F500 UNDERCOUNTER DISHWASHER/GLASS
DISHWASHER
INSTALLATION AND OPERATION INSTRUCTIONS
HOBART FOOD EQUIPMENT CO., LTD
Start series No.: 2116020001
DSN: FE-14-01
Version: V1.0 2016.01
PN: 08-000221-00001
CONTENTS
1. IMPORTANT NOTES.......................................................... 4
2. TRANSPORTATION, STORAGE AND INSTALLATIONS....... 6
2.1 Transportation and storage.................................................................6
2.2 Location..........................................................................................6
2.3 Electrical connection.........................................................................6
2.4 Water connection..............................................................................7
2.5 Drain connection..............................................................................7
2.6 External dispenser connection............................................................7
2.7 There-phase to one-phase..................................................................9
3. CONTROLS................................................................. 10
4. OPERATION................................................................ 11
4.1 Preparation....................................................................................11
4.2 Run..............................................................................................12
5. SWITCH-OFF, CLEANING THE MACHINE..........13
5.1 Switch-off......................................................................................13
5.2 Cleaning (daily)..............................................................................13
5.3 Cleaning (weekly)...........................................................................13
5.4 Descaling(monthly).........................................................................13
8. TROUBLESHOOTING GUIDE........................................ 15
8.1 Poor wash result.............................................................................15
8.2 Malfunctions..................................................................................15
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F500 Undercounter Disher/Glass Dishwasher Installation and Instructions
1. IMPORTANT NOTES
–– Read the detailed operating instructions and safety notes before first use.
Intended use
–– This machine is exclusively to be used to wash ware such as plates, cups, glasses, cutlery, trays etc.
–– DO NOT use for washing electrically heated cooking and heat conservation appliances, or parts made of wood.
–– This machine is a technical device for commercial use and is not intended for household usage.
–– This machine can only be used for washing tableware of machine washable , tableware to be cleaned must be
placed in proper rack.
–– DO NOT wash plastic tableware, unless they are heat and detergent resistant.
Safety
The “Attention” symbol is shown beside instructions that are essential for the safe operation of the machine.
Please read these passages thoroughly.
–– The operators should be trained about the machine operation and safety notice before use.
–– This machine must be connected to the independent switch with earth leakage circuit breaker (main switch).
–– In the event of danger or failure, must immediately switch off the machine power switch and the main switch.
–– If fault occurs for unknown reason, the machine should be turned off, and can only be restarted after root cause of
the fault having been solved.
–– Please regularly test leakage protector by pushing the testing button of the leakage protector.
–– Keep children away from this machine.
–– Please turn off the water valve and the main switch when complete the work.
–– Please do not open the machine door during washing to prevent hot water spills.
–– The machine can be used by one person only, does not allow two or more people operate at the same time.
–– Please keep the random file for reference at any time.
Responsibility
–– The company will not accept liability for any damage caused by failure to use the dish-washing machine in
accordance with the intended use.
–– Installations and repairs carried out by non-authorized technicians or using non-genuine spare parts, and any tech-
nical alterations to the machine not approved by the manufacturer will invalidate the manufacturer’s warranty and
product liability.
Detergent product (detergent, rinse aid, descaler, etc.)
–– When using chemicals, adhere to the safety notes and recommended dosages printed on the packaging.
–– Wear protective equipment (gloves, safety goggles, protective clothing) when handling chemicals.
–– Only use commercial detergent and rinse aid. Such products are marked accordingly.
–– Do not mix different detergent products as this could result in crystallisation and consequently cause ir-reparable
damage to the detergent dosing device.
–– Do not use any foaming products, e.g. manual wash-up detergent. These products must not enter the dishwashing
machine, even through pre-washing of the dishes.
–– To avoid unpleasant smell, only chlorine-free detergent should be used
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Machine noise level
–– The machine noise level is ≤70 dB (A).
Using environment
–– The minimum requirement for all electrical equipment is correct operation between air temperature of +5℃ and
+40℃ .The electrical equipment shall be capable of operating correctly when the relative humidity does not exceed
50% at a maximum temperatrue of +40℃ .
–– Electrical equipment shall be capable of operating correctly at altitudes lower than 1000m above mean sea level.
–– The equipment can not used in the potential explosive / frozen environment.
Power parameter
–– This machine suitable for power connection:
380 V/50 Hz/3N~ or ~220 V/50 Hz/1N~, Detailed see machine nameplate.
Unpacking
–– Immediately after unpacking, check for possible shipping damage. If the dishwasher is found to be damaged, save
the package materials and contact the carrier within 15 days of delivery. Please take out parts of scene installation,
manuals and maintenance card. Please fill out necessary information carefully.
Other
–– The local supply water quality has a major impact on the wash and rinse result. A high content of minerals which
are dissolved in the water during the drying process may become visible in the form of spots and streaks.
–– Authorised service personnel can determine the content of minerals by measuring the electrical conductivity. Values
of less than 80 Microsiemens/cm indicate a low content of minerals. Higher contents need to be reduced below the
critical level by demineralising the water using specific demineralisation cartridges or a reverse osmosis system.
–– Before washing new glasses the first time with a commercial glass washer, intensive basic cleaning is mandatory to
reduce the greasy film which is on most glasses for protection during production. If not, water drainage is impaired
and streaks and spots may remain on glasses.
–– We recommend carrying out the basic cleaning manually in a sink using brush for cleaning with higher chemical
concentration of detergent, and the detergent must be cleaned before putting into dishwasher.
–– Please contact your local authorized maintenance personnel if needed.
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F500 Undercounter Disher/Glass Dishwasher Installation and Instructions
2. TRANSPORTATION, STORAGE AND INSTALLATIONS
Must be carried out by HOBART authorized technician.
2.1 Transportation and storage
Forklift must be used during transportation and storage instead of
vertical loading, pay attention to upturn and prevention of break,
moisture and load. (See the marks on the package).
2.2 Location
–– Rear wall clearance not required.
–– Rotary anchor bolt to level the machine (reconfirm by
levelling instrument), and then locking fix nut.
–– Ensure the machine weight evenly distributed to all the
anchor.
2.3 Electrical connection
Must be carried out by an authorized technician according to the local
and national codes. A cut-off device shall be provided to connect the
supply cord (main switch). The leakage current limit is not greater
than 30 mA, see details on machine nameplate.
–– The power supply must be consistent with the data on the rating
plate.
–– Fuse protection and cable cross section shall be executed
accordingly.
–– The supply cord must be connected via a cut-out device (main
switch (contact separation≥3mm) or accessible plug device).
–– In accordance with EN 60 335 , the device must be connected to
equipotential bonding.
–– The connection screw ( ) is located beside the cable inlet.
–– For various equipments. means the connected equipment or
make all the parts of the equipment or system to achieve the same
equipotential bonding.that’s not necessarily ground potential.such
as local electrical connection.(GB/T 5465.2)
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2.4 Water connection
Must be carried out by an authorized technician according to the
national and local codes.
A The machine must be operated with potable water. For water with
an extremely high mineral content an external demineralisation is
strongly recommended.
The water hardness should be ≤0.5mmol/L.Or else, may affect the
warranty set out in the standard conditions of sale.
–– Water temperature: 10 - 60°C.
–– Water hardness: max. 3.75°Clark(=0.5 mmol/l)
–– Line flow pressure:
Line flow pressure: 50kPa - 600 kPa, > 6 bar: pressure reducer
valve necessary.
–– Connect the union nut “A” (3/4”) of the water supply hose to the
site shut off valve.
–– Do not kink or cut the supply hose. If an extended supply hose is
required, use one of the same specifications as the original.
2.5 Drain connection
–– Ensure gravity drain.
–– For these machine types, a floor drain is mandatory as the drain
hose exits the machine at approx. 60 mm above floor level.
60 mm
Otherwise, residual water may remain in the tank and hose.
–– Do not kink drain hose.
2.6 External dispenser connection
This machine is not configured detergent pump and rinse aid pump,need
external dispenser. Must be carried out by an authorized technician
according to the national and local codes.
–– Keep emptying tank and booster.
B –– Keep main switch off or power plug pulled out.
DISPENSER CONNECTION
–– Open the hole “B” on the back for assemble suction hose.
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F500 Undercounter Disher/Glass Dishwasher Installation and Instructions
–– Disassemble backside cover.
–– Disassemble front cover.
–– Assemble detergent suction hose with connector “C”.
–– Do not kink suction suction hose.
–– Assemble rinse aid suction hose with conector“D”.
–– Do not kink suction suction hose.
Dispenser electrical connection
X50 –– Connect detergent signal line with terminal DPS;
–– Connect rinse aid signal line with terminal RPS;
L1 L1 L2 L3
1 2 F1 PE N
–– Assemble backside cover;
DPS2
RPS2
DPS1
RPS1
NN
–– Assemble front cover.
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2.7 There-phase to one-phase
Must be carried out by an authorized technician according to the local
and national codes.
–– Switch off main power supply, insulate all end of power wire
L2-L2 and L3-L3;
–– Remove wire L2-1K1/4 and L3-1K1/6;
–– Remove wire 1K1/3-1E1/2 and 1K1/5-1E1/3;
–– Remove all wire jumper of booster heater, and then, recover
1E1/N connection.
–– Keep record of the changes.
380/50/3/N/PE
–– There-phase connection drawing of booster heater.
220/50/1/N/PE
–– One-phase connection drawing of booster heater.
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F500 Undercounter Disher/Glass Dishwasher Installation and Instructions
3. CONTROLS
② ④ ③ ①
①Machine ON/STOP button Pushing this button switches the machine on.
The red LED ① lights up
– Lights up = Machine is filling and heating.
In case of operating error or faults, it is possible to switch-off the machine
immediately without the drain cycle, by pushing this button.
After switch off, the machine is not voltage free!
②Washing button Pushing this button machine washing,green LED ② flashing.
– Lights up = Machine stand by, it can start washing.
– Flashing = Machine washing/rinsing.
③Rinse temperature display Rinse temperature display.
④Wash temperature display Wash temperature display.
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4. OPERATION
4.1 Preparation
–– Check correct position of wash/rinse arms, strainer and overflow
pipe.
–– Open shut-off valve.
–– Switch on main switch or put the plug in.
–– Check level of detergent and rinse aid containers.
② ① Close door and push the ON/STOP button switches machine on.
–– Tank will be filled.
–– The button green LED ② flashes during fill and heating cycle.
–– Wait heating, this process can take several minutes.
–– Tank water temperature reached 60℃, machine ready to clean.
–– Place glasses and cups face downwards into the rack.
–– Remove any food debris before loading plates into rack.
–– Spray off greasy food leftovers.
If dishes are placed incorrectly, dishes may be not washed cleanly.
Total weight of dishes and rack should be less than 25kg, and should
be placed steadily in the direction of operation to prevent human body
from injury caused by falling.
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F500 Undercounter Disher/Glass Dishwasher Installation and Instructions
4.2 Run
–– Put rack into the machine and close the door.
–– Push washing button ②
② ①
–– Washing.
• Green LED light ② flashing, wash program runing.
• Green LED light ② lights up, wash program finished.
–– Open the door and take out rack.
–– Allow dishes to dry for 1 minute approx.
–– Watch your hand When you open the door of the machine.
–– Scalding and slipping hazzard. Heat insulating gloves and clothes
and non-slip shoes are required.
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5. SWITCH-OFF, CLEANING THE MACHINE
5.1 Switch-off
–– Push the ON/STOP switches machine off.
–– Switch off main switch or pull out power plug.
–– Close the water inlet valve.
–– Removed the overflow pipe, drain tank and clean machine.
5.2 Cleaning (daily)
To clean the machine do not use any chloric, acidic or abrasive
products and no metallic brushs.
Do not cleaning outside parts of tank by driving flow , expect
dismountable parts, for example, overflow pipe, strainer, wash arm
and rinse arm.
–– Switch - off.
–– Please clean machine everyday for good cleaning effect.
–– Open door, take out overflow pipe.
–– Empting tank and cleaning residue inside.
–– Rotate and take out strainer.
–– Cleaning inside machine, donot wash residue into the drain.
–– Cleaning overfolw pipe and strainer.
–– Put strainer into lock hook and totate locked.
–– Put overflow pipe into the center of strainer, and vertical
downward install into plac e.
5.3 Cleaning (weekly)
E –– Switch - off.
–– Loosen the screw“E”counterclockwise.
–– Disassemble the screw and rinse arm, put out wash arm.
–– Clean upper and lower rinse arm, upper and lower wash arm.
–– Recover components back into place.
–– Ensure the rinse arm and wash arm ratate freely.
5.4 Descaling(monthly)
–– If the water is hard and no water softerner is used in the system,
and there will be water scale in booster, tank and pipes.
–– The water can not meet the hygienic standard because of water
scale, impurity and greasy dirty, the heat elements will be
damaged.
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F500 Undercounter Disher/Glass Dishwasher Installation and Instructions
Damages to the machine or parts caused by scales is out of warranty.
In this case, the machine must be scaled off by professional person or
under his guide at regular intervals.
6. Frost prevention
This should be carried out by professional service personnel
In case of frost or longer operation pauses (e.g. for seasonal o
perations)
the machine must be completely drained.
–– Reset for operation according to section section 4.
7. Maintenance
–– In order to maintain the warranty, as well as a permanently safe,
efficient, and trouble-free operation of the machine, the required
maintenance must be carried out by authorized service technicians.
–– For this reason, we recommend the conclusion of an inspection and
maintenance contract which assures qualified support by specially
trained service technicians according to a time scheduled based on
the operating conditions.
–– For pumps, motors, power connector and other parts, you must
disconnect the power before repair.
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8. TROUBLESHOOTING GUIDE
8.1 Poor wash result
Type of failure Posible cause Remedy
Wash arms stiff (you should be able Take out wash arms and clean them thoroughly.
to turn them easily by hand). Check water outlet from machine to wash arms
is clear;.
Take out wash arm, remove cleaning cap and
Wash arm nozzles are clogged
rinse/wash arm thoroughly until soil is removed.
(visual check).
Replace correctly.
Dishes are not clean.
Rinse arm nozzles are clogged Remove rinse arms and decalcify them in
(possibly by scale deposit). separate container.
Detergent concentration is too low or Check setting of external detergent
too high. concentration.
Strainer soiled. Take out strainer, empty and clean it.
Rinse aid concentration too low. Increase concentration.
Dishes still greasy. 1.Detergent concentration too low: increase .
2.Check if detergent is appropriate. If not
choose a stronger one.
3.Drain soiled water and refill machine. Check
Dishes or glasses do not pre-scrapping procedure.
dry properly.
Rack is not suitable for type of Use appropriate racks to create a sloping
dishes. position which allows water to drain away from
cavities.
Dishes stay too long in the machine Take out dishes as soon as cycle is completed to
at the end of program. enable them to dry.
Rinse aid concentration too high. Reduce quantity .
Check water quality.
Obtain details from local water authority.
Recommended values:
Hard water or high mineral
Ideal degree of hardness is 3.75°Clark,
content.
0.5mmol/L.
Stripes and stains on Ideal conductivity value for glasses is max. 150
dishes or glasses. μS/cm and for dishes max. 400 μS/cm.
Use appropriate racks to create a sloping
Rack is not suitable for type of
position which allows water to drain away from
dishes.
cavities.
Insufficient rinse aid concentration
Increase quantity.
causes stains.
Glasses are totally or Surface of glasses is rough and This is not caused by a malfunction of the
partially cloudy. porous, this is called glass corrosion. machine. Replace with new glasses.
Use of inappropriate dish or Use appropriate racks.
Glass breakages.
glass racks.
8.2 Malfunctions
Type of malfunctions Posible cause Remedy
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F500 Undercounter Disher/Glass Dishwasher Installation and Instructions
Machine is connected to a“maximum Connect machine separately (call electrician).
power supply unit” which cuts out
the energy consumer at a given
point, or machine is interlocked with
Machine suddenly stops another energy consumer unit.
during wash program. Blown site fuse. Check site fuses.
Temperature sensor failure of booster or Contact after-sales service.
tank.
Pressure switch failure of booster or tank. Contact after-sales service.
Machine uneven. Switch off, drain tank, adjust machine the levels,
Machine keep water.
restart machine.
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