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303-01C Engine - 2.0L EcoBoost (184kW/250PS) - MI4 2013 - 2014 Fusion
Removal Procedure revision date: 10/22/2013
Engine
Special Tool(s) / General Equipment
300-OTC1585AE
Powertrain Lift
300-OTC1819E
2,200# Floor Crane, Fold Away
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303-050 (T70P-6000)
Lifting Bracket, Engine
307-566
Retainer, Torque Converter
TKIT-2006C-FFMFLM
TKIT-2006C-LM
TKIT-2006C-ROW
307-569
Disconnect Tool TOC Line (1/2)
TKIT-2006U-F/FM
TKIT-2006U-FLM/LM
TKIT-2006U-ROW1
TKIT-2006U-ROW2
Strap Wrench
Adjustable Mounting Arm
Cable Ties
Wooden Block
All vehicles
1. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
2. Refer to: Fuel System Pressure Release (310-00C Fuel System - General Information - 2.0L EcoBoost
(184kW/250PS) - MI4, General Procedures).
3.
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4.
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5.
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6. Refer to: Cooling System Draining and Vacuum Filling (303-03C Engine Cooling - 2.0L EcoBoost
(184kW/250PS) - MI4, General Procedures).
7. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control
System - General Information, General Procedures).
8. Remove the following items:
1. Refer to: Air Cleaner Outlet Pipe (303-12C Intake Air Distribution and Filtering - 2.0L EcoBoost
(184kW/250PS) - MI4, Removal and Installation).
2. Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.0L EcoBoost
(184kW/250PS) - MI4, Removal and Installation).
3. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
9.
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10.
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11.
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12.
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13.
14.
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15.
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16.
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17.
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18.
19.
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20.
21.
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22. Use Special Service Tool: 307-569 Disconnect Tool TOC Line (1/2).
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23. NOTE: Support the cooling module.
Use the General Equipment: Cable Ties
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24. Refer to: Quick Release Coupling (310-00C Fuel System - General Information - 2.0L EcoBoost
(184kW/250PS) - MI4, General Procedures).
25. Remove the RH and LH front wheels and tires.
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Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
26.
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29.
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30.
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31.
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32.
All wheel drive (AWD)
33.
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34.
35. Loosen 5 mm (0.197). cardiagn.com
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All vehicles
36.
37.
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38.
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39.
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41. Drain fluid and install drain plug.
Torque: 21 lb.ft (28 Nm)
42. Use the General Equipment: Strap Wrench
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43. NOTE: One of these bolts will be used to mount the Adjustable Mounting Arm to the powertrain.
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44.
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45.
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46.
47.
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48.
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49.
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50.
51. Position a 2 x 8 board, 40 in (1016 mm) in length, a 2 x 6 board 28 in (711.2 mm) in length, a 1 x 6 board
28 in (711.2 mm) in length and two 2 x 4 boards 24 in (304.8 mm) in length onto the Powertrain Lift 300-
OTC1585AE.
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52. Install Special Service Tool: 300-OTC1585AE Powertrain Lift.
Use the General Equipment: Wooden Block
53. Install.
Use the General Equipment: Adjustable Mounting Arm
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54. Refer to: Brake Disc (206-03 Front Disc Brake) .
55.
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56.
57.
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58. NOTE: Early build vehicles are equipped with a one piece aluminum engine mount; late build vehicles
are equipped with a 2- piece cast iron engine mount.
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1. Early build.
2. Late build.
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59.
60.
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61.
62. Using the powertrain lift, lower the powertrain and subframe as an assembly.
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63.
64.
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65. NOTICE: Removing the catalytic converter-to-turbocharger clamp may be difficult. Use care not to
scratch or gouge the catalytic converter flanges or sealing surfaces. Scratches and gouges may
cause exhaust leaks.
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NOTE: Note the position of the catalytic converter-to-turbocharger clamp for installation.
66.
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68. cardiagn.com
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69.
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70. NOTE: Only rotate the crankshaft in a clockwise direction.
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71.
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72.
73.
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74.
All wheel drive (AWD) cardiagn.com
75.
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76.
77. Loosen the 2 PTU bolts .5 mm (0.019). Position the PTU aside.
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78.
Vehicles with front wheel drive (FWD)
79.
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All vehicles
80.
81. If necessary.
Install Special Service Tool: 303-050 (T70P-6000) Lifting Bracket, Engine.
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82. If necessary.
Install Special Service Tool: 303-050 (T70P-6000) Lifting Bracket, Engine.
83. General Equipment: Spreader Bar.
Use Special Service Tool: 300-OTC1819E 2,200# Floor Crane, Fold Away.
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84. Remove.
Use the General Equipment: Adjustable Mounting Arm
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85.
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86. Install Special Service Tool: 307-566 Retainer, Torque Converter.
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