RTP1 installation and user's guide
www.renishaw.com
RTP1 installation and user's guide
Document part number H-1000-5406-01-A
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RTP1 installation and user's guide
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RTP1 general information
© 2024 Renishaw plc. All rights reserved.
ORIGINAL LANGUAGE VERSION
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language by any means, without the
prior written permission of Renishaw.
Disclaimer
WHILE CONSIDERABLE EFFORT WAS MADE TO VERIFY THE ACCURACY OF THIS DOCUMENT AT PUBLICATION, ALL WARRANTIES,
CONDITIONS, REPRESENTATIONS AND LIABILITY, HOWSOEVER ARISING, ARE EXCLUDED TO THE EXTENT PERMITTED BY LAW.
RENISHAW RESERVES THE RIGHT TO MAKE CHANGES TO THIS DOCUMENT AND TO THE EQUIPMENT, AND/OR SOFTWARE AND THE
SPECIFICATION DESCRIBED HEREIN WITHOUT OBLIGATION TO PROVIDE NOTICE OF SUCH CHANGES.
Trade marks
RENISHAW®, the probe symbol and REVO® are registered trade marks of Renishaw plc.
Renishaw product names, designations and the mark ‘apply innovation' are trade marks of Renishaw plc or its subsidiaries.
Other brand, product or company names are trade marks of their respective owners.
WEEE
The use of this symbol on Renishaw products and / or accompanying documentation indicates that the product should not be mixed with
general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for
waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help to save valuable
resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal service
or Renishaw distributor.
Warranty
Unless you and Renishaw have agreed and signed a separate written agreement, the equipment and/or software are sold subject to the
Renishaw Standard Terms and Conditions supplied with such equipment and/or software, or available on request from your local Renishaw
office.
Renishaw warrants its equipment and software for a limited period (as set out in the Standard Terms and Conditions), provided that they are
installed and used exactly as defined in associated Renishaw documentation. You should consult these Standard Terms and Conditions to find
out the full details of your warranty.
Equipment and/or software purchased by you from a third-party supplier is subject to separate terms and conditions supplied with such
equipment and/or software. You should contact your third-party supplier for details.
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Care of equipment
Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with
care.
Changes to Renishaw products
Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to
Renishaw equipment previously sold.
Company registration details
Renishaw plc. Registered in England and Wales. Company no: 1106260. Registered office: New Mills, Wotton-under-Edge, Gloucestershire,
GL12 8JR, UK.
Packaging
To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:
Packaging component Material 94/62/EC code 94/62/EC number
Outer box Corrugated fibreboard PAP 20
Packaging insert Corrugated fibreboard PAP 20
CAUTION: If it is necessary to return any part of the system please ensure it is packaged carefully. Failure to do so could result in
transit damage for which the customer would be liable. Products supplied in plastic boxes must be returned in the original
packaging.
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Patents
Features of the RTP1 system and associated products (such as REVO-2), equipment and techniques are the subjects of one or more of the
following patents and patent applications:
CN101166951 EP1877727 IN405412 JP5196356 US10260856
CN101166953 EP1877732 IN446044 JP5350216 US10627259
CN101405563 EP1989504 JP5425476 US11402201
CN101405564 EP2002206 JP5653581 US7533574
CN101490430 EP2002207 JP5658863 US7809523
CN101772690 EP2035719 JP5706158 US7861430
CN102305613 EP2140318 JP5851969 US7885777
CN102906533 EP2149039 JP6013533 US8006398
CN103842766 EP2167911 JP6199870 US8186882
CN105408723 EP2431707 JP6348577 US8302321
CN105793695 EP2564151 JP7042620 US8425119
CN107532930 EP2764324 JP7105769 US8474148
CN109964098 EP3004797 JP7246127 US8511898
EP3052926 US8517602
EP3289314 US8601701
EP3542130 US8756973
US8978261
US9038282
US9366519
US9903713
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RTP1 product compliance
EU declaration of conformity
Contact Renishaw plc or visit www.renishaw.com/EUCMM for the full EU declaration.
UK declaration of conformity
Contact Renishaw plc or visit www.renishaw.com/UKCMM for the full UK declaration.
EMC conformity
This equipment must be installed and used in accordance with this installation guide. This product is intended for industrial use only and
should not be used in a residential area or connected to a low voltage power supply network which supplies buildings used for residential
purposes.
FCC (USA only)
Information to user (47 CFR 15.105)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference, in which case you will be required to correct the interference at your own expense.
Information to user (47 CFR 15.21)
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the
user's authority to operate the equipment.
Equipment label (47 CFR 15.19)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
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ICES-001 (Canada only)
This ISM device complies with Canadian ICES-001(A) / NMB-001(A).
Cet appareil ISM est conforme à la norme ICES‐001﴾A﴿ / NMB‐001﴾A﴿ du Canada.
REACH regulation
Information required by Article 33﴾1﴿ of Regulation ﴾EC﴿ No. 1907/2006 ﴾“REACH”﴿ relating to products containing substances of very high
concern (SVHCs) is available at:
www.renishaw.com/REACH
China RoHS
Contact Renishaw plc or visit www.renishaw.com/ChinaRoHSCMM for the full China RoHS tabulation.
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RTP1 safety
CAUTION: Before unpacking and installing the REVO-2 system and accompanying probes, the user should carefully read the safety
instructions below and ensure that they are followed at all times by all operators.
The RTP1 is only to be used with the Renishaw REVO-2 head.
Operators must be trained in the use and application of the REVO-2 system and accompanying products, in the context of the
machine it is fitted to, before being allowed to operate that machine.
Permanent magnets are used in some components of the REVO-2 system and associated products. It is important to keep them
away from items which may be affected by magnetic fields, e.g. data storage systems, pacemakers and watches etc.
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RTP1 warnings
Beware of unexpected movement. The user should remain outside of the full working envelope of probe head and stylus. The
machine supplier should ensure the user is aware of the full working envelope of the system.
In all applications involving the use of machine tools or CMMs, eye protection is recommended.
It is the machine supplier's responsibility to ensure that the user is made aware of any hazards involved in operation, including those
mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided.
Refer to the machine supplier's operating instructions.
The system components contain no user serviceable parts, with the exception of FCR25. No attempt should be made to disassemble any part
of the product. In the event of a problem please contact your supplier for assistance.
Under certain circumstances the probe signal may falsely indicate a probe-seated condition. Do not rely on probe signals to stop machine
movement.
Probe trigger override on the MCU joystick should be used with care, since it will prevent the CMM from stopping in the event of a collision.
The probe joints are designed to release the probe and / or the stylus holder in the event of a crash.
This equipment is not suitable for use in a potentially explosive atmosphere.
Pinch hazards exist between parts. Do not hold the probe or probe head during movements. It is essential for continued safety that all fuses
are replaced by the correct type and rating. REVO must be transported in Renishaw supplied packaging.
The cables must meet Renishaw specifications. Incorrect cabling could cause damage to the equipment.
WARNING: Avoid touching the probes (including counter balance arms), stylus holders and other modules when the REVO-2 head
is engaged (servo LED green) and the system is ready for measurement.
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Remove protective caps prior to use:
Avoid dropping the RTP1 or colliding with workpieces or parts of the CMM structure
Particular care should be given to the two ends of the probe (the mating face to the REVO head and the temperature sensor)
Ensure measurement surfaces are dry and clear of debris before being inspected with RTP1
RTP1 handling
The RTP1 is a sensitive measuring device and should be handled with care.
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RTP1 references and associated documents
The following Renishaw documents are referred to in this document or may be a source of further relevant information. They can easily be
acquired from Renishaw web site www.renishaw.com.
Title Document number
Installation and user's guide: REVO-2 and RSP2 H-1000-7590
Installation and user's guide: RSP3 H-1000-5124
Installation and user's guide: SFP2 H-1000-5365
User's guide: RVP H-1000-3322
Installation guide: UCC S5 H-1000-7598
Installation guide: SPA3-2 H-1000-5364
Installation and user's guide: MCUlite-2, MCU5-2 and MCU W-2 H-1000-5280
Installation and user's guide: MRS modular rack system H-1000-5088
Installation guide: MRS2 modular rack system H-1000-5255
Installation guide: REVO-2 change system port spacing guide H-1000-5408
Technical specifications guide: Styli and accessories H-1000-3200
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RTP1 system description
The RTP1 probe brings automated temperature measurement to CMMs as part of the REVO 5-axis multi-sensor measuring system.
The RTP1 has had it's temperature profile factory verified and each unit contains a preload mechanism with overtravel detection.
No specific analysis software is required, please contact your application software provider to check the RTP1 is supported.
Because the RTP1 system is used as part of a multi-sensor system, and uses specially designed calibration routines, the location of the tip is
known precisely. Temperature data can therefore be collected from a specific location, even if there is significant variation between nominally
identical parts. The temperature can then be stored alongside the part's dimensional data for future reference.
System components overview
RTP1 probe
The RTP1 probe houses electronics to condition the signals from the transducer so that they can be communicated to the controller via the
REVO‐2 head. RTP1 can be stored in the RCP TC‐2 port on the MRS or MRS2 racks.
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RCP TC-2
The thermally controlled RCP TC-2 port maintains its stored probe at operating temperature. It is compatible with Renishaw's MRS and MRS2
rack systems. It should be used for the RTP1 probe.
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RTP1 specifications
Specification
Force on part 0.47 N
Mounting Magnetised kinematic coupling
Probe head REVO-2 only
Rack port compatibility RCP TC-2
Change rack MRS2 recommended
Software compatibility UCCsuite 5.9 or later
Weight 0.11 kg
25 °C temperature accuracy * ± 0.5 °C
Operating temperature range +10 °C to +40 °C ﴾+50 °F to +104 °F﴿
Storage temperature range ‐25 °C to +70 °C ﴾‐13 °F to +158 °F﴿
Typical temperature measurement time <10 seconds
Operating humidity 0% to 80% (non-condensing)
Storage humidity 0% to 80% (non-condensing)
* Valid for surfaces where the roughness is better than 3.2 μm Ra.
NOTE: Cannot be used for dynamic temperature compensation.
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RTP1 dimensions
NOTE: Dimensions are shown in mm (in).
NOTE: Dimensions to kinematic mounting plate.
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Manually mounting / removing the RTP1 from
REVO-2
To manually mount or remove the probe from the REVO head you need to:
1. Align the front of the head with the probe (look at the "Renishaw" engraving on the front of probe or alignment marks as applicable).
2. Carefully align the probe to the head, allowing the magnetic attraction to gently connect the kinematic joints.
3. Gently rotate the probe to ensure correct location.
4. To remove, securely hold the probe and gently tilt to break the kinematic joints.
WARNING: Avoid touching the probe and other modules when the REVO-2 head LEDs are both green and the head is ready for
measurement. Green LEDs indicate that the head is engaged and the controller has a valid probe calibration.
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RTP1 calibration
Calibration of the RTP1 probe's temperature measurement capability is performed at the factory and should never require repeating.
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RTP1 probe change system
The REVO-2 probe change system is designed to allow automatic REVO-2 probe and accessory changing on a CMM. For optimum metrology,
RTP1 probes should be changed automatically using the RCP TC-2 change ports . These ports are mounted on the modular rack system (MRS
or MRS2).
RCP TC-2
The RCP TC-2 is a thermally controlled port for storing REVO probes whilst not in use.
NOTE: Dimensions are shown in mm (in).
Key features of the RCP TC-2:
Maintains the probe at the operating temperature when not in use, for optimum metrology
Mounts on the MRS or MRS2 to allow multi-port systems to be created
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Put down and pick up routines for RCP TC-2
The following routines are handled through UCCserver for RCP TC-2:
Alignment routine
Put down and pick up
Routine safe position
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Connecting RCP TC-2 to PSU
Using a PSU other than the one supplied by Renishaw is not recommended.
DC extension cables are available for the PSU but the length should not exceed 15 m otherwise the performance can be affected.
It is possible to power up to four RCP TC-2 ports with one PSU using the daisy-chain technique shown below. RCP TC-2 ports can be arranged
in any sequence on a rail.
NOTE: Nothing other than RCP TC-# should be connected to the PSU. No more than four RCP TC-# units can be powered from one
PSU. No more than one PSU should be connected to a daisy chain of ports. RCP TC-#s need to be next to each other on the MRS2
rail for daisy chaining. Power can be connected to either end of the daisy chain. Turn off or disconnect the mains supply to the PSU
before fitting dc power cables to the ports.
Spares
Part description Renishaw part number
DC daisy-chain cable P-CA82-0019
DC extension cable (1.5 m) A-3060-0016
RCP TC-# PSU P-EA02-0021
DC extension cable (5 m) A-3060-0017
DC extension cable (10 m) A-3060-0018
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RCP TC-2 switch settings
The temperature can be set using the rotary switch on the rear of the RCP TC-2:
RCP TC-2 switch settings
Position Description
0-3 Reserved for future use
4 (factory set) Suitable for specified system ambient temperature
5-9 Reserved for future use
NOTE: Please do not change the settings without contacting your supplier.
CAUTION: This unit is not sealed. Please do not insert anything into the gaps under the port lid as it can cause damage to internal
components within the product.
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RCP TC-2 LED status indication and
troubleshooting
LED Status Troubleshooting
Green Power on, probe present, temperature within n/a
target
Flashing green Power on, probe present, temperature Wait for the rack to reach stable temperature.
outside of target
Amber Power on, probe not present, temperature If the probe is present, clean the port and
within target probe contacts.
Flashing amber Power on, probe not present, temperature If the probe is present, clean the port and
outside of target probe contacts. Wait for the rack to reach
stable temperature.
Flashing red Error Cycle power to restart. If the problem
persists, contact your supplier.
WARNING: The RCP TC-2 plate may be hot.
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Cleaning the RTP1 system
CAUTION: Always refer to the 'Safety' and 'Warnings' sections of this guide. Failure to do so could lead to personal injury.
Following the simple procedures given below will prolong the operational life and maintain the high performance of the system. The user
should determine the frequency of inspection and maintenance actions according to the conditions of use.
All system components should be cleaned using a soft, lint free cloth and must be kept dry.
Kinematic couplings
The kinematic coupling mechanisms incorporated throughout the system have precision ball seating and permanent magnets. It is
recommended that all these features be cleaned before first use, and thereafter at regular intervals.
A cleaning kit for the precision ball seating and permanent magnet is available from your Renishaw supplier (part number A-1085-0016). It
comprises strips of ‘yellow tack' material. Use the yellow tack to clean the areas indicated with arrows on the image below.
With clean hands, tear off a small piece, shape into a small ball and press into / onto each of the features in turn, rotating to a fresh piece of
material as you work around.
CAUTION: Ensure no yellow tack debris is left on the surface. The yellow tack should not be used for electrical contacts.
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Electrical contacts
The electrical contacts, indicated with arrows in the image below, should be carefully cleaned with an alcohol-based cleaner (e.g. IPA) and a
lint-free cloth.
The frequency of cleaning depends on the local environment conditions, but should be at least every 500 changes.
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RTP1 care and maintenance
The RTP1 probes are sensitive measuring devices and should be handled with care:
Avoid dropping the RTP1 probe or colliding with workpieces or parts of the CMM structure
Particular care should be given to probe end. Avoid contact with the end,
Visually examine the stylus tip for accumulation of dirt or dust
Ensure measurement surfaces are dry and clear of debris before being inspected with the RTP1 probe
If the probe is suspected of giving poor performance, or if it has been used on unclean surfaces:
Gently wipe the end with a lint free cloth dampened with clean alcohol to remove any debris
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Rack port maintenance
CAUTION: Always refer to the 'Safety' and 'Warnings' sections of this guide. Failure to do so could lead to personal injury.
Periodic cleaning of the ports, lids and outer surfaces using a soft, lint free cloth is recommended to prevent contamination of stored probes
and modules.
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Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge F +44 (0)1453 524901
Gloucestershire, GL12 8JR
United Kingdom www.renishaw.com/cmmsupport
For worldwide contact details,
please visit our main website at
www.renishaw.com/contact
Issued 04 2024
