Biogas to Power,

Clean Cooking,
and Bio-Manure
Production Plant

Prepared By:

Koshish Sustainable Solutions Pvt. Ltd.

Plot 15A, 6th Floor Tradex Tower Sector-
125 Noida
Email: [email protected]
Web: www.koshishindia.in ; Mob: 9311733712

A Step Towards Sustainability

Prepared For:
Name: Dr Gaurav
Proposal No. Place: Venco Research & Breeding Farm
KSSPL/BGP/241105 Capacity: 1000 cum
Raw Material: Poultry litter

Proposal to undertake integrated Biogas to Power Generation and Bio-Manure production project
through optimal utilization of locally available poultry litter.
 Biogas Project Proposal

CONTENT

About Koshish 3
Poultry Industry in India 4
Poultry Litter - A Challenge 4
Ambient Conditions – Needed for The Birds 5
Energy Production from Poultry Litter 6
Project Details 7
Key Favourable Factors of the Project 7
Sustainable Energy Solution 8
Biogas Plant Flow Diagram 9
Basic Parameters of the Proposed Unit 10
Revenue Generated/ Savings 10
Deliverables 11
Payment Terms and Conditions 12

Bio Slurry to PROM 13

Our clients 15
 Biogas Project Proposal

KOSHISH SUSTAINABLE ABOUT US

KOSHISH is an initiative by a team
SOLUTIONS PVT.LTD. of young and dynamic
KOSHISH was founded in the year 2015 with an from Indian
professionals
aim to promote sustainable agricultural Institute of Technology with a
practices, sustainable energy solutions, and cumulative experience of 10+
sustainable eco-friendly products leading to years.
sustainable economic growth with
environmental up-gradation leading to
irreversible human development. With each
project, our client adds sustainable values that
result in environmental, social, and economic
upliftment.

Vision:
To create sustainable solutions that are essential
to a better, safer, and healthier future for every
creature on our planet.

Mission:
Sustainable Growth: To manage sustainable
development by transforming project impacts
into benefits not only for our clients but also for It is a small step towards
the surrounding communities and environment sustainable solution for
in which we work. conversion of cattle dung and
domestic waste to biogas and
Values nutrient rich compost. This is
Our Core Values areas: built using FRP (Fibre Reinforced
• Sustainability Plastic) and it can be fixed in a
• Innovation small area. Especially designed
• Accountability for small farmers, housing
societies, schools, and colleges.
• Integrity and
• Social Impact https://www.youtube.com/watch?
v=tttHufyICN0&t=8s

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 Biogas Project Proposal

POULTRY INDUSTRY IN INDIA

The poultry industry is one of the fastest growing sectors, The Indian poultry market was
valued at INR 1,905.3 billion in 2022 and it is expected to grow at a rate of 10.18% during
2023-2028.

The Indian Poultry Industry has undergone a paradigm shift in structure and operation. A
very significant feature of the Indian poultry Industry is its transformation from a mere
backyard activity into a major commercial activity. In short,
• The Indian poultry industry is booming and emerging as the world's 2nd largest market.
• The poultry industry in India is constantly on the rise, as they don’t shy away from
adopting modern techniques to improve their farms.

POULTRY LITTER – A CHALLENGE

As the sector is growing, there is an increase in the waste produced, one of the major wastes
is “Poultry Litter”, which contains the bedding material and bird droppings. Althoughlarge
quantities of poultry litter are being produced in poultry farms, there are very limited disposal
options, and these are very costly ones.

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 Biogas Project Proposal

• Poultry wastes are posing serious environmental pollution problems,

• Their bad odorous attract fly and rodent breeding, resulting in diseases to the
birds-thus affecting the productivity of the farm.
• It also causes some general environmental and public health- related issues like air
pollution and water pollution.

Early disposal of wastes with a well-organized method can help in poultry waste
management, for healthy and profitable poultry farming activity.

AMBIENT CONDITIONS – NEEDED FOR THE BIRDS

The climate in poultry houses influences the well-being and health of humans as well as birds.
Respiratory, digestive, and behavioral disorders are more likely to occur in houses in which the
climatic conditions are not up to standard. To maintain optimal conditions in the farmhouse
air blowers and coolers need to be installed and to run this equipment, an exhaustive amount
of power is required, but the power supply from the grid is not constant, and thus dependency
on alternative power supply like diesel gensets.

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 Biogas Project Proposal

ENERGY PRODUCTION FROM POULTRY LITTER

There are many different methods to dispose off poultry litter, and one of the most profitable of
them is the Biomethation of the poultry litter.

Biomethation is a process by which poultry litter is microbiologically converted under anaerobic

conditions to produce biogas and bio-slurry.

Particulars Composition
Methane: 55-60%
Carbon dioxide: 35-40%
Hydrogen Sulphide: ~ 500 ppm

Based upon estimates, with the country’s poultry population of 28.6 million and availability
of poultry waste of 1,575.5 million kg per year, the biogas yield would be 116.6 million
m3/year. This can generate 648 GWh of thermal energy per year. If the thermal energy is
converted into electric energy, assuming a 15 percent conversion loss in the conversion of
thermal energy to electric energy, approximately 550 GWh of electric energy can be
obtained annually.

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 Biogas Project Proposal

PROJECT DETAILS
Based on the requirement of the client, for setting up of biogas plant for the optimal utilization
of the available poultry litter waste of 1.2 lakh birds to produce gas for clean cooking, power
generation, and bio-manure through a turnkey model.

Project Components
With the available waste, we propose to set up a biogas plant with the following
parameters,
The capacity of the Power production Biogas production Bio-manure
Plant (m3) (kWh/ day) equivalent to LPG (kg/day)
1000 1500 400 1600

KEY FAVOURABLE FACTORS OF THE PROJECT

• Everyday litter management i.e., no storage space is required and reduces dispose-off
expenses.
• Proper hygiene and sanitation on the premises of the poultry farm.
• The productivity of the birds is increased as the possibility of infections due to litter
is reduced.
• A biogas unit converts the gas into power, reducing the dependency of the farm
on the grid for electricity.
• Also, provide clean cooking gas as an alternative to LPG/firewood to the staff of the
farm. Biogas unit provides.
a good quality nutrient-rich organic manure rich in N, P, K, which can be sold to the
farmers, nurseries, horticulture department, etc.,
• The Manure can be further processed to value-added products like PROM.
Sustainable Energy Solutions
 Biogas for Cooking

100% Biogas Genset

forpower generation

Filtration of raw biogas

to remove H2s and
Biogas Methanation Moisture
Waste Reception/ and Storage Unit
Storage and Substrate/
Feed Preparation Unit

Dewatering of slurry
for prep. Of value-
Slurry Reception Unity added products

PROM
An organic
alternative to
DAP
 BASIC PARAMETERS OF THE PROPOSED UNIT

S.No Particulars Details

1. The capacity of the proposed biogas plant 1000 cum
2. Poultry droppings are required to produce 1cum of biogas 10-12 kg
3. Waste required for the proposed plant 10 MT
4. Water required for dilution of the feed per day 3.0 KL (Fresh water)
7.0 KL (Recycling water)
6. Land required 7500 sq. ft
7. Total Project Cost 195.00 Lakhs

REVENUE GENERATED/ SAVING FROM BIOGAS PLANT**

Biogas as an alternative to LPG/ Bioenergy
1. Biogas production per annum 140 MT
2. Annual savings from cooking gas per annum @ Rs.75/ kg* 105.00 Lakhs

3. Power Production from the biogas per annum 525000 kWh

4. Annual savings from power per annum @ Rs.8/ kWh* 42.00 Lakhs
* If the gas produced is used for cooking, the power generation and the revenue
generated will be reduced accordingly.

Bio-Manue Production
1. Bio-manure Production per annum 560 MT
2. Revenue from bio-manure sales per annum @ Rs. 5/kg 28.00Lakhs

Financial Assistance
1. Central Finance Assistance from MNRE 52.00 Lakhs
2. Carbon Credit (Annually) Varies according.
to the market.
** Based on the above calculation, the ROI can be achieved within 3-4 years.

Note:
• The commissioning of the plant will be done tentatively within 2-3 months from the date of issue of
PO and payment of first advance amount.
• The Genset must be bought by the client, Koshish will help in arranging the quotation for
thesame.
• 12 Months warranty for electrical and mechanical equipment is provided by Koshish
SustainableSolutions.
 Biogas Project Proposal

Civil work

Particulars Quantity Amount (In Lakh)

Waste Collection Platform 1no.

• Length – 3000mm, Width – 3000mm
RCC Digester – 1000 Cum
• Diameter – 16000mm, Height – 5000mm 1no.
MOC – RCC, Partially Underground
Inlet Mixing Tank – 20 Cum
• Diameter – 2600mm, Height – 2000mm 1no.
• MOC – RCC, Partially Underground 57.00
Manure Storage tank – 100 Cum
• Diameter – 6000mm, Height – 3750mm 1no.
• MOC – RCC, Underground structure
Water Recycling tank – 100 Cum
• Diameter – 6000mm, Height – 3750mm 1no.
• MOC – RCC, Underground structure
Separator shed
• Length – 3000mm, Width – 2500mm 1no.
• Height – 1500mm
• MOC – RCC, above the ground
Total (a) 57.00
 Biogas Project Proposal

Electrical & Mechanical Items

Particulrs Quantity Amount (In Lakh)

Double Membrane Linder Roof for Gas Collection

• Roof Type DOUBLE LINER ROOF
• 2 MOC PVC LINER
• 3 Thickness 400 GSM-900 GSM (as per design
requirements).
• 4 Liner Height Suitable to store the Gas
volume as Mentioned in annexure.
1no. 21.75
• 5 Accessories included with Roof 2 PRV, 2 air
blowers (0.5 HP) and Safety Net for Liner.
• 6 Centre Pillar to Support safety Net RCC
Automatic mixer for inlet tank
• MOC- MS, Vertical agitation system
• With supporting frame of MS Channel 100 X
50X5 mm 1no. 7.50
• Shaft – 50 mm, with single set of three blades
• 5HP, 3 Three-Phase, 415 Hz
• Motor Make – Bonginflioli, RPM 100
Moisture removal filter
• MOC – MS, with filled media
• Diameter – 0.5 meter and Height – 2 meter
• Cylinder in shape, top loading with 1no. 15.50
supportedframe
• PVC gas fittings, dia @2”
• Make – In-house
 Biogas Project Proposal

H2S removal filter

• MOC – MS, with filled media
• Diameter – 0.5 meter and Height – 2 meter
• Cylinder in shape, top loading, with 1no. 16.50
supportedframe
• Make – In-house
Biogas flow meters
• Model - G160
• Make - Honeywell
• Gas Temperature -25°C to +70°C
• Ambient Temperature -25°C to +70°C
• Operating Pressure Max. 20 bar 1no. 3.75
• Protection Class IP 67 (suitable for
outdoorinstallation)
• Housing Aluminum or spheroidal cast iron
• Mid Approval DE-12-MI002-PTB001 (PTB)
Ped Approval CE-0085CN0022 (DVGW CertGmbH)
Slurry Separator
• Flow Rate 6 m3/hr
• Sludge Concentration 1 %
• Operation Temperature 40°C (Assume)
• Dimensions : L 3175 X W 1025 X H 1525
• Power Supply 415V/ 3PH/ 50Hz
• Material:
Rings: SS – 304 in Thickening Zone
1no. 17.50
and SS – 304 in Pressure Zone
Flocculation Mixing Tank Material: SS – 304
• Flocculation Mixing Tank Volume: 225L
• Control Cabinet Automatic & Manual
control
• Operating Hours 5-6 Hrs/Day
• Sludge Inlet Pipe DN65, Flange
• Volute/Screw Cylinder
• Non PLC Control Panel

Digester agitator
• MOC- SS304, Horizontal agitation system
• With supporting frame and mechanicalseal
4nos. 25.00
• Shaft – 75 mm, with double set of three
blades
• 10HP, 3 Three-Phase, 415 Hz
• Motor Make – Bonginflioli, RPM 100
 Biogas Project Proposal
Mud pumps
• Flow rate - 800 LPM - 50 LPM
• Head - 3 mtr - 16 mtr
4nos. 7.50
• 2 HP/ 3 phase, 415V , 50 Hz
• Make – Lubi/ Kirloskar/ Crompton
Biogas stove
• Double Burner Biogas Stove
• Domestic type
2nos. 0.25
• 0.45 cum/hr biogas consumption
• Body – SS
• Make – Rupak, Padmavat
Biogas HDPE pipeline
• Pressure Class - PN 6
• Dimension - DN 63
• Max Pressure – 6 Bar 1no. 3.50
• Packaging type – Coil, UV Resistant
• Low thermal & electrical conductivity
• Working Temp - -40° C to 45° C
Colour - Black with Blue strips
Temperature & sensors
• Online pH Analyzer
• pH Controller, pH Sensor
• Output: 4-20mA, RS 485 Modbus, Relays 1no. 8.75
• Model: Advit pH14
• Transmission cable – 15 mtr
• Make: Aquadax
HSN Code: 90278990
Miscellaneous Items:
Hose pipe, moisture trap, pipeline fittings,valves,
flanges, panels, lighting, wiring, starters, finishing _ 10.50
items, paint, etc.
Total (b) 138.00

Grand Total – 195.00 Lakhs (Exclusive of taxes)

 Biogas Project Proposal

DELIVERABLES
In the scope of Koshish
• Site inspection, waste assessment, and qualitative analysis of the waste material available.
• Detailed engineering drawing of civil and electro-mechanical work.
• Construction of all the civil structures including inlet tank with platform, outlet and
buffer tank, digester, shed & platform for machines.
• Design, fabrication, transportation, and installation of machinery and equipment.
• Commissioning and optimization of the plant.
• Provide training to staff for the smooth operation of the unit.

In the scope of the Client

• Space, water, and source of electricity
• Accommodation and food for the technical expert of Koshish for the duration of work.
• Boundary wall/fencing of the unit, if required.
• Arrangement ofcow dung and manpower to feed the biogas
plantat the time of commissioning.

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 Biogas Project Proposal

PAYMENT TERMS AND CONDITIONS

• 40 % of the gross total project cost as an advance payment along with the work
order.
• 30 % of the gross total project cost will be provided upon completion of construction
work and placement of an order for electrical and mechanical items.
• 25 % of the gross total project cost at the time of dispatch of electrical and
mechanical items.
• 5 % of the gross total project cost upon installation of all electrical & mechanical
components and commissioning of the plant is due in seven calendar days.
• All the remittances will be made through NEFT transfer or Cheque in favor of
Koshish Sustainable Solutions Pvt. Ltd
Bank Details
Name of the beneficiary Koshish Sustainable Solutions Pvt. Ltd.
Account Number 250605000028
IFSC Code ICIC0000254
Bank Name and Address ALPHA-1, Greater Noida

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 Biogas Project Proposal

BIO SLURRY TO PROM

The slurry obtained from the anaerobic digestion of the poultry litter, it is a natural fertilizer that
can bind soil nutrients and loosen hard soil. Due to the processing in biogas, it causes bio-slurry to
be a fertilizer that is rich in nitrogen compared to phosphorus and potassium. Also, bio-slurry has
probiotic microbes that can increase soil fertility so that it impacts the quality and quantity of the
harvest.

Slurry Type Nitrogen(%) Phosphorus(%) Potash(%)

Digested Slurry 1.5 – 2.0 1.0 1.0
Vermicompost 0.5-1.5 0.1 – 0.30 0.15 – 0.56
Cow Dung 1.19 0.3 0.48
 Biogas Project Proposal

The Bio slurry can further be processed to Phosphate Rich Organic Manure, which is a
type of fertilizer used as an alternative to diammonium phosphate (DAP) and single
superphosphate.
Phosphate Rich Organic Manure (PROM) is a value-added product produced by co-
compositing high-grade rock phosphate in fine size with biogas slurry of Cow Dung, Poultry
litter, food waste, organic matter collected from various sources, etc. Phosphate
Solubilizing Bacteria (PSB) is added to improve efficiency.

PROM - BENEFITS
1. Contains three nutrients.
• Phosphorous
• Organic carbon
• Nitrogen
2. Acts as an alternative to DAP and makes soil soft and enriched with nutrients for a long time.
3. Provides micro-nutrients like cobalt, copper, and zinc along with primary nutrients.
4. PROM is very effective as phosphatic fertilizer even in saline soils where
DAP completely failed.
5. The use of PROM will reduce the cost of fertilization to the farmers and will also
result in the conservation of phosphate minerals, a non-renewable resource
dueto the high residual effect.