Install Enclosure
Install Enclosure
Install Enclosure
Enclosure 6160 AC
Contents
Introduction
Target Group
Prerequisites
Documents
Tools
Conditions
System Overview
Enclosure Overview
Cable Inlets
Installation Materials
Overview of Power Cable Routing
Work Process for Installing the Enclosure
Unpack and Check the Equipment
Unpack and Check the Equipment
Move the Enclosure into Position
Use a Pallet Truck to Move the Enclosure
Use a Hand Truck to Move the Enclosure
Use a Lifting Device to Move the Enclosure
Install the Enclosure
Prepare the Drilling Template
Prepare the Ground or Floor Before Fastening the Base Frame
Install a 4-Inch Base Frame to Ground or Floor
Install a 12-Inch Base Frame to Ground or Floor
Install the Enclosure to a Base Frame
Install the Enclosure on an Adapter Frame
Install 19-Inch Equipment
Install L-Support Brackets
Switch Place on 19-Inch Unit Brackets (Optional)
Install 19-Inch Unit to Rack
Install Dummy Plate to Rack
Instructions for 19-Inch Units
Ground the Enclosure
Connect the Grounding Cable
Install Conduits (General Instructions)
Install Conduits for External Cables
Connect Incoming Power
Switch Off External Power Supply
Remove the AC Power Cable Cover, Version 2
Remove the AC Input Cover
Strip the AC Power Cables
Route the AC Power Cables
Connect Incoming AC Power Cable, Split-Phase
Connect Incoming AC Power Cable, Single-Phase
Connect Incoming AC Power Cable, Three-Phase
Insulate Connector Screws Using Shrink Tubes
Strap the AC Power Cables
Install the AC Input Cover
Install the AC Power Cable Cover, Version 2
Remove Covers on Power Rack
Remove Covers on Power Rack
Install Rectifiers
Allocation of Rectifiers
Remove Rectifier Bracket
Install Rectifiers
Install PSU 48 13 (Optional)
PSU 48 13 Overview
Install a Mounting Bracket for Parallel Installation (Optional)
Remove Covers on Unit
Install Fuse on the Unit
Install Fuse on the Units in Parallel Installation (Optional)
Connect Power Cables to the Unit
Connect Power Cables to Units in Parallel Installation (Optional)
Connect Current Sharing Cables to Units in Parallel Installation 3x2 kW (Optional)
Connect Current Sharing Cables to Units in Parallel Installation 1x6 kW (Optional)
Connect External Power Cables to the Unit
Connect External Power Cables to Units in Parallel Installation 3x2 kW (Optional)
Connect External Power Cables to Units in Parallel Installation 1x6 kW (Optional)
Connect Alarm Cables to the Unit
Connect Alarm Cables Between Multiple Units (Optional)
Install Covers on Unit
Connect Alarm Cables to the Alarm Interface on the Power Rack
Connect Power Distribution Cables to the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Switch on Power on the Unit
Cables for PSU 48 13
Install PDU 02 03 (Optional)
Overview
Remove Covers on Unit
Connect Power Cables with Single Lug to the Unit
Connect Power Cables with Dual Lug to the Unit
Connect –48 V External Power Cables to the Unit
Connect –58 V External Power Cables to the Unit
Connect Alarm Cables to the Unit
Connect Alarm Cables Between Multiple Units (Optional)
Install Covers on Unit
Connect Alarm Cables to the Alarm Interface on the Power Rack
Connect Power Distribution Cables to the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Switch on Power on the Unit
Cables for PDU 02 03
Install Voltage Booster 6640 (Optional)
Voltage Booster 6640 Overview
Install 19-Inch Unit to Rack
Install a Circuit Breaker
Install a DC/DC Converter
Connect Input Power Cables to the Unit
Connect Output Power Cables to the Unit
Set DIP Switches and Connect Communication Cables to Controller 6610 (Option 1)
Set DIP Switches and Connect Communication Cables to SHU 02 01 (Option 2)
Connect Alarm Cables to the Unit (Option 3)
Connect Alarm Cables to the Alarm Interface on the Power Rack
Connect Power Cables to the Power Rack
Switch on Power of Enclosure and Site
Switch on Power on the Unit
Check Status of Optical Indicators
Cables for Voltage Booster 6640
Install 1U Compact DCDU (Optional)
Compact DCDU Overview
Connect Power Cables to the Power Rack
Connect Power Cables to the Compact DCDU
Connect DC Load Cables to the Compact DCDU
Connect Alarm Cables, Single Compact DCDU Configuration
Connect Alarm Cables, Multiple Compact DCDU Configuration
Route the DC Load Cables from the Compact DCDU
Check Status of Optical Indicators
Cables for 1U Compact DCDU
Install 1U DCDU (Optional)
Remove Covers on Unit
Connect Power Cables to DCDU
Connect Alarm Cables to DCDU
Connect Power Distribution Cables to the Power Rack
Connect Alarm Cables to the Alarm Interface on the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Cables for 1U DCDU
Install 5U DCDU (Optional)
Remove Covers on Unit
Connect Power Cables to DCDU
Connect External Power Cables to DCDU
Connect the Preinstalled DC Alarm Cable
Connect SPD Alarm Cables to the Unit
Connect SPD Alarm Cables to the Alarm Interface on the Power Rack
Connect Power Distribution Cables to the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Cables for 5U DCDU
Install DIN-Rail Mounted Units (General Instructions)
Allocation of DIN-Rail Mounted Units
Install DIN-Rail Mounted Units
Install SHU 02 01
Connect Incoming Alarm Cable (General Instructions)
Connect Incoming Alarm Cable to SCU or Controller 6610 (One to Four Alarms)
Connect Incoming Alarm Cable to SAU and SCU or Controller 6610 (More than Four Alarms)
Install or Remove SCU or Controller 6610 Termination
Install or Remove OVP Termination
Connect External Communication Cable (Optional)
Connect External Communication Cable to the SCU (Optional)
Connect External Communication Cable to Controller 6610 (Optional)
Route and Strap the Cable
Install Service Outlet (Optional)
Install AC Service Outlet and RCB, Version 1
Install AC Service Outlet and RCB, Version 2
Install Smoke Detector (Optional)
Install the Smoke Detector to the Roof
Connect the Smoke Detector Power Cables to the Fuse Box
Connect Alarm Cables to the Alarm Interface on the Power Rack
Install Heaters (Optional)
Connect Cables to the Heater, Version 1
Connect Cables to the Heater, Version 2
Install the Heater, Version 1
Install the Heater, Version 2
Route the Cables to the Heater, Version 1
Route the Cables to the Heater, Version 2
Check the Status of the Heater
Install Internal Batteries (Optional)
Install Battery 6613 or Battery 6613U (Optional)
Install Battery 6612 or Battery 6612U (Optional)
Install Battery 6618
Connect External Battery Backup (Optional)
Install the Battery Interface (Optional)
Connect the Battery Interface to the Power Rack (Optional)
Connect Battery Power Cables
Install the Cover
Connect a Temperature Sensor
Connect Incoming Battery Alarm Cables
Connect Power Feeding Cables to External Equipment (Optional)
Route and Strap the Cable
Connections Between Enclosure 6160 and Enclosure B160 (Optional)
Connect a Temperature Sensor
Connect Temperature Sensor 1
Connect Temperature Sensor 2–4
Connect Climate Communication Cable
Connect Internal Climate Communication Cable to Controller 6610 (Option 1)
Connect Internal Climate Communication Cable to SHU 02 01 (Option 2)
Connect External Climate Communication Cable to Controller 6610 (Option 1)
Connect External Climate Communication Cable to SHU 02 01 (Option 2)
Connect Binary Alarm Cables for Climate (Option 3)
Disconnect Binary Alarm Cables for Climate
Connect Internal Alarm Cables for Optional Units (General Instructions)
Alarm Connections
Connect DC Power Distribution Cables (General Instructions)
Remove Covers on Power Rack
Connect Power Distribution Cables to the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Route and Strap Power Cables for External Units
Route and Strap Power Cables for External Units (Example)
Install GNSS Receiver System
Install DC Circuit Breakers (General Instructions)
Remove Cover
Install DC Circuit Breakers
Remove DC Load Circuit Breakers (Optional)
Verify Enclosure Installation on Site
Power Up the Enclosure
Configure the SCU
Set up the Computer for SCU Maintenance Mode
Set the SCU in Maintenance Mode
Set a Static IP Address for Northbound Connection
Configure Alarm Ports for SCU and SAU
Change External Alarm Activation Through Web GUI
Configure VLAN Tagging
Set Battery Capacity
Configure Controller 6610
Configure the Power System
Access Power System Controller Using LCD Display
Set Date and Time in Power System Controller Using LCD Display
Option 1: Activate Temperature Sensors Using LCD Display
Option 2: Activate Temperature Sensors Using LCD Display
Set SNMP in Power System Controller Using WEB GUI
Configure the AC Generator Function Using WEB GUI (Optional)
Set Alarm State for Compact DCDU Using WEB GUI (Optional)
Perform Concluding Routines
Environment
References
1 Introduction
This document describes how to install Enclosure 6160 AC.
The enclosure is an outdoor AC/DC power system. It offers 19 units (19U) of configurable user space for 19-inch
equipment. It can also provide power to equipment located outside the cabinet. The enclosure can be mounted to a
base frame.
The enclosure is classified for ordinary persons and children likely to be present outside the enclosure. Therefore it is
mandatory to use a padlock or cylinder lock if the enclosure is in an unsecured area. The inside of the enclosure is
classified for “instructed persons” meaning installation and engineering personnel with knowledge and instructions of
how to work inside the enclosure.
2.1 Documents
Make sure that the following documents are read and understood:
– Personal Health and Safety Information
2.2 Tools
The tools listed in this section are only examples. Tools in different areas and regions can look different than those
listed here.
Depending on the installation and environment, different tools are required. It is important to do the following:
Wire stripper
Side cutters
Torque screwdriver
TORX® screwdriver
Lifting device
Ear protection
Eye protection
2.3 Conditions
The conditions in this section must be fulfilled before the work is started.
– A disconnect device, such as a mains switch or an external circuit breaker, must be installed and tested.
– The site material is installed and checked as specified in the relevant site material installation instruction.
3 System Overview
This section contains information on both mandatory and optional hardware units based on a fully equipped enclosure.
M
L
A
V
K
J
I N
O
B
H R
G
C F
X
T D E U Q P
R
Ge15511E
J
I N
H O
B
Y
G R
Z
W F
C
T D E U Q P
R
Ge25400D
The cable inlets and grounding bolts to be used depends on the configuration.
Ge16023B
Back
Cables to Cables to
19-Inch units SPDs or
external units
Distribution
circuit breakers
Front
Ge18529A
4 Work Process for Installing the Enclosure
This section provides an overview of the installation process of the enclosure.
Start
Unpack and
Check the Material
Connect Incoming
Power Cable
Install Rectifiers
(for AC Enclosure)
Install External
Battery Backup
Connect External
Cables
Connect DC Power
Distribution Cables
Verify Enclosure
Installation on Site
Configure SCU/
Controller 6610
Perform
Concluding Routines
Ge16357D
Steps
Ge7236C
2. Remove the straps from the box and unpack the enclosure.
3.
Check that the items delivered correspond to the packing
list.
er
k Ord
Wor
A
B
C
D
Ge7263C
Hazardou
s
Plastic
Metal
Paper
Ge8582C
6 Move the Enclosure into Position
A B C
Ge17583D
Caution!
The equipment is heavy. Lifting the equipment without the aid of a lifting device might cause injury.
Caution!
Tip risk!
Unsecured equipment can tip over if not secured properly, which might cause serious injury.
Secure products with a high center of gravity as soon as possible to avoid accidents.
The following methods are recommended depending on equipment availability and the distance to the installation
location:
Note: All the installation alternatives described in this section require at least two people.
Note: Make sure not to scratch or damage the surface of the cabinet. A damaged surface decreases the resistance to
external factors, such as weather and wind and can, for example, lead to rust formation. When moving the
cabinet, place a soft material under the cabinet to avoid damage.
1.
Move the pallet, using a pallet truck, close to the
installation location.
Do not place the enclosure with the door facing the hand
truck.
Ge20096A
3.
Carefully move the enclosure into position close to the
installation location.
Ge20097A
Steps
135°
Ge16284B
Ge16299B
3.
Close the door of the enclosure and lock it.
Ge16300A
Ge16306B
Ge16291A
6. T30
Install the top cover of the enclosure.
3 Nm
Ge16287C
7 Install the Enclosure
Ge17584A
Steps
Ge16273A
Ge16274A
3.
Pull the drilling template gently off the unfolded carton.
Ge16275A
7.2 Prepare the Ground or Floor Before Fastening the Base Frame
Prerequisites
Consider recommended minimum distances to provide adequate working space.
Steps
1. Check Customer Site Documentation for what material to install on. Check that the leveling of the concrete base is
made according to the specified tolerances.
2. Bring correct fasteners according to Customer Site Documentation. Recommended dimension of fasteners is M12 or
equivalent.
688
419 650
Front 115
546
Make sure that the drill holes are drilled at a 90° angle to
the bottom of the enclosure.
P009900C
5. Remove the dust and debris produced during drilling.
Ge16277A
Steps
Ge16278B
Ge16279B
2.
Place the base frame on the ground or on the floor. Align
the holes on the base frame with the bolts on the ground.
Ge16280A
12 Nm
Ge16281A
Steps
Ge19407A
2.
Place the base frame on the ground or on the floor. Align
the holes on the base frame with the bolts on the ground.
Ge19406A
Ge16283A
30 Nm
Rubber gasket
Ge16286A
1. Make sure that the adapter frame is properly installed to the first enclosure, closest to the floor.
2. Place the second enclosure onto the adapter frame located on top of the first enclosure. Align the sides of the first
enclosure with the sides of the second enclosure. Align the screw holes on the bottom of the second enclosure with
the screw holes on the adapter frame.
3.
Secure the second enclosure by tightening the screws on
19 mm
the bottom of the enclosure.
30 Nm
Rubber gasket
Ge16286A
8 Install 19-Inch Equipment
The 19-inch equipment are installed in the user space compartment of the enclosure.
Ge17589A
Steps
Ge18742B
Note: Pull the support bracket as far down as possible when tightening its screws, as fitting of equipment with
support bracket can be very tight.
The support brackets can also be installed upside down to make extra space between the units.
For 19-inch units having the grounding ear on the left-hand side it is recommended that it is moved to the right-hand
side, in order to make better place for the cables in the enclosure.
1.
Remove brackets on both sides.
PH 2
Ge18836A
PH 2
1.6 Nm
Ge18837A
Make sure that four screws and cage nuts are available to secure the unit on the rack.
1. Install cage nuts (on the front surface) for installing the
19-inch units.
x4
Ge6439A
2.
Insert and position the 19-inch unit in the rack. Tighten the
PH 2
screws on the rack.
Ge17378A
The dummy plates are used to improve the cooling efficiency of the climate system and required in all empty slots in the
19-inch rack.
1. Install cage nuts (on the front surface) for installing the
dummy plate.
x4
Ge6439A
2. PH2
Install the dummy plate. Tighten the screws on the rack.
3 Nm
4×
The dummy plates can be installed together with L-
support shelves or brackets if needed.
Ge26614A
Ge17586A
Do!
Products not connected to ground risk damage from overvoltage or overcurrent. Always ground products according
to instructions.
Note: Always connect the grounding cable before connecting any other cable.
The enclosure is equipped with METs on the sides and on the back of the enclosure. The enclosure grounding cable is
recommended to be a green/yellow cable with dimension 2 AWG (35 mm²), or a dimension that is according to local
regulations.
Only use copper cable lugs.
Steps
1. Remove the two screws and the cover plate from the
10 mm grounding point. Save the screws.
Ge16295A
2.
Make sure that the isolating plastic tape is fully removed
before connecting the grounding cable lug.
Ge16951A
Ge18573A
8.8 Nm
Ge16296A
6. Connect the other end of the grounding cable to the site grounding terminal.
10 Install Conduits (General Instructions)
The conduits for external cables are installed to the inlets of the enclosure.
Ge17585A
Ge16289A
Ge16290A
4.
Connect the inner nesting to the hose.
Inner nesting
Sealing kit
Octagon nut
Hose
Ge16292A
Cable Gland
Hose
Ge16293A
Cable Gland
Hose
Ge16294A
Ge21559A
8. Make sure that the conduits are properly installed to the enclosure to prevent water from leaking into the enclosure.
a. Sealing
Apply sealing compound between the conduit and the
Compound outer wall of the enclosure as a preventive measure.
Ge27053A
Ge27055A
11 Connect Incoming Power
The AC power cable is connected to the circuit breaker configuration on the left-hand side wall as described in this
section. Depending on the chosen AC power configuration, circuit breakers, SPDs and bus bars may need to be installed
or moved.
All screws need to re-tightened for correct torque, as described in this section.
For Enclosure 6160 AC version 2, the configuration will by default come prepared for spit-phase AC power.
AC SPD
AC Input Terminal
AC Circuit Breakers
Ge17587C
Steps
1. Remove the power cable cover.
T30
Ge25790A
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
1. Strip the cable sheath of the power cable to an appropriate length, using cable shield cutters. For safety reasons, the
wire for protective grounding connections must be significantly longer than the other wires.
2. Strip the power cable conductors to an appropriate length, using a wire stripper.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
1.
Route the cables through the inlet and feed the cables
along the wall towards the AC input terminal.
Ge25791A
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
6 mm
3 Nm PE
12 mm or PH3
4 Nm L2
L1
1. Ge16297G
Connect the power
cables. The illustration shows an example.
Note: Do not switch on the circuit breakers before the installation is completed and the enclosure is ready to be
powered on.
2.
A H
B
C
D
E
F
Ge25511D
Make sure to double-check all screw torques. The illustration shows two examples.
Position Screw Tool and Cable Type and Size Cable Strip Torque
Dimension Length
D Terminal connection 2 Slotted 6 mm Open end 1 AWG – 2/0 AWG or 50–70 mm2 PE/N: 20 mm 3 Nm
Circuit breaker
E PH2 N/A N/A 3 Nm
connection 1
Power cable PH3 or HEX Open end 1 AWG – 2/0 AWG or 50–70 mm2
G(1) 15 mm 4 Nm
connector Socket 12 mm (applicable for 1 W and 2 W configuration)
HEX Socket 10
I SPD grounding 2 N/A N/A 3 Nm
mm
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
1. Connect the power cables. The
Note: Do not switch on the circuit breakers before the installation is completed and the enclosure is ready to be
powered on.
Position Screw Tool and Cable Type and Size Cable Strip Torque
Dimension Length
D Terminal connection 2 Slotted 6 mm Open end 1 AWG – 2/0 AWG or 50–70 mm2 PE/N: 20 mm 3 Nm
Circuit breaker
E PH2 N/A N/A 3 Nm
connection 1
Power cable PH3 or HEX Open end 1 AWG – 2/0 AWG or 50–70 mm2
G(1) 15 mm 4 Nm
connector Socket 12 mm (applicable for 1 W and 2 W configuration)
HEX Socket 10
I SPD grounding 2 N/A N/A 3 Nm
mm
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
Note: Do not switch on the circuit breakers before the installation is completed and the enclosure is ready to be
powered on.
Position Screw Tool and Cable Type and Size Cable Strip Torque
Dimension Length
D Terminal connection 2 Slotted 6 mm Open end 1 AWG – 2/0 AWG or 50–70 mm2 PE/N: 20 mm 3 Nm
Position Screw Tool and Cable Type and Size Cable Strip Torque
Dimension Length
Circuit breaker
E PH2 N/A N/A 3 Nm
connection 1
Power cable PH3 or HEX Open end 1 AWG – 2/0 AWG or 50–70 mm2
G(1) 15 mm 4 Nm
connector Socket 12 mm (applicable for 1 W and 2 W configuration)
HEX Socket 10
I SPD grounding 2 N/A N/A 3 Nm
mm
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
Ge18838A
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
Cable Tie
Tool
1. Ge25792A
Strap the cables to the strapping points.
Steps
1. T30
Install the AC power cable cover.
3 Nm
Ge25793A
12 Remove Covers on Power Rack
The illustration shows the cover of the power rack.
1. Loosen the screws on the power rack cover and open it.
PH2
Ge27310A
2. Loosen the screws and remove the plastic cover from the
DC circuit breakers.
PH 2
Ge16957B
13 Install Rectifiers
The rectifiers are installed to available slot inside the power rack.
Ge17588A
1 2 3 4
5 6 7 8 9
Ge17659A
Steps
Ge28985A
2.
T30
Reinsert and tighten the screws.
6 Nm
Ge28986A
Ge615012
Ge615013
Ge615014
4.
Install dummies in positions that do not hold rectifiers.
Ge615014B
14 Install PSU 48 13 (Optional)
The PSU 48 13 is installed in the 19-inch user space of the enclosure.
It is recommended to install the unit in lower part of the user space close to the outlet of external cables.
It is recommended to read the entire installation procedure before starting the installation.If installing the unit in the
lower part of 19-inch user space, make sure to have the 2000 mm length cable so that all circuit breaker positions can
be reached for connection. The 1200 mm cables are sufficient if the unit is installed in the upper part.
Ge17593B
1–
1+
2–
2+
3–
3+
A B C D E F
G
H
Ge16943C
A B
D
F
A
C
E
G
Ge21352A
Steps
1. PH2
Remove the pre-installed brackets and install the larger
1.6 Nm brackets. The two units are placed on top of each other.
8×
8×
Ge21345A
14.3 Remove Covers on Unit
Steps
0.5 Nm
Ge17382A
Ge17383A
Steps
Ge21286A
2.
PH2
Install the plate with pre-installed fuses to both units.
1.6 Nm
Ge21354A
3. PH2
Install the large cover covering the fuse plate.
1.6 Nm
Ge21349A
12 Nm
If the unit is preinstalled in factory, verify that the cables
are properly connected to the unit.
–48 V DC
Ge17332A
2. PH2
Install the cover.
1.6 Nm
Ge28388A
Steps
1. Install the two copper bridges to connect the power input of the two units.
a. 13 mm
12 Nm
4×
Ge21346A
b. 13 mm
12 Nm
4×
Ge21347A
2. 13 mm
Connect the 0 V and the –48 V power distribution cables to
12 Nm 0 V DC the bolts on the left-hand side of the unit. The other ends
of the cables are connected to the DC distribution of the
enclosure or to site power.
–48 V DC
Ge21355A
3. PH2
Install the covers.
1.6 Nm
Ge21348A
Steps
1–
1+
2–
2+
3–
3+
Ge21615A
Steps
1.
Connect the current sharing cables to the ports according
1– to the table. The illustration shows an example.
1+
1–
1+
2–
2+
3–
3+
Ge21632A
5.0 Nm
3×
3×
Ge17333C
Steps
1.
PH2
Install the copper bridges to connect the power output of
12 Nm the two units.
6×
Ge21350A
2. 10 mm
Connect the 0 V and the –58 V external power distribution
–58 V DC 0 V DC
5 Nm cables to the bolts on the right-hand side of the unit. The
other end of the cable is connected to a power consuming
unit.
Make sure to use the correct screw length. The screws are
included in the installation kit.
3×
3×
Ge21356A
3. PH2
Install the covers.
1.6 Nm
Ge21351A
Steps
1. PH2
Install the copper bridges to connect the power output of
5 Nm the two units.
10×
10×
Ge21375B
2. 10 mm
Connect the 0 V and the –58 V external power distribution
–58 V DC 0 V DC
5 Nm cables to the bolts on the right-hand side of the unit. The
other end of the cable is connected to a power consuming
unit.
Make sure to use the correct screw length. The screws are
included in the installation kit.
Ge21376A
3. PH2
Install the covers.
1.6 Nm
Ge21377A
Ge17380A
The alarm connection is closed at no alarm and open when sending an alarm.
Steps
1.
Connect the alarm cables.
DC
SPD
DC
SPD
Ge19170A
14.16 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps
1. 2 mm
Connect the alarm cables to the digital input DI 1 (DC
0.15 Nm fault) and DI 2 (SPD fault) on the alarm interface IB2.
Connect the RTN cable to RTN.
Ge19291E
See Section Alarm Connections for detailed information on the alarm connections.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
1. Make sure that the DC circuit breakers are in position OFF.
Ge16376A
Note: Make sure to use only non-conductive tools when connecting the power cables.
0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.
Ge18741A
Note: Make sure to use only non-conductive tools when connecting the power cables.
4. Connect the other end of the power cable to the power consuming unit.
Cables to Cables to
19-Inch units SPDs or
external units
Distribution
circuit breakers
Front
2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.
14.19 Route and Strap Power Cables for 19-inch Units (Example)
Steps
1. Feed the cables from the power rack to the 19-inch unit.
DCDU
19-inch unit
Ge16954C
1.
Push down the button to power up each connected unit.
3
-58V
Ge17381A
Ge18519A
It is recommended to install the unit in lower part of the user space close to the outlet of external cables.
If installing the unit in the lower part of 19-inch user space, make sure to have the 2000 mm length cable so that all
circuit breaker positions can be reached for connection. The 1200 mm cables are sufficient if the unit is installed in the
upper part.
It is recommended to read the entire installation procedure before starting the installation.
Ge17593B
15.1 Overview
–48 V
×2
Ge18309A
If the unit is preinstalled in factory, verify that the cables are properly connected to the unit.
5 Nm
The other end of the cables is connected to the DC
distribution of the enclosure or to site power. Max 200 A
0V circuit breaker.
–48 V
Ge18310A
If the unit is preinstalled in factory, verify that the cables are properly connected to the unit.
1. For –48 V power distribution: Connect the 0 V and the –48 V cables to the fuse terminals. The other end of the cable
is connected to a power consuming unit.
a.
Remove the fuse from the fuse terminal by pushing
down the switch and pulling it out.
Ge18311A
Ge18312A
Ge18313A
Ge18314A
1. For –58 V external power distribution: Connect the 0 V and the –58 V cables to the terminal on the right-hand side
of the unit. The other end of the cable is connected to a power consuming unit.
a. Push in the black button while inserting the 0 V cable ,
then release the button.
Ge18315A
Ge18316A
Ge17380A
The alarm connection is closed at no alarm and open when sending an alarm.
Steps
1.
Connect the alarm cables.
DC
SPD
DC
SPD
Ge19170A
15.10 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps
1. 2 mm
Connect the alarm cables to the digital input DI 1 (DC
0.15 Nm fault) and DI 2 (SPD fault) on the alarm interface IB2.
Connect the RTN cable to RTN.
Ge19291E
See Section Alarm Connections for detailed information on the alarm connections.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
1. Make sure that the DC circuit breakers are in position OFF.
Ge16376A
Note: Make sure to use only non-conductive tools when connecting the power cables.
0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.
Ge18741A
Note: Make sure to use only non-conductive tools when connecting the power cables.
4. Connect the other end of the power cable to the power consuming unit.
Cables to Cables to
19-Inch units SPDs or
external units
Distribution
circuit breakers
Front
2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.
15.13 Route and Strap Power Cables for 19-inch Units (Example)
Steps
1. Feed the cables from the power rack to the 19-inch unit.
DCDU
19-inch unit
Ge16954C
1.
Push down the button to power up each connected unit.
3
-58V
Ge17381A
Ge18523A
– The power cables RPM15009/L and RPM15010/L from Voltage Booster 6640 to a DC distribution circuit breaker
in the power rack with a maximum of 300 A.
– The alarm cable from the right side of the power to the alarm interface.
– The RJ45 communication cable from the right side of the power to the communication interface.
It is recommended to install the unit in lower part of the user space close to the outlet of external cables.
Ge17593B
– Alarm cable set, including one short and two long alarm cables.
– Screw set for installing Voltage Booster 6640 and the cover plate of circuit breakers
OUT1
OUT2
OUT3
OUT1
B C A
D H I
E G
Ge23902A
OUT1
B C A
D H I
E G
Ge25718A
Ge25219A
Ge25220A
Ge25711A
Make sure that four screws and cage nuts are available to secure the unit on the rack.
1. Install cage nuts (on the front surface) for installing the
19-inch units.
x4
Ge6439A
2.
Insert and position the 19-inch unit in the rack. Tighten the
PH 2
screws on the rack.
Ge17378A
OUT1
OUT2
OUT3
Ge23907A
PH2
Ge25713A
Ge23908A
Ge25461A
OUT1
OUT2
OUT3
Ge23909A
PH2
0.6 Nm
Ge25714A
Steps
Ge23910A
2.
Install a dummy if there is no DC/DC converter to keep the
slot clean from dirt and other foreign objects.
Ge23911A
Ge23912A
OUT1
OUT2
0V
OUT3
Ge23914A
unit.
OUT2
0V
OUT3
3×
3×
Ge23915B
16.7 Set DIP Switches and Connect Communication Cables to Controller 6610
(Option 1)
There are three available options when connecting communication and alarm cables. This section is applicable when
Voltage Booster 6640 is connected to Controller 6610.
Steps
1.
Set the DIP switches on each voltage booster. It is
OFF ON
recommended to set the address of each unit
4
1 2 3
Voltage Booster 7 corresponding to its position. The maximum number of
units is limited by the rack or enclosure.
4
2 3
Voltage Booster 6
1
The illustration shows an example of multiple power
4
3
Voltage Booster 5
configuration. The maximum supported number of units is
2
1
seven, but the actual number may be less in a specific rack
4
3
Voltage Booster 4 or enclosure.
1 2
3 4
Voltage Booster 3
1 2
3 4
Voltage Booster 2
2
1
2 3 4
Voltage Booster 1
1
Ge24328A
Ge25237A
Ge24321A
Ge24331A
16.8 Set DIP Switches and Connect Communication Cables to SHU 02 01
(Option 2)
There are three available options when connecting communication and alarm cables. This section is applicable when
Voltage Booster 6640 is connected to SHU 02 01.
Steps
Voltage Booster 6
1
Voltage Booster 5
configuration. The maximum supported number of units is
2
1
Voltage Booster 3
1 2
3 4
Voltage Booster 2
2
1
2 3 4
Voltage Booster 1
1
Ge24328A
Ge28401A
3.
Connect one end of the communication cable to the port
marked A8 on SHU 02 01.
01
SHU 02
B
7 8
5 6
A 4
2 3
1
Ge28315A
Ge28402A
Steps
1.
Insert one end of the short alarm cable to the unit.
Ge24320A
To DI alarm
termianls
Ge25221A
Ge25222A
b.
Connect one end of the long alarm cables to the short
alarm cable, connect the other end of long alarm cables
To DI alarm
termianls
to DI alarm terminals, respectively. See label on the
cable on how to connect the cables to DI alarm
terminals.
To DI alarm
termianls
Ge25223A
16.10 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps
1. 2 mm
Connect the alarm cables to the digital input DI 1 (PSU
0.15 Nm fault) and DI 2 (SPD fault) on the alarm interface IB2.
Connect the RTN cable to RTN.
Ge19291E
See Section Alarm Connections for detailed information on the alarm connections.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
1. Install a 3-pole circuit breaker. Make sure that the DC circuit breakers are in position OFF.
2.
10 mm
4.9 Nm 0V
–48 V
Ge25463A
b. Insert one conversion plate into the −48 V terminals. Connect the negative (−) cable to the −48 V connector.
The illustration shows an example. Take in consideration if the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting the cable.
Note: Make sure to use only non-conductive tools when connecting the power cables.
OUT1
OUT2
OUT3
Ge24322A
1. Check the optical indicators on the unit. Make sure that the operational indicator is lit green, the fault indicator is off,
and that no alarms are issued.
Ge24807A
Ge18525A
17 Install 1U Compact DCDU (Optional)
The DCDU unit is installed in the 19-inch user space of the enclosure. A maximum of two units can be installed. The
following cables are used:
– The power cables RPM15009/L and RPM15010/L from the back of the DCDU to a DC distribution circuit breaker
in the power rack with a maximum of 200 A.
– The alarm cable from the back of the DCDU to the alarm interface.
C
B
A
E
D
F
Ge27059A
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.
Ge18741A
Note: Make sure to use only non-conductive tools when connecting the power cables.
3. Connect the other end of the power cable to the power consuming unit.
1. Connect the power cables from the enclosure power rack to the connector on the back of the Compact DCDU.
a. Open the plastic cover on the back of the Compact DCDU.
0V –48 V
Ge23880A
17.4 Connect DC Load Cables to the Compact DCDU
Steps
Ge19062A
Steps
NC C NC C
CB SPD
Ge23881A
2. 2 mm
Connect the other end of the alarm cables to the digital
0.15 Nm inputs on alarm interface IB2 and the RTN cable to RTN
interface, see table.
Steps
NC C NC C
CB SPD
Alarm
DCDU 1
NC C NC C
CB SPD
Ge24854B
2. 2 mm
Connect the other end of the alarm cables to the digital
0.15 Nm inputs on alarm interface IB2 and the RTN cable to RTN
interface, see table.
Ge24359A
1. Check the optical indicators on the unit. Make sure that the
operational indicator is lit green, the fault indicator is off,
and that no alarms are issued.
Power
Ge19063A
Trip
Ge19064A
3. If the red LED indicator is on, the fault indicator has been triggered either by the CB alarm or the internal SPD alarm.
a. Check whether all CBs are pushed in and connected correctly. If not, the fault indicator is triggered by the CB
alarm. Push in and connect all the CBs correctly.
b. If all CBs are pushed in and connected correctly, the fault indicator is triggered by the internal SPD alarm.
Replace the compact DCDU.
Ge17593B
1. 10 mm or PH3
Connect the internal power distribution cable to the bolts
2 Nm on the left-hand side of the unit. The other end of the cable
is connected to the DCDU of the enclosure.
Ge17334B
2 mm
Ge17335A
18.3 Connect Alarm Cables to DCDU
Steps
CB-ALM
If the unit is preinstalled in factory, verify that the cables
are properly connected to the unit.
NC C NO
Ge17386A
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V
the cable.
Ge16376A
Note: Make sure to use only non-conductive tools when connecting the power cables.
3.
To connect a 200 A DC power cable, connect the power
10 mm
cables and tighten the nuts according to the illustration.
0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.
Ge18741A
Note: Make sure to use only non-conductive tools when connecting the power cables.
4. Connect the other end of the power cable to the power consuming unit.
18.5 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps
1. 2 mm
Connect the alarm cable to the digital input DI 3 on the
0.15 Nm alarm interface IB2 and the RTN cable to RTN.
Ge19291E
Cables to Cables to
19-Inch units SPDs or
external units
Distribution
circuit breakers
Front
2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.
18.7 Route and Strap Power Cables for 19-inch Units (Example)
Steps
1. Feed the cables from the power rack to the 19-inch unit.
DCDU
19-inch unit
Ge16954C
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 7
CB 8
CB 9
LLDV2 LLDV1 BLVD
Expansion DCDU
Ge15904A
Ge18519A
19 Install 5U DCDU (Optional)
DCDU expansion units are installed in the 19-inch user space of the enclosure.
Ge17593B
Ge18744A
1. Connect the positive (+) power cable to the 0 V connector and connect the negative (-) power cable to the -48 V
connector. Tighten the screws.
1.
Connect the ends of the DC load alarm cable marked
LOADAL. The LOADAL cable is preinstalled on the left wall
of the enclosure.
Ge19295A
19.6 Connect SPD Alarm Cables to the Alarm Interface on the Power Rack
Steps
1. 2 mm
Connect the SPD alarm cable to the digital input DI 4 on
0.15 Nm the alarm interface IB2 and the RTN cable to RTN.
Ge19291E
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
2.
To connect a 100 A DC power cable, connect the power
10 mm
cables and tighten the nuts according to the illustration.
Ge16376A
Note: Make sure to use only non-conductive tools when connecting the power cables.
0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.
Ge18741A
Note: Make sure to use only non-conductive tools when connecting the power cables.
4. Connect the other end of the power cable to the power consuming unit.
Cables to Cables to
19-Inch units SPDs or
external units
Distribution
circuit breakers
Front
2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.
19.9 Route and Strap Power Cables for 19-inch Units (Example)
Steps
1. Feed the cables from the power rack to the 19-inch unit.
DCDU
19-inch unit
Ge16954C
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 7
CB 8
CB 9
LLDV2 LLDV1 BLVD
Expansion DCDU
Ge15904A
Ge18524A
Ge18519A
20 Install DIN-Rail Mounted Units (General Instructions)
The illustration shows where the DIN-rail mounted units are recommended to be installed in the enclosure.
1. If an end-stopper is installed on the DIN-rail, adjust its position on the rail for the new unit.
2.
Snap the unit in place on the DIN-rail.
Ge13517A
Steps
1. Unpack the SHU and verify that it is not damaged and that the identity corresponds to the work order.
Ge23195A
3.
Position the SHU in the holder and snap the SHU in place.
Ge28312A
Steps
Ge28314A
r 6610
USB Controlle TN
SAU B
A
2
SERIAL
EC
1
SERIAL
EX T ALARM
-48V
Ge28294A
This section is applicable when Voltage Booster 6640 is connected to SHU 02 01.
Steps
1.
If multiple voltage boosters are installed, interconnect the
communication cables.
Ge28401A
B
7 8
5 6
A 4
2 3
1
Ge28315A
Ge28402A
21 Connect Incoming Alarm Cable (General Instructions)
Alarm cables coming from outside the enclosure can be connected through an alarm OVP to the SCU or Controller 6610
of the enclosure, as shown in A, supporting up to 4 alarms. An SAU can also be part of the alarm handling
configuration, as shown in B, supporting up to 32 alarms.
The SCU or Controller 6610 ports are preconfigured for battery enclosures.
A B
SCU or
SCU or Controller
Controller 6610
6610
SAU
OVP
OVP
Ge17057E
21.1 Connect Incoming Alarm Cable to SCU or Controller 6610 (One to Four
Alarms)
Steps
Ge12300A
2.
Make sure that the SCU or Controller 6610 is properly
installed.
4. Strip the cable. Leave some of the cable shield for grounding.
Ge13518A
8.
Route and strap the cables as indicated in the illustration.
SCU or
Controller
6610
OVP
Ge16938C
21.2 Connect Incoming Alarm Cable to SAU and SCU or Controller 6610 (More
than Four Alarms)
Steps
Ge12300A
2. Make sure that the SAU and the SCU or Controller 6610 are
properly installed.
Ge25141A
Ge13518A
9.
If a diesel generator is used, connect the alarm cable from
the OVP to an available SAU port.
Ge25171A
10. Connect a micro USB cable from the SAU to the SAU port
on the SCU or Controller 6610.
SCU or
Controller
6610
SAU
OVP
Ge16937C
Note: This is applicable for BFM 107 220/1 R5 or higher for Enclosure 6160 and for BFM 107 230/1 R5 or higher for
Enclosure 6360 AC.
Steps
1.
Install the termination.
EXT A
LARM
Ge19201A
EXT A
LARM
Ge19202A
Steps
2.
Remove the termination
Ge19200A
22 Connect External Communication Cable (Optional)
1.
r 6610
Controlle
SAU TN B
TN A
2
SERIAL
EC
1
M SERIAL
EXT ALAR
-48V
Ge24371A
2. Route the cable along the inside wall of the enclosure towards applicable unit or connector. Be careful with the cable
and make sure not to bend it too much.
3. Strap the cable using cable ties to suitable strapping points inside the enclosures.
23 Install Service Outlet (Optional)
The service outlet is located on the inside wall of the enclosure.
Ge27144A
Figure 23 Version 2
Figure 24 Version 1
3 Nm
Ge19215A
2.
Connect the cables to the circuit breakers located beside
PH 2
the outlet and to the ground connector.
PE
N
L
3 Nm
Ge19216A
3 Nm
Ge19218A
– Europe
– United Kingdom
Steps
2.
Remove the cover of the service outlet.
10 mm
Ge27149A
3. Cable Tie
Make sure that the L cable is already connected between
Tool the residual circuit breaker and the L2 slot of the AC SPD.
Route and strap the cables.
Ge27154A
Ge27178B
5. PH1
Connect the neutral N cable (min. AWG 12) to the interface
1.2 Nm on the terminal.
Ge27152B
Connecting a grounding cable to the service outlet is optional (Step 6 to Step 10). The grounding cable must be
purchased locally.
Ø 2.5~4 mm
Ø 4 mm
6. Loosen the socket of the service outlet. Pull out the socket
PH2
so that there is access to the grounding connection.
Ge28470A
7. PH3
Connect the grounding cable to the service outlet.
1.2 Nm
Ge28471A
8. PH2
Reinstall the socket. Tighten the screws.
0.5 Nm
Ge28472A
9. Cable Tie
Route and strap the grounding cable.
Tool
Ge28473B
10.
10 mm
Connect the grounding cable to the grounding bar.
3.0 Nm
Ge28474A
11. 10 mm
Install the service outlet cover.
3 Nm
Ge27150A
12. Install the cover over the AC input terminal, the AC SPDs,
and the AC circuit breakers.
13. T30
Install the cable cover.
3 Nm
Ge25793A
14.
Follow the procedures for the return and disposal of
replacement parts, and the disposal of packing.
Information about how to handle faulty equipment is
described in Handling Faulty Equipment.
24 Install Smoke Detector (Optional)
The smoke detector is located on the inside roof of the enclosure.
24.2 Connect the Smoke Detector Power Cables to the Fuse Box
The smoke detector cables are preinstalled to the unit and need to be connected to the enclosure.
Steps
Ge19290B
24.3 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps
1.
2 mm
Connect the alarm cables to the digital input DI 5 on the
0.15 Nm alarm interface IB2 and the RTN cable to RTN.
Ge19291E
25 Install Heaters (Optional)
The enclosure can be equipped with a heater kit, which contains of two heaters. The heaters are installed on the inside
of the door.
The heaters monitor the air temperature in the enclosure - based on the temperature they start or stop working.
If the temperature is below 0±3°C, the heaters start and are in "heating mode". If the temperature is higher than
15±3°C, the heaters stops within 30 seconds.
Steps
Ge18162C
2. 2 mm
Connect the power cable to the heater. The other end of
1.2 Nm the cable is connected to the fuse box.
Ge18163C
Steps
2
Ge26245A
b.
Connect the alarm cable
Ge26246A
c. PH1
Connect the power cable.
0.5 Nm
Ge26247A
1. 16 mm
Install the heater.
3 Nm
Ge18161B
1.
16 mm
Install the right heater.
3 Nm
Ge26248A
2. 16 mm
Install the left heater.
3 Nm
Ge26249A
3. Cable Tie
Strap the cables.
Tool
Ge26250A
1.
Check the status of the heater by checking the optical
indicators.
This section describes how to install lithium-ion battery unit Battery 6613 or Battery 6613U inside the 19-inch user
space of the enclosure.
Battery Backup Compatibility lists approved battery types and number of units supported.
When installing multiple battery units, free space is not required between interconnected battery units. However it is
recommended to save some free space over or under each group of connect battery units for cable routing.
There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure.
Note:
– Install a battery only with the same type or a corresponding type that the manufacturer recommends.
– It is mandatory to read the document Manage Batteries before installing batteries in the cabinet.
– For information on which SCU or Controller 6610 SW versions that support lithium-ion battery units, see
Software Compatibilities.
– For more information on the battery unit, see Battery Unit Description.
Danger!
Explosion risk!
Damaged or defective lithium-ion batteries might explode or cause a fire.
Warning!
Switching poles when replacing lithium batteries might result in an explosion that can lead to injury.
Always ensure that lithium batteries are connected to the right poles.
The battery unit is delivered with an accessory kit. Some installation items are not included.
7
1 2 3 4 6
5
10
11
Ge19042B
Position Description
1 Cover
2 Power terminal for minus pole
3 Power terminal for plus pole
4 Power switch for circuit breaker
5 Communication ports
6 Grounding interface
7 Brackets for rack mounting
8 Optical indicator for charge status
9 Optical indicator for communication status
10 Optical indicator for operational status
11 Wake up push-button
Item Quantity
Busbars 2
Bus terminator 1
Item Quantity
Communication cable 1
0V
–48 V
0V
Power Controller
Controller 6610
Power Cables
A
Bus termination
Communication
Batteries Cables
Batteries
B
Ge24372A
Figure 28 Example Showing Cables Connected to Battery Units with Controller 6610
0V
Battery Interface
–48 V
0V
Power Controller
Controller 6610
Power Cables
A
Batteries
B
Ge24374A
Figure 30 Example Showing Cables Connected to Battery Units with Controller 6610
Steps
1. Examine the packaging for damage. If it is damaged, immediately register a complaint with the transport
company. It is recommended that a photo of the damages is taken to improve the claims process. Refer to Data
Collection Guideline for information on taking photographs of damages and faults.
2. Check the Charge By Date label on the packaging. If the date has expired, report the battery as a faulty battery.
5. Ensure that there is no damage to the battery case. Refer to Handling Faulty Equipment and Site Failure Note for
information about handling faulty equipment, and to Data Collection Guideline for information on taking
photographs of damages and faults.
7. Dispose of the crate in accordance with local regulations, or reuse for transportation of old batteries.
Note: The original battery packaging must not be used for transport of a damaged battery. The damaged battery
needs special packaging.
– A battery that has been identified as containing a generic error that can cause fire.
Damaged or defective lithium-ion batteries must be packaged according to local regulations in a way suitable for
damaged or defective lithium-ion batteries and be transported to a local warehouse for recycling.
Note: For instructions on how to handle faulty batteries depending on the type of damage, see Lithium Battery Fault
Report.
Batteries that are replaced after reaching end-of-life can be returned in the packaging from the replacement battery, or
in packaging ordered separately.
A new battery that arrives in a damaged package is not to be accepted. A complaint must immediately be made to the
transportation agent.
Steps
Steps
1.
Make sure that the battery circuit breakers are switched
off.
Ge19451A
The L-support brackets are used as extra mechanical support for heavy equipment. It is recommended to stack two or
three 1U-units on top on each other, or alternatively one 3U-unit, for each pair of L-brackets. The maximum equipment
weight is 15 kg per U.
Steps
Ge18742B
Note: Pull the support bracket as far down as possible when tightening its screws, as fitting of equipment with
support bracket can be very tight.
The support brackets can also be installed upside down to make extra space between the units.
Steps
1.
Install cage nuts in the front holes of the 19-inch rack.
x4
Ge6439A
Ge13640C
Steps
1. Open the cover on each battery unit.
Ge19076A
Steps
2. Connect the other end of the grounding cable to the grounding point of the enclosure. For more information, refer to
the applicable enclosure or power system installation instructions.
Steps
1. In a multiple battery unit configuration, interconnect the battery units into groups, using the DC bus bars.
a. Install the DC busbars between the 0 V DC terminals on
13 mm
the right-hand side.
15 Nm
Ge19392A
b.
Install the DC busbars between the –48 V DC terminals
13 mm
15 Nm
on the left-hand side.
Ge19393B
Steps
Ge19451A
2. Make sure that the power cables use straight M8 cable lugs.
a. Connect the –48 V DC cable to the minus terminal on the first battery unit in a group of interconnected battery
units.The first battery unit is the bottom battery unit of a group.
b. Connect the 0 V DC cable to the plus terminal on the first battery unit in a group of interconnected battery units.
The last battery unit is the top battery unit of the group.
4. Connect the other end of the power cables to the power system.
There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the power rack.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
2. Make sure that the switch on each battery unit is set to Off.
Ge19451A
Back wall
11 Nm
–48 V
Ge17130A
b.
Connect the 0 V cable to the RTN connector. Tighten
the nuts.
There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the battery interface.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
2. Make sure that the switch on each battery unit is set to Off.
Ge19451A
3. Connect the cables to battery connectors on the inside wall
13 mm
of the enclosure.
–
Ge17115A
Steps
B
Ge15401A
Ge20405A
3.
For a multiple battery unit configuration, interconnect the
battery units as a daisy chain.
A
Ge20406A
Ge20408A
Steps
Ge24694A
2.
Connect the communication cable from Controller 6610 to
the port marked B on the first battery unit on the bottom.
Ge20405A
Ge20406A
Ge20408A
Steps
26.1.18 Connect Communication Cable to Power System Controller with Controller 6610
Steps
Ge24850A
Steps
Ge19077A
26.1.20 Switch On External Power Supply
Note: Before switching on the power it is recommended to finalize the installation of the enclosure and read sections
Verify Enclosure Installation on Site and Power Up the Enclosure.
Steps
Steps
1. Set the circuit breaker switch (1) on all battery units to On.
Ge19396A
Ge19397A
1. For all battery units, make sure that the optical indicator
PACK STATUS shows solid or flashing green.
Ge19398A
In a system with more than one battery unit, for all battery
COM status units, make sure that the optical indicator is off.
Option Description
Online Log in to the SCU and verify that the number of BatteryUnit
objects is equal to the installed battery units. Check the
number of installed battery units by using the
getContainment
SDN=0,SystemFunctions=0,Transport=0,Modbus=1
command through SSH if necessary. For Controller 6610,
check the number of installed battery units by using the
invx command through MOshell.
3.
For each battery unit, make sure that at least one indicator
of the optical indicator SOC is on.
Ge19400A
This section describes how to install lithium-ion battery unit Battery 6612 or Battery 6613U inside the 19-inch user
space of the enclosure.
Battery Backup Compatibility lists approved battery types and number of units supported.
When installing multiple battery units, free space is not required between interconnected battery units. However it is
recommended to save some free space over or under each group of connect battery units for cable routing.
There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure.
Note:
– Install a battery only with the same type or a corresponding type that the manufacturer recommends.
– It is mandatory to read the document Manage Batteries before installing batteries in the cabinet.
– For information on which SCU or Controller 6610 SW versions that support lithium-ion battery units, see
Software Compatibilities.
– For more information on the battery unit, see Battery Unit Description.
Danger!
Explosion risk!
Warning!
Switching poles when replacing lithium batteries might result in an explosion that can lead to injury.
Always ensure that lithium batteries are connected to the right poles.
The battery unit is delivered with an accessory kit. Some installation items are not included.
1
7
2 3 4 6
5
8
9
10
11
Ge20706A
Position Description
1 Cover
2 Power terminal for minus pole
3 Power terminal for plus pole
4 Power switch for circuit breaker
5 Communication ports
6 Grounding interface
7 Brackets for rack mounting
8 Optical indicator for charge status
9 Optical indicator for communication status
10 Optical indicator for operational status
11 Wake up push-button
Item Quantity
Busbars 2
Bus terminator 1
Communication cable 1
0V
–48 V
0V
Power Controller
Controller 6610
Power Cables
A
Communication
Bus termination Cables
Batteries
Ge24375A
Figure 34 Example Showing Cables Connected to Battery Units with Controller 6610
0V
Battery Interface
–48 V
0V
Power Controller
Controller 6610
Power Cables
A
Bus termination
Communication
Batteries Cables
Ge24377A
Figure 36 Example Showing Cables Connected to Battery Units with Controller 6610
Steps
1. Examine the packaging for damage. If it is damaged, immediately register a complaint with the transport
company. It is recommended that a photo of the damages is taken to improve the claims process. Refer to Data
Collection Guideline for information on taking photographs of damages and faults.
2. Check the Charge By Date label on the packaging. If the date has expired, report the battery as a faulty battery.
5. Ensure that there is no damage to the battery case. Refer to Handling Faulty Equipment and Site Failure Note for
information about handling faulty equipment, and to Data Collection Guideline for information on taking
photographs of damages and faults.
Note: The original battery packaging must not be used for transport of a damaged battery. The damaged battery
needs special packaging.
– A battery that has been identified as containing a generic error that can cause fire.
Damaged or defective lithium-ion batteries must be packaged according to local regulations in a way suitable for
damaged or defective lithium-ion batteries and be transported to a local warehouse for recycling.
Note: For instructions on how to handle faulty batteries depending on the type of damage, see Lithium Battery Fault
Report.
Batteries that are replaced after reaching end-of-life can be returned in the packaging from the replacement battery, or
in packaging ordered separately.
A new battery that arrives in a damaged package is not to be accepted. A complaint must immediately be made to the
transportation agent.
Steps
Steps
1.
Make sure that the battery circuit breakers are switched
off.
Ge19451A
The L-support brackets are used as extra mechanical support for heavy equipment. It is recommended to stack two or
three 1U-units on top on each other, or alternatively one 3U-unit, for each pair of L-brackets. The maximum equipment
weight is 15 kg per U.
Steps
Ge18742B
Note: Pull the support bracket as far down as possible when tightening its screws, as fitting of equipment with
support bracket can be very tight.
The support brackets can also be installed upside down to make extra space between the units.
Steps
1.
Install cage nuts in the front holes of the 19-inch rack.
x4
Ge6439A
Steps
Ge20209A
Steps
2. Connect the other end of the grounding cable to the grounding point of the enclosure. For more information, refer to
the applicable enclosure or power system installation instructions.
Steps
1. In a multiple battery unit configuration, interconnect the battery units into groups, using the DC bus bars.
a.
Install the DC busbars between the 0 V DC terminals on
13 mm
the right-hand side.
15 Nm
Ge20296A
15 Nm
Ge20297A
Steps
Ge19451A
2. Make sure that the power cables use straight M8 cable lugs.
3.
Connect the power cables to the battery units. In a
multiple battery unit configuration, the power cables are
connected to the first battery unit in each group of
interconnected battery units, as follows:
a. Connect the –48 V DC cable to the minus terminal on the first battery unit in a group of interconnected battery
units.The first battery unit is the bottom battery unit of a group.
b. Connect the 0 V DC cable to the plus terminal on the first battery unit in a group of interconnected battery units.
The last battery unit is the top battery unit of the group.
4. Connect the other end of the power cables to the power system.
There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the power rack.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
2.
Make sure that the switch on each battery unit is set to Off.
Ge19451A
Back wall
11 Nm
–48 V
Ge17130A
There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the battery interface.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
1.
Make sure that the external power supply is switched off.
2. Make sure that the switch on each battery unit is set to Off.
Ge19451A
–
Ge17115A
Steps
1.
Insert a dongle in the USB port of the SCU. Connect the
communication cable end marked A to the dongle.
SCU 09 01
1
2
SERIAL
Note: The communication cable is marked A at one end
EC
and B at the other end.
SAU
Use cable ties to secure the dongle and the
EXT ALARM
communication cable to the frame to relieve the
-48V
stress of the hanging cable.
For information on which SCU SW versions that
support lithium-ion battery units, see Software
A Compatibilities.
B
Ge15401A
Ge20405A
Ge20406A
4.
Connect a bus terminator on the last battery unit.
Ge20408A
Steps
Ge24694A
Ge20405A
3.
For a multiple battery unit configuration, interconnect the
battery units as a daisy-chain.
A
Ge20406A
Ge20408A
Steps
Steps
Ge24850A
Steps
Ge20210A
Note: Before switching on the power it is recommended to finalize the installation of the enclosure and read sections
Verify Enclosure Installation on Site and Power Up the Enclosure.
Steps
1.
Make sure that the external power supply is switched on
before activating the battery units.
Steps
1. Set the circuit breaker switch (1) on all battery units to On.
Ge19396A
Ge19397A
Steps
1. For all battery units, make sure that the optical indicator
PACK STATUS shows solid or flashing green.
Ge19398A
In a system with more than one battery unit, for all battery
COM status units, make sure that the optical indicator is off.
Option Description
Online Log in to the SCU and verify that the number of BatteryUnit
objects is equal to the installed battery units. Check the
number of installed battery units by using the
getContainment
SDN=0,SystemFunctions=0,Transport=0,Modbus=1
command through SSH if necessary. For Controller 6610,
check the number of installed battery units by using the
invx command through MOshell.
3.
For each battery unit, make sure that at least one indicator
of the optical indicator SOC is on.
Ge19400A
Battery Backup Compatibility lists approved battery types and number of units supported.
Free space is required over each battery unit with a minimum distance of 0.5U to the next unit. It is also recommended
to have some free space under each group of connected battery units for cable routing.
– In indoor facilities local installation requirements must be followed, for example, requirements within gas
ventilation, fire protection, and escape routes. NFPA (National Fire Protection Association) and OSHA
(Occupational Safety and Health Administration) are examples of organizations providing requirements within
this area.
– Install a battery only with the same type or a corresponding type that the manufacturer recommends.
– It is mandatory to read the document Manage Batteries before installing batteries in the cabinet.
– For information on which SCU or Controller 6610 SW versions that support lithium-ion battery units, see
Software Compatibilities.
– For more information on the battery unit, see Battery Unit Description.
Danger!
Explosion risk!
Warning!
Switching poles when replacing lithium batteries might result in an explosion that can lead to injury.
Always ensure that lithium batteries are connected to the right poles.
0V
–48 V
0V
–48 V
0V Power
Controller SCU
Power Cables
Communication
Cables
Batteries
Ge23348A
0V
–48 V
0V
–48 V
0V Power Controller
Controller 6610
Power Cables
Communication
Cables
Batteries
Ge24822A
Figure 39 Example Showing Cables Connected to Battery Units with Controller 6610
Battery Interface
0V
–48 V
0V
–48 V
Power
Controller SCU
0V
Power Cables
Communication
Cables
Batteries
Ge28385A
Battery Interface
0V
–48 V
0V
–48 V
Power Controller
Controller 6610
0V
Power Cables
Communication
Cables
Batteries
Ge28386A
Figure 41 Example Showing Cables Connected to Battery Units with Controller 6610
Make sure that the brackets on both sides of the battery unit are installed in suitable positions for the battery rack
installation. There are three possible positions for the brackets
Steps
Caution!
The equipment is heavy. Lifting the equipment without the aid of a lifting device might cause injury.
Steps
2.
Use a lifting device when lifting the equipment into the
rack, to prevent injury.
3. Place the first battery unit onto the guide rail or shelf. If
there is more than one pair of guide rails or shelf, start with
the lowest one. Push the battery unit into the rack.
Steps
1.
Make sure that the external power supply is switched off.
Steps
Steps
1. In a multiple battery unit configuration, interconnect the battery units into groups, using the DC busbars.
a. Install the DC busbars between the -48 V DC terminals
PH3
6 Nm
on the left-hand side, starting with the top battery of
the group.
Ge22816B
PH3
6 Nm
Ge22817B
Ge22815B
PH3
6 Nm
Ge22814B
Steps
2. Make sure that the power cables use straight M8 cable lugs.
3. Connect the power cables to the battery units. In a multiple battery unit configuration, the power cables are
connected to the top and bottom battery unit in each group of interconnected battery units, as follows:
a. Connect the –48 V DC cable to the minus terminal on
PH3
6 Nm
the first battery unit in a group of interconnected
battery units. The first battery unit is the bottom battery
unit of a group.
Ge22799B
Ge22798B
4. If applicable, connect the other end of the power cables to the power system.
There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the power rack.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
Back wall
11 Nm
–48 V
Ge17130A
Steps
Note: The cabinet equipped with lithium-ion battery units can only be used in combination with a power system that
has a cabinet controller that supports lithium-ion batteries.
Steps
Compatibilities.
Ge18296A
Steps
Ge24011A
Ge24827A
4.
For a multiple battery unit configuration, interconnect the
battery units daisy chained.
Steps
26.3.15 Connect Communication Cable to Power System Controller with Controller 6610
Steps
1.
Connect one communication cable end to the port marked
TN B on Controller 6610.
TN B
Ge24850A
Steps
The alarm cable is optional depending on configuration. An alarm cable is not required if using a communication cable
to interconnect the battery units.
The figure shows an example of how to connect the battery units.
The instruction shows how to install alarm 1 "BMS is Powered Off or Unable to Start". To install alarm 2 "BMS Failure",
use the same instruction.
Steps
3.
Mount the second connector to the alarm cable.
5. Connect the alarm cable from the first and last battery unit to the external alarm interface in the radio or power
system.
Steps
Note: Before activating the battery unit, it is recommended to measure the voltage between the positive and negative
terminal to verify that the battery is installed with the correct polarity.
Steps
1. Set the power switch on all battery units to On.
Steps
1. For all battery units, make sure that the optical indicator
for system running shows solid or flashing green.
2. For each battery unit, make sure that at least one indicator
of the optical indicator SOC is on.
The system voltage is automatically set by the cabinet controller to get the best performance. Values can be viewed
using remote or local user interfaces.
Steps
1.
Verify that the system voltage is set to fixed voltage 56.4
Voltage V. This gives 100% capacity.
56.4 V
See Manage Batteries for more information.
t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17642A
27 Connect External Battery Backup (Optional)
The enclosure can be connected to a battery cabinet for backup of power. The battery cabinet is connected through the
battery power interface including 300 A battery circuit breakers. Figure 42 shows the battery power interface
connection points.
Enclosure Battery
Cabinet
Ge17597B
Note: The battery capacity needs to be set in the SCU WebGui before the installation is completed, see Set Battery
Capacity. For more information on how to handle batteries, see Manage Batteries.
2.
Install the circuit breaker by pushing it in.
1. Make sure that the battery circuit breaker and the external power supply are switched off.
0V
–48 V
Ge29740A
1.
Connect the cables to battery connectors on the inside wall
13 mm
of the enclosure.
10 Nm
–48 V
0V
–48 V
Ge29741A
1. Install the cover over the battery circuit breakers and the
battery connectors.
Steps
1. Connect the incoming alarm cables to the OVP on the bottom of the enclosure.
2. Connect an alarm cable from the OVP to the one of the alarm ports on the SAU.
3. Connect a USB cable from the SAU port on the SAU to the SAU port on the SCU or Controller 6610.
Steps
1.
Connect the external cable to the preinstalled power
feeding cables shown in the illustration. The two cables are
labeled plus and minus.
Back
Cables to Cables to
19-Inch units SPDs or
external units
Distribution
circuit breakers
Front
1. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.
3. Strap the cable using cable ties to suitable strapping points inside the enclosures.
The battery cable interface in Enclosure B160 is located in the DCDU. The battery interfaces in Enclosure 6160 are
located at the top of the enclosure, one on each wall. Figure 44, Figure 45, and Figure 46 show an overview of the
battery cable connections.
Enclosure 6160 Enclosure B160
Ge19900B
Figure 44 Battery Cable Connections between One Enclosure 6160 and One Enclosure B160
Ge29576A
Figure 45 Battery Cable Connections Between One Enclosure 6160 and Two Enclosure B160
Ge22396A
Figure 46 Battery Cable Connections between Two Enclosure 6160 and One Enclosure B160
The battery temperature sensor is placed in the middle of the topmost battery string in Enclosure B160 and routed to
Enclosure 6160, as shown in Figure 47.
Enclosure 6160 Enclosure B160
Ge19901A
Figure 47 Battery Sensor Cable between Enclosure 6160 and Enclosure B160
If Enclosure B160 is connected to two Enclosure 6160, two battery temperature sensors are placed in Enclosure B160,
one on each of the two topmost shelves, and routed to Enclosure 6160, as shown in Figure 48.
Figure 48 Battery Sensor Cable between Two Enclosure 6160 and Enclosure B160
The alarm terminal in Enclosure B160 is located at the top of the enclosure. The alarms are terminated in the OVP
installed on the DIN-rail in Enclosure 6160.
Alarm connections are available for the ventilation fans, the door, the battery circuit breakers, the internal circuit
breaker, and auxiliary equipment. An open contact will generate an alarm in the external power enclosure. Figure 49
and Table 29 show the alarm connections between Enclosure 6160 and Enclosure B160.
Enclosure 6160 Enclosure B160
+− +− +− +− +− +− +− +−
A1 A1 A1 A1 A1 A1 A1 A1
Climate fault
Door alarm
Internal CB
IAUX/smoke alarm
Ge19902A
The internal power terminal in Enclosure B160 is located at the top of the enclosure, below the alarm connections. The
internal power terminal supplies power to the ventilation fans, the lamp, and the (optional) heaters, the power is
supplied from Enclosure 6160. Figure 50 shows the internal power feed from Enclosure 6160 to Enclosure B160.
The temperature sensors are connected to the temperature sensor ports in the enclosure power system. The other end
of the sensor is fastened to the document storage holder on the inside of the door. The sensor can also be fastened
inside an external enclosure for example when Enclosure 6160 AC is installed together with Enclosure 6160 DC or
Enclosure B160.
The temperature sensor ports are configured in the software of the power system controller. The settings come pre-set
in state "enabled" or "disabled" and type "battery" or "ambient".
– Temp sensor 1 (IB2): Battery Temp in Enclosure B160 is fastened between battery blocks (enabled by default)
– Temp sensor 2 (IB2): Ambient Temp in Enclosure 6160 AC is fastened to the document storage holder (enabled
by default)
– Temp sensor 3 (EIB): Ambient Temp in Enclosure 6160 DC number 1, fastened to the document storage holder
(disabled by default but can be enabled)
– Temp sensor 4 (EIB): Ambient Temp in Enclosure 6160 DC number 2, fastened to the document storage holder
(disabled by default but can be enabled)
– Temp sensor 2 (IB2): Battery Temp (disabled by default but can be enabled)
– Temp sensor 3 (EIB): Battery Temp (disabled by default but can be enabled)
– Temp sensor 4 (EIB): Ambient Temp (disabled by default but can be enabled)
To modify the temperature sensors parameters in the power system controller, see section "Configure the Power
System" .
1.
Connect the temperature sensor cable to the temperature
4 sensor interface.
3
EIB
1
2
IB Port 1 is pre-set as "Battery" and can be used for example
for lead-acid battery strings in external enclosures.
2. Battery Rack / Battery Enclosure Make sure that the other end of the temperature sensor
cable is properly fastened to one of the batteries in the
battery string.
Ge15842B
OFF
Ge26608A
2.
Fasten the sensor to the document storage holder on the
inside of the door of the enclosure.
Cable Tie
Tool
Ge24878C
OFF
Ge26608A
29 Connect Climate Communication Cable
Ge25564B
A communication cable is
connected to the HEX climate unit. The other end of the cable is connected to Controller 6610.
Make sure not to use the climate communication cable and binary alarm cables for climate at the same time.
This is applicable for Enclosure 6160 AC Version 2 or Enclosure 6160 AC Version 1 with upgraded climate unit.
Ge25275A
2.
Connect the other end of the cable to the EC port on
Controller 6610.
3. Route to cable along the wall and the roof of the enclosure.
Ge25730A
Ge25275A
Ge28293A
3.
Route to cable along the wall and the roof of the enclosure.
Ge25730A
Ge23816A
Steps
Ge25275A
2.
Route to cable along the wall and out through one of
outlets.
Ge25731A
Steps
Ge25275A
2. Route to cable along the wall and out through one of outlets.
3.
Connect the other end of the cable to the A3 port on the
01
SHU 02 01 in Enclosure 6160 AC.
SHU 02
B
7 8
5 6
A 4
2 3
1
Ge28298A
Steps
1. Ge27093A
Cut the cable ties and remove the shrinking tubes from the
cables.
–
X
HE EX +
H
2. 2.5 mm
Connect the HEX+ cable to the RETURN position and the
0.03 Nm HEX- cable to the NO position.
+0V –48V NC NO RETURN
HEX +
X–
HE
A–
A+
Ge26994A
Steps
1.
Disconnect the two HEX cables.
HEX +
X–
HE
A–
A+
Ge26990A
2. Cable Tie
Strap the disconnected cables and isolate them using
Tool
shrinking tubes.
Shrink tube
H
HE EX +
X
–
Ge26991A
30 Connect Internal Alarm Cables for Optional Units (General
Instructions)
The digital inputs and outputs for optional internal equipment such as, DC SPDs and 19-inch units, are located on the
power rack.
Ge19294A
Note: For an installation to be compliant to GR-1089-CORE Section 7 and GR-487-CORE Section 3.17, all alarm
wiring must be limited to under 60 V DC and 1.3 Ah.
RTN 1
2
3 DO 4
4
RTN IB2
5
6
DO 2
EIB
DI 1 2 3 4 5 6 7 8
DO 3
DO 1
DO 3
Ge20234F
Depending on priority of the load, the circuit breakers are placed in either group LLVD1, LLVD2 or BLVD where BLVD
has the highest priority.
The load voltage disconnect values can be changed manually but are set default at 45 V for LLVD1, 44 V for LLVD2, and
43.5 V for BLVD.
1. Loosen the screws on the power rack cover and open it.
PH2
Ge27310A
2. Loosen the screws and remove the plastic cover from the
DC circuit breakers.
PH 2
Ge16957B
31.2 Connect Power Distribution Cables to the Power Rack
Note: The maximum permitted rating value for an installed unit must not be exceeded.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.
Steps
Ge16376A
Note: Make sure to use only non-conductive tools when connecting the power cables.
0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.
Ge18741A
Note: Make sure to use only non-conductive tools when connecting the power cables.
4. Connect the other end of the power cable to the power consuming unit.
Back
Cables to Cables to
19-Inch units SPDs or
external units
Distribution
circuit breakers
Front
2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.
31.4 Route and Strap Power Cables for 19-inch Units (Example)
Steps
1.
Feed the cables from the power rack to the 19-inch unit.
DCDU
19-inch unit
Ge16954C
Back
Cables to Cables to
19-Inch units SPDs or
external units
Distribution
circuit breakers
Front
2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.
3.
Route the cable along the inside wall of the enclosure.
31.6 Route and Strap Power Cables for External Units (Example)
Steps
2. Route the power distribution cables along the side of the enclosure. The cable is connected to either a DC SPD on the
bottom of the enclosure or a PSU/PDU in the user space, and then routed through a suitable enclosure outlet.
a. If equipped with DC SPDs, route the cable according to
illustration.
b.
If equipped with PSU/PDU, route the cable according to
illustration.
32 Install GNSS Receiver System
This section describes how to install the GNSS receiver system. For information on how to install and connect GNSS
equipment to the enclosure, see GNSS Receiver System User Guide.
The GNSS splitter is positioned and mounted on a wall inside the enclosure or located on the floor.
Note: 1x2 GNSS splitter is located on the floor or hanged in the air while connected to the cables.
Steps
1. T20
Tighten the 1x4 GNSS splitter on the bracket.
1.2 Nm
Ge22734A
2. Connect the RF cables to the GNSS splitter. See figures for details.
a. 18 mm
1x2 GNSS splitter
1 Nm
Ge22398A
18 mm
1 Nm
Ge22739A
3.
T20
Find the location for the GNSS splitter, fit the GNSS
3 Nm splitter-bracket on the location and tighten the bracket to
the wall.
Ge22735A
0.5 Nm
A
N
T
Ge22737A
Baseband
Ge22353A
33 Install DC Circuit Breakers (General Instructions)
The illustration shows the location of the DC circuit breakers.
Depending on priority of the load, the circuit breakers are placed in either group LLVD1, LLVD2 or BLVD where BLVD
has the highest priority.
The load voltage disconnect values can be changed manually but are set default at 45 V for LLVD1, 44 V for LLVD2, and
43.5 V for BLVD.
PH 2
Ge16957B
2.
Install a circuit breaker by pushing it in.
Ge18179A
Steps
The enclosure must be powered up within 48 hours after installation even if the it is not taken into service. The reason is
to start the basic climate function to ensure the protection of the internal units from local climate conditions.
Do!
Products not connected to ground risk damage from overvoltage or overcurrent. Always ground products according
to instructions.
The remaining part of the initial configurations of the enclosure is performed on the power controller display.
Steps
7. Click OK.
Results
The computer is set up for SCU maintenance mode.
1. Press the maintenance button for 4 seconds. Use a Torx 5 screwdriver, a drill bit less than 2 mm, or a 1/16 inch drill
bit.
3. If the blue indicator flickers, press the button for 1 second so that the blue indicator goes off and then continue with
Step 1.
4. Connect the LAN cable from the computer to the SCU Ethernet Port 2.
Results
The SCU is set into maintenance mode.
For more information, see SCU 09 01 User Manual.
Prerequisites
– The mode primaryIPAddress, primarySubNetMask, and defaultGateway attributes must be set. For
more information, see SCU 09 01 User Manual.
Steps
5. Click Commit.
6. Click End.
Results
SCU has changed to static mode with defined IP address and subnet mask.
For more information, see SCU 09 01 User Manual.
Steps
1. Remove the looping plugs from the OVP modules connected to the SCU or the SAU.
5. End maintenance mode by pressing the maintenance button on the SCU for one second.
6. Attach the cable from Ethernet port 1 to the transmission equipment for northbound connection.
Related tasks
Configure VLAN Tagging
Steps
c. Modify the inputActive field from the drop-down menu to the desired value.
Results
External alarm activation is changed.
Steps
5. Click on Attributes.
Result: The VLAN attributes are now visible.
6. Go to the top of the screen and click on Transaction Control > Start .
9. Go to the top of the screen and click on Transaction Control > Commit .
1. Select the BatteryString referring to the proper battery in Advanced configuration > SDN=0 > Power Manager >
ERS > Battery > 1 > BatteryString from the menu on the left side.
Note: If multiple strings are in the system, repeat this step for each strings.
2. Click the Start button in the Transaction Control Menu on the top of the page.
4. Select Commit and End at the top of the page for changes to take effect.
37 Configure Controller 6610
Controller 6610 is used for remote configuration, performance measurement, and alarm transmission for the enclosure.
To enable the functionality offered by Controller 6610, the initial configuration of LAN interface is needed.
Steps
– Software upgrade
Update the software of the power controller. .
– Battery capacity
If batteries are installed, set the battery capacity parameter according to the battery configuration.
Note: This step is applicable for both internal and external batteries.
4. Press the UP and DOWN keys to select the Select User field.
8. Press the UP and DOWN keys to select the Enter Password field.
38.2 Set Date and Time in Power System Controller Using LCD Display
Steps
1. Press the UP and DOWN keys to select the Sys Settings sub-menu.
Figure 59 Power System Controller Settings Menu
4. Press the UP and DOWN keys to change the value in the field.
Steps
1. Press the UP and DOWN keys to navigate to the Other Settings sub-menu.
3. Press the UP and DOWN keys to navigate to the IB2T2 Bat Temp2 field.
7. Press the UP and DOWN keys to navigate to the EIBT1 Bat Temp3 field.
11. Press the UP and DOWN keys to navigate to the EIBT2 Amb Temp4 field.
Results
The battery temperature sensors are active.
38.4 Option 2: Activate Temperature Sensors Using LCD Display
This section describes how to set sensor 2–4 as "Ambient sensor". Sensor 1 is set as "Battery sensor" by default.
Steps
1. Press the UP and DOWN keys to navigate to the Other Settings sub-menu.
3. Press the UP and DOWN keys to navigate to the IB2T2 Amb Temp2 field.
7. Press the UP and DOWN keys to navigate to the EIBT1 Amb Temp3 field.
11. Press the UP and DOWN keys to navigate to the EIBT2 Amb Temp4 field.
Results
The battery temperature sensors are active.
Steps
2. Select SNMP.
3. Fill out the fields regarding SNMP settings and click on Add.
Results
SNMP settings are set.
The AC Generator Function starts the generator when one of the following criteria is met:
When the AC generator starts, an alarm Automatic AC Generator Run is raised on the NCU controller. AC
generator is turned off after the Auto Equalize process ends.
Note: The Automatic AC Generator Run alarm is raised on the NCU GUI only.
Steps
1. Connect the output of the automatic AC generator run relay EIB DO3 to the generator.
2.
Locate the AC Generator Function under Settings > System > AC Generator Function .
3.
– Voltage
– Battery Capacity
5. Enable the Auto Equalize function and do the following under Settings > Battery :
a. Set the Battery Capacity value.
b. Review the default value of Equalize Start Current and change if necessary.
c. Review the default value of Equalize Start Capacity and change if necessary.
d. Review the default value of Equalize Stop Current and change if necessary.
e. Review the default value of Equalize Stop Delay Time and change if necessary.
f. Review the default value of Maximum Equalize Charge Time and change if necessary.
g. Review the default value of Equalize Charge Voltage and change if necessary.
38.7 Set Alarm State for Compact DCDU Using WEB GUI (Optional)
If a compact DCDU is installed, alarms need to be set for used input ports DI3 and DI4. The configuration is set using
the NCU WEB GUI.
Steps
6. Return to the home screen by clicking HOME on the left-hand side sub-menu.
Results
The alarm state for compact DCDU is set in the Power System Controller.
39 Perform Concluding Routines
Steps
Ge7263E
Ge9552A
39.1 Environment
Ericsson strongly recommends that installers pay particular attention to the environment when cleaning the site
after installation.
Recycle all waste that can be recycled and sort the rest so that they can be disposed of according to local regulations.
Use the checklist in Table 38 for recycling and sorting.
Site
Generic
– NCU User Manual, Enclosure 6160, 6360 and Power 6230, SW version 1.2.01, 32/1553-LZA 701 6011/1
– NCU User Manual, Enclosure 6160, 6360 and Power 6230, SW version 1.2.20, 1.2.23B, 35/1553-LZA 701 6011/1
– NCU User Manual, Enclosure 6160, 6360 and Power 6230, SW version 1.2.20, 35/1553-LZA 701 6011/1
– NCU User Manual, Enclosure 6160, 6360 and Power 6230, SW version 1.2.23, 39/1553-LZA 701 6011/1
Disclaimer The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Ericsson shall have no liability for any error or damage of any kind
resulting from the use of this document.
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