Options for ABB drives, converters and inverters

User’s manual
FDIO-01 digital I/O extension module
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Option manuals and guides

FDIO-01 digital I/O extension 3AUA0000124966
module user’s manual
You can find manuals and other product documents in PDF format on the
Internet. See section Document library on the Internet on the inside of the back
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 User’s manual
FDIO-01 digital I/O extension module

Table of contents

1. Safety instructions

4. Mechanical installation

5. Electrical installation

6. Start-up

3AUA0000124966 Rev B
EN  2015 ABB Oy
EFFECTIVE: 2015-11-30 All Rights Reserved.
 Table of contents 5

Table of contents

1. Safety instructions
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety in installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Introduction to the manual
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. Hardware description
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hardware filtering for DC input signals . . . . . . . . . . . . . . . . . . . 15
4. Mechanical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 17
Unpacking and examining the delivery . . . . . . . . . . . . . . . . . . . 17
Installing the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
…onto the drive control unit . . . . . . . . . . . . . . . . . . . . . . . . . 18
…onto an extension adapter module . . . . . . . . . . . . . . . . . . 19
5. Electrical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 21
Adjusting hardware filtering for DC input signals . . . . . . . . . . . . 22
Terminal designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6 Table of contents

General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Digital input wiring example . . . . . . . . . . . . . . . . . . . . . . . . . 24
6. Start-up
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Setting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7. Diagnostics
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Faults and warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . 27
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8. Technical data
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Isolation areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Digital inputs (XDI1:1…2, XDI2:3…4, XDI3:5…6) . . . . . . . . 32
Relay outputs (XRO1:11…13, XRO2:21…23) . . . . . . . . . . . 33
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . 35
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . 35
 Safety instructions 7

Safety instructions

Contents of this chapter

The chapter contains the warning symbols used in this manual and
the safety instructions which you must obey when you install or
connect an optional module to a drive, converter or inverter. If you
ignore the safety instructions, injury, death or damage can occur.
Read this chapter before you start the installation.
8 Safety instructions

Use of warnings
Warnings tell you about conditions which can cause injury or
death, or damage to the equipment. They also tell you how to
prevent the danger. The manual uses these warning symbols:

Electricity warning tells you about hazards from

electricity which can cause injury or death, or damage to
the equipment.

General warning tells you about conditions, other than

those caused by electricity, which can cause injury or
death, or damage to the equipment.
 Safety instructions 9

Safety in installation
These instructions are for all who install or connect an optional
module to a drive, converter or inverter and need to open its front
cover or door to do the work.

WARNING! Obey these instructions. If you ignore them,

injury or death, or damage to the equipment can occur.

• If you are not a qualified electrician, do not do installation or

maintenance work.
• Disconnect the drive, converter or inverter from all possible
power sources. After you have disconnected the drive,
converter or inverter, always wait for 5 minutes to let the
intermediate circuit capacitors discharge before you continue.
• Disconnect all dangerous voltages connected to other control
signal connectors in reach. For example, it is possible that
230 V AC is connected from outside to a relay output or digital
input of the drive, converter or inverter.
• Always use a multimeter to make sure that there are no parts
under voltage in reach. The impedance of the multimeter must
be at least 1 Mohm.
10 Safety instructions
 Introduction to the manual 11

Introduction to the manual

Contents of this chapter

This chapter introduces this manual.

Target audience
This manual is intended for people who plan the installation, install,
start up, use and service the extension module. Before you do
work on the module, read this manual and the applicable
drive/converter/inverter manual that contains the hardware and
safety instructions for the product in question.
You are expected to know the fundamentals of electricity, wiring,
electrical components and electrical schematic symbols.
The manual is written for readers worldwide. Both SI and imperial
units are shown.
12 Introduction to the manual

Contents of the manual

The manual consists of these chapters:
• Safety instructions gives the safety instructions which you
must obey when you install an extension module.
• Hardware description gives a short description of the extension
module.
• Mechanical installation contains a delivery checklist and
instructions on installing the extension module.
• Electrical installation contains instructions on adjusting
hardware filtering for DC input signals and wiring the extension
module.
• Start-up contains instructions on starting up the extension
module.
• Diagnostics shows how to trace faults with the status LED on
the extension module.
• Technical data contains the technical data of the extension
module.

Terms and abbreviations

Term/abbreviation Explanation
ELV Extra low voltage
EMC Electromagnetic compatibility
PELV Protective ELV
SELV Safety ELV

Later in this manual, term drive substitutes for string

drive/converter/inverter.
 Hardware description 13

Hardware description

Contents of this chapter

This chapter gives a short description of the extension module.

Product overview
The FDIO-01 digital I/O extension module expands the digital
inputs and outputs of the drive control unit. It has three digital
inputs and two relay outputs.
Compared to the FIO-01 digital I/O extension module, FDIO-01
has a wider input voltage range and basic insulation between all
inputs, outputs, and the drive control unit interface. If you connect
one or more inputs/outputs to the AC power line, you can still
safely connect the other inputs/outputs and the drive control unit
inputs/outputs to SELV or PELV circuits.
The extension module makes the signal and power connection to
the drive through a 20-pin connector.
14 Hardware description

 Layout
1

XDI1 4

XRO1
XDI2

XRO2
XDI3

1
2
 Hardware description 15

Item Description Additional

information
1 Retaining clips
2 Lock Page 18
3 Mounting screw
4 DIP switches for hardware filtering Page 15, 22
XDI1
XDI2 2-pin detachable terminal blocks for digital inputs Page 23
XDI3
XRO1
3-pin detachable terminal blocks for relay outputs Page 23
XRO2
5 Diagnostic LED Page 27

Hardware filtering for DC input signals

The extension module has DIP switches for adjusting the hardware
filtering time for DC input signals. By default, hardware filtering is
enabled for all digital inputs with a 10-millisecond filtering time. To
detect the input signal faster with a DC signal, you can shorten the
filtering time of the digital input in question to 1 ms. Shortening the
filtering time to 1 ms will, however, reduce the noise immunity of
the input.
Note: You must always use a 10-millisecond filtering time with an
AC input signal.
16 Hardware description
 Mechanical installation 17

Mechanical installation

Contents of this chapter

This chapter contains a delivery checklist and instructions on
installing the extension module.

Necessary tools and instructions

See the applicable drive hardware manual.

Unpacking and examining the delivery

1. Open the option package.
2. Make sure that the package contains:
• FDIO-01 digital I/O extension module
• this manual.
3. Make sure that there are no signs of damage.
18 Mechanical installation

Installing the module

WARNING! Obey the safety instructions. See chapter

Safety instructions on page 7. If you ignore the safety
instructions, injury or death can occur.

 …onto the drive control unit

1. Pull out the lock.
2. Put the module carefully into its position on the drive until the
retaining clips lock it into position.
3. Push in the lock.
4. Tighten the screw to 0.8 N·m.
Note: The screw tightens the connections and grounds the
module. It is necessary for fulfilling the EMC requirements and
for proper operation of the module.

WARNING! Do not tighten the screw tighter than 0.8 N·m.

Too big torque value breaks the thread.

See the applicable drive manual for further instructions on how to

install the module to the drive.
 Mechanical installation 19

 …onto an extension adapter module

For instructions on how to install the module onto an extension
adapter module, see FEA-03 F-series extension adapter user’s
manual (3AUA0000115811 [English]).
20 Mechanical installation
 Electrical installation 21

Electrical installation

Contents of this chapter

This chapter contains instructions on adjusting hardware filtering
for DC input signals and wiring the extension module.

Warnings

WARNING! Obey the safety instructions. See chapter

Safety instructions on page 7. If you ignore the safety
instructions, injury or death can occur. If you are not a
qualified electrician, do not do electrical work.

Necessary tools and instructions

See the applicable drive hardware manual.
22 Electrical installation

Adjusting hardware filtering for DC input signals

Set the DIP switches (see page 14) to the applicable positions for
the necessary inputs.
This table shows the possible positions for each input.
Filtering DIP switch setting
time
XDI1 XDI2 XDI3
10 ms
(default)

1ms 10ms 1ms 10ms 1ms 10ms

1 ms

1ms 10ms 1ms 10ms 1ms 10ms

 Electrical installation 23

Terminal designations

 Digital inputs
Marking Description
XDI1
1 1 Digital input 1 terminal 1
2 2 Digital input 1 terminal 2
XDI2
3 3 Digital input 2 terminal 3
4 4 Digital input 2 terminal 4
XDI3
5 5 Digital input 3 terminal 5
6 6 Digital input 3 terminal 6

 Relay outputs
Marking Description
XRO1
11 NC Relay output 1, normally closed
12 COM Relay output 1, common
13 NO Relay output 1, normally open
XRO2
21 NC Relay output 2, normally closed
22 COM Relay output 2, common
23 NO Relay output 2, normally open

General cabling instructions

Use 0.5…2.5 mm2 twisted pair unshielded cable with an applicable
voltage rating.
Do not route signal cables parallel to power cables.
24 Electrical installation

Wiring
Connect the external control cables to the applicable module
terminals.

 Digital input wiring example

FDIO
XDIx
1
110…230 V AC ±10%
2

24…250 V DC XDIx
1
(polarity unimportant)
2
 Start-up 25

Start-up

Contents of this chapter

This chapter contains instructions on starting up the extension
module.

Before you start

Make sure that you have completed these start-up tasks for the
drive:
• Checks and settings with no voltage connected
• Powering up the drive
• Setting up the drive control program.
See the applicable drive hardware manual.

Setting the parameters

The extension module is started up through drive parameters. See
the applicable firmware manual.
26 Start-up
 Diagnostics 27

Diagnostics

Contents of this chapter

This chapter shows how to trace faults with the status LED on the
extension module.

Faults and warning messages

For the fault and warning messages concerning the extension
module, see the drive firmware manual.

LEDs
The extension module has one diagnostic LED.
Color Description
Green The extension module is powered up.
Red There is no communication with the drive control unit or
the extension module has detected some other error.
28 Diagnostics
 Technical data 29

Technical data

Contents of this chapter

This chapter contains the technical data of the extension module.
30 Technical data

Dimension drawing
The dimensions are in millimeters.
 Technical data 31

Data

 Installation
Into an option slot on the drive control unit or onto an extension
adapter module (FEA-03)

 Degree of protection
IP20

 Ambient conditions
The applicable ambient conditions specified for the drive in its
manuals are in effect.

 Package
Cardboard. Plastic wrapping: Antistatic air bubble sheet (PE).

 Hardware settings
One DIP switch per digital input for hardware filtering
32 Technical data

 Isolation areas

Symbol Description
Basic insulation (IEC 61800-5-1:2007)

 Digital inputs (XDI1:1…2, XDI2:3…4, XDI3:5…6)

• Connector pitch 5 mm, wire size max. 2.5 mm2
• Torque: 0.5 N·m
• Input voltages: 24…250 V DC or 110…230 V AC
• Logic levels (DC): “0” < 5 V, “1” > 15 V
• Logic levels (AC) 110…230 V ±10%: “0” < 5 Vrms, “1” > 20 Vrms
• Input currents: 10 mA at 24 V DC, 3 mA at 230 V AC
• Filtering times, selectable for all channels:
10 ms (default),1 ms
• Inputs isolated from each other, the relay outputs, power
supply and ground (earth)
• Varistor protected (250 V)
• Insulation strength: > 4 kV
 Technical data 33

 Relay outputs (XRO1:11…13, XRO2:21…23)

• Connector pitch 5 mm, wire size max. 2.5 mm2
• Torque: 0.5 N·m
• Max. contact voltage: 120 V DC, 250 V AC
• Max. contact current/power:
5 A, 24 V DC; 0.4 A, 120 V DC; 1250 VA, 250 V AC
• Max. continuous current: 2 A rms
• Minimum current: 10 mA, 24 V DC
• Contact material: AgNi
• Outputs isolated from each other, the digital inputs, power
supply and ground (earth)
• Contact protection: Varistor (250 V)
• Insulation strength: > 4 kV

 Power supply
• +3.3 V and 24 V (supplied by the drive control unit or the FEA-
03 extension adapter module)
• Max. power consumption: 100 mA at 3.3 V, 25 mA at 24 V

 General
• Complies with standards EN 61800-3, EN 61800-5-1, UL508C
• cULus listed
• Printed circuit board conformal coated
34 Technical data
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB
representative, quoting the type designation and serial number of
the unit in question. A listing of ABB sales, support and service
contacts can be found by navigating to
www.abb.com/searchchannels.

Product training
For information on ABB product training, navigate to
new.abb.com/service/training.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Navigate to
new.abb.com/drives/manuals-feedback-form.

Document library on the Internet

You can find manuals and other product documents in PDF format
on the Internet at www.abb.com/drives/documents.
Contact us

www.abb.com/drives
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3AUA0000124966 Rev B (EN) 2015-11-30