Installation, use and maintenance instructions

Light Oil Burners

RL 70/2 - 100/2 - 130/2

Low - High Operation

C6505052 - 2916049 (3) - 10/2008

CONTENTS WARNING

TECHNICAL DATA. . . . . . . . . . . .. . . .. . .. . . .. . .. . . page 3 Do not store flammable or hazardous materials in the vicinity
Burner models designations . . . . .. . . .. . .. . . .. . .. . . ..... 3 of fuel burning appliances.
Accessories . . . . . . . . . . . . . . . . .. . . .. . .. . . .. . .. . . ..... 3
Burner description . . . . . . . . . . . .. . . .. . .. . . .. . .. . . ..... 4 Improper installation, adjustment, alteration, service or main-
Packaging - Weight . . . . . . . . . . .. . . .. . .. . . .. . .. . . ..... 4 tenance can cause property damage, personal injury or
Max. dimensions . . . . . . . . . . . . .. . . .. . .. . . .. . .. . . ..... 4
death. Refer to this manual for instructional or additional in-
Standard equipment . . . . . . . . . . .. . . .. . .. . . .. . .. . . ..... 4
Firing rate . . . . . . . . . . . . . . . . . . .. . . .. . .. . . .. . .. . . ..... 5
formation. Consult a certified installer, service representative
Minimum furnace dimensions . . . .. . . .. . .. . . .. . .. . . ..... 5 or the gas supplier for further assistance.

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 6 Burner shall be installed in accordance with manufacturers

Boiler plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 6 requirements as outlined in this manual, local codes and au-
Blast tube length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 6
thorities having jurisdiction.
Securing the burner to the boiler . . . . . . . . . . . . . . . . . . .. . .. 6
Choice of nozzles for low and high fire . . . . . . . . . . . . . . .. . .. 6
Nozzle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 7
Combustion head setting . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 7
Fuel supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 8
Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 8
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 9
Burner calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 10
Final checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 11
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 11
Burner operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 12
Procedure to refer burner operating condition
in high altitude plants . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 13
Flame signal measurements . . . . . . . . . . . . . . . . . . . . . . .. . . 14
Siemens LAL control sequence of operations . . . . . . . . . .. . . 14
Siemens LAL control troubleshooting guide . . . . . . . . . . .. . . 15
Factory wiring diagram - burner mounted LAL control. . . .. . . 16
Field wiring diagram- burner mounted LAL control . . . . . .. . . 17
Factory wiring diagram - remote panel . . . . . . . . . . . . . . .. . . 18
Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 20
Start up report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 23

N.B.
Figures mentioned in the text are identified as follows:
1)(A) = part 1 of figure A, same page as text;
1)(A)p.4 = part 1 of figure A, page number 4.

2
TECHNICAL DATA
MODEL RL 70 RL 100 RL 130
Output (1) High fire MBtu/hr (3) 1792 - 3136 2688 - 4480 3584 - 5824
Delivery (1) GPH 12.8 - 22.4 19.2 - 32 25.6 - 41.6
Low fire MBtu/hr (3) 966 - 1792 1344 - 2688 1834 - 3584
GPH 6.9 - 12.8 9.6 - 19.2 13.1 - 25.6
Fuel # 2 Fuel oil
Operation Low - high
Nozzles number 2
Standard applications Hot water, steam, thermal oil
Ambient temperature °F 32 - 104 (0 - 40 °C)
Combustion air temperature °F max 140 (60 °C)
Main power supply (+/- 10 %) V/Ph/Hz 208-230 / 460 / 575 / 3/60
Fan motor rpm 3400 3400 3400
W - HP 1100 - 1.5 1800 - 2.5 2200 - 3
V 208 - 230/460/575 208 - 230/460/575 208 - 230/460/575
A 4.8 / 2.8 / 2 6.7 / 3.9 / 2.8 8.8 / 5.1 / 3.7
Ignition trasformer V1 - V2 120 V - 2 x 5 kV
I1 - I2 3.7 A - 35 mA
Pump delivery (174 Psi) GPH 54
pressure range PSI 145 - 290
Electrical power consumption W max 1400 2200 2600
Electrical protection NEMA1
Noise levels (2) dBA 68.0 70.0 70.0

(1) Reference conditions: Ambient temperature 68° F (20° C) - Barometric pressure 394” WC - Altitude 329 ft.
(2) Sound pressure measured in manufacturers combustion laboratory, with burner operating on test boiler and at maximum rated output.
(3) Equivalent Btu values based on 1 USGPH = 140,000 Btu/hr.

Burner models designations:

Model Code Voltage Flame safeguard
C9514200 (3475070) 208-230/460/3/60 Burner mounted
C9514201 (3475075) 575/3/60 Burner mounted
RL 70
C9714200 (3475073) 208-230/460/3/60 In an auxiliary panel (see Accessories)
C9714201 (3475073) 575/3/60 In an auxiliary panel (see Accessories)
C9515200 (3475270) 208-230/460/3/60 Burner mounted
C9515201 (3475275) 575/3/60 Burner mounted
RL 100
C9715200 (3475273) 208-230/460/3/60 In an auxiliary panel (see Accessories)
C9715201 (3475273) 575/3/60 In an auxiliary panel (see Accessories)
C9516200 (3475470) 208-230/460/3/60 Burner mounted
C9516201 (3475475) 575/3/60 Burner mounted
RL 130
C9716200 (3475473) 208-230/460/3/60 In an auxiliary panel (see Accessories)
C9716201 (3475473) 575/3/60 In an auxiliary panel (see Accessories)

ACCESSORIES (optional):
• Available auxiliary panels
Auxiliary panel code Flame safeguard type
3010330 Fireye
3010334 Landis

• Kit for lengthening the combustion head

L = Standard length
L1 = Length obtainable with the kit
COD. 3010253 L = 9 27/32 “ L1 = 15 5/32 “ • RL 70
COD. 3010254 L = 9 27/32 “ L1 = 15 5/32 “ • RL 100
COD. 3010255 L = 9 27/32 “ L1 = 15 5/32 “ • RL 130

Important:
The installer is responsible for the supply and installation of any safety device(s) not indicated in this manual.

3
 BURNER DESCRIPTION (A)
1 Ignition electrodes
2 Combustion head
3 Screw for combustion head adjustment
4 Screw for fixing fan to flange
5 Slide bars for opening the burner and inspecting
the combustion head
6 Safety solenoid valve
7 Pump
8 Air inlet to fan
9 Air damper
10 Hydraulic cylinder for regulation of the air damper
at low and high positions. When the burner is not
operating the air damper is fully closed in order to
reduce heat loss from the boiler.
11 Fan pressure test point
12 Boiler mounting flange
13 Flame stability disk
14 Electrical motor
15 Extensions for slide bars 5)
16 Ignition transformer
17 Motor contactor and thermal cut-out with reset button
18 Low and high fire valve assembly
19 Terminal strip
20 Two switches:
- one "burner off - on"
- one low - high operation"
21 Knockouts for wiring carried out by the installer
22 Flame safeguard with lock-out pilot light and lock-
out reset button
23 Flame inspection window
24 Pump pressure adjustment
25 Photocell (cad cell)
26 Air pressure switch
D2324
Two types of burner failure may occur:
• FLAME SAFEGUARD LOCK-OUT:
if the Flame relay 22)(A) pushbutton lights up, it in-
dicates that the burner is in lock-out.
To reset, press the pushbutton.
• MOTOR TRIP:
(A) release by pressing the pushbutton on thermal relay.

PACKAGING-WEIGHT (B)
Approximate measurements
inch A(1) B C lbs • The burner is shipped on a skid. Outer dimensions
of packaging are indicated in (B)
RL70 37 25/32 ” - 45 9/32 ” 23 5/8 ” 25 11/16 ” 132 • The weight of the burner complete with packaging is
RL100 37 25/32 ” - 45 9/32 ” 23 5/8 ” 25 11/16 ” 139 indicated in table (B).
RL130 37 25/32 ” - 45 9/32 ” 23 5/8 ” 25 11/16 ” 146
D36 MAX. DIMENSIONS (C)
(B) Approximate measurements
The maximum dimensions of the burners are given in
(C).
Inspection of the combustion head requires the burner
to be opened and the rear part withdrawn on the slide
bars.
The maximum dimension of the burner when open is
given in measurement I.

STANDARD EQUIPMENT
2 - Flexible hoses
1 - Head gasket
4 - Screws to secure the burner flange to the boiler:
D686
(C) 1/2 W x 13/8”
1 - Instruction booklet
1 - Spare parts list
RL A B C D E F (1) G H I (1) 1 - Adaptor G1/8” - 1 3/8 ” NPT
70 22 27/32 ” 11 21/32 ” 11 3/16 ” 21 27/32 ” 26 25/32 ” 9 27/32 ” - 15 5/32 ” 7 1/16 ” 16 15/16 ” 37 7/16 ” - 42 3/4 ”
100 23 19/32 ” 12 9/32 ” 11 5/16 ” 21 27/32 ” 26 25/32 ” 9 27/32 ” - 15 5/32 ” 7 1/16 ” 16 15/16 ” 37 7/16 ” - 42 3/4 ”
130 24 5/8 ” 13 5/16 ” 11 5/16 ” 21 27/32 ” 26 25/32 ” 9 27/32 ” - 15 5/32 ” 7 7/16 ” 16 15/16 ” 37 7/16 ” - 42 3/4 ”
(1) Blast tube: short - long (obtainable with the kit)

4
 FIRING RATE (A)
The RL 70 - 100 - 130 Model burners can work in two
ways: Low and High fire.
LOW FIRE DELIVERY must be selected within area A
comb. chamber “ WC

of the adjacent diagrams.

HIGH FIRE DELIVERY must be selected within area B
(and C for model RL 130). This area provides the max-
imum delivery of the burner in relation to the pressure
in the combustion chamber.
The firing rate may be found by plotting a vertical line
from the desired delivery and a horizontal line from the
pressure in the combustion chamber. The intersection
of these two lines is the firing rate which must lie within
area B. In order to also utilize area C (RL 130) it is nec-
essary to perform the calibration of the combustion
head as explained on page 6.
Important:
the FIRING RATE area values have been obtained
considering an ambient temperature of 68° F (20 °C),
and an atmospheric pressure of 394” WC (approx. 329
comb. chamber “ WC

ft above sea level) and with the combustion head ad-

justed as shown on page 7.
Note:
The FIRING RATE areas given in figure (A) have been
reduced by 10% with respect to the maximum range that
can be reached.
Consult Procedure on page 13 to refer burner operating
condition in high altitude plants.

MINIMUM FURNACE DIMENSIONS (B)

The firing rates were set in relation to certified test boil-
ers.
Figure (B) indicates the diameter and length of the test
combustion chamber.
Example
Output 2579 MBTU/hr:
diameter 24 inch - length 6.6 ft.
comb. chamber “ WC

(A) D2325

Diameter (inches)
Furnace dimensions
Length (ft)

(B) D2919

5
 INSTALLATION

inch A B C BOILER PLATE (A)

RL 70 7 9/32 “ 10 27/32 “ - 12 13/16 “ 1/2 W Drill the combustion chamber mounting plate as shown
in (A). The position of the threaded holes can be
RL 100 7 9/32 “ 10 27/32 “ - 12 13/16 “ 1/2 W
marked using the burner gasket supplied with the
RL 130 7 9/32 “ 10 27/32 “ - 12 13/16 “ 1/2 W burner.

BLAST TUBE LENGTH (B)

(A) D455 The length of the blast tube must be selected accord-
ing to the indications provided by the manufacturer of
the boiler, and it must be greater than the thickness of
the boiler door complete with its insulation. The range
of lengths available, L (inch), is as follows:
Blast tube 9): RL 70 RL 100 RL 130
• short 9 27/32 9 27/32 9 27/32
• long (with the kit) 15 5/32 15 5/32 15 5/32
For boilers with front flue passes 12) or flame inversion
chambers, protective insulation material 10) must be
inserted between the boiler's refractory 11) and the
blast tube 9).
This protective insulation must not compromise the ex-
traction of the blast tube.
For boilers having a water-cooled front, the insulation
D2326 10)-11)(B) is not required unless it is required by the
boiler manufacturer.
(B)
SECURING THE BURNER TO THE BOILER (B)
Disassemble the blast tube 9) from the burner 6) by
proceeding as follows:
- Loosen the four screws 3) and remove the cover 1).
- Remove the screws 2) from the two slide bars 5).
- Remove the two screws 4) fixing the burner 6) to the
flange 5).
- Withdraw the blast tube 9) complete with flange 7)
and slide bars 5).
COMBUSTION HEAD CALIBRATION
At this point check, for model RL 130, whether the
D690
(C) maximum delivery of the burner in high fire operation
is contained in area B or in area C of the firing rate.
See page 5.
Nozzle GPH MBtu/hr If it is in area B then no operation is required.
size 145 PSI 174 PSI 203 PSI 174 PSI If, on the other hand, it is in area C:
5.0 6.15 6.79 7.40 951 - Unscrew the screws 1)(C) and disassemble the
5.5 6.76 7.46 8.13 1044 blast tube 5).
6.0 7.40 8.17 8.87 1144 - Unscrew the screws 3) and remove the shutter 4).
6.5 8.00 8.84 9.60 1238 - Tighten the screws 3) on the rod 2).
7.0 8.61 9.51 10.34 1331 - Now refit the blast tube 5) and the screws 1).
7.5 9.22 10.18 11.08 1425
8.0 9.86 10.85 11.81 1519 Once this operation has been carried out (if required),
8.3 10.21 11.27 12.26 1578 secure flange 7)(B) to the boiler plate inserting the
8.5 10.47 11.56 12.55 1618 supplied gasket 8). Use the 4 screws provided after
9.0 11.08 12.23 13.29 1712 having protected the thread with an antiseize product
9.5 11.69 12.90 14.06 1806
(high-temperature grease, compounds, graphite). The
10.0 12.30 13.58 14.76 1901
burner-boiler seal must be airtight.
10.5 12.94 14.28 15.50 1999
11.0 13.54 14.95 16.23 2093
12.0 14.76 16.30 17.71 2282 CHOICE OF NOZZLES FOR LOW AND HIGH FIRE
12.3 15.15 16.71 18.16 2339 Both nozzles must be chosen from among those listed
13.0 16.01 17.64 19.18 2470 in Table (D).
13.8 17.00 18.73 20.27 2622 The first nozzle determines the delivery of the burner
14.0 17.23 19.02 20.65 2663 at low fire.
15.0 18.48 20.37 22.16 2852 The second nozzle works in combination with the low
15.3 18.83 20.78 22.57 2909 fire nozzle to determine the delivery of the burner at
16.0 19.69 21.74 23.63 3044 high fire.
17.0 20.94 23.09 25.10 3233
The total deliveries of low and high fire must be con-
17.5 21.55 23.76 25.84 3326
18.0 22.16 24.46 26.58 3424 tained within the value range indicated on page 3.
19.0 23.38 25.81 28.05 3613 Use nozzles with a 60° spray angle at the recommend-
19.5 24.01 26.48 28.79 3707 ed pressure of 174 PSI.
20.0 24.62 27.15 29.52 3801
21.5 26.48 29.20 31.73 4088
22.0 27.09 29.86 32.47 4180
(D)

6
 The two nozzles usually have equal deliveries, but the
low fire nozzle may have the following specifications if
required:
• a delivery less than 50% of the total delivery when-
ever the back-pressure peak must be reduced at the
moment of firing: the burner allows good combustion
values also with a ratio 40 - 100 % between low and
high fire;
• a delivery higher than 50% of the total delivery
D2281 whenever the combustion during low fire must be
improved.
Example with the RL 70 Model:
D691 Boiler output = 2130 MBTU/hr - efficiency 80 %
(A) (B) Output required by the burner =
2130 : 0.8 = 2662 MBTU/hr;
2662 : 2 = 1331 MBTU/hr per nozzle;
therefore, two equal, 60°, 174 PSI nozzles are re-
quired:
1° = 7.0 GPH - 2° = 7.0 GPH,
or the following two different nozzles:
1° = 6.0 GPH - 2° = 8.0 GPH,
D2360
or:
1° = 8.0 GPH - 2° = 6.0 GPH.

NOZZLE ASSEMBLY
At this stage of installation the burner is still disassem-
bled from the blast tube; it is now possible to install the
two nozzles, after having removed the plastic plugs
2)(A), fitting the wrench through the central hole in the
(C) flame stability disk.
Do not use any sealing products such as gaskets,
sealing compound, or tape. Be careful to avoid damag-
ing the nozzle sealing seat. The nozzles must be
screwed into place tightly but carefully.
The nozzle for low fire operation is the one lying be-
neath the firing electrodes Fig. (B).
Make sure that the electrodes are positioned as shown
in Figure (B).
Finally remount the burner 3)(C) to the slide bars 2)
and slide it up to the flange 5), keeping it slightly raised
to prevent the flame stability disk from pressing
against the blast tube.
Tighten the screws 1) on the slide bars 2) and screws
(D) 4) fixing the burner to the flange.
D694

SETTING THE COMBUSTION HEAD If it proves necessary to change a nozzle with the
burner already fitted to the boiler, proceed as outlined
below:
- Retract the burner on its slide bars as shown in
fig. (B)p.6.
- Remove the nuts 1)(D) and the disk 2).
- Use wrench 3)(D) to change the nozzles.

COMBUSTION HEAD SETTING

The setting of the combustion head depends exclu-
(E) sively on the delivery of the burner at high fire - in other
D462
words, the combined delivery of the two nozzles se-
N° Notches lected on page 6. Turn screw 4)(E) until the notch
shown in diagram (F) is level with the front surface of
flange 5)(E).
Example:
The RL 70 Model with two 6.00 GPH nozzles and 174
PSI pump pressure.
Find the delivery of the two 6.00 GPH nozzles in table
(D), page 6:
8.17 + 8.17 = 16.34 GPH.
Diagram (F) indicates that for a delivery of 16.34 GPH
the RL 70 Model requires the combustion head to be
set to approx. three notches, as shown in Figure (E).
(F) D2327 Fuel oil delivery at high fire USGPH

7
 HYDRAULIC SYSTEM

FUEL SUPPLY
7 5
A Double-pipe circuit (A)

V
The burner is equipped with a self-priming pump which
is capable of feeding itself within the limits listed in the

P
table at the left.
1 The tank higer than the burner A
6 The distance "P" must not exceed 32 ft in order to
avoid subjecting the pump's seal to excessive strain;

+H
the distance "V" must not exceed 13 ft in order to per-
3 15/16 ”
2 mit pump self-priming even when the tank is almost
completely empty.

4 The tank lower than the burner B

Pump suction values higher than 13 “Hg must not be
5 3 exceeded because at higher levels gas is released
from the fuel, the pump starts making noise and its
working life-span decreases.
D737 It is good practice to ensure that the return and suction
7
lines enter the burner from the same height; in this way
it will be less probable that the suction line fails to
prime or stops priming.
B
-H

The loop circuit

A loop circuit consists of a loop of piping exiting and re-
turning to the tank with an auxiliary pump that circu-
6 lates the fuel under pressure. A branch connection
from the loop goes to feed the burner. This circuit is ex-
tremely useful whenever the burner pump does not
succeed in self-priming because the tank distance
+H L ft and/or height difference are higher than the values list-
-H ed in the table.
RLS 70 - 100 - 130
ft Ø inch Key (A)
3/8” 1/2” 5/8”
H = Pump/Foot valve height difference
L = Piping length
+ 13 100 210 320 Ø = Inside pipe diameter
+ 10 88 180 320 1 = Burner
+ 6.6 75 155 320 2 = Pump
+ 3.3 68 140 320 3 = Filter
+ 1.6 52 110 270 4 = Manual on/off valve
5 = Suction line
0 45 98 240 6 = Foot valve
- 1.6 39 85 200 7 = Return line
- 3.3 26 55 140
HYDRAULIC CONNECTIONS (B)
- 6.6 19 42 104
The pumps are equipped with a by-pass that connects
- 10 -- 13 36
return line and suction line. The pumps are installed on
the burner with the by-pass closed by screw 6)(A)p.12.
It is therefore necessary to connect both hoses to the
(A) pump.
HYDRAULIC CONNECTIONS The pump seal will be damaged immediately if it is
run with the return line closed and the bi-pass
screw inserted.
Remove the plugs from the suction and return connec-
tions of the pump.
Insert the hose connectors with the supplied seals into
the connections and screw them down.
Take care that the hoses are not stretched or twisted
D2328 during installation.
Install the hoses where they cannot be stepped on or
come into contact with hot surfaces of the boiler.
Now connect the other end of the hoses to the supplied
nipples, using two wrenches, one to hold the nipple
steady while using the other one to turn the rotary un-
ion on the hose.

(B)

8
 PUMP (A)
1 - Suction 1/4” NPT
RL 70 - 100 - 130: SUNTEC AJ4 2 - Return 1/4” NPT
3 - Pressure gauge attachment G 1/8
4 - Vacuum gauge attachment G 1/8
5 - Pressure adjustment screw
6 - Screw for by-pass
A - Min. delivery rate at 174 PSI pressure
B - Delivery pressure range
D2329 C- Max. suction pressure
D- Viscosity range
E - Light oil max. temperature
F - Max. suction and return pressure
G- Pressure calibration in the factory
H- Filter mesh width

PUMP PRIMING
- Before starting the burner, make sure that the
tank return line is not clogged. Obstructions in
the line could cause the seal located on the
PUMP AJ4 pump shaft to break. (The pump leaves the factory
with the by-pass closed).
- In order for self-priming to take place, one of the
A GPH 54
screws 3)(A) of the pump must be loosened in order
B PSI 145 - 290
to bleed off the air contained in the suction line.
C “Hg 13
- Start the burner by closing the control circuit and
D cSt 2,8 - 75
with switch 1)(C)p.10 in the "ON" position. The
E °F - °C 140 - 60
pump must rotate in the direction of the arrow
F PSI 29 marked on the cover.
G PSI 174 - The pump can be considered to be primed when the
H inch 0,006 light oil starts coming out of the screw 3). Stop the
burner: switch 1)(C)p.12 set to "OFF" and tighten
(A)
the screw 3).
The time required for this operation depends upon the
diameter and length of the suction tubing. If the pump
fails to prime at the first starting of the burner and the
burner locks out, wait approx. 15 seconds, reset the
burner, and then repeat the starting operation as often
as required. After 5 or 6 starting operations allow 2 or
3 minutes for the transformer to cool.
Do not illuminate the photocell or the burner will lock
out; the burner should lock out anyway about 10 sec-
onds after it starts.
Important:
The priming operation is possible because the pump is
already full of fuel when it leaves the factory. If the
pump has been drained, fill it with fuel through the
opening on the vacuum gauge prior to starting; other-
wise, the pump will seize. Whenever the length of the
suction piping exceeds 66-99 ft, the supply line must
be filled using a separate pump.

9
 BURNER CALIBRATION

FIRING
Set switch 1)(C) to "ON".
During the first firing, during the switch over from low
to the high fire, there is a momentary lowering of the
fuel pressure caused by the filling of the high fire noz-
zle tubing. This lowering of the fuel pressure can
cause the burner to lock-out and can sometimes give
rise to pulsations.
Once the following adjustments have been made, the
firing of the burner must generate a noise similar to the
noise generated during operation.

OPERATION
D699 The optimum calibration of the burner requires an
analysis of the flue gases at the boiler outlet and ad-
(A) (B) justments at the following points:
Burner 1 2 Stage • Low and high fire nozzles
See the information listed on page 6.

Off 1° • Combustion head

The adjustment of the combustion head already car-
ried out need not be altered unless the high fire de-
On 2° livery of the burner is changed.

(C) D469 • Pump pressure

174 PSI: this is the pressure calibrated in the factory
which is usually sufficient for most purposes. Some-
Low fire times, this pressure must be adjusted to:
RL 70 RL 100 RL 130
145 PSI in order to reduce fuel delivery. This adjust-
Nozzle Nozzle Nozzle
ment is possible only if the ambient temperature re-
size N° size N° size N°
mains above 0°C. Never calibrate to pressures below
GPH GPH GPH 145 PSI, at which pressures the cylinders may have
5 2 7 2 10 2 difficulty in opening;
6 2.3 8 2.1 11 2.1 203 PSI order to increase fuel delivery or to ensure
7 2.6 9 2.2 12 2.2 firings even at temperatures of less than 0°C.
8 2.7 10 2.4 13 2.3 In order to adjust pump pressure, use the relevant
9 2.8 11 2.6 14 2.5 screw 5)(A)p.11.
12 2.7 15 2.6
13 2.8 16 2.7 • Low fire air damper
14 2.9 17 2.8 Keep the burner operating at low fire by setting the
18 2.9 switch 2)(C) to the low position. Opening of the air
19 3 damper 6)(B) must be adjusted in proportion to the
(D) selected nozzle: the index 1)(A) must be aligned with
the notch 2)(A) specified in table (D). This adjust-
High fire ment is achieved by turning the hex element 2)(B):
RL 70 RL 100 RL 130 - in rh direction (- sign) the opening is reduced
Nozzle Nozzle Nozzle - in lh direction (+ sign) the opening increases.
size “WC size “WC size “WC Example RL 70 - Low fire nozzle 6.00 GPH:
GPH GPH GPH 2.3 (A) notch aligned with index 1)(A).
When the adjustment is done lock the hex element
13 3.3 19 2.8 26 2.7
2)(B) with the ring nut 1).
16 3.4 22 3.0 29 2.8
19 3.5 26 3.3 32 3.0 • High fire air damper
22 3.6 29 3.7 35 3.2 Set switch 2)(C) to the high position and adjust the
32 4.3 38 3.5 air damper 6)(B) by turning the hex element 4)(B), af-
42 4.3 ter having loosened the ring nut 3)(B).
Air pressure at attachment 1)(E) must be approxi-
3.3 (1)
mately the same as the pressure specified in table
“WC = Air pressure in 1) with zero pressure in 2) (E) plus the combustion chamber pressure measured
(1) Without shutter 4)(C)p.6 at attachment 2). Refer to the example in the adja-
cent figure.
NOTE:
in order to facilitate adjustment of hex elements 2) and
4)(B), use a 1/8” Allen key 5)(B).

D2330

(E)

10
 FINAL CHECKS
• Obscure the photocell and switch on the control devic-
es: the burner should start and then lock-out about 5 s
after opening of the low fire nozzle operation valve.
• Illuminate the photocell and switch on the control cir-
cuit: the burner should go into lock-out .
• Obscure the photocell while the burner is in high fire
operation, the following must occur in sequence: flame
extinguished within 1 s, pre-purging for about 20 s,
sparking for about 5 s, burner goes into lock-out.
• Switch off control device TL followed by control device
D707 TS while the burner is operating: the burner should stop.
MAINTENANCE
Combustion
An analysis of the flue gases is required at the boiler
outlet. Significant differences with respect to the previ-
(A) ous measurements indicate the points where more care
should be exercised during maintenance.
Pump
The pump delivery pressure must be stable at 174 PSI.
The suction must be less than 6.5 PSI.
Unusual noise must not be evident during pump opera-
tion.
If the pressure is found to be unstable or if the pump
runs noisily, the flexible hose must be detached from the
line filter and the fuel must be sucked from a tank
located near the burner. This measure permits the
cause of the anomaly to be traced to either the suction
line or the pump.
If the problem lies in the suction line, check to make
sure that the filter is clean and that air is not entering
the piping.
Filters (A)
Check the following filter boxes:
• on line 1) at pump 2) • at nozzle 3), and clean or
replace as required.
If rust or other impurities are observed inside the pump,
use a separate pump to suck out any water and other
D709 impurities that may have deposited on the bottom of the
tank.
(B)
D2365
(C) Fan
Check to make sure that no dust has accumulated
inside the fan or on its blades, as this condition will
cause a reduction in the air flow rate and produce
incomplete combustion.
Combustion head
Check to make sure that all the parts of the combustion
head are in good condition, positioned correctly, free of
all impurities, and that no deformation has been caused
by operation at high temperatures.
Nozzles
Do not clean the nozzle orifices.
Replace the nozzles every 2-3 years or whenever nec-
essary. Combustion must be checked after the nozzles
have been changed.
Photocell (cad cell) (B)
Clean the glass cover from any dust that may have
accumulated. Photocell 1) can be removed by pulling it
outward forcefully.
Flame inspection window (C)
(D) D2361
Clean the glass.
Flexible hoses
Check to make sure that the flexible hoses are still in
good condition.
Boiler
Clean the boiler as indicated in its accompanying
instructions in order to maintain all the original combus-
tion characteristics intact, especially the flue gas tem-
perature and combustion chamber pressure. Lastly,
check the condition of the flue gas stack.
TO OPEN THE BURNER (D)
- Switch off the electrical power.
- Loosen screws 1) and withdraw the cover 2).
- Unscrew screws 3).
- Fit the two extensions 4) supplied with the burner onto
the slide bars 5) (model with long blast tube, obtaina-
ble rwith the kit).
- Pull part A backward keeping it slightly raised to avoid
damaging the disk 6) on blast tube 7).
FUEL PUMP AND/OR COUPLINGS REPLACEMENT (E)
X As per fig. (E), dimension X should set as follows:
RL70 - 11/2 ”
dimension RL100 - 1 7/16 ”
(E) RL130 - 1 7/16 ”
D2854

11
 BURNER OPERATION

BURNER STARTING (A)

Operating control closes.
The motor starts and the ignition transformer is con-
nected.
The pump 3) sucks the fuel from the tank through the
piping 1) and the filter 2) and pumps it under pressure
to delivery. The piston 4) rises and the fuel returns to
the tank through the piping 5) - 7). The screw 6) closes
the by-pass heading towards suction and the solenoid
valves 8) - 11) - 16), de-energized, close the passage
to the nozzles.
The hydraulic cylinder 15), piston A, opens the air damp-
er: pre-purging begins with the low fire air delivery.

At the opening of the solenoid valves 8) and 16) open

and the fuel passes through the piping 9) and filter 10)
and is then sprayed out through the nozzle, igniting
when it comes into contact with the spark. This is the
low fire flame.

If the high fire control device is closed or has been re-

placed by with a jumper wire, the high fire solenoid
valve 11) is opened and the fuel enters the valve 12)
and raises the piston which opens two passages: one
to piping 13), filter 14), and the high fire nozzle, and
the other to the cylinder 15), piston B, that opens the
fan air damper at high fire.

FIRING FAILURE
If the burner does not fire, it goes into lock-out within 5
s of the opening of the low fire solenoid valve.
The flame relay pilot light will light up.

LOCKOUT DURING OPERATION

If the flame goes out during operation, the burner shuts
down automatically within 1 second and automatically
attempts to start again by repeating the starting cycle.

(A) D2331

12
PROCEDURE TO REFER BURNER OPERATING CONDITION IN HIGH ALTITUDE PLANTS
- Find the corrected burner capacity for the plant’s altitude in chart 1 and the corrected pressure in chart 2.
- Check in the firing rate graph of the burner (page 5), if the working point defined by the values above is within the range limits.
If not, higher burner size is needed.

Note Example
Charts are based only on altitude variation Rated capacity = 3000 MBtu/hr - Rated air pressure = 1.5”w.c.
(reference temperature = 68°F , 20°C) Real altitude = 5000 ft - Real temperature = 108°F
Δ = 108°F - 68°F (reference temp.) = 40°F (equivalent 2000 ft variation)
To get the combined correction in case of different
Proceeding as descripted above and considering a “virtual altitude” of (5000 + 2000) ft:
air temperature, a compensation of 1000 ft each
- the corrected capacity is 3847 MBtu/hr;
20°F (305 m each 11°C) is applicable. Burner RL 100 is OK
- the corrected burner air pressure is 1.92.

1 CORRECTED BURNER CAPACITY ACCORDING TO ALTITUDE

Altitude
m. a.s.l. 0 100 305 610 915 1220 1525 1830 2135 2440
Rated Capacity
ft a.s.l 0 328 1000 2000 3000 4000 5000 6000 7000 8000
500 494 500 512 530 551 571 593 616 641 669
1000 987 1000 1023 1061 1101 1142 1186 1232 1282 1337
1500 1481 1500 1535 1591 1652 1713 1778 1848 1924 2006
2000 1974 2000 2046 2121 2202 2284 2371 2464 2565 2675
2500 2468 2500 2558 2652 2753 2855 2964 3079 3206 3343
3000 2962 3000 3069 3182 3303 3425 3557 3695 3847 4012
3500 3455 3500 3581 3712 3854 3996 4149 4311 4488 4680
4000 3949 4000 4092 4243 4404 4567 4742 4927 5130 5349
4500 4442 4500 4604 4773 4955 5138 5335 5543 5771 6018
5000 4936 5000 5116 5303 5505 5709 5928 6159 6412 6686
5500 5429 5500 5627 5834 6056 6280 6520 6775 7053 7355
6000 5923 6000 6139 6364 6606 6851 7113 7391 7694 8024
6500 6417 6500 6650 6894 7157 7422 7706 8006 8335 8692
7000 6910 7000 7162 7425 7708 7993 8299 8622 8977 9361
7500 7404 7500 7673 7955 8258 8564 8892 9238 9618 10029
8000 7897 8000 8185 8485 8809 9135 9484 9854 10259 10698
8500 8391 8500 8697 9016 9359 9705 10077 10470 10900 11367
9000 8885 9000 9208 9546 9910 10276 10670 11086 11541 12035
9500 9378 9500 9720 10076 10460 10847 11263 11702 12183 12704
10000 9872 10000 10231 10607 11011 11418 11855 12318 12824 13373
Average barometric
mbar 1013 1000 977,4 942,8 908,2 875,8 843,5 811,85 779,8 747,8
Pressure (20°C)
Average barometric
"w.c. 399 394 385 371 358 345 332 320 307 294
Pressure (68°F)

2 CORRECTED BURNER AIR PRESSURE ACCORDING TO ALTITUDE

Altitude
m. a.s.l. 0 100 305 610 915 1220 1525 1830 2135 2440
Rated Pressure
ft a.s.l 0 328 1000 2000 3000 4000 5000 6000 7000 8000
0,50 0,49 0,50 0,51 0,53 0,55 0,57 0,59 0,62 0,64 0,67
1,00 0,99 1,00 1,02 1,06 1,10 1,14 1,19 1,23 1,28 1,34
1,50 1,48 1,50 1,53 1,59 1,65 1,71 1,78 1,85 1,92 2,01
2,00 1,97 2,00 2,05 2,12 2,20 2,28 2,37 2,46 2,56 2,67
2,50 2,47 2,50 2,56 2,65 2,75 2,85 2,96 3,08 3,21 3,34
3,00 2,96 3,00 3,07 3,18 3,30 3,43 3,56 3,70 3,85 4,01
3,50 3,46 3,50 3,58 3,71 3,85 4,00 4,15 4,31 4,49 4,68
4,00 3,95 4,00 4,09 4,24 4,40 4,57 4,74 4,93 5,13 5,35
4,50 4,44 4,50 4,60 4,77 4,95 5,14 5,33 5,54 5,77 6,02
5,00 4,94 5,00 5,12 5,30 5,51 5,71 5,93 6,16 6,41 6,69
5,50 5,43 5,50 5,63 5,83 6,06 6,28 6,52 6,77 7,05 7,35
6,00 5,92 6,00 6,14 6,36 6,61 6,85 7,11 7,39 7,69 8,02
6,50 6,42 6,50 6,65 6,89 7,16 7,42 7,71 8,01 8,34 8,69
7,00 6,91 7,00 7,16 7,42 7,71 7,99 8,30 8,62 8,98 9,36
7,50 7,40 7,50 7,67 7,96 8,26 8,56 8,89 9,24 9,62 10,03
8,00 7,90 8,00 8,18 8,49 8,81 9,13 9,48 9,85 10,26 10,70
8,50 8,39 8,50 8,70 9,02 9,36 9,71 10,08 10,47 10,90 11,37
9,00 8,88 9,00 9,21 9,55 9,91 10,28 10,67 11,09 11,54 12,04
9,50 9,38 9,50 9,72 10,08 10,46 10,85 11,26 11,70 12,18 12,70
10,00 9,87 10,00 10,23 10,61 11,01 11,42 11,86 12,32 12,82 13,37
Average barometric
mbar 1013 1000 977,4 942,8 908,2 875,8 843,5 811,85 779,8 747,8
Pressure (20°C)
Average barometric
"w.c. 399 394 385 371 358 345 332 320 307 294
Pressure (68°F)
Reference conditions (Charts 1-2): Ambient temperature 68 °F (20 °C) - Barometric pressure 394” WC (1000 mbar) - Altitude 328 ft a.s.l. (100 m a.s.l.)

13
 FLAME SIGNAL MEASUREMENT (A)
Min value for a good signal: 8 μA.
LAL2... Sub-base If the value is lower, it can be due to:
• Worn photocell;
• Low current;
• Bad set up of the burner.
In order to measure the current, use a microammeter of
100 μA c.c., connected to the scanner, as in the dia-
gram.
Min. detector current required at AC 230 V 8 μA
Max. detector current required without
0.8 μA
flame
Max. detector current that can occur 35 μA

(A) Instrument’s + pole to term. 22

D3206
Length of detector line
Siemens LAL control
In the same cable as the control lines not perm.
Separate cable in the cable duct 20 m
Three-wire cable ---
Two-wire cable for the detector line (bl,
sw); separate single-wire cable for the line ---
(br)
Shielded cable (e.g. RG62, shielding insu-
200 m
lated)
Shielding to term. 23

SEQUENCE OF OPERATION (B)

See fig. (B).
Switching times are given in seconds, in the burner
startup sequence.

LAL 2.25
t1 18 t5 optional
t2 4 t6 optional
t3 2 t7 12
t4 12 t8 4

Legend for the times

D2870 t1 Pre-purge time with air damper open.
t2 Safety time.
(B) t3 Pre-ignition time, short (“Z” connected to
terminal “16”).
t4 Interval between voltage at terminals “18” and “20”
t5 Air damper running time to OPEN position.
t6 Air damper running time to low-flame position
(MIN).
t7 Permissible after-burn time.
t8 Interval to the OPEN command for the air damper.

14
BURNER FAULTS

SYMBOL (1) FAULT PROBABLE CAUSE SUGGESTED REMEDY

The burner does not start 1 - A limit or safety control device is open . . . . . . . . . . . . . . . . Adjust or replace
2 - Control box lock-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset control box
3 - Oil pressure switch tripped . . . . . . . . . . . . . . . . . . . . . . . . . Adjust pressure switch or eliminate pressure
4 - Motor protection tripped . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset thermal cut-out
5 - No electrical power supply . . . . . . . . . . . . . . . . . . . . . . . . . Close all switches - Check connections
6 - Flame safeguard fuse blown . . . . . . . . . . . . . . . . . . . . . . . . Replace
7 - Contact II of servomotor does not operate, . . . . . . . . . . . . . Adjust cam II or replace servomotor
flame safeguard terminals 11 - 8
8 - Pump is jammed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
9 - Defective motor command control device . . . . . . . . . . . . . . Replace
10 - Defective Flame safeguard . . . . . . . . . . . . . . . . . . . . . . . . . Replace
11 - Defective electrical motor . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
The burner does not start and a 12 - Flame simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace control box
function lock-out occurs 13 - Photocell short-circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace photocell
14 - Missing phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset thermal cut-out
thermal cut-out trips when third phase is re-connected
The burner starts but stops at 15 - Contact I of servomotor does not operate, . . . . . . . . . . . . . Adjust cam I or replace servomotor
maximum air damper setting flame safeguard terminals 9-8
The burner starts and then goes 16 - Fault in flame detection circuit. . . . . . . . . . . . . . . . . . . . . . . Replace flame safeguard
into lock-out
The burner remains in pre-purging 17 - Contact III of servomotor does not operate, . . . . . . . . . . . . Adjust cam III or replace servomotor
phase flame safeguard terminals 10-8
After pre-purge and the safety 18 - No fuel in tank; water on tank bottom . . . . . . . . . . . . . . . . . Top up fuel level or suck up water
1 time, the burner goes to lock-out 19 - Inappropriate head and air damper adjustments . . . . . . . . Adjust
and the flame does not appear 20 - Light oil solenoid valves fail to open . . . . . . . . . . . . . . . . . . Check connections; replace coil
21 - Nozzle clogged, dirty, or deformed . . . . . . . . . . . . . . . . . . . Replace
22 - Dirty or poorly adjusted firing electrodes. . . . . . . . . . . . . . . Adjust or clean
23 - Grounded electrode due to broken insulation . . . . . . . . . . . Replace
24 - High voltage cable defective or grounded . . . . . . . . . . . . . . Replace
25 - High voltage cable deformed by high temperature . . . . . . . Replace and protect
26 - Ignition transformer defective . . . . . . . . . . . . . . . . . . . . . . . Replace
27 - Poor electrical connections of valves or transformer . . . . . Check
28 - Defective flame safeguard . . . . . . . . . . . . . . . . . . . . . . . . . Replace
29 - Pump unprimed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Prime pump and see "Pump unprimes”
30 - Pump/motor coupling broken . . . . . . . . . . . . . . . . . . . . . . . Replace
31 - Pump suction line connected to return line . . . . . . . . . . . . . Correct connection
32 - Valves up-line from pump closed . . . . . . . . . . . . . . . . . . . . Open
33 - Filters dirty: line - pump - nozzle . . . . . . . . . . . . . . . . . . . . . Clean
34 - Incorrect motor rotation direction . . . . . . . . . . . . . . . . . . . . Change motor electrical connections
The flame ignites normally but the 35 - Defective photocell or flame safeguard. . . . . . . . . . . . . . . . Replace photocell or flame safeguard
burner locks out when the safety 36 - Dirty photocell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean
time has elapsed
Firing with pulsations or flame 37 - Poorly adjusted head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjust
detachment, (lift off) delayed firing 38 - Poorly adjusted or dirty firing electrodes . . . . . . . . . . . . . . . Adjust
39 - Poorly adjusted fan air gate: too much air . . . . . . . . . . . . . Adjust
40 - Nozzle unsuited for burner or boiler . . . . . . . . . . . . . . . . . . See Nozzle Table
41 - Defective nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
42 - Inappropriate pump pressure . . . . . . . . . . . . . . . . . . . . . . . Adjust
The burner does not pass to 2nd 43 - Control device TR does not close . . . . . . . . . . . . . . . . . . . . Adjust or replace
2 stage 44 - Defective control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
Uneven fuel supply 45 - Check if cause is in pump or . . . . . . . . . . . . . . . . . . . . . . . . Feed burner from tank
fuel supply system located near burner
Internally rusted pump 46 - Water in tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remove water from tank bottom with separate pump
Noisy pump, unstable pressure 47 - Air has entered the suction line . . . . . . . . . . . . . . . . . . . . . Tighten connectors
- Depression value too high (higher than 35 cm Hg):
48 - Tank/burner height difference too great . . . . . . . . . . . . . . . Feed burner with loop circuit
49 - Piping diameter too small . . . . . . . . . . . . . . . . . . . . . . . . . . Increase
50 - Suction filters clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean
51 - Suction valves closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Open
52 - Paraffin solidified due to low temperature . . . . . . . . . . . . . . Add additive to light oil
Pump loses prime after prolonged 53 - Return pipe not immersed in fuel . . . . . . . . . . . . . . . . . . . . Bring to same height as suction pipe
pause 54 - Air enters suction piping . . . . . . . . . . . . . . . . . . . . . . . . . . . Tighten connectors
Pump leaks light oil 55 - Leakage from sealing organ . . . . . . . . . . . . . . . . . . . . . . . . Replace pump
Smoke in flame - dark Bacharach 56 - Not enough air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjust head and fan damper
57 - Nozzle worn or dirty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
58 - Nozzle filter clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean or replace
59 - Erroneous pump pressure. . . . . . . . . . . . . . . . . . . . . . . . . . Adjust
60 - Flame stability disk dirty, loose, or deformed . . . . . . . . . . . Clean, tighten in place, or replace
61 - Boiler room air vents insufficient . . . . . . . . . . . . . . . . . . . . . Increase
- yellow Bacharach 62 - Too much air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjust head and fan damper
Dirty combustion head 63 - Nozzle or filter dirty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
64 - Unsuitable nozzle delivery or angle . . . . . . . . . . . . . . . . . . See recommended nozzles
65 - Loose nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tighten
66 - Impurities on flame stability disk . . . . . . . . . . . . . . . . . . . . . Clean
67 - Wrong head adjustment or not enough air . . . . . . . . . . . . . Adjust, open air damper
68 - Blast tube length unsuited to boiler . . . . . . . . . . . . . . . . . . . Contact boiler manufacturer
During operation, the burner stops 69 - Dirty or defective photocell . . . . . . . . . . . . . . . . . . . . . . . . . Clean or replace
I in lock out
(1) When the burner does not fire or stops following a fault, the symbol which appears on control box after lockout indicates type of problem.
(2) The fuse is located in the rear part of the control box. A spare fuse is also available located under a break off tang.

15
Factory Wiring Diagram
RL70 - 130 three phase with burner mounted Siemens LAL control

D2428

Continuous fan operation

Change the wire connection from terminal 7 to terminal 1, remove the jumper between terminals 12-13 and
the wire from terminal 13 of control box.

(A) D2872

LAYOUT (A) P - Air pressure switch

Burners RL 70 - 100 - 130 TA - Ignition transformer
The flame safeguard is on burner mounted TB - Burner ground (earth) connection
V1 - Low fire solenoid valve
Key to Layout (A)
V2 - High fire solenoid valve
CMV - Motor contactor
VS - Safety solenoid valve
DA - Control box
RT - Thermal relay
FR - Photocell
I1 - Switch: burner off - on
I2 - Switch: low - high fire operation
MV - Fan motor
MB - Burner terminal strip

16
 Field Wiring Diagram
RL 70 - 130 three phase burner with burner mounted LAL flame safeguard

Motor Connection

D3686

RL 70 RL 100 RL 130
208-230 V 460 V 575 V 208-230 V 460 V 575 V 208-230 V 460 V 575 V
F A T 10 T6 T6 T 15 T 10 T6 T 15 T 10 T 10
S AWG 14 14 14 14 14 14 14 14 14

(A) D2252

FIELD WIRING CONNECTIONS

As set by installer
Use flexible cables according to local regulation.
LAYOUT (A)
RL 70 - 100 - 130 Burners three-phase 208-230/460/575 V power supply .
Key to wiring layout (A)
MB - Burner terminal strip
PS - Remote lock-out reset
H1 - Remote lock-out signal
H2 - Low fire signal
H3 - High fire signal
H4 - Power on signal
H5 - Limit satisfied
IN - Manual burner stop switch
OC - Operating control.
OC2 - High-low control.
HL - High limit.
Important:
the burner is factory set for high operation and must be connected to the OC2 control to control fuel oil valve V2.
If on-off operation is required, install a jumper lead between terminals T6 and T8 of burner terminal strip.
NOTE
• The setting of the thermal overload must be according to the total burner amperage draw.
• The RL 70-100-130 burners leave the factory preset for:
- 208-230 V power supply: only in this case, if 460 V power supply is required, change the fan and the pump motor connection from delta to star
and change the setting of the thermal overload as well;
- or 575 V power supply;
depending on the burner model (see page 3).
• The RL 70 - 100 - 130 burners have been type-approved for intermittent operation. This means they should compulsorily be stopped at least
once every 24 hours to enable the control box to perform checks of its own efficiency at start-up. Burner halts are normally provided for auto-
matically by the boiler load control system.

17
 Factory Wiring Diagram RL 70 - 100 - 130
With remote control panel
18

(A)
LAYOUT (A) page 18
Burners RL 70 - 100 - 130
The flame safeguard is in an auxiliary panel.
See the internal electrical systems of the auxiliary panel in order to have the complete wiring diagram.
Key to Layout (A)
B2 - Photocell
F1 - Motor thermal overload
K... - Relay
M1 - Fan motor
S10 - Air pressure switch
T1 - Ignition transformer
XMB - Burner terminal strip
XMQ - Auxiliary panel terminal strip
Y20 - Safety solenoid valve
Y21 - Low fire solenoid valve
Y24 - High fire solenoid valve

19
 SPARE PARTS LIST

15 20

21
65

20
9
8
7
6
5
4
3
2
1
64
0

13
3

49

4
27 63

26 12

48
 N. CODE DESCRIPTION DESCRIZIONE
BURNER SERIAL NUMBER
MATRICOLA BRUCIATORE

C9714200 (3475073) *

C9514200 (3475070)
C9514201 (3475075)
C9714201 (3475073) *
C9515200 (3475270)
C9715200 (3475273) *
C9515201 (3475275)
C9715201 (3475273) *
C9716200 (3475473) *
C9716201 (3475473) *

C9516200 (3475470)
C9516201 (3475475)
1 3003948 • • • • • • • • • • • • AIR DAMPER ASSEMBLY GRUPPO SERRANDA
2 3003949 • • • • • • • • • • • • GRID PROTEZIONE
3 C5360001 3012950 • • • • • • CONTROL BOX BASE ZOCCOLO
4 C5830009 3012933 • • • • • • CONTROL BOX LAL 2.25 APPARECCHIATURA LAL 2.25
5 3013127 • • • • • • BASE PLATE MENSOLA
5 3013205 • • • • • • BASE PLATE MENSOLA
6 3003951 • • • • • • • • • • • • AIR INTAKE BOCCA D'ASPIRAZIONE
7 3003952 • • • • • • • • • • • • SOUND DAMPING FONOASSORBENTE
8 3003763 • • • • • • • • • • • • INSPECTION WINDOW VISORE
9 3013056 • • • • DRIVE COUPLING GRUPPO GIUNZIONE
9 3003954 • • • • • • • • DRIVE COUPLING GRUPPO GIUNZIONE
10 3012939 • • • • FAN GIRANTE
10 3012403 • • • • FAN GIRANTE
10 3012940 • • • • FAN GIRANTE
11 3012938 • • • • • • • • • • • • TRANSFORMER TRASFORMATORE
12 3013524 • • • • • • • • • • • • CONNECTOR RACCORDO
13 3012948 • • • • • • • • • • • • AIR PRESSURE SWITCH PRESSOSTATO ARIA
14 3003957 • • • • • • • • • • • • SUPPORT SUPPORTO
15 3012622 • • • • • • • • • • • • DRIVE DISC DISCO ELASTICO

21
16 3012935 • • OVERLOAD+CONTACTOR 208-230/460V RELE' TERMICO+CONTATTORE 208-230/460V
16 3012936 • • OVERLOAD+CONTACTOR 208-230/460V RELE' TERMICO+CONTATTORE 208-230/460V
16 3012937 • • OVERLOAD+CONTACTOR 208-230/460V RELE' TERMICO+CONTATTORE 208-230/460V
16 3012991 • • OVERLOAD+CONTACTOR 575V RELE' TERMICO+CONTATTORE 575V
16 3013124 • • OVERLOAD+CONTACTOR 575V RELE' TERMICO+CONTATTORE 575V
16 3013125 • • OVERLOAD+CONTACTOR 575V RELE' TERMICO+CONTATTORE 575V
17 3003770 • • • • • • SWITCH INTERRUTTORE
18 3007627 • • • • • • • • • • • • MEMBRAN MEMBRANA
19 3012934 • • • • • • • • • • • • COVER COFANO
20 3003825 • • • • • • • • • • • • HYDRAULIC JACK MARTINETTO
21 3003824 • • • • • • • • • • • • GRADUATE SECTOR QUADRANTE
22 3012941 • • MOTOR 208-230/460V MOTORE 208-230/460V
22 3012942 • • MOTOR 208-230/460V MOTORE 208-230/460V
22 3012943 • • MOTOR 208-230/460V MOTORE 208-230/460V
22 3013059 • • MOTOR 575V MOTORE 575V
22 3013060 • • MOTOR 575V MOTORE 575V
22 3013061 • • MOTOR 575V MOTORE 575V
23 3003969 • • • • • • • • • • • • HALF-SHELL GUSCIO
24 3003481 • • • • • • • • • • • • SCREW VITE
25 3003970 • • • • • • • • • • • • BAR PERNO
26 3012006 • • • • • • • • • • • • TUBE TUBO
27 3006784 • • • • • • • • • • • • CONNECTOR RACCORDO
28 3003971 • • • • • • • • • • • • SUPPORT SUPPORTO
29 3003814 • • • • • • • • • • • • NOZZLE HOLDER PORTASPRUZZO
30 3012959 • • • • • • • • • • • • H.T. LEAD COLLEGAMENTO

* = Versione minima - Minimum Version

 N. CODE DESCRIPTION DESCRIZIONE
BURNER SERIAL NUMBER
MATRICOLA BRUCIATORE

C9714200 (3475073) *

C9514200 (3475070)
C9514201 (3475075)
C9714201 (3475073) *
C9515200 (3475270)
C9715200 (3475273) *
C9515201 (3475275)
C9715201 (3475273) *
C9716200 (3475473) *
C9716201 (3475473) *

C9516200 (3475470)
C9516201 (3475475)
31 3003796 • • • • • • • • • • • • ELECTROD ELETTRODO
32 3003495 • • • • • • • • • • • • U BOLT CAVALLOTTO
33 3003974 • • • • • • • • • • • • CONTROL DEVICE GRUPPO REGOLAZIONE
34 3003975 • • • • • • • • FRONT PIECE FRONTONE
34 3003976 • • • • FRONT PIECE FRONTONE
35 3003977 • • • • SQUARE SQUADRETTA
35 3003979 • • • • SQUARE SQUADRETTA
35 3003981 • • • • SQUARE SQUADRETTA
36 3003983 • • • • • • • • SHUTTER OTTURATORE
36 3003984 • • • • SHUTTER OTTURATORE
37 3003985 • • • • END CONE IMBUTO FIAMMA
37 3003987 • • • • END CONE IMBUTO FIAMMA
37 3003989 • • • • END CONE IMBUTO FIAMMA
39 3003893 • • • • • • • • • • • • CONNECTOR RACCORDO
40 3003992 • • • • DIFFUSER DISC ELICA
40 3003993 • • • • • • • • DIFFUSER DISC ELICA
41 3003815 • • • • • • • • • • • • SUPPORT SUPPORTO
42 3003994 • • • • • • • • • • • • TUBE TUBO
43 3003995 • • • • • • • • • • • • TUBE TUBO

22
44 3006767 • • • • • • • • • • • • COIL BOBINA
45 3003996 • • • • • • • • • • • • PLUG TAPPO
46 C5360027 3006216 • • • • • • P.E. CELL FOTORESISTENZA
47 3003997 • • • • • • • • • • • • VALVE ASSEMBLY GRUPPO VALVOLE
48 3013525 • • • • • • • • • • • • CONNECTOR RACCORDO
49 3006722 • • • • • • • • • • • • CONNECTOR RACCORDO
50 3013523 • • • • • • • • • • • • PUMP POMPA
51 3007979 • • • • • • • • • • • • SEAL GUARNIZIONE
52 3007077 • • • • • • • • • • • • SEAL GUARNIZIONE
53 3006719 • • • • • • • • • • • • CONNECTOR RACCORDO
54 3005733 • • • • • • • • • • • • NEEDLE VALVE VALVOLA
55 3003823 • • • • • • • • • • • • PISTON SEAL ANELLO
56 3003820 • • • • • • • • • • • • PISTON SEAL ANELLO
57 3012000 • • • • • • • • • • • • TUBE TUBO
58 3012001 • • • • • • • • • • • • TUBE TUBO
59 3012952 • • • • • • • • • • • • SOLENOID VALVE VALVOLA
60 3012953 • • • • • • • • • • • • SOCKET PRESA
61 3012003 • • • • • • • • • • • • BAR PERNO
62 3009087 • • • • • • • • • • • • CONNECTOR RACCORDO
63 3003936 • • • • • • • • • • • • FILTER+SEAL FILTRO+GUARNIZIONE
64 3013015 • • • • • • • • • • • • LEAD COLLEGAMENTO
65 3013016 • • • • • • • • • • • • COIL BOBINA
66 3013228 • • • • • • PLUG SPINA

* = Versione minima - Minimum Version

 BURNER START UP REPORT

Model number: Serial number:

Project name: Start-up date:
Installing contractor: Phone number:

GAS OPERATION

Gas Supply Pressure: CO2: Low Fire High Fire

Main Power Supply: O2: Low Fire High Fire

Control Power Supply: CO: Low Fire High Fire

Burner Firing Rate: NOX: Low Fire High Fire

Manifold Pressure: Net Stack Temp - Low Fire: High Fire:

Pilot Flame Signal: Comb. Efficiency - Low Fire: High Fire:

Low Fire Flame Signal: Overfire Draft:

High Fire Flame Signal:

OIL OPERATION

Oil supply pressure: CO2: Low Fire High Fire

Oil suction pressure: O2: Low Fire High Fire

Control Power Supply: CO: Low Fire High Fire

Burner Firing Rate: NOX: Low Fire High Fire

Low Fire Flame Signal: Net Stack Temp - Low Fire: High Fire:

High Fire Flame Signal: Comb. Efficiency - Low Fire: High Fire:

Low Fire Nozzle Size: Overfire Draft:

High Fire Nozzle Size: Smoke number:

CONTROL SETTINGS
Operating Setpoint: Low Oil Pressure:
High Limit Setpoint: High Oil Pressure:
Low Gas Pressure: Flame Safeguard Model Number:
High Gas Pressure: Modulating Signal Type:

NOTES

23
RIELLO S.p.A.
Via degli Alpini 1
I - 37045 Legnago (VR)
Tel.: +39.0442.630111 Fax: +39.0442.630375
http:// www.rielloburners.com

RIELLO BURNERS NORTH AMERICA

35 Pond Park Road 1-800-4-RIELLO 2165 Meadowpine Blvd.
Hingham, Massachusetts, 1-800-474-3556 Mississauga, Ontario,
U.S.A. 02043 Canada L5N 6H6
http://www.riello-burners.com

Subject to modifications