N.
A tank repair manual
(1) Repairing the crack part
1. Materials & Tools 2. Separating the tank(1)
② ③
④
⑤
① PE welding rod ② drill(small) ③ hot
Drain solution of the tank, and then
air welding machine
loosen the bolt of the tank guide.
④ grinder ⑤ drill(big)
2. Separating the tank (2) 2. Separating the tank (3)
Hang the tank at crain Lift the PE tank only
3. Repairing the crack part (1) 3. Repairing the crack part (2)
Grind around the crack part clealy
Cut a V groove at the crack part using grinder
3. Repairing the crack part (3) 3. Repairing the crack part (4)
Make boss hole at the end of the crack, for Set temperature of the hot air welding machine
preventing a progress of the crack. at 450~490 ℃
3. Repairing the crack part (5) 3. Repairing the crack part (6)
Weld the crack part twice, using PE welding rod Be flatten the welding part
& hot air welding machine
3. Repairing the crack part (7) 4. Repairing the crack part (end)
Reinforce welding at first welding part
(2) Nozzle fusion
1. Materials & Tools 2. Nozzle fusion (1)
② ③
④
⑤
① PE welding rod ② drill(small) ③ hot air Grind around the out of nozzle part clealy
welding machine ④ grinder ⑤drill(big)
2. Nozzle fusion (2) 2. Nozzle fusion (3)
Be melt the bottom of nozzle by hot air Be melt around the nozzle of tank by hot air
welding machine till the nozzle is translucence. welding machine till the part is soft.
(abt. 10min)
2. Nozzle fusion (4) 2. Nozzle fusion (4)
Assemble the nozzle to tank before hard Push the nozzle for adhering well
3. Nozzle welding 4. Nozzle welding (end)
Weld around the nozzle part by PE welding rod
& hot air welding machine
* If the nozzle is not separated, select ‘3. Nozzle welding ((2) Nozzle fusion),
the gap is a little bit big, select ‘(1) Repairing the crack part’
(3) Screw type nozzle
1. Materials & Tools 2. Preparing screw type nozzle (1)
③
⑤ ⑦
① ⑥
② ④ ⑧
① drill (big) ② hole cutter ③ chain wrench
④ sealing tape ⑤ F/T ⑥ NUT 2ea ⑦ Put the gasket into the F/T.
F/G ⑧ Gasket 2ea
2. Preparing screw type nozzle (2) 2. Preparing screw type nozzle (3)
Put the gasket into the F/G. Wind the sealing tape to screw part of the F/G.
3. Assembling screw type nozzle (1) 3. Assembling screw type nozzle (2)
Insert the F/T to the inside of the tank. Figure after Assembling(outside)
3. Assembling screw type nozzle (3) 3. Assembling screw type nozzle (end)
Fasten the nut. (2ea) Fasten the assembled F/G.