Product Workbook - 02313-0574-0001 - Housing Machined Electronics - Rev A 22 April 2015
Product Workbook - 02313-0574-0001 - Housing Machined Electronics - Rev A 22 April 2015
HOUSING MACHINED
PART NAME DRAWING NO. 02313-0574 DWG. REV. NO. D
ELECTRONICS
PART IMAGE
PMI-ME-F-01 REV A 01 JAN 2014 PAGE 1 OF 2 PREPARED BY ASHOK CHECKED BY VIJAY APPROVED BY VINOTH
INDEX CARD
PREPARED BY SIVA 22-Apr-15 CHECKED BY VIJAY 22-Apr-15 APPROVED BY VINOTH 22-Apr-15
HOUSING MACHINED
PART NAME DRAWING NO. 02313-0574 DWG. REV. NO. D
ELECTRONICS
23 Standards P
PMI-ME-F-01 REV A 01 JAN 2014 PAGE 2 OF 2 PREPARED BY ASHOK CHECKED BY VIJAY APPROVED BY VINOTH
DATE 22-Apr-15
CONTRACT REVIEW CHECKLIST CUM MONITORING SHEET CONTRACT REVIEW
CR-3284646
NO.
PART NO. 02313-0574-0001 REVISION NO. D CUSTOMER UTAS
8 Raw Material Source availability with in Region (India) PURCHASE YES NO ACTION PLAN
9 Raw Material Source Customer approval requirements PURCHASE YES NO ACTION PLAN
12 Special / finishing process source Availability PROJECT LEAD YES NO ACTION PLAN
NOT
18 Additional Inspection Facility (CMM...) QC REQUIRED ACTION PLAN
REQUIRED
23 Fasteners & Consumables Source availability PROJECT LEAD YES NO ACTION PLAN
32 Risk of meeting the Delivery Schedule PROJECT LEAD HIGH MEDIUM LOW
DEPARTMENTS ENGINEERING PRODUCTION QUALITY/MR PURCHASE GM OPERATIONS DIRECTOR ANALYSIS DONE & REVIEWED BY
PMI-ME-F-02 REV A 01 JAN 2014
PROJECT SIS 2015 PACKAGE PART # 02313-0574-0001 DRAWING # 02313-0574
PART HOUSING MACHINED
CUSTOMER SPECIFIC CUSTOMER UTAS PART REV./ISS. D DWG. REV./ISS. D
DESCRIPTION ELECTRONICS
REQUIREMENT
SPD/OTHERS - REVISION - OTHERS, IF ANY - REVISION -
1 2848094 6-Apr-15 Delivery should be without fail Machine Plan & Execution Vinoth / James 31-Aug-15 -
Notes: 1) Please refer FAI contract review for other information; 2) When PO amendment for Part configuration, made new FAI contract review; 3) Other requirements like SPD, standards or specific requirements by customer need to address in respective
cells with revision status; 4) Doc verification will be done by ME department;
A NEW RELEASE 18-Apr-15 SARAVANA KVK
PMI-ME-F-02 REV A 01 JAN 2014 ANNEXURE I SPECIAL INSTRUCTIONS, IF ANY SHEET # 1 OF 2 Rev. Revision Description Date Checked Approved
PROJECT SIS 2015 PACKAGE PART # 02313-0574-0001 DRAWING # 02313-0574
PART HOUSING MACHINED
CUSTOMER SPECIFIC CUSTOMER UTAS PART REV./ISS. D DWG. REV./ISS. D
DESCRIPTION ELECTRONICS
REQUIREMENT
SPD/OTHERS - REVISION - OTHERS, IF ANY - REVISION -
Notes: 1) Please refer FAI contract review for other information; 2) When PO amendment for Part configuration, made new FAI contract review; 3) Other requirements like SPD, standards or specific requirements by customer need to address in respective
cells with revision status; 4) Doc verification will be done by ME department;
A NEW RELEASE 18-Apr-15 SARAVANA KVK
PMI-ME-F-02 REV A 01 JAN 2014 ANNEXURE I SPECIAL INSTRUCTIONS, IF ANY SHEET # 2 OF 2 Rev. Revision Description Date Checked Approved
PROJECT SIS 2015 PACKAGE PART # 02313-0574-0001 DRAWING # 02313-0574
PART HOUSING MACHINED
TECHNICAL REVIEW CUSTOMER UTAS PART REV./ISS. D DWG. REV./ISS. D
DESCRIPTION ELECTRONICS
SHEET
SPD/OTHERS - REVISION - OTHERS, IF ANY - REVISION -
NA NA NA NA NA NA
Notes: 1) Please refer FAI contract review for other information; 2) When PO amendment for Part configuration, made new FAI contract review; 3) Other requirements like SPD, standards or specific requirements by customer need to address in respective
cells with revision status; 4) Doc verification will be done by ME department;
A NEW RELEASE 22-Apr-15 SARAVANA KVK
PMI-ME-F-02 REV A 01 JAN 2014 ANNEXURE II SPECIAL INSTRUCTIONS, IF ANY SHEET # 1 OF 1 Rev. Revision Description Date Checked Approved
HOUSING MACHINED
PF DOC # PF-02313-0574-0001 PART # 02313-0574-0001 DRAWING # 02313-0574 PART NAME
ELECTRONICS
PROCESS FLOW PF DOC. REV. A PART REV./ISS. D DWG. REV./ISS. D MATERIAL ALUMINIUM 6061-T651
CHART
CUSTOMER UTAS PROJECT SIS 2015 PACKAGE RELEASED BY SIVA RELEASE DATE 22-Apr-15
OP # 01 OP # 02 OP # 03 OP # 04 OP # 05 OP # 06
MILL THE PROFILE AND MILL THE PROFILES AND
MILL THE PROFILES AND MILL THE SLOTS AND
RAW MATERIAL CUTTING THE BORE WITH HOLES OPP TO DATUM MILL THE ANGULAR HOLE
HOLES IN DATUM SIDE HOLES IN THE SIDES
CHAMFER SIDE
WORK CELL WORK CELL WORK CELL WORK CELL WORK CELL WORK CELL
MACHINE SAW CNC MILLING CNC MILLING CNC MILLING CNC MILLING CNC MILLING
OP # 12 OP # 11 OP # 10 OP # 09 OP # 08 OP # 07
CHEMICAL CONVERSION
ASSEMBLY STORE ISSUE INSPECTION & VDM IGR INSPECTION DEBURRING
COATING
WORK CELL WORK CELL WORK CELL WORK CELL WORK CELL WORK CELL
OP # 13 OP # 14 OP # 15
PRE DESPATCH (FINAL
PACKING SHIPPING
INSPECTION)
BLUE SPECIAL PROCESS 1. In process inspection has to be carried out at all stages by the inspector and/or operator and fill the inprocess inspection sheets
ORANGE CONVENTIONAL/GENERAL 2. Deburring has to be done before offering for the inprocess inspection
YELLOW QUALITY 3. Deburr the parts up to the maximum extent by the operator at each & every operation to machine & inspect at all stages
A NEW RELEASE 22-Apr-15 SARAVANA KVK
GREEN PRODUCTION
PMI-ME-F-03 REV A 01 JAN 2014 SPECIAL INSTRUCTIONS, IF ANY SHEET # 1 OF 1 Rev. Revision Description Date Checked Approved
PROJECT SIS 2015 PACKAGE PART # 02313-0574-0001 DRAWING # 02313-0574
PRODUCTION CONTRACT PART HOUSING MACHINED
DESCRIPTION ELECTRONICS
REVIEW CUM CUSTOMER UTAS PART REV./ISS. D DWG. REV./ISS. D
RM Availability Verification by
S.No. Purchase Order Number Date Quantity Due Date Document Verified By Date Remarks
Purchase (If no RM, Action)
Notes: 1) Please refer FAI contract review for other information; 2) When PO amendment for Part configuration, made new FAI contract review; 3) Other requirements like SPD, standards or specific requirements by customer need to address in respective
cells with revision status; 4) Doc verification will be done by ME department;
A NEW RELEASE 22-Apr-15 SARAVANA KVK
PMI-ME-F-04 REV A 01 JAN 2014 SPECIAL INSTRUCTIONS, IF ANY SHEET # 1 OF 1 Rev. Revision Description Date Checked Approved
NEW EQUIPMENT TOOL & GAUGE PLAN
PART NO. 02313-0574-0001 REVISION NO. D CUSTOMER UTAS
HOUSING MACHINED
PART NAME DRAWING NO. 02313-0574 DWG. REV. NO. D
ELECTRONICS
PO NUMBER 2848094 PO DATE 6-Apr-15 CUSTOMER REF. RAJNI
a Market Potential
d Stability of volumes
II Financial Risk
a Additional/Dedicated investment
b Capacity availability
c Productivity level
Allied investment required in Jigs, Fixtures, logistics,
d
gauges, etc.,
e Ability to meet desired margin / returns
V Dependence on Suppliers
b For Inputs
VI Contractual Risk
d Restrictions on subcontracting
STATUS
Feasible - Product can be manufactured Feasible – Awaiting some more details Unfeasible for the above reasons
PART NAME HOUSING MACHINED ELECTRONICSDRAWING NO. 02313-0574 DWG. REV. NO. D
Feasibility Considerations
Our product quality planning team has considered the follwing questions,not intended to be all-inclusive in performing a feasibility
evaluation. The drawings and/or specifications provided have been used as a basis for analyzing the ability to meet all specified
requirements. All "No" answers are supported with attached documents identifying our concerns and/or proposed changes to enable
us to meet the specified requirements
YES NO CONSIDERATION
Is product adequately defined (application requirements,etc.) to enable
feasibility evaluation?
Can Engineering Performance Specifications be met as written?
Can product be manufactured to tolerances specified on drawing?
Can product be manufactured with Cpk's that meet requirements?
Is there any customer specified source?
Is there any Gauge, Equipments, tools, Fixtures, etc required ?
Anything specified by customer about Packing?
Is there adequate capacity to produce product?
Does the design allow the use of efficient material handling techniques?
Can the product be manufactured without incurring any unusual:
* Costs for capital equipment?
* Costs for tooling?
* Alternative manufacturing methods?
Is statistical process control required on product?
Is statistical process control presently used on similar products?
Where statistical process control is used on similar products?
* Are the processes in control and stable?
* Are Ppk's greater than 1.67?
Conclusion
Not Feasible Design revision required to produce product within the specified requirements.
Vinoth/ME Uthayan/PUR
Team Member / Title / Date Team Member / Title / Date
Rajesh/QC James/PROD
Team Member / Title/ Date Team Member / Title / Date
Ananth/OPERATIONS Shyam/DIR
Team Member / Title / Date Team Member / Title / Date
B-29, PHASE II, MEPZ, TAMBARAM, CHENNAI - 600 045 - INDIA PART CONFIGURATION CONTROL MATRIX DOCUMENT NUMBER PCCM-02313-0574-0001
PH: +91 - 444 - 321 - 9222 FAX: +91 - 444 - 321 - 9221
PROCESS FLOW CHART SETUP SHEET WITH TOOLING LIST MANUFACTURING OPERATION SHEETS QUALITY PLAN
DOCUMENT NUMBER REVISION DATE DOCUMENT NUMBER REVISION DATE DOCUMENT NUMBER REVISION DATE DOCUMENT NUMBER REVISION DATE
SS-02313-0574-0001/03 A 22-Apr-15
SS-02313-0574-0001/04 A 22-Apr-15
SS-02313-0574-0001/05 A 22-Apr-15
SS-02313-0574-0001/06 A 22-Apr-15
IN PROCESS INSPECTION SHEET/BLUE CARD/ SETUP VERIFICATION SHEET PFMEA PART DOCUMENT HISTORY CARD NC PROGRAM
DOCUMENT NUMBER REVISION DATE DOCUMENT NUMBER REVISION DATE DOCUMENT NUMBER REVISION DATE DOCUMENT NUMBER REVISION DATE
O7420 A 22-Apr-15
O7430 A 22-Apr-15
O7440 A 22-Apr-15
O7445 A 22-Apr-15
HANDLING/PACKING & SPECIAL WORK INSTRUCTIONS PMP/CONTROL PLAN FIXTURES ECN STATUS
DOCUMENT NUMBER REVISION DATE DOCUMENT NUMBER REVISION DATE DOCUMENT NUMBER REVISION DATE DOCUMENT NUMBER REVISION DATE
F/02313-0574/06 A 22-Apr-15
PREPARED BY SIVA DATE 22-Apr-15 CHECKED BY VIJAY DATE 22-Apr-15 APPROVED BY VINOTH DATE 22-Apr-15
PMI-ME-F-10 REV A 01 JAN 2014 PREPARED BY ASHOK CHECKED BY VIJAY APPROVED BY VINOTH