MIR VALVE MALAYSIA
COMPANY PRESENTATION
Manufacturer of
Ball and Gate Valves
API 6D / 6DSS
MKTG-001 R4 Jan 2015, Uncontrolled
This document is property of MIR VALVE.
Contents
About Us
Product Range
Track Record and Technical Highlights
Customer Feedback
Certifications, Audits and Approvals
Manufacturing and Testing Capability
COMPANY PRESENTATION
About Us
MIR valve in the outback of Australia
COMPANY PRESENTATION
Important Facts
Located in Shah Alam Revenues
Malaysia
USD 40 Mil
(located 30 min. from 140 employees
Kuala Lumpur City (target to reach USD 100
Centre) Mil → Y2018 )
Manufactured over Over 100 approvals from
Over 30 plant audits by
10,000 ball valves major Oil and Gas
major end-users and EPCs
up to 40” since 2008 companies
PRIVATELY OWNED
COMPANY PRESENTATION
Our Logo
Brand Name: MIR Colour: Green
• Associated with space technology • Inspired by the Greek olive color
(the satellite system), a symbol of • This color has now become MIR
leading edge technology corporate color and is used in all our
• Russian word for “peace” marketing and branding activities.
Shape: Heart Intellectual Property
• The valve is the heart of the plant. • Logo registered in Malaysia and Italy
(other global markets will be secured
as well).
COMPANY PRESENTATION
Our Strengths
Complete range of standard and
engineered products
Valve Technology is Italian
Proven in service
Supply chain: audited and approved
Deliveries to meet MRO & Project lead
times
Globally accepted brand
Global sales coverage
7 years in Operation since Y2008
COMPANY PRESENTATION
Vision
To be the preferred ball valve
manufacturer for Asia Pacific and
Middle East and N Africa projects
Brand positioning: top-tier
market player
COMPANY PRESENTATION
Strategic Vision
Serve the Flexible to suit Continued
markets customer investment
Revenues to needs Process-driven
Global
Value Proposition
Operations
reach Service & company
USD100Mil commitment R&D center
Brand Speed of Operational
positioning as response excellence
top-tier Ball Valve
market player Product quality
products for all
applications
COMPANY PRESENTATION
Industries and Applications
Onshore – Offshore – Subsea Upstream – Midstream - Downstream
Oil & Gas Blow-down
Exploration & Production ESD
Pipelines & Processing Plants Riser
Industries
Applications
Refining & Petrochemical HIPPS
LNG Subsea
Power High Temp. >+3000C
Metering and Gate Stations Low Temp.
FPSO & offshore Isolation (On/Off)
Onshore Receiving Terminals Sequencing Service
Severe service Fluids
COMPANY PRESENTATION
Product Range
COMPANY PRESENTATION
Product range
API 6D/6DSS Size: 2”- 60”
ANSI Class Full & Reduced
Ball and Gate
Bore
Valves 150-2500
Soft, Metal, API 6D & API Actuated &
PMSS, Seated 598 Certified & Manually
Designs Tested Operated
Trims: CS, SS, Firesafe – API
RF, RTJ, WE,
Duplex, Inconel, 6FA / ISO10497
Pups, Hub Ends
Incoloy all types & API 607
COMPANY PRESENTATION
Product Range
Top-Entry Ball Valves
Valve Type
• Top-Entry Ball Valve
• API 6D, 6DSS
Model Number / Sizes & Classes
• MV1
• 2ˮ -60ˮ CL. 150-2500
Engineered Products
• SS subsea
• HT +200 to 300 deg. C
• LT down to -150 deg. C
• HIPPS
COMPANY PRESENTATION
Product Range
Side-Entry Ball Valves
Valve Type
• Side-Entry Ball Valve
• API 6D, 6DSS
Model Number / Sizes & Classes
• MV3
• 2ˮ -60ˮ CL. 150-2500
Engineered Products
• SS subsea
• HT +200 to 300 deg. C
• LT down to -150 deg. C
• HIPPS
COMPANY PRESENTATION
Product Range
Fully-Welded Ball Valves
Valve Type
• Fully-Welded Ball Valve
• API 6D, 6DSS
Model Number / Sizes & Classes
• MV5
• 2ˮ -60ˮ CL. 150-2500
Engineered Products
• SS subsea
• HIPPS
COMPANY PRESENTATION
Product Range
Twin Ball Valves
Valve Type
• Twin Ball Valve (DBB)
• API 6D, 6DSS PIPELINE
Model Number/ Sizes & Classes
• MV4
• 3/4" – 24" CL. 150-2500
Engineered Products
• SS subsea
COMPANY PRESENTATION
Product Range
Fabricated Through-Conduit Gate Valve
Valve Type
• Through-Conduit Gate Valve
• Fabricated Body
• API 6D
Model Number / Classes & Sizes
• MV7-P Fabricated Body 2”-16” CL. 150-1500
COMPANY PRESENTATION
Product Range
Forged Through-Conduit Gate Valve
Valve Type
• Through-Conduit Gate Valve
• Forged Body
• API 6D, 6DSS PIPELINE
Model Number / Classes & Sizes
• MV7-F Forged Body 2”-16” CL. 150-2500
COMPANY PRESENTATION
Product Range
Cast Through-Conduit Gate Valve
Valve Type
• Through-Conduit Gate Valve
• Cast Body
• API 6D
Model Number / Classes & Sizes
• MV7-C Cast Body 2”-16” CL. 150-2500
COMPANY PRESENTATION
After-Market Services
AFTER-MARKET SERVICES
PROJECT MANAGEMENT
AFTER–MARKET PROGRAMS
SPARES INVENTORY
VALVE REPAIRS
FIELD SERVICES
COMMISSIONING
TRAINING
COMPANY PRESENTATION
Global Sales Network
COMPANY PRESENTATION
MIR VALVE Offices
JAKARTA
SALES OFFICE
Indonesian Market
SEOUL
SALES OFFICE
Korean EPC’s
KUALA LUMPUR
GLOBAL HEADQUARTERS
DUBAI
& MANUFACTURING PLANT
SALES OFFICE
Middle East, North Africa, Indian Markets
MILAN
REP OFFICE
Global Marketing
RD & Engineering Support
COMPANY PRESENTATION
Active Markets - 30 locations
MIR VALVE Offices & Sales Reps
ASIA -PACIFIC MIDDLE EAST, N. AFRICA AMERICAS
MALAYSIA OMAN USA
SINGAPORE QATAR CANADA
BRUNEI UNITED ARAB EMIRATES BRAZIL
INDONESIA KUWAIT COLUMBIA
MYANMAR SAUDI ARABIA (TBA)
THAILAND IRAN
VIETNAM IRAQ
KOREA ALGERIA (TBA)
JAPAN LIBYA
CHINA EGYPT
AUSTRALIA INDIA (TBA)
NEW ZEALAND PAKISTAN
BANGLADESH
COMPANY PRESENTATION
Track Record &
Technical Highlights
10,000 ball valves delivered
since Y2008
SARAWAK SHELL MALAYSIA
Sarawak Shell F29 Project, 100 m depth, PLEM / Subsea 100 m water depth
2"x1.5", 3"x2", 4"x3", 12"CL.900 RB/FB, BW (18 pcs)
Forged Body: LF2 + INC 625 Cladding on all wetted areas , Trims: INC 625 + TCC / A694
F60+ENP, Metal-Seated, Self Relieving, Pup Pieces, Hydro + Gas testing, submerged tank
testing and Hyperbaric Chamber Tested at 120m depth, c/w Gear + ROV CL.2
COMPANY PRESENTATION
Sarawak Shell
Subsea Top-Entry Ball Valves
COMPANY PRESENTATION
PTTEP Myanmar / Thai Nippon Steel & Sumikin Eng.&Con.
Zawtika Development Project, Phase 1A, Onshore, Myanmar
MV3 Side-Entry Ball Valve 24" CL.900, RTJ Body & Trims:
CS/CS+ENP PEEK, Full compliance to TOTAL Specification
Extensive FAT testing Hydro + Gas , 6 pcs.
COMPANY PRESENTATION
ExxonMobil Malaysia
ESD RISER on Jerneh Platform
28” CL. 900 FB RTJ, LTCS + Inconel 625 overlay
Metal-seated +TCC, Actuated
COMPANY PRESENTATION
Exxonmobil
Metal-seated ball valves
COMPANY PRESENTATION
PETRONAS CARIGALI IRAQ
MV3 Side-Entry Ball Valves 4”-18” CL. 600/1500 FB/RF Metal-seated
CS/SS/Duplex, high pressure testing, c/w Rotork act, HIPPS
FCP OFFSITE FACILITIES FOR GARRAF OPERATIONS, Offshore
COMPANY PRESENTATION
CHEVRON AUSTRALIA
Gorgon Project (M/S), Offshore
MV3 Side-Entry Ball Valves 16” CL.300, FB, RF, CS/SS
c/w Electric Actuator
COMPANY PRESENTATION
Largest Valves to Date
Largest Size (NPS) Largest size/class pressure
MV5 Fully-Welded Ball Valve MV3 Side-Entry Ball Valve
40” Cl. 600 BW 16”x14” Cl. 2500 full superduplex
COMPANY PRESENTATION
Punj Lloyd / Petronas Carigali
SSGP Project, Malaysia
Sabah-Sarawak Gas Pipeline, Malaysia Top-entry, side-entry, fully-welded
522 km onshore gas pipeline 36”x30” , 36”, 12”x10” 30”x26”, 30”,
92 pcs. actuated ball valves 20”, 12’x10”, 2”x1.5”, CL.150/600/900
Year: 2011 RF / BW + 500mm pups
Materials: CS+ENP, Peek insert
c/w GOO or Pneumatic Actuator
COMPANY PRESENTATION
Petronas Carigali
COMPANY PRESENTATION
Chevron
Metal-seated Ball Valves High Temp
COMPANY PRESENTATION
Certifications & Customer Approvals
COMPANY PRESENTATION
Quality Certifications
OHSAS
ISO 9001:2008 ISO 14001:2004 API SPEC Q1
18001:2007
API 6A/17D
API 6D API 6DSS CE-PED
expected Q2 2015
IEC 61508 SHELL STAR 2
CE-ATEX Firesafe ISO 10497
up to SIL 3 CERTIFICATE
PETRONAS
MANUFACTURING
LICENSE
COMPANY PRESENTATION
Approved by major operators
COMPANY PRESENTATION
Approved by major EPC’s
Over 200 Pre-qualifications with major oil and gas
companies worldwide
COMPANY PRESENTATION
Manufacturing Processes
COMPANY PRESENTATION
Manufacturing Flowchart
SALES
CONTRACTS
All on one ENGINEERING
platform
ERP
SYSTEM SUPPLY
CHAIN
PRODUCTION
SHIPMENT
COMPANY PRESENTATION
Plant Capability
Engineering 100% QC Machining NDE
Blasting Testing Welding Assembly
Painting Packing
COMPANY PRESENTATION
Supplier Audit
by our QA or 3rd party
COMPANY PRESENTATION
Source Inspection
by our QA or 3rd party
COMPANY PRESENTATION
QC inspection of incoming
materials (in-house)
COMPANY PRESENTATION
NDE
in house and subcontracted
COMPANY PRESENTATION
Machining
Sub-contracted
COMPANY PRESENTATION
Lapping of metal seats to ball
in-house
COMPANY PRESENTATION
Assembly Side-entry Ball Valve
in-house
COMPANY PRESENTATION
Assembly Side-Entry Ball Valve
in-house
COMPANY PRESENTATION
Assembly - Top-Entry Ball Valve
in-house
COMPANY PRESENTATION
Assembly - Fully-Welded Valve
in-house
COMPANY PRESENTATION
SAW Welding - Fully-Welded Ball Valve
in-house
COMPANY PRESENTATION
SAW Welding - Pup Pieces Top-Entry Body
in-house
COMPANY PRESENTATION
Flame cutting of pups
in-house
COMPANY PRESENTATION
High-Pressure Hydro/Gas Testing
in-house
COMPANY PRESENTATION
Blasting
in-house
COMPANY PRESENTATION
Painting
in-house
COMPANY PRESENTATION
Actuator Assembly
in-house
COMPANY PRESENTATION
Final Inspection
in-house
COMPANY PRESENTATION
Packing
in-house
COMPANY PRESENTATION
Shipment
COMPANY PRESENTATION
Testing Capability
Malaysia Operations
MKTG-009 R5 March 2014, Uncontrolled. Property of MIR VALVE
Non-Destructive Testing (NDT)
2”-60” CL.150-2500
PT - Liquid / Dye Penetrant Test
MT – Magnetic Particle Test
RT - Radiographic Test
UT - Ultrasonic Test
PMI - Positive Material Identification
SNT-TC-1A Level II Certified Personnel
COMPANY PRESENTATION
Valve Testing to API 6D, API 6DSS, API 598
2”-60” CL.150-2500 manual or actuated
in-house
Standard Tests
Hydrostatic Body Test
Hydrostatic Seat Test
Anti-static Device Test
Cavity Relief Valve Test (if applicable)
COMPANY PRESENTATION
Additional Valve Testing Upon Request
2”-60” CL.150-2500
in-house
Double Isolation
Endurance Test
Torque Test (Cycling)
Drift Tool Test and Bleed Test
(DIB-1, DIB-2)
High Pressure Gas Low Pressure Air
DB&B Test Cavity Relief Test
Test Seat Test
Fugitive Emission Low Temperature
Functional Test Test acc. to SPE Test Firesafe Testing
77/312 acc. to SPE 77/306
Other, as per
TAT Test to MESC Hyperbaric Test
customer
77/300A (outsourced)
requirement
COMPANY PRESENTATION
Testing equipment
Hydro & Gas Testing
Test bench up to Test bench up to Test bench up to
42” 30” 24”
Test bench up to 8”
Test bench up to
16” Up to 3 valves
simultaneously
COMPANY PRESENTATION
Fugitive Emission Testing (FET) acc. To MESC 77/312
Low Temperature Testing (LTT) acc. To MESC 77/306
2”-60” CL.150-2500 - in-house
MIR VALVE has certified FE testing inspector.
COMPANY PRESENTATION
High Pressure Gas Testing
2”-60” CL.150-2500 manual or actuated
in-house
COMPANY PRESENTATION
Firesafe Valve Testing
2”-60” CL.150-2500
in-house
3 main specifications:
1. ISO 10497 /API 607
5th Edition
2. API 6FA
Scope:
To evaluate a valve design
which is capable of passing
certain specified leakage and
operational tests during and
after exposure to fire.
COMPANY PRESENTATION
Type Acceptance Testing (TAT)
to Shell Spec MESC 77/300A
in-house
1. Ambient temperature
cycle test up to 100 times
2. Ambient temperature gas
testing (seat, shell,
Fugitive emission)
3. Low temperature down to
-50 deg. C gas testing
(seat, shell test)
4. High temperature up to
150 deg. C gas testing
(seat, shell)
5. Ambient temperature gas
testing (seat, shell,
Fugitive emission)
COMPANY PRESENTATION
Hyperbaric Testing
Outsourced
Hyperbaric Chamber
• If required, the valve shall be
subject to a hyperbaric test at
a minimum pressure of 1.1
times the designed water
depth.
• The hyperbaric test is
outsourced at Aker Solutions
plant in Malaysia.
COMPANY PRESENTATION
Manufacturing Plant
Shah Alam (Kuala Lumpur area)
Total Area 140,000 sq. ft.
Building Area 80,000 sq. ft.
Office Area 20,000 sq. ft.
COMPANY PRESENTATION
[email protected]
www.mirvalve.com
COMPANY PRESENTATION
