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Report no. 518/TT/12/1
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Test Report
Report no.: 518/TT/12/1

Subject: Contact Performance Output Relays

Date of testing: from 2019-08-13 to 2019-08-28

Laboratory SIEMENS LTD, SI DG SA&P, R&D Goa

Manufacturer: Siemens AG,

Humboldtstr. 59
D-90459 Nuremberg, Germany

Object: REYROLLE 5 Protection Device

Type: REYROLLE 5 Protection Hardware

Production Factory: SIEMENS AG

SI DG SA&P MF Goa

Test Specifications

Product standards Description of standard Date of issue

IEC 60255-1 Measuring relays and protection equipment 2009-08
– Part 1: Common requirements

Test Program
Assessment to demonstrate that measuring relays and protection equipment are safe
as required in the standard.

Summary and Test Result

The tests were passed successfully, and the specified requirements were met.

Patil Digitally signed by Patil Ramesh

DN: cn=Patil Ramesh,
o=Siemens,

Tested by: Mr. Ramesh E. Patil Ramesh

__________________
[email protected]
Date: 2019.10.15 16:12:37 +05'30' 15/10/2019
_____________________
Regulatory Procedure & Approval Signature Date
Professional
Siemens SI DG SA&P PR IN-R&D 3
Pushpakumar Digitally signed by Pushpakumar Ganesh
DN: cn=Pushpakumar Ganesh, o=Siemens,
[email protected]

Reviewed by: Mr. Ganesh Pushpakumar

Ganesh
_________________
Date: 2019.10.15 19:32:34 +05'30'
15/10/2019
_____________________
Integration, Test & Approval Team Leader Signature Date
Siemens SI DG SA&P PR IN-R&D 3 Digitally signed by
Kell Graeme
Date: 2019.10.15
Approved by: Mr. Graeme Kell 15:39:04 +01'00'
__________________ _____________________
T&C Manager Signature Date
Siemens, EM DG SPD R&D

This report consists of 34 pages

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Contact Performance Output Relays

Table of Contents

1 Summary of test results .................................................................................................................... 6

2 General ............................................................................................................................................. 7
2.1 Reference to further standards ......................................................................................................... 7
2.2 Test parameter ................................................................................................................................. 7
2.3 Description of Equipment under test (EUT) ...................................................................................... 7
2.3.1 7SR5_009 ......................................................................................................................................... 7
2.3.2 7SR5_010 ......................................................................................................................................... 8
2.4 Range of validity ............................................................................................................................... 8
2.5 Connection wiring diagram 7SR5_009 ............................................................................................. 9
2.6 Connection wiring diagram 7SR5_010 ............................................................................................. 9
2.7 Climatic conditions during the test .................................................................................................... 9
2.8 Issue history and storage path ......................................................................................................... 9
2.9 Auxiliary devices and test equipment ............................................................................................. 10
3 Pre - tests ....................................................................................................................................... 11
3.1 7SR5_009 ....................................................................................................................................... 11
3.2 7SR5_010 ....................................................................................................................................... 13
4 Basic test set-up ............................................................................................................................. 14
5 Acceptance criteria according to IEC 60255-1 ............................................................................... 15
6 Test environment ............................................................................................................................ 15
6.1 Device settings and routings .......................................................................................................... 15
6.1.1 7SR5_009 ....................................................................................................................................... 15
6.1.2 7SR5_010 ....................................................................................................................................... 16
6.2 Power supply .................................................................................................................................. 16
6.3 Measurands .................................................................................................................................... 16
6.4 Wiring .............................................................................................................................................. 17
6.5 Monitoring of EUT during the test ................................................................................................... 17
7 Tests ............................................................................................................................................... 18
7.1 General ........................................................................................................................................... 18
7.2 Verification of test equipment immediately prior to the test ............................................................ 18
7.3 Test Results 7SR5_009 .................................................................................................................. 18
7.3.1 Limiting breaking capacity test ....................................................................................................... 18
7.3.2 Test Plots – Limiting breaking capacity test ................................................................................... 19
7.3.3 Test Results – Limiting Making capacity test.................................................................................. 20
7.3.4 Test Plots – Limiting Making capacity test...................................................................................... 21
7.3.5 Test Results – Short Duration Contact Current .............................................................................. 22
7.3.6 Test Plots – Short Duration Contact Current .................................................................................. 22
7.3.7 Test Results – Electrical Endurance Test....................................................................................... 23
7.3.8 Test Plots - Electrical Endurance Test ........................................................................................... 23
7.3.9 Test Results –Continuous Contact Current .................................................................................... 23
7.4 Test Results 7SR5_010 .................................................................................................................. 24
7.4.1 Limiting breaking capacity test ....................................................................................................... 24
7.4.2 Test Plots – Limiting breaking capacity test ................................................................................... 25
7.4.3 Test Results – Limiting Making capacity test.................................................................................. 26
7.4.4 Test Plots – Limiting Making capacity test...................................................................................... 27
7.4.5 Test Results – Short Duration Contact Current .............................................................................. 28
7.4.6 Test Plots – Short Duration Contact Current .................................................................................. 28
7.4.7 Test Results – Electrical Endurance Test....................................................................................... 29
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7.5 Test Plots - Electrical Endurance Test ........................................................................................... 29

7.5.1 Test Results –Continuous Contact Current .................................................................................... 29
8 Post Test ......................................................................................................................................... 30
8.1 7SR5_009 ....................................................................................................................................... 30
8.2 7SR5_010 ....................................................................................................................................... 32
9 Evaluation of test results................................................................................................................. 33
10 Final measurement ......................................................................................................................... 34
10.1 Check of the binary outputs ............................................................................................................ 34
10.2 Insulation test .................................................................................................................................. 34
11 Appendix Overview of standards .................................................................................................... 34

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Index of Tables

Table 1 Further Standards............................................................................................................................. 7

Table 2 Test parameter IEC 60255-1 ............................................................................................................ 7
Table 3 Used Hardware under test_7SR5_009 ............................................................................................ 8
Table 4 Used Hardware under test_7SR5_010 ............................................................................................ 8
Table 5 Issue History ..................................................................................................................................... 9
Table 6 Auxiliary devices and test equipment ............................................................................................. 10
Table 7 Limiting Breaking capacity Test results @ contact voltage = 48,110,220 V DC ............................18
Table 8 Test results @ contact voltage = 240 V AC ................................................................................... 18
Table 9 Limiting Making capacity Test results @ contact voltage = 48,110,220 V DC...............................20
Table 10 Short duration contact current Test results @ contact voltage = 250 V DC ................................22
Table 11 Electrical Endurance Test results @ contact voltage = 250 V DC ...............................................23
Table 12 Continuous contact Test results ................................................................................................... 23
Table 13 Limiting Breaking capacity Test results @ contact voltage = 48,110,220 V DC ..........................24
Table 14 Test results @ contact voltage = 240 V AC ................................................................................. 24
Table 15 Limiting Making capacity Test results @ contact voltage = 48,110,220 V DC.............................26
Table 16 Short duration contact current Test results@ contact voltage = 250 V DC .................................28
Table 17 Electrical Endurance Test results @ contact voltage = 250 V DC ...............................................29
Table 18 Electrical Endurance Test results ................................................................................................. 29
Table 19 Observations during the test 7SR5_009 ...................................................................................... 33
Table 20 Observations during the test 7SR5_010 ...................................................................................... 33
Table 21 Insulation test on binary outputs................................................................................................... 34

Index of Figures

Figure 1 Terminals Diagram S12 .................................................................................................................. 9

Figure 2 Terminals Diagram S6 .................................................................................................................... 9
Figure 3 Block Diagram ............................................................................................................................... 14
Figure 4 Test Set Up Photo ......................................................................................................................... 14
Figure 5 Wiring Terminals S12 .................................................................................................................... 17
Figure 6 Wiring Terminals S6 ...................................................................................................................... 17
Figure 7 Load current at 48 V DC ............................................................................................................... 19
Figure 8 Duty cycle 48 V DC ....................................................................................................................... 19
Figure 9 Load current at 110 V DC ............................................................................................................. 19
Figure 10 Duty cycle 110 V DC ................................................................................................................... 19
Figure 11 Load current at 220 V DC ........................................................................................................... 19
Figure 12 Duty cycle 220 V DC ................................................................................................................... 19
Figure 13 Load current at 220 V DC ........................................................................................................... 20
Figure 14 Duty cycle 220 V DC ................................................................................................................... 20
Figure 15 Load current at 240 V AC ............................................................................................................ 20
Figure 16 Duty cycle 240 V DC ................................................................................................................... 20
Figure 17 load current at 48VDC ................................................................................................................. 21
Figure 18 L/R time at 48VDC ...................................................................................................................... 21
Figure 19 Load current at 110 VDC ............................................................................................................ 21
Figure 20 L/R time at 110 VDC ................................................................................................................... 21

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Figure 21 Load current at 220 VDC ............................................................................................................ 21

Figure 22 L/R time at 220 VDC ................................................................................................................... 21
Figure 23 Duty Cycle Making capacity ........................................................................................................ 22
Figure 24 Switch ON time at 250 VDC ........................................................................................................ 22
Figure 25 Duty Cycle Making capacity ........................................................................................................ 22
Figure 26 Load current at 250 VDC ............................................................................................................ 23
Figure 27 Duty Cycle Making capacity ........................................................................................................ 23
Figure 28 Load current at 48 V DC ............................................................................................................. 25
Figure 29 Duty cycle 48 V DC ..................................................................................................................... 25
Figure 30 Load current at 110 V DC ........................................................................................................... 25
Figure 31 Duty cycle 110 V DC ................................................................................................................... 25
Figure 32 Load current at 220 V DC ........................................................................................................... 25
Figure 33 Duty cycle 220 V DC ................................................................................................................... 25
Figure 34 Load current at 220 V DC ........................................................................................................... 26
Figure 35 Duty cycle 220 V DC ................................................................................................................... 26
Figure 36 Load current at 240 V AC ............................................................................................................ 26
Figure 37 Duty cycle 240 V AC ................................................................................................................... 26
Figure 38 Load current at 48VDC ............................................................................................................... 27
Figure 39 L/R time at 48VDC ...................................................................................................................... 27
Figure 40 Load current at 110 VDC ............................................................................................................ 27
Figure 41 L/R time at 110 VDC ................................................................................................................... 27
Figure 42 Load current at 220 VDC ............................................................................................................ 27
Figure 43 L/R time at 220 VDC ................................................................................................................... 27
Figure 44 Duty Cycle Making capacity ........................................................................................................ 28
Figure 45 Load current at 250 VDC ............................................................................................................ 28
Figure 46 Duty Cycle Making capacity ........................................................................................................ 28
Figure 47 Load current at 250 VDC ............................................................................................................ 29
Figure 48 Duty Cycle Making capacity ........................................................................................................ 29

Appendix
Overview of standards

Index of Enclosures
n/a

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1 Summary of test results

Focus of the test: Hardware

Standard Test level Relay type Result Remarks

DC breaking DC Inductive Pass No observation
capacity ≥ 30 W at L/R = 40 ms
≥ 1000 cycles
contact voltage = 48,110,220
VDC
DC Resistive Pass No observation
≥ 75 W
≥ 1000 cycles
contact voltage = 48,110,220
VDC
IEC 60255-1 AC breaking AC Resistive Pass No observation
(according to capacity ≥ 1250VA
Chapter ≥ 1000 cycles Standard Relay
6.11) contact voltage = 240 VAC (Miniature
Limiting DC Inductive Power PCB Pass No observation
Making ≥ 1000 W at L/R = 40 ms Relay)
Capacity ≥ 1000 cycles
contact voltage = 48,110,220
VDC
Short time DC Resistive Pass No observation
contact ≥ 30A, 200ms ON, 15Sec OFF
Current ≥ 1000 cycles
contact voltage = 250 VDC
Continuous ≥ 5A Pass No observation
contact
current

Short time 30A, 1Sec Pass No observation

single
Mechanical/ DC Resistive Pass No observation
Electrical ≥ 75W
endurance ≥ 10000 cycles
contact voltage = 250 VDC

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2 General
2.1 Reference to further standards
Table 1 Further Standards
Standard Description of test Date of issue
IEC 61810-1 Electromechanical elementary relays – Part 1: General requirements 2008-02
IEC 60255-1 Measuring relays and protection equipment – Part 1: Common requirements 2009-08
2.2 Test parameter
Table 2 Test parameter IEC 60255-1
Applied standards IEC 60255-1 / IEC 61810-1 IEEE Std C37.90
Parameter
Mechanical/ Electrical Endurance
loaded cycles ≥ 10000 ≥ 10000
Making cycles ≥ 1000 ≥ 1000
Breaking cycles ≥ 1000 ≥ 1000
Contact voltage ac / dc 250 V ac / dc 250 V
Limiting making capacity ≥ 1 000 W at L/R = 40 ms ≥ 1 000 W at L/R = 40 ms
ac, dc, resistive, inductive PF = 0.4
Limiting breaking capacity ≥ 30 W at L/R = 40 ms ≥ 30 W at L/R = 40 ms
ac, dc, resistive, inductive
Contact current
Continuous 5A 5A
Short time, duty cycle 30 A, 200 ms ON, 30 A resistive,
15 s OFF 200 ms ON, 15 s OFF, 2000 cycles

Short time, single 30 A, 1 s 30 A, 1 s

2.3 Description of Equipment under test (EUT)

Digital multifunctional protection relay of the REYROLLE 5 system (modular devices).
The platform has an S6 and S12, 4U-high case. The S12 model provides the enhanced functionality. The case
will be divided into S2 slots with two connecters per slot. For maximum flexibility, any card (or card combination)
should be capable of being plugged into any connector.

2.3.1 7SR5_009
Description of boards:
C53207-A431-B41-1 Power supply board
C53207-A431-B61-1 CT board
C53207-A431-B71-1 VT board
C53207-A431-B82-1 Input output board
C53207-A431-B11-1 S12 fascia card
C53207-A431-B31-1 CPU module

Device : Transformer Protection Relay

MLFB: 7SR5431-5AA16-0AA0/BB
Serial No.: GF1907506973
Firmware: 2518S80031_V02.00.03.02
Configuration: 20w-4g-35i-16o

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2.3.2 7SR5_010
Description of boards:
C53207-A431-B41-1 Power supply board
C53207-A431-B61-1 CT board
C53207-A431-B71-1 VT board
C53207-A431-B81-1 Input output board
C53207-A431-B21-1 S6 fascia card
C53207-A431-B32-1 CPU module

Device : Overcurrent Protection Relay

MLFB: 7SR5111-1AA11-0AA0/BB
Serial No.: GF1907506974
Firmware: 2518S80031_V02.00.03.02
Configuration: 20w-4g-9i-8o

Table 3 Used Hardware under test_7SR5_009

Device Board PCB, populated PCB, Unpopulated Serial No.

Basic device S12 Fascia C53207-A431-B11-1 C53040-A70-C72-1A GF1904026820

7SR5431 4VT + 1BI + 2BO C53207-A431-B71-1 C53040-A70-C78-2A GF1904050074
IO 5BI + 2BO C53207-A431-B81-1 C53040-A70-C79-2A GF1904072770
GF1904072827
GF1904072843
GF1904072850
PSU + 4BO C53207-A431-B41-1 C53040-A70-C75-3 GF1904072936
IO 5BI + 2BO C53207-A431-B82-1 C53040-A70-C79-2A GF1904072984
4CT + 3BI C53207-A431-B61-1 C53040-A70-C77-2A GF1905017184
GF1905017187
GF1905017188
Comms C53207-A431-B31-1 C53040-A70-C74-2 GF1905056872

Table 4 Used Hardware under test_7SR5_010

Device Board PCB, populated Serial No.

Basic device S6 Fascia C53207-A431-B21-1 C53040-A70-C73-1A GF1904072941

7SR5111 4VT + 1BI + 2BO C53207-A431-B71-1 C53040-A70-C72-1A GF1904050072
IO 5BI + 2BO C53207-A431-B81-1 C53040-A70-C78-2A GF1904072852
PSU + 4BO C53207-A431-B41-1 C53040-A70-C79-2A GF1904072899
4CT + 3BI C53207-A431-B61-1 C53040-A70-C77-2A GF1905017174
Comms C53207-A431-B32-1 C53040-A70-C74-2 GF1905056876

2.4 Range of validity

This test report is valid for all auxiliary voltage variants, all combinations of input-output boards and all plug-in
modules.

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2.5 Connection wiring diagram 7SR5_009

Figure 1 Terminals Diagram S12

2.6 Connection wiring diagram 7SR5_010

Figure 2 Terminals Diagram S6

2.7 Climatic conditions during the test

Reference value fulfilled
Ambient temperature: 20 °C ± 5°C yes
Relative humidity: 45 - 75 % yes

2.8 Issue history and storage path

Table 5 Issue History
Issue Date Author Modifications Storage path
1.00 2019-08-20 Ramesh Patil First version V:\6\518_7SRn_Native_61850\TT
& TTS & AR - Type Test & Type
Test Summary & Approval

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2.9 Auxiliary devices and test equipment

Table 6 Auxiliary devices and test equipment
No. Inventory no. Device Type Manufacturer Last Next Calibration
calibration calibration sheet no.
(mm / yyyy) (mm / yyyy)
1 565510136579 Electrical Endurance Test 2K1314010 Pragati Process - - -
Trolley control
2 565510171027 DC power supply (0-300V) GEN 300-33 TDK-Lambda 12/2017 11/2018 565510117452/
01/19
3 565510117452 DC Power Supply (0-32V) LQ6324 Aplab 01/2019 01/2019 565510157359/
08/18
4 565510157359 DC Power Supply (0-32V) LQ6324T Aplab 08/2019 08/2019
5 565510157966 AC Variable voltage AC01-30A Pragati Process - - -
Source(0-240V) control
6 565510136579 Resistive Load Bank - Pragati Process - - -
control
7 565510208877 Inductive Load Bank ILB-3600W Pragati Process - - -
control
8 565510157968 Inductive Load Bank DCILB-100W Pragati Process - - -
control
9 565510068580 Secondary injection CMC 356 Omicron 03/2019 03/2020 565510068580/
03/19
10 565510147730 4 channel digital storage TPS2024B Tektronix 11/2018 11/2019 565510147730/
Oscilloscope 11/18
11 565510128115 Current probe - - - - -

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3 Pre - tests
3.1 7SR5_009

Power supply: Function check, check of power consumption (section 6.2)

Binary inputs: Function check with Hardware Test Program

Voltage and current inputs: Check of operational values and trip function in process mode:
Overvoltage and overcurrent
I/O
Binary Outputs operate correctly
1 - 16 

Binary Inputs operate correctly

1 - 35 

Current Inputs
Over-current Setting = 1.0 x In, Non-dir, Char Setting = IEC NI
Earth fault Setting = 0.5 x In, Non-dir, Char Setting = IEC NI

Winding 1
Over-current PU Timing (s)
Rating Phase Accuracy %
(A) (2 x Is / Phase)
CT1 1.050 100.00 10.02 10.03 10.03
CT2 1.051 100.09 10.02 10.02 10.03
1 Amp
CT3 1.051 100.09 10.02 10.02 10.03
CT4 0.525 100.00 10.02 10.03 10.02
Winding 2
Over-current PU Timing (s)
Rating Phase Accuracy %
(A) (2 x Is / Phase)
CT1 1.051 100.09 10.02 10.03 10.03
CT2 1.052 100.19 10.02 10.02 10.02
1 Amp
CT3 1.050 100.00 10.02 10.02 10.02
CT4 0.525 100.00 10.02 10.03 10.03
Winding 3
Over-current PU Timing (s)
Rating Phase Accuracy %
(A) (2 x Is / Phase)
CT1 1.051 100.09 10.03 10.02 10.03
CT2 1.050 100.00 10.02 10.02 10.02
1 Amp
CT3 1.051 100.09 10.03 10.02 10.03
CT4 0.525 100.00 10.03 10.03 10.03

Voltage Inputs
Over Voltage Setting = 80V DTL Setting = 0.10s
Over Voltage PU Timing (ms)
Rating Phase Accuracy %
(V) (1.5 x Vs / Phase)
VT1 80.27 100.33 160.0 170.0 170.0
VT2 80.24 100.30 160.4 160.0 160.1
80V
VT3 80.27 100.33 169.7 159.8 160.0
VT4 80.25 100.31 160.2 170.2 170.2

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Instruments
Secondary Current
Winding 1
Accuracy
Rating Phase Applied Quantity Instruments
%
CT1 1Arms 1.000 100.0
CT2 1Arms 0.999 99.99
1 Amp
CT3 1Arms 1.000 100.0
CT4 1Arms 1.000 100.0

Winding 2
Accuracy
Rating Phase Applied Quantity Instruments
%
CT1 1Arms 1.000 100.0
CT2 1Arms 1.000 100.0
1 Amp
CT3 1Arms 1.000 100.0
CT4 1Arms 1.000 100.0

Winding 3
Accuracy
Rating Phase Applied Quantity Instruments
%
CT1 1Arms 1.000 100.0
CT2 1Arms 1.000 100.0
1 Amp
CT3 1Arms 1.000 100.0
CT4 1Arms 0.999 99.99

Secondary Voltage
Accuracy
Rating Phase Applied Quantity Instruments
%
VT1 63.5Vrms 63.31 99.7
VT2 63.5Vrms 63.26 99.6
63.5V
VT3 63.5Vrms 63.15 99.4
VT4 63.5Vrms 63.20 99.5

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3.2 7SR5_010

Power supply: Function check, check of power consumption (section 6.2)

Binary inputs: Function check with Hardware Test Program

Voltage and current inputs: Check of operational values and trip function in process mode:
Overvoltage and overcurrent
I/O
Binary Outputs operate correctly
1-8 

Binary Inputs operate correctly

1-9 

Current Inputs
Over-current Setting = 1.0 x In, Non-dir, Char Setting = IEC NI
Earth Fault Setting = 0.5 x In, Non-dir, Char Setting = IEC NI

Over-current PU Timing (s)

Rating Phase Accuracy %
(A) (2 x Is / Phase)
CT1 1.052 105.2 10.02 10.03 10.03
CT2 1.056 105.6 10.02 10.02 10.03
1 Amp
CT3 1.053 105.3 10.02 10.02 10.03
CT4 0.526 105.2 10.02 10.03 10.02
Voltage Inputs
Over Voltage Setting = 80V DTL Setting = 0.10s
Over Voltage PU Timing (ms)
Rating Phase Accuracy %
(V) (1.5 x Vs / Phase)
VT1 80.27 100.33 160.0 170.0 170.0
VT2 80.24 100.30 160.4 160.0 160.1
80V
VT3 80.27 100.33 169.7 159.8 160.0
VT4 80.25 100.31 160.2 170.2 170.2

Instruments
Secondary Current
Accuracy
Rating Phase Applied Quantity Instruments
%
CT1 1Arms 1.000 100.0
CT2 1Arms 0.999 99.99
1 Amp
CT3 1Arms 1.000 100.0
CT4 1Arms 1.000 100.0
Secondary Voltage
Accuracy
Rating Phase Applied Quantity Instruments
%
VT1 63.5Vrms 63.31 99.7
VT2 63.5Vrms 63.26 99.6
63.5V
VT3 63.5Vrms 63.15 99.4
VT4 63.5Vrms 63.20 99.5

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4 Basic test set-up

Oscilloscope DSO
Control unit Protection
device
Current probe

Binary input ILoad

BI DC/AC power
Load supply
0-300 VDC / 30 A
Relay 0-240VAC/ 30A
Counter under test
n ≥ 1000

Figure 3 Block Diagram

Figure 4 Test Set Up Photo

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5 Acceptance criteria according to IEC 60255-1

No temporary malfunction of trip relays.

6 Test environment
6.1 Device settings and routings
6.1.1 7SR5_009

CONFIGURATION
DEVICE OUTPUT CONFIG
System Frequency 50Hz Output Matrix
Trip Alert Enabled General Pick Up BO2, L2
51-1 BO5
FUNCTIONS 51-2 BO5
FUNCTION CONFIG 51-3 BO5
Gn 50 Over current Enabled 51G-1 BO5
Gn 50G Earth Fault Enabled 51G-2 BO5
Gn 59 Over Voltage Enabled 51G-3 BO5
Gn 59Vx Over Voltage Enabled 59-1 BO6
59Vx-1 BO6
COMMUNICATION 59 phA L8
COM1 RS485 Protocol IEC60870-5-103 59 phB L9
Protection Address 1 59 phC L10
Baud Rate 115200 Phase A Trip L3
Parity None Phase B Trip L4
Phase C Trip) L5
Over current User Output 1 L13
W1 51-1 Enabled User Output 2 L14, BO4
W1 51-1 Enabled BI 1-4 Operated BO7, L11
W3 51-1 Enabled BI 5-9 Operated BO8, L12
Gn Min Operate time 0s BI 10-12 Operated BO9, L15
BI 13-17 Operated BO10, L16
Earth Fault BI 18-20 Operated BO11, L17
W1 51G-1 Enabled BI 21-25 Operated BO12, L18
W1 51G-1 Enabled BI 26-30 Operated BO13, L19
W3 51G-1 Enabled BI 31-35 Operated BO14, L20
Gn Min Operate time 0s
Protection Healthy BO1, L1
Over Voltage
W2 59-1 Enabled ALL OTHER SETTINGS DEFAULT
59Vx-1 Enabled
Gn Delay 0.1s

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6.1.2 7SR5_010

CONFIGURATION
DEVICE OUTPUT CONFIG
System Frequency 50Hz Output Matrix
Trip Alert Enabled General Pick Up BO2, L2
51-1 BO5
FUNCTIONS 51G-1 BO5
FUNCTION CONFIG 59-1 BO6
Gn 50 Over current Enabled 59Vx-1 BO6
Gn 50G Earth Fault Enabled 59 phA L8
Gn 59 Over Voltage Enabled 59 phB L9
Gn 59Vx Over Voltage Enabled 59 phC L10
Phase A Trip L3
COMMUNICATION Phase B Trip L4
COM1 RS485 Protocol IEC60870-5-103 Phase C Trip) L5
Protection Address 1 User Output 1 L13
Baud Rate 115200 User Output 2 L14, BO4
Parity None BI 1 Operated BO5, L11
BI 2 Operated BO6, L12
Over current BI 3 Operated BO7, L15
51-1 Enabled BI 4 Operated BO8, L16
Gn Min Operate time 0s BI 5 Operated BO5, L17
BI 6 Operated BO5, L18
Earth Fault BI 7 Operated BO6, L19
51G-1 Enabled BI 8 Operated BO7, L20
Gn Min Operate time 0s BI 9 Operated BO8, L20

Over Voltage Protection Healthy BO1, L1

59-1 Enabled
59Vx-1 Enabled ALL OTHER SETTINGS DEFAULT
Gn Delay 0.1s

6.2 Power supply

U auxiliary -> DC: 24 V
Device Pre-Test Post Test Condition
7SR_015 9.91 W Approx. 9.90 W Approx. quiescent operation and active
7SR_016 7.60 W Approx. 7.60 W Approx. communication modules

6.3 Measurands
U measurand = 63.5 V
I measurand = 1 A

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6.4 Wiring
The equipment was configured and set-up in accordance with the device manual.

Figure 5 Wiring Terminals S12

Figure 6 Wiring Terminals S6

6.5 Monitoring of EUT during the test

Check of the of output relay load current by oscilloscope and current probe

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7 Tests
7.1 General
One of the BO Contact from the PSU card (BO2) tested for Making, Breaking, Short time and continuous
current carrying capacity of the BO.

7.2 Verification of test equipment immediately prior to the test

Read and check the calibration sheets in concerning to the table 6.

7.3 Test Results 7SR5_009

7.3.1 Limiting breaking capacity test
Table 7 Limiting Breaking capacity Test results @ contact voltage = 48,110,220 V DC
Contact Duration NO of Inductive Load (L/R = 40ms) Resistive Load
voltage (ON/OFF) S cycles
(Vdc)
Required Load Test Results Required Load Test Results
Value current Value Value current Value
(Watt) (A) (Watt) (Watt) (A) (Watt)
48 1Sec/14sec 1500 ≥ 30 0.680 32.64 Pass ≥ 75 1.6 76.80 Pass
110 1Sec/14sec 1500 ≥ 30 0.272 29.92 Pass ≥ 75 0.700 77.00 Pass
220 1Sec/14sec 1500 ≥ 30 0.140 30.8 Pass ≥ 75 0.368 80.96 Pass
Table 8 Test results @ contact voltage = 240 V AC
Contact Duration (ON/OFF) S NO of Resistive Load
voltage cycles Required Load Test Value Results
(Vac) Value (VA) current (A) VA
240 1sec/14sec 1500 1250 5.10 1224 Pass

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7.3.2 Test Plots – Limiting breaking capacity test

DC inductive

Figure 7 Load current at 48 V DC Figure 8 Duty cycle 48 V DC

Figure 9 Load current at 110 V DC Figure 10 Duty cycle 110 V DC

Figure 11 Load current at 220 V DC Figure 12 Duty cycle 220 V DC

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DC Resistive Load

Figure 13 Load current at 220 V DC Figure 14 Duty cycle 220 V DC

AC Resistive Load

Figure 15 Load current at 240 V AC Figure 16 Duty cycle 240 V DC

7.3.3 Test Results – Limiting Making capacity test

Table 9 Limiting Making capacity Test results @ contact voltage = 48,110,220 V DC
Contact Duration NO of cycles Limiting making capacity (at L/R = 40ms)
voltage (Vdc) (ON/OFF) Sec Required Load Test Value Results
current (A)
value (W)
48 1sec/9sec 1500 ≥ 1000 22.2 1066.0 Pass
110 1sec/9sec 1500 ≥ 1000 9.60 1056.0 Pass
220 1sec/9sec 1500 ≥ 1000 4.80 1056.0 Pass

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7.3.4 Test Plots – Limiting Making capacity test

Figure 17 load current at 48VDC Figure 18 L/R time at 48VDC

Figure 19 Load current at 110 VDC Figure 20 L/R time at 110 VDC

Figure 21 Load current at 220 VDC Figure 22 L/R time at 220 VDC

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Figure 23 Duty Cycle Making capacity

7.3.5 Test Results – Short Duration Contact Current

Table 10 Short duration contact current Test results @ contact voltage = 250 V DC
Contact voltage No of Duration Short duration contact current (resistive Load)
(Vdc) Cycles (ON/OFF) S
Required value (A) Actual Value (A) Result
250 1500 0.2/14.8 ≥ 30.0 30.8 Pass
- 1 1/0 30.0 30.0 Pass

7.3.6 Test Plots – Short Duration Contact Current

Figure 24 Switch ON time at 250 VDC Figure 25 Duty Cycle Making capacity

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7.3.7 Test Results – Electrical Endurance Test

Table 11 Electrical Endurance Test results @ contact voltage = 250 V DC
Contact voltage No of Duration Short duration contact current (resistive Load)
(Vdc) Cycles (ON/OFF) S
Required value (W) Actual Value (W) Result
250 10000 1/14 75 76 Pass

7.3.8 Test Plots - Electrical Endurance Test

Figure 26 Load current at 250 VDC Figure 27 Duty Cycle Making capacity
7.3.9 Test Results –Continuous Contact Current
Table 12 Continuous contact Test results
Required Continues contact current (resistive Load) Temp. of Results
value (A) contact (◦C)
Test voltage(V) Actual Value (A) Duration
5 0.040 5.0 8Hr 46.7 Pass
5 250.0 5.04 25 min 48.1 Pass

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7.4 Test Results 7SR5_010

7.4.1 Limiting breaking capacity test
Table 13 Limiting Breaking capacity Test results @ contact voltage = 48,110,220 V DC
Contact Duration NO of Inductive Load (L/R = 40ms) Resistive Load
voltage (ON/OFF) S cycles
(Vdc)
Required Load Test Results Required Load Test Results
Value current Value Value current Value
(Watt) (A) (Watt) (Watt) (A) (Watt)
48 1sec/14sec 1500 ≥ 30 0.680 32.64 Pass ≥ 75 1.6 76.80 Pass
110 1sec/14sec 1500 ≥ 30 0.284 31.24 Pass ≥ 75 0.700 77.00 Pass
220 1sec/14sec 1500 ≥ 30 0.144 31.68 Pass ≥ 75 0.368 80.96 Pass
Table 14 Test results @ contact voltage = 240 V AC
Contact Duration (ON/OFF) S NO of Resistive Load
voltage cycles Required Load Test Value Results
(Vac) Value (VA) current (A) VA
240 1sec/14sec 1500 1250 5.10 1224 Pass

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7.4.2 Test Plots – Limiting breaking capacity test

DC inductive

Figure 28 Load current at 48 V DC Figure 29 Duty cycle 48 V DC

Figure 30 Load current at 110 V DC Figure 31 Duty cycle 110 V DC

Figure 32 Load current at 220 V DC Figure 33 Duty cycle 220 V DC

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DC Resistive Load

Figure 34 Load current at 220 V DC Figure 35 Duty cycle 220 V DC

AC Resistive Load

Figure 36 Load current at 240 V AC Figure 37 Duty cycle 240 V AC

7.4.3 Test Results – Limiting Making capacity test

Table 15 Limiting Making capacity Test results @ contact voltage = 48,110,220 V DC
Contact Duration NO of cycles Limiting making capacity (at L/R = 40ms)
voltage (Vdc) (ON/OFF) Sec Required Load Test Value Results
current (A)
value (W)
48 1sec/9sec 1500 ≥ 1000 22.4 1075.2 Pass
110 1sec/9sec 1500 ≥ 1000 11.0 1210.0 Pass
220 1sec/9sec 1500 ≥ 1000 5.44 1196.8 Pass

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7.4.4 Test Plots – Limiting Making capacity test

Figure 38 Load current at 48VDC Figure 39 L/R time at 48VDC

Figure 40 Load current at 110 VDC

Figure 41 L/R time at 110 VDC

Figure 42 Load current at 220 VDC Figure 43 L/R time at 220 VDC

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Figure 44 Duty Cycle Making capacity

7.4.5 Test Results – Short Duration Contact Current
Table 16 Short duration contact current Test results@ contact voltage = 250 V DC
Contact voltage No of Duration Short duration contact current (resistive Load)
(Vdc) Cycles (ON/OFF) S
Required value (A) Actual Value (A) Result
250 1500 0.2/14.8 ≥ 30.0 30.0 Pass
- 1 1/0 30.0 30.0 Pass

7.4.6 Test Plots – Short Duration Contact Current

Figure 45 Load current at 250 VDC Figure 46 Duty Cycle Making capacity

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7.4.7 Test Results – Electrical Endurance Test

Table 17 Electrical Endurance Test results @ contact voltage = 250 V DC
Contact voltage No of Duration Short duration contact current (resistive Load)
(Vdc) Cycles (ON/OFF) S
Required value (W) Actual Value (W) Result
250 10000 1/14 75 76 Pass

7.5 Test Plots - Electrical Endurance Test

Figure 47 Load current at 250 VDC Figure 48 Duty Cycle Making capacity
7.5.1 Test Results –Continuous Contact Current
Table 18 Electrical Endurance Test results
Continues contact current (resistive Load) Temp of contact Results
Required value (A) Actual Value (A) Duration (◦C)
5 5.00 8Hr 46.7 Pass
5 5.04 25 min 48.1 Pass

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8 Post Test
8.1 7SR5_009
Power supply: Function check, check of power consumption (Section 6.2)

Binary inputs: Function check with Hardware Test Program and check of current consumption

Voltage and current inputs: Check of operational values and trip function in process mode:
Overvoltage and overcurrent

I/O
Binary Outputs operate correctly
1 – 16 

Binary Inputs operate correctly

1 – 35 

Current Inputs
Over-current Setting = 1.0 x In, Non-dir, Char Setting = IEC NI
Earth Fault Setting = 0.5 x In, Non-dir, Char Setting = IEC NI
Winding 1
Over-current PU Timing (s)
Rating Phase Accuracy %
(A) (2 x Is / Phase)
CT1 1.050 100.00 10.02 10.03 10.03
CT2 1.051 100.09 10.02 10.02 10.03
1 Amp
CT3 1.051 100.09 10.02 10.02 10.03
CT4 0.525 100.00 10.02 10.03 10.02
Winding 2
Over-current PU Timing (s)
Rating Phase Accuracy %
(A) (2 x Is / Phase)
CT1 1.051 100.09 10.02 10.03 10.03
CT2 1.052 100.19 10.02 10.02 10.02
1 Amp
CT3 1.050 100.00 10.02 10.02 10.02
CT4 0.525 100.00 10.02 10.03 10.03
Winding 3
Over-current PU Timing (s)
Rating Phase Accuracy %
(A) (2 x Is / Phase)
CT1 1.051 100.09 10.03 10.02 10.03
CT2 1.050 100.00 10.02 10.02 10.02
1 Amp
CT3 1.051 100.09 10.03 10.02 10.03
CT4 0.525 100.00 10.03 10.03 10.03

Voltage Inputs
Over Voltage Setting = 80V DTL Setting = 0.10s
Over Voltage PU Timing (ms)
Rating Phase Accuracy %
(V) (1.5 x Vs / Phase)
VT1 80.27 100.33 160.0 170.0 170.0
VT2 80.24 100.30 160.4 160.0 160.1
80V
VT3 80.27 100.33 169.7 159.8 160.0
VT4 80.25 100.31 160.2 170.2 170.2

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Instruments
Secondary Current
Winding 1
Accuracy
Rating Phase Applied Quantity Instruments
%
CT1 1Arms 1.000 100.0
CT2 1Arms 0.999 99.99
1 Amp
CT3 1Arms 1.000 100.0
CT4 1Arms 1.000 100.0
Winding 2
Accuracy
Rating Phase Applied Quantity Instruments
%
CT1 1Arms 1.000 100.0
CT2 1Arms 1.000 100.0
1 Amp
CT3 1Arms 1.000 100.0
CT4 1Arms 1.000 100.0
Winding 3
Accuracy
Rating Phase Applied Quantity Instruments
%
CT1 1Arms 1.000 100.0
CT2 1Arms 1.000 100.0
1 Amp
CT3 1Arms 1.000 100.0
CT4 1Arms 0.999 99.99

Secondary Voltage
Accuracy
Rating Phase Applied Quantity Instruments
%
VT1 63.5Vrms 63.45 99.92
VT2 63.5Vrms 63.45 99.92
63.5V
VT3 63.5Vrms 63.45 99.92
VT4 63.5Vrms 63.50 100.0

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8.2 7SR5_010
Power supply: Function check, check of power consumption (Section 6.2)

Binary inputs: Function check with Hardware Test Program and check of current consumption

Voltage and current inputs: Check of operational values and trip function in process mode:
Overvoltage and overcurrent

I/O
Binary Outputs operate correctly
1–8 

Binary Inputs operate correctly

1–9 

Current Inputs
Over-current Setting = 1.0 x In, Non-dir, Char Setting = IEC NI
Earth Fault Setting = 0.5 x In, Non-dir, Char Setting = IEC NI
Over-current PU Timing (s)
Rating Phase Accuracy %
(A) (2 x Is / Phase)
CT1 1.052 105.2 10.02 10.02 10.02
CT2 1.056 105.6 10.02 10.02 10.02
1 Amp
CT3 1.053 105.3 10.02 10.02 10.02
CT4 0.526 105.2 10.02 10.02 10.02
Voltage Inputs
Over Voltage Setting = 80V DTL Setting = 0.10s
Over Voltage PU Timing (ms)
Rating Phase Accuracy %
(V) (1.5 x Vs / Phase)
VT1 80.29 100.36 160.1 159.9 159.9
VT2 80.26 100.32 159.9 160.0 160.1
80V
VT3 80.25 100.31 160.0 160.1 160.1
VT4 80.23 100.28 159.9 159.6 159.7

Instruments
Secondary Current
Accuracy
Rating Phase Applied Quantity Instruments
%
CT1 1Arms 1.000 100.0
CT2 1Arms 0.999 99.99
1 Amp
CT3 1Arms 1.000 100.0
CT4 1Arms 1.000 100.0
Secondary Voltage
Accuracy
Rating Phase Applied Quantity Instruments
%
VT1 63.5Vrms 63.45 99.92
VT2 63.5Vrms 63.45 99.92
63.5V
VT3 63.5Vrms 63.45 99.92
VT4 63.5Vrms 63.50 100.0

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9 Evaluation of test results

During the test Contact Resistance, Operating Time and Temperature of the Contact Observed.

Table 19 Observations during the test 7SR5_009

Test Load Test Voltage Load Contact Operating Relay
current Resistance Timing Temperature
(Ω) (mSec) (◦C)
Breaking 48VDC 0.680 0.011 11.8 41.0
DC Inductive 110VDC 0.272 0.012 11.8 42.1
220VDC 0.140 0.012 12.6 42.5
48VDC 1.6 0.019 11.8 40.0
DC Resistive 110VDC 0.700 0.019 11.8 40.8
220VDC 0.368 0.020 11.8 41.2
AC Resistive 250VDC 5.10 0.029 12.2 44.1
Making 48VDC 22.2 0.0094 11.8 44.4
DC Resistive 110VDC 9.60 0.0096 11.9 44.1
220VDC 4.80 0.0096 11.9 44.1
Short Duration DC Resistive 250 VDC 30.8 0.0082 12.1 45.1
Electrical DC Resistive 250 VDC 0.300 0.0082 12.20 44.1
Endurance
Continuous current Current source - 5.00 0.0096 12.40 46.7
Resistive load 250 VDC 5.00 0.0082 11.90 48.1

Table 20 Observations during the test 7SR5_010

Test Load Test Voltage Load Contact Operating Relay
current Resistance Timing Temperature
(Ω) (mSec) (◦C)
Breaking 48VDC 0.680 0.016 15.2 37.0
DC Inductive 110VDC 0.284 0.018 15.3 37.1
220VDC 0.144 0.026 15.2 37.8
48VDC 1.6 0.027 15.2 36.0
DC Resistive 110VDC 0.700 0.028 15.3 36.8
220VDC 0.368 0.030 15.3 36.2
AC Resistive 250VDC 5.10 0.030 15.4 38.1
Making 48VDC 22.4 0.010 15.6 38.4
DC Resistive 110VDC 11.0 0.010 15.4 38.1
220VDC 5.44 0.011 15.3 38.1
Short Duration DC Resistive 250 VDC 30.0 0.010 15.2 38.1
Electrical DC Resistive 250 VDC 0.300 0.015 15.3 37.2
Endurance
Continuous current Current source - 5.00 0.010 15.4 41.2

The rationale for the passed decision is based on the performance criterion specified in the standards IEC
61810-1 and IEC 60255-1.

During and after the tests the device behaved correct.

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10 Final measurement
10.1 Check of the binary outputs
After the complete test a function check of the Binary outputs with the focus on functionality (Operating time),
Contact Resistance and during the test observed change in ON- OFF cycle time

Expected operating time of BO : >10 msec

Applied Current to BO : 5ADC
Expected Contact Resistance : <100mΩ

10.2 Insulation test

Table 21 Insulation test on binary outputs
Binary Output Dielectric test Insulation resistance Test result
7SR5_009_BO_2 0.700 kV / 50 Hz 500V Pass

7SR5_010_BO_7 0.700 kV / 50 Hz 500V Pass

11 Appendix Overview of standards

IEC EN DIN VDE
IEC 60255-1 EN 60255-1 - -
IEC 61810-1 EN 61810-1 - -

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