Proportional pressure relief RE 18139-04/06.

12
Replaces: 11.11
1/14

valve, direct operated,

increasing characteristic curve

Type KBPS.8A (High Performance)

Component size 8
Component series A
Maximum operating pressure 420 bar
Maximum flow 2 l/min
H7071

Table of contents Features

Contents Page – Cartridge valve
Features 1 – Mounting cavity R/T-8A
Ordering code 2 – Direct operated proportional valve for limiting a system pressure
Preferred types 2 – Suitable for mobile and industrial applications
Function, section, symbol 3 – Operation by means of proportional solenoid with central
Technical data 4, 5 thread and detachable coil
Characteristic curves 6 to 9 – Fine adjustment of the command value pressure characteris-
tic curve possible from the outside at the control electronics
Minimum terminal voltage at the coil
and relative duty cycle 10, 11 – In case of power failure, minimum set pressure
Unit dimensions 12 – Control electronics: Data sheet
Mounting cavity 13 • Plug-in proportional amplifier 30116
type VT-SSPA1…
Available individual components 14
• Analog amplifier type RA… 95230
• BODAS controller type RC… 95200

Information on available spare parts:

www.boschrexroth.com/spc
2/14 Bosch Rexroth AG Hydraulics KBPS RE 18139-04/06.12

Ordering code

KBPS 8 A A H C V *

Proportional pressure relief Further details in the

valve, direct operated plain text
(pilot control valve) no code = Standard
Pressure rating -8 = Coil 800 mA
up to 30 bar =B (see page 5)
up to 50 bar =C Seal material
up to 100 bar =F V= FKM seals
up to 150 bar =H Attention!
up to 210 bar =L Observe compatibility of the seals
up to 250 bar =N with the hydraulic fluid used!
up to 315 bar =P
up to 350 bar =R Electrical connection 1)
up to 420 bar =T K4 = Without mating connector,
with connector according
Component size 8 =8
to DIN EN 175301-803
Minimum pressure with command value = 0 =A K40 = Without mating connector,
Component series =A with connector DT 04-2PA (Deutsch plug)
High Performance and mounting cavity R/T-8A =H C4 = Without mating connector,
(see page 13) with connector AMP Junior-Timer
Proportional solenoid, wet-pin =C Supply voltage
G12 = Control electronics 12 V DC
1) Mating connectors, separate order, see data sheet 08006. G24 = Control electronics 24 V DC

Preferred types

Type Material number

KBPSC8AA/HCG24K4V R901049804
KBPSF8AA/HCG24K4V R901049817
KBPSL8AA/HCG24K4V R901027408
KBPSN8AA/HCG24K4V R901049877
KBPSP8AA/HCG24K4V R901047007
KBPSR8AA/HCG24K4V R901049860
KBPST8AA/HCG24K40V R901045871
KBPSL8AA/HCG24K4V-8 R901053398
KBPSP8AA/HCG24C4V-8 R901132980
KBPSR8AA/HCG24C4V-8 R901128882
RE 18139-04/06.12 KBPS Hydraulics Bosch Rexroth AG 3/14

Function, section, symbol

General Basic principle

Valves of type KBPS.8A are direct operated proportional For the setting of the system pressure, a command value is
pressure relief valves (pilot control valves) in seat design and specified at the control electronics. Depending on the com-
are used to limit a system pressure. They basically comprise mand value, the electronics necessary for operation actuate
of the pule tube (3), the solenoid coil (4), the valve seat (5) the solenoid with electric current. The proportional solenoid
and the valve poppet (6). converts the electric current into mechanical force that acts
With command value 0 or in case of power failure, the mini- on the valve poppet (6) via the armature plunger. The valve
mum pressure is set. Operation by means of a proportional poppet (6) pushes onto the valve seat (5) and blocks the con-
solenoid with central thread and detachable coil. The sole- nection between main port ① and ②. If the hydraulic force on
noid‘s interior is connected to the main port ② and filled with the valve poppet (6) corresponds to the solenoid force, the
hydraulic fluid. Depending on the electric command value, valve controls the set pressure by lifting the valve poppet (6)
these valves can be used to continuously set the system off the valve seat (5) and thus enabling hydraulic fluid flow
pressure to be limited. from main port ① to ②. If the command value is zero, the
minimum pressure is set.

Notice!
Occurring tank pressures (main port ②) are added up to the
set values in the main port ①.
Symbol

4
Version
Version Version "K40"
"C4" "K4" (with mating connector)

3
2
6 (T)
5
1 (P)
4/14 Bosch Rexroth AG Hydraulics KBPS RE 18139-04/06.12

Technical data (For applications outside these parameters, please consult us!)
general
Weight kg 0.45
Installation position Any - if it is ensured that no air can collect upstream the valve.
Otherwise, we recommend suspended installation of the valve.
Ambient temperature range °C –20 to +120
Storage temperature range °C –20 to +80

Environmental audits:
Vibration test according to DIN EN 60068-2 / IEC 60068-2 /2 axes (X/Z)
DIN EN 60068-2-6: 05/96 Vibrations, sine-shaped 10 cycles (5 Hz to 2000 Hz back to 5 Hz) with logarithmic
frequency changing speed of 1 octave/min, 5 to 57 Hz, ampli-
tude 1.5 mm (p-p), 57 to 2000 Hz, amplitude 10 g
IEC 60068-2-64: 05/93 Vibrations (random) and 20 to 2000 Hz, amplitude 0.05 g2/Hz
broadband noise (10 g RMS/30 g peak), testing time 30 min
DIN EN 60068-2-27: 03/95 Shocking Half sine 15 g / 11 ms, 3 x in positive, 3 x in negative direction
(a total of 6 individual shocks)
DIN EN 60068-2-29: 03/95 Bump test Half sine 25 g / 6 ms, 1000 x in positive, 1000 x in negative
direction (a total of 2000 individual shocks)
Indication per axis
Climatic test according to EN 60068-2 / IEC 60068-2 (environmental test):
DIN EN 60068-2-1: 03/95 Storage temperature –40 °C, duration 16 h
DIN EN 60068-2-2: 08/94 +110 °C, duration 16 h
DIN EN 60068-2-1: 03/95 Cold test 2 cycles –25 °C, duration 2 h
DIN EN 60068-2-2: 08/94 Dry heating test 2 cycles +120 °C, duration 2 h
IEC 60068-2-30: 1985 Humid heat, cyclic Variant 2/ +25 °C to +55 °C
93 % to 97 % relative humidity, 2 cycles à 24 h
Salt spray test: 720 h according to DIN 50021
→ Coating generally not necessary. If paint is applied nevertheless, the reduced heat dissipation capacity is to be observed.

hydraulic
Maximum operating pressure 1) (Main port ①) bar 420
Maximum admissible return flow pressure bar 210
(main port ②)
Maximum set pressure 2) See command value pressure characteristic curves page 6
Minimum set pressure with command value 0 See characteristic curves page 8 and 9
Maximum flow l/min 2 (see characteristic curves page 6 and 7)
Hydraulic fluid See page 5
Hydraulic fluid temperature range °C –20 to +80
Viscosity range mm2/s 15 to 380
Maximum permitted degree of contamination of the hydrau- Class 20/18/15 3)
lic fluid - cleanliness class according to ISO 4406 (c)
1) Attention! The maximum operating pressure is the total of 3) The cleanliness classes specified for the components must
set pressure and return flow pressure! be adhered to in hydraulic systems. Effective filtration pre-
2) If the valve is installed in a mounting cavity made of non- vents faults and at the same time increases the service life
magnetically conductive material, the maximum set pressure of the components.
is < 3 % lower. For the selection of the filters see www.boschrexroth.com/filter.
Attention! The valves are set in the factory. In case of sub-
sequent adjustment, the warranty will become invalid!
RE 18139-04/06.12 KBPS Hydraulics Bosch Rexroth AG 5/14

Technical data (For applications outside these parameters, please consult us!)
hydraulic
Hysteresis 4) < 5 % of the max. set pressure
Range of inversion 4) < 0.5 % of the max. set pressure
Response sensitivity 4) < 0.5 % of the max. set pressure
Manufacturing tolerance of – Command value 100 % < 5 % of the max. set pressure
the command value pres-
sure characteristic curve – Command value 0 < 2 % of the max. set pressure

Step response (Tu + Tg) 0 → 100 % and/or 100 % → 0 ms 70 (depending on the system)

Hydraulic fluid Classification Suitable Standards

sealing materials
Mineral oils and related hydrocarbons HL, HLP, HLPD, HVLP, HVLPD FKM DIN 51524
HEES FKM
– Insoluble in water ISO 15380
Environmentally compatible HEPR FKM
– Soluble in water HEPG FKM ISO 15380
– Water-free HFDU, HFDR FKM ISO 12922
Flame-resistant
– Water-containing HFAS FKM ISO 12922
Important information on hydraulic fluids! – Flame-resistant - containing water: Maximum pressure
differential per control edge 175 bar, otherwise, increased
– For more information and data on the use of other hydrau-
cavitation erosion!
lic fluids refer to data sheet 90220 or contact us!
Tank pre-loading < 1 bar or > 20 % of the pressure differ-
– There may be limitations regarding the technical valve ential. The pressure peaks should not exceed the maxi-
data (temperature, pressure range, service life, mainte- mum operating pressures!
nance intervals, etc.)!
– Environmentally compatible: When using environ-
– The flash point of the process and operating medium used mentally compatible hydraulic fluids that are simultane-
must be 40 K higher than the maximum solenoid sur- ously zinc-solving, zinc may accumulate in the medium
face temperature. (700 mg zinc per pole tube).

electric
Supply voltage V 12 DC 24 DC "-8" / 24 DC
Maximum control current mA 1760 1200 800
Coil resistance – Cold value at 20 °C Ω 2.3 4.8 11.5
– max. hot value Ω 3.8 7.9 18.9
Switch-on duration % 100 5)

Maximum coil temperature 6) °C 150

Protection – Version "K4" IP 65 with mating connector mounted and locked
class according to – Version "K40" IP 69K with mating connector mounted and locked
DIN EN 60529
– Version "C4" IP 66 with mating connector mounted and locked
IP 69K with Rexroth mating connector (Material no. R901022127)
Control electronics (separate order) – Plug-in proportional amplifier type VT-SSPA1…,
see data sheet 30116
– Analog amplifier type RA…, see data sheet 95230
– BODAS controller type RC…, see data sheet 95200
Design according to VDE 0580
4) Measured with analog amplifier type RA2-1/10, see data In the electrical connection, the protective earthing
sheet 95230 conductor (PE ) must be connectedproperly.
5) In case of use more than 2000 m a.s.l., please consult us.
6) Due to the surface temperatures of the solenoid coils, the
standards ISO 13732-1 and EN 982 need to be adhered to!
 6/14 Bosch Rexroth AG Hydraulics KBPS RE 18139-04/06.12

Characteristic curves (measured with HLP46, ϑOil = 40 °C ± 5 °C and 24 V coil)

Pressure in the main port ① depending on the command value. Flow = 0.8 l/min

250 450

Pressure in main port ① in bar →

400
Pressure in main port ① in bar →

200 350
300
150 250
200
100
150
100
50
50

0 25 50 75 100 0 25 50 75 100
Command value in % → Command value in % →

Pressure in the main port ① depending on the flow.

(The characteristic curve was measure without counter pressure in main port ②.)

Pressure rating 30 bar Pressure rating 50 bar

40 60
Pressure in main port ① in bar →

Pressure in main port ① in bar →

50
30
40

20 30

20
10
10

0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →

Pressure rating 100 bar Pressure rating 150 bar

140 200
Pressure in main port ① in bar →

Pressure in main port ① in bar →

120 175

100 150
125
80
100
60
75
40
50
20 25

0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →
 RE 18139-04/06.12 KBPS Hydraulics Bosch Rexroth AG 7/14

Characteristic curves (measures with HLP46, ϑOil = 40 °C ± 5 °C and 24 V coil)

Pressure in the main port ① depending on the flow.
(The characteristic curve was measure without counter pressure in main port ②.)

Pressure rating 210 bar Pressure rating 250 bar

280 350
Pressure in main port ① in bar →

Pressure in main port ① in bar →

240 300
200 250
160 200

120 150

80 100
40 50

0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →

Pressure rating 315 bar Pressure rating 350 bar

450 450
Pressure in main port ① in bar →

Pressure in main port ① in bar →

400 400
350 350
300 300
250 250
200 200
150 150
100 100
50 50

0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →

Pressure rating 420 bar

600
Pressure in main port ① in bar →

500

400

300

200

100

0 0,4 0,8 1,2 1,6 2,0

Flow in l/min →
 8/14 Bosch Rexroth AG Hydraulics KBPS RE 18139-04/06.12

Characteristic curves (measured with HLP46, ϑOil = 40 °C ± 5 °C and 24 V coil)

Minimum set pressure in main port ① with command value 0.
(The characteristic curve was measure without counter pressure in main port ②.)

Pressure rating 30 bar Pressure rating 50 bar

20 20
Minimum set pressure in bar →

Minimum set pressure in bar →

18 18
16 16
14 14
12 12
10 10
8 8
6 6
4 4
2 2

0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →

Pressure rating 100 bar Pressure rating 150 bar

20 20
Minimum set pressure in bar →

Minimum set pressure in bar →

18 18
16 16
14 14
12 12
10 10
8 8
6 6
4 4
2 2

0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →

Pressure rating 210 bar Pressure rating 250 bar

20 20
Minimum set pressure in bar →

Minimum set pressure in bar →

18 18
16 16
14 14
12 12
10 10
8 8
6 6
4 4
2 2

0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →
 RE 18139-04/06.12 KBPS Hydraulics Bosch Rexroth AG 9/14

Characteristic curves (measured with HLP46, ϑOil = 40 °C ± 5 °C and 24 V coil)

Minimum set pressure in main port ① with command value 0.
(The characteristic curve was measure without counter pressure in main port ②.)

Pressure rating 315 bar Pressure rating 350 bar

20 20
Minimum set pressure in bar →

Minimum set pressure in bar →

18 18
16 16
14 14
12 12
10 10
8 8
6 6
4 4
2 2

0 0,4 0,8 1,2 1,6 2,0 0 0,4 0,8 1,2 1,6 2,0
Flow in l/min → Flow in l/min →

Pressure rating 420 bar

20
Minimum set pressure in bar →

18
16
14
12
10
8
6
4
2

0 0,4 0,8 1,2 1,6 2,0

Flow in l/min →
 10/14 Bosch Rexroth AG Hydraulics KBPS RE 18139-04/06.12

Minimum terminal voltage at the coil and relative duty cycle

Admissible working range against the ambient temperature

– Version "G12"
7 115 1,85

Admissible continuous application

6,5 110 1,8
Required minimum voltage

for Imax (1.76 A) in % (2) →

3

Reduced duty cycle DC

1,75

with 100 % DC (3) →

6 105
at the coil (1) →

of current in A
5,5 100 1,7
2
5 95 1,65
1
4,5 90 1,6
4 85 1,55
3,5 80 1,5
3 75 1,45
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C →

– Version "G24"
10 105 1,3

of current in A with 100 % DC (3) →

Admissible continuous application
2
Required minimum voltage

9 100 for Imax (1.2 A) in % (2) → 1,25

Reduced duty cycle DC
at the coil (1) →

8 95 1,2
3
7 90 1,15
1
6 85 1,1

5 80 1,05

4 75 1
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C →

Limited valve performance

Notice!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without
flow in calm air.
Depending on the installation conditions (block size, flow,
air circulation, etc.) there may be a better heat dissipation.
Thus, the area of application is broadened.
In single cases, more unfavorable conditions may lead to limi-
tations of the area of application.
 RE 18139-04/06.12 KBPS Hydraulics Bosch Rexroth AG 11/14

Minimum terminal voltage at the coil and relative duty cycle

Admissible working range against the ambient temperature

– Version "G24...-8"
16 105 0,95

of current in A with 100 % DC (3) →

Admissible continuous application
2
Required minimum voltage

for Imax (1.76 A) in % (2) →

14 100 0,9

Reduced duty cycle DC

at the coil (1) →

12 95 0,85
1
10 90 0,8
3
8 85 0,75

6 80 0,7

4 75 0,65
-40 -20 0 20 40 60 80 100 120
Ambient temperature in °C →

Limited valve performance

Notice!
The characteristic curves have been determined for coils with
valve with medium test block size (80 x 80 x 80 mm), without
flow in calm air.
Depending on the installation conditions (block size, flow,
air circulation, etc.) there may be a better heat dissipation.
Thus, the area of application is broadened.
In single cases, more unfavorable conditions may lead to limi-
tations of the area of application.
12/14 Bosch Rexroth AG Hydraulics KBPS RE 18139-04/06.12

Unit dimensions (dimensions in mm)

64,4
15 84
55
Ø37
Ø30
Ø12,9 6

2 4 3

88
98

50
6
0
LS

21
18,8
1 5 2

1 = Main port 1
2 = Main port 2
LS = Location Shoulder

1 Mating connector for connector "K4"

(separate order, see data sheet 08006)
2 Mating connector for connector "C4"
(separate order, see data sheet 08006)
3 Mating connector for connector "K40"
(separate order, see data sheet 08006)
4 Space required to remove the mating connector
5 Hexagon SW22 for screwing in the
pole tube; tightening torque MA = 40+6 Nm
6 Solenoid nut, tightening torque MA = 5+1 Nm
RE 18139-04/06.12 KBPS Hydraulics Bosch Rexroth AG 13/14

Mounting cavity R/T-8A; 2 main ports; thread M16 x 1.5-6H (dimensions in mm)

min Ø32 1)
Ø17,86+0,05
Ø0,05 A-B
Rz 16

Ø16,65+0,05
A
M16 x 1,5–6H
Ø0,05 A-B

0,8+0,8
“X” Rzmax 8

3,6±0,1
LS
0

max Ø4,8
11,1±0,1
min 10
13,5±0,1
19,05+0,1

45°
2

+0,25
“Y”

Ø9,5±0,1
Ø0,2 A-B
Ø11,1+0,05
Ø0,05 A-B B
Rzmax 8

Ø14,48+0,1
Ø0,05 A-B

2)
Ø17,15+0,05 º 25º Rz 16
75
2) Rz 16 Ø0,05 A-B
30º
Ø0,05 A-B “Y”
0,05 A-B
“X” Rz 16
R0,8 2)

Ø11,9+0,1

3) -0,2 +0,2
Rz 32

1) With counterbore, deviating from T-8A 1 = Main port 1

2) All seal ring insertion faces are rounded and free of burrs 2 = Main port 2
3) Deviating from T-8A LS = Location Shoulder

Tolerance for all angles ±0.5°

14/14 Bosch Rexroth AG Hydraulics KBPS RE 18139-04/06.12

Available individual components

050

090

020

999

Item Denomination Direct voltage Material no.

020 Coil for individual connection 1) Version "K4" 12 V R901002932
24 V R901002319
24 V / 800 mA R901049962
Version "K40" 12 V R901003055
24 V R901003053
24 V / 800 mA R901050010
Version "C4" 12 V R901003044
24 V R901003026
24 V / 800 mA R901049963
050 Nut R900992146
090 Seal ring for pole tube R900007769
998 Seal kit of the valve R961000376

1) Notice!
After exchange of the solenoid coil, the pressure set in the
factory may change by ±5 %.

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
[email protected] tion can be derived from our information. The information given does not
www.boschrexroth.de release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.
RE 18139-04/06.12 KBPS Hydraulics Bosch Rexroth AG 15/14

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
[email protected] tion can be derived from our information. The information given does not
www.boschrexroth.de release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.
16/14 Bosch Rexroth AG Hydraulics KBPS RE 18139-04/06.12

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
[email protected] tion can be derived from our information. The information given does not
www.boschrexroth.de release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.