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Day 4 - 2

The document outlines a comprehensive maintenance strategy for electrical equipment, detailing various maintenance types including reactive, preventive, and predictive maintenance, along with specific cleaning, lubrication, calibration, and thermography procedures. It emphasizes adherence to relevant IEEE and IEC standards for best practices in maintenance and safety. Key takeaways include the importance of cleaning, lubricating, calibrating, and thermographing equipment to ensure reliability and efficiency.

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Waleed Elzanati
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2 views

Day 4 - 2

The document outlines a comprehensive maintenance strategy for electrical equipment, detailing various maintenance types including reactive, preventive, and predictive maintenance, along with specific cleaning, lubrication, calibration, and thermography procedures. It emphasizes adherence to relevant IEEE and IEC standards for best practices in maintenance and safety. Key takeaways include the importance of cleaning, lubricating, calibrating, and thermographing equipment to ensure reliability and efficiency.

Uploaded by

Waleed Elzanati
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Slide 3: Maintenance Hierarchy

Hierarchy:

1. Reactive Maintenance

2. Preventive Maintenance – as per IEEE Std 3007.2 and IEC


60364

3. Predictive Maintenance – aligned with IEEE Std 493 (Gold Book)

Visual: Pyramid Diagram

Slide 4: Cleaning Procedures

Toolkit:

 Anti-static vacuums (per IEC 61340 for ESD protection)

 Non-flammable cleaners

Best Practice:

 Follow IEEE 979 for cleaning electrical equipment

Visual: Step-by-Step Photo Guide

Slide 5: Lubrication Guide

Components & Intervals:

 Busbars: Silicone gel – annually

 Breakers: SEC-Lube-5 – biannually, in line with IEC 60947-1


maintenance practices

Visual: Lubrication Points Diagram

Slide 6: Calibration Standards

Devices:

 Relays: ±1% (IEEE Std C37.1)

 Meters: ±0.5% (IEEE Std 1459 and IEC 62052-11)


Visual: Calibration Certificate Example

Slide 7: Infrared Thermography

Preventive Use:

 Quarterly scans of MCCs and switchgear

 As per IEEE Std 980 and IEC 62446

Visual: Thermal Image Sequence

Slide 8: Battery Maintenance

VRLA Testing (IEEE Std 1188):

 Specific gravity: 1.240 ±0.005

 Impedance measurement annually

Visual: Battery Bank Diagram

Slide 9: Transformer Maintenance

Key Tasks (IEEE Std C57.106, IEC 60076-1):

 Oil dielectric testing – semiannually

 Bushing inspection – annually

Visual: Transformer Cutaway Drawing

Slide 10: Switchgear Upkeep

Saudi Adaptation & IEEE Std C37.20.2:

 Outdoor GIS must have dust/weather sealing

 Visual and functional inspections quarterly

Visual: Exploded View Diagram

Slide 11: Motor Maintenance


Vibration Analysis (ISO 10816, IEEE Std 112):

 Check radial vibration limits

 Balance rotating parts

Visual: Spectrum Analysis Graph

Slide 12: Cable Management

Desert Practices (IEC 60502-1 & IEEE 400):

 UV-resistant sleeving

 Secure cable tray with thermal allowance

Visual: Cable Tray Layout

Slide 13: NEMA Ratings

Selection Guide (IEEE Std 45, NEMA 250):

 Outdoor in Riyadh/Jeddah: NEMA 4X

 Dusty indoor: NEMA 12

Visual: NEMA Rating Chart

Slide 14: Spare Parts Strategy

Critical Stock (IEEE 493):

 Circuit breakers – maintain 6-month inventory

 Replace aging relays (IEC 60255-1)

Visual: Warehouse Layout

Slide 15: CMMS Implementation

Saudi Case Study:

 SAP implementation reduced unplanned downtime by 31%

 Based on IEEE 3006.2 recommendations for reliability tracking


Visual: Software Screenshot

Slide 16: Cost-Benefit Analysis

Maintenance Economics (IEEE Std 3007.3):

 Preventive cost: 85 SAR/hour

 Reactive cost: 2,300 SAR/hour

Visual: ROI Calculation Table

Slide 17: Safety Lockout

Procedure (IEEE 1584 & SEC Safety Manual):

 Dual verification required

 Lock-tag-try protocol

Visual: Lockout Device Photo

Slide 18: Assessment Slide

Question: What NEMA rating is required for Jeddah coastal plants?


Answer: NEMA 4X

Visual: Multiple Choice Slide

Slide 19: Key Takeaways

 Clean (IEEE 979)

 Lubricate (IEC 60947)

 Calibrate (IEEE C37.1 / IEC 62052-11)

 Thermograph & Document (IEEE 980)

Visual: Maintenance Cycle Diagram

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