Operating instructions

KFWA BY 1– 4

Fuel Treatment System

Mat. no. operating instructions: 72403725, DIS: 5070-20150814-S00-000-01

Table of contents

© Copyright 2015

Filtration Group GmbH

Tarpenring 31-33
D-22419 Hamburg
Tel.: +49 40 530 040-0
Fax: +49 40 530 040-24191
[email protected]
www.FiltrationGroup.com

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Operating instructions KFWA_BY_1-4_en, Filtration Group GmbH, Issue 03/2017

 Table of contents

Table of contents
1 Introduction ............................................................................................................................................................ 5
1.1 Manufacturer .................................................................................................................................................................. 5
1.2 About these operating instructions ................................................................................................................................. 5
1.3 Typographical conventions ............................................................................................................................................ 6
1.3.1 Safety instructions .............................................................................................................................................. 6
1.3.2 Other instructions................................................................................................................................................ 6
1.4 Abbreviations ................................................................................................................................................................. 6

2 Safety ...................................................................................................................................................................... 7
2.1 Intended use .................................................................................................................................................................. 7
2.2 Qualification ................................................................................................................................................................... 7
2.3 Basic safety instructions ................................................................................................................................................ 7
2.3.1 Blocked evacuation routes.................................................................................................................................. 7
2.3.2 Live components ................................................................................................................................................ 7
2.3.3 Salt- and oil-containing media ............................................................................................................................ 8
2.3.4 Warning and mandatory signs ............................................................................................................................ 8

3 General description ............................................................................................................................................... 9

3.1 Operating principle ......................................................................................................................................................... 9
3.2 Main components......................................................................................................................................................... 10
3.3 Main terminals on the KFWA unit................................................................................................................................. 11
3.4 Flow chart .................................................................................................................................................................... 12

4 System control ..................................................................................................................................................... 13

4.1 Controls and indicator lamps on the control cabinet .................................................................................................... 13
4.2 Switching on/starting on the system............................................................................................................................. 14
4.3 Settings (factory settings) for electrical components .................................................................................................... 14

5 Assembly .............................................................................................................................................................. 15
5.1 Setup ........................................................................................................................................................................... 15
5.2 Assembly and disassembly of the piping ..................................................................................................................... 15
5.3 Electrical connection .................................................................................................................................................... 15

6 Inspection and preparation for start-up ............................................................................................................ 16

6.1 General preparations ................................................................................................................................................... 16
6.2 Checking the differential pressure contact switch ........................................................................................................ 17
6.3 Checking water discharge ............................................................................................................................................ 17
6.4 Checking the level probe ............................................................................................................................................. 18
6.5 Checking the pump ...................................................................................................................................................... 19
6.5.1 Checking pump pressure .................................................................................................................................. 20
6.5.2 Checking the pressre in throttled state......................................................................................................................... 21
6.5.3 Calculating the wear limit .................................................................................................................................. 21
6.6 Filling the system ......................................................................................................................................................... 22

7 Start-up, operation and monitoring operations................................................................................................ 23

7.1 Starting filtration ........................................................................................................................................................... 23
7.2 Checks during operation .............................................................................................................................................. 24
7.3 Operation with a soiled filter/coalescer element ........................................................................................................... 24
7.4 Taking the system out of service.................................................................................................................................. 24
7.4.1 Shutting down the system temporarily or in an emergency .............................................................................. 24

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Table of contents

7.4.2 Shutting down the system for a prolonged period (more than 48 hrs) .............................................................. 24

8 Maintenance and servicing ................................................................................................................................. 25

8.1 Prior to commencing maintenance work ...................................................................................................................... 25
8.2 Maintenance schedule ................................................................................................................................................. 26
8.3 Cleaning the dirt trap on the pump ............................................................................................................................... 26
8.4 Replacing the filter/coalescer element ......................................................................................................................... 27

9 Troubleshooting .................................................................................................................................................. 29
9.1 Troubleshooting chart .................................................................................................................................................. 29

10 Technical data ...................................................................................................................................................... 30

11 Recommended spare parts ............................................................................... Fehler! Textmarke nicht definiert.

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Operating instructions KFWA_BY_1-4_en, Filtration Group GmbH, Issue 03/2017

 1 Introduction

1 Introduction

1.1 Manufacturer

Filtration Group GmbH

Tarpenring 31-33
D-22419 Hamburg
Phone: +49 (0) 40 530040 0
Fax: +49 40 530040 24191

1.2 About these operating instructions

These operating instructions are intended to help the operator make optimum use of the system. If
you refer to all of the instructions, you can avoid potential dangers and extend the life of the system.
These operating instructions are to assist personnel with special technical knowledge for operating
the system. If you have any further questions on the content of the operating instructions or opera-
tion of the system, please contact the manufacturer.
These operating instructions are included with the system. Read the operating instructions com-
pletely before putting the system into operation. Each person who works on and with the system
must have read and understood the operating instructions beforehand.
Always keep these operating instructions available on site. Enclosed instructions for use from man-
ufacturers of components are part of the operating instructions for the system. Further information
on individual components such as pumps and measuring devices can be found in the correspond-
ing instructions for use supplied by the relevant manufacturers.

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1 Introduction

1.3 Typographical conventions

1.3.1 Safety instructions

In these operating instructions four signal words are used to indicate different hazard severities.

Type of Hazard
 Describes the consequences of the hazard. The consequences will be severe or fatal inju-
ry.
• Specifies the steps that must be taken to avoid the hazard.

Type of Hazard
 Describes the consequences of the hazard. The consequences may be severe injury to
death.
• Specifies the steps that must be taken to avoid the hazard.

Type of Hazard
 Describes the consequences of the hazard. The consequences may be minor injury.
• Specifies the steps that must be taken to avoid the hazard.

Type of Hazard
 Describes the consequences of the hazard. The consequences may be material damage.
• Specifies the steps that must be taken to avoid the hazard.

1.3.2 Other instructions

In these operating instructions, additional information is indicated by a separate symbol.

Provides additional information regarding the system or its operation.

1.4 Abbreviations

BMK Device tags

IBC Intermediate Bulk Container (reusable industrial container)
KFWA Fuel filter water separator, this fuel treatment system

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 2 Safety

2 Safety

2.1 Intended use

The KFWA fuel treatment system is a system for automatically processing fuel. The system is in-
tended for fuel filtration and subsequent water separation.
The system may only be operated in accordance with order-specific performance data. Only
properly installed original spare parts may be used.
All other applications, unauthorised modifications or modes of operation as well as changes to the
system's hardware or software are considered contrary to the intended use and may result in im-
pairment of operational safety and void the warranty.

2.2 Qualification

The system may only be operated by qualified, experienced persons authorized by the owner. Spe-
cialist knowledge must be obtained through regular training.

2.3 Basic safety instructions

Safety instructions are for the purpose of work safety and accident prevention.
To protect personnel from harm, all work on the system must be carried out attentively and with
care.
Please also refer to the safety regulations of the owner and the regulations applicable in the area in
which the system is operated.

2.3.1 Blocked evacuation routes

Blocked evacuation routes and inaccessible working areas could cause serious injury or material
damage.
• Keep the working area free and accessible at all times.
• Never place objects in the working area.
• Ensure that no objects can fall or topple onto lines.

2.3.2 Live components

After an EMERGENCY STOP, certain components in the control cabinet are still live. Contact with
these components can lead to fatal or serious injury.
• Keep the control cabinet closed.
• In case of malfunctions, call in an electrician or contact the manufacturer.

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2 Safety

2.3.3 Salt- and oil-containing media

The collected medium and operating or cleaning fluids flowing out can cause environmental dam-
age and irritation of the skin upon contact.
• Keep a suitable tank at hand to catch residues and flushing quantities.
• Refer to product-specific safety regulations and datasheets.
• Wear protective clothing where necessary.

2.3.4 Warning and mandatory signs

Hazard from electrical power

Note on danger to water

Wear protective clothing

Wear safety gloves

Wear safety goggles

Wear respiratory protection

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 3 General description

3 General description

3.1 Operating principle

The KFWA fuel treatment system is a filter coalescer system. The fuel is pumped by a gear pump
from the inside to the outside through the coalescer element. The fuel first flows through the filter
layer and then the coalescing layer, where the water is separated. To separate the water, various
hydrophilic materials are incorporated into the coalescing element, which are able to retain very
small water droplets. After a certain time, the small water droplets combine into large drops of ap-
prox. 3 mm , which emerge from the element and sink to the bottom of the tank.
The accumulation of water is monitored by a level probe and emptied through the automatic water
drain valve when the maximum level is reached. The water drain valve opens and closes automati-
cally during ongoing operation of the system. No subsequent venting of the KFWA is necessary.
Contamination of the filter/coalescing element is monitored via differential pressure. When differen-
tial pressure reaches the value set for for the pre-alarm, a warning alert to this effect appears. If dif-
ferential pressure rises to the value set for the main alarm, another warning alert appears and the
element must be replaced immediately. If the element is not replaced, pressure will continue to rise
up to the predefined pressure at which the overflow valve opens. In this situation, the fuel is
pumped to the tank without being cleaned.

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3 General description

3.2 Main components

Fig. 1 Main components of the KFWA

Item Component
1 Splash guard
2 KFWA pressure tank with filter/coalescer elements
3 Differential pressure gauge, switch with 2 contacts for pre and main alarm
4 Control unit (control cabinet), with controls
5 Fuel pump, gear pump with electric motor, included separately
6 Shut-off valve

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 3 General description

3.3 Main terminals on the KFWA unit

Fig. 2 Main terminals on the KFWA unit

Item Description
F1 Inlet
F2 Water drain
F3 Drain
F4 Vent/sampling point outlet
F5 Outlet
F6 Sampling inlet

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3 General description

3.4 Flow chart

Fig. 3 KFWA flow chart

Item Description
A Customer-supplied bunker tank
B Customer-supplied prime mover
C Customer-supplied overflow
1 Fuel pump
2 2-stage filter water separator
3 Level probe (water level electrode)
4 Pressure gauge and ball valve
5 Ball drain valve
6 Dirt trap
7 Automatic water drain
8 Disco check valve (700 mbar ±15%)
9 Venting ball valve
10 Overflow valve, 3 bar
11 Control unit (control cabinet)
12 Differential pressure gauge
13 Ball valve (KFWA inlet)
14 Ball valve (KFWA outlet)
15 Sampling

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 4 System control

4 System control

The system control is programmed and set by Filtration Group GmbH. No custom-
er-side settings can be made or changed.

4.1 Controls and indicator lamps on the control cabinet

Fig. 4 Controls on the control cabinet

Item Element Paint Function

1 Indicator lamp Green Indicates "Pump operation"
2 Indicator lamp Red Indicates "Pump malfunction"
Illuminated push- Indicates/activates "Water discharge"
3 Yellow
button
Illuminated push- Indicates/resets "Water alarm"
4 red
button
5 Indicator lamp Yellow Indicates "Differential pressure pre-alarm"
Illuminated push- Indicates/Acknowledges "Change element"
6 red
button
Operating hours coun- Pump operating hours
7 —
ter
8 Main Switch — Switches the system on/off
9 Indicator lamp White Indicates "Control voltage"
10 Selection switch — Indicates "Off/On"

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4 System control

4.2 Switching on/starting on the system

• Prior to switching on control voltage, make sure that the selector switch for operating mode Fig.
4 (10) is set to "Off".
• Switch on the system from from main switch Fig. 4 (8). The "Control voltage" indicator lamp
Fig. 4 (9) must go on.
• Turn selector switch Fig. 4 (10) to "On" position to start the system. The fuel pump Fig. 1 (5)
starts.

4.3 Settings (factory settings) for electrical components

BMK in
accord-
Component ance with Function Setting value
wiring
diagram
75 kΩ
Electrode relay 2A1 Interface measurement
(500 kΩ/15%)
Time delay relay 2KT1 Max. drain valve opening time 3 minutes
Time delay relay 2KT2 Differential pressure alarm delay 1 minute
Differential pressure warning (pre-
Differential pressure 1.8 bar
2B2 alarm)
switch
Differential pressure alarm (main alarm) 2.0 bar

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 5 Assembly

5 Assembly

Prior to assembly, the system must be inspected for damage and the proper seating
of all installed and mounted parts. All systems have been subjected to a comprehen-
sive factory test, but parts may have become loose during transport however.

Danger from unauthorised installation of the system

 Risk of injury.
 Voiding of the warranty.
• The system may only be installed by specialists.

5.1 Setup

• Mount the KFWA on the wall.

• For wall installation take into account the space (servicing room) required for operating and
maintenance personnel (see overview drawing in the Appendix).
• Attach/mount fuel pump to a suitable place.
• Install connecting piping for all interfaces according to overview drawing and flow chart diagram
(see Appendix).

5.2 Assembly and disassembly of the piping

Pressure at interfaces
 Personal injury or material damage.
• Depressurise all interfaces of the system prior to assembly or disassembly.

• Secure the drain line.

• Do not drain medium out into the open.
• Provide spray guard if required.
• Lay piping at inlet without siphon if possible. Risk of clogging from sedimentary medium!

5.3 Electrical connection

Danger of electric shock

 Fatal or serious injury from touching live components.
• Electrical installations may only be carried out by authorised electricians.

The required electrical supply is centrally located in the control cabinet. Connect the control cabinet
according to the wiring diagram.

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6 Inspection and preparation for start-up

6 Inspection and preparation for start-up

Hazard when exceeding permissible operating pressure

 Death or serious injury may result from exceeding the permissible operating pressure of 6 bar.
• Upon reaching the maximum operating pressure of 6 bar the feed pump must be switched off
immediately.
• Do not allow the medium to spray out into the open.

Pressure in the tank

 Personal injury or material damage.
• Where necessary, only slowly activate venting and discharge ball valves in operation (outlet
pressure 0.7 bar).
• Take necessary safety precautions (put on safety goggles and protective clothing).

6.1 General preparations

• Check vacuum line for dirt and foreign bodies and clean if necessary.
• Check piping connections and tighten if necessary.
• Tighten all screws.
• Close all drain valves on the enclosure.
• Open all intake and outlet valves.
• Open ball valve for the differential pressure contact gauge on intake and outlet connections.

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 6 Inspection and preparation for start-up

6.2 Checking the differential pressure contact switch

Fig. 5 Differential pressure contact switch

1. Set selector switch Fig. 4 (10) to "Off" position.

2. Switch on system from main switch Fig. 4 (8).
3. Turn contact 1 to differential pressure "0".
 Contact switch switches after expiry of the pre-set delay time (factory setting 1 minute).
 An alarm message appears on the control cabinet. (pre-alarm).
4. Turn contact 1 to target value.

If a second contact is present:

5. Turn contact 2 to differential pressure "0".
 Contact switch switches after expiry of the pre-set delay time (factory setting 1 minute).
 An alarm message appears on the control cabinet.
6. Turn contact 2 to target value.

 The differential pressure contact switch is set.

6.3 Checking water discharge

1. Set selector switch Fig. 4 (10) to "Off" position.

2. Switch on the system from the main switch Fig. 4 (8).
3. Press and hold the "Water discharge" illuminated pushbutton Fig. 4 (3).
 Open the discharge valve.
4. Release the illuminated pushbutton.
 The discharge valve closes.

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6 Inspection and preparation for start-up

6.4 Checking the level probe

The level probe may only be checked when the system is at a complete stop.

Pressure in the tank

 Personal injury or material damage.
• Where necessary, only slowly actuate venting and discharge ball valves while testing (outlet
pressure 0.7 bar).
• Take necessary safety precautions (put on safety goggles and protective clothing).

1. Close the ball valves at inlet and outlet of the system.

2. Switch off the system from the main switch Fig. 4 (8).
3. Drain the system via the drain cock.

Fig. 6 Level probe: Remove connector

4. Remove connector 1 on level probe 2.

5. Unscrew the level probe from the enclosure and reconnect it with the connector.
6. Make sure that the selector switch Fig. 4 (10) is in "Off" position.
7. Switch on the system from the main switch Fig. 4 (8).

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 6 Inspection and preparation for start-up

Fig. 7 Immersing the level probe

8. Immerse the level probe up to the threading in a container filled with water (Fig. 7).
9. After being immersed, the water drain must automatically activate and open the water dis-
charge valve. Leave the level probe in the container to trigger the water alarm.
10. An alarm must ensue on the control after the predefined time (factory setting 3 minutes).

6.5 Checking the pump

The functional test of the pump is used to determine the wear limit. If wear and tear has been
found, the pump should be immediately overhauled.

The pump may only be checked when the system is at a complete stop.

Pressure in the tank

 Personal injury or material damage.
• Where necessary, only slowly actuate venting and discharge ball valves while testing (outlet
pressure 0.7 bar).
• Take necessary safety precautions (put on safety goggles and protective clothing).

On the vacuum side the customer must provide on connector P4 (½“) a fine pressure
gauge (Fig. 8) that is removed after the test. The test of the gauge takes place at the
intake of the KFWA enclosure on the pressure side.

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6 Inspection and preparation for start-up

Fig. 8 P4 connection - customer supplied installation of a fine pressure gauge

6.5.1 Checking pump pressure

1. Switch on the system, see Chapter 4.2 Switching on/starting on the system.
2. Slowly close ball valve F5 at the outlet of the KFWA, read and take note of the pressure on the
gauge.

Fig. 9 Excerpt from flow chart

Closing ball valve F5 may activate the pressure control valve on the pump. Any nois-
es are cause by overflowing fuel and may be ignored.

3. Leave the system switched on and check the pressure as described in the following chapter.

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 6 Inspection and preparation for start-up

6.5.2 Checking the pressre in throttled state

1. Throttle the pump unit vacuum line creating a vacuum of 0.8 bar on the vacuum side of the
pump.
2. Again read and note down the pressure from the gauge on the pressure side of the pump.
3. Open ball valves F1 (on inlet of the KFWA) and F5 (on outlet of the KFWA).

Fig. 10 Excerpt from flow chart

6.5.3 Calculating the wear limit

If the pressure found in Chapter 6.5.1 is 10% lower than the pressure found in Chap-
ter 6.5.2, the wear limit of the pump has been reached. The pump should be over-
hauled immediately.

Sample calculation
• Pressure of 3 bar is found on the pressure side (see Chapter 6.5.1).
• After throttling to -0.8 bar on the vacuum side, pressure of 2.6 bar is measured on the pressure
side (see Chapter 6.5.2).
Wear limit calculation: 3 bar – (0.1 x 3 bar) = 2.7 bar
• The pressure of 2.6 bar measured in Chapter 6.5.2 is more than 10% below the calculated wear
limit of 2.7 bar. The pump must be overhauled.

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6 Inspection and preparation for start-up

6.6 Filling the system

Prior to initial start-up and following maintenance work, the system must first be filled and ventilat-
ed.

1. Switch on the system (see Chapter 4.2 Switching on/starting on the system).
2. Activate the fuel pump and check the direction of rotation.
3. Check the operating pressure on the pressure gauge.
4. During operation, carefully vent via ball valve F4.
5. Close ball valve F1 to vent the bypass line. The bypass line is vented via the service tank.
6. Open ball valve F1 again.

Fig. 11 Excerpt from flow chart

7. Check differential pressure.

Initial differential pressure should not exceed 0.3 bar. The temperature and viscosity
of the medium must otherwise be checked.
If during initial operation or after replacing an element the differential pressure gauge
does not show any differential pressure this may be an indication of a bypass within
the system. In this event, check that the element in the KFWA is properly seated and
attached.

8. Check the system for leaks

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 7 Start-up, operation and monitoring operations

7 Start-up, operation and monitoring operations

Carry out the preparations in Chapter 6 prior to initial start-up.

Hazard when exceeding permissible operating pressure

 Death or serious injury may result from exceeding the permissible operating pressure of 6 bar.
• When the max. permissible operating pressure of 6 bar is reached the feed pump must be im-
mediately deactivated on the customer side.
• Do not allow the medium to spray out into the open.

Pressure in the tank

 Personal injury or material damage.
• Where necessary, only slowly activate venting and discharge ball valves in operation (outlet
pressure 0.7 bar).
• Take necessary safety precautions (put on safety goggles and protective clothing).

7.1 Starting filtration

Prior to the start of filtration, open all customer-provided fittings in the inlet and outlet
lines.

1. Prior to switching on control voltage, make sure that the selector switch Fig. 4 (10) for operating
mode is set to "Off".
2. Switch on the system from the main switch Fig. 4 (8). The "Control voltage" indicator lamp Fig. 4
(9) must go on.
3. Turn selector switch Fig. 4 (10) to "On" position.
→ The fuel pump starts. The fuel flows through the system and is filtered.

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7 Start-up, operation and monitoring operations

7.2 Checks during operation

No special monitoring is required during operation. Only the indicator lamps on the control cabinet
(Fig. 4) have to be monitored and any alarms have to be responded to.
However, the following checks must be performed on a daily basis:
• Operating and differential pressure
• Leak integrity of the system
• "Water drain" function

7.3 Operation with a soiled filter/coalescer element

If the filter/coalescer element is soiled, differential pressure will rise above the predefined value and
an alarm message will ensue. If the element is not replaced, pressure will continue to rise until the
overflow valve Fig. 3 (10) on the bypass opens.
The fuel now flows into the bypass, past the KFWA, and into the service tank and the motor-side fil-
ters take over filtration. Water will no longer be separated from the fuel.

7.4 Taking the system out of service

7.4.1 Shutting down the system temporarily or in an emergency

1. Stop Filtration mode: turn selector switch (Fig. 4) (10) to "Off" position.
→ The fuel pump stops.
2. Switch on the system from the main switch Fig. 4 (8).

7.4.2 Shutting down the system for a prolonged period (more than 48 hrs)

1. Stop Filtration mode: Turn selector switch Fig. 4 (10) to "Off" position.
→ The fuel pump stops.
2. Switch off the system from the main switch Fig. 4 (10).
3. Close the ball valves at the inlet and outlet of the system.
4. Check system pressure and reduce it if necessary via the drain.

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 8 Maintenance and servicing

8 Maintenance and servicing

Danger due to unauthorised maintenance work on the system

 Risk of injury.
 Voiding of the warranty.
• The system may only be maintained by specialists.

Pressure in the tank

 Personal injury or material damage.
• Where necessary, only slowly actuate vent and drain ball valves during maintenance (outlet
pressure 0.7 bar).
• Take necessary safety precautions (put on safety goggles and protective clothing).

8.1 Prior to commencing maintenance work

• Shut down the system, see Chapter 7.4 Taking the system out of service.
• Secure the system from being switched on without authorisation.

• Take the necessary safety precautions (protective clothing, safety goggles).

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8 Maintenance and servicing

8.2 Maintenance schedule

The maintenance schedule depends on the specific use case. Check with Filtration
Group GmbH for details.

Component Interval Measure Comment

Inspect for leaks; check dif-
System Visual inspection
Daily ferential pressure
Water discharge valve Check Ensure proper working order
∆p pressure gauge Monthly Check Ensure proper working order
Dirt trap on the pump If necessary Cleaning See Chapter 8.3
Annually or from
Coalescer Replace the element See Chapter 8.4
∆p ≥ 2.0 bar

8.3 Cleaning the dirt trap on the pump

The dirt trap on the pump may only be replaced with the system is at a complete
stop.

Pressure in the tank

 Personal injury or material damage.
• Where necessary, only slowly actuate venting and discharge ball valves while testing (outlet
pressure 0.7 bar).
• Take necessary safety precautions (put on safety goggles and protective clothing).

1. Close the owner-provided intake in front of the pump's dirt trap.

2. Close ball valves F1 on the inlet and F5 on the outlet.

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 8 Maintenance and servicing

3. Loosen the four bolts 1 on the cover of the dirt trap and remove the cover.

Fig. 12 Dirt trap on the pump

4. Remove and clean the now accessible strainer from the dirt trap.
5. Insert the strainer into the dirt trap again and re-tighten the four bolts 1.

8.4 Replacing the filter/coalescer element

The filter/coalescer element may only be replaced when the system is at a complete
stop.

Pressure in the tank

 Personal injury or material damage.
• Where necessary, only slowly actuate venting and discharge ball valves while testing (outlet
pressure 0.7 bar).
• Take necessary safety precautions (put on safety goggles and protective clothing).

1. Close ball valves F1 on the inlet and F5 on the outlet.

2. Open drain F2 and wait until the system is empty.

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8 Maintenance and servicing

3. Unscrew the nuts 2 on the tank cover. Remove the nuts, bolts 3 and washers and remove the
tank cover.

Fig. 13 Removing the tank cover

4. Remove the cover seal Fig. 13 (1) . The filter/coalescer element is now accessible.
5. Check the seal surfaces on the tank and cover and clean if necessary.
6. Remove the fixing nuts 4, sealing washers 8 and end plates 6 from the element.

Fig. 14 Replacing the filter/coalescer element

7. Remove element 7 from the threaded rod 5.

8. Check KFWA housing for contamination and clean if necessary.
9. Insert a new element. Perform steps 3–7 in reverse order. When inserting the new element in
the tank, make sure that the element is not tilted. Inspect the KFWA housing before assembly
for any assembly residues and clean if necessary.

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 9 Troubleshooting

9 Troubleshooting
Major malfunctions are indicated by the indicator lamps on the system's control cabinet (see Chap-
ter 4.1 Controls and indicator lamps on the control cabinet).
• If an alarm message appears, find the components causing the malfunction and remedy it.
• Note (write) down the malfunction and specifically check during subsequent inspections
• If the cause of the malfunction cannot be found and/or it cannot be remedied, contact Filtration
Group GmbH.

9.1 Troubleshooting chart

Fault/malfunction Possible cause Measure

Check KFWA element for proper
Water in the fuel Bypass on the element
seating and correct if necessary.
Check the voltage supply and re-
No power supply
establish if necessary.
Pump not working Check pump for dry running or block-
Activate motor protection age. Reset the motor protection
switch.
Insufficient pump vacu- Clean the dirt trap, see Chapter 8.3
Dirt trap clogged
um capacity Cleaning the dirt trap on the pump.
Replace the element,
Differential pressure
Element soiled see Section 8.3 Cleaning the dirt trap
exceeded
on the pump.

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Operating instructions KFWA_BY_1-4_en, Filtration Group GmbH, Issue 03/2017

10 Technical data

10 Technical data

KFWA MAIN 1 KFWA MAIN 2 KFWA MAIN 3 KFWA MAIN 4

Diesel fuel acc. to EN590, ASTM D975 1D&2D, BS2869
Fuel oil acc. To DIN 51603-1
Marine diesel fuel (MGO, MDO) acc. to
Medium ISO 8217 (DMX, DMA, DMZ, DMC)
Nato fuel F75, F76 acc. to
TL-9140-0003, 8; DEFSTAN 91-4, 7
Diesel fuel with low sulfur content (15ppm)
Viscosity 2-13 [cSt at 40 °C]
Water content: inlet max. 1000 ppm
Flow rate max. 800 l/h max. 2200 l/h max. 4400 l/h max. 8000 l/h
Operating temperature min. 2 °C to max. 45 °C
Ambient temperature max. 55 °C
Differential pressure alarm value See Kapitel 4.3
Maximum permissible operating pressure 6 bar
Minimum operating pressure 0.7 bar
Pressure loss Max. 2.7 bar
Electrical connection 400 V / 50 Hz or 440 V / 60 Hz
Control voltage 24 VAC
Pressure tank:
Design operating pressure 6 bar
Test pressure 9 bar
Materials:
Frame Sandblasted 2½, coated
Piping Sandblasted 2½, coated
Tank exterior Sandblasted 2½, coated
Tank interior Sandblasted SA 2½
Pump:
Flow rate ca. 670 l/h ca. 2000 l/h ca. 4400 l/h ca. 8000 l/h
Vacuum head max. 2 m
Discharge head min. 3 m
Overflow valve opening pressure 3 bar

Page 30

Operating instructions KFWA_BY_1-4_en, Filtration Group GmbH, Issue 03/2017

 11 Recommended spare parts

11 Recommended spare parts

11.1 KFWA BY 1

Name Type Quantity Material number

FC-001-025 1 70806170SP
Filter/coalescer elements
FC-001-030-19 1 72428149
Cover seal EN1514-DN150-PN6 1 72338568
Solenoid valve, water drain 2/2 solenoid valve G ¼“ 1 70805861SP
Pressure gauge NG63/0-6 bar/G ¼“ 1 70805018SP
Differential pressure gauge 0-2,5 bar 1 70805871SP
Level probe 3 in 1 NK08 1 70807112
Seal EN1514-IBC-DN25-PN40 1 70805266SP
Check valve RK44 DN25 0,7 bar 1 70805130SP
Drive pinion SF 2/13G-EAR052013040EC51 1 70805959
Counter pinion SF 2/13G-EGR052013040EC51 1 70805960
Clamping SF 2/13G-ITW11x016 2 70805962
Mechanical seal 2/13-20G IDR2/15R 1 70805963
O-ring SF 2/13G IDP060x2V 1 70805964
Seal SF 2/13G EDI052 100IA01 1 70805965
Pressure control valve ASF 2 1 72346595
Electrode relay RM4 1 70598038

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Operating instructions KFWA_BY_1-4_en, Filtration Group GmbH, Issue 03/2017

11 Recommended spare parts

11.2 KFWA BY 2

Name Type Quantity Material number

FC-001-040 1 70806164SP
Available Filter/coalescer elements FC-001-040-PS 10 1 72397165
FC-001-040-19 1 72407204
Cover seal EN1514-DN200-PN6 1 72347183
Solenoid valve, water drain 2/2 solenoid valve G ¼“ 1 70805861SP
Pressure gauge NG63/0-6 bar/G ¼“ 1 70805018SP
Differential pressure gauge 0-2.5 bar 1 70805871SP
Level probe 3 in 1 NK08 1 70807112
Seal EN1514-IBC-DN25-PN40 1 70805266SP
Check valve RK44 DN25 0.7 bar 1 70805130SP
Drive pinion SF 3/40G-EAR053040055EC5 1 70806590
Counter pinion SF 3/40G-EGR053040055EC 1 70805938
Clamping SF 3/40G - ITW12,5x13,5 2 70805940
Mechanical seal SF 3/40G IDR2/20R 1 70805941
O-ring SF 3/40G IDP045x2V 1 70806591SP
O-ring SF 3/40G IDP090x2V 1 70805942
Pressure control valve ASF 3 1 70806588
Electrode relay RM4 1 70598038

Page 32

Operating instructions KFWA_BY_1-4_en, Filtration Group GmbH, Issue 03/2017

 11 Recommended spare parts

11.3 KFWA BY 3

Name Type Quantity Material number

FC-001-040 2 70806164SP
Available Filter/coalescer elements FC-001-040-PS 10 2 72397165
FC-001-040-19 2 72407204
Cover seal EN1514-DN250-PN6 1 72347184
Solenoid valve, water drain 2/2 solenoid valve G ¼“ 1 70805861SP
Pressure gauge NG63/0-6 bar/G ¼“ 1 70805018SP
Differential pressure gauge 0-2,5 bar 1 70805871SP
Level probe 3 in 1 NK08 1 70807112
Seal EN1514-IBC-DN40-PN40 1 70805267SP
Check valve RK44 DN40 0,7 bar 1 70805131SP
Drive pinion SF 4/90G BAZ054090-51 1 70575097
Counter pinion SF 4/90G BGZ054090-50 1 70575098
Clamping SF 4/90G ITW15x16 2 70806597
Mechanical seal SF 4/90G-6/132G-6/160G 1 70806596
O-ring SF 4/90G IDP054x2,5V 1 70806598
O-ring SF 4/90G IDP100x2,5V 1 70806599
Pressure control valve ASF 4 1 70806593SP
Electrode relay RM4 1 70598038

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Operating instructions KFWA_BY_1-4_en, Filtration Group GmbH, Issue 03/2017

11 Recommended spare parts

11.4 KFWA BY 4

Name Type Quantity Material number

FC-001-040 4 70806164SP
Filter/coalescer elements FC-001-040-PS 10 4 72397165
FC-001-040-19 4 72407204
Cover seal EN1514-DN250-PN6 1 72347184
Solenoid valve, water drain 2/2 solenoid valve G ¼“ 1 70805861SP
Pressure gauge NG63/0-6 bar/G ¼“ 1 70805018SP
Differential pressure gauge 0-2,5 bar 1 70805871SP
Level probe 3 in 1 NK08 1 70807112
Seal EN1514-IBC-DN50-PN40 1 70592795
Check valve RK44 DN50 0,7 bar 1 70807069
Drive pinion SF 6/132G BAZ056132-51 1 70598409
Drive pinion SF 6/160G BGZ056160-51 1 70598412
Counter pinion SF 6/132G BGZ056132-50 1 70598414
Counter pinion SF 6/160G BGZ056160-50 1 70598415
Clamping SF 6/132G 6/160G 16x13,5 2 70598413
Mechanical seal SF 4/90G-6/132G-6/160G 1 70806596
O-ring SF 6/132G-6/160G IDP064x3V 1 70598402
O-ring SF 6/132G-6/160G IDP128x2,5V 1 70598404
Pressure control valve On request
Electrode relay RM4 1 70598038

Page 34

Operating instructions KFWA_BY_1-4_en, Filtration Group GmbH, Issue 03/2017

Filtration Group GmbH
Tarpenring 31-33
D-22419 Hamburg
Tel.: +49 40 530 040-0
Fax: +49 40 530 040-24191
[email protected]
www.FiltrationGroup.com
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Schaltplan Dokumentation
CIRCUIT DIAGRAM DOCUMENTATION
Uwe E. Zoller GmbH +49 4121 7907-0
Elektrotechnik +49 4121 7907-77
Otto-Hahn-Strasse 9
www.zoller-gmbh.de
25337 Elmshorn
GERMANY [email protected]

=KFWA +SC
Kraftstoffwiederaufbereitung Schaltschrank
fuel treatment system switch cabinet

Projektname Kunde
KFWA 1-4 BY/MAIN
PROJECT NAME CUSTOMER Filtration
Filtration Group
Group GmbH
GmbH
Zeichnungsnummer
Schleifbachweg
Schleifbachweg 45 45
5712-20181918-S00 =KFWA +SC
DRAWING NUMBER D-74613
D-74613 Öhringen
Öhringen
Beschriftung
Phone
Phone (+49)7941
(+49)7941 6466
6466 00
deutsch/english
LETTERING

Aktueller Revisionsstand 0
CURRENT REVISION LEVEL

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clerk jvo drawing number + SC

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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Inhaltsverzeichnis
Table of contents
Seite Seitenbenennung Revision
Page TITLE REVISION

Anlagendeckblatt
=KFWA +SC &EAA 1
system title page

Inhaltsverzeichnis
=KFWA +SC &EAB 1
table of contents

Inhaltsverzeichnis
=KFWA +SC &EAB 1.a
table of contents

Revisionsübersicht
=KFWA +SC &EQA 1
revisions history

Maßblatt Schaltschrank Außen

=KFWA +SC &ETL 1
dimensional drawing switch cabinet outside

Rückansicht Tür
=KFWA +SC &ETL 2
back view door

Bohransicht Tür
=KFWA +SC &ETL 3
cut out view door

Montageplatte
=KFWA +SC &ETL 4
mounting plate

Flanschplatte
=KFWA +SC &ETL 5
flange plate

Schaltschrankdaten
=KFWA +SC &EDB 1
switch cabinet data

Strukturkennzeichenübersicht
=KFWA +SC &EDB 2
structure identifier overview

Konstuktionsdetails
=KFWA +SC &EDB 3
construction details

Linien- und Farbdefinition & Schranklegende

=KFWA +SC &EDB 4
line and color definition & cabinet legend

Motordaten inkl. Einstellwerte

=KFWA +SC &EDB 5
motor data incl. setting values

Leistungsteil
=KFWA +SC &EFS 1
power circuit

Steuerteil
=KFWA +SC &EFS 2
control part

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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Inhaltsverzeichnis
Table of contents
Seite Seitenbenennung Revision
Page TITLE REVISION

Sensoren
=KFWA +SC &EFS 3
sensors

Filtermeldungen
=KFWA +SC &EFS 4
filter monitoring

Betriebsmeldungen
=KFWA +SC &EFS 5
operation monitoring

=KFWA+SC-XD01 Klemmleiste Einspeisung

=KFWA +SC &EMA 1
=KFWA+SC-XD01 TERMINAL ROW SUPPLY

=KFWA+SC-XD02 Klemmleiste Steuerspannung 24V AC

=KFWA +SC &EMA 2
=KFWA+SC-XD02 TERMINAL ROW CONTROL VOLTAGE 24V AC

=KFWA+SC-XD03 Klemmleiste potentialfreie Kontakte

=KFWA +SC &EMA 3
=KFWA+SC-XD03 TERMINAL ROW POTENTIAL-FREE CONTACTS

Stückliste
=KFWA +SC &EPC 1
customer parts list

Stückliste
=KFWA +SC &EPC 2
customer parts list

Stückliste
=KFWA +SC &EPC 3
customer parts list

Stückliste
=KFWA +SC &EPC 4
customer parts list

Stückliste
=KFWA +SC &EPC 5
customer parts list

Stückliste
=KFWA +SC &EPC 6
customer parts list

Stückliste
=KFWA +SC &EPC 7
customer parts list

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Revisionsübersicht
REVISION HISTORY
Revisionsname Revisionsdatum Revisionsersteller Revisionskommentar
REVISION NAME REVISION DATE REV. CREATOR REVISION COMMENT

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Bodenansicht
bottom view

Erdungsader / ground wire

-W3
30cm lang, 6mm² grün-gelb inkl. M8 Kabelschuh beidseitig
30cm long, 6mm² green-yellow incl. M8 cable lug on both sides
-W1 -W2 -W7 -W9
-W11
-W4 -W8

380 mm 210 mm 340 mm

-EA02 -EA03 -EA04-EA05 -EA07 -EA06

-BK01
380 mm

-BP1 -EA01

340 mm
-QB0124 mm

ø 9 mm

Frontansicht Seitenansicht Rückansicht

front view side view Back view
date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

EA06 EA07 EA05 EA04 EA03 EA02

Verdrahtungskanal 75 x 25
cable duct 75 x 25
BK01
EA01 BP1

374 mm
QB01

374 mm

Rückansicht Tür
back view door

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

87 mm 127 mm 167 mm 207 mm 247 mm 287 mm

374 mm

EA02 EA03 EA04 EA05 EA07 EA06

273 mm

22,3 mm

BK01
BP1 EA01
□46 mm 173 mm
165 mm

QB01
60 mm

127 mm 187 mm 247 mm 374 mm

Bohransicht Tür
cut out view door

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

355 mm

TA01

-KF01
-KH06
-KF03

-FC02
-FC01

-FC03
-FC01
290 mm

Verdrahtungskanal 75 x 25 218 mm
cable duct 75 x 25

Verdrahtungskanal 75 x 25

Verdrahtungskanal 75 x 25

Verdrahtungskanal 75 x 25
cable duct 75 x 25

cable duct 75 x 25

cable duct 75 x 25
-QA01

-KH07
-KF04

-KF05
160 mm

Verdrahtungskanal 75 x 25 103 mm
cable duct 75 x 25

-QB01
-QB01
XD01

XD02

XD02

XD03

XD03
50 mm
PE.
PE

PE
10
11
12
L1
L2
L3

1 2 1.12.1 3 4 5 6 7 8 9 10 11
1
2
3

1
2
3
4
5
6
7
8
9
166 mm 300 mm 330 mm

Montageplatte
mounting plate

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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Bohransicht Flanschplatte
cut out view flange plate

210 mm

256 mm 305 mm

-W3
16 mm

5.

1. 2. 3. 4. 7.
93 mm
20 mm 8. 6.
25 mm 25 mm 20 mm
-W1 -W2 -W7 -W9 32 mm
16 mm 16 mm -W11

103 mm
M8 bolt // GND
-W4 -W8 58 mm

78 mm
8 mm

65 mm 104 mm 145 mm 210 mm 240 mm 275 mm 324 mm 380 mm

cable gland index:

position device cable type cable connections w/ purpose of cable diameter of
No. designations connection diameter connection thread

1. -W1 supplied by yard 3x power supply 3x230V-50Hz M25

2. -W2 LM-HF 4G2,5 pump M25

3. -W7 LM-HF 4x1,5 water level control M20

4. -W9 LM-HF 7G1,5 differntial pressure filter alarm and pre alarm M20

5. -W3 supplied by yard 2x emergency stop M16

6. -W8 LM-HF 3x1,5 water valve M16

7. -W11 supplied by yard 12x display of indications and alerts M32

8. -W4 supplied by yard 2x remote on/off M16

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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TECHNICAL DATA AND CONSTRUCTION DETAILS IEC 61355

Schaltschrankdaten / switch cabinet data

Spannung siehe Tabelle auf EDB /5
:
Voltage see table on EDB /5

Nennstrom siehe Tabelle auf EDB /5

:
Nominal current see table on EDB /5

Leistung siehe Tabelle auf EDB /5

:
Power see table on EDB /5

Steuerspannung
: 24V / 50-60Hz
Control voltage

Zuleitung von der Werft / min. 2,5mm²

:
Feed line supplied by yard / min. 2,5mm²

Schutzart
: IP55
Degree of protection

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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TECHNICAL DATA AND CONSTRUCTION DETAILS IEC 61355

Strukturkennzeichenübersicht / structure identifier overview

Labeling Full designation Structure description

Anlage Kraftstoffwiederaufbereitung
KFWA
plant fuel treatment system

Extern
EXT
external

Einbauort Schaltschrank
SC
location switch cabinet

Extern
EXT
external

Dokumentenart Deckblatt
EAA
document type title page

Inhaltsverzeichnis
EAB
list of contents

Revisionsverwaltung
EQA
revision managment

Anordnungsdokumente
ETL
placements document

Kennzeichenübersicht
EDB
technical data

Anleitungen
EDC
instructions

Schaltplan
EFS
circuit diagram

Klemmenplan
EMA
terminal diagram

Stückliste
EPC
part list

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TECHNICAL DATA AND CONSTRUCTION DETAILS IEC 61355

Wire colors within enclosure main-current before main-switch L1 - L2 - L3 tightening-torque

According main-current after main-switch 1L1 - 1L2 - 1L3
IEC EN 60204-1 earth-conductor PE

operating-voltage Above 48VAC black supply -XD01 grounding M8 Class 8,8 / 28 Nm

control voltage 24V AC -XD02
potential-free contacts -XD03
earth-conductor PE green yellow

control-voltage 24-240V AC red

0V AC red white

measuring-technique grey

wires before orange

main-switch

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TECHNICAL DATA AND CONSTRUCTION DETAILS IEC 61355

Linien und Farbdefinition /

line and color definition Legende / legend
BMK Gravierdaten
supply - mains and L1, L2, L3 L
OFC ENGRAVE DATA
measure-voltage (120V, 230V, 400V ,460V, ...)
BK01 Pumpe Betriebsstunden
pump operating hours
Protective-earth PE PE
BP1 Pumpe aus - an
pump off - on
control-voltage 24VAC
24VAC-L
24VAC L EA01 Steuerspannung Ein
control voltage on
control-voltage 24VAC 24VAC-N EA02 Pumpe Betrieb
24VAC N pump running

EA03 Motor Überstrom

external-voltage .... ext
motor overcurrent

EA04 Wasserablaß
All other connections water drain
EPLAN standard
EA05 Wasseralarm Reset
water alarm reset

EA06 Filter Wechseln Reset

filter replace reset

EA07 Differenzdruck Filter Alarm

differntial pressure filter alarm

QB01 Hauptschalter
main switch

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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TECHNICAL DATA AND CONSTRUCTION DETAILS IEC 61355

type voltage [V] frequency [Hz] circuit mat. No. motor protection switch set value [A] engine power [kW ] nominal current [A]
3x230 50 Δ 72437721 GV2ME07 (1,6-2,5) 2,1 2,13
0,37
3x400 50 Y 70806333 GV2ME06 (1-1,6) 1,2 1,23
BY
3x265 60 Δ 72437721 GV2ME07 (1,6-2,5) 2,1 2,13
0,43
3x460 60 Y 70806333 GV2ME06 (1-1,6) 1,2 1,23
KFWA 1
3x230 50 Δ 72437721 GV2ME07 (1,6-2,5) 2,1 2,13
0,37
Filtrationstypen / filtration types

3x400 50 Y 70806333 GV2ME06 (1-1,6) 1,2 1,23

MAIN
3x265 60 Δ 72437721 GV2ME07 (1,6-2,5) 2,1 2,13
0,43
3x460 60 Y 70806333 GV2ME06 (1-1,6) 1,2 1,23
3x230 50 Δ 72437726 GV2ME08 (2,5-4) 3,0 3,00
0,55
3x400 50 Y 72437721 GV2ME07 (1,6-2,5) 1,7 1,74
BY
3x265 60 Δ 72437726 GV2ME08 (2,5-4) 3,1 3,06
0,63
3x460 60 Y 72437721 GV2ME07 (1,6-2,5) 1,8 1,77
KFWA 2
3x230 50 Δ 72437726 GV2ME08 (2,5-4) 3,0 3,00
0,55
3x400 50 Y 72437721 GV2ME07 (1,6-2,5) 1,7 1,74
MAIN
3x265 60 Δ 72437726 GV2ME08 (2,5-4) 3,1 3,06
0,63
3x460 60 Y 72437721 GV2ME07 (1,6-2,5) 1,8 1,77
3x230 50 Δ 72437727 GV2ME14 (6-10) 6,3 6,30
1,50
3x400 50 Y 70805881 GV2ME10 (4-6,3) 4,0 3,60
BY
3x265 60 Δ 72437727 GV2ME14 (6-10) 7,5 8,00
1,80
3x460 60 Y 70805881 GV2ME10 (4-6,3) 4,6 4,62
KFWA 3
3x230 50 Δ 72437727 GV2ME14 (6-10) 6,3 6,30
1,50
3x400 50 Y 70805881 GV2ME10 (4-6,3) 4,0 3,60
MAIN
3x265 60 Δ 72437727 GV2ME14 (6-10) 8,0 8,00
1,80
3x460 60 Y 70805881 GV2ME10 (4-6,3) 4,6 4,62
3x230 50 Δ 72437727 GV2ME14 (6-10) 8,7 8,65
2,20
3x400 50 Y 70805881 GV2ME10 (4-6,3) 5,0 5,00
BY
3x265 60 Δ 72473067 GV2ME16 (9-14) 10,7 10,74
2,53
3x460 60 Y 70805881 GV2ME10 (4-6,3) 6,2 6,20
KFWA 4
3x230 50 Δ 72437727 GV2ME14 (6-10) 8,7 8,65
2,20
3x400 50 Y 70805881 GV2ME10 (4-6,3) 5,0 5,00
MAIN
3x265 60 Δ 72473067 GV2ME16 (9-14) 10,7 10,74
2,53
3x460 60 Y 70805881 GV2ME10 (4-6,3) 6,2 6,20

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 21.08.2020 Kraftstoffwiederaufbereitung fuel treatment system & EDB

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

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Gesamt
5

changes date name Motordaten inkl. Einstellwerte motor data incl. setting values Total pages 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

BK 2,5 mm²

BK 2,5 mm²

1/L1 3/L2 5/L3 1 3 5

13 21 31 43

-FC01 14 22 32 44 -FC02
Siehe Tabelle auf EDB /5 0,4-0,63A

/2.9

/2.16

/5.5
see table on EDB /5 Einstellwert 0,5A
2/T1 4/T2 6/T3 set point 0,5A 2 4 6
Anschlussklemmen Transformator

BK 1,5 mm²

BK 1,5 mm²

BK 1,5 mm²
terminal transformer

0P
LP
LP 0P

+20
690
460
400
265
230
-20
BK 2,5 mm²

BK 2,5 mm²

BK 2,5 mm²

BK 1,5 mm²

BK 1,5 mm²

BK 1,5 mm²

0
PE
-TA01

GNYE 1,5 mm²

100 VA
24V 0S

RD 1,0 mm²
GNYE 1,5 mm² Einspeisung
z. B. 400V
power supply
L1 L2 L3 13 21 1/L1 3/L2 5/L3 1 e.g. 400V
-QB01 -QA01 -FC03
25A T1 T2 T3 14 22 /2.9 2/T1 4/T2 6/T3 B6A 2 PE1
Hauptschalter 1.3
/5.3

main switch RD 1,0 mm²

-FC03_1L1 / 2.2
RD 1,0 mm²
-FC03_1L2 / 2.2
OG 2,5 mm²

OG 2,5 mm²

OG 2,5 mm²

BK 1,5 mm²

BK 1,5 mm²

BK 1,5 mm²
RDWH 1,0 mm²
-TA01_0S1_N1 / 2.2
RDWH 1,0 mm²
-TA01_0S1_N2 / 2.2

Erdungsbolzen in
Flanschplatte
Earth bolt in
flange plate
1.13
PE1

W1 W2
marine cable L1 L2 L3 PE BOLT LM-HF 1 2 3 PE.
3x -XD01 PE GNYE 4G2,5 -XD01
supplied by yard 1 2 3 -WPE 6,0 1 2 3 GNYE
SINGLE
1x6
U1 V1 W1
=EXT+ -X L1 L2 L3
PE
-EARTH -MA01
M
siehe Tabelle auf EDB /5 3~
see table on EDB /5 PE

Einspeisung
power supply Pumpe Steuerspannung
pump control voltage
Vorsicherung max. 25A
pre fuse max. 25A

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EFS

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changes date name Leistungsteil power circuit Total pages 5

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

RD 1,0 mm² RD 1,0 mm²

1.19 / -FC03_1L1 -FC03_1L1 / 3.2
RD 1,0 mm²
1.19 / -FC03_1L2 -FC03_1L2 / 3.2

RD 1,0 mm²

13 21
-FC01 -FC01
/1.7 14 /1.7 22

RD 1,0 mm²

RD 1,0 mm²
13
BP1
Pumpe Start 14
pump start

RD 1,0 mm²
21
-KF04
/3.15 22

RD 1,0 mm²
RD 1,0 mm² RD 1,0 mm²

X1 A1 L X1 X1
-EA01 -QA01 -BK01 -EA02 -EA03
Weiss X2 24VAC 50 Hz/60 Hz N Grün X2 Rot X2
A2
white Pumpe Betriebsstunden green red
pump operating hours RDWH 1,0 mm²
1.19 / -TA01_0S1_N1 -TA01_0S1_N1 / 3.2
RDWH 1,0 mm² RDWH 1,0 mm² RDWH 1,0 mm² RDWH 1,0 mm²
1.19 / -TA01_0S1_N2 -TA01_0S1_N2 / 3.2
BRÜCKE / BRIDGE

W3 W4
2x 1 2 2x 1.1 2.1
supplied by yard XD02 supplied by yard
1 2 1 2

1/L1 2/T1
=EXT+ 21 =EXT+ /1.7
13 3/L2 4/T2
/1.8
-1S0
22 -1S1 /1.8
5/L3 6/T3
14 13 14
/5.15
21 22

Pumpe Motor Überstrom

Steuerspannung Not-Stop Fern Ein/Aus Betrieb motor overcurrent
ein emergency stop remote on/off pump
control voltage running
on
date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EFS

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changes date name Steuerteil control part Total pages 5

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

RD 1,0 mm² RD 1,0 mm² RD 1,0 mm² RD 1,0 mm²

2.19 / -FC03_1L1 -FC03_1L1 / 4.2
RD 1,0 mm² RD 1,0 mm²
2.19 / -FC03_1L2 -FC03_1L2 / 4.2

13 11 15 21 43
-EA04 -KF01 -KF03 -EA05 -KF04
/3.8 14 /3.3 12 14 /3.10 16 18 /3.17 22 /3.15 44
Wasserablaß Wasseralarm Reset

RD 1,0 mm²

RD 1,0 mm²

RD 1,0 mm²

RD 1,0 mm²
water drain water alarm reset

13
-KF04
/3.15 14

RD 1,0 mm² RD 1,0 mm²

RD 1,0 mm²
14
A1 A2 X1 A1 Y1 A1 X1
12 11
-KF01 /3.10
24 -EA04 -KF03 -KF04 -EA05
C MIN MAX 22 21 /3.8 X2 24.240V A2 A2 /3.15 X2
gelb Rot
RDWH 1,0 mm² yellow RDWH 1,0 mm² RDWH 1,0 mm² RDWH 1,0 mm² red
2.19 / -TA01_0S1_N1 -TA01_0S1_N1 / 4.2
RDWH 1,0 mm² RDWH 1,0 mm²
GY 1,0 mm²

GY 1,0 mm²

GY 1,0 mm²

2.19 / -TA01_0S1_N2 -TA01_0S1_N2 / 4.2

W7 W8
LM-HF 3 4 5 LM-HF 6 7
4x1,5 XD02 3x1,5 XD02
BU BK BN 1 2

X1 PE
-2B1
-X 1 2 3
-KH01
X2
18 13 14
/3.15
16 15
/3.12 21 22
/2.9
31 32
/5.8
43 44
/3.17

Wasserstand- Wasserventil Wasseralarm

kontrolle Wasserventil auf water valve water alarm
water level water valve open
control
date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EFS

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changes date name Sensoren sensors Total pages 5

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

RD 1,0 mm² RD 1,0 mm² RD 1,0 mm² RD 1,0 mm²

3.19 / -FC03_1L1
3.19 / -FC03_1L2

13 15 21 43
-KF05 -KH06 -EA06 -KH07
/4.6 14 /4.11 16 18 /4.16 22 /4.14 44
Filter Wechseln Reset
filter replace reset

RD 1,0 mm²

RD 1,0 mm²

RD 1,0 mm²
13
-KH07
/4.14 14

RD 1,0 mm² RD 1,0 mm²

RD 1,0 mm²
A1 X1 A1 Y1 A1 X1
-KF05 -EA07 -KH06 -KH07 -EA06
A2 gelb X2 24.240V A2 A2 /4.14 X2
yellow Rot
RDWH 1,0 mm² RDWH 1,0 mm² red
3.19 / -TA01_0S1_N1
RDWH 1,0 mm²
3.19 / -TA01_0S1_N2

W9
LM-HF 8 9 10 11
7G1,5 XD02
3 1 4 5

2B2 3 1 2 2B2 4 5 6
/4.7 /4.2
12 12
-SF1 P -SF2 P
11 14 /4.7
13 14 11 14 18
/4.14
13 14
16 15
21 22 /4.12 21 22
31 32 31 32
/5.10 /5.13
43 44 43 44
/4.16

Differenzdruck Differenzdruck Filter Wechseln

Filter Voralarm Filter Alarm replace element
differential differential pressure
pressure filter pre alarm filter alarm
date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EFS

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changes date name Filtermeldungen filter monitoring Total pages 5

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

AC-15 220-240V/0,5A
AC-15 220-240V/3A

Ithe=10A

DC-13 24V/1A
AC-15 220-240V/1,5A
DC-13 24V/2A
Ithe=2,5A
Ithe=12A

DC-13

13 43 31 31 31 13
-QB01 -FC01 -KF04 -KF05 -KH07 -QA01
/1.2 14 /1.7 44 /3.15 32 /4.6 32 /4.14 32 /2.9 14
OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²

OG 1,0 mm²
W11
12x 1 2 3 4 5 6 7 8 9 10 11 12 PE
supplied by yard-XD03
1 2 3 4 5 6 7 8 9 10 11 12

=EXT+ -CMR 1 2 3 4 5 6 7 8 9 10 11 12

Hauptschalter Pumpe Wasser- Differenzdruck Filter Pumpe

ein Motorschutzschalter alarm Filter Voralarm Wechseln ein
main switch pump water differntial pressure filter pump
on motor protection switch alarm filter pre alarm replace on

ein = geschlossen Alarm = offen Alarm = offen Alarm = offen Alarm = offen ein = geschlossen
on = closed alarm = open alarm = open alarm = open alarm = open on = closed
date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 20.08.2020 Kraftstoffwiederaufbereitung fuel treatment system & EFS

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

Page
Gesamt
5

changes date name Betriebsmeldungen operation monitoring Total pages 5

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

&EFS/1.2

&EFS/1.3

&EFS/1.3

&EFS/1.3

&EFS/1.7

&EFS/1.8

&EFS/1.8

&EFS/1.8
Page

Anlage = KFWA fuel treatment system

Plant
XD01

Einbauort + SC switch cabinet

Location
Klemmleisten Beschreibung Klemmleiste Einspeisung
Terminal row specification TERMINAL ROW SUPPLY
Spannung
Voltage
=KFWA+SC

Jumpers

Terminal number

PE.
PE
L1

L2

L3

3
1 2 3 1 2 3 GNYE
LM-HF 4G2,5 mm²
supplied by yard
marine cable 3x
-W1

-W2

1 2 3 1 2 3 GNYE
L1 L2 L3 U1 V1 W1 PE
U1 V1 W1

M
L1 3~
PE

=EXT =KFWA+SC
-X -MA01
power supply
Einspeisung

Pumpe
pump

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 20.08.2020 Kraftstoffwiederaufbereitung fuel treatment system & EMA

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

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Gesamt
1

changes date name =KFWA+SC-XD01 Klemmleiste Einspeisung =KFWA+SC-XD01 TERMINAL ROW SUPPLY Total pages 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

&EFS/3.12

&EFS/3.13
&EFS/2.5

&EFS/2.5

&EFS/2.7

&EFS/2.8

&EFS/3.3

&EFS/3.3

&EFS/3.4

&EFS/4.3

&EFS/4.4

&EFS/4.8

&EFS/4.9
Page

Anlage = KFWA fuel treatment system

Plant
XD02

Einbauort + SC switch cabinet

Location
Klemmleisten Beschreibung Klemmleiste Steuerspannung 24V AC
Terminal row specification TERMINAL ROW CONTROL VOLTAGE 24V AC
Spannung
Voltage
=KFWA+SC

Jumpers

Terminal number
1.1

2.1

10

11
1

9
1 2 1 2 BU BK BN 1 2 3 1 4 5

LM-HF 7G1,5 mm²

LM-HF 4x1,5 mm²

LM-HF 3x1,5 mm²

supplied by yard

supplied by yard
-W3

-W4

-W7

-W8

-W9
2x

2x

1 2 1 2 BU BK BN 1 2 3 1 4 5
21 22 13 14 1 2 3 X1 X2 PE 3 1 4 5
21 13 X1 PE

1 3
22 14 X2

=EXT =EXT =KFWA+SC =KFWA+SC =KFWA+SC

-1S0 -1S1 -X -KH01 -2B2
differential pressure filter pre alarm
Differenzdruck Filter Voralarm
Wasserstandkontrolle
water level control
emergency stop

remote on/off
Fern Ein/Aus

Wasserventil
water valve
Not-Stop

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EMA

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

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changes date name =KFWA+SC-XD02 Klemmleiste Steuerspannung 24V

=KFWA+SC-XD02
AC TERMINAL ROW CONTROL VOLTAGE 24V AC Total pages 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

&EFS/5.10

&EFS/5.11

&EFS/5.13

&EFS/5.14

&EFS/5.15

&EFS/5.16

&EFS/5.17
&EFS/5.3

&EFS/5.4

&EFS/5.5

&EFS/5.7

&EFS/5.8

&EFS/5.9
Page

Anlage = KFWA fuel treatment system

Plant
XD03

Einbauort + SC switch cabinet

Location
Klemmleisten Beschreibung Klemmleiste potentialfreie Kontakte
Terminal row specification TERMINAL ROW POTENTIAL-FREE CONTACTS
Spannung
Voltage
=KFWA+SC

Jumpers

Terminal number

PE
10

11

12
1

9
1 2 3 4 5 6 7 8 9 10 11 12
supplied by yard
-W11
12x

1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12

=EXT
-CMR
differntial pressure filter pre alarm
pump motor protection switch

Differenzdruck Filter Voralarm

Pumpe Motorschutzschalter
Hauptschalter ein

Filter Wechseln
main switch on

Wasseralarm

filter replace
water alarm

Pumpe ein
pump on

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 20.08.2020 Kraftstoffwiederaufbereitung fuel treatment system & EMA

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

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changes date name =KFWA+SC-XD03 Klemmleiste potentialfreie Kontakte

=KFWA+SC-XD03 TERMINAL ROW POTENTIAL-FREE CONTACTS Total pages 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Stückliste
PART LIST
BMK / ID Menge Bezeichnung DESCRIPTION
Seite / PAGE QUANTITY

-BK01 1 Stück Betriebsstundenzähler 24VAC, 50/60Hz operating hours counter 24VAC/50-60Hz

pcs Frontrahmen 48x48mm, schwarz, front frame 48x48mm, black
&EFS/2.11
Klemmanschluss, mit Berührungsschutz

-BK01 1 Stück Blende 55mm x 55mm für Zähler 48x48mm frame 55x55mm for counter 48x48mm, black
pcs schwarz
&EFS/2.11

-BP1 1 Stück Wahlschalter 2 Stellungen 1S rastend, selector switch 2 steps 1NO

pcs Knebel kurz
&EFS/2.9

-BP1 1 Stück Schildträger 30x50 ohne Schild label holder 30X50

&EFS/2.9 pcs

-EA01 1 Stück Leuchtmelder weiß mit LED-Modul 24V pilot lamp white with LED-module 24V
&EFS/2.3 pcs

-EA01 1 Stück Schildträger 30x50 ohne Schild label holder 30X50

&EFS/2.3 pcs

-EA02 1 Stück Leuchtmelder grün mit LED-Modul 24V pilot lamp green with LED-module 24V
&EFS/2.13 pcs

-EA02 1 Stück Schildträger 30x50 ohne Schild label holder 30X50

&EFS/2.13 pcs

-EA03 1 Stück Leuchtmelder rot mit LED-Modul 24V pilot lamp red with LED-module 24V
&EFS/2.16 pcs

-EA03 1 Stück Schildträger 30x50 ohne Schild label holder 30X50

&EFS/2.16 pcs

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EPC

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

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Gesamt
1

changes date name Stückliste customer parts list Total pages 7

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Stückliste
PART LIST
BMK / ID Menge Bezeichnung DESCRIPTION
Seite / PAGE QUANTITY

-EA04 1 Stück Leuchtdrucktaster gelb LED-Modul 24V luminous push button yellow LED-module 24V
pcs 1S 1Ö 1NC 1NO
&EFS/3.8

-EA04 1 Stück Schildträger 30x50 ohne Schild label holder 30X50

&EFS/3.8 pcs

-EA05 1 Stück Leuchtdrucktaster rot LED-Modul 24V luminous push button red LED-module 24V
pcs 1S 1Ö 1NO 1NC
&EFS/3.15

-EA05 1 Stück Schildträger 30x50 ohne Schild label holder 30X50

&EFS/3.15 pcs

-EA06 1 Stück Leuchtdrucktaster rot LED-Modul 24V luminous push button red LED-module 24V
pcs 1S 1Ö 1NO 1NC
&EFS/4.14

-EA06 1 Stück Schildträger 30x50 ohne Schild label holder 30X50

&EFS/4.14 pcs

-EA07 1 Stück Leuchtmelder gelb mit LED-Modul 24V pilot lamp yellow with LED-module 24V
&EFS/4.7 pcs

-EA07 1 Stück Schildträger 30x50 ohne Schild label holder 30X50

&EFS/4.7 pcs

-FC01 1 Stk Motorschutzschalter motor protection switch

&EFS/1.7

-FC01 1 Stück Hilfsschalterblock 1S 1Ö auxiliary switch block 1NO 1NC

&EFS/1.7 pcs

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 20.08.2020 Kraftstoffwiederaufbereitung fuel treatment system & EPC

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

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Gesamt
2

changes date name Stückliste customer parts list Total pages 7

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Stückliste
PART LIST
BMK / ID Menge Bezeichnung DESCRIPTION
Seite / PAGE QUANTITY

-FC01 1 Stück Hilfsschalter 1S 1Ö auxiliary switch block 1NO 1NC

&EFS/1.7 pcs

-FC02 1 Stück Leistungsschalter 0,63A circuit-breaker 0,63A

pcs Transformatorschutz transformer protection
&EFS/1.12

-FC03 1 Stück LS-Schalter, 6A, 1p, B-Char circuit-breaker 1-pole B6A

&EFS/1.12 pcs

-KF01 1 Stück Niveau-Überwachungsrelais 2W level control relay 2C

pcs 24-240 VAC/DC, Zeitverzögerung 0,1-30s 24-240 VAC/DC, time delay 0,1-30s
&EFS/3.3

-KF03 1 Stück Ansprechverzögertes Zeitrelais 1W On-delay Timing Relay, 0,05s.300h,

pcs 0,05s-300h, 24-240V AC/DC 24.240V AC/DC, 1C/O
&EFS/3.10

-KF04 1 Stück Hilfsschütz 2S 2Ö control relay 2S 2Ö

&EFS/3.15 pcs

-KF05 1 Stück Hilfsschütz 2S 2Ö control relay 2S 2Ö

&EFS/4.6 pcs

-KH06 1 Stück Ansprechverzögertes Zeitrelais 1W On-delay Timing Relay, 0,05s.300h,

pcs 0,05s-300h, 24-240V AC/DC 24.240V AC/DC, 1C/O
&EFS/4.11

-KH07 1 Stück Hilfsschütz 2S 2Ö control relay 2S 2Ö

&EFS/4.14 pcs

-MON 1 Stück Kompakt-Schaltschrank AX, 1-türig, AX Compact enclosure, WHD: 380x380x210 mm, sheet steel
pcs BHT 380x380x210mm
&EFS/1.1

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 20.08.2020 Kraftstoffwiederaufbereitung fuel treatment system & EPC

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

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Gesamt
3

changes date name Stückliste customer parts list Total pages 7

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Stückliste
PART LIST
BMK / ID Menge Bezeichnung DESCRIPTION
Seite / PAGE QUANTITY

-MON 1 Stück Türarretierung AX AX door lock

&EFS/1.1 pcs

-QA01 1 Stück Schütz 9A 24V AC contactor 9A 24V AC

&EFS/2.9 pcs

-QB01 1 Stück Not-Aus Hauptschalter 25A, emergency stop main switch 25A
pcs mit Achsverlängerung und Türverriegelung
&EFS/1.2

-QB01 1 Stück Hilfskontakt-Modul 1S+1Ö auxiliary switch 1NC + 1NO

pcs für V01-V6,VC01-VC6
&EFS/1.2

-TA01 1 Stück Transformator 100VA transformer 100VA

pcs pr.: 230V/265V/400V/460V/690V, sk.: 24V-100VA pr.: 230V/265V/400V/460V/690V, sc.: 24V-100VA
&EFS/1.12
-20V/0/+20V Abweichung

-W1 1 Stück SPRINT Messing-Kabelverschraubung cable gland, M25x1,5

pcs M 25x1,5 - 9-17 mm, IP 68, mit IP 68 with strain relief
&EFS/1.1
Zugentlastung 1VE = 50ST

-W1 1 Stück Sechskantmutter mit Kralle EMC locksnut M25x1,5 for equipotential bonding,
pcs metrisch, Messing vernickelt metric, nickel-plated brass
&EFS/1.1
M 25 x 1,5

-W2 1 Stück SPRINT Messing-Kabelverschraubung cable gland, M25x1,5

pcs M 25x1,5 - 9-17 mm, IP 68, mit IP 68 with strain relief
&EFS/1.6
Zugentlastung 1VE = 50ST

-W2 1 Stück Sechskantmutter mit Kralle EMC locksnut M25x1,5 for equipotential bonding,
pcs metrisch, Messing vernickelt metric, nickel-plated brass
&EFS/1.6
M 25 x 1,5

-W3 1 Stück SPRINT Messing-Kabelverschraubung, M 16x1,5, cable gland, M 16x1,5

pcs IP 68 mit Zugentlastung, VPE 50 4,5-10mm IP 68 with strain relief, PU 50 4,5-10mm
&EFS/2.4

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EPC

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

Page
Gesamt
4

changes date name Stückliste customer parts list Total pages 7

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Stückliste
PART LIST
BMK / ID Menge Bezeichnung DESCRIPTION
Seite / PAGE QUANTITY

-W3 1 Stück Sechskantmutter mit Kralle für Potentialausgleich EMC locksnut M16x1,5 for equipotential bonding,
pcs metrisch, Messing vernickelt metric, nickel-plated brass
&EFS/2.4
M 16 x 1,5

-W4 1 Stück SPRINT Messing-Kabelverschraubung, M 16x1,5, cable gland, M 16x1,5

pcs IP 68 mit Zugentlastung, VPE 50 4,5-10mm IP 68 with strain relief, PU 50 4,5-10mm
&EFS/2.7

-W4 1 Stück Sechskantmutter mit Kralle für Potentialausgleich EMC locksnut M16x1,5 for equipotential bonding,
pcs metrisch, Messing vernickelt metric, nickel-plated brass
&EFS/2.7
M 16 x 1,5

-W7 1 Stück SPRINT Messing-Kabelverschraubung SPRINT brass cable gland, M20x1,5 - 6-13mm, IP 68, with strain relief
pcs M20x1,5 - 6-13mm, IP 68, mit Zugentlastung
&EFS/3.2
1VE = 50ST

-W7 1 Stück Sechskantmutter M20x1,5 mit Kralle EMC locksnut M20x1,5 for equipotential bonding,
pcs metrisch, Messing vernickelt metric, nickel-plated brass
&EFS/3.2

-W8 1 Stück SPRINT Messing-Kabelverschraubung, M 16x1,5, cable gland, M 16x1,5

pcs IP 68 mit Zugentlastung, VPE 50 4,5-10mm IP 68 with strain relief, PU 50 4,5-10mm
&EFS/3.11

-W8 1 Stück Sechskantmutter mit Kralle für Potentialausgleich EMC locksnut M16x1,5 for equipotential bonding,
pcs metrisch, Messing vernickelt metric, nickel-plated brass
&EFS/3.11
M 16 x 1,5

-W9 1 Stück SPRINT Messing-Kabelverschraubung SPRINT brass cable gland, M20x1,5 - 6-13mm, IP 68, with strain relief
pcs M20x1,5 - 6-13mm, IP 68, mit Zugentlastung
&EFS/4.3
1VE = 50ST

-W9 1 Stück Sechskantmutter M20x1,5 mit Kralle EMC locksnut M20x1,5 for equipotential bonding,
pcs metrisch, Messing vernickelt metric, nickel-plated brass
&EFS/4.3

-W11 1 Stück SPRINT Messing-Kabelverschraubung cable gland M 32x1,5

pcs M 32 x 1,5 - 13-21 mm, IP 68,
&EFS/5.2
mit Zugentlastung 1VE = 25ST

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EPC

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

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Gesamt
5

changes date name Stückliste customer parts list Total pages 7

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Stückliste
PART LIST
BMK / ID Menge Bezeichnung DESCRIPTION
Seite / PAGE QUANTITY

-W11 1 Stück Sechskantmutter mit Kralle EMC locknut M32x1,5

pcs metrisch, Messing vernickelt
&EFS/5.2
M 32 x 1,5

-WPE 1 Stk Erdungsader 6mm² 30cm inkl. Ground wire 6mm² 30cm incl.
M8 Kabelschuh beidseitig M8 cable lug on both sides
&EFS/1.5

-XD01 6 Stück Durchgangsklemme, Feed-through terminal block,

pcs Anschlussart: Push-in-Anschluss, Connection method: Push-in connection,
&EFS/1.2;&EFS/1.3 Cross section: 0.14 mm² - 4 mm²
Querschnitt: 0,14 mm² - 4 mm²

-XD01 1 Stück Endhalter für NS 35/7,5 oder NS35/15 end clamp for NS 35/7,5 or NS 35/15
pcs Farbe: grau color: grey
&EFS/1.2

-XD01 1 Stück Abschlussdeckel end cover

pcs Länge: 51mm, Breite: 2,2mm, Höhe: 43mm length: 51mm, width: 2.2mm, height: 43mm
&EFS/1.2 color: grey
Farbe: grau

-XD01 2 Stück Schutzleiter-Reihenklemme, Ground modular terminal block,

pcs Anschlussart: Push-in-Anschluss, Connection method: push-in connection,
&EFS/1.3;&EFS/1.8 Cross section: 0.14 mm² - 4 mm²
Querschnitt: 0,14 mm² - 4 mm²

-XD02 13 Stück Durchgangsklemme, Feed-through terminal block,

pcs Anschlussart: Push-in-Anschluss, Connection method: Push-in connection,
&EFS/2.5;&EFS/2.7 Cross section: 0.14 mm² - 4 mm²
Querschnitt: 0,14 mm² - 4 mm²

-XD02 2 Stück Endhalter für NS 35/7,5 oder NS35/15 end clamp for NS 35/7,5 or NS 35/15
pcs Farbe: grau color: grey
&EFS/2.5;&EFS/4.9

-XD02 1 Stück Abschlussdeckel end cover

pcs Länge: 51mm, Breite: 2,2mm, Höhe: 43mm length: 51mm, width: 2.2mm, height: 43mm
&EFS/2.5 color: grey
Farbe: grau

-XD03 12 Stück Durchgangsklemme, Feed-through terminal block,

pcs Anschlussart: Push-in-Anschluss, Connection method: Push-in connection,
&EFS/5.3...&EFS/5.5 Cross section: 0.14 mm² - 4 mm²
Querschnitt: 0,14 mm² - 4 mm²

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EPC

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

Page
Gesamt
6

changes date name Stückliste customer parts list Total pages 7

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Stückliste
PART LIST
BMK / ID Menge Bezeichnung DESCRIPTION
Seite / PAGE QUANTITY

-XD03 2 Stück Endhalter für NS 35/7,5 oder NS35/15 end clamp for NS 35/7,5 or NS 35/15
pcs Farbe: grau color: grey
&EFS/5.3;&EFS/5.17

-XD03 1 Stück Abschlussdeckel end cover

pcs Länge: 51mm, Breite: 2,2mm, Höhe: 43mm length: 51mm, width: 2.2mm, height: 43mm
&EFS/5.3 color: grey
Farbe: grau

-XD03 1 Stück Schutzleiter-Reihenklemme, Ground modular terminal block,

pcs Anschlussart: Push-in-Anschluss, Connection method: push-in connection,
&EFS/5.17 Cross section: 0.14 mm² - 4 mm²
Querschnitt: 0,14 mm² - 4 mm²

date 01.09.2020 KFWA 1-4 BY/MAIN KFWA 1-4 BY/MAIN Zeichnungsnummer = KFWA
clerk jvo drawing number + SC

check 01.09.2020 Kraftstoffwiederaufbereitung fuel treatment system & EPC

origin Schaltschrank switch cabinet 5712-20181918-S00 Seite

Page
Gesamt
7

changes date name Stückliste customer parts list Total pages 7

 1 2 3 4 5 6 7 8 9 10 11 12
Vers. Aend.-Nr. Änderungsbeschreibung Datum erstellt Buero
vers. change no. change description date generated depart.
01 6000311206 siehe Änderungsmitteilung 23.01.2017 MUELLEFR 200
02 6000319739 Element geändert, Gewindestange verlängert 13.02.2017 ROSTOCKI 200

150
A
13 F4 12 24 3 D Allowed medium / zulässiges Medium:
Technical data / Technische Daten
Diesel fuel acc. to EN590, ASTM D975 1D&2D,
A

Service min.
1:5 23 Dieselkraftstoff gem.
Fuel oil EL acc. to
BS2869
DIN 51603-1
ca.182 Heizöl EL gem.

300
Marine Diesel Fuel (MGO, MDO) ISO 8217
acc. to (DMX, DMA, DMZ, DMC)
ca.473 21 Marinedieselöl (MGO, MDO) gem.
Natofuel F75, F76 acc.to TL-9140-0003, 8
Natokraftstoff F75, F76 gem. DEFSTAN 91-4, 7
Diesel fuel with low sulphur content (15ppm)

45
position open

25
Stellung offen Dieselkraftstoff mit niedrigem Schwefelgehalt (15ppm)
F5
22 max. flow rate / max. zul. Durchflussmenge:
max. medium temperature / max. Mediumtemperatur:
800 l/h
2 - 45 °C
B 4 max. ambient temperature / max. Umgebungstemperatur: 55 °C B
max. operating temperature / max. Betriebstemperatur: 45 °C
max. operating pressure / max. Betriebsdruck: 6 bar
D Test pressure / Prüfdruck: 9 bar

60
20 Differential pressure (unsoiled) / Differenzdruck 0,1 bar

ca. 969

330
unverschmutzt:

730
380
ca.192
Differential pressure (soiled) / Differenzdruck verschmutzt: 1,8 bar (pre alarm / Voralarm)
2,0 bar (main alarm / Hauptalarm)
Empty weight / Leergewicht: 73 kg
Operating weight / Betriebsgewicht 83 kg

2 17 12 Quantity of water till automatic drain:

Wassermenge bis zum autom. Ablass:
1,4 l

Surface protection / Oberflächenschutz: Rust inhibitor /Rostschutz

C F6 5 Colour / Farbe:
Lacquer / Decklack
RAL 5019 (Capri blue / Capriblau) [other upon request / andere auf C
380
A Anfrage]

F3
8 Position of installation / Einbauposition:
Protection class / Schutzklasse:
see drawing / wie dargestellt
IP 55
Class approval / Type approval: GL, LRS
F2 C position open
Stellung offen
Class approval upon request:
Solas:
BV, DNV, ABS, RINA, NK
In conformity

255 614 6 12 12 11
F1
Elementauswahl / Elementspezifikation
Insert selection / Insert specification
Elementenbezeichnung Elementenklasse Mittlerer Partikel Mittlerer
D Insert identifier Insert category Abscheidegrad Wasserabscheidegrad D
(Pos.20) Mean particle filtration [Tropfengröße (µm) /
efficiency Anfangswassergehalt (ppm)]
(Messverfahren / Mean water separation
Measuring method ISO efficiency
02 16889 & ISO 19438) [mean drop size (µm) starting
789 water content (ppm)]
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.

(Messverfahren / Measuring
9
350
1 A method ISO 16332)
60µm / 300µm / 60µm /
20 20 1:2 4µm 6µm 10µm 19µm 1500ppm 1500ppm 20.000ppm
bite joint type FC-001-030-19 Standard Select ≥75% ≥85% ≥98% ≥99% ≥95% ≥97% ≥85%
310 Schneidringverschraubung
DIN2353
E E
5
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

Material Quanti Connections / Anschlüsse

Pos. Description Details Werkstof ty
175

Pos. Benennung Details F1 Inlet / Eintritt 28x2,0

f Anzahl
264

Main gasket F2 Drain / Entleerung 8x1

24 262x220x2 C4400 1
Behälterdichtung
54

Self locking nut F3 Water drain / Wasserablass 8x1

Lieferumfang Werft 23 M12 St 1
Mutter selbstsichernd
Yard supply Venting, sample point outlet
165

Gasket F4 8x1
260

22 24x12x2 AFM34 1 Entlüftung, Probenentnahme Austritt

Dichtung
644

8x1 21 End plate 150x48x25 PP 1 F5 To day tank / zum Tagestank 28x2,0

Enddeckel
F 20 Element 1 center of gravity F6 Sample inlet / Probenentnahme Eintritt 8x1 F
Insert Massenschwerpunkt
B 17 Gasket
Dichtung 71x34x2 C4400 3 Nozzle
Stutzen
Description
Benennung
Pipe
Rohr
Welding flange
869 16 Vorschweißflansch DIN EN DN25 St 1 Verpackungsart Mat.-Nr.
1092-1 packaging type part no.
Ball valve
14 1" VA 1 Oberflächen-
Kugelhahn
C
Maß ISO 14405 E
beschaffenheit
B 13 Spray protection DN25, L=90 VA 1 surface property Size ISO 14405 E

1:5 1:5 12
Spritzschutzband
Ball valve 1/4'' VA 4
Werkstoff / material Oberflächenschutz
surface protection
Masse kg (berechnet / gewogen)
mass kg (calculated / weighed)
Kugelhahn
Only the german -language version of this text shal be binding.

Ball valve
11 1/4'' VA 1
Kugelhahn
G 16 7 10 14 10 Ball valve DN25 St 1
Proj.-Nr.
proj. no. 78DE-00009
Kd.-Dok.-Nr.
cust.doc. no.
enthaelt krit. Merkmal
contains crit. charact. nein/no: G
Kugelhahn Kd.-Verw. Kd.-Schl. Kd.-Name
28x2

Vessel frame cust. appl. cust. key cust. name

9 St 1
Behälterträger zul. Abweichungen / allowed deviations Massstab / scale Referenz
Schematic / Sinnbild Pressure gauge NG63, 0-6 DIN ISO 2768-vL reference
8 Manometer bar VA 1 1:10
F4
Sample outlet and venting/ 7 Check valve DN25, 0,7 Rg, VA 1
DIN EN ISO13920 -BE 1:2 ; 1:5
Format
format A2 Solid Works Blatt
page
von
of
PDISA Probenentnahme und Entlüftung position open Rückschlagventil bar
Stellung offen Water drain valve
F6 6 1/4'' VA 1
Sample inlet
Wasserablassventil KFWA 1-BY FILTER-COALESCER
F5 Yard supply Level probe
Probenentnahme Eintritt
Outlet / Austritt 5 VA 1
Niveausonde
28x2 0,7bar 28x2
Lieferumfang Werft
Yard supply Differential pressure Filtration Group GmbH -AZ-
F1 Schleifbachweg 45
17 17 17
Lieferumfang Werft 4 manometer 0-2,5 bar VA 1
H Inlet / Eintritt LC
Differenzdruckmanometer
D-74613 Öhringen
Schutzvermerk DIN ISO 16016 beachten
H
8x1
F2 8x1 Control box consider protection notice DIN ISO 16016
Drain / Entleerung
F3 detail B with masked spray protection 28x2 3 Schaltschrank St 1
Start Buero Dok.-Art Teildok. Reifegrad
Automatic water drain/
Detail B mit ausgeblendetem Spritzschutzband 2 KFWA Housing St 1 start 30.06.2016 depart. 200 doc. type 250 doc. part 003 design level
automatischer Wasserablass
max. back presure <0,7 bar
KFWA Behälter
Switch box frame Dok.-Nr. Version
02
max. Gegendruck <0,7bar
1 Schaltschrankträger St 1
Fert.
fin. 30.06.2016 Erst.
gen. ROSTOCKJ doc. no. 5050-20159445-S00 version

1 2 3 4 5 6 7 8 9 10 11 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Vers. Aend.-Nr. Änderungsbeschreibung Datum erstellt Buero
vers. change no. change description date generated depart.
01 6000308302 Schrauben an dem Flansch beim Winkelstahl gedreht 02.09.2016 KressA 200
A 02
03
6000315439
6000319279
Schrauben an dem Flansch beim Winkelstahl zurückgedreht
Firmenlogo getauscht
15.12.2016
09.02.2017
KressA
KressA
200
200
A
04 6000322312 Verschiebung des DBV CAD Modells korrigiert 28.03.2017 KressA 200
05 6000332067 neues Motormodell, Maßanpassung 01.12.2017 KressA 200
06 6000333427 technische Daten Motor anpassen 05.12.2019 RostockJ 200
07 6000334493 Motoranpassung auf IE2 08.11.2021 KressA 200

Technical data Pump / Technische Daten Pumpe

ca. 194 Diesel fuel acc. to
03 Allowed medium / zulässiges Medium: Dieselkraftstoff gem. EN590, ASTM D975 1D&2D, BS2869
04
Fuel oil EL acc. to DIN 51603-1
Heizöl EL gem.
Marine Diesel Fuel (MGO, MDO) acc. to ISO 8217
B Marinedieselöl (MGO, MDO) gem. (DMX, DMA, DMZ, DMC) B
Natofuel F75, F76 acc.to TL-9140-0003, 8
Natokraftstoff F75, F76 gem. DEFSTAN 91-4, 7
Diesel fuel with low sulphur content (15ppm)
Dieselkraftstoff mit niedrigem Schwefelgehalt (15ppm)
Ship supply system / Bordspannung
50Hz 60Hz
max. medium temperature / max. Mediumtemperatur: 2 - 45 °C
max. ambient temperature / max. Umgebungstemperatur: 50 °C
max. operating temperature / max. Betriebstemperatur: 45 °C
Viscosity / Viskosität 40°C 1,5-6 mm²/s
C Inlet pressure / Eintrittsdruck P1 0 bar Ü (-0,25 - +5 bar) C
max. delivery height / max. Förderhöhe: 2,5 bar
06 Empty weight / Leergewicht: 31 kg

355 ±8
max. flow rate / max. Durchflussmenge: 670 l/h 790 l/h
Power Requirement / Leistungsbedarf 0,13 KW 0,15 KW
06 07 06 Speed / Drehzahl 925 1/min (Rechtslauf / CW-Rotation) 1125 1/min (Rechtslauf / CW-Rotation)
Pump unit / Pumpenaggregat SF 2/13

247 ±5
17 Accesoires / Zubehör Pressure limiting valve BDV G3/4 / Druckbegrenzungsventil BDV G3/4

235 ±5
Bracket / Pumpenträger BLF 052
Coupling / Kupplung BKUA 040-1419-001

ca. 168
Connection flange / Aggregatfuss F200

159 ±5
D Opening pressure overflow valve / Öffungsdruck 3 bar D
Druckbegrenzungungsventil
13 Materials / Werkstoffe Casing / Gehäuse GG 25
Gears / Radwelle (-achse) 42CrMo4V, nitriert / schrägverzahnt
Gaskets / Dichtungen FKM (Viton)
Mud flap / Schmutzfänger Casing / Gehäuse GG 25

60
Mesh size 1,2mm / Maschenweite 1,2mm stainless steel / 1.4301

30
Surface protection / Oberflächenschutz: Rust inhibitor /Rostschutz
Lacquer / Decklack
Colour / Farbe: RAL 5019 (Capri blue / Capriblau) (other upon request / andere auf Anfrage)
66 180 30
E 135 135 Motor data / Motordaten
E
Produkt / Fabrikat Steimel / Birkenbeul
07 06 Code / Typ 6APE80M-6K-IE2
Kind / Art Three-phase AC motor / Drehstrommotor
330 Type of construction / Bauform IM B5
Frame size / Baugröße IEC 80
A B Degree of protection / Schutzart IP55
08
1:2 1:2
07 Class of insulation / Wärmeklasse
07 Rated frequency / Nennfrequenz
F
50 Hz 60Hz
Bite joint type 204 ±5 222 ±5 Connection / Schaltung Delta / Dreieck Star / Stern Delta / Dreieck Star / Stern
07 Rated voltage / Nennspannung 230V (218-241V) 400V (380-420V) 265V (251-278V) 460V (437-483V)
Schneidringverschraubung 160,5 ±4 07 06 Rated speed / Nenndrehzahl 925 1/min 1125 1/min
F DIN 2353 06 Rated output / Nennleistung 0,37 KW 0,43 KW F
07 06 Rated current / Nennstrom 1,99 A 1,14 A 2,0 A 1,16 A
07 06 Rated starting current / Nennanlaufstrom 7,96 A 4,56 A 8,4 A 4,87 A
07 06 Power factor / Leistungsfaktor 0,69
28

Operating mode / Betriebsart Continious duty / Dauerbetrieb S1

Motor protection / Motorschutz Without / Ohne
Design acc. to / Ausführung Acc. to / nach - DIN, VDE and IEC
Connections / Anschlüsse 1x M16x1,5 - 1x M25x1,5
Yard supply
Lieferumfang Werft
Pos. Description Details Material Quanti
G P1 Pos. Benennung Details Werkstoff ty G
Anzahl
B Typenschild
06 17 Type plate 80x44 AL 1
02
Bite type joint
16 28 mm St 1
Schneidringverschraubung

362 ±10
Gasket
11 14 13 15 09
15 EDI052-100IA01 1
06 Dichtung
O-ring
14 IDP060X2V Viton 1
O-Ring
Mechanical Seal
13 IDR2/15R FPM 1
Gleitringdichtung
Clamping
12 ITW11X016 2
H
TYP
H TYPE Spannhülse
Bearing bush ELB-

214 ±5
KUNDENAUFRAGSNR. 11 4
CUSTOMER JOB NO. Lagerbuchse 161820AW01
MATERIALNUMMER
bar POSITIONSNR. Counter pionion EGR052013040 42CrMo4V 1
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.

PART NO. 10
POS NO.
Gegenritzel EC51
05 BETRIEBSDRUCK BAUJAHR Driving pinion EAR052013040 42CrMo4V 1

ca. 132
bar YEAR
OPERATING PRESSURE 09 Antriebsritzel EC51
- BETRIEBSTEMP. MAX
OPERATING TEMP. MAX
08 Gasket 70x35x2 C4400 2
Dichtung
- BETRIEBSTEMP. MIN
OPERATING TEMP. MIN Welding flange
07 DN25-EN1092-1 St 1
DURCHFLUSS
FLOWRATE l/h - V-Flansch
Bite type joint
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

- SERIEN NR.
SERIAL NO.
06 Schneidringverschraubung 28 mm St 1
Coupling
05 St 1
J Kupplung J
10 12 A 04 Strainer
Schmutzfänger DN25 GG 1
16 03 Pressure limiting valve 3 bar St 1
Druckbegrenzungsventil
E-motor
04 07 06 02 E-Motor
6APE80M-6K-IE2 1
Gear pump
01 SF 2/13 GG25 1
Zahnradpumpe

K P2 P4 K
Verpackungsart Mat.-Nr.
packaging type part no.
Oberflächen- Maß ISO 14405 E
beschaffenheit
06 P3 01 surface property Size ISO 14405 E
Werkstoff / material Oberflächenschutz Masse kg (berechnet / gewogen)
surface protection mass kg (calculated / weighed)
Schematic / Sinnbild
Only the german -language version of this text shal be binding.

119 ca. 194

P2 Proj.-Nr.
proj. no. 68DE-00009
Kd.-Dok.-Nr.
cust.doc. no.
enthaelt krit. Merkmal
contains crit. charact. nein/no:
Outlet to KFWA
28x2

Kd.-Verw. Kd.-Schl. Kd.-Name

Austritt zur KFWA cust. appl. cust. key cust. name
L P3 zul. Abweichungen / allowed deviations Massstab / scale Referenz
L
By-pass / Bypass DIN ISO 2768-vL reference 5070-20127308-S00
3,0 bar 1:2,5
28x2
1:2
Format
format A1 Solid Works Blatt
page
von
of
Center of Gravity
M
P1 Schwerpunkt KFWA 1-BY PUMPENAGGREGAT
Inlet / Eintritt
Connections / Anschlüsse -AZ-
33,7x2,6 P1 Inlet / Eintritt 33,7
P2 Outlet to KFWA / Austritt zur KFWA 28x2
G1/2 P4 P3 By-pass / Bypass 28x2
Fill-up and measuring connection Fill-up and measuring connection
P4 G1/2" Start
17.06.2016
Buero Dok.-Art Teildok. Reifegrad
M Auffüll und Meßanschluß Auffüll und Meßanschluß start depart. 200 doc. type 250 doc. part 003 design level M
Nozzle Description Pipe
Stutze Fert.
21.06.2016 Erst.
KRESSA
Dok.-Nr.
5050-20158795-S00 Version
07
Benennung Rohr fin. gen. doc. no. version
n
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
 1 2 3 4 5 6 7 8

Subject to change without prior notice

Filtration Group Customer supply
(All chain line drawn components belong to customer supply)
A A

PRV-01
3 bar

BUNKERTANK PDSAHH | PDSAHH | ∆p = 2,0 bar

101-106 101-106
BUNKER TANK PDSAH | PDSAH | ∆p = 1,8 bar
B 101-105 101-105 B
PDI
101-104
den Fall der Patenterteilung oder Gebrauchsmuster- Eintragung vorbehalten.

EZ BV-05

101-102
PI
| EHA | EHA M
~
Zuwiderhandlung verpflichtet zu Schadenersatz. Alle Rechte für

101-103 101-101
KFWA-01
BV-01

SERVICETANK
WBV-01 DV-01
S-01 WBV-02 0,7 bar SERVICE TANK
C P-01
BV-02
C
LS KHA
101-107 101-108
| KHA |
101-109
t > 3 min
BV-03 BV-04

SV-01
ANTRIEBSMASCHINE
Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.
Weitergabe sowie Vervielfältigung dieser Zeichnung,Verwertung und

P1 PUMPENEINTRITT
MAIN ENGINE
PUMP INLET
P2 PUMPENAUSTRITT
PUMP OUTLET
P3 BYPASS
D D
BYPASS
P4 1/2'' ANSCHLUSS FÜR MANOMETER
1/2'' CONNECTION FOR MANOMETER
F1 KFWA EINTRITT
KFWA INLET
F2 KFWA ENTLEERUNG
KFWA DRAIN
F3 KFWA WASSERABLASS
KFWA WATER DRAIN
F4 KFWA ENTLÜFTUNG / AUSTRITTSPROBE
KFWA VENT / SAMPLE OUTLET
F5 KFWA AUSTRITT
P ZAHNRADPUMPE
E KFWA OUTLET
GEAR PUMP F6 KFWA EINTRITTSPROBE
KFWA KFWA BEHÄLTER LOKALE ANZEIGE / LOCAL INDICATION
KFWA SAMPLE INLET
KFWA VESSEL
SIGNAL ZUR LEITWARTE /SIGNAL TO CONTROL ROOM
BV KUGELHAHN
Project No.: Allgemein- Maßstab: Werkstoff: Gewicht: kg
BAL VALVE |xA...|
EINZELALARM ZUR LEITWARTE / SINGLE ALARM TO CONTROL ROOM Client: toleranz:
WBV KOMPAKTKUGELHAHN Halbzeug: Fläche: mm²
WAFER TYPE BALL VALVE SIGNALGEBUNG AM SCHALTSCHRANK / SIGNALING ON CONTROL CABINET Oberfläche:
SV MAGNETVENTIL
Bezeichnung: Blatt: ( Blatt1 )
Datum Name
SOLENOID VALVE
DV DISCO RÜCKSCHLAGVENTIL LS: Niveauschalter / Level switch Bearb. Matic 13.01.2015
P&ID
PI: Druckanzeiger / Pressure indicator Gepr.
S
DISCO NON-RETURN VALVE
SCHMUTZFÄNGER
PDI Differenzdruckanzeiger Differential / pressure indicator KFWA 1-3 BY
PDSAH Differenzdruckalarm HIGH / Differential pressure HIGH alarm
F STRAINER PDSAHH Differenzdruckalarm HIGH HIGH / Differential pressure HIGH HIGH alarm
PRV DRUCKBEGRENZUNGSVENTIL KHA Zeitalarm HIGH / Time HIGH alarm 3 Firmenlogo 05.12.2016 Matic Zeichnungsnr.: Vers. Blatt
EHA Stromalarm HIGH / Current HIGH alarm 2 Diff. Druck 14.09.2016 Engel 1
PRESSURE RETAINING VALVE 5070-20153952-S00
1 Tabelle konvert. 27.06.2016 Matic 3 1 Bl.
1 2 3 4 Zust. Änderung: Datum: Name: Ersatz für: Ersatz durch: