ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Clamshell lathe
(Cut or Cut & Bevel) <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 750mm 800mm 900mm 1050mm 1200mm 1400 1800
OD of pipe 60.3 88.9 114.3 168.3 219.3 273.1 323.9 355.6 406.4 457.2 508.0 609.6 762.0 812.8 914.4 1066.8 1219.2 1422.4 1828.8
Circumference 189.5 279.3 359.1 528.8 689.0 858.1 1017.7 1117.3 1276.9 1436.5 1596.1 1915.4 2394.2 2553.8 2873.0 3351.9 3830.7 4469.2 5746.1
Depth of Cut 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Travel Speed mm per/m 1842.0 1842.0 1842.0 1842.0 1842.0 1842.0 1842.0 1842.0 1842.0 1842.0 1842.0 1842.0 2000.0 2000.0 2000.0 2000.0 2000.0 2000.0 2000.0
WT SCH 40 3.91 5.49 6.02 7.11 8.18 9.27 10.31 11.10 12.70 14.27 15.06 17.46 10 17 19 10 10 10 10
WT SCH 80 5.54 7.62 8.56 10.97 12.70 15.06 17.48 19.05 21.41 23.80 26.19 30.94 13 13 13 13 13 13 13
WT SCH 160 8.71 11.10 13.49 18.24 23.01 28.58 33.32 35.71 40.46 45.24 49.99 59.51 13 13 13 13 13 13 13
STD
XS
SCH 20 2.64
SCH 30 0.08 0.15 0.15 0.19 0.35 0.38 0.38 0.77 0.96 1.34 1.92 2.30
SCH 40 1.58 1.65 1.65 1.69 1.85 1.88 1.88 2.27 2.46 2.84 3.42 3.80
SCH 40 Comparison 2.01 4.16 5.87 10.21 15.30 21.59 28.48 33.66 44.02 55.64 65.25 90.78 2.45 3.36 3.78 2.83 3.02 3.27 3.78
SCH 60 0.51 2.66 4.37 8.71 13.80 20.09 26.98 32.16 42.52 54.14 63.75 89.28
SCH 80 1.65 1.73 1.73 1.85 1.92 2.08 2.08 3.03 3.23 3.80 4.95 6.10
SCH 80 Comparison 0.02 0.02 0.02 0.03 0.03 0.04 0.05 0.05 0.06 0.06 0.07 0.08
SCH 100
SCH 120
SCH 160 1.77 1.77 1.77 2.27 2.46 2.84 2.84 4.38 4.95 6.10 7.25 8.40
SCH 160 Comparison
Reference: Notes: Mechtech norms + 15%. Based on 2 competent operators on an unobstructed horizontal line. Rate
Machtech tools Norm includes for set-up 60 mins & dismantle 30 mins. Clamshell lathe can do straight cut or simulataneous cut & bevel, depending upon tooling Table
Additional factors to be applied for location, access, position (Vertical or horizontal), material or operator competence CS2

006-009-PRM-003 1 of 101 878701304.xls

Rev 4
 Transfield Worley Onshore Piping Norms Table of Contents
Table Hyperlink Norm Description
P1 TABLE Machine Cut
P2 TABLE Machine Bevel
P3 TABLE Clamshell Lathe Cut or Cut and Bevel Carbon Steel
P4 TABLE Butt Weld
P5 TABLE Bevel + Butt Weld
P6 TABLE Cut + Bevel + Butt Weld
P7 TABLE Erect Spools
P8 TABLE Erect Straight Pipe
P9 TABLE Remove Spools
P10 TABLE Bolt Up
P11 TABLE Release Flange
P12 TABLE Insert or Remove Spade
P13 TABLE Install Blind Flange
P14 TABLE Handle Valve
P15 TABLE Install Bolted Valve
P16 TABLE Remove Bolted Valve
P17 TABLE Replace Bolted Valve
P18 TABLE Thread Pipe
P19 TABLE Make Screwed Joint
P20 TABLE Olet Welds
P21 TABLE Welding Slip On Flanges
P22 TABLE Branch Welds
P23 TABLE Branch Welds 90 Deg Reinforced
P24 TABLE Branch Welds cont 45 Deg Unreinforced
P25 TABLE Branch Welds cont 45 Deg Reinforced
P26 TABLE Preheat Welds Butt & Flange Welds
P27 TABLE Preheat Welds cont 90 Deg Branch Unreinforced
P28 TABLE Preheat Welds cont 90 Deg Branch Reinforced
P29 TABLE Preheat Welds cont 45 Deg Branch Unreinforced
P30 TABLE Preheat Welds cont 45 Deg Branch Reinforced
P31 TABLE Hydrotesting
P32 TABLE Pipe Supports
P33 TABLE Welding Humpy
 Onshore Site Manhour Estimating Norms

Onshore Piping Steel Installation

Table Description Page
P1 Machine Cut 1
P2 Machine Bevel 1
P2a Clamshell Lathe Cut or Cut and Bevel Carbon Steel 2
P3a Butt Weld 2
P3b Bevel + Butt Weld 3
P3c Cut + Bevel + Butt Weld 3
P4 Erect Spools 4
P5 Erect Straight Pipe 4
P6 Remove Spools 4
P7 Bolt Up 5
P8 Release Flange 5
P9 Insert or Remove Spade 6
P10 Install Blind Flange 6
P11a Handle Valve 7
P11b Install Bolted Valve 7
P11c Remove Bolted Valve 8
P11d Replace Bolted Valve 8
P12 Thread Pipe 9
P13 Make Screwed Joint 9
P14 Olet Welds 10
P15 Welding Slip On Flanges 10
P16a Branch Welds 90 Deg Unreinforced 11
P16b Branch Welds 90 Deg Reinforced 11
P16c Branch Welds cont 45 Deg Unreinforced 12
P16d Branch Welds cont 45 Deg Reinforced 12
P17a Preheat Welds Butt & Flange Welds 13
P17b Preheat Welds cont 90 Deg Branch Unreinforced 14
P17c Preheat Welds cont 90 Deg Branch Reinforced 14
P17d Preheat Welds cont 45 Deg Branch Unreinforced 15
P17e Preheat Welds cont 45 Deg Branch Reinforced 15
P18 Hydrotesting 16
P19 Pipe Supports 17
P20 Welding Humpy 17

06-009-PRM-003
CONTENTS APPENDIX 1 - PIPING
Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Machine Cut <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800

STD 0.23 0.23 0.33 0.46 0.74 1.02 1.43 1.55 2.17 2.43 3.06 3.70 5.61
XS 0.33 0.33 0.46 0.61 0.97 1.43 2.05 2.43 2.89 3.58 4.34 4.85 7.15
SCH 20 1.02 1.43 1.55 2.17 2.43 3.06 3.70 5.61
SCH 30 1.02 1.43 1.55 2.17 2.43 3.58 4.98 7.53
SCH 40 0.23 0.23 0.33 0.46 0.74 1.02 1.43 1.92 2.55 3.58 4.34 5.36 7.91
SCH 60 1.30 2.05 2.89 3.20 3.96 4.85 5.75 8.30
SCH 80 0.33 0.33 0.46 0.61 0.97 1.43 2.20 3.04 3.70 4.21 5.11 6.13 8.56
SCH 100 1.69 2.43 3.29 3.96 4.73 5.75 6.76 9.32
SCH 120 0.84 1.25 1.92 2.76 3.83 4.34 5.11 6.13 7.15 10.34
SCH 160 0.46 0.46 0.61 0.92 1.40 2.53 3.83 4.54 5.36 6.51 8.04 9.44 13.14
8.75mmWT 10.34 10.98 14.81 20.80 29.87 37.33 47.99
12.5mmWT 12.89 13.92 17.74 23.75 31.41 39.24 50.45
31.25mmWT 16.22 17.10 20.80 26.17 34.47 43.07 55.37

Reference: Notes: As there are no tables for Cold Cut or Machine Cut (Fien saw, Grinder) in the Field the above rates are based upon Shop Machine Cut rates plus 15%.
J S Page 5th Edition (1999) Man hours are for cutting pipe with plain ends only and do not include bevelling, threading, etc. P1
eProcs Norm Group: 42005 Assumes cut with grinder or similar method

Machine Bevel <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800

STD 0.35 0.35 0.41 0.45 0.53 0.72 1.05 1.12 1.54 1.73 2.17 2.62 3.98
XS 0.41 0.41 0.45 0.48 0.68 1.05 1.45 1.73 2.04 2.53 3.08 3.44 5.07
SCH 20 0.72 1.05 1.12 1.54 1.73 2.17 2.62 3.98
SCH 30 0.72 1.05 1.12 1.54 1.73 2.53 3.53 5.35
SCH 40 0.38 0.38 0.41 0.45 0.53 0.72 1.05 1.36 1.81 2.53 3.08 3.81 5.61
SCH 60 0.93 1.45 2.04 2.27 2.81 3.44 4.07 7.06
SCH 80 0.41 0.41 0.45 0.48 0.68 1.05 1.56 2.15 2.62 2.99 3.69 5.22 7.28
SCH 100 1.21 1.73 2.33 3.37 4.03 4.89 5.76 7.94
SCH 120 0.83 0.95 1.36 1.94 3.25 3.69 4.35 5.22 6.08 8.80
SCH 160 1.00 1.00 1.07 1.14 1.33 2.15 3.25 3.85 4.57 5.54 6.84 8.04 11.19
8.75mmWT 5.49 5.86 7.88 11.09 15.92 19.91 25.59
12.5mmWT 6.85 7.38 9.45 12.66 16.73 20.92 26.90
31.25mmWT 9.20 9.71 11.81 14.86 19.56 24.45 31.43

Reference: Notes: As there are no tables for Cold Bevel or Machine Bevel in the Field the above rates are based upon Shop Machine Bevel rates plus 15%.
J S Page 5th Edition (1999) Man hours are for bevelling only and do not include cutting or internal machining. P2
eProcs Norm Group: 42010 Assumes usage of grinder or similar

006-009-PRM-003 4 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Clamshell Lathe <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 800mm 900mm 1050mm 1200mm 1500mm
Cut or Cut and Bevel Carbon Steel Schedule 40 sizes which are not available as a standard pipe size have been shown as STD and are highlighted in Yellow
STD 4.09 5.41 6.01 15.52
Schedule 80 and 160 sizes which are not available as a standard pipe size have been shown as XS and are highlighted in Green
XS 4.32 4.60 5.06 5.71 6.33 15.95
SCH 30
SCH 40 1.81 1.86 1.91 1.98 2.06 2.61 3.22 3.84 4.99 5.62
SCH 60
SCH 80 1.86 1.96 2.03 2.16 2.32 2.89 3.80 4.63
SCH 100
SCH 120
SCH 160 1.96 2.14 2.31 2.59 2.89 3.80 5.04 6.32
Reference: Notes: Mechtech norms + 15%. Based on 2 competent operators on an unobstructed horizontal line.
Machtech tools Norm includes set up time based on weight of clamshell and "structural medium" installation norm factored to 50% for disassembly. Weight of clamsheel derived from Hydratight clamshell charts. P2a
eProcs Norm Group: 42011 Additional factors to be applied for location, access, position (Vertical or horizontal), material or operator competence

Butt Weld <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
STD 0.96 1.20 1.56 1.80 2.40 3.12 3.72 4.32 5.16 6.00 7.08 7.56 8.28
XS 1.08 1.20 1.68 2.16 3.00 3.96 4.80 5.64 6.84 7.92 9.24 10.08 12.12
SCH 20 3.12 3.72 4.32 5.16 6.00 7.08 7.56 8.28
SCH 30 3.12 3.72 4.32 5.16 6.00 8.16 10.08 13.32
SCH 40 0.96 1.20 1.56 1.80 2.40 3.12 3.72 4.92 6.00 7.92 10.32 11.28 15.96
SCH 60 3.60 4.80 6.24 8.16 10.08 13.44 16.56 24.12
SCH 80 1.08 1.20 1.68 2.16 3.00 3.96 6.12 7.92 11.52 14.88 19.68 23.40 30.24
SCH 100 5.52 8.16 11.88 15.84 23.40 26.16 31.20 42.96
SCH 120 3.36 4.56 7.20 11.28 14.64 19.44 24.84 30.72 38.28 52.20
SCH 160 1.56 1.92 2.52 3.60 5.88 10.32 15.72 21.48 27.24 33.24 40.44 48.96 71.16
8.75mmWT 12.00 15.00 27.60 44.28 65.40 82.80 106.46
12.5mmWT 15.72 18.24 29.64 48.48 71.88 91.44 117.57
31.25mmWT 35.16 38.04 54.24 82.56 109.08 131.40 168.94

Reference: Notes: The above hours reflect MMAW welding with an allowance (factor 1.2) for GTAW root and hot pass with inert gas purge. Wall thickness greater than 19.1mm will require Stress Relieving.
J S Page 5th Edition (1999) Pg 93 There is no allowance within these norms for Permit's, JSA's or QA/QC for inter pass temperatures and welding parameter monitoring. P3a
eProcs Norm Group: 42015 The above hours do not include the erection of humpies or the fire watchers required inside & outside the humpy during hot work.

006-009-PRM-003 5 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Bevel + Butt Weld <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
STD 1.31 1.55 1.97 2.25 2.93 3.84 4.77 5.44 6.70 7.73 9.25 10.18 12.26
XS 1.49 1.61 2.13 2.64 3.68 5.01 6.25 7.37 8.88 10.45 12.32 13.52 17.19
SCH 20 3.84 4.77 5.44 6.70 7.73 9.25 10.18 12.26
SCH 30 3.84 4.77 5.44 6.70 7.73 10.69 13.61 18.67
SCH 40 1.34 1.58 1.97 2.25 2.93 3.84 4.77 6.28 7.81 10.45 13.40 15.09 21.57
SCH 60 4.53 6.25 8.28 10.43 12.89 16.88 20.63 31.18
SCH 80 1.49 1.61 2.13 2.64 3.68 5.01 7.68 10.07 14.14 17.87 23.37 28.62 37.52
SCH 100 6.73 9.89 14.21 19.21 27.43 31.05 36.96 50.90
SCH 120 4.19 5.51 8.56 13.22 17.89 23.13 29.19 35.94 44.36 61.00
SCH 160 2.56 2.92 3.59 4.74 7.21 12.47 18.97 25.33 31.81 38.78 47.28 57.00 82.35
8.75mmWT 17.49 20.87 35.48 55.37 81.32 102.71 132.05
12.5mmWT 22.57 25.62 39.09 61.14 88.61 112.36 144.47
31.25mmWT 44.36 47.75 66.05 97.42 128.64 155.85 200.38

Reference: Notes: The above hours reflect MMAW welding with an allowance for GTAW root and hot pass with inert gas purge. Wall thickness greater than 19.1mm will require Stress Relieving.
J S Page 5th Edition (1999) The composite rates above are calculated by the addition of bevel rates to the butt weld rate.
Page 93 This allowance is for 1 bevel + 1 butt weld. Norms reflect addition of the two individual norms P3b
eProcs Norm Group: 42020 The above hours do not include for erection of humpies or the fire watchers required inside & outside humpy

Cut + Bevel + Butt Weld <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
STD 1.54 1.78 2.30 2.71 3.67 4.86 6.20 6.99 8.87 10.16 12.31 13.88 17.87
XS 1.82 1.94 2.59 3.25 4.65 6.44 8.30 9.80 11.77 14.03 16.66 18.37 24.34
SCH 20 4.86 6.20 6.99 8.87 10.16 12.31 13.88 17.87
SCH 30 4.86 6.20 6.99 8.87 10.16 14.27 18.59 26.20
SCH 40 1.57 1.81 2.30 2.71 3.67 4.86 6.20 8.20 10.36 14.03 17.74 20.45 29.48
SCH 60 5.83 8.30 11.17 13.63 16.85 21.73 26.38 39.48
SCH 80 1.82 1.94 2.59 3.25 4.65 6.44 9.88 13.11 17.84 22.08 28.48 34.75 46.08
SCH 100 8.42 12.32 17.50 23.17 32.16 36.80 43.72 60.22
SCH 120 5.03 6.76 10.48 15.98 21.72 27.47 34.30 42.07 51.51 71.34
SCH 160 3.02 3.38 4.20 5.66 8.61 15.00 22.80 29.87 37.17 45.29 55.32 66.44 95.49
8.75mmWT 27.82 31.85 50.30 76.18 111.19 140.04 180.05
12.5mmWT 35.46 39.54 56.84 84.89 120.02 151.60 194.92
31.25mmWT 60.58 64.85 86.85 123.59 163.11 198.92 255.75

Reference: Notes: The above hours reflect MMAW welding with an allowance for GTAW root and hot pass with inert gas purge. Wall thickness greater than 19.1mm will require Stress Relieving.
J S Page 5th Edition (1999) The composite rates above are calculated by the addition of the cut and bevel rates to the butt weld rate.
Page 93 This allowance is for 1 cut + 1 bevel + 1 butt weld. Norms reflect addition of the three individual norms P3c
eProcs Norm Group: 42025 The above hours do not include for erection of humpies or the fire watchers required inside & outside humpy

006-009-PRM-003 6 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Erect Spools <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
Man hours per m
SCH 10 to 60 1.05 1.12 1.28 1.35 1.54 1.87 2.36 2.89 3.31 4.17 4.86 5.71 6.36
SCH 80 to 100 1.21 1.31 1.57 1.71 2.10 2.66 3.28 4.04 4.79 5.61 6.43 7.28 8.23
SCH 120 to 160 1.48 1.61 1.94 2.17 2.76 3.25 4.53 5.54 6.59 7.68 8.83 9.97 11.25
<20mm WT 6.79 7.15 8.50 9.78 10.99 14.04 18.05
31.25mm WT 8.30 8.56 10.10 11.61 13.09 16.70 21.47

Reference: Notes: Man hours include handling and hauling from local storage yard, unloading and rigging and aligning in place. It does not include welding, bolt-ups,
J S Page 5th Edition (1999) Pg79 make-ons or scaffolding. P4
eProcs Norm Group: 42030

Erect Straight Pipe <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
Man hours per m
SCH 10 to 60 0.62 0.66 0.75 0.82 0.92 1.12 1.41 1.71 2.10 2.46 2.89 3.38 3.77
SCH 80 to 100 0.72 0.79 0.92 1.02 1.25 1.57 1.97 2.40 2.85 3.35 3.84 4.33 4.89
SCH 120 to 160 0.89 0.95 1.15 1.28 1.64 2.13 2.69 3.28 3.90 4.56 5.25 5.94 6.69
<20mm WT 4.59 4.89 6.17 7.41 8.66 11.15 14.34
31.25mm WT 5.61 5.87 7.32 8.79 10.30 13.25 17.04

Reference: Notes: Man hours include all labour for unloading and storing in yard, loading and hauling to erection site and rigging and aligning in place. It does not
J S Page 5th Edition (1999) Pg 76 include welding, bolt-ups, make-ons or scaffolding. P5
eProcs Norm Group: 42035

Remove Spools <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm
Man hours per m
SCH 10 to 60 0.63 0.67 0.77 0.81 0.92 1.12 1.42 1.73 1.99 2.50 2.92 3.43 3.82
SCH 80 to 100 0.73 0.79 0.94 1.03 1.26 1.60 1.97 2.42 2.87 3.37 3.86 4.37 4.94
SCH 120 to 160 0.89 0.97 1.16 1.30 1.66 1.95 2.72 3.32 3.95 4.61 5.30 5.98 6.75
<20mm WT 4.07 4.29 5.10 5.87 6.59 8.43 10.83
31.25mm WT 4.98 5.14 6.06 6.97 7.85 10.02 12.88

Reference: Notes: Man hours calculated at 60% of Erect Spools rate.

J S Page 5th Edition (1999) Pg 79 P6
eProcs Norm Group: 42040

006-009-PRM-003 7 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Bolt Up <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 0.80 0.80 0.92 1.38 1.72 2.42 3.11 3.91 4.37 5.06 5.52 6.32 7.59 8.51 8.97 10.35 11.61 13.80 16.10 18.63
300# 0.92 0.92 1.04 1.61 1.95 2.76 3.45 4.37 4.94 5.64 6.21 7.13 8.51 10.00 11.50 12.88 15.18 17.71 20.70
600# 1.04 1.04 1.15 1.72 2.07 2.99 3.68 4.71 5.29 5.98 6.67 7.59 9.08 10.81 12.42 13.92 16.56 19.32 22.77
900# 1.15 1.15 1.38 1.95 2.42 3.45 4.26 5.40 6.10 6.90 7.70 8.74 10.46 12.30 14.15 15.87
1500# 1.38 1.38 1.72 2.42 2.99 4.26 5.29 6.67 7.48 8.51 9.43 10.70 12.88
2500# 1.84 1.84 2.30 3.22 3.91 5.64 7.01 8.85

Reference: Notes: The above man hours do not include for Hydraulic Bolt Tensioning, Internal inspection, or any of the documentation required as part of the Flange checklist PNF-097.
J S Page 5th Edition (1999) Man hours are for each joint on valves, flanged fittings and spools. They do not include handling of valves, fittings or spools. The handling of bolts or studs and gaskets is included.
Page 84 Note 1: WEL Std W1000SM3131997 - Hydraulic Bolt Tensioning on bolt diameters 1 3/8" and greater, 150# 750nb and above, 300# 600nb and above,600# 350nb and above, 900# 200nb and above, 1500# 150nb and above and P7
eProcs Norm Group: 42045 2500# 100nb and above.

Release Flange <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 0.32 0.32 0.37 0.55 0.69 0.97 1.24 1.56 1.75 2.02 2.21 2.53 3.04 3.40 3.59 4.14 4.65 5.52 6.44 7.45
300# 0.37 0.37 0.41 0.64 0.78 1.10 1.38 1.75 1.98 2.25 2.48 2.85 3.40 4.00 4.60 5.15 6.07 7.08 8.28
600# 0.41 0.41 0.60 0.69 0.83 1.20 1.47 1.89 2.12 2.39 2.67 3.04 3.63 4.32 4.97 5.57 6.62 7.73 9.11
900# 0.46 0.46 0.72 0.78 0.97 1.38 1.70 2.16 2.44 2.76 3.08 3.50 4.19 4.92 5.66 6.35
1500# 0.55 0.55 0.90 0.97 1.20 1.70 2.12 2.67 2.99 3.40 3.77 4.28 5.15
2500# 0.74 0.74 1.20 1.29 1.56 2.25 2.81 3.54

Reference: Notes: The above man hours are calculated at 40% of the bolt up rate.
J S Page 5th Edition (1999) Pg84 Man hours are for each joint on valves, flanged fittings and spools. They do not include handling of valves, fittings or spools. The handling of bolts P8
eProcs Norm Group: 42050 or studs and gaskets is included.

006-009-PRM-003 8 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Insert or Remove Spade <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 1.33 1.38 1.89 2.78 3.51 4.78 6.15 7.62 8.67 10.03 11.08 12.70 14.88 16.56 17.41 19.94 22.21 25.82 29.54 33.91
300# 1.49 1.69 2.20 3.25 4.09 5.56 6.93 8.67 9.92 11.44 12.74 14.58 17.06 19.91 22.70 25.28 29.10 33.19 37.98
600# 1.95 2.10 2.75 3.72 4.55 6.29 7.70 9.75 11.16 12.77 14.54 16.58 19.52 22.88 26.09 29.03 33.58 38.25 44.48
900# 2.11 2.26 3.10 4.04 5.03 6.93 8.51 10.72 12.28 14.06 15.99 18.19 21.45 24.98 28.50 31.77
1500# 2.53 2.68 3.83 4.93 6.24 8.61 10.81 13.59 15.72 18.26 20.75 23.92 28.38
2500# 3.28 3.48 4.80 6.21 7.52 10.84 13.32 17.15

Reference: Notes: The above man hour rates are calculated as Release Flange + Handle Valve x 50% + Bolt Up.
J S Page 5th Edition (1999) Pg83 & 84 P9
eProcs Norm Group: 42055

Install Blind Flange <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 0.90 0.93 1.22 1.81 2.28 3.12 4.01 4.98 5.65 6.54 7.19 8.25 9.72 10.84 11.40 13.08 14.59 17.05 19.60 22.54
300# 1.02 1.12 1.41 2.11 2.63 3.61 4.50 5.65 6.44 7.41 8.24 9.43 11.09 12.95 14.80 16.51 19.10 21.91 25.20
600# 1.29 1.36 1.65 2.38 2.89 4.04 4.96 6.29 7.16 8.18 9.27 10.57 12.49 14.68 16.77 18.69 21.76 24.92 29.07
900# 1.40 1.47 1.88 2.61 3.24 4.50 5.53 6.98 7.97 9.10 10.31 11.71 13.86 16.18 18.49 20.65
1500# 1.68 1.76 2.32 3.19 4.02 5.58 6.99 8.79 10.10 11.68 13.20 15.17 18.06
2500# 2.19 2.29 2.95 4.07 4.94 7.11 8.76 11.23

Reference: Notes: The above man hour rates are calculated as Handle Valve x 25% + Bolt Up.
J S Page 5th Edition (1999) Pg83 & 84 P10
eProcs Norm Group: 42060

006-009-PRM-003 9 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Handle Valve <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 0.40 0.50 1.20 1.70 2.20 2.80 3.60 4.30 5.10 5.90 6.70 7.70 8.50 9.30 9.70 10.90 11.90 13.00 14.00 15.66
300# 0.40 0.80 1.50 2.00 2.70 3.40 4.20 5.10 6.00 7.10 8.10 9.20 10.30 11.80 13.20 14.50 15.70 16.80 18.00
600# 1.00 1.30 2.00 2.60 3.30 4.20 5.10 6.30 7.50 8.80 10.40 11.90 13.60 15.50 17.40 19.10 20.80 22.40 25.20
900# 1.00 1.30 2.00 2.60 3.30 4.20 5.10 6.30 7.50 8.80 10.40 11.90 13.60 15.50 17.40 19.10
1500# 1.20 1.50 2.40 3.10 4.10 5.30 6.80 8.50 10.50 12.70 15.10 17.90 20.70
2500# 1.40 1.80 2.60 3.40 4.10 5.90 7.00 9.50 11.40 13.00 15.80 18.40 21.50

Reference: Notes: Man hours include for handling screwed, flanged and welded valves. No Manhours for welds, making-on or bolt up included.
J S Page 5th Edition (1999) Pg83 P11a
eProcs Norm Group: 42065

Install Bolted Valve <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 2.01 2.11 3.04 4.46 5.65 7.63 9.81 12.12 13.84 16.02 17.74 20.35 23.68 26.32 27.64 31.60 35.13 40.60 46.20 52.92
300# 2.24 2.64 3.57 5.22 6.61 8.92 11.10 13.84 15.89 18.37 20.52 23.46 27.32 31.81 36.20 40.26 46.06 52.22 59.40
600# 3.07 3.37 4.30 6.05 7.44 10.18 12.46 15.73 18.08 20.76 23.74 27.08 31.77 37.12 42.24 46.93 53.92 61.04 70.74
900# 3.30 3.60 4.76 6.51 8.13 11.10 13.61 17.11 19.69 22.60 25.81 29.38 34.53 40.11 45.69 50.84
1500# 3.96 4.26 5.85 7.93 10.08 13.81 17.38 21.84 25.45 29.72 33.96 39.29 46.46
2500# 5.08 5.48 7.20 9.84 11.92 17.17 21.03 27.21

Reference: Notes: The above man hours are calculated as Handle Valve + Bolt Up x2.
J S Page 5th Edition (1999) Pg83 & 84 P11b
eProcs Norm Group: 42070

006-009-PRM-003 10 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Remove Bolted Valve <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 1.04 1.14 1.94 2.80 3.58 4.73 6.08 7.43 8.60 9.95 11.12 12.76 14.57 16.11 16.88 19.18 21.19 24.04 26.88 30.56
300# 1.14 1.54 2.33 3.29 4.26 5.61 6.96 8.60 9.96 11.61 13.07 14.90 17.11 19.80 22.40 24.80 27.84 30.97 34.56
600# 1.83 2.13 3.20 3.98 4.96 6.59 8.04 10.07 11.73 13.58 15.74 17.97 20.87 24.15 27.34 30.23 34.05 37.86 43.42
900# 1.92 2.22 3.44 4.16 5.23 6.96 8.50 10.62 12.38 14.32 16.56 18.89 21.97 25.34 28.72 31.80
1500# 2.30 2.60 4.20 5.03 6.49 8.70 11.03 13.84 16.48 19.51 22.64 26.46 31.00
2500# 2.87 3.27 5.00 5.98 7.23 10.41 12.61 16.58

Reference: Notes: The above man hours are calculated as Release Flange x2 + Handle Valve.
J S Page 5th Edition (1999) Pg83 & 84 Remove Valve rate does not include for Installation of Blind Flanges. P11c
eProcs Norm Group: 42075

Replace Bolted Valve <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 3.05 3.25 4.98 7.26 9.23 12.36 15.89 19.55 22.44 25.97 28.86 33.11 38.25 42.43 44.52 50.78 56.32 64.64 73.08 83.48
300# 3.38 4.18 5.90 8.51 10.87 14.53 18.06 22.44 25.85 29.98 33.59 38.36 44.43 51.61 58.60 65.06 73.90 83.19 93.96
600# 4.90 5.50 7.50 10.03 12.40 16.77 20.50 25.80 29.81 34.34 39.48 45.05 52.64 61.27 69.58 77.16 87.97 98.90 114.16
900# 5.22 5.82 8.20 10.67 13.36 18.06 22.11 27.73 32.07 36.92 42.37 48.27 56.50 65.45 74.41 82.64
1500# 6.26 6.86 10.05 12.96 16.57 22.51 28.41 35.68 41.93 49.23 56.60 65.75 77.46
2500# 7.95 8.75 12.20 15.82 19.15 27.58 33.64 43.79

Reference: Notes: The above man hours are calculated as Release Flange x2 + Handle Valve x2 + Bolt Up x2.
J S Page 5th Edition (1999) Pg83 & 84 P11d
eProcs Norm Group: 42080

006-009-PRM-003 11 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Thread Pipe <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD 0.20 0.20 0.30 0.42 0.70 0.97 1.38 1.53 2.07 2.37 2.95 3.54 5.18
XS 0.30 0.30 0.42 0.58 0.93 1.35 1.84 2.44 2.67 3.45 4.14 4.72 6.89
SCH 20 0.97 1.38 1.53 2.07 2.37 2.95 3.54 5.18
SCH 30 0.97 1.38 1.53 2.07 2.37 3.65 4.72 7.23
SCH 40 0.20 0.20 0.30 0.42 0.70 0.97 1.38 2.07 2.67 3.45 4.14 5.68 7.67
SCH 60 1.26 1.84 2.75 2.95 3.71 4.38 6.16 7.93
SCH 80 0.30 0.30 0.42 0.58 0.93 1.35 2.11 2.90 3.39 4.14 4.87 6.49 8.37
SCH 100 1.64 2.44 3.17 3.85 4.38 5.42
SCH 120 0.84 1.18 1.83 2.58 3.65 4.14 4.87
SCH 160 0.42 0.42 0.58 0.90 1.35 2.38 3.65 4.38

Reference: Notes: Thread Pipe rate includes for pipe cutting.

J S Page 5th Edition (1999) Pg114 P12
eProcs Norm Group: 42085

Make Screwed Joint <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Fittings and Valves
Plain 0.30 0.30 0.40 0.50 0.70 0.90 1.10 1.20 1.30 1.40 1.50 1.60 1.70
Flanges
150# 1.20 1.20 1.40 1.70 2.10 2.50 3.10 3.70 4.50 5.40 6.50 7.70 11.00
300# 1.40 1.40 1.60 2.00 2.30 2.80 3.40 4.10 5.10 6.10 7.30 8.70 12.50

Reference: Notes: Man hours per connection only. For cutting, threading, field handling and erection, additional man hours are required.
J S Page 5th Edition (1999) Pg82 & 85 Screwed Flange Joint includes for; cutting, threading pipe and making on flange. P13
eProcs Norm Group: 42090

006-009-PRM-003 12 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Olet Welds <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Degrees
STD 5.80 7.80 10.60 14.00 17.40 19.40 27.20 38.00 42.40 50.20 59.40 71.40 105.60
XS 7.40 9.60 13.60 17.00 19.80 21.20 38.80 45.00 47.60 54.80 65.40 79.80 126.80
>XS 9.80 12.80 21.20 22.60 32.00 37.80 60.40 89.40 117.40 152.40 196.00 217.60 261.00
Other than 90 Degrees
STD 8.70 11.70 15.90 21.00 26.10 29.10 40.80 57.00 63.60 75.30 89.10 107.10 158.40
XS 11.10 14.40 20.40 25.50 29.70 31.80 58.20 67.50 71.40 82.20 98.10 119.70 190.20
>XS 14.70 19.20 31.80 33.90 48.00 56.70 90.60 134.10 176.10 228.60 294.00 326.40 391.50

Reference: Notes: The above hours reflect MMAW & GTAW welding with an allowance for inert gas purge, as per JS Page (base norm multiplied by 2).
J S Page 5th Edition (1999) Man hours are based on the outlet size and schedule except where the run schedule is greater than the outlet schedule, in which case the man P14
Page 108 hours are based on the outlet size and run schedule. The above hours include for cut into existing header & olet weld.
eProcs Norm Group: 42095 & 42100 For Dummy Olet - factor by 0.7.

Welding Slip On Flanges <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 1.00 1.30 1.80 2.40 3.60 5.10 6.30 7.70 9.00 10.50 12.20 14.60 18.30
300# 1.30 1.40 2.10 2.60 3.90 5.40 6.80 8.30 10.00 11.30 13.50 16.00 20.10
600# 1.40 1.80 2.90 3.80 5.90 8.00 11.10 13.70 16.20 18.40 21.10 23.70 31.20
900# 1.80 2.40 3.60 4.80 7.20 9.90 12.50 15.30 17.70 20.10 23.70 27.50 34.80
1500# 2.10 2.70 4.00 5.40 8.10 11.00 14.00 17.20 19.80 22.40 26.60 30.80 38.90
2500# 2.30 3.00 4.40 5.90 8.90 12.00 15.50 19.00

Reference: Notes: Man hours include for fitting flange and manual welding front and back.
J S Page 5th Edition (1999) Pg88 P15
eProcs Norm Group: 42105

006-009-PRM-003 13 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Branch Welds <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Unreinforced
STD 4.80 5.00 6.40 8.00 10.80 12.60 14.20 16.20 18.60 21.20 23.20 26.00 28.40
XS 5.20 6.20 8.80 11.20 15.00 17.80 20.60 23.60 27.20 30.40 32.60 36.60 39.60
SCH 20 12.60 14.20 16.20 18.60 21.20 23.20 26.00 28.40
SCH 30 12.60 14.20 16.20 18.60 21.20 30.20 36.60 42.40
SCH 40 4.80 5.00 6.40 8.00 10.80 12.60 14.20 19.80 23.20 30.40 38.20 44.60 55.40
SCH 60 16.60 20.60 26.20 32.00 40.40 50.80 65.20 83.40
SCH 80 5.20 6.20 8.80 11.20 15.00 17.80 25.20 34.00 45.40 53.60 60.20 70.80 92.00
SCH 100 24.00 32.80 47.00 57.80 73.00 88.20 102.00 129.60
SCH 120 14.00 21.80 30.40 42.20 57.40 69.20 82.80 98.00 111.80 139.40
SCH 160 8.00 10.60 13.20 17.20 27.80 43.00 65.60 78.40 95.80 110.60 138.40 155.40 181.80

Reference: Notes: The above hours reflect MMAW & GTAW welding with an allowance for inert gas purge, as per JS Page (base norm multiplied by 2).
J S Page 5th Edition (1999) Pg96 & 97 Wall thickness of the pipe used for the nozzle determines the man hours that will apply. P16a
eProcs Norm Group: 42110

Branch Welds <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Reinforced
STD 10.00 10.60 13.40 16.20 20.40 23.40 25.40 28.40 32.00 35.80 38.20 42.20 44.60
XS 10.80 11.80 15.80 20.00 25.60 29.00 32.60 36.60 41.40 46.40 47.60 53.20 55.40
SCH 20 23.40 25.40 28.40 32.00 35.80 38.20 42.20 44.60
SCH 30 23.40 25.40 28.40 32.00 35.80 44.20 52.80 60.60
SCH 40 10.00 10.60 13.40 16.20 20.40 23.40 25.40 30.60 35.60 45.60 60.00 64.60 73.00
SCH 60 26.80 32.60 40.60 48.60 60.20 74.80 94.40 105.00
SCH 80 10.80 11.80 15.80 20.00 25.60 29.00 40.40 52.60 69.00 80.20 90.00 111.00 119.00
SCH 100 39.60 52.00 71.00 88.00 109.60 119.00 127.60 144.80
SCH 120 25.00 37.00 49.00 62.00 79.00 93.60 115.00 123.80 147.60 171.40
SCH 160 15.40 19.80 24.00 30.60 46.20 65.60 78.20 95.40 121.20 140.00 175.20 196.80 230.00

Reference: Notes: The above hours reflect MMAW & GTAW welding with an allowance for inert gas purge, as per JS Page (base norm multiplied by 2).
J S Page 5th Edition (1999) Pg96 & 97 Wall thickness of the pipe used for the nozzle determines the man hours that will apply. P16b
eProcs Norm Group: 42115

006-009-PRM-003 14 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Branch Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Unreinforced
STD 6.40 6.60 8.80 11.00 14.20 17.20 19.20 21.80 24.80 28.40 31.00 34.20 37.60
XS 7.20 8.20 11.80 15.20 20.00 23.40 27.40 31.40 36.40 40.40 43.20 47.40 53.20
SCH 20 17.20 19.20 21.80 24.80 28.40 31.00 34.20 37.60
SCH 30 17.20 19.20 21.80 24.80 28.40 40.20 45.40 63.60
SCH 40 6.40 6.60 8.80 11.00 14.20 17.20 19.20 26.00 30.60 40.40 51.00 59.20 71.00
SCH 60 22.20 27.40 35.00 42.80 53.60 68.60 86.60 96.00
SCH 80 7.20 8.20 11.80 15.20 20.00 23.40 33.20 45.80 60.20 70.60 81.20 93.80 110.00
SCH 100 31.80 43.60 48.40 76.80 97.40 118.20 136.60 173.60
SCH 120 18.80 29.00 40.20 56.20 77.20 91.80 109.60 131.40 149.80 186.80
SCH 160 10.80 14.20 17.80 22.80 36.80 57.20 87.40 104.40 128.40 148.20 185.40 208.20 243.60

Reference: Notes: The above hours reflect MMAW & GTAW welding with an allowance for inert gas purge, as per JS Page (base norm multiplied by 2).
J S Page 5th Edition (1999) Pg 99 & 100 Wall thickness of the pipe used for the nozzle determines the man hours that will apply. P16c
eProcs Norm Group: 42120

Branch Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Reinforced
STD 13.60 13.80 17.40 22.40 27.60 31.60 34.60 38.40 42.00 47.40 51.00 56.40 59.00
XS 14.20 15.40 21.00 27.00 34.20 43.20 43.40 48.60 55.20 60.40 63.20 71.20 76.80
SCH 20 31.60 34.60 38.40 42.00 47.40 51.00 56.40 59.00
SCH 30 31.60 34.60 38.40 42.00 47.40 58.80 71.20 77.40
SCH 40 13.60 13.80 17.40 22.40 27.60 31.60 34.60 41.00 46.80 60.40 74.80 86.80 102.20
SCH 60 36.20 43.40 54.20 65.20 80.20 100.40 125.80 142.40
SCH 80 14.20 15.40 21.00 27.00 34.20 43.20 52.00 70.80 91.80 105.80 119.00 142.60 153.60
SCH 100 52.80 64.20 91.40 105.20 131.40 159.40 171.00 194.20
SCH 120 65.60 89.00 103.40 124.40 165.20 165.80 197.80 229.60
SCH 160 20.40 26.60 32.20 40.40 62.80 89.00 106.40 141.80 162.40 187.60 234.80 263.80 308.20

Reference: Notes: The above hours reflect MMAW & GTAW welding with an allowance for inert gas purge, as per JS Page (base norm multiplied by 2).
J S Page 5th Edition (1999) Pg 99 & 100 Wall thickness of the pipe used for the nozzle determines the man hours that will apply. P16d
eProcs Norm Group: 42125

006-009-PRM-003 15 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Preheat Welds <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Butt & Flange Welds
STD 0.20 0.20 0.50 0.60 0.80 0.90 1.30 1.50 1.90 2.20 2.60 3.10 3.70
XS 0.30 0.30 0.60 0.70 1.00 1.30 1.80 2.00 2.50 3.30 3.50 4.10 5.00
SCH 20 0.90 1.30 1.50 1.90 2.20 2.60 3.10 3.70
SCH 30 0.90 1.30 1.50 1.90 2.20 3.10 4.10 5.30
SCH 40 0.20 0.20 0.50 0.60 0.80 0.90 1.30 1.90 2.20 3.00 4.10 5.20 6.40
SCH 60 1.30 1.80 2.20 3.00 3.80 5.00 6.30 7.80
SCH 80 0.30 0.30 0.60 0.70 1.00 1.30 2.00 2.80 3.50 4.50 6.00 7.40 9.30
SCH 100 1.80 2.40 3.30 4.40 5.40 7.00 8.70 10.40
SCH 120 0.90 1.30 1.90 2.70 3.80 5.00 6.00 7.90 9.80 11.70
SCH 160 0.50 0.50 0.70 0.90 1.50 2.50 3.80 5.30 6.60 8.50 10.50 12.90 15.20

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) Pg121 P17a
eProcs Norm Group: 42130

006-009-PRM-003 16 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Preheat Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Branch Unreinforced
STD 0.50 0.50 0.60 0.90 1.30 1.80 2.00 2.50 3.00 3.40 4.20 5.00 6.00
XS 0.60 0.60 0.90 1.00 1.80 2.10 2.70 3.30 3.80 4.60 5.50 6.50 7.80
SCH 20 1.70 2.00 2.50 3.00 3.40 4.20 5.00 6.00
SCH 30 1.70 2.00 2.50 3.00 3.40 4.80 6.50 8.50
SCH 40 0.50 0.50 0.60 0.90 1.30 1.70 2.00 2.80 3.50 4.60 6.30 8.30 10.30
SCH 60 2.00 2.70 3.50 4.60 5.90 7.90 10.10 12.50
SCH 80 0.60 0.60 0.90 1.00 1.80 2.10 3.10 4.50 5.90 7.20 9.60 11.80 15.10
SCH 100 2.70 3.80 5.20 6.60 8.50 10.50 13.70 16.50
SCH 120 1.40 2.00 3.10 4.50 6.00 7.80 9.80 12.70 15.60 18.90
SCH 160 0.70 0.70 1.00 1.70 2.40 4.10 5.90 8.30 10.50 13.70 17.00

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used.
Page 124 P17b
eProcs Norm Group: 42135

Preheat Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Branch Reinforced
STD 1.00 1.00 1.20 1.80 2.60 3.60 4.00 5.00 6.00 6.80 8.40 10.00 12.00
XS 1.20 1.20 1.80 2.00 3.60 4.20 5.40 6.60 7.60 9.20 11.00 13.00 15.60
SCH 20 3.40 4.00 5.00 6.00 6.80 8.40 10.00 12.00
SCH 30 3.40 4.00 5.00 6.00 6.80 9.60 13.00 17.00
SCH 40 1.00 1.00 1.20 1.80 2.60 3.40 4.00 5.60 7.00 9.20 12.60 16.60 20.60
SCH 60 4.00 5.40 7.00 9.20 11.80 15.80 20.20 25.00
SCH 80 1.20 1.20 1.80 2.00 3.60 4.20 6.20 9.00 11.80 14.40 19.20 23.60 30.20
SCH 100 5.40 7.60 10.40 13.20 17.00 21.00 27.40 33.00
SCH 120 2.80 4.00 6.20 9.00 12.00 15.60 19.60 25.40 31.20 37.80
SCH 160 1.40 1.40 2.00 3.40 4.80 8.20 11.80 16.60 21.00 27.40 34.00

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) Pg 124 The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. P17c
eProcs Norm Group: 42140

006-009-PRM-003 17 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Preheat Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Branch Unreinforced
STD 0.75 0.75 0.90 1.35 1.95 2.70 3.00 3.75 4.50 5.10 6.30 7.50 9.00
XS 0.90 0.90 1.35 1.50 2.70 3.15 4.05 4.95 5.70 6.90 8.25 9.75 11.70
SCH 20 2.55 3.00 3.75 4.50 5.10 6.30 7.50 9.00
SCH 30 2.55 3.00 3.75 4.50 5.10 7.20 9.75 12.75
SCH 40 0.75 0.75 0.90 1.35 1.95 2.55 3.00 4.20 5.25 6.90 9.45 12.45 15.45
SCH 60 3.00 4.05 5.25 6.90 8.85 11.85 15.15 18.75
SCH 80 0.90 0.90 1.35 1.50 2.70 3.15 4.65 6.75 8.85 10.80 14.40 17.70 22.65
SCH 100 4.05 5.70 7.80 9.90 12.75 15.75 20.55 24.75
SCH 120 2.10 3.00 4.65 6.75 9.00 11.70 14.70 19.05 23.40 28.35
SCH 160 1.05 1.05 1.50 2.55 3.60 6.15 8.85 12.45 15.75 20.55 25.50

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) Pg 124 The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. P17d
eProcs Norm Group: 42145

Preheat Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Branch Reinforced
STD 1.25 1.25 1.50 2.25 3.25 4.50 5.00 6.25 7.50 8.50 10.50 12.50 15.00
XS 1.50 1.50 2.25 2.50 4.50 5.25 6.75 8.25 9.50 11.50 13.75 16.25 19.50
SCH 20 4.25 5.00 6.25 7.50 8.50 10.50 12.50 15.00
SCH 30 4.25 5.00 6.25 7.50 8.50 12.00 16.25 21.25
SCH 40 1.25 1.25 1.50 2.25 3.25 4.25 5.00 7.00 8.75 11.50 15.75 20.75 25.75
SCH 60 5.00 6.75 8.75 11.50 14.75 19.75 25.25 31.25
SCH 80 1.50 1.50 2.25 2.50 4.50 5.25 7.75 11.25 14.75 18.00 24.00 29.50 37.75
SCH 100 6.75 9.50 13.00 16.50 21.25 26.25 34.25 41.25
SCH 120 3.50 5.00 7.75 11.25 15.00 19.50 24.50 31.75 39.00 47.25
SCH 160 1.75 1.75 2.50 4.25 6.00 10.25 14.75 20.75 26.25 34.25 42.50

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) Pg 124 The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. P17e
eProcs Norm Group: 42150

006-009-PRM-003 18 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Hydrotesting <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm
1. Pressurisation & Curing of Leaks 0.35 0.35 0.50 0.50 0.50 0.80 0.80 0.80 1.40 1.40 1.40 1.40 2.00 2.00 2.00
Man hours Per Metre of Pipe
MH Ea
2. Postion Flush Pump 5.0
3. Flushing (Per Flush - Air) 4.0
4. Install Pressure Test Equip 7.0
5. Remove Test Equip & Drain 10.0
6. Calibrate Gauges 1.0
7. Holding under Pressure 1.0

Reference: Notes: Norms deemed to include for all operations necessary to test the pipework including installation & subsequent removal of testing & flushing pumps,
Shell Expro temporary non structural supports, bringing up to pressure, test duration, testing, flushing & draining.
EA/106 Rev2 NB: Norms for breaking flanges, bolt-ups, removal & reinstalling valves, taking down & re-erecting pipework to be calculated using the appropriate norm P18
Pressurisation & Curing - assume a minimum of 4hrs per test to a maximum of 24hrs.
eProcs Norm Group: 42155 For use of a flange tester, time for pressurisation & curing equivalent to 1m of the appropriate line size.

006-009-PRM-003 19 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Pipe Supports <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

U Bolts 0.67 0.67 0.83 0.83 1.00 1.00 1.00 1.17 1.17 1.33 1.33 1.33 1.33
Girder Clips 1.00 1.00 1.17 1.17 1.33 1.33 1.33 1.33 1.50 1.50 1.67 1.67 1.67
Pipe Clamps 1.33 1.33 1.67 1.67 1.83 1.83 1.83 1.83 1.83 2.00 2.00 2.00 2.00
Straps 0.67 0.67 0.83 0.83 1.00 1.00 1.00 1.17 1.17 1.33 1.33 1.33 1.33
Rods 0.50 0.50 0.67 0.67 0.67 0.83 0.83 0.83 0.83 1.00 1.00 1.00 1.00
Pipe Shoes 1.33 1.33 1.67 1.67 2.00 2.00 2.00 2.33 2.33 2.67 2.67 2.67 2.67

Reference: Notes: Man hours include for selecting materials, and all fitting, erection and bolting required for installation. (This excludes drilling, welding and cutting; Refer to the relevant structural norms for thes man hour rates)
Shell Expro EA106 RevE The rates have been factored down from Offshore values. P19
eProcs Norm Group: 42205

Welding Humpy
2.4m x 2.1m x 2m 4.8m x 2.1m x 2m 6m x 2.1m x 2m
Measure Collect and Return Scaffold 12.00 12.00 12.00
Measure Collect and Return Tarping 6.00 6.00 6.00
Tarp Erect & Dismantle MH 5.16 8.24 9.85
Scaffold Frame Erect & Dismantle MH 3.48 5.23 6.97
Total Humpy Hours 26.64 31.47 34.82

Reference: Notes: Measure, Collect and Return covers the scaff and tarp components.
Karratha site experience A factor of 1.2 has been applied to the TW NZ standard norms for the complexities associated with manipulating and sealing the tarp P20
eProcs Norm Group: 42210

006-009-PRM-003 20 APPENDIX 1 - PIPING

Rev 5
 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Machine Cut <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800

STD 0.23 0.23 0.33 0.46 0.74 1.02 1.43 1.55 2.17 2.43 3.06 3.70 5.61
XS 0.33 0.33 0.46 0.61 0.97 1.43 2.05 2.43 2.89 3.58 4.34 4.85 7.15
P1 1.02 1.43 1.55 2.17 2.43 3.06 3.70 5.61
SCH 30 1.02 1.43 1.55 2.17 2.43 3.58 4.98 7.53
SCH 40 0.23 0.23 0.33 0.46 0.74 1.02 1.43 1.92 2.55 3.58 4.34 5.36 7.91
SCH 60 1.30 2.05 2.89 3.20 3.96 4.85 5.75 8.30
SCH 80 0.33 0.33 0.46 0.61 0.97 1.43 2.20 3.04 3.70 4.21 5.11 6.13 8.56
SCH 100 1.69 2.43 3.29 3.96 4.73 5.75 6.76 9.32
SCH 120 0.84 1.25 1.92 2.76 3.83 4.34 5.11 6.13 7.15 10.34
SCH 160 0.46 0.46 0.61 0.92 1.40 2.53 3.83 4.54 5.36 6.51 8.04 9.44 13.14
8.75mmWT 10.34 10.98 14.81 20.80 29.87 37.33 47.99
12.5mmWT 12.89 13.92 17.74 23.75 31.41 39.24 50.45
31.25mmWT 16.22 17.10 20.80 26.17 34.47 43.07 55.37

Reference: Notes: As there are no tables for Cold Cut or Machine Cut (Fien saw, Grinder) in the Field the above rates are based upon Shop Machine Cut rates plus 15%.
J S Page 5th Edition (1999) Man hours are for cutting pipe with plain ends only and do not include bevelling, threading, etc. P1

Machine Bevel <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800

STD 0.35 0.35 0.41 0.45 0.53 0.72 1.05 1.12 1.54 1.73 2.17 2.62 3.98
XS 0.41 0.41 0.45 0.48 0.68 1.05 1.45 1.73 2.04 2.53 3.08 3.44 5.07
SCH 20 0.72 1.05 1.12 1.54 1.73 2.17 2.62 3.98
SCH 30 0.72 1.05 1.12 1.54 1.73 2.53 3.53 5.35
SCH 40 0.38 0.38 0.41 0.45 0.53 0.72 1.05 1.36 1.81 2.53 3.08 3.81 5.61
SCH 60 0.93 1.45 2.04 2.27 2.81 3.44 4.07 7.06
SCH 80 0.41 0.41 0.45 0.48 0.68 1.05 1.56 2.15 2.62 2.99 3.69 5.22 7.28
SCH 100 1.21 1.73 2.33 3.37 4.03 4.89 5.76 7.94
SCH 120 0.83 0.95 1.36 1.94 3.25 3.69 4.35 5.22 6.08 8.80
SCH 160 1.00 1.00 1.07 1.14 1.33 2.15 3.25 3.85 4.57 5.54 6.84 8.04 11.19
8.75mmWT 5.49 5.86 7.88 11.09 15.92 19.91 25.59
12.5mmWT 6.85 7.38 9.45 12.66 16.73 20.92 26.90
31.25mmWT 9.20 9.71 11.81 14.86 19.56 24.45 31.43

Reference: Notes: As there are no tables for Cold Bevel or Machine Bevel in the Field the above rates are based upon Shop Machine Bevel rates plus 15%.
J S Page 5th Edition (1999) Man hours are for bevelling only and do not include cutting or internal machining. P2

006-009-PRM-003 21 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Clamshell Lathe <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 800mm 900mm 1050mm 1200mm 1500mm
Cut or Cut and Bevel Carbon Steel Schedule 40 sizes which are not available as a standard pipe size have been shown as STD and are highlighted in Yellow
STD 4.09 5.41 6.01 15.52
Schedule 80 and 160 sizes which are not available as a standard pipe size have been shown as XS and are highlighted in Green
XS 4.32 4.60 5.06 5.71 6.33 15.95
SCH 30
SCH 40 1.81 1.86 1.91 1.98 2.06 2.61 3.22 3.84 4.99 5.62
SCH 60
SCH 80 1.86 1.96 2.03 2.16 2.32 2.89 3.80 4.63
SCH 100
SCH 120
SCH 160 1.96 2.14 2.31 2.59 2.89 3.80 5.04 6.32
Reference: Notes: Mechtech norms + 15%. Based on 2 competent operators on an unobstructed horizontal line.
Machtech tools Norm includes set up time based on weight of clamshell and "structural medium" installation norm factored to 50% for disassembly. Weight of clamsheel derived from Hydratight clamshell charts. P2a
Additional factors to be applied for location, access, position (Vertical or horizontal), material or operator competence

Butt Weld <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
STD 0.80 1.00 1.30 1.50 2.00 2.60 3.10 3.60 4.30 5.00 5.90 6.30 6.90
XS 0.90 1.00 1.40 1.80 2.50 3.30 4.00 4.70 5.70 6.60 7.70 8.40 10.10
SCH 20 2.60 3.10 3.60 4.30 5.00 5.90 6.30 6.90
SCH 30 2.60 3.10 3.60 4.30 5.00 6.80 8.40 11.10
SCH 40 0.80 1.00 1.30 1.50 2.00 2.60 3.10 4.10 5.00 6.60 8.60 9.40 13.30
SCH 60 3.00 4.00 5.20 6.80 8.40 11.20 13.80 20.10
SCH 80 0.90 1.00 1.40 1.80 2.50 3.30 5.10 6.60 9.60 12.40 16.40 19.50 25.20
SCH 100 4.60 6.80 9.90 13.20 19.50 21.80 26.00 35.80
SCH 120 2.80 3.80 6.00 9.40 12.20 16.20 20.70 25.60 31.90 43.50
SCH 160 1.30 1.60 2.10 3.00 4.90 8.60 13.10 17.90 22.70 27.70 33.70 40.80 59.30
8.75mmWT 10.00 12.50 23.00 36.90 54.50 69.00 88.71
12.5mmWT 13.10 15.20 24.70 40.40 59.90 76.20 97.97
31.25mmWT 29.30 31.70 45.20 68.80 90.90 109.50 140.79

Reference: Notes: The above hours reflect MMAW welding with no allowance for GTAW root and hot pass or inert gas purge. Wall thickness greater than 19.1mm will require Stress Relieving.
J S Page 5th Edition (1999) There is no allowance within these norms for Permit's, JSA's or QA/QC for inter pass temperatures and welding parametre monitoring. P3a
Page 93 The above hours do not include the erection of humpies or the fire watchers required inside & outside the humpy during hot work.

006-009-PRM-003 22 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Bevel + Butt Weld <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
STD 1.15 1.35 1.71 1.95 2.53 3.32 4.15 4.72 5.84 6.73 8.07 8.92 10.88
XS 1.31 1.41 1.85 2.28 3.18 4.35 5.45 6.43 7.74 9.13 10.78 11.84 15.17
SCH 20 3.32 4.15 4.72 5.84 6.73 8.07 8.92 10.88
SCH 30 3.32 4.15 4.72 5.84 6.73 9.33 11.93 16.45
SCH 40 1.18 1.38 1.71 1.95 2.53 3.32 4.15 5.46 6.81 9.13 11.68 13.21 18.91
SCH 60 3.93 5.45 7.24 9.07 11.21 14.64 17.87 27.16
SCH 80 1.31 1.41 1.85 2.28 3.18 4.35 6.66 8.75 12.22 15.39 20.09 24.72 32.48
SCH 100 5.81 8.53 12.23 16.57 23.53 26.69 31.76 43.74
SCH 120 3.63 4.75 7.36 11.34 15.45 19.89 25.05 30.82 37.98 52.30
SCH 160 2.30 2.60 3.17 4.14 6.23 10.75 16.35 21.75 27.27 33.24 40.54 48.84 70.49
8.75mmWT 15.49 18.37 30.88 47.99 70.42 88.91 114.31
12.5mmWT 19.95 22.58 34.15 53.06 76.63 97.12 124.87
31.25mmWT 38.50 41.41 57.01 83.66 110.46 133.95 172.22

Reference: Notes: The above hours reflect manual butt welding.

J S Page 5th Edition (1999) The composite rates above are calculated by the addition of bevel rates to the butt weld rate.
Page 93 This allowance is for 1 bevel + 1 butt weld. P3b
The above hours do not include for erection of humpies or the fire watchers required inside & outside humpy

Cut + Bevel + Butt Weld <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
STD 1.38 1.58 2.04 2.41 3.27 4.34 5.58 6.27 8.01 9.16 11.13 12.62 16.49
XS 1.64 1.74 2.31 2.89 4.15 5.78 7.50 8.86 10.63 12.71 15.12 16.69 22.32
SCH 20 4.34 5.58 6.27 8.01 9.16 11.13 12.62 16.49
SCH 30 4.34 5.58 6.27 8.01 9.16 12.91 16.91 23.98
SCH 40 1.41 1.61 2.04 2.41 3.27 4.34 5.58 7.38 9.36 12.71 16.02 18.57 26.82
SCH 60 5.23 7.50 10.13 12.27 15.17 19.49 23.62 35.46
SCH 80 1.64 1.74 2.31 2.89 4.15 5.78 8.86 11.79 15.92 19.60 25.20 30.85 41.04
SCH 100 7.50 10.96 15.52 20.53 28.26 32.44 38.52 53.06
SCH 120 4.47 6.00 9.28 14.10 19.28 24.23 30.16 36.95 45.13 62.64
SCH 160 2.76 3.06 3.78 5.06 7.63 13.28 20.18 26.29 32.63 39.75 48.58 58.28 83.63
8.75mmWT 25.82 29.35 45.70 68.80 100.29 126.24 162.30
12.5mmWT 32.84 36.50 51.90 76.81 108.04 136.36 175.32
31.25mmWT 54.72 58.51 77.81 109.83 144.93 177.02 227.59

Reference: Notes: The above hours reflect manual butt welding.

J S Page 5th Edition (1999) The composite rates above are calculated by the addition of the cut and bevel rates to the butt weld rate.
Page 93 This allowance is for 1 cut + 1 bevel + 1 butt weld. P3c
The above hours do not include for erection of humpies or the fire watchers required inside & outside humpy

006-009-PRM-003 23 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Erect Spools <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
Man hours per m
SCH 10 to 60 1.05 1.12 1.28 1.35 1.54 1.87 2.36 2.89 3.31 4.17 4.86 5.71 6.36
SCH 80 to 100 1.21 1.31 1.57 1.71 2.10 2.66 3.28 4.04 4.79 5.61 6.43 7.28 8.23
SCH 120 to 160 1.48 1.61 1.94 2.17 2.76 3.25 4.53 5.54 6.59 7.68 8.83 9.97 11.25
<20mm WT 6.79 7.15 8.50 9.78 10.99 14.04 18.05
31.25mm WT 8.30 8.56 10.10 11.61 13.09 16.70 21.47

Reference: Notes: Man hours include handling and hauling from local storage yard, unloading and rigging and aligning in place. It does not include welding, bolt-ups,
J S Page 5th Edition (1999) make-ons or scaffolding. P4
Page 79

Erect Straight Pipe <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400 1800
Man hours per m
SCH 10 to 60 0.62 0.66 0.75 0.82 0.92 1.12 1.41 1.71 2.10 2.46 2.89 3.38 3.77
SCH 80 to 100 0.72 0.79 0.92 1.02 1.25 1.57 1.97 2.40 2.85 3.35 3.84 4.33 4.89
SCH 120 to 160 0.89 0.95 1.15 1.28 1.64 2.13 2.69 3.28 3.90 4.56 5.25 5.94 6.69
<20mm WT 4.59 4.89 6.17 7.41 8.66 11.15 14.34
31.25mm WT 5.61 5.87 7.32 8.79 10.30 13.25 17.04

Reference: Notes: Man hours include all labour for unloading and storing in yard, loading and hauling to erection site and rigging and aligning in place. It does not
J S Page 5th Edition (1999) include welding, bolt-ups, make-ons or scaffolding. P5
Page 76

Remove Spools <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm
Man hours per m
SCH 10 to 60 0.63 0.67 0.77 0.81 0.92 1.12 1.42 1.73 1.99 2.50 2.92 3.43 3.82
SCH 80 to 100 0.73 0.79 0.94 1.03 1.26 1.60 1.97 2.42 2.87 3.37 3.86 4.37 4.94
SCH 120 to 160 0.89 0.97 1.16 1.30 1.66 1.95 2.72 3.32 3.95 4.61 5.30 5.98 6.75
<20mm WT 4.07 4.29 5.10 5.87 6.59 8.43 10.83
31.25mm WT 4.98 5.14 6.06 6.97 7.85 10.02 12.88

Reference: Notes: Man hours calculated at 60% of Erect Spools rate.

J S Page 5th Edition (1999) P6
Page 79

006-009-PRM-003 24 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Bolt Up <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 0.80 0.80 0.92 1.38 1.72 2.42 3.11 3.91 4.37 5.06 5.52 6.32 7.59 8.51 8.97 10.35 11.61 13.80 16.10 18.63
300# 0.92 0.92 1.04 1.61 1.95 2.76 3.45 4.37 4.94 5.64 6.21 7.13 8.51 10.00 11.50 12.88 15.18 17.71 20.70
600# 1.04 1.04 1.15 1.72 2.07 2.99 3.68 4.71 5.29 5.98 6.67 7.59 9.08 10.81 12.42 13.92 16.56 19.32 22.77
900# 1.15 1.15 1.38 1.95 2.42 3.45 4.26 5.40 6.10 6.90 7.70 8.74 10.46 12.30 14.15 15.87
1500# 1.38 1.38 1.72 2.42 2.99 4.26 5.29 6.67 7.48 8.51 9.43 10.70 12.88
2500# 1.84 1.84 2.30 3.22 3.91 5.64 7.01 8.85

Reference: Notes: The above man hours do not include for Hydraulic torque tightening, Internal inspection, or any of the documentation required as part of the Flange checklist PNF-097.
J S Page 5th Edition (1999) Man hours are for each joint on valves, flanged fittings and spools. They do not include handling of valves, fittings or spools. The handling of bolts or studs and gaskets is included.
Page 84 Note 1: WEL Std W1000SM3131997 - Hydraulic Bolt Tensioning on bolt diameters 1 3/8" and greater, 150# 750nb and above, 300# 600nb and above,600# 350nb and above, 900# 200nb and above, 1500# 150nb and above and P7
2500# 100nb and above.

Release Flange <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 0.32 0.32 0.37 0.55 0.69 0.97 1.24 1.56 1.75 2.02 2.21 2.53 3.04 3.40 3.59 4.14 4.65 5.52 6.44 7.45
300# 0.37 0.37 0.41 0.64 0.78 1.10 1.38 1.75 1.98 2.25 2.48 2.85 3.40 4.00 4.60 5.15 6.07 7.08 8.28
600# 0.41 0.41 0.60 0.69 0.83 1.20 1.47 1.89 2.12 2.39 2.67 3.04 3.63 4.32 4.97 5.57 6.62 7.73 9.11
900# 0.46 0.46 0.72 0.78 0.97 1.38 1.70 2.16 2.44 2.76 3.08 3.50 4.19 4.92 5.66 6.35
1500# 0.55 0.55 0.90 0.97 1.20 1.70 2.12 2.67 2.99 3.40 3.77 4.28 5.15
2500# 0.74 0.74 1.20 1.29 1.56 2.25 2.81 3.54

Reference: Notes: The above man hours are calculated at 40% of the bolt up rate.
J S Page 5th Edition (1999) Man hours are for each joint on valves, flanged fittings and spools. They do not include handling of valves, fittings or spools. The handling of bolts P8
Page 84 or studs and gaskets is included.

006-009-PRM-003 25 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Insert or Remove Spade <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 1.33 1.38 1.89 2.78 3.51 4.78 6.15 7.62 8.67 10.03 11.08 12.70 14.88 16.56 17.41 19.94 22.21 25.82 29.54 33.91
300# 1.49 1.69 2.20 3.25 4.09 5.56 6.93 8.67 9.92 11.44 12.74 14.58 17.06 19.91 22.70 25.28 29.10 33.19 37.98
600# 1.95 2.10 2.75 3.72 4.55 6.29 7.70 9.75 11.16 12.77 14.54 16.58 19.52 22.88 26.09 29.03 33.58 38.25 44.48
900# 2.11 2.26 3.10 4.04 5.03 6.93 8.51 10.72 12.28 14.06 15.99 18.19 21.45 24.98 28.50 31.77
1500# 2.53 2.68 3.83 4.93 6.24 8.61 10.81 13.59 15.72 18.26 20.75 23.92 28.38
2500# 3.28 3.48 4.80 6.21 7.52 10.84 13.32 17.15

Reference: Notes: The above man hour rates are calculated as Release Flange + Handle Valve x 50% + Bolt Up.
J S Page 5th Edition (1999) P9
Page 83 & 84

Install Blind Flange <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 0.90 0.93 1.22 1.81 2.28 3.12 4.01 4.98 5.65 6.54 7.19 8.25 9.72 10.84 11.40 13.08 14.59 17.05 19.60 22.54
300# 1.02 1.12 1.41 2.11 2.63 3.61 4.50 5.65 6.44 7.41 8.24 9.43 11.09 12.95 14.80 16.51 19.10 21.91 25.20
600# 1.29 1.36 1.65 2.38 2.89 4.04 4.96 6.29 7.16 8.18 9.27 10.57 12.49 14.68 16.77 18.69 21.76 24.92 29.07
900# 1.40 1.47 1.88 2.61 3.24 4.50 5.53 6.98 7.97 9.10 10.31 11.71 13.86 16.18 18.49 20.65
1500# 1.68 1.76 2.32 3.19 4.02 5.58 6.99 8.79 10.10 11.68 13.20 15.17 18.06
2500# 2.19 2.29 2.95 4.07 4.94 7.11 8.76 11.23

Reference: Notes: The above man hour rates are calculated as Handle Valve x 25% + Bolt Up.
J S Page 5th Edition (1999) P10
Page 83 & 84

006-009-PRM-003 26 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Handle Valve <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 0.40 0.50 1.20 1.70 2.20 2.80 3.60 4.30 5.10 5.90 6.70 7.70 8.50 9.30 9.70 10.90 11.90 13.00 14.00 15.66
300# 0.40 0.80 1.50 2.00 2.70 3.40 4.20 5.10 6.00 7.10 8.10 9.20 10.30 11.80 13.20 14.50 15.70 16.80 18.00
600# 1.00 1.30 2.00 2.60 3.30 4.20 5.10 6.30 7.50 8.80 10.40 11.90 13.60 15.50 17.40 19.10 20.80 22.40 25.20
900# 1.00 1.30 2.00 2.60 3.30 4.20 5.10 6.30 7.50 8.80 10.40 11.90 13.60 15.50 17.40 19.10
1500# 1.20 1.50 2.40 3.10 4.10 5.30 6.80 8.50 10.50 12.70 15.10 17.90 20.70
2500# 1.40 1.80 2.60 3.40 4.10 5.90 7.00 9.50 11.40 13.00 15.80 18.40 21.50

Reference: Notes: Man hours include for handling screwed, flanged and welded valves. No Manhours for welds, making-on or bolt up included.
J S Page 5th Edition (1999) P11a
Page 83

Install Bolted Valve <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 2.01 2.11 3.04 4.46 5.65 7.63 9.81 12.12 13.84 16.02 17.74 20.35 23.68 26.32 27.64 31.60 35.13 40.60 46.20 52.92
300# 2.24 2.64 3.57 5.22 6.61 8.92 11.10 13.84 15.89 18.37 20.52 23.46 27.32 31.81 36.20 40.26 46.06 52.22 59.40
600# 3.07 3.37 4.30 6.05 7.44 10.18 12.46 15.73 18.08 20.76 23.74 27.08 31.77 37.12 42.24 46.93 53.92 61.04 70.74
900# 3.30 3.60 4.76 6.51 8.13 11.10 13.61 17.11 19.69 22.60 25.81 29.38 34.53 40.11 45.69 50.84
1500# 3.96 4.26 5.85 7.93 10.08 13.81 17.38 21.84 25.45 29.72 33.96 39.29 46.46
2500# 5.08 5.48 7.20 9.84 11.92 17.17 21.03 27.21

Reference: Notes: The above man hours are calculated as Handle Valve + Bolt Up x2.
J S Page 5th Edition (1999) P11b
Page 83 & 84

006-009-PRM-003 27 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Remove Bolted Valve <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 1.04 1.14 1.94 2.80 3.58 4.73 6.08 7.43 8.60 9.95 11.12 12.76 14.57 16.11 16.88 19.18 21.19 24.04 26.88 30.56
300# 1.14 1.54 2.33 3.29 4.26 5.61 6.96 8.60 9.96 11.61 13.07 14.90 17.11 19.80 22.40 24.80 27.84 30.97 34.56
600# 1.83 2.13 3.20 3.98 4.96 6.59 8.04 10.07 11.73 13.58 15.74 17.97 20.87 24.15 27.34 30.23 34.05 37.86 43.42
900# 1.92 2.22 3.44 4.16 5.23 6.96 8.50 10.62 12.38 14.32 16.56 18.89 21.97 25.34 28.72 31.80
1500# 2.30 2.60 4.20 5.03 6.49 8.70 11.03 13.84 16.48 19.51 22.64 26.46 31.00
2500# 2.87 3.27 5.00 5.98 7.23 10.41 12.61 16.58

Reference: Notes: The above man hours are calculated as Release Flange x2 + Handle Valve.
J S Page 5th Edition (1999) Remove Valve rate does not include for Installation of Blind Flanges. P11c
Page 83 & 84

Replace Bolted Valve <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm

150# 3.05 3.25 4.98 7.26 9.23 12.36 15.89 19.55 22.44 25.97 28.86 33.11 38.25 42.43 44.52 50.78 56.32 64.64 73.08 83.48
300# 3.38 4.18 5.90 8.51 10.87 14.53 18.06 22.44 25.85 29.98 33.59 38.36 44.43 51.61 58.60 65.06 73.90 83.19 93.96
600# 4.90 5.50 7.50 10.03 12.40 16.77 20.50 25.80 29.81 34.34 39.48 45.05 52.64 61.27 69.58 77.16 87.97 98.90 114.16
900# 5.22 5.82 8.20 10.67 13.36 18.06 22.11 27.73 32.07 36.92 42.37 48.27 56.50 65.45 74.41 82.64
1500# 6.26 6.86 10.05 12.96 16.57 22.51 28.41 35.68 41.93 49.23 56.60 65.75 77.46
2500# 7.95 8.75 12.20 15.82 19.15 27.58 33.64 43.79

Reference: Notes: The above man hours are calculated as Release Flange x2 + Handle Valve x2 + Bolt Up x2.
J S Page 5th Edition (1999) P11d
Page 83 & 84

006-009-PRM-003 28 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Thread Pipe <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD 0.20 0.20 0.30 0.42 0.70 0.97 1.38 1.53 2.07 2.37 2.95 3.54 5.18
XS 0.30 0.30 0.42 0.58 0.93 1.35 1.84 2.44 2.67 3.45 4.14 4.72 6.89
SCH 20 0.97 1.38 1.53 2.07 2.37 2.95 3.54 5.18
SCH 30 0.97 1.38 1.53 2.07 2.37 3.65 4.72 7.23
SCH 40 0.20 0.20 0.30 0.42 0.70 0.97 1.38 2.07 2.67 3.45 4.14 5.68 7.67
SCH 60 1.26 1.84 2.75 2.95 3.71 4.38 6.16 7.93
SCH 80 0.30 0.30 0.42 0.58 0.93 1.35 2.11 2.90 3.39 4.14 4.87 6.49 8.37
SCH 100 1.64 2.44 3.17 3.85 4.38 5.42
SCH 120 0.84 1.18 1.83 2.58 3.65 4.14 4.87
SCH 160 0.42 0.42 0.58 0.90 1.35 2.38 3.65 4.38

Reference: Notes: Thread Pipe rate includes for pipe cutting.

J S Page 5th Edition (1999) P12
Page 114

Make Screwed Joint <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Fittings and Valves
Plain 0.30 0.30 0.40 0.50 0.70 0.90 1.10 1.20 1.30 1.40 1.50 1.60 1.70
Flanges
150# 1.20 1.20 1.40 1.70 2.10 2.50 3.10 3.70 4.50 5.40 6.50 7.70 11.00
300# 1.40 1.40 1.60 2.00 2.30 2.80 3.40 4.10 5.10 6.10 7.30 8.70 12.50

Reference: Notes: Man hours per connection only. For cutting, threading, field handling and erection, additional man hours are required.
J S Page 5th Edition (1999) Screwed Flange Joint includes for; cutting, threading pipe and making on flange. P13
Page 82 & 85

006-009-PRM-003 29 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Olet Welds <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Degrees
STD 2.90 3.90 5.30 7.00 8.70 9.70 13.60 19.00 21.20 25.10 29.70 35.70 52.80
XS 3.70 4.80 6.80 8.50 9.90 10.60 19.40 22.50 23.80 27.40 32.70 39.90 63.40
>XS 4.90 6.40 10.60 11.30 16.00 18.90 30.20 44.70 58.70 76.20 98.00 108.80 130.50
Other than 90 Degrees
STD 4.35 5.85 7.95 10.50 13.05 14.55 20.40 28.50 31.80 37.65 44.55 53.55 79.20
XS 5.55 7.20 10.20 12.75 14.85 15.90 29.10 33.75 35.70 41.10 49.05 59.85 95.10
>XS 7.35 9.60 15.90 16.95 24.00 28.35 45.30 67.05 88.05 114.30 147.00 163.20 195.75

Reference: Notes: Man hours include for cutting and welding.

J S Page 5th Edition (1999) Man hours are based on the outlet size and schedule except where the run schedule is greater than the outlet schedule, in which case the man P14
Page 108 hours are based on the outlet size and run schedule.

Welding Slip On Flanges <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 1.00 1.30 1.80 2.40 3.60 5.10 6.30 7.70 9.00 10.50 12.20 14.60 18.30
300# 1.30 1.40 2.10 2.60 3.90 5.40 6.80 8.30 10.00 11.30 13.50 16.00 20.10
600# 1.40 1.80 2.90 3.80 5.90 8.00 11.10 13.70 16.20 18.40 21.10 23.70 31.20
900# 1.80 2.40 3.60 4.80 7.20 9.90 12.50 15.30 17.70 20.10 23.70 27.50 34.80
1500# 2.10 2.70 4.00 5.40 8.10 11.00 14.00 17.20 19.80 22.40 26.60 30.80 38.90
2500# 2.30 3.00 4.40 5.90 8.90 12.00 15.50 19.00

Reference: Notes: Man hours include for fitting flange and manual welding front and back.
J S Page 5th Edition (1999) P15
Page 88

006-009-PRM-003 30 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Branch Welds <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Unreinforced
STD 2.40 2.50 3.20 4.00 5.40 6.30 7.10 8.10 9.30 10.60 11.60 13.00 14.20
XS 2.60 3.10 4.40 5.60 7.50 8.90 10.30 11.80 13.60 15.20 16.30 18.30 19.80
SCH 20 6.30 7.10 8.10 9.30 10.60 11.60 13.00 14.20
SCH 30 6.30 7.10 8.10 9.30 10.60 15.10 18.30 21.20
SCH 40 2.40 2.50 3.20 4.00 5.40 6.30 7.10 9.90 11.60 15.20 19.10 22.30 27.70
SCH 60 8.30 10.30 13.10 16.00 20.20 25.40 32.60 41.70
SCH 80 2.60 3.10 4.40 5.60 7.50 8.90 12.60 17.00 22.70 26.80 30.10 35.40 46.00
SCH 100 12.00 16.40 23.50 28.90 36.50 44.10 51.00 64.80
SCH 120 7.00 10.90 15.20 21.10 28.70 34.60 41.40 49.00 55.90 69.70
SCH 160 4.00 5.30 6.60 8.60 13.90 21.50 32.80 39.20 47.90 55.30 69.20 77.70 90.90

Reference: Notes: Man hours include for cutting and welding.

J S Page 5th Edition (1999) Wall thickness of the pipe used for the nozzle determines the man hours that will apply. P16a
Page 96 and 97

Branch Welds <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Reinforced
STD 5.00 5.30 6.70 8.10 10.20 11.70 12.70 14.20 16.00 17.90 19.10 21.10 22.30
XS 5.40 5.90 7.90 10.00 12.80 14.50 16.30 18.30 20.70 23.20 23.80 26.60 27.70
SCH 20 11.70 12.70 14.20 16.00 17.90 19.10 21.10 22.30
SCH 30 11.70 12.70 14.20 16.00 17.90 22.10 26.40 30.30
SCH 40 5.00 5.30 6.70 8.10 10.20 11.70 12.70 15.30 17.80 22.80 30.00 32.30 36.50
SCH 60 13.40 16.30 20.30 24.30 30.10 37.40 47.20 52.50
SCH 80 5.40 5.90 7.90 10.00 12.80 14.50 20.20 26.30 34.50 40.10 45.00 55.50 59.50
SCH 100 19.80 26.00 35.50 44.00 54.80 59.50 63.80 72.40
SCH 120 12.50 18.50 24.50 31.00 39.50 46.80 57.50 61.90 73.80 85.70
SCH 160 7.70 9.90 12.00 15.30 23.10 32.80 39.10 47.70 60.60 70.00 87.60 98.40 115.00

Reference: Notes: Man hours include for cutting and welding.

J S Page 5th Edition (1999) Wall thickness of the pipe used for the nozzle determines the man hours that will apply. P16b
Page 96 and 97

006-009-PRM-003 31 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Branch Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Unreinforced
STD 3.20 3.30 4.40 5.50 7.10 8.60 9.60 10.90 12.40 14.20 15.50 17.10 18.80
XS 3.60 4.10 5.90 7.60 10.00 11.70 13.70 15.70 18.20 20.20 21.60 23.70 26.60
SCH 20 8.60 9.60 10.90 12.40 14.20 15.50 17.10 18.80
SCH 30 8.60 9.60 10.90 12.40 14.20 20.10 22.70 31.80
SCH 40 3.20 3.30 4.40 5.50 7.10 8.60 9.60 13.00 15.30 20.20 25.50 29.60 35.50
SCH 60 11.10 13.70 17.50 21.40 26.80 34.30 43.30 48.00
SCH 80 3.60 4.10 5.90 7.60 10.00 11.70 16.60 22.90 30.10 35.30 40.60 46.90 55.00
SCH 100 15.90 21.80 24.20 38.40 48.70 59.10 68.30 86.80
SCH 120 9.40 14.50 20.10 28.10 38.60 45.90 54.80 65.70 74.90 93.40
SCH 160 5.40 7.10 8.90 11.40 18.40 28.60 43.70 52.20 64.20 74.10 92.70 104.10 121.80

Reference: Notes: Man hours include for cutting and welding.

J S Page 5th Edition (1999) Wall thickness of the pipe used for the nozzle determines the man hours that will apply. P16c
Page 99 and 100

Branch Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Reinforced
STD 6.80 6.90 8.70 11.20 13.80 15.80 17.30 19.20 21.00 23.70 25.50 28.20 29.50
XS 7.10 7.70 10.50 13.50 17.10 21.60 21.70 24.30 27.60 30.20 31.60 35.60 38.40
SCH 20 15.80 17.30 19.20 21.00 23.70 25.50 28.20 29.50
SCH 30 15.80 17.30 19.20 21.00 23.70 29.40 35.60 38.70
SCH 40 6.80 6.90 8.70 11.20 13.80 15.80 17.30 20.50 23.40 30.20 37.40 43.40 51.10
SCH 60 18.10 21.70 27.10 32.60 40.10 50.20 62.90 71.20
SCH 80 7.10 7.70 10.50 13.50 17.10 21.60 26.00 35.40 45.90 52.90 59.50 71.30 76.80
SCH 100 26.40 32.10 45.70 52.60 65.70 79.70 85.50 97.10
SCH 120 32.80 44.50 51.70 62.20 82.60 82.90 98.90 114.80
SCH 160 10.20 13.30 16.10 20.20 31.40 44.50 53.20 70.90 81.20 93.80 117.40 131.90 154.10

Reference: Notes: Man hours include for cutting and welding.

J S Page 5th Edition (1999) Wall thickness of the pipe used for the nozzle determines the man hours that will apply. P16d
Page 99 and 100

006-009-PRM-003 32 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Preheat Welds <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Butt & Flange Welds
STD 0.20 0.20 0.50 0.60 0.80 0.90 1.30 1.50 1.90 2.20 2.60 3.10 3.70
XS 0.30 0.30 0.60 0.70 1.00 1.30 1.80 2.00 2.50 3.30 3.50 4.10 5.00
SCH 20 0.90 1.30 1.50 1.90 2.20 2.60 3.10 3.70
SCH 30 0.90 1.30 1.50 1.90 2.20 3.10 4.10 5.30
SCH 40 0.20 0.20 0.50 0.60 0.80 0.90 1.30 1.90 2.20 3.00 4.10 5.20 6.40
SCH 60 1.30 1.80 2.20 3.00 3.80 5.00 6.30 7.80
SCH 80 0.30 0.30 0.60 0.70 1.00 1.30 2.00 2.80 3.50 4.50 6.00 7.40 9.30
SCH 100 1.80 2.40 3.30 4.40 5.40 7.00 8.70 10.40
SCH 120 0.90 1.30 1.90 2.70 3.80 5.00 6.00 7.90 9.80 11.70
SCH 160 0.50 0.50 0.70 0.90 1.50 2.50 3.80 5.30 6.60 8.50 10.50 12.90 15.20

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) P17a
Page 121

006-009-PRM-003 33 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Preheat Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Branch Unreinforced
STD 0.50 0.50 0.60 0.90 1.30 1.80 2.00 2.50 3.00 3.40 4.20 5.00 6.00
XS 0.60 0.60 0.90 1.00 1.80 2.10 2.70 3.30 3.80 4.60 5.50 6.50 7.80
SCH 20 1.70 2.00 2.50 3.00 3.40 4.20 5.00 6.00
SCH 30 1.70 2.00 2.50 3.00 3.40 4.80 6.50 8.50
SCH 40 0.50 0.50 0.60 0.90 1.30 1.70 2.00 2.80 3.50 4.60 6.30 8.30 10.30
SCH 60 2.00 2.70 3.50 4.60 5.90 7.90 10.10 12.50
SCH 80 0.60 0.60 0.90 1.00 1.80 2.10 3.10 4.50 5.90 7.20 9.60 11.80 15.10
SCH 100 2.70 3.80 5.20 6.60 8.50 10.50 13.70 16.50
SCH 120 1.40 2.00 3.10 4.50 6.00 7.80 9.80 12.70 15.60 18.90
SCH 160 0.70 0.70 1.00 1.70 2.40 4.10 5.90 8.30 10.50 13.70 17.00

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used.
P17b
Page 124

Preheat Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Branch Reinforced
STD 1.00 1.00 1.20 1.80 2.60 3.60 4.00 5.00 6.00 6.80 8.40 10.00 12.00
XS 1.20 1.20 1.80 2.00 3.60 4.20 5.40 6.60 7.60 9.20 11.00 13.00 15.60
SCH 20 3.40 4.00 5.00 6.00 6.80 8.40 10.00 12.00
SCH 30 3.40 4.00 5.00 6.00 6.80 9.60 13.00 17.00
SCH 40 1.00 1.00 1.20 1.80 2.60 3.40 4.00 5.60 7.00 9.20 12.60 16.60 20.60
SCH 60 4.00 5.40 7.00 9.20 11.80 15.80 20.20 25.00
SCH 80 1.20 1.20 1.80 2.00 3.60 4.20 6.20 9.00 11.80 14.40 19.20 23.60 30.20
SCH 100 5.40 7.60 10.40 13.20 17.00 21.00 27.40 33.00
SCH 120 2.80 4.00 6.20 9.00 12.00 15.60 19.60 25.40 31.20 37.80
SCH 160 1.40 1.40 2.00 3.40 4.80 8.20 11.80 16.60 21.00 27.40 34.00

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. P17c
Page 124

006-009-PRM-003 34 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Preheat Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Branch Unreinforced
STD 0.75 0.75 0.90 1.35 1.95 2.70 3.00 3.75 4.50 5.10 6.30 7.50 9.00
XS 0.90 0.90 1.35 1.50 2.70 3.15 4.05 4.95 5.70 6.90 8.25 9.75 11.70
SCH 20 2.55 3.00 3.75 4.50 5.10 6.30 7.50 9.00
SCH 30 2.55 3.00 3.75 4.50 5.10 7.20 9.75 12.75
SCH 40 0.75 0.75 0.90 1.35 1.95 2.55 3.00 4.20 5.25 6.90 9.45 12.45 15.45
SCH 60 3.00 4.05 5.25 6.90 8.85 11.85 15.15 18.75
SCH 80 0.90 0.90 1.35 1.50 2.70 3.15 4.65 6.75 8.85 10.80 14.40 17.70 22.65
SCH 100 4.05 5.70 7.80 9.90 12.75 15.75 20.55 24.75
SCH 120 2.10 3.00 4.65 6.75 9.00 11.70 14.70 19.05 23.40 28.35
SCH 160 1.05 1.05 1.50 2.55 3.60 6.15 8.85 12.45 15.75 20.55 25.50

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. P17d
Page 124

Preheat Welds cont <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Branch Reinforced
STD 1.25 1.25 1.50 2.25 3.25 4.50 5.00 6.25 7.50 8.50 10.50 12.50 15.00
XS 1.50 1.50 2.25 2.50 4.50 5.25 6.75 8.25 9.50 11.50 13.75 16.25 19.50
SCH 20 4.25 5.00 6.25 7.50 8.50 10.50 12.50 15.00
SCH 30 4.25 5.00 6.25 7.50 8.50 12.00 16.25 21.25
SCH 40 1.25 1.25 1.50 2.25 3.25 4.25 5.00 7.00 8.75 11.50 15.75 20.75 25.75
SCH 60 5.00 6.75 8.75 11.50 14.75 19.75 25.25 31.25
SCH 80 1.50 1.50 2.25 2.50 4.50 5.25 7.75 11.25 14.75 18.00 24.00 29.50 37.75
SCH 100 6.75 9.50 13.00 16.50 21.25 26.25 34.25 41.25
SCH 120 3.50 5.00 7.75 11.25 15.00 19.50 24.50 31.75 39.00 47.25
SCH 160 1.75 1.75 2.50 4.25 6.00 10.25 14.75 20.75 26.25 34.25 42.50

Reference: Notes: For temperatures up to 400oF/204oC.

J S Page 5th Edition (1999) The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. P17e
Page 124

006-009-PRM-003 35 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Hydrotesting <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm
1. Pressurisation & Curing of Leaks 0.35 0.35 0.50 0.50 0.50 0.80 0.80 0.80 1.40 1.40 1.40 1.40 2.00 2.00 2.00
Man hours Per Metre of Pipe
MH Ea
2. Postion Flush Pump 5.0
3. Flushing (Per Flush - Air) 4.0
4. Install Pressure Test Equip 7.0
5. Remove Test Equip & Drain 10.0
6. Calibrate Gauges 1.0
7. Holding under Pressure 1.0

Reference: Notes: Norms deemed to include for all operations necessary to test the pipework including instalaltion & subsequent removal of testing & flushing pumps,
Shell Expro temporary non structural supports, bringing up to pressure, test duration, testing, flushing & draining.
EA/106 Rev2 Norms for breaking flanges, bolt-ups, removal & reinstalling valves, taking down & re-erecting pipework tobe calculated using the appropriate norm P18
Pressurisation & Curing - assume a minimum of 4hrs per test to a maximum of 24hrs.
For use of a flange tester, time for pressurisation & curing equivalent to 1m of the appropriate line size.

006-009-PRM-003 36 APPENDIX 1 - PIPING

 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

Pipe Supports <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

U Bolts 0.67 0.67 0.83 0.83 1.00 1.00 1.00 1.17 1.17 1.33 1.33 1.33 1.33
Girder Clips 1.00 1.00 1.17 1.17 1.33 1.33 1.33 1.33 1.50 1.50 1.67 1.67 1.67
Pipe Clamps 1.33 1.33 1.67 1.67 1.83 1.83 1.83 1.83 1.83 2.00 2.00 2.00 2.00
Straps 0.67 0.67 0.83 0.83 1.00 1.00 1.00 1.17 1.17 1.33 1.33 1.33 1.33
Rods 0.50 0.50 0.67 0.67 0.67 0.83 0.83 0.83 0.83 1.00 1.00 1.00 1.00
Pipe Shoes 1.33 1.33 1.67 1.67 2.00 2.00 2.00 2.33 2.33 2.67 2.67 2.67 2.67

Reference: Notes: Man hours include for selecting materials, and all fitting, erection and bolting required for installation. (This excludes drilling, welding and cutting; Refer to the relevant structural norms for thes man hour rates)
Shell Expro The rates have been factored down from Offshore values. P19
EA/106 Rev2

Welding Humpy
2.4m x 2.1m x 2m 4.8 x 2.1 x 2m 6 x 2.1 x 2m
Measure Collect and Return Scaffold 12.00 12.00 12.00
Measure Collect and Return Tarping 6.00 6.00 6.00
Tarp Erect & Dismantle MH 5.16 8.24 9.85
Scaffold Frame Erect & Dismantle MH 3.48 5.23 6.97
Total Humpy Hours 26.64 31.47 34.82

Reference: Notes: Measure, Collect and Return covers the scaff and tarp components.
Karratha site experience A factor of 1.2 has been applied to the TW NZ standard norms for the complexities associated with manipulating and sealing the tarp P20

006-009-PRM-003 37 APPENDIX 1 - PIPING

 ONSHORE STAINLESS STEEL PIPING MAN-HOUR FACTORS

<=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm
P1 COLD CUT 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
P2 COLD BEVEL 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
P3a BUTT WELD 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
P3b BEVEL + BUTT WELD Use individual rates as ratios between Bevel and Butt Weld change with sizes
P3c CUT+BEVEL+BUTT WELD Use individual rates as ratios between Cut, Bevel and Butt Weld change with sizes
P4 ERECT SPOOLS 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P5 ERECT STRAIGHT PIPE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P6 REMOVE SPOOLS 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P7 BOLT UP 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P8 RELEASE FLANGE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P9 INSERT OR REMOVE SPADE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P10 INSTALL BLIND FLANGE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P11a HANDLE VALVE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P11b INSTALL BOLTED VALVE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P11c REMOVE BOLTED VALVE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P11d REPLACE BOLTED VALVE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P12 THREAD PIPE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P13 MAKE SCREWED JOINT
Fittings and Valves 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Plain 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P15 SLIP-ON FLANGE 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
BRANCH WELDS
P16a 90 Deg Unreinforced 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
P16b 90 Deg Reinforced 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
P16c 45 Deg Unreinforced 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
P16d 45 Deg Reinforced 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
PREHEAT WELDS
P17a Butt & Flange Welds 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P17b 90 Deg Branch Unreinforced 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P17c 90 Deg Branch Reinforced 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P17d 45 Deg Branch Unreinforced 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P17e 45 Deg Branch Reinforced 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P18 HYDROTESTING 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Reference: Notes: The above factors are to be applied to the 'Onshore Carbon Steel Piping Man Hour Rates' to give rates applicable to Stainless Steel types 304 and 316 grades
Shell EA106 Offshore norms piping items.

006-009-PRM-003 38 APPENDIX 1 - PIPING

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 ONSHORE STAINLESS STEEL PIPING MAN-HOUR FACTORS

<=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm 700mm 750mm 900mm 1050mm 1200mm 1400mm 1800mm
P1 COLD CUT 1.32 1.32 1.35 1.38 1.43 1.48 1.54 1.58 1.62 1.67 1.75 1.83 1.93
P2 COLD BEVEL 1.32 1.32 1.35 1.38 1.43 1.48 1.54 1.58 1.62 1.67 1.75 1.83 1.93
P3a BUTT WELD 1.48 1.48 1.52 1.57 1.64 1.72 1.81 1.86 1.93 2.00 2.12 2.24 2.39
P3b BEVEL + BUTT WELD Use individual rates as ratios between Bevel and Butt Weld change with sizes
P3c CUT+BEVEL+BUTT WELD Use individual rates as ratios between Cut, Bevel and Butt Weld change with sizes
P4 ERECT SPOOLS 1.32 1.32 1.35 1.38 1.43 1.48 1.54 1.58 1.62 1.67 1.75 1.83 1.93 2.09 2.16 2.40 2.63
P5 ERECT STRAIGHT PIPE 1.32 1.32 1.35 1.38 1.43 1.48 1.54 1.58 1.62 1.67 1.75 1.83 1.93 2.09 2.16 2.40 2.63
P6 REMOVE SPOOLS 1.32 1.32 1.35 1.38 1.43 1.48 1.54 1.58 1.62 1.67 1.75 1.83 1.93 2.09 2.16 2.40 2.63
P7 BOLT UP 1.45 1.45 1.49 1.54 1.60 1.68 1.77 1.82 1.88 1.95 2.06 2.17 2.32 2.54 2.65 2.98 3.31
P8 RELEASE FLANGE 1.45 1.45 1.49 1.54 1.60 1.68 1.77 1.82 1.88 1.95 2.06 2.17 2.32 2.54 2.65 2.98 3.31
P9 INSERT OR REMOVE SPADE 1.45 1.45 1.49 1.54 1.60 1.68 1.77 1.82 1.88 1.95 2.06 2.17 2.32 2.54 2.65 2.98 3.31
P10 INSTALL BLIND FLANGE 1.45 1.45 1.49 1.54 1.60 1.68 1.77 1.82 1.88 1.95 2.06 2.17 2.32 2.54 2.65 2.98 3.31
P11a HANDLE VALVE 1.32 1.36 1.39 1.43 1.46 1.61 1.76 1.91 1.06 2.21 2.37 2.52 2.82 3.13 3.28 3.73 4.19
P11b INSTALL BOLTED VALVE Use individual rates as ratios between Handling Valves and Bolt Ups change with sizes
P11c REMOVE BOLTED VALVE Use individual rates as ratios between Handling Valves and Bolt Ups change with sizes
P11d REPLACE BOLTED VALVE Use individual rates as ratios between Handling Valves and Bolt Ups change with sizes
P12 THREAD PIPE 1.38 1.38 1.42 1.46 1.51 1.58 1.65 1.69
P13 MAKE SCREWED JOINT
Fittings and Valves 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Plain 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P15 SLIP-ON FLANGE 1.48 1.48 1.52 1.57 1.64 1.72 1.81 1.86 1.93 2.00 2.12 2.24 2.39
BRANCH WELDS
P16a 90 Deg Unreinforced 1.48 1.48 1.52 1.57 1.64 1.72 1.81 1.86 1.93 2.00 2.12 2.24 2.39
P16b 90 Deg Reinforced 1.48 1.48 1.52 1.57 1.64 1.72 1.81 1.86 1.93 2.00 2.12 2.24 2.39
P16c 45 Deg Unreinforced 1.48 1.48 1.52 1.57 1.64 1.72 1.81 1.86 1.93 2.00 2.12 2.24 2.39
P16d 45 Deg Reinforced 1.48 1.48 1.52 1.57 1.64 1.72 1.81 1.86 1.93 2.00 2.12 2.24 2.39
PREHEAT WELDS
P17a Butt & Flange Welds 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P17b 90 Deg Branch Unreinforced 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P17c 90 Deg Branch Reinforced 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P17d 45 Deg Branch Unreinforced 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P17e 45 Deg Branch Reinforced 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
P18 HYDROTESTING 1.10 1.10 1.10 1.12 1.13 1.14 1.16 1.17 1.19 1.20 1.22 1.25 1.28
Reference: Notes: The above factors are to be applied to the 'Onshore Carbon Steel Piping Man Hour Rates' to give rates applicable to Stainless Steel types 304 and 316 grades
J S Page 4th Edition piping items.

006-009-PRM-003
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ONSHORE CARBON STEEL PIPING MAN-HOUR RATES

COLD CUT <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD 0.23 0.23 0.33 0.46 0.74 1.02 1.43 1.55 2.17 2.43 3.06 3.70 5.61
XS 0.33 0.33 0.46 0.61 0.97 1.43 2.05 2.43 2.89 3.58 4.34 4.85 7.15
SCH 20 1.02 1.43 1.55 2.17 2.43 3.06 3.70 5.61
SCH 30 1.02 1.43 1.55 2.17 2.43 3.58 4.98 7.53
SCH 40 0.23 0.23 0.33 0.46 0.74 1.02 1.43 1.92 2.55 3.58 4.34 5.36 7.91
SCH 60 1.30 2.05 2.89 3.20 3.96 4.85 5.75 8.30
SCH 80 0.33 0.33 0.46 0.61 0.97 1.43 2.20 3.04 3.70 4.21 5.11 6.13 8.56
SCH 100 1.69 2.43 3.29 3.96 4.73 5.75 6.76 9.32
SCH 120 0.84 1.25 1.92 2.76 3.83 4.34 5.11 6.13 7.15 10.34
SCH 160 0.46 0.46 0.61 0.92 1.40 2.53 3.83 4.54 5.36 6.51 8.04 9.44 13.14

Reference: Notes: As there are no tables for Cold Cut or Machine Cut in the Field the above rates are based upon Shop Flame Cut rates plus 15%. Rate
J S Page 4th Edition Man hours are for cutting pipe with plain ends only and do not include bevelling, threading, etc. Table
P1

COLD BEVEL <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD 0.35 0.35 0.41 0.45 0.53 0.72 1.05 1.12 1.54 1.73 2.17 2.62 3.98
XS 0.41 0.41 0.45 0.48 0.68 1.05 1.45 1.73 2.04 2.53 3.08 3.44 5.07
SCH 20 0.72 1.05 1.12 1.54 1.73 2.17 2.62 3.98
SCH 30 0.72 1.05 1.12 1.54 1.73 2.53 3.53 5.35
SCH 40 0.38 0.38 0.41 0.45 0.53 0.72 1.05 1.36 1.81 2.53 3.08 3.81 5.61
SCH 60 0.93 1.45 2.04 2.27 2.81 3.44 4.07 7.06
SCH 80 0.41 0.41 0.45 0.48 0.68 1.05 1.56 2.15 2.62 2.99 3.69 5.22 7.28
SCH 100 1.21 1.73 2.33 3.37 4.03 4.89 5.76 7.94
SCH 120 0.83 0.95 1.36 1.94 3.25 3.69 4.35 5.22 6.08 8.80
SCH 160 1.00 1.00 1.07 1.14 1.33 2.15 3.25 3.85 4.57 5.54 6.84 8.04 11.19

Reference: Notes: As there are no tables for Cold Bevel or Machine Bevel in the Field the above rates are based upon Shop Flame Bevel rates plus 15%. Rate
J S Page 4th Edition Man hours are for bevelling only and do not include cutting or internal machining. Table

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P2

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BUTT WELD <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
STD 0.80 1.00 1.30 1.50 2.00 2.60 3.10 3.60 4.30 5.00 5.90 6.30 6.90
XS 0.90 1.00 1.40 1.80 2.50 3.30 4.00 4.70 5.70 6.60 7.70 8.40 10.10
SCH 20 2.60 3.10 3.60 4.30 5.00 5.90 6.30 6.90
SCH 30 2.60 3.10 3.60 4.30 5.00 6.80 8.40 11.10
SCH 40 0.80 1.00 1.30 1.50 2.00 2.60 3.10 4.10 5.00 6.60 8.60 9.40 13.30
SCH 60 3.00 4.00 5.20 6.80 8.40 11.20 13.80 20.10
SCH 80 0.90 1.00 1.40 1.80 2.50 3.30 5.10 6.60 9.60 12.40 16.40 19.50 25.20
SCH 100 4.60 6.80 9.90 13.20 19.50 21.80 26.00 35.80
SCH 120 2.80 3.80 6.00 9.40 12.20 16.20 20.70 25.60 31.90 43.50
SCH 160 1.30 1.60 2.10 3.00 4.90 8.60 13.10 17.90 22.70 27.70 33.70 40.80 59.30
Reference: Notes: The above hours reflect manual butt welding. Rate
J S Page 4th Edition Table
Page 93 P3a

BEVEL + BUTT WELD <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
STD 1.15 1.35 1.71 1.95 2.53 3.32 4.15 4.72 5.84 6.73 8.07 8.92 10.88
XS 1.31 1.41 1.85 2.28 3.18 4.35 5.45 6.43 7.74 9.13 10.78 11.84 15.17
SCH 20 3.32 4.15 4.72 5.84 6.73 8.07 8.92 10.88
SCH 30 3.32 4.15 4.72 5.84 6.73 9.33 11.93 16.45
SCH 40 1.18 1.38 1.71 1.95 2.53 3.32 4.15 5.46 6.81 9.13 11.68 13.21 18.91
SCH 60 3.93 5.45 7.24 9.07 11.21 14.64 17.87 27.16
SCH 80 1.31 1.41 1.85 2.28 3.18 4.35 6.66 8.75 12.22 15.39 20.09 24.72 32.48
SCH 100 5.81 8.53 12.23 16.57 23.53 26.69 31.76 43.74
SCH 120 3.63 4.75 7.36 11.34 15.45 19.89 25.05 30.82 37.98 52.30
SCH 160 2.30 2.60 3.17 4.14 6.23 10.75 16.35 21.75 27.27 33.24 40.54 48.84 70.49
Reference: Notes: The above hours reflect manual butt welding. Rate
J S Page 4th Edition The composite rates above are calculated by the addition of bevel rates to the butt weld rate. Table
Page 93 P3b

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CUT+BEVEL+BUTT WELD <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
STD 1.38 1.58 2.04 2.41 3.27 4.34 5.58 6.27 8.01 9.16 11.13 12.62 16.49
XS 1.64 1.74 2.31 2.89 4.15 5.78 7.50 8.86 10.63 12.71 15.12 16.69 22.32
SCH 20 4.34 5.58 6.27 8.01 9.16 11.13 12.62 16.49
SCH 30 4.34 5.58 6.27 8.01 9.16 12.91 16.91 23.98
SCH 40 1.41 1.61 2.04 2.41 3.27 4.34 5.58 7.38 9.36 12.71 16.02 18.57 26.82
SCH 60 5.23 7.50 10.13 12.27 15.17 19.49 23.62 35.46
SCH 80 1.64 1.74 2.31 2.89 4.15 5.78 8.86 11.79 15.92 19.60 25.20 30.85 41.04
SCH 100 7.50 10.96 15.52 20.53 28.26 32.44 38.52 53.06
SCH 120 4.47 6.00 9.28 14.10 19.28 24.23 30.16 36.95 45.13 62.64
SCH 160 2.76 3.06 3.78 5.06 7.63 13.28 20.18 26.29 32.63 39.75 48.58 58.28 83.63
Reference: Notes: The above hours reflect manual butt welding. Rate
J S Page 4th Edition The composite rates above are calculated by the addition of the cut and bevel rates to the butt weld rate. Table
Page 93 P3c

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ERECT SPOOLS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Man hours per m
SCH 10 to 60 1.05 1.12 1.28 1.35 1.54 1.87 2.36 2.89 3.31 4.17 4.86 5.71 6.36
SCH 80 to 100 1.21 1.31 1.57 1.71 2.10 2.66 3.28 4.04 4.79 5.61 6.43 7.28 8.23
SCH 120 to 160 1.48 1.61 1.94 2.17 2.76 3.25 4.53 5.54 6.59 7.68 8.83 9.97 11.25

Reference: Notes: Man hours include handling and hauling from storage yard, unloading and rigging and aligning in place. It does not include welding, bolt-ups, Rate
J S Page 4th Edition make-ons or scaffolding. Table
Page 79 P4

ERECT STRAIGHT PIPE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Man hours per m
SCH 10 to 60 0.62 0.66 0.75 0.82 0.92 1.12 1.41 1.71 2.10 2.46 2.89 3.38 3.77
SCH 80 to 100 0.72 0.79 0.92 1.02 1.25 1.57 1.97 2.40 2.85 3.35 3.84 4.33 4.89
SCH 120 to 160 0.89 0.95 1.15 1.28 1.64 2.13 2.69 3.28 3.90 4.56 5.25 5.94 6.69

Reference: Notes: Man hours include all labour for unloading and storing in yard, loading and hauling to erection site and rigging and aligning in place. It does not Rate
J S Page 4th Edition include welding bolt-ups, make-ons or scaffolding. Table
Page 76 P5

REMOVE SPOOLS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Man hours per m
SCH 10 to 60 0.63 0.67 0.77 0.81 0.92 1.12 1.42 1.73 1.99 2.50 2.92 3.43 3.82
SCH 80 to 100 0.73 0.79 0.94 1.03 1.26 1.60 1.97 2.42 2.87 3.37 3.86 4.37 4.94
SCH 120 to 160 0.89 0.97 1.16 1.30 1.66 1.95 2.72 3.32 3.95 4.61 5.30 5.98 6.75

Reference: Notes: Man hours calculated at 60% of Erect Spools rate. Rate
J S Page 4th Edition Table
Page 79 P6

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BOLT UP <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 1.05 1.05 1.20 1.65 2.25 3.15 4.05 5.10 5.70 6.60 7.20 8.25 9.90
300# 1.20 1.20 1.35 2.10 2.55 3.60 4.50 5.70 6.45 7.35 8.10 9.30 11.10
600# 1.35 1.35 1.50 2.25 2.70 3.90 4.80 6.15 6.90 7.80 8.70 9.90 11.85
900# 1.50 1.50 1.80 2.55 3.15 4.50 5.55 7.05 7.95 9.00 10.05 11.40 13.65
1500# 1.80 1.80 2.25 3.15 3.90 5.55 6.90 8.70 9.75 11.10 12.30 13.95 16.80
2500# 2.40 2.40 3.00 4.20 5.10 7.35 9.15 11.55

Reference: Notes: The above man hours have been increased by 50% above the book value to include for torque tightening. Rate
J S Page 4th Edition Man hours are for each joint on valves, flanged fittings and spools. They do not include handling of valves, fittings or spools. The handling of bolts Table
Page 84 or studs and gaskets is included. P7

RELEASE FLANGE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 0.42 0.42 0.48 0.66 0.90 1.26 1.62 2.04 2.28 2.64 2.88 3.30 3.96
300# 0.48 0.48 0.54 0.84 1.02 1.44 1.80 2.28 2.58 2.94 3.24 3.72 4.44
600# 0.54 0.54 0.60 0.90 1.08 1.56 1.92 2.46 2.76 3.12 3.48 3.96 4.74
900# 0.60 0.60 0.72 1.02 1.26 1.80 2.22 2.82 3.18 3.60 4.02 4.56 5.46
1500# 0.72 0.72 0.90 1.26 1.56 2.22 2.76 3.48 3.90 4.44 4.92 5.58 6.72
2500# 0.96 0.96 1.20 1.68 2.04 2.94 3.66 4.62

Reference: Notes: The above man hours are calculated at 40% of the bolt up rate. Rate
J S Page 4th Edition Man hours are for each joint on valves, flanged fittings and spools. They do not include handling of valves, fittings or spools. The handling of bolts Table
Page 84 or studs and gaskets is included. P8

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INSERT OR REMOVE SPADE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 1.67 1.72 2.28 3.16 4.25 5.81 7.47 9.29 10.53 12.19 13.43 15.40 18.11
300# 1.88 2.08 2.64 3.94 4.92 6.74 8.40 10.53 12.03 13.84 15.39 17.62 20.69
600# 2.39 2.54 3.10 4.45 5.43 7.56 9.27 11.76 13.41 15.32 17.38 19.81 23.39
900# 2.60 2.75 3.52 4.87 6.06 8.40 10.32 13.02 14.88 17.00 19.27 21.91 25.91
1500# 3.12 3.27 4.35 5.96 7.51 10.42 13.06 16.43 18.90 21.89 24.77 28.48 33.87
2500# 4.06 4.26 5.50 7.58 9.19 13.24 16.31 20.92

Reference: Notes: The above man hour rates are calculated as Release Flange + Handle Valve x 50% + Bolt Up. Rate
J S Page 4th Edition Table
Page 83 & 84 P9

INSTALL BLIND FLANGE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 1.15 1.18 1.50 2.08 2.80 3.85 4.95 6.18 6.98 8.08 8.88 10.18 12.03
300# 1.30 1.40 1.73 2.60 3.23 4.45 5.55 6.98 7.95 9.13 10.13 11.60 13.68
600# 1.60 1.68 2.00 2.90 3.53 4.95 6.08 7.73 8.78 10.00 11.30 12.88 15.25
900# 1.75 1.83 2.30 3.20 3.98 5.55 6.83 8.63 9.83 11.20 12.65 14.38 17.05
1500# 2.10 2.18 2.85 3.93 4.93 6.88 8.60 10.83 12.38 14.28 16.08 18.43 21.98
2500# 2.75 2.85 3.65 5.05 6.13 8.83 10.90 13.93

Reference: Notes: The above man hour rates are calculated as Handle Valve x 25% + Bolt Up. Rate
J S Page 4th Edition Table
Page 83 & 84 P10

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HANDLE VALVE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 0.40 0.50 1.20 1.70 2.20 2.80 3.60 4.30 5.10 5.90 6.70 7.70 8.50
300# 0.40 0.80 1.50 2.00 2.70 3.40 4.20 5.10 6.00 7.10 8.10 9.20 10.30
600# 1.00 1.30 2.00 2.60 3.30 4.20 5.10 6.30 7.50 8.80 10.40 11.90 13.60
900# 1.00 1.30 2.00 2.60 3.30 4.20 5.10 6.30 7.50 8.80 10.40 11.90 13.60
1500# 1.20 1.50 2.40 3.10 4.10 5.30 6.80 8.50 10.50 12.70 15.10 17.90 20.70
2500# 1.40 1.80 2.60 3.40 4.10 5.90 7.00 9.50 11.40 13.00 15.80 18.40 21.50

Reference: Notes: Man hours include for handling screwed, flanged and welded valves. No Manhours for welds, making-on or bolt up included. Rate
J S Page 4th Edition Table
Page 83 P11a

INSTALL BOLTED VALVE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 2.50 2.60 3.60 5.00 6.70 9.10 11.70 14.50 16.50 19.10 21.10 24.20 28.30
300# 2.80 3.20 4.20 6.20 7.80 10.60 13.20 16.50 18.90 21.80 24.30 27.80 32.50
600# 3.70 4.00 5.00 7.10 8.70 12.00 14.70 18.60 21.30 24.40 27.80 31.70 37.30
900# 4.00 4.30 5.60 7.70 9.60 13.20 16.20 20.40 23.40 26.80 30.50 34.70 40.90
1500# 4.80 5.10 6.90 9.40 11.90 16.40 20.60 25.90 30.00 34.90 39.70 45.80 54.30
2500# 6.20 6.60 8.60 11.80 14.30 20.60 25.30 32.60

Reference: Notes: The above man hours are calculated as Handle Valve + Bolt Up x2. Rate
J S Page 4th Edition Table
Page 83 & 84 P11b

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REMOVE BOLTED VALVE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 1.24 1.34 2.16 3.02 4.00 5.32 6.84 8.38 9.66 11.18 12.46 14.30 16.42
300# 1.36 1.76 2.58 3.68 4.74 6.28 7.80 9.66 11.16 12.98 14.58 16.64 19.18
600# 2.08 2.38 3.20 4.40 5.46 7.32 8.94 11.22 13.02 15.04 17.36 19.82 23.08
900# 2.20 2.50 3.44 4.64 5.82 7.80 9.54 11.94 13.86 16.00 18.44 21.02 24.52
1500# 2.64 2.94 4.20 5.62 7.22 9.74 12.32 15.46 18.30 21.58 24.94 29.06 34.14
2500# 3.32 3.72 5.00 6.76 8.18 11.78 14.32 18.74

Reference: Notes: The above man hours are calculated as Release Flange x2 + Handle Valve. Rate
J S Page 4th Edition Remove Valve rate does not include for Installation of Blind Flanges. Table
Page 83 & 84 P11c

REPLACE BOLTED VALVE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 3.74 3.94 5.76 8.02 10.70 14.42 18.54 22.88 26.16 30.28 33.56 38.50 44.72
300# 4.16 4.96 6.78 9.88 12.54 16.88 21.00 26.16 30.06 34.78 38.88 44.44 51.68
600# 5.78 6.38 8.20 11.50 14.16 19.32 23.64 29.82 34.32 39.44 45.16 51.52 60.38
900# 6.20 6.80 9.04 12.34 15.42 21.00 25.74 32.34 37.26 42.80 48.94 55.72 65.42
1500# 7.44 8.04 11.10 15.02 19.12 26.14 32.92 41.36 48.30 56.48 64.64 74.86 88.44
2500# 9.52 10.32 13.60 18.56 22.48 32.38 39.62 51.34

Reference: Notes: The above man hours are calculated as Release Flange x2 + Handle Valve x2 + Bolt Up x2. Rate
J S Page 4th Edition Table
Page 83 & 84 P11d

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THREAD PIPE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD 0.20 0.20 0.30 0.42 0.70 0.97 1.38 1.53 2.07 2.37 2.95 3.54 5.18
XS 0.30 0.30 0.42 0.58 0.93 1.35 1.84 2.44 2.67 3.45 4.14 4.72 6.89
SCH 20 0.97 1.38 1.53 2.07 2.37 2.95 3.54 5.18
SCH 30 0.97 1.38 1.53 2.07 2.37 3.65 4.72 7.23
SCH 40 0.20 0.20 0.30 0.42 0.70 0.97 1.38 2.07 2.67 3.45 4.14 5.68 7.67
SCH 60 1.26 1.84 2.75 2.95 3.71 4.38 6.16 7.93
SCH 80 0.30 0.30 0.42 0.58 0.93 1.35 2.11 2.90 3.39 4.14 4.87 6.49 8.37
SCH 100 1.64 2.44 3.17 3.85 4.38 5.42
SCH 120 0.84 1.18 1.83 2.58 3.65 4.14 4.87
SCH 160 0.42 0.42 0.58 0.90 1.35 2.38 3.65 4.38

Reference: Notes: Thread Pipe rate includes for pipe cutting. Rate
J S Page 4th Edition Table
Page 114 P12

MAKE SCREWED JOINT <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Fittings and Valves
Plain 0.30 0.30 0.40 0.50 0.70 0.90 1.10 1.20 1.30 1.40 1.50 1.60 1.70
Flanges
150# 1.20 1.20 1.40 1.70 2.10 2.50 3.10 3.70 4.50 5.40 6.50 7.70 11.00
300# 1.40 1.40 1.60 2.00 2.30 2.80 3.40 4.10 5.10 6.10 7.30 8.70 12.50

Reference: Notes: Man hours per connection only. For cutting, threading, field handling and erection, additional man hours are required. Rate
J S Page 4th Edition Screwed Flange Joint includes for; cutting, threading pipe and making on flange. Table
Page 82 & 85 P13

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'OLET WELDS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Degrees
STD 2.90 3.90 5.30 7.00 8.70 9.70 13.60 19.00 21.20 25.10 29.70 35.70 52.80
XS 3.70 4.80 6.80 8.50 9.90 10.60 19.40 22.50 23.80 27.40 32.70 39.90 63.40
>XS 4.90 6.40 10.60 11.30 16.00 18.90 30.20 44.70 58.70 76.20 98.00 108.80 130.50
Other than 90 Degrees
STD 4.35 5.85 7.95 10.50 13.05 14.55 20.40 28.50 31.80 37.65 44.55 53.55 79.20
XS 5.55 7.20 10.20 12.75 14.85 15.90 29.10 33.75 35.70 41.10 49.05 59.85 95.10
>XS 7.35 9.60 15.90 16.95 24.00 28.35 45.30 67.05 88.05 114.30 147.00 163.20 195.75

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Man hours are based on the outlet size and schedule except where the run schedule is greater than the outlet schedule, in which case the man Table
Page 108 hours are based on the outlet size and run schedule. P14

SLIP-ON FLANGE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# 1.00 1.30 1.80 2.40 3.60 5.10 6.30 7.70 9.00 10.50 12.20 14.60 18.30
300# 1.30 1.40 2.10 2.60 3.90 5.40 6.80 8.30 10.00 11.30 13.50 16.00 20.10
600# 1.40 1.80 2.90 3.80 5.90 8.00 11.10 13.70 16.20 18.40 21.10 23.70 31.20
900# 1.80 2.40 3.60 4.80 7.20 9.90 12.50 15.30 17.70 20.10 23.70 27.50 34.80
1500# 2.10 2.70 4.00 5.40 8.10 11.00 14.00 17.20 19.80 22.40 26.60 30.80 38.90
2500# 2.30 3.00 4.40 5.90 8.90 12.00 15.50 19.00

Reference: Notes: Man hours include for fitting flange and manual welding front and back. Rate
J S Page 4th Edition Table
Page 88 P15

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BRANCH WELDS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Unreinforced
STD 2.40 2.50 3.20 4.00 5.40 6.30 7.10 8.10 9.30 10.60 11.60 13.00 14.20
XS 2.60 3.10 4.40 5.60 7.50 8.90 10.30 11.80 13.60 15.20 16.30 18.30 19.80
SCH 20 6.30 7.10 8.10 9.30 10.60 11.60 13.00 14.20
SCH 30 6.30 7.10 8.10 9.30 10.60 15.10 18.30 21.20
SCH 40 2.40 2.50 3.20 4.00 5.40 6.30 7.10 9.90 11.60 15.20 19.10 22.30 27.70
SCH 60 8.30 10.30 13.10 16.00 20.20 25.40 32.60 41.70
SCH 80 2.60 3.10 4.40 5.60 7.50 8.90 12.60 17.00 22.70 26.80 30.10 35.40 46.00
SCH 100 12.00 16.40 23.50 28.90 36.50 44.10 51.00 64.80
SCH 120 7.00 10.90 15.20 21.10 28.70 34.60 41.40 49.00 55.90 69.70
SCH 160 4.00 5.30 6.60 8.60 13.90 21.50 32.80 39.20 47.90 55.30 69.20 77.70 90.90

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Wall thickness of the pipe used for the nozzle determines the man hours that will apply. Table
Page 96 and 97 P16a

BRANCH WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Reinforced
STD 5.00 5.30 6.70 8.10 10.20 11.70 12.70 14.20 16.00 17.90 19.10 21.10 22.30
XS 5.40 5.90 7.90 10.00 12.80 14.50 16.30 18.30 20.70 23.20 23.80 26.60 27.70
SCH 20 11.70 12.70 14.20 16.00 17.90 19.10 21.10 22.30
SCH 30 11.70 12.70 14.20 16.00 17.90 22.10 26.40 30.30
SCH 40 5.00 5.30 6.70 8.10 10.20 11.70 12.70 15.30 17.80 22.80 30.00 32.30 36.50
SCH 60 13.40 16.30 20.30 24.30 30.10 37.40 47.20 52.50
SCH 80 5.40 5.90 7.90 10.00 12.80 14.50 20.20 26.30 34.50 40.10 45.00 55.50 59.50
SCH 100 19.80 26.00 35.50 44.00 54.80 59.50 63.80 72.40
SCH 120 12.50 18.50 24.50 31.00 39.50 46.80 57.50 61.90 73.80 85.70
SCH 160 7.70 9.90 12.00 15.30 23.10 32.80 39.10 47.70 60.60 70.00 87.60 98.40 115.00

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Wall thickness of the pipe used for the nozzle determines the man hours that will apply. Table

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BRANCH WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Unreinforced
STD 3.20 3.30 4.40 5.50 7.10 8.60 9.60 10.90 12.40 14.20 15.50 17.10 18.80
XS 3.60 4.10 5.90 7.60 10.00 11.70 13.70 15.70 18.20 20.20 21.60 23.70 26.60
SCH 20 8.60 9.60 10.90 12.40 14.20 15.50 17.10 18.80
SCH 30 8.60 9.60 10.90 12.40 14.20 20.10 22.70 31.80
SCH 40 3.20 3.30 4.40 5.50 7.10 8.60 9.60 13.00 15.30 20.20 25.50 29.60 35.50
SCH 60 11.10 13.70 17.50 21.40 26.80 34.30 43.30 48.00
SCH 80 3.60 4.10 5.90 7.60 10.00 11.70 16.60 22.90 30.10 35.30 40.60 46.90 55.00
SCH 100 15.90 21.80 24.20 38.40 48.70 59.10 68.30 86.80
SCH 120 9.40 14.50 20.10 28.10 38.60 45.90 54.80 65.70 74.90 93.40
SCH 160 5.40 7.10 8.90 11.40 18.40 28.60 43.70 52.20 64.20 74.10 92.70 104.10 121.80

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Wall thickness of the pipe used for the nozzle determines the man hours that will apply. Table
Page 99 and 100 P16c

BRANCH WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Reinforced
STD 6.80 6.90 8.70 11.20 13.80 15.80 17.30 19.20 21.00 23.70 25.50 28.20 29.50
XS 7.10 7.70 10.50 13.50 17.10 21.60 21.70 24.30 27.60 30.20 31.60 35.60 38.40
SCH 20 15.80 17.30 19.20 21.00 23.70 25.50 28.20 29.50
SCH 30 15.80 17.30 19.20 21.00 23.70 29.40 35.60 38.70
SCH 40 6.80 6.90 8.70 11.20 13.80 15.80 17.30 20.50 23.40 30.20 37.40 43.40 51.10
SCH 60 18.10 21.70 27.10 32.60 40.10 50.20 62.90 71.20
SCH 80 7.10 7.70 10.50 13.50 17.10 21.60 26.00 35.40 45.90 52.90 59.50 71.30 76.80
SCH 100 26.40 32.10 45.70 52.60 65.70 79.70 85.50 97.10
SCH 120 32.80 44.50 51.70 62.20 82.60 82.90 98.90 114.80
SCH 160 10.20 13.30 16.10 20.20 31.40 44.50 53.20 70.90 81.20 93.80 117.40 131.90 154.10

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Wall thickness of the pipe used for the nozzle determines the man hours that will apply. Table

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PREHEAT WELDS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Butt & Flange Welds
STD 0.20 0.20 0.50 0.60 0.80 0.90 1.30 1.50 1.90 2.20 2.60 3.10 3.70
XS 0.30 0.30 0.60 0.70 1.00 1.30 1.80 2.00 2.50 3.30 3.50 4.10 5.00
SCH 20 0.90 1.30 1.50 1.90 2.20 2.60 3.10 3.70
SCH 30 0.90 1.30 1.50 1.90 2.20 3.10 4.10 5.30
SCH 40 0.20 0.20 0.50 0.60 0.80 0.90 1.30 1.90 2.20 3.00 4.10 5.20 6.40
SCH 60 1.30 1.80 2.20 3.00 3.80 5.00 6.30 7.80
SCH 80 0.30 0.30 0.60 0.70 1.00 1.30 2.00 2.80 3.50 4.50 6.00 7.40 9.30
SCH 100 1.80 2.40 3.30 4.40 5.40 7.00 8.70 10.40
SCH 120 0.90 1.30 1.90 2.70 3.80 5.00 6.00 7.90 9.80 11.70
SCH 160 0.50 0.50 0.70 0.90 1.50 2.50 3.80 5.30 6.60 8.50 10.50 12.90 15.20

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition Table
Page 121 P17a

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PREHEAT WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Branch Unreinforced
STD 0.50 0.50 0.60 0.90 1.30 1.80 2.00 2.50 3.00 3.40 4.20 5.00 6.00
XS 0.60 0.60 0.90 1.00 1.80 2.10 2.70 3.30 3.80 4.60 5.50 6.50 7.80
SCH 20 1.70 2.00 2.50 3.00 3.40 4.20 5.00 6.00
SCH 30 1.70 2.00 2.50 3.00 3.40 4.80 6.50 8.50
SCH 40 0.50 0.50 0.60 0.90 1.30 1.70 2.00 2.80 3.50 4.60 6.30 8.30 10.30
SCH 60 2.00 2.70 3.50 4.60 5.90 7.90 10.10 12.50
SCH 80 0.60 0.60 0.90 1.00 1.80 2.10 3.10 4.50 5.90 7.20 9.60 11.80 15.10
SCH 100 2.70 3.80 5.20 6.60 8.50 10.50 13.70 16.50
SCH 120 1.40 2.00 3.10 4.50 6.00 7.80 9.80 12.70 15.60 18.90
SCH 160 0.70 0.70 1.00 1.70 2.40 4.10 5.90 8.30 10.50 13.70 17.00

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. Table
Page 124 P17b

PREHEAT WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Branch Reinforced
STD 1.00 1.00 1.20 1.80 2.60 3.60 4.00 5.00 6.00 6.80 8.40 10.00 12.00
XS 1.20 1.20 1.80 2.00 3.60 4.20 5.40 6.60 7.60 9.20 11.00 13.00 15.60
SCH 20 3.40 4.00 5.00 6.00 6.80 8.40 10.00 12.00
SCH 30 3.40 4.00 5.00 6.00 6.80 9.60 13.00 17.00
SCH 40 1.00 1.00 1.20 1.80 2.60 3.40 4.00 5.60 7.00 9.20 12.60 16.60 20.60
SCH 60 4.00 5.40 7.00 9.20 11.80 15.80 20.20 25.00
SCH 80 1.20 1.20 1.80 2.00 3.60 4.20 6.20 9.00 11.80 14.40 19.20 23.60 30.20
SCH 100 5.40 7.60 10.40 13.20 17.00 21.00 27.40 33.00
SCH 120 2.80 4.00 6.20 9.00 12.00 15.60 19.60 25.40 31.20 37.80
SCH 160 1.40 1.40 2.00 3.40 4.80 8.20 11.80 16.60 21.00 27.40 34.00

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. Table

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PREHEAT WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Branch Unreinforced
STD 0.75 0.75 0.90 1.35 1.95 2.70 3.00 3.75 4.50 5.10 6.30 7.50 9.00
XS 0.90 0.90 1.35 1.50 2.70 3.15 4.05 4.95 5.70 6.90 8.25 9.75 11.70
SCH 20 2.55 3.00 3.75 4.50 5.10 6.30 7.50 9.00
SCH 30 2.55 3.00 3.75 4.50 5.10 7.20 9.75 12.75
SCH 40 0.75 0.75 0.90 1.35 1.95 2.55 3.00 4.20 5.25 6.90 9.45 12.45 15.45
SCH 60 3.00 4.05 5.25 6.90 8.85 11.85 15.15 18.75
SCH 80 0.90 0.90 1.35 1.50 2.70 3.15 4.65 6.75 8.85 10.80 14.40 17.70 22.65
SCH 100 4.05 5.70 7.80 9.90 12.75 15.75 20.55 24.75
SCH 120 2.10 3.00 4.65 6.75 9.00 11.70 14.70 19.05 23.40 28.35
SCH 160 1.05 1.05 1.50 2.55 3.60 6.15 8.85 12.45 15.75 20.55 25.50

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. Table
Page 124 P17d

PREHEAT WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Branch Reinforced
STD 1.25 1.25 1.50 2.25 3.25 4.50 5.00 6.25 7.50 8.50 10.50 12.50 15.00
XS 1.50 1.50 2.25 2.50 4.50 5.25 6.75 8.25 9.50 11.50 13.75 16.25 19.50
SCH 20 4.25 5.00 6.25 7.50 8.50 10.50 12.50 15.00
SCH 30 4.25 5.00 6.25 7.50 8.50 12.00 16.25 21.25
SCH 40 1.25 1.25 1.50 2.25 3.25 4.25 5.00 7.00 8.75 11.50 15.75 20.75 25.75
SCH 60 5.00 6.75 8.75 11.50 14.75 19.75 25.25 31.25
SCH 80 1.50 1.50 2.25 2.50 4.50 5.25 7.75 11.25 14.75 18.00 24.00 29.50 37.75
SCH 100 6.75 9.50 13.00 16.50 21.25 26.25 34.25 41.25
SCH 120 3.50 5.00 7.75 11.25 15.00 19.50 24.50 31.75 39.00 47.25
SCH 160 1.75 1.75 2.50 4.25 6.00 10.25 14.75 20.75 26.25 34.25 42.50

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. Table

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HYDROTESTING <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD 0.46 0.46 0.56 0.66 0.82 0.89 1.02 1.12 1.25 1.44 1.67 1.87 2.49
XS 0.52 0.52 0.62 0.79 0.95 1.05 1.15 1.28 1.44 1.61 1.90 2.20 2.82
SCH 20 0.89 1.02 1.12 1.25 1.44 1.67 1.87 2.49
SCH 30 0.89 1.02 1.12 1.25 1.44 1.80 2.20 2.85
SCH 40 0.46 0.46 0.56 0.66 0.82 0.89 1.02 1.25 1.35 1.61 2.10 2.56 3.77
SCH 60 0.98 1.15 1.44 1.64 2.03 2.53 3.12 4.63
SCH 80 0.52 0.52 0.62 0.79 0.95 1.05 1.35 1.74 2.03 2.46 3.12 3.77 5.74
SCH 100 1.28 1.61 2.00 2.26 2.82 3.54 4.36 6.56
SCH 120 1.05 1.28 1.51 1.80 2.23 2.56 3.18 4.04 4.95 7.55
SCH 160 0.82 0.82 1.02 1.18 1.54 1.87 2.30 2.85 3.48 4.40 5.38 6.66 9.97

Reference: Notes: Man hours include for placing and removing blinds as required, opening and closing of valves, removal and replacement of valves, orifice plates,
J S Page 4th Edition expansion joints and short pieces of pipe as may be required. Also includes block up and block removal of spring and counterweight supported Rate
Page 132 lines, air purging of lines before hydro-test, soap testing and draining of lines after testing. Table
These rates assume individual segments or spools being tested separately. P18

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PIPE SUPPORTS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

U Bolts 0.67 0.67 0.83 0.83 1.00 1.00 1.00 1.17 1.17 1.33 1.33 1.33 1.33
Girder Clips 1.00 1.00 1.17 1.17 1.33 1.33 1.33 1.33 1.50 1.50 1.67 1.67 1.67
Pipe Clamps 1.33 1.33 1.67 1.67 1.83 1.83 1.83 1.83 1.83 2.00 2.00 2.00 2.00
Straps 0.67 0.67 0.83 0.83 1.00 1.00 1.00 1.17 1.17 1.33 1.33 1.33 1.33
Rods 0.50 0.50 0.67 0.67 0.67 0.83 0.83 0.83 0.83 1.00 1.00 1.00 1.00
Pipe Shoes 1.33 1.33 1.67 1.67 2.00 2.00 2.00 2.33 2.33 2.67 2.67 2.67 2.67

Reference: Notes: Man hours include for selecting materials and all drilling, bolting, welding and cutting required for installation. Rate
Shell Expro The rates have been factored down from Offshore values. Table
EA/106 Rev2 P19

WELDING HUMPY <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

Erect 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00
Dismantle 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

Reference: Notes: Man hours include for all activities for the construction of a welding humpy on site and its subsequent dismantling. Rate
Karratha site experience Table
P20

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INCLUDING KARRATHA FACTOR

COLD CUT <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: As there are no tables for Cold Cut or Machine Cut in the Field the above rates are based upon Shop Flame Cut rates plus 15%. Rate
J S Page 4th Edition Man hours are for cutting pipe with plain ends only and do not include bevelling, threading, etc. Table
P1

COLD BEVEL <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: As there are no tables for Cold Bevel or Machine Bevel in the Field the above rates are based upon Shop Flame Bevel rates plus 15%. Rate
J S Page 4th Edition Man hours are for bevelling only and do not include cutting or internal machining. Table

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 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR
P2

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 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

BUTT WELD <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Reference: Notes: The above hours reflect manual butt welding. Rate
J S Page 4th Edition Table
Page 93 P3a

BEVEL + BUTT WELD <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Reference: Notes: The above hours reflect manual butt welding. Rate
J S Page 4th Edition The composite rates above are calculated by the addition of bevel rates to the butt weld rate. Table
Page 93 P3b

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 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

CUT+BEVEL+BUTT WELD <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Reference: Notes: The above hours reflect manual butt welding. Rate
J S Page 4th Edition The composite rates above are calculated by the addition of the cut and bevel rates to the butt weld rate. Table
Page 93 P3c

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

ERECT SPOOLS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Man hours per m
SCH 10 to 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 to 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 to 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include handling and hauling from storage yard, unloading and rigging and aligning in place. It does not include welding, bolt-ups, Rate
J S Page 4th Edition make-ons or scaffolding. Table
Page 79 P4

ERECT STRAIGHT PIPE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Man hours per m
SCH 10 to 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 to 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 to 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include all labour for unloading and storing in yard, loading and hauling to erection site and rigging and aligning in place. It does not Rate
J S Page 4th Edition include welding bolt-ups, make-ons or scaffolding. Table
Page 76 P5

REMOVE SPOOLS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Man hours per m
SCH 10 to 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 to 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 to 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours calculated at 60% of Erect Spools rate. Rate
J S Page 4th Edition Table
Page 79 P6

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 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

BOLT UP <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
600# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
900# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
2500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: The above man hours have been increased by 50% above the book value to include for torque tightening. Rate
J S Page 4th Edition Man hours are for each joint on valves, flanged fittings and spools. They do not include handling of valves, fittings or spools. The handling of bolts Table
Page 84 or studs and gaskets is included. P7

RELEASE FLANGE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
600# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
900# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
2500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: The above man hours are calculated at 40% of the bolt up rate. Rate
J S Page 4th Edition Man hours are for each joint on valves, flanged fittings and spools. They do not include handling of valves, fittings or spools. The handling of bolts Table
Page 84 or studs and gaskets is included. P8

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

INSERT OR REMOVE SPADE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
600# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
900# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
2500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: The above man hour rates are calculated as Release Flange + Handle Valve x 50% + Bolt Up. Rate
J S Page 4th Edition Table
Page 83 & 84 P9

INSTALL BLIND FLANGE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
600# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
900# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
2500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: The above man hour rates are calculated as Handle Valve x 25% + Bolt Up. Rate
J S Page 4th Edition Table
Page 83 & 84 P10

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 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

HANDLE VALVE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
600# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
900# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
2500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for handling screwed, flanged and welded valves. No Manhours for welds, making-on or bolt up included. Rate
J S Page 4th Edition Table
Page 83 P11a

INSTALL BOLTED VALVE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
600# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
900# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
2500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: The above man hours are calculated as Handle Valve + Bolt Up x2. Rate
J S Page 4th Edition Table
Page 83 & 84 P11b

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 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

REMOVE BOLTED VALVE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
600# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
900# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
2500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: The above man hours are calculated as Release Flange x2 + Handle Valve. Rate
J S Page 4th Edition Remove Valve rate does not include for Installation of Blind Flanges. Table
Page 83 & 84 P11c

REPLACE BOLTED VALVE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
600# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
900# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
2500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: The above man hours are calculated as Release Flange x2 + Handle Valve x2 + Bolt Up x2. Rate
J S Page 4th Edition Table
Page 83 & 84 P11d

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

THREAD PIPE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Thread Pipe rate includes for pipe cutting. Rate
J S Page 4th Edition Table
Page 114 P12

MAKE SCREWED JOINT <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Fittings and Valves
Plain #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Flanges
150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours per connection only. For cutting, threading, field handling and erection, additional man hours are required. Rate
J S Page 4th Edition Screwed Flange Joint includes for; cutting, threading pipe and making on flange. Table
Page 82 & 85 P13

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 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

'OLET WELDS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Degrees
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
>XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Other than 90 Degrees
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
>XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Man hours are based on the outlet size and schedule except where the run schedule is greater than the outlet schedule, in which case the man Table
Page 108 hours are based on the outlet size and run schedule. P14

SLIP-ON FLANGE <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

150# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
300# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
600# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
900# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
1500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
2500# #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for fitting flange and manual welding front and back. Rate
J S Page 4th Edition Table
Page 88 P15

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

BRANCH WELDS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Unreinforced
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Wall thickness of the pipe used for the nozzle determines the man hours that will apply. Table
Page 96 and 97 P16a

BRANCH WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Reinforced
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Wall thickness of the pipe used for the nozzle determines the man hours that will apply. Table

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR
Page 96 and 97 P16b

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

BRANCH WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Unreinforced
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Wall thickness of the pipe used for the nozzle determines the man hours that will apply. Table
Page 99 and 100 P16c

BRANCH WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Reinforced
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for cutting and welding. Rate
J S Page 4th Edition Wall thickness of the pipe used for the nozzle determines the man hours that will apply. Table

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR
Page 99 and 100 P16d

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

PREHEAT WELDS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
Butt & Flange Welds
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition Table
Page 121 P17a

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

PREHEAT WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Branch Unreinforced
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. Table
Page 124 P17b

PREHEAT WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
90 Deg Branch Reinforced
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. Table

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR
Page 124 P17c

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

PREHEAT WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Branch Unreinforced
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. Table
Page 124 P17d

PREHEAT WELDS cont. <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
45 Deg Branch Reinforced
STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: For temperatures up to 400oF/204oC. Rate

J S Page 4th Edition The size of the nozzle and the wall thickness of the header or nozzle (whichever is greater) determines the man hours to be used. Table

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR
Page 124 P17e

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 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

HYDROTESTING <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

STD #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
XS #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 30 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 40 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 60 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 80 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 100 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 120 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SCH 160 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for placing and removing blinds as required, opening and closing of valves, removal and replacement of valves, orifice plates,
J S Page 4th Edition expansion joints and short pieces of pipe as may be required. Also includes block up and block removal of spring and counterweight supported Rate
Page 132 lines, air purging of lines before hydro-test, soap testing and draining of lines after testing. Table
These rates assume individual segments or spools being tested separately. P18

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 ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

PIPE SUPPORTS <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

U Bolts #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Girder Clips #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Pipe Clamps #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Straps #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Rods #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Pipe Shoes #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for selecting materials and all drilling, bolting, welding and cutting required for installation. Rate
Shell Expro The rates have been factored down from Offshore values. Table
EA/106 Rev2 P19

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WOODSIDE
A U S T R A L I A N E N E R G Y
INCLUDING KARRATHA FACTOR

WELDING HUMPY <=40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

Erect #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Dismantle #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Reference: Notes: Man hours include for all activities for the construction of a welding humpy on site and its subsequent dismantling. Rate
Karratha site experience Table
P20

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SECTION NUMBER 1. OFFSHORE ALLOY AND NON FERROUS FABRICATION (% FACTORS)
A1 FLAME CUT END OF PIPE, 90 Deg. CUT, PLAIN ENDS, STRAIGHT PIPE ONLY
A2 FLAME BEVEL END OF PIPE, 90 Deg. CUT, STRAIGHT PIPE ONLY
A3 MACHINE CUT END OF PIPE, 90 Deg. CUT, PLAIN ENDS, STRAIGHT PIPE ONLY
A4 MACHINE CUT END OF PIPE, UP TO 30 Deg. CUT, PLAIN ENDS, STRAIGHT PIPE ONLY
A5 MACHINE CUT END OF PIPE, OVER 30 Deg. CUT, PLAIN ENDS, STRAIGHT PIPE ONLY
A6 MACHINE BEVEL END OF PIPE, 90 Deg. "U" TYPE, "V" TYPE, DOUBLE AND SINGLE ANGLE BEVELS,
A7 THREAD END OF PIPE, INCLUDING CUT
A8 WELDED FABRICATION, ALL OPERATIONS
A9 PWHT - FULL LOCAL STRESS RELIEVING OF WELDED JOINT - UP TO 760 Deg.C
A 10 RADIOGRAPHIC INSPECTION OF BUTTWELDS
A 11 MAGNETIC PARTICLE / LIQUID OR DYE PENETRANT INSPECTION
A 12 ERECT PIPEWORK

SECTION NUMBER 5. OFFSHORE HYDRAULIC TESTING OF PIPEWORK Pag

H1 PIPEWORK SPOOLING : PRESSURE TEST, FLUSH, DRAIN AND DRY 132
H2 PIPEWORK SYSTEM : BREAKDOWN OF ALL TESTING PROCEDURES
H3 PREPARATION AND REINSTATEMENT OF PIPELINE. ACTIVITIES TO BE INCLUDED AS REQUIRED

SECTION NUMBER 7. OFFSHORE MINERAL WOOL INSULATION TO PIPEWORK, VESSELS & COLUMNS
I 1 FABRICATE AND ERECT MINERAL WOOL FIBRE, INCLUDING METAL CLADDING TO PIPEWORK,
I 2 FABRICATE AND ERECT MINERAL WOOL FIBRE, INCLUDING METAL CLADDING TO PIPEWORK, AND TO

I 3 FABRICATE AND ERECT 25 mm THICK RIGID INSULATION COMPLETE WITH WEATHERPROOF

I 4 FABRICATION OF METAL COVERING ON ALL INSULATION MATERIALS

SECTION NUMBER 9. OFFSHORE PAINTING MANHOUR RATES

PA 1 PREPARE AND APPLY COATING SYSTEMS TO PIPEWORK
PA 2 PREPARE AND APPLY COATING SYSTEMS TO STEELWORK
PA 3 PASSIVATION TO PIPEWORK WELDS
PA 4 COLOUR CODING OF PIPEWORK USING DURABLE TAPE BANDS

SECTION NUMBER 10. OFFSHORE CARBON STEEL PIPEWORK FABRICATION Pag

P1 FLAME CUT END OF PIPE, 90 Deg. CUT, PLAIN ENDS, STRAIGHT PIPE ONLY 109
P2 FLAME BEVEL PIPE END 90 Deg. 112
P3 MACHINE CUT END OF PIPE, 90 Deg. CUT, PLAIN ENDS, STRAIGHT PIPE ONLY Only unde
P4 MACHINE BEVEL END OF PIPE, 90 Deg. "U" TYPE, "V" TYPE, DOUBLE AND SINGLE ANGLE BEVELS, STRAIGHT Only unde
P5 THREAD END OF PIPE, INCLUDING CUT 114
P6 BUTTWELD 93
P7 SOCKET WELD : ( FITTINGS, COUPLINGS, FLANGES ) 107
P8 SLIP ON FLANGE 88
P9 MAKE SCREWED JOINT ON PIPE END, FITTING, VALVE 82
P 10 ERECT PIPEWORK 79
P 11 ERECT OR REMOVE VALVE 83
P 12 MAKE FLANGED JOINT 84
P 13 RELEASE FLANGED JOINT
P 14 MAKE JOINT WITH STRAUB OR GRAYLOC COUPLING AND THE LIKE, INCLUDING UNIONS, AND
P 15 RELEASE JOINT WITH STRAUB OR GRAYLOC COUPLING AND THE LIKE, INCLUDING UNIONS, AND
P 16 FIT THREADOLET, SOCKOLET, WELDOLET, NIPOLET, ( FOR SWEEPOLET, SADDLE, USE NORMS 108
P 17 FIT ELBOLET, LATROLET, ( FOR SWEEPOLET, SADDLE, USE NORMS FOR REINFORCED BRANCHES) 108
P 18 TAPER MACHINE OUT PIPE BORE 117
P 19 FABRICATE AND WELD 90 Deg. UNREINFORCED BRANCH 96
P 20 FABRICATE AND WELD 45 Deg. UNREINFORCED BRANCH JOINT 99
P 21 FABRICATE AND WELD 90 Deg. REINFORCED BRANCH JOINT 97
P 22 FABRICATE AND WELD 45 Deg. REINFORCED BRANCH JOINT 100
P 23 INSTALL PIPE SUPPORT ( CLAMPING TYPE AND HANGERS )
P 24 INSTALL PIPE SUPPORT ( TRUNNION TYPE )
P 25 FITTING OF PIPE PENETRATIONS ( BESTOBEL SEALS )
P 26 PIPE BENDING UP TO 90 Deg.
P 27 BUILD UP PIPE OR FITTING BORE 117
P 28 FIX MISCELLANEOUS ITEMS
P 29 PRE-HEAT BUTTWELD, FLANGED WELD - UP TO 200 Deg. C 121
P 30 PRE-HEAT BRANCH WELDS 90 Deg. UNREINFORCED - UP TO 200 Deg. C
P 31 PRE-HEAT BRANCH WELDS 45 Deg. UNREINFORCED - UP TO 200 Deg. C
P 32 PWHT - FULL LOCAL STRESS RELIEVING OF WELDED JOINT - UP TO 760 Deg. C 126
P 33 RADIOGRAPHIC INSPECTION OF BUTTWELDS 129
P 34 ULTRASONIC INSPECTION OF WELD
P 35 MAGNETIC PARTICLE INSPECTION
P 36 LIQUID OR DYE PENETRANT INSPECTION
P 37 REMOVE ERECTED PIPEWORK
P 38 HYDRA TIGHTENING FIELD BOLT-UPS
P 39 PVC PIPING 137
P 40 ERECT STRAIGHT RUN PIPE 75
P 41 HANDLE PIPEWORK DURING FABRICATION Only unde
 Page & Nation
133 134

Page & Nation

110 111
113
Only under Shop Fabrication
Only under Shop Fabrication

94 95

85,86,87
80 81

118 NOT REQD

98
101
98
101

118 NOT REQD

122 123

127 128
130 131

76 77
Only under Shop Fabrication
WOODS
A
IDE
U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
FLAME CUT
STD 0.10 0.10 0.15 0.21 0.33 0.46 0.64 0.70 0.98 1.09 1.42 1.71 2.60
XS 0.15 0.15 0.21 0.28 0.45 0.64 0.92 1.09 1.30 1.61 2.01 2.24 3.30
SCH 20 0.46 0.64 0.70 0.98 1.09 1.42 1.71 2.60
SCH 30 0.46 0.64 0.70 0.98 1.09 1.65 2.30 3.48
SCH 40 0.10 0.10 0.15 0.21 0.33 0.46 0.64 0.86 1.15 1.61 2.01 2.48 3.66
SCH 60 0.59 0.92 1.30 1.44 1.78 2.24 2.66 3.84
SCH 80 0.15 0.15 0.21 0.29 0.45 0.64 0.99 1.37 1.67 1.90 2.36 2.83 3.95
SCH 100 0.76 1.09 1.48 1.78 2.13 2.66 3.13 4.31
SCH 120 0.38 0.56 0.86 1.24 1.73 1.96 2.30 2.83 3.30 4.78
SCH 160 0.21 0.21 0.28 0.41 0.63 1.14 1.73 2.05 2.42 2.93 3.72 4.37 6.08

FLAME BEVEL
STD 0.08 0.08 0.12 0.16 0.26 0.37 0.51 0.55 0.57 0.86 1.11 1.35 2.04
XS 0.12 0.12 0.16 0.22 0.35 0.51 0.72 0.86 1.02 1.27 1.58 1.77 2.60
SCH 20 0.37 0.51 0.55 0.77 0.86 1.11 1.35 2.04
SCH 30 0.37 0.51 0.55 0.77 0.86 1.30 1.82 2.74
SCH 40 0.08 0.08 0.12 0.16 0.26 0.37 0.51 0.68 0.91 1.27 1.58 1.95 2.88
SCH 60 0.46 0.72 1.02 1.13 1.40 1.77 2.15
SCH 80 0.12 0.12 0.16 0.22 0.35 0.51 0.78 1.08 1.31 1.55
SCH 100 0.60 0.86 1.18
SCH 120 0.30 0.45 0.68 0.95
SCH 160 0.16 0.16 0.22 0.32 0.49

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WOODS
A
IDE
U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 109 and 112
Pipefitter
Rigger
Welder
MACHINE CUT
STD 0.23 0.23 0.33 0.46 0.74 1.02 1.43 1.55 2.17 2.43 3.06 3.70 5.61
XS 0.33 0.33 0.46 0.61 0.97 1.43 2.05 2.43 2.89 3.58 4.34 4.85 7.15
SCH 20 1.02 1.43 1.55 2.17 2.43 3.06 3.70 5.61
SCH 30 1.02 1.43 1.55 2.17 2.43 3.58 4.98 7.53
SCH 40 0.23 0.23 0.33 0.46 0.74 1.02 1.43 1.92 2.55 3.58 4.34 5.36 7.91
SCH 60 1.30 2.05 2.89 3.20 3.96 4.85 5.75 8.30
SCH 80 0.33 0.33 0.46 0.61 0.97 1.43 2.20 3.04 3.70 4.21 5.11 6.13 8.56
SCH 100 1.69 2.43 3.29 3.96 4.73 5.75 6.76 9.32
SCH 120 0.84 1.25 1.92 2.76 3.83 4.34 5.11 6.13 7.15 10.34
SCH 160 0.46 0.46 0.61 0.92 1.40 2.53 3.83 4.54 5.36 6.51 8.04 9.44 13.14

MACHINE BEVEL
STD 0.35 0.35 0.41 0.45 0.53 0.72 1.05 1.12 1.54 1.73 2.17 2.62 3.98
XS 0.41 0.41 0.45 0.48 0.68 1.05 1.45 1.73 2.04 2.53 3.08 3.44 5.07
SCH 20 0.72 1.05 1.12 1.54 1.73 2.17 2.62 3.98
SCH 30 0.72 1.05 1.12 1.54 1.73 2.53 3.53 5.35
SCH 40 0.38 0.38 0.41 0.45 0.53 0.72 1.05 1.36 1.81 2.53 3.08 3.81 5.61
SCH 60 0.93 1.45 2.04 2.27 2.81 3.44 4.07 7.06
SCH 80 0.41 0.41 0.45 0.48 0.68 1.05 1.56 2.15 2.62 2.99 3.69 5.22 7.28
SCH 100 1.21 1.73 2.33 3.37 4.03 4.89 5.76 7.94
SCH 120 0.83 0.95 1.36 1.94 3.25 3.69 4.35 5.22 6.08 8.80
SCH 160 1.00 1.00 1.07 1.14 1.33 2.15 3.25 3.85 4.57 5.54 6.84 8.04 11.19

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 WOODS
A
IDE
U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600

TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 42 and 46
Pipefitter As there are no tables for Machine Cut and Bevel in the Field the above rates are based upon Shop rates plus 15%.
Rigger
Welder
THREAD PIPE
STD 0.20 0.20 0.30 0.42 0.70 0.97 1.38 1.53 2.07 2.37 2.95 3.54 5.18
XS 0.30 0.30 0.42 0.58 0.93 1.35 1.84 2.44 2.67 3.45 4.14 4.72 6.89
SCH 20 0.97 1.38 1.53 2.07 2.37 2.95 3.54 5.18
SCH 30 0.97 1.38 1.53 2.07 2.37 3.65 4.72 7.23
SCH 40 0.20 0.20 0.30 0.42 0.70 0.97 1.38 2.07 2.67 3.45 4.14 5.68 7.67
SCH 60 1.26 1.84 2.75 2.95 3.71 4.38 6.16 7.93
SCH 80 0.30 0.30 0.42 0.58 0.93 1.35 2.11 2.90 3.39 4.14 4.87 6.49 8.37
SCH 100 1.64 2.44 3.17 3.85 4.38 5.42
SCH 120 0.84 1.18 1.83 2.58 3.65 4.14 4.87
SCH 160 0.42 0.42 0.58 0.90 1.35 2.38 3.65 4.38

MAKE SCREWED JOINT

Fittings and Valves
Plain 0.30 0.30 0.40 0.50 0.70 0.90 1.10 1.20 1.30 1.40 1.50 1.60 1.70
Back Welded 0.70 0.90 1.20 1.60 2.30 2.80 3.40 3.90 4.20 4.50 4.80 5.10 5.50
Flanges
150# 2.00 2.00 2.40 2.90 3.90 4.80 6.20 7.10 8.50 10.60 12.30 13.70 19.10
300# 2.20 2.20 2.60 3.20 4.40 5.50 6.80 8.00 9.60 11.70 13.30 15.00 20.40
600# 2.40 2.40 2.90 3.80 5.30 6.60 8.00 9.30 11.70 14.30 15.90 17.90 22.70
900# 3.10 3.10 3.70 4.30 5.90 7.30 8.90 10.00 13.10 16.00 17.30 19.60 24.80
1500# 3.10 3.10 3.70 4.80 6.40 8.10 9.80 10.90 14.40 17.70 19.10 21.40 26.60
2500# 3.90 3.90 4.60 5.20 7.00 9.00 11.00 11.80

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WOODS
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IDE
U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600

TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 114 and 86
Pipefitter Thread Pipe rate includes for pipe cutting.
Rigger Screwed Flange Joint includes for; cutting, making on flange, seal welding back and front and refacing.
Welder
BUTT WELD
STD 0.80 1.00 1.30 1.50 2.00 2.60 3.10 3.60 4.30 5.00 5.90 6.30 6.90
XS 0.90 1.00 1.40 1.80 2.50 3.30 4.00 4.70 5.70 6.60 7.70 8.40 10.10
SCH 20 2.60 3.10 3.60 4.30 5.00 5.90 6.30 6.90
SCH 30 2.60 3.10 3.60 4.30 5.00 6.80 8.40
SCH 40 0.80 1.00 1.30 1.50 2.00 2.60 3.10 4.10 5.00 6.60 8.60 9.40 13.30
SCH 60 3.00 4.00 5.20 6.80 8.40 11.20 13.80 20.10
SCH 80 0.90 1.00 1.40 1.80 2.50 3.30 5.10 6.60 9.60 12.40 16.40 19.50 25.20
SCH 100 4.60 6.80 9.90 13.20 19.50 21.80 26.00 35.80
SCH 120 2.80 3.80 6.00 9.40 12.20 16.20 20.70 25.60 31.90 43.50
SCH 160 1.30 1.60 2.10 3.00 4.90 8.60 13.10 17.90 22.70 27.70 33.70 40.80 59.30

SOCKET WELD
SCH 40 0.90 1.00 1.40
SCH 80 0.90 1.00 1.40
SCH 100+ 1.20 1.50 2.00
SLIP-ON FLANGE
150# 1.00 1.30 1.80 2.40 3.60 5.10 6.30 7.70 9.00 10.50 12.20 14.60 18.30
300# 1.30 1.40 2.10 2.60 3.90 5.40 6.80 8.30 10.00 11.30 13.50 16.00 20.10
600# 1.40 1.80 2.90 3.80 5.90 8.00 11.10 13.70 16.20 18.40 21.10 23.70 31.20

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 WOODS
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S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
900# 1.80 2.40 3.60 4.80 7.20 9.90 12.50 15.30 17.70 20.10 23.70 27.50 34.80
1500# 2.10 2.70 4.00 5.40 8.10 11.00 14.00 17.20 19.80 22.40 26.60 30.80 38.90
2500# 2.30 3.00 4.40 5.90 8.90 12.00 15.50 19.00
'OLET WELDS
90 Degrees
STD 2.90 3.90 5.30 7.00 8.70 9.70 13.60 19.00 21.20 25.10 29.70 35.70 52.80
XS 3.70 4.80 6.80 8.50 9.90 10.60 19.40 22.50 23.80 27.40 32.70 39.90 63.40
>XS 4.90 6.40 10.60 11.30 16.00 18.90 30.20 44.70 58.70 76.20 98.00 108.80 130.50
Other than 90 Degrees
STD 4.35 5.85 7.95 10.50 13.05 14.55 20.40 28.50 31.80 37.65 44.55 53.55 79.20
XS 5.55 7.20 10.20 12.75 14.85 15.90 29.10 33.75 35.70 41.10 49.05 59.85 95.10
>XS 7.35 9.60 15.90 16.95 24.00 28.35 45.30 67.05 88.05 114.30 147.00 163.20 195.75
TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 93,107,88 and 108
Pipefitter
Rigger
Welder
BRANCH WELDS
90 Deg Unreinforced
STD 2.40 2.50 3.20 4.00 5.40 6.30 7.10 8.10 9.30 10.60 11.60 13.00 14.20
XS 2.60 3.10 4.40 5.60 7.50 8.90 10.30 11.80 13.60 15.20 16.30 18.30 19.80
SCH 20 6.30 7.10 8.10 9.30 10.60 11.60 13.00 14.20
SCH 30 6.30 7.10 8.10 9.30 10.60 15.10 18.30 21.20
SCH 40 2.40 2.50 3.20 4.00 5.40 6.30 7.10 9.90 11.60 15.20 19.10 22.30 27.70
SCH 60 8.30 10.30 13.10 16.00 20.20 25.40 32.60 41.70
SCH 80 2.60 3.10 4.40 5.60 7.50 8.90 12.60 17.00 22.70 26.80 30.10 35.40 46.00
SCH 100 12.00 16.40 23.50 28.90 36.50 44.10 51.00 64.80
SCH 120 7.00 10.90 15.20 21.10 28.70 34.60 41.40 49.00 55.90 69.70
SCH 160 4.00 5.30 6.60 8.60 13.90 21.50 32.80 39.20 47.90 55.30 69.20 77.70 90.90

90 Deg Reinforced
STD 5.00 5.30 6.70 8.10 10.20 11.70 12.70 14.20 16.00 17.90 19.10 21.10 22.30
XS 5.40 5.90 7.90 10.00 12.80 14.50 16.30 18.30 20.70 23.20 23.80 26.60 27.70

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 WOODS
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S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
SCH 20 11.70 12.70 14.20 16.00 17.90 19.10 21.10 22.30
SCH 30 11.70 12.70 14.20 16.00 17.90 22.10 26.40 30.30
SCH 40 5.00 5.30 6.70 8.10 10.20 11.70 12.70 15.30 17.80 22.80 30.00 32.30 36.50
SCH 60 13.40 16.30 20.30 24.30 30.10 37.40 47.20 52.50
SCH 80 5.40 5.90 7.90 10.00 12.80 14.50 20.20 26.30 34.50 40.10 45.00 55.50 59.50
SCH 100 19.80 26.00 35.50 44.00 54.80 59.50 63.80 72.40
SCH 120 12.50 18.50 24.50 31.00 39.50 46.80 57.50 61.90 73.80 85.70
SCH 160 7.70 9.90 12.00 15.30 23.10 32.80 39.10 47.70 60.60 70.00 87.60 98.40 115.00

TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 96 and 97
Pipefitter
Rigger
Welder
BRANCH WELDS cont.
45 Deg Unreinforced
STD 3.20 3.30 4.40 5.50 7.10 8.60 9.60 10.90 12.40 14.20 15.50 17.10 18.80
XS 3.60 4.10 5.90 7.60 10.00 11.70 13.70 15.70 18.20 20.20 21.60 23.70 26.60
SCH 20 8.60 9.60 10.90 12.40 14.20 15.50 17.10 18.80
SCH 30 8.60 9.60 10.90 12.40 14.20 20.10 22.70 31.80
SCH 40 3.20 3.30 4.40 5.50 7.10 8.60 9.60 13.00 15.30 20.20 25.50 29.60 35.50
SCH 60 11.10 13.70 17.50 21.40 26.80 34.30 43.30 48.00
SCH 80 3.60 4.10 5.90 7.60 10.00 11.70 16.60 22.90 30.10 35.30 40.60 46.90 55.00
SCH 100 15.90 21.80 24.20 38.40 48.70 59.10 68.30 86.80
SCH 120 9.40 14.50 20.10 28.10 38.60 45.90 54.80 65.70 74.90 93.40
SCH 160 5.40 7.10 8.90 11.40 18.40 28.60 43.70 52.20 64.20 74.10 92.70 104.10 121.80

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WOODS
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U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600

45 Deg Reinforced
STD 6.80 6.90 8.70 11.20 13.80 15.80 17.30 19.20 21.00 23.70 25.50 28.20 29.50
XS 7.10 7.70 10.50 13.50 17.10 21.60 21.70 24.30 27.60 30.20 31.60 35.60 38.40
SCH 20 15.80 17.30 19.20 21.00 23.70 25.50 28.20 29.50
SCH 30 15.80 17.30 19.20 21.00 23.70 29.40 35.60 38.70
SCH 40 6.80 6.90 8.70 11.20 13.80 15.80 17.30 20.50 23.40 30.20 37.40 43.40 51.10
SCH 60 18.10 21.70 27.10 32.60 40.10 50.20 62.90 71.20
SCH 80 7.10 7.70 10.50 13.50 17.10 21.60 26.00 35.40 45.90 52.90 59.50 71.30 76.80
SCH 100 26.40 32.10 45.70 52.60 65.70 79.70 85.50 97.10
SCH 120 32.80 44.50 51.70 62.20 82.60 82.90 98.90 114.80
SCH 160 10.20 13.30 16.10 20.20 31.40 44.50 53.20 70.90 81.20 93.80 117.40 131.90 154.10

TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 99 and 100
Pipefitter
Rigger
Welder
PREHEAT WELDS
Butt & Flange Welds
STD 0.20 0.20 0.50 0.60 0.80 0.90 1.30 1.50 1.90 2.20 2.60 3.10 3.70
XS 0.30 0.30 0.60 0.70 1.00 1.30 1.80 2.00 2.50 3.30 3.50 4.10 5.00
SCH 20 0.90 1.30 1.50 1.90 2.20 2.60 3.10 3.70
SCH 30 0.90 1.30 1.50 1.90 2.20 3.10 4.10 5.30
SCH 40 0.20 0.20 0.50 0.60 0.80 0.90 1.30 1.90 2.20 3.00 4.10 5.20 6.40
SCH 60 1.30 1.80 2.20 3.00 3.80 5.00 6.30 7.80

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 WOODS
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IDE
U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
SCH 80 0.30 0.30 0.60 0.70 1.00 1.30 2.00 2.80 3.50 4.50 6.00 7.40 9.30
SCH 100 1.80 2.40 3.30 4.40 5.40 7.00 8.70 10.40
SCH 120 0.90 1.30 1.90 2.70 3.80 5.00 6.00 7.90 9.80 11.70
SCH 160 0.50 0.50 0.70 0.90 1.50 2.50 3.80 5.30 6.60 8.50 10.50 12.90 15.20

TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 121
Pipefitter
Rigger
Welder
PREHEAT WELDS cont.
90 Deg Branch Unreinforced
STD 0.50 0.50 0.60 0.90 1.30 1.80 2.00 2.50 3.00 3.40 4.20 5.00 6.00
XS 0.60 0.60 0.90 1.00 1.80 2.10 2.70 3.30 3.80 4.60 5.50 6.50 7.80

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 WOODS
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IDE
U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
SCH 20 1.70 2.00 2.50 3.00 3.40 4.20 5.00 6.00
SCH 30 1.70 2.00 2.50 3.00 3.40 4.80 6.50 8.50
SCH 40 0.50 0.50 0.60 0.90 1.30 1.70 2.00 2.80 3.50 4.60 6.30 8.30 10.30
SCH 60 2.00 2.70 3.50 4.60 5.90 7.90 10.10 12.50
SCH 80 0.60 0.60 0.90 1.00 1.80 2.10 3.10 4.50 5.90 7.20 9.60 11.80 15.10
SCH 100 2.70 3.80 5.20 6.60 8.50 10.50 13.70 16.50
SCH 120 1.40 2.00 3.10 4.50 6.00 7.80 9.80 12.70 15.60 18.90
SCH 160 0.70 0.70 1.00 1.70 2.40 4.10 5.90 8.30 10.50 13.70 17.00

90 Deg Branch Reinforced

STD 1.00 1.00 1.20 1.80 2.60 3.60 4.00 5.00 6.00 6.80 8.40 10.00 12.00
XS 1.20 1.20 1.80 2.00 3.60 4.20 5.40 6.60 7.60 9.20 11.00 13.00 15.60
SCH 20 3.40 4.00 5.00 6.00 6.80 8.40 10.00 12.00
SCH 30 3.40 4.00 5.00 6.00 6.80 9.60 13.00 17.00
SCH 40 1.00 1.00 1.20 1.80 2.60 3.40 4.00 5.60 7.00 9.20 12.60 16.60 20.60
SCH 60 4.00 5.40 7.00 9.20 11.80 15.80 20.20 25.00
SCH 80 1.20 1.20 1.80 2.00 3.60 4.20 6.20 9.00 11.80 14.40 19.20 23.60 30.20
SCH 100 5.40 7.60 10.40 13.20 17.00 21.00 27.40 33.00
SCH 120 2.80 4.00 6.20 9.00 12.00 15.60 19.60 25.40 31.20 37.80
SCH 160 1.40 1.40 2.00 3.40 4.80 8.20 11.80 16.60 21.00 27.40 34.00

TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 124
Pipefitter
Rigger
Welder

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U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
PREHEAT WELDS cont.
45 Deg Branch Unreinforced
STD 0.75 0.75 0.90 1.35 1.95 2.70 3.00 3.75 4.50 5.10 6.30 7.50 9.00
XS 0.90 0.90 1.35 1.50 2.70 3.15 4.05 4.95 5.70 6.90 8.25 9.75 11.70
SCH 20 2.55 3.00 3.75 4.50 5.10 6.30 7.50 9.00
SCH 30 2.55 3.00 3.75 4.50 5.10 7.20 9.75 12.75
SCH 40 0.75 0.75 0.90 1.35 1.95 2.55 3.00 4.20 5.25 6.90 9.45 12.45 15.45
SCH 60 3.00 4.05 5.25 6.90 8.85 11.85 15.15 18.75
SCH 80 0.90 0.90 1.35 1.50 2.70 3.15 4.65 6.75 8.85 10.80 14.40 17.70 22.65
SCH 100 4.05 5.70 7.80 9.90 12.75 15.75 20.55 24.75
SCH 120 2.10 3.00 4.65 6.75 9.00 11.70 14.70 19.05 23.40 28.35
SCH 160 1.05 1.05 1.50 2.55 3.60 6.15 8.85 12.45 15.75 20.55 25.50

45 Deg Branch Reinforced

STD 1.25 1.25 1.50 2.25 3.25 4.50 5.00 6.25 7.50 8.50 10.50 12.50 15.00
XS 1.50 1.50 2.25 2.50 4.50 5.25 6.75 8.25 9.50 11.50 13.75 16.25 19.50
SCH 20 4.25 5.00 6.25 7.50 8.50 10.50 12.50 15.00
SCH 30 4.25 5.00 6.25 7.50 8.50 12.00 16.25 21.25
SCH 40 1.25 1.25 1.50 2.25 3.25 4.25 5.00 7.00 8.75 11.50 15.75 20.75 25.75
SCH 60 5.00 6.75 8.75 11.50 14.75 19.75 25.25 31.25
SCH 80 1.50 1.50 2.25 2.50 4.50 5.25 7.75 11.25 14.75 18.00 24.00 29.50 37.75
SCH 100 6.75 9.50 13.00 16.50 21.25 26.25 34.25 41.25
SCH 120 3.50 5.00 7.75 11.25 15.00 19.50 24.50 31.75 39.00 47.25
SCH 160 1.75 1.75 2.50 4.25 6.00 10.25 14.75 20.75 26.25 34.25 42.50

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IDE
U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 124
Pipefitter
Rigger
Welder
PWHT OF WELDS
STD 2.60 2.60 2.90 3.00 3.70 4.20 4.60 5.10 5.50 5.90 6.40 6.60 7.10
XS 2.80 2.80 3.00 3.50 4.10 4.70 5.10 5.50 5.90 6.40 6.80 7.00 7.30
SCH 20 4.20 4.60 5.10 5.50 5.90 6.40 6.60 7.10
SCH 30 4.20 4.60 5.10 5.50 5.90 6.60 6.80 7.60
SCH 40 2.60 2.60 2.90 3.00 3.70 4.20 4.60 5.30 5.90 6.40 6.80 7.30 8.00
SCH 60 4.40 5.10 5.80 6.30 6.80 7.30 7.80 8.50
SCH 80 2.80 2.80 3.00 3.50 4.10 4.70 5.30 6.00 6.70 7.20 7.80 8.30 9.20
SCH 100 5.10 5.70 6.50 7.10 7.80 8.30 9.20 10.10
SCH 120 3.60 4.30 5.30 5.90 6.80 7.60 8.00 8.70 9.60 10.50
SCH 160 2.00 2.00 3.50 3.90 4.90 5.90 6.70 7.40 8.30 9.20 10.10 11.10 12.50

X-RAY INSPECTION
Butt Welds
<=XS 0.86 0.86 0.86 0.98 1.20 1.35 1.51 1.71 1.86 2.08 2.32 2.55 3.15
>XS-SCH 120 1.13 1.40 1.54 1.73 1.97 2.14 2.39 2.67 2.94 3.62
>SCH 120 1.13 1.13 1.13 1.27 1.56 1.75 1.97 2.23 2.42 2.70 3.01 3.34 4.08

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ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600

TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 126 and 129
Pipefitter
Rigger
Welder
BOLT UP
150# 0.70 0.70 0.80 1.10 1.50 2.10 2.70 3.40 3.80 4.40 4.80 5.50 6.60
300# 0.80 0.80 0.90 1.40 1.70 2.40 3.00 3.80 4.30 4.90 5.40 6.20 7.40
600# 0.90 0.90 1.00 1.50 1.80 2.60 3.20 4.10 4.60 5.20 5.80 6.60 7.90
900# 1.00 1.00 1.20 1.70 2.10 3.00 3.70 4.70 5.30 6.00 6.70 7.60 9.10
1500# 1.20 1.20 1.50 2.10 2.60 3.70 4.60 5.80 6.50 7.40 8.20 9.30 11.20
2500# 1.60 1.60 2.00 2.80 3.40 4.90 6.10 7.70

RELEASE FLANGE
150# 0.47 0.47 0.53 0.73 1.00 1.40 1.80 2.27 2.53 2.93 3.20 3.67 4.40
300# 0.53 0.53 0.60 0.93 1.13 1.60 2.00 2.53 2.87 3.27 3.60 4.13 4.93
600# 0.60 0.60 0.67 1.00 1.20 1.73 2.13 2.73 3.07 3.47 3.87 4.40 5.27
900# 0.67 0.67 0.80 1.13 1.40 2.00 2.47 3.13 3.53 4.00 4.47 5.07 6.07
1500# 0.80 0.80 1.00 1.40 1.73 2.47 3.07 3.87 4.33 4.93 5.47 6.20 7.47
2500# 1.07 1.07 1.33 1.87 2.27 3.27 4.07 5.13

INSERT/REMOVE SPADE
150# 1.37 1.42 1.93 2.68 3.60 4.90 6.30 7.82 8.88 10.28 11.35 13.02 15.25
300# 1.53 1.73 2.25 3.33 4.18 5.70 7.10 8.88 10.17 11.72 13.05 14.93 17.48
600# 2.00 2.15 2.67 3.80 4.65 6.43 7.88 9.98 11.42 13.07 14.87 16.95 19.97
900# 2.17 2.32 3.00 4.13 5.15 7.10 8.72 10.98 12.58 14.40 16.37 18.62 21.97
1500# 2.60 2.75 3.70 5.05 6.38 8.82 11.07 13.92 16.08 18.68 21.22 24.45 29.02
2500# 3.37 3.57 4.63 6.37 7.72 11.12 13.67 17.58

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U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600

TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 84

Pipefitter Release Flange rate is based on Bolt Up x 66%.
Rigger Insert/Remove Spade rate is based on Handle Valve 50% + Bolt Up + Release Flange.
Welder
HANDLE VALVE
150# 0.40 0.50 1.20 1.70 2.20 2.80 3.60 4.30 5.10 5.90 6.70 7.70 8.50
300# 0.40 0.80 1.50 2.00 2.70 3.40 4.20 5.10 6.00 7.10 8.10 9.20 10.30
600# 1.00 1.30 2.00 2.60 3.30 4.20 5.10 6.30 7.50 8.80 10.40 11.90 13.60
900# 1.00 1.30 2.00 2.60 3.30 4.20 5.10 6.30 7.50 8.80 10.40 11.90 13.60
1500# 1.20 1.50 2.40 3.10 4.10 5.30 6.80 8.50 10.50 12.70 15.10 17.90 20.70
2500# 1.40 1.80 2.60 3.40 4.10 5.90 7.00 9.50 11.40 13.00 15.80 18.40 21.50

INSTALL VALVE
150# 1.80 1.90 2.80 3.90 5.20 7.00 9.00 11.10 12.70 14.70 16.30 18.70 21.70
300# 2.00 2.40 3.30 4.80 6.10 8.20 10.20 12.70 14.60 16.90 18.90 21.60 25.10
600# 2.80 3.10 4.00 5.60 6.90 9.40 11.50 14.50 16.70 19.20 22.00 25.10 29.40
900# 3.00 3.30 4.40 6.00 7.50 10.20 12.50 15.70 18.10 20.80 23.80 27.10 31.80
1500# 3.60 3.90 5.40 7.30 9.30 12.70 16.00 20.10 23.50 27.50 31.50 36.50 43.10
2500# 4.60 5.00 6.60 9.00 10.90 15.70 19.20 24.90

REMOVE VALVE
150# 1.34 1.44 2.26 3.16 4.20 5.60 7.20 8.84 10.16 11.76 13.10 15.04 17.30
300# 1.46 1.86 2.70 3.86 4.96 6.60 8.20 10.16 11.74 13.64 15.30 17.46 20.16
600# 2.20 2.50 3.34 4.60 5.70 7.66 9.36 11.76 13.64 15.74 18.14 20.70 24.14

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 WOODS
A
IDE
U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
900# 2.34 2.64 3.60 4.86 6.10 8.20 10.04 12.56 14.56 16.80 19.34 22.04 25.74
1500# 2.80 3.10 4.40 5.90 7.56 10.24 12.94 16.24 19.16 22.56 26.04 30.30 35.64
2500# 3.54 3.94 5.26 7.14 8.64 12.44 15.14 19.76

REPLACE VALVE
150# 3.14 3.34 5.06 7.06 9.40 12.60 16.20 19.94 22.86 26.46 29.40 33.74 39.00
300# 3.46 4.26 6.00 8.66 11.06 14.80 18.40 22.86 26.34 30.54 34.20 39.06 45.26
600# 5.00 5.60 7.34 10.20 12.60 17.06 20.86 26.26 30.34 34.94 40.14 45.80 53.54
900# 5.34 5.94 8.00 10.86 13.60 18.40 22.54 28.26 32.66 37.60 43.14 49.14 57.54
1500# 6.40 7.00 9.80 13.20 16.86 22.94 28.94 36.34 42.66 50.06 57.54 66.80 78.74
2500# 8.14 8.94 11.86 16.14 19.54 28.14 34.34 44.66

TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 83

Pipefitter Replace Valve rate is based on Release Flange x2 + Handle Valve x2 + Bolt Up x2.
Rigger
Welder
ERECT STRAIGHT PIPE
SCH 10 to 60 0.62 0.66 0.75 0.82 0.92 1.12 1.41 1.71 2.10 2.46 2.89 3.38 3.77
SCH 80 to 100 0.72 0.79 0.92 1.02 1.25 1.57 1.97 2.40 2.85 3.35 3.84 4.33 4.89
SCH 120 to 160 0.89 0.95 1.15 1.28 1.64 2.13 2.69 3.28 3.90 4.56 5.25 5.94 6.69

ERECT SPOOLS
SCH 10 to 60 1.05 1.12 1.28 1.35 1.54 1.87 2.36 2.89 3.31 4.17 4.86 5.71 6.36
SCH 80 to 100 1.21 1.31 1.57 1.71 2.10 2.66 3.28 4.04 4.79 5.61 6.43 7.28 8.23
SCH 120 to 160 1.48 1.61 1.94 2.17 2.76 3.25 4.53 5.54 6.59 7.68 8.83 9.97 11.25

REMOVE SPOOLS
SCH 10 to 60 0.63 0.67 0.77 0.81 0.92 1.12 1.42 1.73 1.99 2.50 2.92 3.43 3.82
SCH 80 to 100 0.73 0.79 0.94 1.03 1.26 1.60 1.97 2.42 2.87 3.37 3.86 4.37 4.94
SCH 120 to 160 0.89 0.97 1.16 1.30 1.66 1.95 2.72 3.32 3.95 4.61 5.30 5.98 6.75

HYDROTESTING

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WOODS
A
IDE
U S T R A L I A N E N E R G Y
ONSHORE CARBON STEEL PIPING MAN-HOUR RATES
<=40 50 80 100 150 200 250 300 350 400 450 500 600
STD 0.46 0.46 0.56 0.66 0.82 0.89 1.02 1.12 1.25 1.44 1.67 1.87 2.49
XS 0.52 0.52 0.62 0.79 0.95 1.05 1.15 1.28 1.44 1.61 1.90 2.20 2.82
SCH 20 0.89 1.02 1.12 1.25 1.44 1.67 1.87 2.49
SCH 30 0.89 1.02 1.12 1.25 1.44 1.80 2.20 2.85
SCH 40 0.46 0.46 0.56 0.66 0.82 0.89 1.02 1.25 1.35 1.61 2.10 2.56 3.77
SCH 60 0.98 1.15 1.44 1.64 2.03 2.53 3.12 4.63
SCH 80 0.52 0.52 0.62 0.79 0.95 1.05 1.35 1.74 2.03 2.46 3.12 3.77 5.74
SCH 100 1.28 1.61 2.00 2.26 2.82 3.54 4.36 6.56
SCH 120 1.05 1.28 1.51 1.80 2.23 2.56 3.18 4.04 4.95 7.55
SCH 160 0.82 0.82 1.02 1.18 1.54 1.87 2.30 2.85 3.48 4.40 5.38 6.66 9.97

PVC PIPING
Handle Pipe 0.08 0.09 0.10 0.11 0.12 0.14 0.17 0.20
Cemented Joints 0.29 0.33 0.45 0.55 0.70 0.80 1.00 1.25
Saddles 0.45 0.50 0.63 0.73 0.90 1.00 1.20 1.40
Handle Valves 0.25 0.35 0.85 1.25 1.60 1.95 2.50 3.00
TRADE Notes/Ref: Page and Nation Fourth Edition - Page No. 76,79,132 and 137
Pipefitter Remove Spools rate is based on Erect Spools x 60%.
Rigger Hydrotesting rate is based on Page and Nation x 10.
Welder

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