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5 - Tool Catalogue

The document is a tool catalogue for engine types M 43, M 43 C, VM 43, and VM 43 C, detailing a comprehensive list of tools available for these engines. It includes specific tools for various engine components such as cylinder heads, main running gear, engine blocks, and more, along with notes on availability and usage. For inquiries regarding prices and delivery, users are advised to contact their sales organization.

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spaceshare30
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© © All Rights Reserved
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0% found this document useful (0 votes)
22 views59 pages

5 - Tool Catalogue

The document is a tool catalogue for engine types M 43, M 43 C, VM 43, and VM 43 C, detailing a comprehensive list of tools available for these engines. It includes specific tools for various engine components such as cylinder heads, main running gear, engine blocks, and more, along with notes on availability and usage. For inquiries regarding prices and delivery, users are advised to contact their sales organization.

Uploaded by

spaceshare30
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 59

c1

Tool Catalogue

M 43 / M 43 C / VM 43 / VM 43 C
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

NOTE

The tools contained in this list represent the total range of all tools available
for the engine type indicated on the cover sheet. For the exact scope of
supply of your tool set please refer to the corresponding delivery notes.

If you have any questions regarding prices and delivery times please contact
your responsible sales organization.
For different reasons not all of the tools are available ex stock. This
particularly applies to tools that are subject to inspection.

The tools contained in this list can normally be used for both in-line and V-
engines.
If any of the tools should be suitable for one type only, this will be
specifically indicated in the text.

You will receive all updates to this tool catalogue from your responsible
sales organization.

en / 09.02.2011 Page 2 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Cylinder Head...............................................................................................................................7
Compressor for Valve Spring .............................................................................................................................................7
Socket Wrench for Relief Valve .........................................................................................................................................7
Grinding Device .................................................................................................................................................................7
Valve Reseating Tool.........................................................................................................................................................7
Valve Seat Refacing Machine, 120 V.................................................................................................................................8
Valve Seat Refacing Machine, 230 V.................................................................................................................................8
Cutter Set...........................................................................................................................................................................8
Cylinder Head Lifting Device (V-engine) ............................................................................................................................8
Mounting and Removal Device for Cylinder Head (in-line engine).....................................................................................9
Lifting Device for Cylinder Head, Low Removal Height......................................................................................................9
Jacking Device for Valve Seat Insert .................................................................................................................................9
Reseating Tool for Starting Valve ......................................................................................................................................9
Turning Device for Cylinder Head, Normal Removal Height (V-engine) ..........................................................................10
Turning Device for Cylinder Head, Low Removal Height (hook height 1680 mm & 1890 mm) ........................................10
Turning Device for Cylinder Head, Low Removal Height (hook height 1520 mm) ...........................................................10
Guide Ring for Starting Valve Piston................................................................................................................................11
Injection Pump Support for Cylinder Head Turning Device..............................................................................................11
Ejector for Starting Air Sleeve (in-line engine) .................................................................................................................11
Ejector for Starting Air Sleeve (in-line engine (V-engine).................................................................................................11
Peak Pressure Indicator, Premet LS(H)...........................................................................................................................11
Peak Pressure Indicator - PREMET XL ...........................................................................................................................12

Main Running Gear ....................................................................................................................13


Piston Ring Mounting Clamp ...........................................................................................................................................13
Piston Mounting Ring.......................................................................................................................................................13
Piston Ring Expander (type 430) .....................................................................................................................................13
Crank Web Deflection Dial Gauge (in-line engine) ..........................................................................................................13
Crank Web Deflection Dial Gauge (V-engine) .................................................................................................................13
Mounting/Removal Device for Big End Bearing (V-engine) .............................................................................................14
Mounting/Removal Device for Piston Crown and Small End (in-line engine, 900 kW/cyl.) ..............................................14
Mounting/Removal Device for Piston Crown and Small End (in-line engine, 1000 kW/cyl.) ............................................14
Pliers for Circlips ..............................................................................................................................................................15
Removal Device for Piston Pins.......................................................................................................................................15
Mounting/Removal Device for Piston, Low Removal Height ............................................................................................15
Mounting/Removal Device for Piston (V-engine, 900 kW/cyl.).........................................................................................16
Mounting/Removal Device for Piston (V-engine, 1000 kW/cyl.) .......................................................................................16
Bracket for Mounting and Removal of Big End Bearing (16 VM 43 only).........................................................................16
Connecting Rod Holder (in-line engine) ...........................................................................................................................16
Connecting Rod Holder (V-engine) ..................................................................................................................................17
Oil Hole Plug, Crank Pin, Emergency Operation (in-line engine) .....................................................................................17
Mounting and Removal Device for Connecting Rod (in-line engine)................................................................................17
Mounting/Removal Device for Connecting Rod (V-engine)..............................................................................................18
Mounting/Removal Device for Vibration Damper on Camshaft (in-line engine) ..............................................................18

Engine Block ..............................................................................................................................19


Holding Device for Cylinder Liner.....................................................................................................................................19
Ejector for Anti-Polishing Ring .........................................................................................................................................19
Mounting/Removal Devices for Main Bearings (in-line engine)........................................................................................19
Mounting Device for Cylinder Liner (in-line engine) .........................................................................................................20
Cylinder Liner Micrometer, 425 - 450 mm........................................................................................................................20
Measuring Ruler for Cylinder Liner ..................................................................................................................................20
Dog for Main Bearing (in-line engine) ..............................................................................................................................20
Dog for Main Bearing (V-engine) .....................................................................................................................................21
Mounting Device for Main Bearing Shell (in-line engine) .................................................................................................21
Mounting Device for Main Bearing Shell (V-engine) ........................................................................................................21
Mounting/Removal Device for Main Bearing (V-engine) ..................................................................................................21
Hold-Down for Cylinder Liner ...........................................................................................................................................22
Mounting/Removal Device for Cylinder Liner, Reduced Height .......................................................................................22
Measuring Gauge for Piston Burn (in-line engine, 900 kW/cyl.).......................................................................................22
Measuring Gauge for Piston Burn (in-line engine, 1000 kW/cyl.).....................................................................................22
Mounting Aid for Balance Weight (in-line engine) ............................................................................................................22
Mounting/Removal Device for Cooling Collar (V-engine).................................................................................................23
Lifting Device for Adjusting Unit (V-engine) .....................................................................................................................23

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C
Engine Timing ............................................................................................................................24
Holding Device for Cam Follower.....................................................................................................................................24
Mounting/Removal Device for Camshaft Section and Lower Valve Mechanism, without FCT (V-engine) .......................24
Mounting/Removal Device for Camshaft Section and Lower Valve Mechanism, with FCT (V-engine) ............................25
Mounting/Removal Device for Lower Valve Mechanism, without FCT (in-line engine) ....................................................25
Mounting/Removal Device for Lower Valve Mechanism, with FCT (in-line engine) .........................................................26
Manual Adjusting Device for Cam Follower Shaft, for FCT Drive ....................................................................................26
Fork Wrench, FCT Version ..............................................................................................................................................26
Mounting/Removal Device for Camshaft Sections (in-line engine) ..................................................................................26
Mounting/Removal Device for Vibration Damper on Camshaft (in-line engine) ...............................................................27
Oil Tube for Emergency Operation ..................................................................................................................................27
Plugging Device for Oil Hole of Cam Follower Shaft with FCT ........................................................................................27
Mounting/Removal Device for Timing Gear Train ............................................................................................................27
Handle for Cover Removal/Mounting ...............................................................................................................................28
Lashing Strap with Ratchet ..............................................................................................................................................28

Engine Regulation .....................................................................................................................29


Pin Wrench for Master Starting Valve ..............................................................................................................................29

Exhaust System / Turbocharging.............................................................................................30


Hexagon Screw, Mounting Aid for Exhaust System (9 pcs.)............................................................................................30
Lifting Eye Bolt, Mounting Aid for Exhaust System (V-engine) ........................................................................................30
Lifting Device for Charge Air Cooler (V-engine) ...............................................................................................................30
Lifting Device for Charge Air Cooler (V-engine) ...............................................................................................................30
Mounting Tool for Charge Air Cooler(V-engine)...............................................................................................................30

Fuel System................................................................................................................................31
Pneumatic Nozzle Tester (set).........................................................................................................................................31
Manual Nozzle Tester (set)..............................................................................................................................................31
Pump for Pneumatic Nozzle Tester .................................................................................................................................31
Pump for Manual Nozzle Tester.......................................................................................................................................31
Spraying Bottle for Nozzle Tester ....................................................................................................................................32
Bracket for Nozzle Tester ................................................................................................................................................32
Support for Nozzle Tester ................................................................................................................................................32
High-Pressure Hose for Nozzle Tester ............................................................................................................................32
Bracket for Fuel Injector...................................................................................................................................................32
Removal Device for Fuel Injector .....................................................................................................................................33
Lifting Device for Injection Pump (in-line engine) .............................................................................................................33
Seat Cleaner for Nozzle Sleeve .......................................................................................................................................33
Adapter ............................................................................................................................................................................33
Removal Device for Nozzle Sleeve (set)..........................................................................................................................34
Removal Device for Nozzle Sleeve..................................................................................................................................34
Wrench for Nozzle Sleeve ...............................................................................................................................................34
Wrench for Nozzle Sleeve ...............................................................................................................................................34
Adapter for Injection Pump ..............................................................................................................................................34
Lifting Device for Injection Pump (V-engine)....................................................................................................................34
Special Support for Injection Pump..................................................................................................................................35
Ejector for Fuel Tube (V-engine)......................................................................................................................................35
Ejector for Low-Pressure Fuel Pipe (in-line engine).........................................................................................................35
Ejector for High-Pressure Fuel Pipe (in-line engine) ........................................................................................................35
Tool for Shifting the Leak Oil Tubes (V-engine) ...............................................................................................................35

Lubricating Oil System..............................................................................................................36


Ejector for Filter Candles .................................................................................................................................................36
Cleaning Gun for Lubricating Oil Filter .............................................................................................................................36
Cleaning Pipe ..................................................................................................................................................................36

Additional Installation ...............................................................................................................37


Tool Box...........................................................................................................................................................................37
Hand Oiler, 0.5 l ...............................................................................................................................................................37
Set of Feeler Gauges, DIN 2275-C ..................................................................................................................................37
Grinding Paste, DP 30 /10-15MY Syringe, 5 g.................................................................................................................37
Silicone Rubber Sealing and Filling Compound, Grey .....................................................................................................37
Information Sign...............................................................................................................................................................38

Hook Wrench A 45-50......................................................................................................................................................38

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C
DICARE Software for Engine Diagnosis and Preventive Maintenance ............................................................................38

Hydraulic Tools ..........................................................................................................................39


Storage Box for Hydraulic Tools ......................................................................................................................................39
High-Pressure Pump........................................................................................................................................................39
Maximator ........................................................................................................................................................................39
High-Pressure Hose, 1 m.................................................................................................................................................39
High-Pressure Hose, 2 m.................................................................................................................................................39
High-pressure hose, 3 m..................................................................................................................................................39
Hydraulic Distributor.........................................................................................................................................................40
Gasket for Hydraulic Jack M27 x 3 ..................................................................................................................................40
Gasket for Hydraulic Jack M 27 x 3 .................................................................................................................................40
Gasket for Hydraulic Jack M 45 .......................................................................................................................................40
Gasket for Hydraulic Jack M 52 x 3 .................................................................................................................................40
Gasket for Hydraulic Jack M 64 x 6 .................................................................................................................................40
Gasket for Hydraulic Jack M 68 x 4 .................................................................................................................................40
Gaskets for Torque Screwdriver (435100 A)....................................................................................................................41
Wear Parts Package for Hydraulic Tools (in-line engine).................................................................................................41
Hydraulic Jack for Main Bearings and Big End Bearings M 68 x 4 ..................................................................................41
Hydraulic Jack for Lateral Bolts M 45 x 4.5 (in-line engine) .............................................................................................42
Hydraulic Jack for Balance Weights and Cylinder Head Nuts M 52 x 3 ...........................................................................42
Hydraulic Jack for Big End Bearing M 64 x 6 ...................................................................................................................42
Hydraulic Jack for Rocker Arm Bracket M 27 x 3.............................................................................................................42
Hydraulic Jack for Rocker Arm Bracket M 27 x 3.............................................................................................................42
Hydraulic Jack for Main Bearing (V-engine).....................................................................................................................43
Hydraulic Jack for Single-Screw Piston (1000 kW/cyl.)....................................................................................................43
Supporting Pipe for Single-Screw Piston (1000 kW/cyl.) .................................................................................................43
Threaded Sleeve for Single-Screw Piston (1000 kW/cyl.)................................................................................................43
Socket Wrench for Single-Screw Piston (1000 kW/cyl.)...................................................................................................44
Socket Wrench Extension for Single-Screw Piston (1000 kW/cyl.) ..................................................................................44
Threaded Sleeve for Main Bearing M 68 x 4 (in-line engine) ...........................................................................................44
Threaded Sleeve for Big-End Bearings M 64 x 4 (in-line engine) ....................................................................................44
Threaded Sleeve for for Single-Screw Piston (1000 kW/cyl.) ..........................................................................................44
Extended Fork Wrench 6 mm Pins ..................................................................................................................................45
Extended Fork Wrench 8 mm Pins ..................................................................................................................................45
Torque Screwdriver, Pneumatic.......................................................................................................................................45
Reaction Arm / Support....................................................................................................................................................45
Pin....................................................................................................................................................................................45
Adapter for Single-Screw Piston (1000 kW/cyl.) ..............................................................................................................45
High-Speed Maximator for Torque Screwdriver ...............................................................................................................46
Test Pressure Gauge.......................................................................................................................................................46

DIN Tools ....................................................................................................................................47


Set of Double-Head Wrenches, W 6-32 (12 pcs) .............................................................................................................47
Set of Double-Head Box Wrenches W 6-32 (12 pcs).......................................................................................................47
Tool Case with Socket Wrench Inserts, W 10-32.............................................................................................................47
Double Socket WrenchB 19 X 22 mm..............................................................................................................................47
Double Socket Wrench B 24 X 27 mm.............................................................................................................................47
Double Socket WrenchB 30 X 32 mm..............................................................................................................................47
Double Socket WrenchB 32 X 36 mm..............................................................................................................................48
Double Socket WrenchB 41 X 46 mm..............................................................................................................................48
General Purpose Pin Ø8..................................................................................................................................................48
General Purpose Pin Ø12................................................................................................................................................48
General Purpose Pin Ø16................................................................................................................................................48
Hexagon Socket Screw Key 4 mm (W 4).........................................................................................................................48
Hexagon Socket Screw Key 5 mm (W 5).........................................................................................................................48
Hexagon Socket Screw Key 6 mm (W 6).........................................................................................................................48
Hexagon Socket Screw Key 8 mm (W 8).........................................................................................................................48
Hexagon Socket Screw Key 10 mm (W 10).....................................................................................................................49
Hexagon Socket Screw Key 12 mm (W 12).....................................................................................................................49
Hexagon Socket Screw Key 14 mm (W 14).....................................................................................................................49
Hexagon Socket Screw Key 17 mm (W 17).....................................................................................................................49
Hexagon Socket Screw Key 19 mm (W 19).....................................................................................................................49
Hexagon Socket Screw Key 22 mm (W 22).....................................................................................................................49
Hexagon Socket Screw Key 24 mm (W 24).....................................................................................................................49

Hexagon Socket Screw Key 27 mm (W 27).....................................................................................................................49


Hexagon Socket Screw Key 32 mm (W 32).....................................................................................................................49

en / 09.02.2011 Page 5 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C
Hexagon Socket Screw Key 14 mm (W 14).....................................................................................................................50
Hexagon Socket Screw Key 8 mm (W 8) - Shortened .....................................................................................................50
Screwdriver A 0.6 x 3.5....................................................................................................................................................50
Screwdriver D 1.2 X 6.5Screwdriver ................................................................................................................................50
Pliers for Circlips A 10......................................................................................................................................................50
Pliers for Circlips A 19......................................................................................................................................................50
Pliers for Circlips A 40......................................................................................................................................................51
Pliers for Circlips A 85......................................................................................................................................................51
Pliers for Circlips C 19 .....................................................................................................................................................51
Pliers for Circlips C 40 .....................................................................................................................................................51
Pliers for Circlips C 85 .....................................................................................................................................................51
Torque Wrench 300-800 Nm ...........................................................................................................................................52
Torque Wrench 200-500 Nm ...........................................................................................................................................52
Torque Wrench 100-400 Nm ...........................................................................................................................................52
Torque Wrench 60-320 Nm .............................................................................................................................................52
Torque Wrench 40-200 Nm .............................................................................................................................................52
Torque Wrench 40-180 Nm .............................................................................................................................................52
Torque Wrench 20-200 Nm .............................................................................................................................................52
Torque Wrench 20-120 Nm .............................................................................................................................................52
Socket for Torque Wrench W 32......................................................................................................................................52
Socket for Torque Wrench W 41......................................................................................................................................53
Socket for Torque Wrench W 55......................................................................................................................................53
Reversible Ratchet 1/2" ...................................................................................................................................................53
Reversible Ratchet 3/4" ...................................................................................................................................................53
Ring Spanner Insert W 19................................................................................................................................................53
Ring Spanner Insert W 22................................................................................................................................................53
Ring Spanner Insert W 24................................................................................................................................................53
Ring Spanner Insert W 30................................................................................................................................................53
Ring Spanner Insert W 41................................................................................................................................................54
Ring Spanner W 55..........................................................................................................................................................54
Open Jawed Spanner for Torque Wrench W 24 ..............................................................................................................54
Open Jawed Spanner for Torque Wrench W 46 ..............................................................................................................54
Bits Bracket for Camshaft Section ...................................................................................................................................54
Socket Wrench W 19 .......................................................................................................................................................54
Socket Wrench Insert W 19 .............................................................................................................................................54
Socket Wrench Insert W 36 .............................................................................................................................................55
Extension .........................................................................................................................................................................55
Socket W 22 ....................................................................................................................................................................55
Socket W 30 1/2" .............................................................................................................................................................55
Socket W 30 3/4" .............................................................................................................................................................55
Socket W 36 ....................................................................................................................................................................55
Socket W 41 ....................................................................................................................................................................56
Socket W 46 ....................................................................................................................................................................56
Socket for Single-Screw Piston DIN 3124 – 41 x 20 (1000 kW/cyl.) ................................................................................56
Adapter for Single-Screw Piston DIN 3123 – A20 X 12.5 (1000 kW/cyl.).........................................................................56
Screwdriver Socket for Camshaft Section........................................................................................................................56
Square Drive ....................................................................................................................................................................57
Extension 200 mm ...........................................................................................................................................................57
Extension 250 mm ...........................................................................................................................................................57
Hook Wrench A 45-50......................................................................................................................................................57
Washer ............................................................................................................................................................................57
Hexagon Screw ISO 4017-M6X12 ...................................................................................................................................57
Hexagon Screw ISO 4017-M16X170 ...............................................................................................................................58

Notes ...........................................................................................................................................59

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Cylinder Head
Description Tool No. Illustration

Compressor for Valve Spring 439222D


• Used for removing and installing the inlet
and exhaust valve cones.

Weight: 5.3 kg
Dimensions: L 108 x W 108 x H 350 mm

Socket Wrench for Relief Valve 1.9100-060

Weight: 0.3 kg
Dimensions: L 180 x W 90 mm

Grinding Device 439224 A


• Used for maintenance and testing of the
valve cones.

Weight: 1.0 kg
Dimensions: L 430 x W 160 x H 85 mm

Valve Reseating Tool 439224 B


• Required for machining of the seat face of
the valve seat insert.

Weight: 21.0 kg
Dimensions: L 860 x W 260 x H 190 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Valve Seat Refacing Machine, 120 V 1.9224 P


• Required for machining of the seat face of
the valve seat insert.

Weight: 65.0 kg
Dimensions: L 1000 x W 470 x H 230 mm

Valve Seat Refacing Machine, 230 V 1.9224 N


• Required for machining of the seat face of
the valve seat insert.

Weight: 65.0 kg
Dimensions: L 1000 x W 470 x H 230 mm

Cutter Set 1.9224-101


• This tool is used for preparing the valve
guide bush receiving the valve seat
refacing machine (1.9224 P & 1.9224 N).

Weight: 1.75 kg
Dimensions: Ø 40 x L 800 mm

Cylinder Head Lifting Device (V-engine) 432087 A


No illustration available.
• For removal and installation at normal
removal height.

Weight: 0.8 kg
Dimensions: L 110 x W 45 x H 75 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Mounting and Removal Device for Cylinder Head (in- 432005 A


line engine)

• For removal and installation at normal


removal height.

Weight: 18.0 kg
Dimensions: L 690 x W 450 x H 250 mm

Lifting Device for Cylinder Head, Low Removal 432006-023


Height

• For removal and installation at low removal


height.
• The centre of gravity of the tool may be
shifted depending on engine type.

Weight: 8.0 kg
Dimensions: L 950 mm

Jacking Device for Valve Seat Insert 439222 C


• Required for maintenance / replacement of
the valve seat insert (inlet/exhaust).

Weight: 17.0 kg
Dimensions: Ø 154 x H 773 mm

Reseating Tool for Starting Valve 439224 C

Weight: 2.1 kg
Dimensions: L 280 x W 250 x H 80 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Turning Device for Cylinder Head, Normal Removal 432006 A


Height (V-engine)

• For work at normal removal height.


• Without lifting device.

Weight: 460 kg
Dimensions: L 1320 x W 1220 x H 910 mm

Turning Device for Cylinder Head, Low Removal 432006 B


Height (hook height 1680 mm & 1890 mm)

• For work at low removal height.


• Cannot be turned through.
• Incl. lifting device.

Weight: 477.0 kg
Dimensions: L 1507 x W 1317 x H 1210 mm

Turning Device for Cylinder Head, Low Removal 432006 C


Height (hook height 1520 mm)

• For work at low removal height.


• Cannot be turned through.
• Incl. lifting device.

Weight: 477,0 kg
Dimensions: L 1507 x W 1317 x H 1055 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Guide Ring for Starting Valve Piston 439227 A


• Required for mounting the starting valve.
• By means of this ring the piston of the
starting valve is inserted into the cylinder
head.

Weight: 0.2 kg
Dimensions: Ø 73 x H 40 mm

Injection Pump Support for Cylinder Head Turning 432006-101


Device

• For maintenance work on the injection


pump.

Weight: 23.0 kg
Dimensions: L 417 x W 230 mm

Ejector for Starting Air Sleeve (in-line engine) 439227 B


• This tool is used for shifting the starting air
sleeves between the cooling collars.

Weight: 1.4 kg
Dimensions: L 470 x W 84 x H 40 mm

Ejector for Starting Air Sleeve (in-line engine (V- 432088 A


engine)

• This tool is used for shifting the starting air


sleeves between the cooling collars.

Weight: 1.4 kg
Dimensions: L 470 x W 84 x H 40 mm

Peak Pressure Indicator, Premet LS(H) 1.9410 K

Weight: 9.1 kg
Dimensions: L 520 x W 200 x H 440 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Peak Pressure Indicator - PREMET XL 1.9410 H


• Including a small PREMET printer
• Including PC interface cable and analysis
software

Weight: 9.1 kg
Dimensions: L 520 x W 200 x H 440 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Main Running Gear


Description Tool No. Illustration

Piston Ring Mounting Clamp 439220 A


• For pressing the piston rings into the piston
ring grooves.

Weight: 3.7 kg
Dimensions: Ø 430 x W 120 mm

Piston Mounting Ring 439220 B

Weight: 11.7 kg
Dimensions: Ø 430 x W 550 x H 155 mm

Piston Ring Expander (type 430) 431001 A


• Required for removal/mounting of the
piston rings.
• Piston rings may only be removed/mounted
by means of the piston ring expander
provided for this purpose.

Weight: 2.0 kg
Dimensions: L 695 x W 470 mm

Crank Web Deflection Dial Gauge (in-line engine) 1.9425 A

Weight: 1.3 kg
Dimensions: L 250 x W 160 x H 50 mm

Crank Web Deflection Dial Gauge (V-engine) 1.9425 B

Weight: 1.3 kg
Dimensions: L 260 x W 170 x H 50 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Mounting/Removal Device for Big End Bearing (V- 432108 A


engine)

Weight: 42.4 kg
Dimensions:

Mounting/Removal Device for Piston Crown and 439223 A


Small End (in-line engine, 900 kW/cyl.)

• For four-screw pistons only (engines with


900 kW/cyl.)

Weight: 13.4 kg
Dimensions: L 420 x W 200 x H 60 mm

Mounting/Removal Device for Piston Crown and 432134 A


Small End (in-line engine, 1000 kW/cyl.)

• For single-screw pistons only (engines with


1000 kW/cyl.)

Weight: 13.4 kg
Dimensions: L 420 x W 200 x H 60 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Pliers for Circlips 431019 A


• Used to remove and install the circlips of
the piston pin.

Weight: 1.8 kg
Dimensions: L 570 x W 200 x H 25 mm

Removal Device for Piston Pins 439220 C

Weight: 1.1 kg
Dimensions: L 218 x W 150 x H 40 mm

Mounting/Removal Device for Piston, Low Removal 439223 B


Height

• This tool is used for low removal height.


• This tool is not identical with tool 439216 C.

Weight: 21.0 kg
Dimensions: L 750 x W 750 x H 120 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Mounting/Removal Device for Piston (V-engine, 900 432089 A


kW/cyl.)

Weight: 28.2 kg
Dimensions:

Mounting/Removal Device for Piston (V-engine, 432146 A


1000 kW/cyl.)

Weight: 28.2 kg
Dimensions:

Bracket for Mounting and Removal of Big End 432108-070


Bearing (16 VM 43 only)

Weight: 14.0 kg
Dimensions: L 120 x W 200 x H 450 mm

Connecting Rod Holder (in-line engine) 439228 B

Weight: 4.4 kg
Dimensions: L 380 x W 80 x H 40 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Connecting Rod Holder (V-engine) 439228 C

Weight: 4.4 kg
Dimensions: L 380 x W 80 x H 40 mm

Oil Hole Plug, Crank Pin, Emergency Operation (in- 439225 A


line engine)

• Used for plugging the oil hole in the crank


pin of the crankshaft of a damaged main
running gear.

Weight: 0.9 kg
Dimensions: Ø 38 x L 426 mm

Mounting and Removal Device for Connecting Rod 439228 A


(in-line engine)

• This tool is used for removing/installing the


connecting rod.

Weight: 53.7 kg
Dimensions: L 2200 x W 400 x H 150 mm

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c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Mounting/Removal Device for Connecting Rod (V- 432090 A


engine)

• This tool is used for removing/installing the


connecting rod.

Weight: 120 kg
Dimensions:

Mounting/Removal Device for Vibration Damper on 432062 A


Camshaft (in-line engine) No illustration available!

Weight:
Dimensions:

en / 09.02.2011 Page 18 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Engine Block

Description Tool No. Illustration

Holding Device for Cylinder Liner 439217 A

Weight: 1.1 kg
Dimensions: L 120 x W 80 x H 80 mm

Ejector for Anti-Polishing Ring 439216 B


• Used for maintenance and removal of
pistons.

Weight: 1.0 kg
Dimensions: Ø 430 mm

Mounting/Removal Devices for Main Bearings (in- 439214 A


line engine)

Weight: 38.0 kg
Dimensions: L 1050 x W 600 x H 500 mm

en / 09.02.2011 Page 19 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Mounting Device for Cylinder Liner (in-line engine) 439216 A

• This tool is used for maintenance, removal


and installing the cylinder liner.

Weight: 23.0 kg
Dimensions: L 1320 x W 130 x H 100 mm

Cylinder Liner Micrometer, 425 - 450 mm 1.9419 G


• Used for checking and measuring the
cylinder liner

Weight: 0.8 kg
Dimensions: L 500 x W 60 x H 30 mm

Measuring Ruler for Cylinder Liner 439218-001


• This tool is used for checking and
measuring the cylinder liner.

Weight: 2.0 kg
Dimensions: L 1220 x W 40 x H 70 mm

Dog for Main Bearing (in-line engine) 439225 B


• Required for removal and installation of the
upper main bearing shell.

Weight: 0.5 kg
Dimensions: L 40.5 x W 68 x H 29.5 mm

en / 09.02.2011 Page 20 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Dog for Main Bearing (V-engine) 432093 A


• Required for removal and installation of the
upper main bearing shell.

Weight: 0.5 kg
Dimensions: L 40.5 x W 68 x H 29.5 mm

Mounting Device for Main Bearing Shell (in-line 439225-001


engine)

• Required for installing the upper main


bearing shell.

Weight: 7.8 kg
Dimensions: L 510 x W 210 x H 130 mm

Mounting Device for Main Bearing Shell (V-engine) 432092 A


• Required for installing the upper main
bearing shell.

Weight: 7.8 kg
Dimensions: L 510 x W 210 x H 130 mm

Mounting/Removal Device for Main Bearing (V- 432095 A


engine)

1. This tool is used for


inspection/removal and installation
of main bearings

Weight: 56.0 kg
Dimensions: L 1070 x W 510 x H 550 mm

en / 09.02.2011 Page 21 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Hold-Down for Cylinder Liner 439217 B


• In order to avoid loosening of the cylinder
liner while turning the crankshaft (with
cylinder head removed), the liner must be
secured with this hold-down.
• This tool is used for removing and installing
the pistons.

Weight: 18.6 kg
Dimensions: L 348 x W 366 x H 215 mm

Mounting/Removal Device for Cylinder Liner, 439216 C


Reduced Height

• This tool is used for low removal height.


• This tool is not identical with tool 439223B.

Weight: 21.0 kg
Dimensions: L 750 x W 750 x H 120 mm

Measuring Gauge for Piston Burn (in-line engine, 431022 B


900 kW/cyl.)

• Four-screw piston (900 kW/cyl.)

Weight: 0.55 kg
Dimensions: L 218 x W 75 x H 15 mm

Measuring Gauge for Piston Burn (in-line engine, 431022 A


1000 kW/cyl.)

• Single-screw piston (1000 kW/cyl.)

Weight: 0.55 kg
Dimensions: L 218 x W 75 x H 15 mm

Mounting Aid for Balance Weight (in-line engine) 432014 A

Weight: 12,0 kg
Dimensions: L 1000 x W 137 x H 30 mm

en / 09.02.2011 Page 22 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Mounting/Removal Device for Cooling Collar (V- 432087 B


engine)

Weight: 7.2 kg
Dimensions: L 300 x W 200 x H 60 mm

Lifting Device for Adjusting Unit (V-engine) 432114 A


• Used for removing and mounting the FCT
adjusting unit

Weight: 70.0 kg
Dimensions: L 960 x W 900 x H 300 mm

en / 09.02.2011 Page 23 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Engine Timing

Description Tool No. Illustration

Holding Device for Cam Follower 439235 A


• For relieving the injection cam in case of
non C engines.

Weight: 9.8 kg
Dimensions: L 300 x W 250 x H 80 mm

Mounting/Removal Device for Camshaft Section and 432117 A


Lower Valve Mechanism, without FCT (V-engine)

• Max. load 300 kg

Weight: 131 kg
Dimensions:

en / 09.02.2011 Page 24 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Mounting/Removal Device for Camshaft Section and 432159 A


Lower Valve Mechanism, with FCT (V-engine)

• Max. load 300 kg

Weight: 131 kg
Dimensions:

Mounting/Removal Device for Lower Valve 432135 A


Mechanism, without FCT (in-line engine)

• Max. load 250 kg

Weight: 75.25 kg
Dimensions:

en / 09.02.2011 Page 25 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Mounting/Removal Device for Lower Valve 432151 A


Mechanism, with FCT (in-line engine)

• Max. load 250 kg

Weight: 75.25 kg
Dimensions:

Manual Adjusting Device for Cam Follower Shaft, for 432167 A


FCT Drive

• In case of a failure of the pneumatic


adjusting unit for the lower valve
mechanism the adjustment can also be
carried out by means of this manual
adjusting device

Weight: 23.0 kg
Dimensions: L 630 x W 360 x H 300 mm

Fork Wrench, FCT Version 432112 B


• Used for removal and installation of the
lower FCT valve mechanism.
• This fork wrench is used to check ease of
movement (rotation) of the complete cam
follower shaft. It must be possible for one
person to move the shaft without great
effort.

Weight: 10.0 kg
Dimensions: L 1355 x W 264 x H 60 mm

Mounting/Removal Device for Camshaft Sections 439230 A


(in-line engine)

• Consists of 2x hexagon socket head cap


screw and 1x textile round sling.

Weight: 2.1 kg
Dimensions: L 400 x W 100 x H 100 mm

en / 09.02.2011 Page 26 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Mounting/Removal Device for Vibration Damper on 432161 A


Camshaft (in-line engine)

Weight: 47.0 kg
Dimensions: L 1000 x W 450 x H 450 mm

Oil Tube for Emergency Operation 432143 A


• Used for ensuring continuity of oil supply in
case of a running gear damage.

Weight: 12.0 kg
Dimensions: L 599 x W 200 x H 115 mm

Plugging Device for Oil Hole of Cam Follower Shaft 432152 A


with FCT

Weight: 0.35 kg
Dimensions: L 119 x W 103 x H 153 mm

432026 A
Mounting/Removal Device for Timing Gear Train No illustration available!

Weight:
Dimensions:

en / 09.02.2011 Page 27 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Handle for Cover Removal/Mounting 432058 A

Weight: 1.2 kg
Dimensions: Ø 30 x L 143 mm

Lashing Strap with Ratchet 1.9461-790


• Used for securing camshaft sections during
removal and installation.

Weight: 2.0 kg
Dimensions: L 250 x W 100 x H 80 mm

en / 09.02.2011 Page 28 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Engine Regulation

Description Tool No. Illustration

Pin Wrench for Master Starting Valve 0.9105 A


• Required for servicing the starting air valve

Weight: 0.2 kg
Dimensions: L 210 x W 50 x H 50 mm

en / 09.02.2011 Page 29 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Exhaust System / Turbocharging

Description Tool No. Illustration

Hexagon Screw, Mounting Aid for Exhaust System 431011 A


(9 pcs.)

Weight: 0.75 kg
Dimensions: L 280 x W 30 x H 30 mm

Lifting Eye Bolt, Mounting Aid for Exhaust System 1.1067-027


(V-engine)

Weight: 0.3 kg
Dimensions: L 100 x W 100 x H 40 mm

Lifting Device for Charge Air Cooler (V-engine) 432124 A


• Maximum lifting capacity 2500 kg
• Including 4 adjusting pins

Weight: 152.0 kg
Dimensions: L 900 x W 730 x H 700 mm

Lifting Device for Charge Air Cooler (V-engine) 432153 A


1. Maximum lifting capacity 3000 kg
2. Including 4 adjusting pins

Weight: 152.0 kg
Dimensions: L 900 x W 730 x H 700 mm

Mounting Tool for Charge Air Cooler(V-engine) 431031 A

Weight:
Dimensions:

en / 09.02.2011 Page 30 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C
Fuel System

Description Tool No. Illustration

Pneumatic Nozzle Tester (set) 1.9470 N

Weight: 10.5 kg
Dimensions: L 290 x W 200 x H 400 mm

Manual Nozzle Tester (set) 1.9470 H

Weight: 15.5 kg
Dimensions: L 600 x W 250 x H 250 mm

Pump for Pneumatic Nozzle Tester 1.9470-110

Weight:
Dimensions:

Pump for Manual Nozzle Tester 1.9470-010

Weight:
Dimensions:

en / 09.02.2011 Page 31 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Spraying Bottle for Nozzle Tester 1.9470-020

Weight:
Dimensions:

Bracket for Nozzle Tester 1.9470-030

Weight:
Dimensions:

Support for Nozzle Tester 1.9470-043

Weight:
Dimensions:

High-Pressure Hose for Nozzle Tester 1.9470-070

Weight:
Dimensions:

Bracket for Fuel Injector 439208 A

Weight: 24.0 kg
Dimensions: L 520 x W 158 x H 160 mm

en / 09.02.2011 Page 32 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Removal Device for Fuel Injector 439111 A

Weight: 3.8 kg
Dimensions: L 430 x W 150 x H 90 mm

Lifting Device for Injection Pump (in-line engine) 439235 B

Weight: 1.4 kg
Dimensions: L 180 x W 120 x H 60 mm

Seat Cleaner for Nozzle Sleeve 432120 A

Weight: 2.5 kg
Dimensions: L 1100 x W 240 x H 80 mm

Adapter 439206 A
• For connecting the nozzle holder to the
pressure pipe of the nozzle adjusting
device. (Adjustment of nozzle opening
pressure).

Weight: 0.4 kg
Dimensions: L 112 x W 40 x H 40 mm

en / 09.02.2011 Page 33 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Removal Device for Nozzle Sleeve (set) 439222 A


• Exclusively used for extracting the nozzle
sleeve after loosening.
• Set consists of removal device and wrench.
• To be used for newer engines only (C
version).

Weight: 2.2 kg
Dimensions: Ø 23,7 x L 521 mm

Removal Device for Nozzle Sleeve 439222-003


• Exclusively used for extracting the nozzle
sleeve after loosening.

Weight: 2.2 kg
Dimensions: Ø 23,7 x L 521 mm

Wrench for Nozzle Sleeve 439222-001


• Exclusively used for loosening and
tightening the nozzle sleeve.
• For older engines only.

Weight: 2.2 kg
Dimensions: Ø 23,7 x L 521 mm

Wrench for Nozzle Sleeve 432119 A


• Exclusively used for loosening and
tightening the nozzle sleeve.
• Exclusively for newer engines (C version)

Weight: 1.8 kg
Dimensions: Ø 76 x L 313 mm

Adapter for Injection Pump 432147 A


• Used for testing the injection nozzle.
• The adapter is fitted to the valve support
and connected with the nozzle tester via
pressure pipe.

Weight: 1.9 kg
Dimensions: L 150 x W 80 x H 40 mm

Lifting Device for Injection Pump (V-engine) 432097 A

Weight: 5.5 kg
Dimensions: L 830 x W 110 x H 230 mm

en / 09.02.2011 Page 34 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Special Support for Injection Pump 435100 C


• Used as a support for the torque
screwdriver to prevent turning during
disassembly and assembly of the injection
pump.

Weight: 0.26 kg
Dimensions: L 60 x W 40 x H 49.5 mm

Ejector for Fuel Tube (V-engine) 432096 A

Weight: 2.3 kg
Dimensions: L 815 x W 85 x H 50 mm

Ejector for Low-Pressure Fuel Pipe (in-line engine) 432057 A

Weight: 2.2 kg
Dimensions: L 530 x W 300 x H 90 mm

Ejector for High-Pressure Fuel Pipe (in-line engine) 432101 A

Weight: 0.5 kg
Dimensions: L 150 x W 120 x H 30 mm

Tool for Shifting the Leak Oil Tubes (V-engine) 432099 A

Weight: 2.3 kg
Dimensions: L 815 x W 85 x H 50 mm

en / 09.02.2011 Page 35 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Lubricating Oil System

Description Tool No. Illustration

Ejector for Filter Candles 1.9100-120


• Required for servicing and cleaning of the
lubricating oil filter

Weight: 0.3 kg
Dimensions: L 100 x W 20 x H 110 mm

Cleaning Gun for Lubricating Oil Filter 1.9100-114


• Used for cleaning the filter candles of the
lubricating oil filter.

Weight: 0.9 kg
Dimensions: L 740 x W 200 x H 40 mm

Cleaning Pipe 1.9100-115

Weight: 0.05 kg
Dimensions: L 320 x W 20 x H 20 mm

en / 09.02.2011 Page 36 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Additional Installation

Description Tool No. Illustration

Tool Box 1.9498-001

Weight: 3.3 kg
Dimensions: L 480 x W 210 x H 190 mm

Hand Oiler, 0.5 l 1.9490-001

Weight: 0.1 kg
Dimensions: Ø 70 x L 250 mm

Set of Feeler Gauges, DIN 2275-C 1.9075-003


• Used for purposes such as servicing of the
lubricating oil pump

Weight:
Dimensions:

Grinding Paste, DP 30 /10-15MY Syringe, 5 g 1.9493-002

Weight:
Dimensions:

Silicone Rubber Sealing and Filling Compound, 1.9492-002


Grey

Weight: 0.5 kg
Dimensions: Ø 50 x L 325 mm

en / 09.02.2011 Page 37 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Information Sign 0.9570A


• ATTENTION ! When carrying out welding
work in the area of the engine, disconnect
the electric power supply on both sides!

Weight: 0.5 kg
Dimensions: L 300 x W 200 x H 20 mm

Hook Wrench A 45-50 1.9001-050

Weight: 0.2 kg
Dimensions: L 210 x W 40 x H 10 mm

DICARE Software for Engine Diagnosis and


Preventive Maintenance

• By means of accurate information on the


current condition and operating mode of the
diesel engine DICARE provides for
condition-based, adjusted maintenance
intervals. Progress of fouling and wear can
be identified at an early stage through trend
charts.

• By means of different comparison charts


and condition-based maintenance
recommendations DICARE supports
optimum operating conditions.

• More information is available on the


Internet.
Address: http://marine.cat.com/dicare

7. However, we will be pleased to inform you


personally.
E-mail: [email protected]
Weight:
Dimensions:

en / 09.02.2011 Page 38 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Hydraulic Tools

Description Tool No. Illustration

Storage Box for Hydraulic Tools 1.9101 B

Weight: 75 kg
Dimensions: L 1077 x W 807 x H 689 mm

High-Pressure Pump 1.9204 D

Weight: 12 kg
Dimensions: L 805 x W 150 x H 275 mm

Maximator 433420 F
• Max. operating pressure: 2500 bar
• Air pressure: 5.5 bar

Weight: 21 kg
Dimensions: L 415 x W 250 x H 570 mm

High-Pressure Hose, 1 m 433420 E


• Up to 2500 bar
Weight:
Dimensions:

High-Pressure Hose, 2 m 433420 C


• Up to 2500 bar

Weight:
Dimensions:

High-pressure hose, 3 m 433420 A


• Up to 2500 bar

Weight:
Dimensions:

en / 09.02.2011 Page 39 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Hydraulic Distributor 432000 A


• Hose lengths: L 950 mm
• 6-fold, 2500 bar

Weight: 13.8 kg
Dimensions: L 540 x W 51 mm

Gasket for Hydraulic Jack M27 x 3 433311-048


• For older tools

Weight:
Dimensions:

Gasket for Hydraulic Jack M 27 x 3 433311-049

Weight:
Dimensions:

Gasket for Hydraulic Jack M 45 433311-052

Weight:
Dimensions:

Gasket for Hydraulic Jack M 52 x 3 433311-054

Weight:
Dimensions:

Gasket for Hydraulic Jack M 64 x 6 433311-061

Weight:
Dimensions:

Gasket for Hydraulic Jack M 68 x 4 433311-059

Weight:
Dimensions:

en / 09.02.2011 Page 40 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Gaskets for Torque Screwdriver (435100 A) 435100-001


Set of gaskets consisting of:

2x O-ring Ø 15 x 2.5 mm
1x high-pressure gasket Ø 10.8 x 2.6 mm
1x O-ring Ø 7 x 2 mm
1x special gasket Ø 16 x 4 mm
(consisting of 2 pieces)

Weight:
Dimensions:

Wear Parts Package for Hydraulic Tools (in- 432505-009


line engine)

• Not suitable for C version!

• 3x high-pressure coupling nipple with


internal thread – 2500 bar
• Weight: 0.08 kg
• Dimensions: L 42 mm

• 3x 1/4" thread adapter


• Weight: 0.04 kg
• Dimensions: L 45 mm

High-pressure gaskets for pressure limitation valve:


• Ø 6 x 3 mm
• Ø 8 x 2 mm
• Ø 12.1 x 3.18 mm
• Ø 23.52 x 1.78 mm

Pressure gauge:
• Ø 6 x 2 mm

Weight:
Dimensions:

Hydraulic Jack for Main Bearings and Big End 1.9213 K


Bearings M 68 x 4

• Used for removal and mounting of


crankshaft bearings.
• Tensioning force: 2250 kN
• Operating pressure: 2500 bar
• Test pressure: 2550 bar
• Stroke: 10 mm

Weight: 25,5 kg
Dimensions: Ø 189 x H 202 mm

en / 09.02.2011 Page 41 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Hydraulic Jack for Lateral Bolts M 45 x 4.5 (in-line 1.9213 F


engine)

• Tensioning force: 650 kN


• Operating pressure: 2500 bar
• Test pressure: 2550 bar
• Stroke: 10 mm

Weight: 5.5 kg
Dimensions: Ø 103 x H 148,2 mm

Hydraulic Jack for Balance Weights and Cylinder 1.9213 P


Head Nuts M 52 x 3

• Tensioning force: 1051 kN


• Operating pressure: 2500 bar
• Test pressure: 2550 bar
• Stroke: 10 mm

Weight: 8.5 kg
Dimensions: Ø 126 x H 126.5 mm

Hydraulic Jack for Big End Bearing M 64 x 6 1.9213 N


• Tensioning force: 1650.4 kN
• Operating pressure: 2500 bar
• Test pressure: 2550 bar
• Stroke: 10 mm

Weight: 16.5 kg
Dimensions: Ø 166 x H 180 mm

Hydraulic Jack for Rocker Arm Bracket M 27 x 3 1.9213 H


• Tensioning force: 275 kN
• Operating pressure: 2500 bar
• Test pressure: 2550 bar
• Stroke: 5 mm

Weight: 1.8 kg
Dimensions: Ø 72 x H 101.4 mm

Hydraulic Jack for Rocker Arm Bracket M 27 x 3 1.9213 L


• Tensioning force: 275 kN
• Operating pressure: 2500 bar
• Test pressure: 2550 bar
• Stroke: 5 mm

Weight: 1.8 kg
Dimensions: Ø 72 x H 101.4 mm

en / 09.02.2011 Page 42 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Hydraulic Jack for Main Bearing (V-engine) 1.9213 M

Weight: 53 kg
Dimensions: Ø 233 x H 240 mm

Hydraulic Jack for Single-Screw Piston (1000 0.9213 C


kW/cyl.)

• Used for disassembly and assembly of the


piston crown.

Weight: 6.7 kg
Dimensions: L 220 x W 80 x H 160 mm

Supporting Pipe for Single-Screw Piston (1000 436103-001


kW/cyl.)

• This tool is used for disassembly and


assembly of the piston crown.

Weight: 9.2 kg
Dimensions: Ø 115 x H 500 mm

Threaded Sleeve for Single-Screw Piston (1000 436103-002


kW/cyl.)

Weight: 4.3 kg
Dimensions: Ø 39 x H 489 mm

en / 09.02.2011 Page 43 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Socket Wrench for Single-Screw Piston (1000 436103-003


kW/cyl.)

• This tool is used for disassembly and


assembly of the piston crown.

Weight: 3.7 kg
Dimensions: Ø 72.5 x H 421 mm

Socket Wrench Extension for Single-Screw Piston 1.9100-127


(1000 kW/cyl.)

Weight: 0.7 kg
Dimensions: Ø 22 x L 378 mm

Threaded Sleeve for Main Bearing M 68 x 4 (in-line 1.9203-108


engine)

• Used for removal and installation of


crankshaft bearings.
• Exclusively for older engines - not available
for C version.

Weight: 5.2 kg
Dimensions: Ø 135 x H 122 mm

Threaded Sleeve for Big-End Bearings M 64 x 4 (in- 1.9203-109


line engine)

• Used for removal and installation of big end


bearings.
• Exclusively for older engines - not available
for C version.

Weight: 3.4 kg
Dimensions: Ø 119.7 x H 105 mm

Threaded Sleeve for for Single-Screw Piston (1000 0.9203-106


kW/cyl.)

• Used for disassembly and assembly of the


piston crown.

Weight: 3.4 kg
Dimensions: Ø 90 x H 133 mm

en / 09.02.2011 Page 44 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Extended Fork Wrench 6 mm Pins 436500 D


• For replacing all gaskets of the hydraulic
jacks.

Weight: 1.2 kg
Dimensions: L 500 mm

Extended Fork Wrench 8 mm Pins 436500 E


• For replacing all gaskets of the hydraulic
jacks.

Weight: 1.2 kg
Dimensions: L 500 mm

Torque Screwdriver, Pneumatic 435100 A


• For loosening and tightening of the nuts at
the shank division (the appropriate socket
(W 32) can be found under DIN tools).

Weight: 1.82 kg
Dimensions:

Reaction Arm / Support 435100 B


• For pretightening of the screws by means
of a torque wrench when disassembling or
assembling a piston.
• Also required for removal and installation of
the injection pump.

Weight: 0.18 kg
Dimensions: L 80 x W 23.6 x H 66.3 mm

Pin 0.9203-111
• For loosening and tightening of hydraulic
nuts on the cylinder head.

Weight: 0.108 kg
Dimensions: Ø 8 mm x L 250

Adapter for Single-Screw Piston (1000 kW/cyl.) 0.6016-250


• Test pressure 1500 bar

Weight: 0.3 kg
Dimensions: L 24 mm

en / 09.02.2011 Page 45 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

High-Speed Maximator for Torque Screwdriver 435001 B


• Used for operating the torque screwdriver
(electrical generation of pressure)

Weight: 22.5 kg
Dimensions: L 495 x W 220 x H 365 mm

Test Pressure Gauge 433420 G

• Ø 100
• Test pressure 2500 bar

Weight: 1.6 kg
Dimensions: L 220 x W 120 x H 65 mm

en / 09.02.2011 Page 46 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

DIN Tools

Description Tool No. Illustration

Set of Double-Head Wrenches, W 6-32 (12 pcs) 1.9456 A

Weight:
Dimensions:

Set of Double-Head Box Wrenches W 6-32 (12 pcs) 1.9456 B

Weight:
Dimensions:

Tool Case with Socket Wrench Inserts, W 10-32 1.9457 A

Weight:
Dimensions:

Double Socket WrenchB 19 X 22 mm 1.9096-019

Weight:
Dimensions:

Double Socket Wrench B 24 X 27 mm 1.9096-124

Weight:
Dimensions:

Double Socket WrenchB 30 X 32 mm 1.9096-030

Weight:
Dimensions:

en / 09.02.2011 Page 47 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Double Socket WrenchB 32 X 36 mm 1.9096-032

Weight:
Dimensions:

Double Socket WrenchB 41 X 46 mm 1.9096-041

Weight:
Dimensions:

General Purpose Pin Ø8 0.9203-110

Weight:
Dimensions: Ø 8 x L 130 mm

General Purpose Pin Ø12 1.9090-112

Weight:
Dimensions: Ø 12 x L 130 mm

General Purpose Pin Ø16 1.9090-116

Weight:
Dimensions: Ø 16 x L 130 mm

Hexagon Socket Screw Key 4 mm (W 4) 1.9039-004

Weight:
Dimensions:

Hexagon Socket Screw Key 5 mm (W 5) 1.9039-005

Weight:
Dimensions:

Hexagon Socket Screw Key 6 mm (W 6) 1.9039-006

Weight:
Dimensions:

Hexagon Socket Screw Key 8 mm (W 8) 1.9039-008

Weight:
Dimensions:

en / 09.02.2011 Page 48 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Hexagon Socket Screw Key 10 mm (W 10) 1.9039-010

Weight:
Dimensions:

Hexagon Socket Screw Key 12 mm (W 12) 1.9039-012

Weight:
Dimensions:

Hexagon Socket Screw Key 14 mm (W 14) 1.9039-014

Weight:
Dimensions:

Hexagon Socket Screw Key 17 mm (W 17) 1.9039-017

Weight:
Dimensions:

Hexagon Socket Screw Key 19 mm (W 19) 1.9039-019

Weight:
Dimensions:

Hexagon Socket Screw Key 22 mm (W 22) 1.9039-022

Weight:
Dimensions:

Hexagon Socket Screw Key 24 mm (W 24) 1.9039-024

Weight:
Dimensions:

Hexagon Socket Screw Key 27 mm (W 27) 1.9039-027

Weight:
Dimensions:

Hexagon Socket Screw Key 32 mm (W 32) 1.9039-032

Weight:
Dimensions:

en / 09.02.2011 Page 49 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Hexagon Socket Screw Key 14 mm (W 14) 436500 A


• Specifically for M 43

Weight:
Dimensions:

Hexagon Socket Screw Key 8 mm (W 8) - Shortened 9.9236-080

Weight:
Dimensions:

Screwdriver A 0.6 x 3.5 1.9065-135

Weight:
Dimensions:

Screwdriver D 1.2 X 6.5Screwdriver 1.9065-165

Weight:
Dimensions:

Pliers for Circlips A 10 1.9067-010


1. For circlips DIN 471
2. For shafts with Ø 10 - 25 mm

Weight: 0.55 kg
Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips A 19 1.9067-019


3. For circlips DIN 471
4. For shafts with Ø 19 - 60 mm

Weight: 0.55 kg
Dimensions: L 320 x W 170 x H 20 mm

en / 09.02.2011 Page 50 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Pliers for Circlips A 40 1.9067-040


• For circlips DIN 471
• For shafts with Ø 40 - 100 mm

Weight: 0.55 kg
Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips A 85 431020 A


• For circlips DIN 471
• For shafts with Ø 85 - 165 mm

Weight: 0.55 kg
Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips C 19 1.9067-419


• For circlips DIN 472
• For holes with Ø 19 - 60 mm

Weight: 0.55 kg
Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips C 40 1.9067-440


5. For circlips DIN 472
6. For holes with Ø 40 - 100 mm

Weight: 0.55 kg
Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips C 85 1.9067-485


7. For circlips DIN 472
8. For holes with Ø 85 - 165 mm

Weight: 0.55 kg
Dimensions: L 320 x W 170 x H 20 mm

en / 09.02.2011 Page 51 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Torque Wrench 300-800 Nm 1.9454-800

Weight: 7.2 kg
Dimensions: L 1320 x W 100 x H 80 mm

Torque Wrench 200-500 Nm 1.9454-500

Weight: 6.0 kg
Dimensions: L 1320 x W 100 x H 80 mm

Torque Wrench 100-400 Nm 1.9454-400

Weight: 4.0 kg
Dimensions: L 835 x W 100 x H 80 mm

Torque Wrench 60-320 Nm 1.9454-320

Weight: 2.15 kg
Dimensions: L 780 x W 80 x H 80 mm

Torque Wrench 40-200 Nm 1.9454-200

Weight: 1.8 kg
Dimensions: L 640 x W 80 x H 80 mm

Torque Wrench 40-180 Nm 1.9454-040

Weight: 1.8 kg
Dimensions: L 252 x W 60 x H 60 mm

Torque Wrench 20-200 Nm 1.9454-202

Weight: 1.8 kg
Dimensions: L 510 x W 80 x H 80 mm

Torque Wrench 20-120 Nm 1.9454-120

Weight: 1.55 kg
Dimensions: L 540 x W 80 x H 80 mm

Socket for Torque Wrench W 32 435102 A

Weight:
Dimensions:

en / 09.02.2011 Page 52 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Socket for Torque Wrench W 41 435102 B

Weight:
Dimensions:

Socket for Torque Wrench W 55 439208 - 001

Weight:
Dimensions:

Reversible Ratchet 1/2" 1.9459-033

Weight:
Dimensions:

Reversible Ratchet 3/4" 1.9495-036

Weight:
Dimensions:

Ring Spanner Insert W 19 1.9459-019

Weight:
Dimensions:

Ring Spanner Insert W 22 1.9459-022

Weight:
Dimensions:

Ring Spanner Insert W 24 1.9459-034

Weight:
Dimensions:

Ring Spanner Insert W 30 1.9459-030

Weight:
Dimensions:

en / 09.02.2011 Page 53 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Ring Spanner Insert W 41 1.9459-041

Weight:
Dimensions:

Ring Spanner W 55 0.9100-055

Weight:
Dimensions:

Open Jawed Spanner for Torque Wrench W 24 1.9459-024

Weight:
Dimensions:

Open Jawed Spanner for Torque Wrench W 46 1.9106 A

Weight:
Dimensions:

Bits Bracket for Camshaft Section 1.9459-008

• For M 20 / M 20 C

Weight:
Dimensions:

Socket Wrench W 19 0.9123-001

Weight:
Dimensions:

Socket Wrench Insert W 19 1.9024-019

Weight:
Dimensions:

en / 09.02.2011 Page 54 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Socket Wrench Insert W 36 1.9024-036

Weight:
Dimensions:

Extension 1.9482-094

Weight: 0.75 kg
Dimensions: Ø 35 x L 200 mm

Socket W 22 1.9450-395

Weight:
Dimensions:

Socket W 30 1/2" 1.9424-030

Weight:
Dimensions:

Socket W 30 3/4" 1.9450-030

Weight:
Dimensions:

Socket W 36 1.9450-036

Weight:
Dimensions:

en / 09.02.2011 Page 55 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Socket W 41 1.9450-041

Weight:
Dimensions:

Socket W 46 1.9450-046

Weight:
Dimensions:

Socket for Single-Screw Piston DIN 3124 – 41 x 20 1.9024-041


(1000 kW/cyl.)

• For M 43 / M 43 C / VM 43 / VM 43 C

Weight:
Dimensions:

Adapter for Single-Screw Piston DIN 3123 – A20 X 1.9023-017


12.5 (1000 kW/cyl.)

• For M 43 / M 43 C / VM 43 / VM 43 C

Weight:
Dimensions:

• Adapter 3/4" x 1/2" 1.9459-035

Weight:
Dimensions:

Screwdriver Socket for Camshaft Section 1.9459-010

• For M 20 / M 20 C

Weight:
Dimensions:

en / 09.02.2011 Page 56 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Square Drive 1.9459-006

Weight:
Dimensions:

Extension 200 mm 1.9023-241

• Replaces extension 1.9482-094

Weight:
Dimensions:

Extension 250 mm 1.9023-243

Weight:
Dimensions:

Hook Wrench A 45-50 1.9001-050

Weight: 0.2 kg
Dimensions: L 210 x W 40 x H 10 mm

Washer 1.0058-457
• For assembly of hydraulic jack and
supporting rings

Weight: 0.05 kg
Dimensions: Ø 12 x H 1.6 mm

Hexagon Screw ISO 4017-M6X12 1.1387-240


• For assembly of hydraulic jack and
supporting rings

Weight:
Dimensions:

en / 09.02.2011 Page 57 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Description Tool No. Illustration

Hexagon Screw ISO 4017-M16X170 1.1367-387


• For camshaft section M 32/M 32 C/
VM 32/VM 32 C

Weight:
Dimensions:

en / 09.02.2011 Page 58 / 59
c1 Tool Catalogue
M 43/M 43 C/VM 43/VM 43 C

Notes

en / 09.02.2011 Page 59 / 59

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