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Install Enclosure

This document provides detailed installation instructions for the Enclosure 6160 AC, an outdoor AC/DC power system designed for installation by trained personnel. It includes prerequisites, tools needed, and a comprehensive work process for installation, including grounding, power connections, and optional equipment installations. The document also emphasizes safety measures and compliance with local electrical codes.

Uploaded by

Julio Roldan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
229 views238 pages

Install Enclosure

This document provides detailed installation instructions for the Enclosure 6160 AC, an outdoor AC/DC power system designed for installation by trained personnel. It includes prerequisites, tools needed, and a comprehensive work process for installation, including grounding, power connections, and optional equipment installations. The document also emphasizes safety measures and compliance with local electrical codes.

Uploaded by

Julio Roldan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 238

Installation Instructions 42/1531-LZA 701 6011/1 Uen DA

Install Enclosure
Enclosure 6160 AC

Contents
Introduction
Target Group
Prerequisites
Documents
Tools
Conditions
System Overview
Enclosure Overview
Cable Inlets
Installation Materials
Overview of Power Cable Routing
Work Process for Installing the Enclosure
Unpack and Check the Equipment
Unpack and Check the Equipment
Move the Enclosure into Position
Use a Pallet Truck to Move the Enclosure
Use a Hand Truck to Move the Enclosure
Use a Lifting Device to Move the Enclosure
Install the Enclosure
Prepare the Drilling Template
Prepare the Ground or Floor Before Fastening the Base Frame
Install a 4-Inch Base Frame to Ground or Floor
Install a 12-Inch Base Frame to Ground or Floor
Install the Enclosure to a Base Frame
Install the Enclosure on an Adapter Frame
Install 19-Inch Equipment
Install L-Support Brackets
Switch Place on 19-Inch Unit Brackets (Optional)
Install 19-Inch Unit to Rack
Install Dummy Plate to Rack
Instructions for 19-Inch Units
Ground the Enclosure
Connect the Grounding Cable
Install Conduits (General Instructions)
Install Conduits for External Cables
Connect Incoming Power
Switch Off External Power Supply
Remove the AC Power Cable Cover, Version 2
Remove the AC Input Cover
Strip the AC Power Cables
Route the AC Power Cables
Connect Incoming AC Power Cable, Split-Phase
Connect Incoming AC Power Cable, Single-Phase
Connect Incoming AC Power Cable, Three-Phase
Insulate Connector Screws Using Shrink Tubes
Strap the AC Power Cables
Install the AC Input Cover
Install the AC Power Cable Cover, Version 2
Remove Covers on Power Rack
Remove Covers on Power Rack
Install Rectifiers
Allocation of Rectifiers
Remove Rectifier Bracket
Install Rectifiers
Install PSU 48 13 (Optional)
PSU 48 13 Overview
Install a Mounting Bracket for Parallel Installation (Optional)
Remove Covers on Unit
Install Fuse on the Unit
Install Fuse on the Units in Parallel Installation (Optional)
Connect Power Cables to the Unit
Connect Power Cables to Units in Parallel Installation (Optional)
Connect Current Sharing Cables to Units in Parallel Installation 3x2 kW (Optional)
Connect Current Sharing Cables to Units in Parallel Installation 1x6 kW (Optional)
Connect External Power Cables to the Unit
Connect External Power Cables to Units in Parallel Installation 3x2 kW (Optional)
Connect External Power Cables to Units in Parallel Installation 1x6 kW (Optional)
Connect Alarm Cables to the Unit
Connect Alarm Cables Between Multiple Units (Optional)
Install Covers on Unit
Connect Alarm Cables to the Alarm Interface on the Power Rack
Connect Power Distribution Cables to the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Switch on Power on the Unit
Cables for PSU 48 13
Install PDU 02 03 (Optional)
Overview
Remove Covers on Unit
Connect Power Cables with Single Lug to the Unit
Connect Power Cables with Dual Lug to the Unit
Connect –48 V External Power Cables to the Unit
Connect –58 V External Power Cables to the Unit
Connect Alarm Cables to the Unit
Connect Alarm Cables Between Multiple Units (Optional)
Install Covers on Unit
Connect Alarm Cables to the Alarm Interface on the Power Rack
Connect Power Distribution Cables to the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Switch on Power on the Unit
Cables for PDU 02 03
Install Voltage Booster 6640 (Optional)
Voltage Booster 6640 Overview
Install 19-Inch Unit to Rack
Install a Circuit Breaker
Install a DC/DC Converter
Connect Input Power Cables to the Unit
Connect Output Power Cables to the Unit
Set DIP Switches and Connect Communication Cables to Controller 6610 (Option 1)
Set DIP Switches and Connect Communication Cables to SHU 02 01 (Option 2)
Connect Alarm Cables to the Unit (Option 3)
Connect Alarm Cables to the Alarm Interface on the Power Rack
Connect Power Cables to the Power Rack
Switch on Power of Enclosure and Site
Switch on Power on the Unit
Check Status of Optical Indicators
Cables for Voltage Booster 6640
Install 1U Compact DCDU (Optional)
Compact DCDU Overview
Connect Power Cables to the Power Rack
Connect Power Cables to the Compact DCDU
Connect DC Load Cables to the Compact DCDU
Connect Alarm Cables, Single Compact DCDU Configuration
Connect Alarm Cables, Multiple Compact DCDU Configuration
Route the DC Load Cables from the Compact DCDU
Check Status of Optical Indicators
Cables for 1U Compact DCDU
Install 1U DCDU (Optional)
Remove Covers on Unit
Connect Power Cables to DCDU
Connect Alarm Cables to DCDU
Connect Power Distribution Cables to the Power Rack
Connect Alarm Cables to the Alarm Interface on the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Cables for 1U DCDU
Install 5U DCDU (Optional)
Remove Covers on Unit
Connect Power Cables to DCDU
Connect External Power Cables to DCDU
Connect the Preinstalled DC Alarm Cable
Connect SPD Alarm Cables to the Unit
Connect SPD Alarm Cables to the Alarm Interface on the Power Rack
Connect Power Distribution Cables to the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Cables for 5U DCDU
Install DIN-Rail Mounted Units (General Instructions)
Allocation of DIN-Rail Mounted Units
Install DIN-Rail Mounted Units
Install SHU 02 01
Connect Incoming Alarm Cable (General Instructions)
Connect Incoming Alarm Cable to SCU or Controller 6610 (One to Four Alarms)
Connect Incoming Alarm Cable to SAU and SCU or Controller 6610 (More than Four Alarms)
Install or Remove SCU or Controller 6610 Termination
Install or Remove OVP Termination
Connect External Communication Cable (Optional)
Connect External Communication Cable to the SCU (Optional)
Connect External Communication Cable to Controller 6610 (Optional)
Route and Strap the Cable
Install Service Outlet (Optional)
Install AC Service Outlet and RCB, Version 1
Install AC Service Outlet and RCB, Version 2
Install Smoke Detector (Optional)
Install the Smoke Detector to the Roof
Connect the Smoke Detector Power Cables to the Fuse Box
Connect Alarm Cables to the Alarm Interface on the Power Rack
Install Heaters (Optional)
Connect Cables to the Heater, Version 1
Connect Cables to the Heater, Version 2
Install the Heater, Version 1
Install the Heater, Version 2
Route the Cables to the Heater, Version 1
Route the Cables to the Heater, Version 2
Check the Status of the Heater
Install Internal Batteries (Optional)
Install Battery 6613 or Battery 6613U (Optional)
Install Battery 6612 or Battery 6612U (Optional)
Install Battery 6618
Connect External Battery Backup (Optional)
Install the Battery Interface (Optional)
Connect the Battery Interface to the Power Rack (Optional)
Connect Battery Power Cables
Install the Cover
Connect a Temperature Sensor
Connect Incoming Battery Alarm Cables
Connect Power Feeding Cables to External Equipment (Optional)
Route and Strap the Cable
Connections Between Enclosure 6160 and Enclosure B160 (Optional)
Connect a Temperature Sensor
Connect Temperature Sensor 1
Connect Temperature Sensor 2–4
Connect Climate Communication Cable
Connect Internal Climate Communication Cable to Controller 6610 (Option 1)
Connect Internal Climate Communication Cable to SHU 02 01 (Option 2)
Connect External Climate Communication Cable to Controller 6610 (Option 1)
Connect External Climate Communication Cable to SHU 02 01 (Option 2)
Connect Binary Alarm Cables for Climate (Option 3)
Disconnect Binary Alarm Cables for Climate
Connect Internal Alarm Cables for Optional Units (General Instructions)
Alarm Connections
Connect DC Power Distribution Cables (General Instructions)
Remove Covers on Power Rack
Connect Power Distribution Cables to the Power Rack
Route and Strap Power Cables for 19-Inch Units
Route and Strap Power Cables for 19-inch Units (Example)
Route and Strap Power Cables for External Units
Route and Strap Power Cables for External Units (Example)
Install GNSS Receiver System
Install DC Circuit Breakers (General Instructions)
Remove Cover
Install DC Circuit Breakers
Remove DC Load Circuit Breakers (Optional)
Verify Enclosure Installation on Site
Power Up the Enclosure
Configure the SCU
Set up the Computer for SCU Maintenance Mode
Set the SCU in Maintenance Mode
Set a Static IP Address for Northbound Connection
Configure Alarm Ports for SCU and SAU
Change External Alarm Activation Through Web GUI
Configure VLAN Tagging
Set Battery Capacity
Configure Controller 6610
Configure the Power System
Access Power System Controller Using LCD Display
Set Date and Time in Power System Controller Using LCD Display
Option 1: Activate Temperature Sensors Using LCD Display
Option 2: Activate Temperature Sensors Using LCD Display
Set SNMP in Power System Controller Using WEB GUI
Configure the AC Generator Function Using WEB GUI (Optional)
Set Alarm State for Compact DCDU Using WEB GUI (Optional)
Perform Concluding Routines
Environment
References
1 Introduction
This document describes how to install Enclosure 6160 AC.

An animated installation procedure is also available at https://play.ericsson.net/media/t/1_hicnzb1l.

The enclosure is an outdoor AC/DC power system. It offers 19 units (19U) of configurable user space for 19-inch
equipment. It can also provide power to equipment located outside the cabinet. The enclosure can be mounted to a
base frame.

The enclosure is classified for ordinary persons and children likely to be present outside the enclosure. Therefore it is
mandatory to use a padlock or cylinder lock if the enclosure is in an unsecured area. The inside of the enclosure is
classified for “instructed persons” meaning installation and engineering personnel with knowledge and instructions of
how to work inside the enclosure.

Figure 1 Enclosure with External Radios

1.1 Target Group


The target group for this information is installation and engineering personnel.
2 Prerequisites
This section contains information on the documents, tools, and conditions that apply to the procedures.

2.1 Documents
Make sure that the following documents are read and understood:
– Personal Health and Safety Information

– System Safety Information

– Transportation and Storage

2.2 Tools
The tools listed in this section are only examples. Tools in different areas and regions can look different than those
listed here.

Depending on the installation and environment, different tools are required. It is important to do the following:

– Use insulated tools when working with batteries.

– Use tethered tools when working at heights.

Table 1 Required Tools

Tool Product Name

Wire stripper

Side cutters

Torque wrench with open-ended head

Torque screwdriver

TORX® screwdriver

Philips head screwdriver

Flat head screwdriver


Tool Product Name

Lifting device

Hammer drill with depth gauge

Ear protection

Eye protection

2.3 Conditions
The conditions in this section must be fulfilled before the work is started.

2.3.1 Before Going to the Site


Before going to the site, ensure the following:

– Site access permission has been received.

– The required documentation is available.

– The required tools are available.

– The instructions are read and understood.

2.3.2 Before Starting Installation


Before starting the installation, ensure the following:

– The site is prepared according to the Customer Site Documentation.

– The ordered hardware is available.

– The site grounding system is installed and tested.

– A disconnect device, such as a mains switch or an external circuit breaker, must be installed and tested.

Note: The local electrical installation code must also be considered.

– The site material is installed and checked as specified in the relevant site material installation instruction.
3 System Overview
This section contains information on both mandatory and optional hardware units based on a fully equipped enclosure.

3.1 Enclosure Overview

M
L
A
V
K

J
I N
O
B
H R
G
C F
X

T D E U Q P
R
Ge15511E

Figure 2 Enclosure Overview, Version 1


M
L
AA
A V
K

J
I N

H O
B
Y
G R
Z
W F
C

T D E U Q P
R
Ge25400D

Figure 3 Enclosure Overview, Version 2

Table 2 Enclosure Overview


Position Name of Unit Description
A Cabinet door Cabinet door including HEX climate system.
Climate system including internal fans, external fans, climate control board, temperature
B HEX climate system sensor, and a heater (optional). The internal fans are located behind a cover on the upper part
of the door. The external fans are located behind a cover on the lower part of the door.
Cylinder lock (optional) or pad
C Lock for the cabinet door.
lock
D Door latch The latch holds the door in position.
E AC service outlet (optional) AC service outlet and Residual Current Breaker (RCB).
F AC circuit breakers (optional) Optional incoming AC power interface including circuit breakers.
G AC input terminal Default incoming AC power interface.
H AC SPD (optional) The optional SPDs protect the power system from lightning and surge.
I Power rack Includes DC circuit breakers, power controller, and rectifiers.
J Internal lamp Service lamp to facilitate installation and maintenance work.
K Battery input terminal (optional) Battery power interface including battery circuit breakers.
L Fuse box Fuses for internal equipment such as climate system, SCU, Controller 6610, and heater.
The door switch sends an alarm signal to indicate door open when the door is open.
M Door switch and light switch
The light switch turns the light on or off when the door is opened or closed.
User space for 19-inch
N User space compartment for optional 19-inch equipment.
equipment
DIN rail to be used for installing optional equipment, such as SCU, Controller 6610, OVP(1),
O DIN rail
SAU(2), SHU(3), and GNSS (4)receiver unit. The length of the DIN-rail is 442 mm.
Bottom plate including DIN rails used for installing optional equipment, such as DC SPDs. The
P DIN rail
lenght of the DIN-rail is 204 mm.
DIN rails to be used for installing optional equipment, such as DC SPDs and OVPs. The length
Q DIN rail
of the DIN-rails are 2×204 mm.
Grounding bar that comprises the MET. Also used to connect the cable shield from signal
R Shield grounding bar
cables.
S External grounding point The external grounding connection point comprises a Main Earthing Terminal (MET).
T Heater The DC heaters.
U Base frame (optional) The enclosure can be installed on a 4-inch base frame or a 12-inch base frame.
V Smoke detector (optional) The smoke detector detects smoke produced during a fire and sends an alarm to the enclosure.
Position Name of Unit Description
The synchronization signal from the antenna can be split to one or more GNSS receiver units
X GNSS splitter
with a GNSS splitter.
Y Air baffle Plate that improves the air flow in the enclosure.
Holder for documents.
Z Document storage
Only applicable for version 2 of the enclosure.
For AC input power cables
W Cover
Only applicable for version 2 of the enclosure.
AA Temperature sensor cable The temperature sensor is fastened to the document storage holder.
(1) Overvoltage Protection (OVP)
(2) Support Alarm Unit (SAU)
(3) Support Hub Unit (SHU)
(4) Global Navigation Satellite System (GNSS)

3.2 Cable Inlets


This section shows the positions of the knockouts for cable inlets, the external grounding bolts, the GNSS connection
point, and the bottom plate.

The cable inlets and grounding bolts to be used depends on the configuration.

Ge16023B

Figure 4 Enclosure Cable Inlets, Bottom and Back

Table 3 Enclosure Cable Inlets, Bottom and Back


Position Interface
A Cable inlet/outlet
B Bottom plate
C Cable inlet/outlet
D Cable inlet/outlet
E Cable inlet/outlet
F Grounding bolt
Ge16024A

Figure 5 Enclosure Cable Inlets, Left and Right Side

Table 4 Enclosure Cable Inlets, Left and Right Side


Position Interface
A GNSS connection point
B Grounding bolt
C Grounding bolt
D Cable inlet/outlet
E Cable inlet/outlet
F Cable inlet/outlet
G Cable inlet/outlet
H Cable inlet/outlet
I Cable inlet/outlet
J Cable inlet/outlet

3.3 Installation Materials


The items listed in the table are delivered together with the enclosure and can be found in a paper box inside the
enclosure.

Table 5 Installation Materials

Item Name Specification Quantity Description


Cage nut M6 40 For 19-inch equipment
Pan combine screw M6×16 40 For 19-inch equipment
Pan screw M6×10 20 For L-support
L-profile set 2 pairs For L-support
Self-tapping screw Torx, M6 10 For L-support
Cable tie L=200 mm 80 For cable strapping
Expansion bolt M12×100 4 For mounting of enclosure
Nut M6 42 For power subrack
Spring washer M6 42 For power subrack
Flat washer M6 42 For power subrack
Cables For enclosure equipment
Circuit breaker extractor tool 1 For removal of DC circuit breakers
3.4 Overview of Power Cable Routing

Back

Cables to Cables to
19-Inch units SPDs or
external units

Distribution
circuit breakers

Front

Ge18529A
4 Work Process for Installing the Enclosure
This section provides an overview of the installation process of the enclosure.

Start

Move the Enclosure


Into Position

Unpack and
Check the Material

Mount the Enclosure

Ground the Enclosure

Install Conduits (Optional)

Connect Incoming
Power Cable

Install Rectifiers
(for AC Enclosure)

Install Optional Units

Install External
Battery Backup

Connect External
Cables

Connect DC Power
Distribution Cables

Verify Enclosure
Installation on Site

Power Up the Enclosure

Configure SCU/
Controller 6610

Configure Power System

Perform
Concluding Routines

Ge16357D

Figure 6 Enclosure Installation Work Process


5 Unpack and Check the Equipment
5.1 Unpack and Check the Equipment
The enclosure is transported in a transport package. This section provides information for unpacking and checking the
equipment.
Note: The enclosure must not be left in an outdoor environment more than one week before taking it into service. If
high humidity or cold temperatures applies, the enclosure must be taken into service within 48 hours.

Steps

1. Examine the packaging for damage. If it is damaged,


immediately register a complaint with the transport
company. It is recommended that a photo of the damages
is taken to improve the claims process. Refer to Data
Collection Guideline for information on taking photographs
of damages and faults.

Ge7236C

2. Remove the straps from the box and unpack the enclosure.

3.
Check that the items delivered correspond to the packing
list.

er
k Ord
Wor
A
B
C
D

Ge7263C

4. Open the packaging and examine the cabinet for damages.


Refer to Handling Faulty Equipment and Site Failure Note
for information about handling faulty equipment, and to
Data Collection Guideline for information on taking
photographs of damages and faults.
Ge9570A

5. Dispose of the packaging material in accordance with local


regulations.

Hazardou
s
Plastic
Metal
Paper

Ge8582C
6 Move the Enclosure into Position
A B C

Ge17583D

Caution!

The equipment is heavy. Lifting the equipment without the aid of a lifting device might cause injury.

Caution!

Tip risk!

Unsecured equipment can tip over if not secured properly, which might cause serious injury.

Secure products with a high center of gravity as soon as possible to avoid accidents.

The following methods are recommended depending on equipment availability and the distance to the installation
location:

– Use a pallet truck to move the enclosure on its pallet.

– Use a hand truck to move the enclosure.

– Use a lifting device to move the enclosure.

Note: All the installation alternatives described in this section require at least two people.

Note: Make sure not to scratch or damage the surface of the cabinet. A damaged surface decreases the resistance to
external factors, such as weather and wind and can, for example, lead to rust formation. When moving the
cabinet, place a soft material under the cabinet to avoid damage.

6.1 Use a Pallet Truck to Move the Enclosure


Steps

1.
Move the pallet, using a pallet truck, close to the
installation location.

2. Remove the enclosure gently from the pallet.

6.2 Use a Hand Truck to Move the Enclosure


Steps

1. Carefully remove the enclosure from the pallet.

2. Push the enclosure onto the hand truck using a board


between the hand truck and the enclosure to prevent
damage.

Do not place the enclosure with the door facing the hand
truck.

Ge20096A

3.
Carefully move the enclosure into position close to the
installation location.

Ge20097A

6.3 Use a Lifting Device to Move the Enclosure


Note: The lifting device must be capable of lifting the enclosure.
To use the lifting device, the transport package first needs to be removed.

Steps

1. Lock up and open the door of the enclosure.

135°

Ge16284B

2. Remove the top cover of the enclosure.


T30

Ge16299B

3.
Close the door of the enclosure and lock it.

Ge16300A

4. Attach lifting straps to the lifting ears of the enclosure. Use


four straps of length 1 m each.

Ge16306B

5. Lift the enclosure close to the installation location.

Ge16291A

6. T30
Install the top cover of the enclosure.
3 Nm

Ge16287C
7 Install the Enclosure

Ge17584A

7.1 Prepare the Drilling Template


The enclosure has one or more drilling template(s) on the back of the carton depending on available mounting
alternatives. This section illustrates an example.

Steps

1. Open the carton.

Ge16273A

2. Draw along the edge of the stencil with a sharp object.

Ge16274A

3.
Pull the drilling template gently off the unfolded carton.

Ge16275A

7.2 Prepare the Ground or Floor Before Fastening the Base Frame
Prerequisites
Consider recommended minimum distances to provide adequate working space.

Steps

To prepare ground attachments:

1. Check Customer Site Documentation for what material to install on. Check that the leveling of the concrete base is
made according to the specified tolerances.

2. Bring correct fasteners according to Customer Site Documentation. Recommended dimension of fasteners is M12 or
equivalent.

3. Mark the positions of the four holes on the ground


650
according to the drill pattern.
52

688
419 650

Front 115

546

Unit of measurement: mm Ge17649A

4. Drill holes according to the drill pattern on the ground.


Insert expansion anchors into each hole. Use the drilling
gauge fitted to the hammer drill to regulate the depth of
each hole. Recommended depth is 75 mm.

Make sure that the drill holes are drilled at a 90° angle to
the bottom of the enclosure.

P009900C
5. Remove the dust and debris produced during drilling.

6. Make sure that the support points are leveled within ±3


mm per 2000 mm and that the floor gradient is within
±0.1. Use a spirit level to check that the support points are
in level in all directions. If necessary, use stainless steel
washers to make minor changes.

Ge16277A

7.3 Install a 4-Inch Base Frame to Ground or Floor


Note: Ensure that bolts and nuts are lubricated.
Do not use lubricants containing graphite as they cause corrosion and can damage cable insulation.

Steps

1. If needed, prepare the base frame for incoming cables.


a. If a large number of cables are connected, remove the
plates.

Ge16278B

b. If a small number of cables are connected, knock out


the knockouts.

Ge16279B

2.
Place the base frame on the ground or on the floor. Align
the holes on the base frame with the bolts on the ground.

Ge16280A

3. Tighten the nuts.


13 mm

12 Nm

Ge16281A

7.4 Install a 12-Inch Base Frame to Ground or Floor


Note: Ensure that bolts and nuts are lubricated.
Do not use lubricants containing graphite as they cause corrosion and can damage cable insulation.

Steps

1. If needed, prepare the base frame for incoming cables.


a. If a large number of cables are connected, remove the plates.

b. If a small number of cables are connected, knock out


the knockouts.

Ge19407A

2.
Place the base frame on the ground or on the floor. Align
the holes on the base frame with the bolts on the ground.

Ge19406A

3. Tighten the nuts.

7.5 Install the Enclosure to a Base Frame


Steps

1. Place the enclosure on the top of the installed base frame.

Ge16283A

2. Secure the cabinet to the base frame.


19 mm

30 Nm

Rubber gasket

Ge16286A

7.6 Install the Enclosure on an Adapter Frame


Steps

1. Make sure that the adapter frame is properly installed to the first enclosure, closest to the floor.

2. Place the second enclosure onto the adapter frame located on top of the first enclosure. Align the sides of the first
enclosure with the sides of the second enclosure. Align the screw holes on the bottom of the second enclosure with
the screw holes on the adapter frame.

3.
Secure the second enclosure by tightening the screws on
19 mm
the bottom of the enclosure.

30 Nm

Rubber gasket

Ge16286A
8 Install 19-Inch Equipment
The 19-inch equipment are installed in the user space compartment of the enclosure.

Ge17589A

8.1 Install L-Support Brackets


The L-support brackets are used as extra mechanical support for heavy equipment. It is recommended to stack two or
three 1U-units on top on each other, or alternatively one 3U-unit, for each pair of L-brackets. The maximum equipment
weight is 15 kg per U.

Steps

1. Install the support brackets.


T30

To see where to fasten the screws, hold the equipment


against the rack and note down the positions.
2 Nm

Ge18742B

Note: Pull the support bracket as far down as possible when tightening its screws, as fitting of equipment with
support bracket can be very tight.
The support brackets can also be installed upside down to make extra space between the units.

8.2 Switch Place on 19-Inch Unit Brackets (Optional)


Steps

For 19-inch units having the grounding ear on the left-hand side it is recommended that it is moved to the right-hand
side, in order to make better place for the cables in the enclosure.

1.
Remove brackets on both sides.

PH 2

Ge18836A

2. Install the brackets on the opposite sides so that the


grounding ear is on the right-hand side.

PH 2

1.6 Nm
Ge18837A

8.3 Install 19-Inch Unit to Rack


Steps

Make sure that four screws and cage nuts are available to secure the unit on the rack.

1. Install cage nuts (on the front surface) for installing the
19-inch units.

To see where to install the nuts, hold the equipment


against the rack and note down the positions.

x4

Ge6439A

2.
Insert and position the 19-inch unit in the rack. Tighten the
PH 2
screws on the rack.

If L-support shelf or brackets are used, position the 19-inch


5.0 Nm unit on the shelf or on the brackets.

Ge17378A

8.4 Install Dummy Plate to Rack


Steps

The dummy plates are used to improve the cooling efficiency of the climate system and required in all empty slots in the
19-inch rack.

1. Install cage nuts (on the front surface) for installing the
dummy plate.

To see where to install the nuts, hold the equipment


against the rack and note down the positions.

x4

Ge6439A

2. PH2
Install the dummy plate. Tighten the screws on the rack.
3 Nm

The dummy plates can be installed together with L-
support shelves or brackets if needed.

Ge26614A

8.5 Instructions for 19-Inch Units


For more information about the installation for 19-inch units, see documentation for the specific unit:

– Install 19-inch Baseband, for baseband units.

– Fronthaul library, for fronthaul units.


9 Ground the Enclosure

Ge17586A

9.1 Connect the Grounding Cable

Do!
Products not connected to ground risk damage from overvoltage or overcurrent. Always ground products according
to instructions.

Note: Always connect the grounding cable before connecting any other cable.
The enclosure is equipped with METs on the sides and on the back of the enclosure. The enclosure grounding cable is
recommended to be a green/yellow cable with dimension 2 AWG (35 mm²), or a dimension that is according to local
regulations.
Only use copper cable lugs.

Steps

1. Remove the two screws and the cover plate from the
10 mm grounding point. Save the screws.

Ge16295A

2.
Make sure that the isolating plastic tape is fully removed
before connecting the grounding cable lug.

Ge16951A

3. Prepare the surface before connecting the cable lug:


a. Clean the surface.

b. Apply anti-oxidant to the surface.

4. If applicable, cut the cables to the appropriate length. Fit


Crimping Tool
the cables with two holes cable lugs for M6 studs with 1”
1 CC.

Ge18573A

5. Connect a grounding cable with a 5/8-inch dual cable lug


10 mm to one of the enclosure grounding points, using the two
screws.

8.8 Nm

Ge16296A

6. Connect the other end of the grounding cable to the site grounding terminal.
10 Install Conduits (General Instructions)
The conduits for external cables are installed to the inlets of the enclosure.

Ge17585A

10.1 Install Conduits for External Cables


Steps

Note: The instructions are illustrated with an example.

1. Locate the inlets for external cables.

2. Knock out the knockouts.

Outside the cabinet Inside the cabinet

Ge16289A

3. Install the conduits to the holes.

Outside the cabinet Inside the cabinet

Ge16290A

4.
Connect the inner nesting to the hose.
Inner nesting

Sealing kit

Octagon nut
Hose

Ge16292A

5. Connect the hose to the conduit.

Cable Gland

Hose

Outside the cabinet Inside the cabinet

Ge16293A

6. Route the cables through the conduits and into the


enclosure.
Cable

Cable Gland

Hose

Ge16294A

7. Seal the cables routed through the conduit with sealing


Sealing Clay
compound.

Note: Correct installation of the conduit kit ensures that


the enclosure complies with IP regulations.

Ge21559A
8. Make sure that the conduits are properly installed to the enclosure to prevent water from leaking into the enclosure.
a. Sealing
Apply sealing compound between the conduit and the
Compound outer wall of the enclosure as a preventive measure.

Ge27053A

b. Make sure to check all the connections before finishing


the installation.

Sealing compound Loose connection

Ge27055A
11 Connect Incoming Power
The AC power cable is connected to the circuit breaker configuration on the left-hand side wall as described in this
section. Depending on the chosen AC power configuration, circuit breakers, SPDs and bus bars may need to be installed
or moved.

All screws need to re-tightened for correct torque, as described in this section.

For Enclosure 6160 AC version 2, the configuration will by default come prepared for spit-phase AC power.

AC SPD

AC Input Terminal

AC Circuit Breakers

Ge17587C

11.1 Switch Off External Power Supply


Steps

1. Make sure that the external power supply is switched off.

11.2 Remove the AC Power Cable Cover, Version 2


This section is only applicable for Enclosure 6160 AC Version 2.

Steps
1. Remove the power cable cover.
T30

Ge25790A

11.3 Remove the AC Input Cover


Steps

1. Remove the cover over the AC input terminal, the AC SPDs


and the AC circuit breakers.

The label on the cover shows information on the


connections.

11.4 Strip the AC Power Cables

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Strip the cable sheath of the power cable to an appropriate length, using cable shield cutters. For safety reasons, the
wire for protective grounding connections must be significantly longer than the other wires.

2. Strip the power cable conductors to an appropriate length, using a wire stripper.

11.5 Route the AC Power Cables

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1.
Route the cables through the inlet and feed the cables
along the wall towards the AC input terminal.

Ge25791A

11.6 Connect Incoming AC Power Cable, Split-Phase

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

6 mm
3 Nm PE

12 mm or PH3
4 Nm L2
L1

1. Ge16297G
Connect the power
cables. The illustration shows an example.

Note: Do not switch on the circuit breakers before the installation is completed and the enclosure is ready to be
powered on.
2.

Circuit Breaker version 1 Circuit Breaker version 2

A H

B
C
D

E
F

Ge25511D

Make sure to double-check all screw torques. The illustration shows two examples.

Table 6 Tools and Torques

Position Screw Tool and Cable Type and Size Cable Strip Torque
Dimension Length

A SPD connection PH2 N/A N/A 3 Nm

B Terminal connection 1 Slotted 6 mm N/A N/A 3 Nm

C Terminal busbar Slotted 6 mm N/A N/A 3 Nm

D Terminal connection 2 Slotted 6 mm Open end 1 AWG – 2/0 AWG or 50–70 mm2 PE/N: 20 mm 3 Nm

Circuit breaker
E PH2 N/A N/A 3 Nm
connection 1

Circuit breaker Open end 8 AWG – 1 AWG or 10–50 mm2


F PH2 15 mm 3 Nm
connection 2 (applicable for 3 W configuration)

Power cable PH3 or HEX Open end 1 AWG – 2/0 AWG or 50–70 mm2
G(1) 15 mm 4 Nm
connector Socket 12 mm (applicable for 1 W and 2 W configuration)

H SPD grounding 1 PH2 N/A N/A 3 Nm

HEX Socket 10
I SPD grounding 2 N/A N/A 3 Nm
mm

(1) Not applicable for three-phase AC configuration (3 W).

11.7 Connect Incoming AC Power Cable, Single-Phase

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps
1. Connect the power cables. The

illustration shows an example.

Note: Do not switch on the circuit breakers before the installation is completed and the enclosure is ready to be
powered on.

2. Make sure to double-check all

screw torques. The illustration shows an example.

Table 7 Tools and Torques

Position Screw Tool and Cable Type and Size Cable Strip Torque
Dimension Length

A SPD connection PH2 N/A N/A 3 Nm

B Terminal connection 1 Slotted 6 mm N/A N/A 3 Nm

C Terminal busbar Slotted 6 mm N/A N/A 3 Nm

D Terminal connection 2 Slotted 6 mm Open end 1 AWG – 2/0 AWG or 50–70 mm2 PE/N: 20 mm 3 Nm

Circuit breaker
E PH2 N/A N/A 3 Nm
connection 1

Circuit breaker Open end 8 AWG – 1 AWG or 10–50 mm2


F PH2 15 mm 3 Nm
connection 2 (applicable for 3 W configuration)

Power cable PH3 or HEX Open end 1 AWG – 2/0 AWG or 50–70 mm2
G(1) 15 mm 4 Nm
connector Socket 12 mm (applicable for 1 W and 2 W configuration)

H SPD grounding 1 PH2 N/A N/A 3 Nm

HEX Socket 10
I SPD grounding 2 N/A N/A 3 Nm
mm

(1) Not applicable for three-phase AC configuration (3 W).


11.8 Connect Incoming AC Power Cable, Three-Phase

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Connect the power cables. The

illustration shows an example.

Note: Do not switch on the circuit breakers before the installation is completed and the enclosure is ready to be
powered on.

2. Make sure to double-check all

screw torques. The illustration shows an example.

Table 8 Tools and Torques

Position Screw Tool and Cable Type and Size Cable Strip Torque
Dimension Length

A SPD connection PH2 N/A N/A 3 Nm

B Terminal connection 1 Slotted 6 mm N/A N/A 3 Nm

C Terminal busbar Slotted 6 mm N/A N/A 3 Nm

D Terminal connection 2 Slotted 6 mm Open end 1 AWG – 2/0 AWG or 50–70 mm2 PE/N: 20 mm 3 Nm
Position Screw Tool and Cable Type and Size Cable Strip Torque
Dimension Length

Circuit breaker
E PH2 N/A N/A 3 Nm
connection 1

Circuit breaker Open end 8 AWG – 1 AWG or 10–50 mm2


F PH2 15 mm 3 Nm
connection 2 (applicable for 3 W configuration)

Power cable PH3 or HEX Open end 1 AWG – 2/0 AWG or 50–70 mm2
G(1) 15 mm 4 Nm
connector Socket 12 mm (applicable for 1 W and 2 W configuration)

H SPD grounding 1 PH2 N/A N/A 3 Nm

HEX Socket 10
I SPD grounding 2 N/A N/A 3 Nm
mm

(1) Not applicable for three-phase AC configuration (3 W).

11.9 Insulate Connector Screws Using Shrink Tubes


If the power connectors are not equipped with covers, the screws must be insulated.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Insulate the screws of the power connectors using shrink


tubes.

Note: Not applicable for the three-phase connection.

Ge18838A

11.10 Strap the AC Power Cables

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps
Cable Tie
Tool

1. Ge25792A
Strap the cables to the strapping points.

11.11 Install the AC Input Cover


Steps

1. Install the cover over the AC input terminal, the AC SPDs


and the AC circuit breakers.

11.12 Install the AC Power Cable Cover, Version 2


This section is only applicable for Enclosure 6160 AC Version 2.

Steps

1. T30
Install the AC power cable cover.
3 Nm

Ge25793A
12 Remove Covers on Power Rack
The illustration shows the cover of the power rack.

12.1 Remove Covers on Power Rack


Steps

1. Loosen the screws on the power rack cover and open it.
PH2

Ge27310A

2. Loosen the screws and remove the plastic cover from the
DC circuit breakers.

PH 2

Ge16957B
13 Install Rectifiers
The rectifiers are installed to available slot inside the power rack.

Ge17588A

13.1 Allocation of Rectifiers


The rectifiers are installed to available slots inside the power rack. The order in which the power controller identifies the
rectifiers is by default by its serial number.

1 2 3 4

5 6 7 8 9
Ge17659A

13.2 Remove Rectifier Bracket


If the rectifiers are preinstalled, the rectifier bracket must be removed on site.

Steps

1. Remove the screws and remove the bracket.


T30

Ge28985A

2.
T30
Reinsert and tighten the screws.
6 Nm

Ge28986A

13.3 Install Rectifiers


Steps

1. Loosen the fixing screw to extract the locking handle.

Ge615012

2. Insert a rectifier in the first empty slot from left. Push it in


until it stops.

Ge615013

3. Push the handle into the socket and tighten by hand.

Ge615014

4.
Install dummies in positions that do not hold rectifiers.

Ge615014B
14 Install PSU 48 13 (Optional)
The PSU 48 13 is installed in the 19-inch user space of the enclosure.

It is recommended to install the unit in lower part of the user space close to the outlet of external cables.

It is recommended to read the entire installation procedure before starting the installation.If installing the unit in the
lower part of 19-inch user space, make sure to have the 2000 mm length cable so that all circuit breaker positions can
be reached for connection. The 1200 mm cables are sufficient if the unit is installed in the upper part.

Ge17593B

14.1 PSU 48 13 Overview

1–
1+

2–
2+

3–
3+

A B C D E F
G
H
Ge16943C

Figure 7 PSU 48 13 Overview

Table 9 PSU 48 13 Overview


Position Name of Unit Description
A Bracket Bracket for 19-inch rack installation. The bracket can be reversed.
B DC power input connectors Interface for connecting power cables from the power distribution. Protected by a cover.
C Optical indicators The optical indicators indicate the status of the unit.
D Alarm ports Interface for connecting alarm cables to the alarm interface of the enclosure.
E Power buttons Buttons for switching on the power of the corresponding DC output.
F Current sharing ports Interface for connecting current sharing cables between multiple units.
G Fuse connectors For installation of fuses for corresponding DC output. Protected by a cover.
Position Name of Unit Description
Interface for connecting power cables to power consuming units outside the enclosure.
H DC power output connectors
Protected by a cover.
I Ground Connector Optional ground connector

14.1.1 Parallel Kit Overview


The parallel kit is available for PSU 48 13 with R-states R4A or higher.

A B
D
F

A
C
E
G
Ge21352A

Figure 8 Overview of PSU 48 13 Parallel Kit

Table 10 Overview of PSU 48 13 Parallel Kit


Position Name of Unit Description
A Bracket Bracket for 19-inch rack parallel unit installation. The bracket can be reversed.
Bridge connecting the inputs in parallel installation. Interface for connecting power cables
B DC input copper bridges
from the power distribution. Protected by a cover.
C DC input cover Cover for DC input connectors.
D Fuse connectors For installation of fuses for corresponding DC output. Protected by a cover.
E Fuse cover Cover for fuses.
Bridge connecting the outputs in parallel installation. Interface for connecting power cables to
F DC output copper bridges
power consuming units outside the enclosure. Protected by a cover.
G DC output cover Cover for DC output connectors.

14.2 Install a Mounting Bracket for Parallel Installation (Optional)


Using the installation kit for parallel installation, two units are fastened and connected to each other.

Steps

1. PH2
Remove the pre-installed brackets and install the larger
1.6 Nm brackets. The two units are placed on top of each other.

Ge21345A
14.3 Remove Covers on Unit
Steps

1. Remove the covers from the unit, if applicable.

14.4 Install Fuse on the Unit


Steps

1. Remove the cover.


PH 1

0.5 Nm

Ge17382A

2. Install a fuse for each DC output to be used.


PH 1

Fuses of either 30 A, 35 A (for US market only), 40 A, or 50


A rating are available.
1
0.8 Nm

Ge17383A

14.5 Install Fuse on the Units in Parallel Installation (Optional)


Consider the max output power before choosing and installing the correct fuse.

Steps

1. Remove the cover and installed fuses on each unit.


PH2

Ge21286A

2.
PH2
Install the plate with pre-installed fuses to both units.
1.6 Nm

Ge21354A

3. PH2
Install the large cover covering the fuse plate.
1.6 Nm

Ge21349A

14.6 Connect Power Cables to the Unit


Steps

1. Connect the 0 V and the –48 V power distribution cables to


13 mm
the bolts on the left-hand side of the unit. The other ends
of the cables are connected to the DC distribution of the
0 V DC enclosure or to site power.

12 Nm
If the unit is preinstalled in factory, verify that the cables
are properly connected to the unit.

–48 V DC

Ge17332A

2. PH2
Install the cover.
1.6 Nm

Make sure to use the correct cover. Different types of


covers are available to match the cable lug of the input
power cable.

The preinstalled cover is suitable for the straight cable lug,


see the first illustration. The cover in the accessory kit is
suitable for the angled cable lug, see the second
illustration.
Ge28387A
PH2
1.6 Nm

Ge28388A

14.7 Connect Power Cables to Units in Parallel Installation (Optional)


Use the installation kit for parallel installation to connect the two units.

Steps

1. Install the two copper bridges to connect the power input of the two units.
a. 13 mm
12 Nm


Ge21346A

b. 13 mm
12 Nm

Ge21347A

2. 13 mm
Connect the 0 V and the –48 V power distribution cables to
12 Nm 0 V DC the bolts on the left-hand side of the unit. The other ends
of the cables are connected to the DC distribution of the
enclosure or to site power.

–48 V DC

Ge21355A
3. PH2
Install the covers.
1.6 Nm

Ge21348A

14.8 Connect Current Sharing Cables to Units in Parallel Installation 3x2 kW


(Optional)
Use the installation kit for parallel installation to connect the two units.

Steps

1. Connect the current sharing cables to the ports according


to the table. The illustration shows an example.
1–
1+
Plus (+) Port Connections Minus (-) Port Connections
2–
1+ connects to 2+ 1- connects to 2-
2+
3+ connects to 1+ 3- connects to 1-
3–
3+ 2+ connects to 3+ 2- connects to 3-

1–
1+

2–
2+

3–
3+
Ge21615A

14.9 Connect Current Sharing Cables to Units in Parallel Installation 1x6 kW


(Optional)
Use the installation kit for parallel installation to connect the two units.

Steps

1.
Connect the current sharing cables to the ports according
1– to the table. The illustration shows an example.
1+

2– Plus (+) Port Connections Minus (-) Port Connections


2+ 1+ connects to 2+ connects 1- connects to 2- connects
3– to 3+ connects to 1+ to 3- connects to 1-
3+ connects to 2+ connects to connects to 2- connects to
3+ 3-

1–
1+

2–
2+

3–
3+

Ge21632A

14.10 Connect External Power Cables to the Unit


Steps

1. Connect the 0 V and the –58 V external power distribution


10 mm
cables to the bolts on the right-hand side of the unit. The
other end of the cable is connected to a power consuming
–58 V DC 0 V DC
unit.

5.0 Nm


Ge17333C

2. Install the covers.


Make sure to use the correct covers. Different types of covers are available to match the cable lug.

14.11 Connect External Power Cables to Units in Parallel Installation 3x2 kW


(Optional)
Use the installation kit for parallel installation to connect the two units.

Steps

1.
PH2
Install the copper bridges to connect the power output of
12 Nm the two units.

Ge21350A

2. 10 mm
Connect the 0 V and the –58 V external power distribution
–58 V DC 0 V DC
5 Nm cables to the bolts on the right-hand side of the unit. The
other end of the cable is connected to a power consuming
unit.

Make sure to use the correct screw length. The screws are
included in the installation kit.

Ge21356A

3. PH2
Install the covers.
1.6 Nm

Ge21351A

14.12 Connect External Power Cables to Units in Parallel Installation 1x6 kW


(Optional)
Use the installation kit for parallel installation to connect the two units.

Steps

1. PH2
Install the copper bridges to connect the power output of
5 Nm the two units.

10×
10×

Ge21375B
2. 10 mm
Connect the 0 V and the –58 V external power distribution
–58 V DC 0 V DC
5 Nm cables to the bolts on the right-hand side of the unit. The
other end of the cable is connected to a power consuming
unit.

Make sure to use the correct screw length. The screws are
included in the installation kit.

Ge21376A

3. PH2
Install the covers.
1.6 Nm

Ge21377A

14.13 Connect Alarm Cables to the Unit


Steps

1. Connect the internal alarm cable to the unit. See label on


the cable on how to connect the cables. The other end of
the cable is connected to the DI alarm terminal of the
power rack or the enclosure.
DC

If the unit is preinstalled in factory, verify that the cables


SPD are properly connected to the unit.

Ge17380A

The alarm connection is closed at no alarm and open when sending an alarm.

14.14 Connect Alarm Cables Between Multiple Units (Optional)


If using more than one unit is installed, the alarm ports of the units can be interconnected.

Steps

1.
Connect the alarm cables.

DC

SPD

DC

SPD

Ge19170A

14.15 Install Covers on Unit


Steps

1. Install the covers on the unit, if applicable.

14.16 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps

1. 2 mm
Connect the alarm cables to the digital input DI 1 (DC
0.15 Nm fault) and DI 2 (SPD fault) on the alarm interface IB2.
Connect the RTN cable to RTN.

Note: Jumper cables are connected from ports DI1 and


DI2 to RTN5 and RTN6 in order to avoid triggering
a pre-configured alarm. Remove the cables when
the ports are to be used by alarm cables.

Ge19291E

See Section Alarm Connections for detailed information on the alarm connections.

14.17 Connect Power Distribution Cables to the Power Rack


Note: The maximum permitted rating value for an installed unit must not be exceeded.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps
1. Make sure that the DC circuit breakers are in position OFF.

2. To connect a 100 A DC power cable, connect the power


10 mm
cables and tighten the nuts according to the illustration.

The illustration shows an example. Take in consideration if


0V

4.9 Nm the power consuming unit is to be connected to LLVD1,


LLVD2, or BLVD on the DC distribution, before connecting
–48 V
the cable.

Dual hole lug, M6 studs, 5/8 Inch CC

Ge16376A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

3. To connect a 200 A DC power cable, connect the power


10 mm
cables and tighten the nuts according to the illustration.

0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.

Ge18741A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

4. Connect the other end of the power cable to the power consuming unit.

14.18 Route and Strap Power Cables for 19-Inch Units


Steps

1. Strap the cables to the cable ladder above the connectors.


Bend the cables gently and route them down along the left
side of the enclosure.

The air flow in the top of the enclosure must not be


obstructed by cables.
Back

Cables to Cables to
19-Inch units SPDs or
external units

Distribution
circuit breakers

Front

2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.

3. Route the cable along the inside wall of the enclosure.

14.19 Route and Strap Power Cables for 19-inch Units (Example)
Steps

1. Feed the cables from the power rack to the 19-inch unit.

DCDU

19-inch unit

Ge16954C

14.20 Switch on Power on the Unit


Steps

1.
Push down the button to power up each connected unit.

1 For multiple units in parallel installation, push down all


buttons within 5 seconds.
2

3
-58V
Ge17381A

14.21 Cables for PSU 48 13

14.21.1 PSU 48 13 (Optional)

Figure 9 Power Cabling to PSU 48 13

Table 11 Power Cabling to PSU 48 13

Pos. Connections Qty. Product No.


RPM 777 093/L
Power rack DC distribution: CB5-6 − RPM 777 094/L
1 1−2
PSU 48 13: DC Input RPM 777 070/L
RPM 777 071/L

14.21.2 RPM 777 093/L and RPM 777 094/L

Ge18519A

14.21.3 RPM 777 070/L and RPM 777 071/L


Ge18524A
15 Install PDU 02 03 (Optional)
The PDU 02 03 is installed in the 19-inch user space of the enclosure.

It is recommended to install the unit in lower part of the user space close to the outlet of external cables.

If installing the unit in the lower part of 19-inch user space, make sure to have the 2000 mm length cable so that all
circuit breaker positions can be reached for connection. The 1200 mm cables are sufficient if the unit is installed in the
upper part.

It is recommended to read the entire installation procedure before starting the installation.

Ge17593B

15.1 Overview

Figure 10 Overview of PDU 02 03

Table 12 Overview of PDU 02 03


Position Name of Unit Description
A Bracket Bracket for 19-inch rack installation. The bracket can be moved back 50 mm.
B DC power input connectors Interface for connecting power cables from the power distribution -48 V and 0 V.
C Fuse connectors -48 V DC output connection, and fuse replacement interface.
D Alarm connectors Interface for connecting alarm cables to the alarm interface of the enclosure.
E Power buttons Buttons for switching on/off corresponding -58 V DC output port.
F DC power output connectors Interface for connecting power cables to -58 V outputs.
G Grounding stub M6 screw
H Optical indicators The optical indicators indicate the status of the unit.
15.2 Remove Covers on Unit
Steps

1. Remove the covers from the unit, if applicable.

15.3 Connect Power Cables with Single Lug to the Unit


Steps

1. Connect the 0 V and the –48 V cables to the bolts on the


10 mm
left-hand side of the unit.

The other end of the cables is connected to the DC


distribution of the enclosure or to site power. Max 100 A
5 Nm
circuit breaker.
0V
×2

–48 V
×2
Ge18309A

If the unit is preinstalled in factory, verify that the cables are properly connected to the unit.

15.4 Connect Power Cables with Dual Lug to the Unit


Steps

1. Connect the 0 V and the –48 V cables to the bolts on the


10 mm
left-hand side of the unit. Two connection alternatives are
available depending on cable lug type.

5 Nm
The other end of the cables is connected to the DC
distribution of the enclosure or to site power. Max 200 A
0V circuit breaker.

–48 V

Ge18310A

If the unit is preinstalled in factory, verify that the cables are properly connected to the unit.

15.5 Connect –48 V External Power Cables to the Unit


Steps

1. For –48 V power distribution: Connect the 0 V and the –48 V cables to the fuse terminals. The other end of the cable
is connected to a power consuming unit.
a.
Remove the fuse from the fuse terminal by pushing
down the switch and pulling it out.

Ge18311A

b. Push in the blue button using a screwdriver while


inserting the –48 V cable , then release the button.

Ge18312A

c. Push in the red button using a screwdriver while


inserting the 0 V cable , then release the button.

Ge18313A

d. Install the fuse.

Ge18314A

15.6 Connect –58 V External Power Cables to the Unit


Steps

1. For –58 V external power distribution: Connect the 0 V and the –58 V cables to the terminal on the right-hand side
of the unit. The other end of the cable is connected to a power consuming unit.
a. Push in the black button while inserting the 0 V cable ,
then release the button.

Ge18315A

b. Push in the blue button while inserting the –58 V cable ,


then release the button.

Ge18316A

15.7 Connect Alarm Cables to the Unit


Steps

1. Connect the internal alarm cable to the unit. See label on


the cable on how to connect the cables. The other end of
the cable is connected to the DI alarm terminal of the
power rack or the enclosure.
DC

If the unit is preinstalled in factory, verify that the cables


SPD are properly connected to the unit.

Ge17380A

The alarm connection is closed at no alarm and open when sending an alarm.

15.8 Connect Alarm Cables Between Multiple Units (Optional)


If using more than one unit is installed, the alarm ports of the units can be interconnected.

Steps

1.
Connect the alarm cables.

DC

SPD

DC

SPD

Ge19170A

15.9 Install Covers on Unit


Steps

1. Install the covers on the unit, if applicable.

15.10 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps

1. 2 mm
Connect the alarm cables to the digital input DI 1 (DC
0.15 Nm fault) and DI 2 (SPD fault) on the alarm interface IB2.
Connect the RTN cable to RTN.

Note: Jumper cables are connected from ports DI1 and


DI2 to RTN5 and RTN6 in order to avoid triggering
a pre-configured alarm. Remove the cables when
the ports are to be used by alarm cables.

Ge19291E

See Section Alarm Connections for detailed information on the alarm connections.

15.11 Connect Power Distribution Cables to the Power Rack


Note: The maximum permitted rating value for an installed unit must not be exceeded.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps
1. Make sure that the DC circuit breakers are in position OFF.

2. To connect a 100 A DC power cable, connect the power


10 mm
cables and tighten the nuts according to the illustration.

The illustration shows an example. Take in consideration if


0V

4.9 Nm the power consuming unit is to be connected to LLVD1,


LLVD2, or BLVD on the DC distribution, before connecting
–48 V
the cable.

Dual hole lug, M6 studs, 5/8 Inch CC

Ge16376A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

3. To connect a 200 A DC power cable, connect the power


10 mm
cables and tighten the nuts according to the illustration.

0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.

Ge18741A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

4. Connect the other end of the power cable to the power consuming unit.

15.12 Route and Strap Power Cables for 19-Inch Units


Steps

1. Strap the cables to the cable ladder above the connectors.


Bend the cables gently and route them down along the left
side of the enclosure.

The air flow in the top of the enclosure must not be


obstructed by cables.
Back

Cables to Cables to
19-Inch units SPDs or
external units

Distribution
circuit breakers

Front

2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.

3. Route the cable along the inside wall of the enclosure.

15.13 Route and Strap Power Cables for 19-inch Units (Example)
Steps

1. Feed the cables from the power rack to the 19-inch unit.

DCDU

19-inch unit

Ge16954C

15.14 Switch on Power on the Unit


Steps

1.
Push down the button to power up each connected unit.

1 For multiple units in parallel installation, push down all


buttons within 5 seconds.
2

3
-58V
Ge17381A

15.15 Cables for PDU 02 03

15.15.1 PDU 02 03 (Optional)

Figure 11 Power Cabling to PDU 02 03

Table 13 Power Cabling to PDU 02 03

Pos. Connections Qty. Product No.


RPM 777 601/L
Power rack DC distribution: CB5-6 − RPM 777 602/L
1 1−2
PDU 02 03: DC Input RPM 777 668/L
RPM 777 669/L

15.15.2 RPM 777 601/L and RPM 777 602/L

Ge18523A

15.15.3 RPM 777 668/L and RPM 777 669/L


Ge18525A
16 Install Voltage Booster 6640 (Optional)
The unit is installed in the 19-inch user space. Position 21-22 is recommended not to be used in version 1 of the
enclosure due to lack of space. A maximum of three units can be installed. The following cables are used:

– The power cables RPM15009/L and RPM15010/L from Voltage Booster 6640 to a DC distribution circuit breaker
in the power rack with a maximum of 300 A.

– The alarm cable from the right side of the power to the alarm interface.

– The RJ45 communication cable from the right side of the power to the communication interface.

It is recommended to install the unit in lower part of the user space close to the outlet of external cables.

Ge17593B

16.1 Voltage Booster 6640 Overview


This section shows an overview of Voltage Booster 6640. The following parts are delivered together with the product:

– Alarm cable set, including one short and two long alarm cables.

– One RJ45 communication cable for cascading connection

– A tool used for circuit breaker removal

– Screw set for installing Voltage Booster 6640 and the cover plate of circuit breakers

OUT1
OUT2
OUT3
OUT1

B C A

D H I
E G
Ge23902A

Figure 12 Voltage Booster 6640 Overview (R-state≤R1B)


F

OUT1
B C A

D H I
E G
Ge25718A

Figure 13 Voltage Booster 6640 Overview (R-state>R1B)

Ge25219A

Figure 14 One Short Alarm Cable

Ge25220A

Figure 15 Two Long Alarm Cables

Ge25711A

Figure 16 RJ45 Communication Cable


Ge25710A

Figure 17 Tool and Screw Set

Table 14 Voltage Booster 6640 Overview


Position Name of Unit Description
A Bracket Bracket for 19-inch rack installation. The brackets are pre-installed.
B DC power input connectors Interface for connecting power cables. Protected by a cover.
C DC/DC converter A maximum of three optional converters are supported.
A maximum of three optional circuit breakers are supported. The rating of each circuit breaker
D Circuit breaker
can be 16 A, 30 A, 35 A, 40 A, 50 A, or 60 A.
E DC power output connectors Interface for connecting power cables to power consuming units. Protected by a cover.
F Ground Connector Optional ground connector
Four DIP switches. DIP switch 1–3 is for address setting. DIP switch 4 is for terminal resistance
G DIP switch
setting.
H Binary alarm connectors One pair of PSU alarm ports and one pair of SPD alarm ports.
I Communication ports RJ45 connectors using the Modbus communication protocol.

16.2 Install 19-Inch Unit to Rack


Steps

Make sure that four screws and cage nuts are available to secure the unit on the rack.

1. Install cage nuts (on the front surface) for installing the
19-inch units.

To see where to install the nuts, hold the equipment


against the rack and note down the positions.

x4

Ge6439A

2.
Insert and position the 19-inch unit in the rack. Tighten the
PH 2
screws on the rack.

If L-support shelf or brackets are used, position the 19-inch


5.0 Nm unit on the shelf or on the brackets.

Note: Make sure that the power cables of Voltage


Booster 6640 do not interfere or get stuck between
parts in the position.

Ge17378A

16.3 Install a Circuit Breaker


Steps

1. Remove the cover plate by loosening the screws. The


PH2 illustrations show different versions of the cover plate.

OUT1
OUT2
OUT3

Ge23907A

PH2

Ge25713A

2. Insert a circuit breaker from the left and push it in until it


stops.

Note: Make sure the circuit breaker is installed correctly


to avoid triggering an alarm.
A delivered tool is used to remove the circuit
breaker. See the second illustration for details.

Ge23908A
Ge25461A

3. Reinstall the cover plate by tightening the screws. The


PH2
0.6 Nm
illustrations show different versions of the cover plate.

OUT1
OUT2
OUT3

Ge23909A

PH2
0.6 Nm

Ge25714A

16.4 Install a DC/DC Converter


The unit supports up to three DC/DC converters.

Steps

1. Insert a DC/DC converter in the first empty slot from left.


Push it in until it stops.

Ge23910A

2.
Install a dummy if there is no DC/DC converter to keep the
slot clean from dirt and other foreign objects.

Ge23911A

16.5 Connect Input Power Cables to the Unit


Steps

1. Remove the cover.


PH2

Ge23912A

2. Connect the 0 V and the –48 V cables to the bolts on the


PH3
2.7 Nm
left-hand side of the unit.

The other end of the cables is connected to the DC


distribution of the enclosure or to the site power. A 3-pole
0V circuit breaker is recommended, see Power Description for
–48 V more information.

Note: Separate cable lugs must be ordered and


assembled on site when the unit is in standalone
Ge23913A
mode.
The unit supports dual hole T-lug:

– cabinet installation: 70 mm2

– standalone mode: 70 mm2, 95 mm2 (3/0 AWG),


or 120 mm2 (4/0 AWG)
Make sure the cable length is less than 10 m when
the unit is in standalone mode or non-Ericsson
equipment.

3. Reinstall the cover.

16.6 Connect Output Power Cables to the Unit


Steps
1. Remove the cover.
PH1

OUT1
OUT2

0V
OUT3

Ge23914A

2. Connect the 0 V and the –58 V external power distribution


PH2 –58 V DC 0 V DC
2 Nm
cables to the bolts on the right-hand side of the unit. The
other end of the cable is connected to a power consuming
OUT1

unit.
OUT2

0V
OUT3

Ge23915B

3. Reinstall the cover.

16.7 Set DIP Switches and Connect Communication Cables to Controller 6610
(Option 1)
There are three available options when connecting communication and alarm cables. This section is applicable when
Voltage Booster 6640 is connected to Controller 6610.

Table 15 DIP Switch Configurations

PIN Number Signal Name Description


1 ADDR0 Shelf ID address 0
2 ADDR1 Shelf ID address 1
3 ADDR2 Shelf ID address 2
4 RT RS485 terminal resistor

Steps

1.
Set the DIP switches on each voltage booster. It is
OFF ON
recommended to set the address of each unit

4
1 2 3
Voltage Booster 7 corresponding to its position. The maximum number of
units is limited by the rack or enclosure.

4
2 3
Voltage Booster 6

1
The illustration shows an example of multiple power

4
3
Voltage Booster 5
configuration. The maximum supported number of units is

2
1
seven, but the actual number may be less in a specific rack

4
3
Voltage Booster 4 or enclosure.

1 2
3 4
Voltage Booster 3
1 2
3 4

Voltage Booster 2
2
1
2 3 4

Voltage Booster 1
1

Ge24328A

2. Connect one end of the communication cable to the port


marked SERIAL 1 on Controller 6610.
Seria
l1

Ge25237A

3. Connect the other end of communication cable to the


voltage booster.

Ge24321A

4. Interconnect the communication cables if multiple voltage


boosters are installed.

Ge24331A
16.8 Set DIP Switches and Connect Communication Cables to SHU 02 01
(Option 2)
There are three available options when connecting communication and alarm cables. This section is applicable when
Voltage Booster 6640 is connected to SHU 02 01.

Table 16 DIP Switch Configurations

PIN Number Signal Name Description


1 ADDR0 Shelf ID address 0
2 ADDR1 Shelf ID address 1
3 ADDR2 Shelf ID address 2
4 RT RS485 terminal resistor

Steps

1. Set the DIP switches on each voltage booster. Ericsson


OFF ON
recommends to set the address of each unit corresponding
4
1 2 3

Voltage Booster 7 to its position. The maximum number of units is limited by


the rack or enclosure.
4
2 3

Voltage Booster 6
1

The illustration shows an example of multiple power


4
3

Voltage Booster 5
configuration. The maximum supported number of units is
2
1

seven, but the actual number may be less in a specific rack


4
3

Voltage Booster 4 or enclosure.


1 2
3 4

Voltage Booster 3
1 2
3 4

Voltage Booster 2
2
1
2 3 4

Voltage Booster 1
1

Ge24328A

2. If multiple voltage boosters are installed, interconnect the


communication cables.

Ge28401A

3.
Connect one end of the communication cable to the port
marked A8 on SHU 02 01.
01
SHU 02

B
7 8
5 6
A 4
2 3
1

Ge28315A

4. Connect the other end of communication cable to the


voltage booster.

Ge28402A

16.9 Connect Alarm Cables to the Unit (Option 3)


There are three available options when connecting communication and alarm cables. This section is applicable when
Voltage Booster 6640 is connected as external alarms to the power controller interface.
The connection of alarm cables between the voltage boosters and the DI alarm terminals is shown in Figure 18.

Figure 18 Alarm Cable Connection

Steps

1.
Insert one end of the short alarm cable to the unit.

The alarm connection is closed at no alarm and open when


sending an alarm.

Ge24320A

2. For single voltage booster installation:


a. Connect one end of the long alarm cables to the short
alarm cable, connect the other end of long alarm cables
To DI alarm to DI alarm terminals, respectively. See label on the
termianls
cable on how to connect the cables to DI alarm
terminals.

To DI alarm
termianls

Ge25221A

3. For multiple voltage boosters installation:


a. Interconnect the short alarm cables.

Ge25222A

b.
Connect one end of the long alarm cables to the short
alarm cable, connect the other end of long alarm cables
To DI alarm
termianls
to DI alarm terminals, respectively. See label on the
cable on how to connect the cables to DI alarm
terminals.

To DI alarm
termianls

Ge25223A

16.10 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps

1. 2 mm
Connect the alarm cables to the digital input DI 1 (PSU
0.15 Nm fault) and DI 2 (SPD fault) on the alarm interface IB2.
Connect the RTN cable to RTN.

Note: Jumper cables are connected from ports DI1 and


DI2 to RTN5 and RTN6 in order to avoid triggering
a pre-configured alarm. Remove the cables when
the ports are to be used by alarm cables.

Ge19291E

See Section Alarm Connections for detailed information on the alarm connections.

16.11 Connect Power Cables to the Power Rack


Note: The maximum permitted rating value for an installed unit must not be exceeded.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Install a 3-pole circuit breaker. Make sure that the DC circuit breakers are in position OFF.
2.
10 mm
4.9 Nm 0V

–48 V

Ge25463A

a. Connect the positive (+) cable to the 0 V connector.

b. Insert one conversion plate into the −48 V terminals. Connect the negative (−) cable to the −48 V connector.

The illustration shows an example. Take in consideration if the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting the cable.

Note: Make sure to use only non-conductive tools when connecting the power cables.

16.12 Switch on Power of Enclosure and Site


Steps

1. Switch on the power of the enclosure and site.

16.13 Switch on Power on the Unit


Steps

1. Switch on all the circuit breakers to power up each


connected unit.

OUT1
OUT2
OUT3

Ge24322A

16.14 Check Status of Optical Indicators


Steps

1. Check the optical indicators on the unit. Make sure that the operational indicator is lit green, the fault indicator is off,
and that no alarms are issued.

16.15 Cables for Voltage Booster 6640

16.15.1 Voltage Booster 6640 (Optional)


CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 7
CB 8
CB 9
1

LLVD1 LLDV2 BLVD

Voltage Booster 6640

Ge24807A

Figure 19 Power Cabling to Voltage Booster 6640

Table 17 Power Cabling to Voltage Booster 6640

Pos. Connections Qty. Product No.


Power rack DC distribution: CB4-6 − RPM 150 009/L
1 1
Voltage Booster 6640: DC Input RPM 150 010/L

16.15.2 RPM 150 09/L and RPM 150 10/L

Ge18525A
17 Install 1U Compact DCDU (Optional)
The DCDU unit is installed in the 19-inch user space of the enclosure. A maximum of two units can be installed. The
following cables are used:

– The power cables RPM15009/L and RPM15010/L from the back of the DCDU to a DC distribution circuit breaker
in the power rack with a maximum of 200 A.

– The alarm cable from the back of the DCDU to the alarm interface.

17.1 Compact DCDU Overview


The illustration shows an overview of the compact DCDU unit. The main illustration shows the back of the DCDU unit
and the zoomed-in part shows the front.

C
B
A

E
D
F
Ge27059A

Figure 20 DCDU Overview

Table 18 DCDU Overview


Position Name of Unit Description
A DC power input terminal Interface for connecting power cables from the power distribution. Protected by a cover.
N/A
B Protective earth terminal
The grounding interface is not required in this enclosure.
C Alarm terminal Interface for connecting alarm cables to the alarm interface of the enclosure
Bracket for 19-inch rack installation. A pair of short brackets are pre-installed, which can be
D Bracket
replaced with an optional pair of long brackets based on the actual installation requirements.
E Circuit breakers 20 circuit breakers for load connections with max 80 V each
Position Name of Unit Description
F Optical indicators Optical indicators showing the status of the unit

17.2 Connect Power Cables to the Power Rack


Note: The maximum permitted rating value for an installed unit must not be exceeded.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Make sure that the DC circuit breakers are in position OFF.

2. To connect a 200 A DC power cable, connect the power


10 mm
cables and tighten the nuts according to the illustration.

0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.

Ge18741A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

3. Connect the other end of the power cable to the power consuming unit.

17.3 Connect Power Cables to the Compact DCDU


Steps

1. Connect the power cables from the enclosure power rack to the connector on the back of the Compact DCDU.
a. Open the plastic cover on the back of the Compact DCDU.

b. Install the −48 V and 0 V cables to the terminals.


10 mm
5.0 Nm

0V –48 V

Ge23880A
17.4 Connect DC Load Cables to the Compact DCDU
Steps

1. Make sure all the circuit breakers are switched OFF.

2. Push in the lower button using a screwdriver while


inserting the 0 V DC load output cable. Then release the
button.

Push in the upper button using a screwdriver while


inserting the −48 V DC load output cable. Then release the
button.

When the button on the front is pushed in, the circuit


−48V
0V
breaker is switched on and the indicator shows red. When
Ge24994A the button is pushed out, the circuit breaker is switched off
and the indicator shows green.

3. Make sure all relevant circuit breakers are switched ON.

Ge19062A

17.5 Connect Alarm Cables, Single Compact DCDU Configuration

Table 19 Alarm Connections Single Compact DCDU


Alarm Cable Connection A Cable Label Connection B
Power rack: RTN4 CB NC cDCDU: CB NC
Cable 1
Power rack: RTN3 SPD NC cDCDU: SPD NC
Power rack IB2: DI3 CB COM cDCDU: CB COM
Cable 2
Power rack IB2: DI4 SPD COM cDCDU: SPD COM

Steps

1. In single DCDU configurations, connect the alarm cables to


Alarm the terminal on the back of the DCDU, see table.

NC C NC C

CB SPD

Ge23881A
2. 2 mm
Connect the other end of the alarm cables to the digital
0.15 Nm inputs on alarm interface IB2 and the RTN cable to RTN
interface, see table.

If needed, cut the cable jacket on the alarm cable, so the


conductors can reach the ports on IB2 and RTN. Required
stripped length is approximately 100mm.

Note: Make sure not to damage the conductor insulation


while cutting the cable jacket.
Ge19291F

17.6 Connect Alarm Cables, Multiple Compact DCDU Configuration

Table 20 Alarm Connections Multiple Compact DCDUs


Alarm Cable Connection A Cable Label Connection B
Power rack: RTN4 CB NC cDCDU1: CB NC
Cable 1
Power rack: RTN3 SPD NC cDCDU1: SPD NC
cDCDU1: CB COM CB COM cDCDU2: CB COM
Cable 2
cDCDU1: SPD COM SPD COM cDCDU2: SPD COM
Power rack IB2: DI3 CB NC cDCDU2: CB NC
Cable 3
Power rack IB2: DI4 SPD NC cDCDU2: SPD NC

Steps

1. In multiple DCDU configurations, connect the alarm cables


RTN4 RTN3 DI3 DI4
daisy-chained, see table.
Alarm
DCDU 2

NC C NC C

CB SPD

Alarm
DCDU 1

NC C NC C

CB SPD

Ge24854B

2. 2 mm
Connect the other end of the alarm cables to the digital
0.15 Nm inputs on alarm interface IB2 and the RTN cable to RTN
interface, see table.

If needed, cut the cable jacket on the alarm cable, so the


conductors can reach the ports on IB2 and RTN. Required
stripped length is approximately 100mm.

Note: Make sure not to damage the conductor insulation


while cutting the cable jacket.
Ge19291F
17.7 Route the DC Load Cables from the Compact DCDU
Steps

1. Route the output cables on both sides.

Ge24359A

17.8 Check Status of Optical Indicators


Steps

1. Check the optical indicators on the unit. Make sure that the
operational indicator is lit green, the fault indicator is off,
and that no alarms are issued.

Power

Ge19063A

2. If any of the circuit breakers is tripped, the red optical


indicator is lit, and a circuit breaker tripped alarm is raised.

Trip

Ge19064A

3. If the red LED indicator is on, the fault indicator has been triggered either by the CB alarm or the internal SPD alarm.
a. Check whether all CBs are pushed in and connected correctly. If not, the fault indicator is triggered by the CB
alarm. Push in and connect all the CBs correctly.

b. If all CBs are pushed in and connected correctly, the fault indicator is triggered by the internal SPD alarm.
Replace the compact DCDU.

17.9 Cables for 1U Compact DCDU

17.9.1 RPM 150 09/L and RPM 150 10/L


Ge18525A
18 Install 1U DCDU (Optional)
DCDU expansion units are installed in the 19-inch user space of the enclosure.

Ge17593B

18.1 Remove Covers on Unit


Steps

1. Remove the covers from the unit, if applicable.

18.2 Connect Power Cables to DCDU


Steps

1. 10 mm or PH3
Connect the internal power distribution cable to the bolts
2 Nm on the left-hand side of the unit. The other end of the cable
is connected to the DCDU of the enclosure.

If the unit is preinstalled in factory, verify that the cables


are properly connected to the unit.

Ge17334B

2. Connect the wires of the external power distribution cables


to the output terminal on the right-hand side of the unit.
The other end of the cable is connected to a power
consuming unit.

2 mm

Ge17335A
18.3 Connect Alarm Cables to DCDU
Steps

1. Connect the internal alarm cables to the unit.

CB-ALM
If the unit is preinstalled in factory, verify that the cables
are properly connected to the unit.

NC C NO
Ge17386A

18.4 Connect Power Distribution Cables to the Power Rack


Note: The maximum permitted rating value for an installed unit must not be exceeded.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Make sure that the DC circuit breakers are in position OFF.

2. To connect a 100 A DC power cable, connect the power


10 mm
cables and tighten the nuts according to the illustration.

0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V
the cable.

Dual hole lug, M6 studs, 5/8 Inch CC

Ge16376A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

3.
To connect a 200 A DC power cable, connect the power
10 mm
cables and tighten the nuts according to the illustration.

0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.

Ge18741A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

4. Connect the other end of the power cable to the power consuming unit.

18.5 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps

1. 2 mm
Connect the alarm cable to the digital input DI 3 on the
0.15 Nm alarm interface IB2 and the RTN cable to RTN.

See Section Alarm Connections for detailed information on


the alarm connections.

Ge19291E

18.6 Route and Strap Power Cables for 19-Inch Units


Steps

1. Strap the cables to the cable ladder above the connectors.


Bend the cables gently and route them down along the left
side of the enclosure.

The air flow in the top of the enclosure must not be


obstructed by cables.
Back

Cables to Cables to
19-Inch units SPDs or
external units

Distribution
circuit breakers

Front

2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.

3. Route the cable along the inside wall of the enclosure.

18.7 Route and Strap Power Cables for 19-inch Units (Example)
Steps

1. Feed the cables from the power rack to the 19-inch unit.

DCDU

19-inch unit

Ge16954C

18.8 Cables for 1U DCDU

18.8.1 DC Distribution Unit 1U (Optional)


1

CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 7
CB 8
CB 9
LLDV2 LLDV1 BLVD

Expansion DCDU

Ge15904A

Figure 21 DC Distribution Expansion Cabling

Table 21 DC Distribution Expansion Cabling

Pos. Connections Qty. Product No.


Power rack DC distribution: CB X − DC RPM 777 068/L
1 1
distribution expansion unit: −48 V, 0 V RPM 777 069/L

18.8.2 RPM 777 068/L and RPM 777 069/L

Ge18519A
19 Install 5U DCDU (Optional)
DCDU expansion units are installed in the 19-inch user space of the enclosure.

Ge17593B

19.1 Remove Covers on Unit


Steps

1. Remove the covers from the unit, if applicable.

19.2 Connect Power Cables to DCDU


Steps

1. Connect the positive (+) power cable to the 0 V connector


0V
– 48 V and connect the negative (-) power cable to the -48 V
connector. Tighten the screws.

Ge18744A

19.3 Connect External Power Cables to DCDU


Steps

1. Connect the positive (+) power cable to the 0 V connector and connect the negative (-) power cable to the -48 V
connector. Tighten the screws.

19.4 Connect the Preinstalled DC Alarm Cable


Steps

1.
Connect the ends of the DC load alarm cable marked
LOADAL. The LOADAL cable is preinstalled on the left wall
of the enclosure.

Ge19295A

19.5 Connect SPD Alarm Cables to the Unit


Steps

1. Connect the SPD alarm cables to the unit.


If the unit is preinstalled in factory, verify that the cables are properly connected to the unit.

19.6 Connect SPD Alarm Cables to the Alarm Interface on the Power Rack
Steps

1. 2 mm
Connect the SPD alarm cable to the digital input DI 4 on
0.15 Nm the alarm interface IB2 and the RTN cable to RTN.

See Section Alarm Connections for detailed information on


the alarm connections.

Ge19291E

19.7 Connect Power Distribution Cables to the Power Rack


Note: The maximum permitted rating value for an installed unit must not be exceeded.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Make sure that the DC circuit breakers are in position OFF.

2.
To connect a 100 A DC power cable, connect the power
10 mm
cables and tighten the nuts according to the illustration.

The illustration shows an example. Take in consideration if


0V

4.9 Nm the power consuming unit is to be connected to LLVD1,


LLVD2, or BLVD on the DC distribution, before connecting
–48 V
the cable.

Dual hole lug, M6 studs, 5/8 Inch CC

Ge16376A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

3. To connect a 200 A DC power cable, connect the power


10 mm
cables and tighten the nuts according to the illustration.

0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.

Ge18741A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

4. Connect the other end of the power cable to the power consuming unit.

19.8 Route and Strap Power Cables for 19-Inch Units


Steps

1. Strap the cables to the cable ladder above the connectors.


Bend the cables gently and route them down along the left
side of the enclosure.

The air flow in the top of the enclosure must not be


obstructed by cables.
Back

Cables to Cables to
19-Inch units SPDs or
external units

Distribution
circuit breakers

Front

2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.

3. Route the cable along the inside wall of the enclosure.

19.9 Route and Strap Power Cables for 19-inch Units (Example)
Steps

1. Feed the cables from the power rack to the 19-inch unit.

DCDU

19-inch unit

Ge16954C

19.10 Cables for 5U DCDU

19.10.1 DC Distribution Unit 5U (Optional)


1

CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 1
CB 2
CB 3
CB 4
CB 5
CB 6
CB 7
CB 8
CB 9
LLDV2 LLDV1 BLVD

Expansion DCDU

Ge15904A

Figure 22 DC Distribution Expansion Cabling

Table 22 DC Distribution Expansion Cabling

Pos. Connections Qty. Product No.


RPM 777 093/L
Power rack DC distribution: CB X − DC RPM 777 094/L
1 1
distribution expansion unit: −48 V, 0 V RPM 777 070/L
RPM 777 071/L

19.10.2 RPM 777 070/L and RPM 777 071/L

Ge18524A

19.10.3 RPM 777 093/L and RPM 777 094/L

Ge18519A
20 Install DIN-Rail Mounted Units (General Instructions)
The illustration shows where the DIN-rail mounted units are recommended to be installed in the enclosure.

20.1 Allocation of DIN-Rail Mounted Units


The illustration shows where DIN-rail mounted units can be installed.

Position Recommended Unit DIN-Rail Length (mm)


1 DC SPD (torque: 3 Nm) 204
2 DC SPD 204
3 DC SPD 204
4 OVP 204
5 SCU, Controller 6610, SAU, SHU, OVP, GNSS 442
6 DIN-rail end stop -

20.2 Install DIN-Rail Mounted Units


Steps

1. If an end-stopper is installed on the DIN-rail, adjust its position on the rail for the new unit.

2.
Snap the unit in place on the DIN-rail.

The illustrations show installation examples of OVP and


SPD. The same installation principle applies to several
types of DIN-rail mounted units.

Ge13517A

20.3 Install SHU 02 01


To install SHU 02 01:

Steps

1. Unpack the SHU and verify that it is not damaged and that the identity corresponds to the work order.

2. Position the bracket on the DIN rail. Insert a flat-bladed


screwdriver into the slot on the bracket, and lever it until
the bracket snaps in place on the rail.

Note: Place the SHU 02 01 closest to the DIN rail end


stop to avoid sliding.

Ge23195A

3.
Position the SHU in the holder and snap the SHU in place.

Ge28312A

20.3.1 Connect Communication Cables to Controller 6610

This section describes how to connect communication cables to Controller 6610.

Steps

1. Connect one end of the communication cable to the port


01
marked A1 on SHU 02 01.
SHU 02

B If the communication cable is not long enough, the cable


A 5 6 7 8
can also be connected to another port.
3 4
1 2

Ge28314A

2. Connect the other end of the communication cable to the


EC port on Controller 6610.

r 6610
USB Controlle TN
SAU B
A
2
SERIAL
EC
1
SERIAL
EX T ALARM

-48V

Ge28294A

20.3.2 Connect Communication Cables to Voltage Booster (Optional)

This section is applicable when Voltage Booster 6640 is connected to SHU 02 01.

Steps

1.
If multiple voltage boosters are installed, interconnect the
communication cables.

Ge28401A

2. Connect one end of the communication cable to the port


marked A8 on SHU 02 01.
01
SHU 02

B
7 8
5 6
A 4
2 3
1

Ge28315A

3. Connect the other end of communication cable to the


voltage booster.

Ge28402A
21 Connect Incoming Alarm Cable (General Instructions)
Alarm cables coming from outside the enclosure can be connected through an alarm OVP to the SCU or Controller 6610
of the enclosure, as shown in A, supporting up to 4 alarms. An SAU can also be part of the alarm handling
configuration, as shown in B, supporting up to 32 alarms.

The SCU or Controller 6610 ports are preconfigured for battery enclosures.

A B

SCU or
SCU or Controller
Controller 6610
6610
SAU
OVP
OVP

Ge17057E

21.1 Connect Incoming Alarm Cable to SCU or Controller 6610 (One to Four
Alarms)
Steps

1. Make sure that the OVP is properly installed.

Ge12300A

2.
Make sure that the SCU or Controller 6610 is properly
installed.

3. Route the cable for incoming alarms through the inlet.

4. Strip the cable. Leave some of the cable shield for grounding.

5. Connect the cable shield to ground.

6. Connect each wire from the incoming alarm cable to the


OVP. Use a small screwdriver (less than 2.5 mm) to open
the terminal connectors.

Remove the terminal block temporarily to facilitate the


connecting of the wires.

Ge13518A

7. Connect an alarm cable from port 1 on the OVP to the EXT


ALARM port on the SCU or Controller 6610.

8.
Route and strap the cables as indicated in the illustration.

SCU or
Controller
6610

OVP

Ge16938C

21.2 Connect Incoming Alarm Cable to SAU and SCU or Controller 6610 (More
than Four Alarms)
Steps

1. Make sure that the OVP is properly installed.

Ge12300A

2. Make sure that the SAU and the SCU or Controller 6610 are
properly installed.

3. Route the cable for incoming alarms through the inlet.


4. Strip the cable. Leave some of the cable shield for grounding.

5. Connect the cable shield to ground.

6. Remove the terminal block temporarily to facilitate the


connecting of the wires.

Ge25141A

7. Connect each wire from the incoming alarm cable to the


OVP. Use a small screwdriver (less than 2.5 mm) to open
the terminal connectors.

If a diesel generator is used, connect the alarm cable from


the diesel generator to the OVP.

Ge13518A

8. Connect an alarm cable from port 1 on the OVP to the SAU.

9.
If a diesel generator is used, connect the alarm cable from
the OVP to an available SAU port.

Ge25171A

10. Connect a micro USB cable from the SAU to the SAU port
on the SCU or Controller 6610.

11. Route and strap the cables as shown in the illustration.

SCU or
Controller
6610

SAU

OVP

Ge16937C

21.3 Install or Remove SCU or Controller 6610 Termination


A termination must be connected to the EXT ALARM port of the SCU or Controller 6610 to avoid alarms. If the EXT
ALARM port is planned to be used the termination is removed and a communication cable is instead connected to the
port. The termination is preinstalled or delivered together with the enclosure.

Note: This is applicable for BFM 107 220/1 R5 or higher for Enclosure 6160 and for BFM 107 230/1 R5 or higher for
Enclosure 6360 AC.

Steps

1.
Install the termination.

EXT A
LARM

Ge19201A

2. Remove the termination

EXT A
LARM

Ge19202A

21.4 Install or Remove OVP Termination


A termination must be connected to the alarm port of the OVP to avoid alarms. If the alarm port is planned to be used
the termination is removed and a communication cable is instead connected to the port. The termination is preinstalled
or delivered together with the enclosure.
Note: This is applicable for BFM 107 220/1 R5 or higher for Enclosure 6160 and for BFM 107 230/1 R5 or higher for
Enclosure 6360 AC.

Steps

1. Install the termination.

2.
Remove the termination

Ge19200A
22 Connect External Communication Cable (Optional)

22.1 Connect External Communication Cable to the SCU (Optional)


Steps

1.

a. Connect one end of the communication cable to port 1 on the SCU.

b. Connect the other end of the communication cable to the OVP.

2. Connect an external communication cable to the OVP and


route it through a suitable inlet of the enclosure.

3. Connect the cable shield to ground.

22.2 Connect External Communication Cable to Controller 6610 (Optional)


Steps
1.

r 6610
Controlle
SAU TN B
TN A
2
SERIAL
EC
1
M SERIAL
EXT ALAR

-48V

Ge24371A

a. Connect one end of the communication cable to port TN A on Controller 6610.

b. Connect the other end of the communication cable to the OVP.

2. Connect an external communication cable to the OVP and


route it through a suitable inlet of the enclosure.

3. Connect the cable shield to ground.

22.3 Route and Strap the Cable


Steps

1. Route the cable through a suitable inlet of the enclosure.

2. Route the cable along the inside wall of the enclosure towards applicable unit or connector. Be careful with the cable
and make sure not to bend it too much.

3. Strap the cable using cable ties to suitable strapping points inside the enclosures.
23 Install Service Outlet (Optional)
The service outlet is located on the inside wall of the enclosure.

Ge27144A

Figure 23 Version 2

Figure 24 Version 1

23.1 Install AC Service Outlet and RCB, Version 1


Steps

1. Fasten the service outlet to the inside wall by tightening


x mm
the screws and/or nuts.

3 Nm

Ge19215A

2.
Connect the cables to the circuit breakers located beside
PH 2
the outlet and to the ground connector.
PE
N
L

3 Nm

Ge19216A

3. Fasten the service outlet cover.


PH 2

3 Nm

Ge19218A

23.2 Install AC Service Outlet and RCB, Version 2


The instruction shows an example with the US socket.
AC power sockets for the following regions are available:

– Europe

– United Kingdom

– United States of America

Steps

1. Switch off external power supply and switch off the


residual circuit breaker.

2.
Remove the cover of the service outlet.
10 mm

Ge27149A

3. Cable Tie
Make sure that the L cable is already connected between
Tool the residual circuit breaker and the L2 slot of the AC SPD.
Route and strap the cables.

Ge27154A

4. Route the neutral N cable through the inlet.

Ge27178B

5. PH1
Connect the neutral N cable (min. AWG 12) to the interface
1.2 Nm on the terminal.

Ge27152B

Connecting a grounding cable to the service outlet is optional (Step 6 to Step 10). The grounding cable must be
purchased locally.
Ø 2.5~4 mm

Ø 4 mm

SV3.5–4 AWG10 Cable Power Dual Lug


Length: 500 mm Holes: 1/4 inch
Spacing: 5/8 inch
Ge28469B

6. Loosen the socket of the service outlet. Pull out the socket
PH2
so that there is access to the grounding connection.

Ge28470A

7. PH3
Connect the grounding cable to the service outlet.
1.2 Nm

Ge28471A

8. PH2
Reinstall the socket. Tighten the screws.
0.5 Nm

Ge28472A

9. Cable Tie
Route and strap the grounding cable.
Tool

Ge28473B

10.
10 mm
Connect the grounding cable to the grounding bar.
3.0 Nm

Ge28474A

11. 10 mm
Install the service outlet cover.
3 Nm

Ge27150A

12. Install the cover over the AC input terminal, the AC SPDs,
and the AC circuit breakers.

13. T30
Install the cable cover.
3 Nm

Ge25793A

14.
Follow the procedures for the return and disposal of
replacement parts, and the disposal of packing.
Information about how to handle faulty equipment is
described in Handling Faulty Equipment.
24 Install Smoke Detector (Optional)
The smoke detector is located on the inside roof of the enclosure.

24.1 Install the Smoke Detector to the Roof


Steps

1. Install the smoke detector by tightening the nuts.

24.2 Connect the Smoke Detector Power Cables to the Fuse Box
The smoke detector cables are preinstalled to the unit and need to be connected to the enclosure.

Steps

1. Connect the power cable to fuse 3 and the 0 V cable to the


0 V connector.

Ge19290B

24.3 Connect Alarm Cables to the Alarm Interface on the Power Rack
Steps

1.
2 mm
Connect the alarm cables to the digital input DI 5 on the
0.15 Nm alarm interface IB2 and the RTN cable to RTN.

See Section Alarm Connections for detailed information on


the alarm connections.

Ge19291E
25 Install Heaters (Optional)
The enclosure can be equipped with a heater kit, which contains of two heaters. The heaters are installed on the inside
of the door.

The heaters monitor the air temperature in the enclosure - based on the temperature they start or stop working.

If the temperature is below 0±3°C, the heaters start and are in "heating mode". If the temperature is higher than
15±3°C, the heaters stops within 30 seconds.

Optical indicators shows the status of the heaters.

25.1 Connect Cables to the Heater, Version 1


The heater cables sometimes come preinstalled to the enclosure, in that case they only need to be connected to the
heater.

Steps

1. Connect the grounding cable to the ground connector on


PH 2
the heater.

The other end of the cable is connected to the enclosure


3 Nm
grounding point. The cable is strapped to the inside of the
door.

Ge18162C

2. 2 mm
Connect the power cable to the heater. The other end of
1.2 Nm the cable is connected to the fuse box.

Ge18163C

3. If applicable, connect the alarm cable to the heater. The


other end of the cable is connected to the alarm interface
of the enclosure.

The alarm cable is only applicable for Enclosure 6160 AC


Version 2.

4. Route the heater cables.


a. Route the power cable
along the inner wall on Enclosure 6160 AC Version 1.

b. Route the power cable


and the alarm cable along the inner wall on Enclosure 6160 AC Version 2.

25.2 Connect Cables to the Heater, Version 2


The heater cables sometimes come preinstalled to the enclosure, in that case they only need to be connected to the
heater.

Steps

1. Connect the cables to the unit.


a. PH2
Connect the grounding cable.
2 Nm

2
Ge26245A

b.
Connect the alarm cable

Ge26246A

c. PH1
Connect the power cable.
0.5 Nm

Ge26247A

25.3 Install the Heater, Version 1


Steps

1. 16 mm
Install the heater.
3 Nm

Ge18161B

25.4 Install the Heater, Version 2


Steps

1.
16 mm
Install the right heater.
3 Nm

Ge26248A

2. 16 mm
Install the left heater.
3 Nm

Ge26249A

3. Cable Tie
Strap the cables.
Tool

Ge26250A

25.5 Route the Cables to the Heater, Version 1


Steps
1. Route the power cable
along the inner wall on Enclosure 6160 AC Version 1.

25.6 Route the Cables to the Heater, Version 2


Steps

1. Route the power cable


and the alarm cable along the inner wall on Enclosure 6160 AC Version 2.

25.7 Check the Status of the Heater


Steps

1.
Check the status of the heater by checking the optical
indicators.

– When connecting the power to the heater a green


optical indicator is lit.

– When the heater is in heating mode a yellow optical


indicator is lit.

– If the heater experiences a component failure during


heating mode, a red optical indicator is lit and an alarm
Ge25267B
is sent.
26 Install Internal Batteries (Optional)
26.1 Install Battery 6613 or Battery 6613U (Optional)

Figure 25 Battery Units Installed in 19-Inch User Space

This section describes how to install lithium-ion battery unit Battery 6613 or Battery 6613U inside the 19-inch user
space of the enclosure.

Each battery unit is placed on a pair of L-support brackets as shown in example.

Battery Backup Compatibility lists approved battery types and number of units supported.

When installing multiple battery units, free space is not required between interconnected battery units. However it is
recommended to save some free space over or under each group of connect battery units for cable routing.

There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure.

Note:

Before installing battery units, consider the following:

– Install a battery only with the same type or a corresponding type that the manufacturer recommends.

– The power switch on the battery units must be switched off.

– Use only insulated tools.

– It is mandatory to read the document Manage Batteries before installing batteries in the cabinet.

– For information on which SCU or Controller 6610 SW versions that support lithium-ion battery units, see
Software Compatibilities.

– For more information on the battery unit, see Battery Unit Description.

Danger!

Explosion risk!
Damaged or defective lithium-ion batteries might explode or cause a fire.

Do not use damaged or defective lithium-ion batteries.

Warning!

Switching poles when replacing lithium batteries might result in an explosion that can lead to injury.

Always ensure that lithium batteries are connected to the right poles.

26.1.1 Battery Unit Overview

The battery unit is delivered with an accessory kit. Some installation items are not included.

7
1 2 3 4 6
5

10

11
Ge19042B

Figure 26 Battery Unit Front Panel

Table 23 Key to Front Panel Overview

Position Description
1 Cover
2 Power terminal for minus pole
3 Power terminal for plus pole
4 Power switch for circuit breaker
5 Communication ports
6 Grounding interface
7 Brackets for rack mounting
8 Optical indicator for charge status
9 Optical indicator for communication status
10 Optical indicator for operational status
11 Wake up push-button

Table 24 Accessories for Installation of Battery Unit

Item Quantity
Busbars 2
Bus terminator 1
Item Quantity
Communication cable 1

26.1.2 Battery Cabling Overview – to Power Rack

Figure 27 Example Showing Cables Connected to Battery Units with SCU


Power Rack
–48 V

0V

–48 V

0V

Power Controller
Controller 6610

Power Cables
A

Bus termination
Communication
Batteries Cables

Batteries
B

Ge24372A

Figure 28 Example Showing Cables Connected to Battery Units with Controller 6610

26.1.3 Battery Cabling Overview – to Battery Interface


Figure 29 Example Showing Cables Connected to Battery Units with SCU
Battery Interface
–48 V

0V

Battery Interface
–48 V

0V

Power Controller
Controller 6610

Power Cables
A

Bus termination Communication


Batteries Cables

Batteries
B

Ge24374A

Figure 30 Example Showing Cables Connected to Battery Units with Controller 6610

26.1.4 Unpack and Check Batteries


This section describes how to unpack and check batteries before installation.

Steps

1. Examine the packaging for damage. If it is damaged, immediately register a complaint with the transport
company. It is recommended that a photo of the damages is taken to improve the claims process. Refer to Data
Collection Guideline for information on taking photographs of damages and faults.

2. Check the Charge By Date label on the packaging. If the date has expired, report the battery as a faulty battery.

3. Unpack the batteries.

4. Check that the items delivered correspond to the packing list.

5. Ensure that there is no damage to the battery case. Refer to Handling Faulty Equipment and Site Failure Note for
information about handling faulty equipment, and to Data Collection Guideline for information on taking
photographs of damages and faults.

6. Clean any dust from the batteries.

7. Dispose of the crate in accordance with local regulations, or reuse for transportation of old batteries.
Note: The original battery packaging must not be used for transport of a damaged battery. The damaged battery
needs special packaging.

26.1.4.1 Handle Damaged or Defective Lithium-Ion Batteries

An animated procedure is available at https://play.ericsson.net/media/t/1_ndwdancp.

A damaged or defective lithium-ion battery is:

– A battery with visible mechanical deformation.

– A battery that has been subjected to water.

– A battery that signals an error by the red optical indicator.

– A battery that has been identified as containing a generic error that can cause fire.

Damaged or defective lithium-ion batteries must be packaged according to local regulations in a way suitable for
damaged or defective lithium-ion batteries and be transported to a local warehouse for recycling.

Note: For instructions on how to handle faulty batteries depending on the type of damage, see Lithium Battery Fault
Report.

Batteries that are replaced after reaching end-of-life can be returned in the packaging from the replacement battery, or
in packaging ordered separately.

A new battery that arrives in a damaged package is not to be accepted. A complaint must immediately be made to the
transportation agent.

26.1.5 Switch Off External Power Supply

Steps

1. Make sure that the external power supply is switched off.

26.1.6 Switch Off Battery Units

Steps

1.
Make sure that the battery circuit breakers are switched
off.

Ge19451A

26.1.7 Install L-Support Brackets

The L-support brackets are used as extra mechanical support for heavy equipment. It is recommended to stack two or
three 1U-units on top on each other, or alternatively one 3U-unit, for each pair of L-brackets. The maximum equipment
weight is 15 kg per U.

Steps

1. Install the support brackets.


T30

To see where to fasten the screws, hold the equipment


against the rack and note down the positions.
2 Nm

Ge18742B

Note: Pull the support bracket as far down as possible when tightening its screws, as fitting of equipment with
support bracket can be very tight.
The support brackets can also be installed upside down to make extra space between the units.

26.1.8 Place Battery Units on L-Support Brackets

Steps

1.
Install cage nuts in the front holes of the 19-inch rack.

x4

Ge6439A

2. Lift the battery unit onto the L-support brackets. If there


are more than one pair of L-support brackets in the
cabinet, begin with the lowest one.

Ge13640C

3. Push the battery unit into the rack.

4. Attach the battery unit brackets to the rack, using four M6


screws.

26.1.9 Open Cover on Battery Units

Steps
1. Open the cover on each battery unit.

Ge19076A

26.1.10 Connect Grounding Cable to Battery Units

Steps

1. Connect the grounding cable to the battery unit. If the


battery unit is mounted in a rack with mounting brackets,
the grounding cable is optional.

2. Connect the other end of the grounding cable to the grounding point of the enclosure. For more information, refer to
the applicable enclosure or power system installation instructions.

26.1.11 Install DC Busbars on Battery Units

Steps

1. In a multiple battery unit configuration, interconnect the battery units into groups, using the DC bus bars.
a. Install the DC busbars between the 0 V DC terminals on
13 mm
the right-hand side.

15 Nm

Ge19392A

b.
Install the DC busbars between the –48 V DC terminals
13 mm
15 Nm
on the left-hand side.

Ge19393B

26.1.12 Connect Battery Power Cables to Battery Units

Steps

1. Make sure that the battery circuit breaker is set to Off.

Ge19451A

2. Make sure that the power cables use straight M8 cable lugs.

3. Connect the power cables to the battery units. In a


multiple battery unit configuration, the power cables are
connected to the first battery unit in each group of
interconnected battery units, as follows:

a. Connect the –48 V DC cable to the minus terminal on the first battery unit in a group of interconnected battery
units.The first battery unit is the bottom battery unit of a group.

b. Connect the 0 V DC cable to the plus terminal on the first battery unit in a group of interconnected battery units.
The last battery unit is the top battery unit of the group.

4. Connect the other end of the power cables to the power system.

26.1.13 Connect Battery Power Cables to the Power Rack

There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the power rack.
Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Make sure that the external power supply is switched off.

2. Make sure that the switch on each battery unit is set to Off.

Ge19451A

3. Connect the battery power cables.


a. Connect the −48 V cable to the −BAT connector. Tighten
13 mm
the nuts.

Back wall

11 Nm

–48 V

Ge17130A

b.
Connect the 0 V cable to the RTN connector. Tighten
the nuts.

4. Put the top cover back and tighten the screws.

26.1.14 Connect Battery Power Cables to Battery Interface (Optional)

There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the battery interface.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Make sure that the external power supply is switched off.

2. Make sure that the switch on each battery unit is set to Off.

Ge19451A
3. Connect the cables to battery connectors on the inside wall
13 mm
of the enclosure.

Dual hole lug, M8 studs, 1 Inch CC


10 Nm


Ge17115A

26.1.15 Connect Communication Cables to Battery Units with SCU

Steps

1. Insert a dongle in the USB port of the SCU. Connect the


communication cable end marked A to the dongle.
SCU 09 01
1
2
SERIAL

Note: The communication cable is marked A at one end


EC

and B at the other end.


SAU

Use cable ties to secure the dongle and the


EXT ALARM

communication cable to the frame to relieve the


stress of the hanging cable.
-48V

For information on which SCU SW versions that


support lithium-ion battery units, see Software
A Compatibilities.

B
Ge15401A

2. Connect the communication cable from the SCU to port


marked B on the first battery unit on the bottom.

Ge20405A

3.
For a multiple battery unit configuration, interconnect the
battery units as a daisy chain.
A

Ge20406A

4. Connect a bus terminator on the last battery unit.

Ge20408A

26.1.16 Connect Communication Cables to Battery Units with Controller 6610

Steps

1. Connect the communication cable end marked A to the


port marked SERIAL 2 on Controller 6610.
Seria
l2
Note: The communication cable is marked A on one end
and B on the other end.

Ge24694A

2.
Connect the communication cable from Controller 6610 to
the port marked B on the first battery unit on the bottom.

Ge20405A

3. For a multiple battery unit configuration, interconnect the


battery units as a daisy-chain.
A

Ge20406A

4. Connect a bus terminator on the last battery unit.

Ge20408A

26.1.17 Connect Communication Cable to Power System Controller with SCU

Steps

1. Connect one communication cable end to the port marked


2 on the SCU.
2. Connect the other communication cable end to the RJ45
port on the power system controller.

26.1.18 Connect Communication Cable to Power System Controller with Controller 6610

Steps

1. Connect one communication cable end to the port marked


TN B on Controller 6610.
TN B

Ge24850A

2. Connect the other communication cable end to the


Ethernet port on the power system controller.

Connecting this cable enables access to the power system


controller administration web GUI. For more information,
see Port Forwarding.

26.1.19 Close Cover on Battery Units

Steps

1. Close the cover on each battery unit.

The illustration shows an example without cables and


busbars.

Ge19077A
26.1.20 Switch On External Power Supply

Note: Before switching on the power it is recommended to finalize the installation of the enclosure and read sections
Verify Enclosure Installation on Site and Power Up the Enclosure.

Steps

1. Make sure that the external power supply is switched on


before activating the battery units.

26.1.21 Activate Battery Units

Steps

1. Set the circuit breaker switch (1) on all battery units to On.

Ge19396A

2. If system voltage is applied to the battery terminals, all


battery units start automatically and the WAKE UP
function is not needed.

Note: If a battery unit does not activate automatically,


press the wake-up push-button for the battery unit
and hold it for about five seconds until the audio
signal stops. Repeat this action for any battery unit
that does not activate automatically.

Ge19397A

26.1.22 Check Status of Activated Battery Units


Steps

1. For all battery units, make sure that the optical indicator
PACK STATUS shows solid or flashing green.

If the optical indicator shows red, the battery units are


disabled. The battery might be faulty and must be
Pack status troubleshot.

Ge19398A

2. In a system with one battery unit, the optical indicator


COM STATUS shows slow flashing blue in normal
operation.

In a system with more than one battery unit, for all battery
COM status units, make sure that the optical indicator is off.

If the optical indicator is blinking after one minute, there is


a communication failure between battery units. Verify that
the communication cables between battery units, and the
Ge19399A termination resistor on the final battery, are properly
installed. Verify that addresses have been properly
assigned and that all battery units have been detected by
the SCU in the following ways:

Option Description

Offline Check that the configured capacity in the power system


display is close to the total capacity of the installed battery
units.

Online Log in to the SCU and verify that the number of BatteryUnit
objects is equal to the installed battery units. Check the
number of installed battery units by using the
getContainment
SDN=0,SystemFunctions=0,Transport=0,Modbus=1
command through SSH if necessary. For Controller 6610,
check the number of installed battery units by using the
invx command through MOshell.

In addition, verify that no alarms of lost battery or power


system are raised.

3.
For each battery unit, make sure that at least one indicator
of the optical indicator SOC is on.

When initially activated, the battery units can show


different levels of SOC. They show the same SOC status
during normal operation.

Ge19400A

26.1.23 Verify System Voltage for Battery Units


The system voltage is automatically set by the cabinet controller to get the best performance.

26.1.24 Verify Battery Unit Installation on Site

Table 25 Battery Unit Checklist

Item Description Yes N/A (1)


Battery units installed as specified in this document and the Site Installation
1
Documentation?
2 Cabinet clean and undamaged?
3 Grounding cable insulation undamaged?
4 All cables of the battery unit properly connected?
5 All screws tightened?
6 No cables damaged?
7 Protective covers, dust caps, and termination plugs installed on unused ports?
Temperature sensor measuring the ambient temperature in the battery cabinet
8
properly installed and activated?
Notes:
(1) N/A means not applicable.

Perform the concluding routines.

26.2 Install Battery 6612 or Battery 6612U (Optional)


Figure 31 Battery Units Installed in 19-Inch User Space

This section describes how to install lithium-ion battery unit Battery 6612 or Battery 6613U inside the 19-inch user
space of the enclosure.

Each battery unit is placed on a pair of L-support brackets as shown in example.

Battery Backup Compatibility lists approved battery types and number of units supported.

When installing multiple battery units, free space is not required between interconnected battery units. However it is
recommended to save some free space over or under each group of connect battery units for cable routing.

There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure.

Note:

Before installing battery units, consider the following:

– Install a battery only with the same type or a corresponding type that the manufacturer recommends.

– The power switch on the battery units must be switched off.

– Use only insulated tools.

– It is mandatory to read the document Manage Batteries before installing batteries in the cabinet.

– For information on which SCU or Controller 6610 SW versions that support lithium-ion battery units, see
Software Compatibilities.

– For more information on the battery unit, see Battery Unit Description.

Danger!

Explosion risk!

Damaged or defective lithium-ion batteries might explode or cause a fire.

Do not use damaged or defective lithium-ion batteries.

Warning!

Switching poles when replacing lithium batteries might result in an explosion that can lead to injury.

Always ensure that lithium batteries are connected to the right poles.

26.2.1 Battery Unit Overview

The battery unit is delivered with an accessory kit. Some installation items are not included.
1
7
2 3 4 6
5

8
9
10

11
Ge20706A

Figure 32 Battery Unit Front Panel

Table 26 Key to Front Panel Overview

Position Description
1 Cover
2 Power terminal for minus pole
3 Power terminal for plus pole
4 Power switch for circuit breaker
5 Communication ports
6 Grounding interface
7 Brackets for rack mounting
8 Optical indicator for charge status
9 Optical indicator for communication status
10 Optical indicator for operational status
11 Wake up push-button

Table 27 Accessories for Installation of Battery Unit

Item Quantity
Busbars 2
Bus terminator 1
Communication cable 1

26.2.2 Battery Cabling Overview – to Power Rack


Figure 33 Example Showing Cables Connected to Battery Units with SCU
Power Rack
–48 V

0V

–48 V

0V

Power Controller
Controller 6610

Power Cables
A

Communication
Bus termination Cables
Batteries

Ge24375A

Figure 34 Example Showing Cables Connected to Battery Units with Controller 6610

26.2.3 Battery Cabling Overview – to Battery Interface


Figure 35 Example Showing Cables Connected to Battery Units with SCU
Battery Interface
–48 V

0V

Battery Interface
–48 V

0V

Power Controller
Controller 6610

Power Cables
A

Bus termination
Communication
Batteries Cables

Ge24377A

Figure 36 Example Showing Cables Connected to Battery Units with Controller 6610

26.2.4 Unpack and Check Batteries


This section describes how to unpack and check batteries before installation.

Steps

1. Examine the packaging for damage. If it is damaged, immediately register a complaint with the transport
company. It is recommended that a photo of the damages is taken to improve the claims process. Refer to Data
Collection Guideline for information on taking photographs of damages and faults.

2. Check the Charge By Date label on the packaging. If the date has expired, report the battery as a faulty battery.

3. Unpack the batteries.

4. Check that the items delivered correspond to the packing list.

5. Ensure that there is no damage to the battery case. Refer to Handling Faulty Equipment and Site Failure Note for
information about handling faulty equipment, and to Data Collection Guideline for information on taking
photographs of damages and faults.

6. Clean any dust from the batteries.


7. Dispose of the crate in accordance with local regulations, or reuse for transportation of old batteries.

Note: The original battery packaging must not be used for transport of a damaged battery. The damaged battery
needs special packaging.

26.2.4.1 Handle Damaged or Defective Lithium-Ion Batteries

An animated procedure is available at https://play.ericsson.net/media/t/1_ndwdancp.

A damaged or defective lithium-ion battery is:

– A battery with visible mechanical deformation.

– A battery that has been subjected to water.

– A battery that signals an error by the red optical indicator.

– A battery that has been identified as containing a generic error that can cause fire.

Damaged or defective lithium-ion batteries must be packaged according to local regulations in a way suitable for
damaged or defective lithium-ion batteries and be transported to a local warehouse for recycling.

Note: For instructions on how to handle faulty batteries depending on the type of damage, see Lithium Battery Fault
Report.

Batteries that are replaced after reaching end-of-life can be returned in the packaging from the replacement battery, or
in packaging ordered separately.

A new battery that arrives in a damaged package is not to be accepted. A complaint must immediately be made to the
transportation agent.

26.2.5 Switch Off External Power Supply

Steps

1. Make sure that the external power supply is switched off.

26.2.6 Switch Off Battery Units

Steps

1.
Make sure that the battery circuit breakers are switched
off.

Ge19451A

26.2.7 Install L-Support Brackets

The L-support brackets are used as extra mechanical support for heavy equipment. It is recommended to stack two or
three 1U-units on top on each other, or alternatively one 3U-unit, for each pair of L-brackets. The maximum equipment
weight is 15 kg per U.

Steps

1. Install the support brackets.


T30

To see where to fasten the screws, hold the equipment


against the rack and note down the positions.
2 Nm

Ge18742B

Note: Pull the support bracket as far down as possible when tightening its screws, as fitting of equipment with
support bracket can be very tight.
The support brackets can also be installed upside down to make extra space between the units.

26.2.8 Place Battery Units on L-Support Brackets

Steps

1.
Install cage nuts in the front holes of the 19-inch rack.

x4

Ge6439A

2. Lift the battery unit onto the L-support brackets. If there


are more than one pair of L-support brackets in the
cabinet, begin with the lowest one.

3. Push the battery unit into the rack.

4. Attach the battery unit brackets to the rack, using four M6


screws.
26.2.9 Open Cover on Battery Units

Steps

1. Open the cover on each battery unit.

Ge20209A

26.2.10 Connect Grounding Cable to Battery Units

Steps

1. Connect the grounding cable to the battery unit. If the


battery unit is mounted in a rack with mounting brackets,
the grounding cable is optional.

2. Connect the other end of the grounding cable to the grounding point of the enclosure. For more information, refer to
the applicable enclosure or power system installation instructions.

26.2.11 Install DC Busbars on Battery Units

Steps

1. In a multiple battery unit configuration, interconnect the battery units into groups, using the DC bus bars.
a.
Install the DC busbars between the 0 V DC terminals on
13 mm
the right-hand side.

15 Nm

Ge20296A

b. Install the DC busbars between the –48 V DC terminals


13 mm
on the left-hand side.

15 Nm

Ge20297A

26.2.12 Connect Battery Power Cables to Battery Units

Steps

1. Make sure that the battery circuit breaker is set to Off.

Ge19451A

2. Make sure that the power cables use straight M8 cable lugs.

3.
Connect the power cables to the battery units. In a
multiple battery unit configuration, the power cables are
connected to the first battery unit in each group of
interconnected battery units, as follows:

a. Connect the –48 V DC cable to the minus terminal on the first battery unit in a group of interconnected battery
units.The first battery unit is the bottom battery unit of a group.

b. Connect the 0 V DC cable to the plus terminal on the first battery unit in a group of interconnected battery units.
The last battery unit is the top battery unit of the group.

4. Connect the other end of the power cables to the power system.

26.2.13 Connect Battery Power Cables to the Power Rack

There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the power rack.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Make sure that the external power supply is switched off.

2.
Make sure that the switch on each battery unit is set to Off.

Ge19451A

3. Connect the battery power cables.


a. Connect the −48 V cable to the −BAT connector. Tighten
13 mm
the nuts.

Back wall

11 Nm

–48 V

Ge17130A

b. Connect the 0 V cable to the RTN connector. Tighten


the nuts.

4. Put the top cover back and tighten the screws.

26.2.14 Connect Battery Power Cables to Battery Interface (Optional)

There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the battery interface.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1.
Make sure that the external power supply is switched off.

2. Make sure that the switch on each battery unit is set to Off.

Ge19451A

3. Connect the cables to battery connectors on the inside wall


13 mm
of the enclosure.

Dual hole lug, M8 studs, 1 Inch CC


10 Nm


Ge17115A

26.2.15 Connect Communication Cables to Battery Units with SCU

Steps

1.
Insert a dongle in the USB port of the SCU. Connect the
communication cable end marked A to the dongle.

SCU 09 01
1
2
SERIAL
Note: The communication cable is marked A at one end

EC
and B at the other end.

SAU
Use cable ties to secure the dongle and the

EXT ALARM
communication cable to the frame to relieve the
-48V
stress of the hanging cable.
For information on which SCU SW versions that
support lithium-ion battery units, see Software
A Compatibilities.

B
Ge15401A

2. Connect the communication cable from the SCU to port


marked B on the first battery unit on the bottom.

Ge20405A

3. For a multiple battery unit configuration, interconnect the


battery units as a daisy chain.
A

Ge20406A

4.
Connect a bus terminator on the last battery unit.

Ge20408A

26.2.16 Connect Communication Cables to Battery Units with Controller 6610

Steps

1. Connect the communication cable end marked A to the


port marked SERIAL 2 on Controller 6610.
Seria
l2
Note: The communication cable is marked A on one end
and B on the other end.

Ge24694A

2. Connect the communication cable from Controller 6610 to


the port marked B on the first battery unit on the bottom.

Ge20405A

3.
For a multiple battery unit configuration, interconnect the
battery units as a daisy-chain.
A

Ge20406A

4. Connect a bus terminator on the last battery unit.

Ge20408A

26.2.17 Connect Communication Cable to Power System Controller with SCU

Steps

1. Connect one communication cable end to the port marked


2 on the SCU.

2. Connect the other communication cable end to the RJ45


port on the power system controller.
26.2.18 Connect Communication Cable to Power System Controller with Controller 6610

Steps

1. Connect one communication cable end to the port marked


TN B on Controller 6610.
TN B

Ge24850A

2. Connect the other communication cable end to the


Ethernet port on the power system controller.

Connecting this cable enables access to the power system


controller administration web GUI. For more information,
see Port Forwarding.

26.2.19 Close Cover on Battery Units

Steps

1. Close the cover on each battery unit.

The illustration shows an example without cables and


busbars.

Ge20210A

26.2.20 Switch On External Power Supply

Note: Before switching on the power it is recommended to finalize the installation of the enclosure and read sections
Verify Enclosure Installation on Site and Power Up the Enclosure.

Steps

1.
Make sure that the external power supply is switched on
before activating the battery units.

26.2.21 Activate Battery Units

Steps

1. Set the circuit breaker switch (1) on all battery units to On.

Ge19396A

2. If system voltage is applied to the battery terminals, all


battery units start automatically and the WAKE UP
function is not needed.

Note: If a battery unit does not activate automatically,


press the wake-up push-button for the battery unit
and hold it for about five seconds until the audio
signal stops. Repeat this action for any battery unit
that does not activate automatically.

Ge19397A

26.2.22 Verify System Voltage for Battery Units


The system voltage is automatically set by the cabinet controller to get the best performance.

26.2.23 Check Status of Activated Battery Units

Steps
1. For all battery units, make sure that the optical indicator
PACK STATUS shows solid or flashing green.

If the optical indicator shows red, the battery units are


disabled. The battery might be faulty and must be
Pack status troubleshot.

Ge19398A

2. In a system with one battery unit, the optical indicator


COM STATUS shows slow flashing blue in normal
operation.

In a system with more than one battery unit, for all battery
COM status units, make sure that the optical indicator is off.

If the optical indicator is blinking after one minute, there is


a communication failure between battery units. Verify that
the communication cables between battery units, and the
Ge19399A termination resistor on the final battery, are properly
installed. Verify that addresses have been properly
assigned and that all battery units have been detected by
the SCU in the following ways:

Option Description

Offline Check that the configured capacity in the power system


display is close to the total capacity of the installed battery
units.

Online Log in to the SCU and verify that the number of BatteryUnit
objects is equal to the installed battery units. Check the
number of installed battery units by using the
getContainment
SDN=0,SystemFunctions=0,Transport=0,Modbus=1
command through SSH if necessary. For Controller 6610,
check the number of installed battery units by using the
invx command through MOshell.

In addition, verify that no alarms of lost battery or power


system are raised.

3.
For each battery unit, make sure that at least one indicator
of the optical indicator SOC is on.

When initially activated, the battery units can show


different levels of SOC. They show the same SOC status
during normal operation.

Ge19400A

26.2.24 Verify Battery Unit Installation on Site

Table 28 Battery Unit Checklist

Item Description Yes N/A (1)


Battery units installed as specified in this document and the Site Installation
1
Documentation?
2 Cabinet clean and undamaged?
3 Grounding cable insulation undamaged?
4 All cables of the battery unit properly connected?
5 All screws tightened?
6 No cables damaged?
7 Protective covers, dust caps, and termination plugs installed on unused ports?
Temperature sensor measuring the ambient temperature in the battery cabinet
8
properly installed and activated?
Notes:
(1) N/A means not applicable.

Perform the concluding routines.

26.3 Install Battery 6618

Figure 37 Battery Units Installed in the Enclosure


Note: It is mandatory to read Manage Batteries before installing batteries in the battery rack.

This section describes how to install Battery 6618.

Each battery unit is placed on a pair of L-support brackets as shown in example.

Battery Backup Compatibility lists approved battery types and number of units supported.

Free space is required over each battery unit with a minimum distance of 0.5U to the next unit. It is also recommended
to have some free space under each group of connected battery units for cable routing.

Before installing battery units, consider the following:

– In indoor facilities local installation requirements must be followed, for example, requirements within gas
ventilation, fire protection, and escape routes. NFPA (National Fire Protection Association) and OSHA
(Occupational Safety and Health Administration) are examples of organizations providing requirements within
this area.

– Install a battery only with the same type or a corresponding type that the manufacturer recommends.

– The power switch on the battery units must be switched off.

– Use only insulated tools.

– It is mandatory to read the document Manage Batteries before installing batteries in the cabinet.

– For information on which SCU or Controller 6610 SW versions that support lithium-ion battery units, see
Software Compatibilities.

– For more information on the battery unit, see Battery Unit Description.

Danger!

Explosion risk!

Damaged or defective lithium-ion batteries might explode or cause a fire.

Do not use damaged or defective lithium-ion batteries.

Warning!

Switching poles when replacing lithium batteries might result in an explosion that can lead to injury.

Always ensure that lithium batteries are connected to the right poles.

26.3.1 Battery Cabling Overview - to Power Rack


Power Rack
–48 V

0V

–48 V

0V

–48 V

0V Power
Controller SCU

Power Cables

Communication
Cables

Batteries

Ge23348A

Figure 38 Example Showing Cables Connected to Battery Units with SCU


Power Rack
–48 V

0V

–48 V

0V

–48 V

0V Power Controller
Controller 6610

Power Cables

Communication
Cables

Batteries

Ge24822A

Figure 39 Example Showing Cables Connected to Battery Units with Controller 6610

26.3.2 Battery Cabling Overview – to Battery Interface


–48 V

Battery Interface
0V

–48 V

0V

–48 V
Power
Controller SCU
0V

Power Cables
Communication
Cables

Batteries

Ge28385A

Figure 40 Example Showing Cables Connected to Battery Units with SCU


–48 V

Battery Interface
0V

–48 V

0V

–48 V
Power Controller
Controller 6610
0V

Power Cables
Communication
Cables

Batteries

Ge28386A

Figure 41 Example Showing Cables Connected to Battery Units with Controller 6610

26.3.3 Prepare the Battery Unit

Make sure that the brackets on both sides of the battery unit are installed in suitable positions for the battery rack
installation. There are three possible positions for the brackets

Steps

1. Make sure that the battery brackets are installed in


position B.

26.3.4 Install L-support Brackets for Battery Units


Steps

1. Install cage nuts in side positions starting from the bottom


of the 19-inch rack.

2. Install the L-support brackets by tightening the screws.

26.3.5 Place Battery Unit in Rack

Caution!

The equipment is heavy. Lifting the equipment without the aid of a lifting device might cause injury.

Steps

1. Make sure that the battery circuit breaker is set to Off.

2.
Use a lifting device when lifting the equipment into the
rack, to prevent injury.

3. Place the first battery unit onto the guide rail or shelf. If
there is more than one pair of guide rails or shelf, start with
the lowest one. Push the battery unit into the rack.

4. Attach the battery unit brackets to the rack.

26.3.6 Switch Off External Power Supply

Steps

1.
Make sure that the external power supply is switched off.

26.3.7 Remove Covers from Power Terminals

Steps

1. Remove the covers from the power terminals.

26.3.8 Install DC Busbars on Battery Units

Steps

1. In a multiple battery unit configuration, interconnect the battery units into groups, using the DC busbars.
a. Install the DC busbars between the -48 V DC terminals
PH3
6 Nm
on the left-hand side, starting with the top battery of
the group.

Ge22816B
PH3
6 Nm

Ge22817B

b. Install the DC busbars between the 0 V DC terminals on


PH3
6 Nm
the right-hand side, starting with the bottom battery of
the group.

Ge22815B

PH3
6 Nm

Ge22814B

26.3.9 Connect Battery Power Cables to Battery Units

Steps

1. Make sure that the battery circuit breaker is set to Off.

2. Make sure that the power cables use straight M8 cable lugs.

3. Connect the power cables to the battery units. In a multiple battery unit configuration, the power cables are
connected to the top and bottom battery unit in each group of interconnected battery units, as follows:
a. Connect the –48 V DC cable to the minus terminal on
PH3
6 Nm
the first battery unit in a group of interconnected
battery units. The first battery unit is the bottom battery
unit of a group.

Ge22799B

b. Connect the 0 V DC cable to the plus terminal on the


PH3
6 Nm
last battery unit in a group of interconnected battery
units. The last battery unit is the top battery unit of the
group.

Ge22798B

4. If applicable, connect the other end of the power cables to the power system.

26.3.10 Connect Battery Power Cables to the Power Rack

There are two alternatives when connecting the battery power cables to the power system of the enclosure. They can
be connected either to bus bars on the power rack or to the optional battery interfaces on the inside wall of the
enclosure. This section describes the procedure when connecting the cables to the power rack.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Make sure that the external power supply is switched off.


2. Make sure that the switch on each battery unit is set to Off.

3. Connect the battery power cables.


a. Connect the −48 V cable to the −BAT connector. Tighten
13 mm
the nuts.

Back wall

11 Nm

–48 V

Ge17130A

b. Connect the 0 V cable to the RTN connector. Tighten


the nuts.

4. Put the top cover back and tighten the screws.

26.3.11 Attach Covers to Power Terminals

Steps

1. Attach the covers to the power terminals.


26.3.12 Connect Communication Cables to Battery Units

Note: The cabinet equipped with lithium-ion battery units can only be used in combination with a power system that
has a cabinet controller that supports lithium-ion batteries.

Steps

1. Insert a dongle in the USB port of SCU 09 01. Connect the


communication cable to the dongle.
SCU 09 01
1
2
SERIAL

Note: Use cable ties to secure the dongle and the


EC

communication cable to the frame to relieve the


SAU

stress of the hanging cable.


EXT ALARM

For information on which SCU SW versions that


support lithium-ion battery units, see Software
-48V

Compatibilities.

Ge18296A

2. Connect the communication cable from the ESC or SCU to


the first battery unit.

3. For a multiple battery unit configuration, interconnect the


battery units daisy chained.

26.3.13 Connect Communication Cables to Battery Units With Controller 6610


Note: The cabinet equipped with lithium-ion battery units can only be used in combination with a power system that
has a cabinet controller that supports lithium-ion batteries.

Steps

1. If an old communication cable (RPM 777 01/L) is used to


connect to the battery, remove the old communication
RS48 cable from the battery.
5

Ge24011A

2. Connect the new communication cable (RPM 777 385/L)


to the Serial 2 port of Controller 6610.
SERIAL 2

Ge24827A

3. Connect the communication cable from Controller 6610 to


the first battery unit.

4.
For a multiple battery unit configuration, interconnect the
battery units daisy chained.

26.3.14 Connect Communication Cable to Power System Controller with SCU

Steps

1. Connect one communication cable end to the port marked


2 on the SCU.

2. Connect the other communication cable end to the RJ45


port on the power system controller.

26.3.15 Connect Communication Cable to Power System Controller with Controller 6610

Steps

1.
Connect one communication cable end to the port marked
TN B on Controller 6610.
TN B

Ge24850A

2. Connect the other communication cable end to the


Ethernet port on the power system controller.

Connecting this cable enables access to the power system


controller administration web GUI. For more information,
see Port Forwarding.

26.3.16 Set Address for Battery Units

Steps

1. Set the address switch on each battery unit. The set


address of each battery unit must correspond to its
position in the battery unit configuration. The maximum
number of battery units is limited by the rack or enclosure.

26.3.17 Connect Alarm Cable to Battery Units (Optional)

The alarm cable is optional depending on configuration. An alarm cable is not required if using a communication cable
to interconnect the battery units.
The figure shows an example of how to connect the battery units.
The instruction shows how to install alarm 1 "BMS is Powered Off or Unable to Start". To install alarm 2 "BMS Failure",
use the same instruction.

Steps

1. Mount the first connector to the alarm cable.

2. Connect the alarm cable to the first battery unit.

3.
Mount the second connector to the alarm cable.

4. In a multiple battery unit configuration, interconnect all


battery units daisy-chained, using the alarm cables and
alarm cable connectors.

5. Connect the alarm cable from the first and last battery unit to the external alarm interface in the radio or power
system.

26.3.18 Power Up Battery Units

Steps

1. Set the system battery circuit breaker to On.

26.3.19 Activate Battery Units

Note: Before activating the battery unit, it is recommended to measure the voltage between the positive and negative
terminal to verify that the battery is installed with the correct polarity.

Steps
1. Set the power switch on all battery units to On.

26.3.20 Check Status of Activated Battery Units

Steps

1. For all battery units, make sure that the optical indicator
for system running shows solid or flashing green.

If the optical indicator for alarm shows red, investigate the


cause of the alarm before continuing.

2. For each battery unit, make sure that at least one indicator
of the optical indicator SOC is on.

When initially activated, the battery units may show


different levels of SOC. They will display the same SOC
status during normal operation.

26.3.21 Verify System Voltage for Battery Units

The system voltage is automatically set by the cabinet controller to get the best performance. Values can be viewed
using remote or local user interfaces.

Steps

1.
Verify that the system voltage is set to fixed voltage 56.4
Voltage V. This gives 100% capacity.

56.4 V
See Manage Batteries for more information.

t (hours)
00:00 06:00 12:00 18:00 24:00
Ge17642A
27 Connect External Battery Backup (Optional)
The enclosure can be connected to a battery cabinet for backup of power. The battery cabinet is connected through the
battery power interface including 300 A battery circuit breakers. Figure 42 shows the battery power interface
connection points.

Figure 42 Battery Cabinet Connection Points

Enclosure Battery
Cabinet
Ge17597B

Figure 43 Schematic Overview of Battery Cabinet Connection

Note: The battery capacity needs to be set in the SCU WebGui before the installation is completed, see Set Battery
Capacity. For more information on how to handle batteries, see Manage Batteries.

27.1 Install the Battery Interface (Optional)


Steps

1. Install the bracket.

2.
Install the circuit breaker by pushing it in.

27.2 Connect the Battery Interface to the Power Rack (Optional)


Steps

1. Make sure that the battery circuit breaker and the external power supply are switched off.

2. Connect the cables to the battery interface.


13 mm
10 Nm

Dual hole lug, M8 studs, 1 Inch CC

0V

–48 V

Ge29740A

3. Connect the other ends of the cables to the power rack.

Dual hole lug, M8 studs, 1 Inch CC

27.3 Connect Battery Power Cables


Steps

1.
Connect the cables to battery connectors on the inside wall
13 mm
of the enclosure.
10 Nm

–48 V

Dual hole lug, M8 studs, 1 Inch CC


0V

0V

–48 V

Ge29741A

27.4 Install the Cover


Steps

1. Install the cover over the battery circuit breakers and the
battery connectors.

27.5 Connect a Temperature Sensor


Steps

1. Follow the instructions in section Connect a Temperature Sensor.

27.6 Connect Incoming Battery Alarm Cables


See section Connect Incoming Alarm Cable for more detailed instructions.

Steps

1. Connect the incoming alarm cables to the OVP on the bottom of the enclosure.

2. Connect an alarm cable from the OVP to the one of the alarm ports on the SAU.

3. Connect a USB cable from the SAU port on the SAU to the SAU port on the SCU or Controller 6610.

27.7 Connect Power Feeding Cables to External Equipment (Optional)


The cables are located on the inside wall of the enclosure and connected to the fuse box of the enclosure. They can be
used to supply power for climate equipment in backup enclosures.

Steps

1.
Connect the external cable to the preinstalled power
feeding cables shown in the illustration. The two cables are
labeled plus and minus.

27.8 Route and Strap the Cable


Steps

Back

Cables to Cables to
19-Inch units SPDs or
external units

Distribution
circuit breakers

Front

1. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.

2. Route the cable along the inside wall of the enclosure


towards applicable unit or connector. Be careful with the
cable and make sure not to bend it too much.

3. Strap the cable using cable ties to suitable strapping points inside the enclosures.

27.9 Connections Between Enclosure 6160 and Enclosure B160 (Optional)


The cables between Enclosure 6160 and Enclosure B160 can be routed through conduits.

The battery cable interface in Enclosure B160 is located in the DCDU. The battery interfaces in Enclosure 6160 are
located at the top of the enclosure, one on each wall. Figure 44, Figure 45, and Figure 46 show an overview of the
battery cable connections.
Enclosure 6160 Enclosure B160

Ge19900B

Figure 44 Battery Cable Connections between One Enclosure 6160 and One Enclosure B160

Enclosure B160 Enclosure 6160 Enclosure B160

Ge29576A

Figure 45 Battery Cable Connections Between One Enclosure 6160 and Two Enclosure B160

Enclosure 6160 Enclosure B160 Enclosure 6160

Ge22396A

Figure 46 Battery Cable Connections between Two Enclosure 6160 and One Enclosure B160

The battery temperature sensor is placed in the middle of the topmost battery string in Enclosure B160 and routed to
Enclosure 6160, as shown in Figure 47.
Enclosure 6160 Enclosure B160

Ge19901A

Figure 47 Battery Sensor Cable between Enclosure 6160 and Enclosure B160

If Enclosure B160 is connected to two Enclosure 6160, two battery temperature sensors are placed in Enclosure B160,
one on each of the two topmost shelves, and routed to Enclosure 6160, as shown in Figure 48.

Figure 48 Battery Sensor Cable between Two Enclosure 6160 and Enclosure B160

The alarm terminal in Enclosure B160 is located at the top of the enclosure. The alarms are terminated in the OVP
installed on the DIN-rail in Enclosure 6160.

Alarm connections are available for the ventilation fans, the door, the battery circuit breakers, the internal circuit
breaker, and auxiliary equipment. An open contact will generate an alarm in the external power enclosure. Figure 49
and Table 29 show the alarm connections between Enclosure 6160 and Enclosure B160.
Enclosure 6160 Enclosure B160

+− +− +− +− +− +− +− +−
A1 A1 A1 A1 A1 A1 A1 A1
Climate fault

Door alarm

Batt CB trip alarm

Internal CB

IAUX/smoke alarm

Ge19902A

Figure 49 Alarm Connections between Enclosure 6160 and Enclosure B160

Table 29 Alarm Connections Between Enclosure 6160 and Enclosure B160

Enclosure 6160 Enclosure B160


A1 Climate fault
A2 Door alarm
A3 Battery CB trip alarm
A4 Internal CB

The internal power terminal in Enclosure B160 is located at the top of the enclosure, below the alarm connections. The
internal power terminal supplies power to the ventilation fans, the lamp, and the (optional) heaters, the power is
supplied from Enclosure 6160. Figure 50 shows the internal power feed from Enclosure 6160 to Enclosure B160.

Figure 50 Internal Power Feed from Enclosure 6160 to Enclosure B160


28 Connect a Temperature Sensor

The temperature sensors are connected to the temperature sensor ports in the enclosure power system. The other end
of the sensor is fastened to the document storage holder on the inside of the door. The sensor can also be fastened
inside an external enclosure for example when Enclosure 6160 AC is installed together with Enclosure 6160 DC or
Enclosure B160.

The temperature sensor ports are configured in the software of the power system controller. The settings come pre-set
in state "enabled" or "disabled" and type "battery" or "ambient".

Temperature sensor configuration for version 2 of the enclosure:

– Temp sensor 1 (IB2): Battery Temp in Enclosure B160 is fastened between battery blocks (enabled by default)

– Temp sensor 2 (IB2): Ambient Temp in Enclosure 6160 AC is fastened to the document storage holder (enabled
by default)

– Temp sensor 3 (EIB): Ambient Temp in Enclosure 6160 DC number 1, fastened to the document storage holder
(disabled by default but can be enabled)

– Temp sensor 4 (EIB): Ambient Temp in Enclosure 6160 DC number 2, fastened to the document storage holder
(disabled by default but can be enabled)

Temperature sensor configuration for version 1 of the enclosure:

– Temp sensor 1 (IB2): Battery Temp (enabled by default)

– Temp sensor 2 (IB2): Battery Temp (disabled by default but can be enabled)

– Temp sensor 3 (EIB): Battery Temp (disabled by default but can be enabled)

– Temp sensor 4 (EIB): Ambient Temp (disabled by default but can be enabled)

To modify the temperature sensors parameters in the power system controller, see section "Configure the Power
System" .

28.1 Connect Temperature Sensor 1


Steps

1.
Connect the temperature sensor cable to the temperature
4 sensor interface.
3
EIB
1
2
IB Port 1 is pre-set as "Battery" and can be used for example
for lead-acid battery strings in external enclosures.

Port 1 is enabled by default.

Set and activate temperature sensors parameters in the


power system controller, see section "Configure the Power
Ge24249A
System" .

2. Battery Rack / Battery Enclosure Make sure that the other end of the temperature sensor
cable is properly fastened to one of the batteries in the
battery string.

The illustration shows an example where the sensor is


fastened to a temperature sensor holder in the middle of a
string of lead-acid batteries. Refer to the instructions for
the battery backup cabinet for information on how to
connect the cables properly.

Ge15842B

3. If the temperature sensor is disjointed during installation,


make sure that the power is off or that the cable is
ON
disconnected from the temperature sensor interface first.

OFF

Ge26608A

28.2 Connect Temperature Sensor 2–4


Steps

1. Connect the temperature sensor cable to the temperature


sensor interface.

For Enclosure version 2: Port 2–4 is for "ambient".

For Enclosure version 1: Port 2–3 is for "battery" and Port


4 is for "ambient".

Set and activate the temperature sensors parameters in


the power system controller, see section "Configure the
Power System" .

2.
Fasten the sensor to the document storage holder on the
inside of the door of the enclosure.

Cable Tie
Tool

Ge24878C

3. If the temperature sensor is disjointed during installation,


make sure that the power is off or that the cable is
ON
disconnected from the temperature sensor interface first.

OFF

Ge26608A
29 Connect Climate Communication Cable

Ge25564B
A communication cable is
connected to the HEX climate unit. The other end of the cable is connected to Controller 6610.

Make sure not to use the climate communication cable and binary alarm cables for climate at the same time.

This is applicable for Enclosure 6160 AC Version 2 or Enclosure 6160 AC Version 1 with upgraded climate unit.

29.1 Connect Internal Climate Communication Cable to Controller 6610


(Option 1)
Steps

1. Connect the internal communication cable to the RJ-45


port on the climate unit.

Ge25275A

2.
Connect the other end of the cable to the EC port on
Controller 6610.

Make sure not to use the climate communication cable and


binary alarm cables for climate at the same time.

3. Route to cable along the wall and the roof of the enclosure.

Ge25730A

29.2 Connect Internal Climate Communication Cable to SHU 02 01 (Option 2)


Steps

1. Connect the internal communication cable to the RJ-45


port on the climate unit.

Ge25275A

2. Connect the other end of the cable to the A2 port on the


01
SHU 02 01.
SHU 02

B Make sure not to use the climate communication cable and


5 6 7 8
binary alarm cables for climate at the same time.
A 4
2 3
1

Ge28293A

3.
Route to cable along the wall and the roof of the enclosure.

Ge25730A

4. Connect the SHU 02 01 to Controller 6610 as described in


Connect Communication Cables to Controller 6610.

Ge23816A

29.3 Connect External Climate Communication Cable to Controller 6610


(Option 1)
This section describes how to connect a climate communication cable from the climate unit in Enclosure 6160 DC to
Controller 6610 in Enclosure 6160 AC.

Steps

1. Connect the communication cable to the RJ-45 port on the


climate unit of Enclosure 6160 DC.

Ge25275A

2.
Route to cable along the wall and out through one of
outlets.

Ge25731A

3. Connect the other end of the cable to the SERIAL 2 port on


Controller 6610 in Enclosure 6160 AC.

Make sure not to use the climate communication cable and


binary alarm cables for climate at the same time.

29.4 Connect External Climate Communication Cable to SHU 02 01 (Option 2)


This section describes how to connect a climate communication cable from the climate unit in Enclosure 6160 DC to
SHU 02 01 in Enclosure 6160 AC.

Steps

1. Connect the communication cable to the RJ-45 port on the


climate unit of Enclosure 6160 DC.

Ge25275A

2. Route to cable along the wall and out through one of outlets.

3.
Connect the other end of the cable to the A3 port on the
01
SHU 02 01 in Enclosure 6160 AC.
SHU 02

B
7 8
5 6
A 4
2 3
1

Ge28298A

29.5 Connect Binary Alarm Cables for Climate (Option 3)


Do not use the climate communication cable and binary alarm cables for climate at the same time. This section
describes how to re-connect the binary alarm cable for climate, if needed.

Steps

1. Ge27093A
Cut the cable ties and remove the shrinking tubes from the
cables.

X
HE EX +
H

2. 2.5 mm
Connect the HEX+ cable to the RETURN position and the
0.03 Nm HEX- cable to the NO position.
+0V –48V NC NO RETURN

HEX +
X–
HE
A–
A+

Ge26994A

29.6 Disconnect Binary Alarm Cables for Climate


Do not use the climate communication cable and binary alarm cables for climate at the same time. This section
describes how to disconnect the binary alarm cables for climate.

Steps

1.
Disconnect the two HEX cables.

+0V –48V NC NO RETURN

HEX +
X–
HE
A–
A+
Ge26990A

2. Cable Tie
Strap the disconnected cables and isolate them using
Tool
shrinking tubes.
Shrink tube

H
HE EX +
X

Ge26991A
30 Connect Internal Alarm Cables for Optional Units (General
Instructions)
The digital inputs and outputs for optional internal equipment such as, DC SPDs and 19-inch units, are located on the
power rack.

Ge19294A

30.1 Alarm Connections


This section describes the alarms related to Digital Input and Digital Output positions on the alarm interface.

For information on external alarms, see Operating Instruction External Alarms.

Note: For an installation to be compliant to GR-1089-CORE Section 7 and GR-487-CORE Section 3.17, all alarm
wiring must be limited to under 60 V DC and 1.3 Ah.

RTN 1
2
3 DO 4
4
RTN IB2
5
6
DO 2
EIB

DI 1 2 3 4 5 6 7 8

DO 3

DO 1
DO 3
Ge20234F

Figure 51 Alarm Connection Overview, Version 1


Figure 52 Alarm Connection Overview, Version 2

Table 30 Digital Input Positions IB2


Interface Position, Position, Alarm Severity Default Default Logical Alarm Ports
Board Version 1 Version 2 Alarm Alarm
Setting, Setting,
Version 1 Version 2
DI 1 DI 1 Power Rack Fuse Fault DC Alarm when Alarm when
IB2 Upper row Upper row (1) Major PowerSystem,AlarmPort
open open
(plus) (plus)
DI 2 DI 2
Alarm when Alarm when
IB2 Upper row Upper row Power Rack SPD Fault D(1) Major PowerSystem,AlarmPort
open open
(plus) (plus)
DI 3 DI 3
Alarm when Alarm when
IB2 Upper row Upper row EXT DCDU(1)(2) Major PowerSystem,AlarmPort
closed open
(plus) (plus)
DI 4 DI 4
Alarm when Alarm when
IB2 Upper row Upper row Expansion Unit SPD Fault DC(1) (2) Major PowerSystem,AlarmPort
closed open
(plus) (plus)
DI 5 DI 5
Alarm when Alarm when
IB2 Upper row Upper row Smoke Detected(3) Major PowerSystem,AlarmPort
closed closed
(plus) (plus)
DI 6 DI 6
Alarm when Alarm when
IB2 Upper row Upper row SPD Fault AC(3) Major PowerSystem,AlarmPort
closed closed
(plus) (plus)
DI 7 DI 7 System Fuse Fault Alarm when Alarm when
IB2 Lower row Lower row (4) Major PowerSystem,AlarmPort
closed closed
(minus) (minus)
DI 8 DI 8
Alarm when Alarm when
IB2 Lower row Lower row Battery Fuse Fault(4) Major PowerSystem,AlarmPort
closed closed
(minus) (minus)
(1) Jumper cables are connected to multiple ports in order to avoid triggering a pre-configured alarm. Remove the cables when the ports are to be
used by alarm cables for optional units.
(2) Needs to be activated
(3) Not applicable for Power 6230
(4) Pre-installed cable

Table 31 Digital Input Positions, Signal Terminal


Interface Position, Position, Alarm Severity Default Alarm Default Alarm
Board Version 1 Version 2 Setting, Setting,
Version 1 Version 2
Signal terminal Alarm when
N/A 1 (FA5) Heater Alarm(5) Critical N/A
(DI part) open
Signal terminal Alarm when
N/A 2 (FA6) Alarm 6(5) Critical N/A
(DI part) open
Signal terminal Alarm when
N/A 3 (FA7) Alarm 7(5) Critical N/A
(DI part) open
Signal terminal Alarm when
N/A 4 (FA8) Alarm 8(5) Critical N/A
(DI part) open
Signal terminal Alarm when
N/A 5 (FA9) Alarm 9(5) Critical N/A
(DI part) open
Interface Position, Position, Alarm Severity Default Alarm Default Alarm
Board Version 1 Version 2 Setting, Setting,
Version 1 Version 2
Signal terminal Alarm when
N/A 6 (FA10) Alarm 10(5) Critical N/A
(DI part) open
(5) Jumper cables are connected to multiple ports in order to avoid triggering a pre-configured alarm. Remove the cables when the ports are to be
used by alarm cables for optional units.

Table 32 Digital Output Positions, IB2


Interface Board Position Alarm or Command Logical Alarm Ports
IB2 DO 3 Fuse Alarm in DC Distribution PowerSystem,AlarmPort
IB2 DO 4 AC SPD

Table 33 Digital Output Positions, EIB


Interface Board Position Alarm or Command Logical Alarm Ports
Critical Summary (alarm if one or more critical alarms are activated
EIB DO 1
from the power system)
EIB DO 2 Mains Failure (All rectifiers in the system sending alarm No Mains) Rectifiers
EIB DO 3/RLY11 Generator Running

Table 34 Alarm Port Mapping for Controller 6610 or SCU


Port Alarm or Command Severity Default Alarm Logical Alarm Ports
Setting
SDN=0,Alarmport=10-
External alarm 1 Enclosure Climate Fault Major Alarm when open
*
SDN=0,Alarmport=10-
External alarm 2 Enclosure Door Open Critical Alarm when open
*
External alarm 3 Battery Circuit Breaker Tripped Major Alarm when open
External alarm 4 DC Circuit Breaker Tripped Critical Alarm when open

Table 35 Alarm Port Mapping for SAU


Port Alarm or Command Severity Default Alarm Logical Alarm Ports
Setting
External alarm 1 Battery Enclosure 2: Climate Fault Major Alarm when closed SDN=0,AlarmPort
External alarm 2 Battery Enclosure 2: Door Open Major Alarm when closed SDN=0,AlarmPort
SDN=0,Alarmport=10-
External alarm 3 Battery Enclosure 2: Battery Circuit Breaker Tripped Major Alarm when closed
*
External alarm 4 Battery Enclosure 2: DC Circuit Breaker Tripped Major Alarm when closed
External alarm 5 –
N/A N/A N/A
16
External alarm 17(6) Enclosure 6160 DC1 : Climate Fault Major Alarm when open
External alarm 18(6) Enclosure 6160 DC1: Door Open Major Alarm when open
External alarm 19(6) Enclosure 6160 DC1: Circuit Breaker Fuse Alarm Major Alarm when open
External alarm 20(6) Enclosure 6160 DC1: cDCDU SPD Alarm Major Alarm when open
External alarm 21(6) Enclosure 6160 DC1: cDCDU CB Alarm Major Alarm when open
External alarm 22(6) Enclosure 6160 DC1: Smoke Alarm Major Alarm when closed
External alarm 23(6) Enclosure 6160 DC1: Heater Alarm Major Alarm when open
External alarm 24(6) N/A N/A N/A
External alarm 25(6) Enclosure 6160 DC2 : Climate Fault Major Alarm when open
External alarm 26(6) Enclosure 6160 DC2: Door Open Major Alarm when open
External alarm 27(6) Enclosure 6160 DC2: Circuit Breaker Fuse Alarm Major Alarm when open
External alarm 28(6) Enclosure 6160 DC2: cDCDU SPD Alarm Major Alarm when open
External alarm 29(6) Enclosure 6160 DC2: cDCDU CB Alarm Major Alarm when open
External alarm 30(6) Enclosure 6160 DC2: Smoke Alarm Major Alarm when closed
External alarm 31(6) Enclosure 6160 DC2: Heater Alarm Major Alarm when open
External alarm 32 N/A N/A N/A
(6) External alarm ports 17–24 are only applicable for Enclosure 6160 AC Version 2.
31 Connect DC Power Distribution Cables (General
Instructions)
The power distribution cables are connected to the DC output connectors located above the corresponding DC circuit
breakers.

Depending on priority of the load, the circuit breakers are placed in either group LLVD1, LLVD2 or BLVD where BLVD
has the highest priority.

The load voltage disconnect values can be changed manually but are set default at 45 V for LLVD1, 44 V for LLVD2, and
43.5 V for BLVD.

31.1 Remove Covers on Power Rack


Steps

1. Loosen the screws on the power rack cover and open it.
PH2

Ge27310A

2. Loosen the screws and remove the plastic cover from the
DC circuit breakers.

PH 2

Ge16957B
31.2 Connect Power Distribution Cables to the Power Rack
Note: The maximum permitted rating value for an installed unit must not be exceeded.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

1. Make sure that the DC circuit breakers are in position OFF.

2. To connect a 100 A DC power cable, connect the power


10 mm
cables and tighten the nuts according to the illustration.

The illustration shows an example. Take in consideration if


0V

4.9 Nm the power consuming unit is to be connected to LLVD1,


LLVD2, or BLVD on the DC distribution, before connecting
–48 V
the cable.

Dual hole lug, M6 studs, 5/8 Inch CC

Ge16376A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

3. To connect a 200 A DC power cable, connect the power


10 mm
cables and tighten the nuts according to the illustration.

0V
The illustration shows an example. Take in consideration if
4.9 Nm the power consuming unit is to be connected to LLVD1,
LLVD2, or BLVD on the DC distribution, before connecting
–48 V the cable.

Ge18741A

a. Connect the positive (+) cable to the 0 V connector.

b. Connect the negative (-) cable to the -48 V connector.

Note: Make sure to use only non-conductive tools when connecting the power cables.

4. Connect the other end of the power cable to the power consuming unit.

31.3 Route and Strap Power Cables for 19-Inch Units


Steps

1. Strap the cables to the cable ladder above the connectors.


Bend the cables gently and route them down along the left
side of the enclosure.

The air flow in the top of the enclosure must not be


obstructed by cables.

Back

Cables to Cables to
19-Inch units SPDs or
external units

Distribution
circuit breakers

Front

2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.

3. Route the cable along the inside wall of the enclosure.

31.4 Route and Strap Power Cables for 19-inch Units (Example)
Steps

1.
Feed the cables from the power rack to the 19-inch unit.

DCDU

19-inch unit

Ge16954C

31.5 Route and Strap Power Cables for External Units


Steps

1. Strap the cables to the cable ladder above the connectors.


Bend the cables gently and route them down along the
right side of the enclosure.

The air flow in the top of the enclosure must not be


obstructed by cables.

Back

Cables to Cables to
19-Inch units SPDs or
external units

Distribution
circuit breakers

Front

2. Ge18529A
Locate the channels for
cables along the inner side walls of the enclosure.

3.
Route the cable along the inside wall of the enclosure.

31.6 Route and Strap Power Cables for External Units (Example)
Steps

1. Strap the cables to the cable ladder above the connectors.


Bend the cables gently and route them down along the
inner side of the enclosure. The illustration shows an
example, the cables can be routed along both sides of the
enclosure.

The air flow in the top of the enclosure must not be


obstructed by cables.

2. Route the power distribution cables along the side of the enclosure. The cable is connected to either a DC SPD on the
bottom of the enclosure or a PSU/PDU in the user space, and then routed through a suitable enclosure outlet.
a. If equipped with DC SPDs, route the cable according to
illustration.

b.
If equipped with PSU/PDU, route the cable according to
illustration.
32 Install GNSS Receiver System
This section describes how to install the GNSS receiver system. For information on how to install and connect GNSS
equipment to the enclosure, see GNSS Receiver System User Guide.
The GNSS splitter is positioned and mounted on a wall inside the enclosure or located on the floor.
Note: 1x2 GNSS splitter is located on the floor or hanged in the air while connected to the cables.

Steps

1. T20
Tighten the 1x4 GNSS splitter on the bracket.
1.2 Nm

Ge22734A

2. Connect the RF cables to the GNSS splitter. See figures for details.
a. 18 mm
1x2 GNSS splitter
1 Nm

Ge22398A

b. 1x4 GNSS splitter

18 mm
1 Nm
Ge22739A

3.
T20
Find the location for the GNSS splitter, fit the GNSS
3 Nm splitter-bracket on the location and tighten the bracket to
the wall.

Ge22735A

4. Install the GNSS receiver unit onto the DIN rail-clamp.


Snap it into position.

5. Connect the GNSS receiver system RF cable between the


8 mm
GNSS splitter and the GNSS receiver unit.

0.5 Nm
A
N
T

Ge22737A

6. Connect the digital cable between the GNSS receiver unit


and the baseband unit.
SYNC

Baseband

Ge22353A
33 Install DC Circuit Breakers (General Instructions)
The illustration shows the location of the DC circuit breakers.

Depending on priority of the load, the circuit breakers are placed in either group LLVD1, LLVD2 or BLVD where BLVD
has the highest priority.

The load voltage disconnect values can be changed manually but are set default at 45 V for LLVD1, 44 V for LLVD2, and
43.5 V for BLVD.

33.1 Remove Cover


Steps

1. Loosen the screws and remove the cover.

PH 2

Ge16957B

33.2 Install DC Circuit Breakers


Steps

1. Make sure that the circuit breakers are switched OFF.

2.
Install a circuit breaker by pushing it in.

Note: The maximum permitted rating value for an


installed unit must not be exceeded.

Ge18179A

33.3 Remove DC Load Circuit Breakers (Optional)


To facilitate the installation procedure, preinstalled circuit breakers can be removed before connecting DC power cables
to the power rack.

Steps

1. Make sure that the circuit breakers are switched OFF.

2. Remove the circuit breaker. A tool used for circuit breaker


removal is delivered together with the product.
34 Verify Enclosure Installation on Site
This section describes the verification that must be performed to check the installation of the enclosure.

Table 36 Enclosure Checklist

Item Description Yes N/A (1)


Enclosure
1 Enclosure installed as specified in the Customer Site Documentation?
2 Enclosure clean and undamaged?
Enclosure is kept dry on the inside? Keep the dryer bags during transport, and
3 during installation while waiting for the climate system to power up, then remove
them. Have the door of the enclosure closed, while waiting to power up.
4 Enclosure fastened as described in Customer Site Documentation?
Main power
Enclosure grounded, washers in place, and screws tightened to recommended
5
torque?
6 Grounding cable cross-section is according to the requirements?
7 Grounding cable insulation undamaged?
Main input power cable correctly stripped, terminated, and fastened in the enclosure
8
main power terminal?
Main input power cable correctly stripped, terminated, and fastened in the external
9
circuit breaker?
10 Check all bolts and nuts at the enclosure MET and cable shield terminals.
Check that the installed lead-acid battery blocks are not damaged and are within
11
acceptable voltage range.
12 Check that the installed lead-acid battery blocks are installed and secured.
13 Check that the battery temperature sensor is correctly attached to its battery block.
Cabling
14 All cables at the front of the enclosure are properly connected?
15 All screws are tightened?
16 No cables are damaged?
17 Check all cables terminated in the enclosure for correct stripping.
Check that all cable ends outside the enclosure are properly terminated.
18
Unconnected cable ends must have a proper cover or be wrapped in insulation tape.
Check that all cables inside the enclosure are properly fastened to the inside frame,
19
using cable ties.
20 Check that all cable glands in the bottom, with a cable, are properly tightened.
21 Check that all unused cable glands in the bottom are properly sealed.
22 Equipment units and boards installed correctly as specified in this document?
23 Equipment labeled as required as specified in the Customer Site Documentation?
24 Protective covers, dust caps, and termination plugs installed on unused ports?
25 Alarm cables connected as specified in the Customer Site Documentation?
26 Alarm cables labeled at both ends with termination point and opposite end?
27 Make sure all circuit breakers are in "OFF" position.
Check that all tools and installation material have been removed from inside the
28
enclosure.
Check that all cables are marked according to Customer Site Documentation
29
instructions.
Notes:
Item Description Yes N/A (1)

(1) N/A means not applicable.


35 Power Up the Enclosure
This section provides guidelines and checklist for power up and verification of the enclosure.

The enclosure must be powered up within 48 hours after installation even if the it is not taken into service. The reason is
to start the basic climate function to ensure the protection of the internal units from local climate conditions.

Do!
Products not connected to ground risk damage from overvoltage or overcurrent. Always ground products according
to instructions.

Table 37 Start-up preparation and Installation Test

Item Action Result Comment


Check that ALL circuit breakers are in
1
‘‘OFF ’’position.
Switch on the incoming AC power supply The time for startup or reboot is 4
2
for the enclosure. minutes.
Use a digital multimeter to make sure that
the AC power supply has been switched
on properly. Measure the voltage between
N and each phase (L1, L2, L3) in the AC
input terminal for three-phase, L1 and L2
for two-phase, N and L1 for one-phase.
The voltage reading in the multimeter
must be 200-240 V AC.
3 Check incoming AC main voltage.
The green optical indicator on the
controller is lit. The rectifier fan starts.
If the LVD contactors were off, they now
close.
If anything goes wrong, alarms are issued
and this is displayed by a red optical
indicator on the controller and "Alarm" in
the LCD window.
For instructions on how to configure the
power system, see section Configure the
4 Configure the power system
SCU, Configure Controller 6610 and
Configure the Power System.
Switch on the circuit breakers for
5
batteries.
Voltage must be within range -42 V to
-58.5 V.
Check the DC voltage in the Controller
6 If temperature-compensated charging is
display.
activated the value can differ +- 2 V from
the set value.
Use a digital multimeter to make sure that
the DC voltage and polarity is OK both
7 Check the DC voltage before and after switching on the DC
power to installed power units such as
PSU, PDU, DCDU.
The loads get power.
The climate system performs a self check
Switch on the DC distribution circuit during several seconds. For some
8 breakers and switch on the power on enclosures red optical indicators are lit
installed 19-inch equipment. during the self check.
The circuit breaker alarm ceases in the
controller.
Item Action Result Comment
Push the door switch to simulate all doors
9 The door alarm ceases in the controller.
are closed.
Only green or yellow optical indicators
10 Check that the climate system operates. must be lit. The indicator on the heater
must be green.
Only green or yellow optical indicators
11 Check all optical indicators of the system.
must be lit.
36 Configure the SCU
To enable the functionality offered by the SCU, an initial configuration is needed. The initial configurations of the SCU
and the power controller are performed using the WEB GUI. See configuration examples in the following subsections.

See SCU 09 01 User Manual for more information on the SCU.

The remaining part of the initial configurations of the enclosure is performed on the power controller display.

36.1 Set up the Computer for SCU Maintenance Mode


If the computer is set to DHCP, start from Set the SCU in Maintenance Mode. If the computer is not set to DHCP, set a
static IP address according to the following steps.

Steps

1. Go to Control Panel > Network Connections .

2. Select the related network.

3. Right click on it and select Properties.

4. Select Internet Protocol Version 4 (TCP/IPv4) Properties.

5. Type 169.254.0.2 in the IP address section.

6. Type 255.255.0.0 in the Subnet Mask section.

7. Click OK.

Results
The computer is set up for SCU maintenance mode.

36.2 Set the SCU in Maintenance Mode


Steps

1. Press the maintenance button for 4 seconds. Use a Torx 5 screwdriver, a drill bit less than 2 mm, or a 1/16 inch drill
bit.

2. If the blue indicator turns solid, continue with Step 4.

3. If the blue indicator flickers, press the button for 1 second so that the blue indicator goes off and then continue with
Step 1.

4. Connect the LAN cable from the computer to the SCU Ethernet Port 2.

5. Open a web browser and type https://169.254.0.1 in the address bar.


The use of Google Chrome™ is recommended. Internet Explorer™ is not supported.

6. Type oss in the user section, .

7. Type default in the password section.

Results
The SCU is set into maintenance mode.
For more information, see SCU 09 01 User Manual.

36.3 Set a Static IP Address for Northbound Connection


If a static IP address is required to connect to the network, the mode and IP settings must be changed.

Prerequisites

– The SCU must be set into maintenance mode.

– The mode primaryIPAddress, primarySubNetMask, and defaultGateway attributes must be set. For
more information, see SCU 09 01 User Manual.

Steps

1. Click Start at Transaction Control.

Figure 53 Transaction Control

2. Set the primaryIPAddress, primarySubNetMask, and defaultGateway attributes according to defined


values.

Figure 54 Setting Attributes in DHCP Mode

3. Change mode from DHCP to STATIC from the drop-down list.


Figure 55 Setting Static Mode

Add subnet mask:

4. Change primaryIPAddress and defaultGateway.

Figure 56 Setting attributes in Static Mode

5. Click Commit.

6. Click End.
Results
SCU has changed to static mode with defined IP address and subnet mask.
For more information, see SCU 09 01 User Manual.

36.4 Configure Alarm Ports for SCU and SAU


Alarm ports are factory set to trigger alarms on closing contacts. Reconfiguration of ports is needed when connecting a
battery cabinet to the enclosure.
Note: In case of two battery cabinets, the first battery cabinet is connected to the SCU and the second battery cabinet
is connected to the SAU.
For more information about alarm configuration through SCU web GUI, see SCU 09 01 User Manual.

Steps

1. Remove the looping plugs from the OVP modules connected to the SCU or the SAU.

2. Change closed contact to open contact to send alarms.

3. Optional: If required, configure VLAN tagging.

4. Disconnect PC from Ethernet port 2.

5. End maintenance mode by pressing the maintenance button on the SCU for one second.

6. Attach the cable from Ethernet port 1 to the transmission equipment for northbound connection.

Related tasks
Configure VLAN Tagging

36.5 Change External Alarm Activation Through Web GUI


External alarm activation can be configured through the Web GUI in the following way.

Steps

1. Click on Advanced configuration.

2. Select SDN=0 > AlarmPort .

3. Repeat the following steps for each port:


a. Start transaction by clicking on the Start button.

b. Select the applicable alarm port by clicking on it.

c. Modify the inputActive field from the drop-down menu to the desired value.

d. Repeat the steps for all alarm ports to be changed.

e. Commit the change by clicking on the Commit button.

f. Close the transaction by clicking on the End button.

Results
External alarm activation is changed.

36.6 Configure VLAN Tagging


Prerequisites
The SCU must be connected.
VLAN tagging is an optional function. To turn on VLAN tagging, do the following in the web GUI of the SCU:

Steps

1. Select Advanced configuration on the left-hand side of the screen.


2. Click on the arrow next to SDN=0.

3. Scroll down and click on VLANGroup.

4. Click on NORTHBOUND-VG > VLAN > default .

5. Click on Attributes.
Result: The VLAN attributes are now visible.

6. Go to the top of the screen and click on Transaction Control > Start .

7. Scroll down and set tagValue to the appropriate value.

8. Set the box marked for tagged.

9. Go to the top of the screen and click on Transaction Control > Commit .

10. Click on Transaction Control > End .

36.7 Set Battery Capacity


Steps

1. Select the BatteryString referring to the proper battery in Advanced configuration > SDN=0 > Power Manager >
ERS > Battery > 1 > BatteryString from the menu on the left side.

Note: If multiple strings are in the system, repeat this step for each strings.
2. Click the Start button in the Transaction Control Menu on the top of the page.

3. Enter the required configuredCapacity.

4. Select Commit and End at the top of the page for changes to take effect.
37 Configure Controller 6610
Controller 6610 is used for remote configuration, performance measurement, and alarm transmission for the enclosure.

To enable the functionality offered by Controller 6610, the initial configuration of LAN interface is needed.

For more information, see Integrate Controller 6610 Node.


38 Configure the Power System
The following configurations are performed on the display of the power controller or using the NCU GUI. See
configuration examples in the following subsections, or see NCU User Manual, Enclosure 6160, 6360 and Power 6230,
SW version 1.2.01, NCU User Manual, Enclosure 6160, 6360 and Power 6230, SW version 1.2.20 or NCU User Manual,
Enclosure 6160, 6360 and Power 6230, SW version 1.2.23 for more detailed information .

Steps

– Set date and time


Set the date and the time in the power controller.

– Software upgrade
Update the software of the power controller. .

– Battery test time


If batteries are installed, set the "End Test Time" parameter in the power controller according to estimated
backup time in minutes.

– Temperature compensation slope


Set the temperature compensation slope according to the installed battery type. The default slope is 72 mV/°C.
For information on the slope value for specific battery type, see also Manage Batteries.

– Battery capacity
If batteries are installed, set the battery capacity parameter according to the battery configuration.

Note: This step is applicable for both internal and external batteries.

– Optional: configure the rectifier positions and phase.


If the rectifiers are installed randomly and not in the recommended order it is possible to change the
configuration manually. It is also possible to set power feeding type or phase for the rectifiers.

– Optional: configure the temperature sensors


One temperature sensor is configured by default. If more temperature sensors are installed for batteries or for
ambient, set the temperature sensor parameters in the controller.

– Optional: configure the AC Generator Function


AC Generator Function controls an AC Generator using the NetSure™ NCU controller by either a voltage threshold
or a battery capacity threshold. The function can be set in the NCU controller.

– Optional: Set the alarm state for Compact DCDU


When a Compact DCDU is installed the settings for alarm inputs DI 3 and DI 4 must be changed to Low.

38.1 Access Power System Controller Using LCD Display


Steps

1. Press any button to bring up the main menu display.


Figure 57 Power System Controller Settings Menu

2. Press the UP and DOWN keys to select the settings menu.

3. Press the ENT key to enter the settings menu.

4. Press the UP and DOWN keys to select the Select User field.

Figure 58 Power System Controller Login Screen

5. Press the ENT key to enter Select User.

6. Press the UP and DOWN keys to select admin.

7. Press the ENT key to select admin.

8. Press the UP and DOWN keys to select the Enter Password field.

9. Enter the following password: 640275.


Use the UP and DOWN keys to choose a character. Press ENT to accept and move to the next character.

10. Press ENT to accept the password.


Results
Login to the Power System Controller is complete.

38.2 Set Date and Time in Power System Controller Using LCD Display
Steps

1. Press the UP and DOWN keys to select the Sys Settings sub-menu.
Figure 59 Power System Controller Settings Menu

2. Press the UP and DOWN keys to navigate to the Date field.

Figure 60 Power System Controller Sys Settings

3. Press the ENT key to select Date.

4. Press the UP and DOWN keys to change the value in the field.

5. Press the ENT key to save the change.


Press the ESC to cancel the change.

6. Press the UP and DOWN keys to navigate to the Time field.

7. Press the ENT key to select Time.


8. Press the UP and DOWN keys to change the value in the field.

9. Press the ENT key to save the change.


Press the ESC to cancel the change.
Results
Date and time is set in the Power System Controller.

38.3 Option 1: Activate Temperature Sensors Using LCD Display


This section describes how to set sensor 2–3 as "Battery sensor" and sensor 4 as "Ambient sensor". Sensor 1 is set as
"Battery sensor" by default.

Steps

1. Press the UP and DOWN keys to navigate to the Other Settings sub-menu.

2. Press the ENT key to select Other Settings.

Figure 61 Power System Controller Battery Temperature Sensors

3. Press the UP and DOWN keys to navigate to the IB2T2 Bat Temp2 field.

4. Press the ENT key to select IB2T2 Bat Temp2.

5. Press the UP and DOWN keys to select Battery.

6. Press the ENT key to make the change.


Press the ESC key to cancel the change.

7. Press the UP and DOWN keys to navigate to the EIBT1 Bat Temp3 field.

8. Press the ENT key to select EIBT1 Bat Temp3.

9. Press the UP and DOWN keys to select Battery.

10. Press the ENT key to make the change.


Press the ESC key to cancel the change.

11. Press the UP and DOWN keys to navigate to the EIBT2 Amb Temp4 field.

12. Press the ENT key to select EIBT2 Amb Temp4.

13. Press the UP and DOWN keys to select Ambient.

14. Press the ENT key to make the change.


Press the ESC key to cancel the change.

Note: IB2T1 Bat Temp1 is set to Battery by default, no change is needed.

Results
The battery temperature sensors are active.
38.4 Option 2: Activate Temperature Sensors Using LCD Display
This section describes how to set sensor 2–4 as "Ambient sensor". Sensor 1 is set as "Battery sensor" by default.

Steps

1. Press the UP and DOWN keys to navigate to the Other Settings sub-menu.

2. Press the ENT key to select Other Settings.

3. Press the UP and DOWN keys to navigate to the IB2T2 Amb Temp2 field.

4. Press the ENT key to select IB2T2 Amb Temp2.

5. Press the UP and DOWN keys to select Ambient.

6. Press the ENT key to make the change.


Press the ESC key to cancel the change.

7. Press the UP and DOWN keys to navigate to the EIBT1 Amb Temp3 field.

8. Press the ENT key to select EIBT1 Amb Temp3.

9. Press the UP and DOWN keys to select Ambient.

10. Press the ENT key to make the change.


Press the ESC key to cancel the change.

11. Press the UP and DOWN keys to navigate to the EIBT2 Amb Temp4 field.

12. Press the ENT key to select EIBT2 Amb Temp4.

13. Press the UP and DOWN keys to select Ambient.

14. Press the ENT key to make the change.


Press the ESC key to cancel the change.

Note: IB2T1 Bat Temp1 is set to Battery by default, no change is needed.

Results
The battery temperature sensors are active.

38.5 Set SNMP in Power System Controller Using WEB GUI


The configuration is set using the NCU WEB GUI.

Steps

1. Click on Advanced Settings on the home screen.


Figure 62 Power System Controller Advanced Settings

2. Select SNMP.

Figure 63 Power System Controller SNMP

3. Fill out the fields regarding SNMP settings and click on Add.

Figure 64 Power System Controller SNMP Settings

4. Check if the SNMP settings appear in the top of the window.

Figure 65 Power System Controller SNMP Results

Results
SNMP settings are set.

38.6 Configure the AC Generator Function Using WEB GUI (Optional)


The AC Generator Function controls an AC Generator using the NetSure NCU controller by a voltage threshold or a
battery capacity threshold. The function is available using the NCU WEB GUI.

The AC Generator Function starts the generator when one of the following criteria is met:

– The output voltage is less than AC Generator Start Voltage.

– The battery capacity is less than Start Battery Capacity.

When the AC generator starts, an alarm Automatic AC Generator Run is raised on the NCU controller. AC
generator is turned off after the Auto Equalize process ends.
Note: The Automatic AC Generator Run alarm is raised on the NCU GUI only.

Steps

1. Connect the output of the automatic AC generator run relay EIB DO3 to the generator.

2.

Locate the AC Generator Function under Settings > System > AC Generator Function .

3.

Enable the AC Generator Function by choosing one of the following options:

– Voltage

– Battery Capacity

4. Set the threshold

value for the trigger of the AC Generator start.


The threshold value is set in one of the following fields, depending on which option was chosen in Step 3:
AC Generator Start A DC Voltage setting at which point the generator starts.
Voltage
Start Battery Capacity A percentage for the remaining capacity of the battery at which point the generator
starts.

5. Enable the Auto Equalize function and do the following under Settings > Battery :
a. Set the Battery Capacity value.

b. Review the default value of Equalize Start Current and change if necessary.

c. Review the default value of Equalize Start Capacity and change if necessary.
d. Review the default value of Equalize Stop Current and change if necessary.

e. Review the default value of Equalize Stop Delay Time and change if necessary.

f. Review the default value of Maximum Equalize Charge Time and change if necessary.

g. Review the default value of Equalize Charge Voltage and change if necessary.

38.7 Set Alarm State for Compact DCDU Using WEB GUI (Optional)
If a compact DCDU is installed, alarms need to be set for used input ports DI3 and DI4. The configuration is set using
the NCU WEB GUI.

Steps

1. From the home screen locate the Advanced Settings on


the left-hand side sub-menu and click on DI Alarms.

2. For DI3 click Modify and choose New Alarm State .

3. Select Low in the drop-down list and click SET.

4. For DI4 click Modify and choose New Alarm State.

5. Select Low in the drop-down list and click SET

6. Return to the home screen by clicking HOME on the left-hand side sub-menu.

Results
The alarm state for compact DCDU is set in the Power System Controller.
39 Perform Concluding Routines
Steps

Before leaving the site, do the following:

1. Collect all tools.

2. Close and lock the enclosure.

3. Fill in the verification checklist in the Customer Site


Customer Site
Documentation Documentation.

Hand over the Customer Site Documentation to the person


responsible for the site. Report any faults according to local
requirements.

Ge7263E

4. Lock all doors and gates to the site.

Ge9552A

39.1 Environment
Ericsson strongly recommends that installers pay particular attention to the environment when cleaning the site
after installation.
Recycle all waste that can be recycled and sort the rest so that they can be disposed of according to local regulations.
Use the checklist in Table 38 for recycling and sorting.

Table 38 Recycling and Sorting Waste

Recycle or Sort Item YES N/A (1)


Pieces of cable with low metallic content
Cable insulation from crimping, brazing, or welding
Sorted with plastics Polyethylene
Bubble plastic
Cable tie clippings
Paper recycling Paper
Recycled or sorted as
Wood
wood
Waste metal from cable ladders
Recycled or sorted as
Pieces of cable with high metallic content
metals
Nuts, bolts, washers, and screws
Notes:

(1) Not Applicable


40 References
Safety

– Personal Health and Safety Information, 124 46-2885

– System Safety Information, 124 46-2886

– Transportation and Storage, 114/1551-LZA 701 6001/1

– Handling Faulty Equipment, 2/1541-LZA 701 6001/1

Site

– Customer Site Documentation

Generic

– Enclosure Description, Enclosure 6160, 53/1551-LZA 701 6011/

– SCU Description, 79/1551-LZA 701 6011/1

– Controller 6610 Description, 78/1551-LZA 701 6011/1

– SCU 09 01 User Manual, 40/1553-LZA 701 6016/1

– Integrate Controller 6610 Node, 305/1543-LZA 701 6019/1

– NCU User Manual, Enclosure 6160, 6360 and Power 6230, SW version 1.2.01, 32/1553-LZA 701 6011/1

– NCU User Manual, Enclosure 6160, 6360 and Power 6230, SW version 1.2.20, 1.2.23B, 35/1553-LZA 701 6011/1

– NCU User Manual, Enclosure 6160, 6360 and Power 6230, SW version 1.2.20, 35/1553-LZA 701 6011/1

– NCU User Manual, Enclosure 6160, 6360 and Power 6230, SW version 1.2.23, 39/1553-LZA 701 6011/1

Legal | © Ericsson AB 2019–2025


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Disclaimer The contents of this document are subject to revision without notice due to continued progress in
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