......................................................................... 376
12.8.15 Standoffs.................................................................................
Standoffs....................................................................................................................................
................................................... 379
12.8.16 Washers ...............................................................................................................................
.....................................................................................................................................
...... 380
12.8.17 Screw Nuts ...........................................................................................................................
.................................................................................................................................
...... 380
Chapter
Chapter 13 Sche
Schematic
maticss .......
...............
...............
..............
..............
...............
...............
..............
..............
...............
...............
..............
..............
...............
...............
..............
.......381
13.1 Block Diag
Diagram........
ram..............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
.........
...382

10 English | 624165/07
 Table of Contents

13.2 Wiring Diagr

Diagram.........
am...............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
........383

Chapter
Chapter 14 Softw
Software
are Revis
Revisions
ions,, Featu
Features
res and Comp
Compatib
atibilit
ilityy .......
...............
...............
..............
..............
...............
...............
..............
..........
...385
14.1 Introductio
Introduction
n .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
.........
...386
14.2 Software
Software Vers
Version
ion Inform
Informatio
ation
n ......
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
......386

Chapter
Chapter 15 Hardw
Hardware
are Revi
Revision
sions,
s, Featu
Features
res and Comp
Compatibi
atibility
lity ........
...............
..............
..............
...............
...............
..............
..............
.........
..397
15.1 Introductio
Introduction
n .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
.........
...398

15.2 Comp
Component
onent Histo
History
ry and Impro
Improvem vements.
ents.......
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
........
..398
398
15.2.1 Inter
Interacti
action
on Pane
Panel......
l............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
...........
.....398
15.2.2 Ventilatio
Ventilation
n Unit ......
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
........402
Chapter
Chapter 16 Glos
Glossary
sary ........
...............
..............
..............
...............
...............
..............
..............
..............
...............
...............
..............
..............
...............
...............
..............
...........
....415
16.1 Definition
Definitionss of Expr
Expressio
ession.....
n..........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
..........
....416
16.2 Alarm Codes .....
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
........
..421
16.2.1 Patient
Patient Alarms - 100000 Alarm Codes
Codes ......
...........
...........
............
............
...........
...........
............
............
...........
...........
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.. 421
16.2.2 Technical
Technical Alarms
Alarms - 200000 Alarm Codes .....
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.... 423
16.2.3 Technical
Technical Failure
Failure Ending
Ending in Safety
Safety Mode - 300000
300000 Alarm Codes
Codes ......
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... 429
16.2.4 Technical
Technical Failur
Failuree Ending
Ending in Ambient
Ambient Mode - 400000
400000 Alarm
Alarm Codes
Codes ......
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.....431
16.2.5 500000 Alarm Code
Codess ......
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.... 433

Chapter 17 Test Report......................................

Report.........................................................................
.......................................................................
...........................................
.......435
17.1 Summary
Summary of Test Repor
Reportt ......
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.. 436
Chapter 18 Environmental Requirements
Requirements...................................
......................................................................
......................................................
...................439
18.1 Environme
Environmental
ntal Requi
Requirem
rements
ents ......
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Chapter
Chapter 19 Docum
Document
ent Hist
History
ory .......
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....441
19.1 Document
Document Histo
History...
ry.........
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...442

Hamilton Medical | HAMILTON-C2 Service Manual 11

Table of Contents

12 English | 624165/07
 1
Conventions

1.1 Notes, Caut

Notes, Cautions
ions and Warn Warningsings ......
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1.2 Typographi
Typog raphicc Conve
Conventions......
ntions...........
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1.3 Expressio
Expressions
ns ......
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1.4 Foreword
Foreword ......
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... 16

13
1 Conventions

1.1 Notes, Cautions

Cautions and Warnings
Warnings

WARNING
A WARNING alerts the user to the possibility of injury, death, or other serious adverse reactions associated
associated with the use or
misuse of the device.

CAUTION

A CAUTION alerts the user to the possibility

possibility of a problem with the device associated with its use or misuse, such as device
malfunction, device failure, damage to the device, or damage to other property.

NOTICE

A NOTE emphasizes information of particular importance.

1.2 Typographic Conventions

Table 1-1. Typographic Conventions
Effect Example Function

Bold Configuration Marks text quoted directly from the ventila-

tor screen.

Bold TRIGGER Marks text that is quoted directly from:

• The vent
ventila
ilator
tor case
case
• A tou
touch
ch ke
keyy
• A printed
printed circu
circuit
it board
board

Number sequence 1. Step one in a sequence Organizes the performance of actions into
2. Step two in a sequence steps.

Letter sequence A identifies part A Used in photos and illustrations to identify

B identifies part B the topic being discussed and relates to a
specific text.

Blue text 1.2 If you are using a PDF file to view this, you
can hyperlink to the reference by clicking on
these items.

14 English | 624165/07
 Expressions 1

1.3 Expressions
Table 1-2. Expressions
Expression Example Explanation

Activate Activate LED ON/OFF. Using the P&T Control Knob, you must first
select the LED ON/OFF Button on the venti-
lator's screen, and then press the P&T Con-
trol Knob. The button on the screen
changes its appearance, so that it looks
“pressed”. It now performs its function
(turning the LED ON in this case). Some-
times you are told to “activate and set” a
field. In this case you first activate the field,
and then turn the P&T Control Knob to set a
value.

Deactivate Deactivate LED ON/OFF. With LED ON/OFF still selected and acti-
vated, you must press the P&T Control Knob
again. The button on the screen changes its
appearance, so that it looks “unpressed”. It
stops performing its function (turning the
LED OFF in this case).

Select Select LED ON/OFF. Touch the Touch Screen to select the LED
ON/OFF Button.

De-select De-select LED ON/OFF. Touch the Touch Screen to deselect the LED

ON/OFF Button.
Pressure Patient pressure is 80 mbar. Pressure refers to the amount of pressure
above ambient pressure. If the patient pres-
sure (Ppat) is 80 mbar, it means the pressure
is 80 mbar above the ambient (room) pres-
sure.

Software version 0.6.0 The ventilator contains a memory device

that holds software identified by a version
number.

Update This kit or software enables an upgrade to An update is an improvement to an existing

implement a new function. function. An update normally involves only
software. A software update is indicated by
an increment of the last digit of the three
digit software version number (e.g. 1.2.1 to
1.2.2).

Upgrade Timplement
his kit or so
afnew
twarefunction.
enables an upgrade to An
to aupgrade is the are
device. There addition
threeof newtofunctions
ways perform
an upgrade:
• Add a hardwar
hardwaree item that
that offers addi-
addi-
tional functions.
• Upgrade
Upgrade to a higher softwar
softwaree revision.
revision.
Depending on how important is the soft-
ware upgrade, it is either marked by an
increment on the first or on the second
digit (e.g. 1.2.0 to 1.3.0 or 1.2.0 to
2.0.0).
• Upgra
Upgrade
de to a higher
higher type of softwa
software.
re.

* With this kit, you can update or upgrade Unless otherwise stated, a syntax variable
from software version. (“wild card”) indicates the use of any alpha-
numeric character.

Hamilton Medical | HAMILTON-C2 Service Manual 15

1 Conventions

1.4 Foreword

WARNING
To prevent possible patient injury, disconnect the patient from the ventilator before you start service or maintenance.
Service the HAMILTON-C2 only as described in this manual, using only parts approved or supplied by Hamilton Medical.
Incorrect parts, components or assemblies could result in patient injury. See available Spare Parts Section 12
12..
Hamilton Medical does not offer any warranty on incorrectly used parts.

The Service Manual is for:

Engineers who have successfully completed a Hamilton Medical service training course for the HAMILTON-C2.
Training courses are held regularly in Bonaduz, Switzerland, at Hamilton Medical’s headquarters, and at other locations
throughout the world. For more information, visit the Hamilton Medical AG Partner-net.

NOTICE

If you have questions about testing or any part of this manual, contact Hamilton Medical AG Technical Support.

The HAMILTON-C2 Service Manual contains:

The architecture and components of the HAMILTON-C2.

In addition, information on testing, troubleshooting and repairing the HAMILTON-C2. Appendices.
The HAMILTON-C2 Service Manual does not contain:

Information about operating the HAMILTON-C2. See the HAMILTON-C2 Operator’s Manual for operating instructions.
This HAMILTON-C2 Service Manual covers:

The HAMILTON-C2 Software version

version 1.1.1 and higher versions.

16 English | 624165/07
 Foreword 1

The HAMILTON-C2 Service Manual Structure:

Section Function Your Responsibility

HAMILTON-C2 Overview Section 2 This section explains the theory behind the You should fully understand this section.
HAMILTON-C2.

Pneumatics: Overview and Theory of This section explains each component and the You should be able to name and explain the
Operation Section 3 gas flows, flow measurements, and pressure functions of all the major components.
measurements in the pneumatic circuits.

Electronics: Component Functions This section explains the basic functions of the You should be able to identify all circuit
Overview Section 4 printed circuit boards, Printed circuit boards boards, and know where they are positioned
are not repaired in the field. in the HAMILTON-C2.

Lithium Ion Battery Section 5 This section explains the use, care and mainte- You have to understand the safety concerns
nance of the Lithium Ion Battery Pack. and hazards, and know how to perform
charging and calibration of the Lithium Ion
Battery Pack.

Preventive Maintenance and Testing This sectio

section
n gives a schedu
schedule
le for maintena
maintenance.
nce. You have
have to be familiar
familiar with
with the mainten
maintenance
ance
Section 6 schedule for the HAMILTON-C2.

Hospital Preventive Maintenance Sec- This section gives the Hospital Preventive You should be able to perform this mainte-
tion 6.2 Maintenance details. nance and ascertain if this maintenance is
being performed regularly.

Engineer Preventive Maintenance Sec- This section gives Engineer Preventive Mainte- You have to be able to perform all the tasks in
tion 6.3 nance details. this section.

Electrical Safety Overview Section 7.1 This section lists further test's you must per- You have to be able to use this
t his section to test
form on the HAMILTON-C2 before you start the HAMILTON-C2.
the Service Software test's.

Service Software Section 8 This section explains how you perform the You have to know how to perform all the
test's that are built into the software of the appropriate test's.
HAMILTON-C2.

Technical Faults Section 9.1 This section gives an overview of the alarm You should know how to interpret technical
indications. faults to isolated faulty components.

Components Removal/Assembly Sec- This section explains how to remove and You have to be able to use this
t his section to
tion 10 assemble each major component. make repairs.

Maintenance Tools and Test Equipment This section lists the equipment you require to Check this section to make sure you have the
Section 11 work on the HAMILTON-C2. correct tools and test equipment.

Spare Parts Section 12 Information resource. You only require this section when you must
order spare parts.

Schematics Section 13 This section includes many of the schematics You are sometimes directed to this section
produced by Hamilton Medical for internal when reading in other parts of the manual.
use.

Software Revisions, Features and Com- This section informs about the software ver- You only require this section when the soft-
patibility Section 14.1 sions that were introduced over time. ware must be updated or when the update is
recommended.

Hardware Revisions, Features and Com- This section informs about the hardware com- You only require this section when parts need
patibility Section 15 ponents that have changed over time and to be replaced.
about its compatibility.

Glossary Section 16 Glossary contains Definitions of Expressions Helps you to understand the ventilator and the
and Alarm Codes alarms.

Test Report Section 17.1 Test Report pages for the Service Software Complete the report when using the service
section. software tests.

Hamilton Medical | HAMILTON-C2 Service Manual 17

1 Conventions

18 English | 624165/07
 2
HAMILTON-C2 Overview

2.1 Front Comp

Component
onentss Overvie
Overview..........
w................
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2.2 Rear Comp
Component
onentss Overv
Overview
iew .....
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2.3 Interacti
Interaction
on Panel
Panel Intern
Internal
al Compon
Components ents Over
Overview...
view.........
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.... 22
2.4 Ventilatio
Venti lation
n Unit Inter
Internal
nal Comp
Componen
onents ts Ove
Overvie
rvieww ......
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19
2 HAMILTON-C2 Overview

2.1 Front Components Overview

Figure 2-1. Front Components Overview

A Alarm Lamp G Front Panel Keys

B USB Socket H P&T (Press and Turn) Control Knob

C 10.4” TFT Display with Touch Screen and Backlight I Pati

tieent Breathing Circuit Connection to the Patient

D Nebulizer Connection J Patient Breathing Circuit Connection from the Patient

E Oxygen Se
Sensor an
and Co
Cover (O
(Oxygen Se
Sensor no
not sh
shown) K Quick Lo
Lock to
to re
remove HA
HAMILTON-C2 fr
from th
the Tro
Trollley

F Patient Flow Sensor Connections L Shelf Stand

20 English | 624165/07
 Rear Components Overview 2

2.2 Rear Components Overview

Figure 2-2. Rear Components Overview

A Ethernet Connection H DC Input

B RS232 Interface Connection I Lift Handle

C Option Slot for Communication Board J Interaction Panel

D Dust Air Filter and HEPA Filter Element K Cooling Fan

E High Pressure Oxygen DISS or NIST Connection L Battery Compartment

F Low Pressure Oxygen Connection M Ventilation Unit Filter Cover

G Mains Power Inlet N Cable Holder

Hamilton Medical | HAMILTON-C2 Service Manual 21

2 HAMILTON-C2 Overview

2.3 Interaction Panel Internal Components Overview

Figure 2-3. Interaction Panel Internal Components Front Overview

A Alarm Lamp LED’s C Front Panel Board

B 10.4” TFT Display with Backlight D P&T (Press and Turn) Control Knob Encoder

Figure 2-4. Interaction Panel Internal Components Rear Overview

E Loudspeaker G Front Panel Board

F Back
Backliligh
ghtt Inv
Inver
erte
terr Boa
Board
rd (O
(Obs
bsol
olet
ete)
e)

22 English | 624165/07
 Ventilation Unit Internal Components Overview 2

2.4 Ventilation Unit

Unit Internal
Internal Components
Components Overview
Figure 2-5. Ventilation Unit Internal Components Overview

The Ventilation Unit is divided into 3 sections:

A Top Section C Bottom Section

B Middle Section

Hamilton Medical | HAMILTON-C2 Service Manual 23

2 HAMILTON-C2 Overview

2.4.1 Top Section

Figure 2-6. Top Section

A Mainboard C Options Slot for Communication Board

B ESM (Embedded System Module) with Shield D Top Foam Section

Jumper position for the HAMILTON-C2 with Mainboard (MSP160382):

For the HAMILTON-C2 use the two left pins.

Figure 2-7. Jumper position for the HAMILTON-C2

24 English | 624165/07
 Middle Section 2

2.4.2 Middle Section

Figure 2-8. Ventilation Unit Internal Components Middle Section Front Overview

A Blower Module B Middle Foam Section

Figure 2-9. Ventilation Unit Internal Components Middle Section Rear Overview

C Heat Exchanger F HEPA Filter

D Power Supply G Cooling Fan

E HEPA Filter La
Latch

Hamilton Medical | HAMILTON-C2 Service Manual 25

2 HAMILTON-C2 Overview

2.4.3 Bottom Section

Figure 2-10. Ventilation Unit Internal Components Bottom Section Front Overview

A Pressure Sensor Assembly F Oxygen Sensor

B Autozero Valves G QO2 Flow Sensor

C Qvent Flow Sensor H Expiratory Valve

D Inspiratory Valve I Bottom Foam Section

E Ambient Va
Valve

Figure 2-11. Ventilation Unit Internal Components Bottom Section Rear Overview

J Battery Module L Battery Release Latches

K Oxygen Mixer Block

26 English | 624165/07
 3
Pneumatics: Overview and Theory of
Operation

3.1 Overview........
Overview.. ...........
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3.2 Blowerr Module Ove
Blowe Overvie
rvieww ......
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3.3 Oxygen
Oxyg en Mixer
Mixer Block Asse Assembly
mbly OveOverview......
rview...........
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... 30
3.4 Inspirator
Inspiratoryy Valv
Valvee Ove
Overvie
rvieww ......
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..... 31
3.5 Ambient
Ambie nt Valv
Valvee Overv
Overview iew ......
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... 32
3.6 Expiratory
Expiratory Valv
Valvee Overv
Overview iew ......
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3.7 Patient
Patient Flow
Flow Sensor
Sensor Overvi
Overview.....
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3.8 Oxygen
Oxyg en Sensor
Sensor Overv
Overview........
iew.............
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...... 35
3.9 Principal
Principal Gas
Gas Flow
Flow Overvie
Overview..........
w................
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..... 36
3.10 Ventilatio
Venti lation
n Contr
Control ol Princ
Principle.......
iple.............
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........ 42
3.11 Gas Rinse Flow
Flowss ......
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.... 46
3.12 Measurem
Meas urements
ents of PneuPneumati
maticc Sens
Sensors ors ......
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...... 47
3.13 Component
Comp onentss that Measure
Measure Gas Gas Flow and Pressur Pressuree ......
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.... 48

27
3 Pneumatics: Overview and Theory
Theory of Operation

3.1 Overview

WARNING
Repair of parts, components or assemblies is not permitted by Hamilton Medical AG, as incorrectly repaired parts, compo-
nents or assemblies could result in patient injury. See the available Spare Parts Section 12

This section introduces all the major pneumatic components in the ventilator. In addition, the gas flows and theory of opera-
tion are explained.

NOTICE

The figures in this section show exploded and transparent views of the ventilator components. The exploded diagrams may
not always show components in their correct positions.

Figure 3-1. Pneumatic System Drawing

O2 Low- Air Low-

O2 High-
Pressure Inlet Pressure Inlet
Pressure Inlet Instrument Borders

Filter Air
Filter O2

Filter Air
Sensor QO2
HEPA
Sensor Pfilter

Mixer valve O2
Noise dampening
Nebulizer
valve
Sensor TBlower
Sensor Pambient
Blower

Restrictor Noise dampening

Nebulizer Sensor Tinst

Heat exchanger

Sensor
Sensor Pvent_control
Paw
Inspiratory valve
Filter Sensor
Sensor Rinseflow Pvent_monitor
Pflowsensor

Oxygen sensor
Sensor Qvent
Autozero
valve Autozero
valve
Autozero
valve

Ambient valve
Standard
rinse flow Internal expiratory
Standard
rinse flow valve

Nebulizer
Expiratory
proximal flow valve cover

proximal pressure to patient

28 English | 624165/07
 Blower Module Overview 3

3.2 Blower Module Overview

The Blower Module supplies the air and oxygen mixture for patient inspiration.

Figure 3-2. Blower Module Overview

A Blower Module C Dust Air Filter (not shown)

B HEPA Filter Element D Blower and Motor

Hamilton Medical | HAMILTON-C2 Service Manual 29

3 Pneumatics: Overview and Theory
Theory of Operation

3.3 Oxygen Mixer

Mixer Block Assembly Overview
The Oxygen Mixer Block Assembly controls the flow of oxygen into the Blower Assembly.

Figure 3-3. Oxygen Mixer Block Assembly Overview

A Shaped
Shaped Tub
Tubee from
from the
the QO2
QO2 Flow
Flow Sens
Sensor
or to
to the Blo
Blowe
werr Mod-
Mod- E High
High Pr
Pres
essu
sure
re Ox
Oxyg
ygen
en Co
Cont
ntro
roll Va
Valv
lvee

ule
B QO2 Flow Sensor F Outlet to supply Oxygen to the Front Panel Nebulizer Con-
nection

C Oxygen Mixer Block Assembly G High pressure Oxygen DISS or NIST Connection

D Nebulizer Valve H Low pressure Oxygen Connection

30 English | 624165/07
 Inspiratory Valve Overview 3

3.4 Inspiratory Valve Overview

The Inspiratory Valve precisely controls the volume and pressure of the air/oxygen mixture from the Blower Module to the
Patient Breathing Circuit.

Figure 3-4. Inspiratory Valve Overview

A The Air/Oxygen Mixture from the Blower Module D Pressure Spring

B Inspiratory Valve E Inspiratory Valve Voice Coil Assembly

C Inspiratory Valve Sealing Membrane F Qvent Flow Sensor

Hamilton Medical | HAMILTON-C2 Service Manual 31

3 Pneumatics: Overview and Theory
Theory of Operation

3.5 Ambient Valve Overview

The Ambient Valve enables the patient to inhale ambient air, if there is a fatal failure on the ventilator (Ambient Mode). It is
opened if there is a fault on the ventilator, allowing the patient to inspire ambient air.

Figure 3-5. Ambient Valve Overview

A The Ai
Air/O
r/Oxyg
xygen
en Mixt
Mixture
ure fro
from
m the
the Inspi
Inspirat
ratory
ory Val
Valve
ve to the D Amb
mbie
ient
nt Va
Valv
lvee Sol
Solen
enoi
oid
d
Patient Breathing Circuit

B Ambient Valve Assembly E Outlet connection to the Patient Breathing Circuit

C Ambi
Ambien
entt Va
Valv
lvee Se
Seal
alin
ing
g Me
Memb
mbra
rane
ne

32 English | 624165/07
 Expiratory Valve Overview 3

3.6 Expiratory Valve Overview

WARNING
Never attach a Spirometer
Spirometer or any other device or tube to the exhaust port of the Expiratory Valve. This will cause the venti-
lator to lose full control of PEEP/CPA
PEEP/CPAP.
P.

The Expiratory Valve enables gas to escape from the Patient Breathing Circuit in a controlled manner, allowing the patient to
exhale.
The Expiratory Valve:
• Maintains PEEP/CPAP
PEEP/CPAP if required
required - to do this, the action of the Expiratory Valve
Valve is closely synchronized
synchronized with the action of
the Inspiratory Valve
• In Ambient
Ambient State
State,, the Expirat
Expiratory
ory Valve
Valve is open
open

Figure 3-6. Expiratory Valve Overview

A Expiratory Valve Assembly E Expired gas from the Patient Breathing Circuit

B Plunger F Expiratory Valve Voice Coil Assembly

C Silicone Membrane G Expiratory Valve Exhaust

D Inlet
Inlet conn
connect
ection
ion fro
from
m the
the Patie
Patient
nt Brea
Breathi
thing
ng Circ
Circuit
uit

Hamilton Medical | HAMILTON-C2 Service Manual 33

3 Pneumatics: Overview and Theory
Theory of Operation

3.7 Patient Flow

Flow Sensor Overview
The HAMILTON-C2 accurately
accurately measures flow, volume, and pressure in the patient’s airway with the Patient Flow Sensor.
The area of the orifice changes depending on the flow rate. It opens progressively as the flow increases, creating a pressure
drop across the orifice. The pressure difference is measured by a high-precision differential pressure sensor (Pflowsensor)
located on the Pressure Sensor Assembly inside the ventilator. The pressure difference varies with flow (relationship deter-
mined during flow sensor calibration), so the patient’s flow is determined from the pressure drop. The HAMILTON-C2 calcu-
lates volume from the flow measurements. The Patient Flow Sensor is highly accurate even in the presence of secretions,
moisture, and nebulized medications. The HAMILTON-C2 continuously flushes the sensing tubes with mixed gases (rinse
flow) to prevent blockage.

Figure 3-7. Patient Flow Sensor Overview

A Blue Tube
Blue Tube - Proxi
Proximal
mal sid
sidee meas
measure
ured
d Pflows
Pflowsens
ensor
or Press
Pressure
ure D Two-way
Two-w ay Gas
Gas Flow
Flow con
connec
nectio
tion
n on the Dis
Distal
tal sid
sidee of the
the
and Paw Pressure Patient Flow Sensor

B Clea
Clearr Tub
Tubee - Dis
ista
tall si
side mea
easu
sure
ress Pfl
Pflow
owse
sens
nsor
or Pre
resssu
sure
re E Two-
o-w
way GaGass Fl
Flow co
con
nne
nect
ctio
ion
n on
on the
the Pr
Pro
oxi
xim
mal si
side
de of th
thee
Patient Flow Sensor

C Vari
Variab
able
le Or
Orif
ific
icee Me
Memb
mbra
rane
ne

NOTICE

Ventilation is not totally dependent on the Patient Flow Sensor. If the Patient Flow Sensor malfunctions, patient ventilation
continues. The ventilator has an internal flow measurem
measurement
ent at the Inspiratory Valve for Inspiratory Flow.

34 English | 624165/07
 Oxygen Sensor Overview 3

3.8 Oxygen Sensor Overview

WARNING
The ventilator should never be used for ventilating a patient without some means of monitoring the oxygen content in the
gas mixture delivered to the patient. The ventilator can not be operated without an Oxygen Sensor installed.

The Oxygen Sensor (A, see Figure 3-8 Oxygen Sensor Overview)
Overview) is attached to the front left side of the ventilator behind the
Oxygen Sensor Cover (B, see Figure 3-8 Oxygen Sensor Overview). It is used to monitor the oxygen concentration in the gases
delivered
required. to the patient. The Oxygen Sensor performs only a monitoring function, and can be disabled by the user, if

Figure 3-8. Oxygen Sensor Overview

A Oxygen Sensor B Oxygen Sensor Cover

NOTICE

Hamilton Medical Oxygen Sensors are available from Hamilton Medical AG only.

The Hamilton Medical Oxygen Sensor produces a voltage between 11 and 13mV at 21% O2 which changes with oxygen
concentration. Each unit comprises a teflon-bonded gold cathode and a lead anode, submerged in a liquid electrolyte solu-
tion. When oxygen diffuses through the flouropolymer membrane, the electrochemical
electrochemical reduction of oxygen on the cathode
and the corresponding oxidation of the anode generates an electrical current that is proportional to the concentration of oxy-
gen.

Hamilton Medical | HAMILTON-C2 Service Manual 35

3 Pneumatics: Overview and Theory
Theory of Operation

3.9 Principal Gas Flow

Flow Overview
The ventilator regulates the flow of gases at three points, as represented in the Principal Gas Flow Diagram (see Figure 3-9
Principal Gas Flow Diagram).
The “Principal Gas Flow” is the flow of air and oxygen into the ventilator, out to the patient and directly at the Expiratory
Valve back to the room. Room air (A) is aspirated, mixed with compressed oxygen (C) from an external high or low pressure
supply (B) and compressed in the Blower Module (D). This flow of the air/oxygen mixture is managed by components
components that
regulate the gases at three points:

• Room air
air and oxygen
oxygen mixture
mixture in the Blower
Blower Module (D regulati
regulation
on point 1).
• Room air and
and oxygen mixture
mixture through the
the Inspiratory Valve and Patient Flow Sensor (E - regulation point 2).
• Expired gas
gas from the patient through the Expiratory Valve (F - regulation point 3).
Expired gases from the patient are allowed to escape into the room.
The following sections provides details of the components that manage the “Principal Gas Flow”.

Figure 3-9. Principal Gas Flow Diagram

NOTICE

High-pressure-oxygen:
High-pressure-oxygen: Maximum Pressure 600 kPa / Maximum Flow 200 l/min
Low-pressure-oxygen:
Low-pressure-oxygen: Maximum Pressure 600 kPa / Maximum Flow 15 l/min

36 English | 624165/07
 Components that Manage the Principal Gas Flow 3

3.9.1 Components that Manage the Principal Gas Flow

The main components that control the flow of gases through the ventilator are shown in the Figure 3-10 Components that
Manage the Principal Gas Flow .
The components have the following functions:

Figure 3-10. Components that Manage the Principal Gas Flow

A Room Air Room Air.

B Oxygen Oxygen from an external high or low pressure source.

C Mixer Bl
Block As
Assembly Measures and Re
Regulates th
the flow of th
the high pressure ox
oxygen (B
(B, se
see Figure 3-10 Com-
ponents that Manage the Principal Gas Flow) into the Blower Module.

D Blower Module Compresses the air and oxygen mixture with a Turbine Blower.

E Insp
Inspir
irat
ator
oryy Val
Valve
ve an
and
d Qve
Qvent
nt Fl
Flow
ow Se
Sen-
n- Measures and Regulates the flow of the air/oxygen mixture to the patient and the pres-

sor sure during inspiration. It regulates the Base Flow during expiration.
F Patient Br
Breathing Ci
Circ
rcu
uit Supplies ai
air/oxygen ga
gas mi
mixture to th
the pa
patient, an
and re
removes ex
exhalation ga
gases fr
from th
the
patient.

G Patient Fl
Flow Sensor The Pa
Patient Fl
Flow Sensor mo
monitors the flow of ga
gases to
to and fr
from the patient’s ai
airway.

H Patient The patient breathes in and out (inhales and exhales) with the assistance of the ventila-
tor.

I Expiratory Valve Regulates the flow of expiratory gases from the patient. The Expiratory Valve is nearly
closed during inspiration and regulates PEEP during expiration.

Hamilton Medical | HAMILTON-C2 Service Manual 37

3 Pneumatics: Overview and Theory
Theory of Operation

3.9.2 Principal Gas Flow

The following flow occurs in the “Principal Gas Flow”:

Figure 3-11. Principal Gas Flow

A Room Air F From the Turbine Blower to the Inspiratory Valve

B High or Low Pressure Oxygen Supply G Passes the Ambient Valve

C HEPA Filter Assembly H Air/Oxygen Mixture into the Patient Breathing Circuit
D Air and oxygen mixed in the Blower Module I Expired gas to the Expiratory Valve

E Air/Ox
Air/Oxyge
ygen
n Mixtu
Mixture
re flow
flowss throu
through
gh the
the Turb
Turbine
ine Blo
Blowe
werr

38 English | 624165/07
 Components for the Ambient State Gas Flow 3

3.9.3 Components for the Ambient State Gas Flow

If there is a total breakdown of ventilation, the ventilator goes into Ambient State.
In the Ambient State, the Ambient Valve is unpowered, allowing the patient to inspire ambient air through the Ambient
Valve Sealing Membrane.
In the Ambient State, the Expiratory Valve is also unpowered, enabling gas to escape from the Patient Breathing Circuit in a
controlled manner, allowing the patient to exhale into the room. The Expiratory Valve Sealing Membrane has a one-way flow
from the Patient Breathing Circuit.

The one-way function of the Expiratory Valve make sure the patient does not inhale
i nhale his exhaled CO2 (rebreathing).

Figure 3-12. Components for the Ambient State Gas Flow

A Ambient Valve Sealing Membrane E Expiratory Valve

B Ambient air from the room F Expiratory Valve Membrane

C Ambient Valve Solenoid G Expired gas to the room

D Into the Patient Breathing Circuit H From the Patient Breathing Circuit

Hamilton Medical | HAMILTON-C2 Service Manual 39

3 Pneumatics: Overview and Theory
Theory of Operation

3.9.4 Components for the Over-pressure Relief Gas Flow

If the pressure from the Inspiratory Valve for the Patient Breathing Circuit is too high (15 mbar above Pmax), the Ambient
Valve is driven to an open position to relieve the excess pressure to the room.
It also functions as an additional backup to the pressure limit set by the user for the Patient Breathing Circuit.

Figure 3-13. Components for the Over-pressur

Over-pressuree Relief Gas Flow

A Over-pressure from the Inspiratory Valve D Ambient Valve Solenoid

B Ambient Valve Sealing Membrane E Over-pressure from the Patient Breathing Circuit

C Exce
Excess
ss pr
pres
essu
sure
re to th
thee ro
room
om

40 English | 624165/07
 Components for the Nebulizer Gas Flow 3

3.9.5 Components for the Nebulizer Gas Flow

The ventilator provides oxygen with sufficient pressure to drive the Nebulizer Jar. The oxygen flow is reduced to approxi-
mately 8 liters/minute by means of an internal flow restrictor in the Oxygen Mixer Block Assembly. A valve attached to the
Oxygen Mixer Block Assembly switches
switches the flow of oxygen to the Nebulizer Jar through the output connection at the Front
Panel. The pneumatic nebulizer is inactive when low pressure oxygen is used.

Figure 3-14. Components for the Nebulizer Gas Flow

A Nebulizer Front Panel connection C Nebulizer Valve

B Tubing fro
Tubing from
m Oxyge
Oxygen
n Mixer
Mixer Bloc
Blockk Asse
Assembl
mblyy to the
the Nebu
Nebuliz
lizer
er D High
High Pr
Pres
essu
sure
re Ox
Oxyg
ygen
en In
Inle
lett
Front Panel connection

Hamilton Medical | HAMILTON-C2 Service Manual 41

3 Pneumatics: Overview and Theory
Theory of Operation

3.10 Ventilation Control Principle

The HAMILTON-C2 is a pressure controlled ventilator. This means that the applied volume is controlled by a specific calcu-
lated pressure and not by a fixed, permanent volume only. The HAMILTON-C2 does not contain a tank. The required pressure
is generated by a turbine, known as a Blower Module, which turns at approximately 35'000 RPM during normal ventilation.
This pressure source provides a pressure that is always at least 10 mbar above the required ventilation pressure, e.g. PEEP +
Pcontrol + 10 mbar = Pblower. To get the pressure in the Patient Breathing Circuit, the outlet pressure of the Inspiratory
Valve is measured 1000 times per second, so the Expiratory Valve can react within a fraction of a second.

On
has the othereffect
a direct hand,on
the Expiratory
the gas in theValve manages
Patient the Circuit
Breathing outflow(back
of the gas. It applies
pressure). a known
It never forcecloses
completely to thethe
membrane
outlet of which
the
Patient Breathing Circuit during ventilation, so the membrane is floating all the time.
The correct ventilation pressure is given by the close collaboration of the Inspiratory Valve, that applies the pressure into the
Patient Breathing Circuit and the Expiratory Valve that stabilizes it by a controlled release of the gas.

42 English | 624165/07
 Pressure Sensor Assembly 3

3.10.1 Pressure Sensor Assembly

Figure 3-15. Pressure Sensor Assembly

A Pres
Pressu
sure
re Se
Sens
nsor
or As
Asse
semb
mbly
ly E Paw Pressure Sensor
• Provides components for pressure
pressure measurements • A measurement
measurement of the pressure in the Patient Breathing
Breathing
Circuit as measured at the Proximal Flow Sensor, in the
proximal chamber attached to the blue (patient side) pres-
sure-sensing tube

B Pven
Pvent_
t_mo
moni
nito
torr Pres
Pressu
sure
re Sen
Senso
sorr F Pven
Pvent_
t_mo
moni
nito
torr Aut
Autoz
ozer
ero
o Val
Valve
ve
• A sensor which
which measures
measures the pressure at the patient
patient out- • Switches the Pvent_monitor
Pvent_monitor air way pressure
pressure measured at
let, used for monitoring the Patient Flow Sensor to allow for offset re-calculation
to compensate for sensor drift for Pvent_control and
Pvent_monitor

C Pven
Pvent_
t_co
cont
ntro
roll Pres
Pressu
sure
re Sen
Senso
sorr G Dis
ista
tall Aut
utoz
ozeero Va
Valv
lvee
• A sensor which
which measures
measures the pressure at the patient
patient out- • Switches the Pflowsensor
Pflowsensor Pressure Sensor to Ambient Air
Air
let, used for controlling to allow for offset re-calculation to compensate for sensor
drift

D Pflows
Pflowsen
enso
sorr Pres
Pressu
sure
re Sen
Senso
sorr H Pro
roxi
xima
mall Au
Auto
toze
zero
ro Val
Valve
ve
• A measurement
measurement of the pressure difference between
between the • Switches the Pflowsensor
Pflowsensor and Paw Pressure
Pressure Sensor
Sensor to
proximal and distal chambers of the Patient Proximal Flow Ambient Air to allow for offset re-calculation to compen-
Sensor sate for sensor drift

Hamilton Medical | HAMILTON-C2 Service Manual 43

3 Pneumatics: Overview and Theory
Theory of Operation

3.10.2 Flow Sensors used for Flow Measurement Overview

These Flow Sensors are used to measure the inspiration and expiration flow to/from the patient.

Figure 3-16. Flow Sensors used for Flow Measurement Overview

Overview

A The QO2 Flo

Floww Senso
Sensorr measu
measures
res the flo
flow
w of oxyg
oxygen
en into
into the
the C Patient
Patie nt Flow
Flow Sensor
Sensor with
with a vari
variabl
ablee orific
orifice.
e. The
The variab
variable
le ori-
ori-
Blower Module. It works with the Qvent Flow Sensor to con- fice works as a very flexible resistance to make flow/pressure
trol the Air/Oxygen Mixture. relation proportional.

B The Qve
Qvent
nt Flow
Flow Sen
Sensor
sor mea
measur
sures
es the
the flow
flow of the
the Air/
Air/Oxy
Oxygen
gen
Mixture into the Patient Breathing Circuit

44 English | 624165/07
 Flow Restrictors used for Flow Reduction Overview 3

3.10.3 Flow Restrictors used for Flow Reduction Overview

Figure 3-17. Flow Restrictors used for Flow Reduction Overview

A A Restr
Restrict
ictive
ive “Or
“Orifi
ifice”
ce” for
for the
the Oxygen
Oxygen Flow
Flow to the
the Nebul
Nebulize
izerr C A Restri
Restricti
ctive
ve “Scre
“Screen”
en” for
for the Pati
Patient
ent Flow
Flow Sens
Sensor
or Rinse
Rinse Flow
Flow
Valve supply from the Inspiratory Valve

B Two pre
precis
cisely
ely matc
matched
hed “Or
“Orifi
ifice”
ce” Rest
Restric
rictor
torss for the
the Pati
Patient
ent
Flow Sensor Rinse Flow

Hamilton Medical | HAMILTON-C2 Service Manual 45

3 Pneumatics: Overview and Theory
Theory of Operation

3.11 Gas Rinse Flows

The rinse flow is provided on the blower side of the Inspiratory Block Assembly. A constant small flow of gas (approximately
11.5 ml/min at 35 mbar blower pressure) is provided through both tubes to the Patient Flow Sensor. The difference between
the Proximal and Distal Rinse Flows are ±10%. The rinse flow eliminates the possibility of contamination from the patient,
condensing humidity in the measuring tubes and cross-contamination to other patients.

Figure 3-18. Components that generate the Patient Flow Sensor Rinse Flow

A Gas from the Blower Module E Pflowsensor Sensor connections

B Inspiratory Valve outlet to QVent Flow Sensor F Rinse Flow Assembly (including flow restrictor)

C Tube outlet to
to th
thee Oxygen Sensor Mo
Mounting Bl
Block G Front pa
panel co
connections fo
forr th
the Patient Pr
Proximal Flow Sensor

D Tube
Tube to the
the Ri
Rins
nsee Flo
Flow
w Ass
Assem
embl
blyy

46 English | 624165/07
 Measurements of Pneumatic Sensors 3

3.12 Measurements of Pneumatic Sensors

The following table lists all the Pneumatic Sensors in the Ventilator:

Table 3-1. Pneumatic Sensors in the Ventilator

Name Location Comment

Pvent_control Pressure Sensor As

Assembly Measures pr
pressure at th
the Inspiratory Va
Valve outlet fo
for co
controlling

Pvent_monitor Pressure Sensor Assembly Measures pressure at the Inspiratory Valve outlet for monitoring

Paw Pressure Sensor Assembly Measures pressure at the Proximal Side of the Patient Flow Sensor

Pflowsensor Pressure Sensor As

Assembly Measures di
differential pressure across the Patient Fl
Flow Sensor

Pambient Mainboard Measures ambient pressure or the room pressure

Pfilter Blower Module Measures pressure after the filter; used to indicate if the HEPA Filter
needs to be replaced

Qvent Ventilation Flow Sensor Measures the air/oxygen flow in the Patient Breathing Circuit.

QO2 Oxygen Flow Sensor Measures the oxygen flow into the Blower Module

Hamilton Medical | HAMILTON-C2 Service Manual 47

3 Pneumatics: Overview and Theory
Theory of Operation

3.13 Components that Measure Gas Flow and Pressure

The Qvent Flow Sensor measures the flow of Air/Oxygen in the Patient Breathing Circuit. The Pvent_control measurement
measurement is
used to control the Inspiratory Valve. The Pvent_monitor Sensor measures
measures the pressure in the Patient Breathing Circuit.
During normal ventilation, the Flow Sensor Autozero Valves open at calculated intervals to expose the Pflowsensor Pressure
Sensor to ambient air for the Autozero offset compensation.

Figure 3-19. Components that Measure Gas Flow and Pressure

A Qvent Flow Sensor D Pflo

Pflows
wsen
enso
sorr Pres
Pressu
sure
re Sen
Senso
sorr
• Measures the flow of Air/Oxygen to the Patient Breathing
Breathing • Measures the pressure difference
difference between
between the two cham-
Circuit bers of the Patient Flow Sensor, and enables the flow of
gas to and from the patient to be calculated

B Pven
Pvent_
t_mo
moni
nito
torr Pres
Pressu
sure
re Sen
Senso
sorr E Paw Pressure Sensor
• Monitor the pressure in the Patient
Patient Breathing Circuit • Measures the pressure on the
the proximal side
side of the Patient
Flow Sensor

C Pven
Pvent_
t_co
cont
ntro
roll Pr
Pres
essu
sure
re Se
Sens
nsor
or
• Used to control
control the
the Inspirato
Inspiratory
ry Valve

NOTICE

During the Autozero procedure, which occurs in a fraction of a second, the patient is ventilated normally. Since parameters
such as expired tidal volume, resistance, compliance, and PEEP cannot be measured or monitored, the ventilator uses the
most recently measured values until the procedure is complete.

48 English | 624165/07
 4
Electronics: Component Functions Overview

4.1 Overview........
Overview.. ...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
........ 50
4.2 Interacti
Interaction
on Pane
Panell Elec
Electroni
tronics cs Comp
Component onentss .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...... 51
4.3 Ventilatio
Venti lation
n Unit
Unit Elec
Electronic
tronicss Compon
Components.......
ents............
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...... 52

49
4 Electronics: Component Functions Overview

4.1 Overview

WARNING
Service the ventilator only as described in this manual, using only parts approved or supplied by Hamilton Medical AG.
Incorrectly repaired parts, components or assemblies could result in patient injury. See available Spare Parts Section 12
12..

This section introduces the major electronic components in the ventilator. Where you require more information, cross-refer-
ences direct you to other parts of this manual.
This section does not include a theory of operation, because engineers do not require a detailed knowledge of board-level
electronics to service and maintain the ventilator. All electronic failures are dealt with by replacing complete circuit boards.
Any repairs at a lower level than the spare parts listed in the Spare Parts Section 12 is not permitted

NOTICE

Always send defective Printed Circuit Boards to Hamilton Medical AG with a completed Returned Goods ID Tag.
Refer to PN 699138 ky2help User Guide, available as a download from the Hamilton Medical AG Partner-net.

50 English | 624165/07
 Interaction Panel Electronics Components 4

4.2 Interaction Panel Electronics

Electronics Components
Figure 4-1. Interaction Panel Electronics Components

A Front Pa
Panel Bo
Board E Loud
Loudsp
spea
eake
kerr an
and
d Mi
Micr
crop
opho
hone
ne
• Provides 7 Hard Keys for the operator
operator with LED Indicators
Indicators • Audi
Audible
ble indica
indication
tion of alarm
alarmss
• Inte
Interface
rfacess the P&T Control
Control Knob Encode
Encoderr • Mi
Micr
crop
opho
hone
ne::
• LED Colo
Colors
rs avail
available
able:: – The Microph
Microphone
one monitor
monitorss the operati
operation
on of the
– Red Loudspeaker

– Green – If the Loudspea

Loudspeaker
ker does
does not function,
function, audible
audible alarm
alarm
indication is transferred to the Buzzer
– Yellow
• Vol
Voltag
tagee inpu
inputs:
ts:
– 12 VDC for
for the Key
Key and LED
LED Communica
Communications
tions Board
Board
– 5 VDC for the
the Backli
Backlight
ght Invert
Inverter
er Board
Board
– 3.3 VDC for the P&T
P&T Control
Control Knob
Knob Encoder
Encoder and
and USB

B Back
Backliligh
ghtt Inv
Inver
erte
terr Boa
Board
rd (O
(Obs
bsol
olet
ete)
e) F USB Socket
• Converts
Converts 5 VDC (Input
(Input Voltage)
Voltage) to 1100 VAC for the Dis-
Dis- • Us
Used
ed to
to::
play Backlight – Down
Download
load Softw
Software
are from
from a USB Stick

Refer to the Hardware Revisions, Features and Compatibility – Exp

Export
ort Data
Data to a USB
USB Stic
Stickk
> Backlight Driver Board Section 15.2.1.3

C Alarm Lamp LED's G P&T Encoder

• Indi
Indicates
cates Alar
Alarm
m Condition
Conditions:
s: • Provides additional
additional controls
controls for interaction
interaction with
with various
– Yell
Yellow
ow - Medium
Medium and Low
Low Priority
Priority Alarm
Alarmss screen functions

– Red - High
High Priority
Priority Alarms
Alarms and
and Technica
Technicall Faults
Faults – -16 Encode
Encoderr position
positionss from
from center
center
– +16 Encod
Encoder
er positi
positions
ons from cente
centerr
– Switch
Switch activatio
activation
n when the
the P&T
P&T Control
Control Knob
Knob is
depressed

D Graphicc LCD
Graphi LCD TFT
TFT VGA
VGA 10.4"
10.4" NLT
NLT Disp
Display
lay wi
with
th Front
Front Pane
Panell
and LED Backlight
• Graph
Graphical
ical User
User Interfa
Interface
ce (GUI)
(GUI)

Hamilton Medical | HAMILTON-C2 Service Manual 51

4 Electronics: Component Functions Overview

4.3 Ventilation Unit Electronics Components

4.3.1 Mainboard MSP160200

Figure 4-2. Mainboard MSP160200

A Mainboard MSP160200 O J11 − FFC Cable to Expiratory Valve (MSP160240)

B ESM Module P P12

P12 − Cab
Cable
le to
to Ambi
Ambien
entt Valv
Valvee (MSP
(MSP16
1602
0290
90))
• Embe
Embedded
dded System
System Microproce
Microprocessor
ssor Module
Module
• Powe
Powerr PC MPC5200
MPC5200 Proce
Processor
ssor

C J1 − Ethernet Connection (for internal use only) Q P13 − Cable to Nebulizer Valve (PN 160400)

D J2 − RS232 Connection R J14 − FFC Cable (PN 160355) to Pressure Sensor Assembly
(MSP160300)

E P25 − Cable from Power Supply for Fan Supply S P16 − FDC Cable (PN 160357) to Display

F P3 − Cab
Cable
le (PN
(PN 160
16053
539)
9) fro
from
m Powe
Powerr Supp
Supply
ly 24
24 VDC
VDC T J17 − FFC
FFC Cable
Cable (PN 160
160356
356)) to Key Pa
Panel
nel for P&
P&TT and
and Key
Key
(MSP160600) Panel

G J4 − FFC Cable (PN 160351) to Battery Data U J18 − FFC Cable (PN 160356) to Key Panel for Backlight,

Speaker and Microphone

H P5 − Cable (PN 160372) to DC Input V P19 − Cable (PN 160387) to Qvent Flow Sensor (TSI,
MSP399123 or Sensirion, MSP161657)

I P6 − Cable (PN 160370) to Battery Power W P20 − Cable (PN 160354) to Oxygen Sensor (PN 396200)

J P60 − Opti
Options
ons Slo
Slott for
for Commu
Communic
nicati
ation
on Boa
Board
rd (for
(for CO2
CO2,, X J21 − FFC
FFC Cable
Cable (PN 160
160353
353)) to Blow
Blower
er Modu
Module
le Temp
Tempera
era--
(SpO2 not implemented in HAMILTON-C2) and Nurse Call ture Sensor
Options)

K P7 − Cable to O2 Proportional Valve Y J22 − FFC Cable to Inspiratory Valve (MSP160230)

L J9 − FFC Cable (PN 160347) to Filter Pressure Board Z P23 − Cable to Blower Module (MSP160250)

M J8 − FFC
FFC Cable
Cable (PN 1603
160359)
59) to
to Pressu
Pressure
re Senso
Sensorr Board
Board Binar
Binaryy AA P28
P28 − Cab
Cable
le to
to Fan
Fan 12V
12V (PN
(PN 1603
160346
46))
Valves

N P10 − Cable
Cable (PN 160
160387
387)) to QO2 Flo
Flow
w Senso
Sensorr (TSI,
(TSI,
MSP399124 or Sensirion, MSP161657)

52 English | 624165/07
 Mainboard MSP160382 4

4.3.2 Mainboard MSP160382

Figure 4-3. Mainboard MSP160382

A Mainboard MSP160382 O P12 − Cable to Ambient Valve (MSP160290)

B ESM Module P P13

P13 − Ca
Cabl
blee to
to Neb
Nebul
uliz
izer
er Va
Valv
lvee (PN
(PN 16
1604
0400
00))
• Embe
Embedded
dded System
System Microproce
Microprocessor
ssor Module
Module
• Powe
Powerr PC MPC5123
MPC5123 Proce
Processor
ssor

C J1 − Ethernet Connection (for internal use only) Q J14 − FFC Cable (PN 160355) to Pressure Sensor Assem-
bly (MSP160300)

D J2 − RS232 Connection R J23 − Not used for the HAMILTON-C2

E P3 − Cab
Cable
le (P
(PN
N 16
1605
0539
39)) fro
from
m Po
Powe
werr Sup
Suppl
plyy 24
24VD
VDC
C S P16
P16 − FD
FDC
C Ca
Cabl
blee (P
(PN
N 160
16038
386)
6) to Di
Disp
spla
layy
(MSP160600)

F J4 − FFC Cable (PN 160351) to Battery Data T J17 − FFC Cable (PN 160356) to Key Panel for P&T
Encoder and Key Panel

G P5 − Cable (PN 160372) to DC Input U J18 − FFC Cable (PN 160356) to Key Panel for Backlight,
Speaker and Microphone

H P6 − Cable (PN 160370) to Battery Power V P19 − Cable (PN 160387) to Qvent Flow Sensor (TSI,
MSP399123 or Sensirion, MSP161657)

I P60 − Op
P60 Optition
onss Slo
Slott for
for Co
Comm
mmun
unic
icat
atio
ion
n Boa
Board
rd (f
(for
or CO
CO2,
2, W P20
P20 − Cab
Cable
le (PN
(PN 16
1603
0354
54)) to Oxy
Oxyge
gen
n Sens
Sensor
or (PN
(PN 396
39620
200)
0)
SpO2 (Not Implemented in HAMILTON-C2) and Nurse
Call Options)

J P7 − Cable to O2 Proportional Valve X J21 − FFC Cable (PN 160353) to Blower Module Temper-
ature Sensor Board

K J9 − FFC Cable (PN 160347) to Filter Pressure Board Y J22 − FFC Cable to Inspiratory Valve (MSP160230)

L J8 − FFC
FFC Ca
Cabl
blee (PN
(PN 16
1603
0359
59)) to
to Pre
Press
ssur
uree Sen
Senso
sorr Boa
Board
rd Z J23
J23 − Ca
Cabl
blee to
to Blo
Blowe
werr Mod
Modul
ulee (MS
(MSP1
P160
6025
250)
0)
Binary Valves

M P10 − Ca
P10 Cabl
blee (PN
(PN 16
1603
0387
87)) to
to QO2
QO2 Fl
Flow
ow Se
Sens
nsor
or (T
(TSI
SI,, AA P28
P28 − Ca
Cabl
blee to
to Fan
Fan 12
12V
V (PN
(PN 16
1603
0346
46))
MSP399124 or Sensirion, MSP161657)

N J11
J11 − FF
FFC
C Cab
Cable
le to Ex
Expi
pira
rato
tory
ry Va
Valv
lvee (MS
(MSP1
P160
6024
240)
0)

Hamilton Medical | HAMILTON-C2 Service Manual 53

4 Electronics: Component Functions Overview

4.3.3 Mainboard Components

Table 4-1. Mainboard Components

Mainboard Serves as the Carrier Board for the Processor Board, Power Management System
and a Connector Board for all Sensors, Valves and Periphery Components

Controls • Blower
• ON
ON/O
/OFF
FF Ke
Keyy
• Ha
Hard
rd Key
Key and
and Lamps
Lamps
• Ke
Keyy Pan
Panel
el
• TF
TFTT Dis
Displ
play
ay
• Amb
Ambien
ientt Val
Valve
ve
• Exp
Expira
irator
toryy Valve
Valve
• Mi
Mixe
xerr Valv
Valves
es
• Ne
Nebul
bulize
izerr Valve
Valve
• Emer
Emergency
gency Statu
Statuss Indicato
Indicatorr

Interf
Interface
acess with
with the foll
followi
owing
ng Venti
Ventilat
lation
ion Unit
Unit boar
boards:
ds: • Pow
Power
er Suppl
Supplyy
• Pres
Pressure
sure Sens
Sensor
or Assemb
Assembly
ly
• Fi
Filt
lter
er Boa
Board
rd
• Sm
Smart
art Bat
Batter
teries
ies

Sensor Monitoring: • Bl
B lower Temperature
• Instr
Instrumen
umentt Temp
Temperatu
erature
re
• Pve
Pvent_
nt_con
contro
troll
• Pve
Pvent_
nt_mon
monito
itorr
• Pf
Pflo
lows
wsen
enso
sorr
• Pa
Pamb
mbie
ient
nt
• Qve
Qvent
nt Flow
Flow Sen
Sensor
sor
• QO2 Flo
Flow
w Sens
Sensor
or
• Paw
• Oxy
Oxygen
gen Se
Senso
nsorr

Inpu
Inputt Vol
Volta
tage
ge su
supp
pplilied
ed fro
from
m the
the Po
Powe
werr Sup
Suppl
ply:
y: • 24 VD
VDC
C ±5%
±5% 6.
6.6A
6A/1
/150
50W
W (R
(Ran
ange
ge 22
22.8
.8V.
V...
..25
25.2
.2V)
V)

Output Voltages created by Switching Regulators on 24 VDC • Blower

the Ventilation Unit Mainboard:
12 VDC • Autozero Valves
• Ins
Inspir
pirato
atory
ry Valve
Valve
• Exp
Expira
irator
toryy Valve
Valve
• O2 Inlet
Inlet Proport
Proportiona
ionall Valve
Valve
• Am
Ambi
bien
entt Valve
Valve
• Ne
Nebul
bulize
izerr Valve
Valve
• Ala
Alarm
rm Lamp
Lampss (IP)
(IP)
• Sp
Spea
eake
kerr
• Co
Cool
olin
ing
g Fan
Fan

5 VDC • Qvent Flow Sensor

• QO2 Flo
Flow
w Sens
Sensor
or
• DC/A
DC/AC
C Backlight
Backlight Inverter
Inverter or LED Backlight
Backlight Driver
Driver
• US
USB
B Po
Port
rt

54 English | 624165/07
 Mainboard Components 4

Output Voltages created by Switching Regulators on 3.3 VDC • Qvent Flow Sensor
the Ventilation Unit Mainboard: • QO2 Flo
Flow
w Sens
Sensor
or
• Pre
Pressu
ssure
re Senso
Sensors
rs
• P&
P&TT Contr
Control
ol Knob
Knob
• ES
ESM
M Mo
Modu
dule
le
• Blow
Blower
er Tempera
Temperature
ture Senso
Sensorr
• HEPA Filte
Filterr Temperature
Temperature Sensor
Sensor

Hamilton Medical | HAMILTON-C2 Service Manual 55

4 Electronics: Component Functions Overview

4.3.4 Voltage Distribution and Test Points

Mainboard Voltage Inputs:

Table 4-2. Mainboard Voltage Inputs:

Signal Name Voltage Level Voltage Range Current Watts

+24V_PS (from power 24 VDC 22.8 - 25.2 VDC 7A at 22.8 V; 5.7 at 25.2 150W
supply)

+24V_DcIn (from 20 V 12-24 VDC 11.0 - 27.0 VDC 9.1A at 11 V; 5A at 20V 100W
100W DC Input)
7.5A at >20 V; 5.6A at 150W
27V (Battery starts charg-
ing from DC Input if volt-
age is above 20 V)

Battery 1 (Primary Bat- 14.4 VDC 12.0 - 16.8 VDC 6A at 16.8 V; 8.3A at 100W
tery) 12V

Battery 2 (Optional Bat- 14.4 VDC 12.0 - 16.8 VDC 6A at 16.8 V; 8.3A at 100W
tery) 12V

Mainboard Voltage Outputs and Test Points:

Table 4-3. Voltage Test Points P44

Signal Name Voltage Level Voltage Range Pin P in Signal Name Voltage Level Voltage Range

GND o o GND
+5V_Usb 5.0 VDC 4.75 - 5.25 V o o +24V_DcIn 12-24 VDC 11.0 - 27.0 VDC

+5V 5.0 VDC 4.60 - 5.40 V o o +24V_PS 24 VDC 22.8 - 25.2 VDC

+3V3 3.3 VDC 3.10 - 3.60 V o o +24V_In

+3V3_BackUp 3.3 VDC 3.00 - 3.60 V o o +31V_Blower

+3V3_Stby 3.3 VDC 3.00 - 4.20 V o o +24V 26.80 VDC 24 - 29 V

+3V3_Ooc 3.3 VDC 3.00 - 4.20 V o o +14V4_Bat2 14.4 VDC 12.0 - 16.8 VDC

+3V_Ref 3.0 VDC 2.91 - 3.09 V o o +14V4_Bat1 14.4 VDC 12.0 - 16.8 VDC

+2V5_Ref 2.5 VDC 2.475 - 2.525 V o o +12V 12 VDC 9.00 - 13.2 V

GND o 1 GND

P44

English | 624165/07
56

Voltage Distribution and Test Points 4

Table 4-4. Voltage Test Points P42/P41

Pin Signal Name Voltage Level Voltage Range Pin Signal Name Voltage Level Voltage Range

o GND o GND

o Pventmonitor 0.472 0.372 - 0.572 o Iexpvalve 1.25 1.05 - 1.45

o O2 0.227 (when the 0.223 - 0.231 o Iinspvalve not used

oxygen sensor is
disconnected)

o Pflowsensor 1.25 1.15 - 1.35 o Iblower not used

o Paw 0.472 0.372 - 0.572 o Pventcontrol 0.472 0.372 - 0.572

o SoundLevel 1.15 (if silent) 1.11 - 1.19 o TO2 1.25 (measured at 1.15 - 1.35
25°C, when the
oxygen sensor is
disconnected)

o n.c. o QO2 (TSI) 0.25 0.05 - 0.45

QO2 (Sensirion) 0.7 0.5 - 0.9

o Tblower 0.5 V + 10mV/ºC o Tvent 1.25 1.15 - 1.35

o ExtInstrument not used o Qvent (TSI) 0.25 0.05 - 0.45

Qvent (Sensirion) 0.7 0.5 - 0..9

o GND 1 GND

P42 P41

Hamilton Medical | HAMILTON-C2 Service Manual

 57

4 Electronics: Component Functions Overview

4.3.5 Power Supply Components Overview (MSP160600 Revision 02)

Figure 4-4. Power Supply Overview

A Power Supply C Pow

oweer Out
Outllet Con
onn
nec
ecto
torr
• Provides power conversion
conversion from the Mains
Mains Power
Power • Cable from the Power Supply
Supply to the Mainboard
Mainboard P25 Con-
Con-
• In
Inpu
putt Powe
Power:
r: nector and Mainboard P3 Connector

– 10
100
0 to
to 240
240 VA
VAC
C
– 50 to 60 Hz
• Out
Output
put Vol
Voltag
tage:
e:
– +2
+24
4 VD
VDC ±5%
±5%

B Powe
Powerr Inl
nlet
et Con
onn
nec
ecto
torr
• Cabl
Cablee from AC Power
Power Inlet
Inlet

Power Supply Voltage Input and Output:

Table 4-5. Power Supply Voltage Input and Output

Signal Name Voltage Level [V] Voltage Range [V]

Mains Input Voltage 100 - 240 VAC 90 - 264 VAC

50 - 60 Hz

Output Voltage +24 VDC 22.8 - 25.2

58 English | 624165/07

5
Lithium Ion Battery

5.1 Rechargeable
Recharge able Lithiu
Lithiumm Ion Batte
Batteryry ......
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
........ 60
5.2 Battery
Batte ry Char
Charger
ger / Calibr
Calibrator
ator .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
..........
.... 64
5.3 Evaluatio
Evaluationn of the Batte
Batteryry State
State of Health
Health......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
........ 66
5.4 Battery
Batte ry Re-cal
Re-calibrat
ibration
ion ......
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
........ 68
5.5 Lithium
Lithium Ion Batt
Battery
ery Hand
Handling
ling Prec
Precautio
autions ns ......
...........
...........
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...... 73
 59

5 Lithium Ion Battery

5.1 Rechargeable Lithium Ion Battery

WARNING
It is mandatory that the HAMILTON-C2 is operated with at least one battery installed.

NOTICE

• At high operating temperature,

temperature, the battery does not start charging.
charging. For example after
after transport and high temperature.
temperature.
• The backup battery
battery is intended for short-term use only. It is not intended to be a primary power
power source.
• Hamilton Medical recommends
recommends that the ventilators
ventilators batteries be fully charged
charged before you ventilate a patient.
patient. If the batter-
ies are not fully charged and the AC power fails, always pay close attention to the level of battery charge.

The Backup Battery provides backup power to the HAMILTON-C2.

5.1.1 Introduction
Two backup batteries, one standard and one optional, are used the HAMILTON-C2 when the primary power source is low or
unavailable.
When the primary power source (either AC mains power or a DC power supply) fails, the ventilator automatically
automatically switches to
backup battery operation with no interruption in ventilation. An alarm sounds to signal the switchover. To reset the alarm,
silence the alarm to confirm notification of the power system change.
If the optional battery (battery 2) is available and adequately charged, the ventilator switches to this battery first. When bat-
tery 2 is depleted or unavailable, the ventilator switches to the standard battery (battery 1).
The batteries power the ventilator until the primary power source is adequate or the battery is depleted.
As a further safeguard, the HAMILTON-C2 provides a low battery alarm. It also has a capacitor-drive
capacitor-driven
n backup buzzer that
sounds continuously for at least 2 minutes when battery power is completely lost.
The ventilator recharges the batteries whenever the ventilator is connected to either AC or >20VDC, with or without the
ventilator power switched on. The battery charge indicator (see Figure 5-1 Power Source Symbols and Battery Charge Indica-
tor) lights to show that the batteries are being charged.
The power source symbols in the bottom right-hand corner of the screen show the available power sources. A frame around
a symbol indicates the current ventilator power source. Green indicates the level of battery charge.
60 English | 624165/07

Introduction 5

Figure 5-1. Power Source Symbols and Battery Charge Indicator

 Hamilton Medical | HAMILTON-C2 Service Manual 61

5 Lithium Ion Battery

5.1.2 Replacing the Battery

WARNING
When a battery has reached its end-of-life, the capacity is reduced and the battery weakens. The use of a ventilator with
weak batteries can cause the device to report incorrect fuel gauge information, leading to a possible unexpected ventilation
stop if a power failure occurs.

The batteries are hot-swappable; that is, they can be replaced while the ventilator is operating. Replace with a newly charged
battery. For battery replacement refer to the Backup Battery Pack Removal/Assembly Section 10.4.1
10.4.1..

5.1.3 Storage Hints

• Nev
Never
er store
store a batter
batteryy in a dischar
discharged
ged state.
state.
• Rech
Recharge
arge batte
batteries
ries ever
everyy 6 months
months..
• Stor
Storee below 25°C.
25°C. The
The ideal
ideal range is betwe
between
en 5°C and
and 21°C.
• If the storage temperature
temperature exceeds
exceeds 25°C during this 6-month period, the shelf life for the batteries
batteries is reduced.
reduced. Be sure to
recharge these batteries periodically.
• Storage place
place should be free from vibration, dust, direct
direct sunlight, moisture
moisture and corrosive
corrosive gases.
gases.

5.1.4 Backup Battery

CAUTION
It is mandatory that the HAMILTON-C2 is operated with at least one battery installed.

NOTICE

- The backup battery is intended for short-term use only. It is not intended to be a primary power source.
- Hamilton Medical recommends that the ventilators batteries be fully charged before you ventilate a patient. If the batteries
are not fully charged and the AC power fails, always pay close attention to the level of battery charge.

5.1.5 Battery Life Expectancy / Li-Ion Battery Maintenance

• The lifetime of a battery is defined
defined by the capacity
capacity loss. A Li-ion batteries
batteries capacity
capacity is lowered due to
to the number of charge
charge
cycles, as well as elapsed time. Given normal storage and use, you can expect the battery to deliver 75% or more of its ini-
tial capacity after 300 charge/discharge cycles or within 2.5 years of its manufacture date.
• Hamilton Medical
Medical recommends
recommends replacing a battery
battery when the capacity
capacity is reduced
reduced to 80% of its designed
designed capacity.
(HAMILTON-C2:
(HAMILTON-C 2: 6500 mAh).
• Cycle numbers
numbers (cy.) and full charge capacity (fc.)
(fc.) are provided on PAGE
PAGE No. 1102 (See the
the Lithium Ion Battery
Battery Mainte-
nance Section 5.1.6
5.1.6)) in the Service software (SW ≥ 1.1.X).
• The battery’s
battery’s manufacture date is stamped
stamped on top of the battery
battery connector (IEYYWWVV).
(IEYYWWVV). The date is encoded as follows:
follows:
In the example IE110221, the year is 2011 (11), the week is (02), and the software version is (2.1).
• The HAMILTON-C2
HAMILTON-C2 software version > 1.1.x checks
checks the battery capacity and
and does not accept weak
weak batteries.
batteries. Batteries
with a capacity loss of more than 25% generate the error message Battery calibration required.
62 English | 624165/07

Lithium Ion Battery Maintenance 5

5.1.6 Lithium Ion Battery Maintenance

5.1.6.1 Maintenance Hints

• When the battery
battery is used in a device,
device, a calibration cycle
cycle on the battery
battery charger (PN 369136)
369136) is recommended
recommended once per
year during preventive maintenance.
maintenance.
• Periodical use of the
the batteries can
can extend the battery
battery life time and allows the battery
battery a calibration
calibration cycle each time
time it is
recharged.

• When a ventilator is not in use, connect it to

to mains power for 1 hour every week.
week. Make sure
sure to disconnect it afterwards.
afterwards.
5.1.6.2 Warranty
• Batteries are consumable parts.
parts. Therefore they
they are excluded
excluded from the standard
standard warranty - excepting out-of-box
out-of-box failures!

5.1.6.3 Disposal
• Regulations vary country by country.
country. Dispose of the batteries
batteries in accordance
accordance with
with local regulations.
regulations.

NOTICE

When the battery reaches its end-of-life, the capacity is reduced and the battery becomes unreliable. The use of a ventilator
with such batteries may cause wrong fuel gauge information leading to an unexpected ventilation stop when a power fail
occurs!
 Hamilton Medical | HAMILTON-C2 Service Manual 63

5 Lithium Ion Battery

5.2 Battery Charger / Calibrator

WARNING
• Do not expose the charger or power
power supply to water or conductive liquids, this is not a sealed case.
case.
• Do not open the charger
charger or power supply case. There are no user serviceable
serviceable parts inside.
• Do not cover the fan exhaust or obstruct
obstruct the airflow, as this will cause overheating.
overheating. Use only the manufacturer’s
manufacturer’s 24V
2.5A power supply and observe terminal polarity

• Place the charger

charger in a cool spot, away
away from external
external heat sources.
sources.

CAUTION
During re-calibration, the battery connector and base of the charger may become warm.

The Battery Charger / Calibrator (PN 369104, see Figure 5-2 Battery Charger / Calibrator, please make sure you are using a
charger with Revision 07 or higher) is a standalone desktop battery charger with the added ability to re-calibrate the fuel
gauge on smart batteries. It works with all Hamilton Medical smart batteries.

Figure 5-2. Battery Charger / Calibrator

Package contents:

• One deskto
desktop
p Battery
Battery Charger
Charger / Calibrat
Calibrator
or (PN 369104)
369104)
• Three plastic
plastic spacers to modify the battery recess
recess to suit your battery size
• One 24V 2.5A
2.5A AC:DC
AC:DC Power
Power Supply,
Supply, universa
universall mains input
input

• One
One ma
main
inss ca
cabl
blee
– European chargers
chargers (CH5000E) are packed
packed with a European 2-pin Mains Power
Power Cord
– UK chargers
chargers (CH5000U) are packed
packed with a UK 3-pin Mains Power Cord
– North American
American chargers (CH5000A) are packed with
with a US 3-pin Mains Power
Power Cord
• In
Inst
stru
ruct
ctio
ion
n manua
manuall

NOTICE

Chargers shipped with medical grade power supplies carry the suffix “M” – eg. CH5000AM.
64 English | 624165/07

Battery Charger / Calibrator Installation 5

5.2.1 Battery Charger / Calibrator Installation

1. Place the charger unit on a flat, level surface away from sources of heat and moisture.
2. Plug the DC connector from the power supply into the connector socket on the back of the charger.
3. Please apply the supplied cable for connecting the battery charger to the AC mains supply.

5.2.2 Battery Charging

1. Place the battery into the battery bay.
2. Make sure that the 5-way connector is fully seated.

NOTICE

The charger will automatically begin to charge the battery.

The LEDs in the status window will provide status information as detailed in the table.

Table 5-1. Battery Lights

Signal Name Voltage Level

Green flashing Charging

Green solid Fully charged

Blue flashing In calibration mode

Blue solid Calibration complete

Red flashing Fuel gauge calibration required

Red solid Error

5.2.3 Battery Recharge Time

The times given below are for a full charge from 0% to 100% state of charge.

Table 5-2. Battery Recharge Time

Battery Chemistry Battery Model Typical Recharge Time

Li Ion MSP369106 4.5 hours

 Hamilton Medical | HAMILTON-C2 Service Manual 65

5 Lithium Ion Battery

5.3 Evaluation of the Battery State of Health

Knowing the Battery State of Health (SoH) is very important to guarantee a safe operation of the ventilator running on bat-
tery power. With the following information, you will be able to evaluate the Battery State of Health. With this awareness, you
can decide when a battery needs to be replaced.
You normally perform these checks once a year during Preventive Maintenance.
Read the four battery parameters as follows:

Table 5-3. Evaluation of the Battery State of Health

Parameter Where to look for: How to access and how to read:

Full
Full Ch
Char
arge
ge Capa
paci
city
ty FC
FCC
C [mA
[mAh]
h] See th
thee te
tech
chni
nica
call sta
state
te or re
read
ad th
thee Go into service software, technical state, the value is
value in the exported and printed shown on the bottom.
instrument report.

Calendar age AGE [Y] See printed on battery. The battery’s date of manufacture is stamped on top
of the battery connector (IEyywwvv). A coding of e.g.
IE144514 means Year 2014, Week 45, Version 1.4,
SN 67, 6.8Ah

Cycles CYC [1] See the technical state or read the Go into service software, technical
t echnical state, value shown
value in the exported and printed on the bottom.
instrument report.

Error ERR (%) See the technical state or read the Go into service software, technical state, the value is
value in the exported and printed shown on the bottom.
instrument report.

Figure 5-3. Battery State of Health

66 English | 624165/07

Evaluation of the Battery State of Health 5

Compare the values of the battery with the following chart:

If one or more parameters
parameters is out of the green range, perform the recommend
recommended
ed action.

Figure 5-4. 4 Key Values to Evaluate the Battery State of Health

 Hamilton Medical | HAMILTON-C2 Service Manual 67

5 Lithium Ion Battery

5.4 Battery Re-calibration

The battery calibration is done automatically.
If the battery fuel gauge needs re-calibrating, the red LED will flash when you put the battery into the battery charger. This
indicator provides feedback on the accuracy of the fuel gauge and avoids unnecessary battery calibration cycles.
You have the option to calibrate the fuel gauge and charge the battery or to only charge the battery. This option is given
because a recalibration cycle is longer than a charge cycle.

To recalibrate the battery, press the calibrate button on the front of the charger.
The blue calibration LED will flash to indicate that the battery is undergoing the re-calibration cycle. There may be a short
delay before the calibration begins. During calibration the discharge resistors will heat up and the fan will operate to main-
tain the temperature within acceptable limits.
At the end of the procedure the blue calibration LED will illuminate indicating a fully charged, fully calibrated battery.

NOTICE

No action is necessary if only a recharge is required. The charger will automatically begin to charge the battery.
The most common cause of calibration failure is overheating of the battery during discharge. Keep the charger away from
direct sunlight or heat sources.

CAUTION
During recalibration, the battery connector and base of the charger may become warm.
68 English | 624165/07

General Information 5

5.4.1 General Information

If the battery is in need of fuel gauge re-calibration, the red LED will flash upon insertion of the battery into the battery
charger. This indicator provides feedback to the user on the accuracy of the fuel gauge and avoids unnecessary battery cali-
bration cycles.
The user has the option to calibrate the fuel gauge and charge the battery, or only charge the battery. This option is given
because a re-calibration cycle is longer than a charge cycle.
For re-calibration of the battery, please press the "calibration button" on the front of the charger.

NOTICE

No additional action is required for re-charging the battery. The process starts automatically.

The blue calibration LED will flash to indicate the re-calibration cycle. There may be a short delay before the calibration
begins. During calibration the discharge
di scharge resistors will heat up and the fan will operate to maintain temperature within accept-
able limits.
At the end of this procedure the blue LED will stay constant indicating a fully charged, fully calibrated battery.

CAUTION
The most common cause of calibration failure is overheating of the battery during discharge. Please keep the charger away
from direct sunlight or heat sources.
 Hamilton Medical | HAMILTON-C2 Service Manual 69

5 Lithium Ion Battery

5.4.2 Re-calibration Time

The re-calibration cycle begins by discharging the residual capacity. Then a calibration charge is delivered to the battery. This
is followed by a calibration discharge. Finally the battery is given a regular charge. A calibration cycle will be faster if the bat-
tery is fully discharged to begin with.
Re-calibration time (5-4
(5-4)) is governed by the battery voltage and capacity. Larger batteries, and low voltage batteries will take
longer to re-calibrate. Calibration is initiated each time the re-calibration button is pressed, so it is not recomme
recommended
nded to press
the re-calibration button part way through the re-calibration cycle.

Calibration begins each time the re-calibration button is pressed. Do not press the re-calibration button part way through the
re-calibration cycle.
The re-calibration cycle is as follows:
1. Dis
Discha
charge
rge of
of any res
residu
idual
al capa
capacit
city.
y.
2. A calibra
calibration
tion charge
charge is deliver
delivered
ed to
to the batt
battery.
ery.
3. Dis
Discha
charge
rge of
of calibr
calibrati
ation
on capac
capacity
ity..
4. The batt
battery
ery is give
given
n a regul
regular
ar char
charge.
ge.

Table 5-4. Battery Re-Calibration Times

Battery Battery Model Minimum Recalibration Time Maximum Recalibration Time

Li-ion MSP369106 14.6 hours 19.2 hours

70 English | 624165/07

Re-calibration Description 5

5.4.3 Re-calibration Description

Impedance tracking fuel gauges retain accuracy longer than coulomb-counters and can even self re-calibrate in use as long as
there are periods of inactivity
i nactivity in the cycle so that the impedance measurement
measurement can be made more accurately.
If no periods of rest are present in the cycle then the Impedance tracking fuel gauge will accumulate the Max-Error
Max-Error at a rate
of 1% every 20 cycles.
Impedance-Tracking fuel gauge re-calibration is achieved by charging the battery, allowing it to rest, discharging it allowing it
Impedance-Tracking
to rest again. This algorithm can only be performed on the external charger/calibrator
charger/calibrator CH5000 (see the Re-calibration Time
Section 5.4.2
5.4.2).
).
So re-calibration is used to re-set the fuel gauge to match the actual capacity in the battery. In this way, even as the battery
ages and things change, the accuracy and reliability of the fuel gauge can be retained throughout the life of the battery.
 Hamilton Medical | HAMILTON-C2 Service Manual 71

5 Lithium Ion Battery

5.4.4 Rechargeable Lithium Ion Battery Capacity

Figure 5-5. Rechargeable Lithium Ion Battery Capacity

The battery can directly display the capacity information. The battery capacity is displayed as the RSoC (Relative State of
Charge). Each LED segment represents 25 percent of the full charge capacity. The LED pattern definition is given in the table
below. The LED’s illuminate for 4 seconds following switch activation. If the battery voltage is too low, there will be no LED
indication.

Table 5-5. Battery Capacity Information

Capacity LED Indicators # Note

1 2 3 4

At or below 10% x Blinks

10% - 25% x Lit for 4 seconds.

26% - 50% x x Lit for 4 seconds.

51% - 75% x x x Lit for 4 seconds.

76% - 100% x x x x Lit for 4 seconds.

Refer to the HAMILTON-C2 Operator's Manual > Electrical Specifications

72 English | 624165/07

Lithium Ion Battery Handling Precautions 5

5.5 Lithium Ion Battery Handling Precautions

WARNING
• Before using lithium ion batteries
batteries for the first time, carefully study this section, including
including all Cautions and Warnings.
Warnings.
• Keep this
this section
section for future
future reference
reference..

WARNING
• Do not use the battery for a purpose other than those specified.
specified. Otherwise,
Otherwise, its performance will be compromised
compromised and/or
its service life will be shortened. Depending on the equipment in which the battery is used, excessively high current can
flow through the battery, possibly damaging it and leading to acid leakage, overheating, smoke emission, bursting and/
or ignition.
• Do not use the battery in combination with primary
primary batteries (such as dry-cell
dry-cell batteries) or batteries
batteries of different capaci-
ties or brands. Otherwise, the battery can be overdischarged during use, or overcharged during recharging, abnormal
chemical reactions may occur, possibly leading to acid leakage, overheating,
overheating, smoke emission, bursting and/or ignition.
• Do not use or leave the battery near
near a heat source such as a fire or a heater
heater (+80ºC or higher). If the resin separator
should be damaged due to overheating, internal short-circuiting may occur to the battery, possibly leading to acid leak-
age, smoke emission, bursting and/or ignition.
• Do not put the battery
battery into a microwave
microwave oven or pressurized
pressurized container. Rapid
Rapid heating or disrupted sealing
sealing can lead to
acid leakage, overheating, smoke emission, bursting and/or ignition.
• Do not discard the battery into fire or heat it. Otherwise,
Otherwise, its insulation can melt down, its gas release
release vent or safety fea-
fea-
tures will be damaged and/or its electrolyte can ignite, possibly leading to acid leakage, overheating, smoke emission,
bursting and/or ignition on it.

• Do not immerse the battery

battery in liquid, or allow it to get wet. Otherwise, the protective features
features in it can be damaged,
damaged, it
can be charged with extremely high current and voltage, abnormal chemical reactions may occur in it, possibly leading to
acid leakage, smoke emission, bursting and/or ignition.
• Do not pierce the battery with a nail or other sharp objects,
objects, strike it with a hammer,
hammer, or step on it. Otherwise, the battery
will become damaged and deformed, internal short-circuiting can occur, possibly leading to acid leakage, overheating,
smoke emission, bursting and/or ignition.
• Do not strike or throw the battery. The impact
impact might cause leakage,
leakage, overheating, smoke
smoke emission, bursting and/or igni-
tion. Also, if the protective feature in it becomes damaged, it could become charged with an extremely high current and
voltage, abnormal chemical reactions can occur, which can lead to acid leakage, overheating smoke emission, bursting
and/or ignition.
• Do not disassemble or modify the battery.
battery. The battery is equipped
equipped with built-in safety/protection features.
features. Should these
features be disabled, the battery can leak acid, overheat, emit smoke, burst and/or ignite.
• If the battery leaks and the electrolyte
electrolyte gets into the eyes,
eyes, do not rub them. Instead, rinse the eyes with clean
clean running
water and immediately seek medical attention. Otherwise, eye injury may result.
• Do not use an apparently damaged
damaged or deformed battery.
battery. Otherwise, acid leakage,
leakage, overheating, smoke
smoke emission, bursting
and/or ignition of the battery may occur.
• Consider consolidating these three
three into: Do not expose the battery to fire, flames,
flames, or excessive heat
heat such as is generated
by soldering, welding, radiators and so on. If the battery gives off a bad odor, melts, becomes discolored or deformed,
leaks electrolyte fluid, appears in any way abnormal at any time, remove it from the equipment as the battery can leak
acid (electrolyte fluid), emit smoke, burst and/or ignite.
• Do not reverse the positive (+) and negative
negative (-) terminals. Otherwise,
Otherwise, during recharging, the battery willwill be reverse-
charged, abnormal chemical reactions then may occur, or excessively high current can flow during discharging, leading
to acid leakage, overheating, smoke emission, bursting and/or ignition.
• The positive (+) and negative
negative (-) terminals
terminals are arranged
arranged in a particular orientation. Do not force the connection if you
cannot easily connect the battery terminals to the battery charger or other equipment. Confirm that the terminals are
correctly oriented. Reversing the terminals will result in reverse-cha
reverse-charging,
rging, possibly leading to acid leakage, overheating,
smoke emission, bursting and/or ignition.
• Do not connect the positive (+) and negative (-) terminals
terminals with a metal object such
such as wire. Do not transport or store the
battery together with metal objects such as necklaces, hair pins, etc. Otherwise, short-circuiting will occur, over-current
will flow, causing the battery to leak acid, overheat, emit smoke, burst and/or ignite or the metal object such as wire,
necklace or hair pin can generate heat.
• Do not connect the battery to an electrical
electrical outlet, vehicle cigarette
cigarette lighter, etc. When subjected
subjected to large voltage, over-
current can flow on the battery, possibly leading to acid leakage, overheating, smoke emission, bursting and/or ignition.
• Do not recharge the battery near
near fire or above 45°C. Otherwise,
Otherwise, hot temperatures
temperatures can trigger its built-in protective fea-
tures, inhibiting recharging or can damage the built-in protective features, causing it to be charged with an extremely
 Hamilton Medical | HAMILTON-C2 Service Manual 73

5 Lithium Ion Battery

high current and voltage and, as a result, abnormal chemical reactions can occur in it, possibly leading to acid leakage,
overheating, smoke emission, bursting and/or ignition.
• To recharge the battery,
battery, use the battery charger
charger specifically designed for the purpose
purpose and observe the recharging
recharging condi-
tions, refer to 5.2
5.2.. A recharging operation under non-conforming recharging conditions (higher temperature and larger
voltage/current than specified, modified battery charger, etc.) can cause the battery to be overcharged, or charged with
extremely high current. An abnormal chemical reaction can occur in the battery, possibly leading to acid leakage, over-
heating, smoke emission, bursting and/or ignition.
• If recharging operation fails to complete
complete even when a specified
specified recharging time has elapsed,
elapsed, immediately stop further
further
recharging. Otherwise, acid leakage, overheating,
overheating, smoke emission, bursting and/or ignition can occur.

CAUTION
• If you find rust, a bad odor, overheating and/or
and/or other irregularities when using the battery for the first time, return
return it to
Hamilton Medical AG.
• If acid leaking from the battery comes into contact with your skin or clothing, immediately wash it away with running
water. Otherwise, skin inflammation can occur.
• The battery incorporates built-in
built-in safety devices. Do not use it in a location where static electricity (greater than the manu-
facturer’s guarantee) may be present. Otherwise, the safety devices can be damaged, possibly leading to acid leakage,
overheating, smoke emission, bursting and/or ignition.
• Do not use or subject the battery to intense
intense sun or above 65°C. Otherwise, acid leakage, overheating and/or smoke
emission can occur. Also, its guaranteed performance will be lost and/or its service life will be shortened.
• The guaranteed recharging temperature
temperature range is 0°C to +45ºC. A recharging operation
operation outside this temperature
temperature range
can lead to acid leakage and/or overheating of the battery and may cause damage to it.
• Store the battery in a location where children cannot reach
reach it. Also, make sure that no child takes the
the battery out of the
the
battery charger or equipment.
74 English | 624165/07

6
Preventive Maintenance and Testing

6.1 Overview........
Overview.. ...........
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6.2 Hospital
Hospital Preve
Preventive
ntive Main
Maintena
tenance........
nce..............
...........
...........
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...... 78
6.3 Engineer
Engineer Prev
Preventiv
entivee Mainten
Maintenance......
ance............
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...... 79
 75

6 Preventive Maintenance and Testing

6.1 Overview

WARNING
− To prevent disease transmission, you must use personal protective equipment when handling contaminated bacterial
bacterial fil-
ters or other patient accessories. Refer to the HAMILTON-C2 Operator’s
Operator’s Manual for instructions on sterilizing patient system
parts.
− Device is potentially contaminated

− The device must be cleaned and disinfected to prevent the spread of infections and germs

CAUTION
Make sure to take full ESD (ElectroStatic Discharge) precautions before handling any electronic parts, or before opening the
HAMILTON-C2. For more information refer to:
− Electrical Safety Overview Section 7.1
− Standard Tools Section 11.2
− Special Tools Section 11.3
− Test Equipment Section 11.4
− You must complete a service training course for the HAMILTON-C2 with Hamilton Medical before undertaking the main-
tenance and testing procedures described in this manual.

6.1.1 Introduction
All Preventive Maintenance and Testing must be performed:
• Aft
After
er repla
replacin
cing
g any comp
compone
onent
nt
• Once a year or once every
every 5000 operating hours,
hours, whichever
whichever comes first
To perform Preventive Maintenance,
Maintenance, perform all the steps shown in the Overview of Preventive Maintenance
Maintenance and Testing Sec-
tion 6.1.4
6.1.4..

6.1.2 Checking the Software Level

In general, Hamilton Medical AG recommends updating to the latest Software Version available. See the Hamilton Medical
AG Partner-net.
76 English | 624165/07

Items Required for Preventive Maintenance

Maintenance and Testing 6

6.1.3 Items Required for Preventive Maintenance and Testing

Table 6-1. Items Required for Preventive Maintenance
Maintenance and Testing
Step Items Required, or Possibly Required

Hospital Preventive Maintenance Section 6.2 • The HAMILTON-C2

HAMILTON-C2 Operator’s
Operator’s Manual or local-language
local-language equivalent
equivalent
Engineer Preventive Maintenance Section 6.3 • HEPA Filte
Filterr (PN
(PN 160216)
160216)
• Filter Set (containing
(containing 2 Dust
Dust Air Filter and 1 Fan Filter (PN 160215))
160215))

• Blow
Blowerer Module
Module (MSP1
(MSP160250
60250))
• Lithi
Lithium
um Ion Battery
Battery Pack(s)
Pack(s) (MSP369106)
(MSP369106)
• Battery Charger / Calibrator
Calibrator (PN 369104,
369104, Rev 07 or higher)
higher)
• Oxyge
Oxygen
n Sensor
Sensor (PN 396200
396200))
• HPO Inlet
Inlet Filter
Filter Kit
Kit (PN 160497)
160497)
• Complete Patient
Patient Breathing
Breathing Circuit (Adult, PN 260086):
– Test Lung
Lung with ET-Tube
ET-Tube (PN 151815)
151815) and Adapte
Adapterr (PN 281420)
281420)
– Ins
Inspir
pirato
atory
ry Filter
Filter (PN
(PN 279204)
279204)
– Short Sili
Silicone
cone Tube (PN 26010
260100)
0)

NOTICE! For more details of parts, refer to the Spare Parts Section
12..
12

Electrical Safety Tests Section 7.2 • Test equipment

equipment for the HAMILTON-C2;
HAMILTON-C2; See the Hamilton Medical AG Partner-
Service Software Section 8 net > Technical Support > Recommended Spare Parts List > Recommended Test
Equipment

NOTICE! For more details of Test Equipment, refer to the Test Equipment Section
11.4..
11.4

6.1.4 Overview of Preventive Maintenance and Testing

Work methodically through the sections shown in the Overview of Preventive Maintenance and Testing Table 6-2 below.
Maintenance and testing is not complete until all steps are performed successfully.
successfully.
If you make a replacemen
replacement,
t, you must go back to “Step 3” in the Overview of Preventive Maintenance and Testing Table 6-2
below.

Table 6-2. Overview of Preventive Maintenance

Maintenance and Testing

Step Task Where Found Time Required

1. Perfor
Performm (or
(or co
conf
nfir
irm
m itit has
has be
been
en pe
perf
rfor
orme
med)
d) th
thee Hos
Hos-- Hospital Preventive Maintenance Sec- 5-15 min.
pital Preventive Maintenance tion 6.2

2. Perf
rfo
orm the Engineer Preventive Maintenance Engineer Preventive Maintenance Sec- 10 min.
tion 6.3

3. Perform parts replacements as necessary Components Removal/ Assembly Sec- N/A

tion 10

4. Perform the Electrical Safety Tests Electrical Safety Tests Section 7.2 10 min.

5. Perform the Service Software Checks Service Software Section 8 40 min.

6. Finish
Finish th
thee te
test
stin
ing
g by co
comp
mple
leti
ting
ng th
thee ta
task
skss do
docu
cu-- The HAMILTON-C2 Operator’s Manual 10 min.
mented in the Tests, Calibrations and Utilities Section or local-language equivalent
of the HAMILTON-C2 Operator’s Manual
 Hamilton Medical | HAMILTON-C2 Service Manual 77

6 Preventive Maintenance and Testing

6.2 Hospital Preventive Maintenance

The Hospital Preventive Maintenance Table 6-3 shows the maintenance tasks
tasks that hospital staff must perform. It is copied
from the English Version of the Operator’s Manual.
Examine each ventilator for which you are responsible, and satisfy yourself that hospital staff are regularly performing these
tasks.
If necessary:

• Perfo
Perform
rm the
the tasks
tasks you
yourse
rself
lf
• Tra
Train
in staff
staff how to perform
perform these task
taskss

Table 6-3. Hospital Preventive Maintenance

Maintenance

Interval Part/Accessory Procedure

Between patients and according to hos- Patient Breathing Circuit (including Replace with sterilized or new single use parts. Run
pital policy Mask, Inspiratory Filter, Flow Sensor, the Tightness Test and the Flow Sensor Calibration as
Nebulizer Jar, Expiratory Valve and shown in the HAMILTON-C2 Operator’s Manual.
Membrane)

Entire ventilator Run the pre-operational check as shown in the

HAMILTON-C2 Operator’s Manual.

Every 2 days or according to hospital Patient Breathing Circuit Empty any water from breathing tubes or water
policy traps. Inspect parts for damage. Replace as necessary.

Every month (or more often, if Air Intake Dust Filter and Fan Filter Set Check for dust and lint. If needed, clean or replace as

required) (5 pieces) (rear panel) shown in the HAMILTON-C2 Operator’s Manual.

Every 6 months (while the ventilator is Battery Recharge battery by plugging the Ventilator into AC
in storage) Power for at least 4 hours.
78 English | 624165/07

Engineer Preventive Maintenance 6

6.3 Engineer Preventive Maintenance

WARNING
This section is not a stand-alone, independent part of the manual. Perform the tasks detailed here only as a part of, and as
instructed. Refer to the Preventive Maintenance and Testing Overview Section 6.1 and Hospital Preventive Maintenance Sec-
tion 6.2
6.2..

Perform the Engineer Preventive Maintenance according to the table below:

Table 6-4. Engineer Preventive Maintenance

Maintenance Schedule

Interval Part/Accessory Procedure

Yearly or every 5000 hours, Ventilator Perform service-related Preventive Maintenance.

whichever comes first, or as nec-
Cali
Calibr
brat
atio
ions
ns an
and
d Tes
Tests
ts Perfor
Perform
m all
all ca
cali
libr
brat
atio
ions
ns an
and
d tes
tests
ts in th
thee Ser
Servi
vice
ce So
Soft
ftwa
ware
re.. (Re
(Refe
ferr to
to
essary
the Service Software Introduction Section 8.1 8.1).
).

Pre-
Pre-Op
Oper
erat
atio
iona
nall Che
Check
ckss Perfor
Perform
m the
the Pr
Pre-
e-op
oper
erat
atio
iona
nall Che
Check
ckss as
as sho
shown
wn in th
thee HAM
HAMIL
ILTO
TON-
N-C2
C2
Operator’s Manual > Running the Pre-operational Check.

Alarm Tests Perform the alarm checks as shown in the HAMILTON-C2 Opera-
tor’s Manual > Alarm Tests.

HEPA Filter Replace as described in the HAMILTON-C2 Operator's Manual >

Servicing the Air Intake and Fan Filters.

HPO Inlet Filter Replace as described in the High Pressure Oxygen Connector
Removal/Assembly Section 10.4.4
Removal/Assembly 10.4.4..
Oxygen Sensor Replace if depleted as shown in the HAMILTON-C2 Operator’s
Manual Section > Replacing the Oxygen Sensor.

Battery to be checked. Replace Lith

Lithiium Io
Ion
n Bat
atte
tery
ry Replac
Repl acee th
thee Li
Lith
thiium Io
Ion
n Ba
Batt
tter
eryy (R
(Ref
efeer to Rep
epla
laci
cin
ng th
thee Ba
Batt
tteery Se
Sec-
c-
battery when (whichever comes tion 5.1.2
5.1.2).
).
first):
• MSP369106
MSP369106 when capa
capacity
city <
5280 mAh
• Bat
Batter
teryy age > 3 Years
Years
• Cy
Cycl
cles
es > 400
400

Eve
very
ry 5 ye
years (3
(30,
0,00
000
0 Hou
Hours
rs)) LCD
LCD Dis
ispl
plaay Bac
Backklig
ight
ht Replac
Repl acee th
the LC
LCD Di
Disp
spla
layy Ba
Back
ckli
ligh
ghtt as
as de
desc
scri
ribe
bed
d (R
(Ref
efeer to
to LC
LCD Bac
Back-
k-
light Removal/Assembly Section 10.3.8
10.3.8).).

When ebt or blower timer is ≥ Blower Module Replace the Blower Module when the Blower Timer has reached
100%. 100%(dynamic lifetime surveillance,
surveillance, typically after 8 years). Also

replace
the nextthe Blower reaches
6 months Module 100%
when the prediction
(Refer of Module
to Blower Blower Timer in
Removal/Assembly
Removal/Assem bly Section 10.4.10
10.4.10).
).
 Hamilton Medical | HAMILTON-C2 Service Manual 79

6 Preventive Maintenance and Testing

80 English | 624165/07

7
Electrical Safety

7.1 Electricall Safety

Electrica Safety Overview......
Overview......................
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........ 82
7.2 Electrica
Electricall Safety
Safety Test
Testss ......
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........ 82
 81

7 Electrical Safety

7.1 Electrical Safety Overview

WARNING
Electrical Safety Tests detailed
detailed in this section must be performed as part of, or as instructed in the Overview of Preventive
Maintenance and Testing Section 6.1.46.1.4..
In addition, to comply with IEC 62353, the Electrical Safety Test's must be performed after:
− The Power Supply is replaced
− The Mainboard is replaced
− Removing any ground contact from the Ventilator
− When performing Preventive Maintenance
− Any repair
− Installation

Hamilton Medical AG performs a set of Electrical Safety Tests,

Tests, as specified in IEC 60601-1, on all the ventilator and compres-
sor units that it manufacture
manufactures.
s. Hamilton Medical AG performs these tests automatically, using the RIGEL 288 Safety Analyzer
or a device like Metron QA90.
As stated in the warning above, it is a legal necessity that, after performing the Preventive Maintenance, after a repair or
after an adjustment described above, the Electrical Safety Tests are performed.

7.2 Electrical Safety Tests

7.2.1
• Mul
ulti
tim
Preparation
mete
terr
for Tests
• Sa
Safe
fety
ty An
Anal
alyz
yzer
er
• Ele
Electr
ctrica
icall Safety
Safety Test
Test Cabl
Cablee

Figure 7-1. RIGEL 288 Safety Analyzer

82 English | 624165/07

Perform the Tests 7

7.2.2 Perform the Tests

The Electrical Safety Tests you must perform are explained in this section. If you have an automated safety device such as the
RIGEL 288 Safety Analyzer used by Hamilton Medical, perform the automated tests in addition to the tests shown in this sec-
tion.

7.2.3 Device Type

For the IEC 62353 Regulations concerning medical devices, the HAMILTON-C2 is a:
• Class 2
• Ty
Type
pe B Dev
Devic
icee
• Type BF if the Commu
Communicat
nication
ion Board for
for Capnography
Capnography is installe
installed
d
 Hamilton Medical | HAMILTON-C2 Service Manual 83

7 Electrical Safety

7.2.4 Internal Resistance Checks

For these tests, a Digital Voltmeter is required (refer to Digital Voltmeter Section 11.3.1
11.3.1))
Check the resistance between the Earth Ground on the HAMILTON-C2 with the Test Connector, and other components as
shown in Table 7-1 Electrical Tests.

Table 7-1. Electrical Tests

Check Minimal Acceptable Figure

Resistance
A. Ground (earth) pin to: > 2.4MΩ See Figure 7-2
Communications Inter-
face Connector

B. Ground (earth) pin to: > 2.4MΩ See Figure 7-3

Interaction Panel

C. Ground (earth) pin to: > 2.4MΩ See Figure 7-4

High Pressure Oxygen

D. Ground (earth) pin to: > 2.4MΩ See Figure 7-5

Low Pressure Oxygen

Figure 7-2. Earth Ground to the Communication Interface Connector Resistance

Resistance
84 English | 624165/07

Internal Resistance Checks 7

Figure 7-3. Earth Ground to the Interaction Panel Resistance

Figure 7-4. Earth Ground to the High Pressure Oxygen Resistance

 Hamilton Medical | HAMILTON-C2 Service Manual 85

7 Electrical Safety

Figure 7-5. Earth Ground to the Low Pressure Oxygen Resistance

86 English | 624165/07

Electrical Safety Tests - IEC 62353 7

7.2.5 Electrical Safety Tests - IEC 62353

It is a legal necessity, after a repair or adjustment that includes replacing the Power Supply, Mainboard or removing any of
the internal earth connectors, perform an Electrical Safety Test on the ventilator. The Electrical Safety Test is performed with
suitable equipment such as the RIGEL 288 Safety Analyzer (See Figure 7-6 RIGEL 288 Safety Analyzer). Details of these Auto-
mated Electrical Safety Tests depend on the test equipment used, it is impossible to offer any detailed descriptions.

Figure 7-6. RIGEL 288 Safety Analyzer

Specifications

Table 7-2. IEC 62353 Specifications for Class II Type B and BF Devices

Current in mA (RMS - Root Mean Square) Type B Type BF

Setup Setup for Type B Device (no Communi- Setup for Type BF Device (with Com-
cation Board Installed) Section 7.2.5.1 munication Board for Capnography)
Section 7.2.5.2

Equipment leakage (direct method)* 0.1 mA 0.1 mA

Patient leakage current (direct method) AC* – 5 mA

* refer to IEC62353

All measured values must be documented using the measurem

measurement ent process and are considered reference values. Should the
obtained values measured during the next maintenance cycle be within 90 to 100% of the permissible values, the reference
values are to be used to evaluate the ventilators electrical safety.
Definition

Applied Parts of the medical device, which are designed to come into physical contact with the patient or parts that are likely
to be brought into contact with the patient.
Type B Applied Parts

Type B Applied Parts are those parts, which are usually Earth reference
referenced.
d. Type B is used for applied parts that are generally
not conductive and can be immediately released
released from the patient.
Type BF Applied Parts

Type BF Applied Parts are generally for devices that have conductive contact with the patient, or having medium or long term
contact with the patient. For example, using capnostat and/or SPO2 finger probe on a patient. This applied part complies
with a higher degree of protection against electric shock than Type B applied part.
 Hamilton Medical | HAMILTON-C2 Service Manual 87

7 Electrical Safety

7.2.5.1 Setup for Type B Device

Device (no Communication
Communication Board Installed)
Installed)

NOTICE

For detailed information regarding the use of your Electrical Safety Tester, please check the Users Manual for the device.

1. For setup for the RIGEL 288 Safety Analyzer

Analyzer Tests, attach the Ground Cable (E) from the USB Port (G) of the HAMILTON-
C2 to the 4mm Earth Bond Probe Socket of the RIGEL 288 Safety Analyzer (see Figure 7-77-7).
).
2. Connect the AC Mains Cable from the HAMILTON-C2 to the AC Connection at the front of the RIGEL 288 Safety Analyzer
(see Figure 7-7
7-7).
).
3. Turn on the HAMILTON-C2 (Standby mode) for the electrical safety tests.

Figure 7-7. Setup for Type B Device (no Communication Board Installed)

A AC Power Ca
Cable In
Inlet (R
(RIGEL 288 Safety Analyzer) E Electrical Safety Te
Test Ca
Cable (PN 161618)

B RIGEL 288
RIGEL 288 Safet
Safetyy Analy
Analyzer
zer (Han
(Handhe
dheld
ld Medic
Medical
al Elec
Electri
trical
cal F Pow
oweer Co
Cord (H
(HAM
AMIILT
LTON
ON-C
-C2)
2)
Safety Tester)

C 4mm Ear
Earth
th Bond
Bond Pro
Probe
be Sock
Socket
et (gre
(green)
en) (RI
(RIGEL
GEL 288 Saf
Safety
ety G USB Port
Analyzer)

D EUTT Sock
EU Socket
et (RI
(RIGE
GELL 288
288 Safe
Safety
ty Ana
Analy
lyze
zer)
r)
88 English | 624165/07

Setup for Type BF Device (with Communication Board for Capnography) 7

7.2.5.2 Setup for Type BF Device

Device (with Communication
Communication Board for Capnography)
Capnography)

NOTICE

For detailed information regarding the use of your Electrical Safety Tester, please check the Users Manual for the device.

1. Connect the RIGEL 288 Safety Analyzer to the AC Power Supply.

2. Connect
Type the (with
BF Device RIGELCommunication
288 Safety Analyzer
Boardand
forthe HAMILTON-C2 to each other as shown below (see Figure 7-8 Setup for
Capnography).
3. Turn on the HAMILTON-C2 (Standby mode) for the electrical safety tests.

Figure 7-8. Setup for Type BF Device (with Installed Communication Board for Capnography)

A AC Power Cable Inlet (RIGEL 288 Safety Analyzer) G Communication Board

B RIGEL 288
RIGEL 288 Safet
Safetyy Analyz
Analyzer
er (Hand
(Handhel
held
d Medic
Medical
al Elec
Electri
trical
cal H Power Plug
Safety Tester)

C 4 mm Eart
Earth
h Bond
Bond Prob
Probee Socke
Sockett (green
(green)) (RIGEL
(RIGEL 288 Sa
Safet
fetyy I USB Port
Analyzer)

D EUT Socket (RIGEL 288 Safety Analyzer) J CO2 Sensor Electrical Safety Test Cable (PN 159171)

E Power Cord (HAMILTON-C2) K SPO2 (Not Implemented in HAMILTON-C2) Sensor Electrical

Safety Test Cable (PN 159681)

F Electrical Safety Test Cable (PN 161618) L AP-Box 331A700 (RIGEL 288 Safety Analyzer)
 Hamilton Medical | HAMILTON-C2 Service Manual 89

7 Electrical Safety
90 English | 624165/07

8
Service Software

8.1 Introduction
Introductio n .....
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..... 92
8.2 Functions
Funct ions of the
the Service
Service Soft
Software..
ware........
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..... 93
8.3 Structure
Struc ture of the
the Servi
Servicece Softw
Softwareare ......
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...... 94
8.4 Starting
Starting the Serv
Serviceice Soft
Software
ware .....
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........ 95
8.5 Service
Serv ice Softw
Softwareare Scre
Screenen Layout...........
Layout.................
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..... 96
8.6 Making
Maki ng Scree
Screenshot
nshotss ......
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.... 97
8.7 Ventilator Info..........
Ventilator Info................
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... 98
8.8 Technica
Tech nicall State...............
State.....................
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... 99
8.9 Service
Serv ice Time
Timer.......
r.............
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........105
8.10 Real Time ClocClockk (RTC) ......
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......108
108
8.11 Battery Data.........................................................................................................................................
Data.........................................................................................................................................109 109
8.12 Tests Overview
Overview..................................................................................................................
.....................................................................................................................................
...................110
110
8.13 Testss / Calib
Test Calibratio
ration n Scre
Screenen ......
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........111
8.14 Adjustments / Calibration.....................................................................................................................
Calibration.....................................................................................................................112 112
8.15 Component Tests.................................................................................................................................
Tests.................................................................................................................................142 142
8.16 System Test..........................................................................................................................................
Test..........................................................................................................................................194194
8.17 Sensor
Sens or Data .....
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.....207
207
8.18 Log/Config
Log/C onfig Files ......
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....212
212
8.19 Software
Softw are Upda
Updates tes ......
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......218
218
8.20 Pre-opera
Pre-operationa
tionall Chec
Checks ks ......
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.....226
226
8.21 General
Gene ral Tes
Teststs .....
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...227
227
8.22 CO2 Sens
Sensor or Accu
Accuracyracy Chec
Checkk .....
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...230
230
8.23 Nurse Call Functional Check.................................................................................................................
Check.................................................................................................................240 240
8.24 Final Test
Testss ......
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........242
8.25 Set the Service Timer............................................................................................................................
Timer............................................................................................................................242 242
8.26 Checkk the Batt
Chec Battery
ery Data ......
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.....242
242
 91

8 Service Software

8.1 Introduction

WARNING
− Read the Preventive Maintenance
Maintenance and Testing Overview Section 6.1 6.1,, before performing any of the tests in this section.
− If one of the tests indicates that you must replace a part, do so immediately and update the Service Software
Software Modify Tab
(see the Modify Tab Section 8.8.3
8.8.3)) and then repeat the complete series of tests. See contents in this section.

CAUTION
To prevent patient or ventilator contamination, always use a bacterial filter between the HAMILTON-C2 and the Inspiratory
Limb of the Patient Breathing Circuit.
− For troubleshooting see knowledge base
− Record all results on the HAMILTON-C2 Summary of Test Report (see the Summary of Test Report Section 17.1)
− Confirm that the Technical State is updated and that the device has been restarted after Technical State modifications
(see the Modify Tab Section 8.8.3). Always use an Adult Breathing Circuit, if a circuit is required during the tests.
tests.

NOTICE

The HAMILTON-C2 needs a warm-up

warm-up period. Make sure it was running for at least 20 minutes in the Ventilation Mode.

This section describes each of the units containing the HAMILTON-C2 Service Software.
Software.
Before starting, be sure that you are familiar with Typographic Conventions Section 1.2 and Expressions Section 1.3
1.3..
The HAMILTON-C2 Summary
Summary of Test Report is the standard form to be used and must be completed each time the Service
Software is performed. If you do not have a suitable form, you can photocopy and use the form named HAMILTON-C2 Sum-
mary of Test Report (see the Summary of Test Report Section 17.1
17.1)) at the back of this manual.
92 English | 624165/07

Functions of the Service Software 8

8.2 Functions of the

the Service Software
Units in the Service Software perform the following functions:
• Enables display information (concerning
(concerning revisions and versions of the HAMILTON-C2
HAMILTON-C2 Hardware
Hardware and Software)
• Enab
Enables
les checks
checks on the HAMILTO
HAMILTON-C2
N-C2 Hardwa
Hardware
re and Softwar
Softwaree
• Enab
Enables
les calibra
calibration
tion of the HAMIL
HAMILTON-
TON-C2
C2 Hardwar
Hardwaree
• Enab
Enables
les viewing
viewing and exportin
exporting
g of the Event Log
Log and Service
Service Log
• Ena
Enable
bless softwa
software
re upgra
upgrades
des
 Hamilton Medical | HAMILTON-C2 Service Manual 93

8 Service Software

8.3 Structure of
of the Service Software
Software
Figure 8-1. Service Software Structure
94 English | 624165/07

Starting the Service Software 8

8.4 Starting the Service Software

NOTICE

To start the Service Software, you must place the HAMILTON-C2 into the Service Software Mode.

1. Connect the HAMILTON-C2 to mains power.

2. Press the ON (A) Button located on the HAMILTON-C2 Interaction
Interaction Panel and then press and hold the 100% O2 (B) and
Manual Breath (B) Buttons at the same time. The 2 buttons can be released as soon as the Start Service Software message
appears below the progress bar.
If a Mainboard Revision 15 or higher is installed, the 100% O2 and Manual Breath Buttons can be pressed shortly. Press and
hold the 100% O2 (B) and Manual Breath (B) Buttons at the same time.

Figure 8-2. Starting the Service Software

3. After the Service Software

Software starts, the Main Service Software Screen
Screen is displayed.

Figure 8-3. The HAMILTON-C2 Main Service Software Screen

4. To exit the Service Software, switch OFF the HAMILTON-C2.

 Hamilton Medical | HAMILTON-C2 Service Manual 95

8 Service Software

8.5 Service Software

Software Screen Layout
Layout
Figure 8-4. Service Software Screen Layout

Table 8-1. Service Software Screen Layout

1. Header Window 3c. Optional Menu Tab Layer 3

2. Test Window including Dialogs 4. Alarm Window

3a. Menu Tab Layer 1 5. Energy State Window

3b..
3b Opti
Option
onal
al Me
Menu
nu Ta
Tab
b Lay
Layer
er 2
96 English | 624165/07

Making Screenshots 8

8.6 Making Screenshots

1. Insert the USB Memory Stick (B, PN 396207) into the HAMILTON-C2 USB Slot and press the Print Screen Button (A) for 1
second until the corresponding LED lights up.

Figure 8-5. Making Screenshots

The print screen function saves a JPG file of the current ventilator screen to a USB Memory Stick (B).
The USB Memory Stick can be removed when the Print Screen Key LED is no longer lit.

The filename takes this format:

• scre
screensh
enshot_y
ot_yyyym
yyymmdd_
mdd_HHMM
HHMMss.jp
ss.jpg
g
where:
• yy
yyyy
yy is th
thee yea
yearr
• mm is th
thee mon
month
th
• dd is the da
dayy
• HH is the
the hour
hour (in
(in 24-ho
24-hour
ur forma
format)
t)
• MM is th
thee min
minut
utee
• ss is th
thee sec
secon
ond
d

NOTICE

Specification for the USB memory stick:

File system: FAT or FAT32
Unpartitioned memory
No operating system or security software installed
 Hamilton Medical | HAMILTON-C2 Service Manual 97

8 Service Software

8.7 Ventilator Info

1. From the Main Service Software Screen,
Screen, touch the Ventil. Info Button.

Figure 8-6. Main Service Software Screen

2. On the Ventilator Info Screen are the:

• Technical State Button
• Service Timer Button
• Real Time Clock (RTC) Button
• Battery Data Button
• Back Button (go back to the Main Menu)

Figure 8-7. The Ventilator Info Screen

98 English | 624165/07

Technical State 8

8.8 Technical State

Touch the Technical State Button to enter the technical state section.

Figure 8-8. Ventilator Info Screen

 Hamilton Medical | HAMILTON-C2 Service Manual 99

8 Service Software

8.8.1 Hardware Version Tab

1. Touch the HW Version Tab (if not already selected). The HW Version Tab displays the Device Name, Part Number, Revision,
Serial Number and Timing Information.
2. The information of the following components will be updated automatically from the HAMILTON-C2 during start-up:
• Battery 1
• Battery 2

• Flo
Flow
w Sens
Sensor
or AIR
AIR (Qv
(Qvent
ent))
• Fl
Flow
ow Sen
Senso
sorr O2 (QO
(QO2)
2)
• Ox
Oxyg
ygen
en Se
Sens
nsor
or
• Co
Comm
mmun
unic
icat
atio
ion
n Bo
Boar
ard
d

Figure 8-9. Hardware Version Tab

3. In case the technical state is corrupt, or after upgrading from SW version < 2.1.2, the Clean-up Button will appear.
4. In case the technical state cannot be read out from the EEprom of a component, the unit will fail in self-test and alarm
with “Technical state failed”. Other Technical faults will appear as after effect.
5. Record the Hardware Version Information on the HAMILTON-C2 Summary
Summary of Test Report Section 17.1
17.1..
100 English | 624165/07

Software Version Tab 8

8.8.2 Software Version Tab

1. Touch the SW Version Tab. The Software Version Tab displays the device names and revisions of the operating software.

Figure 8-10. Software Version Tab

2. Record the Software Version Information on the HAMILTON-C2 Summary of Test Report Section 17.1
17.1..
 Hamilton Medical | HAMILTON-C2 Service Manual 101

8 Service Software

8.8.3 Modify Tab

NOTICE

Always update the technical state when an assembly as listed below has been replaced.
Restart the device prior to performing the service software tests and calibrations.

The Modify Tab allows updating information when a part has been replaced.

1. Touch the Modify Tab.

Figure 8-11. Modify Tab Step 1

2. Select the hardware component you want to modify.

3. To change the serial number or revision number, touch the corresponding button.

Figure 8-12. Modify Tab Step 2

102 English | 624165/07

Modify Tab 8

4. Enter the number.

Figure 8-13. Modify Tab Step 3

5. Proceed with Confirm. When finished, touch the Save Button.

6. To change the Part Number, touch the Part No. Button and select the correct number.
7. Proceed with Confirm. When finished, touch the Save Button.

Figure 8-14. Modify Tab Step 4

NOTICE

Make sure to select the correct Part Number. Cross check with the label of the Spare Part / Installation Guide of the MSP
Spare Part.
 Hamilton Medical | HAMILTON-C2 Service Manual 103

8 Service Software

8.8.4 Transfer Tab

The Transfer Tab contains 2 buttons:
Export and Import

To allow you to export/import the technical state of the device from a USB Memory Stick.

Figure 8-15. Transfer Tab

By exporting, the service software creates a directory, if it does not exist, on the USB Memory Stick.
The naming convention of this directory is:
INSTRUMENT-sn#device_serial_number:
INSTRUMENT-sn#device_se rial_number: /myUSBDevice/C2-sn-1010/
/myUSBDevice/C2-sn-1010/ the file which is exported is a .csv (comma separated file)
file containing the device technical state.
It has the same naming convention as the directory created on the USB Memory Stick:
e.g.: C2-sn-1010.csv
For importing values to the device, be sure that there is a directory following the previous given naming convention and
a .csv file having the proper name according to the device serial number.

The technical state can be exported and imported to/from a USB Memory Stick. Ensure the USB Memory Stick is connected to
the ventilator, then touch the corresponding button.

NOTICE

Insert USB Memory Stick is visible, as long as there is no memory stick inserted.

NOTICE

The format of the file is .csv (comma separated values) and can be edited with a text editor (e.g. Notepad, Wordpad). Do
not use Excel to modify the .csv file.
104 English | 624165/07

Service Timer 8

8.9 Service Timer

8.9.1 Service Timer Tab

1. Touch the Service timer Tab.
2. On the Service timer Tab, the total Operating hours are displayed and the Service timer hours are displayed since the last
time the Service timer was previously reset.

Figure 8-16. Service Timer Tab

3. Record the Operating hours and the Service timer hours on the HAMILTON-C2 Summary of Test Report Section 17.1
17.1..
4. After successful service, reset the service counter by touching the Reset Button. To enable the reset function, select the
Alarm limit Timer first.

5. The Alarm limit Timer Button allows the set number of hours between service intervals to be changed.

Figure 8-17. Setting the Alarm Limit

 Hamilton Medical | HAMILTON-C2 Service Manual 105

8 Service Software

6. Touch the Alarm limit Timer Button or rotate the P&T Control Knob until the Alarm Limit Rotary Screen Button is high-
lighted, then press the P&T Control Knob.
7. The number of hours can be changed by rotating the P&T Control Knob.
8. Touch the Alarm limit Timer Button again or press the P&T Control Knob to save the new value.

Figure 8-18. Alarm Limit Reset Button

9. Touch Reset.
10. After resetting the service timer, the current operating hours will be added to the set alarm limit hours.
106 English | 624165/07

Blower Timer Tab 8

8.9.2 Blower Timer Tab

NOTICE

The expected operation time (100%) is calculated based on the operating hours, temperature and rotation speed of the
blower. When 100% is reached, the alarm Blower service required appears and the Blower Module needs to be replaced.
Replace the Blower Module when the blower timer 100%. Also replace the Blower Module when the Prediction Blower
Timer in the Next 6 Months reaches 100%. See prediction calculation formula in the table below.

After replacement of the Blower Module, enter the Serial Number and Revision Number of the replacement blower in the
Technical State (see the Modify Tab 8.8.3
8.8.3).
). This will reset the Blower timer.

Table 8-2. Prediction of the blower timer in 6 months:

Where:
ebt = expected blower timer in 6 months [%]
bt = current blower timer [%]
y = number of years since the installation of the blower [Year(s)]

1. Touch the Blower timer Tab.

2. On the Blower timer Tab, the total blower time hours are displayed in percentage.

Figure 8-19. Blower Timer Tab

3. Record the Blower timer % on the HAMILTON-C2 Summary of Test Report Section 17.1
17.1..
 Hamilton Medical | HAMILTON-C2 Service Manual 107

8 Service Software

8.10 Real Time Clock (RTC)

1. Check the current Date and Time:

Figure 8-20. Current Date and Time Reset Step 1

2. Touch the Screen Button(s) that need to be changed, or rotate the P&T Control Knob until the desired button is high-
lighted, then press the P&T Control Knob.
3. Change the number displayed by rotating the P&T Control Knob.
4. Touch the Screen Button again or press the P&T Control Knob to keep the new value.
5. When all selections are complete, touch the Set Button.

Figure 8-21. Current Date and Time Reset Step 2

6. To change to the Main Menu, touch the Back Button.

108 English | 624165/07

Battery Data 8

8.11 Battery Data

The Battery Data Button displays all of the data provided for the batteries (see the Evaluation of the State of Health Section
5.3).
5.3).

Figure 8-22. Battery Data

 Hamilton Medical | HAMILTON-C2 Service Manual 109

8 Service Software

8.12 Tests Overview

Table 8-3. Adjustments / Calibration
Tests Screenshots Page No

Touch Screen Page No 2321 Touch Screen Section 8.14.1.1

Inspiratory Valve Page No 2342 Inspiratory Valve Section 8.14.1.2

Pressure Page No 2341 Pressure Section 8.14.1.3

Expiratory Valve Page No 2343 Expiratory Valve Section 8.14.1.4

Oxygen Sensor Page No 2346 Oxygen Sensor Section 8.14.1.5

Flow Sensor Page No 2347 Flow Sensor Section 8.14.1.6

Table 8-4. Components Tests

Tests Screenshots Page No

Alarm System Page No 2102 Alarm System Section 8.15.1.1

Alarm Monitor 1 Page No 2113 Alarm Monitor 1 Section 8.15.1.2

Alarm Monitor 2 Page No 2114 Alarm Monitor 2 Section 8.15.1.3

User Interface Tab Page No 2115 User Interface Tab Section 8.15.2

Binary Valve Page No 2106 Binary Valve Section 8.15.3.1

Autozero Page No 2109 Autozero Section 8.15.3.2

Blower Flow Page No 2104 Blower Flow Section 8.15.3.3

Blower Pressure Page No 2105 Blower Pressure Section 8.15.3.4

Expiratory Valve Page No 2111 Expiratory Valve Section 8.15.3.5

Inspiratory Valve Page No 2107 Inspiratory Valve Section 8.15.3.6

O2 Input Page No 2112 O2 Input Section 8.15.4.1

Nebulizer Valve Page No 2116 Nebulizer Valve Section 8.15.4.2

Ambient Valve Page No 2108 Ambient Valve Section 8.15.4.3

Proximal Flow Page No 2110 Proximal Flow Section 8.15.4.4

Air Entry Page No 2117 Air Entry Section 8.15.4.5

Table 8-5. System Tests

Tests Screenshots Page No

Pressure Page No 2201 Pressure Section 8.16.1

Flow Page No 2202 Flow Section 8.16.2

O2 Mixer Page No 2203 O2 Mixer Section 8.16.3

Tightness Page No 2204 Tightness Section 8.16.4

Alarming Page No 2205 Alarming Section 8.16.5

110 English | 624165/07

Tests / Calibration Screen 8

8.13 Tests / Calibration Screen

1. From the Main Service Software Screen,
Screen, touch the Tests / Calibration Button.

Figure 8-23. Main Service Software Screen

2. On the Tests / Calibration Screen are the:

• Adjustments / Calibration Button
• Component Test Button
• System Test Button
• Sensor Data Button
• Back Button

Figure 8-24. Tests / Calibration Screen

 Hamilton Medical | HAMILTON-C2 Service Manual 111

8 Service Software

8.14 Adjustments / Calibration

1. From the Main Service Software Screen,
Screen, touch the Tests / Calibration Button.

Figure 8-25. Main Service Software Screen

2. Touch the Adjustment / Calibration Button.

Figure 8-26. Adjustment / Calibration Screen

112 English | 624165/07

Calibration Tab 8

8.14.1 Calibration Tab

Touch the Calibration Tab.

Figure 8-27. Calibration Tab

 Hamilton Medical | HAMILTON-C2 Service Manual 113

8 Service Software

Table 8-6. Adjustments / Calibration

Adjustments / Calibration Description Component Adjusted /

Calibrated

Adj/Calib > Calibration > Touch Screen Allows calibrating the coordinates of the touch controller (4–point • To
Touc
uch
h Scre
Screen
en
(Page No 2321) calibration).
Touch Screen Section 8.14.1.1

Adj/Calib > Calibration > Inspiratory Allows aligning the gain and offset for voltage-offset of the inspira- • Ins
Inspir
pirato
atory
ry Valve
Valve
Valve (Page No 2321) tory valve.
Inspiratory Valve Section 8.14.1.2 Sets Offset 1 (low pressure) at 20 mbar blower pressure and Offset
2 (high pressure) at 60 mbar blower pressure when required Qvent
Flow is reached.

Adj/Calib > Calibration > Pressure (Page Allows adjusting the pressure sensor gain using an external pressure Pressure Sensor:
No 2341) measurement as reference. • Pve
Pvent_
nt_con
contro
troll
Pressure Section 8.14.1.3 • Pvent_
Pvent_mon
monito
itorr and
Paw

Adj/Calib > Calibration > Exp. Valve Before calibration starts, an autozero of Pvent_control, Pvent_moni- • Exp
Expira
irator
toryy Valve
Valve
(Page No 2343) tor, Paw, Pflow-sensor and IexpValve is performed. If the autozero
Expiratory Valve Section 8.14.1.4 procedure fails, a failure will be displayed and calibration cannot be
started.
During calibration, gain and offset for the valve characteristics of
the expiratory valve will be aligned.

Adj/Calib > Calibration > O2 Cell (Page The Oxygen Sensor calibration is separated into two
t wo parts: • Oxy
Oxygen
gen Sen
Sensor
sor
No 2346) • Offset calibration. Calibrates the offset voltage of the amplifier
Oxygen Sensor Calibration Section circuit.
8.14.1.5 • Gain calibration. During this 2-min calibration of the Oxygen Sen-
sor, the ventilator delivers an increased oxygen concentration (if
oxygen is connected in the high pressure mode) or 21% oxygen
(if oxygen is connected in the low pressure mode or discon-
nected). It tests the Oxygen Sensor and resets the calibration
points specific to the Oxygen Sensor in use.

Adj/Calib > Calibration > Flow Sensor This calibration checks and resets the calibration point specific to • Pat
Patien
ientt Flow Sens
Sensor
or
(Page No 2347) the flow sensor in use.
Patient Flow Sensor Calibration Section The Patient Flow Sensor is calibrated in both directions.
8.14.1.6
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Touch Screen 8

8.14.1.1 Touch Screen

Allows calibrating the coordinates of the touch controller (4–point calibration).
1. Touch the Touch screen Button

Figure 8-28. Touch Screen Calibration Step 1

2. Touch the Start Button to begin the Touch Screen Calibration.

Figure 8-29. Touch Screen Calibration Step 2

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3. The test begins automatically indicated

indicated by Touch Screen Calibration Running on the screen.

Figure 8-30. Touch Screen Calibration Step 3

4. You are instructed to touch the cross located on the top left of the screen with your finger.
5. Next, you are instructed to touch the cross located on the top right, then bottom right and then bottom left of the screen
with your finger.
6. Next, you are instructed to touch the Test Button in the middle of the screen with your finger.

Figure 8-31. Touch Screen Calibration Step 4

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Touch Screen 8

7. The Touch Screen Calibration is complete. Touch Apply to accept the new Touch Screen Calibration or Cancel.

Figure 8-32. Touch Screen Calibration Step 5

8. The touch screen calibration is complete indicated by Touch screen calibration values saved. on the screen.

Figure 8-33. Touch Screen Calibration Step 6

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8.14.1.2 Inspiratory Valve

Allows aligning the gain and offset for voltage-offset of the Inspiratory Valve.
Sets Offset 1 (low pressure) at 20 mbar blower pressure and Offset 2 (high pressure) at 60 mbar blower pressure when
required Qvent flow is reached.

NOTICE

− Confirm that the Technical State is updated with the current Inspiratory
I nspiratory Valve serial number AND revision number, refer
to Modify Tab 8.8.3
8.8.3..
− The HAMILTON-C2 needs a warm-up period. Make sure it was running for at least 20 minutes in the Ventilation Soft-
ware.

The Inspiratory Valve has a flow-voltage-hysteresis, in that the valve opening characteris
characteristic
tic is different from the valve closing
characteristic.
characteristic. The valve needs to be calibrated with either the opening process or the closing process. Based on the design
and pressure control mechanism, the Inspiratory valve is calibrated with the closing characteristic.
The required flow adjustment depends on the Inspiratory Valve revision:

• MS
MSP16
P16023
0230/0
0/00
0 –> 12 l/min
l/min (Qvent
(Qvent))
• MSP
MSP160230
160230/01
/01 and
and higher
higher –> 18 l/min
l/min (Qvent)
(Qvent)
The Technical State needs to contain the correct Inspiratory Valve revision to ensure proper control function
Inspiratory valve calibration:

1. Touch the Insp. Valve Button.

2. Wait approximately 10 seconds until the flow has stabilized.

Figure 8-34. Inspiratory Valve Adjustment / Calibration Step 1

3. Disconnect the inspiration tube as shown.

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Inspiratory Valve 8

4. Touch the Start Button.

Figure 8-35. Inspiratory Valve Adjustment / Calibration Step 2

Figure 8-36. Inspiratory Valve Adjustment / Calibration Step 3

5. The Inspiratory Valve Calibration is complete indicated by Inspiration valve calibration successful displayed on the screen.
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8.14.1.3 Pressure
Allows adjusting the Pressure Sensor Gain using an external pressure measurement
measurement as a reference.
1. Touch the Pressure Button.

Figure 8-37. Pressure Adjustment / Calibration Step 1

2. Attach a Pressure Connector to the Patient Connection.

3. Attach the Tube System to the Pressure Connector and the Expiratory Connection.
4. Attach an External Pressure Gauge to the Pressure Connector.
5. Close the Flow Sensor outlet.
6. Touch the Start Button.

Figure 8-38. Pressure Adjustment / Calibration Step 2

7. As soon as you touch the Start Button, the Ventilator does an autozero procedure to prevent wrong calibrations due to
remaining pressure inside the Patient Breathing Circuit.

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Pressure 8

8. The Values on the screen should equal the value on the Pressure Gauge.
9. If adjustment is necessary, adjust the Gain by using the P&T Control Knob. Make the adjustment with the P&T Control
Knob, then, press the P&T Control Knob for the change in Gain to be applied.

Figure 8-39. Pressure Adjustment / Calibration Step 3

10. After completion, touch the Save Button to save the changes.

Figure 8-40. Pressure Adjustment / Calibration Step 4

NOTICE

If the test cannot be performed, check the whole setup for leaks. Furthermore, there should be almost no flow from the
expiration outlet. If you perform this test more than once, please close, then re-open the Pressure Calibration Window.
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8.14.1.4 Expiratory Valve

Before calibration starts, an autozero of Pvent_control, Pvent_monitor, Paw, Pflow-sensor and IexpValve is performed. If the
autozero procedure fails, a failure will be displayed and calibration cannot be started.
During calibration, gain and offset for the valve characteristics of the Expiratory Valve will be aligned.
1. Touch the Exp. Valve Button.

Figure 8-41. Expiratory Valve Adjustment / Calibration Step 1

2. Connect a 30cm tube with a filter (PN 279204) as shown on the screen.
3. Touch the Start Button.

Figure 8-42. Expiratory Valve Adjustment / Calibration Step 2

4. The Ventilator performs an autozero procedure to prevent wrong calibrations due to remaining pressure inside the limb.
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Expiratory Valve 8

5. The calibration runs automatically indicated by the Pvent_monitor and Iexp. values changing during the calibration process.

Figure 8-43. Expiratory Valve Adjustment / Calibration Step 3

6. The successful finish of the Expiratory Valve will be indicated with following message: Calibration successfully finished.

NOTICE

If the test takes more than 3 minutes or if calibration is not OK, replace the membrane and perform the test again.
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8.14.1.5 Oxygen Sensor

The Oxygen Sensor calibration is separated into two parts:
• Offset calibration. Calibrates the offset voltage of the amplifier circuit.
• Gain calibration. During this 2-min calibration of the Oxygen Sensor, the ventilator delivers an increased oxygen concentra-
tion (if oxygen is connected in the high pressure mode) or 21% oxygen (if oxygen is connected in the low pressure mode
or disconnected). It tests the Oxygen Sensor and resets the calibration points specific to the Oxygen Sensor in use.

8.14.1.5.1 Oxygen Sensor Calibration

Calibration with Mainboard MSP160200 Revisions 1-5

NOTICE

With Mainboard (MSP160200) Revisions 1-5, perform the test as shown below.
With Mainboard (MSP160200) Revisions 6 and higher and Mainboard (MSP160382), perform the Oxygen Sensor Calibra-
tion as shown in the Oxygen Sensor Calibration with Mainboard MSP160200 Revisions 6 and Higher Section 8.14.1.5.2
8.14.1.5.2..

1. Connect the HAMILTON-C2 to high pressure O2.

2. Touch the O2 cell Button.

Figure 8-44. Oxygen Sensor Adjustment / Calibration Step 1

3. Disconnect the Oxygen Sensor Cable from the Oxygen Sensor and connect the Oxygen Sensor Calibration Tool (PN
160367).
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Oxygen Sensor Calibration with Mainboard MSP160200 Revisions 1-5 8

4. Touch the Start Button.

Figure 8-45. Osygen Sensor Adjustment / Calibration Step 2

5. The Offset Calibration runs automatically until Offset calibration completed appears on the screen.
6. Connect the Oxygen Sensor Cable to the Oxygen Sensor.
7. Touch the Start Button to begin the Gain Calibration.

Figure 8-46. Oxygen Sensor Adjustment / Calibration Step 3

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8. The Gain Calibration runs automatically indicated by Oxygen cell calibration running... displayed on the screen.

Figure 8-47. Oxygen Sensor Adjustment / Calibration Step 4

9. The calibration is complete when OK is displayed on the screen.

Figure 8-48. Oxygen Sensor Adjustment / Calibration Step 5

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Oxygen Sensor Calibration with Mainboard MSP160200 Revisions 6 and Higher 8

8.14.1.5.2 Oxygen Sensor Calibration

Calibration with Mainboard MSP160200 Revisions 6 and Higher

NOTICE

For Mainboard (MSP160200) Revisions 6 and higher and Mainboard (MSP160382) Revisions 1-4.

1. Connect the HAMILTON-C2 to high pressure O2.

2. Touch the O2 Cell button.

Figure 8-49. Oxygen Sensor Adjustment / Calibration Step 1

3. Disconnect the Oxygen Sensor Cable from the Oxygen Sensor. Make sure the Oxygen Sensor connector is freely sus-
pended.
4. Touch the Start button.

Figure 8-50. Oxygen Sensor Adjustment / Calibration Step 2

 5. The Offset Calibration runs automatically until Offset calibration completed appears on the screen.

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6. Connect the Oxygen Sensor Cable to the Oxygen Sensor.

7. Touch the Start Button to begin the Gain Calibration.

Figure 8-51. Oxygen Sensor Adjustment / Calibration Step 3

8. The Gain Calibration runs automatically indicated by Oxygen cell calibration running... displayed on the screen.

Figure 8-52. Oxygen Sensor Adjustment / Calibration Step 4

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Oxygen Sensor Calibration with Mainboard MSP160200 Revisions 6 and Higher 8

9. The calibration is complete when OK is displayed on the screen.

Figure 8-53. Oxygen Sensor Adjustment / Calibration Step 5

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8.14.1.5.3 Oxygen Sensor Calibration with Mainboard

Mainboard MSP160382 Revisions 5 and Higher

NOTICE

For Mainboard (MSP160382) Revisions 5 and higher: The calibration is complete when OK is displayed on the screen.

1. Connect the HAMILTON-C2 to high pressure O2.

2. Touch the O2 Cell Button.
3. Touch the Start Button.

Figure 8-54. Oxygen Sensor Adjustment / Calibration

4. The Gain Calibration runs automatically indicated by Oxygen cell calibration running... indicated on the screen.
5. The calibration is complete when OK is displayed on the screen.
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Flow Sensor 8

8.14.1.6 Flow Sensor

This calibration checks and resets the calibration point specific to the Patient Flow Sensor in use.
The Patient Flow Sensor is calibrated in both directions.
1. Touch the Flow sensor Button.

Figure 8-55. Patient Flow Sensor Calibration

2. Connect the tubing system and turn the Patient Flow Sensor. The Patient Flow Sensor has to be inverted for the Patient
Flow Sensor Calibration and an adapter is required.

Figure 8-56. Setup for the Patient Flow Sensor Calibration

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3. Touch the Start Button.

Figure 8-57. Patient Flow Sensor Calibration Step 1

4. The Patient Flow Sensor Calibration is in process.

Figure 8-58. Patient Flow Sensor Calibration Step 2

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Flow Sensor 8

5. Turn the Patient Flow Sensor.

6. Touch the Next Button to continue.

Figure 8-59. Patient Flow Sensor Calibration Step 3

7. The successful finish of the Patient Flow Sensor Calibration will be indicated with following message: Flow sensor calibra-
tion successful.

Figure 8-60. Patient Flow Sensor Calibration Step 4

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8.14.2 Show Tab

1. Touch the Adjustment / Calibration Button.

Figure 8-61. Adjustment / Calibration Screen

2. Touch the Show Tab.

Figure 8-62. Show Tab

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Pressure 8

8.14.2.1 Pressure
1. Touch the Pressure Button.

Figure 8-63. Pressure Screen

2. The screen displays the Pvent_control, Pvent_monitor and Paw Pressure Sensors Offset and Gain values.
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8.14.2.2 Flow Sensor

1. Touch the Flow sensor Button.

Figure 8-64. Flow Sensor Screen

2. Displays the Inspiratory Pressure and Expiratory Pressure at different flows.

NOTICE

Not required on the HAMILTON-C

HAMILTON-C2
2 Summary of Test Report.
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Valves 8

8.14.2.3 Valves
1. Touch the Valves Button.

Figure 8-65. Valves Screen

2. Displays the Expiratory Valve Offset and Gain values.

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8.14.2.4 Oxygen Sensor

1. Touch the O2 cell Button.

Figure 8-66. Oxygen Sensor Screen

2. Displays the Oxygen Sensor Offset and Gain values.

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Rinsp 8

8.14.2.5 Rinsp
1. Touch the Rinsp Button

Figure 8-67. Rinsp Screen

2. Displays the Inspiratory Resistance values.

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8.14.3 Default Settings Tab

CAUTION
If calibration is not possible due to a corrupted calibration file, touch the Default set. Tab. Therefore, all steps of the Service
Software have to be run again.

1. Touch the Default settings tab.

Figure 8-68. Default Settings Tab

2. The Default Set. Tab provides a method to reset or set the values to a pre-determine
pre-determined
d Factory Default Setting. You can
choose between setting the default values of only the Flow Sensor or of All settings.
3. To reset the values, touch the Set Button.

Figure 8-69. Factory Settings Reset Step 1

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Default Settings Tab 8

4. When the Set Button is selected, choose between Flow sensor and All settings.

Figure 8-70. Factory Settings Reset Step 2

5. If you choose All settings, a Warning is displayed.

Figure 8-71. Factory Settings Reset Step 3

6. You must touch the Confirm Button to reset to the Default Settings.
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8.15 Component Tests

1. From the Main Service Software Screen,
Screen, touch the Tests / Calibration Button.

Figure 8-72. Main Service Software Screen

2. Touch the Comp test Button.

Figure 8-73. Components Test Screen

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Component Tests 8

Table 8-7. Electronics Tab

Component Tests Description Component Tested

Adj/Calib > Calibration > Alarm System This test allows activating the components related to • To
Touc
uch
h Scre
Screen
en
(Page No 2102) the alarm system, it also tests the loudness levels. The • Alarm
Alarm lamp ligh
lights
ts red or yello
yellow,
w,
Alarm Section 8.15.1.1 test result needs to be confirmed manually. depending

Adj/Calib > Calibration > Alarm Monitor (Steps 1 — 10) • Alar

Alarm
m Silence
Silence Butto
Button
n and LED
1 (Page No 2113) These tests diagnose the alarm monitoring system • Ambi
Ambien
entt Mode
Mode
Alarm Monitor 1 Section 8.15.1.2 components. • Buz
uzze
zerr
(Step 11 — 13) • Fan
Testing the Ambient Mode. This test consists of set- • Ins
Inspir
pirato
atory
ry Valve
Valve
ting the blower to achieve a certain pressure and a
• Amb
Ambien
ientt Val
Valve
ve
certain flow for 5 seconds, afterwards the instrument
will be switched to ambient mode causing the blower
to stop.
The Ambient Mode has activated the alarm silence
LED and the buzzer. The test result needs to be con-
firmed manually.
(Step 14 — 17)
This test checks the alarm in case of fan failure. It
requires stopping the fan.

Adj/Calib > Calibration > Alarm Monitor This test activates the software watchdog. The test • Watc
Watchdog
hdog (soft
(software
ware tasks
tasks))

2 (Page No 2114) result has to be confirmed manually. Afterwards the

Alarm Monitor 2 Section 8.15.1.3 ventilator needs to be restarted.

Table 8-8. User Interface Tab

Component Tests Description Component Tested

Adj/Calib > Calibration > User Interface With this test, the User Interface related components • P&
P&TT Contr
Control
ol Knob
Knob
Tab (Page No 2115) can be activated in order to check the interaction of • Ha
Hard
rd Keys
Keys + LED’s
LED’s
User Interface Tab Section 8.15.2 the Hard Keys with the GUI. Hard Key combinations
• Back
Backligh
lightt (day/night
(day/night brightnes
brightness)
s)
can also be tested. Dimming the screen and alarm
lamp is tested using the Day/Night Button. The P&T
Control Knob has 16 steps. The test is to see that all
16 steps register with the ventilator.

Table 8-9. Pneumatics 1 Tab

Component Tests Description Component Tested

Adj/Calib > Calibration > Binary Valve This test checks the Autozero Valves during operation • Aut
Autoze
ozero
ro Val
Valves
ves
(Page No 2106) and autozeroing sequence. A constant pressure is • Pven
Pvent_mon
t_monitor
itor Pflow
Pflowsenso
sensorr
Binary Valve Section 8.15.3.1 applied. Both status, “running” and“autozero”,are
tested for the following valves: Pvent_monitor,
PFlowsensor.

Adj/Calib > Calibration > Autozero The test repeats the Autozero sequence 5 times • Au
Auto
toze
zero
ro of:
of:
(Page No 2109) under a defined pressure. – Paw Pre
Pressu
ssure
re Se
Senso
nsorr
Autozero Section 8.15.3.2 – Qaw Pro
Proxim
ximal
al Flow
Flow Sens
Sensor
or
– Pv
Pven
ent_
t_mo
moni
nito
torr
– Pv
Pven
ent_
t_co
cont
ntro
roll

Adj/Calib > Calibration > Blower Flow Several flows (ml/s) will be set as target to the blower. • Blo
low
wer
(Page No 2104) The achieved blower speed in rpm measured by the
Blower Flow Section 8.15.3.3 Hall Sensor should be within the defined tolerance.

Adj/Calib > Calibration > Blower Pres- Several pressures are set as target to the blower. The • Blo
low
wer
sure (Page No 2105) achieved pressure measured by the Pvent_monitor
 Blower Pressure Section 8.15.3.4 Pressure Sensor should be within the given tolerance.

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Component Tests Description Component Tested

Adj/Calib > Calibration > Expiratory This test checks the Expiratory Valve. Several pres- • Exp
Expira
irator
toryy Valve
Valve
Valve (Page No 2111) sures are set as target for a constant flow Qinsp to
Expiratory Valve Section 8.15.3.5 the blower. The pressures are measured by Paw and
have to be within the defined tolerance

Adj/Calib > Calibration > Inspiratory This test checks the Inspiratory Valve tightness and • Ins
Inspir
pirato
atory
ry Valve
Valve
Valve (Page No 2107) flow control with Qinsp 0, 3, 18 and 150 l/min as
Inspiratory Valve Section 8.15.3.6 well as pressure measurement Pvent_monitor with
Pinsp of 2, 10, 25 and 40 mbar.

Table 8-10. Pneumatics 2 Tab

Component Tests Description Component Tested

Adj/Calib > Calibration > O2 Input (Page For this test, the ventilator needs to be connected to • O2 Mixer
Mixer Asse
Assembl
mblyy
No 2112) high pressure oxygen. Several flows will be set as a
O2 Input Section 8.15.4.1 target for the O2 Mixer Valve. The oxygen flow is
measured by the internal QO2 Flow Sensor and has
to be within a certain tolerance. In a second test the
leakage is tested.

Adj/Calib > Calibration > Nebulizer For this test, the ventilator needs to be connected to • Neb
Nebuli
ulizer
zer Val
Valve
ve
Valve (Page No 2116) high pressure oxygen. The Patient Flow Sensor is used
Nebulizer Valve Section 8.15.4.2 to measure the generated flow when the Nebulizer
Valve is in a closed or opened state. The test results
successfully if the measured Qaw matches to the
defined tolerances.

Adj/Calib > Calibration > Ambient Valve This test checks the ambient valve with a blower pres- • Amb
Ambie
ient
nt Val
Valve
ve
(Page No 2108) sure of 20 and 60 mbar in off, closed and active
Ambient Valve Section 8.15.4.3 opened state. The result is measured with
Pvent_monitor Pressure Sensor.

Adj/Calib > Calibration > Proximal Flow This test consists of three parts: • Ri
Rins
nsee Fl
Flow
ow
(Page No 2110) • Paw Pres
Pressure
sure Sens
Sensor
or
- Rinse Flow Test:
Proximal Flow Section 8.15.4.4 • Qaw Proxim
Proximal
al Flow
Flow Sensor
Sensor
This test requires checking the rinse flow manually by
immersing the 2 flow tubes in a glass of water as
depicted. The number of bubbles has to be approxi-
mately equal on each outlet.

- Proximal Pressure:
This test allows checking the proximal pressure of the
Patient Flow Sensor. Two different pressures are
applied consecutively by the blower. The achieved
pressure is measured by the Paw Pressure Sensor and
has to be within the tolerance.

- Proximal Flow:
A certain flow is set as target to the blower, con-
trolled by the internal Qvent Flow Sensor. The flow
through the proximal side of the Patient Flow Sensor
is measured by the internal differential Qaw Proximal
Flow Sensor and has to be within a certain tolerance.

Adj/Calib > Calibration > Air Entry This test allows checking the Pfilter Pressure Sensor • HE
HEPA
PA Fi
Filt
lter
er
(Page No 2117) with and without an obstructed filter. • Pfil
Pfilter
ter Pressu
Pressure
re Senso
Sensorr
Air Entry Section 8.15.4.5
144 English | 624165/07

Electronics Tab 8

8.15.1 Electronics Tab

NOTICE

This loudness setting also sets the loudness for the System Test, Alarming. To check the alarm sound on High-, Medium-,
Low-Priority Alarms with the loudness range 1–10, set the loudness here, then perform the System Test, Alarming (see
Alarming Section 8.16.5
8.16.5).
).

1. From the Main Service Software Screen,

Screen, touch the Tests / Calibration Button.
Figure 8-74. Main Service Software Screen

2. Touch the Comp test Button.

3. Touch the Electronics Tab.

Figure 8-75. Components Test Screen

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8.15.1.1 Alarm System

This test allows activating the components related to the alarm system, it also tests the loudness levels. The test result needs
to be confirmed manually.
1. Touch the Alarm System Button.

Figure 8-76. Alarm System Tests Step 1

2. Touch the Speaker Start Button.

Figure 8-77. Alarm System Tests Step 2

3. Observe that the speaker makes an audible sound.

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Alarm System 8

4. The speaker volume can be adjusted with the screen adjustment knob. Check that the volume changes to minimum and
maximum.

Figure 8-78. Alarm System Tests Step 3

5. Indicate on the screen if the speaker is operating properly by touching OK or NOT OK.

Figure 8-79. Alarm System Tests Step 4

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6. When the OK Button is touched, the speaker will switch OFF, the Speaker Start Button will switch to Start and OK will be
indicated on the screen.

Figure 8-80. Alarm System Tests Step 5

7. Touch the Yellow Lamp Start Button.

Figure 8-81. Alarm System Tests Step 6

8. Observe that the yellow lamp is switched ON.

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Alarm System 8

9. Indicate on the screen if the Yellow lamp is operating properly by touching OK or NOT OK.

Figure 8-82. Alarm System Tests Step 7

10. When the OK Button is touched, the Yellow Lamp will switch OFF, the Yellow Lamp Start Button will switch to Start and
OK will be indicated on the screen.

Figure 8-83. Alarm System Tests Step 8

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11. Touch the Red Lamp Start Button.

Figure 8-84. Alarm System Tests Step 9

12. Observe that the red lamp is switched ON,

13. Indicate on the screen if the red lamp is operating properly by touching OK or Not OK.

Figure 8-85. Alarm System Tests Step 10

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Alarm System 8

14. When the OK Button is touched, the Red Lamp will switch OFF, the Red Lamp Start Button will switch to Start and OK will
be indicated on the screen.

Figure 8-86. Alarm System Tests Step 11

15. After completion of the Alarm System Tests, the results are indicated on the screen.
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8.15.1.2 Alarm Monitor 1

• Procedure Steps 1 — 10
– These tests diagnose
diagnose the alarm monitoring system
system components.
• Procedure Steps 11 — 13
– Testing the Ambient
Ambient Mode. This test consists of setting the blower to achieve
achieve a certain pressure
pressure and a certain
certain flow for 5
seconds, afterwards the ventilator will be switched to Ambient Mode causing the blower to stop.

– The Ambient Mode will activate thethe Alarm Silence

Silence LED and the Buzzer.
Buzzer. The test
test result needs to be confirmed manually.
manually.
• Procedure Steps 14 — 17
– This test checks
checks the alarm in case
case of fan
fan failure. It requires stopping the fan.
1. Touch the Alarm Monitor 1 Button.

Figure 8-87. Alarm Monitor 1 Screen

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Alarm Monitor 1 8

2. Touch the Start Button.

Figure 8-88. Alarm Monitor 1 Tests Start

3. Indicate on the screen if the Alarm Light and the Alarm Silence LED are blinking by touching OK or NOT OK.

NOTICE

With a Front Panel Board Revision 6 and higher, only the Alarm Silence LED will blink.

Figure 8-89. Alarm Monitor 1 Tests Step 1

4. Record the results on the HAMILTON-C2 Summary of Test Report Section Summary of Test Report.
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5. Next, indicate on the screen if the Alarm Light and the Alarm Silence LED are ON by touching OK or NOT OK.

NOTICE

With a Front Panel Board Revision 6 and higher, only the Alarm Silence LED will be ON.

Figure 8-90. Alarm Monitor 1 Tests Step 2

6. Next, touch the Alarm Silence Button.

7. Indicate on the screen if the Alarm Light is ON by touching OK or NOT OK.

NOTICE

With a Front Panel Board Revision 6 and higher, only the Alarm Silence LED will be ON.

Figure 8-91. Alarm Monitor 1 Tests Step 3

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Alarm Monitor 1 8

8. Next, indicate on the screen if the Alarm Light is OFF by touching OK or NOT OK.

Figure 8-92. Alarm Monitor 1 Tests Step 4

9. Next, touch the Alarm Silence Button.

10. Indicate on the screen if the Alarm Light is OFF by touching OK or NOT OK.

Figure 8-93. Alarm Monitor 1 Tests Step 5

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11. Touch the Alarm Silence Button and wait 5 seconds.

Figure 8-94. Alarm Monitor 1 Tests Step 6

12. Indicate on the screen if the Expiratory Valve Plunger can be moved by hand by touching OK or NOT OK.

Figure 8-95. Alarm Monitor 1 Tests Step 7

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Alarm Monitor 1 8

13. Indicate on the screen if the Alarm Silence LED is ON and the Buzzer sounds by touching OK or NOT OK.

Figure 8-96. Alarm Monitor 1 Tests Step 8

WARNING
Be careful when stopping the cooling fan by hand.

14. Next, remove the Rear Cover and Fan Filter, then physically STOP the cooling fan by hand until the alarm is shown on the
screen.

Figure 8-97. Alarm Monitor 1 Tests Step 9

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15. After the Fan Failure Alarm is displayed, release the fan.

Figure 8-98. Alarm Monitor 1 Tests Step 10

16. Verify that the message Test completed is displayed on the screen.

Figure 8-99. Alarm Monitor 1 Tests Step 11

17. Re-install the Fan Filter and Rear Cover.

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Alarm Monitor 2 8

8.15.1.3 Alarm Monitor 2

This test activates the software watchdog. The test result has to be confirmed manually. Afterwards, the ventilator needs to
be restarted.
1. Touch the Alarm Monitor 2 Button.

Figure 8-100. Alarm Monitor 2 Tests

2. Touch the Start Button to activate the Watchdog.

Figure 8-101. Alarm Monitor 2 Tests Step 1

• The Ala
Alarm
rm LED
LED sho
should
uld bli
blink
nk
• The Buz
Buzzer
zer sho
should
uld sou
sound
nd
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3. Touch the OK or NOT OK Button and reboot the ventilator into the Service Software.
Software.

Figure 8-102. Alarm Monitor 2 Tests Step 2

4. After completion, the HAMILTON-C2 must be switched OFF, then ON again.

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User Interface Tab 8

8.15.2 User Interface Tab

With this test, the user interface related components can be activated in order to check the interaction of the hard keys with
the GUI. Hard key combinations can also be tested. Dimming the screen and alarm lamp is tested using the day/night button.
The P&T Control Knob Encoder has 16 steps. The test is to see that all 16 steps register with the ventilator.
1. From the Main Service Software Screen,
Screen, touch the Tests / Calibration Button.
2. Touch the Comp test Tab.
3. Touch the User I/F Tab.

Figure 8-103. User Interface Tab Screen

4. Test the P&T Control Knob Encoder by selecting the P&T Control Knob on the screen and rotating the knob. Observe there
are 16 steps in 1 full turn of the P&T Control Knob.

Figure 8-104. User Interface Tests Step 1

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5. Press each button on the Interaction Panel and observe the reaction to the button pressed on the screen.
6. Touch the Night/Day Button to switch between the two display brightness levels.
7. Confirm with OK/NOT OK.

Figure 8-105. User Interface Tests Step 2

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Pneumatics 1 Tab 8

8.15.3 Pneumatics 1 Tab

1. From the Main Service Software Screen,
Screen, touch the Tests / Calibration Button.
2. Touch the Comp test Tab.
3. Touch the Pneumatics 1 Tab.

Figure 8-106. Pneumatics 1 Tab

4. Connect a complete Patient Breathing Circuit before starting the tests.

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8.15.3.1 Binary Valve

This test checks the Autozero Valves during operation and autozeroing sequence. A constant pressure is applied. Both status,
“running” and“autozero”,are tested for the following valves: Pvent_monitor, PFlowsensor.
1. Touch the Binary valve Button.

Figure 8-107. Binary Valve Tests

2. Connect the tubing as shown with a 7 mm ET Tube to the Flow Sensor.

3. Touch the Start Button to begin the Binary Valve Test.

Figure 8-108. Binary Valve Tests Step 1

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Binary Valve 8

4. The test runs automatically indicated by Component test binary valves running... displayed on the screen.

Figure 8-109. Binary Valve Tests Step 2

5. The Component test binary valves is complete when OK is indicated on the screen. This means that the internal sensor
checks are ok.

Figure 8-110. Binary Valve Tests Step 3

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8.15.3.2 Autozero
The test repeats the Autozero sequence 5 times under a defined pressure.
1. Touch the Autozero Button.

Figure 8-111. Autozero Valves Tests Screen

2. Touch the Start Button.

Figure 8-112. Autozero Valves Tests Step 1

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Autozero 8

3. The Paw Pressure Sensor and Qaw Proximal Flow Sensor will Autozero.

Figure 8-113. Autozero Valves Tests Step 2

4. The Paw Pressure Sensor and Qaw Proximal Flow Sensor Autozero adjustment is complete when OK is indicated on the
screen.

Figure 8-114. Autozero Valves Tests Step 3

5. The Autozero results will be recorded in the Service Log.

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8.15.3.3 Blower Flow

Several flows (ml/s) will be set as target to the blower. The achieved blower speed in rpm measured by the Hall Sensor should
be within the defined tolerance.
1. Touch the Blower flow Button.

Figure 8-115. Blower Flow Tests Screen

2. Disconnect the Inspiration Tube.

3. Touch the Start Button.

Figure 8-116. Blower Flow Tests Step 1

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Blower Flow 8

4. The test runs automatically indicated by Component test blower flow running... displayed on the screen.

Figure 8-117. Blower Flow Tests Step 2

5. The test is complete when Component test blower flow completed. is displayed on the screen and the results are displayed
with OK or NOT OK.

Figure 8-118. Blower Flow Tests Step 3

NOTICE

The Blower Pressure values are in mbar and the Flow values are in ml/minute.
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8.15.3.4 Blower Pressure

Several pressures are set as a target for the blower. The achieved pressure measured by the Pvent_monitor Pressure Sensor
should be within the given tolerance.
1. Touch the Blower pres. Button.

Figure 8-119. Blower Pressure Tests

2. Disconnect the Inspiration Tube and seal the Patient Outlet with a stopper.
3. Touch the Start button.

Figure 8-120. Blower Pressure Tests Step 1

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Blower Pressure 8

4. The test runs automatically indicated by Component test blower pressure running... displayed on the screen.

Figure 8-121. Blower Pressure Tests Step 2

5. The test is complete when Component test blower flow completed. is displayed on the screen and the results are displayed
with OK or NOT OK.

Figure 8-122. Blower Pressure Tests Step 3

NOTICE

The Blower Pressure values are in mbar.

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8.15.3.5 Expiratory Valve

NOTICE

During this test, the Technical Event: 231001 may appear. This failure message can be ignored.

This test checks the Expiratory Valve. Several pressures are set as target for a constant flow Qinsp to the blower. The pres-
sures are measured by Paw and have to be within the defined tolerance.
1. Touch the Exp. valve Button.

Figure 8-123. Expiratory Valve Tests Screen

2. Connect a complete Patient Breathing Circuit

3. Touch the Start Button to begin the Expiratory Valve Leakage and Pressure Tests.

Figure 8-124. Expiratory Valve Tests Step 1

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Expiratory Valve 8

4. Test runs automatica

automatically
lly indicated by Expiration valve pressure test in progress... displayed on the screen.

Figure 8-125. Expiratory Valve Tests Step 2

5. The test is complete when Expiration valve pressure test completed is displayed on the screen and the result is displayed
with OK or Not OK.
6. If the pressure test or leakage test fails, the values which are out of tolerance are displayed at the bottom of the page.

Figure 8-126. Expiratory Valve Tests Step 3

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8.15.3.6 Inspiratory Valve

This test checks the Inspiratory Valve tightness and flow control with Qinsp 0, 3, 18 and 150 l/min as well as pressure mea-
surement Pvent_monitor
Pvent_monitor with Pinsp of 2, 10, 25 and 40 mbar.
1. Touch the Insp. valve Button.

Figure 8-127. Inspiratory Valve Tests Screen

2. Connect an Adult 22 mm Tube (PN 260100) and Filter (PN 279211) to the ventilator and attach the Flow Analyzer (as
shown in the picture on the screen).
3. Touch the Start Button.

Figure 8-128. Inspiratory Valve Tests Step 1

4. The test runs automatica

automatically
lly indicated by Leakage test in progress... displayed on the screen.
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Inspiratory Valve 8

5. The Inspiratory Valve Leakage Test is complete when OK is indicated on the screen. If the pressure tests fails, the out of tol-
erance pressure is displayed.

Figure 8-129. Inspiratory Valve Tests Step 2

6. Touch the Next Button to begin the Flow Control Tests.

Figure 8-130. Inspiratory Valve Tests Step 3

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7. Pass through the Flow Control Test with the values of 0 l/min., 3 l/min., 18 l/min. and 150 l/min. Only verify the 18 l/min.
value with the external Flow Analyzer. It must be within a tolerance of ± 8% (16.5 - 19.5 l/min).
8. The test runs automatica
automatically
lly indicated by Flow control in progress on the screen.

Figure 8-131. Inspiratory Valve Tests Step 4

9. The Inspiratory Valve Flow Control Test is complete when OK is indicated on the screen.
10. Connect the tubing as shown with a 7mm ET Tube.
11. Touch the Start Button to continue to the Inspiratory Valve Pressure Control Test.

Figure 8-132. Inspiratory Valve Tests Step 5

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Inspiratory Valve 8

12. The test runs automatically indicated by Pressure control in progress on the screen.

Figure 8-133. Inspiratory Valve Tests Step 6

13. The Inspiratory Valve Pressure Control Test is complete when OK is indicated on the screen.

Figure 8-134. Inspiratory Valve Tests Step 7

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8.15.4 Pneumatics 2 Tab

1. From the Main Service Software Screen,
Screen, touch the Tests / Calibration Button.
2. Touch the Comp test Tab.
3. Touch the Pneumatics 2 Tab.

Figure 8-135. Pneumatics 2 Tab

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O2 Input 8

8.15.4.1 O2 Input
For this test, the ventilator needs to be connected to high pressure oxygen. Several flows will be set as a target for the O2
Mixer Valve. The oxygen flow is measured by the internal QO2 Flow Sensor and has to be within a certain tolerance. In a
second test the leakage is tested.
1. Touch the O2 input Button.

Figure 8-136. O2 Input Tests Screen

2. Connect the ventilator to high pressure oxygen (Minimum 2.8 bar to Maximum 6.0 bar (41 - 86 psi)).
3. Disconnect the Inspiration Tube.
4. Touch the Start Button to begin the O2 Input Flow and Leakage Tests.

Figure 8-137. O2 Input Tests Step 1

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5. The test runs automatica

automatically
lly indicated by O2 valve flow test in progress... displayed on the screen.

Figure 8-138. O2 Input Tests Step 2

6. The O2 Valve Flow Test is complete when OK is indicated on the screen.

7. The next test runs automatically indicated by O2 valve leakage test in progress... displayed on the screen.

Figure 8-139. O2 Input Tests Step 3

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O2 Input 8

8. The O2 Valve Leakage Test is complete when OK is indicated on the screen.

Figure 8-140. O2 Input Tests Step 4

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8.15.4.2 Nebulizer Valve

For this test, the ventilator needs to be connected to high pressure oxygen. The Patient Flow Sensor is used to measure the
generated flow when the Nebulizer Valve is in a closed or opened state. The test results are successful if the measured Qaw
matches the defined tolerances.
1. Touch the Neb. valve Button.

Figure 8-141. Nebulizer Valve Tests Screen

2. Connect the tube system as shown.

3. Touch the Start Button to start running the Nebulizer Valve Test with high inlet oxygen pressure Minimum 2.8 bar to Maxi-
mum 6.0 bar (41 - 86 psi).

Figure 8-142. Nebulizer Valve Tests Step 1

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Nebulizer Valve 8

4. The adjustment is complete when OK is indicated on the screen.

Figure 8-143. Nebulizer Valve Tests Step 2

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8.15.4.3 Ambient Valve

NOTICE

In software version 2.0.6 and earlier, during this test, the Technical Event: 231001 may appear. This failure message can be
ignored.

This test checks the Ambient Valve with a blower pressure of 20 and 60 mbar in off, closed and active opened state. The
result is measured with the Pvent_monitor Pressure Sensor.
1. Touch the Ambi valve Button.

Figure 8-144. Ambient Valve Tests Screen

2. Connect the tube system as shown and close the Flow Sensor Outlet.
3. Touch the Start Button.

Figure 8-145. Ambient Valve Tests Step 1

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Ambient Valve 8

4. The test runs automatically indicated by Test ambient valve power off in progress displayed on the screen.
5. The Ambient Valve Power-Off Test is complete when OK is indicated on the screen.
6. The next test runs automatically indicated by Test ambient valve Closed in progress displayed on the screen.

Figure 8-146. Ambient Valve Tests Step 2, Possible Technical Event (only with SW 2.0.6 or lower)

7. The Ambient Valve Closed Test is complete when OK is indicated on the screen.
8. The next test runs automatically indicated by Test ambient valve Active open in progress displayed on the screen.
9. The Ambient Valve Active Open Test is complete when OK is indicated on the screen.

Figure 8-147. Ambient Valve Tests Step 3

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8.15.4.4 Proximal Flow

This test consists of three parts:
• Rinse Flow Test:
– This test requires checking the rinse flow manually by immersing the 2 flow tubes in a glass of water as depicted.
depicted. The
number of bubbles has to be approximately equal on each outlet.
• Proximal Pressure:
– This test allows checking
checking the proximal
proximal pressure of the Patient Flow Sensor.
Sensor. Two different
different pressures are
are applied consecu-
consecu-
tively by the blower. The achieved pressure is measured by the Paw Pressure Sensor and has to be within the tolerance.
• Proximal Flow:
– A certain flow is set
set as a target to the blower, controlled
controlled by the internal Qvent
Qvent Flow Sensor.
Sensor. The flow through the prox-
imal side of the Patient Flow Sensor is measured by the internal differential Qaw Proximal Flow Sensor and has to be
within a certain tolerance.
1. Touch the Prox. test Button.

Figure 8-148. Proximal Flow Tests Screen

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Proximal Flow 8

2. Touch the Start Button.

Figure 8-149. Proximal Flow Tests Step 1

3. Attach 2 identical length tubes to the Flow Sensor connectors, immerse

immerse the tubes in a glass of water. Verify that the bub-
bles appear at both tube outlets and that the number of bubbles are approximately
approximately equal on each outlet.
4. Indicate on the screen if the Rinse Flow Test passed by pressing OK or NOT OK.

Figure 8-150. Proximal Flow Tests Step 2

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5. The Rinse Flow Test is complete when OK is displayed on the screen.

Figure 8-151. Proximal Flow Tests Step 3

6. Connect the Adult Tube System to the ventilator with a 7 mm ET Tube.

7. Touch the Start Button to begin the Proximal Pressure Test.
Test.
8. The test runs automatica
automatically
lly indicated by Proximal pressure in progress... displayed on the screen.
9. The Proximal Pressure Test is complete when OK is indicated on the screen.

Figure 8-152. Proximal Flow Tests Step 4

10. Remove the 7 mm ET Tube from the Adult Tube System.

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Proximal Flow 8

11. Touch the Start button to begin the Proximal Flow Test.

Figure 8-153. Proximal Flow Tests Step 5

12. The test runs automatically indicated by Proximal flow in progress... displayed on the screen.

Figure 8-154. Proximal Flow Tests Step 6

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13. The Proximal Flow Test is complete when OK is indicated on the screen.

Figure 8-155. Proximal Flow Tests Step 7

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Air Entry 8

8.15.4.5 Air Entry

NOTICE

If the test is NOT OK, restart the HAMILTON-C2 Service Software and perform the test again.

This test allows checking the Filter Pressure Sensor Pfilter with and without an obstructed filter.

1. Touch the Air entry Button.

Figure 8-156. Air Entry Tests Screen

2. Disconnect the Inspiration Tube.

3. Touch the Start Button.

Figure 8-157. Air Entry Tests Step 1

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4. The default HEPA Filter Test is completed if OK is stated behind the description.

Figure 8-158. Air Entry Tests Step 2

5. Obstruct the HEPA Filter with a piece of paper (A) with a small hole.

Figure 8-159. Obstruction in the Air Entry

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Air Entry 8

6. Connect the obstructed HEPA Filter and touch the Next Button. The pressure must be higher than 2 mbar as shown.
7. The test is complete when OK is indicated on the screen.

Figure 8-160. Air Entry Tests Step 3

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8.16 System Test

1. From the Main Service Software Screen,
Screen, touch the Tests / Calibration Button.

Figure 8-161. Main Service Software Screen

2. Touch the System test Button.

Figure 8-162. System Test Screen

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System Test 8

Table 8-11. System Test

Adjustment/ Calibration Description Component Adjusted/

Calibrated

System Test > Pressure (Page No This test requires three different pressures to be applied and to ver- • Pve
Pvent_
nt_con
contro
troll
2201) ify the values (Pvent_control, Pvent_monitor and Paw) are within • Pve
Pvent_
nt_mon
monito
itorr
Pressure Section 8.16.1 the given tolerance range (shown in a green or red background).
• Paw

System Test > Flow (Page No This test requires a flow to be applied and to verify the internal • Qve
Qvent
nt Flow
Flow Sens
Sensor
or
2202) Qvent Flow Sensor and the Qaw Proximal Flow Sensor values are • Qaw Proxi
Proximal
mal Flow Sens
Sensor
or
Flow Section 8.16.2 within the given tolerance range (shown in a green or red back-
ground).

System Test > O2 Mixer (Page No This test requires a flow at different oxygen concentrations to be • O2 Mixe
Mixerr Assem
Assembly
bly
2203) applied to verify the internal QO2 Flow Sensor, Qvent Flow Sensor, • QO2 Flo
Flow
w Sens
Sensor
or
O2 Mixer Section 8.16.3 the Patient Flow Sensor and the Oxygen Sensor values are within
• Ox
Oxyg
ygen
en Sens
Sensor
or
the given tolerance range (shown in a green or red background).

System Test > Tightness (Page This test checks for leakage in the Patient Breathing Circuit and • Patie
Patient
nt Breathi
Breathing
ng Circuit
Circuit
No 2204) determines the circuit's compliance compensation factor. The venti-
Tightness Section 8.16.4 lator is pressurized to a certain pressure. The Patient Breathing Cir-
cuit is considered tight if this pressure can be maintained. If there is
a leak, the pressure drops in proportion to the size of the leak.

System Test > Alarming (Page No This test allows activation of the 3 different alarm priorities and • Ala
Alarm
rm Prior
Prioriti
ities
es
2205) combinations by pressing the corresponding button and to verify
Alarming Section 8.16.5 the correct alarm lamp and sound has been generated.
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8.16.1 Pressure
This test requires three different pressures to be applied and to verify the values (Pvent_control, Pvent_monitor
Pvent_monitor and Paw) are
within the given tolerance range (shown in a green or red background).
1. Touch the Pressure Button.

Figure 8-163. Pressure System Tests Screen

2. Attach the tube system as shown in the picture.

3. Touch the ON Button.

Figure 8-164. Pressure System Tests Step 1

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Pressure 8

4. Set the Pinsp to 5 mbar, 25 mbar and 50 mbar.

5. Select the Pinsp Control with the P&T Control Knob. Press the P&T Control Knob and rotate the setting to the values listed
above. Press the P&T Control Knob to activate the setting.

Figure 8-165. Pressure System Tests Step 2

6. All values should read 5 mbar ±1.0, 25 mbar ±1.2 and 50 mbar ±2.5.
7. The test is complete when the Status OK is shown.

Figure 8-166. Pressure System Tests Step 3

8. Touch the Off Button.

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8.16.2 Flow
This test requires a flow to be applied and to verify the internal Qvent Flow Sensor and the Qaw Proximal Flow Sensor values
values
are within the given tolerance range (shown in a green or red background).
1. Touch the Flow Button.

Figure 8-167. Qvent Flow Sensor Tests Screen

2. Set the Insp. Flow to 18 l/min.

3. Touch the On Button.

Figure 8-168. Qvent Flow Sensor Tests Step 1

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Flow 8

4. The test is complete when the Status OK is shown.

Figure 8-169. Qvent Flow Sensor Tests Step 2

5. Touch the Off Button.

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8.16.3 O2 Mixer
This test requires a flow at different oxygen concentrations to be applied to verify the internal QO2 Flow Sensor, Qvent Flow
Sensor, the Patient Flow Sensor and the Oxygen Sensor values are within the given tolerance range (shown in a green or red
background).
1. Connect the ventilator to high pressure oxygen.
2. Touch the O2 mixer Button.

Figure 8-170. O2 Mixer Tests Screen

3. Set the Insp. flow to 10 l/min.

4. Touch the On Button.

Figure 8-171. O2 Mixer Tests Step 1

5. Check for the following FiO2 settings: 21%, 90% and 61%.

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O2 Mixer 8

6. The test is complete when the Status OK is shown.

Figure 8-172. O2 Mixer Tests Step 2

7. Touch the Off Button.

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8.16.4 Tightness
NOTICE

During this test the Technical Event: 231001 may appear. You can ignore this fault message.

This test checks for leakage in the Patient Breathing Circuit and determines the circuit's compliance compensation factor. The
ventilator is pressurized to a certain pressure. The Patient Breathing Circuit is considered tight if this pressure can be main-
tained. If there is a leak, the pressure drops in proportion to the size of the leak.
1. Touch the Tightness Button.

Figure 8-173. Tightness Tests Screen

2. Touch the Start Button.

Figure 8-174. Tightness Tests Step 1

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Tightness 8

3. The test runs automatically indicated by Tightness tubing test in progress... indicated on the screen.

Figure 8-175. Tightness Tests Step 2

4. The Tightness Test is complete when OK is indicated on the screen.

Figure 8-176. Tightness Tests Step 3

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8.16.5 Alarming
NOTICE

During this test, Technical Events and Technical Faults will be displayed. This is a needed behavior and does not need any
action.

This test allows activation of the 3 different alarm priorities and combinations by pressing the corresponding button and to
verify the correct alarm lamp and sound has been generated.
1. Touch the Alarming Button.

Figure 8-177. Alarming Tests Screen

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Alarming 8

2. Touch the Alarm High, Alarm Medium and Alarm Low Buttons to generate alarm(s).
3. Check if the correct Alarm Lamp and Alarm Sounds are generated.
4. Check the Alarm Priority by combining the Alarms.
5. Touch the Alarm High Button.
6. Select the Alarm High and Alarm Medium Buttons and verify if the alarm priority is working correctly.

Figure 8-178. Alarming Screen Tests Step 1

7. Touch the Alarm Medium Button.

Figure 8-179. Alarming Screen Tests Step 2

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8. Touch the Alarm Low Button.

Figure 8-180. Alarming Screen Tests Step 3

9. Touch OK / NOT OK to confirm / cancel the test.

Figure 8-181. Alarming Screen Tests Step 4

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Sensor Data 8

8.17 Sensor Data

NOTICE

Only for internal use.

1. From the Main Service Software Screen,

Screen, touch the Tests / Calibration Button.

Figure 8-182. Main Service Software Screen

2. Touch the Sensor data Tab

Figure 8-183. Sensor Data Tab

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8.17.1 Sensor 1
Touch the Sensor 1 Tab to display the sensors values and status.

Figure 8-184. Sensor 1

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Sensor 2 8

8.17.2 Sensor 2
Touch the Sensor 2 Tab to display the sensors values and status.

Figure 8-185. Sensor 2

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8.17.3 Sensor 3
Touch the Sensor 3 Tab to display the sensors value and status.

Figure 8-186. Sensor 3

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Sensor Status 8

8.17.4 Sensor Status

The displayed sensors status (hex) is a value which consists of a combination of several status (bits). The table below shows
possible sensors status values. Not all status values are applicable for every sensor.

Figure 8-187. Sensor Status

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8.18 Log/Config Files

NOTICE

How to export Event Log, Service Log, Config File and Instrument Report.

1. From the Main Service Software Screen,

Screen, touch the Log/Config files Button.

Figure 8-188. The Main Service Software Screen

2. On the Log/Config Files Screen are the:

• Event Log Button
• Service Log Button
• Export Button (Instrument Report and Events Log Files)
• Back Button

Figure 8-189. The Log / Config Files Screen

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Event Log 8

8.18.1 Event Log

1. Touch the Event log Button to open the Event Log.

Figure 8-190. Viewing the Event Log

2. The Event Log displays the Technical Events which have occurred with the date, time, device affected and a description of
the Technical Event.
3. To view another section of the Event Log listing, rotate the P&T Control Knob to select the slider on the right side of the
screen.
4. Press the P&T Control Knob to activate the slider, then rotate the P&T Control Knob to move the slider up or down.
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8.18.2 Service Log

1. Touch the Service log Button to open the Service Log.

Figure 8-191. Service Log Step 1

2. The Service Log displays the test and calibration results with the date, time and a description of the results.

Figure 8-192. Service Log Step 2

3. To view another section of the Service Log listing, rotate the P&T Control Knob to select the slider on the right side of the
screen.
4. Press the P&T Control Knob to activate the slider, then rotate the P&T Control Knob to move the slider up or down.
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Export (Instrument Report and Events) 8

8.18.3 Export (Instrument Report and Events)

1. The Export Tab allows exporting the Service Log / Instrument Report to a USB Memory Stick.
2. Insert a USB Memory Stick into the USB Port on the side of the Interaction Panel.

Figure 8-193. Export Tab Screen

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8.18.3.1 Export Events

Events Log Files
1. Touch the Events Tab.

Figure 8-194. Export Event Log Step 1

2. Touch the Start Button.

Figure 8-195. Export Event Log Step 2

3. The export is performed automatically.

automatically.
4. The Event File is exported in a folder named as c2-sn##### (##### device serial number). In this folder is a file named
year-month-day_hour-minute-
year-month- day_hour-minute-second_servic
second_serviceLog_enGB.tx
eLog_enGB.txtt
 NOTICE

If you have to send log files to Hamilton Medical for further investigation, please send all files which are created in the spe-
cific folder (error.log, eventLog.txt, serviceLog.txt,
serviceLog.txt, etc.).

216 English | 624165/07

Export Instrument Report 8

8.18.3.2 Export Instrument Report

1. Touch the Instrument Report Tab.

Figure 8-196. Export Instrument Report Step 1

2. Touch the Start Button.

Figure 8-197. Export Instrument Report Step 2

4. The export is performed automatically.

automatically.
5. The Instrument report is exported in a folder named as c2-sn##### (##### device serial number). In this folder is a file
named year-month-da
year-month-day_hour-minute-s
y_hour-minute-secondInstrumentRe
econdInstrumentRepport.txt.
pport.txt.
 Hamilton Medical | HAMILTON-C2 Service Manual 217

8 Service Software

8.19 Software Updates

8.19.1 Software Update from Version

Version < 2.2.0

WARNING
After a software update, the ventilator must be restarted and the complete Service Software Calibration and Test's must be
performed.
Software downgrade
downgrade is not allowed/possible, because this will corrupt the unit and the ESM Module will need to be
exchanged.

To update the HAMILTON-C2 from Software Version 1.x.x to Software Version 2.2.0 or higher, a migration step is required.
For further information see the HAMILTON-C2 Software Upgrade Guide (PN 624200).
1. The following files are required:

• C2
C2_V
_V2.
2.2.
2.0-
0-Mi
Migr
grat
atio
ion.
n.ta
tarr This is re
This requ
quir
ired
ed as a mig
migra
rati
tion
on st
step
ep fr
from
om 1.
1.x.
x.xx to
to 2.2
2.2.0
.0 si
sinc
ncee the
the so
soft
ftwa
ware
re st
stru
ruct
ctur
uree has
has be
been
en
changed.

• C2_
C2_EM0
EM01A_
1A_V2.
V2.2.5
2.5.ta
.tarr or highe
higherr This is the
This the late
latest
st Softw
Software
are to
to be inst
install
alled
ed afte
afterr the Migr
Migrati
ation
on Soft
Softwar
ware.
e. For
For the late
latest
st softw
software
are
check the Partner-net.

2. From the Main Service Software

Software Screen, touch the Software update Button.

Figure 8-198. Software Update Step 1

3. The Software Update Screen allows update or upgrade of the HAMILTON-C2 Software.
218 English | 624165/07

Software Update from Version < 2.2.0 8

4. Touch the SW update Button.

Figure 8-199. Software Update Step 2

5. Insert the USB Memory Stick containing the migration and upgrade version as listed in the table above.
If a correct file is available on the USB Memory Stick, the message appears indicating the update version, otherwise, the mes-
sage No Update tarball file is available... will be displayed. In case there is more than one software update stored on the USB
Memory Stick, please ensure to choose the correct version.
6. If the USB Memory Stick content is not displayed directly, refresh this page by closing and entering this page again.

Figure 8-200. Software Update from Version 1.x.x to 2.2.0

 7. Select the software file to be installed (C2_V2.2.0-Migration.tar).
8. Touch the Start Button to start the software update which consists of extracting, verifying and installing.
9. A progress bar is shown indicating
i ndicating the current status of the software update.
10. When the process is complete, Done is shown on the screen.

Hamilton Medical | HAMILTON-C2 Service Manual 219

8 Service Software

11. Restart the HAMILTON-C2. The unit starts up automatically in the Service Software.
12. For further update of the HAMILTON-C2 Software, see the Software Update from Version 2.x to 2.2.5 or Higher Section
8.19.2..
8.19.2
220 English | 624165/07

Version
Software Update from Version 2.x to 2.2.5 or Higher 8

8.19.2 Software Update from Version 2.x to 2.2.5 or Higher

WARNING
After a software update, the ventilator must be restarted and the complete Service Software Calibration and Test's must be
performed.

NOTICE

Software downgrade is not allowed/possible, because

because this will corrupt the unit and the ESM Module will need to be
exchanged.

1. From the Main Service Software Screen,

Screen, touch the Software update Button.

Figure 8-201. Software Update Step 1

2. The Software Update Screen allows update or upgrade of the HAMILTON-C2 Software.
 Hamilton Medical | HAMILTON-C2 Service Manual 221

8 Service Software

3. Touch the SW update Button.

Figure 8-202. Software Update Step 2

4. If the USB Memory Stick is not inserted into the USB Connector or no software is available on the USB Memory Stick, the
message No Update tarball file is available... is displayed.

Figure 8-203. Software Update Step 3

222 English | 624165/07

Version
Software Update from Version 2.x to 2.2.5 or Higher 8

5. If the correct file is available on the USB Memory Stick, the message appears indicating the update version.

Figure 8-204. Software Update Step 4

Figure 8-205. Software Update Step 5

 Hamilton Medical | HAMILTON-C2 Service Manual 223

8 Service Software

6. To begin the software update, touch the Start Button. With software version 2.2.0 or higher, the software which is to be
updated can be selected from the scroll down menu (shown on the picture below).

Figure 8-206. Software Update, Step 6

7. A progress bar is shown indicating the progress of the update.

Figure 8-207. Software Update, Step 7

224 English | 624165/07

Version
Software Update from Version 2.x to 2.2.5 or Higher 8

8. After the software update, the message update successfully finished is displayed on the screen.

Figure 8-208. Software Update, Step 8

9. Restart the device and do not terminate the device during the first start up after performing a software update!
10. Perform the complete Calibration and Tests as described in the Service Software Section 8
 Hamilton Medical | HAMILTON-C2 Service Manual 225

8 Service Software

8.20 Pre-operational Checks

Refer to the HAMILTON-C2 Operator‘s Manual.
Perform the pre-operational checks:
• Ti
Tigh
ghtn
tnes
esss Te
Test
st
• Pat
Patient
ient Flow Sens
Sensor
or Calib
Calibrati
ration
on
• Ox
Oxyge
ygen
n Senso
Sensorr Calib
Calibrat
ration
ion
• Alar
Alarm
m te
test
sts:
s:
– Hig
Highh Pres
Pressur
suree Ala
Alarmrm
– Lo
Low
w Min
Minututee Ala
Alarmrm
– Low Oxygen
Oxygen Alarm
Alarm / Oxygen
Oxygen Supply
Supply Failed
Failed Alarm
Alarm
– Disco
Disconnec
nnection
tion on Pati
Patient
ent Side
– Los
Losss of Exte
Externa
rnall Powe
Powerr
– Exh
Exhala
alatio
tion
n Obstr
Obstructucted
ed
– Apnea
226 English | 624165/07

General Tests 8

8.21 General Tests

NOTICE

All devices connected to the HAMILTON-C2 must be for medical use and meet the requirements of standard IEC 60601-1.

1. Connect
Connect the HAMILT
HAMILTON-C
ON-C2
2 to the AC Mains
Mains Power
Power and to the
the DC Power
Power Supply.
Supply.

2. Switch on the HAMILT

Switch HAMILTON-C
ON-C2 2 and stay in Stand-B
Stand-Byy Mode.
Mode.
3. Go to
to Alarm
Alarm -> Loudne
Loudness
ss and
and set
set Loudne
Loudnessss to
to 10.
10.
4. Pe
Perfo
rform
rm the fol
follow
lowing
ing te
tests
sts::
A. AC — DC Test

• Disconnect the AC Mains Power. Verify

Verify that the unit continues
continues to run on the DC Power
Power Supply and that
that the DC symbol
symbol is
displayed on the screen.
B. DC — Battery Test

• Disconnect the DC Power Supply. Verify

Verify that the unit continues
continues to run on internal Battery
Battery Power and that the battery
battery sym-
bol is displayed on the screen. Verify that the alarm speaker sounds correctly for at least one minute.
C. AC — Battery Test

• If no DC Power Supply
Supply is available, disconnect
disconnect the AC Mains
Mains Power and verify
verify that the HAMILTON-C2
HAMILTON-C2 switched
switched to internal
Battery Power. Verify that the alarm speaker sounds correctly for at least one minute.

D. Power Loss Test

• If no DC Power Supply
Supply is available, verify
verify that the HAMILTON-C2
HAMILTON-C2 switches
switches to internal Battery
Battery Power as
as soon as the AC
Mains Power is removed.
• Remove the internal
internal batteries. Verify
Verify that the unit alarms.
alarms. Connect the internal batteries
batteries again and verify
verify that the unit
starts up again.

CAUTION
The buzzer is powered by the gold caps (super capacitors) on the Mainboard. Make sure the unit is switched on (Stand-by
mode or Service Mode) for at least 20 minutes before the test in order that the gold caps are fully charged.
Replace the Mainboard (MSP160382) if the buzzer sounds for less than 2 minutes.
 Hamilton Medical | HAMILTON-C2 Service Manual 227

8 Service Software

E. Fan Check

• In order to check the fan for proper assembly,

assembly, place
place a piece of paper
paper over the fan inlet.
inlet. If the paper sticks
sticks while the venti-
venti-
lator is on, the fan blows into the ventilator correctly.

Figure 8-209. Fan Check

F. Buzzer Test

• To make suresure that the buzzer

buzzer works as specified,
specified, it has to be tested during the yearly
yearly Preventive
Preventive Maintenance.
Maintenance.
– Star
Startt the device
device in the ventil
ventilation
ation softwa
software.
re.
– Disco
Disconnec
nnectt the
the AC powe
powerr cable.
cable.
– Remo
Remove ve both inter
internal
nal batte
batteries.
ries.

– Verif
Verifyy that the
the buzzer
buzzer sounds
sounds for at least
least 2 minutes
minutes..
• If the buzzer sounds
sounds for less
less than 2 minutes, replace the Mainboard
Mainboard (MSP160382).
G. Communication Interface RS232 Test

• Connect a Patient Monitoring

Monitoring System. Verify proper communication with the Patient
Patient Monitoring System.
System.
• Alternatively you can check the signal availability with
with Datalogger
Datalogger Software:
Software:
– DATA
DATALOGG
LOGGER
ER Softw
Software
are (down
(download
load on Partner-net).
– DATALOGGER
DATALOGG ER Manua
Manuall (downlo
(download
ad on
on Partner-net).
– A Hamilton Ventilator with
with activated
activated RS232 Interface or Communication
Communication Board.
– A Windows
Windows XP or Windows
Windows 7 computer
computer with RS232
RS232 or USB Interface
Interface
– To connect
connect HAMILTON
HAMILTON-C2-C2 use Interfac
Interfacee Cable (PN
(PN 160366)
228 English | 624165/07

General Tests 8

1. Run HAMILTON-Da
HAMILTON-Datalogger.exe
talogger.exe (available as download from the Hamilton Medical Partner-net).
The Welcome window appears.
2. Click > ENTER

Figure 8-210. Datalogger

3. The software automatically recognizes the connected device’s software:

• For HAMILTON-C1/T1/C
HAMILTON-C1/T1/C2/C3
2/C3 ventilators,
ventilators, the Datalogger displays HAMILTON-C2.
4. To check whether the connection is working properly, start ventilation.
If the Datalogger is working properly, the display shows ventilation values as well as the device serial number (S/N at Device
information).
Also check the Errors Counter on the right lower corner.

NOTICE

In addition, for all connections you may order USB to RS232 Converter (PN 396187, in case your computer has only an USB
Interface).
Important: The USB to RS232 Converter needs an additional driver to work properly. It is enclosed on the CD in the pack-
age.
 Hamilton Medical | HAMILTON-C2 Service Manual 229

8 Service Software

8.22 CO2 Sensor Accuracy Check

Follow these steps to check the accuracy of the CO2 Monitor, if installed.
In addition to the HAMILTON-C2 ventilator with CO2 Monitor installed, this check requires:
• Patient Breathing Circuit
Circuit (not required
required : Humidifier,
Humidifier, Water
Water Traps
Traps or Inspiratory
Inspiratory Filter)
Filter)
• Test Lu
Lung
• CO
CO2
2 Sens
Sensor
or (PN 281
281718
718))
• CO2 Adult
Adult Airway
Airway Adapter,
Adapter, Single
Single Use,
Use, 10/box
10/box (PN 281719)
281719)
• CO2 Adapter
Adapterss (3x), (one
(one Box contains
contains 25 piece
pieces)
s) (PN 281803)
281803)
• Baro
Barometr
metric
ic Pressur
Pressuree Gauge
Gauge (mbar)
(mbar) or
or TSI
• CO2 Calibration
Calibration Gas Cylinder
Cylinder or equivalent
equivalent (CO2 5% ± 0.03; O2 0% ± 0.03; N2 Balance)
Balance) (PN 159173)
• CO
CO2
2 Gas
Gas Regula
Regulator
tor (PN
(PN 15917
159172)
2)
1. Enter the Service Software -> Tests/calibration > Sensor data > Sensor 3 .
2. Note the displayed barometric pressure (Pressure
(Pressure sensor Pambient) and verify that it is within ± 20 mbar of the actual baro-
metric pressure, measured
measured with a second gauge or device (e.g. the TSI Flow Meter).

Figure 8-211. Pressure Sensor Pambient

230 English | 624165/07

CO2 Sensor Accuracy Check 8

Figure 8-212. TSI Flow Meter

3. Restart the ventilator in operational mode.

4. Enter the Configuration Menu: Utilities > Configuration.

Figure 8-213. Utilities Configuration

 Hamilton Medical | HAMILTON-C2 Service Manual 231

8 Service Software

5. Activate the CO2 Hardware Option: Utilities > Configuration > Options > HW options

Figure 8-214. HW Options

6. Connect the CO2 Sensor with the CO2 Communication Board.

7. Activate the CO2 Sensor and deactivate the Oxygen Sensor: System > Sensors on/off. Set oxygen (FiO2) = 21%.
8. Wait 3 minutes to allow the CO2 Sensor to reach the working temperature.
temperature.

Figure 8-215. Sensor Update

232 English | 624165/07

CO2 Sensor Accuracy Check 8

9. Connect the Patient Breathing Circuit; Test Lung, CO2 Sensor, CO2 Adapters, CO2 Calibration Gas and CO2 Gas Regula-
tor as shown.

Figure 8-216. CO2 Sensor Accuracy Check Illustration

 Hamilton Medical | HAMILTON-C2 Service Manual 233

8 Service Software

10. Select the System Tab, Tests & calib, then CO2 Sensor to start the CO2 Sensor Calibration.

Figure 8-217. CO2 Sensor Calibration

11 Start ventilation with standard settings. Select the PCO2 curve for displaying on the screen (see Figure 8-218 CO2 Sensor
Accuracy Check).
12. Open the CO2 Regulator slightly so that the display shows a stable CO2 curve (see Figure 8-218 CO2 Sensor Accuracy
Check).

Figure 8-218. CO2 Sensor Accuracy Check

NOTICE
 Only a small regulated gas flow is required to achieve a stable curve. To achieve a stable CO2 reading, ensure that the CO2
Sensor and CO2 Adapters are upright.
13. To get the PCO2 value in mmHg, press the Freeze Button (e.g. 34mmHg as shown).

234 English | 624165/07

CO2 Sensor Accuracy Check 8

Example : if the Ambient Temperature

Temperature is 20 °C, Barometric Pressure is 900 mbar, and displayed PCO2 reading is 34 mmHg,
the displayed PCO2 Value is at the low end, but still within the range.

Figure 8-219. Graph Based on Ambient Temperature

Temperature

15. See the following graphs based on ambient temperature:

• Ambie
Ambient
nt tempera
temperature
ture 20 °C
°C (17.5 to 22.5
22.5 °C): (see
(see Figure
Figure 8-220
8-220))
• Ambie
Ambient
nt tempera
temperature
ture 25 °C
°C (22.5 to 27.5
27.5 °C): (see
(see Figure
Figure 8-221
8-221))
• Ambie
Ambient
nt tempera
temperature
ture 30 °C
°C (27.5 to 32.5
32.5 °C): (see
(see Figure
Figure 8-222
8-222))
• Ambie
Ambient
nt tempera
temperature
ture 35 °C
°C (32.5 to 37.5
37.5 °C): (see
(see Figure
Figure 8-223
8-223))
 Hamilton Medical | HAMILTON-C2 Service Manual 235

8 Service Software

Figure 8-220. Acceptable Range for PCO2 at Atmospheric Pressure (17.5 to 22.5 °C)
236 English | 624165/07

CO2 Sensor Accuracy Check 8

Figure 8-221. Acceptable Range for PCO2 at Atmospheric Pressure (22.5 to 27.5 °C)
 Hamilton Medical | HAMILTON-C2 Service Manual 237

8 Service Software

Figure 8-222. Acceptable Range for PCO2 at Atmospheric Pressure (27.5 to 32.5 °C)
238 English | 624165/07

CO2 Sensor Accuracy Check 8

Figure 8-223. Acceptable Range for PCO2 at Atmospheric Pressure (32.5 to 37.5 °C)
 Hamilton Medical | HAMILTON-C2 Service Manual 239

8 Service Software

8.23 Nurse Call Functional Check

1 Connect the nurse call connector (PN160166) to the HAMILTON-C2 Communication
Communication Board.
2 Check the three relays with a multimeter by measuring the resistance during ventilation, alarm off and alarm on between
the following wires:

Figure 8-224. Nurse Call Cable and Connector

Table 8-12. Nurse Call Cable and Connector Callouts

Connector Description Color

1 Alarm return normally closed brown

2 Alarm return normally open white

3 Alarm common green

4 I:E Contact 2 yellow

5 I:E Contact 1 grey

6 — —

Table 8-13. Nurse Call Cable and Connector Actions

Status green — white green — brown yellow — grey

Alarm on closed open depending

Alarm off open close depending

Inspiration depending depending closed

Expiration depending depending open

240 English | 624165/07

Nurse Call Functional Check 8

3. Check the three relays with a multimeter by measuring the resistance during ventilation, alarm off and alarm on between
the following wires:
• Enter Service software > Tests/Calibration > System test > Alarming (See Figure 8-225 Alarm On/Off Relay Check).
• Activ
Activate/
ate/deac
deactivat
tivatee alarm
alarm (e.g.
(e.g. Alr. High).
High).

Figure 8-225. Alarm On/Off Relay Check

4. I:E relay check:

• Resta
Restart
rt the HAMILT
HAMILTON-C
ON-C2
2 in operatio
operational
nal mode
mode
• St
Star
artt vent
ventililat
atio
ion
n
• Chec
Checkk I:E conta
contact
ct with
with the
the multime
multimeter
ter
 Hamilton Medical | HAMILTON-C2 Service Manual 241

8 Service Software

8.24 Final Tests

1. Install a USB Memory Stick into the HAMILTON-C2 USB Port.
2. Switch on the unit to get into Service Software mode.
3. Select the Download Menu and then Instr Report.

4. Start the Instr Report download.

5. Verify from the USB Memory Stick, that the download is complete.
6. Finish this unit test by saving the Instrument Report with your documentation.

8.25 Set the Service Timer

Set the Service Timer. If the Reset Button is greyed out, the Alarm limit Knob needs to be activated. After doing so, the reset
function is enabled.

8.26 Check the Battery Data

NOTICE

Depending on how frequent you use the ventilator, you can replace the battery if the State of Health (SoH) is < 40%.

Refer to the Evaluation of the Battery State of Health Section 5.3 for details on how to read the battery data.
1. Che
Checkck the
the Batte
Battery
ry State
State of
of Health
Health (SoH)
(SoH)..
2. Repl
Replac
acee the
the ba
batt
tter
eryy if:
if:
– the State
State of Health
Health (SoH
(SoH)) is < 20%
– the cell voltages are permanently
permanently asymmetrical,
asymmetrical, that is, the difference between
between cells voltage
voltage is more than
than 100 mV.
3. Cal
Calibr
ibrate
ate the bat
batter
teryy ifif the
the Error is ≥ 5%.
4. Recor
Record
d the batter
batteryy data on the Summ
Summary
ary of Test
Test Report
Report Sectio
Section
n 17.1
17.1..
242 English | 624165/07

9
Technical Faults

9.1 Technicall Fault

Technica Faultss Ove
Overview..
rview.......
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
......244
244
9.2 Troublesho
Troubleshooting.......
oting.............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
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.........
...246
246
 243

9 Technical Faults

9.1 Technical Faults Overview

NOTICE

If more than one alarm is active, the associated alarm messages alternate in the message bar.

Alarm Indications

Table 9-1. Alarm Indications in the Ventilator

Alarm Type Message Bar Alarm Audio Action Required

Lamp

High-priority Red, with alarm Red A sequence of 5 beeps, repeated until The patient’s safety is compromised.
alarm message the alarm is reset. If the audible alarm is The patient needs immediate attention.
not silenced during the first minute, the
continuous-tone buzzer also sounds.

Medium-priority Yellow, with Yell

Yellow
ow A se
sequ
queenc
ncee of
of 3 be
beeeps
ps,, re
repe
peaate
ted
d pe
peri
ri-- The patient needs prompt attention.
alarm alarm message odically. If the audible alarm is not
silenced during the first minute, the
continuous-tone buzzer also sounds.

Low-
Low-pr
prio
iori
rity
ty alar
alarm
m Yellow
Yellow,, with
with Yell
Yellow
ow Two se
Two sequ
queenc
nces
es of be
beeeps
ps.. Thi
Thiss is no
not Operator awareness is required.
alarm message repeated.

Technical fa
fault Red, wi
with Safety Red Same as for high-priority alarm, if tech- The ventilator enters safety mode, or, if
ventilation: xxxxxx nically possible. At the minimum a con- it cannot safely ventilate, the ambient
or Technical fault: tinuous buzzer tone. The buzzer cannot state. Provide alternative ventilation.
xxxxxx be silenced. Turn off the ventilator. Have the venti-
lator serviced.

Figure 9-1. Alarm Class

Table 9-2. Alarm Class

Alarm Codes Alarm Class

Patient Alarms - 100000 Alarm Codes Section 16.2.1 Patient Alarms

Technical Alarms - 200000 Alarm Codes Section 16.2.2 Technical Events

Technical Failure Ending in Safety Mode - 300000 Alarm Codes Sec- Technical Failures resulting in the ventilator switching to the Safety
tion 16.2.3 Mode

Technical Failure Ending in Ambient Mode - 400000 Alarm Codes Technical Failures resulting in the ventilator switching to the Ambi-
Section 16.2.4 ent Mode

500000 Alarm Codes Section 16.2.5 System Failures; invisible TF for user, no action required. For internal
use.
244 English | 624165/07

Technical Faults Overview 9

• Patient Alarms: (Alarm code 100000) Alarms related to : Pressure, Flow, Volume, Apnea
– Hig
High
h Prio
Priorit
rityy Alar
Alarms
ms
– Med
Medium
ium Pr
Prior
iority
ity Ala
Alarms
rms
– Low Pri
Priori
ority
ty Ala
Alarm
rmss
• Technical Alarms: (Alarm code 200000) Alarms related to: Temperat
Temperature,
ure, Battery, Valves, Sensors
– Hig
High
h Prio
Priorit
rityy Alar
Alarms
ms
– Med
Medium
ium PrPrior
iority
ity Ala
Alarms
rms
– Low Pri
Priori
ority
ty Ala
Alarm
rmss
Technical Faults Technical Faults end up in one of the following states:

• Fatal -> Safety Mode: (Alarm code 300000)

– In case of some technical failure the ventilator switches
switches to SAFETY
SAFETY Mode. This gives
gives the user time for corrective actions,
actions,
such as organizing a replacemen
replacementt ventilator. The turbine runs constant to create Pinsp. The expiratory valve switches
system pressure levels between PEEP and inspiratory pressure. Patient monitoring is nonfunctional during safety ventila-
tion. You must turn off the ventilator power to exit safety ventilation.
• Fatal -> Ambient Mode: (Alarm code 400000)
– If the technical fault
fault alarm is serious
serious enough to possibly compromise
compromise safe ventilation,
ventilation, the ventilator
ventilator enters the ambient
ambient
state. The inspiratory channel and expiratory valve are opened, letting the patient breathe room air unassisted. You
must switch off ventilator power to exit the ambient state.
• Invisible Technical Faults (Alarm code 500000) / Technical Note (since < 2.2.0)

– These are classed

classed as “Invisible Technical Faults”
Faults” and are not shown
shown on the LCD Display during operation. They refer to
exception handling performed by ventilator during operation, and are for Hamilton Medical internal use. Do not consult
Hamilton Medical AG Technical Support concerning these technical faults. They have no significance for hospital work-
ers or Hamilton-Medica
Hamilton-Medicall Trained Field Service Engineers.
– For detail
detail descriptio
description
n go to Glossary
Glossary - Alarm Codes
Codes Section
Section 16.2
16.2..
 Hamilton Medical | HAMILTON-C2 Service Manual 245

9 Technical Faults

9.2 Troubleshooting
For troubleshooting, refer to document number 624485 "Troubleshooting Platform C" available for download from the
Hamilton Medical Partner-net.
Follow suggested troubleshooting steps in order as described.
Follow these steps when troubleshooting:
1. Confir
Confirm
m that
that the test confi
configurat
guration
ion is
is correc
correct.
t.
2. When replacing
replacing components,
components, repeat the applicable
applicable test following each
each replacement.
replacement. If the test passes successfully,
repeat all test's in order (see the Service Software Section 8).
3. If a problem cannot be resolved, enter
enter a Customer
Customer Event Report (CER) on the Hamilton
Hamilton Medical AG on the Online Help
Desk (https://hamilton.ky2help.com).
(https://hamilton.ky2help.com). Export the Event Log and Instrument Report for failure analysis. Check regularly the
knowledge base of the ky2help for the latest information and troubleshooting.
246 English | 624165/07

10
Components Removal/Assembly

10.1 Notes on Main

Notes Maintena
tenance
nce and Repla
Replacem cementent .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
........248
10.2 Securing
Secu ring the Powe
Powerr Cord ......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
............
........249
10.3 Interacti
Interaction
on Pane
Panell Comp
Component
onentss Remo
Removal/ val/Asse
Assembly...........
mbly................
...........
............
............
...........
...........
............
............
...........
...........
............
............
......250
250
10.4 Ventilation Unit Components Removal/Asse
Removal/Assembly..................................................................................
mbly..................................................................................262 262
10.5 Ventilation Unit Components, Tubings and Cables Assembly................................................................
Assembly................................................................298 298
 247

10 Components Removal/Ass
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10.1 Notes on Maintenance and Replacement

WARNING
You must perform the repairs detailed in this section only as instructed in the Preventive Maintenance and Testing Overview
Section 6.1
6.1,, Hospital Preventive Maintenance
Maintenance Section 6.2 and Engineer Preventive Maintenance Section 6.3
6.3..

Service the repaired

Incorrectly HAMILTON-C2 only as described
parts, components in this manual,
or assemblies usinginonly
could result partsinjury.
patient approved or supplied
See available by Hamilton
Spare Medical
Parts in the Spare AG.
Parts Section 12
12..
− Always switch the HAMILTON-C2 OFF and disconnect the HAMILTON-C2 from the external Mains Power and remove the
battery, before opening the cover.
− Never use any kind of lubrication on any part of the HAMILTON-C2.
− Some parts may be hot after operational use (Blower Module, Rinse Flow Valve, Power Supply, etc.).

CAUTION
After performing Maintenance or Replacement of a component or module,
module, perform the necessary Service Software checks,
calibrations and Safety Tests to ensure the HAMILTON-C2 is performing properly.
Hamilton Medical AG does not permit repairs to parts that are supplied as an assembly. For example:
− You have to replace the Blower Module as a complete assembly
− You have to replace the Expiratory Valve as a complete assembly
− You have to replace the Mixer Block as complete assembly
− You have to replace Hamilton Medical AG printed circuit boards only
Make sure to take full ESD (electrostatic discharge) precautions before opening the HAMILTON-C2. Refer to the ESD (Elec-
trostatic Discharge ) Protection Section 11.3.3
11.3.3..
When the HAMILTON-C2 is switched ON, even when not connected to the external Mains Power, the Battery Pack(s) supply
power. Therefore, a short circuit is possible when the HAMILTON-C2
HAMILTON-C2 is switched ON.

NOTICE

Always send defective parts, components or assemblies to Hamilton Medical AG with a completed Return Goods Authoriza-
tion (RGA) request.
Before making any repairs, remove from the HAMILTON-C2:
− External Mains Power Supply and Batteries
− Oxygen Supply

− Patient Breathing Circuit (if not needed)

− Flow Sensor Tubing (if not needed)
Update the Technical State if necessary after exchanging the parts and restart the ventilator. This must be done before per-
forming the Service Software.
248 English | 624165/07

Securing the Power Cord 10

10.2 Securing the Power

Power Cord
Cord
NOTICE

To prevent unintentional disconnection of the Power Cord, make sure it is well seated into the ventilator’s socket and
secured with the Power Cord Security Clamp.
The HAMILTON-C2 does not require protective earth grounding, because it is a class II device, as classified according to IEC
60601-1.

Securing the Power Cord with the suitable Security Clamp.

Secure the Power Cord with the Security Clamp as shown in the picture below.
Two different Security Clamps are available. Use the suitable Security Clamp as listed in the table below.

Figure 10-1. Securing the Power Cord

Table 10-1. Security Clamp

Part Number Description Image

361061 Cable Security Clamp D=5.0 for Power
Cords:
• PN 35
3551
5199
99 GB
• PN 35
3552
5200
00 EU

361097 Cable Security Clamp D=6.2 for Power

Cords:
• PN 355
35519
198
8 USA
USA
• PN 35
3553
5308
08 CN

Replacing the Power Cord

To replace the Power Cord, release the screw (PN 420724) of the Security Clamp.
 When reconnecting the Power Cord, make sure it is well seated into the ventilator’s socket and secured with the Power Cord
Security Clamp.

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10.3 Interaction Panel Components

Components Removal/Assembly

10.3.1 Ventilation Unit Top Cover Removal/Assembly

NOTICE

The Interaction Panel must be tilted completely to the front to remove the Top Cover.
To remove the Ventilation Unit Top Cover:
1. Lift the Handle of the Ventilation Unit.
2. Remove 6 Torx screws from the Top Cover of the Ventilation Unit:
• A: 2 Torx
Torx scr
screw
ewss (PN
(PN 42068
420682)
2)
• B: 4 Torx
Torx scr
screw
ewss (PN
(PN 420642
420642))
3. Remove the Ventilation Unit Top Cover (C).

Figure 10-2. Ventilation Unit Top Cover Removal

4. Assemble in the reverse order of removal.

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Interaction Panel Small Rear Cover Removal/Ass

Removal/Assembly
embly 10

10.3.2 Interaction Panel Small Rear Cover Removal/Assembly

WARNING
Torx screws (A) cannot be any longer than the specified size (M3x6), otherwise, damage can be caused to the Interaction
Panel Board.

To remove the Interaction Panel Small Rear Cover (PN 160402):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section 10-2
10-2).
).
2. Remove 4 Torx screws (A, PN 420642) from the Small Rear Cover.
3. Remove the Small Rear Cover (B).

Figure 10-3. Interaction Panel Small Cover Removal

4. Assemble in the reverse order of removal.

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10.3.3 Interaction Panel Removal/Assembly

To remove the Interaction Panel:
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
2. Remove the Security Strap (C) from the 1 Flexible Flat Cable and disconnect it from the Ventilation Unit Mainboard.
3. Disconnect the other 2 Flexible Flat Cables (D) from the Interaction Panel Board.

NOTICE

The 2 Flexible Flat Cables (D) can more easily be disconnected from the Interaction Panel Board, but can also be discon-
nected from the Ventilation Unit Mainboard. The ferrite cores for these 2 cables are secured to the top of the front cover,
and are not intended to be removed with the cables.

4. Remove 4 Torx screws (B, PN 420727) from the Hinges of the Interaction Panel.
5. Remove the Interaction Panel (A) from the Ventilation Unit.
6. Place aside in a safe location.

Figure 10-4. Interaction Panel Removal

6. Assemble in the reverse order of removal.

7. Update the Technical State (refer to Modify Tab Section 8.8.3
8.8.3).
).
252 English | 624165/07

Interaction Panel Large Rear Cover Removal/Assembly 10

10.3.4 Interaction Panel Large Rear Cover Removal/Assembly

To remove the Interaction Panel Large Rear Cover (PN 160326):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Cover Rear Cover Removal/Assembly
Section 10.3.2
10.3.2).
).
3. Remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assembly
Removal/Assembly Section 10.3.3
10.3.3).
).
3. Remove 5 Torx screws (A, PN 420642) from the Large Rear Cover.
4. Remove the Large Rear Cover (B).

Figure 10-5. Interaction Panel Large Rear Cover Removal

5. Assemble in the reverse order of removal.

 Hamilton Medical | HAMILTON-C2 Service Manual 253

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10.3.5 Backlight Driver Board Removal/Assembly

WARNING
When replacing the GRAPHIC LCD TFT VGA 10.4” NEC Display (Obsolete, PN 380031), order the Display Upgrade Kit
(MSP380046). The DC/AC Backlight Inverter Boards (Obsolete, PN 396197 or PN 396314) are not compatible with the latest
GRAPHIC LCD TFT VGA 10.4" NLT Display. Use the Backlight Driver Board (PN 396314) if the Front Panel Boards is below
Revision 08. Front Panel Boards at Revision 08 and higher have integrated Backlight Driver Components (see the Front Panel
Board Removal/Assembly Section 10.3.6 for configuration instructions).

To remove the DC/AC Backlight Inverter Boards (Obsolete,

(Obsolete, PN 396197 or PN 396314) or the Backlight Driver Board (PN
396314):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assembly
Removal/Assembly Section 10.3.3
10.3.3).
).
4. Remove the Interaction Panel Large Rear Cover (refer to the Interaction Panel Large Rear Cover Removal/Assembly Section
10.3.4).
10.3.4).

5. Disconnect 2 Cables (A) from the Backlight Driver Board (B).

6. Remove 2 Torx screws (C, PN 420692) from the Backlight Driver Board.
7. Remove the Backlight Driver Board (B).

Figure 10-6. Backlight Inverter Board Removal

8. Assemble in the reverse order of removal.

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Front Panel Board Removal/Assembly 10

10.3.6 Front Panel Board Removal/Assembly

WARNING
The Backlight LED Driver Components are integrated into Front Panel Boards with Revision 08 and higher, compatible with
the latest GRAPHIC LCD TFT VGA 10.4" NLT Display. The installation of an External Backlight Driver Board is not necessary
when you configure Jumper P14 to pins 1 and 2 on the new Front Panel Board. An Extension Cable (PN 161569) is used to
bridge the connections for the removed Backlight Driver Board (see instructions below).

CAUTION
Update the Technical State (refer to Modify Tab Section 8.8.3).

To Remove the Front Panel Board (MSP160196):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assembly
Removal/Assembly Section 10.3.3
10.3.3).
).
4. Remove the Interaction Panel Large Rear Cover (refer to the Interaction Panel Large Rear Cover Removal/Assembly Section
Section
10.3.4).
10.3.4).
5. Disconnect 1 cable (A) from the Backlight Driver Board and 4 cables (B) from the Interaction Panel Board.

Figure 10-7. Interaction Panel Board Removal Step 1

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6. Remove 5 Torx screws (C, PN 420724) and 2 Torx screws (D, PN 420641) from the Interaction Panel Board.
7. Remove the Interaction Panel Board (E).

Figure 10-8. Interaction Panel Board Removal Step 2

8. Note the location of Jumper P14 on the Front Panel Board.

Figure 10-9. Location of Jumper Pins on the Front Panel Board

256 English | 624165/07

Front Panel Board Removal/Assembly 10

9. Connect Jumper P14 to Pins 1 and 2 on the new Front Panel Board if no external Backlight Driver Board is installed. Con-
nect the Extension Cable (PN 161569) from the Backlight Connector to P13 on the Front Panel Board.
Pins 1 and 2 if no External Backlight Driver Board is Installed

Figure 10-10. Pins 1 and 2 if no External Backlight Driver Board is Installed

10. Connect Jumper P14 to Pins 2 and 3 when using an external Backlight Driver Board with the new Front Panel Board.
11. Connect the Backlight Driver Board between the Backlight Cable and P7 Connector on the Front Panel Board.

Figure 10-11. Pins 2 and 3 if using an External Backlight Driver Board

12. Assemble in the reverse order of removal.

 Hamilton Medical | HAMILTON-C2 Service Manual 257

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10.3.7 LCD Display Removal/Assembly

WARNING
When replacing the GRAPHIC LCD TFT VGA 10.4” NEC Display (Obsolete, PN 380027 or PN 380031), order the Display
Upgrade Kit (MSP380046).

To remove the LCD Display (PN 380031 or PN 380046):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assembly
Removal/Assembly Section 10.3.3
10.3.3).
).
4. Remove the Interaction Panel Large Rear Cover (refer to the Interaction Panel Large Rear Cover Removal/Assembly Section
10.3.4).
10.3.4).
5. Remove the Front Panel Board (refer to the Front Panel Board Removal/Assembly Section
Section 10.3.6
10.3.6).
).
6. Remove 2 Torx screws (A, PN 420641), 1 washer (B, PN 409105) and 2 Hex Standoff screws (C, PN 257038).
7. Remove the LCD Display (D).

Figure 10-12. LCD Display Removal

8. Assemble in the reverse order of removal.

258 English | 624165/07

LCD Display Backlight Removal/Ass

Removal/Assembly
embly 10

10.3.8 LCD Display Backlight Removal/Assembly

To remove the LCD Display Backlight (PN 380044 / SN 1676 > PN 380030):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assembly
Removal/Assembly Section 10.3.3
10.3.3).
).
4. Remove the Interaction Panel Large Rear Cover (refer to the Interaction Panel Large Rear Cover Removal/Assembly Section
10.3.4).
10.3.4).
5. Push down the small black lever (A) and pull out the LCD Display Backlight (B).

Figure 10-13. LCD Display Backlight Removal Step 1

6. Remove the LCD Display Backlight (B).

 Hamilton Medical | HAMILTON-C2 Service Manual 259

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Figure 10-14. LCD Display Backlight Removal Step 2

7. Insert a new LCD Display Backlight.

8. Assemble in the reverse order of removal.
260 English | 624165/07

P&T Control Knob Encoder Removal/Assembly

Removal/Assembly 10

10.3.9 P&T Control Knob Encoder Removal/Assembly

CAUTION
The P&T Control Knob must be positioned to allow free movement. Attach so there is a 3 mm gap between the back of the
Knob and the face of the Interaction Panel. Test the Knob actions for both Press and Turn.

CAUTION
Do not remove the P&T Control Knob for maintenance. Removal of the P&T Control Knob can damage the P&T Control
Knob Encoder. Only remove if necessary to replace a non-functioning P&T Control Knob Encoder.

To remove the P&T (Press and Turn) Knob Encoder (PN 372036):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assembly
Removal/Assembly Section 10.3.3
10.3.3).
).
4. Remove the Interaction Panel Large Rear Cover (refer to the Interaction Panel Large Rear Cover Removal/Assembly Section
Section
10.3.4).
10.3.4).
5. Disconnect the Cable from the Front Panel Board.
6. Remove the P&T Control Knob (A, PN 159449) from the front of the Interaction Panel.
7. Remove the Hex Nut (B) and Washer (C) from the P&T Control Knob Encoder (D).
8. Remove the P&T Control Knob Encoder (D) and Large Washer (E).

Figure 10-15. P&amp;T Control Knob Encoder Removal

9. Assemble in the reverse order of removal.

 Hamilton Medical | HAMILTON-C2 Service Manual 261

10 Components Removal/Ass
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10.4 Ventilation Unit Components Removal/Assembly

10.4.1 Backup Battery Pack Removal/Assembly

CAUTION

It is mandatory that the ventilator is operated with at least one battery installed.

NOTICE

− The Backup Battery Compartment provides space for 2 Backup Battery Packs. The primary Battery Pack is positioned into
the left compartment. An Optional 2nd Battery Pack is positioned into the right compartment.
− A Battery Lock is used to secure the Battery Release Latch. The Battery Release Latch must be in the latched position for
the Battery Door to close.

To remove Backup Battery Pack (MSP369106):

1. Open the Backup Battery Door by depressing the Door Latch (A).

Figure 10-16. Backup Battery Pack Removal Step 1

262 English | 624165/07

Backup Battery Pack Removal/Assembly 10

2. Open the Battery Lock (B) by rotating the Battery Lock counter-clockwise with a screwdriver.

Figure 10-17. Backup Battery Pack Removal Step 2

3. Raise the Battery Release Latch (C) to release the Battery Pack (D) from the Battery Compartment.
4. Remove the Battery Pack (D).

Figure 10-18. Backup Battery Pack Removal Step 3

 Hamilton Medical | HAMILTON-C2 Service Manual 263

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5. If a second Battery Pack is used, release the Battery Release Latch (E) and remove the Battery Pack (F) from the Battery
Compartment.

Figure 10-19. Backup Battery Pack Removal Step 4

6. Assemble in the reverse order of removal.

264 English | 624165/07

Filter Cover Removal/Ass

Removal/Assembly
embly 10

10.4.2 Filter Cover Removal/Assembly

To remove the Filter Cover (PN 160343):
1. Detach from the top and swivel (A) away from the rear of the Ventilation Unit.
2. Remove the Filter Cover (B).

Figure 10-20. Filter Cover Removal

3. Assemble in the reverse order of removal.

 Hamilton Medical | HAMILTON-C2 Service Manual 265

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10.4.3 HEPA Filter Removal/Assembly

To remove the HEPA Filter (PN 160216):
1. Remove the Filter Cover Panel (refer to the Filter Cover Panel Removal/Assembly Section 10.4.2
10.4.2).
).
2. Raise the HEPA Filter Latch (A, PN 160234).

3. Use the Handle (B) to pull the HEPA Filter from the holder.
4. Remove the HEPA Filter (C).

Figure 10-21. HEPA Filter Removal

5. Assemble in the reverse order of removal.

266 English | 624165/07

High Pressure Oxygen Connector Removal/Assembly

Removal/Assembly 10

10.4.4 High Pressure Oxygen Connector Removal/Assembly

To remove the High Pressure Oxygen Connector, DISS (PN 160470) or NIST (PN 160471):
1. Remove 2 Torx screws (B, PN 420734) mounting the High Pressure Oxygen Connector
Connector (A).
2. Remove the High Pressure Oxygen Connector (A).

Figure 10-22. High Pressure Oxygen Connector Removal

Removal

3. Remove the O2 Inlet Filter.

4. Assemble in the reverse order of removal.
 Hamilton Medical | HAMILTON-C2 Service Manual 267

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10.4.5 Front and Rear Covers Removal/Assembly

NOTICE

It is not necessary to remove the Interaction Panel from the Front Cover.

To remove the Front (MSP160480) and Rear Covers (MSP160481):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove 2 Phillips screws (B, PN 420730) to remove the Communication
Communication Board Cover (A).
5. Remove 4 Torx screws (C, PN 420667) from the back of the Rear Cover (D).
6. Remove the Rear Cover (D).
7. Remove 1 Torx screw (E, PN 420667) from inside the Battery Compartment.
8. Remove the Expiratory Valve Cover.

9. Depress the Trolley Release Front Latch to remove the Front Cover (F).
Figure 10-23. Front and Rear Covers Removal

10. Assemble in the reverse order of removal.

268 English | 624165/07

ESM Module Removal/Ass

Removal/Assembly
embly 10

10.4.6 ESM Module Removal/Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3).

NOTICE
Export the Technical State (Instrument Report) before removing the Ventilation Unit ESM (refer to the Export Section 8.18.3
8.18.3))
because, after removing the Ventilation Unit ESM, the Technical State will be lost.

To remove the ESM Module (MSP160206):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove 4 screws (A, PN 420864).
3. Remove the top cover of the ESM Module Shield Housing.
4. Remove 4 standoffs (PN 257100) holding the ESM Module (B),
5. With both hands, disconnect the ESM Module (B) from 2 connector sockets (C) on the Mainboard and carefully lift the
ESM Module.
6. Remove the ESM Module (B).

Figure 10-24. ESM Module Removal

7. Assemble in the reverse order of removal.

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10.4.7 Ventilation Unit Mainboard Removal/Assembly

CAUTION
Take care not to damage the Top Foam Section Latches used to secure the Ventilation Unit Mainboard.

NOTICE
Export the Technical State (Instrument Report) before removing the Ventilation Unit Mainboard (refer to the Export Section
8.18.3)) because, after removing the Ventilation Unit Mainboard the Technical State will be lost.
8.18.3

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3). Import the Technical State you have exported before and
change the revision and serial number of the replacement Mainboard.

To remove the Ventilation Unit Mainboard (MSP160200 or MSP160382):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).

3. Optional,
bly if needed,
Section 10.3.3
10.3.3).
). remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-

4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Disconnect all cabling connections from the Ventilation Unit Mainboard.
6. Remove the Ventilation Unit Mainboard (A) from the Top Foam Section.
7. Remove the ESM Holder (PN 257080) and LCD Cable Lock Holder (PN 362051).

Figure 10-25. Ventilation Unit Mainboard Removal

8. Assemble in the reverse order of removal.
9. After entering the new Revision and Serial Number of the Mainboard, you will be asked to enter the Blower Timer and
Operating Hours of the unit. To do this, please delete the description in the input field (Blower % and Device Hour) and enter
the corresponding value in numbers. For example: 5 for 5% Blower Timer / 100 for 100 Operating Hours.

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Top Foam Removal/Assembly 10

10.4.8 Top Foam Removal/Assembly

To remove the Top Foam (PN 160239):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly Section
10.4.5).
10.4.5).
5. Disconnect all cables connected to the Ventilation Unit Mainboard.

Figure 10-26. Top Foam Removal Step 1

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6. Lift the Top Foam Section (A) from the Ventilation Unit.

Figure 10-27. Top Foam Removal Step 2

7. Assemble in the reverse order of removal.

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Cooling Fan Removal/Ass

Removal/Assembly
embly 10

10.4.9 Cooling Fan Removal/Assembly

CAUTION
Be careful not to bend the FFC Pins when re-assembling the Blower Module.

NOTICE
The air flow of the Fan is directed into the device. When the power is on, hold a piece of paper against the Fan opening. If
the Fan is installed correctly the paper, will be drawn against the Fan.

To remove the Cooling Fan which includes the small board (PN 160346):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly Section
10.4.5).
10.4.5).

5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Lift the Cooling Fan (A) from the Middle Foam Section (B) of the Ventilation Unit.

Figure 10-28. Cooling Fan Removal

7. Assemble in the reverse order of removal.

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10.4.10 Blower Module Removal/Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3).

NOTICE
If Software > 2.2.3 is installed, you have to set the Blower Timer manually, after replacement
replacement of the Blower Module

To remove the Blower Module (MSP160250):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).

6. Lift the Blower Module (A) from the Middle Foam Section (B) of the Ventilation Unit.

Figure 10-29. Blower Module Removal

7. Assemble in the reverse order of removal.

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10.4.11 Power Supply Removal/Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3).

To remove the Power Supply (MSP160600):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Lift the Power Supply (A) from the Middle Foam Section (B) of the Ventilation Unit and move away from the back to have
access to the AC Mains Power Cable (C).
7. Disconnect the AC Mains Power Cable (C).
8. Remove the Power Supply (A).

Figure 10-30. Power Supply Removal

9. Assemble in the reverse order of removal.

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10.4.12 Middle Foam Removal/Assembly

CAUTION
Be sure that all cables are free from the Middle Foam Section.

To remove the Middle Foam (PN 160238):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section 10.4.11
10.4.11).
).
9. Unscrew the Tube Flange (A) used to fit the Blower Module (refer to the Two Pin Cylindrical Service Tool, PN 500314 (see
the Two Pin Cylindrical Service Tool Section 11.3.4
11.3.4)).
)).
10. Lift the Middle Foam Section (B) from the Ventilation Unit.

Figure 10-31. Middle Foam Removal Step 1

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Figure 10-32. Middle Foam Removal Step 2

11. Assemble in the reverse order of removal.

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10.4.13 Pressure Sensor Assembly Removal/Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3).

To remove the Pressure Sensor Assembly (MSP160300):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly Section 10.4.12
10.4.12).
).
10. Remove the Tubing (B) from the left side of the Pressure Sensor Assembly
Assembly (A).

Figure 10-33. Pressure Sensor Assembly Removal Step 1

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Pressure Sensor Assembly Removal/Assembly 10

NOTICE

The tubes are color coded.

11. Lift the Pressure Sensor Assembly (A) slightly to remove the 2 Tubings (B) from the bottom of the Pressure Sensor Assem-
Assem-
bly.

Figure 10-34. Pressure Sensor Assembly Removal Step 2

12. Remove the Pressure Sensor Assembly (A).

13. Assemble in the reverse order of removal.
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10.4.14 Inspiratory Valve Removal/Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3).

To remove the Inspiratory Valve (MSP160230):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly Section 10.4.12
10.4.12).
).
10. Remove the Pressure Sensor Assembly (refer to the Pressure Sensor Assembly Removal/Assembly
Removal/Assembly Section 10.4.13
10.4.13).
).
11. Disconnect 3 Tubings (A) from the Inspiratory Valve, Qvent Flow Sensor and Ambient Valve.

Figure 10-35. Inspiratory Valve Removal Step 1

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12. Lift the Inspiratory Valve (B), Qvent Flow Sensor (C) and Ambient Valve (D) as an assembly from the Bottom Foam of the
Ventilation Unit.

Figure 10-36. Inspiratory Valve Removal Step 2

13. Disconnect the Inspiratory Valve (B) from the Qvent Flow Sensor (C).
14. Assemble in the reverse order of removal.
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10.4.15 Qvent Flow Sensor Removal/Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3).

To remove the Qvent Flow Sensor (MSP161657 (Sensirion) or MSP399124 (TSI)):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly Section 10.4.12
10.4.12).
).
10. Remove the Pressure Sensor Assembly (refer to the Pressure Sensor Assembly Removal/Assembly
Removal/Assembly Section 10.4.13
10.4.13).
).
11. Disconnect 3 Tubings (A) from the Inspiratory Valve, Qvent Flow Sensor and Ambient Valve.

Figure 10-37. Inspiratory Valve Removal Step 1

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12. Lift the Inspiratory Valve (B), Qvent Flow Sensor (C) and Ambient Valve (D) as an assembly from the Bottom Foam of the
Ventilation Unit.

Figure 10-38. Inspiratory Valve Removal Step 2

13. Disconnect the Inspiratory Valve (B) from the Qvent Flow Sensor (C).
14. Not shown; Remove a metal bracket (PN 160741) attached with 2x screws (PN 420636) secures the Qvent Flow Sensor to
the Ambient Valve.
15. Disconnect the Qvent Flow Sensor (C) from the Ambient Valve (D).
16. Remove the Qvent Flow Sensor (C).
17. Assemble in the reverse order of removal.
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10.4.16 Ambient Valve Removal/Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3).

To remove the Ambient Valve (MSP160290):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2..
10.3.2
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly Section 10.4.12
10.4.12).
).
10. Remove the Pressure Sensor Assembly (refer to the Pressure Sensor Assembly Removal/Assembly
Removal/Assembly Section 10.4.13
10.4.13).
).
11. Disconnect all Tubings (A) from the Inspiratory Valve, Qvent Flow Sensor and Ambient Valve.

Figure 10-39. Inspiratory Valve Removal Step 1

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12. Lift the Inspiratory Valve (B), Qvent Flow Sensor (C) and Ambient Valve (D) as an assembly from the Bottom Foam of the
Ventilation Unit ().

Figure 10-40. Inspiratory Valve Removal Step 2

13. Not shown; Remove a metal bracket (PN 160741) attached with 2x screws (PN 420636) secure the Qvent Flow Sensor to
the Ambient Valve.
14. Disconnect the Qvent Flow Sensor (C) from the Ambient Valve (D).
15. Remove the Ambient Valve (D).
16. Assemble in the reverse order of removal.
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10.4.17 Oxygen Sensor Block Removal/Assembly

To remove the Oxygen Sensor Block (PN 160100):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly Section 10.4.12
10.4.12).
).
10. Disconnect 2 tubings (A and B) from the Oxygen Sensor Block.

Figure 10-41. Oxygen Sensor Block Removal Step 1

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embly 10

11. Lift the Oxygen Sensor Block (C) from the Bottom Foam.
12. Remove the Oxygen Sensor Block (C).

Figure 10-42. Oxygen Sensor Block Removal Step 2

13. Assemble in the reverse order of removal.

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10.4.18 Rinse Flow Block Removal/Assembly

To remove the Rinse Flow Block (MSP160498):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).

2. Remove
10.3.2). the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly Section 10.4.12
10.4.12).
).
10. Remove the top tubing (A) from the Oxygen Sensor Block (refer to the Oxygen Sensor Block Removal/Assembly
Removal/Assembly Section

10.4.17).
10.4.17).
11. Remove the Rinse Flow Tube (B) from the Inspiratory Valve.

Figure 10-43. Rinse Flow Block Removal Step 1

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12. Tubings (C and E) should be already disconnected from the Pressure Sensor
Sensor Board.
13. Remove the Nebulizer Tube (D).
14. Disconnect the Qvent Flow Sensor cable and remove from the mount on the Rinse Flow Block.

Figure 10-44. Rinse Flow Block Removal Step 2

15. Lift the Rinse Flow Block (F) from the Bottom Foam.
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Figure 10-45. Rinse Flow Block Removal Step 3

16. Assemble in the reverse order of removal.

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10.4.19 Expiratory Valve Removal/Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3).

To remove the Expiratory Valve (MSP160240):

1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).

8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section
Section 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly
Removal/Assembly Section 10.4.12
10.4.12).
).
10. Lift the Expiratory Valve Assembly (A) from the Bottom Foam Section of the Ventilation Unit.

Figure 10-46. Expiratory Valve Removal

 11. Assemble in the reverse order of removal.

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10.4.20 Battery Compartment Removal/Assembly

To remove the Battery Compartment (PN 160302):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly 10.3.1
10.3.1).
).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly 10.3.2
10.3.2).
).

3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly 10.4.12
10.4.12).
).
10. Remove 2 Torx screws (C, PN 420699) to remove the Cable Clamp (B, PN 160405) from the rear of the Battery Compart-
ment (A).

Figure 10-47. Battery Compartment Removal Step 1

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Compartment
nt Removal/Ass
Removal/Assembly
embly 10

6. Lift the Battery Compartment

Compartment (A) from the Bottom Foam Section of the Ventilation Unit.

Figure 10-48. Battery Compartment Removal Step 2

8. Assemble in the reverse order of removal.

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10.4.21 Oxygen Mixer

Mixer Block Assembly Removal/Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3). Also update the Technical State of the QO2 Flow Sensor.

To remove the Oxygen Mixer Block Assembly:

• MSP
MSP160608
160608 (with
(with Sensirio
Sensirion
n QO2 Flow Senso
Sensor,
r, MSP161657
MSP161657))
or
• MSP
MSP160226
160226 (with
(with TSI
TSI QO2
QO2 Flow Senso
Sensor,
r, MSP399123
MSP399123))
1. Remove the Top Cover from the Ventilation Unit (refer to the Top Cover Ventilation Unit Removal/Asse
Removal/Assembly
mbly 10.3.1
10.3.1).
).
2. Remove the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly 10.3.2
10.3.2).
).
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly 10.4.9
10.4.9).
).

7. Remove the Blower Module (refer to the Blower Module Removal/Asse

Removal/Assembly
mbly 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly 10.4.12
10.4.12).
).
10. Remove the Nebulizer Tubing.
11. Remove 3 Torx screws (C, PN 420657) attaching the Oxygen Mixer Block Assembly (A) to the Base Plate (B).
12. Remove the Oxygen Mixer Block Assembly (A).

Figure 10-49. Oxygen Mixer Block Assembly Removal

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13. Assemble in the reverse order of removal.

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10.4.22 Nebulizer Valve Removal/Assembly

To remove the Nebulizer Valve (PN 160400) from the Mixer Block:
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).

2. Remove
). the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly
Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly
Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly Section 10.4.12
10.4.12).
).
10. Remove the Oxygen Mixer Block Assembly (refer to the Oxygen Mixer Block Assembly Removal/Assembly Section
Section

10.4.21).
10.4.21).
11. Remove 2 Phillips screws (A) from the Nebulizer Valve (B).
12. Remove the Nebulizer Valve (B).

Figure 10-50. Nebulizer Valve Removal

13. Assemble in the reverse order of removal.

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Bottom Foam Removal/Ass

Removal/Assembly
embly 10

10.4.23 Bottom Foam Removal/Assembly

To remove the Bottom Foam (PN 160237):
1. Remove the Top Cover from the Ventilation Unit (refer to the Ventilation Unit Top Cover Removal/Assembly
Removal/Assembly Section
10.3.1).
10.3.1).

2. Remove
). the Interaction Panel Small Rear Cover (refer to the Interaction Panel Small Rear Cover Removal/Assembly Section
10.3.2).
10.3.2
3. Optional, if needed, remove the Interaction Panel from the Ventilation Unit (refer to the Interaction Panel Removal/Assem-
bly Section 10.3.3
10.3.3).
).
4. Remove the Front and Rear Covers from the Ventilation Unit (refer to the Front and Rear Covers Removal/Assembly Section
10.4.5).
10.4.5).
5. Remove the Top Foam from the Ventilation Unit (refer to the Top Foam Removal/Assembly Section 10.4.8
10.4.8).
).
6. Remove the Cooling Fan (refer to the Cooling Fan Removal/Assembly Section 10.4.9
10.4.9).
).
7. Remove the Blower Module (refer to the Blower Module Removal/Asse
Removal/Assembly
mbly Section 10.4.10
10.4.10).
).
8. Remove the Power Supply (refer to the Power Supply Removal/Assembly Section
Section 10.4.11
10.4.11).
).
9. Remove the Middle Foam (refer to the Middle Foam Removal/Assembly
Removal/Assembly Section 10.4.12
10.4.12).
).
10. Remove the Oxygen Mixer Block Assembly (refer to the Oxygen Mixer Block Assembly Removal/Assembly Section

10.4.21).
10.4.21).
11. Remove the Bottom Foam (A) from the Ventilation Unit Base Frame.

Figure 10-51. Bottom Foam Removal

12. Assemble in the reverse order of removal.

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10.5 Ventilation Unit Components, Tubings and Cables Assembly

10.5.1 Bottom Foam Assembly

1. The Bottom Foam (A, PN 160237) is positioned onto the Chassis Frame (B).

Figure 10-52. Bottom Foam Assembly

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Mains Power Cable Assembly 10

10.5.2 Mains Power Cable Assembly

1. The Mains Power Cable (C, PN 160348) is connected to the Mains Power Connector (A), with one side connected to the
2A Circuit Breaker (D, PN 378009), then routed through a Ferrite Core (B) and positioned on the side of the Mixer Block
Assembly (C).
2. It will then be connected to the Power Supply when assembled.

Figure 10-53. Mains Power Cable Assembly

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10.5.3 DC Input Power Cable Assembly

1. The DC Input Power Cable (B, PN 160372) from the DC Power Connector (A) is positioned on the side of the Mixer Block
Assembly (B) and will be attached to the Battery Compartment (C) when assembled.
2. It will then be connected to the Ventilation Unit Mainboard when assembled.

Figure 10-54. DC Input Power Cable Assembly

300 English | 624165/07

Oxygen Mixer Block Assembly Mounting 10

10.5.4 Oxygen Mixer Block Assembly Mounting

1. The Oxygen Mixer Block Assembly (A) is mounted to the Chassis (B) with 3 Torx screws (C, 2x PN 420667 and 1x PN
420727).

Figure 10-55. Oxygen Mixer Block Assembly Mounting

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10.5.5 Oxygen Mixer Valve Cable

Cable Assembly
1. The Oxygen Mixer Valve Cable (D) (part of the Oxygen Mixer Valve, no part number) from the Oxygen Mixer Valve (A) is
positioned over the Low Pressure Oxygen Input Tubing (B) and behind the 2A Circuit Breaker (C), then placed to the side of
the Mixer Block Assembly (D).

Figure 10-56. Oxygen Mixer Valve Cable Assembly

2. The Cable will route on the side of the Middle and Top Foam Sections when assembled.
3. It will then be connected to the Ventilation Unit Mainboard when assembled.
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Nebulizer Cable Assembly 10

10.5.6 Nebulizer Cable Assembly

1. The Nebulizer Cable (A) (part of the Nebulizer Valve, no part number) from the Nebulizer Valve is positioined in a channel
in the Bottom Foam Section (B) and routed to the right side of the Ventilator (C).

Figure 10-57. Nebulizer Cable Assembly Top View

2. The Cable will route on the side of the Middle and Top Foam Sections when assembled.
3. It will then be connected to the Ventilation Unit Mainboard when assembled.
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10.5.7 Battery Compartment Assembly

1. The Battery Compartment (A) is positioned at the rear of the Bottom Foam Section.
2. The Battery Power Cable (B, PN 160350) and the Battery Data FFC (C, PN 160351) are routed to the rear of the Battery
Compartment
Compartme nt (D). They are secured along with the DC Input Power Cable (E, PN 160372) to the rear of the Battery Compart-
ment with the Cable Clamp (F, PN 160405) and 2 Torx screws (G, PN 420699).

Figure 10-58. Battery Compartment Assembly

3. It will then be connected to the Ventilation Unit Mainboard when assembled.

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Expiratory Valve Assembly 10

10.5.8 Expiratory Valve Assembly

1. The Expiratory Valve (A, MSP160240) is positioned with 3 slots (C) into the Bottom Foam Section (B).

Figure 10-59. Expiratory Valve Assembly Step 1

2. The Expiratory Valve FFC (D) (part of the Expiratory Valve, no part number) is routed under a channel in the Bottom Foam
Section to the side.

Figure 10-60. Expiratory Valve Assembly Step 2

 3. The Cable will route on the side of the Bottom, Middle and Top Foam Sections when assembled.
4. It will then be connected to the Ventilation Unit Mainboard when assembled.

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10.5.9 Rinse Flow Block and Tubing Assembly

1. Insert the Rinse Flow Block (A, MSP160498) into the Bottom Foam Section.

Figure 10-61. Rinse Flow Block and Tubing Assembly Step 1

2. Connect the Proximal Flow Sensor Tubing (B, from Tubing Set MSP160476) and the Distal Flow Sensor Tubing (D, from
Tubing Set MSP160476) to the Rinse Flow Block.
3. Connect the Nebulizer Tubing (C, PN 160409) from the Mixer Block Fitting and the Nebulizer Connector to the Rinse Flow
Block.
5. The other tubing ends (B and D) will connect to the Pressure Sensor Assembly when assembled.
assembled.
306 English | 624165/07

Rinse Flow Block and Tubing Assembly 10

Figure 10-62. Rinse Flow Block and Tubing Assembly Step 2

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10 Components Removal/Ass
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4. If removed, connect the Oxygen Sensor Tubing (E).

3. Connect the tubing (F) to the Inspiratory Valve which contains a Flow Restrictor.

Figure 10-63. Rinse Flow Block and Tubing Assembly Step 3

308 English | 624165/07

Inspiratory Valve, Qvent Flow Sensor and Ambient Valve Assembly 10

10.5.10 Inspiratory Valve, Qvent Flow Sensor and Ambient Valve Assembly

CAUTION
Update the Technical State (refer to the Modify Tab 8.8.3).

NOTICE

The Ambient Valve cable (F) is part of the Ambient Valve Assembly and has no part number. The Inspiratory Valve FFC (G) is
part of the Inspiratory Valve and has no part number.

1. Pre-assemble the Inspiratory Valve (A, MSP160230), Qvent Flow Sensor (B, MSP161657 (Sensirion) or MSP399124 (TSI)),
Ambient Valve (C, MSP160290), Shaped Tube (D, PN 160223) and Patient Connection Tube (E, PN 160295).
2. Not shown; a metal bracket (PN 160741) attached with 2x screws (PN 420636) secures the Qvent Flow Sensor to the
Ambient Valve.

Figure 10-64. Inspiratory Valve, Qvent Flow Sensor and Ambient Valve Assembly Step 1

3. Insert the complete assembly (I) into the Bottom Foam Section (J).
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10 Components Removal/Ass
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Figure 10-65. Inspiratory Valve, Qvent Flow Sensor and Ambient Valve Assembly Step 2

4. Connect the tubing (K) from the Front Panel Connector Block to the Inspiratory Valve Assembly.
Assembly.
5. Place the Qvent Flow Sensor cable into the Cable Holder (L) located on top of the Front Panel Connector Block.
6. The cable will route on the side of the Middle and Top Foam Sections when assembled.
7. It will then be connected to the Ventilation Unit Mainboard when assembled.
310 English | 624165/07

Inspiratory Valve, Qvent Flow Sensor and Ambient Valve Assembly 10

8. The Inspiratory Valve FFC (M) (part of the Inspiratory Valve, no part number) is routed under a channel in the Bottom Foam
Section to the side.

Figure 10-66. Inspiratory Valve, Qvent Flow Sensor and Ambient Valve Assembly Step 3

9. The cable will route on the side of the Bottom, Middle and Top Foam Sections when assembled.
10. It will then be connected to the Ventilation Unit Mainboard when assembled.
11. The cable from the Ambient Valve Assembly (part of the Ambient Valve, no part number) is routed through a channel (N)
in the Bottom Foam Section, over the Shaped Tube (O) and through another channel (P) to the side.

Figure 10-67. Inspiratory Valve, Qvent Flow Sensor and Ambient Valve Assembly Step 4
 12. The cable will route on the side of the Middle and Top Foam Sections when assembled.

13. It will then be connected to the Ventilation Unit Mainboard when assembled.

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10.5.11 Oxygen Sensor Block and Tubing Assembly

1. Insert the Oxygen Sensor Block (A, PN 160298) into the Bottom Foam Section (B).

Figure 10-68. Oxygen Sensor Block and Tubing Assembly Step 1

2. Connect the Oxygen Sensor Cable (D, PN 160354) to the Oxygen Sensor (C, PN 396200).
3. The Cable will route on the side of the Middle and Top Foam Sections when assembled.
4. It will then be connected to the Ventilation Unit Mainboard when assembled.
5. Connect the tubing (E, PN 160475) from the side of the Oxygen Sensor Block to the Inspiratory Valve.

Figure 10-69. Oxygen Sensor Block and Tubing Assembly Step 2

6. Connect the tubing (F, PN 160475) from the top of the Oxygen Sensor Block, through the T-Connector (H, PN 279865),
through tubing (I, PN 160475) (routed through a channel in the Bottom Foam Section) to the top of the Ambient Valve (J).
7. The other side of the T-Connector (H) is connected to a tubing (G, PN 160475) and will be connected to the Pressure Sen-
sor Assembly when assembled.

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Pressure Sensor Module Assembly 10

10.5.12 Pressure Sensor Module Assembly

1. Insert the Pressure Sensor Assembly (B, MSP160300) above the Ambient Valve.
2. Connect the 2 Pflowsensor tubings (A) to the bottom of the Pressure Sensor Assembly (Tubes are color coded).
3. Connect the tubing (C) from the Y-Connector to the side of the Pressure Sensor Assembly.
4. Position the Pressure Sensor Assembly FFC (D, PN 160355) along the top of the Shaped Tubes.
5. The cable will route on the side of the Middle and Top Foam Sections when assembled.
6. The cable will then be connected to the Ventilation Unit Mainboard when assembled.
assembled.

Figure 10-70. Pressure Sensor Module Assembly

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10.5.13 Middle Foam Assembly

1. Position the Middle Foam (A, PN 160238) onto the Bottom Foam.

Figure 10-71. Middle Foam Assembly Step 1

2. Assemble the Tube Flange (C, PN 160287) and screw onto the Shaped Tubes from the QO2 Flow Sensor.

NOTICE

Do not tighten the Tube Flange too tight.

Figure 10-72. Middle Foam Assembly Step 2

314 English | 624165/07

Power Supply Assembly 10

10.5.14 Power Supply Assembly

1. Insert the Power Supply (A, MSP160600) into the rear of the of the Middle Foam Section (B).
2. Connect the Mains Power Cable (C) to the Power Supply.
3. Connect the Power Supply Cable (D, PN 160539) to the Power Supply.
4. The cables will route on the side of the Middle and Top Foam Sections when assembled.
5. The cables will then be connected to the Ventilation Unit Mainboard when assembled.

NOTICE

To prevent noise in operation by vibrations, look out for correct implementation

implementation of the Power Supply.

Figure 10-73. Power Supply Assembly

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10 Components Removal/Ass
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10.5.15 Cooling Fan Assembly

1. Insert the Cooling Fan (A, PN 160346) into the rear of the Middle Foam Section.

NOTICE

Observe the air flow direction of the Fan. Flow direction is into the ventilator.

2. Position the Fan 12V Cable to the side (B).

3. The cable will route on the side of the Top Foam Section when assembled.
4. The cable will then be connected to the Ventilation Unit Mainboard when assembled.

Figure 10-74. Cooling Fan Assembly

316 English | 624165/07

Blower Module Assembly 10

10.5.16 Blower Module Assembly

CAUTION
Before installing the Blower Module, ensure that the P-Filter cable will not be damaged.

CAUTION
Update the Technical State (refer to the Modify Tab Section Modify Tab).

NOTICE

To prevent noise in operation by vibrations, look out for correct implementation

implementation of the Blower Module.

1. Insert the Blower Module (A, MSP160250) into the Middle Foam Section (B).

Figure 10-75. Blower Module Assembly Step 1

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10 Components Removal/Ass
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embly

2. Position the Blower Cable (C) (part of the Blower Module, no part number) and the Temperature Sensor FFC (D, PN
160353) to the side.

Figure 10-76. Blower Module Assembly Step 2

3. The cables will route on the side of the Top Foam Section when assembled.
4. The cables will then be connected to the Ventilation Unit Mainboard when assembled.
5. Position the Filter Pressure Sensor Cable (E) into the cutout of the Middle Foam Section.

Figure 10-77. Blower Module Assembly Step 3

6. The Filter Pressure Sensor Cable will route on the side of the Top Foam Section when assembled.
7. The cable will then be connected to the Ventilation Unit Mainboard when assembled.

318 English | 624165/07

Top Foam and Mainboard Assembly 10

10.5.17 Top Foam and Mainboard Assembly

CAUTION
Update the Technical State (refer to the Modify Tab Section 8.8.3).

1. Position the Top Foam (A, PN 160239) onto the Middle Foam (B).
Figure 10-78. Top Foam and Mainboard Assembly Step 1

2. Insert the Mainboard (C, MSP160200 or MSP160382) onto the Top Foam.

Figure 10-79. Top Foam and Mainboard Assembly (Front View) Step 2
 Hamilton Medical | HAMILTON-C2 Service Manual 319

10 Components Removal/Ass
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embly

3. Route the Fan 12V Cable (D) into the side of the Top Foam and plug into Connector P28 on the Mainboard.

Figure 10-80. Top Foam and Mainboard Assembly (Left Side View) Step 3

4. Route the Blower Cable (E) into the side of the Top Foam and plug into Connector P23 on the Mainboard.
5. Route the Temperature Sensor FFC (F) into the side of the Top Foam and plug into Connector J21 on the Mainboard.
6. Route the Inspiratory Valve FFC (G) into the Bottom, Middle and Top Foam and plug into Connector J22 on the Main-
board.
7. Route the Oxygen Sensor Cable (H) into the front of the Middle and Top Foam and plug into Connector P20 on the Main-
board.

Figure 10-81. Top Foam and Mainboard Assembly (Front View) Step 4
8. Route the Qvent Flow Sensor Cable (I) into the front of the Middle and Top Foam and plug into Connector P19 on the
Mainboard.
9. Route the Pressure Sensor Board FFC (J) into the front of the Middle and Top Foam and plug into Connector J17 on the
Mainboard.

320 English | 624165/07

Top Foam and Mainboard Assembly 10

10. Route the Nebulizer Valve Cable (K) into the side of the Middle and Top Foam and plug into Connector P13 on the Main-
board.

Figure 10-82. Top Foam and Mainboard Assembly (Right Side View) Step 5

11. Route the Ambient Valve Cable (L) into the side of the Middle and Top Foam and plug into Connector P12 on the Main-
board.
12. Route the Expiratory Valve FFC (M) into the side of the Bottom, Middle and Top Foam and plug into Connector J11 on
the Mainboard.
13. Route the O2 Valve Cable (N) into the side of the Middle and Top Foam and plug into Connector P7 on the Mainboard.
14. Route the Filter Pressure Sensor FFC (O) into the side of the Middle and Top Foam and plug into Connector J9 on the
Mainboard.
15. Route the Binary Valve FFC (P) from the Pressure Sensor Assembly into the side of the Middle and Top Foam and plug
into Connector J8 on the Mainboard.
16. Route the O2 Flow Sensor Cable (Q) into the side of the Middle and Top Foam and plug into Connector P10 on the
Mainboard.
 Hamilton Medical | HAMILTON-C2 Service Manual 321

10 Components Removal/Ass
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17. Route the Battery Power Cable (R) into the rear of the Middle and Top Foam and plug into Connector P6 on the Main-
board.

Figure 10-83. Top Foam and Mainboard Assembly (Rear View) Step 6

18. Route the DC Input Cable (S) into the rear of the Middle and Top Foam and plug into Connector P5 on the Mainboard.
19. Route the Battery Data FFC (T) into the rear of the Middle and Top Foam and plug into Connector J4 on the Mainboard.
20. Route the Fan Supply Cable (U) into the rear of the Middle and Top Foam and plug into Connector P25 on the Main-
board.
21. Route the Power Supply Cable (V) into the rear of the Middle and Top Foam and plug into Connector P3 on the Main-
board.
22. Assemble the Front and Rear Covers (refer to the 10.4.5
10.4.5).
).
23. Assemble the Interaction Panel (refer to the Interaction Panel Removal/Assembly Section 10.3.3
10.3.3).
).
24. Assemble the Ventilation Unit Top Cover (refer to the 10.3.1
10.3.1).
).
322 English | 624165/07

11
Maintenance Tools and Test Equipment

11.1 Overview..............................................................................................................................................324
Overview.............................................................................................................................................. 324
11.2 Standard Tools ..................................................................................................................
.....................................................................................................................................
...................324
324
11.3 Special
Spec ial Tools .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
..........
....325
325
11.4 Test Equipment
Equipment....................................................................................................................................
....................................................................................................................................328
328
11.5 Calibratio
Calibration
n of Test Equip
Equipment..........
ment................
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
........332
 323

11 Maintenance Tools and

and Test
Test Equipment
Equipment

11.1 Overview
Standard Tools, Special Tools, ElectroStatic Discharge (ESD) protection and Test Equipment detailed in the following sections
are required to carry out:
• The Preventive
Preventive Maintenance
Maintenance procedures
procedures in the Engineer Preventive
Preventive Maintenance
Maintenance Section
Section 6.3

• The Tests
Tests Functions
Functions in the Servic
Servicee Software
Software Section
Section 8
• The C
Component
omponent Replacement
Replacementss in the Components
Components Removal/Asse
Removal/Assembly
mbly Section
Section 10

11.2 Standard Tools

To perform basic maintenance on equipment from Hamilton Medical AG, you require a range of:
• Scre
Screwdriv
wdrivers
ers (Torx,
(Torx, flat
flat and cross
cross-hea
-head)
d)
• Me
Metri
tricc Spanne
Spanners
rs (wren
(wrenche
ches)
s)
• Metr
Metric
ic Hex
Hex (Allen)
(Allen) Keys (wre
(wrenche
nches)
s)
324 English | 624165/07

Special Tools 11

11.3 Special Tools

11.3.1 Digital Voltmeter

To perform the tests (Internal Resistance Checks, refer to Internal Resistance Checks Section 7.2.4
7.2.4)) a Digital Voltmeter (DVM)
is required for measuring voltage (to a tolerance of 0.5%) or resistance (to a tolerance of 1 (less than 1 Ohm).

Figure 11-1. Digital Voltmeter

11.3.2 Electrical Safety Tester

Electrical Safety Testing is required according to IEC-62353. A RIGEL 288, or similar equipment is required.

Figure 11-2. Rigel 288 Safety Analyzer

 Hamilton Medical | HAMILTON-C2 Service Manual 325

11 Maintenance Tools and

and Test
Test Equipment
Equipment

11.3.3 ESD (ElectroStatic Discharge)

Discharge) Protection
ESD (Electrostatic Discharge)
Discharge) equipment must be used to prevent damage to sensitive electronic circuits. Typically, this
comprises:
• ESD grounding (earthing)
(earthing) cable and wrist
wrist band connected to the ventilator for use when working inside the ventilator

• 11-3 shows a wrist band and connecting cable complete with the crocodile clip that must be attached to the work surface
Figure 11-3. ESD Wrist Strap and Cable (PN 500009)

Figure 11-4. ESD Service Kit (PN 500077)

326 English | 624165/07

Two Pin Cylindrical Service Tool 11

11.3.4 Two Pin Cylindrical Service Tool

The Two Pin Cylindrical Service Tool (PN 500314) is required for the removal of the oxygen tube adapter ring before you can
remove the middle foam section. For details, see the Middle Foam Removal/Assembly Section 10.4.12
10.4.12..

Figure 11-5. Two Pin Cylindrical Service Tool (PN 500314)

 Hamilton Medical | HAMILTON-C2 Service Manual 327

11 Maintenance Tools and

and Test
Test Equipment
Equipment

11.4 Test Equipment

The following test equipment is required, as well as the tools listed above, to complete the test's and adjustments included in
the Service Software Section 8.
Pictures and details of most of these items are in the product catalog.

Table 11-1. Test Equipment

Part Number Description Photo

500058 Pressure Measurement Kit

• A complete
complete WIKA
WIKA gauge
gauge set
set can be
obtained from Hamilton Medical AG

Pressure gauge with the following

specifications:
• Rang
Range:
e: 0 – 400
400 mbar accura
accuracy:
cy: 0.5%
0.5%

500084 TSI Flow Meter Kit

Contains:
• 5003
500308
08 TSI
TSI Flow
Flow mete
meterr
• 5000
500085
85 TSI-Flow
TSI-Flow meter
meter Battery
Battery box
box
• 500086
500086 TSI-Flow
TSI-Flow meter
meter Soft
Soft carrying
carrying
case
• 279204
279204 Bacteria
Bacteria filter
filter 260100
260100 Sili-
Sili-
cone tube 30cm 22F

500330 Hand Pump

- Digital Voltmeter
(With red and black crocodile
cr ocodile clips)

260206 Coaxial Adult Breathing Circuit

260241 Neonatal Breathing Circuit

328 English | 624165/07

Test Equipment 11

Part Number Description Photo

281637 Flow Sensor Adult/Pediatric (single use)

155500 Flow sensor Neonatal (single use)

279962 Adapter for Flow Sensor Calibration

Neonatal

279928 Adapter for Flow Sensor Calibration

Adult/Pediatric

281717 Stopper (used for test configurations)

500300 Pressure Connector

279812 Clamp, Flow Restrictor

500077 ESD Wrist Band

 Hamilton Medical | HAMILTON-C2 Service Manual 329

11 Maintenance Tools and

and Test
Test Equipment
Equipment

Part Number Description Photo

151815 Adult Demo Lung with 7mm ET Tube

281420 Connector 22M/15F-22M/15F

279913 Connector 15M/4M

7249057 2 Meter Silicone Tube 4mm ID, 7mm

OD

279963 Patient Filter HMEF, Adult/Pediatric

161618 Electrical Safety Test Cable for USB Port

159171 Electrical Safety Test Cable CO2 Option

- Safety Analyzer (Electric Safety Tester)

330 English | 624165/07

Test Equipment 11

Part Number Description Photo

- Safety Analyzer Hand Held Device (Elec-

tric Safety Tester)

396207 USB Memory Stick

Specification for the USB stick:

• File Syste
System:
m: FAT
FAT or FAT3
FAT32
2
• Unpa
Unpartitio
rtitioned
ned Memor
Memoryy
• No Operatin
Operatingg System
System or Security
Security
Software Installed

369104 External Battery Charger

159172 CO2 Gas Regulator

For CO2 Sensor Accuracy Check (if
CO2 monitor option is installed)

159173 CO2 Calibration Gas

For CO2 Sensor Accuracy Check (if
CO2 monitor option is installed).

281803 Adapter (three pieces required for CO2

Accuracy Check)
 Hamilton Medical | HAMILTON-C2 Service Manual 331

11 Maintenance Tools and

and Test
Test Equipment
Equipment

11.5 Calibration of Test Equipment

Equipment
Some test equipment must be tested and calibrated periodically. Hamilton Medical recommends the following schedule:

Table 11-2. Calibration of Test Equipment

Item Schedule Action

Pressure Gauge As recommended by the manufacturer, Send the pressure gauge back to the manufacturer
or at least once per year. for testing. (for example, www.wika.com for calibra-
tion information).

Digital Vo
Voltmeter (D
(DVM) As re
recommended by
by th
the ma
manufacturer. As re
recommended by
by ma
manufacturer.

Flow Analyzer As recommended by the manufacturer. As recommended by manufacturer.

332 English | 624165/07

12
Spare Parts

12.1 Introduction
Introductio n to Major Comp
Componentonentss ......
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
..........
....334
334
12.2 Trolley PN 160170................................................................................................................................
160170................................................................................................................................335335
12.3 Trolley PN 160150................................................................................................................................
160150................................................................................................................................336336
12.4 Major Comp
Component
onentss of the Inter
Interacti
action
on Pane
Panell .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
.........
...337
337
12.5 Major Comp
Component
onentss of the Vent
Ventilatio
ilationn Unit........
Unit..............
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
........338
12.6 Interaction Panel Parts..........................................................................................................................
Parts..........................................................................................................................343343
12.7 Ventilatio
Venti lation
n Unit Part
Partss ......
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
...........
...........
............
............
........348
12.8 Detailed
Deta iled Part
Partss Desc
Descriptio
riptions
ns ......
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
...........
.....355
355
 333

12 Spare Parts

12.1 Introduction to Major

Major Components
Components
This section lists replacement parts that are available for the HAMILTON-C
HAMILTON-C2.
2. The first section contains diagrams that enable
you to locate major components. Later sections offer much more detailed listings.

NOTICE

− For information about consumables (such as tubing) and complete assemblies (such as the Patient Tubing Support Arm),
see the Hamilton Medical Product Catalog (PN 689060). It can be located on the Hamilton Medical AG Partner-net.
− Some photographs shown in later sections may not be displayed to scale.
− Some Spare Parts have a prefix MSP (Medical Spare Part). If you exchange a MSP Part, you usually have to update the
Technical State of the device with the new Serial Number and Revision Number.

Figure 12-1. HAMILTON-C2

A Ven
Venti
tila
lati
tion
on Uni
nitt (P
(PN
N 160
6000
001)
1) B Int
nter
eraact
ctio
ion
n Pane
nell (P
(PN
N 16
160
032
325
5)
See the Ventilation Unit Parts Section 12.7 See the Interaction Panel Parts Section 12.6
334 English | 624165/07

Trolley PN 160170 12

12.2 Trolley PN 160170

Figure 12-2. Trolley PN 160170

A Hose Clamp (PN 160982) C Clip Tube Holder (PN 160156)

B Support Arm HAMILTON-C2 (PN 160153) D HAMILTON-C2 Trolley Wheel (MSP282637)

 Hamilton Medical | HAMILTON-C2 Service Manual 335

12 Spare Parts

12.3 Trolley PN 160150

Figure 12-3. Trolley PN 160150
A Head Blue (MSP160606) D Support Arm HAMILTON-C2 (PN 160153)
B Clip Tube Holder (PN 160156) E Head White (MSP160607)

C Tube Clamp (PN 160982) F HAMILTON-C2 Trolley Handle Complete (MSP160621)

336 English | 624165/07

Major Components of the Interaction Panel 12

12.4 Major Components

Components of the Interaction Panel
Figure 12-4. Major Components of the Interaction Panel

LCD Display Kit (MSP380046) D Backlight Inverter Board (Obsolete)

See the Backlight Driver Board Section 12.6.2

A LCD Di
Display (P
(PN 38
380046) E Inte
Intera
ract
ctio
ion
n Pan
Panel
el Sm
Smal
alll Re
Rear
ar Co
Cove
verr (PN
(PN 16
1604
0402
02))
See the LCD Display and Touch Screen Section 12.6.4 See the Interaction Panel Covers Section 12.6.1

B Display Front (MSP160362) F Inte

Intera
ract
ctio
ion
n Pane
Panell Larg
Largee Rea
Rearr Cove
Coverr (PN
(PN 1603
160326
26))
See the LCD Display and Touch Screen Section 12.6.4 See the Interaction Panel Covers Section 12.6.1

C P&TT Con
P& Contr
trol
ol Kn
Knob
ob Co
Comp
mple
lete
te (M
(MSP
SP16
1603
0328
28)) G Fro
Front Pan
anel
el Bo
Boar
ard
d (M
(MSP
SP16
1601
019
96)
See the P&T Control Knob Section 12.6.5 See the Front Panel Board Section 12.6.3
 Hamilton Medical | HAMILTON-C2 Service Manual 337

12 Spare Parts

12.5 Major Components

Components of the Ventilation Unit
Figure 12-5. Major Components of the Ventilation Unit

A Ven
Venti
tila
lati
tion
on Uni
Unitt Cove
Covers
rs C Vent
Ventililat
atio
ion
n Un
Unit
it Mi
Midd
ddle
le Se
Sect
ctio
ion
n
See the Ventilation Unit Covers Section 12.5.1 See the Ventilation Unit Middle Section 12.5.3

B Vent
Ventil
ilat
atio
ion
n Uni
Unitt Top
Top Se
Sect
ctio
ion
n D Vent
Ventililat
atio
ion
n Un
Unit
it Bo
Botto
ttom
m Se
Sect
ctio
ion
n
See the Ventilation Unit Top Section 12.5.2 See the Ventilation Unit Bottom Section 12.5.4
338 English | 624165/07

Ventilation Unit Covers 12

12.5.1 Ventilation Unit Covers

Figure 12-6. Ventilation Unit Covers

A Vent
Ventil
ilat
atio
ion
n Uni
Unitt Filt
Filter
er Co
Cove
verr (PN
(PN 160
16034
343)
3) D Vent
Ventil
ilat
ator
or Un
Unit
it To
Top
p Cov
Cover
er (P
(PN
N 160
16060
601)
1)
See the External Covers and External Hardware Section See the External Covers and External Hardware Section

External Covers and External Hardware External Covers and External Hardware
B Comp
Co mple
lete
te Rea
earr Cov
Coveer (MS
(MSP1
P160
604
481
81)) E Front Cover (M
(MSP160480)
See the External Covers and External Hardware Section See the External Covers and External Hardware Section
External Covers and External Hardware External Covers and External Hardware

C Batte
terry Cover (PN 160506) F Ventilation Unit Base
See the External Covers and External Hardware Section See the Metal Brackets and Frame Components Section
External Covers and External Hardware Metal Brackets and Frame Components
 Hamilton Medical | HAMILTON-C2 Service Manual 339

12 Spare Parts

12.5.2 Ventilation Unit Top Section

Figure 12-7. Ventilation Unit Top Section

A Mainboard
rd--C2 (M
(MSP160382) C Top Foam (PN 160239)
See the Electronic Printed Circuit Boards Section 12.8.11 See the Metal Brackets and Frame
Fr ame Components Section

12.8.9
B Embe
Embedd
dded
ed Sy
Syst
stem
em Mo
Modu
dule
le (E
(ESM
SM)) (MS
(MSP1
P160
6020
206)
6)
See the Electronic Printed Circuit Boards Section 12.8.11
340 English | 624165/07

Ventilation Unit Middle Section 12

12.5.3 Ventilation Unit Middle Section

Figure 12-8. Ventilation Unit Middle Section

A Fan 12 V (PN 160346) D Hepa Fi

Fillte
terr Ass
Asseemb
mblly (P
(PN 160
16021
216
6)
See the Electrical/Electronic Devices Section 12.8.12 See the Pneumatic Parts and Assemblies Section 12.8.4

B Blower Module (MSP160250) E Serv

rvic
icee Pow
Poweer Su
Supp
pplly (MS
(MSPP16
160
060
600
0)
See the Pneumatic Parts and Assemblies Section 12.8.4 See the Electronic Printed Circuit Boards Section 12.8.11

C Middle Fo
Foam (P
(PN 16
160238)
See the Metal Brackets and Frame Components Section
12.8.9
 Hamilton Medical | HAMILTON-C2 Service Manual 341

12 Spare Parts

12.5.4 Ventilation Unit Bottom Section

Figure 12-9. Ventilation Unit Bottom Section

A Batt
Batteery Com
omp
par
artm
tmen
entt (PN
(PN 16
1603
030
02) G Pres
Pressu
sure
re Se
Sens
nsor
or As
Asse
semb
mbly
ly (M
(MSP
SP16
1603
0300
00))
See the Backup Battery Pack Compartment Section 12.7.5 See the Electronic Printed Circuit Boards Section 12.8.11

B Insp
Inspir
irat
ator
oryy Val
Valve
ve Co
Comp
mple
lete
te (M
(MSP
SP16
1602
0230
30)) H Mixe
Mixerr Blo
Block
ck As
Asse
semb
mbly
ly (M
(MSP
SP16
1606
0608
08 or MS
MSP1
P160
6022
226)
6)
See the Assembled Components Section 12.8.6 See the Mixer Block Assembly Section 12.7.7

C Qventt Flow
Qven Flow Sen
Senso
sorr (MSP
(MSP16
1616
1657
57,, Sens
Sensir
irio
ion)
n) or
or (MSP
(MSP39
3991
9124
24,, I QO2 Flow Sensor
TSI) See the Pneumatic Parts and Assemblies Section 12.8.4
See the Flow Restrictors and Flow Sensors Section 12.8.5

D Oxyg
Oxygen
en Se
Sens
nsor
or HA
HAMI
MILT
LTON
ON-C
-C2
2 (co
(code
ded)
d) (P
(PN
N 396
39620
200)
0) J Expi
Expira
rato
tory
ry Va
Valv
lvee As
Asse
semb
mbly
ly (M
(MSP
SP16
1602
0240
40))
See the Electrical/Electronic Devices Section 12.8.12 See the Expiratory Valve Assembly Section 12.7.6

E Rin
Rinse Fl
Flow
ow Ass
sseembl
blyy (M
(MSSP1
P160
604
498
98)) K Ambi
Ambien
entt Va
Valv
lvee Co
Comp
mple
lete
te (M
(MSP
SP16
1602
0290
90))
See the Assembled Components Section 12.8.6 See the Assembled Components Section 12.8.6

F Bottom Fo
Foam (P
(PN 16
160237)
See the Metal Brackets and Frame Components Section
 12.8.9

342 English | 624165/07

Interaction Panel Parts 12

12.6 Interaction Panel Parts

12.6.1 Interaction Panel Covers

Complete Interaction Panel MSP160325

Figure 12-10. Interaction Panel Covers

A Inte
Intera
ract
ctio
ion
n Pan
Panel
el La
Larg
rgee Rea
Rearr Cov
Cover
er (P
(PN
N 160
16032
326)
6) D Inte
Intera
ract
ctio
ion
n Pan
Panel
el Sm
Smal
alll Rea
Rearr Cov
Cover
er (P
(PN
N 160
16040
402)
2)
See the External Covers and External Hardware Section See the External Covers and External Hardware Section
12.8.13 12.8.13

B 5x Screws (PN 420642) E 4x Screws (PN 420642)

See the Screws Section 12.8.14 See the Screws Section 12.8.14

C Alarm Lamp (PN 160329)

See the External Covers and External Hardware Section
12.8.13
 Hamilton Medical | HAMILTON-C2 Service Manual 343

12 Spare Parts

12.6.2 Backlight Driver Board

Figure 12-11. Backlight Driver Board

A DC/AC
DC/A C Inv
Inver
erte
terr Boar
Board
d (PN
(PN 3961
396197
97 (Ob
(Obso
sole
lete
te)) or PN 396
39622
229
9 D 2x Screws (P
(PN 420663)
(Obsolete) See the Screws Section 12.8.14
Backlight LED Driver Board (PN 396314, no longer available)
See the Electronic Printed Circuit Boards Section 12.8.11

B 2x Screws (PN 420692) E Cabl

Cablee (PN
(PN 16
1603
0358
58)) to
to the
the DC
DC/A
/AC
C Inv
Inver
erte
terr Boa
Board
rd
See the Screws Section 12.8.14 See the Electrical/Electronic Cables Section 12.8.10

C 2x Standoffs (PN 257076) Bypass Cable (PN 161569) for Front Panel Board Revision 08
See the Standoffs Section 12.8.15 or higher for the LED Backlights
See the Electrical/Electronic Cables Section 12.8.10

NOTICE

Please check compatibility for HAMILTON-C2 Serial Number <1676, see Interaction Panel Section 15.2.1
344 English | 624165/07

Front Panel Board 12

12.6.3 Front Panel Board

Figure 12-12. Front Panel Board

A Fron
Frontt Pane
nell Boa
oard
rd (M
(MSSP16
160
019
196)
6) E FFC
FFC Ca
Cabl
blee to Ke
Keyy Pa
Pane
nell (P
(PN
N 16
1603
035
56)
See the Electronic Printed Circuit Boards Section 12.8.11 See the Electrical/Electronic Cables Section 12.8.10

B 5x Screws (PN 420724) F Speaker Mo

Mount (P
(PN 16
160529)
See the Screws Section 12.8.14

C 1x Screw (PN 420641) G Loudspeaker (PN 161532)

See the Screws Section 12.8.14 See the Electrical/Electron
Electrical/Electronics
ics Devices Section 12.8.12

D Bypass
Bypa ss Ca
Cabl
blee (PN
(PN 16
1615
1569
69)) to LE
LED
D Bac
Backl
klig
ight
htss
See the Electrical/Electronic Cables Section 12.8.10

NOTICE

Please see Interaction Panel Section 15.2.1 for Display compatibility.

 Hamilton Medical | HAMILTON-C2 Service Manual 345

12 Spare Parts

12.6.4 LCD Display and Touch Screen

Figure 12-13. LCD Display and Touch Screen

A Display Fr
Front (M
(MSP160362) I Display Gasket (PN 160341)
See the Electronic Printed Circuit Boards Section 12.8.11 See the Metal Brackets and Frame
Fr ame Components Section
12.8.9
B Disp
Displa
layy Mo
Moun
unti
ting
ng Br
Brac
acke
kett (P
(PN
N 16
1604
0404
04)) J FDC Ca
Cable to
to Di
Display (P
(PN 16
160357)
See the Metal Brackets and Frame Components Section See the Electrical/Electronic Cables Section 12.8.10
12.8.9

C 4x Sc
Screws (PN 42
420724) K USB Cover (P
(PN 341548)
See the Screws Section 12.8.14 See the Clamps and Fasteners Section 12.8.2

D Cable Holder (PN 160488) L Symbol Insert

See the Clamps and Fasteners Section 12.8.2 See the Electronic Printed Circuit Boards Section 12.8.11

E Graphi
Graphicc LCD
LCD TF
TFTT VGA
VGA 10
10.4
.4”
” NEC
NEC (P
(PN
N 380
38002
027
7 or
or 380
38003
031
1 M 2x Fe
Ferr
rriite Slee
eeve
vess (P
(PN 393
39311
113
3)
(Obsolete))
Graphic LCD TFT VGA 10.4" NLT (PN 380046, new)
See the Electronic Printed Circuit Boards Section 12.8.11

F 3x Screws (PN 420641) N 2x Cable Clips (PN 393114)

see the Screws Section 12.8.14

G 2x Washers (PN 409105)
See the Washers Section 12.8.16

H 1x St
Standoff (P
(PN 257038) ESD Isolation Sticker on Monitor (PN 160467)
See the Standoffs Section 12.8.15

NOTICE
 Refer to KB ID 3315 if you have to exchange an old version of LCD Display (PN 380027 or PN380031), or an old version of
DC/AC Inverter Board (PN 396197 or PN 396229)
Please see Interaction Panel Section 15.2.1 for Display compatibility.

346 English | 624165/07

P&T Control Knob Encoder 12

12.6.5 P&T Control Knob Encoder

Figure 12-14. P&amp;T Control Knob Encoder

A P&TT Con
P& Contr
trol
ol Kn
Knob
ob co
comp
mple
lete
te (M
(MSP
SP16
1603
0328
28)) C Washer (PN 409908)
See the Colored Metal Rings and Controls Section 12.8.7 See the Washers Section 12.8.16

B P&TT Co
P& Cont
ntro
roll Kn
Knob
ob En
Enco
code
derr (P
(PN
N 37
3720
2036
36))
See the Electrical/Electronic Devices Section 12.8.12
 Hamilton Medical | HAMILTON-C2 Service Manual 347

12 Spare Parts

12.7 Ventilation Unit Parts

12.7.1 Top Cover

Figure 12-15. Ventilation Unit Top Cover

A Vent
Ventil
ilat
ator
or Un
Unit
it To
Top
p Cov
Cover
er (P
(PN
N 160
16060
601)
1) C 2x Screws (P
(PN 420682)
See the External Covers and External Hardware Section See the Screws Section 12.8.14
12.8.13

B 4x Screws (PN 420642)

See the Screws Section 12.8.14
348 English | 624165/07

Front Cover 12

12.7.2 Front Cover

Figure 12-16. Ventilation Unit Front Cover

A Vent
Ventililat
atio
ion
n Unit
Unit Fro
Front
nt Cov
Cover
er wit
with
h Labe
Labell (MSP
(MSP16
1604
0480
80)) G Inte
Intera
ract
ctio
ion
n Pan
Panel
el Hi
Hing
ngee Typ
Typee B Ri
Righ
ghtt (PN
(PN 28
2817
1782
82))
See the External Covers and External Hardware Section See the Metal Brackets and Frame Components Section
12.8.13 12.8.9

B 1x Screw (PN 420667) H 2x Sc

Screws (PN 420727)
See the Screws Section 12.8.14 See the Screws Section 12.8.14

C Inte
Intera
ract
ctio
ion
n Pan
Panel
el Hi
Hing
ngee Typ
Typee A Le
Left
ft (P
(PN
N 281
28178
781)
1) I 2x Screws (PN 420657)
See the Metal Brackets and Frame Components Section See the Screws Section 12.8.14
12.8.9

D 2x Screws (PN 420727) J 2x Screw Nuts (PN 421059)

See the Screws Section 12.8.14 See the Nuts Section 12.8.17

E 2x Screws (PN 420657) K Hami

Hamilt
lton
on Me
Medi
dica
call La
Labe
bell (P
(PN
N 16
1604
0429
29))
See the Screws Section 12.8.14 See the Stickers and Labels Section 12.8.3

F 2x Screw Nuts (PN 420159) L Oxy

xyge
gen
n Sens
nso
or Co
Cove
verr (P
(PN
N 16
160
040
401
1)
See the Screws Section 12.8.17 See the External Covers and External Hardware Section
12.8.13
 Hamilton Medical | HAMILTON-C2 Service Manual 349

12 Spare Parts

12.7.3 Rear Cover

Figure 12-17. Ventilation Unit Rear Cover

Complete Rear Cover MSP160481

A P-Cl
P-Clam
amp
p / Sc
Scre
rew
w (PN
(PN 36
3610
1061
61 / PN
PN 420
42072
724
4) G Ethern
rneet Co
Cover (P
(PN 16
160509)
See the Clamps and Fasteners Section 12.8.2 See the Clamps and Fasteners Section 12.8.2

B Stickers (PN 160020) H RS 232 Co

Cover (P
(PN 341326)
See the Stickers and Labels Section 12.8.3 See the Clamps and Fasteners Section 12.8.2

C Stickers (P
(PN 16
160020) I Vent
Ventil
ilat
ator
or Uni
Unitt Rear
Rear Co
Cove
verr comp
comple
lete
te (M
(MSP
SP16
1604
0481
81))
See the Stickers and Labels Section 12.8.3 See the External Covers and External Hardware Section
12.8.13

D Blan
Blankk Cov
Cover
er fo
forr Com
Commu
muni
nica
cati
tion
on Bo
Boar
ard
d (PN
(PN 16
1604
0431
31)) J 4x Screws (PN 420667)
See the External Covers and External Hardware Section See the Screws Section 12.8.14
12.8.13
E 2x Screws (PN 420730) K Cable Support (PN 160408)
See the Screws Section 12.8.14 See the External Covers and External Hardware Section
12.8.13

F Sticker (PN 255358) L 3x Screws (PN 420684)

See the Stickers and Labels Section 12.8.3 See the Screws Section 12.8.14
350 English | 624165/07

Ventilation Unit Base 12

12.7.4 Ventilation Unit Base

Figure 12-18. Ventilation Unit Base

A Base Pl
Plate (M
(MSP160228) D Base Frame (PN 160483)
See the Metal Brackets and Frame Components Section See the Metal Brackets and Frame Components Section
12.8.9 12.8.9

B 4x Screws (PN 420657) E Release Handle (PN 160403)

See the Screws Section 12.8.14 See the Metal Brackets and Frame Components Section
12.8.9
C Side
Side Br
Brac
aces
es (L
(Lef
eftt PN
PN 160
16042
426
6 / Rig
Right
ht 160
16042
427)
7) F 3x Screws (PN 420724)
See the Metal Brackets and Frame Components Section See the Screws Section 12.8.14
12.8.9
 Hamilton Medical | HAMILTON-C2 Service Manual 351

12 Spare Parts

12.7.5 Backup Battery Pack Compartment

Figure 12-19. Backup Battery Pack Compartment

A Batt
Batteery Com
omp
par
artm
tmen
entt (PN
(PN 16
1603
030
02) B Battery LI-ION (M
(MSP369106)
See the Electrical/Electronic Devices Section 12.8.12 See the Electrical/Electronic Devices Section 12.8.12

NOTICE

160302/01 since SN 1500

Revision 01 has been implemented with ECO M749. SN 1500 and higher are equipped with an air slot to get the hot air out
of the casing.
352 English | 624165/07

Expiratory Valve Assembly 12

12.7.6 Expiratory Valve Assembly

Figure 12-20. Expiratory Valve Assembly

A Expi
Expira
rato
tory
ry Va
Valv
lvee Com
Compl
plet
etee (MS
(MSP1
P160
6024
240)
0) C Expi
Expira
rato
tory
ry Va
Valv
lvee Sil
Silic
icon
onee Mem
Membr
bran
anee (PN
(PN 16
1605
0500
00))
See the Assembled Components Section 12.8.6 See the Rubber Seals and Grommets Section 12.8.8

B Expi
Expira
rato
tory
ry Va
Valv
lvee Sea
Seall wit
with
h Mem
Membr
bran
anee (PN
(PN 16
1602
0245
45))
See the Assembled Components Section 12.8.6
 Hamilton Medical | HAMILTON-C2 Service Manual 353

12 Spare Parts

12.7.7 Mixer Block Assembly

Figure 12-21. Mixer Block Assembly

A O2 Mi
Mixer As
Assembly Co
Complete G O2 - NI
NIST Con
Conne
nect
ctor
or (P
(PN
N 160
1604
471
71))

(MSP160226 with TSI QO2 Flow Sensor) See the Tubings and Fittings Section 12.8.1
(MSP160608 with Sensirion QO2 Flow Sensor)
See the Pneumatic Parts and Assemblies Section 12.8.4

B 3x Screws (PN 420657) H 2x Screws (P

(PN 420734)
See the Screws Section 12.8.14 See the Screws Section 12.8.14

C Mixer Block Cover Plate (PN 160459) I Nebulizer Valve (PN 160400)
See the Pneumatic Parts and Assemblies Section 12.8.4

D 2x Screws (PN 420664) 12.8.14 J 2 Am

Amp Ci
Circuit Br
Breaker (P
(PN 37
378009)
See the Electrical/Electronic Devices Section 12.8.12

E O2 - DIS
ISSS Con
onne
nect
ctor
or (P
(PN
N 16
160
047
470
0)
See the Tubings and Fittings Section 12.8.1

F 2x Screws (PN 420734)

See the Screws Section 12.8.14

Polyurethane Tubing O2 blue 4x6 (PN 160474) (see Tubing and Fittings Section 12.8.1
12.8.1).
).
354 English | 624165/07

Detailed Parts Descriptions 12

12.8 Detailed Parts Descriptions

12.8.1 Tubing and Fittings

Table 12-1. Tubing and Fittings
Part Number Description Photo

160223 FORMED TUBE PATIENT CIRCUIT

160285 FORMED TUBE O2 HD

160288 CONNECTING ADAPTER

160248 CONNECTING ADAPTER

160287 TUBE RING NUT FITTING

 160295 PATIENT CONNECTION

Hamilton Medical | HAMILTON-C2 Service Manual 355

12 Spare Parts

Part Number Description Photo

160298 OXYGEN SE SENSOR MOMOUNTING BLBLOCK TU

TUBING SE
SET (P
(PN 16
160475, if
if th
the cu
cur-
rently installed Oxygen Sensor Mounting Block is made of aluminum)
(Since > SN 2341 the OXYGEN SENSOR MOUNTING BLOCK is made out of
plastic)

160470 O2 DISS CONNECTOR

160471 O2 NIST CONNECTOR

160474 POLYURETHANE TUBING (O2 BLUE 4x6)

160475 TUBING SET (O2)

MSP160498 TUBING SE
SET (N
(Nebulizer Ri
Rinse Fl
Flow)
356 English | 624165/07

Clamps and Fasteners 12

12.8.2 Clamps and Fasteners

Table 12-2. Clamps and Fasteners
Part Number Description Photo

361000 TIE WRAP L=100 B=2.5MM

361016 CABLE HOLDER 20x20x5MM

361061 P-CLAMP D=5.0 PA 6

341458 USB COVER

341326 RS 232 COVER

160509 ETHERNET COVER

 160488 CABLE HOLDER

Hamilton Medical | HAMILTON-C2 Service Manual 357

12 Spare Parts

12.8.3 Stickers and Labels

Table 12-3. Stickers and Labels
Part Number Description Photo

160020 STICKERS

160429 HAMILTON MEDICAL LABEL

255358 STICKER

161998 MR UNSAFE STICKER

161919 RoHS STICKER for Asia (white/green)

159696 RoHS STICKER for Asia (white/orange)

358 English | 624165/07

Pneumatic Parts and Assemblies 12

12.8.4 Pneumatic Parts and Assemblies

Table 12-4. Pneumatic Parts and Assemblies
Part Number Description Photo

160216 HEPA FILTER ASSEMBLY

MSP1
MSP160
6022
226
6 O2 MI
MIXE
XER
R ASS
ASSEM
EMBL
BLY
Y wi
with
th TS
TSII FLO
FLOW
W SE
SENS
NSOR
OR (c
(com
ompl
plet
ete)
e)
• Use Cable (PN 160387) from Oxygen Flow Sensor to Mainboard
Mainboard
MSP160382
• Use Cable (PN 160373) from Oxygen Flow Sensor to Mainboard
Mainboard
MSP160200

Includes:
• Mixe
Mixerr Assemb
Assembly
ly Compl
Complete
ete
• TSI O2
O2 Flow Sensor
Sensor with
with Cable
Cable
• Nebu
Nebulize
lizerr Valve
Valve with
with Cable
Cable
• Req
Requir
uired
ed Scre
Screws
ws
• Ca
Cabl
blee Tie
Tie

Does not include:

• 2A Circ
Circuit
uit Brea
Breaker
ker
• O2 Con
Conne
nect
ctor
or
• DC Ca
Cabl
blee

NOTICE! Only compatible when the TSI Qvent Flow Sensor MSP399123
is installed.

MSP1
MSP160
6060
608
8 O2 MIX
MIXER
ER ASS
ASSEM
EMBLBLY
Y with
with SEN
SENSI
SIRI
RION
ON FlO
FlOW
W SEN
SENSO
SOR
R (com
(compl
plet
ete)
e)
NOTICE! Installed in the C2 from SN 9216

• Use Cable (PN 160387) from Oxygen Flow Sensor to Mainboard

Mainboard
MSP160382
• Use Cable (PN 160373) from Oxygen Flow Sensor to Mainboard
Mainboard
MSP160200

Includes:
• Mixe
Mixerr Assemb
Assembly
ly Compl
Complete
ete
• Sens
Sensirio
irion
n O2 Flow Sensor
Sensor with
with Cable
Cable
 • Nebu
Nebulize
lizerr Valve
Valve with
with Cable
Cable
• Req
Requir
uired
ed Scre
Screws
ws
• Ca
Cabl
blee Tie
Tie

Does not include:

• 2A Circ
Circuit
uit Brea
Breaker
ker

• O2 Con
Conne
nectctor
or
• DC Cabl
Cablee

NOTICE! Only compatible when the Sensirion Qvent Flow Sensor

MSP161657 is installed.

Hamilton Medical | HAMILTON-C2 Service Manual 359

12 Spare Parts

Part Number Description Photo

MSP160250 BLOWER MODULE

160497 HPO INLET SERVICE KIT

160400 NEBULIZER VALVE

MSP160262 SOUND INSULATION MAT

360 English | 624165/07

Flow Sensors 12

12.8.5 Flow Sensors

CAUTION
Always use Flow Sensors from the same brand in one ventilator (Sensirion or TSI).

Table 12-5. Flow Sensors

Part Number Description Photo

MSP161657 SENSIRION FL
FLOW SE
SENSOR AI
AIR (Q
(Qvent)

Does not include:

• Cable (PN 160387) from Qvent
Qvent Flow Sensor
Sensor to Mainboard (MSP160382)
• Cable (PN 160373) from Qvent
Qvent Flow Sensor
Sensor to Mainboard (MSP160200)
• Ti
Tiee Wrap
Wrap (PN 3610
361000)
00)
• Cabl
Cablee Holder
Holder (PN 361016
361016))

MSP399123 TSI FLOW SENSOR AIR (Qvent)

Does not include:

• Cable (PN 160387) from Qvent
Qvent Flow Sensor
Sensor to Mainboard (MSP160382)
• Cable (PN 160373) from Qvent
Qvent Flow Sensor
Sensor to Mainboard (MSP160200)
• Ti
Tiee Wrap
Wrap (PN 3610
361000)
00)
• Cabl
Cablee Holder
Holder (PN 361016
361016))
 Hamilton Medical | HAMILTON-C2 Service Manual 361

12 Spare Parts

12.8.6 Assembled Components

Table 12-6. Assembled Components
Part Number Description Photo

MSP160230 INSPIRATORY VA
VALVE CO
COMPLETE

MSP160240 EXPIRATORY VALVE COMPLETE

160245 EXPIRATORY VALVE SEAL WITH MEMBRANE

MSP160290 AMBIENT VALVE COMPLETE

MSP160498 RINSE FLOW ASSEMBLY

362 English | 624165/07

Colored Metal Rings and Controls 12

12.8.7 Colored Metal Rings and Controls

Table 12-7. Colored Metal Rings and Controls
Part Number Description Photo

MSP160328 P&T CONTROL KNOB COMPLETE

CONTAINS THE P&T KNOB PN 159449

12.8.8 Rubber Seals and Grommets

Table 12-8. Rubber Seals and Grommets
Part Number Description Photo

160500 EXPIRATORY VA
VALVE SI
SILICONE ME
MEMBRANE 5 PIECES
 Hamilton Medical | HAMILTON-C2 Service Manual 363

12 Spare Parts

12.8.9 Metal Brackets and Frame Components

Table 12-9. Metal Brackets and Frame Components
Part Number Description Photo

MSP160228 BASE PLATE

160237 BOTTOM FOAM

160238 MIDDLE FOAM

160239 TOP FOAM

160341 DISPLAY GASKET

160403 RELEASE HANDLE

160404 DISPLAY MOUNTING BRACKET

364 English | 624165/07

Metal Brackets and Frame Components 12

Part Number Description Photo

160426 LEFT SIDE BRACE

160427 RIGHT SIDE BRACE

160483 BASE FRAME

281781 INTERACTION PANEL HINGE TYPE A

281782 INTERACTION PANEL HINGE TYPE B

 Hamilton Medical | HAMILTON-C2 Service Manual 365

12 Spare Parts

12.8.10 Electrical/Elect
Electrical/Electronic
ronic Cables
Table 12-10. Electrical/Ele
Electrical/Electronic
ctronic Cables
Part Number Description Photo

160347 FFC CABLE TO FILTER PRESSURE BOARD

160348 CABLE TO AC INPUT AND CIRCUIT BREAKER

160349 CABLE AC INPUT TO CIRCUIT BREAKER

160370 CABLE TO BATTERY POWER

160351 FFC CABLE TO BATTERY DATA

160539 CABLE TO POWER SUPPLY

366 English | 624165/07

Electrical/Electronic
Electrical/Electronic Cables 12

Part Number Description Photo

160354 CABLE TO OXYGEN SENSOR

160355 FFC CABLE TO PRESSURE SENSOR BOARD

160356 FFC CABLE TO KEY PANEL

160357 FDC CABLE TO DISPLAY

160358 CABLE TO BA
BACKLIGHT DC/AC INVERTER BOARD (PN 39
396197 ol
old or PN
PN
396229 new)

161569 CABLE TO
TO GR
GRAPHIC LC
LCD TF
TFT VG
VGA 10
10.4” NL
NLT DI
DISPLAY BA
BACKLIGHT LE
LED's
(Bypass for the Backlight Driver Board)
 160359 FFC CABLE TO BINARY VALVES

Hamilton Medical | HAMILTON-C2 Service Manual 367

12 Spare Parts

Part Number Description Photo

160372 CABLE DC INPUT

160373 CABLE FROM OXYGEN FLOW SENSOR TO MAINBOARD (MSP160200)

160387 CABLE FROM OXYGEN FLOW SENSOR TO MAINBOARD (MSP160382)

355198 USA POWER CABLE 2 POL 3MT C7 G (United States)

355199 GB POWER CABLE 2 POL 3MT C7 G (Great Britain)

355200 EU POWER CABLE 2 POL 3MT C7 G (European)

355308 CHINA POWER CABLE

160187 CAR ADAPTER

368 English | 624165/07

Electronic Printed Circuit Boards 12

12.8.11 Electronic Printed Circuit Boards

Table 12-11. Electronic Printed Circuit Boards
Part Number Description Photo

MSP160196 FRONT PANEL BOARD

(Revision 08 and higher with built-in Backlight Driver Components for
GRAPHIC LCD TFT VGA 10.4” NLT Display Backlight LED's)
For replacement, refer to the Interaction Panel Display Section 15.2.1.1 for
compatibility.

MSP160200 MAINBOARD-C2

Includes:
• Disp
Display
lay Cable
Cable Holder
Holder (PN
(PN 160457)
160457)
• Dist
Distance
ance Holde
Holderr 6mm (PN
(PN 362051)
362051)

MSP160382 MAINBOARD-C3
(used in the Hamilton-C2)

Includes:
• Disp
Display
lay Cable
Cable Holder
Holder (PN
(PN 160457)
160457)
• Dist
Distance
ance Holde
Holderr 6mm (PN
(PN 362051)
362051)
• 2x Cables
Cables to Flow Sensor (QO2
(QO2 and Qvent)
Qvent) (PN 160387)

MSP160206 EMBEDDED SYSTEM MO

MODULE

MSP160578 ESM SHIELDING

MSP160300 PRESSURE SENSOR ASSEMBLY

 Hamilton Medical | HAMILTON-C2 Service Manual 369

12 Spare Parts

Part Number Description Photo

MSP160362 DISPLAY FRONT

See the LCD Display and Touch Screen Section 12.6.4

Includes:
• To
Touc
uch
h Scre
Screen
en
• Ke
Keyy Pan
Panel
el
• Disp
Display
lay Gaske
Gaskett (PN 16034
160341)
1)
• Symb
Symbol
ol Insert
Insert (PN
(PN 160376)
160376)

Does not include:

• P&T Con
Contro
troll Knob
Knob
• LC
LCD
D Dis
Displ
play
ay

MSP160600 SERVICE POWER SUPPLY

380027 GRAPHIC LCD TFT VGA 10.4” NEC

NOTICE! Obsolete

For replacement, refer to the

t he Interaction Panel Display Section 15.2.1.1 for
compatibility.

380031 GRAPHIC LCD TFT VGA 10.4” NEC

NOTICE! Obsolete

For replacement, refer to the

t he Interaction Panel Display Section 15.2.1.1 for
compatibility.

380046 GRAPHIC LCD TFT VGA 10.4” NLT

For replacement, refer to the Interaction Panel Display Section 15.2.1.1 for
compatibility.

396197 DC/AC BACKLIGHT INVERTER BOARD

396229
NOTICE! Obsolete

For replacement, refer to the

t he Interaction Panel Display Section 15.2.1.1 for
compatibility.

396314 BACKLIGHT LED DRIVER BOARD

 NOTICE! No longer available

If replaced, order Front Panel Board (MSP160196)

For replacement, refer to the
t he Interaction Panel Display Section 15.2.1.1 for
compatibility.

370 English | 624165/07

Electronic Printed Circuit Boards 12

Part Number Description Photo

160140 EXTENDED CO
COMMUNICATION BOBOARD CO
CO2, SP
SPO2 (N
(Not im
implemented in
in
HAMILTON-C2) AND NURSE CALL

160143 EXTENDED COMMUNICATION BOARD NURSE CALL

 Hamilton Medical | HAMILTON-C2 Service Manual 371

12 Spare Parts

12.8.12 Electrical/Elect
Electrical/Electronic
ronic Devices
Table 12-12. Electrical/Ele
Electrical/Electronic
ctronic Devices
Part Number Description Photo

160302 BATTERY CO
COMPARTMENT

Includes:
• PN 160370
160370 Cable
Cable to Batter
Batteryy Power
Power
• PN 160351
160351 FFC
FFC Cable
Cable to Battery
Battery Data
Data

160346 FAN 12V

161532 REPLACEMENT SP
SPEAKER

340530 AC ELECTRICAL INLET PLUG SNAP-IN CLASS II

MSP369106 BATTERY LI
LI-ION 14.4V/6.8Ah

372036 P&T CONTROL KNOB ENCODER

378009 2 AMP CIRCUIT BREAKER

372 English | 624165/07

Electrical/Ele
Electrical/Electronic
ctronic Devices 12

Part Number Description Photo

380044 BACKLIGHT FOR LCD

396200 OXYGEN SENSOR (Hamilton Medical AG)

 Hamilton Medical | HAMILTON-C2 Service Manual 373

12 Spare Parts

12.8.13 External Covers and External Hardware

Table 12-13. External Covers and External Hardware
Part Number Description Photo

160326 INTERACTION PANEL LARGE REAR COVER

160329 ALARM LAMP COVER

160343 VENTILATOR UNIT FILTER COVER

160506 BATTERY COVER

160401 OXYGEN SENSOR COVER

160402 INTERACTION PANEL SMALL REAR COVER

160408 CABLE SUPPORT

374 English | 624165/07

External Covers and External Hardware 12

Part Number Description Photo

160431 BLANK COVER FOR COMMUNICATIONS BOARD

MSP
SP16
1604
0480
80 VEN
VENTIL
ILA
ATOR UNI
NITT FR
FRON
ONTT CO
COVE
VER
R wit
ith
h La
Lab
bel

MSP
SP16
1604
0481
81 VEN
VENTIL
ILA
ATOR UNI
NITT RE
REAR CO
COVE
VER
R CO
COMP
MPLLET
ETEE (se
(seee 12.7.3
12.7.3))

160601 VENTILATOR UNIT TOP COVER

160155 TUBING HOLDER DOUBLE

160156 CLIP FOR TUBING HOLDER

 Hamilton Medical | HAMILTON-C2 Service Manual 375

12 Spare Parts

12.8.14 Screws
Table 12-14. Screws
Part Number Description Photo

420623 TORX ROUNDHEAD SCREW W/I-6-ROUND M4x16

420638 TORX ROUNDHEAD SCREW I-6-R M2.5x6 A4

420641 TORX ROUNDHEAD SCREW I-6-R M3x5 A4

420642 TORX ROUNDHEAD SCREW I-6-R M3x6 A4

420643 TORX ROUNDHEAD SCREW I-6-R M3x8 A4

420654 TORX CYL-SCREW I-6-R NK M3x4 A2

376 English | 624165/07

Screws 12

Part Number Description Photo

420657 TORX CYL-SCREW I-6-R NK M4x10 A2

420659 TORX C-SUNK SCREW I-6-R M3x6 A4

420663 TORX C-SUNK SCREW I-6-R M2x4 A4

420664 TORX C-SUNK SCREW I-6-R M3x8

420667 TORX CYL-SCREW I-6-R M4x8 A2

420669 TORX ROUNDHEAD SCREW I-6-R M4x30 A4

 420671 TORX ROUNDHEAD SCREW I-6-R M2x3 A2

Hamilton Medical | HAMILTON-C2 Service Manual 377

12 Spare Parts

Part Number Description Photo

420682 TORX ROUNDHEAD SCREW I-6-R M4x12 A4

420684 TORX CYL-SCREW I-6-R ENK M3x6 A2

420692 TORX ROUNDHEAD SCREW I-6-R M2x4 A4

420699 TORX FILLISTER HEAD SCREW 22x5 D1=2.2, L=5, 6 IP

420710 TORX FI
FILLISTER HE
HEAD SC
SCREW 25
25x8 D1
D1=2.5, L=
L=8 (G
(Galvanized bl
blue)

420720 TORX FI
FILLISTER HE
HEAD SC
SCREW I-I-6R M3
M3x10 (G
(Galvanized bl
blue st
steel)
420724 TORX FILLISTER HEAD SCREW 30x8

378 English | 624165/07

Standoffs 12

Part Number Description Photo

420727 TORX SCREW I-6-R M4x16

420730 PHILLIPS HEAD SCREW M3x20 DIN7985 PA6.6

420734 TORX CYL-SCREW I-6-R NK M3x10

12.8.15 Standoffs
Table 12-15. Standoffs
Part Number Description Photo

257038 STANDOFF SCREW M3x8

257076 STANDOFF M2x5

 Hamilton Medical | HAMILTON-C2 Service Manual 379

12 Spare Parts

12.8.16 Washers
Table 12-16. Washers
Part Number Description Photo

409105 WASHER M3 DIN125A

409264 WASHER M 2 DIN125A

409908 WASHER M10/1.2 BN735

411001 STAR WASHER M3 DIN6798

12.8.17 Screw Nuts

Table 12-17. Screw Nuts
Part Number Description Photo

421059 SCREW SQUARE NUT M4

380 English | 624165/07

13
Schematics

13.1 Block Diagram...........................................................................................

Diagram......................................................................................................................................
...........................................382
382
13.2 Wiring Diagram.................................................................................................................
Diagram....................................................................................................................................
...................383
383
 381

13 Schematics

13.1 Block Diagram

Table 13-1. Block diagram
Diagram description Number/Revision

HAMILTON-C2 block diagram BD614227/00

Figure 13-1. HAMILTON-C2 block diagram

382 English | 624165/07

Wiring Diagram 13

13.2 Wiring Diagram

Table 13-2. Wiring diagram
Diagram description Number/Revision

HAMILTON-C2 wiring diagram WD616063/06

Figure 13-2. HAMILTON-C2 wiring diagram

 Hamilton Medical | HAMILTON-C2 Service Manual 383

13 Schematics
384 English | 624165/07

14
Software Revisions, Features and
Compatibility

14.1 Introduction
Introduction .....
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
...........
.....386
386
14.2 Software Version Information...............................................................................................................
Information...............................................................................................................386 386
 385

14 Software Revisions, Features and Compatibility

Compatibility

14.1 Introduction
NOTICE

For actual information and latest software, log in to Hamilton Medical AG Partner-net. There are the latest information
about upgrading and updating a HAMILTON-C2.
This section gives an overview of all published HAMILTON-C2 Software. It includes information about new features intro-
duced with software upgrades and software updates information about compatibility between software of different versions.
The improvement list is not meant to be complete and covers only the most relevant changes.

14.2 Software Version Information

WARNING
The (*) indicates an obsolete software version. Mandatory update must be performed.

Table 14-1. Software Version 2.2.5

Software Version Date Released Improvements / Corrections

2.2.5 July 2018 The following improvements were implemented:

• Battery
Battery SoH added
added to the Instrument
Instrument Report
Report
– The Battery State of Health (SoH)
(SoH) information
information is added
added to the instrument
instrument
report in the new software
• FP
FPGA
GA up
upda
date
te
– A new internal Field Programmable
Programmable Gate Array (FPGA) clockclock distribution
distribution
improves the reliability of the integrated circuit boards
• Blow
Blower
er time
time can be updated
updated
– The blower
blower time
time can be
be set again
again as it was before
before
• Extend log files CPU temperature and
and POST will be logged in the new software
• Wrong 'positive
'positive oxygen supply failed'
failed' alarm solved

Table 14-2. Software Version 2.2.4

Software Version Date Released Improvements / Corrections

2.2.4 Not Implemented

Table 14-3. Software Version 2.2.3

Software Version Date Released Improvements / Corrections

2.2.3 June 2015 The following bugs were solved:

• Low Oxygen
Oxygen Alarm
Alarm despite
despite of correct
correct FiO2
FiO2
• Tren
Trend
d Pmean
Pmean in DuoP
DuoPap/A
ap/APRV
PRV
 • Mi
Mism
smat
atch
ch-I
-IBW
BW
• Alarm criteria
criteria disconnection
disconnection on Ventilator side
side improved

The following improvements were implemented:

• Firmware Version of the internal flow sensor (Sensirion only) now displayed
displayed in
the Instrument Report

NOTICE! For more details see Knowledge Base ID 3247.

386 English | 624165/07

Software Version Information 14

Table 14-4. Software Version 2.2.2

Software Version Date Released Improvements / Corrections

2.2.2 Not Implemented

 Hamilton Medical | HAMILTON-C2 Service Manual 387

14 Software Revisions, Features and Compatibility

Compatibility

Table 14-5. Software Version 2.2.1

388 English | 624165/07

Software Version Information 14

Software Version Date Released Improvements / Corrections

2.2.1 January 2015 The following bugs were solved:

• False positiv
positivee TF 431008
431008 during start-up
start-up
• False positiv
positivee TF 431005 during
during ventilation
ventilation
• TF341001, TF383001,
TF383001, TF385002
TF385002 (settings
(settings not accepted)
• TF346044, TF3
TF346043,
46043, TF385002
TF385002 and TF485001 (10s after Standby)
• Incre
Increased
ased rate
rate of sigh
sigh in SIMV+
SIMV+
• Oxyge
Oxygen
n Sensor
Sensor defective
defective alarm
alarm improved
improved
• Pins
Pinsp
p Minimum
Minimum set to 5mbar
5mbar (Japan
(Japan only)
only)

The following improvements were implemented:

• New display
display languages
languages added:
added: Croatian, Finnish, Romanian
Romanian
• Once activated, CO2 monitoring remains activated
activated until manually
manually deactivated
deactivated
• Changed the method
method for calibrating the infant
infant flow sensor; a calibration
calibration adap-
ter is now used
• Alarm loudness setting
setting moved to Settings
Settings window and Alarm
Alarm limit settings
settings and
ranges table changed
• Default values changed
changed for the following
following parameters: ETS,
ETS, I:E, Rate, TI,
TI, Vt/kg
• P-ram
P-ramp
p limitatio
limitation
n by TI added
added
• Alarm table
tabless have been
been update
updated
d
• HPO/LPO selection
selection moved to Utilities window,
window, available
available in Standby
Standby
• Ability to configure
configure a minimum
minimum alarm volume
volume (loudness)
(loudness) for the device
device
• Ba
Batte
ttery
ry lo
low
w
• Loss of extern
external
al power
power
• Perfo
Performanc
rmancee limited
limited by altitud
altitudee
• Batte
Battery
ry replaceme
replacement
nt required
required (new)
(new)
• Hig
High
h PEEP
PEEP (new
(new))
• Hi
High
gh ox
oxyg
ygen
en
• Inspiratory volume limitation (now
(now disabled in noninvasive modes)
• CO2 sen
sensor
sor wa
warmu
rmup
p
• Functi
Function
on Key not operati
operational
onal
• Inval
Invalid
id Communi
Communicatio
cation
n Board
Board

• Replace
Replace Oxyge
Oxygen
n Sensor
Sensor
• Suc
Suctio
tionin
ning
g man
maneuv
euver
er
• Tec
Techni
hnical
cal err
error
or
• Techn
Technical
ical state fail
failed
ed
• Tou
Touch
ch not funct
function
ional
al
• Unk
Unknow
nown
n part numbe
numberr
• Rele
Release
ase valve defe
defective
ctive
 Replaced the numerical code with text and added troubleshooting information to
the Operator’s Manual for the following technical alarms:
• Batte
Battery
ry communicat
communication
ion error
error (244011)
(244011)
• Batte
Battery
ry totally
totally discharged
discharged (444001
(444001))
• Blow
Blower
er faul
faultt (43100
(431001)
1)
• Buzze
Buzzerr defecti
defective
ve (24300
(243004)
4)
• Louds
Loudspeak
peaker
er defective
defective (24300
(243003)
3)
• Optio
Options
ns not
not found
found (249001
(249001))
• Self test fail
failed
ed (485002
(485002))
• Blo
Blower
wer lif
lifeti
etime
me

NOTICE! For more details see Knowledge Base ID 3153.

Hamilton Medical | HAMILTON-C2 Service Manual 389

14 Software Revisions, Features and Compatibility

Compatibility

Table 14-6. Software Version 2.2.0 *

Software Version Date Released Improvements / Corrections

2.2.0 * December 2014 The following bugs were solved:

• Fals
Falsee positive
positive TF 431008
431008 during start-up
start-up
• Fals
Falsee positive
positive TF 431005 during
during ventilatio
ventilation
n
• TF34
TF341001,
1001, 383001,
383001, 385002
385002 (settings
(settings not accepted)
accepted)
• TF346044, TF346043,
TF346043, TF385002
TF385002 and TF485001 (10s
(10s after Standby)
Standby)
• Oxyge
Oxygen
n Sensor
Sensor defective
defective alarm improv
improved
ed

The following improvements were implemented:

• New display
display languages
languages added:
added: Croatian, Finnish, Romanian
Romanian
• Once activated,
activated, CO2 monitoring
monitoring remains activated
activated until manually deactivated
deactivated
• Changed the method
method for calibrating the infant flow sensor; a calibration adap-
adap-
ter is now used
• Alarm loudness
loudness setting moved to Settings
Settings window and
and Alarm limit settings
settings and
ranges table changed
• Seve
Several
ral alarms
alarms have been
been added
added or updated
updated
• Replaced the numerical code with text and
and added troubleshooting
troubleshooting information
information
to the Operator’s Manual for several technical alarms
• Default values changed for the following
following parameters: ETS,
ETS, I:E, Rate, TI,
TI, Vt/kg
• P-ram
P-ramp
p limitatio
limitation
n by TI added
added
• Alar
Alarm
m tables
tables have
have been
been updated
updated
• HPO/LPO selection
selection moved to Utilities window, available
available in Standby
• Ability to configure
configure a minimum
minimum alarm volume (loudness)
(loudness) for the device

NOTICE! For more details see Knowledge Base ID 3153.

Table 14-7. Software Version 2.1.2 *

Software Version Date Released Improvements / Corrections

2.1.2 * May 2013 The following bugs were solved:

The following improvements were implemented:

• AUTO function on Vthigh and Vt low only active during startup
• The Vt high and low
low alarm have to be set manually
manually by the user during ventila-
ventila-
tion
– Note: The alarm message
message "VT high" is replaced by
by "Breath aborted, Vt
high".
• The parameters
parameters for the loudspeaker
loudspeaker have been optimized
optimized
• The new software
software resolves the situation
situation in which the ventilation and the alarm
 system continue to operate while the display is frozen
• False positive
positive oxygen supply missing
missing alarms suppressed

390 English | 624165/07

Software Version Information 14

Table 14-8. Software Version 2.1.1 *

Software Version Date Released Improvements / Corrections

2.1.1 * June 2012 The following bugs were solved:

• TF 431016
431016 probl
problem
em solved
solved
• TF 331001 triggered
triggered instead of TF 431016, additionally, occurrence has been
minimized
• Oxygen Sensor calibration procedure
procedure improved (faulty Gain values
values should no
longer occur)
• Oxygen Sensor alarms
alarms modified (Oxygen Sensor calibration
calibration needed instead
instead of
Oxygen Sensor defective if the Oxygen Sensor voltage is slightly out of range)
• TF 341909 problem
problem solved (TF occurred if I:E calculator detected a problem)
• Technical state: - The
The Power Supply
Supply (MSP160600) can now
now be saved (SW 2.1.0
or lower only allowed to save the Power Supply (PN 396199))

Table 14-9. Software Version 2.1.0 *

Software Version Date Released Improvements / Corrections

2.1.0 * November 2011 The following bugs were solved:

Ventilation mode:
• The ambient and the safety mode is not displayed any more as regular TF
xxx’xxx In case of a TF leading to ambient mode "Ventilation cancelled"
cancelled" will be
displayed.
• In case of a TF leading
leading to safety mode "Safety ventilation"
ventilation" will be displayed
displayed
• Trend time
time has been
been extended
extended to 72
72 hours
• Suctioning tool is now displayed in the options list
list
• Occurrence of watchdog failures
failures has been reduced
reduced again
• Known technical faults during suctioning
suctioning maneuver
maneuver do not occur
occur anymore
• GUI "black
"black holes"
holes" problem
problem solved
solved
• RTC time will
will not be lost
lost during ventila
ventilation
tion
• Technical event: 243005 (loudspeaker
(loudspeaker sounds continual)
continual) will only be checked
checked
during start-up
• Technical event: 232037 (Unknown alarm)
alarm) during the CO2 calibration will
will not
appear anymore
• The sequence
sequence of the component test
test has been improved
improved

• Ser
Servic
vicee softwar
software:
e:
– Tech
Technica
nicall state now displays
displays all hardwa
hardware
re revisions
revisions in one window
window
– Pressure calibration
calibration procedure
procedure is adapted to the new expiratory valve
valve cover
with the metal inlay: With the expiratory valve cover (revision 02) the
pressure inside the breathing circuit can no longer be adjusted to 50 mbar
(51 cmH2O), because the new covers are significantly tighter than the
 previous version. Therefore the pressure will be calibrated by comparing
the external reference (pressure gauge) with the internal measurement
displayed on screen (Pvent_control). Furthermore the saving of the gain
value (adjustable with turn knob on screen) will be disabled if the
difference between the Pvent_control and Pvent_monitor resp. Pressure
sensor Paw value is more than 3 mbar.
– Technical fault and event during performing the service software
software will be
suppressed
– Pneumatics 1 -> Exp. valve test: The test limiting
limiting values could be enlarged
– The sequen
sequence
ce of the componen
componentt test has been
been improved
improved

Hamilton Medical | HAMILTON-C2 Service Manual 391

14 Software Revisions, Features and Compatibility

Compatibility

Table 14-10. Software Version 2.0.7 *

Software Version Date Released Improvements / Corrections

2.0.7 * March 2011 The following bugs were solved:

• Watchdog Alarm
Alarm Routine: WithWith the new software version, the probability of
watchdog failures is significantly decreased
• Battery over temperature:
temperature: A plausibility
plausibility check
check has been
been introduced to avoid
false positive alarms about hot batteries
• DuoPAP: The alarm limit has been adapted to avoid
avoid false positive
positive alarm "Dis-
connection on patient side"
• "Exhalation port occluded"
occluded" in NIV: The
The alarm has been
been eliminated. Conse-
quently the LiteCircuit has been withdrawn from the product line.
• CO2 curve transmission
transmission over RS232: The new unit for CO2 curve transmission
transmission
over RS232 is mmHg instead of cmH2O
• Language files:
files: The following language files have been updated:
updated: Spanish, Por-
tuguese, Chinese
• Intersurgical LiteCircuit:
LiteCircuit: With the release of the software version 2.0.7 for
for the
HAMILTON-C2 we will withdraw the Intersurgical LiteCircuits from our product
lines for the HAMILTON-C2, Hamilton-C1 and Raphael. The use of the LiteCir-
cuit bears the potential risk, that the whisper valve gets blocked and CO2 is not

effectively removed. The affected part numbers are:

– PN 1518
15181717 Lite
LiteCircu
Circuit
it Stan
Standard
dard
– PN 1518
151819
19 LiteC
LiteCirc
ircuit
uit 580
580

Table 14-11. Software Version 2.0.6 *

Software Version Date Released Improvements / Corrections

2.0.6 * January 2011 The following bugs were solved:

• Russ
Russian
ian label
label (Day/Nig
(Day/Night)
ht) corrected
corrected

The following improvements were implemented:

• With SW version 2.0.6 the HAMILTON-C2 is able to communicate with
with the
Capsuletec PDMS system

Table 14-12. Software Version 2.0.5 *

Software Version Date Released Improvements / Corrections

2.0.5 * December 2010 The following bugs were solved:

• The software version
version 2.0.5 increases
increases the oscillation stability of the HAMILTON-
HAMILTON-
C2. This issue becomes visible only under certain circumstances, i.e. cold tem-
peratures, beginning of ventilation, coaxial breathing circuit without inspira-
tions filter and our test lung. The effect can be observed especially while using
using
DuoPAP or APRV.
Table 14-13. Software Version 2.0.4 *

Software Version Date Released Improvements / Corrections

2.0.4 * December 2010 The following bugs were solved:

• The software version 2.0.4 includes
includes improvements
improvements of DuoPAP
DuoPAP and APRV
APRV
regarding trigger sensitivity and pressure support on Phigh.

• The software
advice version
version
to updated 2.0.3 in
systems is the
still considered to be safe.
safe.
field with software However,
version 2.0.4 we
for would
cus-
tomers ventilating their patients intensively with DuoPAP or APRV.

392 English | 624165/07

Software Version Information 14

Table 14-14. Software Version 2.0.3 *

Software Version Date Released Improvements / Corrections

2.0.3 * November 2010 The following bugs were solved:

• Tightness test: Issue:
Issue: With SW 2.0.2, in some cases the HAMILTON-C2 faces faces
issues to complete the tightness test successfully Solution: Install SW 2.0.3. We
improved the algorithm significantly and made the test more reliable.
• Suctioning Tool:
Tool: Issue: With
With SW 2.0.2, with activated sigh function in non-
adaptive modes, the HAMILTON-C2 can in certain, rare cases fall into the TF
341001 during the suctioning maneuver. Solution: Install SW 2.0.3: Sighs are
suppressed during suctioning.

The following improvements were implemented:

• Labeling: We used
used the chance and made improvements
improvements on the software labels.
labels.
We adapted the following languages: French, Danish, Hungarian, Polish, Slo-
vak, Serbian and Chinese.

NOTICE! The update from previous software versions to SW 2.0.3 is not

mandatory, but recommended.

Table 14-15. Software Version 2.0.2 *

Software Version Date Released Improvements / Corrections

2.0.2 * October 2010 The following bugs were solved:

• In the German
German version SIMV+
SIMV+ must be replaced by DuoPAP+
• In pressure calibration
calibration window when
when calibrating to 50 mbar, additionally,
additionally, it is
stated to calibrate to 51cmH2O when cmH2O is used in the external pressure
gauge instead of mbar

Table 14-16. Software Version 2.0.1 *

Software Version Date Released Improvements / Corrections

2.0.1 * September 2010 The following bugs were solved:

• No false positive alarm "Oxygen supply
supply failed" in the low FiO2 ranges (22%
(22% -

30%) during the first breaths

• Increased stability
stability of O2 valve
valve leak detection (TF 231008)
• Support of new batteries
batteries in the technical file. The shown part number in the
technical state is read out from the battery itself.
• Correction of alarm
alarm rules for blower speed
speed supervision (TF 231009)
• Reduction of false
false positive alarm "Exhalation
"Exhalation port occluded"
occluded" during NIV
NIV with
closed system
• Correction of consequences
consequences of internal
internal communication
communication error (TF 344001) (high
 priority alarm instead of ambient mode)
• Correction of issues
issues regarding connectivity with Dräger and Philips
Philips monitors
monitors
PDMS protocol sequences adapted to the latest and coming driver versions

Hamilton Medical | HAMILTON-C2 Service Manual 393

14 Software Revisions, Features and Compatibility

Compatibility

Table 14-17. Software Version 2.0.0 *

Software Version Date Released Improvements / Corrections

2.0.0 * October 2011 The following bugs were solved:

• Quick-start-up settings:
settings: Configure
Configure 3 quick-start-up
quick-start-up settings
settings with the corre-
sponding mode, control parameters, alarm limits and ventilation start-up set-
tings. This allows you to start within a second the appropriate ventilation treat-
ment.
• Suctioning tool:
tool: The suctioning
suctioning tool recognizes
recognizes a disconnection
disconnection of the ventilator
during oxygen enrichment. Ventilation is immediately stopped and resumed
when a re-connection is detected. For a clean and safe suctioning procedure.
• Dimmable screen:
screen: Change the intensity
intensity of the backlight
backlight in the night to let
let the
patient rest.
• Automatic alarm
alarm settings: Adjusts
Adjusts the alarms
alarms automatically
automatically around the actual
value.
• Automatic apnea backup: The automatic
automatic apnea backup
backup helps to adjust
adjust apnea
backup parameters correctly corresponding to the ideal body weight of the
patient.
• Improved IntelliTrig:
IntelliTrig: IntelliTrig
IntelliTrig allows the HAMILTON-C2
HAMILTON-C2 to compensate
compensate leak-
ages and adapt trigger sensitivity. With the new implemented algorithm, we
did a further step to increase the reactivity of the system to leaks.

Table 14-18. Software Version 1.1.4 *

Software Version Date Released Improvements / Corrections

1.1.4 * October 2011 The following bugs were solved:

• The software solves
solves a problem met
met during extreme stress test in house with
with an
external simulation system
• A decrease of the blower
blower speed after stand-by prevents the device from false
positive "External power loss" alarms
• TF 243005: loudspeaker
loudspeaker sounds continually:
continually: the alarm rule has been adapted
adapted
• TF 231008/TF231013:
231008/TF231013: During start-up
start-up in LPO mode the false
false positive TF's
231008/231013 doesn't pop up anymore.
• No false positive TF 485001 during the switch off procedure
procedure any more
• Incre
Increased
ased O2 mixer
mixer stabil
stability
ity

• seve
several
ral other,
other, minor
minor adjustme
adjustments
nts

NOTICE! The software 1.1.4 (1.0.5 for Japan) MUST be installed to all devices
in the field according to the information you received in the partner letter April
6th, 2010.

Table 14-19. Software Version 1.1.3 *

Software Version Date Released Improvements / Corrections

1.1.3 * December 2009 The following bugs were solved:

• The technical alarm
alarm TF 232007 is displayed as “Check
“Check Flow Sensor
Sensor tubing”
alarm on screen during ventilation in order to give the user a better under-
standing of the situation. In the event and service log the technical alarm TF
232007 is displayed as Check Flow Sensor tubing
t ubing alarm.

• Autozero procedure:
procedure: Due to internal
internal investigation
investigation the autozero
autozero interval takes
takes
place more frequently to improve the
t he flow measurement performance.
• Event Log: All technical
technical faults generated
generated while performing
performing the Service Software
Software
tests will no longer be registered in the user event log as numerical codes.

394 English | 624165/07

Software Version Information 14

Table 14-20. Software Version 1.1.2 *

Software Version Date Released Improvements / Corrections

1.1.2 * August 2009 The following improvements were implemented:

• Techn
Technical
ical Fault Hand
Handling
ling
• Flow senso
sensorr calibrat
calibration
ion
• Auto trigg
triggering
ering beha
behavior
vior
• Powe
Powerr Management
Management (battery
(battery power handling)
handling)
• New Language
Languagefile
files;
s; DuoPAP+
DuoPAP+ to PSIMV+
• Language adaption based on International
International Standards
Standards

Table 14-21. Software Version 1.1.1 *

Software Version Date Released Improvements / Corrections

1.1.1 * May 2009 The following bugs were solved:

• Adjusting alarm limit
limit blower
blower service
service required
required

The following improvements were implemented:

• Inter
Internal
nal tightnes
tightnesss test applicab
applicable
le

• Syste
System
m test O2 mixer
mixer impleme
implemented
nted
• Syste
System
m test flow
flow implem
implemented
ented

Table 14-22. Software Version 1.1.0 *

Software Version Date Released Improvements / Corrections

1.1.0 * March 2009 The following improvements were implemented:

• Du
DuoP
oPAP
AP / APR
APRV
V
• Trend
• Loops
• Asi
Asian
an lang
languag
uages
es
• Ferri
Ferrites
tes in Interaction
Interaction Panel
Panel not necessary
necessary

Table 14-23. Software Version 1.0.2 *

Software Version Date Released Improvements / Corrections

1.0.2 * December 2008 The following improvements were implemented:

• Reducing of maximum
maximum power consumption during
during starting the device
• Adjus
Adjusting
ting limits
limits of the
the buzzer
buzzer control
control
• New setting
settingss of O2 control
control low alarm
alarm
• Changing identification
identification algorithm of the Oxygen Sensor
 Increased the divergence
divergence of flow sensor
sensor calibration
calibration

Table 14-24. Software Version 1.0.1 *

Software Version Date Released Improvements / Corrections

1.0.1 * October 2008 The following improvements were implemented:

• SW 1.0.1, ready
ready for software upgrade with USB memory stick

Hamilton Medical | HAMILTON-C2 Service Manual 395

14 Software Revisions, Features and Compatibility

Compatibility
396 English | 624165/07

15
Hardware Revisions, Features and
Compatibility

15.1 Introduction
Introduction .....
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.....398
398
15.2 Component
Comp onent Histo
History ry and Impro
Improvem vementsents ......
...........
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398
 397

15 Hardware Revisions, Features and Compatibility

Compatibility

15.1 Introduction
This section brings together information found in other parts of the service manual concerning hardware components that
have changed over time. The section also provides additional information including.
Hamilton ventilator serial numbers and the dates of changes.

15.2 Component History and Improvements

15.2.1 Interaction Panel

WARNING
If the Interaction Panel Display (PN 380027 or PN 380031) or the Backlight DC/AC Inverter (PN 396197 or PN 396229)
needs replacement
replacement and the Front Panel Board is Revision 01 to 07, please order the following parts:
1x Display (MSP380046)
1x Backlight LED Driver Board (PN 396314)
1x Cable (PN 161569)
2x Ferrite Plus (PN 393133)
2x Ferrite Clip (PN 393134)

WARNING
If the Interaction Panel Display (PN 380027 or PN 380031) or the Backlight DC/AC Inverter (PN 396197 or PN 396229)
needs replacement
replacement and the Front Panel Board is Revision 08 or higher, please order the following parts:
1x Display (MSP380046)
1x Backlight Extension Cable (PN 161569)
1x Cable (PN 161569)
2x Ferrite Plus (PN 393133)
2x Ferrite Clip (PN 393134)
Set the Front Panel Board Jumper P14 to pins 1 and 2.
398 English | 624165/07

Interaction Panel Display 15

15.2.1.1 Interaction Panel Display

Table 15-1. Interaction Panel Display (PN 380027, PN 380031 and PN 380046)
Revision History Image

00 P1st
N 3generation
80027 LCDwith
TFTFlorescent
VGA 10.4” NEC Grap(PN
Backlights hic Display,
380030)
Used in HAMILTON-C2 from SN1001 to SN1675

NOTICE! Obsolete

00 PN 380031 LCD TFT VGA 10.4” NEC Graphic Display

2nd generation with Florescent Backlights (PN
380044)
Used in HAMILTON-C2 from SN1676 to SN11339

NOTICE! Obsolete

00 PN 380046 LCD TFT VGA 10.4” NLT Graphic Display

With LED Backlights (no replacement defined)
Used in HAMILTON-C2 from SN11340

01 PN 380046 LCD TFT VGA 10.4” NLT Graphic Display

With LED Backlights (no replacement defined)
 Hamilton Medical | HAMILTON-C2 Service Manual 399

15 Hardware Revisions, Features and Compatibility

Compatibility

15.2.1.2 Front Panel Board

Table 15-2. Front Panel Board (MSP160196)
Revision History Image

00
01 Initial release.

02 New layout, connector handling.

03 Speaker loudness.
Remove Foil Cover Sticker from the Interaction Panel
Cover (if still attached) after Rev > 03 installation.

04 Improvement of
of th
the TF
TF 24
243003 pr
problem an
and lo
loud-
speaker loudness and sound quality.

05 Improvement of
of lo
loudspeaker lilifetime.
Speaker no longer soldered, but with connector.

06 Without central red backup alarm LED.

07 Not implemented.

08 Integrated Ba
Backlight LE
LED Co
Components fo for th
the Gra
Grap
phic
LCD TFT VGA 10.4” NLT Display (PN 380046) with
LED backlights. With this Front Panel Board, the
external Backlight LED Driver Board (PN 396314) is no
longer required. An Extension Cable (PN 161569) is
required as a bypass for the Backlight Driver Board.

CAUTION! Integrated Backlight LED Compo-

nents on the Front Panel Board are not compatible
with the Graphic LCD TFT VGA 10.4” NEC (Obsolete,
PN 380027 or PN 380031).

CAUTION! If the Front Panel Board is

replaced and the Graphic LCD TFT VGA 10.4” NEC
(Obsolete, PN 380027 or PN 380031) is being used,
set the Jumper P14 to pins 2 and 3 and use
use the DC/

AC Backlight Inverter
Inverter Board (PN 396229),
396229), if available.
400 English | 624165/07

Backlight Driver Board 15

15.2.1.3 Backlight Driver Board

Board
Table 15-3. Backlight DC/AC Inverter Board (PN 396197 and PN 396229) and Backlight LED Driver Board (PN 396314)
Revision History Image

00 PN 396197 DC/AC Backlight Inverte

terr Board for the
Graphic LCD TFT VGA 10.4” NEC Display Fluorescent
Backlight Lamps.

NOTICE! Obsolete

00 PN 396229 DC/AC Backlight Inverte

terr Board for the
Graphic LCD TFT VGA 10.4” NEC Display Fluorescent
Backlight Lamps.

NOTICE! Obsolete

00 PN 396314 Backlight LED Driver Board for th

the
Graphic LCD TFT VGA 10.4” NLT Display Backlight
LED's.

01 PGraphic
N 3963LCD
14 BaTFT
ckliVGA
ght LE10.4”
D DrivNLT
er BDisplay
oard forBacklight
the
th
LED's.

NOTICE! No longer available

 Hamilton Medical | HAMILTON-C2 Service Manual 401

15 Hardware Revisions, Features and Compatibility

Compatibility

15.2.2 Ventilation Unit

15.2.2.1 Mainboard (MSP160200)

Table 15-4. Mainboard (MSP160200)
Revision History Image

00

01

02

03 First official release.

Used in HAMILTON-C2 from SN1001 to SN1134.

04

05

06 New layout and new firmware.

Oxygen Sensor calibration without external tool.
Use in HAMILTON-C2 from SN1266 to SN2140.

07 New layout.
Blower end stage robustness.
Used in HAMILTON-C2 from SN2141 to SN2422.

08 New firmware.
Used in HAMILTON-C2 from SN 2423 to SN 2784.

09 Qvent Fl
Flow Sensor pr
precision im
improved.
EMC immunity to 20 v/m increased.
Used in HAMILTON-C2 from SN2785 to SN3050.

10 Not implemented.

11 Soft boot problem of battery 2 solved.

Used in HAMILTON-C2 from SN3051 to SN3369.

12 Alarm monitor improvements.

Used in HAMILTON-C2 from SN3370 to SN4455.

13 EMC im
improvements an
and bu
buzzer ad
adjustability.
Neonatal implemented.
Used in HAMILTON-C2 from SN4456.

14 Exchange of discontinued parts.

Used in HAMILTON-C2 from SN5900

15 EMI improvement to conductive ESD.

 Switching off problem solved.
Easy to enter service software by storing the keys.

NOTICE

The Oxygen Sensor Calibration Tool (PN 160367) is no longer required for Mainboard Revisions 06 and higher.

402 English | 624165/07

Mainboard (MSP160382) 15

15.2.2.2 Mainboard (MSP160382)

NOTICE

The Mainboard MSP160382 was previously used in the HAMILTON-C3 only. In the HAMILTON-C2, it is assembled in devices

with SN > 10’000. It is compatible from older devices as long as software version 2.2.0 or higher is installed.
Table 15-5. Mainboard (MSP160382)

Revision History Image

00

01

02

03

04

05 First official release in HAMILTON-C2.

Used in HAMILTON-C2 from > SN10’000.
No disconnection during O2 offset calibration
needed.
Different connector for the oxygen and air flow sen-
sors.
Additional fan supply from power supply is no longer
needed.
Alarm lamp blinking according new standard of IEC
60601-1.
Jumper to select the device (HAMILTON-C2 or
HAMILTON-C3).

06 New Po
PoL vo
voltage co
converters fo
for im
impro
rovved EM
EMI be
behav-
ior.
Oxygen Sensor calibration without disconnection.
RS232 monitoring interface bit rate up to 38.2 kBaud
for Hamilton block protocol.

07 Not implemented.

08 Incre
reaased ES
ESD im
immunity ag
against co
contact di
discharge to
to
fulfill the new standard for electromagnetic compati-
bility (EMC) IEC 60601-1-2 (2014) 4th edition.
Improved polarity protection on DC Input.
New gold caps with improved lifetime.

09

10 New blower end sta

tag
ge due to discontinued parts.
 CAUTION! Due to an incompatibili
incompatibility
ty with
older software versions, the use of a Mainboard
(MSP160382) with revision 10 or higher requires the
following software to be installed on the instrument:
HAMILTON-C2 SW 2.2.5 or higher.

NOTICE

If Mainboard (MSP160382) replaces Mainboard (MSP160200), make sure to roll up the excess Fan Supply Cable.

Hamilton Medical | HAMILTON-C2 Service Manual 403

15 Hardware Revisions, Features and Compatibility

Compatibility

15.2.2.3 ESM Module

Table 15-6. ESM Module (MSP160206)
Revision History Image

00
01 First official release.

02 New layout.
New Firmware.
SW 1.0.1.
Ready for SW Upgrade with USB memory stick.

03 Not used components dropped.

04 Not used components dropped.

05 SW 1.0.5.
No more loss of Technical State due to SW upgrade,
not used components dropped.

06 EMC improvements.

07 Pre-installed la
latest so
software 2.
2.x.x.

08 Layout correction.

09 Pre-installed SW 2.2.1.

10 Pre-installed SW 2.2.3.

11 Cloc
Clockk ge
gene
nera
rato
tors
rs re
rep
pla
lace
ced
d due to di
disc
sco
ont
ntin
inue
ued
d pa
part
rts.
s.
BGA components underfilled to improve mechanical
robustness.

15.2.2.4 ESM Shielding

Table 15-7. ESM Shielding (MSP160578)
Revision History Image

00

01 First official release.

02 Improved EMC
Used in HAMILTON-C2 from SN6976.
404 English | 624165/07

Flow Sensors 15

15.2.2.5 Flow Sensors

CAUTION
Always use Flow Sensors from the same brand in one ventilator (Sensirion or TSI).

Table 15-8. TSI Qvent Flow Sensor (MSP399123)

Revision History Image

00

01

02

03

Table 15-9. TSI O2 Flow Sensor (MSP399124)

Revision History Image

00
01

02

03

Table 15-10. Sensirion Qvent and QO2 Flow Sensors (MSP161657)

Revision History Image

00

01
 Hamilton Medical | HAMILTON-C2 Service Manual 405

15 Hardware Revisions, Features and Compatibility

Compatibility

15.2.2.6 Oxygen Mixer

Mixer Block Assembly
Table 15-11. Oxygen Mixer Block Assembly (MSP160226 or MSP160608)
Revision History Image

00 First official release

With TSI QO2 Flow Sensor

01 Features:
• Pla
Plasti
sticc Disk
Disk (A)
(A)
• With
Without
out Turbule
Turbulence
nce Filter
Filter (A)
(A)
• Manufactured with
with the small O2 connector seat
seat (B)
(see Mounting Plate Section 15.2.2.7
15.2.2.7))
• Manufactur
Manufactured ed without
without O2 Inlet
Inlet Filter (C) (see
(see O2
Inlet Filter Section 15.2.2.8
15.2.2.8))

In HAMILTON-C2 from SN1001 to SN1271.

02 Features:
• Sin
Sinter
ter dis
diskk (A)
(A)
• Equi
Equipped
pped with
with turbulenc
turbulencee screen
screen (B)
• Manufactured with
with the small O2 connector seat
seat (B)
from SN1590 to SN2154 (see Mounting Plate Sec-
tion 15.2.2.7
15.2.2.7))
• Manufactur
Manufactured ed without
without O2 Inlet
Inlet Filter (C) (see
(see O2
Inlet Filter Section 15.2.2.8
15.2.2.8))

In HAMILTON-C2 from SN1272 to SN1589.

03 Features:
• The QO2 Flow
Flow Sensor
Sensor (MSP161657
(MSP161657)) is part of the
mixer assembly (A, MSP160226)
• Manufactur
Manufactured
ed with the small
small O2 connector
connector seat
seat
(A1) from SN1590 to SN1625
• Manufactur
Manufactured
ed with the large
large O2 connector
connector seat
seat (B)
from SN1626
• Or
Orif
ific
icee (C)
(C)
• Turbu
Turbulenc
lencee scree
screen
n (D)
(D)
 In HAMILTON C2 from SN1590 to SN2154.

04 Adaption of
of th
the ma
manufacturing pr
process.
In HAMILTON-C2 from SN 2155.

05 Intr
Introd
oduc
ucti
tio
on of an In
Injject
ctio
ion
n Mo
Mollde
ded
d Con
onn
nec
ecti
tion
on Pl
Plaate
te..
In HAMILTON-C2 from SN 5587.

406 English | 624165/07

Oxygen Mixer Block Assembly 15

Revision History Image

06 Additional Cable (PN 16

160387) for Ma
Mainboard
(MSP160387).

CAUTION! When replacing the Oxygen Mixer

Block Assembly, within the same ventilator, match
the Oxygen Mixer Block Assembly to have the same
brand QO2 Flow Sensor as the Qvent Flow Sensor (TSI
or Sensirion).
Oxygen Mixer Block Assembly (MSP160226) with TSI QO2
Flow Sensor (MSP399124).

Oxygen Mixer Block Assembly MSP160608) with Sensirion

QO2 Flow Sensor (MSP161657).

 Hamilton Medical | HAMILTON-C2 Service Manual 407

15 Hardware Revisions, Features and Compatibility

Compatibility

15.2.2.7 Mounting Plate

Table 15-12. Mounting Plate (PN 160458)
Revision History Image

00 First official release.

The mounting plate with the small O2 Connector seat
(left image) is installed in all HAMILTON-C2 from
SN1001 to SN1625.

01 The mo
mounting plplate wi
with the lalarge O2
O2 Co
Connector se
seat
(right image) is installed in all HAMILTON-C2 from
SN1626.
408 English | 624165/07

High Pressure O2 Inlet Filter 15

15.2.2.8 High Pressure

Pressure O2 Inlet Filter
Filter
Table 15-13. High Pressure O2 Inlet Filter (PN 160491)
Revision History Image

00 To prevent the O2 Proportional Valve (PN 160441)

from obstruction caused by particles entering the
device, the High Pressure O2 Inlet Filter (PN 160491)
has been implemented.
The High Pressure O2 Inlet Filter (PN 160491) is part DISS Connector with Mounting Adapter
of the DISS (PN 160470) or NIST (PN 160471) Con-
nector.
For devices which do not have a High Pressure O2
Inlet Filter installed, we strongly recommend installing
the filter to avoid device malfunction. NIST Connector with Mounting Adapter
For this purpose, we provide the following solutions:
1. HAMILT
HAMILTON-
ON-C2
C2 with
with Oxy
Oxygen
gen Mixe
Mixerr Block
Block
Assembly (MSP160226 Revision 00 and
Revision 01), the following items need to
High Pressure O2 Inlet Filter
be ordered for the update:
– Mounting
Mounting Kit
Kit (PN 16049
160496,
6, include
includess Mounting
Mounting
Adapter (PN 160494))
– O2 DISS
DISS Conne
Connecto
ctorr (PN 1604
160470)
70)
or
– O2 NIST
NIST Conne
Connecto
ctorr (PN 1604
160471)
71)
2. HAMILT
HAMILTON-
ON-C2C2 with
with Oxy
Oxygen
gen Mixe
Mixerr Block
Block
Assembly (MSP160226 Revision 02), the
following items need to be ordered for the
update:
– O2 DISS
DISS Conne
Connecto
ctorr (PN 1604
160470)
70)
or
– O2 NIST
NIST Conne
Connecto
ctorr (PN 1604
160471)
71)
The High Pressure O2 Inlet Filter (PN 160491) is part
of the yearly Preventive Maintenance and can be
ordered separately or order the HPO Inlet Filter Ser-

vice Kit (PN 160497).

NOTICE

A number of devices with Mixer Block Assembly (MSP160226) REV 02 (SN 1590 - 1625) are not equipped with the large O2
connector seat. For these devices, it is necessary to order the Mounting Kit (PN 160496) together with the DISS or NIST con-
nector.
 Hamilton Medical | HAMILTON-C2 Service Manual 409

15 Hardware Revisions, Features and Compatibility

Compatibility

15.2.2.9 Pressure Sensor Module

Table 15-14. Pressure Sensor Module (MSP160300)
Revision History Image

00 First official release.

01 Design of the Holding Plate improved.
410 English | 624165/07

Blower Module Complete 15

15.2.2.10 Blower Module

Module Complete
Table 15-15. Blower Module (MSP160250)
Revision History Image

00 First official Release.

01 Noise reducti tio
on and Blower Turbine sealed up.

02 Assembly pr
process improved.

03 Vibration damper included ECO M900.

04 Heat sink improvement.

05 Replacement of
of fifilter pre
presssure bo
board in
introduced.

06 Improved EMI behavior.

15.2.2.11 Ambient Valve Complete

Complete
Table 15-16. Ambient Valve Complete (MSP160290)
Revision History Image

00

01

02

03

04

15.2.2.12 Inspiratory Valve Complete

Complete
Table 15-17. Inspiratory Valve Complete (MSP160230)
Revision History Image

00 First of
official re
release in
in HA
HAMILTON-C2 un
until SN
SN 30
3004.

01 Housing an
and flflow ch
characteristic im
improved in
in
HAMILTON-C2 since SN 3005.

02 Stick-s
-sllip ef
effect im
improved in
in HA
HAMILTON-C
-C2
2 si
since SN
SN
4233.
Neonatal implemented.

15.2.2.13 Expiratory Valve Complete

Complete
 Table 15-18. Expiratory Valve Complete (MSP160240)
Revision History Image

00

01 Neonatal im
implemented.

Hamilton Medical | HAMILTON-C2 Service Manual 411

15 Hardware Revisions, Features and Compatibility

Compatibility

15.2.2.14 Oxygen Sensor

Table 15-19. Oxygen Sensor (PN 396200)
Revision History Image

00
01 First off
offiicial re
release in
in HA
HAMILTON-C2 fr
from SN
SN 10
1000.

02 Temperature compensation impro

rovved July 2013.

15.2.2.15 Oxygen Sensor Cover

Table 15-20. Oxygen Sensor Cover (PN 160401)
Revision History Image

00 First official release.

01 Improved ultraviolet rays resistance.

02 Oxygen Sensor Cover improved.

15.2.2.16 Battery Compartment

Table 15-21. Battery Compartment (PN 160302)
Revision History Image

00 First release.

01 To prevent an incre
reaase of battery temperatures >
54°C 5, vent holes (A) are drilled on the top of the
Battery Compartment.

15.2.2.17 Battery Door

Table 15-22. Battery Door PN (160344, old) or (PN 160506, new)

Revision History Image

00 PN 160344 Old Version

01
NOTICE! Obsolete

Old Version
 00 PN 160506 New Version
If the broken Battery Cover is the Old Version (PN
160344), order the complete Rear Cover
(MSP160481), (see the Rear Cover Section 15.2.2.20
15.2.2.20).
).

New Version

412 English | 624165/07

Top Cover Handle 15

15.2.2.18 Top Cover Handle

Table 15-23. Top Cover Handle (PN 160342)
Revision History Image

00
01 To pr
prevent da
damage of of th
the de
device, th
the cy
cylinder bo
bolt (A
(A)
was extended and locked against removing with a
retaining ring (B) inside.
The top cover can be replaced with PN 160601.
This improvement is implemented from HAMILTON-
C2 SN1271.

15.2.2.19 Front Cover

Table 15-24. Front Cover (MSP160480)
Revision History Image

00 First official release.

01 Improved ultraviolet rays resistance.

02 Oxygen Sensor Cover improved.

15.2.2.20 Rear Cover

Table 15-25. Rear Cover (MSP160481)
Revision History Image

00 First official release.

01 Improved ultraviolet rays resistance.

02 Several further improvements like Batte

terry Door.
 Hamilton Medical | HAMILTON-C2 Service Manual 413

15 Hardware Revisions, Features and Compatibility

Compatibility
414 English | 624165/07

16
Glossary

16.1 Definitionss of Expr

Definition Expressio
ession n ......
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
............
............
............
........
..416
416
16.2 Alarm Codes.........
Codes...............
............
............
............
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
............
...........
...........
............
...........
.....421
421
 415

16 Glossary

16.1 Definitions of Expression

This glossary offers definitions of expressions not included, or extended definitions of expressions briefly included, in the glos-
sary of the HAMILTON-C2 Operator’s Manual.
Manual. It should be used together with the glossary in this guide.

Table 16-1. Definitions of Expression

Activate An ac
action on
on th
the To
Touch Sc
Screen or
or th
the P&
P&T Co
Control Kn
Knob to
to ch
choose a function or
or ac
action.

Air Source used in the HAMILTON-C2

Alar
Alarm
m Buf
Buffe
ferr An ar
area
ea of me
memo
mory
ry co
cont
ntai
aini
ning
ng de
deta
tail
ilss of
of the
the tw
twen
enty
ty mo
most
st re
rece
cent
nt al
alar
arms
ms.. The
The mo
most
st re
rece
cent
nt si
sixx of
of the
the tw
twen
enty
ty
alarms can be accessed by activating the alarm symbol at the bottom left of the screen when the HAMILTON-
C2 is in normal operating mode.

Alarm Lamp Indicates alarm conditions

• Red - High Priority
Priority Alarms
Alarms and Techni
Technical
cal Faults
Faults
• Yello
Yellow
w - Medium
Medium and Low Priori
Priority
ty Alarms
Alarms

Alarm
Alarm Status
Status Indica
Indicator
tor An area
area at the bottom
bottom of
of the Touch
Touch Screen
Screen of the HAMI
HAMILTON-
LTON-C2
C2 which
which displa
displays
ys the alarm statu
statuss and powe
powerr
status.

Ambi
Ambien
entt Sta
State
te A sta
state
te th
that
at th
thee HAM
HAMIL
ILTO
TON-
N-C2
C2 us
uses
es wh
when
en it ca
cann
nnot
ot fu
func
ncti
tion
on no
norm
rmal
ally
ly be
beca
caus
usee of
of an
an int
inter
erna
nall or
or ext
exter
erna
nall fau
fault
lt..
The Ambient State is often associated with Technical Faults, but can also be caused by such things as air or
oxygen supply. It is always accompanied by a high-priority patient alarm, sounded by the loudspeaker or
buzzer.

Ambient
Ambient State
State Gas
Gas Flow If the HAMILT
HAMILTON-C2
ON-C2 is in the
the Ambient
Ambient State,
State, the patie
patient
nt breathes
breathes unassi
unassisted.
sted.

Analog - Digital Conver- Converts an analog signal to a digital signal.

sion (ADC)

Audi
Audibl
blee Ala
Alarm
rm An al
alar
arm
m sou
sound
nded
ed wh
when
en th
ther
eree is
is a Te
Tech
chni
nica
call Fau
Fault
lt or ot
othe
herr erro
errorr con
condi
diti
tion
on.. An
An aud
audib
ible
le al
alar
arm
m is
is gen
gener
erat
ated
ed.. A
buzzer is used as a backup if the audible alarm through the loudspeaker does not function.

Autorinse See Rinse Flow

Aut
utoz
ozeero A me
meth
thod
od to aut
utom
omat
atiica
call
llyy adj
adju
ust fo
forr ele
elect
ctro
roni
nicc dri
drift
ft of a de
devi
vicce due
due to te
temp
mper
eraatu
ture
re an
and
d env
enviiro
ronm
nmen
enta
tall con
cond
di-
tions.

Backlight Lights used to help illuminate the screen.

Basic Input Output Sys- The basic input output system for the central processing unit (CPU). This is held on an EPROM or EEPROM
tem (BIOS) mounted on the ESM.

Basket An accessory located on the back of the HAMILTON-C2 trolley.

Batt
Batter
eryy Char
Charge
gerr Circui
Circuits
ts loc
locat
ated
ed in
in the
the driv
driver
er poa
poard
rd tha
thatt supp
supply
ly pow
power
er to
to the
the prim
primar
aryy and
and opti
option
onal
al bat
batte
tery
ry pac
packs
ks whe
when
n main
mainss
power is available.
• Primary battery pack - 14.4 VDC maximum charging
charging voltage
• Optional battery
battery pack - 14.4 VDC
VDC maximum charging voltage
voltage

Both battery packs can also be charged using an external charger.

Breathing Circuit See Patient Breathing Circuit

Buzzer A piezoelectrtriic de
device mounted on
on the Control Board, us
used by
by th
the HAMILTON-C2 toto so
sound so
some alarms. ItIt
functions independently of the loudspeaker and the power supply, and typically indicates a high-priority tech-
nical faults that causes the HAMILTON-C2 to go into the ambient state. Despite its name, the buzzer makes a
high frequency sound.

NOTICE! Despite its name, the buzzer makes a high frequency sound.

Commun
Communica
icatio
tion
n Board
Board A commun
communica
icatio
tion
n interf
interface
ace for
for the CO2,
CO2, SpO2
SpO2 and
and Nurse
Nurse Call
Call func
functio
tions.
ns.

Communica
Communication
tion Interfa
Interface
ce The Etherne
Ethernett Port on the rear
rear of the HAMILT
HAMILTON-C2
ON-C2..

Config
Configura
uratio
tion
n Menu
Menu A scree
screen
n used
used to
to selec
selectt venti
ventilat
lation
ion and oth
other
er oper
operati
ation
on para
parame
meter
terss of the
the HAMI
HAMILTO
LTON-C
N-C2.
2.

Cont
Contro
roll Kno
Knob
b Used to se
Used sele
lect
ct an op
opti
tion
on on th
thee LCD
LCD sc
scre
reen
en by ro
rota
tati
ting
ng an
and
d can
can be us
used
ed to ac
acti
tiva
vate
te a sel
selec
ecti
tion
on on th
thee LCD
LCD
screen by pressing.

416 English | 624165/07

Definitions of Expression 16

De-a
De-act
ctiv
ivat
atee An ac
acti
tion
on on th
thee To
Touc
uch
h Sc
Scre
reen
en or th
thee P&
P&TT Co
Cont
ntro
roll Kn
Knob
ob to cl
clea
earr th
thee se
sele
lect
ctio
ion
n of a fu
func
ncti
tion
on or ac
acti
tion
on..

De-s
-seele
lect
ct An act
actio
ion
n on
on th
thee Tou
ouch
ch Sc
Scre
reeen or
or th
the P&
P&T Co
Con
ntr
tro
ol Kn
Knob to cl
cleear th
the se
sele
lect
ctio
ion
n of
of a fu
fun
nct
ctio
ion
n or
or act
actio
ion.
n.

Digital - Analog Con- Converts a digital signal to an analog signal.

verter (DAC)

DISS Diameter index safety standard, a standard connector used for connection of oxygen to the HAMILTON-C2,
designed so the oxygen supply cannot be connected incorrectly.

dP Fl
Flow
ow Sen
Senso
sorr Measur
Meas ures
es th
thee diff
differ
eren
enti
tial
al pre
press
ssur
uree (pre
(press
ssur
uree diffe
differe
renc
nce)
e) acr
acros
osss the
the flow
flow sen
senso
sor.
r. The
The mea
measu
sure
reme
ment
nt is
is perf
perfor
orme
med
d
by a pressure sensor inside the HAMILTON-C2, and is used to calculate airway gas flow.

EEPROM Electrically Erasable Programmable Read Only Me

Memory

Elect
Electric
rical
al Saf
Safety
ety Tes
Tests
ts A set
set of elec
electri
trical
cal tes
tests
ts used
used to chec
checkk the
the safe
safety
ty of
of a dev
device
ice..

Electrostatic discharge Electrostatic Discharge

(ESD)

Emergency Buzzer Alarm An alarm that sounds when a Technical Faults occurs that is serious enough
enough to cause
cause the HAMILTON-C2 to
switch to Ambient Mode.
In Ambient Mode, all valves switch to
t o their unpowered position, and the HAMILTON-C2 is completely passive.

NOTICE! The buzzer makes a high frequency sound. It functions independently of the loudspeaker.

ESM Board Embedded system module. A PCB containing the processor

Eve
vent
nt Lo
Log
g A rec
recor
ord
d of
of mos
mostt act
actiivi
vity
ty in th
the HA
HAMI
MILT
LTON
ON-C
-C2
2. Thi
Thiss inc
inclu
lude
dess use
userr ac
acti
tion
onss and
and in
inte
tern
rnaal act
actiivi
vity
ty suc
uch
h as
as:
• Cal
Calibr
ibrati
ation
on Results
Results
• Al
Alaarm
rmss
• Tec
Techni
hnical
cal Fau
Faults
lts
• Con
Contro
trols
ls Setti
Settings
ngs
• Configuration, Serial Numbers, Revision Numbers
• Swi
Switch
tch-on
-on Tim
Times
es

The Event Log always holds a maximum of 1,000 events. Switching OFF and ON the HAMILTON-C2 does not
delete the storage of the Event Log.
You can access a subset of the event log suited for clinical use by activating the Event Log symbol in the moni-
toring menu in normal operating mode.

Expiration The act of the patient breathing out.

Expi
Expira
rato
tory
ry Val
Valve
ve A val
valve
ve co
cont
ntro
rollllin
ing
g pre
press
ssur
uree in
in the
the Pa
Pati
tien
entt Brea
Breath
thin
ing
g Cir
Circu
cuit
it,, ena
enabl
blin
ing
g the
the pat
patie
ient
nt to exh
exhal
alee and
and th
thee
HAMILTON-C2 to maintain PEEP.

Expiratory Valve Block The plastic connector used to attach the Patient Breathing Circuit on the side of the HAMILTON-C2.
Connection

Fan Filter A filter used to capture dust from the Cooling Fan.
 Flow Restrictor A device that restricts flow of a gas.

Front Pa
Panel Ke
Keys Control bu
butt
tto
ons at
at th
the fr
front of
of th
the Fro
Fron
nt Pa
Panel.

Fron
Frontt Pan
Panel
el Part of th
Part thee HAM
HAMIL
ILTO
TON-
N-C2
C2 co
cont
ntai
aini
ning
ng th
thee use
userr int
inter
erfa
face
ce fo
forr int
inter
erac
acti
tion
on wi
with
th th
thee ven
venti
tila
lato
tor;
r; LC
LCD
D Dis
Displ
play
ay an
and
d
Hard Keys.

Galv
Galvan
anic
ic Ox
Oxyg
ygen
en Se
Sens
nsor
or Seee Oxygen Sensor
Se

Gas Inlet Connection for the inlet of oxygen to the HAMILTON-C2.

Gol
old
d Cap
Capss On
One
e pro
whenprovi
novide
dess pow
power power
er fo
forrisem
source em erge
ergenc
ncyyfrom
provided buzze
buzzer
r al
alar
mainsarm
m for 2ormin
for
power mbattery.
inut
utes
es and one fo
forr the
the re
real
al ti
tim
me clo
clock
ck fo
forr 3 mon
onth
thss

Ground Refers to the 0 electrical potential of a device.

Ground (GND) Ground

HAMILTON-C2 Product name

HEPA High efficiency particle air filter

Hamilton Medical | HAMILTON-C2 Service Manual 417

16 Glossary

Hott Swa
Ho Swapp
ppab
able
le A ter
term
m use
used
d to
to ind
indic
icat
atee a de
devi
vice
ce ca
can
n be
be dis
disco
conn
nnec
ecte
ted
d wit
witho
hout
ut re
remo
movi
ving
ng po
powe
wer.
r.

HPO High Pressure Oxygen

Inspiration The act of the patient breathing in.

Intern
Internal
al Tempe
Temperat
rature
ure The HAMI
HAMILTO
LTON-C
N-C2
2 contai
contains
ns devic
devices
es to meas
measure
ure the
the inter
internal
nal oper
operati
ating
ng tempe
temperat
rature
ures.
s.
Light Emitting Diode Light Emitting Diode
(LED)

LPO Low Pressure Oxygen

Loud
Loudsspe
peak
akeer A sp
speeaker us
useed to ind
ndiica
cate
te alar
arm
m co
con
ndi
diti
tion
onss fr
from
om th
thee ve
ven
nti
tillat
atiion uni
nit.
t.

Maiin Pow
Ma Poweer Sw
Switc
tch
h Pow
oweers th
thee HA
HAMI
MILT
LTO
ON-
N-C
C2 ON
ON and
and OF
OFF.
F.

Metr
Metron
on EST
EST Te
Test
ster
er Auto
Automa
mate
ted
d devi
device
ce us
used
ed to per
perfo
form
rm the
the el
elec
ectr
tric
ical
al sa
safe
fety
ty tes
test.
t.

Micr
Microp
opho
hone
ne In th
thee HAM
HAMIL
ILTO
TON-
N-C2
C2,, a mic
micro
roph
phon
onee is
is pos
posit
itio
ione
ned
d nea
nearr the
the lo
loud
udsp
spea
eake
kerr as
as a fee
feedb
dbac
ackk cir
circu
cuit
it to de
dete
term
rmin
inee tha
thatt
the loudspeaker is operating properly.

Nebuli
Nebulizer
zer Conn
Connect
ection
ion Connec
Connectio
tion
n on the side
side of
of the HAMIL
HAMILTON
TON-C2
-C2 to
to attach
attach tubin
tubing
g for the
the Nebuli
Nebulizer
zer outp
output.
ut.

Neb
ebul
uliz
izeer Va
Valv
lvee Valv
Valvee us
used to
to co
cont
ntro
roll th
the flflow of oxy
oxyge
gen
n to
to the
the Ne
Nebu
buli
lize
zerr Ja
Jar.

NIST Non-interchangeable screw thread, a standard connector used for connection of oxygen to th
thee HAMILTON-

C2, designed so the oxygen supply cannot be connected incorrectly.

Option Board See Communication Board

O2 Cell For O2 Cell, O2 Sensor or Oxygen Cell, see the Oxygen Sensor.

Check Valve Used to restrict gas flow to only one direction.

Orific
Orificee Flow
Flow Rest
Restric
rictor
tor A devic
devicee with
with a fixe
fixed
d openi
opening
ng whic
which
h restr
restrict
ictss the flo
flow
w of a gas
gas..

Oriifi
Or fice
ce Tub
ubee Use
sed
d in
in the
the te
test
st co
con
nfi
figu
gura
rati
tion
on to pe
perf
rfo
orm adj
djus
ustm
tmen
ents
ts in the
the se
serv
rviice so
soft
ftw
war
aree.

Oxyg
Oxygen
en Se
Sens
nsor
or A sm
smal
all,
l, re
repl
plac
acea
eabl
ble,
e, pl
plas
asti
ticc un
unit
it us
used
ed by th
thee HA
HAMI
MILT
LTON
ON-C
-C2
2 to me
meas
asur
uree ox
oxyg
ygen
en co
conc
ncen
entra
trati
tion
on..
The Oxygen Sensor reacts to the presence of oxygen, producing a voltage output in proportion to the oxygen
concentration.
The Oxygen Sensor must be replaced after a period of service, when it can no longer be calibrated. Typically,
about one year.

Oxygen Sensor Calibra- A procedure which supplies a controlled flow of air, oxygen and air/oxygen mixture to the Oxygen Sensor for
tion calibration.

Pambient A sensor which measures the ambient pressure or the room pressure.
Pati
Patien
entt Alar
Alarms
ms An al
alar
arm
m ind
indic
icat
atin
ing
g that
that th
ther
eree is
is a pro
probl
blem
em or pot
poten
enti
tial
al pr
prob
oble
lem
m in
in vent
ventililat
atin
ing
g the
the pa
pati
tien
ent.
t.Th
Ther
eree are
are th
thre
reee lev
lev--
els of patient alarms: high, medium and low. They are indicated by beeps on the loudspeaker, messages on
the display and the alarm lamp.

Patient
Patient Breathing
Breathing Circuit
Circuit A Patient
Patient Breathing
Breathing Circuit
Circuit carries the air/oxyg
air/oxygen
en mixture
mixture to the patient and carries
carries the expired
expired (exhaust)
(exhaust) air
from the patient. It may include Tubings, Mask, Inspiratory Filter, Flow Sensor, Nebulizer Jar, Expiratory Valve
Cover and Membrane.
Paw A sensor which measures the pressure at the proximal side of the Patient Flow Sensor.

Pfilter A sensor wh
which me
measures the pressure af
after th
the HE
HEPA Filter; us
used to in
indicate if th
the HEPA fifilter ne
needs to
to be
replaced.

Pfl
flo
ows
wsen
enso
sorr A se
sens
nsor
or whi
hich
ch mea
easu
sure
ress the
the di
diff
ffeere
ren
nti
tiaal pre
presssu
sure
re acr
cros
osss the
the pa
pati
tieent airw
rwaay fl
flow se
sens
nsor
or..

Port
Portab
able
le Ta
Tank
nk Oxyg
Oxygen
en ta
tank
nkss use
used
d for
for su
supp
pply
ly in a por
porta
tabl
blee env
envir
iron
onme
ment
nt wh
when
en th
thee fac
facil
ilit
ityy sou
sourc
rcee is
is not
not av
avai
aila
labl
ble.
e.

Press and Turn Control A button on the front of the front panel used to select and activate screen functions.
Knob (P&T)
Press and Turn Encoder An electrical device which provides input signals for control of screen functions.
(P&T Encoder)

Pressure Gauge A me
mechanical de
device us
used to
to me
measure ga
gas pr
pressure.

Pres
Pressu
sure
re Re
Regu
gula
lato
torr A dev
devic
icee tha
thatt reg
regul
ulat
ates
es th
thee pre
press
ssur
uree and
and re
rest
stri
rict
ctss the
the fl
flow
ow of a gas
gas..

Pressure Sensor Assembly Provides components for pressure measurements used to monitor ventilation.
ventilation.

418 English | 624165/07

Definitions of Expression 16

Preventive Maintenance A term used for periodic maintenance of a device with specific planned tasks and items to check, adjust and
(PM) replace.

Princi
Principal
pal Gas Flo
Flow
w The mai
mainn gas
gas flo
flow
w throu
through
gh the HAM
HAMILT
ILTON-
ON-C2
C2 fro
from
m the
the HEP
HEPAA Filte
Filterr for
for air
air and
and the oxy
oxygen
gen inl
inlets
ets to the
the
patient, and then from the patient through the expiratory valve.

Pven
Pvent_
t_co
cont
ntro
roll A se
sens
nsor
or wh
whic
ich
h me
meas
asur
ures
es th
thee pr
pres
essu
sure
re at th
thee pa
pati
tien
entt ou
outl
tlet
et,, us
used
ed fo
forr co
cont
ntro
roll
llin
ing.
g.

Pven
Pvent_
t_mo
moni
nito
torr A sen
senso
sorr whi
which
ch me
meas
asur
ures
es th
thee pre
press
ssur
uree at
at the
the pa
pati
tien
entt out
outle
let,
t, us
used
ed fo
forr mon
monit
itor
orin
ing.
g.

QO2 Fl
Flow
ow Sens
nso
or Use
sed
d to
to me
measu
sure
re th
thee oxy
oxyg
gen fl
flo
ow int
into
o th
the Blo
Blow
wer Mo
Modu
dulle.

Qven
Qventt Flow
Flow Se
Sens
nsor
or Used
Used to me
meas
asur
uree the
the ai
air/
r/ox
oxyg
ygen
en fl
flow
ow in
into
to the
the Pa
Pati
tien
entt Brea
Breath
thin
ing
g Cir
Circu
cuit
it..

Rins
Rinsee Flo
Flow
w A ver
veryy sma
small
ll,, con
conti
tinu
nuou
ouss flo
flow
w of
of gas
gas th
thro
roug
ugh
h bot
both
h the
the bl
blue
ue (p
(pat
atie
ient
nt si
side
de;; pro
proxi
xima
mal)
l) an
and
d cle
clear
ar (v
(ven
enti
tila
lato
torr sid
side;
e;
distal) tubes to the Patient Flow Sensor.
The flow minimizes the possibility of tube blockage, and hinders the potential migration of bacteria and
viruses from the patient’s expired gases through the tubes, towards the pressure sensors inside the ventilator.

Safe
Safety
ty Mod
Modee An em
emer
erge
genc
ncyy sta
state
te tha
thatt ens
ensur
ures
es a bas
basic
ic mi
minu
nute
te ven
venti
tila
lati
tion
on wh
whil
ilee giv
givin
ing
g the
the use
userr time
time fo
forr corr
correc
ecti
tive
ve ac
acti
tion
onss in
in
case of some technical fault alarms. The default inspiratory pressure is maintained, the expiratory valve opens
as needed to switch system pressure levels between PEEP and inspiratory pressure, and patient sensing is non-
functional.

Select An ac
action on
on the touchscreen or th
the P&T control knob to
to choose a function or
or ac
action.

Serv
Servic
icee Soft
Softwa
ware
re The softw
The softwar
aree used
used to
to perfo
perform
rm test
tests,
s, adj
adjus
ustm
tmen
ents
ts and
and cal
calib
ibra
rati
tion
onss of the
the HAMI
HAMILT
LTON
ON-C
-C2.
2. Als
Also
o enab
enable
less view
viewin
ing
g
and exporting data from the Event Log. The HAMILTON-C2 cannot be used for patient ventilation when in
service software mode.

NOTICE! The HAMILTON-C2 cannot be used for patient ventilation when in Service Software Mode.

Service
Service Softw
Software
are Mode The opera
operationa
tionall status
status of the
the HAMILT
HAMILTON-C2
ON-C2 when in the
the servic
servicee softwa
software.
re.

Smart
Smart Bat
Batter
teryy Pack
Pack Li-Ion
Li-Ion bat
batter
tery,
y, hot swa
swappa
ppable
ble whi
which
ch mon
monito
itors
rs and com
commun
munica
icates
tes the bat
batter
teryy cond
conditi
ition.
on.

SoH The State of Health (SoH) is a "measurement" that refl fleects the general condition of a battery and its ability to
deliver the specified performance compared with a fresh battery. It takes into account such factors as charge
acceptance, internal resistance, voltage and self-discharge. It is a measure of the long term capability of the
battery and gives an "indication" not an absolute measurement, of how much of the available "lifetime
energy throughput" of the battery has been consumed, and how much is remaining. Using the automotive
analogy, it can be compared to the "odometer"display function which indicates the number of miles traveled
since the vehicle was new.

T-Fitting A type of tubing connector in the shape of a T.

Tech
Techni
nica
call Even
Events
ts A very
very min
minor
or fau
fault
lt or
or even
eventt reco
record
rded
ed by
by the
the HAMI
HAMILT
LTON
ON-C
-C2
2 in th
thee Even
Eventt Log
Log for
for use
use only
only by
by softw
softwar
aree deve
develo
lop-
p-
ers.

Tech
Techni
nica
call Faul
Faults
ts An ala
alarm
rm con
condi
diti
tion
on ind
indic
icat
atin
ing
g a maj
major
or mal
malfu
func
ncti
tion
on of
of the
the HAMI
HAMILT
LTON
ON-C
-C2.
2. (Th
(This
is con
contr
tras
asts
ts wit
with
h an al
alar
arm,
m, tha
thatt
indicates a problem with the status of a patient.) Technical Faults are intended to alert users and engineers of
the need for intervention, and are recorded in the Event Log.
 Test Config
Configurati
uration
on (TC) A particula
particularr configurati
configuration
on of devices
devices and tubing
tubingss use to perform
perform the tests/
tests/calib
calibratio
rations
ns in the service
service softwa
software.
re.

Touc
Touch
h Scr
Scree
een
n An in
inte
tera
ract
ctio
ion
n met
metho
hod
d whe
where
re th
thee LCD
LCD di
disp
spla
layy scr
scree
een
n can
can be to
touc
uche
hed
d wit
with
h a fin
finge
gerr to ac
acti
tiva
vate
te or sel
selec
ectt a fun
func-
c-
tion.

Trolley A pa
part of
of th
the HA
HAMILTON-C2 on
on wh
which th
the ve
ventilator is
is mo
mounte
ted
d fo
for tr
transport wi
within th
the cu
customer lo
location.

Upd
pdat
atee An upd
pdaate is an im
impr
prov
oveemen
entt to an exi
xissti
ting
ng fu
func
ncti
tion
on.. An up
upd
dat
atee no
norm
rmaall
llyy in
invo
vollve
vess on
only
ly sof
oftw
twar
aree. A so
soft
ftw
ware
update is generally a revision number increment in a digit after the decimal point: for example, from 3.2 to
3.3.
Upg
pgra
rade
de An upg
pgra
rade
de is th
thee add
ddiiti
tion
on of ne
new
w fu
fun
nct
ctiion
onss to a dev
eviice
ce.. The
here
re are th
thre
reee ways to pe
perf
rfo
orm an upg
pgra
rade
de::
• Add a hardware item
item that offers additional
additional functions
• Upgrade to a higher
higher software revision indicated
indicated by a higher
higher value before the decimal point: for example
example
01.03 to 02.00
• Upgra
Upgrade
de to a highe
higherr type of softwa
software
re

Hamilton Medical | HAMILTON-C2 Service Manual 419

16 Glossary

Variable Orifice Mem- A variable flow restrictor as used in the Patient Flow Sensor.
brane

Y-Fitting A type of tubing connector in the shape of a Y.

420 English | 624165/07

Alarm Codes 16

16.2 Alarm Codes

16.2.1 Patient Alarms - 100000 Alarm Codes

Table 16-2. Patient Alarms - 100000 Alarm Codes

SID Number CSystemConfiguration ID enGB Text Value

Breath Monitoring

132001 paBM_pawPressureLow Loss of PEEP

132002 paBM_pawTubing Check flow sensor tubing

132003 paBM_qawFlowSensorTubing Check flow sensor

132004 paBM_qawFlowSensorMissing Check flow sensor

132005 paBM_O2SensorDefect Oxygen sensor defective

132006 paBM_O2SensorMissing Oxygen sensor n/a

132007 paBM_O2SensorInvalid Oxygen sensor not system compatible

132008 paBM_O2SensorCalibrationNeeded Oxygen sensor calibration needed

132010 paBM_CO2SensorMissing CO2 sensor disconnected

132011 paBM_CO2SensorDefect CO2 sensor defect

132012 paBM_CO2SensorOverTemperature CO2 sensor over temperature

132013 paBM_CO2SensorWarmUp CO2 sensor warmup

132014 paBM_wrongFlowsensor Wrong flow sensor

132015 paBM_FlowSensorCalibrationNeeded Flow sensor calibration needed

Breath Pattern Generation

132016 paBM_CO2CheckAirwayAdapter Check CO2 airway adapter

132017 paBM_CO2CheckSamplingLine Check CO2 sampling line

133001 paBPG_apnea n/a

133002 paBPG_volumeLimitReached Inspiratory volume limitation

133003 paBPG_pressureLimitReached High pressure

133004 paBPG_CheckPatientInterface

Ventilation Mode Control

141001 paVMC_pressureLimitation Pressure limitation

141002 paVMC_VThigh Vt high

141003 paVMC_VTlow Vt low

 141004 paVMC_expMinVolHigh High minute volume

141005 paVMC_expMinVolLow Low minute volume

141006 paVMC_fTotalHigh High frequency

141007 paVMC_fTotalLow Low frequency

141008 paVMC_oxygenHigh High oxygen

141009 paVMC_oxygenLow Low oxygen

141010 paVMC_apnea Apnea

141011 paVMC_apneaVentilationEnd Apnea ventilation ended

141012 paVMC_apneaVentilation Apnea ventilation

141013 paVMC_highPressureDuringSigh High pressure during sigh

141014 paVMC_turnFlowSensor Turn the flow sensor

Hamilton Medical | HAMILTON-C2 Service Manual 421

16 Glossary

SID Number CSystemConfiguration ID enGB Text Value

141016 paVMC_disconnectionVentilator Disconnection on ventilator side

141017 paVMC_disconnectionPatient Disconnection on patient side

141018 paVMC_exhalationObstructed Exhalation obstructed

141019 paVMC_IRV IRV

141020 paVMC_ASVunableToReachTarget ASV: Cannot meet target

141021 paVMC_ASVplimitChanged Pressure limit has changed

141023 paVMC_sensorFailMode External flow sensor failed

141024 paVMC_pressureLow Low pressure

141025 paVMC_PetCO2High PetCO2 high

141026 paVMC_PetCO2Low PetCO2 low

141027 paVMC_suctioningManoeuvre Suctioning maneuver

141028 paVMC_performanceLimitedByHighAltitude Performance limited by high altitude

141051 paVMC_PEEPHigh High PEEP

141052 paVMC_PEEPLow Low PEEP

422 English | 624165/07

Technical Alarms - 200000 Alarm Codes 16

16.2.2 Technical Alarms - 200000 Alarm Codes

Table 16-3. Technical Alarms - 200000 Alarm Codes
Error No. Error Description enGB Text Value

Gas Delivery

231001 taGD_pressureControllerPressureLow Technical event

231002 taGD_pressureControllerPressureHigh Technical event

231003 taGD_flowControllerFlowLow Technical event

231004 taGD_flowControllerFlowHigh Technical event

231005 taGD_inspirationValveLeak Technical event

231006 taGD_O2ControllerFlowLow Oxygen supply failed

231007 taGD_O2ControllerFlowHigh Technical event

231008 taGD_O2ValveLeak Technical event

231009 taGD_blowerControllerSpeedLow Technical event

231010 taGD_blowerControllerSpeedHigh Technical event

231011 taGD_ventOutputTemperatureHigh Vent outlet temperature high

231012 taGD_qventFlowSensorDefect Technical event

231013 taGD_qO2FlowSensorDefect Technical event

231014 taGD_ambientValveError Technical event

231015 taGD_autozeroPventControlOK n/a

231016 taGD_autozeroPventControlOutOfRange n/a

231017 taGD_blowerServiceRequired Blower service required

231018 taGD_selftestWithError Technical event

231019 taGD_iInspValveSensorDefect Technical event

231020 taGD_regulatorDataLogOn Technical event

231021 taGD_o2PresenceCheckFailed n/a

231022 taGD_pExpValveSensorDefect Technical event

231023 taGD_invalidFlowSensor Technical event

231026 taGD_expValveCoverInvalid

231028 taGD_pressureControllerFlowHigh n/a

231029 taGD_autozeroPExpValveOK n/a

 231030 taGD_autozeroPExpValveError n/a

231031 taGD_expValveCoverUniversal n/a

231032 taGD_expirationValveDisconnected n/a

231033 taGD_blowerControllerSpeedLimited n/a

231040 taGD_calibratePVentControlOK n/a

231041 taGD_calibratePVentControlError n/a

231044 taGD_calibrateExpValveOK

231045 taGD_calibrateExpValveError

231046 taGD_calibrateIExpValveOK n/a

231047 taGD_calibrateIExpValveError n/a

231099 taGD_communicationCheck n/a

Hamilton Medical | HAMILTON-C2 Service Manual 423

16 Glossary

Error No. Error Description enGB Text Value

Breath Monitoring (SERVICE SOFTWARE)

232001 taBM_pressureSensorTolerance n/a

232002 taBM_pventMonitorSensorDefect Technical event

232003 taBM_pawSensorDefect Technical event

232004 taBM_pressureNotReleased Pressure not released

232005 taBM_blowerHot Technical event

232006 taBM_blowerTemperatureSensorDefect Technical event

232007 taBM_qawFlowSensorDefect Check flow sensor tubing

232008 taBM_pambientSensorDefect Technical event

232009 taBM_pventAutozeroValveError n/a

232010 taBM_pventAutozeroValveMissing n/a

232011 taBM_proximalAutozeroValveError n/a

232012 taBM_proximalAutozeroValveMissing n/a

232013 taBM_distalAutozeroValveError n/a

232014 taBM_distalAutozeroValveMissing n/a

232015 taBM_proximalDistalAutozeroValveMissing n/a

232016 taBM_proximalDistalAutozeroValveError n/a

232017 taBM_autozeroPventMonitorOK n/a

232018 taBM_autozeroPventMonitorOutOfRange n/a

232019 taBM_autozeroPventControlOK n/a

232020 taBM_autozeroPventControlOutOfRange n/a

232022 taBM_autozeroPawOutOfRange n/a

232024 taBM_autozeroQawOutOfRange n/a

232025 taBM_autozeroPawQawOK n/a

232026 taBM_autozeroPawQawOutOfRange n/a

232027 taBM_instrumentTemperatureHigh Device temperature high

232028 taBM_pFilterPressureHigh Technical event

232029 taBM_tinstSensorDefect Technical event

232030 taBM_clockError Technical event

232031 taBM fiO2CalibrationError n/a

232032 taBM_fiO2CalibrationOK n/a

232034 taBM_O2SensorError Replace Oxygen Sensor

232035 taBM_pfilterSensorDefect Technical event

232036 taBM_co2CalibrationError n/a

232037 taBM_co2CalibrationOK n/a

232038 taBM_co2CalibrationNeeded CO2 calibration needed

232040 taBM_disconnectionQuick n/a

232041 taBM_co2CalibrationStartError n/a

232042 taBM_co2CalibrationStartOK n/a

232043 taBM_reconnectionQuick n/a

232046 taBM_autozeroExpValveOK n/a

424 English | 624165/07

Technical Alarms - 200000 Alarm Codes 16

Error No. Error Description enGB Text Value

232047 taBM_autozeroExpValveError n/a

232048 taBM_autozeroProxValveLeak n/a

232049 taBM_autozeroDistValveLeak n/a

232050 taBM_pventMonitorCalibrationError n/a

232051 taBM_pventMonitorCalibrationOK n/a

232052 taBM_pawCalibrationError n/a

232053 taBM_pawCalibrationOK n/a

232054 taBM_qawCalibrationError n/a

232055 taBM_qawCalibrationOK n/a

232056 taBM_pAmbientPfilterMismatch Technical event

232099 taBM_communicationCheck n/a

233001 taBPG_autozeroPventMonitorFail Technical event

233002 taBPG_autozeroPventControlFail Technical event

233003 taBPG_autozeroPawFail Technical event

233004 taBPG_autozeroQawFail Technical event

233005 taBPG_pressureSensorTolerance Technical event

233006 taBPG_nebulizerValveError Technical event

233020 taBPG_autozeroPventOK n/a

233021 taBPG_autozeroPawQawOK n/a

233022 taBPG_autozeroVentValveOK n/a

233023 taBPG_autozeroVentValveMissing n/a

233024 taBPG_autozeroVentValveError n/a

233025 taBPG_autozeroProxValveOK n/a

233026 taBPG_autozeroProxValveMissing n/a

233027 taBPG_autozeroProxValveError n/a

233028 taBPG_autozeroDistValveOK n/a

233029 taBPG_autozeroDistValveMissing n/a

233030 taBPG_autozeroDistValveError n/a

233031 taBPG_autozeroPventMonitorTimeout n/a

233032 taBPG autozeroPventControlTimeout n/a

 233033 taBPG_autozeroPawQawTimeout n/a

233034 taBPG_autozeroPventMonitorOutOfRange n/a

233035 taBPG_autozeroPventControlOutOfRange n/a

233036 taBPG_autozeroPawOutOfRange n/a

233037 taBPG_autozeroQawOutOfRange n/a

233038 taBPG_autozeroProxDistValveMissing n/a

233039 taBPG_autozeroProxDistValveError n/a

233040 taBPG_autozeroExpValveOK n/a

233041 taBPG_autozeroExpValveError n/a

233042 taBPG_autozeroExpValveTimeout n/a

233043 taBPG_autozeroExpValveFail n/a

Hamilton Medical | HAMILTON-C2 Service Manual 425

16 Glossary

Error No. Error Description enGB Text Value

233044 taBPG_autozeroProxValveLeak n/a

233045 taBPG_autozeroDistValveLeak n/a

Ventilation Mode Control

234099 taSND_communicationCheck n/a

241001 taVMC_replaceHEPAfilter Replace HEPA filter

241002 taVMC_tightnessTestReleaseValveDefect

Alarming

243001 taALR_alarmSilenceError Technical event

243002 taALR_alarmUnknown Technical event

243003 taALR_loudspeakerDefect Loudspeaker defective

243004 taALR_buzzerDefectAtStartup Buzzer defective

243006 taALR_developSound Technical event

243007 taALR_rtcReset Realtime clock failure

Power Management
244001 taPM_externalPowerLoss Loss of external power

244002 taPM_batteryCalibrationRequiredBat1 Battery 1:

1: Calibration required

244003 taPM_batteryCalibrationRequiredBat2 Battery 2:

2: Calibration required

244004 taPM_batteryTemperatureHighBat1 Battery 1: Temperature high

244005 taPM_batteryTemperatureHighBat2 Battery 2: Temperature high

244006 taPM_batteryPowerLowPriorityHigh Battery lo

low

244007 taPM_batteryPowerLoss Battery power loss

244008 taPM_battery1WrongBattery Battery 1: Wrong battery

244009 taPM_battery2WrongBattery Battery 2: Wrong battery

244010 taPM_batteryPowerLowPriorityLow Battery low

244011 taPM_batterySystemManagerBusError Battery communication error

244012 taPM_battery1PermanentFailure Battery 1: Defective

244013 taPM_battery2PermanentFailure Battery 2: Defective

244014 taPM_batteryTaskLifeSignTimeout Technical event

244015 taPM_batteryPowerLowPriorityMedium Battery lo

low
244016 taPM_batteryReplacementRequiredBat1 Battery 1: Replacement required

244017 taPM_batteryReplacementRequiredBat2 Battery 2: Replacement required

244099 taPM_communicationCheck n/a

Low Level Security

246001 taLLS_serviceNeeded Preventive maintenance required

246002 taLLS_cpuTemperatureHigh Technical event

246003 taLLS_fanError Fan failure

246004 taLLS_processorOverload Technical event

246005 taLLS_alarmMonitorDefect Technical event

246006 taLLS_eepromDefaults Technical event

246007 taLLS_eepromWriteFailed Technical event

246008 taLLS_cpuTemperatureDefect Technical event

426 English | 624165/07

Technical Alarms - 200000 Alarm Codes 16

Error No. Error Description enGB Text Value

246009 taLLS_devWatchdogDisabled Technical event

246010 taLLS_hardwarepmeterError Technical event

246012 taLLS_postEthernetError Technical event

246013 taLLS_postI2CError Technical event

246014 taLLS_postBootloaderError Technical event

246016 taLLS_postTouchError Touch not functional

246017 taLLS_externalDisplayError Technical event

249001 taCFG_OhOptionFileNotRead Options not found

249002 taCFG_OhOptionFileNotWritten Technical event

249003 taCFG_OhOptionFileWrongVersion Technical event

249004 taCFG_OhOptionFileDefaultGenerated Technical event

249010 taCFG_DscDeviceConfigFileError Technical event

249011 taCFG_DscSetupConfigFileError Technical event

249012 taCFG_DscLastSettingConfigFileError Technical event

249020 taCFG_InvalidOptionBoard Invalid Communication Board

249021 taCFG_CheckHardwareCompatibility Invalid Communication Board

249099 taCFG_communicationCheck n/a

255001 taIVS_PercentageMinVolHighFailed n/a

255002 taIVS_PercentageMinVolHighLimitWrong n/a

255003 taIVS_PercentageMinVolLowFailed n/a

255004 taIVS_PercentageMinVolLowLimitWrong n/a

255005 taIVS_PeepHighLimitWrong n/a

255006 taIVS_PeepHighFailed n/a

255007 taIVS_PeepLowLimitWrong n/a

255008 taIVS_PeepLowFailed n/a

255009 taIVS_OxygenLowFailed n/a

255010 taIVS_OxygenHighFailed n/a

255011 taIVS_PercentageMinVolChangePosFailed n/a

255012 taIVS_PercentageMinVolChangeNegFailed n/a

 255013 taIVS_PeepChangePosFailed n/a

255014 taIVS_PeepChangeNegFailed n/a

255015 taIVS_OxygenChangePosFailed n/a

255016 taIVS_OxygenChangeNegFailed n/a

255017 taIVS_RecruitmentRunningTime n/a

255018 taIVS_SimulationSuperviseFailed n/a

255019 taIVS_PercentageMinVolHighFineFailed

255020 taIVS_PercentageMinVolHighLimitFineWrong

255021 taIVS_PercentageMinVolLowFineFailed

255022 taIVS_PercentageMinVolLowLimitFineWrong

255023 taIVS_CtrlOszillationFiO2

255024 taIVS_CtrlOszillationPEEP

Hamilton Medical | HAMILTON-C2 Service Manual 427

16 Glossary

Error No. Error Description enGB Text Value

255025 taIVS_CtrlOszillationPercMinVol

255026 taIVS_DataMismatch Technical event

255027 taIVS_PetCO2FrozenFailed Technical event

255028 taIVS_SpO2FrozenFailed

255029 taIVS_fSpontFrozenFailed Technical event

Ventilation GUI

283001 taVGUI_StartupFailed Technical event

283003 taVGUI_languageNotLoaded Technical event

283004 taVGUI_deviceConfigFileError Technical event

Technical event

283005 taVGUI_setupConfigFileError Technical event

283007 taVGUI_lastSettingError Technical event

283008 taVGUI_checkSetting Check settings

283009 taVGUI_selftestFailed Self test failed

284001 taSGUI_StartupFailed n/a

Service GUI

284002 taSGUI_alarmServiceHigh Technical event

284003 taSGUI_alarmServiceMedium Technical event

284004 taSGUI_alarmServiceLow Technical event

284005 taSGUI_FlowSensorCalibrationNeeded Technical ev

e vent

284006 taSGUI_RestartDeviceToEnableTestsCalib Technical event

285001 taAGL_alarmLampsErrorDefect Technical event

285002 taAGL_alarmLampsWarningDefect Technical event

285003 taAGL_BacklightDefect Technical event

285004 taAGL_HardkeyDefect Function key not operational

428 English | 624165/07

Technical Failure Ending in Safety Mode - 300000 Alarm Codes 16

16.2.3 Technical Failure Ending in Safety Mode - 300000 Alarm Codes

Table 16-4. Technical Failure Ending in Safety Mode - 300000 Alarm Codes
Error No. Error Description enGB Text Value

Gas Delivery Safety ventilation

331001 tfsGD_pventPressureSensorDefect Safety ve
ventilation

Breath Monitoring Safety ventilation

332001 tfsBM_qawFlowSensorError Safety ventilation

Ventilation Mode Control Safety ventilation

341001 tfsVMC_breathSettingsNotAccepted Safety ventilation

341002 tfsVMC_returnedBreathSettingsIncorrect Safety ventilation

341003 tfsVMC_adaptiveSettingsInvalid Safety ventilation

341004 tfsVMC_breathSettingsTimeout Safety ventilation

341005 tfsVMC_controllerSettingsInvalid Safety ventilation

341006 tfsVMC_returnedAlarmLimitsIncorrect Safety ventilation

341007 tfsVMC_modeTransitionNotDefined Safety ventilation

343001 tfsALR_communicationTimeout Safety ventilation

346002 tfsLLS_watchdogFailedALR Safety ventilation

346003 tfsLLS_watchdogFailedALR_MFmeasure Safety ventilation

346004 tfsLLS_watchdogFailedESL Safety ventilation

346005 tfsLLS_watchdogFailedESL_MMILog Safety ventilation

346006 tfsLLS_watchdogFailedESL_ControlLog Safety ventilation

346007 tfsLLS_watchdogFailedESL_BreathLog Safety ventilation

346008 tfsLLS_watchdogFailedESL_EventSDRReader Safety ve

ventilation

346009 tfsLLS_watchdogFailedESL_ServiceSDRReader Safety ventilation

346010 tfsLLS_watchdogFailedESL_EventSDRWriter Safety ventilation

346011 tfsLLS_watchdogFailedESL_ServiceSDRWriter Safety ventilation

346012 tfsLLS_watchdogFailedESL_MFmeasure Safety ventilation

346013 tfsLLS_watchdogFailedGUIL_Touch Safety ventilation

346014 tfsLLS_watchdogFailedGUIL_PTKnob Safety ventilation

346015 tfsLLS_watchdogFailedGUIL_Hardkeys Safety ve

ventilation
 346016 tfsLLS_watchdogFailedGUIL_ScreenShot Safety ventilation

346017 tfsLLS_watchdogFailedLM Safety ventilation

346019 tfsLLS_watchdogFailedLLS_HWException Safety ventilation

346020 tfsLLS_watchdogFailedLLS_CommonServer Safety ve

v entilation

346022 tfsLLS_watchdogFailedLLS_AlarmStatus Safety ventilation

346023 tfsLLS_watchdogFailedLLS_MFmeasure Safety ventilation

346024 tfsLLS_watchdogFailedPM Safety ventilation

346025 tfsLLS_watchdogFailedPM_MFmeasure Safety ve

v entilation

346026 tfsLLS_watchdogFailedQSPI Safety ventilation

346027 tfsLLS_watchdogFailedQSPI_MMI_Server Safety ventilation

346028 tfsLLS_watchdogFailedQSPI_BM_Server Safety ventilation

Hamilton Medical | HAMILTON-C2 Service Manual 429

16 Glossary

Error No. Error Description enGB Text Value

346029 tfsLLS_watchdogFailedQSPI_BPG_Server Safety ventilation

346030 tfsLLS_watchdogFailedQSPI_LLS_Server Safety ventilation

346031 tfsLLS_watchdogFailedQSPI_QuadSPI Safety ventilation

346032 tfsLLS_watchdogFailedQSPI_MFmeasure Safety ventilation

346033 tfsLLS_watchdogFailedRTC_RealTimeClock Safety ventilation

346034 tfsLLS_watchdogFailedRTC_AlarmClock Safety ve

v entilation

346035 tfsLLS_watchdogFailedSC Safety ventilation

346036 tfsLLS_watchdogFailedSGUI Safety ventilation

346037 tfsLLS_watchdogFailedSTU Safety ventilation

346038 tfsLLS_watchdogFailedVMC Safety ventilation

346039 tfsLLS_watchdogFailedVMC_VentAlarming Safety ve

v entilation

346040 tfsLLS_watchdogFailedVMC_VentControl Safety ve

v entilation

346041 tfsLLS_watchdogFailedVMC_VentMonitoring Safety ventilation

346042 tfsLLS_watchdogFailedVMC_MFmeasure Safety ventilation

346043 tfsLLS_watchdogFailedVGUI Safety ventilation

346044 tfsLLS_watchdogFailedVGUI_ModeControl Safety ve

ventilation

346045 tfsLLS_watchdogFailedVGUI_MFmeasure Safety ventilation

346046 tfsLLS_watchdogFailedLLS_eepromWrite Safety ventilation

346047 tfsLLS_watchdogFailedBM_AlarmingSlow Safety ventilation

346048 tfsLLS_watchdogFailedSND_SoundControl Safety ventilation

346049 tfsLLS_watchdogFailedSND_Sound Safety ventilation

346050 tfsLLS_watchdogFailedVT Safety ventilation

346051 tfsLLS_watchdogFailedCFG_Configuration Safety ve

v entilation

346052 tfsLLS_watchdogFailedEXM_ComBase Safety ventilation

346053 tfsLLS_watchdogFailedIVS n/a

346054 tfsLLS_safetyFailureDetected Safety ventilation

346055 tfsLLS_watchdogFailedPD_BlackBoxLogging Safety ve

ventilation

Ventilation GUI

383001 tfsVGUI_settingsNotAccepted Safety ventilation

383002 tfsVGUI_returnedSettingsIncorrect Safety ventilation

383003 tfsVGUI_settingsValidation Safety ventilation

383004 tfsVGUI_monitoringChannelObservationFailed Safety ventilation

383005 tfsVGUI_VMCTimeout Safety ventilation

383006 tfsVGUI_returnedDeviceSettingsIncorrect Safety ventilation

383007 tfsVGUI_trendingChannelObservationFailed Safety ventilation

Application GUI Library

385001 tfsAGL_alarmingChannelObservationFailed Safety ventilation

385002 tfsAGL_safetyFailureDetected Safety ventilation

385003 tfsAGL_PMChannelObservationFailed Safety ventilation

GUI Library

386001 tfsGUIL_bitmapNotLoaded Safety ventilation

430 English | 624165/07

Technical Failure Ending in Ambient Mode - 400000 Alarm Codes 16

16.2.4 Technical Failure Ending in Ambient Mode - 400000 Alarm Codes

Table 16-5. Technical Failure Ending in Ambient Mode - 400000 Alarm Codes
Error No. Error Description enGB Text Value

431001 tfaGD_blowerFault Blower fault

431002 tfaGD_blowerDisconnected Technical fault

431004 tfaGD_inspirationValveOverCurrent Technical fault

431006 tfaGD_expirationValveOverCurrent Technical fault

431007 tfaGD_ventOutputOverTemperature Technical fault

431008 tfaGD_qventFlowSensorError Technical fault

431009 tfaGD_qO2FlowSensorError Technical fault

431010 tfaGD_controlREGSPITimeout Technical fault

431011 tfaGD_monitorREGSPITimeout Technical fault

431012 tfaGD_flowSensorMeasurementImprecise Technical fault

431013 tfaGD_calibrationReadFailed Technical fault

431014 tfaGD_iExpValveSensorDefect Technical fault

431015 tfaGD_emergencyOffFailed Technical fault

431017 tfaGD_inspirationValveDisconnected Technical fault

432001 tfaBM_blowerOverTemperature Technical fault

432002 tfaBM_instrumentOverTemperature Technical fault

432003 tfaBM_pressureNotReleasedAmbient n/a

433001 tfaBPG_breathMonitoringTickTimeout Technical fa

fault

433002 tfaBPG_controlTickTimingError n/a

443001 tfaALR_watchdogFailedLLS Technical fault

444001 tfaPM_batteriesTotalDischarge Battery totally discharged

444004 tfaPM_voltageOutOfTolerance Technical fault

444005 tfaPM_shutdownFailed Technical fault

446001 tfaLLS_cpuTemperatureCritical Technical fault

446002 tfaLLS_safetyFailed Technical fault

446003 tfaLLS_watchdogFailedGD Technical fault

446004 tfaLLS_watchdogFailedGD_ValveRegulator Technical fault

 446005 tfaLLS_watchdogFailedGD_BlowerRegulator Technical fault

446006 tfaLLS_watchdogFailedGD_Monitoring Technical fault

446007 tfaLLS_watchdogFailedGD_ValveLog Technical fault

446008 tfaLLS_watchdogFailedGD_BlowerLog Technical fault

446009 tfaLLS_watchdogFailedGD_MFmeasure Technical fault

446010 tfaLLS_watchdogFailedGD_GPIOFaultInput Technical fault

446011 tfaLLS_watchdogFailedBM Technical fault

446012 tfaLLS_watchdogFailedBM_GasDeliveryCom Technical fault

446013 tfaLLS_watchdogFailedBM_Hardwarecontrol Technical fault

446014 tfaLLS_watchdogFailedBM_BPGclientReceiver Technical fault

446015 tfaLLS_watchdogFailedBM_BPGserverReceiver Technical fault

Hamilton Medical | HAMILTON-C2 Service Manual 431

16 Glossary

Error No. Error Description enGB Text Value

446016 tfaLLS_watchdogFailedBM_BreathDataCalc Technical fault

446017 tfaLLS_watchdogFailedBM_MFmeasure Technical fault

446018 tfaLLS_watchdogFailedBPG Technical fault

446019 tfaLLS_watchdogFailedBPG_GDclientReceiver Technical fault

446020 tfaLLS_watchdogFailedBPG_MFmeasure Technical fa

fault

446021 tfaLLS_exceptionHappened Technical fault

446022 tfaLLS_voltageError Technical fault

446023 tfaLLS_watchdogFailedLLS_Workload Technical fault

446024 tfaLLS_Am3v3Error Technical fault

446025 tfaLLS_AmAdcError Technical fault

446026 tfaLLS_AmVrefError Technical fault

446028 tfaLLS_clockError Technical fault

446029 tfsLLS_ambientFailureDetected Technical fault

446030 tfaLLS_AmWatchdogOccurred Technical fault

446031 tfaLLS_restartVentilationFailed Technical fault

481001 tfaSTU_firstRunMigrationError Technical fault

481002 tfaSTU_crcError Technical fault

481003 tfaSTU_unknownPartNumber Unknown part number

481004 tfaSTU_technicalStateError Technical state failed

483001 tfaVGUI_StartupBasicStartupFailure Technical fault

483002 tfaVGUI_StartupScreenFailure Technical fault

483003 tfaVGUI_StartupLoadGuiBasicsFailure Technical fa

fault

483004 tfaVGUI_StartupSelftestPrologFailure Technical fa

fault

483005 tfaVGUI_StartupSelftestFailure Technical fault

483006 tfaVGUI_StartupSelftestEpilogFailure Technical fa

fault

483007 tfaVGUI_StartupLoadingBitmapsFailure Technical fa

f ault

483008 tfaVGUI_StartupInitializationFailure Technical fault

484001 tfaSGUI_StartupBasicStartupFailure Technical fault

484002 tfaSGUI_StartupScreenFailure Technical fault

484003 tfaSGUI_StartupLoadGuiBasicsFailure Technical fault

484004 tfaSGUI_StartupSelftestPrologFailure Technical fa

fault

484005 tfaSGUI_StartupSelftestFailure Technical fault

484007 tfaSGUI_StartupLoadingBitmapsFailure Technical fa

fault

484008 tfaSGUI_StartupInitializationFailure Technical fault

485001 tfaAGL_ambientFailureDetected Technical fault

432 English | 624165/07

500000 Alarm Codes 16

16.2.5 500000 Alarm Codes

These are classed as “invisible technical faults” and are not shown on the LCD Display during operation. They refer to excep-
tion handling performed by HAMILTON-C2 during operation, and are for Hamilton Medical internal use.

Do not consult
workers Hamilton Medical
or Hamilton-Medical Technical
Trained SupportEngineers.
Field Service concerning these technical faults. They have no significance for hospital
 Hamilton Medical | HAMILTON-C2 Service Manual 433

16 Glossary
434 English | 624165/07

17
Test Report

17.1 Summary of Test Report.......................................................................................................................

Report.......................................................................................................................436
436
 435

17 Test Report

17.1 Summary of Test Report

NOTICE

For details on the tests, checks, calibrations, and maintenance procedures,

procedures, refer to the relevant Chapters/Sections
Chapters/Sections of the
HAMILTON-C2 Service
Service Manual (PN 624165) and the HAMILTON-C2 Operator's Manual (PN 624131).

Table 17-1. Unit Information

HAMILTON-C2

Serial Number: SN __ __ __ __ __ __

Inventory Number: __ __ __ __ __ __ __

Software Version: __ __ __ __ __ __ __

Location of Installation: ________________________________

Name of Customer: ________________________________

Date (YYYY/MM/DD): __ __ __ __ /__ __ /__ __

Table 17-2. Component Replacement

Task Yes No Not Applicable HAMILTON-C2 Manual Reference

Oxygen Sensor replaced? See the Operator's Manual Section

10.3.3.

Air Intake Dust Filter cleaned or replaced? See the Operator's Manual Section
10.3.1.

Fan Filter cleaned or replaced? See the Operator's Manual Section

10.3.1.

O2 Inlet Filter replaced? See the Operator's Manual Section

13.3.

HEPA Filter replaced? See the Operator's Manual Section

10.3.1.

Batteries calibrated (% error > 5%)? — See the Service Manual Section 5.

Batteries replaced if State of Health (SoH) < 20% — See the Service Manual Section 5.

Blower Module replaced (ebt ≥ 100%)? — See the Service Manual Section 8.9.2
and Section 10.4.10
10.4.10..

Table 17-3. General Maintenance

Task Yes No Not Applicable HAMILTON-C2 Manual Reference

All marks, symbols, and labels related to safety are com- — See the Operator's Manual Section 1.4.
plete?

Trolley: are the trolley wheels and brakes functioning cor- —

rectly and all the fixing screws tightened?

Visually inspect the unit for damage and clean the unit if — —
necessary.

AC Battery Test successfully performed? — See the Service Manual Section 8.21
8.21..

DC Battery Test successfully performed? See the Service Manual Section 8.21
8.21..

Power (battery) loss simulated: Ambient Mode test success- — See the Service Manual Section 8.21
8.21..
fully performed?

436 English | 624165/07

Summary of Test Report 17

Task Yes No Not Applicable HAMILTON-C2 Manual Reference

Buzzer Sound Test: Does the buzzer sounds for at least 2 — See the Service Manual Section 8.21
8.21..
minutes?

RS232 Test performed successfully? See the Service Manual Section 8.21
8.21..

Nurse Call functional test performed successfully? See the Service Manual Section 8.23
8.23..

CO2 accuracy in range? See the Service Manual Section 8.22

8.22..

Visually check that the battery charge indicator on the IP — —

display is green.

Pre-operational checks performed in accordance with the — See the Operator's Manual Section 3.2.
procedures in the Operator's Manual.

Alarm tests performed in accordance with the procedures — See the Operator's Manual Section 3.5.
in the Operator's Manual?

Electrical safety tests performed successfully? — See the Service Manual Section 7.

Instrument report download performed and archived? — — See the Service Manual Section 8.24
8.24..

Event Log download performed and archived? — See the Service Manual Section 8.24
8.24..

Table 17-4. Service Software

Task Yes No Not Applicable HAMILTON-C2 Manual Reference

Ventilator Info: Technical State, Service, and RTC (Real Time — See the Service Manual Section 8.7
8.7..
Clock) checked and each status is OK?

Adjustments / Calibration: Touch Screen, Insp. Valve, Pres- — See the Service Manual Section 8.14
8.14..
sure, Exp. Valve, Oxygen Sensor, Flow Sensor calibrated
and each status is OK?

Component Tests: Electronics, User I/F, Pneumatics 1, and — See the Service Manual Section 8.15
8.15..
Pneumatics 2 checked and each status is OK?

System Tests: Pressure, Flow, O2 mixer, Tightness, Alarming — See the Service Manual Section 8.16
8.16..
checked and each status is OK?

Table 17-5. Record of Test Equipment

Test Equipment Type/Model Serial Number

Electrical Safety Analyzer __ __ __ __ __ __ __ SN __ __ __ __ __ __ __ __

Flow Analyzer __ __ __ __ __ __ __ SN __ __ __ __ __ __ __ __
 Pressure Gauge __ __ __ __ __ __ __ SN __ __ __ __ __ __ __ __

Remarks

Table 17-6. Declaration of Tests and Calibration

Declaration of Tests and Calibration:

Date (YYYY/MM/DD): Name: Signature:

__ __ __ __/__ __/__ __ ___________________________________ __________________________

Hamilton Medical | HAMILTON-C2 Service Manual 437

17 Test Report
438 English | 624165/07

18
Environmental Requirements

18.1 Environmental Requirements................................................................................................................

Requirements................................................................................................................440
440
 439

18 Environmental Requirements

18.1 Environmental Requirements

Table 18-1. Environmental Requirements
Temperature Operating:
5°C to 40°C (41°F to 104°F)

Storage:
-20°C to 60°C (-4°F to 140°F), in original packaging
-15°C to 60°C (5°F to
t o 140°F) otherwise

Altitude -650m to 4000m (-2132ft. to 13,120 ft.) above sea level

Relative Humidity Operating / Storage 10% to 95%, non-condensing

Water Protection IP21

440 English | 624165/07

19
Document History

19.1 Document
Document Histo
History
ry ......
............
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............
............
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...........
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............
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...........
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......442
442
 441

19 Document History

19.1 Document History

Table 19-1. Document History

00 October 2008 Release of the HAMILTON-C2 Service Manual

01 July, 2009 Release of the HAMILTON-C2 Service Manual.

Complete rework and new update.

02 November, 2009 Release of the HAMILTON-C2 Service Manual.

New update.

03 November, 2010 Updating of software versions.

04 Redesign and updated information of Service Manual.

05 Update for speaker and schematics.

06 February, 2015 New spare parts, software installation, updated pictures.

07 August, 2018 Complete rework and update.

Implementation
Implementation into Schema ST4.
442 English | 624165/07