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Manual PSR F EN

The FUMEX PSR manual provides comprehensive instructions for the safe operation, maintenance, and troubleshooting of the PSR extraction arm designed for gas and dust extraction in explosive atmospheres. It includes sections on safety precautions, product description, assembly, and technical specifications, emphasizing the importance of following guidelines to maintain warranty validity. Users are advised to ensure proper training and adherence to safety standards to minimize risks associated with the product's use.

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0% found this document useful (0 votes)
76 views20 pages

Manual PSR F EN

The FUMEX PSR manual provides comprehensive instructions for the safe operation, maintenance, and troubleshooting of the PSR extraction arm designed for gas and dust extraction in explosive atmospheres. It includes sections on safety precautions, product description, assembly, and technical specifications, emphasizing the importance of following guidelines to maintain warranty validity. Users are advised to ensure proper training and adherence to safety standards to minimize risks associated with the product's use.

Uploaded by

jmfelix
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Manual

PSR
FUMEX PSR

TABLE OF CONTENTS

1 Introduction 3 6 Operation 12
1.1 The manual 3
1.2 Warranty 3 7 Troubleshooting 13
1.3 Manufacturer 3 7.1 Troubleshooting guide 13

2 Safety 4 8 Maintenance 13
2.1 General 4 8.1 Cleaning 13
2.2 Warning levels (on product) 4 8.1.1 Dry cleaning 13
2.3 Safety signs 4 8.1.2 Wet cleaning 13
2.4 Protective equipment 4 8.2 Maintenance schedule 13
2.5 General warnings and information 4 8.3 Adjusting friction joints 14
8.4 Disassembly 14
3 Product Description 5
3.1 Serial number & product name 5 9 Decommissioning 15
3.2 Labels and safety signs 5 9.1 Final decommissioning/disassembly/disposal 15
3.3 Area of use 6
3.4 Design 6 10 Technical information 16
3.5 Function 6 10.1 Material specification 16
10.2 Dimensional drawing 17
4 Preparation for use 7 10.3 Technical data 18
4.1 Transport and storage 7 10.3.1 General 18
4.2 Assembly and installation 7 10.3.2 Hose 18
4.2.1 Unpacking 7 10.3.3 EX labelling 18
4.2.2 Installation 7 10.4 Exploded-view drawing 19

5 Commissioning 12 11 Accessories 20
5.1 Start-up 12

© Fumex AB, 2023


Subject to change.

Manual 2
FUMEX PSR

Foreword 1.2 Warranty


FUMEX operates in the environmental technology sector To preserve the validity of the warranty, it is forbid-
and specialises in extraction arms, fans, and filters for den to modify or re-engineer the product during the
all work environments. The company strives to create warranty period without first obtaining prior approval
work environments free from airborne contaminants. from FUMEX. This is also applicable to any spare parts
used which do not correspond to the manufacturer’s
Our products are manufactured using modern methods
specifications.
and undergo extensive quality inspections. The products
comply with applicable safety- and environmental Damage caused by improper use of the product will
requirements. result in:

If you have any questions about FUMEX or our • the warranty being voided
products, please contact your dealer or the FUMEX • the EC Declaration and CE certification being
sales department. voided.
The warranty period is one year from the date of pur-
chase and covers the product and its constituent parts.
All manufacturing defects are covered by the warranty.
FUMEX replaces defective parts in accordance with NL 17.
FUMEX is not liable for any consequential or incidental
1 Introduction damage, or any loss of income as a result of or in con-
nection with the warranty case.

1.1 The manual The onus is on the buyer to select the appropriate
product for the intended use. Any modifications to the
To ensure your knowledge of the product, you must
FUMEX product or its intended use will void the warranty.
read this manual before use.
The information in this manual is intended to facilitate
the installation, operation, maintenance, troubleshooting, 1.3 Manufacturer
and repair of the product. The manual also provides FUMEX AB Verkstadsvägen 2
the user with a technical understanding and basic safety Tel. no.: +46 910-361 80 SE-931 61 Skellefteå
instructions to minimise risks when working with the Email: [email protected] Sweden
product, as well as to increase the product’s service life.
The manual should be considered a part of the product
and should always be accessible and in close proximity
to the product.
The following symbols are referred to in the manual:

Safety instructions (applicable to people or


product) that must always be adhered to.
Risk of death or risk of personal injury or
damage to property.

Recommendations which convey important


information for an optimally functioning
product.

3 Manual
FUMEX PSR

2 Safety
2.1 General
This product is safe to use and designed to minimise
any potential risks. Even so, if the product is not used
correctly or as intended, it may be hazardous to the
user or cause damage to the product. The user should
therefore be informed and trained to handle the pro- 2.5 General warnings and
duct’s safety features.
information
2.2 Warning levels (on product) The product must not be modified.
Safety signs on Fumex products make use of colour The product may only be used in perfect
codes and signal words in accordance with ISO 3864-2. technical condition and according to its
Red (DANGER): used to indicate intended use as described in Section 3.3
an imminently dangerous situation Area of use. Faults that may compromise
which, if not avoided, will result in safety must be rectified immediately.
death or serious personal injury. The product’s moving parts always constitute
Orange (WARNING): used to indicate a risk (e.g. cutting, clamping or gripping points).
a potentially dangerous situation The product is not intended for the extrac-
which, if not avoided, may result in tion of non-conductive dust with an MIE
death or serious personal injury. (Minimum Ignition Energy) of less than 4 mJ.
Yellow (CAUTION): used to indicate a The product must not be used in environ-
potentially dangerous situation which, ments containing substances that can affect
if not avoided, may result in moderate or react with the materials from which it is
or minor personal injury. made. See 10.3 Technical data.
The earth cable must be connected to the
2.3 Safety signs appropriate earthing point.
Refer to 3.2 Labels and safety signs. The earth cable resistance must not exceed
10 Ω.

2.4 Protective equipment For maintenance work where contact with


As the extraction arm is earthed, electrostatic discharge dust occurs, personal protective equipment
can be experienced when touching the product. such as safety glasses, respiratory protection
and safety gloves must be worn.
People can become electrostatically charged either
directly (friction from clothes or shoes) or by induc-
tion (proximity to highly charged objects). Electrostatic
The product should only be used by personnel
charges can be produced when a person walks across a
with good knowledge of the product and its
floor with a high resistance. This can usually be preven-
area of use.
ted with the use of floor coverings with a resistance to
earth of less than 100 MΩ and the use of electrostatic Please note that the facility owner is
dissipative shoes. responsible for the classification and zoning
of the workplace.
Waste disposal must be carried out in
accordance with applicable national legislation.

Manual 4
FUMEX PSR

3 Product Description
1
3.1 Serial number & product name
Refer to the product nameplate.

2
3.2 Labels and safety signs

Skellefteå, SWEDEN
Type: PSR 2000-125EXC
Year: 2023
Safety signs that are missing or illegible must II 2G Ex h IIC T6 Gb
be replaced before the product is used. II 2D Ex h IIIC T75°C Db

www.fumex.com
According to Fig. 1.
1. Logotype
3
2. Nameplate
3. Safety sign

1 2

Fig. 1

5 Manual
FUMEX PSR

3.3 Area of use 3.5 Function


The extraction arm is mounted on a wall bracket (10,
Since the product does not have an internal Fig. 2) as standard and has externally attached sup-
ignition source, it cannot be classified under port arms (5, 7). The upper joint (9) is fitted with a gas
the ATEX directive 2014/34/EU. spring (8) to balance the weight of the arm. The extrac-
tion arm’s friction is regulated at each joint (6, 9). The
The PSR EXC/EXD extraction arm is designed for the safe hood (1) is designed for maximum suction efficiency
extraction of gas and dust in explosive atmospheres. and is ideal for gas and dust extraction. The hood joint
(2) can be bent 180°+180°. The hose (4) is mounted on
The product complies with the requirements of the ATEX the arm via a Fumex Q-MaiD™ hose fixation (3).
directive for category 2 equipment for gas and dust, and
it is suitable for use in zones 1 and 21 as well as 2 and 22. The application areas for the PSR EXC and PSR EXD ho-
ses differ somewhat. The PSR EXC hose is designed for
gas extraction while the PSR EXD hose is designed for
3.4 Design dust extraction. For a comprehensive material specifi-
See Fig. 2. cation, see chapter 10 Technical information.

1. Hood 8. Gas spring Other hoses for special requirements can be provided
upon request. Contact Fumex for details.
2. Hood joint 9. Upper joint
Accessories include dampers as well as ceiling and floor
3. Hose fixation 10. Wall bracket brackets. See chapter 11 Accessories.
4. Hose 11. Horizontal support arm1
5. Lower support arm 12. Hose fixation EXD1
6. Lower joint 13. Hose fixation EXC1
7. Upper support arm
1
Applies to PSR 4000 only.

8 7 6
10 9

5
11 12 4
13
3
PSR 4000 EXD

PSR 4000 EXC 2


1
Fig. 2

Manual 6
FUMEX PSR

4 Preparation for use


4.1 Transport and storage 4.2.1 Unpacking
1. Unpack the product.
Protect the product and its parts from rain,
2. Check for any damage and missing parts.
snow, aggressive atmospheres and other
Contact a local Fumex representative directly if
harmful effects.
there is damage or parts are missing.
3. Dispose of the packaging material in accordance
with local recycling rules.
4.2 Assembly and installation
National rules and regulations must always be adhered
to during assembly work.
4.2.2 Installation
The extraction arm is delivered partially assembled.
Assemble and install the extraction arm as per the
illustrated assembly instructions in Fig. 3 to Fig. 9.

Max 50 mm

500 mm

160
200

PSR 2000 ≈ 2000 mm


PSR 3000 ≈ 2150 mm
PSR 4000 ≈ 2150 mm 70 3 x Ø12
100
140

≤ Ø 11 mm

Fig. 3

7 Manual
FUMEX PSR

PSR 2000/3000

!
B
A

17 mm !

PSR 4000

!
B

C A

17 mm
!
Fig. 4

13 mm

Fig. 5

Manual 8
FUMEX PSR

200
1
580
200

B
50
2
PSR 4000 EXD

180 180

PSR 4000 EXC

10 500 10

Dimensions
Mått (mm) (mm)
Model
AA B B
PSR 2000 460
460 580580
PSR 3000 960
960 860860
PSR 4000 960
960 860860

1
Applies to PSR 3000/4000
2
Applies only when mounting a hose with Damper PSRMS (accessory).

Fig. 6

9 Manual
FUMEX PSR

PSR EXD
A

PSRMS1

PSR EXC

PSR 4000 EXD

PSR 4000 EXC

1
When mounting a hose with Damper PSRMS (accessory).

Fig. 7

Manual 10
FUMEX PSR

PSR EXD PSR EXC

A B

Fig. 8

17 mm

Fig. 9 13 mm

11 Manual
FUMEX PSR

5 Commissioning 6 Operation
5.1 Start-up Ensure that any objects or people that may
be electrostatically charged cannot come into
contact with the equipment.
Resistance is measured while the hose is
disconnected from the suction nozzle. When extracting different dust combinations,
first ensure that the combination itself is not
an ignition hazard, such as iron filings and
1. Check that all joints are adjusted to the correct
aluminium dust.
friction.
Avoid causing an electrostatic charge on
2. Check the suction tubes for foreign objects.
non-conductive dust.
Remove any such objects immediately.
Avoid hygroscopic dust and dust that risks
3. Check the resistance of the hose with a calibrated
sticking to the product.
ohmmeter. See 1, Fig. 10. The resistance between
the measuring points (earth plane/hose end) must Caution must be exercised with hybrid gas/
be less than 1 MΩ. dust mixtures as they may prove more
flammable than the separate gas and dust
4. Check the resistance of the extraction arm with a
safety data indicate.
calibrated ohmmeter. See 2, Fig. 10. The resistance
between the measuring points (earth plane/hood)
must be less than 1 MΩ.
The extraction arm is easily positioned within
the work area by hand. For the best result,
the suction nozzle should be positioned as
close to the contaminant source as possible.
PSR EXD PSR EXC Fumex recommends a maximum of 3 times
the diameter of the extraction arm. Extrac-
tion capacity can be further improved if the
suction nozzle is resting on a surface (due to
the so-called Coanda effect).

PSR EXD PSR EXC

Fig. 10

Manual 12
FUMEX PSR

7 Troubleshooting 7.1 Troubleshooting guide


The troubleshooting guide contains information for
identifying faults which are simple to rectify. Always
perform the troubleshooting procedures before
contacting FUMEX.

TROUBLESHOOTING GUIDE

Symptom Possible cause Recommended action


Friction joints incorrectly adjusted. Adjust the tension.
1. Difficulty moving the extraction
Friction joints worn. Contact your dealer to replace the friction rings.
arm into the desired position.
Gas spring damaged or worn. Contact your dealer to replace the gas spring.

8 Maintenance 8.1.2 Wet cleaning

Check that the detergent is neutral and will


Please remember that only original spare
not affect any of the materials from which
parts may be used.
the product is made. See the material
specification in Section 10.3 Technical data.
Make sure that all moving parts are secured to prevent
unintentional movement. Allow the equipment to dry before use.

8.1 Cleaning
8.2 Maintenance schedule
Consider the risk of electrostatic discharge
Depending on the changing operating
from your person or cleaning tool when
conditions between the different systems,
removing dust deposits.
the intervals for recommended maintenance
may differ. Users should therefore determine
Cleaning must be performed when the atmosphere is their own maintenance intervals.
not potentially explosive. When dust with an MIE of less
than 30 mJ is being extracted, personnel should wear
The checklist for maintenance is designed for normal
electrostatic dissipative shoes and clothing.
use of the product. The recommended intervals are
To avoid damage, the product should be cleaned with a approximate and refer to the time after the first start-up.
clean cloth dampened with a neutral detergent.
FUMEX recommends the following maintenance
schedule:
8.1.1 Dry cleaning
Vacuum and dry the product inside and outside.

MAINTENANCE SCHEDULE

Interval Item Inspection module Maintenance instructions Date

1.1 Clean externally. Refer to Section 8.1 Cleaning.


As
Extraction arm
necessary 1.2 Adjust the friction joints to achieve the desired tension.

Every three Visually inspect the earth cable for damage.


2.1 Earthing
months Replace as necessary.

Check the earth resistance with an ohmmeter as per


3.1 Earthing
Every six step 4 of Section 5.1 Start-up. Replace as necessary.
months Check that the extraction arm fittings and connection
3.2 Extraction arm
are as they should be. Rectify if necessary.

13 Manual
FUMEX PSR

8.3 Adjusting friction joints


Adjust the friction joints as shown in Fig. 9.

8.4 Disassembly
Disassemble the extraction arm as per the illustrated
instructions in Fig. 11 to Fig. 14.

PSR EXD
A

PSRMS1

PSR EXC

PSR 4000 EXD

PSR 4000 EXC

Fig. 11

1
When mounting a hose with Damper PSRMS (accessory).

Manual 14
FUMEX PSR

C
17 mm

13 mm
Fig. 12 Fig. 13

PSR 2000/3000 PSR 4000

A
17 mm

17 mm

Fig. 14

9 Decommissioning
9.1 Final decommissioning/
disassembly/disposal
Final decommissioning and dismantling of the product
may only be done by authorised personnel wearing
protective gear. The management and correct removal
of the various types of materials must be in accordance
with the applicable legal requirements.
Please contact FUMEX if you have any questions about
the various types of waste.

15 Manual
FUMEX PSR

10 Technical information
10.1 Material specification

A*

A C

G
B
A
B
A A

A E
E

PSR 4000 EXD


A
B F
D

PSR 4000 EXC


A
A F

A High-gloss polished Ra ≤0,6 acid-resistant stainless


steel, grade EN 1.4401/AISE 316 (A4 for fasteners).
B Electropolished stainless steel, grade EN 1.4301/
AISE 304 (A2 for fasteners).
C PSR EXC
Conductive PE hose with steel coil R<10 4 Ω
D PP (FDA)
PSR EXD E EPDM (FDA)
Permanent antistatic PU hose with stainless steel
coil, R<109 Ω. Resistant to hydrolysis and microbes, F PA6 (FDA)
non-toxic, and food-grade certified in accordance G TPU (FDA)
with EC Regulation No. 1935/2004 and No. 10/2011,
FDA standards 21 CFR 177.2600 and 178.2010. * Only applies to PSR EXD.

Manual 16
FUMEX PSR

10.2 Dimensional drawing

PSR 2000/3000

100
160

B
Ø12 x 3 400 120

DIMENSIONS (mm)

373
Model A B C
PSR 2000 650 750 Ø100/125/160/200
PSR 3000 1150 1000 Ø100/125/160/200 C

300

PSR 4000

1150

100
160

1000

400 1000 120


Ø12 x 3
373

DIMENSIONS (mm)
Model A
PSR 4000 Ø100/125/160/200 A

300

17 Manual
FUMEX PSR

10.3 Technical data

10.3.1 General 10.3.2 Hose


Materials:........... See Section 10.1 Material specification
PSR EXC
Dimensions:...... See Section 10.2 Dimensional drawing
Properties:...................... See 10.1 Material specification
Temperature limits Temperature range:....... -40 °C to +60 °C
Operating temperature:.............................5 °C to 60 °C
PSR EXD
Ambient temperature:...............................10 °C to 40 °C
Properties:...................... See 10.1 Material specification
Transport and storage temperature:......-25 °C to 60 °C
Temperature range:....... -40 °C to +100 °C
Versions
PSR EXC/EXD.................................. 2000 3000 4000 10.3.3 EX labelling
Length (mm):...................................... 2293 3043 4043
Labelling:..................... Gas Dust
Weight * (kg):..................................... 11,4 12,5 18,4 Type of protection:....... Ex h Ex h
Group:............................. IIC IIIC
* Excluding hose.
Temperature class:....... T6 T75 °C
Protection level:............ Gb Db

Manual 18
FUMEX PSR

10.4 Exploded-view drawing

27 **

21 22 23 24 25 26 *

14

13
12
11
20 19 18 17 16 15
10
9
28
8

PSR 4000 EXD 5


29 30 4
31 3
32 33 2
7
PSR 4000 EXC 34 1
6

* Accessory Damper PSRMS.


** Only applies to PSR EXD.

19 Manual
11 Accessories
CEILING BRACKET PTA2
Ceiling bracket in stainless steel.
Lengths:............500/1000/1500 mm
Material:............Electropolished stainless steel,
...........................grade EN 1.4301/AISE 304

FLOOR BRACKET PGA2


Floor bracket in stainless steel.
Length:..............2200 mm
Material:............Electropolished stainless steel,
...........................grade EN 1.4301/AISE 304

ROTATION LINK PLA2 *


Extension link in stainless steel for 180° of additional
rotation.
Length:..............220 mm
Material:............Electropolished stainless steel,
...........................grade EN 1.4301/AISE 304

* Only applies to PSR EXD

DAMPER PSRMS **
Manual damper in acid-resistant stainless steel.
Easy to fit/remove for quick and easy cleaning.
Dimensions:.....Ø100/125/160/200 mm
Material:............High-gloss polished Ra 0.6±0.2 acid-resistant
...........................stainless steel, grade EN 1.4401/AISE 316

** The damper must be factory installed to guarantee the function


of the earthing. Can only be ordered together with a new PSR
extraction arm, alternatively assembled together with a hose.

EXTRACTION ARMS · VEHICLE EXHAUST EXTRACTION · FANS · FILTERS · CURTAINS · CONTROLS

Verkstadsvägen 2, 93161 Skellefteå, Sweden • Tel.: +46 910-361 80 • Fax: +46 910-130 22 • E-mail: [email protected]
www.fumex.com

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