OPT9904X

Version 8.2

Installation and Maintenance Manual

OPT9904X Installation and Maintenance Manual
V8.2
Catalog No: X92457
Drawing No: 497016-2307-013-A00
August 2017
Rev01

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Contents
Useful information ................................................................................................. ix
Related documents ............................................................................................................................... ix
Contact information .............................................................................................................................. ix

1 Introducing Apollo OPT99xx product line .................................................... 1-1

1.1 Apollo OPT99xx family product line....................................................................................... 1-3

2 Installing OPT9904X: before you start safety guidelines .............................. 2-1

2.1 Warning definition ................................................................................................................. 2-2
2.2 Qualified personnel warning ................................................................................................. 2-2
2.3 Installation warning ............................................................................................................... 2-2
2.4 General safety requirements ................................................................................................. 2-2
2.5 Jewelry removal warning ....................................................................................................... 2-3
2.6 Grounding requirements ....................................................................................................... 2-3
2.6.1 Rack grounding requirements ................................................................................................. 2-3
2.6.2 Equipment grounding requirements ....................................................................................... 2-5
2.6.3 Grounding requirements for NEBS compliance ...................................................................... 2-5
2.7 Power supply requirements................................................................................................... 2-5
2.8 Connection via RAP ................................................................................................................ 2-5
2.9 Connection via user-provided power distribution................................................................. 2-6
2.10 DC power warnings ................................................................................................................ 2-6
2.11 Electricity safety warning ....................................................................................................... 2-7
2.12 CE statutory warnings and requirements .............................................................................. 2-7
2.12.1 Identification of CE listing ....................................................................................................... 2-7
2.12.2 Warning Label ......................................................................................................................... 2-7
2.12.3 Overcurrent protection requirements .................................................................................... 2-8
2.12.4 Equipment grounding requirements ....................................................................................... 2-8
2.12.5 Grounded conductors requirements....................................................................................... 2-8
2.13 ITU-T/Telcordia statutory warnings and requirements ......................................................... 2-9
2.13.1 DC supply circuit connection to the grounding conductor ..................................................... 2-9
2.13.2 Ethernet port precautions ....................................................................................................... 2-9
2.14 Laser safety requirements ................................................................................................... 2-10
2.14.1 Laser classification ................................................................................................................. 2-10
2.14.2 Laser information .................................................................................................................. 2-10
2.14.3 Warning labels for Laser products ........................................................................................ 2-11

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2.14.4 Laser safety statutory warning .............................................................................................. 2-11

2.14.5 Training for Laser safety ........................................................................................................ 2-11
2.14.6 Laser device operating precautions ...................................................................................... 2-12
2.15 Protection against Electrostatic Discharge .......................................................................... 2-12
2.15.1 General ESD protection guidelines ........................................................................................ 2-13
2.15.2 Personnel training ................................................................................................................. 2-13
2.15.3 Use of temporary EPA ........................................................................................................... 2-14
2.15.4 Work arrangements within a temporary EPA ....................................................................... 2-15
2.16 Environmental and health concerns .................................................................................... 2-15

3 Site preparation and rack installation .......................................................... 3-1

3.1 Site preparation ..................................................................................................................... 3-1
3.1.1 Site environmental requirements ........................................................................................... 3-1
3.1.2 Main equipment dimensions .................................................................................................. 3-1
3.1.3 Physical location ...................................................................................................................... 3-2
3.1.4 Power sources ......................................................................................................................... 3-2
3.2 Unpacking and performing visual inspection ........................................................................ 3-3
3.3 OPT9904X rack installation options ....................................................................................... 3-4
3.3.1 Rack space requirements ........................................................................................................ 3-5
3.3.2 Optical rack ............................................................................................................................. 3-6
3.3.3 Rack environmental considerations ........................................................................................ 3-7
3.4 Preparing cables and fibers.................................................................................................... 3-9
3.4.1 Grounding cables .................................................................................................................... 3-9
3.4.2 DC power cables .................................................................................................................... 3-10
3.4.3 Alarm cables .......................................................................................................................... 3-11
3.4.4 Management cables .............................................................................................................. 3-11
3.4.5 Timing (clock) cables ............................................................................................................. 3-12
3.4.6 Ethernet electrical cables ...................................................................................................... 3-12
3.4.7 Optical fibers ......................................................................................................................... 3-12
3.5 OPT9904X accessories ......................................................................................................... 3-13
3.5.1 Power Distribution Units (PDU)............................................................................................. 3-13
3.5.2 RAP units ............................................................................................................................... 3-23
3.5.3 AC/DC-DPS850-48-3 power system ...................................................................................... 3-31
3.6 Installing equipment racks ................................................................................................... 3-35
3.6.1 Marking the rack floor ........................................................................................................... 3-35
3.6.2 Installing racks on concrete floors ........................................................................................ 3-37
3.6.3 Installing racks on wooden floors.......................................................................................... 3-38

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3.6.4 Installing racks on raised floors ............................................................................................. 3-38

3.6.5 Installing extendable rails...................................................................................................... 3-39
3.6.6 Grounding the rack................................................................................................................ 3-39
3.7 Installing equipment ............................................................................................................ 3-41
3.7.1 Preliminary preparations....................................................................................................... 3-41
3.7.2 Installation sequence ............................................................................................................ 3-41
3.7.3 Installation options in ETSI optical rack ................................................................................. 3-42
3.7.4 Outline of installation procedure .......................................................................................... 3-43
3.8 Installing ancillary units in racks .......................................................................................... 3-44
3.8.1 Installing the xRAP-100 ......................................................................................................... 3-45
3.8.2 Installing the RAP-E ............................................................................................................... 3-56
3.8.3 Installing the AC/DC-DPS850-48-3 ........................................................................................ 3-57
3.8.4 AC/DC power supply connection options ............................................................................. 3-63
3.8.5 Installing the FST ................................................................................................................... 3-65
3.8.6 Installing the ODF .................................................................................................................. 3-66
3.8.7 Installing the OPP .................................................................................................................. 3-69
3.8.8 Installing the PDUxxAL .......................................................................................................... 3-71
3.8.9 Installing the FMT-1U patch panel ........................................................................................ 3-72
3.9 Installing accessories in 23" racks ........................................................................................ 3-75
3.9.1 Attaching PVC conduits to the 23" rack ................................................................................ 3-75
3.9.2 Installing cable holders .......................................................................................................... 3-76
3.9.3 Installing the grounding bar .................................................................................................. 3-77
3.9.4 Installing the fiber spooler .................................................................................................... 3-78

4 Installing the platform ................................................................................. 4-1

4.1 Installation options ................................................................................................................ 4-1
4.1.1 Typical installation of a single OPT9904X ................................................................................ 4-2
4.2 Platform environmental considerations ................................................................................ 4-4
4.3 Installing the OPT9904X in an ETSI rack................................................................................. 4-4
4.4 Installing the OPT9904X in a 19" rack .................................................................................... 4-5
4.5 Eight OPT9608/9904X vertical installation in 19" racks ........................................................ 4-6
4.5.1 Ventilation system for eight OPT9608 / 9904X in 19" racks ................................................... 4-9
4.5.2 Attaching 19" installation rulers to the rack ......................................................................... 4-14
4.5.3 Installing RAP units ................................................................................................................ 4-17
4.5.4 Installing cold and hot ventilation units at the rear of the rack ............................................ 4-18
4.5.5 Installing cold and hot ventilation units at front of the rack ................................................. 4-19
4.5.6 Installing four OPT9608 / 9904X platforms on the rack front ............................................... 4-20

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4.5.7 Installing four OPT9608 / 9904X platforms on the rack rear ................................................ 4-22
4.5.8 Installing covers on cold back ventilation units .................................................................... 4-24

5 Installing cards and modules ....................................................................... 5-1

5.1 Installing OPT9904X cards...................................................................................................... 5-1
5.1.1 Installing a PFM04X in the OPT9904X ..................................................................................... 5-1
5.1.2 Installing the FCM04X in the OPT9904X .................................................................................. 5-2
5.1.3 Installing the TAMIM04X ......................................................................................................... 5-5
5.1.4 Installing the RCP04X card ...................................................................................................... 5-6
5.1.5 SD (NVM) software upgrade ................................................................................................... 5-7
5.2 Inserting/extracting OPT96xx cards with regular or modified extractors ........................... 5-11
5.2.1 Inserting/extracting a card with modified extractors ........................................................... 5-17
5.3 Installing single-slot and double-slot OPT9904X I/O modules ............................................ 5-20
5.3.1 Installing double-slot OPT9904X I/O modules ...................................................................... 5-21
5.3.2 Installing single-slot OPT9904X I/O modules ........................................................................ 5-23
5.4 Installing SFP/XFP transceivers in cards and I/O modules ................................................... 5-24

6 Installing and connecting fibers and cables.................................................. 6-1

6.1 Cable routing options in the optical ETSI rack ....................................................................... 6-1
6.2 Fiber/cable guide ................................................................................................................... 6-4
6.2.1 Installing the fiber/cable guide ............................................................................................... 6-5
6.3 Guidelines for routing fibers and cables in OPT99xx platforms ............................................ 6-6
6.4 Connecting fibers and cables in ETSI racks ............................................................................ 6-6
6.4.1 Connecting power cables ........................................................................................................ 6-6
6.4.2 Connecting alarm cables ......................................................................................................... 6-7
6.4.3 Routing and connecting electrical Ethernet cables to I/O modules ........................................ 6-8
6.4.4 Routing and connecting optical fibers to I/O modules ........................................................... 6-9
6.4.5 Connecting management cables ........................................................................................... 6-11

7 OPT9904X platform initial setup .................................................................. 7-1

7.1 Required accessories ............................................................................................................. 7-1
7.2 Setting up the OPT9904X platform ........................................................................................ 7-2
7.2.1 Setting Up the Host Name (NE NAME) .................................................................................... 7-3
7.2.2 Setting up the time and the time zone ................................................................................... 7-3
7.2.3 Setting Up the IP Address, Subnet Mask, and Gateway of the NE .......................................... 7-3
7.2.4 Setting up the NE discovery by the STMS ............................................................................... 7-4

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8 Commissioning tests.................................................................................... 8-1

8.1 Test equipment ...................................................................................................................... 8-1
8.1.1 Site commissioning tests ......................................................................................................... 8-2
8.1.2 Checking cards and modules installed in each platform ......................................................... 8-2
8.1.3 Visual inspection and mechanical checks ................................................................................ 8-2
8.1.4 Measuring optical levels .......................................................................................................... 8-4
8.1.5 Platform power-on test ........................................................................................................... 8-4
8.1.6 Service commissioning tests ................................................................................................... 8-4
8.1.7 Stability test ............................................................................................................................ 8-5
8.1.8 Path protection tests ............................................................................................................... 8-5
8.1.9 System recovery and reset tests ............................................................................................. 8-6
8.1.10 Throughput and latency tests ................................................................................................. 8-6

9 Maintenance ............................................................................................... 9-1

9.1 Test equipment, tools, and materials .................................................................................... 9-1
9.2 Preventive maintenance ........................................................................................................ 9-1
9.2.1 Air filter preventive maintenance ........................................................................................... 9-2
9.2.2 Maintaining optical fibers ....................................................................................................... 9-5
9.3 Onsite troubleshooting .......................................................................................................... 9-6
9.3.1 Troubleshooting power problems ........................................................................................... 9-6
9.3.2 Troubleshooting cooling system problems ............................................................................. 9-7
9.3.3 Troubleshooting using component indicators ........................................................................ 9-7
9.4 Replacing cards and modules ................................................................................................ 9-9
9.4.1 Safety and workmanship ......................................................................................................... 9-9
9.4.2 Installing and removing component cards ............................................................................ 9-10
9.4.3 Replacing RCP04 cards .......................................................................................................... 9-10
9.4.4 Replacing the NVM on RCP04 cards ...................................................................................... 9-11
9.4.5 Replacing I/O modules .......................................................................................................... 9-11
9.4.6 Replacing SFP/XFP transceivers............................................................................................. 9-12
9.4.7 Replacing the FCM ................................................................................................................ 9-13
9.5 Replacing RAP components ................................................................................................. 9-13
9.5.1 Replacing xRAP-100 circuit breakers ..................................................................................... 9-13

10 Connector pin assignments ....................................................................... 10-1

10.1 PFM04X DC input power connector .................................................................................... 10-1
10.2 TAMIM04X connectors ........................................................................................................ 10-2
10.2.1 ALARMS connector ................................................................................................................ 10-2
10.2.2 ToD&1PPS connector ............................................................................................................ 10-3

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10.2.3 IMG connector ...................................................................................................................... 10-4

10.2.4 MULTI SHELF MNG. 1, 2 connectors ..................................................................................... 10-5

11 Installing the VoIP telephone .................................................................... 11-1

11.1 Introducing the VoIP telephone installation ........................................................................ 11-1
11.2 Installation main steps ......................................................................................................... 11-3
11.2.1 Attaching the VoIP telephone shelf to the rack .................................................................... 11-4
11.2.2 Removing the RAP-E front panel and bottom cover ............................................................. 11-4
11.2.3 Installing terminal brackets in the RAP-E .............................................................................. 11-5
11.2.4 Connecting the VoIP power cable to the RAP-E .................................................................... 11-6
11.2.5 Connecting power cable to the xRAP-100 ............................................................................. 11-7
11.2.6 Connecting power cables to the VoIP telephone .................................................................. 11-7
11.2.7 Connecting the Ethernet cable to the VoIP telephone ......................................................... 11-8
11.3 VoIP software configuration ................................................................................................ 11-8
11.4 Provisioning the VoIP (SIP) phone ..................................................................................... 11-10

12 Inspecting and cleaning optical connectors ............................................... 12-1

12.1 Ensuring optical connectors cleanliness .............................................................................. 12-1
12.1.1 Handling optical fibers and components .............................................................................. 12-2
12.2 Inspection and cleaning ....................................................................................................... 12-3
12.2.1 Inspection devices ................................................................................................................. 12-4
12.2.2 Inspecting optical connectors ............................................................................................... 12-6
12.3 Cleaning methods and materials ......................................................................................... 12-8
12.3.1 Cleaning methods.................................................................................................................. 12-8
12.3.2 Dry cleaning materials ........................................................................................................... 12-9
12.3.3 Wet cleaning materials ....................................................................................................... 12-12
12.4 Optical connectors cleaning procedures ........................................................................... 12-13
12.4.1 Dry cleaning with a cleaning cassette ................................................................................. 12-13
12.4.2 Dry cleaning with lint-free wipes ........................................................................................ 12-14
12.4.3 Dry cleaning with lint-free swabs ........................................................................................ 12-15
12.4.4 Dry cleaning with ferrule cleaner device ............................................................................. 12-15
12.4.5 Wet cleaning with lint-free wipes ....................................................................................... 12-16
12.4.6 Wet cleaning with lint-free swabs ....................................................................................... 12-17
12.5 Measuring fiber parameters for Raman-based or hybrid Raman-based amplifier ........... 12-18

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Useful information
This document describes the procedures for installing, cable routing, and connecting of the OPT9904
platform and its related accessories. In addition, it provides information for the platform maintenance.
The manual is intended for installation and other qualified service personnel responsible for installing the
system and its accessories.
The instructions require you to understand and follow the safety practices included here, as well as any
applicable national regulations and those enforced at your site. They also require that you understand the
physical, optical, and electrical requirements of the installation site.

Related documents
 Apollo General Description
 Apollo Reference Manual
 Apollo System Specifications
 ShadeTree® User Guide
 LightSoft® (Network Management System) User Manual
 IEC Publication 825 – Laser Safety Requirements

Contact information
Telephone Email
ECI Documentation Group +972-3-9268145 [email protected]
ECI Customer Support +972-3-9266000 [email protected]

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1 Introducing Apollo OPT99xx product line
To cost-effectively achieve the new scalability, performance, manageability, and revenue objectives
demanded by evolving markets, operators must adopt a more efficient approach to building and operating
networks. Network operators require a more flexible, efficient, manageable, and automated next-gen
transport solution that integrates packet and optical technology in an innovative way that is optimized for
the delivery of high-growth services while continuing to support legacy services. Next-gen networks must
offer:
 Integration of multiple network layers into a single device, a concept that has captured the attention
of operators worldwide. Efficient integration enables synergy in packaging, power, ports, cabling, and
network management, leading to network simplification and savings in expenses.
 Efficient use of network bandwidth, a critical objective for operators facing declining revenue per bit
from bandwidth-intensive packet services. The need for greater efficiency has increased operator
interest in meshed restoration, because the cost of dedicating bandwidth resources to protection is
simply prohibitive in today's market environment.
 Expanded packet service portfolios with tiered services that include differentiated and deterministic
offerings, motivating operators to look for a better OAM model: equally applicable to all traffic types,
able to ensure a good quality of experience (QoE) for those services, and potentially supporting some
services with marketable Service Level Agreements (SLAs).
 Quick fault detection, correlation, and problem resolution are all required. For a network offering a mix
of packet and circuit services while leveraging underlying optical transport, achieving this requires an
integrated multi-layer network management solution. Task-sensitive network management views and
fault correlation across layers helps operators correlate service performance across multiple layers of
the network.
 Streamlined network management tasks, highlighting the benefits of automated provisioning and of
stronger linkage between provisioning and planning tools.
Network operators need a low first-in cost, a pay-as-you-grow approach, future proofing, streamlined
operations, and minimized TCO, together with the ability to quickly allocate network resources when and
where needed, as well as the flexibility to maximize new revenue opportunities.
Our intelligent, next-gen Optimized Multi-Layer Transport (OMLT) platform architecture accommodates
different network starting points as well as different future objectives, thereby reducing the need for
planning certainty, minimizing up-front CAPEX, eliminating potential asset stranding and future proofing the
network investment. The infrastructure offers consistent carrier class OAM applied to all types of network
traffic, giving operators the ability to transport circuit, packet, and wavelength traffic with equal ease while
supporting tiered service levels and marketable SLAs. The OMLT enables building of an intelligent multi-layer
transport network that is responsive to changing traffic load and network impairment, dynamically allocating
bandwidth and rerouting traffic when and where required. Network traffic direction is implemented at the
network layer that best meets network functional requirements and cost objectives.
The OMLT solution is based on mature and proven L0, L1, L2, and MPLS technologies. The OMLT combines
an innovative design philosophy and modular architecture, enabling strategic flexibility and fine-tuned
network control. The OMLT's synergistic integration of packet and optical network infrastructures maximizes
cost containment and revenue creation while providing the greatest flexibility, performance, control, and
manageability possible.

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 OPT9904X Installation and Maintenance Manual Introducing Apollo OPT99xx product line

Metro OMLT Advantages

Given the demands of today's customers, the ideal network architecture integrates packet and optical
capabilities. Service providers are able to retain the benefits and robustness of SDH while adding the
advantages of Carrier Ethernet; combining transport MPLS with the high capacity, resilience, and flexibility
of multidegree ROADM.
The converged metro aggregation network allows services providers to continue selling their current TDM
services while gradually adding the triple play services of VoIP, IPTV, and VoD, as well as any other Ethernet-
based business services (Virtual Private LAN Service (VPLS)), 3G Ethernet-based mobile aggregation,
wholesale services, and others, in a single converged network. The OMLT approach provides traffic as cheaply
as possible for networks with point-to-point (P2P) traffic from access to core (such as streaming media or
video conferencing) that require large volumes of data to travel from a single origin to a single destination.

Core OMLT Advantages

OMLT implementations are at an early stage, with initial deployments focusing primarily on the metro portion
of the network, moving towards converged transport and switching capabilities. This is due to the fact that
the industry has been concentrating on rebuilding access, metro, and aggregation networks for packet and
IP.
Nevertheless, OMLT has recently begun moving into the core. Core regions are usually composed of
standalone devices, such as DWDM equipment, optical cross connects (OXCs), SDH ADMs, and packet
switching components. One of the main advantages of OMLT deployment at the core is the reduction in the
number of expensive routers and ports in the routers. Traffic can be offloaded from the routers and sent
instead via the flexible transport layer.
In many networks most of the traffic transmitted through the routers does not need to terminate at the
router site. For example, large amounts of streaming video are transmitted from a single source to a single
destination. This traffic can be transmitted through the OTN or the optics layer directly to the destination,
bypassing routers along the way. Industry analysts estimate that 40% to 60% of the traffic that currently
travels through routers can be transmitted in a more cost-effective manner over the transport layer.

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 OPT9904X Installation and Maintenance Manual Introducing Apollo OPT99xx product line

1.1 Apollo OPT99xx family product line

The following figure shows the OPT99xx platform configurations.
Figure 1-1: OPT99xx platforms

The OPT99xx includes the following configurations:

 OPT9932 ultra-high capacity optimized multilayer switching platform: This multiservice platform
supports Ethernet, SDH, and Fiber Channel interfaces, running through a 12.8T/16T universal
OTN/Packet switching fabric with multi-100G/200G coherent network interfaces. The OPT9932 offers
best-in-class density, with 400G/500G per slot, combined with an outstanding green standard of the
lowest power utilization per bit in the industry.
 OPT9914 high capacity optimized multilayer switching platform: This multiservice platform supports
Ethernet, SDH, and Fiber Channel interfaces, running through a 5.6T universal OTN/Packet switching
fabric with multi-100G/200G coherent network interfaces. The OPT9914 offers best-in-class density,
with 400G per slot, combined with an outstanding green standard of the lowest power utilization per
bit in the industry.
 OPT9904X fabric-less OTN optimized multilayer switching platform: This multiservice platform
supports Ethernet, SDH, and Fiber Channel interfaces, for metro access networks. The platform has a
800G ODU-XC capability through the backplane, upgradeable to 2T ODU-XC with multi-100G/200G
coherent network interfaces. The OPT9904X offers best-in-class density, with 200G per slot, combined
with an outstanding green standard of the lowest power utilization per bit in the industry.

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2 Installing OPT9904X: before you start
safety guidelines
This section describes the Apollo equipment safety guidelines. The safety rules and warnings in this section
must be read before beginning any platform installation or maintenance work. These safety guidelines must
be adhered to carefully.

WARNING: Apollo equipment (the "Apollo equipment" or the "Equipment") is intended for
installation in restricted access areas only.

WARNING: Apollo equipment has two power sources. Disconnect both before servicing. Before
starting installation, make sure that the DC power is not connected to the rack, and that the
circuit breakers in the RAP or in the user-provided power distribution panel are set to OFF.

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2.1 Warning definition

WARNING: This symbol means danger. You are in a situation that could result in severe bodily
injury. Before you work on any equipment, be aware of the potential electrical hazards and
become familiar with accident prevention measures.

2.2 Qualified personnel warning

WARNING: Only trained, qualified personnel should install, maintain, or replace the router.

2.3 Installation warning

WARNING: Before you connect the router to a power source, read the installation instructions
in this guide.

2.4 General safety requirements

Apollo platforms contain power sources of varying voltages. Make sure to install the platforms in compliance
with the following guidelines:
 Use the equipment in restricted access locations only.
 Note that the equipment racks and Apollo platforms are suitable for mounting on raised or concrete
floors, or other noncombustible surfaces only.
 Ensure the integrity of the grounding connections.
 Apollo platforms must be installed in accordance with the National Electrical Code.
 Sufficient lighting is available while working on the equipment.
 Do not work on any equipment connected to a voltage source (DC or AC), except for inserting/removing
cards or modules (these activities can be performed on operating equipment).
 Ensure that the maximum working temperature does not exceed 50°C.
 Use only insulated tools for connecting electrical cables, during installation.
 Wear protective clothing as required by the requisite safety regulations.
 Do not install or maintain equipment connected to external lines (for example, electrical tributaries)
during thunderstorms (when applicable).

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 Avoid contact with high voltage sources when installing platforms, cards, and modules.
 Make sure you are familiar with the warning signals and labels affixed to the equipment, and strictly
observe the procedures to avoid the indicated hazards.

2.5 Jewelry removal warning

WARNING: Before you work on equipment that is connected to power lines, remove any
jewelry (including rings, necklaces, and watches). When connected to power and ground, metal
objects may heat up and cause serious burns or weld the objects to the terminals.

2.6 Grounding requirements

All equipment, including Apollo platforms, ancillary units, and equipment from other vendors, must be
properly grounded at all times. Good grounding is necessary to protect personnel and equipment, minimize
noise, and allow the discharge of accumulated static charges to earth.
Proper operation of the Apollo equipment requires that the positive supply line be connected to the common
ground (CGND) of the site at the power source, in accordance with ETS300132-2.

WARNING: When installing the router, the ground connection must always be made first and
disconnected last.

2.6.1 Rack grounding requirements

The rack is supplied with a main copper or brass grounding bolt ('grounding stud') welded to the rack frame.
The grounding stud is identified on the rack by the ground symbol label. The stud must be free of paint. The
rack also has a rack grounding bar, which includes a set of connection points for grounding all the equipment
used in the rack. The following figure highlights the rack grounding stud and rack grounding bar on an optical
rack used in a typical installation.
Figure 2-1: Optical rack grounding bar and rack frame grounding post

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A connection must be made between the rack grounding bar and the site grounding bar in compliance with
UL/ETSI recommendations. For example, grounding may be completed by means of a copper cable with
green/yellow insulation of the same diameter as the power feeding cables (or thicker), and as short as
possible. A length of appropriate 50 mm2 grounding cable is included with the platform accessories. As long
as the grounding connection is in compliance with UL/ETSI recommendations, a different connection bar may
also be used. The rack grounding stud is connected to the rack grounding bar by means of a metal panel.
These rack grounding connections are highlighted in the following figure.
Figure 2-2: Grounding the optical rack to the site grounding bar

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2.6.2 Equipment grounding requirements

Each equipment unit mounted on the rack is grounded to the rack frame by the retaining bolts and nuts
attaching the unit to the rack frame.
Equipment grounding is performed via the mounting brackets to the rack rails. The mounting bracket's
internal surface facing the rails and the equipment must be free of paint and provide electrical continuity to
the equipment frame. Check that the resistance between any mounting bracket and the equipment frame
(chassis) is lower than 0.1 .

WARNING: To prevent possible damage to Apollo equipment, all racks and equipment must
be completely grounded before connecting any external devices powered from an AC source
(110/220 V) to the platform. All grounding procedures described in Grounding the OPT9904X
Platform must be completed before, for example, connecting an external PC to configure and
initialize the network element (NE) management system.

2.6.3 Grounding requirements for NEBS compliance

The following statements confirm that the Apollo equipment complies with NEBS Grounding requirements.

NOTES:
 The Apollo equipment is suitable for installation as part of a Common Bonding Network or
an Isolated Bonding Network, or both.
 The DC battery return input terminals can be connected to an Isolated dc return (DC-I),
Common dc return (DC-C), or both.

2.7 Power supply requirements

For more information about power supply requirements, refer to the Apollo System Specifications.

2.8 Connection via RAP

Apollo platforms require two power sources with voltage of -40.5 VDC ranging to -72 VDC, with the positive
line connected to the site ground. The nominal feeding voltage is -48 VDC.

NOTE: The working voltage range for the USA market is -48 VDC.

Each power source must be protected by a TUV-listed circuit breaker installed in the RAP. These circuit
breakers are included in the installation kit supplied with the equipment, and their current ratings are
therefore in accordance with the order.
In addition, the site operator must provide a readily accessible TUV-listed disconnect device incorporated in
the fixed power wiring of the site. The device limits the maximum delivered current to a safe value.

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2.9 Connection via user-provided power

distribution
The requirements described in Connection via RAP also apply when a user-provided power distribution panel
is used.
The circuit breakers to be used for the various OPT99xx platforms must be UL-listed as described in the
following table.

Table 2-1: OPT9904X platform circuit breaker rating

Platform Circuit breaker rating (A)

OPT99904X 10A

2.10 DC power warnings

WARNING: Follow this wiring sequence when connecting power: ground to ground, positive
lead to +RTN terminal, and negative lead to -48V terminal. To disconnect power, perform the
sequence in reverse order. Always connect the ground wire first and disconnect it last.

WARNING: Ensure the DC input wiring is connected in the correct polarity, as reversed polarity
may trip the circuit breaker or damage the equipment.

WARNING: When stranded wiring is used, make sure that no "stray" strands protrude from the
DC power entry terminals.

WARNING: Before working on the equipment or near the power entries, ensure that the power
cables have been disconnected from both DC power entry terminals. Do not touch the DC power
entries while the power cables are connected. Voltages may be present within the power
entries when the power is switched off and the power cables are connected.

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2.11 Electricity safety warning

WARNING: Do not touch uninsulated wiring or ports when they have not been disconnected
from a power source, as doing so may result in electrical shock.

2.12 CE statutory warnings and requirements

This section outlines the CE statutory warnings and requirements applicable to Apollo platforms.

2.12.1 Identification of CE listing

OPT9904X platforms are CE-listed. the following is a typical CE label.
Figure 2-3: OPT9904X CE statutory warning

2.12.2 Warning Label

The following warning label is affixed alongside the Apollo power input connectors and the RAP circuit
breakers.
Figure 2-4: Power input warning label

CAUTION: OPT9904X equipment has two power sources. Disconnect both before servicing.

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2.12.3 Overcurrent protection requirements

NOTE: Rating and type of overcurrent protection are according to Classification Level 5 (L5) for
power supplies having output circuits that meet the requirements for SELV circuits.

WARNING: Observe the following precautions when replacing circuit breakers:

 Replace only with a circuit breaker of the same type and rating.
 Disconnect power before changing a circuit breaker

2.12.4 Equipment grounding requirements

CAUTION: The equipment must have a connection between the grounded conductor of the DC
power supply circuit and the equipment grounding conductor.

Connect the equipment directly to the DC supply system grounding electrode conductor or to a bonding
jumper from a grounding terminal bar or bus to which the DC supply system grounding electrode is
connected.
Locate the equipment in the same immediate area (for example, in adjacent racks) as any other equipment
that has a connection between the grounding conductor of the same DC supply circuit and the grounding
conductor, and as the grounding point of the DC system. The DC system must not be grounded elsewhere.
Position the DC supply source in the same premises as this equipment.
Do not switch or disconnect devices in the grounded circuit conductor between the DC source and the point
of connection of the grounding electrode conductor.

2.12.5 Grounded conductors requirements

Connect the equipment directly to the DC supply system grounding electrode conductor or to a bonding
jumper from a grounding terminal bar or bus to which the DC supply system grounding electrode conductor
is connected.
Locate the DC supply source within the same premises as the equipment. There must be no switching or
disconnecting devices in the grounded circuit conductor between the DC source and the point of connection
of the grounding electrode conductor.

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2.13 ITU-T/Telcordia statutory warnings and

requirements
This section outlines the ITU-T and Telcordia statutory warnings and requirements applicable to Apollo
platforms. The source for these requirements can be found in IEC 60950-1/3.2.1.2.

2.13.1 DC supply circuit connection to the grounding

conductor

WARNING: There must be a connection between the grounded conductor of the DC power
supply circuit and the equipment grounding conductor. See installation instructions for more
details.
When this connection is made, all the following conditions must be met:
 The equipment is connected directly to the supply system grounding electrode conductor
or to a bonding jumper from a grounding terminal bar/bus to which the DC supply system
grounding electrode is connected.
 The equipment is located in the same immediate area (such as adjacent cabinets) as any
other equipment that has a connection between the grounded conductor of the same DC
supply circuit and the grounding conductor, as well as the point of grounding of the DC
system. The DC system must not be grounded elsewhere.
 The DC supply source is located within the same premises as this equipment.
 There is no switching or disconnecting devices in the grounded circuit conductor between
the DC source and the point of connection of the grounding electrode conductor.

2.13.2 Ethernet port precautions

WARNING:
 Ethernet ports must be cabled with shielded cables and the shield grounded at both ends.
 Intra-building ports of the equipment or subassembly are suitable for connection to
intra-building or unexposed wiring or cabling only. Intra-building ports of the equipment
or subassembly MUST NOT be connected metallically to interfaces that connect to the
OSP or its wiring. These interfaces are designed for use as intra-building interfaces only
(Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from
the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in
order to connect these interfaces metallically to OSP wiring.

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2.14 Laser safety requirements

2.14.1 Laser classification
Equipment and components equipped with laser devices described in this manual comply with the
International Electrotechnical Commission (IEC) safety standards, including IEC 60825-1 and IEC
60825-2 - Safety of Laser Products.
Except for certain high power EDFA and Raman optical amplifiers, Apollo equipment is classified as Class 1
laser products. The product and its accessories do not emit hazardous light and the beam is totally enclosed
during normal operating modes of customer operation. As long as the equipment is operated in accordance
with the applicable safety instructions, the Hazard Level in equipment access locations is inherently Class 1M
or lower.
Product and installation information is provided so that the products may be installed and serviced safely.

2.14.2 Laser information

Starting V7.2 of the Apollo OPT99xx product line, three new optical amplifiers were introduced:
 OA_LF
 OA_DLF
 OA_DLHF
The Laser information for the amplifiers is listed in the following table.

Table 2-2: OA_LF, OA_DLF and OA_DHLF laser information

Card Wavelength range Power Notes

OA_LF Extended C band EDFA: +20.5 dBm
(1529 nm-1567nm)
OA_DLF C-band EDFA: +20.5dBm
(1530nm-1563nm)
OA_DLHF C- band EDFA: +20.5dBm
(1530nm-1563nm)

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2.14.3 Warning labels for Laser products

The following labels are affixed near Figure 2-5: laser class 1
the optical connectors of optical
cards and modules to indicate that
the product is classified as a Class 1
laser product.

The following labels are affixed near Figure 2-6: Caution label
the optical connectors of optical
cards and modules with a laser to
indicate that the product is
classified as a Class 1M laser
product.

2.14.4 Laser safety statutory warning

All personnel involved in equipment installation, operation, and maintenance must be aware that laser
radiation is invisible. Therefore, although protective devices generally prevent direct exposure to the beam,
personnel must strictly observe the applicable safety precautions and, in particular, must avoid staring into
optical connectors, either directly or using optical instruments.
Remember that observing safety precautions is not a matter of personal choice; ignoring safety puts all the
people within line of sight in danger!

2.14.5 Training for Laser safety

Personnel must be trained for safety before being authorized to operate, install, and/or maintain laser
products. The IEC 60825 standards require organizations to appoint a laser safety officer who is responsible
for training personnel, establishing safe operational procedures, and supervising the implementation of
these procedures during routine work.
Untrained personnel must not be allowed to operate, install, and/or maintain laser products.

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2.14.6 Laser device operating precautions

In addition to the general precautions described in this section, be sure to observe the following warnings
when operating a product equipped with a laser device. Failure to observe these warnings could result in
bodily injury and damage to equipment.

WARNING: To reduce the risk of exposure to hazardous radiation:

 Protection goggles with nominal OD2 for the wavelength range of 1300 nm to 1600 nm
are recommended. Protection goggles are mandatory for tasks performed on equipment
with up to 30 dBm optical power lasers.
 Hot insertion or swapping of a DWDM module or optical interface module must be carried
out only by authorized personnel.
 During hot removal and insertion of a fiber termination, avoid looking into the fiber to
prevent irremediable damage to your eyes.
 Place plastic covers on module fiber ports and fiber terminations not currently in use.
 Do not operate controls, make adjustments, or perform procedures associated with the
laser device other than those specified herein.
 Only authorized service technicians must repair the unit.
 To avoid potential fiber fusing, burnt connectors, or loss of laser power, ensure all high
power connections are clean before you power on the optical amplifier.
It is strictly forbidden to override any protective devices and interlocks used to prevent direct
exposure to the laser beam.

WARNING: Invisible laser radiation may be emitted from the aperture of optical ports when no
fiber cable is connected. Avoid exposure and do not stare into open apertures.

2.15 Protection against Electrostatic Discharge

This section provides guidelines for protecting Apollo equipment and its components against damage from
electrostatic discharge (ESD) during handling, packaging/unpackaging, transportation, installation,
commissioning, inspection, servicing, and maintenance activities.
Items sensitive to ESD are identified by the basic ESD warning symbol shown in the following figure.
Figure 2-7: Basic ESD warning symbol

The information in this section presents generally accepted workmanship practices and procedures that,
when properly applied, minimize the probability of electrostatic damage to Apollo equipment and its
components.

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The information is also in line with CENELEC Electronic Components Committee (CECC) specification CECC 00
015 that deals with protection of devices sensitive to electrostatic discharge (ESDS devices).

2.15.1 General ESD protection guidelines

Most types of electronic equipment, assemblies, and components can be damaged by ESDs. An ESD between
two objects occurs when an object carrying static electrical charges touches, or is brought near the other
object.
Static electrical charges appear as a result of friction between surfaces of insulating materials or separation
of two such surfaces, and may also be induced by electrical fields. Routine activities, such as walking across
an insulating floor, friction between garment parts, friction between objects, and so on, can easily build up
charges to levels that may cause damage, especially when humidity is low.
In many cases, the buildup of charges can be avoided by using special materials, for example, garments and
packaging made of antistatic materials or materials that have high resistivity but are not insulators.
The best approach to avoiding damage by ESD includes a combination of means and procedures that:
 Avoids build-up of electrostatic charges
 Creates a protected work environment preventing ESD
 Provides means for controlled discharge of any accumulated electrostatic charges when entering the
protected work environment

NOTE: An area in which ESDS devices can be handled with minimum risk of damage and in
which the operator is not exposed to additional risks, is called an ESD Protected Area (EPA).

2.15.2 Personnel training

During production and assembly, equipment is handled in work spaces especially prepared and certified to
serve as a permanent EPA. However, in many cases, the environment in which the same equipment is
installed or maintained cannot be assumed to form an EPA with a permanently controlled boundary.
Therefore, all the work requiring the handling of unprotected ESDS devices must be considered as field work.
Field work in this context includes activities such as service and maintenance, installation, site inspection,
and commissioning of components and assemblies classified as ESDS, together with the packing and
unpacking activities associated with such activities.
All the staff involved in field work must be trained to perform field work in the same way as work performed
in permanent EPAs with respect to the material quality and personal responsibilities, training, labeling, and
packaging.

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2.15.3 Use of temporary EPA

Where necessary, a temporary EPA must be used. A typical temporary EPA arrangement suitable for field
work on a platform equipment is shown in the following figure. The EPA tool kit includes:
 Wrist strap with 1 M  series resistor
 Bonding strap with 1 M  series resistor
 ESD carpet (work surface), 0.25 m2 minimum
The temporary EPA must include temporary controlled work surfaces and/or flooring capable of providing
protection against ESD.

CAUTION: The temporary EPA must be constructed in a way that ensures electrical bonding of
all the materials used, and prevents any sudden changes in potential within the EPA that could
cause unacceptable voltages or discharges to be applied to ESDS devices.

Figure 2-8: Typical temporary EPA arrangement

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2.15.4 Work arrangements within a temporary EPA

To ensure that effective ESD protection is indeed achieved, the following arrangements must be observed by
persons entering and/or performing field work within a temporary EPA:
 All operators working within a temporary EPA must wear, as a minimum, an antistatic protecting
garment made of cotton.
 If the extent of the temporary work area is such that the operator needs to walk and move within that
area, the floor must be capable of providing protection against ESD.
 The operator must be bonded to ground at all times when handling an ESDS device.
 If it becomes necessary to remove an ESDS device from equipment and transfer it to a temporary work
surface away from the equipment, the ESDS device must be given protective packaging unless
equipotential bonding of the operator to ground is maintained.
 An ESDS device must be placed directly into protective packaging upon removal from equipment. A
replacement ESDS device must be kept in its protective packaging until required for immediate
installation in the equipment.
 The field service operator must ensure that the materials and tools necessary to maintain and control
the temporary EPA are available at the place of the field work at service time.
 All tools intended for use within the EPA must, as far as is practical, be so constructed that they do not
generate or hold an induced electrostatic charge.

2.16 Environmental and health concerns

ECI is committed to achieving high standards of environmental quality and product safety.
The International Standardization Organization (ISO) has developed the internationally recognized standards
ISO 9001 and ISO 14001. These are quality management standards that are administered by independent
accreditation and certification bodies.
ISO 9000 is a family of standards for quality management systems that has been accepted as a model when
assessing the adequacy of quality management systems. Some of the requirements in ISO 9001 (one of the
standards in the ISO 9000 family) include:
 Procedures that cover all key business processes
 Process monitoring to ensure effectiveness
 Adequate record-keeping
 Monitoring output for defects, with appropriate and corrective action where necessary
 Regular review of individual processes and the complete quality system as a whole
 Facilitating continual improvement
ISO 14000 is the international specification for an Environmental Management System (EMS). It specifies
requirements for establishing an environmental policy, determining environmental aspects and impacts of
products, activities, and services, planning environmental objectives and measurable targets,
implementation and operation of programs to meet objectives and targets, checking and corrective action,
and management review. ECI Quality and Environmental Management Systems were certified to these ISO
standards and are periodically audited by third-party organizations.

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ECI policies and products meet the spirit of the U.S. Environmental Protection Agency's Design for the
Environment (DfE) Program to reduce risk to people and the environment by preventing pollution and
improving energy efficiency. ECI is certified to OHSAS 18000, which was developed as a standard against
which occupational safety management systems can objectively be assessed. OHSAS 18000 (compatible with
ISO 9001 and ISO 14001) is being developed through a concerted effort from a number of the world's leading
national standards bodies, certification bodies, and specialist consultancies.
As a part of ECI’s environmental commitment and in pursuit of compliance with applicable environmental
legislation, ECI make every effort to ensure that its products supplied to the EU market are compliant with
the RoHS Europe directive restricting use of certain hazardous substances in electrical and electronic
equipment. ECI also requires RoHS compliance from all its suppliers. All new electrical and electronic
equipment delivered to locations within the EU do not contain any cadmium (Cd), lead (Pb), hexavalent
chromium compounds (Cr6+), mercury (Hg), polybrominated biphenyls (PBB), or polybrominated diphenyl
ethers (PBDE), subject to certain exemptions and limitations as outlined in the RoHS directive.
Without limiting the generality of the preceding statement, we wish to stress that use of lead in solders in
network infrastructure equipment has been exempted by the RoHS directive and may be found in certain eCI
products.
All equipment delivered to locations within the EU complies with the requirements of the RoHS Europe
directive. Similarly, ECI equipment is compliant with the RoHS California directive and RoHS Chinese directive
where relevant. All ECI equipment included in the Electronic Information Products (EIP) category includes a
table of Toxic and Hazardous Substances and Elements, verifying hazardous substance levels in accordance
with the RoHS China directive. Equipment documentation includes the appropriate Environmental Protection
Use Period (EPUP) lifespan symbol indicating the point in time when the equipment may be expected to enter
the recycling system. The following are examples of these pollution control symbols.
Figure 2-9: pollution control logos

Note: The number in Logo 2 is for illustrative purposes only. When in actual use, the number
indicates the corresponding environmental protection use period of the product.

ECI adheres to the Waste Electrical and Electronic equipment (WEEE) directive requiring that all new products
introduced into the EU market be labeled with the crossed-out wheeled bin recycling symbol defined by
CENELEC standard EN 50419 and accepted by the member states. Note that specific WEEE procedures may
differ from state to state, depending on the local implementation of the WEEE requirements.
Figure 2-10: WEEE recycling symbol

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Do not dispose of ECI equipment and accessories together with standard household waste. Check with ECI
technical support for information about product disposal, including recycling and reuse. For more
information about ECI’s environmental, health, and safety policy, see the quality policy pages on ECI website.
(Environmental, Health, and Safety Policy)
For any further information regarding ECI’s environmental and safety policies, contact technical support.

WARNING: The ultimate disposal of this product should be handled according to national laws
and regulations.

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3 Site preparation and rack installation
The following sections describe the conditions required for installing the equipment at the site, including site
preparation, power sources, rack installation, preparing cables and fibers, installing ancillary units and more.

3.1 Site preparation

Perform a preliminary survey of the installation site, taking the following issues into consideration:
 System environmental requirements
 Physical location of the OPT9904X platforms
 Location of power sources
 Types of interfaces used at the site (optical, electrical, management, alarm monitoring, etc.)
 Work and equipment safety requirements

3.1.1 Site environmental requirements

The following environmental conditions must be provided at the installation site.

Parameter Compliance requirements

Electromagnetic interference FTZ 1TR9, EN 55022-2/2003, EN 50082-1/97
Temperature ETSI ETS 300 019-2-3 Test Spec. T3.1

3.1.2 Main equipment dimensions

Table 3-1: Equipment dimensions

Equipment type Height (mm) Width (mm) Depth (mm) Max. weight (kg)
OPT9904X 221 443 242 13.6 (platform and common
cards)
26.3 (fully populated)
xRAP-100 135 530 190 3.84
Fiber/cable guide 100 533 72 0.65
Fiber spooler 125 533 144 1.5
ODF 44.5 440 240 8
OPP 44.5 440 240 8

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3.1.3 Physical location

WARNING: OPT9904X platforms are intended for installation in restricted access areas only.

Choose the physical location of the OPT9904X platforms, taking the following aspects into consideration:
1. Equipment dimensions, as specified in Main Equipment Dimensions.
2. Required floor loading capability: 160 kg per rack for a typical 4-platform installation.
3. Free airflow through the rack to the platforms must be guaranteed at all times.
4. Routing requirements for grounding, power, alarm monitoring, and management cables, and optical
fibers. To ensure convenient access to cables and fibers, it is recommended to use overhead cable
ladders whenever possible to bring the cables/fibers to the top of each rack.
5. When a network management station, for example STMS, is installed on the site, consider the method
of connection to the local network management station and the maximum allowed distance.

3.1.4 Power sources

Apollo equipment must be powered only by DC sources in compliance with the applicable sections of ETSI
300 132-2 and FTZ 19PFL1, and the SELV of EN 60950-1 requirements. The nominal supply voltage is -48 VDC
(positive lead grounded); the allowed supply voltage range is -40 VDC to -72 VDC. For redundancy, use two
separate DC power sources.
The power consumption of the OPT9904X is:
 Typical: 1033 W
 Typical power dissipation: 3534 BTU/hr.
 Maximum: 2000 W

NOTE: If the input power connected to the PFM04X exceeds -72 VDC, it will report an
overvoltage condition to the RCP04X, which will generate a critical alarm. Each module sensing
an overvoltage condition will be turned off.

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3.2 Unpacking and performing visual inspection

Before unpacking, make a preliminary inspection of the shipping boxes. Immediately report evidence of
damage to the carrier, the project manager, and your local sales representative.

CAUTION: Static Sensitive Devices

Proper handling and grounding precautions required
OPT9904X equipment contains components sensitive to ESD. To prevent ESD damage, strictly
observe all the precautions listed in Protection against Electrostatic Discharge. Keep parts and
cards in their antistatic packaging material until you are ready to install them.
The use of an antistatic wrist strap connected to a grounded equipment frame or rack is
recommended when handling cards and modules during installation, removal, or connection to
internal connectors.

You must unpack the equipment on a clean flat surface.

To unpack the equipment:

1. Place the shipping boxes with the top upwards, cut the sealing tape using a short knife so as not to
damage the internal items, and open the top flaps.
2. Remove the items contained in the box and inspect each item for damage. Check for loose parts or any
visual damage to the rack, platform, and auxiliary equipment. Also check the integrity of all the
connectors, leads, and cables.

NOTE: Do not remove plastic covers from optical connectors until optical cables are connected
to them.

3. Search the shipping boxes for any additional small items that may be present.
4. Open each of the module and card packages for inspection, but do not remove the modules/cards from
their individual protective packages until they can be inserted in the platform.
5. Check the contents of the shipping boxes against the packing list attached to each box. If damaged parts
are detected or if any parts are missing, notify the project manager and your local sales representative.

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3.3 OPT9904X rack installation options

OPT99xx platforms can be installed in the following rack types:
 Enhanced ETSI optical rack (hereafter referred to as the optical rack). These racks have been specially
adapted to meet platform requirements and simplify platform installation and maintenance. They
offer:
 Removable rear and side panels for tidy routing and efficient maintenance of all rack cables
(control, power, and data, where relevant).
 Two channels on the rack’s front rails for routing up to 800 optical fibers.
 Open frame top and bottom for easy routing of cables from suspension floors and/or ceiling
ladders.
Perforated door for free air flow to the installed equipment (see Site Environmental Requirements).
 Front door for left or right opening mounting.
 ISO 19 racks and standard US racks. These racks must be used only in consultation with and when
approved by our Mechanical Department.
OPT9904X platform rack options are summarized in the following table.

Table 3-2: Equipment rack data

Type Height Width Depth Available space

Optical rack 2200 mm 600 mm 300 mm 47U (2100 mm)

US 7 ft. (2134 mm) 23 in. (585 mm) 12 in. (305 mm) 44U (6.5 ft./1960 mm)

US 7 ft. (2134 mm) 19 in. (483 mm) 12 in. (305 mm) 44U (6.5 ft./1960 mm)

ISO 19 7.25 ft. (2200 mm) 24 in. (600 mm) 24 in. (600 mm) 47U (6.85 ft./2089 mm)

The loading of a fully equipped rack is 7.68 kn/m2, or 55.35 kn/ft.2.

NOTES:
 Not all OPT9904X platforms can be installed in all types of racks. This section includes a list
of available rack options. The installation instructions for each platform include a list of
appropriate racks.
 The installation instructions in this manual apply to enhanced rack. Some of these
instructions may not be relevant if you are using a standard rack supplied by other vendors.
 Before any installation plan can be completed, a site survey by technical support team is
required to verify rack accessibility and accessory compatibility at that site. If you are
working with standard racks from other vendors, the site survey is also essential to
determine what changes are required to adapt the rack to the OPT9904X platform
installation requirements.

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All OPT9904X platform equipment racks may be installed on wooden, concrete, or suspended floors, or
suspended from overhead mountings. Some of these installation options are described in Installing
Equipment Racks. If your facility uses a different installation paradigm, contact the Technical Support team
for additional information.

3.3.1 Rack space requirements

The following table summarizes the dimensions and space requirements of the OPT99xx platforms and their
associated components.

Table 3-3: Rack space requirements

Equipment type Height (U) Height (mm/in.)

OPT9904X 5 221/8.7
xRAP-100 3 135/5.44
Fiber spooler 2.8 125/4.92
FST 1 44.5/1.75
Fiber/cable guide 2 90/3.5
Cable guide 3 120/4.7

In addition, make sure at least 1U (approximately 50 mm or 2 in.) free space is left between the bottom of
the last unit installed in the rack and the rack floor.

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3.3.2 Optical rack

A special optical rack has been designed to accommodate the potentially large number of fiber cables that
may be required for the installation of Apollo equipment. An added advantage of the optical rack is easy
access to all the components and cables during installation, maintenance, and when adding new cards and
modules. The rack has two cable conduits for easy routing of cables. The following figure shows a general
view of an optical rack.
Figure 3-1: Optical rack components

NOTE: When necessary, the rear cover of the rack can also be removed.

In addition to the wide cable conduits, two easily accessible fiber channels are located at the rack sides in
front of the conduits.

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3.3.3 Rack environmental considerations

Observe the following guidelines when installing the OPT9904X platform in a rack:
1. Free airflow through the rack must be guaranteed at all times.
2. OPT9904X platforms can be installed in open or closed (with door) racks. When installed in a closed
rack, the door must be perforated. An example of a rack with a perforated door is the ETSI optical rack
shown in the following figure.
3. Always install the first OPT9904X platform in the lower part of the rack, leaving a space of at least 1U
from the bottom of the rack.
4. In mixed (horizontal and vertical airflow) equipment installations, always install the equipment with the
horizontal airflow in the lower part of the rack, and the equipment with the vertical airflow above it.
5. Leave a space of at least 1U between the upper accessory of the OPT9904X and the next platform.
6. Leave as much space as possible between the rack’s cable supports and the OPT9904X sidewalls.
7. Always consider the platform airflow requirements when organizing the cable and fiber routes near the
OPT9904X sidewalls.
8. In complex installations consult Technical Support which can help you with the design.

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3.4 Preparing cables and fibers

NOTES:
 This section describes how to prepare cables and optical fibers.
 It is also possible to order the necessary cables from Customer Support team. In such case
you must explicitly order them from the your local Customer Support representative. For
details, contact Customer Support team or your local sales representative.

 Grounding cables
 DC power cables
 Alarm cables
 Management cables
 Timing (clock) cables
 Ethernet electrical cables
 Optical fibers
DC power and traffic cables must be prepared on site. The control and alarm cables used within the OPT99xx
equipment racks are included in the shipment according to the specific order.
The following sections describe how to prepare cables on site. Refer to Connector Pin Assignments for a
description of the equipment connector types and cable wiring.

WARNING: When preparing cables, in particular power and grounding cables, use only UL-
listed components of the specified types. Components must also comply with any
applicable national and local safety codes and regulations.

3.4.1 Grounding cables

Rack equipment is bonded through thread forming that fasten the equipment chassis to the frame of the
rack. It is therefore necessary to provide a reliable low-impedance connection between the rack frame and
the site grounding bus using copper conductors.
Make the connection between the rack grounding screw and the site grounding bar by means of a copper
lead with green/yellow insulation having the same diameter as the RAP input power cable or thicker, in
compliance with UL/ETSI recommendations.
The end of the lead connected to a RAP, as used in the rack, must be terminated in an M8 lug.
Route grounding conductors along the shortest possible route. Treat the bare portion of the conductor with
antioxidant and connect a listed two-hole compression lug. If the lug is not plated, bring it to a bright finish
and coat it with antioxidant before connecting it to the frame of the rack.

WARNING: Only trained qualified personnel must install, maintain, or replace the equipment.

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3.4.2 DC power cables

NOTE: According to accepted industry standards for connecting DC power, the positive lead
(+48 V) must be connected with a red cable, and the negative lead (-48 V) with a black cable.
However, according to the BS7671 (GB) and HD 308 S2:2001 (EU) standards, the positive lead
(+48 V) must be connected with a blue cable and the negative lead (-48 V) with a gray cable. In
the following sections that describe DC power cable connections, use cables with colors
complying with the standards in your area of residence.

DC power cables can be prepared on site or ordered by contacting Techical Support. Two types of DC power
cables are needed:
 RAP input power cables
 Platform power cables

3.4.2.1 RAP input power cables

The RAP input power cables connect power from the site power distribution subsystem to the DC input
connectors of the rack's RAP panel.
Two input power cables are required for each rack, one for each source. The cables must use copper leads
complying with UL/ETSI recommendations.
The RAP cable ends must be terminated in cable lugs matching the conductor gauge with M8 lugs for xRAP-
100.
The recommended cable gauge is 1 AWG (50 mm2/0.078 in.2) or thicker for the xRAP-100. This gauge ensures
that the voltage drop across the rack power cable at full power consumption does not exceed 2 V, even for
cable runs up to 30 meters (99 feet) connected to a RAP providing power to four OPT9904X platforms.
When a RAP is used to provide power to a single OPT9904X platform, lower lead gauges may be used:
 For cable runs not exceeding 20 meters (66 feet), it is sufficient to use 16 mm2 (0.025 in.2) copper leads.
 For cable runs not exceeding 30 meters (99 feet), it is sufficient to use 25 mm2 (0.039 in.2) copper leads.

 NOTE: If necessary, the gauge of the grounding lead can also be reduced to the gauge of
the power leads, that is, 16 mm2 (0.025 in.2) for lengths up to 20 meters (66 feet), and
25 mm2 (0.039 in.2) for lengths up to 30 meters (99 feet).
 The ground cable must be at least the same thickness as the RAP power cable.
The thickness of the platform grounding cable must match the thickness of the power cable
from the RAP to the platform.

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3.4.2.2 Platform power cables

Two supplied 12 AWG cables are used to connect the two redundant input power sources from the RAP panel
to the power connectors on the PFM04X-A and PFM04X-B modules of each OPT9904X platform installed in
the rack.

NOTE: Operation of the OPT9904X platform with a single PFM04X module is also supported
(non-redundant option).

The following types of cables are available:

 Power cable with a 5W5/5C connector on the end connecting to the PFM04X and a 3W3P/3C connector
on the end connecting to the xRAP-100

3.4.3 Alarm cables

Alarm cables that can be provided in the shipment according to your order include:
 Platform alarm indication cable. One platform alarm indication cable is required for the OPT9904X
platform installed in the rack. One end of the cable is always connected to the ALARMS connector on
the TAMIM04X card in the corresponding platform. The other end of the cable is connected to one of
the SHELF Alarm connectors in the PDUxxAL unit.
 Client direct alarm cable. When the PDU alarm option (like PDU55AL) unit is not used, the alarm cable
is connected to the ALARMS connector on the TAMIM04X card, and the other end is open and connects
to the client's alarm collecting facility.
 External alarm cable. One bay alarm cable is required for each rack. This cable carries the alarm
indications and monitoring lines of the bay (rack). One end of the cable is connected to the ALARM
IN/OUT connector on the PDUxxAL Alarm card; the other end is open and connects to the client's alarm
collecting facility.

3.4.4 Management cables

Out-of-band management communication is connected to the OPT9904X by means of an RJ-45 Ethernet
connector IMG, located on the TAMIM04X cards. The STMS management station is connected directly to this
interface.
Suitable standard Ethernet station cables are available from many sources. Cables of Category 3 or better
must be used. The length of the cables must not exceed the maximum recommended for the cable type in
use (up to a few dozen meters).

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3.4.5 Timing (clock) cables

Timing signals are connected from the TAMIM04X to both RCP04X cards. The xTAM has two RJ-45 ports for
connecting timing reference signals: BITS (T3/T4) 1 and 2. The connectors are used to connect 2.048 Mbps
(E1) or 2.048 MHz input and output signals.
In addition, the OPT9904X supports Sync-E signals for packet applications according to the 1588 V2 standard.
These timing signals are supported via the RJ-45 connector for ToD&1PPS IN/OUT connected to an electrical
CAT5E SFTP 4-pair cables terminated with an RJ-45 connector.
The 10 MHz signal for the 1588 V2 is provided via the DIN 1.0/2.3 connector marked 10 MHz IN/OUT
connected to a coaxial cable. The 1PPS OUT is also a DIN 1.0/2.3 connector and can be used for monitoring
the 1PPS signal with an appropriate coaxial cable.

3.4.6 Ethernet electrical cables

I/O cards with Ethernet electrical interfaces are connected with electrical CAT5E SFTP 4-pair cables
terminated with RJ-45 connectors.

CAUTION: Intra-building Ethernet ports of the equipment or subassembly must use shielded
intra-building cabling/wiring that is grounded on both ends.

3.4.7 Optical fibers

Optical fibers can be prepared on site.
Use only 2 mm optical fibers to connect to optical interfaces. For each optical interface, patch cords are
supplied with mating optical connectors already attached to the fiber. Therefore only the optical termination
on the ODF side, which is installation-dependent, must be installed on site.
The optical fibers enter the rack from the top, are threaded through cable guides running along the rack side
rails, and end at the FST. The tray must contain enough fiber length for extracting modules from the
OPT9904X and for replacing fiber in case of damage (splicing repairs). Make sure to observe the minimum
bending radius (35 mm) when routing fibers.
The following table lists the type of fibers and mating connectors needed to prepare fibers for each OPT9904X
module/card.

Table 3-4: Optical fibers and mating connector data

I/O module/card Interface type Fiber type Mating Qty/

connector Module/Card
OA_LF 1 pair of single mode LC male 2 fibers
OA_DLF 1 pair of single mode LC male 6 fibers
OA_DLHF 1 pair of single mode LC male 6 fibers
OLP_S2 1 pair of single mode LC male 12 fibers

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I/O module/card Interface type Fiber type Mating Qty/

connector Module/Card
OMSP 1 pair of single mode LC male 6 fibers
OTDR_8 1 pair of single mode LC male 8 fibers

3.5 OPT9904X accessories

For efficient and optimal installation of equipment in racks accessories are offered. This section describes the
main types of accessories. For custom modifications to standard items, contact the Network Solutions
Division support team or your local sales representative.

3.5.1 Power Distribution Units (PDU)

The Power Distribution Unit (PDU) is a family of devices that can provide power to loads with up to 12 kW
power consumption. The PDU family also supports alarms interface connections.
The PDU family consists the following units:
 PDU55AL - for distributing power for up to 5 loads with 2.4 kW each, including alarms support.
 PDU77AL - for distributing power for up to 7 loads. Three loads with 2.4 kW each and 4 with 1200 W
each, including alarms support.
The PDU55AL and PDU77AL have a similar electrical design and differ only in the number of loads that they
can feed. Both units have an identical Alarms module that provides the alarm functionality.

NOTE: In this manual the generic name PDU or PDUxxAL is used to describe features and
functions that are common to both PDU55AL and PDU77AL units.

A front cover protects the access to the PDU's terminal blocks, power connectors, and circuit breakers. To
gain access to the parts in the PDU this cover must be removed.

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The following figure show a general view of the PDU55AL (the general view of the PDU77AL is similar).
Figure 3-2: PDU55AL general view

3.5.1.1 PDU55AL
The PDU55AL is a power distribution unit installed in racks for loads (platforms) that consume up to 12 kW.
The PDU55AL performs the following main functions:
 Redundant power distribution for five loads consuming up to 12 kW. The PDU55AL can supply power
to five loads, each with a power consumption of up to 2400 W. Each load works with two power sources,
where one is the main source (A) and the second is an optional protective backup source (B).
The PDU55AL supplies independent streams of power to five separate loads. Input power circuits (A1
to A5) for each load is kept completely separate from the input power for the others. Separate input
power cables from the power sources feed into independent circuit breakers on the PDU55AL. (There
are a total of ten circuit breakers on the PDU55AL, supporting redundant power supplies for up to five
loads).

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An example of the power supply flow for an OPT9914 platform and an OPT9624 is illustrated in the
following figure. This configuration uses three DC outputs to feed the three xPFM-14 (A) and (B) pairs
of the OPT9914. The two other outputs feed the two PFM24 (A) and (B) units of the OPT9624.
Figure 3-3: PDU55 power supply flow example

The PDU55AL has ten 5W5 DC output connectors for supplying redundant power to the supported
platforms (OPT9914, OPT9624, OPT9608). The maximum power supplied to each output is up to 2400
W.
The connection of the power sources to the PDU55AL is made through ten pairs of 35 mm2 power cables
from the user's power supply sources (five for each source) and circuit breakers do not have to be more
than 60 A, because the maximum power consumption per cable is never more than 2400 W.
Each input circuit is monitored by a LED. The ten LEDs, located at the middle of the main board, enable
the user to view the status of each input circuit at a glance. This saves the need to connect test
equipment, in case troubleshooting is required.
The nominal DC power voltage is -48 VDC however the input voltage can range from -40.5 VDC
to -72 VDC. The internal circuits of the PDU55AL are powered whenever at least one power source is
connected.
The required circuit breakers are included in the installation parts kit supplied with the platforms, and
therefore their current rating is in accordance with the order requirements.

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 Bay alarm indications. The PDU55AL includes three alarm indicators, one for each alarm severity. When
alarms of different severities are received simultaneously, the corresponding alarm indications light
simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the PDU55AL. The buzzer
can be shut off by pressing an ACO button on the corresponding platform (xTAM card). This action
doesn't clear the alarm.
 Connecting external alarms from three platforms, each platform supporting up to four alarm inputs,
totaling up to 12 alarm inputs in the PDU55AL. Alarm inputs are implemented by optocoupler circuits.
The PDU55AL also supports up to 8 alarm outputs, implemented by relay dry contacts, each with NO
and NC positions. Four alarm outputs are allocated to SHELF 1. SHELF 2 and SHELF 3 have 2 alarm
outputs each.
 Exporting severity alarms. Three separate groups of severity alarms (a group of four (Critical, Major,
Minor, and buzzer) for each platform) are provided via dry contacts for the customer's central alarm
monitoring system.
The PDU55AL terminal blocks, connectors, and circuit breakers are located on its main board, as shown in
the following figure. The table lists the component functions. The marking in the table correspond to those
in the figures.

NOTE: The description in the table below refers to left side (source A) components of the
PDU55AL. The right side (source B) is a mirror image of the left side and the description is
therefore identical.

Figure 3-4: PDU55AL main board

Table 3-5: PDU55AL main board component functions

Marking Designation Function

1, 2, 3, 4, 5 DC output power connectors Five 5W5 connectors for connecting DC power to the
Apollo platforms (loads) with a power consumption of up
to 2400 W.
Circuit breakers Five circuit breaker sockets for inserting (typical 60 A) CBs
A1 to A5
to protect the loads connected to the corresponding
output connectors.

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Marking Designation Function

A1 to A5 DC input power terminals For connecting the DC input power to the PDU55AL.
A1 to A5 LED indicators Five Green LEDs. When a LED lights it indicates the
presence of DC input power in the corresponding input
power terminals.

The following figure shows the PDUxxAL Alarms board, and the table lists the functions of the components
corresponding to the figure.
Figure 3-5: PDUxxAL alarm board

Table 3-6: PDUxxAL alarms board component functions

Designation Function
SHELF 1, SHELF 2, SHELF 3 Three 36-pin SCSI connectors, designated SHELF 1, SHELF 2, and SHELF
3 used to connect alarm cables to the Apollo platforms installed in the
rack. These cables transmit alarms from the Apollo platform to the
PDUxxAL unit.
ALARM IN/OUT 68-pin SCSI connector, used to connect an alarm cable to the customer
alarm monitoring system. This alarm cable transmits the alarms
received from the Apollo platforms by the SHELF 1, SHELF 2 and SHELF
3 connectors, including external alarm inputs, external alarm outputs,
and Apollo severity alarms.
TEST Pushbutton for activating the buzzer and turning on the indicators for
test purposes.
ON (power) Green indicator, lights when at least one DC power source is connected
to the PDUxxAL.
CRITICAL Red indicator, lights when the severity of an unacknowledged alarm in
the platforms connected to the PDUxxAL is Critical.
MAJOR Orange indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Major.
MINOR Yellow indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Minor.

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3.5.1.2 PDU77AL
The PDU77AL is a power distribution unit installed in the rack for loads (platforms) that consume up to 12
kW.
The PDU77AL performs the following main functions:
 Redundant power distribution for seven loads consuming up to 12 kW. The PDU77AL can supply
power to seven loads, three with a power consumption of up to 2400 W and four with a power
consumption of up to 1200 W each. Each load works with two power sources, where one is the main
source (A) and the second is an optional protective backup source (B).
The PDU77AL supplies independent streams of power to three separate loads from three (A1 to A3)
out of the five input circuits. Input power for each load is kept completely separate from the input
power for the others. Separate input power cables from the power sources feed into independent
circuit breakers on the PDU77AL. The maximum power supplied to each output is up to 2400 W. The
circuit breaker rating for this power is 60 A. The backup for these outputs is via input circuits (B1 to B3)
and the corresponding output connectors of Source B.
The two other input power circuits (A4 and A5) supply power to four loads as follows:
 The input A4 splits to two output terminals blocks C1, C2 of 30A max each (corresponding to 1200
W each).
 The input A5 splits to two output terminals blocks C3, C4 of 30A max each (corresponding to 1200
W each).
The backup circuits (B4 and B5) supply power to four corresponding loads as follows:
 The input B4 splits to two output terminals blocks D1, D2 of 30A max each (corresponding to 1200
W each).

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 The input B5 splits to two output terminals blocks D3, D4 of 30A max each (corresponding to 1200
W each).
An example of the power supply flow for an OPT9914 platform and an OPT9624 is illustrated in the
following figure. This configuration uses three DC outputs to feed the three xPFM-14 (A) and (B) pairs
of the OPT9914. The other outputs (connecting through terminal blocks) are used to feed the two PFM
units of two OPT9608 (A) and (B) and a PFM03 of a OPT9603 (A) and (B).
Figure 3-6: PDU77 power supply flow example

Each input circuit is monitored by a LED. The ten LEDs, located at the middle of the main board, enable
the user to view the status of each input circuit at a glance. This saves the need to connect test
equipment, in case troubleshooting is required.
The nominal DC power voltage is -48 VDC however the input voltage can range from -40.5 VDC
to -72 VDC. The internal circuits of the PDU77AL are powered whenever at least one power source is
connected.
The required circuit breakers are included in the installation parts kit supplied with the platforms, and
therefore their current rating is in accordance with the order requirements.
 Bay alarm indications. The PDU77AL includes three alarm indicators, one for each alarm severity. When
alarms of different severities are received simultaneously, the corresponding alarm indications light
simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the PDU77AL. The buzzer
can be shut off by pressing an ACO button on the corresponding platform (xTAM card). This action
doesn't clear the alarm.

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 Connecting external alarms from three platforms, each platform supporting up to four alarm inputs,
totaling up to 12 alarm inputs in the PDU77AL. Alarm inputs are implemented by optocoupler circuits.
The PDU77AL also supports up to 8 alarm outputs, implemented by relay dry contacts, each with NO
and NC positions. Four alarm outputs are allocated to SHELF 1. SHELF 2 and SHELF 3 have 2 alarm
outputs each.
 Exporting severity alarms. Three separate groups of severity alarms (a group of four (Critical, Major,
Minor, and buzzer) for each platform) are provided via dry contacts for the customer's central alarm
monitoring system.
The following figure shows the front panel of the PDUxxAL, and the table lists the functions of the front panel
components corresponding to the figure callouts.

NOTE: The description in the table below refers to left side (source A) components of the
PDU77AL. The right side (source B) is a mirror image of the left side and the description is
therefore identical.

Figure 3-7: PDU77AL main board

Table 3-7: PDU77AL main board component functions

Marking Designation Function

1, 2, 3, DC output power connectors Three 5W5 connectors for connecting DC power to the
Apollo platforms (loads) with a power consumption of up
to 2400 W.
4, 5, 6, 7 DC output power terminal blocks. Four three pin terminal blocks for connecting DC power
to the Apollo platforms (loads) with a power
consumption of up to 1200 W. .

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Marking Designation Function

Circuit breakers sockets (type A) Three circuit breaker sockets for inserting (typical 60 A)
A1 to A3
CBs to protect the loads connected to the corresponding
output connectors.
C1 to C4 Circuit breakers sockets (type B) Four circuit breaker sockets for inserting (typical 30 A)
CBs to protect the loads connected to the corresponding
output terminal blocks.
A1 to A5 DC input power terminals For connecting the DC input power to the PDU77AL.
A1 to A5 LED indicators Five Green LEDs. When a LED lights it indicates the
presence of DC input power in the corresponding input
power terminals.

The following figure shows the PDUxxAL Alarms board, and the table lists the functions of the components
corresponding to the figure.
Figure 3-8: PDUxxAL alarm board

Table 3-8: PDUxxAL alarms board component functions

Designation Function
SHELF 1, SHELF 2, SHELF 3 Three 36-pin SCSI connectors, designated SHELF 1, SHELF 2, and SHELF
3 used to connect alarm cables to the Apollo platforms installed in the
rack. These cables transmit alarms from the Apollo platform to the
PDUxxAL unit.
ALARM IN/OUT 68-pin SCSI connector, used to connect an alarm cable to the customer
alarm monitoring system. This alarm cable transmits the alarms
received from the Apollo platforms by the SHELF 1, SHELF 2 and SHELF
3 connectors, including external alarm inputs, external alarm outputs,
and Apollo severity alarms.
TEST Pushbutton for activating the buzzer and turning on the indicators for
test purposes.
ON (power) Green indicator, lights when at least one DC power source is connected
to the PDUxxAL.
CRITICAL Red indicator, lights when the severity of an unacknowledged alarm in
the platforms connected to the PDUxxAL is Critical.

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Designation Function
MAJOR Orange indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Major.
MINOR Yellow indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Minor.

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3.5.2 RAP units

RAP units provide DC power and alarm functionality for the operation of telecommunication platforms. xRAP-
100 unit suitable for the OPT99xx platforms is offered.
The RAP units can feed up to four OPT99xx platforms and has similar alarm severity and alarm I/O support.
The xRAP-100 can supply a maximum of 5.2 kW of DC power. The xRAP-100 output power for feeding the
platforms is provided through three 3-pin and one 5-pin D-type connectors.
For a detailed description of the RAP see xRAP-100.

3.5.2.1 xRAP-100
The xRAP-100 is a power distribution and alarm panel for product line platforms installed in racks.
The xRAP-100 performs the following main functions:
 Power distribution for up to four platforms: The nominal DC power voltage is -48 VDC or -60 VDC. The
xRAP-100 supports connection to two separate DC power sources, where one is the main power input
(A) and the second is an optional protective backup power input (B). This enables power source
redundancy to platforms that support this feature. The CB rating installed in the xRAP-100 for feeding
a single platform is max. 35 A. The total power that can be provided by the xRAP-100 is max. 5.2 kW.
Figure 3-9: xRAP-100 power supply flow

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Each power source can be connected to the xRAP-100 with a dual input line; we will designate this
option as dual input power cable configuration (for feeding platforms like the 9904X). However, in the
default configuration, the xRAP-100 is supplied with bridge components, connecting the negative
terminals of the two power input lines. This enables users to connect the unit with an up to 50 mm 2
single input power cable. When feeding with dual input power cable configuration is preferred, the
bridge components must be removed.
Power is connected through four independent circuit breakers to three 3-pin, and one 5-pin output
connectors for feeding the platforms. The total power that can be provided by the unit is 5.2 kW
maximum. The power is equally distributed via each input power line; 2600 W to two 3-pin connectors
(up to 1300 W per platform), and 2600 W to the third 3-pin and to the 5-pin connectors. The 5-pin
output power connector can feed a high-power platform (for example, XDM-1000 requiring 2200 W).
In such a case, the third 3-pin connector is able to provide the rest of the power (in this example, 2600
- 2200 = 400 W). It is recommended not to use the third 3-pin connector when a high-power platform
is connected.

NOTE: The xRAP-100 can provide power to four 9904X platforms. In this case, three of them
are connected to the 3-pin, and one to the 5-pin D-type connectors.

Note that with the dual input cable configuration, the power cables from the user's power supply
sources to the xRAP-100 do not have to be more than 25 mm2 thick, and the circuit breakers do not
have to be more than 32A, except for the circuit breaker connected to the 5-pin connector that can be
up to 65A, because the maximum power consumption per cable is never more than 2600 W. The xRAP-
100 reflects the response to the need of customers who are not able to support 50 mm2 feeding power
cables when connecting four platforms.

NOTE: Users who prefer to work with a single power cable from their main power supply (and
optionally, a single power cable from the protective power supply) can still work with a single
cable if they:
 Work with a single 25 mm2 power cable to support two platforms only, with a maximum of
2600 W for both platforms, where each platform is limited to a maximum of 1300 W per
platform.
 Work with a single 25 mm2 power cable to support four platforms, where each platform is
limited to a maximum of 650 W per platform. This configuration option requires the use of
the metal bridge component that is supplied for this purpose.
 Work with a single 50 mm2 power cable to support four platforms with a maximum of
1300 W for each platform. This configuration option requires the use of the metal bridge
component that is supplied for this purpose.

The nominal DC power voltage is -48 VDC, ranging to -72 VDC. The internal circuits of the xRAP-100 are
powered whenever at least one power source is connected. The presence of DC power within the xRAP-
100 is indicated by a POWER ON indicator.

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Each DC power circuit of each platform is protected by a circuit breaker that also serves as a power
on/off switch for the corresponding circuit. The required circuit breakers are included in the installation
parts kit supplied with the platforms, and therefore their current rating is in accordance with the order
requirements. To prevent accidentally changing a circuit breaker state, the circuit breakers can be
reached only after removing the xRAP-100 front cover. The circuit breaker state (ON/OFF) can be seen
through openings in the cover.

NOTE: For connecting a 9904X platform to the 5-pin connector, use a 5-pin D-type male to 2-
pin D-type female cable.

 Bay alarm indications: The xRAP-100 includes three alarm indicators, one for each alarm severity.
When alarms of different severities are received simultaneously, the different alarm indications light
simultaneously.
A buzzer is activated whenever a Major alarm in a 9600 series platform is connected to the xRAP-100.
 Connection of alarms from up to four supported platforms, each with maximum four alarm inputs and
two alarm outputs.
The following figure shows the front panel of the xRAP-100, and the table lists the functions of the front panel
components corresponding to the figure callout numbers.
Figure 3-10: xRAP-100 front panel

Table 3-9: xRAP-100 front panel component functions

No. Designation Function

1 SOURCE A Four circuit breakers (designated SHELF 1, SHELF 2, SHELF 3, and SHELF 4 –
one per platform installed in the rack). These circuit breakers are used as
ON/OFF power switches and overcurrent protection for the DC power source
A.
-- Buzzer (concealed Operates when at least one unacknowledged Major or Critical alarm is
under cover) present in the platforms connected to the xRAP-100.
2 TEST Pushbutton, pressing it activates the buzzer and turns the indicators on for
test purposes.
3 POWER ON Green indicator, lights whenever at least one DC power source is connected
to the xRAP-100.
4 CRITICAL Red indicator, lights when the severity of an alarm in the platform connected
to the xRAP-100 is Critical.

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No. Designation Function

5 MAJOR Orange indicator, lights when the severity of an alarm in the platform
connected to the xRAP-100 is Major.
6 MINOR Yellow indicator, lights when the severity of an alarm in the platform
connected to the xRAP-100 is Minor.
7 SOURCE B Same as Item 1 for DC source B.

The xRAP-100 connectors are located on its circuit board, as shown in the following figure. The table lists the
connector functions. The index numbers in the table correspond to those in the figure.
Figure 3-11: xRAP-100 connectors

Table 3-10: xRAP-100 connectors

No. Designation Function

1, 2, 3, 4 Shelf alarms Four 36-pin SCSI connectors designated SHELF 1, SHELF 2, SHELF 3, and
SHELF 4, for connecting alarm input and output lines to the platforms and
other equipment installed in the rack
5 ALARM IN/OUT 68-pin SCSI connector, for connecting alarm input and output lines to the
customer alarm monitoring facility
6, 7, 8 Platforms DC Three 3-pin D-type connectors designated Shelf 1, Shelf 2, and Shelf 3 for
input power connecting DC power to regular power platforms
9 Shelf DC input, 5-pin D-type connector designated Shelf 4 for connecting a high or regular
high power power platform

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3.5.2.2 RAP-E
The RAP-E is a power distribution and alarm panel installed in the rack for platforms that consume 2000 W
or more.
The RAP-E performs the following main functions:
 Redundant power distribution for one or two platforms. The RAP-E can support either one or two
platforms. Each platform works with two power sources, where one is the main source (A) and the
second is an optional protective backup source (B).
In the default configuration, the RAP-E supplies independent streams of power to two separate
platforms. Input power for one platform is kept completely separate from the input power for the
second. Separate input power cables from the power sources feed into independent circuit breakers
on the RAP-E unit. (There are a total of eight circuit breakers on the RAP-E, supporting redundant power
supplies for up to two platforms.) An example of the power supply flow for two 9904Xplatforms is
illustrated in the following figure.
Figure 3-12: Example of RAP-E connections to two OPT9904X

The RAP-E has eight 5-pin DC output connectors for supplying redundant power to the supported
platforms. The maximum power supplied to each platform is up to 2000 W in accordance with the
platform type.

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Note that with the default configuration, the power cables from the user's power supply sources to the
RAP-E do not have to be more than 25 mm2 thick, and the circuit breakers do not have to be more than
65A, because the maximum power consumption per cable is never more than 2000 W.
 Redundant power distribution for one platform. The RAP-E can support power supply to one platform.
In this case the platform works with two power sources, where one is the main source (A) and the
second is an optional protective backup source (B). Separate input power cables from the power
sources feed into independent circuit breakers on the RAP-E unit. (There are a total of four circuit
breakers installed in this case). The power supply flow for a single platform is illustrated in the following
figure.
Figure 3-13: RAP-E redundancy connections to a single OPT9904X

NOTE: The following connection options are possible:

 Optimal power connection: Works with four 25 mm2 power cables to support two
OPT9904X platforms, with maximum power of 2000 W each. Or, works with two 25 mm2
power cables to support one OPT99904X platform, with a maximum of 2000 W.
 Single cable connection: Works with a single 25 mm2 power cable to support a single
OPT9904X platform only, with maximum 2000 W for that platform. This requires the use of
a metal bridge, two circuit breakers, and two power cables connected from the RAP-E to
the platform.

The nominal DC power voltage is -48 VDC ranging to -72 VDC. The internal circuits of the RAP-E are
powered whenever at least one power source is connected. The presence of DC power within the RAP-E
is indicated by a POWER ON indicator.

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Each DC power circuit of each platform is protected by two circuit breakers that also serve as a power
on/off switch for the corresponding circuit. The required circuit breakers are included in the installation
parts kit supplied with the platforms, and therefore their current rating is in accordance with the order
requirements.
The circuit breakers are installed during the RAP-E installation. To prevent accidental changing of a
circuit breaker’s state, the circuit breakers can be reached easily after opening the front cover of the
RAP-E. The circuit breaker state (ON or OFF) can be seen through openings in the RAP-E cover.
 Bay alarm indications. The RAP-E includes three alarm indicators, one for each alarm severity. When
alarms of different severities are received simultaneously, the corresponding alarm indications light
simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the RAP-E. The buzzer
can be shut off by pressing an ACO button on the corresponding platform. This action doesn't clear the
alarm.
 Connecting external alarms from two platforms, each platform supporting up to four alarm inputs and
four alarm outputs (via dry contacts) to the customer's central alarm monitoring system. Customers
who wish to define external alarms should refer to the explanation of the dry contacts electrical
maximum rating requirements for external alarms in the System Specification.
Note that the RAP-E supports up to eight input and output external alarms. These alarms are allocated
four to each platform.
 Exporting severity alarms. Two separate groups of severity alarms (a group of four (Critical, Major,
Minor, and buzzer) for each platform) are provided via dry contacts for the customer's central alarm
monitoring system.
The following figure shows the front panel of the RAP-E, and the table lists the functions of the front panel
components corresponding to the figure callout numbers.
Figure 3-14: RAP-E front panel

Table 3-11: RAP-E front panel component functions

No. Designation Function

1 SOURCE A Opening for the four circuit breakers (two per Apollo platform
installed in the rack). These circuit breakers are used as ON/OFF
power switches and overcurrent protection for the DC power source
A.
2 TEST Pushbutton for activating the buzzer and turning on the indicators
for test purposes.

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No. Designation Function

3 POWER ON Green indicator, lights when at least one DC power source is
connected to the RAP-E.
4 CRITICAL Red indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the RAP-E is Critical.
5 MAJOR Orange indicator, lights when the severity of an unacknowledged
alarm in the platforms connected to the RAP-E is Major.
6 MINOR Yellow indicator, lights when the severity of an unacknowledged
alarm in the platforms connected to the RAP-E is Minor.
7 Buzzer (concealed under Operates when at least one unacknowledged Major or Critical alarm
cover) is present in the platforms connected to the RAP-E.
8 SOURCE B Same as Item 1 for DC source B.

The RAP-E connectors are located on the circuit board, as shown in the following figure. The table lists the
connector functions. The index numbers in the table correspond to those in the figures.
Figure 3-15: RAP-E connectors

Table 3-12: RAP-E connector functions

No. Designation Function

1, 2, 3, 4 Output 1, Output 2, Output Four 5-pin D-type connectors, designated Output 1, Output 2,
3, and Output 4 Output 3, and Output 4, used to connect DC power to the
DC output power Apollo platforms.
5 ALARM IN/OUT 68-pin SCSI connector, used to connect an alarm cable to the
customer alarm monitoring system. This alarm cable transmits
the alarms received from the Apollo platforms by the SHELF 1
and SHELF 2 connectors, including external alarm inputs,
external alarm outputs, and Apollo severity alarms.
6, 7 SHELF 1 and SHELF 2 Two 36-pin SCSI connectors, designated SHELF 1 and SHELF 2,
used to connect alarm cables to the Apollo platforms installed
in the rack. These cables transmit alarms from the Apollo
platform to the RAP-E unit.

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3.5.3 AC/DC-DPS850-48-3 power system

The AC/DC-DPS850-48-3 power system is a high efficient and extreme compact system that provides an
optimal solution for space-critical, low power telecommunication applications, requiring flexible DC power
supplies.
The main components of the power system are three rectifier units, each capable of supplying up to 850 W
at a nominal voltage of 48 VDC.
Each power system includes three DPR-850B-48 rectifier units, an CSU-502 controller unit, two battery circuit
breakers, and six load circuit breakers, all enclosed in an 437.4 x 270 x 43.4 mm (W x D x H) miniature
platform. All connections to the system are made from the rear of the unit.
The rectifiers are connected in parallel in a redundant (n+1) load-sharing mode. The current-sharing mode
enables each rectifier to supply an equal load current, thus increasing system reliability. In case a failure
occurs in one of the units, the current drawn from the other rectifiers is increased to supply the required load
current. The DPR-850B-48 is designed for online replacement (hot-swappable) to support
non-traffic-affecting operation of telecommunication equipment.
In addition, to support high availability, the system has an option to connect backup batteries. In this case,
while the system is operating normally it also charges the batteries in addition to supplying power to the
load. If the AC source fails, the batteries, which are connected on the rectifier output bus, supply the load
current.
The state-of-the-art power supply is designed to match constant-power characteristics of modern telecom
loads, and thus reduces the number of rectifiers required in battery backed-up systems. The AC/DC-DPS850-
48-3 features a modular architecture for easy system maintenance and repair.
Figure 3-16: AC/DC-DPS850-48-3 power system, general view

The AC/DC-DPS850-48-3 system has connectors for connecting the load, batteries, AC source, and the system
alarms, at the rear of the unit. It also includes circuit breakers that protect the power supply against load
overcurrent at the battery and rectifier outputs.
The CSU-502 module provides control and monitoring functions. It is supplied preconfigured, ready for
immediate use. It supports system voltage, load current, status, and alarms that can be changed and
displayed on the LCD display.
The AC/DC-DPS850-48-3 platform is preconfigured for fast installation and setup. All system settings are fully
software-configured and stored in transferable configuration files for repeated one-step system setup.
The AC/DC-DPS850-48-3 platform is supplied with two kits of brackets for installation in 19" or ETSI racks.

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The following main features are supported by the AC/DC-DPS850-48-3 power system:
 19"/ETSI power platform for 48 VDC @ 2250 W (max.) in non-redundant application
 Single phase 220 VAC input source
 Three DPR-850B-48 rectifier units
 Light weight plug-in modules for simple installation and maintenance
 Hot swappable rectifier and control modules
 Front access to the circuit breakers and control module for simplified operation and maintenance

3.5.3.1 AC/DC-DPS850-48-3 front view

The AC/DC-DPS850-48-3 front view is shown in the following figure.
Figure 3-17: AC/DC-DPS850-48-3 front view

The following table describes the AC/DC-DPS850-48-3 front view components.

Table 3-13: AC/DC-DPS850-48-3 front component functions

Designation Component Function

LD1 to LD6 Load DC voltage circuit Act as ON/OFF switches for connecting loads LD1 to LD6 to
breakers. Ratings: the system DC voltage bus. Protect the system from load
LD1, LD2 = 12 A overcurrent.
LD3, LD4 = 20 A
LD5, LD6 = 30 A
BAT1, BAT2 Battery circuit breakers, 50 Act as ON/OFF switches for connecting two battery systems
A each to the DC voltage bus. Protect the system from battery
overload.
Controller unit Provides control, provisioning, configuration, and display for
CSU-502
the system.
SNMP Remote control connector, Provides SNMP communication with the CSU 502 for
interface RJ-45 (optional per order) controlling the system from remote (via a modem).
DPR-850B-48 Rectifier unit 850 W
Provides AC to DC power conversion for the system. Up to
three units can be installed in a platform. The system max.
power is 2250 W.

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3.5.3.2 AC/DC-DPS850-48-3 rear view

The AC/DC-DPS850-48-3 general rear view is shown in the following figure.
Figure 3-18: AC/DC-DPS850-48-3 general rear view

To enable understanding enlarged views of sections on the rear panel are provided in the following figures.
The AC/DC-DPS850-48-3 detailed battery and load connections are shown in the following figure.

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The AC/DC-DPS850-48-3 AC source and alarm connections are shown in the following figure.

The following table describers the AC/DC-DPS850-48-3 rear panel component functions (connections).

Table 3-14: AC/DC-DPS850-48-3 rear panel component functions

Designation Component Function

TA RJ-45 connector Connects the Ambient temperature sensor to the system. The
sensor with an appropriate cable is supplied, by default, with the
system. If not connected, Ambient Temperature will not affect the
power supply control system.
TB RJ-45 connector Connects the BAT1 temperature sensor to the system. The sensor
with an appropriate cable is supplied, by default, with the system.
It must be connected, in case backup batteries are used.
LOAD1 to Screw terminal Each terminal provides load connection to the system DC output
LOAD6 socket, 2-positions (6 bus. The recommended cable cross-section for connecting the
places) loads are:
 LOAD1 and LOAD2, AWG 14 (2.5 mm2)
 LOAD3 and LOAD4, AWG 12 (4 mm2)
 LOAD5 and LOAD6, AWG 10 (10 mm2).
BAT 2 and Screw terminal Connects the corresponding BAT 2 and BAT 1 battery packs to the
BAT 1 socket, 2-positions (2 system DC output bus. The recommended cable cross-section for
places) connecting the each battery pack is AWG 6 (16 mm2).
ALARM D-type, 26-pin, Connects the Systems alarm output signals. The signals are
SIGNAL female connector delivered by six sets of relay dry contacts.
PE, L, N, Terminal socket, Connects the AC source input voltage to the system:
3-positions  PE - Ground
 L - Line
 N - Neutral
The connections must be made with 3 x AWG 14 (2.5 mm2) cables.

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3.6 Installing equipment racks

The following sections provide detailed instructions for installing the equipment racks in various settings.

3.6.1 Marking the rack floor

You must mark out the rack floor plan before installing the rack.

1. Find the prescribed location of each equipment rack.

2. If you have not yet unpacked the rack and the associated mounting kits, do it now (see Unpacking and
Performing Visual Inspection).

To mark out the rack floor plan:

1. For each rack, mark out the floor at the rack location(s) according to the floor plan template
corresponding to the type of rack being installed:
 ETSI – use the template shown in Mounting diagrams for ETSI racks (diagram a).
 23 in. – use the template shown in Mounting diagrams for 19 in. and 23 in. racks (diagram a).
 19 in. – use the template shown in Mounting diagrams for 19 in. and 23 in. racks (diagram b).
The marked locations are a helpful guide for positioning the racks.

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2. If the installation is located at a site with a raised floor, mark out all cable entry slots as well.
3. For concrete or wooden floors, mark out all the points designated for equipment bolting.
Figure 3-19: Mounting diagrams for ETSI racks

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Figure 3-20: Mounting diagrams for 19 in. and 23 in. racks

3.6.2 Installing racks on concrete floors

See the relevant figures when performing this procedure.

To mount the rack on a concrete floor:

1. Plan where to drill holes by referring to the appropriate template figure. Choose the relevant template
sketch from the diagrams included in Mounting diagrams for ETSI racks (diagram a) and Mounting
diagrams for 19 in. and 23 in. racks (diagram a or b).
2. Drill the mounting holes using a 5 mm (0.2 in.) drill bit.
3. Insert expansion shields into the holes.
4. Position the rack over the mounting holes.
Secure the rack to the floor with the bolts supplied in the mounting kit (see diagram b of Mounting diagrams
for ETSI racks or diagram c of Mounting diagrams for 19 in. and 23 in. racks).

NOTE: ETSI racks have leveling points that can be adjusted after installation to compensate for
an uneven floor.

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3.6.3 Installing racks on wooden floors

See the relevant figures when performing this procedure.

To mount the rack on a wooden floor:

1. Plan where to drill holes by referring to the appropriate template figure. Choose the relevant template
sketch from the diagrams included in Mounting diagrams for ETSI racks (diagram a) and Mounting
diagrams for 19 in. and 23 in. racks (diagram a or b).
2. Drill the mounting holes using a 5 mm (0.2 in.) drill bit.
3. Position the rack over the mounting holes.
Secure the rack to the floor using appropriate wood screws (refer to diagram d of Mounting diagrams for
ETSI racks).

3.6.4 Installing racks on raised floors

See the relevant figures when performing this procedure.

To mount the rack on a raised floor:

1. Plan where to drill holes by referring to the appropriate template figure. Choose the relevant template
sketch from the diagrams included in Mounting diagrams for ETSI racks (diagram a) and Mounting
diagrams for 19 in. and 23 in. racks (diagram a or b).
2. Drill the mounting holes using a 5 mm (0.2 in.) drill bit.
3. Position the rack over the mounting holes.
Secure the rack to the floor (see diagram c of Mounting diagrams for ETSI racks).

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3.6.5 Installing extendable rails

In high-density installations it is necessary to install the xRAP above the rack, using the extendable installation
rails.
In this case, attach the extendable installation rails to the top of the rack before starting the equipment
installation.

3.6.6 Grounding the rack

Immediately after installing the rack, ground the rack as described here. The optical rack grounding points
are illustrated in the following figure.
Figure 3-21: Optical rack grounding bar and rack frame grounding post

Use a grounding cable that meets the grounding requirements listed in Rack Grounding Requirements and
prepared appropriately, based on the instructions in Grounding Cables. The relevant accessory washers (both
flat and serrated), nuts, and bolts are delivered attached to the corresponding grounding points.

To ground the rack:

1. The rack is delivered with one grounding connection already in place. This is a metal panel that connects
the rack grounding stud to the first grounding point on the far left side of the rack grounding bar. Verify
that this panel is in place and tightened. The nut over the lug on the rack grounding stud, and the bolt
over the grounding point in the rack grounding bar must both be tightened with a torque of 450 N cm
to 550 N cm.
2. Use the grounding cable to connect the first pair of grounding points on the left side of the rack
grounding bar to the site grounding bar. To secure the grounding cable lug to the grounding bar, hold
the cable lug against the panel and place the flat washer above the cable lug, followed by the serrated
lock washer. Screw in the bolt to hold everything in place. Tighten the bolt with a torque of 450 N cm
to 550 N cm.

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The grounding mechanism is illustrated in the following figure. The metal panel and the end of the grounding
cable are both highlighted.
Figure 3-22: Optical Rack grounding posts with cable

WARNINGS:
 To prevent possible damage to Apollo equipment, all racks and equipment must be
completely grounded before connecting any external devices powered from any DC or AC
source (100 V to 230 V) to the platform. All grounding procedures described in Grounding
the Platform must be completed before, for example, connecting an external PC to
configure and initialize the NE management system.
 The thickness of the protecting grounding cable must be at least the same thickness as the
corresponding power cable. This means:
 The thickness of the rack grounding cable must at least match the thickness of the RAP
power cable.
 The thickness of the platform grounding cable must at least match the thickness of the
power cable from the RAP to the platform.
 For more information, see Grounding Cables.

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3.7 Installing equipment

The following sections describe how to install the OPT9904X and auxiliary equipment.
The procedures for replacing and upgrading equipment are similar to those for installing the equipment.
When relevant, notes regarding live replacement or upgrade are inserted in these procedures.
Use the information in these sections in conjunction with specific site installation plans regarding a particular
customer network. If you are interested in obtaining design or installation assistance from our Networks
Solutions Division’s Customer Support team, or wish to prepare a network installation plan, contact your
sales representative.
The OPT9904X platform, cards, modules, and ancillary equipment are described in the Apollo Reference
Manual.

3.7.1 Preliminary preparations

The installation procedures provided in this section assume that:
 The sites at which the installation procedures are carried out comply with the requirements listed in
Site Preparation.
 The preliminary preparations specified in Installing OPT9904X: Before You Start Safety Guidelines have
been completed.
Before you start, determine what equipment is to be installed in the rack by referring to the site installation
plan, and note the exact position of each unit (to avoid errors, it is recommended to mark the prescribed
positions on the rack rails using a soft pencil).

3.7.2 Installation sequence

Each component of the OPT9904X system is supplied separately and must be installed in the correct
sequence, according to the site plan.
A high-density installation might include the equipment illustrated in the following figure, as follows:
 xRAP-100 rack alarm panel
 Fiber spoolers
 Fiber/cable guides

CAUTION: During the installation of equipment in the rack, make sure all the optical connectors
are closed by protective caps. Do not remove the cap until an optical fiber is connected to the
corresponding connector.

Several installation options are illustrated in Platform Installation Options.

Depending on the specific equipment being installed, the installation of a OPT9904X system might comprise
the following stages, in this order of execution.

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Table 3-15: Outline of OPT9904X installation sequence

Step Procedure Section

1. Install a rack (if required). Installing equipment racks
2. Unpack and perform a visual inspection. Unpacking and performing
visual inspection
3. Install ancillary equipment in the rack, including: Installing ancillary units in
 xRAP-100/RAP-E/PDU racks
 Fiber spooler
 Fiber/cable guides

NOTE: OPT9904X platform is

supplied with 2 PFM04X, 2
RCP04X, FCU04X with air filter,
and TAMIM04X cards preinstalled
by default.

4.  Install the I/O modules in the OPT9904X platform. Installing OPT9904X I/O
modules
5. Install blank covers where I/O modules and cards are not used. —
6. Route and connect all cables and fibers for ETSI optical racks, Installing and connecting
including: fibers and cables
 Power and alarm cables
 Optical fibers to modules transceivers
 Electrical interface cables to electrical modules
 Data cables to modules
 Timing cables
 Management cables

3.7.3 Installation options in ETSI optical rack

You can install OPT9904X platforms in ETSI optical racks in one of the following ways:
 Installing three OPT9904X platforms - typically suitable for OPT9904X platforms with an average 300
fibers each
 Installing four OPT9904X platforms - suitable for OPT9904X platforms with relatively low (up to 160)
fiber count each
 Installing four OPT9904X platforms - suitable for OPT9904X platforms with relatively high (up to 400)
fiber count each
The following sections describe these installation options and the typical accessories required for each.

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3.7.4 Outline of installation procedure

The main steps involved in the installation of an OPT9904X platform are listed below. Consult your site
installation plans for specific details.
1. Prepare the site installation as described in Site Preparation and check physical location, environmental
compliance, and availability of power sources.
2. Prepare power, alarm, and management cables at the installation site.
3. Prepare transmission cables at the installation site.
4. Route the required power, alarm, management, and transmission cables to the intended OPT9904X
equipment location.
5. If required, install the equipment racks.
6. Mark the location of each OPT9904X platform and relevant accessories (fiber spooler, fiber/cable guide)
on each rack, according to the site installation plan.
7. When applicable, install the STMS management station (see the STMS User Manual).
8. Install the power distribution and alarm panels – xRAP-100 and other equipment needed in each rack.
9. Install the OPT9904X platform in the appropriate rack.
10. For each OPT9904X platform using optical modules, install a spooler above the platform and route the
optical fibers to the spooler.
11. Install the RCP card.
12. Install the prescribed I/O cards and modules (electrical interface cards and MSM modules).
13. Install blank panels on slots not used.
14. Depending on the modules in your OPT9904X platform:
 Route the optical fibers to the relevant module connectors.
 Route the Ethernet electrical cables to the corresponding electrical interface card.
15. Connect management cables between the equipment installed in the rack and the management
station.
16. Connect power and alarm monitoring cables from the RAP panels to each OPT9904X installed in the
rack, as described in Connecting Power Cables and Connecting Alarm Cables.

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3.8 Installing ancillary units in racks

Various accessories are offered for efficient installation of equipment in racks. Contact Customer Support
team or your local sales representative for custom modifications to standard items.
This section describes how to install ancillary units. The specific units you need depend on your site
installation plan and may include one or more of the following:
 RAP power distribution frame, usually located at the top of the rack:
 xRAP-100 – see Installing the xRAP-100, for connection of up to four OPT9904X platforms in the
same rack
OR
 RAP-E – see Installing the RAP-E , for connection up to four OPT9904X platforms in the same rack
OR
 PDU power distribution unit, usually located at the top of the rack:
 PDU55AL – see Installing the PDUxxAL for connection of a OPT9904X platform and alarms.
 PDU77AL – see Installing the PDUxxAL for connection of a OPT9904X platform and several other
Apollo platforms like OPT9904X in the same rack, and their alarms.
Fiber/cable guides
 Fiber spooler located above the OPT9904X platform accessories, recommended for installations with a
large number of optical modules
 ODF units – see Installing the ODF
 OPP units – see Installing the OPP
In general, ancillary units are attached to the rack side rails by four M6 Philips screws. No preparation is
required before installation. The following sections provide mechanical installation instructions for units that
require additional procedures. Skip sections that are not relevant to your particular application.

CAUTION: If additional equipment units other than OPT9904X platforms are used in the rack,
a heat buffer must be installed between any such additional equipment and the OPT9904X
platform to minimize the transfer of heat from platform to platform.
Consult your local representative regarding the exact heat buffer required.

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3.8.1 Installing the xRAP-100

Before connecting DC power cables, see DC Power Cables.

For a description of the xRAP-100, see the Apollo Reference Manual.

To install the xRAP-100:

1. Prepare DC power cables.
2. Install the xRAP-100 in the prescribed location.
3. Ground the xRAP-100 to the rack grounding stud.
4. Connect input DC power cables to the xRAP-100.
5. Connect the DC power cables of the Apollo platforms to the xRAP-100.
6. Install circuit breakers.
7. Check power wiring.

3.8.1.1 Preparing DC input power cables

The DC input power cables connect between the two DC power sources and the xRAP-100 source A and
source B inputs. When working with the xRAP-100, four sets of cables are typically required, two for each
source.

NOTE: According to accepted industry standards for connecting DC power, the positive lead
(+48 V) should be connected with a red cable and the negative lead (-48 V) with a black cable.
However, according to the BS7671 (GB) and HD 308 S2:2001 (EU) standards, the positive lead
(+48 V) should be connected with a blue cable, and the negative lead (-48 V) with a gray cable.
In the following sections that describe DC power cable connections, use cables with appropriate
colors to comply with the standards in your area of residence.

Each input power cable consists of two stranded copper leads with a cross section of 25 (or 50) mm2, one red
and the other black. Each lead is terminated with a two-hole crimping lug from the installation parts kit
supplied with the equipment.
If appropriate leads have already been prepared at the prescribed rack location, make sure that the leads are
not connected to any live voltage source before attaching the lugs.

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To prepare a DC power cable:

1. Strip about 22 mm of the red lead jacket.
2. Insert all the lead strands into the lug sleeve.
3. Press at two or three different points on the lug sleeve using an appropriate crimping tool and die. The
recommended tools are Panduit CT-720 crimping tool with CD-720-2 die, Klauke K18 crimping tool with
D50 die, or equivalent.
4. Repeat Steps 1 to 3 for the black lead.
5. Repeat these steps for each DC power cable being used.

3.8.1.2 Installing the xRAP-100

The xRAP-100 is attached to the rack side rails in the top position of the rack.

To install the xRAP-100:

 Attach the xRAP-100 to the side rails and secure it with the four screws, washers, and nuts supplied in
the installation parts kit.

3.8.1.3 Grounding the xRAP-100

NOTE: The xRAP-100 is supplied, by default, with a grounding cable connected to the rear of
the unit. Use this cable to connect ground to the xRAP-100.

To ground the xRAP-100:

1. The xRAP-100 grounding studs are located on its rear cover. Use the following figure to identify these
studs.
Figure 3-23: Location of xRAP-100 grounding studs

If a grounding cable is already attached to the xRAP-100, skip Steps 2 and 3.

2. If necessary, prepare a grounding lead (with a two-hole lug) in accordance with the requirements
described in Grounding Requirements.
3. Connect the lug at one end of the grounding lead to the xRAP-100 grounding studs, using spring washers
and nuts.
4. Connect the two-hole lug at the other end of the grounding lead to the rack's grounding bar.

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3.8.1.4 Connecting DC input power cables

The xRAP-100 is supplied, by default, with bridge components assembled on its negative DC power terminals.
This is suitable for connecting the unit to the power source with a single set of cables to support feeding of
up to four platforms.

NOTE: If connection to the source with two separate DC power cable sets is preferred refer to
Connecting DC input power cables without bridges.

The single power cable is connected to the xRAP-100 through the bridge component. Two connection
variations one with a 25 mm2 and the second with 50 mm2 are illustrated in the following figure:
Figure 3-24: xRAP-100 power supply with bridge, two variations

NOTE: When necessary, the xRAP-100 is able to work with only a single - power cable from each
power source. This supplies enough power to support two 9904X platforms with 2000 W
maximum. In many cases, this configuration is sufficient.
However, it is recommended, if at all possible, to connect all input power cables from all power
sources to the xRAP-100 unit upon the initial system installation. Connecting all cables from the
beginning is an easy step that greatly simplifies any later system upgrades, since the power
cables are already in place and ready to supply power to a second pair of platforms, if the
network configuration is ever changed.

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Each input power cable consists of two stranded copper leads with a cross section of 25 (or 50) mm2, one red
and the other black. Each lead is terminated with a two-hole compression lug from the installation parts kit
supplied with the equipment.
If appropriate leads have already been prepared at the prescribed rack location, make sure that the leads are
not connected to any live voltage source before attaching the lugs.

To connect DC input power cables to the xRAP-100:

1. Before starting, identify the openings used to route power cables to the xRAP-100 by referring to the
following figure.
Figure 3-25: Identification of xRAP-100 cable routes

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2. Open the two captive screws fastening the xRAP-100 front cover and remove the cover.
Identify the various terminals located on the power source terminal board in accordance with the
following figure. This figure shows the terminals at the source A side (main); the same board is used at
the source B side (protection).
Figure 3-26: Connecting DC power cables (with bridge)

The preceding figure shows the electrical connections on the left side of the xRAP-100, the side that
connects to the user's main power supply for the platforms being powered. The right side of the xRAP-
100 contains a mirror image of the connections illustrated in the preceding figure. The right side
connects to the user's (optional) backup protective power supply for the platforms.

CAUTION: Before connecting the power leads, make sure to identify the terminal polarity on
the xRAP-100 power terminal board.

3. Unscrew the nuts that come already attached to the negative power terminals.
4. Bring the two leads of one DC source input power cable to the appropriate xRAP-100 opening.
5. Attach the lug of the red lead to the positive input power stud terminals for shelf 1, marked (+) on the
power terminal board. Note that in this configuration the xRAP-100 works with one set of positive
terminals, used with one power cable. No cable is attached to the second set of positive terminals.
6. Secure the lug using a flat washer, a spring washer, and a nut. Tighten the nut with a torque of 938 N
cm to 1062 N cm.
7. Attach the lug of the black lead to the negative stud terminals on the bridge unit. Note that in this
configuration the xRAP-100 works with a single set of negative terminals on the bridge unit, used with
one power cables.
8. Repeat Step 6 for the black lead lug.

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9. If an additional backup power source (source B) is used, repeat Steps 3 to 8 for source B.
Route the DC input power cables towards the cable retainers at the rear of the xRAP-100 (see Grounding the
xRAP-100), and attach them to the retainers with cable ties.

3.8.1.5 Connecting DC input power cables without bridges

The xRAP-100 is supplied, by default, with bridge units installed on its power input terminals suitable for
feeding the platforms with a single set of cables connected to each source (A and B). If feeding with two sets
of cables from each source is preferred (like for feeding 9904X platforms), you must first remove the bridge
units.
The following procedure describes the removal of these bridges.

To remove the bridge units from the xRAP-100 power terminals:

1. Identify the bridge units and power terminals according to the following figure.
Figure 3-27: Removing bridge units from the xRAP-100

2. Remove the four M6 nuts and four M6 washers fastening the bridge to the DC input power terminals.
Keep the nuts and washers (for connecting the DC cables).
3. Remove the bridge unit.
4. Repeat Steps 2 to and 3 for the second bridge unit.

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In the recommended redundant mode with all power cables connected, the xRAP-100 works with four sets
of input power cables.
Figure 3-28: xRAP-100 power supply flow

To connect DC input power cables to the xRAP-100:

1. Before starting, identify the openings used to route power cables to the xRAP-100 by referring to the
following figure.
Figure 3-29: Identification of xRAP-100 cable routes

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2. Open the two captive screws fastening the xRAP-100 front cover and remove the cover.
Identify the various terminals located on the power source terminal board in accordance with the
following figure. This figure shows the terminals at the source A side (main). The same board is used at
the source B side (protection).
Note that there are two complete sets of power terminals and circuit breakers on each side. Separate
input power cables from the user's input power supply feed through the two sets of input power
terminals into the four circuit breakers on the source A side, supplying independent power sources for
up to four platforms (up to 1300 W each). Each circuit breaker feeds into a separate power output
connector for the power cable that connects to the platform.
Similarly, separate input power cables from the user's input power supply feed through separate input
terminals into the four circuit breakers on the source B side, and from the circuit breakers feed into the
additional power output connectors that provide an optional protective backup power supply for up to
four platforms.
Figure 3-30: Connecting dc power cables

The preceding figure shows the electrical connections on the left side of the xRAP-100, the side that
connects to the user's main power supply for the platforms being powered. The right side of the xRAP-
100 contains a mirror image of the connections illustrated in the preceding figure. The right side
connects to the user's (optional) backup protective power supply.

CAUTION: Before connecting the power leads, make sure to identify the terminal polarity on
the xRAP-100 power terminal board.

3. Bring the two leads of one DC source input power cable to the appropriate xRAP-100 opening.

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4. Attach the lug of the red lead to the positive stud terminals marked (+) on the power terminal board
(set 1).
5. Secure the lug using a flat washer, a spring washer, and a nut. Tighten the nut with a torque of 938 N
cm to 1062 N cm.
6. Attach the lug of the black lead to the negative stud terminal marked (-) on the power terminal board
(set 1).
7. Repeat Step 5 for the black lead lug.
8. Repeat Step 4 to 7 for connecting power cables to the second pair of power terminals (set 2).
9. If an additional power source (Source B) is used, repeat Steps 3 to 8 for Source B.
Route the DC input power cables towards the cable retainers at the rear of the xRAP-100 (see Grounding the
xRAP-100), and attach them to the retainers with cable ties.

3.8.1.6 Connecting DC power cables to a platform

Various types of DC power cables connecting platforms to the xRAP-100 are available:
 3-pin D-type to 3-pin D-type cable for regular power platforms
 5-pin D-type to 5-pin D-type cable for high power platforms
 5-pin D-type to 3-pin D-type cable for regular power platforms
 3-pin D-type to 2-pin D-type cable for OPT96xx series platforms
 5-pin D-type to 2-pin D-type cable for OPT96xx series platforms (Shelf 4 position)

To connect the platform DC power cable:

1. Before starting, identify the platform power connectors on the xRAP-100 board in accordance with the
following figure.
Figure 3-31: xRAP-100 connectors

2. Connect the end of the DC power cable terminating with a 3-pin D-type male connector to connector
Shelf 1 (see the above figure).

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NOTE:
 The cables leading to connectors Shelf 1, Shelf 2, and Shelf 3 can only be connected with a
3-pin D-type connector (regular platforms). If a regular platform has to be connected to the
5-pin, D-type connector, use a cable with a 5-pin D-type connector on the xRAP-100 side.
 If a high-power platform has to be connected to the xRAP-100 it can be connected only to
the 5-pin D-type connector (Shelf 4), using a cable with a 5-pin D-type on the xRAP-100 side.

3. Fasten the screws of the D-type connector.

CAUTION: Do not exert excessive tightening torque to secure the connector, as this may
damage the board.

If you are connecting additional platforms to the xRAP-100, repeat the above steps for each of them.
Note that a maximum of 65 A is supplied from the power sources to each branch (feeding a pair of
platform). When a high-power platform is connected to the 5-pin D-type connector the adjacent 3-pin
connector (Shelf 3) should not be used.
4. If an additional power source is used, repeat the above steps to connect the platforms to source B.
Route the DC power cables towards the cable retainers at the rear of the xRAP-100 and attach them to the
retainers with cable ties (see Grounding the xRAP-100).
5. Route each platform power cable along the rack side rails down to the corresponding platform position
and securely attach the power cable to the rack inner wall using cable ties. Attach a tag to each power
connector in accordance with its function.

NOTE: Connect the cables to the platforms only after completing the installation of the
platforms and all other components.

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3.8.1.7 Installing the xRAP-100 circuit breakers

To install the xRAP-100 circuit breakers:
1. If the xRAP-100 front panel has not been removed, open the two captive screws fastening the xRAP-
100 front cover to its chassis and remove the cover (see the following figure).
Figure 3-32: Installing the xRAP-100 circuit breakers

Identify the circuit breaker corresponding to the power circuit A of shelf 1 (the circuit breaker is
included in the installation parts kit supplied with the platform); its rating is in accordance with the
ordered platform configuration.
2. Insert the circuit breaker into the circuit breaker sockets located on the xRAP-100 source A power
terminal board, as shown in the previous figure.
3. If additional platforms are powered from source A, repeat Steps 2 and 3 to insert the other circuit
breakers into the corresponding platform position of the power terminal board.
4. If an additional power source is used, repeat Steps 2, 3, and 4 for source B circuit breakers.

3.8.1.8 Checking the DC voltage polarity

To check the DC voltage polarity:
1. Connect the DC input power to the xRAP-100.
2. Set all xRAP-100 circuit breakers to ON.
3. Use a digital multimeter (DMM) to test the voltage between the positive and negative pins of each
power cable.

CAUTION: When checking the voltage, make sure not to short-circuit the multimeter leads.

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NOTE: The power cable terminates with a 3-pin (3W3), 2-pin (2W2), or 5-pin (5W5) connector
in accordance with the connected platform.

4. Make sure the voltage is within the allowed range (-40.8 VDC to -60 VDC) and that it has the correct
polarity.
5. Return all xRAP-100 circuit breakers to OFF.
6. Switch off the xRAP-100 input power sources.
7. Reinstall the xRAP-100 front cover and fasten it using the two captive screws.

3.8.1.9 Connecting alarm cables to the xRAP-100

Use figure xRAP-100 connectors to identify the xRAP-100 connector functions.

To connect the alarm cables to the xRAP-100:

1. Before starting, make sure you have all the necessary cables.

CAUTION: Do not exert excessive tightening torque to secure the connectors in the following
steps, as this may damage the module.

2. Connect the 68-pin SCSI connector of the facility alarm monitoring cable to the ALARM IN/OUT
connector, and then securely attach the cable to the rack inner wall using cable ties.
3. Connect the 36-pin SCSI connector of the alarm monitoring cable intended for the platform to the
corresponding connector (SHELF 1 to SHELF 4) on the xRAP-100.
Route the alarm cables towards the cable retainers at the rear of the xRAP-100 (see Grounding the xRAP-
100), and attach them to the retainers with cable ties.
4. Route the alarm cables along the side of the rack down to the corresponding platform position. Attach
a tag to each connector in accordance with its function.
5. If additional platforms are installed in the rack, repeat Steps 3 to 5 for the cables serving the platforms.
Make sure to attach identification tags to each cable end.

3.8.2 Installing the RAP-E

This section describes the procedure for connecting the RAP-E to the OPT9904X power cables.

IMPORTANT: It is recommended to use only the RAP-E for feeding power and connect alarms
to the Apollo platforms. The RAP-E was designed to address all power and alarm requirements
of this equipment.

Before connecting DC power cables, see DC Power Cables.

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The installation of a RAP-E unit includes the following steps:

1. Preparing DC power cables.
2. Installing the RAP-E (either at the top of the rack or on the extendable installation rails).
3. Grounding the RAP-E.
4. Connecting DC input power cables. In most configurations, four stranded (25 mm2) input power cables
are connected to each side of the RAP-E unit. This is described in Connecting DC Input Power Cables.
5. Attach protective covers to the terminals and bottom of the RAP-E unit. (Required for NEBS; optional
for all others.)
6. Connect the DC power cables from the platforms to the RAP-E.
7. Installing the RAP-E circuit breakers.
8. Checking the DC voltage polarity.
9. Connecting alarm cables to the RAP-E.
For a description of the RAP-E, refer to the Apollo Reference Manual.

3.8.3 Installing the AC/DC-DPS850-48-3

The AC/DC-DPS850-48-3 is supplied with two kits of brackets, for installation in 19" or ETSI racks. By default,
the AC/DC-DPS850-48-3 comes with the 19" brackets attached. You must remove the 19" brackets and attach
the ETSI set only if you are installing the unit in an ETSI rack.

To attach ETSI brackets to the AC/DC-DPS850-48-3:

1. Open the tree screws attaching the 19" bracket to the AC/DC-DPS850-48-3, on each side of the unit.
2. Remove the 19" brackets.
3. Identify the ETSI bracket kit.
4. Adjust the bracket on the side of the AC/DC-DPS850-48-3 at a distance of 18 mm from the first holes
near the front, as shown in the following figure.

5. Attach the bracket to the AC/DC-DPS850-48-3 side, using three screws from the installation kit.
6. Repeat Steps 4 and 5 above for the second bracket.

IMPORTANT: All connections to the AC/DC-DPS850-48-3 are made from the rear of the unit.
When installing it in an ETSI rack, there is no convenient access to the rear. Therefore, you must
complete all cable connections to the AC/DC-DPS850-48-3 before installing it in an ETSI rack.

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3.8.3.1 Terminating the AC cord

The AC connector for connecting to the AC/DC-DPS850-48-3 is a 3-pin, screw terminal block, supplied in the
kit that comes with the unit. You must connect the three wires of the AC power cable to this connector.

To connect the AC terminal connector to the power cord:

1. Identify the 3-pin, screw terminal block in the installation kit.
2. Connect the wires of the AC power cable to the terminal block according to their functions (PE, L, and
N).
You must connect the Mains power plug according to your local Mains network.

To connect the Mains power plug:

 Get a local Mains plug and connect the AC power cord open end wires to the plug.

3.8.3.2 Grounding the AC_DC-PSxR

The DC+ bar of the AC_DC-PSxR is directly grounded to the chassis inside the shelf and by the AC feeding
cable to the Mains ground.

3.8.3.3 Preparations for connecting cables to the AC/DC-DPS850-48-3

The platform is installed as a unit in the rack. In case the rack is only front-accessible, the cable connections
at the rear of the shelf must be made before the rack installation.

1. Make sure that the AC breaker in the AC distribution panel is switched off.
2. Interconnect the battery blocks/cells so that the total nominal battery string voltage is 48 V.

WARNINGS:
 Make sure that the main battery cables from the power system to the battery strings are
not connected on the battery side yet.
 In case there are additional breakers on the battery side, those breakers must be switched
off for the safe installation procedure.

3. Set all battery and load circuit breakers to OFF.

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3.8.3.4 Connecting cables to the AC/DC-DPS850-48-3

The rear side of the AC/DC-DPS850-48-3 includes battery and load terminals, AC power connector, Alarms
connector, and sensor sockets.

IMPORTANT: All connections to the AC/DC-DPS850-48-3 are made from the rear of the unit.
When installing it in an ETSI rack, there is no convenient access to the rear. Therefore, you must
complete all cable connections to the AC/DC-DPS850-48-3 before installing it in an ETSI rack.

To connect cables to the AC/DC-DPS850-48-3:

1. Identify the AC input connector according to the following figure.

2. Connect the AC terminal block connector on the AC power cable, to the AC input connector on the
AC/DC-DPS850-48-3.

NOTE: The recommended mains MCB in the AC distribution panel is 16A C or D type.

3. Identify the battery and load terminals according to the following figure.

4. Connect the load cables to the load terminals.

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WARNING: Pay attention to the + and – polarity, when connecting the load cables.

LOAD 1 to LOAD 6 terminals provide 48 VDC output for connecting up to six loads with up to 2550 W.
The load connections are designed to support different current ratings:
 Load 1 & 2: 12 A maximum per connection
with a recommended cable cross section of 2.5 mm2
 Load 3 & 4: 20 A maximum per connection
with a recommended cable cross section of 4 mm2
 Load 5 & 6: 30 A maximum per connection
with a recommended cable cross section of 4 mm2 to 6 mm2

NOTE: The maximum total power consumed from all load connections is up to 2550 W. If the
system operates in N + 1 load sharing mode, the maximum output power is up to 1700W. This
means that even when the system has three rectifiers installed, the maximum power is
calculated for two, while the third is a standby unit

5. Connect the battery cables to the battery terminals.

WARNING: Pay attention to the + and – polarity, when connecting the battery cables.

BAT1-, BAT1+ - (optional) terminals provide connection to a set of backup batteries. This output
is protected by dedicate 50A MCB.
BAT2-, BAT2+ - (optional) terminals provide connection to a set of backup batteries. This output
is protected by dedicate 50A MCB.

To connect temperature sensor cables:

1. Identify the temperature sensor sockets (RJ-45 sockets) according the figure in the previous procedure.
2. Connect the connector at the end of the Ambient temperature sensor to the corresponding socket.
3. Connect the connector at the end of the Battery temperature sensor to the corresponding socket.
TA - RJ-45 socket for connecting an optional temperature sensor to sense the Ambient temperature.
TB - RJ-45 socket for connecting an optional temperature sensor to the batteries.

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To connect the Alarms cable:

The Alarms cable is included in the AC/DC-DPS850-48-3 installation kit; it has a D-type, 26-pin, male
connector on one end and open at the other.
1. Identify the ALARM connector according to the figure in the first procedure.
2. Connect the D-type, 26-pin, male connector to the ALARM connector on the AC/DC-DPS850-48-3.
ALARM - D-type connector. provides alarms for AC Mains fault, controller fault, batteries CB trip, and
load CB trip.

3.8.3.5 Attaching an AC/DC-DPS850-48-3 in a rack

IMPORTANT: All connections to the AC/DC-DPS850-48-3 are made from the rear of the unit.
When installing it in an ETSI rack, there is no convenient access to the rear. Therefore, you must
complete all cable connections to the AC/DC-DPS850-48-3 before installing it in an ETSI rack.

1. If you are attaching the AC/DC-DPS850-48-3 in an ETSI rack, make sure that all cables connected to the
unit are free to move and be routed in the required path.
2. Pay special attention that cables will not be squeezed between the unit and the rack.

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To install an AC/DC-DPS850-48-3 in a rack:

 Attach the AC/DC-DPS850-48-3 to the side rails and secure it with the four screws, washers, and nuts
supplied in the installation parts kit.
A typical installation of the AC/DC-DPS850-48-3 in an ETSI optical rack is shown in the following figure.

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3.8.4 AC/DC power supply connection options

Several solutions are offered for connecting the AC_DC-PSxR power supply to the OPT9904X:
 Direct connection of the DC output from a single AC_DC-PSxR to the OPT9904X PFM04Xs.
 Direct connection of the DC outputs from two separate AC_DC-PSxR units to the OPT9904X PFMs. (Each
AC_DC-PSxR connects to one PFM04X).
 Connection of the DC voltage from one AC_DC-PSxR to the OPT9904X PFM04Xs via a RAP-BG.
 Connection of the DC voltage from two separate AC_DC-PSxR units to the OPT9904X PFM04Xs via a
RAP-BG. (Each AC_DC-PSxR connects to the RAP-BG source input).
These options are described in the following sections. The advantage of using a RAP-BG is that it provides a
mean for connecting the OPT9904X input /output alarms.
The figures show a typical connection for the RAP-BG, however other RAP types are supported in a similar
way.
To support redundancy, each solution includes two AC/DC power supplies, the OPT9904X is equipped with
two PFM04Xs, and the RAP-BG (where applicable) has two separate DC circuits.

3.8.4.1 Direct connection of AC_DC-PSxR to the OPT9904X

The following figure shows a schematic diagram of direct connection between a single AC_DC-PSxR unit and
the OPT9904X PFM04Xs.
Figure 3-33: Direct connection of a AC/DC-DPS850-48-3 to the OPT9904X

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The following figure depicts a schematic diagram of direct connection between two AC_DC-PSxR units and
the OPT9904X PFM04Xs.
Figure 3-34: Direct connection of two AC/DC-DPS850-48-3 to the OPT9904X

3.8.4.2 Connecting the AC_DC-PSxR to the OPT9904X via an xRAP-100

The following figure shows a schematic diagram of the connection between a single AC_DC-PSxR to the
OPT9904X via an xRAP-100.
Figure 3-35: Connection of a single AC/DC-DPS850-48-3 to the OPT9904X via xRAP-100

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The following figure shows a schematic diagram of the connection between the AC_DC-PSxR to the OPT9904X
via an xRAP-100.
Figure 3-36: Connecting two AC/DC-DPS850-48-3 to the OPT9904X via xRAP-100

3.8.5 Installing the FST

The FST must be installed 50 mm above the fiber guide. If additional equipment is installed above the FST
(like another OPT9904X platform), an additional 50 mm must be left free between the FST and such
equipment.

To install the FST in the rack:

1. Attach the FST to the rack rails and secure it using the four supplied screws, washers, and nuts.
2. Prepare the necessary fibers according to the site cabling diagram and the detailed cabling diagrams or
tables of each platform. When preparing the fibers, refer to the safety information in Installing
OPT9904X: Before You Start Safety Guidelines.
3. Label the cables in accordance with the cabling diagrams or tables.
4. Thread the optical fibers into the conduits running along the front supports of the ETSI A rack.
5. Push the button on the front panel of the FST to release the latch, and pull the FST towards you to open
it.

NOTE: The FST has two opening positions. The tray latches with a click at the halfway position.
Pull it again to open fully so you can thread the fibers.

6. Thread the fibers into the FST, as illustrated in the following figure.

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NOTE: All optical fibers should be arranged in groups inside the FST and fastened with Velcro
strips.

7. Run the fibers up to the level of the corresponding optical connector.

8. Return the FST to the rack until it latches in place with a click.

CAUTION: Make sure that all the optical connectors are closed at all times with the appropriate
protective caps or with the mating cable connector. Do not remove the protective cap until an
optical fiber is connected to the corresponding connector, and immediately install a protective
cap after a cable is disconnected.
The minimum bending radius of optical fibers is 35 mm. Sharp bending of fibers may degrade
the optical transmission characteristics.

3.8.6 Installing the ODF

The following sections describe the installation of the ODF. The installation of the ODF includes the following
main steps:
 Attaching brackets to the ODF
 Connecting optical fibers
 Installing the ODF in a rack

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3.8.6.1 Attaching the rack mount brackets to the ODF

Identify the prescribed ODF locations in the rack before performing the following procedures.
The ODF is supplied with two sets of rack mount brackets: one for 19 in. and ETSI racks, and the other for
23 in. 7 ft. racks. The 19 in./ETSI rack mount brackets can be used for both ETSI and 19 in. racks.

To attach the rack mount brackets to the ODF:

1. Refer to the following figure to identify the required set of rack mount brackets.
2. Attach each bracket with three screws to the corresponding ODF side panel, as shown in the figure.

3.8.6.2 Connecting optical fibers to the ODF

To connect optical fibers to the ODF:
1. Push the release button on the ODF front panel to the left to release the latch and pull it towards you.
The cover opens downwards.

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2. Hold the end of the swing-out tray and pull it out to gain access to the ODF components.
3. Open the two cover thumb nuts and remove the protective cover from the ODF splice support.
4. Insert the external fibers cable through the protective tube.
Figure 3-37: ODF fiber routes

5. Route the fiber ends through the cable guides to the splice support area.
6. Identify the adapter panel pigtail to be spliced to each user fiber.
7. Insert splicing sleeves over the pigtail, splice the user fiber to the pigtail, and slide the splicing sleeve
over the splice.
8. Place the splicing sleeve in one of the slots in the splice support.

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NOTE: When more than 12 fibers are connected to the ODF, first start filling the slots of the
lower splice support. After the slots are occupied, reinstall the top splice support and continue
filling the support slots.

9. After splicing all the fibers, reinstall the protective cover removed in Step 3.
10. Push the swing-out tray back into the unit.
11. Close the ODF front cover by pushing it up till it clicks to the unit.
12. Refer to Attaching rack mount brackets and secure the user fibers with cable ties to the fiber-fastening
bracket at the rear of the ODF.

CAUTION: To prevent damage to fibers, do not tighten the cable ties.

3.8.6.3 Installing ODF units in a rack

To install ODF units in a rack:
 Install each ODF in the prescribed rack position and fasten it to the rack side rails with four screws.

3.8.7 Installing the OPP

The OPP can be installed in the same rack as the OPT9904X or in other racks according to the site installation
requirements.

To mount the OPP in the rack:

1. Attach the OPP to the rack rails and secure it using the four supplied screws, washers, and nuts.
2. Prepare the necessary fibers according to the site cabling diagram and the detailed cabling diagrams or
tables of each platform. When preparing the fiber, follow the safety information appearing in Work and
Equipment Safety.
3. Label the fibers in accordance with the cabling diagrams or tables.
4. Thread the optical fibers into the conduits running along the front supports of the ETSI A rack or the
rack sidewalls of the ETSI B rack.
5. Push the button on the front panel of the OPP to release the latch, and pull the OPP towards you to
open it.

NOTE: The OPP has two opening positions. The tray latches with a click at the halfway position.
Pull it again to open it fully so that you can thread the fibers.

6. Thread the fibers into the OPP, as illustrated in Threading and connecting optical fibers in the OPP.

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NOTE: All optical fibers should be arranged in groups inside the OPP, and fastened with Velcro
strips.

7. Identify the duplex connector position on the duplex connector panel.

8. Connect each equipment fiber to the corresponding network fiber according to the site cabling diagram
and the detailed cabling diagrams or tables of each platform.
9. Run the fibers up to the level of the corresponding optical connector.
10. Return the OPP to the rack until it latches in place with a click.

CAUTION: Make sure that all the optical connectors are closed at all times with the appropriate
protective caps or with the mating cable connector. Do not remove the protective cap until an
optical fiber is connected to the corresponding connector and immediately install a protective
cap after a cable is disconnected.
The minimum bending radius of optical fibers is 1.4 in. (35 mm). Sharp bending of fibers may
degrade the optical transmission characteristics.

Figure 3-38: Threading and connecting optical fibers in the OPP

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3.8.8 Installing the PDUxxAL

This section describes the procedures for installing the PDUxxAL and connecting it to power cables and to
the OPT9904X.

IMPORTANT: It is recommeded to use only the PDUxxAL for feeding power and connect alarms
to OPT9904X platforms. The PDUxxAL was designed to address all power and alarm
requirements of this equipment.

Before connecting DC power cables, see DC power cables.

The installation of a PDUxxAL unit includes the following steps:
1. Preparing DC power cables.
2. Installing the PDUxxAL.
3. Grounding the PDUxxAL.
4. Connecting DC input power cables. In most configurations, five stranded (35 mm2) input power cables
are connected to each side of the PDUxxAL unit.
5. Connect the DC power cables from the platforms to the PDUxxAL.
6. Installing the PDUxxAL circuit breakers.
7. Checking the DC voltage polarity.
8. Connecting alarm cables to the PDUxxAL.
For a description of the PDUxxAL, refer to the Apollo Reference Manual.

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3.8.9 Installing the FMT-1U patch panel

The FMT-1U is a patch panel for fiber fan-out applications. The unit comes, by default, with ETSI brackets and
fiber supports attached, so that if installation in an ETSI rack is required you can go directly to Installing the
FMT-1U in an ETSI Rack.
The FMT-1U can accommodate up to four FMT4F fiber optic connection modules. For more details on the
FMT4F refer to the Apollo Reference Manual.
A general view of the FMT-1U is shown in the following figure.
Figure 3-39: FMT-1U general view

3.8.9.1 Installing the FMT-1U in an ETSI rack

The FMT-1U by default with ETSI brackets and fiber supports attached, so that you have only to install it in
the rack.

To install the FMT-1U unit in an ETSI rack:

 Install the FMT-1U patch panel in the prescribed rack position and fasten it to the rack side rails with
four screws and washers from the installation kit.

3.8.9.2 Attaching the 19" rack mount brackets to the FMT-1U

The FMT-1U patch panel is supplied with a kit for 19" rack installation. The kit includes 19" brackets, screws,
nuts, and washers.

NOTE: The FMT-1U comes by default with ETSI brackets installed.

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1. Identify the prescribed location of the patch panel in the rack before performing the following
procedures.
2. Make sure that all parts of the FMT-1U installation kit are available.

To attach 19" brackets to the FMT-1U:

1. Identify the 19" brackets and accessories according to the following figure.

2. Remove the six screws (three on each side), attaching the ETSI brackets to the unit and remove the
brackets.
3. Attach each 19" bracket, with three screws from the installation kit, to the corresponding patch panel
side, as shown in the following figure.

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3.8.9.3 Installing the FMT-1U in a 19" rack

The FMT-1U patch panel is supplied with two fiber supports that should be attached to the rack with the
same screws used to install the unit.

To install FMT-1U in a rack:

1. Attach the fiber support to each FMT-1U bracket. Use the same holes in the brackets that are used to
attach the unit to the rack.
2. Install each patch panel in the prescribed rack position and fasten it to the rack side rails with four
screws and washers from the installation kit. See the following figure.

3.8.9.4 Installing FMT4F modules in the FMT-1U

The FMT-1U can accommodate up to four FMT4F fiber connection modules.

To install a FMT4F module in the FMT-1U:

1. Identify the prescribed location of the FMT4F in the FMT-1U.
2. Insert the FMT4F in the FMT-1U; start from the most left side of the FMT-1U (see the following figure).

3. Fasten the FMT4F to the FMT-1U with its two captive screws.

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3.9 Installing accessories in 23" racks

23" racks are open frames that do not have built-in accessories, like fiber channels and cable conduits to
support routing of fibers and cables. Specially designed accessories are attached to the 23" rack to facilitate
cable routing. The principal accessories include:
 PVC conduit for fibers routing, one on each rack side
 Cable holder for routing various cables, up to six attached on each rack side

3.9.1 Attaching PVC conduits to the 23" rack

The PVC conduits are attached to both sides of the 23" rack to support routing of fibers between the
OPT9904X cards, modules, and the fiber spoolers. Each conduit is fastened at five points with two brackets
to the frame sides.

To install a PVC conduit:

For the procedure steps, refer to the following figure.

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1. Identify the prescribed position of the PVC conduit along the frame’s side and the corresponding
attachment point.
2. Insert a WSR F #6 washer on a SRW 12/24 x 5/8 screw.
3. Insert the screw with the nut into a conduit bracket, and then inset the screw into the prescribed hole
in the frame side rail. Fasten the screw to the frame.
4. Take a second conduit bracket and reverse its position, with reference to the first. Align the position of
the brackets so that their slots are parallel.
5. Insert a SRW PH M5 x 16 screw through the brackets (from the side of the first bracket).
6. Place a WSR LS #5 spring washer and a WSR F #5 flat washer on the screw from the side of the second
bracket (keep the washers in the order as indicated).
7. Place a M5 nut on the screw and fasten it a little.
The slots in the brackets enable you to align their position to fit the hole in the conduit.
8. Remove the front cover of the conduit, and align the conduit so that the slot in the second bracket fits
the required hole in the conduit. Align the joint of the brackets to help reach the required position.
9. Fasten the M5 nut on the screw between the two brackets.
10. Insert a SRW PH M5 x 16 screw through the inner side of the conduit and the slot of the second bracket.
11. Place a WSR LS #5 spring washer and a WSR F #5 flat washer on the screw from the side of the second
bracket (keep the washers in the order as indicated).
12. Place a M5 nut on the screw and fasten it.
13. Repeat steps 2 to 12 for the other attachment points.
14. Place the cover back on the conduit.

3.9.2 Installing cable holders

The cable holders are attached to the sides of the rack. Six cable holders can be attached to each side of the
rack (total 12 cable holders).

To install cable holders:

For the procedure steps, refer to the following figure.

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1. Identify the prescribed position of the cable holder on the frame’s side.
2. Insert two SRW FH M6 x 40 screws into the prescribed holes in the inner side of the frame.
3. Take the cable holder and open the captive screw of the movable bar to gain access to the back of the
assembly.
4. Insert the back holes of the cable holder on the screws.
5. Place a WSR LS #6 spring washer on each screw at the inner back side of the cable holder.
6. Assemble two HEX M6 nuts on each screw and fasten them.
7. Place the cable tie comb on the screws.
8. Assemble a HEX M6 nut on each screw and fasten them to the cable tie comb.
9. Replace the movable bar and fasten it with its captive screw.
10. Repeat steps 1 to 9 for each cable holder to be installed.

3.9.3 Installing the grounding bar

The grounding bar is attached to the top back rails of the frame. The bar connects the grounding cables of
the site, OPT9904X, RAP, and other equipment.

To install the grounding bar:

1. Identify the prescribed location of the grounding bar at the back of the frame.
2. Attach the grounding bar to the frame’s back rails and secure it with four screws supplied in the
installation parts kit.

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3.9.4 Installing the fiber spooler

The fiber spooler comes with reversible brackets for 19"/23" with a default position for 19" installation. The
spooler brackets must be removed and reversed to enable installation in a 23" rack.

To install the Fiber Spooler:

1. Remove the screws fastening the brackets to the spooler, keep the screws.
2. Reverse the brackets to 23" position and attach them back to platform, using the screws removed in
the previous step.
3. Identify the prescribed position of the Fiber Spooler in the rack in accordance with the rack installation
plan.
4. Place the Fiber Spooler in the prescribed position.
5. Insert a WSR F #6 washer on a SRW 12/24 x 5/8 screw from the installation kit.
6. Insert the washer and screw set through the corresponding holes in the bracket and the rack rail and
fasten the screw.
7. Repeat Steps 5 and 6 for the second bracket.

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4 Installing the platform
OPT9904X platforms can be installed in ETSI optical racks, 19" racks (in consultation with and approved by
the Mechanical Department), ANSI 19", and 23" racks. Default installation option for the OPT9904X is in 19"
racks.
Different brackets and mechanical adapters are available for attaching the OPT9904X to the supported racks.

NOTE: The OPT9904X is suitable for installation in Central Office Facility and other indoor
applications.

If necessary, contact Customer Support team or your local sales representative for help in meeting your
specific installation requirements.
Several options are offered for installing OPT9904X platforms in its optical ETSI racks. These options are
mainly based on the rack's capacity, which is up to 800 fibers in its two ducts (up to 400 per duct), number
of platforms in the rack, and fiber spooler capacity (up to 400 fibers of length 600 mm). Due to the smaller
size of the OPT9904X platform and its need for only one fiber/cable guide to serve its cards and modules,
higher density installations of platforms in a single ETSI optical rack is possible. The installation options
include:
 Basic installation of a single OPT9904X
 Installation of four OPT9904X platforms, each with an average of 100 fibers per platform
 Other installation options, to meet your special requirements (consult Customer Support team)
These options are described in the following sections.

4.1 Installation options

OPT9904X platforms can be installed in ETSI optical racks, 19" racks (in consultation with and approved by
the Mechanical Department), ANSI 19", and 23" racks.
OPT9904X default installation option is for 19" racks.
Different brackets and mechanical adapters are available for attaching the OPT9904X to the supported racks.
OPT9904X comes with 19" brackets installed.
If necessary, contact Customer Support team or your local sales representative for help in meeting your
specific installation requirements.
Several options are offered for installing OPT9904X platforms in its optical ETSI racks. These options are
mainly based on the rack's capacity, which is up to 800 fibers in its two ducts (up to 400 per duct), number
of platforms in the rack, and fiber spooler capacity (up to 400 fibers of length 600 mm). Due to the smaller
size of the OPT9904X platform and its need for only one fiber/cable guide to serve its cards and modules,
higher density installations of platforms in a single ETSI optical rack is possible. The installation options
include:
 Basic installation of a single OPT9904X

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4.1.1 Typical installation of a single OPT9904X

The OPT9904X installation in an optical ETSI rack may include, in addition to the platform itself, accessories
such as RAP, a fiber spooler, a fiber/cable guide according to the rack installation plan.
Figure 4-1: Typical single OPT9904X platform installation in ETSI optical rack

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A general view of a single OPT9904X installation is shown in the following figure.

OPT9904X equipment racks may be installed on wooden, concrete, or floating floors. For information, see
Installing Equipment Racks.
By default, OPT9904X platforms are supplied with brackets for horizontal installation in ETSI racks with 2
PFM04X, 2 RCP04X, FCU04X with air filter and TAMIM04X cards installed. If you need to install the platform
or cards by yourself, follow the installation activities described below:
 Attaching the OPT9904X platform to a rack
 Grounding the OPT9904X platform.
 Installing PFM04X, FCM04X and RCP04X cards, as described in Installing OPT9904X Cards
 Installing I/O modules, as described in Installing OPT9904X I/O Modules

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4.2 Platform environmental considerations

Observe the following guidelines when installing the OPT99xx platforms in racks:
1. Free airflow through the rack must be guaranteed at all times.
2. OPT99xx platforms can be installed in open or closed (with door) racks. When installed in a closed rack,
the door must be perforated.
3. Always install the first OPT9904X platform in the lower part of the rack, starting at the 8th hole from the
bottom of the rack's side rails. The space is required for installing a fiber spooler.
4. In mixed (horizontal and vertical airflow) equipment installations, always install the equipment with the
horizontal airflow in the lower part of the rack, and the equipment with the vertical airflow above it.
5. Leave a space of at least 1U between the upper accessory of the OPT9904X and the next platform.
6. When two OPT9904X platforms are installed in a rack install a heat buffer between the upper and the
lower platform.
7. Leave as much space as possible between the rack’s cable supports and the OPT9904X sidewalls.
8. Always consider the platform airflow requirements when organizing the cable and fiber routes near the
OPT9904X sidewalls.

4.3 Installing the OPT9904X in an ETSI rack

The OPT9904X platform comes with reversible brackets ready for installation in optical ETSI racks.
If the brackets are not installed refer to the following figure for attaching the brackets:
Figure 4-2: Attaching ETSI brackets to the OPT9904X

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To attach ETSI brackets to the OPT9904X platform:

1. Attach the narrower side of the reversible bracket to the right side of the OPT9904X with four M3x5
screws from the installation kit.
2. Repeat Step 1 for the left side of the OPT9904X.

To install a OPT9904X platform in an optical ETSI rack:

1. Identify the prescribed position of the OPT9904X platform in the rack in accordance with the rack
installation plan.
2. Place the OPT9904X platform in the prescribed position using the two stabilizing pins to hold it
temporarily in place.
3. Fasten the platform to the rack side rails with four M6 screws, washers, and nuts.

4.4 Installing the OPT9904X in a 19" rack

The OPT9904X platform comes with reversible brackets ready for installation in optical ETSI racks. To install
it in a 19" rack the bracket must be detached, reversed and attached to the OPT9904X. The following
procedures describe the installation of the platform in a 19" rack.

To attach 19" brackets to the OPT9904X platform:

1. Open the four screws fastening the reversible bracket to the OPT9904X.
2. Repeat Step 1 for the second bracket.
3. Reverse the brackets so the wider side of the bracket is attached to the OPT9904X according to the
following figure.
Figure 4-3: Attaching 19" brackets to OPT9904X

4. Attach the bracket to the right side of the OPT9904X with four M3x5 screws from the installation kit.
5. Repeat Step 4 for the left side of the OPT9904X.

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To install the OPT9904X in a 19" rack:

1. Identify the prescribed position of the OPT9904X platform in the rack in accordance with the rack
installation plan.
2. Place the OPT9904X platform in the prescribed position using the two stabilizing pins to hold it
temporarily in place.
3. Insert a WSR F #6 washer on a SRW 12/24 x 5/8 screw from the installation kit.
4. Insert the washer and screw set through the corresponding holes in the bracket and the rack rail and
fasten the screw.
5. Repeat Steps 3 and 4 for the second hole in the bracket.
6. Repeat Steps 3 to 5 for the second bracket.

4.5 Eight OPT9608/9904X vertical installation in

19" racks
Eight OPT9608/9904X platforms can be installed vertically in 19" racks in a back-to-back configuration. Four
platforms are installed in front of the rack and four at the rear, enabling full utilization of the 19" rack space.
The installation includes ventilation channels for cold and hot air. This special configuration was designed to
comply with NEBS standards for CO (Central Offices) and Telecoms equipment.
The system includes ventilation units that must be installed according to the instructions detailed in the
following sections.

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General views of the installation components from the front and rear of the 19" rack is shown in the following
figures.
Figure 4-4: OPT9608/9904X vertical installation - front view

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Figure 4-5: OPT9608/9904X vertical installation - rear view

The installation process is divided into several procedures described in the following sections. In addition a
description of the cooling system is presented as well.

NOTE: It's important to keep the order of ventilation units installation as indicated below.

The vertical installation of eight OPT9608/9904X platforms in 19" rack includes the following steps:
 Attaching 19" installation rulers to the rack
 Installing RAP units
 Installing cold and hot ventilation units at the rear of the rack
 Installing cold and hot ventilation units at front of the rack
 Installing four OPT9608/9904X platforms on the rack front
 Installing four OPT9608/9904X platforms on the rack rear
 Installing covers on cold back ventilation units (applicable if platforms are installed only in front of the
rack)

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4.5.1 Ventilation system for eight OPT9608 / 9904X in 19"

racks
The vertical installation of eight OPT9608/9904X platforms in 19" rack includes a ventilation system
comprised of cold and hot air channels. This special configuration was designed to comply with NEBS
standards for COs (Central Offices) and Telecoms equipment.
NEBS standards for thermal design of telecommunication equipment defines two cooling aisles: a cold air
aisle in front of the racks, and a hot air aisle at the rear. The air supply to the cold aisle in telecommunication
sites comes usually from air conditioning systems with vents that drop cold air from top down. The cold air
is pumped by the equipment fans, flows over the cards and components, and cools them. The resulting hot
air flows out to the hot aisle via hot air channels at the back of the racks.
In general, our platforms include fan units for cooling purposes. They pump the cooling air from right and
pass the hot air to the left, or pump cooling air from the middle and expel hot air up or down. These cooling
methods are not complaint with the required NEBS standards. The special cooling system design solves this
problem , using cold and hot air channels (ventilation units).

NOTE: The installation of the eight OPT9608/9904X is a high specialized task and must be
performed only by authorized personal.

The ventilation system includes generally the following components (see the figure below for reference). For
convenience we will use the shorter terms appearing aside the units full name:
 Structure cold front panel and channels - cold front ventilation unit
 Structure cold back panel and channels - cold back ventilation unit

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 Structure hot front panel and channels - hot front ventilation unit
 Structure hot back panel and channels - hot back ventilation unit
Figure 4-6: Ventilation system units

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Cold air flows into the cold front ventilation unit (see the two openings). This unit is partially inserted into
the cold back ventilation unit, forming a telescopic-like channel for cold air flow. In addition, the cold back
ventilation unit has a back cover to prevent escape of the cold air and block hot air from the rack rear to flow
into the cold channel. Notice that these units are open at their top, to enable cold air flow into the platforms
that are installed directly over them. The fan unit of each platform "sits" directly over the top of the cold
ventilation units. The platform's fans pump in cold air that flows over its cards and components and cools
them. The resulting hot air flows out at the other end of the platform.
Figure 4-7: Cold and hot air ventilation units - front

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This hot air goes into the hot front ventilation unit. This unit is partially inserted into the hot back ventilation
unit, forming a telescopic-like channel for hot air flow. In addition, the hot front ventilation unit has a back
cover to prevent escape of the hot air. Notice that these units are open at their bottom, to enable hot air
flow from the platforms that are installed directly under them. The hot air back units also has two opening
through which hot air is expelled.
Figure 4-8: Cold and hot air ventilation units - front

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The routes of cold and hot air in the system is schematically shown in the following figure. In this figure cold
air flow is marked blue; hot flow is marked red; air flow through the platforms is marked orange.
Figure 4-9: Cold and hot air routes in the ventilation system

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4.5.2 Attaching 19" installation rulers to the rack

Four installation rulers must be attached to the 19" rack for installing eight OPT9608/9904X platforms,
ventilation units, and other accessories. Two rulers are attached to the front and two to the rear of the rack.
In addition, clip nuts have to be attached to the rulers in specific locations to enable attachment of the various
equipment.

To attach installation rulers in the 19" rack":

1. Place the front rulers in the rack keeping the distance between them according the dimensions in the
following figure.
Figure 4-10: Distance between fornt and rear 19" rulers

NOTE: The distance between the rulers must be kept within the limits indicated in the figure.
Failure to do so may cause problems in the ventilation units (channels) installation.

2. Attach the rulers to the rack front sides and fasten them with M6 screws, nuts, and washers from the
installation kit.
3. Repeat Steps 1 and 2 for the rear rulers.

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To attach installation clip nuts on the rulers:

1. Identify the locations of the clip nuts on the front rulers according to the following figure.
Figure 4-11: Front installation rulers - clip nuts location

Note: The location of the clip nuts is given in mm from the top of the first square hole at the
rulers bottom. This is reference zero (0) for all clip nuts location.

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2. Insert two clip nuts in all indicated locations (one on the left and one on the right rulers).
3. Identify the locations of the clip nuts on the rear rulers according to the following figure.
Figure 4-12: Rear installation rulers - clip nuts location

Note: The location of the clip nuts is given in mm from the top of the first square hole at the
rulers bottom. This is reference zero (0) for all clip nuts location.

4. Repeat Step 2 for the rear rulers.

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4.5.3 Installing RAP units

Two RAP units are installed in the 19" rack to provide power required by the eight OPT9608/9904X platforms.
One RAP is installed at the rack front and one at the rear. Each RAP is responsible for supplying power to four
platforms installed on the corresponding side.

To install a RAP on the rack front and rear:

1. Identify the prescribed location of the RAP in the front of the rack (see the following figure for
reference).
Figure 4-13: RAP/PDU installation position

2. Attach the RAP unit to the front of the rack and fasten it with four M6 screws, nuts, and washers from
the installation kit. For detailed installation select the corresponding installation procedure (see
Installing ancillary units in racks).
3. Repeat Steps 1 and 2 for installing the RAP unit at the rear of the rack.

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4.5.4 Installing cold and hot ventilation units at the rear of

the rack
Cold and hot ventilation units are installed at the rear of the rack to provide cooling air to the four
OPT9608/9904X platforms installed at the rear, and to remove the hot air, generated by the operating
platforms.

To install cold and hot ventilation units at the rear of the rack:
1. Identify the prescribed position of the cold and hot ventilation units at the rear of the rack according to
the following figure.
Figure 4-14: Location of cold and hot ventilation units at the rack rear

2. Attach two cold back ventilation units to the rear of the rack. Fasten each unit with four M6 screws and
washers from the installation kit.
3. Attach two hot back ventilation units to the rear of the rack. Fasten each unit with six M6 screws and
washers from the installation kit.

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4.5.5 Installing cold and hot ventilation units at front of the

rack
Cold and hot ventilation units are installed at front of the rack to provide cooling air to the four
OPT9608/9904X platforms installed at the front, and to remove the hot air, generated by the operating
platforms.

To install cold and hot ventilation units at front of the rack:

1. Identify the prescribed position of the cold and hot ventilation units at front of the rack according to
the following figure.
Figure 4-15: Location of cold and hot ventilation units at the rack front

2. Attach two cold front ventilation units to the front of the rack. Fasten each unit with four M6 screws
and washers from the installation kit.
3. Attach two hot front ventilation units to the front of the rack. Fasten each unit with six M6 screws and
washers from the installation kit.

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4.5.6 Installing four OPT9608 / 9904X platforms on the

rack front
Up to four OPT9608/9904X can be installed on front of the rack. In this installation the platforms are
positioned vertically, so each platform is attached to the rulers, hot front ventilation unit (at one end), and
to the cold back ventilation unit at the other. In case a platform is not installed you must install special covers
on the ventilation units, to prevent cool/hot air escape in the system.

To install OPT9608/9904X on the rack front:

1. Identify the prescribed position of the OPT9608/9904X at front of the rack according to the following
figure.
Figure 4-16: Installation of four OPT9608/9904X on the rack front

2. Attach the OPT9608/9904X to the installation rulers, hot front ventilation unit, and cold front
ventilation unit.
3. Fasten the platform to the rulers with two M6 screws and washers from the installation kit.
4. Fasten the platform to the hot front ventilation unit with two M6 screws and washers from the
installation kit.

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5. Fasten the platform to the cold front ventilation unit with two M6 screws and washers from the
installation kit.
6. Repeat Steps 2 to 5 for each OPT9608/9904X installed on the rack front.
A view of four OPT968/9904X vertically installed on front of a 19" rack with ventilation units is shown
in the following figure.
Figure 4-17: Front view of four OPT9608/9904X vertically installed in 19" rack

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4.5.7 Installing four OPT9608 / 9904X platforms on the

rack rear
Up to four OPT9608/9904X can be installed on rear of the rack. In this installation the platforms are
positioned vertically, so each platform is attached to the rulers, hot back ventilation unit (at one end), and to
the cold back ventilation unit at the other. In case a platform is not installed you must install special covers
on the ventilation units, to prevent cool/hot air escape from the system.

To install OPT9608/9904X on the rack rear:

1. Identify the prescribed position of the OPT9608/9904X at rear of the rack according to the following
figure.
Figure 4-18: Installation of four OPT9608/9904X on the rack rear

2. Attach the OPT9608/9904X to the installation rulers, hot back ventilation unit, and cold back ventilation
unit.
3. Fasten the platform to the rulers with two M6 screws and washers from the installation kit.
4. Fasten the platform to the hot back ventilation unit with two M6 screws and washers from the
installation kit.

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5. Fasten the platform to the cold back ventilation unit with two M6 screws and washers from the
installation kit.
6. Repeat Steps 2 to 5 for each OPT9608/9904X installed on the rack rear.
A view of four OPT968/9904X vertically installed on rear of a 19" rack with ventilation units is shown in
the following figure.
Figure 4-19: Rear view of four OPT9608/9904X vertically installed in 19" rack

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4.5.8 Installing covers on cold back ventilation units

In case OPT9608/9904X are installed only on front of the 19" rack, the cold back ventilation units must be
covered with special covers to prevent escape of cold air from the system.

To install covers on the cold back ventilation units:

1. Identify the location of the covers for the cold back ventilation units according to the following figure.
Figure 4-20: Installing ventilation covers

2. Place a cover on a cold back ventilation unit.

3. Fasten the cover to the cold back ventilation unit with two M6 screws and washers from the installation
kit.

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4. Repeat Steps 2 and 3 for the other three covers.

The following figure shows the view of the cold back ventilation units with the covers installed.
Figure 4-21: Ventilation covers installed

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5 Installing cards and modules

5.1 Installing OPT9904X cards

By default, OPT9904X platforms with 2 PFM04X, 2 RCP04X, FCU04X with air filter and TAMIM04X cards
installed. If you need to install the cards by yourself, follow the installation activities described below.
After the platform has been installed and grounded, you can install the cards.

When you install cards, make sure to align the card with the platform guide rails. Hold the card straight during
insertion and removal, and pull or push it slowly and carefully to avoid touching components located on
adjacent cards/modules.

CAUTION:
 If you feel resistance when inserting cards, immediately retract the card and repeat the
process.
 Do not use excessive torque when tightening the fastening card screws.

5.1.1 Installing a PFM04X in the OPT9904X

The OPT9904X platform can work with two DC power modules (PFM04X) installed in the power module slots
(for power redundancy), or with only one PFM04X (non-redundant mode). When only one PFM04X is
installed, install a blank panel on the unused slot. Follow this procedure to install or replace a power module.
Figure 5-1: Installing the PFM04X unit

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1. To install a PFM04X in the OPT9904X platform:

2. Check that the module has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
3. Remove the module from its antistatic protection packaging and inspect visually to detect damage
during shipping. Report any problems.
4. Hold the PFM04X handle and insert the rear end of the module into the card guides.
5. Push the module in until the panel at the front of the module is flush with the front of the OPT9904X
platform. If resistance is felt before the connectors are flush, pull the module out and repeat the
procedure.
6. Secure the module in place by tightening its two captive screws.

5.1.2 Installing the FCM04X in the OPT9904X

Each OPT9904X platform must have one fan control module (<FCM04X) installed in the FCU04X slot. Follow
this procedure to install or replace the module. If the process does not take more than four minutes, the
FCM04X can be extracted and replaced without interrupting the router operation (hot swapping). It is
recommended that you prepare the replacement module in advance and so shorten replacement time to a
minimum.

WARNING: Do not leave the system without an FCM04X unit for more than 4 minutes.

Figure 5-2: Installing the FCM04X in the OPT9904X

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To install an FCM04X module in the OPT9904X platform:

1. Check that the module has not been physically damaged during shipment and that the antistatic
protection bag of the original packaging is sealed.
2. Remove the module from its antistatic protection packaging and inspect visually to detect damage
during shipping. Report any problems.
3. Hold the FCM04X module handle and insert the rear end of the module into the card guides.
4. Push the module in until the panel at the front of the module is flush with the front of the OPT9904X
platform. If resistance is felt before the connectors are flush, pull the module out and repeat the
procedure.
5. Secure the module in place by tightening its two captive screws.

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5.1.2.1 Installing the air filter in the FCM

An air filter must be installed in the FCM04X before operating the OPT9904X platform. The FCM04X assembly
includes the housing for the air filter.

NOTE: The insertion of the air filter into the FCM04X activates a switch that reports its presence
to the management system. If an air filter is not installed, a "filter missing" alarm is generated
and reported.

To install the FCM04X air filter:

Open the two captive screws fastening the filter cover to the FCM04X and remove it, as illustrated in the
following figure.
Figure 5-3: Installing the air filter in the FCM04X

1. Identify the filter's air intake side, indicated by a coding tab (see the above figure).
2. Insert the clean filter into the FCM04X housing, with the air intake side facing right, and slide it forwards
until its front edge is flush with the front of the module.
3. Reinstall the filter cover and fasten it to the FCM04X with its two captive screws.

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5.1.3 Installing the TAMIM04X

CAUTION: For your safety and to comply with electromagnetic compatibility (EMC)
requirements, protect all unused slots with blank panels to prevent the escape of ventilation
from the fans through these openings.

To install the TAMIM04X card:

1. Check that the card has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Identify the TAMIM04X slot at the upper part of the OPT9904X (see the following figure).
Figure 5-4: Installing the TAMIM04X in the OPT9904X

3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Record the hardware and software versions indicated on the card’s identification labels.
5. Hold the TAMIM04X handles at both sides and insert the rear end of the card into the card guides.
6. Push the card in until the panel at the front of the card is flush with the front of the OPT9904X platform.
If resistance is felt before the card is flush, pull the card out and repeat the procedure.
7. Secure the card in place by tightening its two captive screws.

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5.1.4 Installing the RCP04X card

The OPT9904X can work with two RCP04X cards installed (for redundancy), in slots RCP-A and RCP-B.
Operation with one RCP04X is also supported in the OPT9904X platform (non-redundant mode). When only
one RCP04X is installed in the 9904X, install a blank panel on the unused slot.

CAUTION:
 Before extracting or inserting the RCP04X into the platform, release the extractor handles
by first pressing the latches at the handle edges outwards, then pulling/pushing both
handles simultaneously. Failure to do so may damage the card
 When installing optical modules, make sure all SFP/XFP transceiver slots are closed by
protective caps. Do not remove the cover until an SFP/XFP is inserted.
 For your safety and to comply with electromagnetic compatibility (EMC) requirements,
protect all unused slots with blank panels to prevent the escape of ventilation from the fans
through these openings.

To install the RCP04X card:

1. Check that the card has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
3. Record the hardware and software versions indicated on the card’s identification labels.
4. If an NVM (SD - Secure Digital) was not installed in the RCP04X, do so now before installing the RCP04X
in the platform. Follow the procedure described in Installing the NVM in the RCP04X.

5. Identify the assigned slot for installing the RCP04X according to the platform installation plan.
6. Follow the procedure described in Inserting/Extracting a Card/Module in the OPT9904X platform to
install the card.

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5.1.4.1 Installing the NVM in the RCP04X

The RCP04X has a dedicated slot for the NVM (SD – Secure Digital). Place the NVM cover on the NVM after
installation is complete.

To install the NVM in the RCP04X:

1. Check that the NVM card has not been physically damaged during shipment.
2. Remove the NVM from its antistatic protection packaging and inspect visually to detect damage during
shipment. Report any problems.

3. Open the two screws fastening the NVM cover to the RCP04X, and remove it.
4. Orient the NVM card against the dedicated slot on the RCP04X, and then insert its rear end (the end
with the connector) in the card guides. Push the card in until it is locked in place.

NOTE: If the NVM lock is not properly fastened, there is no read/write access and the system
emits an NVM “Cardout” alarm.

5. Place the NVM cover on the slot, and fasten it with its two captive screws.

5.1.5 SD (NVM) software upgrade

RCP04X cards accommodate an 8 Gb Secure Digital (SD) plug-in module, (also referred as Non-Volatile
Memory (NVM)) that stores the ShadeTree Operating System (OS) software (future releases may include a
16 Gb SD version). From time to time you may need to upgrade the SD software due to new versions being
issued, to add new features or correct problems. You can obtain upgrades by contacting the Customer
Support. To display information about the version of ShadeTree the switch router is currently running, use
the operation mode show version command.
Before upgrading ShadeTree, it is recommended to perform a backup of current configuration.
To upgrade ShadeTree, you must:

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 Get the upgrade bundle from you local Customer Support representative.
 Replace the existing software and reboot the switch router.
When you replace the existing software and reboot the switch router, some of the component cards may
update their firmware automatically and some need manual update by the request system firmware
update command.

5.1.5.1 About automatic network processor upgrades

The most accurate method for determining whether an upgrade has completed is the use of CLI show
version command.

If you are unsure that an upgrade has completed, you must issue this command before attempting to remove
a card, power down the platform, or restart ShadeTree.

WARNING: It is recommended that you do not remove a card, power down the platform, or
restart ShadeTree while an upgrade is in progress. Instead, wait until the upgrade has
completed.

5.1.5.2 Upgrading software

To upgrade the system software, use the request system software command:
request system software add filename (both | standby)

If you have a dual RCP04X system, you can either upgrade the software on the active RCP04X or the standby
RCP04X, or both RCP04Xs, see Upgrading a dual RCP04X system.

5.1.5.3 Replacing existing software with the upgrade

NOTE: If you are upgrading more than one bundle, reboot the platform after you complete both
upgrades, not between upgrades.

To replace existing software:

1. Type request system software add ftp:// username:password@hostname/bundle-name
reboot no-copy, where username:password@hostname/bundle-name is the URL where the file you
want to install resides.
2. Press Enter.
The platform installs the new software and then reboots using the new software.
3. Wait for the installation process to complete. The RCP04X and all other cards should reboot.
4. To see whether all the cards are up, type the command: show chassis status.
5. Type the command: request system firmware-update.
The software upgrade process is complete.

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The system installs the selected software bundle.

If you are downgrading, the system looks for an old configuration to use with the older version of software.
If it finds one, it asks you if you want to use the configuration.
If there is a problem loading the configuration file or if the configuration file is not supported by the software
version (in the case of downgrades), the CLI prompts you for the location of a usable configuration file. You
also have the option of loading the current configuration, despite errors. The CLI lists the errors it encounters
when parsing the configuration.
Most software upgrades require you to reboot the platform in order for the upgrade to take effect. The CLI
informs you when you have to reboot or restart after a request system software add. In both cases it
is recommended to reboot.

NOTE: To upgrade the standby RCP04X, use the command request system software add
filename standby reboot no-copy.

Example
The following example adds the software bundle all-latest.tar:
user@host> request system software add all-latest.tar

Extracting...
Staging...
Preparing... ########################################### [100%]
1:libpthread ########################################### [ 12%]
2:libstdc++ ########################################### [ 25%]
3:omniorb ########################################### [ 37%]
4:st ########################################### [ 50%]
5:st-domestic########################################### [ 62%]
6:st-pkg ########################################### [ 75%]
7:st-ssh ########################################### [ 87%]
Staged successfully.
WARNING: restart required for staged software to be installed and take
effect
Software add succeeded

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5.1.5.4 Upgrading a dual RCP04X system

The following procedure describes the upgrade of a dual RCP04X platform. In general the upgrade of such
platform can be performed using the command: request system software add ftp://
username:password@hostname/bundle-name no-copy both reboot. However, the use of the following
procedure is recommended, because the use of the "both" option in the above command interrupts traffic
for a few minutes. When using the procedure, traffic interruption is minimal.

NOTE: You should disable automatic configuration file synchronization when you upgrade
software on a dual RCP04X system to prevent overwriting the older configuration before you
have tested the new upgrade.

To upgrade software on a dual RCP04X system:

1. Upgrade the standby RCP04X.
2. Reboot or restart the standby RCP04X, if necessary.
3. Manually switch over to the standby RCP04X.
4. The standby RCP04X becomes the active RCP04X.
5. Verify that the new software is configured to your satisfaction, if desired.
6. Upgrade the standby RCP04X (formerly the active RCP04X).
7. Reboot or restart the standby RCP04X, if necessary.
If you wish to switch back to the other RCP04X, you can manually switch RCPs again.

NOTE: Alternatively, you can upgrade both the active and the standby RCP04X at the same time
by using the request system software add filename no-copy both reboot command.

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5.2 Inserting/extracting OPT96xx cards with

regular or modified extractors
RCP, FM, and I/O cards of OPT9904X platforms have special extractor handles. These extractors may be of
one of the following types:
 Extractors introduced starting Apollo V3.8. We will refer to them as regular extractors.
 Modified extractors introduced starting Apollo V8.2. We will refer to them as modified extractors.
The procedures in the following sections explain how to insert/extract cards with regular or modified
extractors. The insertion/extraction of a card in a platform must be performed according to these procedures
and to the corresponding type of extractor handles. Failure to do so may damage the card. Therefore, its very
important to first identify the extractor type and select the correct procedure to handle it.

CAUTION: Before inserting or extracting a card into the platform, identify its extractor type and
act according to the corresponding procedure.

NOTE: Identical OPT96xx cards with regular or modified extractors can operate in the same
platform without any limitation.

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To identify the card's extractor type:

1. Identify the extractor type according to the following figures.
Figure 5-5: OPT96xx card with regular extractors

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Figure 5-6: OPT96xx card with modified extractors

2. To insert/extract cards with regular extractors use the procedure in Inserting/extracting OPT9904X
cards with regular extractors.
3. To insert/extract cards with modified extractors use the procedure in Inserting/extracting a card with
modified extractors.
The following procedures explain how to insert/extract a card with regular extractors. The
insertion/extraction of a card in the platform must be performed according to these procedures. Failure to
do so may damage the card.

CAUTION: Before inserting or extracting a card into the platform, release the extractors by
pressing the latches inwards and pulling/pushing both handles simultaneously. Failure to do so
may damage the card.

NOTE: In their regular position the handles are near vertical with reference to the front panel.

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To insert a card with regular extractors into the OPT9904X platform:

1. Release the extractor mechanism:
a. Hold the extractor with your thumb and press the latch (red button) inwards with your index
finger. Do this on both extractors (right and left).
)

b. Without releasing your hold, pull the handles outwards until they stop (see the following figure).

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c. The handles are now in a new position, ready for card insertion (see the following figure).

2. Insert the rear end of the card into the card guides.
3. Make sure that the two fastening (captive) screws are free to move backwards as the card slides in.

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4. Push the card front panel in until the extractor handles stop moving.
5. Simultaneously, push both handles inwards until they stop (see arrows near handles in the figure
below). Verify that the front of the card is flush with the front of the OPT9904X platform and the
extractors stop.

6. If you feel resistance while inserting the card, retract it and repeat the procedure.
7. Fasten the card with its two captive screws. Do not use excessive torque when tightening the screws.

To extract a card with regular extractors from the OPT9904X platform:

1. Open the two captive screws fastening the card to the platform.
2. Release the extractor mechanism:
a. Hold the extractor with your thumb and press the latch (red button) inwards with your index
finger. Do this on both extractors (right and left).
Without releasing your hold, pull the handles outwards (see the arrows near the handles in figure Card
handles in regular position) and extract the card. Make sure that both latches are released.

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5.2.1 Inserting/extracting a card with modified extractors

The following procedures explain how to insert/extract a card with modified extractors. The
insertion/extraction of a card in the platform must be performed according to these procedures. Failure to
do so may damage the card.

CAUTION: Before inserting or extracting a card into the platform, release the extractors by
pressing the latches inwards and pulling/pushing both handles simultaneously. Failure to do so
may damage the card.

NOTE: In their regular position the handles are near vertical with reference to the front panel.

To insert a card with modified extractors into the OPT9904X platform:

1. Release the extractor mechanism:
a. Hold the extractor with your thumb and press the latch upwards with your index finger. Do this
on both extractors (right and left).)

b. Pull the handles outwards until they stop (see the following figure).

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c. The handles are now in a new position, ready for card insertion (see the following figure).

2. Insert the rear end of the card into the card guides.

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3. Make sure that the two fastening (captive) screws are free to move backwards as the card slides in.
4. Push the card front panel in until the extractor handles stop moving.
5. Simultaneously, push both handles inwards until they stop (see arrows near handles in the figure
below). Verify that the front of the card is flush with the front of the OPT9904X platform and the
extractors stop.

6. If you feel resistance while inserting the card, retract it and repeat the procedure.
7. Fasten the card with its two captive screws. Do not use excessive torque when tightening the screws.

To extract a card with modified extractors from the OPT9904X platform:

1. Open the two captive screws fastening the card to the platform.
2. Release the extractor mechanism:
a. Hold the extractor with your thumb and press the latch (red button) upwards with your index
finger. Do this on both extractors (right and left).
b. Extractors jump out until they stop; pull the handles outwards (see the arrows near the handles
in figure Card handles in regular position (Modified)) and extract the card. Make sure that both
latches are released.

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5.3 Installing single-slot and double-slot

OPT9904X I/O modules
This section describes the installation procedure for OPT9904X single-slot and double-slot I/O modules. The
same process can also be used to replace modules in an operating platform, provided the general safety
precautions listed in Installing OPT9904X: Before You Start Safety Guidelines and the module-specific
warnings listed in the Apollo Reference Manual are strictly followed. Before starting, make sure that all I/O
modules specified for installation in the OPT9904X platform, in accordance with the platform installation
plan, are available.
All I/O modules are installed in Slot 0 to Slot 6 of the OPT9904X platform.
They include the following:
 Service Cards (TRs, FIOs)
 Optical Amplifiers (OAs)
 ROADMs
 Passive Cards (MUXs, OADMs, DCFs etc.)
For a list and technical description of all available modules, see the Apollo Reference Manual, General
Description, and Technical Specifications.

CAUTION:
 When installing optical modules, make sure all SFP/XFP transceiver slots are closed by
protective caps. Do not remove the cover until an SFP/XFP is inserted.
 For your safety and to comply with EMC requirements and to prevent ventilation from the
fans escaping through these openings, protect all unused slots with blank panels.

To install an I/O module in the OPT9904X follow the procedures depending on the installation requirements:
 For installation of a double-slot module see Installing double-slot OPT9904X I/O modules.
 For installation of a single-slot module see Installing single-slot OPT9904X I/O modules.
 For installation of OPT9904X cards follow the procedure described in Inserting/extracting a card with
modified extractors to install the module.
 If you are installing modules with SFP/XFP transceivers, proceed to Installing SFP/XFP transceivers in
cards and I/O modules.
After inserting all the modules, check for correct installation against the module insertion diagram. Install
blank panels over all free slots.

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5.3.1 Installing double-slot OPT9904X I/O modules

You can install double-slot modules in OPT9904X platforms by default in the lower three slots.
The general view of an OPT9904X slot structure is shown in the following figure.
Figure 5-7: OPT9904X slot structure and module guide

NOTE: In this structure there are two single-slots in the middle. They are separated by a module
guide that can be removed to form a double-slot. The procedure of module guide removal is
described at the end of this section.

The following procedure describes the installation of double-slot modules.

To install a double-slot I/O module in the OPT9904X:

1. Check that the module has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Remove the module from its antistatic protection packaging and inspect visually to detect damage
during shipping. Report any problems.
3. Record the hardware and software versions indicated on the module’s identification labels.
4. Identify the assigned double-slot for installing the I/O module in accordance with the platform
installation plan.

CAUTION: When inserting a module, make sure to carefully align it with the cage guide rails. If
you feel resistance during insertion, immediately retract the module and repeat the process.
Hold the module straight during insertion and extraction. Pull or push it slowly and carefully to
avoid touching components on adjacent modules.

5. Follow the procedure described in Inserting/extracting a card with modified extractors to install the
module.
6. If you are installing modules with SFP/XFP transceivers, proceed to Installing SFP/XFP transceivers in
cards and I/O modules.
7. After inserting all modules, check for correct installation against the module insertion diagram. Install
blank panels over all free slots.

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If you need to install an additional double-slot module you must first remove a module guide between the
slots to form a double-slot.
The following procedure describes the preparation of a double-slot for installation.

To prepare a double-slot in a single-slot pair:

1. Identify the two slots in which the I/O module has to be installed.
2. Identify the module guide between the slots according to the following figure.
Figure 5-8: OPT9904X module guide removal

3. Remove the two M2 screws fastening the module guide to the platform.
4. Slide out the guide and remove it.

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5.3.2 Installing single-slot OPT9904X I/O modules

In 9904X platforms you can install single-slot modules in the single-slot pair located in the middle of the
platform.
The general view of an OPT9904X slot structure is shown in the following figure.
Figure 5-9: OPT9904X slot structure and module guide

The OPT9904X platform consists of three double-slots and two single-slots for I/O modules.

To install a single-slot I/O module in the OPT9904X:

1. Check that the module has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Remove the module from its antistatic protection packaging and inspect visually to detect damage
during shipping. Report any problems.
3. Record the hardware and software versions indicated on the module’s identification labels.
4. Identify the assigned single-slot for installing the I/O module in accordance with the platform
installation plan.

CAUTION: When inserting a module, make sure to carefully align it with the cage guide rails. If
you feel resistance during insertion, immediately retract the module and repeat the process.
Hold the module straight during insertion and extraction. Pull or push it slowly and carefully to
avoid touching components on adjacent modules.

5. Follow the procedure described in Inserting/extracting a card with modified extractors to install the
module.
6. If you are installing modules with SFP/XFP transceivers, proceed to Installing SFP/XFP transceivers in
cards and I/O modules in cards and I/O modules.
7. After inserting all modules, check for correct installation against the module insertion diagram. Install
blank panels over all free slots.

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5.4 Installing SFP/XFP transceivers in cards and

I/O modules
CAUTION: During the installation of SFP/XFP transceivers in cards and I/O modules, make sure
that all optical LC connectors are covered by protective caps. Do not remove the caps until an
optical fiber is connected to the corresponding connector.

To install SFP/XFP transceivers in cards and I/O modules:

1. Identify the prescribed position on the card/module according to the site installation plan.
2. Check that the SFP/XFP has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
3. Remove the SFP/XFP from its antistatic protection packaging and inspect visually to detect damage
during shipping. Report any problems.
4. Record the hardware and software versions indicated on the SFP/XFP identification labels.
5. Remove the protective covers from the slot and from the SFP/XFP transceiver.
6. Insert the rear end of the transceiver into the slot guides, and push slowly backwards to mate the
connectors until the transceiver clicks into place. If you feel resistance before the connectors are fully
mated, retract the transceiver and repeat the procedure.

CAUTION: All slots that are not in use must remain covered. If you have to replace a module or
card, remove the SFP/XFP first.

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6 Installing and connecting fibers and
cables

6.1 Cable routing options in the optical ETSI rack

The optical ETSI rack was designed with a very high level of flexibility, allowing for changes in the default
fiber/cable routing and functionality. By default the rack has two wide cable conduits (one on each side) with
a fiber channel running in front of it. The rack's cable and fiber routing capacity can best be utilized by
installing separator brackets in the cable conduits. This divides the routing space into three areas that can
accommodate mixtures of fibers and cables according to the specific installation requirements. The following
figure shows an optical ETSI rack with separator brackets installed.
Figure 6-1: optical ETSI rack with separator brackets

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The figure also shows the three areas allocated for routing cables/fibers.
Note that the rack features six fastening comb strips (three on each side) that can be used for attaching
cables/fibers with appropriate cable ties. These strips have five holes to which separator brackets can be
attached. The flexibility this provides means that the spaces in the cable conduit can vary, as required. The
separator brackets are perforated; cables/fibers can be attached to the holes.
The following figure shows a cross-section view of the rack's side, including the cable conduit and fiber
channel. It also depicts the three areas for routing fibers and cables and the options recommended for routing
cables/fibers in the optical ETSI rack according to the specific installation requirements.

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The following figure shows a cross-section view of the rack's side, including the cable conduit, fiber channel,
and the three areas. It illustrates the options recommended for routing cables/fibers according to the specific
installation requirements.
Figure 6-2: Cable routing options (each rack side)

 Option A shows the routing of max. 900 fibers (2 = ‫ ״‬mm) and max. 24 copper cables (12 = ‫ ״‬mm). The
space is used for:
 Max. 400 fibers @ 2 mm in Area 1

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 Max. 500 fibers @ 2 mm in Area 2

 Max. 24 cables @ 12 mm in Area 3
 Option B shows the routing of max. 400 fibers (2 = ‫ ״‬mm) and max. 48 copper cables (12 = ‫ ״‬mm). The
space is used for:
 Max. 400 fibers @ 2 mm in Area 1
 Max. 24 cables @ 12 mm in Area 2 and 3
 Option C shows the routing of max. 1500 fibers (2 = ‫ ״‬mm); no cables are used in this option. The space
is used for:
 Max. 400 fibers @ 2 mm in Area 1
 Max. 1100 fibers @ 2 mm in Area 2 and 3

6.2 Fiber/cable guide

Fiber/cable guides are dual-purpose units that can be used for fiber and cable routing. They help to neatly
route fibers connected to the front panels of modules installed in racks into ducts on the rack sides. The guide
also helps keep the recommended bending radius of the routed fibers to prevent fiber break or signal
degradation within the fiber.
The fiber/cable guide has a significant advantage over a guide dedicated only to fibers or only to cables, as
you have the choice to route fibers and cables separately or together for equipment with mixed optical and
electrical interfaces.
Routing the fibers through fiber guides cancels the load on the optical connectors resulting from the fibers’
weight. It also enables optimal distribution of fiber bundles according to the location of the cards they serve,
and comfortable card removal for maintenance or repair purposes.
The use of fiber/cable guides gives an organized look and feel to the system, especially in installations with
multiple fibers/cables.
These fiber/cable guides are available for both ETSI and 19" equipment racks and can also be adapted for use
in other racks. The 19" guides can be installed in ANSI 19" racks using a spacer adapter kit. The ETSI guides
can be installed in ANSI 23" racks using a bracket kit.

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6.2.1 Installing the fiber/cable guide

The fiber/cable guide is always installed below the platform.
Figure 6-3: Lower fiber/cable guide

The fiber/cable guide has two types of radius-limiting elements:

 Fixed radius limiter
 Adjustable radius limiter
For efficient fiber (or cable) routing, the radius limiters are located on both sides of the guide so that they
can handle fibers/cables entering the guide from either side. In addition, the guide has openings that facilitate
the path of fibers and cables to the required route towards the rack's cable conduits or fiber channels. The
smart design of the fiber/cable guides enables the technical staff to maintain and repair the required
hardware (card/module) without affecting traffic on adjacent cards/modules. This is due to the fixed and
adjustable radius limiters.

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6.3 Guidelines for routing fibers and cables in

OPT99xx platforms
This section provides guidelines for routing optical fibers in Apollo platforms installed in ETSI optical racks.
When we discuss routing of fibers in OPT9904X platforms, we are assuming a basic installation configuration
that includes a Fiber/cable guide installed below the platform, and a fiber spooler installed above the
platform.
The following figure shows the OPT9904X platform slot layout.
Figure 6-4: OPT9904X slot layout

The OPT9904X has six I/O slots. We will designate the modules installed in the two bottom slots as "outer
modules", and the modules installed in the three middle slots as "inner modules".

6.4 Connecting fibers and cables in ETSI racks

6.4.1 Connecting power cables
The power cables are connected to the corresponding connectors on the PFM04X cards.

To connect power cables:

NOTE: To facilitate power cable routing, it is recommended to start from the OPT9904X
platform towards the xRAP-100.

1. Connect the connector at the end of the power cable to the power connector of the PFM04X in slot
PFM-A, and fasten it with its two captive screws.

CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the module.

2. Repeat Step 1 for the second power cable to be connected to the corresponding PFM04X in slot PFM-B.
3. Bend the cables and thread them through the opening in the fiber/cable guide.

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4. Pull the cable upward through the cable conduit at the side of the rack. Attach the cables to the comb
strip (at the inner side of the rack) with cable ties as required.
5. Pull the cables until the cable lugs are positioned against the appropriate connection points on the
xRAP-100.
6. Use cable ties as required to fasten the cable to the rack side rails.

NOTE: The xRAP-100 installation is described in Installing the xRAP-100.

7. Connect the free ends of the power cables to the DC power connections on the xRAP-100 in accordance
with the rack installation plan and the cable tags.

CAUTION: Do not extract/insert a PFM04X card while the DC cables are connected to it.

6.4.2 Connecting alarm cables

Alarm cables are connected on one end to the corresponding connector on the TAMIM04X front panel and
on the other in accordance with the alarm cable type. Alarm cables intended for use with RAP units are
connected to the corresponding connector on the RAP. Alarm cables that are open on the other end are
connected to the customer's alarms collecting facility.

To connect alarm cables:

1. Connect the 36-pin SCSI female connector at the end of the alarm cable to the ALARMS connector on
the TAMIM04X card, and fasten it with its two captive screws.

CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the card.

2. Bend the cable and thread it through the opening in the fiber/cable guide.
3. Pull the cable upward through the cable conduit at the side of the rack. Attach the cable to the comb
strip (in the inner side of the rack) with cable ties as required.
Proceed according to the cable type:
 For cables to be connected to the xRAP-100, continue to Step 4.
 For cables to be connected to the customer alarms collecting facility, go directly to Step 6.
4. Pull the cable to the level of the SHELF alarm connectors on the xRAP-100.

NOTE: The xRAP-100 installation is described in Installing the xRAP-100.

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5. Connect the 36-pin male connector at the end of the cable to the corresponding SHELF connector, and
fasten it with its two captive screws.

CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the RAP.

6. Route the alarm cable with the open ends through the cable conduit to one of the rack top openings
towards the outside.
7. Use cable ties as required to fasten the cables to the rack side rails.
8. Connect the free ends of the cables according to the rack installation plan and the cable tags.

6.4.3 Routing and connecting electrical Ethernet cables to

I/O modules
I/O modules with electrical Ethernet interfaces are connected with CAT5E SFTP 2-pair straight cables or 4-
pair or CAT5E SFTP 4-pair straight cables with RJ45 connectors, according to the interface.

Before connecting electrical Ethernet cables to I/O modules, review the section Cable routing options in the
optical ETSI rack and the Guidelines for Routing Fibers and Cables in OPT99xx Platforms.

To connect Ethernet cables to an I/O module:

NOTE: To support the auto-negotiation feature on electrical ports, use CAT5E SFTP 2-pair or 4-
pair straight cable to connect 10/100BaseT ports, or CAT5E SFTP 4-pair straight cable to connect
1000BaseT ports.

1. Based on the site cabling diagram, arrange the data cables in groups according to the designated I/O
module, and route them inside the cable conduits at the side of the rack to the appropriate OPT9904X
unit.
2. Depending on the location of the I/O module (upper or lower part of the platform), pass the cables
through the opening in the fiber/cable guide.
3. If the cables are routed to an outer module, roll them around the fixed radius limiters on the
corresponding fiber/cable guide.
4. If the cables are routed to an inner module, open the captive screws fastening the adjustable radius
limiters in place on the fiber/cable guide.

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5. Roll the cables around the adjustable radius limiters on the fiber/cable guide.
The following figure shows an example of Ethernet cables routing to I/O modules.

6. Pull each data cable up or down to the level of the corresponding data module.
7. Bend the cable, so that the cable connector is positioned at the level of the appropriate module.
8. Connect the RJ-45 connector at the end of each cable to the corresponding interface on the I/O module,
in accordance with the rack installation plan.
9. Make sure that the cables connected to inner modules are correctly rolled around the adjustable radius
limiters. Fix them in this position by fastening their captive screws.
10. Organize the cables connected to the module in bundles and fasten each bundle with Velcro strips.

6.4.4 Routing and connecting optical fibers to I/O modules

All optical fibers in the OPT9904X platform are connected to the LC connectors on the SFP/XFP transceivers
located on the various modules.

Before installing the OPT9904X platform and modules, all optical fibers must be routed through the fiber
channels running along the front supports of optical ETSI rack. From the fiber channels, the fibers must be
routed near the OPT9904X platform you are installing. Before connecting optical fibers to I/O modules,
review the section Cable routing options in optical ETSI rack and Guidelines for Routing Fibers and Cables in
OPT99xx Platforms.

CAUTION: Make sure that all the optical connectors are closed at all times with the appropriate
protective caps or with the mating cable connector. Do not remove the protective cap until an
optical fiber is connected to the corresponding connector, and immediately install a protective
cap after a cable is disconnected.
The minimum bending radius of optical fibers is 35 mm. Sharp bending of fibers may degrade
optical transmission characteristics.

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To connect optical fibers to an I/O module:

1. Based on the site cabling diagram, arrange the fibers in groups according to the designated I/O module,
and route them inside the fiber channels at the side of the rack to the appropriate OPT9904X unit.
2. Thread the fibers through an opening in the fiber channel.
3. If the fibers are routed to an outer module, roll them around the fixed radius limiters on the fiber/cable
guide.
The following figure shows an example of routing fibers to I/O modules.

4. If the fibers are routed to an inner module, open the captive screws fastening the adjustable radius
limiters in place on the fiber/cable guide.
5. Roll the fibers around the adjustable radius limiters on the fiber/cable guide.
6. Pull each fiber up or down to the level of the corresponding I/O module.
7. Bend the fiber so that the optical connector is positioned at the level of SFP/XFP transceiver LC
connector on the designated I/O module. Leave some slack to prevent stress.
8. Thoroughly clean the connectors of the optical fibers, using an approved cleaning kit.
9. Remove the cover from the SFP/XFP transceiver and connect the fiber LC connector to the SFP/XFP
connector, in accordance with the rack installation plan.
10. Make sure that the fibers connected to inner modules are correctly rolled around the adjustable radius
limiters. Fix them in this position by fastening their captive screws.
11. Organize the fibers connected to the module in bundles, and fasten each bundle with Velcro strips.
12. Roll fiber spares at the other end around the spools in the fiber spooler, and route the other end of the
fibers through the fiber channels and the openings in the rack to the outside, as required.

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6.4.5 Connecting management cables

The management cables are connected to the RJ-45 connector designated IMG on the TAMIM04X card. Each
cable is terminated with an RJ-45 plug.
The cable from the management station must be plugged into the IMG connector on the TAMIM04X card.

To connect management cables to the OPT9904X platform:

1. Route the management cables through the cable conduit at the side of the rack to the appropriate
OPT9904X platform.
2. Bend the management cables and pull them out through an opening in the cable conduits to the level
of the fiber/cable guide serving the OPT9904X platform.
3. Thread the management cables through an opening in the fiber/cable guide.
4. Pull each cable down to the level of the corresponding TAMIM04X and bend it until the RJ-45 plug is
positioned against the IMG management connector on the TAMIM04X.
5. Connect the management station cable to the IMG connector of the platform in accordance with the
rack installation plan and the cable tags.
6. Use cable ties as required to fasten the cables to the platforms.

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7 OPT9904X platform initial setup
This chapter describes how to setup the OPT9904X platform.

7.1 Required accessories

Following is a list of accessories required to perform the initial setup of the OPT9904X platform:
 Laptop/PC with serial/USB port
 USB to RS-232 (DB9) cable converter
 RS-232 (DB-9) to RJ-45 serial cable
 CODM Debug accessory + cables
 Mini-USB to RS-232(DB-9) gray cable
 HDMI to Mini HDMI black cable
Figure 7-1: CODM Debuger

 SD memory card reader for Laptop/PC

 Empty 8G SD memory cards
 NVM loader tool (if required)

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7.2 Setting up the OPT9904X platform

To setup the OPT9904X platform:
1. Burn the NVM SD card with the up to date embedded version using the NVM loader tool.
2. Remove the RCP04X card.
3. Remove the cover of the SD card slot located on the front panel of the RCP04X card by releasing the
two screws.
4. Insert gently the SD (NVM) into the SD housing located on the front panel of the RCP04X card.
5. Insert the RCP04X in the correct slot on the OPT9904X chassis. The RCP04X slots are marked RCP_A and
RCP_B.

NOTE: If the system is configured with two RCP04X cards, apply this procedure to both cards.

6. Check that the FCM04X (Fan Control Card) tray, located on the right-hand side of the platform is fully
inserted.
7. Make sure that the two captive screws located at the top and bottom of the FCM04X are tightened.
8. Connect a power cable from PFM04X unit to the RAP.
9. Power up the platform.
10. Using the Serial cable, connect the RJ-45 end to the CONSOLE port on the RCP04X card and the other
end to your PC/Laptop.
Set up a SLIP (serial) connection. The settings in the COM Properties window are shown below.
_
Login as admin:
User name: admin
Password: admin1
The following prompt appears: [adminroot@localhost~]$#
Then the following prompt appears: admin@localhost>
This indicates that you are now in operational mode.
To shift to configure/edit mode, type: configure:
admin@localhost>configure
Entering configuration mode
Users currently editing the configuration:
[edit]
The following prompt appears: admin@localhost#

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7.2.1 Setting Up the Host Name (NE NAME)

To setup the Host Name:
1. Setup the host name (NE Name) of the Apollo platform.
admin@localhost# set system host-name OPT9904X
2. For any mistake made after inserting this command you can delete it by using rollback; if it is ok
continue to commit it.
admin@OPT9904X# rollback
load complete
3. Type in admin@localhost# commit.
Commit succeeded
4. You will be able to see that the host name of the Apollo platform changed.
[edit]
admin@OPT9904X#

7.2.2 Setting up the time and the time zone

To setup the time and time zone:
1. Setup the time.
admin@OPT9904X# run set date <MMDDhhmm[[CC]YY][.ss]>
2. Setup the time zone.
admin@OPT9904X# set system time-zone <Zone>
3. For any mistake made after inserting this command you can delete it by using rollback. If it is ok
continue to commit it.
admin@OPT9904X# rollback
load complete
4. Type in admin@localhost# commit.
commit succeeded.

7.2.3 Setting Up the IP Address, Subnet Mask, and

Gateway of the NE
To setup the IP Address, Subnet Mask, and Gateway of the NE:
1. Set management mode and DCN address.
admin@localhost# set system management-mode dcn <DCN address, for example: 1.0.0.114 >
2. For any mistake made after inserting this command you can delete it by using rollback. If it is ok
continue to commit it.
admin@OPT9904X# rollback

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load complete
3. Type in admin@OPT9904X# commit.
Commit succeeded.
4. Enable IMG port.
admin@OPT9904X# set chassis rcp port 0 enable
5. Type in admin@OPT9904X# commit.
Commit succeeded.
6. Setup the IP address and the subnet mask of the management port.
admin@OPT9904X# set interfaces fe-rcp unit 0 family inet address
<IP/Mask, for example: 172.30.88.114/22>
7. Type in admin@OPT9904X# commit.
Commit succeeded.
8. Setup the gateway of the management port (adding static route).
admin@OPT9904X# set routing-instances DCN-routing-instance routing-options
rib inet.0 static route 0.0.0.0/0 next-hop <Router IP, for example: 172.30.91.254>

7.2.4 Setting up the NE discovery by the STMS

To setup the NE discovery by the STMS:
1. In the NE there is a need to enable the auto discovery from STMS.
Type in under config mode admin@OPT9904X# set system services stms discovery enable
2. Type in admin@OPT9904X# commit.
Commit succeeded
3. Open the STMS window and do Auto discovery, enter the IP address of the NE and the discovery process
will start. After a few seconds the NE should be fully discovered & managed in the STMS.
4. Another way to do it is to add the STMS server ip to the NE in addition to enabling the discovery.
Type in admin@OPT9904X# set system services stms server A.B.C.D
A.B.C.D = STMS server IP address
5. Type in admin@OPT9904X# commit.
Commit succeeded
6. The Auto discovery will start on STMS without doing it from the server.

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8 Commissioning tests
Commissioning tests are performed after completing the installation and preliminary configuration of a new
network. These procedures confirm that the network has been installed properly and is operating in
accordance with the design specifications.
This chapter provides general commissioning procedures for the OPT9904X and provides a basis for preparing
tests in specific networks.
Commissioning procedures include:
 Site commissioning tests, performed at the site level to ensure proper functionality of the site
 Service commissioning tests, performed at the network level to ensure proper data functionality of the
integrated network
The following main subjects are covered in this chapter:
 Test Equipment
 Site Commissioning Tests
 Service Commissioning Tests

NOTE: Personnel involved in the execution and supervision of commissioning tests must be
familiar with the applicable safety precautions and requirements.

8.1 Test equipment

The following test equipment is recommended for the commissioning procedures:
 Optical Spectrum Analyzer
 Data transmission test equipment for testing Ethernet transmission performance
 Optical Power Meter (OPM)
 Set of optical attenuators with various values
 Variable optical attenuator
 Fibers
 Power Meter
Suitable equipment is available from a wide range of manufacturers and therefore no specific models are
listed. You can use any equipment that meets the applicable international standards and has satisfactory
measurement accuracy over the range of operating parameters and environmental conditions applying to
the specific network. If necessary, contact our Customer Support for specific recommendations.

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8.1.1 Site commissioning tests

Site commissioning tests verify the normal operation of OPT9904X NEs. Perform the following procedures on
each NE at each site:
 Verify the cards and modules installed in each platform.
 Perform a visual inspection and mechanical checks.
 Measure optical levels (see reference data in the Apollo Product Line System Specifications).

8.1.2 Checking cards and modules installed in each

platform
This check is performed to confirm that the required cards and modules have been installed in each site, and
to record their options, revisions, boot version, and serial numbers.
The following table provides a typical form for recording the cards and modules installed in an OPT9904X
platform.

Table 8-1: Card and module inventory

Card/Module type Slot Option Revision Boot version Serial number

RCP04X RCP-A
RCP04X RCP-B
FCM04X FCU
PFM04X PFM-A
PFM04X PFM-B
OA 0 to 6

8.1.3 Visual inspection and mechanical checks

Visual inspection checks for proper equipment installation, correct routing and connection of cables, and
other tasks related to equipment installation, as follows:
 Equipment installation provides the criteria for proper equipment installation.
 The site cabling diagram provides the criteria for proper cabling routing.
After completing the visual inspection tasks (Items 1 through 11 in the following table), power on the
OPT9904X platform to perform an additional set of acceptance tests (Items 12 through 18 in the following
table). These tests check the functions needed for continuing the execution of the network commissioning
tests. Consult the OPT99xx Reference Manual for a description of the various card indicators and their
functions.
The following table provides a typical list for recording the results of a visual inspection and mechanical check.

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Table 8-2: Visual inspection and mechanical check

No. Description of inspection/check Results

1 Check mechanical mounting of the rack.

2 Check the OPT9904X installation.

3 Check the ODF, fiber/cable guides installation and fiber connection (if applicable).

4 Check the DDF installation and relevant cable connections (if applicable).

5 Check the grounding cable connections.

6 Check the DC power cable connections (main fuse to RAP, RAP fuse to OPT9904X
platform).

7 Check the network manager station installation (if applicable).

8 Check the installation of modules and cards.

9 Check the connection of relevant cables or fibers for all cards installed.

10 Provide DC supply voltage via the first DC source to the RAP (-40 V to -75 V).

11 Provide DC supply voltage via the second DC source to the RAP (-40 V to -75 V).

12 Power on the platform.

13 Check the proper operation of both RAP power sources by disconnecting one source
at a time.

14 Check the communications between the OPT9904X platform and the Telnet console
via the LOCAL MNG. Ethernet interface on the RCP04X.

15 Check the proper operation of all fans.

16 Check LED operation by pressing the LED-TEST pushbutton on the RCP04X card.

17 Check slot assignment for all relevant cards and modules.

18 Check that there are no abnormal alarms.

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8.1.4 Measuring optical levels

These measurements check optical signal levels at the various equipment ports.
Perform these measurements using an OPM configured according to the wavelength at the measurement
port. For reliable measurement, do not connect the OPM directly to a port but use a 2-meter fiber. When
measuring high optical power levels, use attenuators to ensure that the power does not exceed the maximum
OPM input level.
The following table provides a typical data form for recording the results of the optical level measurements.

Table 8-3: Measured optical levels

Slot Module type Port Wavelength Optical transmit level (dBm) Receive level (dBm)

8.1.5 Platform power-on test

Follow the procedure below to test the OPT9904X power-on process.

To power on the NE:

1. Perform slot assignments for all the relevant cards and modules in the platform.
2. After 10 seconds, turn the platform circuit breaker off.
3. After 30 seconds, turn the platform circuit breaker on.
The equipment should automatically return to normal operation, without user intervention and without any
abnormal alarms in the system.

8.1.6 Service commissioning tests

The Service Commissioning Tests check that the functionality is in accordance with system specifications. This
section integrates various functional tests at the Optic level to ensure proper functionality of the integrated
network and should be performed after the entire network is complete.

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8.1.7 Stability test

This test determines the stability of the network by checking that it can function with no errors for a defined
period of time.

To perform a stability test:

1. Create services between two NEs.
2. Connect test equipment to both ports of one NE and connect two ports of the other NE (in the relevant
endpoint ports) through an Ethernet cable.
3. Configure the test equipment for manual testing according to the service type.
4. Set the transmit rate in the test equipment to (about 90% in ETH traffic case) of the trail bandwidth.
5. Run this test for two hours and verify that no errors appear in the test equipment.

8.1.8 Path protection tests

The purpose of this test is to verify that the protected traffic in the customer network worked properly when
the failure took place.
This test can be performed only if the customer has protection trails.

To perform path protection tests:

1. Create protected optic paths in the network
2. Connect test equipment to both ports.
3. Configure the test equipment for manual testing according to the service type.
4. Disconnect Rx fiber in the Demux active path of the optic channel that is closed to the test equipment-
 Confirm that short burst of alarm appears in the test equipment less than 50msec.
 The Management station report alarm on the active path.
 The optic channel works properly on the protection path.
5. Reconnect the optical fiber -
 The optic channel remains on the protection path - non-retrieve mode.
 Confirm "no alarm" in the test equipment.

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8.1.9 System recovery and reset tests

These tests determine the speed at which a device recovers from a buffer overflow condition or a power
failure.

To perform system recovery and reset tests:

1. Create two EPL services between two NEs, and do not set rate limiting.
2. Connect test equipment to both ports of one NE and connect two ports in the other NE (in the relevant
endpoint ports) through an Ethernet cable.
3. Configure the test equipment for manual testing according to the port rate and for any frame size.
4. Power off the NE and verify packet loss in the test equipment.
5. Power on the NE, wait five minutes, and verify that the errors in the test equipment have cleared.

8.1.10 Throughput and latency tests

These tests determine the time it takes to transmit frames through the network and the maximum amount
of data that can pass through the network before frames are lost.

To perform throughput and latency tests:

1. Create two Ethernet Private Line (EPL) services between two NEs, and do not set rate limiting.
2. Connect test equipment to both ports of one NE and connect two ports of another NE (in the relevant
endpoint ports) through an Ethernet cable.
3. Configure the test equipment for RFC-2544 throughput and latency measurement.
4. Measure the throughput and latency for frame sizes 64, 128, 256, 512, 1024, 1280, and 1518 bytes, and
record the results in the following table.

Table 8-4: Throughput and latency test results

LAN port and speed 64 bytes/ 128 bytes/ 256 bytes/ 512 bytes/ 1024 bytes/ 1280 bytes/ 1518 bytes/
frame frame frame frame frame frame frame

Throughput

Latency

NOTE: Measured latency is for both the forward and return paths. For a single path, the latency
is 50% of the measured value.

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9 Maintenance
This chapter provides maintenance procedures, including preventive maintenance, troubleshooting, and
repair of OPT9904X equipment.

9.1 Test equipment, tools, and materials

For most maintenance activities described in this chapter, only a craft terminal and a multimeter are
required. The tools and materials necessary for equipment installation must also be available during
maintenance.

9.2 Preventive maintenance

Preventive maintenance activities keep the OPT9904X hardware in good condition and detect and correct
any condition that may lead to deterioration and equipment malfunction as soon as possible.
Record the execution of the various activities and their results according to the procedures used in your
organization.

Table 9-1: Preventive maintenance inspection and checks

Item Inspection/Check Intervals*

W M Q
1. Visually inspect the condition of cables and fibers. Check for correct routing (no X
sharp bends) and proper support to avoid stress. Avoid touching fibers during the
inspection, except as required to correct problems.
2. Inspect equipment racks and cases, connection terminals, grounding, and so on, X
and pay special attention to any signs of corrosion.
3. Check condition of rack front doors and RFI fingers. Clean as necessary with X
approved cleaning agents.
4. Whenever applicable, inspect ancillary equipment (air conditioners, lighting, X
distribution panels, etc.) and their power sources.
5. Check that all unused optical connectors are covered by protective covers. Add X
covers as necessary.
6. Check that cards and modules are securely attached: all extractor handles must be X
in the storage position and all module fastening screws must be tight (tighten only
manually).
7. Check for proper operation of the FCM04X (no abnormal noise and vibrations) in X
all NEs.
8. Check that the FCM04X is fully inserted in its chassis position and that its screws X
are tight.
9. Clean the FCM04X and inspect the air filters. Clean or replace the air filters if X
necessary.

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Item Inspection/Check Intervals*

W M Q
10. Clean all areas around the platform in the rack and the rack's front door (if X
applicable), using a vacuum cleaner.
11. Check that the cables connecting the DC power sources (main and backup) to the X
RAP are properly connected.
12. Check that the external alarm cables are properly connected to the RAP/PDU. X
13. Check from NMS/EMS that there are no unexpected alarm indications on the X
ports, cards and modules.
14. Check that all RAP LEDs turn on and that the buzzer sounds when the TEST X
pushbutton on the RAP panel is pressed.
Note: The buzzer will not sound if the ACO is active.
15. Check that all card and module LEDs turn on when the LED TEST pushbutton on the X
RCP04X card panel is pressed.
16. Perform a visual check of LED indications. X

*Legend: W weekly M monthly Q quarterly

9.2.1 Air filter preventive maintenance

9.2.1.1 Maintenance intervals
Air particles trapped by the air filter increase the resistance to airflow and can eventually decrease airflow
until it is below the minimum required for proper cooling of internal components. The resulting increase in
the internal temperature of the equipment reduces reliability and performance. Therefore, whenever an air
filter is installed, it must periodically be cleaned or replaced with a clean filter.

CAUTION: Prevent operating the OPT9904X platform without the air filter installed. Fans
operating without an air filter can draw in small particles of material that could cause damage
to the platform components.

Throughout the electronics equipment industry, the acceptable recommendation is to clean or replace air
filters approximately every 90 days. However, the cleaning intervals depend on the specific environmental
conditions. In dusty environments, more frequent cleaning is required. Note that foam filters, which are used
in OPT99xx series platforms, efficiently trap particles without showing face loading of contaminants, and
therefore visual inspection cannot be used to determine cleaning intervals.

CAUTION: Filter cleaning intervals must strictly be observed, as clogging by trapped particles
can severely impair equipment reliability and performance.

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9.2.1.2 Recommended cleaning methods

Use the following methods (listed in order of ascending efficiency) to clean air filters:
1. Vacuum clean: A few passes of a vacuum cleaner remove accumulated dust and dirt in seconds. Point
the air nozzle in the direction of operating airflow (vacuum from intake side toward exhaust side).
2. Blow with compressed air: Point a compressed air nozzle in the opposite direction of the operating
airflow (blow from the exhaust side toward the intake side).

NOTE: Oily residues and moisture reduce cleaning efficiency of the above methods; in such
cases, clean the filter using method No. 4, or replace the filter.

3. Cold water rinse: Under normal service conditions, the foam media used in the filters require no oily
adhesives. Therefore, collected dust and dirt can be washed away using a standard hose nozzle with
plain water. Stand the filter until completely dry and free of moisture, and return to service.
4. Immersion in warm soapy water: Where stubborn airborne dirt is present, the filter may be dipped in
a solution of warm water and mild detergent. Then simply rinse in clear water, stand until completely
dry and free of moisture, and return to service.
The recommended method is No. 4, as it ensures thorough cleaning of all types of contaminants under any
reasonable service conditions.

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9.2.1.3 Cleaning the Air Filter

This section describes the preventive maintenance for the OPT9904X platform air filter.

NOTE: The air filter can be removed and reinstalled while the OPT9904X platform is in
operation.

To clean the air filter:

1. Release the two captive screws fastening the filter front panel and remove the panel, as shown in the
following figure.

2. Keep the panel in a safe place until it can be reinstalled. Pull the filter out.
3. Inspect the filter for damage. If any damage (for example, holes or torn material) is evident, replace the
filter with a new one.

CAUTION: Replace the filter only with a filter of the original type. Failure to do so can impair
equipment reliability and performance.

Clean the filter using the method selected by your organization (see Recommended Cleaning Methods).
4. Identify the filter's air intake side indicated by a coding tab (see the above figure).

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5. Insert the clean filter into the FCM housing with the air intake side facing to the right, and slide it
forwards until its front edge is flush with the front of the module.
6. Reinstall the filter cover and fasten it to the FCM with its two captive screws.

9.2.2 Maintaining optical fibers

Many factors, such as mishandling, lint, and dust particles, can affect the life span and performance of optical
fibers. You can help ensure the long life and best possible performance of your cables by following these
guidelines:
 Never bend optical fiber beyond its minimum bend radius (refer to the cable manufacturer's
specifications).
 Do not let fibers hang free from their connectors and dangle to the floor; doing so can put strain on the
fibers. Use tie wraps to bundle and support the fibers.
 Routinely inspect optical fibers for any sharp bends or kinks and replace any damaged fiber.
 Place safety covers over any open ports to prevent exposure to laser radiation and to keep the ports
free from debris.

WARNING:
 Invisible laser radiation may be emitted from the aperture of optical ports when no fiber
cable is connected to them. Avoid exposure and do not stare into open apertures.
 Do not stare into the laser beam or view it directly with optical instruments.

9.2.2.1 Cleaning optical fiber connectors

You need the following materials to clean the fiber-optic connectors:
 Spray duster (commonly referred to as "canned air"), available from any electronics or photography
store.
 Foam-head swabs, available from any electronics or photography store.
 Isopropyl alcohol.

To clean optical fiber connectors:

1. Remove any dust particles from the connector by holding the spray duster approximately 5 cm (2 in.)
from the end of the connector and applying three to five short blasts of air.
2. Clean the connector by moistening the end of a foam-head swab with alcohol and then wiping the
entire surface of the connector with the swab.
3. Dry the connector by holding the spray duster approximately 5 cm (2 in.) from the connector and
applying three to five short blasts of air.

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9.3 Onsite troubleshooting

Many factors, such as mishandling, lint, and dust particles, can affect the life span and performance of optical
fibers. You can help ensure the long life and best possible performance of your cables by following these
guidelines:
 Never bend optical fiber beyond its minimum bend radius (refer to the cable manufacturer's
specifications).
 Do not let fibers hang free from their connectors and dangle to the floor; doing so can put strain on the
fibers. Use tie wraps to bundle and support the fibers.
 Routinely inspect optical fibers for any sharp bends or kinks and replace any damaged fiber.
 Place safety covers over any open ports to prevent exposure to laser radiation and to keep the ports
free from debris.

WARNING:
 Invisible laser radiation may be emitted from the aperture of optical ports when no fiber
cable is connected to them. Avoid exposure and do not stare into open apertures.
 Do not stare into the laser beam or view it directly with optical instruments.

9.3.1 Troubleshooting power problems

Table 9-2: Troubleshooting power problems

No. Symptoms Probable cause Corrective actions

Check the site power distribution system.
1 RAP POWER ON Both main and backup
indicator is off. power sources failed. Check the DC voltage at the main and backup power terminals of the RAP.
If the voltage is not within the correct range, check cable connections up to the DC
power distribution panel, and make sure no fuses are blown.
Check the voltage supplied by the main and backup power sources.
Check the power connections to the RAP.
Check the circuit breakers in the RAP and replace if necessary.

Equipment problem. 1. Check the voltage at the PFM04X end of each power cable. Replace the cable or
repair the RAP if there is no voltage present.
If after checking (as above) and reconnecting a cable to the equipment, the circuit
breaker trips again, replace the corresponding PFM04X module.
If the problem occurs again after Step 8, remove all the cards and modules from the
platform and reinsert them one by one until you find the component causing
the circuit breaker to trip. Replace that component.
1. Check the corresponding circuit breaker in the RAP; reset any tripped breaker.
2 PFM04X ACTIVE No input power to the
indicator is off. corresponding unit. Check the circuit breakers in the RAP and replace if necessary.
If the circuit breaker trips again, disconnect the cable protected by the
corresponding circuit breaker from the equipment and check the voltage
polarity.
Check the power cable condition and make sure that the cable is not damaged and
does not cause short circuits.
Check proper cable connection at both ends.

3 PFM04X FAIL Technical failure in the Replace the unit.

indicator lights. corresponding unit.

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9.3.2 Troubleshooting cooling system problems

The following table lists the possible problems that can occur in the cooling system and the actions you can
take to correct them.

Table 9-3: Troubleshooting cooling system problems

No. Symptoms Probable cause Corrective actions

1. Replace the FCM.
1 FCM FAIL indicator lights. (This indicates Defective fan.
that one or more of the fans has stopped
operating or dropped below the minimum
required operating speed. The
operational fans will speed up to
compensate for the malfunctioning fans.)
1. Replace the FCM.
Fault in FCM power
supply.

2 All FCM fans are running at high (Turbo) The platform 1. If an overtemperature condition exists, the problem is not in the
cooling system; the FCM fans are designed to operate at higher
speed. reached
overtemperature speeds under this condition.
condition (i.e., the If an overtemperature condition does not exist, the fans are out of
operating sync. Contact our Customer Support team for assistance.
temperature
exceeded 113°F
[45°C]).

3 FCM's ACT. indicator doesn't light. This The FCM is not 1. Remove and then reinstall the FCM, ensuring that it is properly
indicates that the unit is not receiving seated well. seated.
power.

The FCM is 1. Remove the FCM and replace it with a spare fan tray. (Do not
malfunctioning. operate the platform for more than a few minutes without an
operational FCM tray installed.)
If the ACT. indicator on the replaced FCM lights up, the other tray is
defective and must be replaced.
If the ACT. indicator on the replaced FCM doesn't lights up, a problem
may exist on the chassis where the FCM connects to the
backplane. Contact our Customer Support team for assistance.

9.3.3 Troubleshooting using component indicators

The STMS management station will usually provide onsite personnel with a list of suspected components.
Start the troubleshooting of a suspected component by checking its indicators. These indicators, located on
the various cards and modules, can help you to rapidly and efficiently identify a malfunctioning component
in accordance with the procedures outlined in the following tables.

Note: See a description of indicator functions in the Apollo Reference Manual.

Caution: The following corrective actions are traffic-affecting.

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Table 9-4: General troubleshooting procedures for cards/modules

No. Symptoms Probable cause Corrective actions

1 Green ACT. indicator is off. Defective indicator Press the LED TEST pushbutton on the RCP04 card, and check that the
indicator lights. If not, replace the card/module.

Defective card/module 1. Remove the card/module and wait a minute before reinserting.
Make sure that you fully insert the card or module in its slot.
If the ACT. indicator does not turn on after reinsertion, replace the
card/module.

2 Red FAIL indicator does not turn Defective card/module 1. Remove the card/module and wait a few minutes before
reinserting. Make sure the ACT. indicator turns on after the
off after software download (this
occurs after power-on and card/module is reinserted.
resetting). The FAIL indicator must light together with the STBY and ACT
indicators while software is downloaded to the card/module.
Wait until the software download is complete and check that the
FAIL indicator turns off.
If the FAIL indicator turns on again, replace the card/module.

3 The status LEDs (ACT., STBY, FAIL) Card/module not seated 1. Remove and then reinstall the card/module, ensuring that it is
properly seated and secured to the chassis with captive screws.
on an individual card are not lit well or defective.
up. If none of the status LEDs turns on, replace the card/module.

4 A Service card transceiver Rx or Defective Rx or/and Tx 1. Make sure the Rx and Tx fiber cables are in good condition,
Tx indicator lights Red. fibers. correctly installed, and connected to an active device.
Replace the Rx and Tx fiber cables.

5 A Service card displays a Yellow Problem with the 1. Go to the device connected to the transceiver and make sure that
Rx or Tx LED. (This indicates a connected device. it is properly configured and receiving/transmitting traffic.
problem with the device to which
the fiber cable is connected.)

Caution: Before checking fiber break problems using an Optical Time-Domain Reflectometer
(OTDR), it is the user's responsibility to disconnect the receiver port. Failure to do so may
damage the receiver irreparably.

Table 9-5: General troubleshooting procedures for SFP/XFP transceiver plug-ins

No. Symptoms Probable cause Corrective actions

1 Green transceiver state indicator The corresponding optical 1. When available, press the LASER-ON pushbutton of the RCP04 to
activate the corresponding laser.
is off. transmitter may have been
turned off by the ALS If the problem persists, the laser automatically turns off again after a
function (see note below). few seconds. Check that all the fibers are properly connected to
the corresponding transceiver.
Reinsert the transceiver. If the problem persists, replace the
transceiver.

Note: An optical port with ALS capability turns off its transmitter when the corresponding
receive signal is lost. Turning the transmitter off may cause a chain reaction that turns the
optical signals off in a whole section of the network and generates a large number of alarms.
As a result, it may be difficult to identify the real cause of the problem, and you may need to
use the management station log records to identify the port.

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9.4 Replacing cards and modules

9.4.1 Safety and workmanship
Refer to Installing OPT9904X: before you start safety guidelines for safety and workmanship instructions.

CAUTION: Static Sensitive Devices

PROPER HANDLING AND GROUNDING PRECAUTIONS REQUIRED
OPT9904X equipment contains components sensitive to ESD. To prevent ESD damage, strictly
observe all the precautions listed in Protection against ESD. Keep parts and cards in their
antistatic packaging material until you are ready to install them.
Use an antistatic wrist strap connected to a grounded equipment frame or rack when handling
cards and modules during installation, removal, or connection to internal connectors.

When inserting cards and modules, make sure to align the card or module carefully with the platform guide
rails. If you feel resistance during insertion, immediately retract the card/module and repeat the process.
Hold the card/module straight during insertion and removal, and pull or push it slowly and carefully to avoid
touching components located on adjacent cards/modules.
Do not use excessive torque when tightening the fastening screws of cards and modules.
Visually inspect the card and the mating backplane connectors and make sure that there are no signs of
physical damage. In particular, check for bent connector pins.
Before replacing any card, module, NVM, or optical transceiver:
1. Check that the replacement component has not been physically damaged during shipment.
2. Remove the replacement component from its antistatic protection packaging and inspect visually to
detect damage during shipment. Report any problems.
3. Record the hardware and software versions as indicated on the component identification labels, and
make sure they are compatible with those of the component to be replaced.
After replacing a component:
4. Place it in its antistatic protection packaging and close it.
5. Attach a report to the package explaining the reason for the replacement, and identify the network
site, physical location, platform, and time of replacement.

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9.4.2 Installing and removing component cards

This section contains instructions for installing and removing the OPT9904X platform component cards. All
cards are hot-swappable.
Although you can insert and remove component cards without powering off the platform, you should be
aware of how packet processing is affected when a card is removed.
The following table describes the effects of removing the OPT9904X platform component cards.

Table 9-6: Effects of card removal on system

Card Effect on system

RCP04X Stops forwarding packets to and from all cards. If a redundant RCP04X and High Availability features are
enabled, routing and forwarding are not affected by removal of one of the RCPs.

Service Stops forwarding packets to and from the card.

For card installation instructions, see Installing OPT9904X cards.

9.4.3 Replacing RCP04 cards

CAUTION: Before attempting to remove the card, monitor its NVM (orange) indicator. Remove
the card only after this indicator has been off for at least 2 minutes.

To replace the RCP04X:

1. Identify the RCP04X card to be removed.
2. If the platform has two RCP04X cards (which means it supports RCP04X redundancy), first initiate a
forced switching to the other RCP04X.
3. Wait until the NVM (orange) indicator of the RCP04X to be replaced turns off and remains off for at
least 2 minutes, and then remove the NVM card as described in Replacing the NVM on RCP04X cards.
It is recommended to wait until the yellow indicator of the other RCP04X card turns off.
4. Remove any cabling connected to the RCP04X.

CAUTION: Before extracting or inserting the RCP04X into the platform, release the extractor
handles by pressing the latches at the handle edges outward, and then pull/push both handles
simultaneously. Failure to do so may damage the card.

5. Follow the procedure in Inserting/extracting OPT9904X cards with regular or modified extractors to
remove the card.
6. If necessary, transfer the NVM from the replaced RCP04X card to its replacement (see Replacing the
NVM on RCP04X cards).

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7. Insert the rear end of the replacement card into the corresponding card guides.
8. Follow the procedure in Inserting/Extracting a Card/Module in the OPT9904X Platform to install the
replacement card.

9.4.4 Replacing the NVM on RCP04 cards

CAUTION: Currently NVM replacement is supported on non-active RCP04X cards only. You
must force switching to the other RCP04X card before attempting to replace the NVM.

To replace the NVM:

1. If the platform has two RCP04X cards (which means it supports RCP04X redundancy), first force
switching to the other RCP04X.
2. Wait until the NVM (orange) indicator of the RCP04X on which the NVM is to be replaced turns off, and
remains off for at least 2 minutes.
3. Open the two captive screws fastening the NVM cover to the RCP04X.
4. Press the NVM release pushbutton using the NVM cover's edge as an extractor tool.
5. Carefully extract the NVM from the RCP04X.
6. Orient the replacement NVM in the correct position and push it straight into its socket.
7. Replace the NVM cover and fasten it to the RCP04X with its two captive screws.
At this stage, you may either wait for the automatic updating of the database stored on the new NVM (this
may take up to one hour), or immediately force a switching to the RCP04X on which the NVM has been
replaced.

9.4.5 Replacing I/O modules

To replace I/O modules:
1. Identify the I/O module to be removed.
2. Remove any cabling connected to the I/O module.

CAUTION: Before extracting or inserting the I/O module, release the extractor handles by
pressing the latches at the handle edges outward and then pulling/pushing both handles
simultaneously. Failure to do so may damage the module.

3. Follow the procedure in Inserting/extracting a card with modified extractors to remove the module.
4. Insert the rear end of the replacement module into the corresponding card guides.
5. Follow the procedure in Inserting/extracting a card with modified extractors to install the replacement
I/O module.

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9.4.6 Replacing SFP/XFP transceivers

Field-replaceable SFP/XFP transceivers are supplied. Hot swapping is allowed, provided you observe all the
safety precautions described in Laser Device Operating Precautions during the replacement.

To replace an SFP/XFP transceiver:

1. Mark each fiber connected to the transceiver for identification purposes.
2. Identify the position of the SFP/XFP transceiver to be replaced.
3. Disconnect the fibers connected to the transceiver.
4. Remove the transceiver plug-in by pulling its tab.
5. Insert the rear end of the replacement transceiver plug-in into the prescribed position, and push slowly
backward to mate its rear connector with the corresponding optical interface module connector until
the transceiver clicks into place (see the following figure). If you feel resistance before the transceiver
plug-in is fully inserted, retract the transceiver and repeat the insertion.

6. Reconnect the fibers disconnected in Step 3.

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9.4.7 Replacing the FCM

The FCM can be replaced without disconnecting the power from the OPT9904X platform.

CAUTION: To prevent the platform overheating, complete the replacement within four
minutes.

To replace the FCM:

1. Prepare the replacement FCM so you can install it immediately after removing the old FCM. In
particular, carefully inspect the interior of the FCM to ensure that no foreign matter, for example
packaging chips, is present inside the unit.
2. Open the two captive screws fastening the FCM to the platform.

CAUTION: When removing the FCM, be careful not to touch the internal fans which may still be
rotating.

3. Carefully remove the FCM by slowly pulling it out of the platform. Be aware that the internal fans may
still be rotating.
4. Insert the replacement FCM in the corresponding platform guides, and push it in carefully until the FCM
fully engages the mating internal connector of the OPT9904X platform. Make sure that the FCM front
panel is flush with the platform frame front edges. As the FCM is plugged into its mating connector, the
green ACTIVE indicator on its panel should turn on.
5. Fasten the FCM to the platform by its two captive screws.

9.5 Replacing RAP components

This section describes how to replace RAP components identified as faulty via the troubleshooting
procedures described in this section.

9.5.1 Replacing xRAP-100 circuit breakers

xRAP-100 circuit breakers can be replaced without disconnecting the power (hot swapping).

To replace the xRAP-100 circuit breakers:

1. Open the two captive screws fastening the xRAP-100 front cover to its chassis and remove the cover
(see the following figure).
2. Identify the faulty circuit breaker and remove it by pulling it straight out of its socket.
3. Check the replacement circuit breaker ratings against those of the replaced circuit breaker.

WARNING: For continued protection against risk of fire, replace only with a fuse of the same
type and rating.

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4. Insert the replacement circuit breaker into the circuit breaker sockets of the corresponding xRAP-100
power terminal board, as shown in the following figure.
5. Reinstall the xRAP-100 front cover and fasten it with its two captive screws.

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10 Connector pin assignments
This chapter provides connection data for user connectors located in Apollo platforms and associated
ancillary equipment. Any connectors not described in this appendix are reserved for use by the Customer
Support team and/or for future expansion, and therefore no user equipment may be connected to them.

10.1 PFM04X DC input power connector

The DC input power connector located on the PFM04X is a 5-pin D-type male connector. The following figure
identifies the functions of the power in connector pins, as seen when looking into the connector.
Figure 10-1: xPFM-14 power input connector pin functions

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10.2 TAMIM04X connectors

10.2.1 ALARMS connector
The ALARMS connector is a 36-pin SCSI female connector that carries three groups of lines:
 Five external alarm input lines referenced to an internal power supply common line (the power supply’s
common line is floating relative to the chassis ground). The alarm input lines are monitored by the
OPT9904X management subsystem. Each input is connected to the input diode of an optocoupler.
 Three external alarm outputs/inputs. Each output is provided by three relay dry contacts. These lines
can be configured as additional alarm inputs by the system’s management.
 Four severity alarm outputs and a buzzer control line. Each output is provided by three relay dry
contacts. The buzzer control line is provided by two dry contacts.
Relay contact ratings are 75 V in open state and 1A in closed state.
The following figure identifies the connector pins as seen when looking into the connector. The table lists the
pin assignment for the ALARMS connector.
Figure 10-2: ALARMS connector pin identification

The ALARMS connector can be connected in several configurations to the customer’s alarm collecting facility.
It can be connected directly to the customer’s distribution frame or via the RAP rack alarm panel to the
customer’s facility. The Network Solutions Division offers appropriate cables for each of the configurations.
These cables are described in the sections that follow.

Table 10-1: ALARMS connector pin assignment

Pin Designation Function Direction Pin Designation Function Direction

1 GND Ground - 19 CRIT_NC Critical alarm NC Output

2 ALM_IP1 Alarm input 1, + Input 20 CRIT_NO Critical alarm NO Output

wire

3 ALM_IN1 Alarm input 1, – Input 21 CRIT_COM Critical alarm Output

wire common

4 ALM_IP2 Alarm input 2, + Input 22 MAJ_NC Major alarm NC Output

wire

5 ALM_IN2 Alarm input 2, – Input 23 MAJ_COM Major alarm Output

wire common

6 ALM_IP3 Alarm input 3, + Input 24 MAJ_NO Major alarm NO Output

wire

7 ALM_IN3 Alarm input 3, – Input 25 MIN_NC Minor alarm NC Output

wire

8 ALM_IP4 Alarm input 4, + Input 26 MIN_NO Minor alarm NO Output

wire

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Pin Designation Function Direction Pin Designation Function Direction

9 ALM_IN4 Alarm input 4, – Input 27 MIN_COM Minor alarm Output

wire common

10 ALM_O4NO Alarm output 4 NO Output 28 ALM_O4NC Alarm output 4 Output

NC

11 N/C Not connected - 29 N/C Not connected -

12 ALM_O1NO Alarm output 1 NO Output 30 ALM_O4 Alarm output 4 Output

common

13 ALM_O1 Alarm output 1 Output 31 ALM_O3NO Alarm output 3 Output

common NO

14 ALM_O1NC Alarm output 1 NC Output 32 ALM_O3 Alarm output 3 Output

common

15 ALM_O2NO Alarm output 2 NO Output 33 ALM_O3NC Alarm output 3 Output

NC

16 ALM_O2 Alarm output 2 Output 34 GND Ground -

common

17 ALM_O2NC Alarm output 2 NC Output 35 BUZ_COM Buzzer common Input

18 BUZ_NO Audio alarm Output 36 N/C Not connected -

activation line

10.2.2 ToD&1PPS connector

Table 10-2: ToD&1PPS connector pin assignment

Pin Designation Function Direction

1 CLK_1PPS + Clok 1PPS, + wire Input/Output
2 CLK_1PPS - Clok 1PPS, - wire Input/Output
3 NC Not connected ---
4 GND Ground ---
5 GND Ground ---
6 NC Not connected ---
7 TOD + TOD, + wire Input
8 TOD - TOD, - wire Input

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10.2.3 IMG connector

The IMG port provides a local management interface for connecting STMS station or a CLI terminal. The
connection is via an 8-pin RJ-45 connector. The connector is wired for two modes: Ethernet 10/100BaseT or
1000BaseT.
The following figure identifies the connector pins as seen when looking into the connector. The table lists the
pin out for a 10/100BaseT interface.
Figure 10-3: LOCAL IMG pin connector

The following table lists the pin out for a 10/100BaseT interface.

Table 10-3: IMG connector pin assignment - 10/100BaseT interface

Pin Designation Function Direction

1 TD- Transmit, - wire Output
2 TD+ Transmit, + wire Output
3 RD- Receive- Input
6 RD+ Receive+ Input

The following table lists the pin out for an 1000BaseT interface. In this mode the interface uses 4 pairs of
wires to connect the management

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Table 10-4: IMG connector pin assignment - 1000BaseT interface

Pin Designation Function Direction

1 P0+ Pair 0, + wire Input/Output
2 P0- Pair 0, - wire Input/Output
3 P1+ Pair 1, + wire Input/Output
4 P1- Pair 1, - wire Input/Output
5 P2+ Pair 2, + wire Input/Output
6 P2- Pair 2, - wire Input/Output
7 P3+ Pair 3, + wire Input/Output
8 P3- Pair 3, - wire Input/Output

10.2.4 MULTI SHELF MNG. 1, 2 connectors

The MULTI SHELF MNG. 1, 2 connectors provide the option to manage up to two additional OPT9904X
platforms by cascading the IMG. connector to these platforms. This saves the need to connect each of the
shelves to separate STMS or CLI stations.
Both connectors are wired identically and for convenience only one shelf pinout is provided. The connection
is via an 8-pin RJ-45 connector. Each connector is wired for two modes: Ethernet 10/100BaseT or 1000BaseT.

Table 10-5: MULTI SHELF 1, 2 connector pin assignment - 10/100BaseT interface

Pin Designation Function Direction

1 TD- Transmit, - wire Output
2 TD+ Transmit, + wire Output
3 RD- Receive- Input
6 RD+ Receive+ Input

The following table lists the pin out for an 1000BaseT interface. In this mode the interface uses 4 pairs of
wires to connect the management

Table 10-6: MULTI SHELF 1, 2 connector pin assignment - 1000BaseT interface

Pin Designation Function Direction

1 P0+ Pair 0, + wire Input/Output
2 P0- Pair 0, - wire Input/Output
3 P1+ Pair 1, + wire Input/Output
4 P1- Pair 1, - wire Input/Output
5 P2+ Pair 2, + wire Input/Output
6 P2- Pair 2, - wire Input/Output

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7 P3+ Pair 3, + wire Input/Output

8 P3- Pair 3, - wire Input/Output

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11 Installing the VoIP telephone
This Appendix describes the installation and configuration of the VoIP telephone in the Apollo platforms. The
VoIP telephone is supplied as an optional kit comprising all components required for its installation. The kit
also contains a shelf which is installed in the rack, allowing for convenient placement of the VoIP telephone
and its power supply.

11.1 Introducing the VoIP telephone installation

The following table lists the VoIP kit.

Table 11-1: VoIP kit (X39201, A00, 2)

Components Details
Apollo IP Phone GXP1400/1405
Telephone Transformer 36-72VDC/5VDC 3A/15W
VOIP Telephone shelf As per our specification

To perform the installation you must know the type of the rack and power supply unit (RAP) being used. This
determines the type of power cable and circuit breaker you need for the installation. The power cables and
circuit breakers are listed in the following tables.

Table 11-2: Power cable types

P/N Cable description Length Comments

ON321380 2.7 m Use with RAP-E Artemis kit
Cable assy power VoIP box to RAP-E
– see attached file X56233
ON321381 Cable assy power VoIP box to xRAP-100 2.7 m Use with xRAP-100

NOTES:
 Depending on the specific configuration, the VoIP telephone can be connected to two
different Rack Alarm Panel (RAP): RAP-E or xRAP-100.
 Before the installation make sure that the power cable is suitable for the RAP type that is
either at the site or in the Purchase Order (PO) (see the table above).

Table 11-3: Circuit breaker types

P/N Circuit breaker value Comments

ON210460 1Amp RAP-E or xRAP-100 (large pins)
ON210460 1Amp RAP-E or xRAP-100 (large pins)

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Figure 11-1: VoIP telephone installed in rack

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Figure 11-2: Apollo VoIP Telephone connections

11.2 Installation main steps

The installation of the VoIP telephone includes the following main steps:
 Attaching the VoIP telephone shelf to the rack.

NOTE: The VoIP telephone can be fed from different RAP units including: RAP-E and xRAP-100.
When the description applies to all RAP types the generic term RAP is used.

 Removing the RAP front panel and bottom cover.

 Installing terminal brackets on the RAP.
 Connecting the power cable to the RAP.
 Connecting the transformer output power cable to the telephone.
 Connecting the Ethernet cable from the VoIP telephone to an external management port.

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11.2.1 Attaching the VoIP telephone shelf to the rack

NOTE: Select the appropriate kit for the rack.

To attach the VOIP telephone shelf to the rack:

1. Determine the position of the shelf in the rack.
2. Hold in the shelf in the predetermine position.
3. Screw in the 4 bolts supplied with the kit (2 on each side of the shelf).
4. Place the telephone and power supply on the shelf.
5. Connect the telephone wires according to the bottom drawing in Introducing the VoIP Telephone
Installation.

11.2.2 Removing the RAP-E front panel and bottom cover

To remove the RAP-E front panel:
1. Loosen the two captive screws on both sides of the RAP-E front panel (see the following figure).
2. Remove the panel.

To remove the RAP-E bottom cover:

3. Identify the location of the bottom cover in the RAP-E (see the following figure).
4. Grasp the bottom cover of the RAP-E on both sides and gently extract it.

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11.2.3 Installing terminal brackets in the RAP-E

The RAP-E supports installation of power supply terminal brackets to enable the connection of the VoIP
telephone to a power source. A kit of terminal brackets is available for this purpose. The kit includes a Wide
bracket that is connected to a positive terminal in the RAP-E and a Narrow bracket that is connected to a
dedicated negative post (see the following figure).

To install terminal brackets in the RAP-E:

1. Identify the two terminal brackets (wide and narrow) in the installation kit according to the following
figure.

WARNING: To avoid injury to personnel or damage to the equipment, make sure to disconnect
the power supply before performing this procedure.

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2. Remove the two M6 nuts and M6 locking washers that attach the wide bracket (positive cable lug) to
the RAP-E PCB (Printed Circuit Board).
3. Align the two holes of the wide bracket to the two screws connected to the PCB.
4. Secure the wide bracket using the two locking washers and nuts removed in Step 2. Tighten the nuts
with a torque of 938 N cm to 1062 N cm.
5. Identify the two threaded spacers on the board near the alarm connectors (see the preceding figure)
and place the narrow bracket on them.
6. Secure the narrow bracket (negative cable lug) to the post using two M3 screws from the installation
kit. Fasten the screws with a torque of 40 N cm to 44 N cm.

11.2.4 Connecting the VoIP power cable to the RAP-E

To connect the VOIP power cable to the RAP_E:
1. Connect the Red (+) cable lug to the terminal located at the top of the Wide bracket (see the following
figure).
2. Connect the Black (-) cable lug to the terminal located at the top of the Narrow bracket (see the
following figure).

3. Remove Phillips screw from the grounding post (located near the J23 marking) on the RAP-E PCB (see
the preceding figure).
4. Insert the Phillips screw through cable lug and fasten the screw into the grounding (GND) post on the
RAP-E PCB (see the preceding figure).
5. Insert the appropriate circuit breaker into its sockets.
6. Make sure that the circuit breaker is in the OFF position.

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7. Identify the location of the bottom cover in the RAP-E according to the figure in Removing the RAP-E
Front Panel and Bottom Cover.
8. Position the cover horizontally in front of the RAP-E.
9. Slide the cover into the grooves located on both sides of the RAP-E.
10. Reassemble the front panel and fasten it with its two captive screws.

11.2.5 Connecting power cable to the xRAP-100

The cable for connecting the VoIP telephone to the xRAP-100 has a 3W3 (3-pin), male connector on the side
for the xRAP-100 and a MSTB, 2-pin, female connector on the side for the VoIP power supply.

To connect the VoIP power cable to the xRAP-100:

1. Open the two captive screws fastening the xRAP-100 front cover to the unit and remove the cover.
2. Connect the 3W3 connector of the power cable to a free 3W3 connector on the xRAP-100 board.
3. Fasten the connector's two captive screws to ensure good connectivity.
4. Identify the circuit breaker sockets, corresponding to the connector installed in the previous steps.
5. Insert an appropriate circuit breaker into the sockets. Make sure that the circuit breaker is OFF.
6. Reassemble the xRAP-100 cover and fasten it with the two captive screws.

11.2.6 Connecting power cables to the VoIP telephone

The -48 VDC power from the corresponding RAP is connected to a DC-DC converter (transformer) that convert
it to 5 VDC for use with the VoIP telephone.

To connect the power cable to the VoIP telephone:

1. Thread the power cable down from the corresponding RAP to the VoIP telephone shelf and attach it to
the side of the rack with cable ties.
2. Insert the 2-pin MSTB connector at the lower end of the power cable (descending from the RAP) into
the -48V input of the telephone transformer.

3. Insert the banana connector from the output power cable of the converter into the VoIP telephone DC-
5V input connector (see the preceding and following figures).

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4. Switch ON the 1 Amp circuit breaker in the RAP.

11.2.7 Connecting the Ethernet cable to the VoIP telephone

When you use the VoIP phone as an orderwire, it enables you to make voice calls through its control network
without a telephone service provider.

To connect the Ethernet cable to the VoIP telephone:

 Connect a standard CAT5/6 Ethernet cable from the VoIP output port to the corresponding Apollo
Management port (IMG) located on the corresponding IMG port on the CEM or FCM card.

11.3 VoIP software configuration

Configure the VoIP (SIP) phone (Grandstream1405, or equivalent) using the phone configuration menu or
through the web client.
Figure 11-3: VoIP (SIP) setup

When the system is configured appropriately, a SIP call can be initiated to a SIP phone or through a PBX.
The minimum configuration is:
 At the RCP (Remote Control Processor):
 The fe-rcp (fast ethernet- remote control processor) IP address is to be configured (e.g.
172.55.1.1)

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 Netmask of fe-rcp (e.g. 255.255.255.0)

 Request system management mode DCN <W.X.Y.Z>
VoIP (SIP) Phone
 SIP calls over DCN (Data Control Network) – (analogous to OrderWire)
The SIP phones (see the figure in VoIP Software Configuration) are connected to the IMG port and are
configurable.
Another SIP phone, or phones, can be connected anywhere on the DCN (e.g. at a remote device).
Figure 11-4: Phone key pad

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11.4 Provisioning the VoIP (SIP) phone

This section describes how to provision the VoIP (SIP) phone.

To provision the VoIP (SIP) phone

1. At the entry screen, press OK.

2. In the main menu, press OK.

Using the navigation keys (see the figure in VoIP Telephone), scroll to Network and press OK.

3. Scroll to IP Setting and press OK.

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4. Scroll to Static IP and press OK.

5. Scroll to IP and press OK.

6. In the text box, type the new IP address (using the keypad) and press the OK soft key.

NOTES:
 Delete the default IP address by pressing the soft key (BkSp).
 To enter a period (.) press the asterisk (*) key.

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7. Scroll to Netmask and press OK.

8. In the text box, type a new Netmask address (using the keypad) and press the OK soft key.

NOTES:
 Delete the default IP address by pressing the soft key (BkSp).
 To enter a period (.) press the asterisk (*) key.

9. Scroll to Gateway and press OK.

10. In the text box, type a new Gateway address (using the keypad) and press the OK soft key.

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NOTES:
 Delete the default IP address by pressing the soft key (BkSp).
 To enter a period (.) press the asterisk (*) key.

COMMENT: The Gateway IP address is typically the fe-rcp IP to which it is connected.

11. Scroll to Back and press OK.

12. Scroll to Reboot and press OK.

The VoIP telephone reboots and returns to the entry screen.

This section describes how to validate the IP address of the VoIP (SIP) phone.

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To validate the IP address of the VoIP phone:

1. At the entry screen, press OK to access the main menu.

2. Scroll to Status and press OK.

3. Check and verify the IP address.

4. Return to the main menu and press OK.
The phone is now ready to make a SIP call.
This section describes how to make a VoIP (SIP) phone call.

To make a VoIP phone call:

1. At the entry screen, press OK to access the main menu.

2. Scroll to Call History and press OK.

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3. Scroll to Direct IP Call and press OK.

4. Enter the IP address of the phone you want to call and press the OK soft key.

NOTES:
 Delete the default IP address by pressing the soft key (BkSp).
 To enter a period (.) press the asterisk (*) key.

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Example:
Assuming that your phone IP address is 172.55.1.66, if you make a call to a phone at the IP address:
172.60.2.70, the screen appears as displayed below.

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12 Inspecting and cleaning optical
connectors
The major cause of optical fiber failures, or even a whole system failure is contamination of fiber connection
points. Even microscopic dust particles can cause different problems for optical connectors. For example, a
particle that partially or completely blocks the fiber core generates strong back reflections, which can cause
instability to the laser system. Hence, it is most important to keep optical fiber connectors clean at all times.
When Raman/Hybrid-Raman based optical systems are involved the importance of clean optical connectors
is even critical, as Raman amplifiers use the optical fiber media as part of their operating mechanism.
This Appendix provides optical fiber cleaning procedures that will help you prevent possible failures,
maximize your network performance, and reduce possible required repair costs.

12.1 Ensuring optical connectors cleanliness

Clean fiber connectors are of utmost importance to ensure failure-free and reliable operation of optical
networks. This section highlights aspects that influence optical fiber cleanliness and performance.
Dirt and contamination on fiber end faces are the main reasons for failures in optical networks. Accumulation
of soil on optical connectors causes insertion loss and back reflections that may block light transmission.
Repeated connection and disconnection of optical connectors leaves debris in the bulkhead adapter or
receptacle (female/male connector). Dirt can also be transferred from one optical connector to another when
mating them. Make sure to inspect connectors before mating.
The main types of contamination on optical connectors results from the following:
 Dust, from air that can deposit on the endface
 Oils, from human hands touch
 Residues, condensed from vapors in the air
Oil and residues from vapors are more difficult to remove than dust and can even damage the equipment if
not removed.

CAUTION: With high power lasers any contaminant can be burned into the fiber connection if
it blocks the core while the laser is turned on. This burn might damage the optical surface
enough that it cannot be cleaned.

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12.1.1 Handling optical fibers and components

Several rules must be strictly kept when handling optical fibers and in particular their connection points.
These include safety warnings and notes that must be considered any time you work or maintain networks
that include optical fibers and components.

12.1.1.1 Optical fibers safety notes

Review the following notes before handling optical fibers and optical connectors:
 Turn off any laser source before you inspect fiber connectors/adapters, or optical components
 Make sure that the fiber is disconnected at both ends
 Inspect the connector/adapter before you clean it
 Keep a protective cap on unplugged fiber connectors
 Use the connector housing to plug or unplug a fiber

12.1.1.2 Optical fibers safety warnings

Review the following warnings before handling optical fibers, connectors or components:

LASER WARNING: All personnel involved in equipment installation, operation, and

maintenance must be aware that laser radiation is invisible. Therefore, although protective
devices generally prevent direct exposure to the beam, personnel must strictly observe the
applicable safety precautions and, in particular, must avoid staring into optical connectors,
either directly or using optical instruments.

WARNING: Pay attention to the following warnings before handling optical fiber connectors
and components:
 Don’t use alcohol or wet cleaning without a way to ensure that it does not leave residue on
the end face. It can cause damage to the equipment.
 Don’t look into a fiber or optical connector/adapter while the system laser is on.
 Don’t use unfiltered handheld magnifier or focusing optics to inspect a connector.
 Don’t connect a fiber to a fiberscope while the laser system is on.

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12.2 Inspection and cleaning

The activities involved in cleaning optical fiber connectors include the following main steps:
 Inspection
 Cleaning
 Re-inspection
The inspection is done with a special microscope that can view the optical surface of the fiber edge (endface).
This instrument is referred to as fiberscope later on in this document.
The device also includes a set of different optical adapters required to inspect various types of optical
connectors.
Before connecting any optical component that is connected to another, inspect and clean it as described in
the following flowchart.
Figure 12-1: Optical connectors inspection and cleaning flowchart

When handling optical components like attenuators, make sure to inspect the optical connectors on both
sides (male and female) of the element.

NOTE: Optical connector protective covers protect them from dust and scratches, but not from
other contamination sources. Any removal of a protective cover requires connector inspection.

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12.2.1 Inspection devices

There are two main categories of inspection devices for optical connectors:
 Optical microscope
 Fiber inspection probe
The following figure shows an example of an optical microscope.
Figure 12-2: Fiber handheld microscope

The main features of the optical microscope include:

 Non-removable laser safety filter to protect eyes from direct contact with live fibers.
 Two different types of microscopes required, one to inspect connectors on patch cords, and a different
one to inspect connectors installed on patch panels and equipment.
The fiber inspection probe is connected to an external video screen, PC, or test instrument. The fiber probe
also has a set of adapters that enable to inspect most optical connector types.
Another type of fiber inspection probe is designed with a USB 2.0 interface that connects to a laptop. This
probe also has a wide selection of fiber adapters that enable the inspection of almost every optical connector.
The camera at the end of the probe is purpose-built in conjunction with special software that drives the
probe.
This easy-to-use probe can quickly find and focus a fiber image. Once find, single click of the Quick Capture
button (on the probe) triggers a series of subsecond actions resulting in a complete analysis of the fiber
endface and a pass/fail result.
Upon triggering the Quick Capture button, the system uses the large-format digital sensor to search a wide
area and find the glass fiber. Once found, it captures a full resolution image in a smaller area that is centered
exactly on the fiber. The low magnification image is analyzed separately from the high magnification image
to provide exacting examination on and near the glass fiber, while still evaluating a wider area for larger
debris and damage. These images are stitched together and compared to pass/fail criteria to provide a non-
subjective grading of the image.

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The following figure shows fiber inspection probes.

Figure 12-3: Fiber inspection probes

Each probe has a set of adapters that enable to inspect almost every type of optical connector. The following
figure shows an example of a kit with various adapters.
Figure 12-4: Example of optical adapters kit

The fiber inspection probe provides the following main features:

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 The image is displayed on an external video screen, PC, or test instrument

 The eye is protected from direct contact with live light (laser) signal
 The image can be stored for report and documentation
 Facilitates inspection in a dense optical connectors area (like patch panels)
 Ideal for inspection of patch cords, patch panels, and mulitifiber connectors
 Different degrees of magnification available (x100/x200/x400)
 Adapters for all types of connectors.

12.2.2 Inspecting optical connectors

Required Tools
 Video fiber inspection probe
or
 Optical microscope
 Set of optical adapters appropriate for the inspection device

CAUTION: Before inspecting the optical connectors read the instructions in Optical Fibers Safety
Notes and in Optical Fibers Safety Warnings.

To inspect an optical connector:

1. Before beginning the inspection make sure that the system lasers are turned off.

LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.

2. Connect an appropriate adapter on the inspection instrument according to the optical connector you
are inspecting.
3. Insert the optical connector into the adapter, and adjust the focus control to see a clear, focused
endface image.
4. If you are inspecting a connector installed on an equipment piece, insert the video probe with the
appropriate adapter tip into the bulkhead connector and adjust the focus.

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5. On the video monitor, make sure that no contamination is present on the connector endface.
A clean connector endface is shown in the following figure.
Figure 12-5: Clean connector endface

6. Clean the endface as necessary according to the procedures in Optical Connectors Cleaning Procedures
and reinspect.
Use the following figures to identify different types of contamination on optical connector endface.
Figure 12-6: Connector with dust

Figure 12-7: Connector with liquid contamination

Figure 12-8: Connector with alcohol residue contamination

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Figure 12-9: Connector with scratches

12.3 Cleaning methods and materials

There are basically two types of optical connectors that require cleaning:
 Connectors on optical fiber patch cords or cables (male connectors)
 Connectors assembled on patch panels and other devices and equipment (female connectors)
The following sections describe materials and procedures suitable for cleaning optical connectors.

12.3.1 Cleaning methods

The following cleaning kits are available on the market for cleaning optical connectors. Each type supports a
different cleaning technique:
 Dry cleaning – cleaning without use of any solvent material.
 Wet cleaning - cleaning with a solvent, typically with IPA (Isopropyl Alcohol).
 Non-Abrasive cleaning – cleaning without abrasive material touching the optical fiber connector. For
example, air dusters or pressured solvent jet used in automated in-situ connector cleaners.
 Abrasive cleaning – cleaning with abrasive materials. Examples are: lint-free wipes, reel-based cleaning
cassette, and optic cleaning swabs.

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12.3.2 Dry cleaning materials

Dry cleaning materials include:
 Air spray (air dusters, canned air, compressed air) - air dusters are used to blow loose particles from
the optical fiber connector endface or dry-up solvent (isopropyl alcohol) residue after a wet cleaning.
Figure 12-10: Air spray cleaner

 Cassette fiber connector cleaner - connector cleaning cassette (reel-based) is a dry cleaning method
that is quick, reliable, and gives uniform results. A 2-micrometer weaved polyester cloth is used to clean
optical fiber connectors.
One reel of cleaner tape can be used for over 400 cleanings. Additional replacement tapes are available
and allow continued use of the outer case. This is an abrasive fiber optic cleaning method. However,
the pad underneath the cleaning cloth mitigates this significantly.

NOTE: Most of the reel-based fiber connector cleaners require cleaning in one direction as
marked by an arrow on the device.

Cassette fiber connector cleaners are shown in the following figures.

Figure 12-11: Structure of reel connector cleaner

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Figure 12-12: Reel cleaner with replacement tape

 Cleaning swabs - are designed for dry cleaning fiber optic connector mating sleeves, bulkhead adapters,
and receptacles and are available in 2.5 mm and 1.25 mm versions.
To clean an endface of connectors already installed in patch panels and hardware devices the stick is
inserted into the bulkhead adapter or receptacle until the tip makes contact with the connector
endface, give a single turn, and then extract the stick and discard.
This is an abrasive fiber optic cleaning method mitigated by a resilient stickhead.
Figure 12-13: Cleaning swabs

Figure 12-14: Cleaning fiber optics bulkhead adapter

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Figure 12-15: Cleaning fiber optics receptacle

 Ferrule cleaner - this is a semi-automated fiber optic cleaning method, specially designed for fiber optic
connectors plugged into patch panels and hardware devices.
Figure 12-16: Ferrule cleaning device

Figure 12-17: Ferrule cleaner in operation

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12.3.3 Wet cleaning materials

Wet cleaning materials include:
 Alcohol with lint-free wipes - few drops of solvent (typically isopropyl alcohol) are applied to lens paper
which is folded in 4 or 6 layers and laid flat on the table. The user holds the connector vertically and
cleans it in a figure 8 motion. He then follows this action by a mandatory dry cleaning step to prevent
solvent residue, either by air duster or dry lint-free wipes.
Figure 12-18: Alcohol with lint-free wipes

 Alcohol with lint-free swabs - a drop of solvent (typically isopropyl alcohol) is applied to the swab to
lightly moisten it. The swab is then lightly pressed and turned against the connector endface to clean
it.

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12.4 Optical connectors cleaning procedures

The following sections describe dry and wet cleaning procedures for optical connectors.

12.4.1 Dry cleaning with a cleaning cassette

Required Tools
 Cleaning cassette

CAUTION: Before cleaning the optical connectors read the instructions in Optical Fibers Safety
Notes and in Optical Fibers Safety Warnings.

NOTE: The following procedure is suitable for cleaning male optical connectors.

The cleaning cassette includes a cleaning band, and has a sprig loaded shutter that exposes only part of the
band required for cleaning. After each shutter closure the band is automatically advanced and when opened
again exposes a new clean part of the band. This ensures that the dirt removed from the connector endface
in a previous cleaning will not be adhered to a connector in a next cleaning action.

To clean an optical connector with a cleaning cassette:

1. Before beginning the cleaning make sure that the system lasers are turned off.

LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.

2. Open the cassette shutter with one hand. With the other hand hold the connector at a 90-degree to
the cleaning band surface.
3. Draw the connector endface in a smooth linear motion. Do not press too hard; a light touch cleans
better.

CAUTION: When cleaning observe the following:

 Don’t use a figure 8 motion.
 Don’t use a twist and turn motion, this action can cause lint contamination.

4. Pull the fiber tip lightly down the exposed cleaning area in the direction of the arrow or from top to
bottom.
5. Release the thumb lever to close the cleaning window.
Check the connector with a fiber microscope (see Inspection Devices). If the results are not satisfying repeat
the cleaning as necessary.

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6. Repeat the inspection and cleaning processes, as necessary.

12.4.2 Dry cleaning with lint-free wipes

Required Tools
 Lint-free wipes

CAUTION: Before cleaning the optical connectors read the instructions in Optical Fibers Safety
Notes and in Optical Fibers Safety Warnings.

NOTE: The following procedure is suitable for cleaning male optical connectors.

To clean an optical connector with lint-free wipes:

1. Before beginning the cleaning make sure that the system lasers are turned off.

LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.

2. Fold the wipe into a square about 4 to 8 layers thick.

CAUTION: Take care not to contaminate the cleaning area of the wipe with your hands or on a
surface during folding.

3. Gently wipe the ferrule tip against the central part of the paper.

CAUTION: Don't scrub the fiber against the wipe. Doing so may cause scratches and more
contamination.

4. Repeat the cleaning on another clean section of the wipe.

5. Properly dispose the wipe. Never reuse a wipe.
6. Inspect the connector with a fiberscope.
7. Repeat the inspection and cleaning processes, as necessary.

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12.4.3 Dry cleaning with lint-free swabs

Required Tools
 Lint-free swabs

CAUTION: Before cleaning the optical connectors read the instructions in Optical Fibers Safety
Notes and in Optical Fibers Safety Warnings.

NOTE: The following procedure is suitable for cleaning male optical connectors.

To clean an optical connector with lint-free swabs:

1. Before beginning the cleaning make sure that the system lasers are turned off.

LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.

2. Lightly press and turn the swab to clean the ferrule face.
3. Properly dispose the used swab. Never reuse a swab.
4. Inspect the connector with a fiberscope.
5. Repeat the inspection and cleaning processes, as necessary.

12.4.4 Dry cleaning with ferrule cleaner device

The ferrule cleaner is a semi-automated device that is customized for cleaning optical connector endface in
a quick and efficient fashion.

Required Tools
 Ferrule cleaner device

CAUTION: Before cleaning the optical connectors read the instructions in Optical Fibers Safety
Notes and in Optical Fibers Safety Warnings.

NOTE: The following procedure is suitable for cleaning male optical connectors.

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A general view of a ferrule cleaner is shown in the following figure.

Figure 12-19: Ferrule cleaner device

To clean an optical connector with a ferrule cleaner:

1. Before beginning the cleaning make sure that the system lasers are turned off.

LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.

2. Insert the ferrule cleaner tip into the connector.

3. Push in until the stopper of the device cleaning guide comes in contact with the connector's ferrule.
4. Depress and release the device button one time.
5. Remove the ferrule cleaner from the connector.
6. Inspect the connector with a fiberscope.
7. Repeat the inspection and cleaning processes, as necessary.

12.4.5 Wet cleaning with lint-free wipes

Required Tools
 Lint-free wipes
 99% Isopropyl alcohol

CAUTION: Before cleaning the optical connectors read the instructions in Optical Fibers Safety
Notes and in Optical Fibers Safety Warnings.

NOTE: The following procedure is suitable for cleaning male optical connectors.

If the dry cleaning with lint-free wipes doesn't provide the required results, try the wet cleaning method
described below.

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To clean an optical connector with lint-free wipes and ISP alcohol:

1. Before beginning the cleaning make sure that the system lasers are turned off.

LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.

2. Fold the wipe into a square about 4 to 8 layers thick.

3. Moisten one section of the wipe with one drop of 99% alcohol. Make sure that a portion of the wipe
remains dry.
4. Lightly wipe the ferrule tip in the alcohol moistened portion of the wipe with a figure 8 motion.

CAUTION: Don't scrub the fiber against the wipe. Doing so may cause scratches and more
contamination.

5. Immediately repeat the figure 8 wiping action on the dry section of wipe to remove any residual alcohol.
6. Properly dispose the wipe. Never reuse a wipe.
7. Inspect the connector with a fiberscope.
8. Repeat the inspection and cleaning processes, as necessary.

12.4.6 Wet cleaning with lint-free swabs

Required Tools
 Lint-free swabs
 99% Isopropyl alcohol

CAUTION: Before cleaning the optical connectors read the instructions in Optical Fibers Safety
Notes and in Optical Fibers Safety Warnings.

NOTE: The following procedure is suitable for cleaning male optical connectors.

To clean an optical connector with lint-free wipes:

1. Before beginning the cleaning make sure that the system lasers are turned off.

LASER WARNING: Invisible laser radiation might be emitted from disconnected fibers or
connectors. Don’t stare into beams or look directly with optical devices.

2. Lightly moisten a lint-free swab with one drop of 99% alcohol. Do not oversaturate the swab.

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NOTE: Prepare in advance a dry lint-free swab available for drying immediately after the wet
cleaning.

3. Lightly press and turn the dampened swab to clean the ferrule face.
4. Immediately after you clean, lightly press and turn the second swab (dry) to dry any alcohol that
remains from the ferrule face.
5. Properly dispose of the wet and dry swab. Never reuse a swab.
6. Inspect the connector with a fiberscope.
7. Repeat the inspection and cleaning processes, as necessary.

12.5 Measuring fiber parameters for Raman-based

or hybrid Raman-based amplifier
The following section is applicable for optical fibers connected to Raman-based or Hybrid Raman-based
amplifiers.
Raman amplifiers use optical fiber media as part of their operating mechanism. This means that the optical
parameters of the fibers can directly influence the operation of the Raman. If the parameters of the optical
fibers deviate more that the allowable limits, it can deteriorate the Raman performance or even stop its
operation.
To ensure smooth operation of Raman-based amplifiers a set of parameter measurements must be
performed before connecting the fibers to the system.

NOTE: Fiber parameters must be measured on both fiber ends.

The measurements are performed using an OTDR with a high dynamic range and include the following
parameters:
 Fiber length
 Total fiber attenuation
 Attenuation profile
 Fiber attenuation (dB/km)
 Splice location

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The following figure shows an OTDR example.

Figure 12-20: Typical OTDR

The waveform displayed on the OTDR enables to measure fiber characteristics, including: distances,
attenuations and more.
The following figure shows a typical waveform displayed on the OTDR. The figure also presents several
parameters that can be obtained from the waveform.
Figure 12-21: OTDR waveform example

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